User Manual Poly-Mix C80.pub
Contents
1. IT IS A MIXER PUMP THAT MIXES AND PREPARES OUR POLYURETHANE DOMING RESIN FOR LABELS TO BE APPLIED TO LABELS WITH OUR MANUAL OR AUTOMATIC DOMING DISPENSERS Table of Contents Safety directions General indications about the unit Starting of the unit Handling Technical features Instructions Poliurethan data Accessories availables How to make labels for doming Maintenance Manufacture limited guarantee 0o 0 CO N nN OA BWW C9 PW Declaration of conformity TO ENJOY FULLY ALL THE FEATURES AND FUNCTIONS OF YOUR PRODUCT PLEASE READ THIS OWNER MANUAL CAREFULLY AND COMPLETELY Euro Drop Sas Via Sella 12 20094 Corsico Milano Italy Phone 0039 02 45 86 72 72 Fax 02 45 86 16 65 E mail info eurodrop it Safety directions ATTENTION With the use of electric tools and to avoid contacts with electric power injures and dan ger of fire the following safety directions must always be observed Read and observe these indications before using the unit and keep these directions with care N OO P 0 ro C9 11 Te 13 14 15 16 17 18 19 eU 21 Keep your working place in order Disorder on the working place may cause accidents Environmental conditions Don t expose electric tools to the rain Don t use electric tools in wet or damp environments Be sure to provide a good illumination Don t use electric2. ES GENERAL POWER FI A AIR TAP A MUG TOP WITH SPATULA WMAS n MUG EXTERIOR CONTAINER VMA 1 d Art Art C80 MIXER PUMP Power supply 220 V model 110 V model Energy Consumtion 150 W 290W Absorbed current 0 8 bar Gear motor 2 N m Digital timed mixing phase 0 99 minuti Dimension P 23cm L 23cm A 62 cm Weigth 13 Kg Articles included with the unit and spare part 2X VMA3 1X VMA5 1X VMA1 40 X VMA2 PAG 4 EBD Wen rw Instructions how to use with resin in 16 step Poliurethans should keep in a room with minimun 20 C If is not possible you should pre heat at 30 40 for minimun 30 minutes Use the VMA only one time Before using protect hands and eyes avoiding any contacts with chemicals 1 Before use Cut about 1 mm of the top edge of the disposable container VMAe2 This operation is very important to avoid that after the mixing phase the VMA stay blocked inside the mug exterior container VMA1 2 Connect the cable head D plug of the electric flying cable to the proper socket on the unit 3 Close the air tap E 4 Switch on the general power F 5 Set the working time on the digital display as follows Mix phase B set 5 minutes 6 Place the VMA on the balance and weight the two components Weight from gr 50 up to gr 400 max Less is the a
3. 1 HOUR SO YOU CAN USE ONLY AN ABSORBENT PAPER Art VMA5 Mug top with spatula q IT S A LONG LIFE DURABLE MUG TOP BECAUSE IT IS MADE IN A EASY TO CLEAN MATERIAL AND i ABOVE ALL DURING MIXING OPERATIONS THERE IS NOT CONTACT WITH THE RESINS How to make labels for doming Polyurethane resins are dispensed as a liquid and cure to a crystal clear polyurethane dome Due to the nature of the liquid resin following these guidelines will make application more efficient and economical Guidelines 1 Even if our resin are very compatible with inks we suggest you to test each time you change ink substrates or printers before production runs Do not use paper as a substrate 2 We suggest a permanent back adhesive 3 Making the graphic leave a minimum of 1mm between pieces Remember especially if you are a beginner working on A4 it s easier than with bigger layout 4 Kiss cut and weed sheets O Do not cut through release liner 6 If emboss is necessary try to keep as low as possible 7 Round corners where possible 8 Avoid sharp angles on inside cuts 9 Use double sided release liner 10 After peeled the matrix you should pass a flat heavy on the sheet to fix labels down on liner 11 Best way to fix label sheet on the shelves are using magnets or Hemount Spray Adhesive 12 Use the appropriate resin for the label type see pag 6 PAG 7 Periodica
4. 2x52x8 with 6 regulable feet It allows easy level set up oS oso 9 Art LDA38 Dust free superimposable tray cm 82x52 with 10 feet Use with LDA37 base Alimentation 220 V 50 Hz monofase Art oven fast dry domed labels C20 dedicated to cure domed labels it increase production speed and it Energy consumption s reduces waste cost It s Equipped with 10 shelves Internal dimension It s Equipped with adjustable feet for flat results W 650 larg 40 cm X prof 25 cm x h 30 cm External dimension larg 46 cm X prof 28 cm x h 42 cm Weigth 10 LDA9 included Kg 20 Cag Accessories availables for Poly Mix C80 Art VMA1 mug exterior container IT S A LONG LIFE DURABLE CONTAINER BECAUSE DURING OPERATIONS THERE IS NOT CONTACT WITH THE RESINS Art VMA2 disposable resin mixing container IT S USED FOR WEIGH THE POLYURETHANE AND FOR THE MIX PHASE IT ALLOWS TO PREPARE FOR DOMING FROM GR 60 2 Ounce UP TO GR 400 1 Pound OF POLYURETHANES IN 5 MINUTES IT S THE CHEAPPEST DISPOSABLE CONTAINER TO WORK WITH POLYURETHAN RESINS Art VMA3 O ring joint for mug top VMA5 IT S A LONG LIFE DURABLE JOINT BECAUSE DURING MIXING OPERATIONS THERE IS NOT CONTACT WITH THE RESIN N Art VMA4 Steel mix spatula for mug top VMA5 za 4 b IT S A LONG LIFE DURABLE SPATULA BECAUSE IT IS STEEL MADE EASY TO CLEAN IT S BETTER TO CLEAN BEFORE
5. AST 30 CM FREE ON BOTH SIDES THE UNIT IS NOW READY TO WORK DON T THROW THE PACKAGE AWAY BUT KEEP IT FOR FOLLOWING HANDLINGS ELECTRIC CONNECTION BEFORE CONNECTING THE UNIT BE SURE THAT THE MAINS VOLTAGE INDICATED ON THE DATA PLATE AGREES WITH THE ONE OF THE MAINS AND THAT IS PROVIDED WITH GROUND CABLE CONNECT THE CABLE HEAD PLUG OF THE ELECTRIC FLYING CABLE COMING FROM THE UNIT TO THE PROPER OUTLET THE SUPPLY CABLE HAS A LENGHT OF 2 M IN CASE OF USING EXTENTION BE SURE THAT THE CABLE SECTION FITS WITH ITS LENGTH ITS SECTION HAS TO BE ALMOST THE SAME AS THE ONE OF THE CONNECTING CABLE THE POSITIONING OF THE CABLE DOESN T CAUSE DAMAGES THE POINT OF CONNECTION TO THE ELECTRIC POWER SOURCE GUARANTEES THE PRESENCE OF ALL THE NECESSARY PROTECTIONS ACCORDING TO THE REGULATIONS IN FORCE Handling KEEP THE PACKAGE OF THE UNIT THAT WILL BE USEFUL IN CASE YOU LL HAVE TO MOVE IT TO A DIFFERENT WORK ING PLACE IN THIS CASE FOLLOW THE OPERATIONS INDICATED BELOW AJ SWITCH OFF THE UNIT DISCONNECT THE ELECTRIC CABLE FROM THE OUTLET AND THAN FROM THE UNIT B REPLACE THE UNIT AND ITS ACCESSORIES SEPARATELY IN THE PACKAGE WITH SOFT AND SHOCKPROOF MA TEHIAL C PUT THE USE AND MAINTENANCE HANDBOOK IN THE BOX THAN FINISH THE PACKAGE AND CLOSE THE BOX PAG 3 E BU Wee vM Technical features z E VACUUM MIXER DIGITAL TIMER amp SETTING POWER SOCKET vi VACUUM SWITCH
6. LICIT WAY IF WAS ALTERED CHANGED OR REPAIRED BY PERSONNEL NOT AUTHORIZED FROM EURO DROP SAS IN THE CASE THAT THE PRODUCT SHOWS IN ONE YEAR FROM THE PURCHASING DEFECTS OF MATERIAL OR PROCESSING IT MUST BE SENT TO EURO DROP SAS WITH TRANSPORT EXPENSES PAID ENCLOSING NAME ADDRESS THE PURCHASING DATE S PROOF AND A SHORT DESCHIPTION OF THE NOTICED DEFECT EURO DROP SAS AT ITS DISCRETION WILL CARRY OUT THE REPAIR OR THE CHANGE OF THE DEFECTIVE PRODUCT WITHOUT ANY EXPENSE BY THE PURCHASER POSSIBLE REPAIRS OR CHANGES ARE GUARANTEED AS DESCRIBED ABOVE FOR THE REST OF THE ORIGINAL GUARANTEE TIME THE GUARANTEE IS LIMITED TO THE HEPAIR AND CHANGE OF THE DEFECTIVE PRODUCT THERE ARE NO OTHER IMPLICIT OR EXPLICIT GUARANTEES MOREOVER N A WILL NOT BE RESPONSIBLE FOR CASUAL CONSEQUENTIAL OR SPECIAL DAMAGES FOR COSTS OR EXPENSES FOR REPAIR OR REPLACEMENT AS ABOVE DESCRIBED PAG 8
7. e for the doming and the ledges have to perfectly be in plain Work and Preserve the products with least temperature of 22 C with inferior damp to 50 condition of a normal room with a heater The cleaning of the utensils and the accessories used for weighing to mix and to dose the products is conclusive factor for the good result of the doming Periodically check that the spatula VMA4 of the mixer C80 is correctly positioned in the case that stirs it is necessary to stare at her it with the special key in endowment Avoid to make two following mixtures in the same container VMA1 problems can be created on the surface of the resin what withdrawals peel of orange and also defective drying Check around 10 minutes after the doming that bubbles of air don t stay in case are present blazes the labels The blaze has to be rapid and brought closer If they had to reappear bubbles of air in a second time these they are entirely imputable to an incompatibility with the used supports or with the adverse conditions of the environment of job Wait 24 hours before sending to the customers Use appropriated silicon no stick papers to overlap the sheets with the resined labels Characteristics of mixtures Ld RESIN 1813 HARDNER K863 very fluid good flexibility very good flow used to dome regular shape adhesive labels RESIN T823 HARDNER K863 fluid good flexibility very good flow used to dome irregular shaped adesive graphics l
8. etters big logos RESIN T825 HARDNER K865 fluid very good flexibility use for thermo adesive labels Ratio of catalysis resin hardner for all the products it is 1 1 Example Resin T823 gr 100 Hardner K863 gr 100 ADDITIVE F510 it increases flexibility if added 5 10 to resin T813 or T825 used for very curved applications only Example Resin T823 gr 100 aditive F510 gr 5 Hardner K863 gr 100 Baking time in the oven at 35 40 2 3 hours Curing time room temperature at 20 25 6 8 hours Pot life 100 grs Resin 100 grs hardner to 22 around 25 30 minutes Attention if they are mixed among them greater quantity of resin hardner or if you work with a room temperature very elevated the pot life decreases Characteristics and advantages with the use of the Oven C20 the bases easy level set up and the others dust free trays Regulable bases and superimposable dust free trays that mantains labels dust free reducing waste cost It allows a easy level set up and a easy fix of the label sheet by using magnetic strip or profiles or by using remount spray adhesive P Art LDA9 Dust free superimposable tray it can be used in the oven C20 or with Bases Wj Art LDA17 Thermozincate base cm 82x27x8 with 6 regulable feet It allows easy level set up Art LDA18 Dust free superimposable tray cm 82x27 with 6 feet Use with LDA17 base 9 9 Art LDA37 Thermozincate base cm 8
9. l maintenance by the operator ALL THE MAINTENANCE OPERATIONS MUST BE MADE WHEN THE UNIT IS SWITCHED OFF DISCONNECTED FROM THE MAINS TEST PERIODICALLY THE MAINS SUPPLY CABLE CONDITIONS IF IT WILL APPEAR DAMAGED HAVE QUALIFIED PEOPLE CHANGE IT PERIODICALLY TEST THE SMOOTHNESS OF THE ROTATION OF THE SPATULA WITH RESPECT TO THE DISPOS ABLE CONTAINER VMAe IT MAY HAPPEN THAT THE JOINT VMAS TENDS TO BECOME HARD FOR THE INFILTRA TION OF RESIN IN THIS CASE REMOVE IT AND SUBSTITUTE IT KEEP CLEAN THE MACHINE ESPECIALLY THE TWO DISPLAY B AND T Declaration of conformity DIRECTIVE 89 392 EEC AND FOLLOWING MODIFICATIONS EURO DROP SAS VIA SELLA 12 20094 CORSICO MILANO ITALIA DECLARE UNDER OUR EXCLUSIVE RESPONSIBILITY THAT THE PRODUCT MATR NP ELECTRIC MIXER POLY MIX C80 TO WHICH THIS DECLARATION IS REFERRED IS IN CONFORMITY WITH WHAT IS ESTABLISHED BY THE DIRECTIVES EN50081 1 ENB5014 EN50082 1 EN292 89 392 EWG MODIFIED 93 68 EWG and 91 368 EWG and 93 44EWG EMV89 336 EWG MODIFIED 92 31 EWG CORSICO Milano Product Eng office Manufacturer s limited guarantee LIMITED GUARANTEE EURO DROP SAS GUARANTEES THAT THE MIXER MX01 OPERATED BY ELECTRIC MOTOR IS FREE FROM DEFECTS OF MATERIAL AND PROCESSING FOR ONE YEAR FROM THE PURCHASING DATE THE GUARANTEE IS VALID ONLY IF THE PRODUCT WAS BOUGHT SOUND FROM EURO DROP SAS THIS GUARANTEE ISN T VALID IF THE PRODUCT WAS USED IN AN IL
10. mmount of product longer is the working time Beginners should start with gr 100 7 Put the VMA2 in the VMA1 8 Put the VMAS in the VMA1 9 Holding the VMA1 push the botton Vacuum Switch C This operation start the Vacuum 10 Keep holding the mug VMAT till the machine get the worth at least 0 2 it takes 2 3 seconds 11 Release the mug and Push the bottom start on the Mix phase display B Machine will mix and will get the worth of 0 8 Machine will advise you with an alarm when the resin is mixed and the cycle is completed 13 When the machine starts beeping the cycle is completed Hold the VMA1 and open the air tab E 14 Take VMAS from the VMA1 15 Put the VMAS in a can holder You should clean it after few minutes To clean it you don t need solvent you can just use an absorbent paper 7 Take out the VMA2 16 fill the syringe pouring the mixed resin Now you are ready for doming If you see some bubbles they will not appear on the label Instructions how to use resin general suggestions The cans of resin must be preserved in environments with temperature than at least 22 Cs If this is not possible it becomes necessary to preheat the products to 30 40 Cs for at least 30 minutes Before beginning the job protect himself herself themselves hands and eyes The tabl
11. oper catalogues The use of different accessories or tools or not indicated in the direction for use or in the catalogue may cause accidents Have qualified personnel replace the tools This electric unit comply with the safety directions in force The repair of electric tools must be done only by authorised assistance service KEEP THESE DIRECTIONS WITH CARE PAG General indications about the unit THIS MIXER IS FORMED BY A POWDER PAINTED PLATE HOUSING TO WHICH ARE FIXED THE FOLLOWING PRINCIPAL GROUPS VACUUM PUMP IT S AN OIL FREE PISTON PUMP THAT DOESN T NEED MAINTENANCE GEARMOTOR IT S A BELT AND TOOTHED PULLEY GEARMOTOR NO MAINTENANCE IS REQUIRED ELECTRIC SYSTEM IT CONSISTS IN SWITCHES AND PRINTED CIRCUIT PNEUMATIC CIRCUIT IT CONNECTS THE VACUUM PUMP TO THE MIXER MUG EXTERIOR CONTAINER VMA1 PART TO PUT BELOVE THE MUG TOP VMAS TO BE USED WITH THE DISPOS ABLE CONTAINER VMA2 STEEL SPATULA VMAA IT S THE PART MORE INCLINED TO WEAR IT S SUGGESTED AFTER THE USE TO CLEAN IT WITH CARE FROM RESIN INSIDE THE UNIT THERE IS A FILTER THAT PROTECTS THE PUMP FILTERING THE SUCKING AIR Starting of the unit INSTALLATION REMOVE THE UNIT FROM THE PACKAGE REMOVING IT FROM THE UPPER OPENING SIDE ON RECEIPT OF THE UNIT CHECK THAT ALL PARTS OF IT ARE SOUND IF THIS IS NOT THE CASE CONTACT IMMEDIATELY THE RETAILER LAY THE UNIT ON A STABLE PLACE IN A WELL LIT AND DRY PLACE WITH AT LE
12. tools near inflammable liquids or gas Avoid electrification Avoid contacts with grounded objects for ex Tubes radiators refrigerators Keep children away Dont let third persons touch the tool or the cable keep them far from the working place Put your tools in a safe place Put your tool in a dry and safe place in order to not be accessible by children Don t overload your tool You ll work better and safer using the rating plate s power Choice of the tool Don t use low power tools or accessories requiring high power Dont use tools for work and purpose for which they haven t been designed Work clothes During working always dress properly avoiding the use of loose fitting clothes or too large sleeves Use safety glasses Always use protective glasses If the work produces dust use a mask Pay attention to the cable Dont lift the tool by the cable and dont use it to pull off the plug from the outlet Protect the cable from high temperatures oils edges Fasten the piece to be worked Be sure that the piece to be worked is fastened and fixed During working always keep the tool with both hands Avoid unsafe positions Be sure to stay in a safe position in order to mantain a good balance Take care of your tools In order to work in a safe way sharpen and clean your tools follow the prescriptions concerning maintenance and replacement of worn tools Often control the cable and in case of damages have qualified people change it Heg
13. ularly check the extension cables and change them if they are damaged handgrips and controls must be kept dry and clean Changing of working tools Before repairing or replacing the tools for example saw blades points or worn tools always unplug the unit Don t leave service keys on the unit Before using the tool be sure that service keys are taken away Avoid accidental startings Before you put the plug in the power outlet be always sure that the switch is off Don t use the unit in open places The unit must be used indoor and in well lighted places Always pay attention while working While working don t be distracted A lack of attention can cause accidents In presence of other people in the working place we recommend to maintain a suitable distance from the operator and the unit Always check that the tool is not damaged Before using the unit check with attention its efficiency and the perfect working of safety devices and if necessary of damaged parts Check the efficiency of movable parts that there are no clamped parts no broken parts that all other parts are correctly assembled and that all conditions that could influence the correct efficiency of the unit are optimal Safety devices or damaged parts must be repaired or replaced by a Technical Assistance Service if not otherwise indicated in the use and maintenance handbook Attention For your safety use only tools or accessories indicated in the direction for use or offered in pr
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