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ION Setup 3.0 User guide

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1. a Reports J2 642255 Daylight Savings settings The DST Settings tab lets you program your Daylight Savings periods for up to 20 years Setup Assistant Template Basic Setup Security Allows you to program the meter Daylight Savings periods for a 3 Communications length of 20 years Clock Demand Energy Pulsing I Onboard 10 CLI DST Stat Sun Mar 14 2070 2 00 00 AM Expansion 10 CLI OST End Sun Nov Or 2010 2 00 00 Arl Logging CLI DST Stat Sun Mar 13 2011 2 00 00 AM Revenue E a Cx Alarming Fower Quality Displays Verification Reports Demand screen Page 98 Demand is a measure of average power consumption over a fixed time interval Peak or maximum demand is the highest demand level recorded during a billing period From the Demand screen you can configure Rolling Block the interval used to compute your values and Demand Forgiveness the time during power restoration when demand is not calculated 2012 Schneider Electric All rights reserved Setup Assistant Rolling Block Demand Forgiveness Se Basic Setup Security Allows you to program the interval used to compute your rolling 3 Communications demand values E Demand g Pulsing outputs T Onboard 1 0 Number of Sub intervals 1 Logging Sub interval Length 15 minutes gt Revenue Demand Lockout 25 daps Test Sub intervals 1 Power uay Test Sub int
2. 2 c ee cece eee cc ceeceeecceeeceeeees 36 Basic versus Advanced Mode 0 2 2 c cece ccc e cece cee cee cceccecceccccccecceccees 37 Setting up options 22 02 ccc ccc cece cece ec cee cece cecececcceeceeeeeeeeees 38 Before you begin 0 eee ec ee cece cece cece cence cece en cceeccceseeeeeecceneeeees 38 Applying SOC NY repress igs ieee iced Ed So ei ae une hoes uc enue eed 43 2012 Schneider Electric All rights reserved Page 23 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide Starting logging on and logging off The following sections outline the initial start up of ION Setup logon options and procedures and how to exit and log off Starting ION Setup The following sections outline the startup modes for ION Setup and the procedures for initial and subsequent ION Setup startup Startup and View modes The following table outlines the ION Setup startup modes You can configure these startup modes by e Selecting the option in the User Profiler dialog box that appears when you first run an installation of ION Setup See Starting your first installation Network Builder wizard on page 27 e Selecting the option from the Startup Mode list on the View tab of the Options dialog box Tools gt Options The startup mode that ION Setup is using determines the mode of operation Network mode Single Device mode or a choice and whether or not a username and password
3. To clear the diagnostic statistics for the currently selected item click the Reset button Note that this action also clears the diagnostic statistics for all items below the selected item For example if you reset the statistics for a site the statistics for all devices in that site are cleared Similarly if you reset the statistics for the workstation or the system icon the Statistics for all sites and devices are cleared 2012 Schneider Electric All rights reserved General tab If you display diagnostics data for a meter the General tab also appears This contains basic information about the meter including the model firmware version serial number options etc Meter Diagnostics JON8800 Communication General Informatio Product ION e800 Firmware B0027 _ 8800 Serial E4 06054008 00 Voltage Inputs Auto Ranging WAC Current Inputa Auto Ranging Amps Nominal Freg FUHz Coram Cards On Board CPU Loading 96 754 Memory Info A 20K Installed 54266 Available A4ZEb Largest Block Accessing the Modbus Tester Interface tool The Modbus Tester Interface tool available only for devices using the Modbus protocol is designed to be used to modify Modbus registers that are not usually available through basic setup This tool is intended to be used only by qualified personnel with advanced knowledge of the Modbus protocol and registers the devices and the system
4. Turn of all power supplying a device and the equipment in which it is installed before working on the device or equipment Always use a properly rated voltage sensing device to confirm that all power is off Replace all devices doors and covers before turning on power to this equipment Failure to follow these instructions will result in death or serious injury A WARNING UNINTENDED EQUIPMENT OPERATION Do not use ION Setup and associated devices for critical control or protection applications where human or equipment safety relies on the operation of the control circuit Failure to follow these instructions can result in death or serious injury A WARNING INACCURATE DATA RESULTS e Do not incorrectly configure ION Setup and its associated devices this can lead to incorrect reports and or data results e Do not rely solely on reports or data results to determine if ION Setup and its associated devices are functioning correctly or meeting all applicable standards and compliances e Do not use reports or data results as substitutes for proper workplace practices or equipment maintenance they are supplemental only 2012 Schneider Electric All rights reserved Page 9 of 147 Chapter 1 Safety precautions ION Setup 3 0 Device configuration guide Failure to follow these instructions can result in death or serious injury Page 10 2012 Schneider Electric All rights reserved Chapter 2 Introduction PowerLogic
5. 1 a A N Right click the workstation icon and select Insert Item The New Network Item dialog box appears Select Site and click OK The New Site dialog box appears Select the General tab Type a name identifying the site in the Name box Select Serial from the Comm Link options Select the serial port on the computer that you are using to communicate with the meter s from the Comm Port list Select the baud rate and data format you want to use for the site from the Port Settings lists These need to be set to the same value as the device s connected to the site Edit the values on the Timings and Polling if needed These tabs contain other site communications parameters which in most cases do not need to be modified from the default settings See Editing site properties on page 62 for information regarding the settings on these tabs Click OK The site is added to the network viewer You can now add devices to your site see Adding a new device on page 60 Adding a new modem site in ION Setup See Using modem communications on page 17 for general information on modem communications and network setup 1 ak WON Right click the workstation icon and select Insert Item The New Network Item dialog box appears Select Site and click OK The New Site dialog box appears Select the General tab Type a name identifying the site in the Name box Select Modem from the Comm Link options Click Modem
6. ION Setup is a user friendly configuration tool that provides an intuitive environment for setting up and verifying settings on PowerLogic meters and other devices Devices can be configured over communications links whether they are locally or remotely located Hard drive footprint and memory requirements for ION Setup are minimal so it is easy to install and use Typically you can perform basic setup through the meter s front panel or remote display ION Setup is mainly used for configuring advanced features of the device or for setting up a device that does not have a front panel or remote display In this section ION Setup features cle iota de Ubuaatin chads buat aes setts br bactennacseenacaticied 12 Your first installation Network Builder Wizard 2 2 02 202 22 eee cece cece ceeeee 12 System requirements 2 2 coe e eee c cece cece cece eee e cee cceccecceecceccesceseees 13 VOW ter Sete oo i as tad a ee ee er eee ee cee A 13 ASSUMDUIONS fcc stots hk et Soh oe fe ae ae ae he ae te acta el teat ete 13 Where to learn more 2 22 22 e eee cece ee eee e cece ccc e cece cee ceecceccecceecceeeercees 13 Getting more information 2 2 22 22 e cece cece cece cee cee cece cee ceecceccecccecceceereees 14 Installing ION Setup 2 22 02 22 o ccc ccc cece cee eee ec cee ceeseeseeeeees 14 Communicating with devices 2 2 2 22 o cece ccc cece cee cee cee cee ceeceeeeees 15 Using ser
7. W USEROZ a sped USEROS V Time Sync Access W Read Access Peak Demand Reset Access J F Test Mode Access M Full Meter Config Access SF Security Config Access aoe Ga Ge 12 Select a user then click Password to set a password for that user Click OK If you change the communications settings of your meter with the Allow Front Panel Programming setting cleared you may lose communications In this case a factory reconfiguration of your meter is required which resets your meter to its factory defaults and erases all logged data on the meter Refer to Password recommendations on page 93 for more information NOTICE LOSS OF DATA e Record your meter s front panel and user password information in a secure location e Do not change communications port settings with the Allow Front Panel Programming setting cleared unchecked Failure to follow these instructions can result in a factory reset of the meter and the loss of all logged data 13 Click Finish when you are done configuring users A prompt appears asking if you want to save your security settings in a file 14 Click Yes to save your security settings to a file Page 92 2012 Schneider Electric All rights reserved Note Save your meter s security settings file under a descriptive name in a secure location along with your meter and user password information Your meter s security settings file can be used to configure additional meters
8. Expand the System tree so that the meter icons are displayed on both halves of the screen 3 From the left pane drag the icon of the meter you want to clone onto the meter you want to copy to Schneider Electric ION Setup Network Viewer boba O File Edit View Inset Tools Window Help E X I2 ER i CRYF PE System MeterRacks8ou IANB21386 MeterB 7ES0 Meter 7650 era site 1 Metera 7650 E MeterRackseo0 Main 7600 2 MeterB 7650 MRe600 Meters 7650 Rajpur7650 Main 7600 E Mrs600 E Rajpur 650 H Building 4 E Power Quality H Building E ION Setup 4 ION Setup now clones the meter and displays the Copying Device Configuration dialog box After all configuration parameters have been copied the message Cloning fully successful appears on the status bar at the bottom left corner of the ION Setup screen 2012 Schneider Electric All rights reserved Page 79 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 User Guide Page 80 of 147 2012 Schneider Electric All rights reserved Chapter 5 Using the Setup Assistant The Setup Assistant is a series of dialogs and wizards with instructions for most setup and configuration tasks that you need to perform The available screens vary depending upon the model firmware and framework of your connected device In this section Setup Assistant overview ___ 0 22 2 2 e eee cence senses 82 Available Setup Assistant screens _ _
9. Specifies a different minimum scale for the selected input first clear uncheck the Auto Scaling box then type your desired scale in the Minimum Scale box e Auto Scaling The chart is scaled automatically according to the parameters selected Lines tab e Input This dropdown list lets you select which plotted line you want to change appearance of e Line Information Lets you change the appearance of the selected input as follows e Line Color Changes the line color of selected input e Line Style Changes the line style of the selected input e Line Symbol Changes the symbol used to plot the selected input Note that the Line Symbols box under View tab must be ticked first before you can select a different line symbol Displaying Event Log reports in Microsoft Excel When you display an Event Log report with the Setup Assistant the time and date values display correctly When the report is saved to a csv file and viewed in Excel only the time value may be displayed in the first column depending on how you have Excel configured This is a function of how Excel interprets a date time field when first loaded only the time portion of a value is shown by default This also occurs when cutting and pasting into Excel 2012 Schneider Electric All rights reserved Page 135 of 147 Chapter 6 Monitoring your network ION Setup 3 0 Device configuration guide Note The Event Log obtains its time records from the l
10. WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury The safety alert symbol shall not be used with this signal word Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material 2012 Schneider Electric All rights reserved Page 7 of 147 Safety information ION Setup 3 0 Device configuration guide A qualified person is one who has skills and Knowledge related to the construction installation and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved Page 8 2012 Schneider Electric All rights reserved Chapter 1 Safety precautions Installation wiring testing and service must be performed in accordance with all local and national electrical codes 4 DANGER HAZARD OF ELECTRICAL SHOCK EXPLOSION OR ARC FLASH e Apply appropriate personal protective equipment PPE and follow safe electrical work practices See NFPA 70E in the USA or applicable local standards Electrical equipment must only be installed and serviced by qualified electrical personnel
11. and Ethernet settings TCP IP communication DNS SMTP and NTP according to the communications capabilities of your device Some devices have one Port Settings screen for serial and Ethernet configuration and others have separate Serial Settings and Network Settings screens Note Make careful note of your method of communication with your device Making communications changes to the port by which ION Setup is connected to your device may cause ION Setup to lose communication with the device 3rd Party Protocols screen Page 94 The 3rd Party Protocols screen in the Communications folder allows you to make real time data available through Modbus DNP and IEC 61850 protocols Modbus and DNP modules are factory configured in ION meters and in most cases do not require basic configuration changes Changing the factory configuration is an advanced setup procedure that requires an understanding of the protocol as well as an understanding of your meter s internal operation 2012 Schneider Electric All rights reserved Note If you have advanced security enabled you must configure the Modbus Map Access register to allow write access for specific users See the Security Options module description in the JON Reference available on the website If you have Standard or Advanced security enabled on the meter you can only read Modbus information from a Slave module You must disable Standard security to write data to a slave module This scree
12. or click Start gt Programs point to the folder that contains ION Setup then select ION Setup e The User Profiler dialog box appears and First Time User is selected 2012 Schneider Electric All rights reserved Page 27 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide User Profiler Select the type of user that best describes you Thiz mode iz for already installed meters andor non lON meters Provides a simple wizard to setup pour first site devices Metershop Technician This mode ts for quick connection to ION meters only Power User This mode is for advanced ION Setup users Cancel Help 2 Click Next e The Network Builder Wizard dialog box appears If you are not a first time user see Switching between startup modes on page 26 for information about changing the mode to Metershop Technician or Power User Network Builder Wizard Select the connection typeoptions of your first site Mame Ethernet Site Comm Link Serial Modern Ethernet Ethernet Options Gateway Instructions Ethernet sites are connections which uses a PC s TCP IP to communicate to a similar TCP IP equipped device ee Gee Ga Creating your first installation The following types of communications sites are available e Serial e Modem e Ethernet Page 28 2012 Schneider Electric All rights reserved e Ethergate or Modbus Gateway To create your first site 1 Type
13. 125 To specify EnergyDemand channels 1 Click on the EnergyDemand channel that you want to specify and click Edit The Parameter Selection screen appears 2012 Schneider Electric All rights reserved 2 The parameters are grouped by type Click on the to expand the group or select the checkbox for Show all available registers to see all the registers you can select Select the parameter and click OK Parameter Selection E Energy Cumulative i Energy TOU Cumulative H Demand Block Demand TOU Block Show all available registers OF Cancel Help Cancel Hep 3 Repeat until you have completely specified your Energy Demand channels Configuring Interval Depth You can use ION Setup to configure the interval length and depth of your meter s logs i e Revenue Log Energy Demand Log Load Profile 1 Inthe Setup Assistant open the Logging folder and navigate to the desired log 2 Click the Interval Depth tab Edit the interval length time and depth number of records as desired Template Interval Depth Basic Setup Security Allows you to specify the interval and duration of the log Communications Clock Demand Inputs Outputs 2 Logging FTG Feriod 15 minutes Memon FEI Depth 3360 Revenue Log EnergyDemand Log Revenue Alarming Fower Quality Displays Ventication Reports lt Back Next gt Exit Help 2012 Schneider Electric All
14. 22 0 cece c cee cece cece ccc eee cceecceeecceeeeeeees 108 PT CT Correction Screen 22 22 22 e eee e cece cece cece cece cee cceeseeceeeseeeseeees 110 Transformer LOSS SCIr e N 2 22 2 cee c cece e cece ec ceeceecccecceecceecceeceeeeeeceees 110 Time of Use TOU screen 22 2 c cece cece ccc eeceeeceeeeeeseeees 112 Alarming SCreen 2 2 2 cece cee cece ccc cece ccc eee cecceeccecceccecccecceceeceeces 116 Power Quality screen 2 22 2 eo cece cece cee cece cece eee eceeccececeeeeeeeseenes 117 DiS playS S Clee iwy on tetra ati eee scutes te aig a a dee oe aa tas 118 Verification SCre n _ 2 2 eee eee cece eee e cece cece cece ceccecceccceeeescereenes 121 Repons SCLC sae fet caea tenes Bana at ers aa a oe Carty one Nie ants alt 125 Writing to multiple registers 022 220 eee cece cee cee cee cece eee ceeteeceeeees 128 Chapter 6 Monitoring your network 2 22 c cece eee cece ee cee ceeeeees 129 DIS Dla VIN da e aa ae OAD tae alge AA hla a see ot 130 Performing control operations 20 02 222 c eee eee cee eee eee eee cece eens 132 Manually operating triggers 2 2 2 22 c eee cece cece eee e cece cee eccceeeeeseeees 132 Chart DIQUING 35 20 265 c0252202 05405 01 5425 24984 See debe ds cede tedbescedeasctadddands 132 Displaying Event Log reports in Microsoft Excel 000 022 2222 2220 135 Chapter 7 Troubleshooting 0 0 2 02 cc eee eee
15. 4 a Sector 1 Site Soc 5 x ION Setup Application To add network items do one of the following e Click the Insert an Item button e Select Item from the Insert menu e Right click anywhere on the screen to display the shortcut menu then click Insert Item The New Network Item dialog box appears Select the item that you want to add Items that can be added include Sites Groups and Meters Select where you want to attach the new item from the Attach To list and click OK Tip Right click a specific item on the left pane that you want to add items to and select Insert Item to automatically set the Attach To option 2012 Schneider Electric All rights reserved Page 55 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Setting up a network in ION Setup H S Ethernet devices Ao E Panel M P7650 o E Mains PS86004 7 offs HVAC PMBFOECC ff Test 59600 H A Modbustate EGX1 Bldgi co EE BCM oiL o19 D ff BCPM O1R ozo Es 4 dag FieldOFfice2 8005551234 E E Mains 7700 R5232 F Ethernet site B Ethernet devices Ethernet Gateway D RS 485 devices Remote serial doves The following summarizes the process for setting up a network in ION Setup 1 Install and wire your devices following the instructions and safety precautions in the device s documentation 2 Follow the instructions in the device installation manual to configure the basic com
16. AM 2172011 315 42 991 AM 12 1 2017 93 15 42 991 AM 127172011 3 15 42 991 AM 127172011 9 15 42 991 AM 12 1 2017 93 15 42 991 AM 127172011 9 15 42 991 AM 127172011 9 15 42 991 AM 127172011 3 15 42 991 AM 127172011 9 15 42 991 AM 5 amples Cycle a2 dz Man Wm Trg 1 records selected 4 Right click anywhere in the Waveform Log screen to display the available triggers Click on the input you want to trigger 6 Inside the confirmation box click Yes to activate the trigger If Options are set to Confirm Triggers with Password see Confirmation tab on page 40 enter your ION Setup password then click OK to activate the trigger 7 Repeat to trigger other inputs if desired Plotting historical data 1 Make sure you are in data display mode by clicking the View Data Display button a 2 Select the meter whose data you want to plot 3 Select and double click on an icon that displays historical data such as Waveform ora Data Recorder module 4 Select the data you want to plot e Fora contiguous selection of data hold down the SHIFT key while selecting the first and last entries you want to view e For a non contiguous selection of data hold down the CTRL key while selecting 5 Click the Plot button The Chart Properties dialog box appears 2012 Schneider Electric All rights reserved Page 133 of 147 Chapter 6 Monitoring your network ION Setup 3 0 Device configuration guide Page 134
17. ION Setup 3 0 User Guide Page 46 of 147 2012 Schneider Electric All rights reserved Chapter 4 Adding and configuring devices This section describes the difference between Single Device and Network mode It outlines Network mode procedures for adding sites groups and devices This section also explains how to configure devices in Basic Configuration mode and Advanced Configuration mode A WARNING UNINTENDED EQUIPMENT OPERATION e Do not use ION Setup and associated devices for critical control or protection applications where human or equipment safety relies on the operation of the control circuit e Do not incorrectly configure ION Setup and its associated devices this can lead to incorrect reports and or data results Failure to follow these instructions can result in death or serious injury Additional topics explain how to use your meter as an Ethernet Gateway EtherGate or Modbus Gateway how to perform time synchronization and how to copy a meter s setup configuration onto another meter of the same type Note Some devices require additional configuration in order to access and modify certain setup parameters For example a revenue class or hardware locked meter must be unlocked before you can configure it Refer to the device s documentation for unlocking and basic setup procedures In this section Single Device mode and Network mode 0 0 02 c ee eee cece eee eee eee eee 48 Working
18. LOSS OF DATA e Record your meter s front panel and user password information in a secure location e Do not change communications port settings with the Allow Front Panel Programming setting cleared unchecked Failure to follow these instructions can result in a factory reset of the meter and the loss of all logged data To configure the Advanced security features 1 Select Security Mode and click Edit 2 Open the Advanced scf file The Security Wizard leads you through the configuration process Enter the meter password if prompted 3 Select your configuration options meter password web server programming and front panel programming 4 Click Next If the protocol lockout feature is available on your meter the Select protocol lockout options screen appears The communications protocol lockout feature allows you to set the number of invalid login attempts each user in this case user is a single user and password combination can make using a particular protocol and communications method before being locked out You can also configure the lockout duration for all configurable protocols Once a user is locked out the meter will not accept login attempts from that user on that protocol and communications method until the lockout duration has passed Page 90 2012 Schneider Electric All rights reserved Select protocol lockout options Step 3 Protocol Lockouts Define for each type of communication protocol the numb
19. Numeric Bounded Format from the list and enter a numeric value in the box 2012 Schneider Electric All rights reserved Page 67 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Enter CAPS Kt Numernc Bounded Format Cancel e Elapsed Interval Select Elapsed Interval Format from the list Enter the days hours minutes and seconds and use the drop down to indicate the interval direction Enter Test Sub interval Length Elapsed Interval Format 0 days O hr 15 ming O secs cence e Date Time Select Date Time Format from the list Select the month day and year and enter the time Select DOP1 Date Format Select DOP1 Time Format MM DD YY 7 Cancel Help Cancel Help 5 Click OK 6 Make changes to the other setup registers if required 7 Click Send to save your changes to the meter Setup screen examples There are some setup register types that allow you to select one or more options as shown below Example 1 Click a checkbox to select check or clear uncheck your selection If there are additional setup screens click Next Page 68 2012 Schneider Electric All rights reserved Transformer Correction Setup Speciy amount of provided information Enter the number of test points that ratio correction factors and phase angle errors will be specified for each input Also enter the nominal secondary voltagecurent
20. Off menu commands Modbus Tester Interface tool modems communications converters using with RS 485 modes First Time User Metershop Technician Power User module links multiple register writing N Network and Content Viewer icons Network Builder wizard network viewer content viewer viewing options O Online Help topic search options overview of ION architecture P password recommendations Phasor Diagrams Phasor Viewer plotting charts data power factor sign convention Power User mode procedures adding a new device Page 144 of 147 130 27 35 27 33 35 14 13 93 134 123 132 133 26 60 ION Setup 3 0 User Guide adding a new site assigning a device to a group creating new ION modules customizing register labels deleting links between modules editing site properties logging off logging on opening multiple data screens plotting historical data removing or editing network items selecting output registers viewing ION module output registers R real time data RS 232 connecting a single device using RS 485 connecting multiple devices using RTS Ready to Send Wait CTS S Security advanced security features recommendations standard security features security tab selecting ION output registers Setup Assistant icons overview screen starting ION Setup Startup and view modes Startup modes Power User switching between synchronizing time across devices sys
21. Page 33 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide Page 34 Properties Displays the properties of the selected item The View menu consist of two selection sets The first set lets you display sites only groups only or both The second selection set lets you set the display mode for configuring setup screens or viewing data screens Both Sites and Groups Displays both site information and group information View Sites Displays only site information Groups Displays only group information Setup Screens Sets the screen for configuration only Data Screens Sets the screen for displaying data only iei Displays the New Network Item dialog box where you can add new groups sites or meters Creates a new ION module in the selected ION module folder in Module Advanced mode only Displays the Chart Properties dialog box where you can select the data Chart Data you want to plot and determine the appearance of the chart Displays the Modem Control dialog box where you can select which modem site you want to dial Displays the Broadcast Time dialog box where you can broadcast the Broadcast Time a present PC time to all the devices in one or more sites Tools Modem Control Diagnostics Displays diagnostics data for the selected item Displays the Options dialog box where you can set the directory location Options for ION Setup view confirmation security alarming and convention
22. Programming setting cleared you may lose communications In this case a factory reconfiguration of your meter is required which resets your meter to its factory defaults and erases all logged data on the meter Refer to Password recommendations on page 93 for more information 2012 Schneider Electric All rights reserved Page 93 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide NOTICE LOSS OF DATA e Record your meter s front panel and user password information in a secure location e Do not change communications port settings with the Allow Front Panel Programming setting cleared unchecked Failure to follow these instructions can result in a factory reset of the meter and the loss of all logged data Additional recommendations 1 Protect all Ethernet meters with a correctly configured firewall that prevents Telnet access over port 23 2 Save a copy of your meter s security configuration scf file in addition to the password and user information in a secure location 3 Set the meter s time synchronization source to a secure communications port and disable time synchronization on all other ports For the highest level of security use a hardware locked sealed meter with Advanced security enabled and configured Communications screens The Communication screens let you configure your serial communications settings communications mode protocol unit ID and baud rate
23. Select the desired parameter click Edit type a numeric value then click OK to set LED pulsing values 2012 Schneider Electric All rights reserved Page 99 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Setup Assistant 83 wih varh Basic Setup Speches the number of Watt hours that are accumulated per LED Communications pulse J Pulsing outputs Z LED Pulsing Energy Pulsing W Pulse Width 0 05 a Onboard 170 Fulzer Mode Always Logging Wh pulse ovd Pulsing normally j Revenue Enter CAP1 Kt Power Quality Displays Verification Reports Mumeric Bounded Format ces Hee lt Back Next gt Exit Help Note To configure the LED ports for a different pulsing application you must re link the Source input to the output register of a different instantaneous power quantity in one of the Arithmetic modules This is an Advanced Configuration procedure See Working in Advanced Configuration mode on page 72 Energy Pulsing screen If you want to use one of the digital outputs available on your meter for energy pulsing applications configure it from the Energy Pulsing screen on your meter The Energy Pulsing screen shows the outputs of power in units of Wh VAh and VARh for each pulse value defined by the setup register A WARNING UNINTENDED EQUIPMENT OPERATION Do not use ION Setup and associated devices
24. TITT ox Cancel Help GroupUse this list to select the group security level See above for a new or existing user This option is available for Supervisor level personnel only Users This box displays the user names that belong to the selected group security level The options in this box are available to Supervisor level personnel only HHF tab The HHF tab is where you can enter MV 90 hhf hand held format file configuration details through ION Setup The HHF information must be entered if you are collecting revenue log data using hhf files Refer to Reports screen on page 125 and the technical note MV 90 and ION Technology available at www schneider electric com Options Directories View Confirmation Security HHF Conventions Device ID Type Hemisphere Norther TIM Humber 0i File Format E File tere ee Device ID Type Select this field to specify the HHF file Device ID Type so that it matches the Device ID field in your MV 90 system 2012 Schneider Electric All rights reserved Page 41 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide Page 42 Hemisphere Select the hemisphere in which the meter resides i e Northern or Southern TIM Number Enter the number you mapped to your TIM_ION module in your MV 90 system File Format Select the E File engineering unit or P File pulse unit MV
25. The log obtains its time from the workstation on which ION Setup is running not from the meter s local time To save the entire report click the Save As button without selecting any rows of data 2012 Schneider Electric All rights reserved Page 127 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide To save a portion of the report click the date you want your report to begin Hold down the SHIFT key and select the date you want your report to end Click Save As and ION Setup saves the portion of the report you selected To print the report click the Print button From the print dialog box you can choose to print the entire report or a selected portion if you have selected a portion of the data Writing to multiple registers Some functions in the Setup Assistant let you change the value in more than one register on the meter at the same time For example you can choose to change the time interval of the calculated block period of multiple modules in the Demand screen 1 Select the parameter you want to change and click edit A dialog appears with the button Edit Register List Enter Sub interval Length Elapsed Interval Format 0 days OF he 15 mine O secs cme tee 2 Click Edit Register List to select which registers will have the new values Multiple Register Write Available Selected Freg mean kVA ad del 4 mean kVA ed del 4 a mean kVA ed del B eS kA ed del C
26. _ 00 22 2222 e eee eee eee eee eee 83 Template Screen 2 22 22 ei ccc eee eee cece cece eee ce ec eee ceeeeecceccerecescesceres 84 Basic SClUDSClECN aosda old aa i de keels Bhai eth seen tas 86 CCUM SCOE St nec us anna bane espe een a aaa hee eae need 88 Communications SCREENS o 225 5 054 Seve e e yaad siatad de Rael soaeedeewned tas wae EEEn 94 3rd Party Protocols screen 22 22 2 eee cece cece eee e cece cece eeccecceeeceseeseeeeees 94 COCK SCC ict 19 oie Sree sale toe cue E a sicleien a EIEN 96 DGMaNG S CHES 25 2 cite Feeedernas dae Maeve tke ween r000 0000000 ooroo ae wadmeedeectea sic 98 Input Output Screens 2 22 22 c cece cece cece cece ececeeecececceesees 99 LED PUISING SCIEN to ceic ce nsecguelulldAdoneses sagan ule a decd a os gobs 99 Energy Pulsing SCION csc nice ere cere ol ae ene oa a ee a eens 100 Onboard Digital Inputs screen 2 22 22 c cece cee cee cece cee ceeceeseeeeees 101 Onboard Digital Outputs screen 2 2 22 c eee eee e eee e cece cee ceeseeeeees 102 Expansion Analog Inputs screen 22 22 22 eee eee e cece eee cece cecceeceeceeceeeees 103 Expansion Analog Outputs screen 2 22 22 2 cece cece c eee cece ecceeceeceeceeeees 104 Expansion Digital Inputs screen 22 22 22 eee cece eee cee cece cee oono rannan 104 Analog Outputs screen 2 22 2 e cece cee eee cece cece eee ceeeceecceeeeeeseeeeees 105 Memory SCreen _ 2 22 22 cece ccc cee cece cee
27. a time of use program named Sample TOU may exist on your device as part of its default framework If this is the case choose a name other than Sample TOU for your time of use program This is to preserve the integrity of your meter s default framework Configuring Time of Use 1 Select Sample TOU and click Edit The TOU Assistant loads a default TOU program and holiday selection screen not the Sample TOU program on the device Name the TOU program enter the start year and click Next Time of Use Setup Step 1 Frogram definition Enter the name and year to start the TOU program in their respective text boses below Program Mame Frogram_0 Start ear 2014 mn 2 Select the number of rates you want and enter a rate name in the field for each rate selected then click Next 2012 Schneider Electric All rights reserved Time of Use Setup Step Define number of available rates Use the check boxes to specify how many rates you want in your TOL program For each rate you activate enter a rate name in the text box Off Peak On Peak Shoulder Intermediate mee Gee i 3 Select the number of seasons you want in your TOU program Enter a name for each season and click the buttons beside the seasons to set a start date for each season selected Time of Use Setup Step 3 Define number of seasons Use the check boxes to specify how many seasons pou wantin your TOU program For each sea
28. all supported devices For details see Working in Basic Configuration mode on page 66 Advanced Configuration mode is only available on meters that use the ION architecture For details see Working in Advanced Configuration mode on page 72 If your meter supports Advanced Configuration mode you can switch to that mode by right clicking the meter icon and selecting Properties Click the Tools tab then select Show Advanced ION Setup from the Device Setup dropdown list Click OK All modules available for the selected meter are displayed 2012 Schneider Electric All rights reserved Page 37 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide Schneider Electric JON Setup Network Viewer O File Edit View Insert Tools Window Help H42oag amp COBYM H Group 1 Jy IANB21386 Device Properties S a Ethernet Site gt F Meter l Meter Poll Device Meter4 Device Setup Show Basic ION Setup Show Basic ION Setup Show Advanced ION Setup Firmware Upgrade ION Setup Application Tip For devices that support Advanced Configuration mode hold down CTRL and click the meter icon to switch toggle between Basic Configuration mode and Advanced Configuration mode Related topics e Grouping devices on page 60 e Assigning a device to a group on page 61 e Adding and configuring sites on page 56 Setting up options After you have installed ION Setup and connected your
29. and built using the ION architecture i e the meters that support Advanced Configuration mode After you have connected to or added a device to your ION Setup network the Setup Assistant icon appears in the right hand window of the Network Viewer Double click the icon to open Setup Assistant Setup Assistant mE Template Method Selection Test Sheet Loss Constants Basic Setup Security Allows you to select how transformer loss configuration information is Communications to be entered NOTE Method 1 is Test Sheet and Method 2 is Clock Loss Constants Demand Inputs Outputs Logging Loss Comp Enble Comp Disabled Revenue Comp Mthod Sict Method 1 PTACT Correction Se Transtormer Loss poa E Time of Use Alarming Power Quality Displays Verhication Reports E dit lt Back Nest gt Exit Hele Click the folder icon to open and Click the icons in this pane to access This area shows the A l C i show available screens the desired screen available setup tabs Select a parameter and click Edit E This area contains the parameters to configure available for configuration Note If you cannot see the Setup Assistant in the right pane and you are connected to a device that uses ION Architecture then select View gt Setup Screens Each setup screen on the left gives you access to different setup tabs on the right Within the tabs you can
30. cache is cleared There are several ways to select an output register e You can use the tree to select the module type module and register At the top of the dialog box the full path of the register is shown as Device Name ION module type lON module and the name of the register appears in the Parameter box Only those output registers of the class appropriate for the selected input are displayed for more information on registers register classes and module links see Overview of ION architecture on page 73 e If you already know the label of the register you want and you have already opened that branch of the tree you can simply type the label of the register you want into the Parameter box and click the Search button If the register is in the ION Setup cache the path of the register appears above the Parameter box and the OK button becomes available If the register is not in the cache or has been typed incorrectly the message No match found in cache is displayed e If you know the handle of the register you want you can bypass the ION tree altogether and simply type in the handle This is the fastest method of accessing an ION register however it does not add the register to the cache Once you have selected an output register click the OK button to return to the module s configuration dialog box When you are finished linking click Send to save your changes to the meter Deleting links between ION modules To de
31. capable ION meter has EtherGate enabled a workstation using ION Setup software can communicate through the meter to a serial device or devices wired to the appropriate serial communications port of the EtherGate enabled meter When you configure the EtherGate enabled meter in addition to the general settings listed above the protocol for the serial communications port must be set to EtherGate For more information on using your meter as an EtherGate refer to the gateway meter s documentation and the technical note The ON Meter as an Ethernet Gateway available at www schneider electric com Note To connect to and read data from your EtherGate meter in addition to the serial devices add the meter as a stand alone Ethernet meter in ION Setup See Adding a new device on page 60 ION7550 ION7650 Modbus gateway ION 7550 ON7650 meters firmware v350 or later also support Modbus gateway communications This allows you to use the meter to provide Modbus RTU communications Support for up to 16 downstream Modbus RTU devices on the same serial communications loop When you configure the meter as a Modbus gateway in addition to the general settings listed above the protocol for the serial communications port must be set to Modbus Master You do not need to set the TCP IP port for Modbus TCP communications the Ethernet IP port is hard coded to port 502 on I ON7550 ION7650 meters List of common procedures This section lists
32. cece cece cece eee ccecceccecccecceceesceccereees 106 Load Profile Revenue Log screen 2 22 22 c cece eee e cece eee e cece cee cceeeecceceerees 106 Event LO SCIONS pce sett aea tore ran nab nas Oath a Al teh a en ih aa 107 EnergyDemand Log screen 2 0 02 22 cece cece eee eee ee eee eee e eens 108 PT CT Correction Screen 2 2 2 2 ieee cece eee cece ccc e ccc ee cece ceeeseeceeeseeeeeeees 110 Transformer LOSS SCreen 2 22 22 o eee eee cee cee cece cece cect eccecceecceececcecceceees 110 Time of Use TOU Screen 2 22 22 cece cee cee cece cece cece E E 112 Alarming SCreen _ 2 2 22 eee c cece cece cece ccc e cece cee eec cee ceeccercerceescescescereeees 116 Power Quality screen 2 2 2 2 coco eee cece cee cece eee e cece eee ceeceeeeeccesceneenes 117 Displays SClOG i eachsc5 pee a ice oee este tessa E 118 Verification screen aa eee cc eee eee cece cece eee e cece cee cceccecceceeeecesceseees 121 FREDOMS SCICCIN 6 ico8 bai nicht it bie nian daha aati le Mada oeds Abid Shree abc AN 125 Writing to multiple registers 2 2 22 2 2 2 occ ccc cece cee cee cece eee oorno ronnan 128 2012 Schneider Electric All rights reserved Page 81 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Setup Assistant overview Page 82 The Setup Assistant guides you through common setup requirements for your ION meter Setup Assistant is available only to those devices that are designed
33. configuration The Modem settings dialog box appears e Select the serial port on the computer that you are using to communicate with the local modem from the Comm Port list e Select the baud rate and data format you want to use for the site from the Port Settings lists These need to be set to the same value as the device s connected to the site e Click Modem Profile to access the Modem Profile Selection Wizard and configure the modem profile for the local and remote modems Click Finish when you are done with the wizard Click OK when you are finished to return to the New Site dialog box Type the phone number of the remote modem in the Phone Number box 2012 Schneider Electric All rights reserved Page 57 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Page 58 7 Edit the values on the Timings and Polling if needed These tabs contain other site communications parameters which in most cases do not need to be modified from the default settings See Editing site properties on page 62 for information regarding the settings on these tabs 8 Click OK The site is added to the network viewer You can now add devices to your site see Adding a new device on page 60 Modem Gate feature Some ION meters are equipped with an internal modem that you can set up as a communications gateway to connect to multiple RS 485 devices e g on a remote site For more information refer
34. defines the logical pathways used to control information and data when moving between individual functional blocks within a meter between meters or between meters and other parts in the power monitoring and control system ION architecture is object oriented giving you exceptional system flexibility ION meters can be configured to dedicate their resources to suit your application The fundamental objects that comprise the ION architecture are ION modules and ION registers For more information on ION architecture refer to the ON Reference For more information on the modules available in your device refer to the ON Device Templates Reference on www schneider electric com 2012 Schneider Electric All rights reserved Page 73 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Page 74 ION modules ION modules are building blocks of functionality that link together to change setup as required Each ION module is comparable to some part of a conventional power monitoring system the Power Meter module is similar in function to a digital multimeter the Thermal Demand module is similar to a conventional demand meter the Integrator module is similar to an energy meter Over 80 types of ION modules are defined in ION architecture Their functions range from basic real time power measurements to comprehensive waveform data logging and setpoint control Collectively these ION modules cover th
35. e Force On Sets the DTR line high Use this setting for optical probes on IEC meters e Probe Ctrl Use this custom setting for self powered probes to mitigate battery loss Polling Polling Method Specify the polling method for the selected site from the dropdown list Supported options are Continuous On Demand or Scheduled Edit Schedule Edit the polling schedule for the selected site or view the current schedule used to poll the meters in the selected site Next Connection View when polling next occurs on the selected site Broadcast Interval Specify hours and minutes between polling intervals Timezone Specify local time zone Editing group properties Right click the group you want to edit then select Properties Type in a unique name for the group and click OK Editing meter properties Expand the site by double clicking the site icon where your meter is located Right click the meter icon then select Properties Page 64 2012 Schneider Electric All rights reserved Device Properties General D isplay Tools Mame IONSEOO 2 E IONS600 Power Meter IF Address 10 168 69 73 IP Fort ril Group Group 1 cance Hee The Device Properties dialog box contains the following tabs General e Name Type in a unique name for the meter The name must begin with a letter e Type Select the appropriate meter type from this list e Unit ID Type in a unique 4 digit U
36. for critical control or protection applications where human or equipment safety relies on the operation of the control circuit Failure to follow these instructions can result in death or serious injury Page 102 2012 Schneider Electric All rights reserved Setup Assistant Template Basic Setup Security Communication Clock Demand LED Pulsing Energy Pulsing Source RES Log State Onboard 0 Force OM Digital Inputs Force OFF Moral DOS Polarity Non lnverting Expander 0 DOS Pulsewidth D Digtalln DOA Fort Notl sed Digital Out Analog Out Logging Aevernue Power Quality Verntication Digital Outputs Expansion Analog Inputs screen This screen allows you to program the analog input configuration information for the I O expansion card Select a tab to configure each input Specify the minimum source value for Zero Scale the maximum source value for Full Scale then select the physical analog input port on which the signal occurs Template Input i put 2 Input 3 Input 4 Basic Setup Security Communications Clock Demand Energy Pulsing All Zero Scale 0 Al Full Scale 1 Se Analog In Al Port Notlsed Analog Out Digital In Logging Revenue Alarming Power Quality Displays Ventication Reports 2012 Schneider Electric All rights reserved Page 103 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Expansion Analog O
37. guide assumes that You have a working knowledge of electrical systems You are familiar with your Windows operating systems and the devices in your system You have a working knowledge of networked environments including client server systems You have read and you understand the installation basic setup and all other procedures and warnings in the documentation for the devices in your system All hardware software and network components of your computer system have been installed and configured according to their instructions and they are operating correctly Where to learn more This section describes additional resources for learning ION Setup Online help The ION Setup online help is your primary source of information Use the online help to Read step by step procedures for all ION Setup tasks Find out how the options in any ION Setup window will affect your software 2012 Schneider Electric All rights reserved Page 13 of 147 Chapter 2 Introduction ION Setup 3 0 Device configuration guide e Search for information about a topic or keyword To access online help e Select Help gt Contents from the menu in any ION Setup window or click inthe toolbar or the help button in any dialog box to display help information To search for a topic in the online help index 1 Click the Search tab on the left side of the help index window 2 Inthe box at the top of the Search tab type a keyword and click List Topic
38. its function and the values in the setup registers and writes the result to its output register s The output registers might contain maximum RMS readings for three phase current or describe the high speed digitized data points for 32 cycles of a single voltage phase Module links An ION meter is customized by linking ION modules The output registers of a module can be linked to the input registers of other modules This allows data to flow from one module to the next The setup registers are internal to each module so they do not require linking Register classes Not all output registers can serve as inputs for all modules There are different classes of registers each capable of holding different types of information For example numeric registers contain numbers Boolean registers contain ON or OFF information and waveform 2012 Schneider Electric All rights reserved registers contain waveform data These registers are described in the JON Reference To link two ION modules together the output registers of the first module must contain information the next module can use Creating new ION modules 1 2 From the left pane Network Viewer click the folder for the module type you want to create Select Insert gt Module or click 7 on the toolbar If there are sufficient resources on the device and available modules of that type the new module appears on the right pane Tip To determine the number of
39. kA ed del D kVA ed delt rec 11 E Fac mean kVA ed del rec 11 THO mean kVA ed G l2 K Fac mean a kVA ed O2 l2 THO mean kA ed Q3 ISK Fac mean kVA ed O4 l3 THO mean kVA ed rec Cancel As shown above the list on the left contains available registers The list on the right contains registers that are currently selected to be written to Click the arrow buttons to move registers from Available to Selected or vice versa Select multiple Available registers by holding down SHIFT or CTRL while selecting registers 3 Click OK when you are finished selecting registers to edit Any change made to the parameter being edited for example the block period is made to all the registers in the Selected column Page 128 2012 Schneider Electric All rights reserved Chapter 6 Monitoring your network ION Setup has the ability to display and perform control operations with real time and historical data This section describes the ION Setup features that allow you to monitor your device network including data screens alarms and chart plotting capabilities In this section Displaying data si nooo cco eke eee ia es Bodin Ga ends Sole cae ade ce 22n 130 Performing control operations _ 2 022 22 o eee eee c cee cece cece ceeececeees 132 Manually operating triggers 22 22 o eee eee cece eee cece cece oaoa aoran rnnr 132 Chart pionin e ico ote i theca btn i bi ect Al haste a hh pide tod ues 1h 132 Displayin
40. meter s template has not been modified between configuration and deployment Note Page 126 Uploading or retrieving the device configuration or template may take a few minutes MV 90 Report is available for some meters to automatically generate a master file detailing the meter s current MV 90 configuration Click Display The MV 90 Master File Options dialog appears 2012 Schneider Electric All rights reserved MV 90 Master File Options co pee Customer ID Schneider Electric Device ID Tag Field Serial Number o MY 90 calls in on COM a Connecton Into Enter Phone Number TiM Humber 01 Auto Timeset E Advanced Security MY 90 User USERO1 Cancel Enter the required information and click OK to generate the report Once the report is generated you can save it by clicking Save As and saving it as a dat file You can import this created file into your MV 90 system as the master file for your meter For details on incorporating your meter into an MV 90 system refer to the technical note MV 90 and ION Technology available at www schneider electric com Saving reports in ION Setup Load Profile Revenue Log EnergyDemand Log and Event Log reports are organized in descending order according to date the latest date is the top entry in the report You can save or print the entire report or only portions of the report Event Log for PT 0602A162 01 Date Time Cause Value Effect Value 12 2 2
41. parameter details Setup Assistant Template Basic Setup Security Communications Clock Demand LED Pulsing Energy Pulsing Onboard 10 Expander 10 Logging Memory Load Profile Event Log Revenue Power Quality Displays Verification Reports Channels Interval Diepth Energy Pulse weights Allows you to program the load profile channels Parameter Selection Energy Pulses a Energy Interval oo keh del int kwh rec int s KMAFIh del int KMAFIA rec int m M amp A del int H kA rec int oe MU Win a 2h int MU Vin b 2h int MU Vin c 2h int Show all available registers OK Cancel Hep 3 Repeat until you have completely specified your Load Profile channels For more information on configuring Interval Depth see Configuring Interval Depth on page 109 Event Log screen The Event Log screen allows you to configure the types of events that are recorded in the Event Log 2012 Schneider Electric All rights reserved Page 107 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Cutoff This is the event priority cutoff value Events with a priority below this value are not recorded in the Event Log SS EvPniority This is the Sag Swell event priority value This value must be greater than the Cutoff value for Sag Swell events to be recorded in the Event Log TR EvPnonty This is the Transients event priority va
42. safety relies on the operation of the control circuit Do not use an ION meter s digital outputs for any safety critical application due to possible unexpected change of state during power cycles power outages template pastes or firmware upgrades Do not incorrectly configure ION Setup and its associated devices this can lead to incorrect reports and or data results Failure to follow these instructions can result in death or serious injury Setup Assistant icons These icons are available in the left hand screen of the Setup Assistant These icons indicate an available Setup Assistant screen which might represent groups of setup or display parameters for the device or a particular ION module The folder icons organize Setup Assistant screens into logical groupings for example revenue related settings Click the icon to open the folder double click to close it Available Setup Assistant screens Setup Assistant screens are available for those devices that are designed and built using the ION architecture 2012 Schneider Electric All rights reserved Page 83 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Note The setup screens and tabs available to you in the Setup Assistant vary depending upon the type of device and its firmware version Template screen Page 84 You can take advantage of new features for your meter by upgrading the meter s firmware Alternatively yo
43. set parameters and functions that are specific to each setup screen For example in the figure above the tabs allow you to select your transformer loss configuration enter transformer loss information using the Test Sheet method and enter loss information using the Loss constants method Template association When you connect to an ION device using ION Setup it scans the device s template to determine which Setup Assistant to use to configure your device 2012 Schneider Electric All rights reserved If ION Setup does not recognize the template it attempts to load from the device e g a customized template a Custom Template association screen will appear If so then take one of the following actions e If the template version number is greater than those displayed in the list go to www schneider electric com and download the latest version of ION Setup The latest version of ION Setup and the latest factory template for that device will be installed e If the template corresponds to an existing template on the list select that template The next time you launch ION Setup it will load the template you have selected e If the template does not correspond to any template on the list contact the person who created the custom template to learn which template to select A WARNING UNINTENDED EQUIPMENT OPERATION Do not use ION Setup and associated devices for critical control or protection applications where human or equipment
44. the folder that contains ION Setup then select ION Setup The User Profiler dialog box appears 2 Select the type of user that best fits your situation First Time User Metershop Technician or Power User See Startup and View modes on page 24 for a description of these options 3 Click OK e f you selected First Time User the Network Builder Wizard appears e f you selected Metershop Technician the Connection Type dialog box appears e f you selected Power User the ION Setup System Log On dialog box appears Select or clear the checkbox to run ION Setup in single device mode selected or network mode cleared Enter the default password of 0 zero and click OK The Network Viewer appears if you are running ION Setup in network mode and if you have not yet created a network the Connection Type dialog box appears if you are running ION Setup in single device mode Starting ION Setup after the Initial Startup The procedure for starting ION Setup varies depending on the Startup Mode If you are logging in with non default username and password you must start ION Setup in Power User Mode Starting ION Setup Network Mode Double click the ION Setup shortcut on your desktop or click Start gt Programs point to the folder that contains ION Setup then select ION Setup ION Setup opens to the Network Viewer Starting ION Setup Metershop Technician Mode Double click the ION Setup shortcut on your desktop or click S
45. the Security tab Ensure there are no users in any of the user groups other than the default supervisor user in the Supervisor group 2 Click on the View tab in the same dialog box and select the mode you want to switch to from the Startup Mode list 3 Click OK The next time you launch ION Setup it will use the selected startup mode Switching from First Time User Network mode To switch from First Time User Network mode to another startup mode 1 Click Tools gt Options and select the View tab 2 Select the mode you want to switch to from the Startup Mode list 3 Click OK The next time you launch ION Setup it will use the selected startup mode Switching from Metershop Technician mode To switch from Metershop Technician mode to another startup mode 1 Launch ION Setup In the Connection Type dialog box connect to a device or select Off Line then select a firmware from the list it does not matter which one 2 Click Exit on the Setup Assistant dialog box if it appears then click No when prompted about saving your offline configuration or connecting to another device 3 Click Tools gt Options and select the View tab 4 Select the mode you want to switch to from the Startup Mode list 2012 Schneider Electric All rights reserved 5 Click OK The next time you launch ION Setup it will use the selected startup mode Temporarily switching to Power User mode To temporarily switch to Power User mode from Me
46. with the same settings and can also assist with meter troubleshooting 15 Click No if you do not want to save your security settings Note When the advanced security settings are applied the settings immediately take effect causing ION Setup to prompt you to authenticate with a user name and password to continue Additional device security recommendations Recommended meter configuration 1 Enable front panel security 2 Enable Advanced security e Disable web server programming to help prevent configuration access to your meter over the web e Disable Modbus programming to help prevent configuration access to your meter using Modbus e Configure protocol lockouts to help minimize access to your meter e Disable the Factory user e Configure users and passwords to help minimize access to your meter Password recommendations Perform the following actions to help ensure device password protected security e Enable front panel security on your device e Ensure the front panel password is not set at the default factory value of 0 zero e Make all passwords especially the front panel password as complex as possible using the full number of characters available e Schedule regular changes to the device s passwords especially for the front panel password e Password information is required in order to configure your device If you change the communications settings of your meter with the Allow Front Panel
47. 011 2 35 32 685 PM Ethernet Changed Setup 11 Ratio Correction Data Value Changed 12 2 2011 2 35 32 685 PM Ethernet Changed Setup 11 Phase Correction Data Value Changed 12 2 2011 2 35 32 686 PM Ethernet Changed Setup 11 Secondary Nominal Rating 20 12 2 2011 2 35 32 692 PM Ethernet Changed Setup 2 Ratio Correction Type Piecewise Linear 12 2 2011 2 35 32 692 PM Ethernet Changed Setup 2 Phase Correction Type Piecewise Linear 12 2 2011 2 35 32 693 PM Ethernet Changed Setup 2 Ratio Correction Data Value Changed 12 2 2011 2 35 32 693 PM Ethernet Changed Setup 2 Phase Correction Data Value Changed 12 2 2011 2 35 32 694 PM Ethernet Changed Setup 2 Secondary Nominal Rating 20 12 2 2011 2 35 32 701 PM Ethernet Changed Setup 13 Ratio Correction Type Piecewise Linear 12 2 2011 2 35 32 701 PM Ethernet Changed Setup 13 Phase Correction Type Piecewise Linear 12 2 2011 2 35 32 702 PM Ethernet Changed Setup 13 Ratio Correction Data Value Changed 12 2 2011 2 35 32 702 PM Ethernet Changed Setup 13 Phase Correction Data Value Changed 12 2 2011 2 35 32 703 PM Ethernet Changed Setup 13 Secondary Nominal Rating 20 12 2 2011 2 36 59 570 PM Ethernet Changed Setup 1 Ratio Correction Type Piecewise Linear 12 2 2011 2 36 59 570 PM Ethernet Changed Setup 1 Phase Correction Type Piecewise Linear 12 2 2011 2 36 59 571 PM Ethernet Changed Setup 1 Ratio Correction Data Value Changed Close Save As Print Help Note
48. 2 Replaces Document 70002 0292 03 12 2010 2012 Schneider Electric All Rights Reserved
49. 2012 Schneider Electric All rights reserved Page 141 of 147 Chapter 7 Troubleshooting ION Setup 3 0 Device configuration guide A WARNING UNINTENDED EQUIPMENT OPERATION Do not use ION Setup and associated devices for critical control or protection applications where human or equipment safety relies on the operation of the control circuit Register values should only be configured by personnel with a thorough understanding of Modbus and the system in which the devices and software are installed Do not rely on displayed values to determine if the system is functioning as intended System control paths may include communications links Consideration must be given to the implications of unanticipated transmission delays or failures of the link Failure to follow these instructions can result in death or serious injury To access the Modbus Tester Interface tool select a Modbus device in your network From the menu bar click Tools gt Diagnostics or click on the toolbar Select the Troubleshooting tab and click Execute Page 142 2012 Schneider Electric All rights reserved ION Setup 3 0 User Guide Index A Alarm Setpoint Learning Setup Alarming Screen applying security B Basic Setup IEEE IEC Conventions Basic Setup Screen broadcasting time C chart plotting editing chart properties cloning meters closing data screens commands common procedures communication requirements ethernet modems
50. 3000 Venhication Reports 2012 Schneider Electric All rights reserved Page 117 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide This screen has the following tabs e Sag Swell allows you to configure the sag swell limits of your meter e Waveforms allows you to configure the waveform recording format and depth e Transient allows you to configure the transient settings of the meter Note COMTRADE must be disabled in order to modify sag swell or transients settings The tabs available for Power Quality depends upon the meter Displays screen ION meters ship with preconfigured display screens and most users find that the data displayed by the front panel meets their requirements If required front panel displays can be customized on ION meters using the Displays Screen Setup Assistant Front Panel Allows you to program the available front panel displays F Inputs Outputs Z Logging Displays Revenue Reports Back Nest gt Exit Help 1 Inthe Setup Assistant select Displays on the Front Panel tab and click Edit The Display Editor appears Page 118 2012 Schneider Electric All rights reserved Display Editor Volts Amps PF Move Up Volts Amps Total Power Move Down Energy Del Demand Del Pk Drd Del Voltage Bar Current B ar Edit Power Bar Volts Amps eee Power Summary Digital Inputs Digital In l0 M
51. 6 Select the parameters you want to plot then click the Add button The selected parameters move to the right side of the dialog e Toremove parameters already selected click on the items from the right side of the dialog then click the Delete button Note Plotting manual triggers disables the Add and Delete buttons To delete waveforms from the plotted manual trigger chart close the chart and re select only the data you want to plot then click Plot 7 Click OK Viewing phasor diagrams 1 Make sure you are in data display mode by clicking the View Data Display button a 2 Select the meter for which you would like to view waveforms 3 Double click on the Waveform icon to upload the available records up to a maximum of eight records 4 Select the data you want to plot e Fora contiguous selection of data hold down the SHIFT key while selecting the first and last entries you want to view e For a non contiguous selection of data hold down the CTRL key while selecting Note If no waveform data appears on your screen you must manually trigger the request See Manually triggering a waveform on page 133 for this procedure 5 Click the Plot button The Chart Properties dialog box appears 6 Configure the chart as desired and click OK 7 The Waveform Plot window appears Click the Phasor Diagram tab to view the phasor diagram of your ION meter If desired right click on the phasor diagram to lock V1 to zer
52. 9 00 Alaska UT C 08 00 Baja California UTC 08 00 Pacific Time US amp Canada UT C OF 00 Arizona UTC OF 00 Chihuahua La Paz Mazatlan UT C OF 00 Mountain Time US amp Canadal VT Automatically adjust clack for daylight saving changes 7 Update daylight saving dates starting 2014 Cancel Help Percent Battery Remaining Some devices have a replaceable battery and support the Percent Battery Remaining register available on the Timezone tab When a new battery is installed you can select Percent Battery Remaining click Edit enter a value of 100 and click OK The battery remaining value will be updated to reflect the percent remaining on the new battery 2012 Schneider Electric All rights reserved Page 97 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Setup Assistant Template Timezone DST Settings Basic Setup Security Species the percentage of the battery power remaining MOTE gt Communications Meter must be placed into Test mode prior to moditying the value Clock Demand LED Pulsing Energy Pulsing Timezone 0 Hours J Onboard 10 CL Time Syne Type UTC Expander 1 0 CL1 Time Sync Source COMS Logain CL1 Clock Source Line Freq CL1 OST Offset 1 hour Revenue CL1 LocalTime Thu Jan 05 2012 7 04 12 PM Power Quality DIA Percent Batten Remaining lt 94 642372 Displays Verification Enter DIAL Percent Battery Remaining
53. 90 data format NOTICE LOSS OF DATA Load profile revenue log must be configured for pulse data if the P File MV 90 data is required Failure to follow these instructions can result in loss of data Refer to Load Profile Revenue Log screen on page 106for more details Conventions tab The Conventinos tab allows you to set how data is displayed in ION Setup for phasor and power factor sign Phasor Rotation This option lets you select the phasor rotation for real time phasor display You can set the display to rotate clockwise 90 degrees at the 6 o clock position or counterclockwise 90 degrees at the 12 o clock position This allows you to alter the phasor display angle so indicators are visible Phasor Viewer on page 123 Clockwise Counterclockwise Phasors 370 Phasors ap Curent Current 180 i 180 Delta Vector Display This lets you select how vector diagrams are displayed in ION Setup for meters in Delta mode e Instrument Vectors appear 60 degrees apart showing the actual voltage and current values that the meter is measuring e System Vectors appear 120 degrees apart showing true system operation even though IB and VCA are calculated values 2012 Schneider Electric All rights reserved PF Convention This sets the power factor sign convention IEEE Lead Lag 0 to 100 Use for IEEE meters The sign of the power factor is converted to lead or lag and the power factor value is expr
54. ION Setup files have been removed Communicating with devices ION Setup uses one or more ports to communicate with the devices at each site in the system Each port of the workstation running ION Setup can connect to one or more remote sites using a variety of communications hardware options The next sections discuss general considerations when using different communications hardware options including e Serial communications e direct connection to a single device using RS 232 e direct connection to multiple devices using RS 485 e direct connection to a single device using an optical probe e Ethernet and Ethernet gateway communications e Modem communications to remote sites through telephone lines radio links fibre optic cables microwave links etc For detailed information on configuring devices with these communications options see Adding and configuring devices on page 47 For details on configuring devices using offline programming see Using offline programming on page 52 Using serial communications ION Setup supports the RS 485 and RS 232 communications standards If the device is equipped with an RS 232 port you can use an RS 232 cable to directly connect the device to an available serial port on the computer To connect to more than one serial device you can use an RS 232 to RS 485 communications converter The RS 232 port on the converter connects to the computer s serial port and the RS 485 port connects to u
55. Modem Profile to access the Modem Profile Selection Wizard which guides you through a series of configuration screens to set up your local PC side modem Any remote modems must be configured manually if necessary using a terminal program Page 62 2012 Schneider Electric All rights reserved Site Properties General Timings Name Primary Gateway Site DE Miodem settings Modem settings Select the port settings and modem profile to be used to dial the remote site Comm Link Serial M Modem Settings Selec Phone Number Comm Fort Serial Port 02 Port Settings 9600 g Baud En z Format Modem Profile Generic Other Modem Cancel Help Note To stop modem communications for example if the remote modem is not responding press the ESC key on your keyboard When you do this ION Setup attempts to stop modem communication e Ethernet Select the Gateway checkbox if the site is an Ethernet Gateway Refer to Adding a new Ethernet gateway or Modbus gateway site in ION Setup on page 58 for more information Site Properties General Timings Hame Ethernet Site 3 Comm Link Serial C Modem Ethernet Ethernet Options W Gateway Gateway Info 10 166 71 44 IP Addr il Fort OF Cancel Help Timings e Response Delay Specify a Response Delay in milliseconds e Transmit Delay Specify a Transm
56. PowerLogic ION Setup 3 0 Meter configuration software User guide 7ENO02 0312 00 03 2012 MO Ble Edt yew Insert Tools ulaj alc lao oa G SlslviF 2 Wavelorm Harmonics Phasor Diagram Hm E a E Template Sag Swell Transient E sey Allows you to configure the sag swell setings ofthe meter Schneider Contents Safety IMTONIMAUON 5 022 ccc ect ceas saecas a ci sekscuot a addasisiehkcedatse ace ooroo ronnan T Chapter 1 Safety precautions 0000000000000000000 0000000000000020 0022r2 222222 9 Chapter 2 Introduction 2 00000 aaaaaa aaan anaana aoaaa a222 e eee eeeee 11 IONS CUD TEIE S ereenn A A EES 12 Your first installation Network Builder Wizard 2 22 222 2222 e202 eee 12 System requirements acticin tio e ddl tea buy ceceleeealaeel died olay nabilieu ued Sond taeali 13 OVEIVICW ooa eee cee eee eee ee ec eee eee e cece cece ecee cee ceeeeseeeeeeeseeseeseees 13 PANSS 10 0 0 4 0 13 Where to learn more 22 22 22 2 ee eee eee eee cece e cece cece eee e ees ceseeeeeceseeeees 13 Getting more information 2 2 2 22 22 c cece eee cece eee cece eee e cee ceeeeee 14 Installing ION Setup 2 2 22 22 o elec cece cece cece cee cece ceccecececeeecescees 14 Communicating with devices 0 22 22 ce eee cece eee cece eee cece ec eeeeeeee 15 Using serial communications 2 22 22 2200 eee eee cee cee cece eee ceec
57. RS 232 RS 485 configuring ION devices confirmation tab content viewer control operations control functions manual triggers Conventions Tab Custom module labels resetting D data chart closing screens editing chart properties logged opening multiple screens plotting harmonics plotting historical data real time types of data screens Daylight Savings Time Settings device properties display tools devices configuration support 2012 Schneider Electric All rights reserved 116 116 43 87 78 diagnostic tools directories tab DTR Data Terminal Ready Modem Ctrl Probe Ctrl E ethernet F features First time user Network Builder wizard G grouping devices H HHF tab Icons ION devices configuring creating new modules customizing output register labels deleting links between modules ION modules ION registers module links overview of ION architecture selecting output registers viewing output registers ION modules ION registers ION Setup applying security commands common procedures content viewer diagnostic tools features first installation installing logging off logging on maximum users allowed menu commands netinfo directory network viewer program directory setting up options 15 12 27 60 41 Page 143 of 147 Setup Assistant starting starting for first time subsequent starting system requirements types of data screens user accounts L logged data Logging
58. Tuesday December 06 2011 6 17 33 PM Close Save As Print Help Voltage Phasors a7 90 Voltage Readings U1 Magnitude UT Angle U2 Magnitude Uz Angle U3 Magnitude U3 Angle kA 06054005 00 117 066 0 000 0 447 36 000 0 589 65 793 Curent Phasors Current Readings 1 Magnitude 1 Angle l2 Magnitude I Angle l3 Magnitude l3 Angle erful 0 000 0 000 0 000 0 000 0 000 0 000 Tuesday December 06 2011 6 18 37 PM Close Save As Print Help 4 You can save the phasor data as a text txt file by clicking Save As The text file contains the readings from the moment the file was saved 2012 Schneider Electric All rights reserved dl Phasor Viewer for KA 06054008 00 Notepad File Edit Format View Help Phasor Viewer Combined verification data for KA 06054008 00 Report created on 10 71 30 AM Report generated by Power Power Power Power Power Power Readings Readings Readings Readings Readings Readings kw Total _ kvar Total kVA Total PF Total Frequency Hz Firmware Tuesday December 06 2011 supervisor 0 512 9 178 1 563 32 760 LAG 50 000 Bo00yS 20 Voltage Voltage Voltage Voltage Voltage Voltage current current current current current current Reports screen Readings Readings Readings Readings Readings Readings Readings Readings Readings Readings Read
59. a new parameter after the maximum limit has been reached Display Editor Walks Ans PF A Move Up Amps Total Power J Move Down Energy Del Demand Del Te Pk Omd Del Voltage Bar Current Bar Power Bar VoltsAmps Delete Power Summary e Digital Inputs Digital In 0 Rename Moral Mode Exi Example 4 To search for a parameter enter the parameter name in the Parameter field and click Search The parameter is selected and its location as displayed beside Source Click the symbol to expand the list to find your parameter 2012 Schneider Electric All rights reserved Errors ION Input Selection Source 2 Source WOM SET Arithmetic Modules S caling Parameter kVAR bot JONS610 i Alert Modules Analog In Modules Analog Out Modules ANDOR Modules Gel Arithmetic Modules Averaging Modules Bin Modules Cancel Help If you try to enter a value that is outside the limits for the register ION Setup displays the error either on the status bar near the bottom left corner of the window or in a popup dialog Value must be between 1 and 32 767 ION Setup i Must have between 1 and 6 channels selected Typical meter setup parameters Some setup parameter groups are common and available to all meter types such as Basic Setup for configuring PT and CT ratios and other system parameters Other setup parameter groups are available on
60. a site name in the Name field 2 Select a Serial Modem or Ethernet Comm Link type 3 Depending on the Comm Link type you choose select choices from the dropdown lists or enter necessary information in the fields for phone number gateway information etc 4 Click Next The Network Builder Wizard dialog box appears showing the first site created Network Builder Wizard Add all your devices to the site by using the buttons la System oe IAHE 21386 diag Ethernet Site Delete Edit Back Next gt Cancel Help Related topics e Using modem communications on page 51 e Using serial communications on page 51 e Using Ethernet communications on page 52 To add your first device 1 Selecta Comm Link type such as Ethernet Site 2 Click Add The New Device dialog box appears 2012 Schneider Electric All rights reserved Page 29 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide Page 30 Network Builder Wizard Add all pour devices to the site by using the buttons la System B E IANB21396 General Mame IONSS00 Type IONBS00 Power Meter IF Address IP Port 700 Group Type a name in the Name field Note that names must begin with a letter a z or A Z Select your device from the dropdown list for Type Complete other fields as necessary Select a group name from the dropdown list for Group Click OK The dialog box appears s
61. advanced programming or configuration it is recommended that you use the Designer component of ION Enterprise software Its graphical interface lets you view links and modules include descriptive text about the configuration and troubleshoot any frameworks you create To access Advanced Configuration mode Access the ION modules on a meter and create new modules by following these steps 1 Goto the site right click on a meter and select Properties 2 Click the Tools tab and select Advanced ION Setup from the Device Setup dropdown menu It may take several seconds for the ION modules to load onto your screen 3 Double click an ION module to view edit the module s configuration Page 72 2012 Schneider Electric All rights reserved Schneider Electric JON Setup Network Viewer O File Edit View Insert Tools Window Help je gt er Bes GR FEl System VARh del pulse d Building A VARh Pulse LED i ION 7650 3 E VAR rec pulse ION7650 Wh del pulse IES Wh Pulse LED Parameters YAR Pulse Width Insert VOR Et 1 800000 CAP Int Mode Absolute CAP OutputMode Pulse CAP Fort VAR LED Edit Delete Note When working in Network mode Advanced and Basic views are device specific rather than global This allows you to view one meter in Advanced mode and another in Basic mode Overview of ION architecture ION architecture forms the basis of every component in the ION network This architecture
62. al meter values into IEC 61850 select Custom Analog for numeric values or Custom Digital for digital values and click Edit to access the custom configuration screen See the documents DNP 3 0 and ION Technology Modbus and ION Technology Modbus Protocol and Register Map for ION devices and IEC 61850 and ION Technology available from the website for more information about third party protocols 2012 Schneider Electric All rights reserved Page 95 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Clock screen Page 96 The Clock screen allows you to configure the internal clock of the meter which provides timestamps for data logged by the device Set your Timezone Time Sync Type Time Sync Source Clock Source and DST Offset settings from this screen Start of the Week data applies to the Trending and Forecasting module not available on all meters Setup Assistant Template Timezone DST Settings Basic Setup Security Allows you to program the meter clock settings J Communications Clock Demand Pulsing outputs Onboard 70 Timezone 0 Hours Logging CL1 Time Sync Type UTC Revenue CL1 Time Sync Source COM CL1 Clock Source Line Freg CL1 OST Offset 1 hour Displays CLI LocalTime Wed Now 23 2011 8 46 39 PM Ventication Reports Power Quality E dit TimeSync Back Next gt Exit Help Click TimeSync to perfo
63. al mode under the Demand Setup screen see Demand screen on page 98 Loss Mode is only available in Test Mode Setup Assistant Template Vertication wiin o Basic Setup Security Allows you to verity meter readings NOTE The Test Mode Communications parameters Test 5ub Intervals and Test Sub lnterval Length must be Clock changed in Normal Mode under the Demand setup screen however the Loss Mode is only accessible in Test Mode Demand Fulzing outputs Onboard 10 Normal Mode Logging Test Mode Revenue PTACT Correction Transformer Loss Time of Use Power Quality Displays Vertication Reports Display Back Hest Exit Help The image below shows some of the tabs available these vary depending on the type of meter Data in each of these tabs can be saved as a txt file You can also perform a master reset from each screen and peak resets on the demand screens 2012 Schneider Electric All rights reserved Page 121 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Normal Mode Energy Rolling Demand Volts Amps and Power Power Quality kwh kvarh Delvered Delivered Received Received Quadrant Quadrant 1 Quadrant 2 Quadrant 2 Quadrant 3 Quadrant 3 Quadrant 4 Quadrant 4 kV Ah Delivered Received Quadrant 1 Quadrant 2 Quadrant 3 Quadrant 4 Close Save Ag Help If you configure o
64. are required For more information on the modes of operation see Single Device mode and Network mode on page 48 Note You can only configure non default users when in Power User Mode and you cannot switch to other modes with non default users configured without first deleting those users If you configure users while in other modes ION Setup switches to Power User mode Username Password Mode of Startup Mode Description Required Operation This option launches ION Setup in Network Mode If you select this mode the first time you launch ION Setup the Network Builder Wizard appears when you subsequently launch ION Setup it opens in Network Mode First Time User Network Mode Network This option prompts you for a username and password You can choose to launch ION Setup in Network Mode or you can select the check box to launch in Single Device Mode Login dialog box allows you to select the view mode Power User Mode Metershop This option launches ION Setup in Single Device TA Sinale Device Technician Mode mode displaying the Connection Type dialog box J Page 24 2012 Schneider Electric All rights reserved Starting an ION Setup installation for the first time Note If ION Setup does not appear on your Programs menu or one of its submenus use the Find or Search feature from the Start menu to locate ONSetup exe 1 Click the ION Setup shortcut on your desktop or click Start gt Programs point to
65. ata screen appears in a new window 3 You can arrange the data screens by using the options under the Windows menu see ION Setup commands on page 33 or you can resize and position the windows manually 2012 Schneider Electric All rights reserved Page 131 of 147 Chapter 6 Monitoring your network ION Setup 3 0 Device configuration guide Closing data screens To close a single data screen click the x button for the window in which the data screen is displayed To close all data screens select Close All Tables from the Window menu see ION Setup commands on page 33 Performing control operations A WARNING UNINTENDED EQUIPMENT OPERATION Do not use ION Setup and associated devices for critical control or protection applications where human or equipment safety relies on the operation of the control circuit Failure to follow these instructions can result in death or serious injury For devices that have control capabilities ION Setup offers buttons in the appropriate data screens that let you manually trigger control operations These operations include e Operating and releasing relays e Resetting status counters and accumulating energy values i e kWh KVARh kVAh e Resetting Min Max values Manually operating triggers To manually operate triggers 1 On the data screen click the button if it is displayed or go into the screen and right click to display the available trigger options 2 Move yo
66. ation guide For instructions on communicating with devices using an Ethernet or Modbus gateway see Adding and configuring devices on page 47 General Ethernet gateway considerations Before adding an Ethernet gateway to ION Setup make sure that your gateway meter is connected to the Ethernet your serial network of meters are wired to the gateway meter and basic setup has been performed on each device including the gateway meter Refer to the device documentation for detailed instructions Typical parameters that you need to configure are e Ethernet gateway device IP address subnet mask the TCP IP port number used to communicate with the serial port and depending on the gateway device the protocol of the serial communications port to which the serial devices are connected e Serial devices baud rate unit ID protocol and parity Additional settings may need to be configured refer to the documentation that came with your Ethernet gateway device Recommended settings to avoid communications issues e Baud rate protocol and data format settings need to be the same for all the connected serial devices e Each serial device must have a unique Unit ID e The gateway device must have the same baud rate and data format settings as the connected serial devices if these can be configured EGX series considerations The PowerLogic EGX series gateway only supports the Modbus gateway They can provide Ethernet access t
67. cations for meters equipped with compatible optical IR ports Refer to Optical probe communications on page 51 for details Using modem communications Modem communications requires two or more compatible modems one modem is located at each remote site connected to one or more serial devices and one is located at the workstation connected to the computer s serial port ION Setup uses the local modem to dial the remote modems telephone number and establish communications JMN e Workstation B Locaimodem Je ale phon ng Remotemodem E R523210 R5485 converter R5 485 devices The modems can connect via any communication channel including the public switched telephone network PSTN a dedicated or leased telephone line a fiber optic link a radio modem and so on 2012 Schneider Electric All rights reserved Page 17 of 147 Chapter 2 Introduction ION Setup 3 0 Device configuration guide Each remote site may contain one or more meters with appropriate communication connections RS 485 for multiple devices at a single site and RS 485 or RS 232 for a single device Any site using an RS 485 communication link also requires an RS 232 to RS 485 converter to connect to the modem Note RS 232 permits only one device to be connected to a modem Use an RS 232 to RS 485 converter if more than one device will be installed at the remote site For instructions on communicating with devices using modem communications see Add
68. cece cece ec eeceeceeeseeseeseeees 64 Editing meter properties 2 22 22 22 cece eee c ccc cee cee cece cece ee ceeceecceeceeeeeeeees 64 Working in Basic Configuration mode _ 2 222 2 cece eee eee eee cece eeeeee 66 Editing in Basic Configuration mode 2 22 22 2 cece cece eee cece ccc ceceeeeeeseeees 67 Setup screen examples a 0aaa aoaaa aa eee cece ee cece eee eee e cece eee eeeeesceeseeceeeeesees 68 TONS ese as ere es ede oe de pe ec ees Sec E 71 Typical meter setup parameters 2 22 22 o eee cece eee eee e cece eeeceeeeeeeeees 71 Working in Advanced Configuration mode 2 222 2022202 ee ee eee ee 72 Synchronizing the time across devices _ 0 22 cc cece cece eee ec ee ec ceeeee 78 ION meter cloning 2 222 22 c ieee e eee e cee cee cece cece eee eceeceeeeeeeeeseeeeees 78 Single Device mode and Network mode Page 48 ION Setup provides two modes of operation Single Device mode and Network mode As the name indicates Single Device mode allows you to communicate with and quickly configure one device and is frequently used by metershop technicians The Network mode allows you to configure multiple devices sites and groups and is especially useful if you require frequent communications with multiple devices For details on communicating with and configuring a device in Single Device mode see Working in Single Device mode on page 50 For
69. cluding the case when the parameter is not in the base units from the Power Meter module In the example the kW tot value from the Power Meter module is 10000 e Parameter 1 kW tot directly from the Power Meter module e Parameter 2 kW tot from an Arithmetic module that has divided the Power Meter module value by 1000 converting it to MW e Parameter 3 kW tot from an Arithmetic module that does not scale the value from the Power Meter module Parameter 1 10000 kW Parameter 2 and 3 do not display units becausethey come from Default Parameter 2 10 Arithmetic modules Parameter 3 10000 Parameter 1 10000kW_ Parameter 2 and 3 do not change since they are assumed to be in Parameter 2 10 kW the base units of the Power Meter module However Parameter Parameter 3 10000 kW 2isshownas 10 kW when it has already been scaled to 1OMW Allthree have been scaled However parameter 2 has been scaled twice Parameter 2 0 01 MW Parameter 3 10 MW Parameter 1 10 MW MW 2012 Schneider Electric All rights reserved Note You can only assign display units to One Two Three and Four Parameter screens and One Two and Three Parameter with Timestamp screens Verification screen Select Normal Mode or Test Mode from the Verification tab and click Display to view readings The readings are displayed in real time Note Test Mode parameters Test Mode Sub intervals and Test Mode Sub interval Length must be changed in Norm
70. cters a custom label can have 5 Click Send to save your changes to the device Synchronizing the time across devices This section applies to the ION8800 ON8600 ION8650 ON7550 ION 7650 and ION 7300 series meters and certain legacy meters ILON8300 ION8400 ION8500 ION 7700 ION 7500 ION7600 and 3000 series meters To perform time synchronization on devices not listed here refer to the documentation for your device To broadcast time from your workstation s internal clock to all devices in one or more sites 1 Select Tools gt Broadcast Time or click on the toolbar 2 Select the site or sites to which you want to send the current time Note that only sites that are presently connected appear in the list 3 Click Broadcast All devices in the selected sites are updated with the current time from your workstation ION meter cloning You can clone or copy configurations from one meter to another meter of the same model with the following exceptions e COM modules e Security Users modules e Security Options modules e Log Mail modules For example if you copy the setup configuration of ION meter A to ION meter B 1 All modules in Meter B are erased then Page 78 2012 Schneider Electric All rights reserved 2 All the modules in Meter A are copied to Meter B except those listed above To completely clone an ION meter 1 Make sure the Display Setup Information button amp is selected 2
71. ctions on the Modem Profile Selection Wizard to configure the local and remote modem properties 2012 Schneider Electric All rights reserved Page 51 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Modem settings Modem settings elect the port settings and modem profile to be used to dial the remote site Comm Port Serial Port 02 i Connection Type Serial Comm Port Modem Phone Number Enter Phone numbed Settings Ethernet IP Address Port Settings Default v Baud 8N1 x Format Off Line Modem Profile Generic Other Modem Firmware Cancel Help Note To stop modem communications for example if the remote modem is not responding press the ESC key on your keyboard ION Setup then attempts to stop modem communication Using Ethernet communications If your device has Ethernet capability connect by entering the IP address of the device in the Ethernet box of the Connection Type dialog box Your IT department can supply IP address information Using offline programming Offline programming allows you to create edit and test your ION device template files without being connected to a physical ION meter Once your configuration and testing are complete you can save templates and upload them to other meters of the same type Note Make sure you have the desired exe file stored in the Offline folder in your ION Setup
72. d and the speed of the connection To abort the retrieval press the ESC key on your keyboard Content Viewer right pane The Content Viewer displays the contents of the item that is currently selected in the Network Viewer pane For example if you click on a site icon the right pane displays all the devices in that site If you select a group icon it displays all the devices in that group If you select a device the right pane displays a collection of icons that represent either setup screens or data display screens depending on which view option is selected The first time you run ION Setup the right hand side of the screen displays icons representing the different component of the item currently selected in the Network Viewer Status bar The status bar displays the status of the application or a brief description of the currently selected command or toolbar button yee eee i a ee ee E Modbus Gateway Stte 5 ewe a aa m et Displaying available features ION Setup commands Below is acomplete list of commands available from the menu bar Note that some commands are disabled grayed out depending on your selection and the current view mode C menu Command ema Saves the network configuration file ionsetup dat Fil Page Setup Determines the paper size and orientation for printing le Prints the active document Exits the ION Setup program 2012 Schneider Electric All rights reserved
73. d to save your changes The device configuration file dcf is saved to the TEMPLATE folder ION Setup TEMPLATE by default 2012 Schneider Electric All rights reserved Page 53 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Save As Savein Jj TEMPLATE i rie By a Recent Places Desktop j Libraries Le Computer a File name 6500 FAC 95 395 V1 8 0 0 0 Network SS ee Save as type ION Setup Device Configuration File DCF Note Some modules are not copied during this procedure See Template paste options on page 85 for details Working in Network mode Unlike Single Device mode Network mode allows you to add sites groups and multiple devices and save your network configuration Tip You can configure ION Setup to always open in Network configuration mode See Starting ION Setup on page 24 for more information Page 54 2012 Schneider Electric All rights reserved Schneider Electric ION Setup Network Viewer O File Edit View Insert Tools Window Help He 103 GR amp Pr System S E IANB21386 Ea Modbus Gateway Site 5 Serial Devices Site 2 m Ethernet Site 3 amp Local Modem Site 4 aoe Sector 1 Site aS Building A a IONT650 ION8600 l IONS600 2 1oNgg0O ION9610 d Building E E Meter A Power Quality O yk EA Modbus Gateway Site 5 4 Serial Devices Site 2 oe Ethernet Site 3 EB Local Moder Site
74. days Click Save As to save your data in hhf hand held format for MV 90 or select one of the other available format types Note Refer to HHF tab on page 41 for instructions on how to configure ION Setup to export HHF files EnergyDemand Log shows the meter s energy demand log configuration Choose all available logs or query the meter by time records hours or days Click Save As to save your data in the format desired Event Log shows meter events including cause value effect and date time This data can be saved as a csv or txt file Note The Event Log obtains its time records from the local time of the workstation on which ION Setup is running not the meter s local time Meter Configuration uploads the meter s parameters and the set values of those parameters This report can be saved as a txt file Configuration Comparison performs a text based comparison between a saved meter configuration and the connected meter and reports the differences Click Display and browse to the saved meter configuration txt file In the Comparison results screen click Details to display a full report which highlights the differences in red Template Comparison reports if there is a difference between a stored template and the meter template Click Display and browse to the stored template A pop up window will indicate if there are differences between the stored template and the meter template which is useful to confirm that the
75. details on using Network mode see Working in Network mode on page 54 2012 Schneider Electric All rights reserved Single device mode Network mode ION Setup System Log On fo fo User SUPervisor ION Setup SystemLogOn fE Password ALLEI User supervisor Connection Type Single ION device configuration mode D Serial Password eecceee Comm Port aaa Single ION device configuration mode Phone Number Enter Phone number Settings O Modem ok Ext J Hep Ethemet Schneider Electric ION Setup Network Viewer IP Address 000 000 000 000 Settings O File Edit View Insert Tools Window Help i j H amp iors TR oE DAA Dif Line SA Fal System Firmware IONS500 231_95 Browse Lf En Building A Qa ION 7650 3 E Modbus Gateway Site 5 rs ION7650 E Primary Gateway Site 06 E ION7650 2 S2 Primary Site 01 9 2 ION7650 MeterRack Sector 1 Site er ION8600 Serial Devices Site 2 E ION8600 2 ION8650 ION8800 H ION9610 E PM870 Building B E Meter A H IANB21386 ee ae Schneider Electric ION Setup Network Viewer O File Edit View Insert Tools Window H amp S ae ea i System IANB21386 d a EthernetSite ION Setup Application ION Setup Application A In Single Device mode you can only view the In Network mode you can see all of the devices device to which you are connected that are part of your network When in Power User sta
76. devices and communication hardware you are ready to use the software Before you begin Initially you are the administrator for ION Setup Set your desired options before granting access to other users Page 38 2012 Schneider Electric All rights reserved Note Some of the options are available only at the supervisor security level See Applying security on page 43 for more detailed information on the security systems in ION Setup Once you select your preferred options you must restart ION Setup for the changes to take effect Select Tools gt Options or click m on the toolbar The Options dialog box appears and shows six tabs e Directories e View e Confirmation e Security e HHF hand held format e Conventions Directories tab The Directories tab specifies the path where ION Setup is installed This option is available to Supervisor level personnel only It is not recommended to move the ION Setup program IONSetup exe or rename the directory where the program resides Options Directories View Confirmation Security HHF Conventions Netlnfo Director C Program Files S chneider Electr Program Directory C Program Files S chneider Electr Cancel Help NetInfo directory Specifies the location for the ION Setup network configuration file ionsetup dat Changes made in ION Setup are stored in this file If you move the ionsetup dat file or rename its directo
77. directory To use Offline programming 1 Launch ION Setup Enter any necessary password and select Single ION device configuration mode then click OK 2 Choose the Off line option Select the meter and firmware combination from the dropdown list or click Browse to navigate to the desired exe file You are prompted to select the firmware file you want to work with Page 52 2012 Schneider Electric All rights reserved Connection Type LE A D Serial Comm Port Serial Fort 01 Settings O Modem Phone Number Enter Fhone number Settings Ethernet Settings Off Line Bere lONB5O0W231_ 95 3 ION Setup takes a moment to load the offline configuration file This file exactly duplicates the function of a meter Once loaded ION Setup defaults to the Setup Assistant for you to begin your template configuration Setup Assistant Basic Setup E Security You can save the meter s entire configuration and store it to a DCF file ou need this file when pou upgrade the meter firmware or you can send the OCF file onto other ION meters of the same type Inputa Outputs J Logging FACT DeviceT ppe anoi Revenue FACT Revision asza FACT Serialum PU 99994 999 99 FACT Template B00 FAC 95 395_ V 1 6 0 0 0 Sea FACT Default Template 8500 FAC 95 395 V1 6 0 0 0 Ventication os Reports etek Gre re 4 Make your configuration changes as required When you exit Offline mode you are prompte
78. e The entire row is copied You cannot exclude individual columns from the selection Chart data Plotted data can be copied from the Waveform and Harmonics tabs For information on plotting data in a chart see Chart plotting on page 132 Waveform Only the entire plot data for a selected waveform can be copied If you have already plotted multiple waveforms on a single graph you can copy the entire plot data for any single waveform by clicking on the button that corresponds to it and then clicking the Copy button For example to copy the data for V2 1 Click the V2 button 2 Click the Copy button Harmonics In the Harmonics screen only one cycle of plot data for a selected waveform can be copied For multiple cycle graphs the start and end points for one cycle are represented by a rectangle that you can drag along the graph To copy one cycle of plot data click on the button that corresponds to the desired waveform first The rectangle is located at the far left of the graph by default Drag it over the area you want to copy The Distortion Info and Harmonics Spectrum data change values as you drag the rectangle Click Copy to copy Opening multiple data screens at the same time If you want to view additional data screens either from the same device or from a different one 1 Switch to the Network Viewer using the Window menu 2 Select a device and double click on one of its data screen icons The corresponding d
79. e 66 2012 Schneider Electric All rights reserved Note For devices that do not have the Setup Assistant available there are additional configuration wizards available See Accessing the Modbus Tester Interface tool on page 141 Double click the Setup Assistant icon in the right pane to start the Setup Assistant which allows you to specify setup and configuration values for the device See Using the Setup Assistant on page 81 for further information Schneider Electric ION Setup Network Viewer co CE ine i File Edit View Insert Tools Window Help x H2 aR OgGyr Ff PE System k Setup Assistant J IANB21386 AS Building A EE ION7650 IONT650 2 ION 7650 MeterRack TONM amp 600 ION amp 600 2 IONS8650 ION8800 TON9610 PMa amp 70 d Building B ION Setup Application Editing in Basic Configuration mode 1 Make sure View gt Setup Screens is selected or click the amp button 2 Select the device For devices that display individual icons for the setup parameters double click the icon to open the setup screen 3 Select a setup parameter you want to change then click Edit 4 Make the changes to the setup register as appropriate Most setup register types are enumerated numeric bounded elapsed interval or date time e Enumerated Click the button and select an option from the list Select ETH1 Enable SNMP Sa Enabled Cancel Help Numeric bounded Select
80. e complete range of power monitoring and control capabilities Some examples of ION modules are e The Power Meter module provides the functionality of a discrete power measuring instrument such as a conventional kW meter or the basic measurements provided by multifunctional meters like the ION6200 e The Maximum module is comparable to a peak register which keeps track of variables such as peak demand A Maximum module in the ION architecture however has the flexibility to keep track of the maximum value for any programmed parameter e The Data Recorder module models the behavior of a conventional strip chart recorder which may be used to track information such as variations in current flow This module stores values so that they can be displayed or printed for later analysis Furthermore since the Data Recorder can sample at sub millisecond intervals it can also be used as a very high speed recorder for harmonics analysis and fault detection The types of modules available in an ION meter and the number of each type that may be used depend on the kind of device The ON 7650 for example has 50 Data Recorder modules The ON6200 on the other hand has none Refer the documentation for your devices to learn of the available modules ION registers ION modules can have a number of setup registers and output registers ION registers are data storage locations the module reads data through its input s manipulates the data according to
81. e nsanesctepeke sdudstenesnmin ect al actededaasiucesacecmeaaomeese 88 Communications SCreens 2 22 22 o cece eee eee cee cece cee cceccecceccecceeccecceces 94 3rd Party Protocols screen 22 22 22 e cece cece cece cece cece oaaao aonana 94 CIOCK S ClO Ita oir has doth ick ih e ceca Gaerne bh ace ents eed 96 Demand SCreen 2 22 2 e cece e eee cece cee cece ccc ec eee cee ceeseeseecceeseeseeseeees 98 Input Output Screens 22 2 c eee cee cece cece cceeeeeceenceeeees 99 LED P lsing Sereen peices ccc ee oe wea claro a cesies eee 99 Energy Pulsing SCreen 2 22 22 c eee ec cee cee cece cece cceccccccccccceccecceeceees 100 Onboard Digital Inputs screen 222 222 e cece ec eeeeeeeeeees 101 Onboard Digital Outputs screen 2 22 e cee cece cece cece ceeccecccecceees 102 Expansion Analog Inputs screen 22 2 2 02 e eee cece cece cee ceececceeecereees 103 Expansion Analog Outputs Screen 2 22 2 e cece cee cece eee ceeceeceecceceees 104 Expansion Digital Inputs screen 22 022 22 eee eee cece e cece cee ceeeeeeees 104 Analog Outputs screen 2 2 2 2 cece cece cece ccc ec ccc ceeececcccccceecceeceeeees 105 Memory screen 22 0 eee eee ce ee cee cece cece cece cece cece ceeseeeteeeeeeeeeeseeees 106 Load Profile Revenue Log screen 2 22 22 2 eee cece eee cece ec cecceeceeceeceeees 106 Event Log ci 6 c 2 9 eee eee ee en ee ene Pree ee ee 107 EnergyDemand Log screen 2
82. ecting a single device using RS 232 Use a suitable RS 232 cable to connect your workstation directly to a single ION meter Both the workstation and the meter must have RS 232 communications ports With a direct RS 232 link only one meter can be connected to each serial port of the workstation Refer to the meter s installation manual for details on RS 232 communications connections Directly connecting multiple devices using RS 485 An RS 485 communications link allows you to connect your workstation to up to thirty two devices using shielded twisted pair wire If your workstation is not equipped with an internal RS 485 communications card you can connect an external RS 232 to RS 485 converter to the computer s RS 232 serial port 2012 Schneider Electric All rights reserved Note Before connecting any communications cables confirm that each device s communication port has been correctly configured Refer to the meter s technical documentation for instructions on changing the communications configuration COM128 legacy device considerations Below are the suggested DIP switch settings for the COM128 RS 232 to RS 485 communications converter refer to the installation and operation manual for a complete list of mode settings Port _ Baud es oe aa S A HE RS 485 Flow Control with Auto Baud Rate Detect Modem RS 485 Flow Control with Hardware RTS Serial Optical probes ION Setup supports optical probe communi
83. eeceeeeeees 15 Using modem communications 2 22 222222 e cece eee e cece ccc eee ceeceees 17 Using Ethernet communications 0 2 22 c cece eee cece cee ceeceeceeeeeeees 18 Using Ethernet Gateways or Modbus gatewayS 2 22 22200e eee eee eee 19 List of common procedureS 2 2 2 eee eee cee cee cee cece cece ee ceeeeeeeeeseeseeees 21 Chapter 3 Configuring ION Setup 0 0 00 020 2 e cee ee cece eee eee 23 Starting logging on and logging Off 2 220 c eee eee e cece eee e ec cecceeceeceeees 24 Stating ION SES ssccak eit a eb de a LE 24 Logging off or shutting down ION Setup 2 0 2 cece eee eee eee eee 2 Starting your first installation Network Builder wizard 2 22 2 2 Creating your first installation 0 000002 c cece cee cece eee c ec cecceeceeceeces 28 Using the Network Viewer 2 2 2 2 2 cece e eee cece cece ccc ceceeceeeceeeeeseeseeees 31 ION Setup commands 2 22 e cece eee eee cece cece ececceccecceceececeeseeees 33 MIEWING OPUONS wes sea ae arc6 Se pase dean acini eaecat Sua seo AAC 2h eee kee dee ewe Nee ane 35 VION IMOGES sonido Se steeds ad nea eet noe eerie ban A tt cdl oh dale emi twee he 35 Viewing by site group or both 2 222 222 e cece ccc cece ec ee ccc ceeceeeeeeees 36 Basic versus Advanced Mode 0 cece ec eec cee ccecceccecccccecceeceeces 37 Setting up option
84. eee eee eee eeeceeeeeee 137 Troubleshooting ION Setup 0 2 02 ccc c cece ee cee cece eee cecccecceceeceeees 138 Troubleshooting devices 2 22 22 eee eee cece ce eee eee cece cee nonoo ION Setup diagnostics tools 0 000 022 c cece cece eee eee eee eee eee e eee 138 Communication tab t4 22225 sigacbeeWis dldboctadeole blended otededasedeedecuuendldedtlce 139 Generala Deae cana ie sere E A coded erates 141 Accessing the Modbus Tester Interface tool 0 0 22 2 22 ce cece eee eee eee 141 143 Safety information Important information Please note Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate service or maintain it The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure p a The addition of either symbol to a Danger or Warning safety label ZA indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death 4 DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING
85. elies on the operation of the control circuit Do not incorrectly configure ION Setup and its associated devices this can lead to incorrect reports and or data results Failure to follow these instructions can result in death or serious injury Template paste options Some modules are not copied when upgrading firmware saving to a workstation or sending to ameter The setup registers of the following modules remain intact and must be configured manually e Communications modules e Security Option modules e Security User modules e Log Mail modules The Template Paste Options screen also allows you the option of retaining PT CT Clock Nameplate settings and Energy Readings 2012 Schneider Electric All rights reserved Page 85 of 147 Chapter 5 Using the Setup Assistant Template Paste Options Never overwrite Comm Settings Security Settings Log Mail Modules Modbus Master Settings Also retain the following Fa PT CT Settings Clock Settings Nameplate Settings Energy Readings ITC Settings Cancel Help ION Setup 3 0 Device configuration guide e PT CT Settings retains your setup registers for Power Meter modules e Clock Settings retains your setup registers for the clock module e Nameplate Settings retains your Owner Tag1 and Tag2 settings e Energy Readings retains the integrator values from your energy registers e ITC Settings retains your instrument transformer correction se
86. er of invalid session login attempts that will be allowed Define the lockout duration and access event priorities these apply to all protocol settings Protocol Lockout Session timeout 7 10N 3 attempts 30 minutes HTTF FTP Telnet Factory Front Panel Lockout duration 5 Select the check boxes Enter the number of invalid login attempts before a protocol is locked out For protocols that send security credentials with every transaction the timeout defines the interval between login event Updates Protocal lockout 3 attempts Session timeout 30 minutes OK Cancel Help beside the protocols for which you want to enable communications protocol lockout 6 Highlight a selected protocol and click Edit to modify the lockout values for that protocol e Protocol lockout specifies the number of invalid login attempts allowed per user password combination before access is denied to that user using that protocol and communications method e Session timeout specifies the active session duration for a protocol during this time repeated invalid login attempts using the same user password combination are not registered repeated invalid attempts with different combinations are still registered This only applies to non session based protocols which send credentials with each packet such as ION or HTTP Configuring this setting helps prevent accidental lockouts and the meter s event log from being fil
87. erval Length 15 minutes Displays Verification Reports Dg E dit Back Ment gt E wit Help With Rolling Block or Sliding Window Demand demand is measured based on the average load level over the most recent set of sub intervals The Rolling Block tab allows you to define the number and length of intervals used for demand calculations Demand Forgiveness is the time programmed in the meter during which demand and therefore peak demand will not be calculated following a total power outage During power up following a complete power outage customer equipment consumes a higher than normal amount of power The Demand Forgiveness feature lets a utility forgive the customer for peak demand penalties that may arise from power up following a power outage Input Output screens The following sections outline the screens available for I O configuration Note The available screens vary depending upon the model and firmware of your connected device See your device technical documentation for specific information on configuring inputs and outputs LED Pulsing screen Some meters are pre configured for LED pulsing From the Energy Pulsing screen in the Inputs Outputs folder or the Pulsing outputs folder depending on the meter you can adjust LED pulse rates by modifying the Kt pulse rate registers The Kt value entered defines how much energy is accumulated before a pulse is sent
88. es Select any setpoint and click Learn to access the Global Setpoint Learning screen Click Setup to review the Alarm Learning Setup parameters Select Automatic to automatically load all the learned setpoints at the end of the learning duration Click Start All to start learning for all setpoints Click Install to implement the learned setpoints at the end of the learning duration Page 116 2012 Schneider Electric All rights reserved Global Setpoint Learning Over b Learned Values High Lirrit Alarm Learning Setup Low Limit Install Mode Sustain On Sustain Off Duration Save Cancel Help Learning Configuration Leaming Status Install Mode Automatic Status Mot Started Duration daps 30 Time Remaining seconds Stable Time O seconds Abort Install Power Quality screen The Power Quality screen allows you to set parameters relating to transients sags swells harmonics and other power quality disturbances If available this is also where you can enable COMTRADE format sag swell and transient waveform records to be generated and stored on your meter s internal FTP site For more information refer to the technical note COMTRADE and ION Technology available at www schneider electric com Template sabul Basic Setup E Security Allows you to configure the saq swell settings of the meter _ Communications Nominal voltage Swell limit 106 Power Quality Sag limit oo Displays Sag Swell depth
89. es or groups are offline The Number of Dropouts indicator shows how many times communications with the selected item were temporarily lost e Ifa site or group is selected the indicator shows the number of times all devices in the site or group lost communications e If the workstation or system is selected the indicator shows the number of times all devices in all sites or groups lost communications The Time Connected indicator shows how long the selected item has been connected since ION Setup was started e Ifa site or group is selected this refers to the connection time of the device in the site or group that has been connected the longest e Ifthe workstation or system is selected this refers to the connection time of the device that has been connected the longest among all devices in all sites or groups Message Info The Total Messages Sent indicator shows the total number of messages sent by the selected item 2012 Schneider Electric All rights reserved Page 139 of 147 Chapter 7 Troubleshooting Page 140 ION Setup 3 0 Device configuration guide The Messages Received indicator shows the total number of messages received by the selected item The Message Error Rate indicator shows what percentage of messages sent or received by the selected item had an error Packet Frames The No Responses indicator shows how many communication packets sent by the selected item received no response The I
90. essed as a percentage IEC 0 to 1 000 Use for IEC meters The power factor sign is not interpreted and the power factor value is expressed as a decimal fraction of one Applying security Note You can only create users in Power User startup mode and cannot switch to other modes if non default users exist in ION Setup If you create a user in another mode ION Setup switches to Power User mode The default user is supervisor username and 0 password See Starting ION Setup on page 24 for information startup modes ION Setup provides a four level security access system Supervisor level personnel can control access and define which functions are available to each user by grouping the users according to security level as follows Supervisor This level is for management or supervisory personnel This permits access to all device configuration functions including the security list system network configuration data display functions and saving the default security configuration files Operator This level is for high level system operators This permits access to system configuration and data display functions Operators should be well trained in operating ION Setup Controller This level allows acontroller to display data but not to change configuration of ION Setup or of meters This level also allows a controller to operate triggers Users This is suitable for personnel that use ION Setup on a regular basis and who infor
91. for critical control or protection applications where human or equipment safety relies on the operation of the control circuit Failure to follow these instructions can result in death or serious injury The pulse weight Kt determines how many energy units are accumulated before a pulse is created for use by external software To set the Kh value to track revenue values refer to Basic Setup screen on page 86 to set the Basic Rev Param on the PT CT Ratios tab Page 100 2012 Schneider Electric All rights reserved Setup Assistant a Template kwh Del kwh Rec kMARK Del KVARIh Rec End of Interval Basic Setup Security Species the number of delivered watt hours that are accumulated Communications per physical pulse Clock Demand Inputs Outputs Energy Pulsing p Analog Outputs CAP Pulse width 0 1 J Logging CAPS OutputMode Pulse h Revenue wil Enter CAP3 Kt Alarming Power Quality Displays Ventication 1 6 Reports Le Numernc Bounded Format Cancel Help Back Next gt Exit Help Note If the ov d register is Pulsing Suspended the energy is accumulating faster than the digital output can pulse with the existing settings the Calibration Pulser is in Overload State Refer to the ON Reference Calibration Pulser Module Detailed Module Operation section for details on how to configure the settings of the Calibration Pulser Module Related topics e LED Pulsi
92. for general information on Ethernet gateway communications and network setup 1 Right click the workstation icon and select Insert Item The New Network Item dialog box appears 2 Select Site and click OK The New Site dialog box appears Select the General tab 3 Type a name identifying the site in the Name box 2012 Schneider Electric All rights reserved 4 Select Ethernet from the Comm Link options then select the Gateway checkbox 5 Type the IP address of the gateway device and select the port number from the dropdown list in Gateway Info IP Port Description S 502 Modbus TCP 7801 EtherGate through COM1 of an ION meter 7802 EtherGate through COM2 or COM4 of an ION meter 7803 EtherGate through COM3 of an ION meter 6 Edit the values on the Timings and Polling if needed These tabs contain other site communications parameters which in most cases do not need to be modified from the default settings See Editing site properties on page 62 for information regarding the settings on these tabs 7 Click OK The site is added to the network viewer As a result e You can now add devices to your site e f Supported you can connect to and read data from your gateway device by adding it as a stand alone Ethernet device in ION Setup See Adding a new device on page 60 for additional information Configuring the ION7550 ION7650 meter as a Modbus gateway Before configuring an ON7550 ON7650 as a Modbus ga
93. g disturbance and harmonics display as well as remote control capabilities if the device supports those features ION Setup also features on screen plotting of waveforms time of use TOU functionality communications diagnostics template customization and pasting and support for up to 255 sites with up to 128 devices in each site Your first installation Network Builder Wizard The Network Builder Wizard opens the first time ION Setup is run This wizard allows the user to quickly and easily set up and configure their first system made up of sites groups and devices See Starting your first installation Network Builder wizard on page 27 to learn about using the wizard Page 12 2012 Schneider Electric All rights reserved System requirements Overview Microsoft Windows 7 32 and 64 bit versions Windows Vista Windows XP or Windows 2000 Mouse or pointing device VGA display 1 gigahertz GHz or faster 32 bit x86 processor 1 gigabyte GB RAM 32 bit or more 100 MB available hard drive space or more DirectX 9 graphics device with WDDM 1 0 or higher driver This ION Setup User guide is designed to introduce you to ION Setup software to quickly get your system up and running You should use this guide Assumptions To learn about the main features of ION Setup To view the main windows of ION Setup and find out how each is used To read an overview of the ION Setup workflow and tasks This
94. g Event Log reports in Microsoft Excel 2 0 2 0222 cc ee eee eee eee eee 135 2012 Schneider Electric All rights reserved Page 129 of 147 Chapter 6 Monitoring your network ION Setup 3 0 Device configuration guide Displaying data Page 130 To view data in ION Setup select View gt Data Screens This displays real time measurements and logged data for the device that is currently selected in the network tree These values are grouped into categories and displayed in easy to read tables Each category of data is displayed under a different tab so you can easily switch back and forth between screens When you select a meter in the network tree icons representing the data screens for that device are displayed on the right pane The icons available depend on the type of ION meter For example all devices offer a RealTime icon that represents real time data screens some devices such as the ON7650 have additional screens such as Waveform and Harmonic screens If there are many screens of the same type such as multiple Min Max Logs or Data Recorder Logs ION Setup groups the icons under a folder in the network tree To open the folder and see the icons it contains click on the folder in the network tree The icons appear in the right pane To see these data screens double click the icon in the right pane of the Network Viewer A new window opens displaying tables of data from the selected device These tables are orga
95. he new password in the New Password field then re type the password in the Confirm Password field 4 Click OK The new user is added Editing existing user accounts Supervisor level users can edit any account users with security levels can edit their own accounts 1 Select the security level of the user account you want to change from the Group list then select the user name from the Users list and click Edit e To change a user name type the new user name in the Log On field and type the current password in the New Password and Confirm Password fields e To change a password type the new password in the New Password field then re type it in the Confirm Password field Page 44 2012 Schneider Electric All rights reserved 2 Click OK Deleting user accounts Only Supervisor level users can delete user accounts 1 Select the security level of the user account you want to delete from the Group list then select the user name from the Users list 2 Click Delete The user account is deleted Note The default security configuration files are set to read only by default To overwrite a file right click on the file in the Save As screen and select Properties In the General tab remove the checkmark beside the Read only attribute and click OK You should now be able to overwrite the default security configuration file 2012 Schneider Electric All rights reserved Page 45 of 147 Chapter 3 Configuring ION Setup
96. howing a new device added to the site NO oO FP Q Network Builder Wizard Add all your devices to the site by using the buttons TS System Add E E ANB 21386 FS Ethernet Site Delete Back Ment gt Canca Help Once you have added a device to a new site the following dialog box appears Click Finish to continue 2012 Schneider Electric All rights reserved Network Builder Wizard Congratulations fou ve constructed your first site and its devices and can now configure wiew those devices by clicking on the appropriate icons in the Network Viewer To insert more sites devices you can ether select From the menu bar go to lasert gt berm Right click in the Network Viewer and select Insert from the popup menu Click on the oat icon on the toobar lt Back Finish Cancel Help Related topics e Adding and configuring devices on page 47 The next time you start ION Setup the sites and devices you have added will be available in Network Mode where you can add remove or configure sites and devices to continue building your network Using the Network Viewer A Schneider Electric ION Setup Network Viewer 5 File Edit View Inset Tools Window Help ll aa System ae Group 1 8 IANB21386 aS Ethernet Site EE ION7650 IONSg00 ION600 FE ION8600 2 Menubar BT C Le tpane Network Viewer Right pane Content Viewer Status bar 2012 Schneider E
97. ial communications 2 22 22 2 2 22 e cece eee cee cece cece eee eeceeeceeeeeseeeees 15 Using modem communications 2 22 22 c eee e cece ccc e cece eeceeceeeceeceescecees 17 Using Ethernet communications 2 2 2 22 cece eee cece cece eee eecceeceeeeeseeees 18 Using Ethernet Gateways or Modbus gateways 2 22 22 c eee cece cece cee eeeeeeeee 19 List of common procedures ____ _ _ 2 02 0 o ieee eee cece eee Loana 21 2012 Schneider Electric All rights reserved Page 11 of 147 Chapter 2 Introduction ION Setup features ION Setup 3 0 Device configuration guide ION Setup software provides configuration support for a wide variety of devices Note The devices supported by ION Setup are subject to change Please contact Schneider Electric for the latest information D vices Basic Configuration Method Real time Data Setup Screens Setup Assistant Display Branch Circuit Power Meter BCPM Bel and BCPMSC 7 Enercept E5600 jON6200 ION7300 1ON7330 1ON7350 ION7550 1ON7650 1ON7550 RTU ION8600 ION8800 PM5350 PM700 series PM800 series Legacy Devices 3000 series ION6300 ION7500 ION7600 ION7500 RTU ION8300 ION8400 ION8500 ON7700 Po ON8650 Po yes yes yes yes C oo e a 1 For instructions on configuring these devices refer to the ON Setup Device Configuration Guide In addition ION Setup provides an environment for historical trendin
98. ications parameters are set correctly for each device for example IP address subnet mask default gateway media type Refer to your device s installation manual for details on Ethernet connections LAN WAN B Ethernet devices For instructions on communicating with Ethernet devices see Adding and configuring devices on page 47 Using Ethernet Gateways or Modbus gateways Some Ethernet capable devices can also serve as communications gateways An Ethernet gateway device provides a communications link between its Ethernet port and its serial port The gateway device receives TCP data on its Ethernet port converts the data to RTU and sends the converted data to its serial port s and vice versa This allows communication with the serial devices over Ethernet For example a Modbus Ethernet gateway receives Modbus TCP data on its Ethernet port converts the data to Modbus RTU and sends the converted data to devices connected to its serial port s LAN WAN B Ethernet Ethernet gateway device D Serial RS 485 E RS 485 devices Some devices can function as both metering points and gateways This type of communications topology is typically used in applications where you have a high end meter monitoring the incoming supply at the service entrance and mid range meters monitoring the feeders 2012 Schneider Electric All rights reserved Page 19 of 147 Chapter 2 Introduction Page 20 ION Setup 3 0 Device configur
99. ications port connected to your downstream Modbus devices and click OK Adding a new device 1 Select Insert gt Item or click The New Network Item dialog appears 2 Select Meter Use the Attach To list to specify which site the meter belongs to and click OK 3 Fill in each field in the New Device dialog see Editing meter properties on page 64 for related information The meter name must begin with a letter 4 The meter icon appears under the site Refer to Working in Basic Configuration mode on page 66 for details on setting up the meter Note If you cannot see the sites you are adding click View on the menu bar and select Sites or click 4 or select Both Sites and Groups or click E Related Topics e Assigning a device to a group on page 61 e Editing meter properties on page 64 Grouping devices What is a group A group is a feature that lets you define a logical grouping of meters For example you can have a group of meters dedicated to power quality monitoring or a group of meters defined by location Groups are always attached to the System icon Devices within each group are attached to both the group and the site skem J ANB21386 EG ig Site 1 ES MeterRack8aod E MeterRack7650 E RL7650 A E Main 7600 E MRe6oo E Rajpur7650 E Building A of MeterRacksaoo RE MeterRackr sa Power Quality fe RL7650 B Building E EE Rajpur7650 fs mRS600 All
100. ilable on devices that are designed and built using the ION architecture Tip For devices that support Advanced Configuration mode hold down CTRL and click the meter icon to switch between Basic Configuration mode and Advanced Configuration mode e Store to File This lets you save the current device configuration to a dcf file in the security folder of the project e Restore from File This lets you upload a different dcf configuration file to the device e Firmware Upgrade This lets you upgrade the device s firmware Working in Basic Configuration mode All devices supported by ION Setup can be edited in Basic Configuration mode Depending on the device type ION Setup may display individual icons that represent the setup parameter groups for that device or the Setup Assistant icon For setup parameter groups double click the icons in the Content Viewer to configure the parameters for the device Schneider Electric ION Setup Network Viewer Lo File Edit View Insert Tools Window Help jm 3 ES ao Be amp cay FE System Alarm Log Metering H IANB21386 Basic Setup Se Building A Billing Log i IONT650 Comm ECC Card Comm Onboard Serial ION 7650 2 ION7650 MeterRack Data Log 1 Data Log 3 Data Log 4 Device Labels EN50160 Setup Energy amp Demand Front Panel Display 1 0 Setup Input Metering I ION Setup Application Pag
101. in Single Device mode 2 00 0 0 o o oo cece cece eee cece ceeceeceeceees 50 Using serial communications 0 0 2 02 c eee eee ee cece cee cee cceceeccecceccecceecees 51 Using modem communications 0 222 2 cece cece e cece ccc e cee ceecccccecceeceeceecees 51 Using Ethernet communications 2 0 cece cece ec eee cece ccc cecccccecceeceeceeces 52 Using offline programming 0 2 cece cece ec ee ccc cece cee ceeccecceccecceceeeceeees 52 Working in Network mode 2 2 0 2 2 ooo cee cece cece ec eeccecceeceeceeceees 54 Setting up a network in ION Setup 2 2 22 e cece eee cece cecceeececeecees 56 Adding and configuring Sites 22 2 2 2 cece cece eee cee cece cee cceceeccecceeceeceecees 56 Adding a new deVICE 2 2 cece cece ec cee cee cece ec cecceecceceececccccceecceceeceecees 60 Grouping CeVICES 2 22 ee eee cece cece cee cece cece cece oaoa oaao aooaa oaoa oranan nonna 60 Assigning a device to a group 22 2 c eee cee cee cece ccecccecceccecceccecees 61 2012 Schneider Electric All rights reserved Page 47 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Removing items from the network 2 22 22 22 c eee eee cee cee cee cece cee ceeceeceecees 61 Editing site properties 2 22 22 leo ec eee cece cece cece cece eee eeccececeecescereenes 62 Editing group properties 2 2 22 ieee cece cece
102. ing and configuring devices on page 47 ModemGate feature Some ION meters are equipped with an internal modem that you can set up as a communications gateway to connect to multiple RS 485 devices e g on a remote site For more information refer to the technical note The ION meter as a ModemGate available at www schneider electric com Manually operating modems Note To stop modem communications for example if the remote modem is not responding press the ESC key on your keyboard When you do this ION Setup attempts to stop modem communication ION Setup automatically dials a modem site when you view information from a meter at that site but it does not automatically disconnect until requested to do so To manually control a modem connection 1 Select Tools gt Modem Control or click on the toolbar All the sites that are currently connected via modem are listed in the Modem Sites dialog box 2 Toconnect to a site select the site you want to connect to and click Dial If this button is unavailable it means the modem site is already connected To terminate a connection and hang up the modem click Hang Up 3 Click Close to close the dialog box Using Ethernet communications Page 18 If the device is equipped with Ethernet communications you can use an Ethernet cable to connect it to your local or wide area network LAN WAN 2012 Schneider Electric All rights reserved Make sure the Ethernet commun
103. ings Readings UL ul u Ue US US Il Il IZ I I3 I3 Magnitude Angle magnitude Angle magnitude Angle magnitude Angle Magnitude Angle Magnitude Angle 120 000 QO O00 120 169 240 100 120 195 120 100 3 705 e The reports screen allows you to save a meter s data as content and let other users access and interact with that content Template Basic Setup Security Communications Clock Demand Meter Info Allows you to viewsstore meter information Inputs Outputs Logging Revenue PTACT Correction Transformer Loss Time of Use Load Profile Event Log Meter Configuration Configuration Comparison Template Comparison M 30 Report E Power Quality Displays Venhication Reports Display Depending on your meter there are several available reports Select the desired report and click Display to view You can choose the directory in which you would like to save the file the location defaults to the Reports folder in your ION Setup directory 2012 Schneider Electric All rights reserved Page 125 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Available reports vary depending on meter type Load Profile Revenue Log generates a report showing values for the parameters defined in the Load Profile Revenue Log screen on page 106 Choose all available logs or query the meter by time records hours or
104. it Delay in milliseconds e Byte Timeout Specify a Byte Timeout in milliseconds e RTS Ready to Send Control Specify an RS232 RS485 software flow control e Disabled Software flow control is disabled e Force Off Software flow control is set to off RS232 RS485 line held low 2012 Schneider Electric All rights reserved Page 63 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide e Force On Software flow control is active for the entire message string which holds the RS232 RS485 line high for the complete message sequence Use this setting for powering external devices from the RS232 RS485 line e Toggle Toggles the line between receive transmit Use this setting for direct connection to COM32 COM128 or similar e Wait CTS Waits for receipt of a Clear To Send message Use this setting for active flow control for reduced throughput devices e g modems Note The Force ON setting should only be used for probes that are powered from the serial port For serial probes in ION Setup set the RTS or DTS to Force ON For all other probes set RTS or DTS to Force OFF DTR Data Terminal Ready Specify a DTR line control e Disabled No software DTR line control e Modem Ctrl Forces the DTR line low upon request communication end failure Use this setting to force a modem disconnect e Force Off Sets the DTR line low Use this setting for optical probes on IEEE meters
105. l occurs Page 104 2012 Schneider Electric All rights reserved Setup Assistant Template S s2_ sa s4 ss ss 57 s8 Basic Setup Security Allows you to program digital input configuration information _ Communications Clack Demand Energy Pulsing Onboard 0 DIS Input Mode Pulse Expansion I O DIS Polarity Non lnverting Analog In DIJ Debounce O02 Analog Out D19 Port IO Card Exp In 1 Logging Revene Alarming Power Quality Displays Yenfication Reports ot Analog Outputs screen An ION meter s analog outputs act as transducers The meter measures power and energy and then sends that information via the analog outputs to a remote terminal unit RTU From the Analog Outputs screen in the Inputs Outputs folder you can define the information source set the full scale and zero scale values and define the ports that deliver and receive A WARNING UNINTENDED EQUIPMENT OPERATION Do not use ION Setup and associated devices for critical control or protection applications where human or equipment safety relies on the operation of the control circuit Failure to follow these instructions can result in death or serious injury The zero scale value defines the source input value that creates the minimum current output on the analog device The full scale value defines the source input value that creates the maximum c
106. l security in order to make any changes to the security fora meter See Applying security on page 43 for more detailed information Once you select your preferred options you must restartlION Setup for the changes to take effect Depending on the device the steps below may vary For instructions specific to your device refer to your device documentation To configure Standard security features 1 Select Security Mode and click Edit 2 Open the Standard scf file The Security Wizard leads you through the configuration process Enter the meter password if prompted 3 Select your configuration options meter password active web server allow web server programming and allow front panel programming Page 88 2012 Schneider Electric All rights reserved Standard Options Step 2 Configuration Options Select the secunty options you wish to employ 4 Meter password New Password Confirm Password W Active Web Server Allow Web Server programming Secure Web Page Viewing Allow Modbus programming v Allow Front Panel programming Allow Broadcasting Time Synchronization lt Back Finish Cancel Help If you change the communications settings of your meter with the Allow Front Panel Programming setting cleared you may lose communications In this case a factory reconfiguration of your meter is required which resets your meter to its factory defaults and erases all logged data on the meter See Pa
107. lectric All rights reserved Alarm Log Basic Setup ros Billing Log VO Setu In Comm Onboard Serial Data Log 1 Data Log 2 Data Log 3 Data Log 4 Device Labels EN50160 Setup a Energy amp Demand j Scaling Shift Ene Trendinc Wavefor Page 31 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide Page 32 Menu bar Selecting a heading on the menu displays a list of available commands Use the mouse or keyboard to select a command from the menu bar To select a command from the menu bar 1 Click on a menu or press ALT and then type the underlined letter in the menu name A list of commands appears 2 Select the desired command or type the underlined letter in the command Some commands carry out an action immediately commands followed by an ellipsis display a dialog box where you can specify additional options In some cases you can choose commands by typing a shortcut key combination for example pressing ALT ENTER on your keyboard activates the Properties command from the Item menu When available the shortcut key combination is displayed on the menu beside the command For a complete list of menu commands refer to the topic ION Setup commands on page 33 Toolbar The toolbar consists of a row of buttons offering quick access to the commands that are used most frequently Commands on the toolbar a
108. led with protocol access events if logging of these events is enabled 7 Click OK Repeat for all lockout protocols for which you want to enable communications protocol 8 Type the lockout duration in minutes The lockout duration specifies how long the meter ignores communication attempts by a user who is locked out The lockout duration value applies to all lockout enabled protocols Once a user is locked out the user cannot access the meter using the same protocol and communications method regardless of whether or not the user enters the correct USER password combination 9 Click Events to enter the event priority for valid login attempts invalid login attempts and protocol lockouts The event priorities apply to all lockout enabled protocols Enter 0 zero to disable event logging for a particular type of login attempt 10 Click Next The Define 2012 Schneider Electric All rights reserved individual users passwords screen appears Page 91 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide 11 Select the check boxes of the users you want to configure 1 through 16 Expand the tree by clicking on the and select the appropriate check boxes to configure your user s access levels Define individual users passwords Step 3 Advanced Security Define each users nights by selecting the appropriate check boxes and for each user enter in a password A W USEROI Password
109. lete a link between two ION modules 1 Double click the module whose input you want to unlink 2 Select the Inputs tab 3 The Parameters box lists all the inputs of the selected module as well as the labels of the output registers that are currently linked to each input NOTICE UNINTENDED DEVICE OPERATION Do not delete any ION modules without knowing which modules are dependent on it Failure to follow these instructions can result in the unintended operation of the remaining modules 4 Select the input then click Delete 5 Click Send to send your changes to the device 2012 Schneider Electric All rights reserved Page 77 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Viewing ION module output registers 1 Double click the module whose output registers you want to view 2 Select the Output Registers tab 3 The Parameters box lists all the output registers of the selected module Customizing ION module output register labels Most output register labels can be customized To customize an output register label 1 Double click the module whose output register you want to label 2 Select the Output Registers tab 3 The Parameters box lists all the output registers of the selected module Select the register you want to label then click Edit or double click the register 4 Type the custom label in the box then click OK Some ION devices limit the number of chara
110. level of the Network Viewer It cannot be deleted or changed 3 This represents the workstation that is running ION Setup It cannot be deleted or changed This represents a serial site RS 232 or RS 485 connection This represents a modem site This represents a radio modem site This represents an Ethernet site This represents a logical group Groups can have descriptive labels This represents an Ethernet Gateway site This represents an ION meter or other device ION Setup can support up to 128 devices per site m z These icons appear on the right pane and represent groups of setup or display parameters or ION modules These icons represent ION modules that have gone off line due to setup or connection e g circular links errors These icons contain ION modules in ON compliant devices They are also used to organize group display screens and setup screens Viewing options View modes The ION Setup Content Viewer can display either setup screens or data screens The selected view mode determines which type of screens ION Setup displays Setup screens are displayed the first time ION Setup is started Once you have finished configuring the devices on your network you can switch to data display mode The options available are View Setup Screens or View Data Screens The next time you start ION Setup the Content Viewer will display data in the mode you have selected View setup screens Select the Setup Sc
111. ls gt Options gt View Refer to Switching between startup modes on page 26 for more information Working in Single Device mode When you log on in Single Device mode the Connection Type dialog box appears Select your desired connection type and enter the required information in the fields provided Connection Type fo mE Serial Comm Fort Seral Port 01 Settings Modem Fhone Number Enter Phone number Settings Ethernet IF Address 10 178 99 102 Settings Off Line Firmware IOMBS00Y 231_95 Browse Note Using Single Device mode is recommended only for working with devices with the ION protocol Single Device mode is also not to be used with the ON6200 meter It can be used with the E5600 via the front optical only ModemGate Ethergate and RS 485 are to be avoided when more than a single device is on the hardwire connection Once you have entered the connection information and configured your site properties using the Settings button click OK The ION Setup Network Viewer opens The device you are connected to appears in the left pane of the Network Viewer Page 50 2012 Schneider Electric All rights reserved Tip You can configure ION Setup to skip the login dialog box and always open in Single Device configuration mode See Starting ION Setup on page 24 for more information Using the Settings button The Settings button lets you configure additional communications settings for the connection y
112. lue This value must be greater than the Cutoff value for Transient events to be recorded in the Event Log PhaseLossEnable This allows you to enable phase loss Event Log recording and phase loss alarming This information can be used by MV 90 to provide phase loss reporting EnergyDemand Log screen Page 108 The EnergyDemand Log screen allows you to specify the sources for and the interval and duration of the EnergyDemand log Setup Assistant Template Channels Interval Depth Basic Setup Security Allows you to program the energydemand log channels Communications Clock Demand Inputa Outputs Logging Source 1 kwh del Memon Source kWh rec SS Revenue Log source 3 kWh delrec Pe Ae eT es Source 4 kVARh del B EnergyDemand Log Source 5 kMAR rec Revenue Source amp k YAR del rec Alarming Source r koh del rec Power Quality Source 6 kM ed delrec Displays Source 4 kVAR sd del rec AN Source 10 kMA sd del rec Veritication Source 11 PF lag mean Reports Source 14 PF lead mean E dit Unilirik Back Next gt In this screen there are two tabs e Channels allows you to program the EnergyDemand channels e Interval Depth allows you to program the interval and duration of the EnergyDemand on a specific channel The channels you specify in this setup screen appear in an EnergyDemand Report that you can generate in the Reports setup screen see Reports screen on page
113. ly on meter types that support certain features Such as Waveform Capture Refer to your meter documentation for information on how to set up the features supported by your meter For information on how to use ION Setup to configure devices that are not based upon the ION protocol refer to the ON Setup Device Configuration Guide Modbus protocol considerations Serial communications Modbus RTU To avoid communications issues make sure all devices on the serial communications bus are set to the same data format 2012 Schneider Electric All rights reserved Page 71 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Note 8N 1 8 data bits no parity 1 stop bit is the default serial communications port setting for most ION meters Ethernet communications Modbus TCP For meters that use Modbus TCP to communicate through Ethernet enter 502 in the IP Port box when adding the meter in ION Setup port 502 is used for Modbus TCP communications Working in Advanced Configuration mode Advanced Configuration mode is available on meters that are designed and built using the ION architecture Tip For devices that support Advanced Configuration mode hold down CTRL and click the meter icon to switch between Basic Configuration mode and Advanced Configuration mode For information on basic configuration using the Setup Assistant see Setup Assistant overview on page 82 If you require
114. m Supervisors or Operators of alarm conditions Note ION Setup supports a maximum of 50 users For meter specific security information see the description of the Setup Assistant s Security screen on page 88 Creating or modifying ION Setup user accounts This function is only available to Supervisor level personnel 1 In the Network Viewer select Tools gt Options or click F The Options dialog box appears 2012 Schneider Electric All rights reserved Page 43 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide Operators Add Supervisors Delete Edit Cancel Help 2 Select the Security tab and use the available buttons to add new accounts delete existing accounts or edit existing accounts for example to change password information Both user names and passwords are case sensitive Options Directories view Confirmation Security HHF Conventions Group Users na Users Security Information Log On FrontO fficel Add Delete Edit New Password Confirm Password Cancel Help Creating new user accounts Only Supervisor level users can create new user accounts Select the new users security level from the Group list then click Add 2 Type the new user name in the Log On field The name you enter must be unique 3 Type t
115. mber of available modules for each type To view real time phasor diagrams see Phasor Viewer on page 123 For information on troubleshooting meter wiring refer to the meter s documentation and the technical note Troubleshooting meter wiring available at www schneider electric com ION Setup diagnostics tools ION Setup provides diagnostics information for all devices in the ION Setup network 1 Select an item in the Network Viewer 2 Click on the toolbar or select Tools gt Diagnostics Page 138 2012 Schneider Electric All rights reserved A diagnostics window appears with the following tabs Communication and General When you select a site only the Communication tab appears Meter Diagnostics JON8800 Communication General Communication Status Message Into Present Status On Line Total Messages Sent Number of Dropouts 0 Messages Received Time Connected Message Error Rate Packet Frames Message Timing No Responses Min Response Time Incomplete Packets Mas Response Time Invalid Packets Avg Response Time Reset Help Communication tab Communications status The Present Status indicator shows whether the selected item is communicating in other words whether it is online or offline e A site or group only shows Offline if all devices in the site or group are offline e The workstation and system icon only show Offline if all devices in all sit
116. modules of a particular type that are in use select the folder in the left pane then hover over it A message appears stating how many modules of that type are in use and how many are available for example Modules used 17 of 20 3 available To determine the modules available on an ION device refer to the ON Device Template Reference available at www schneider electric com Creating custom module labels ION Setup allows you to create custom labels for modules To create a custom label 1 2 3 4 Right click on the module icon you want to label Select Rename from the pop up menu Type the new label into the Name box Click Send to send your changes to the device Note The number of labels available on an ION meter is limited You may want to restrict the use of custom labels to output registers only where they are typically more useful See Customizing ION module output register labels on page 78 for more information Resetting custom module labels to their default labels To reset a custom module label to its default label and allow other custom labels to be created if you have run out of space 1 Select Rename from the pop up menu 2 3 4 Click Send to send your changes to the device The label is reset to the default 2012 Schneider Electric All rights reserved Right click on the icon of the module with the custom label you want to reset Delete the custom label completely You do n
117. move a group site or meter from the network select the item in the Network Viewer then do one of the following e Press the Delete key e Select Edit gt Delete or 2012 Schneider Electric All rights reserved Page 61 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide e Right click the item then select Delete Note You cannot delete the System icon the unassigned group icon see Viewing the unassigned group on page 37 the workstation icon or the data display folders from the Network Viewer Editing site properties Right click the site you want to edit then select Properties The Site Properties dialog box appears The configurable site properties vary depending on the type of site Note You cannot modify a site that has devices connected to it The Site Properties dialog box has the following tabs General e Name Enter a unique name for the site in the Name field e Comm Link Select the appropriate communications type and fill in the required information e Serial Select the appropriate Comm Port and Port Settings Site Properties General Timings Name Primary Gateway Site 0B Comm Link Serial Modern Ethernet Comm Fott Serial Port 04 Port Settings Baud En Format Cancel Help e Modem Enter the phone number and click the button beside Modem Settings to configure your modem settings Click the button beside
118. munications parameters for each device for example protocol baud rate parity and device address unit ID Note Make sure that all the devices on a single RS 485 loop are set to the same baud rate and data format and that no two devices use the same unit ID 3 If using a communications converter or gateway configure its communications parameters then install and wire it to the meter s Follow the instructions and safety precautions in the converter or gateway s documentation 4 Start ION Setup in Network mode See Starting logging on and logging off on page 24 for more information on the operation modes and starting and logging onto ION Setup 5 Add and configure your sites 6 Add each device to the appropriate site in ION Setup Adding and configuring sites Page 56 Note If you cannot see the sites you are adding click View on the menu bar and select Sites or click 4 or select Both Sites and Groups or click E What is a site A site is a group of devices that share a common communications link for example devices that are using a single serial communications port on the computer or share a single Ethernet gateway A site can have one or more connected devices Sites are connected to the workstation 2012 Schneider Electric All rights reserved Adding a serial site in ION Setup See Using serial communications on page 15 for general information on serial communications and network setup
119. n has four tabs e Modbus Slave customizes the Modbus map that your third party devices use to communicate with the meter e Modbus Master lets you program third party device Modbus map information for the meter to retrieve if your meter is configured as a Modbus Master Click Connections to access the Modbus Master Connections configuration screens or click Add to add a new Modbus device Setup Assistant E Modbus Slave Modbus Master DNP 3 0 IEC 61850 Allows you to program 3rd party device Modbus mapping information za Communications for the meter to retrieve when configured as a Modbus master Serial Settings Network Settings SS Jrd Party Protocols Modbus Device Mame nergy Pulsing Label suffix J Onboard 1 0 J Expansion 10 L Logging SS Revenue Connected via Serial Connection 1 7 Connections Alarming E Power Quality Device Type 620010N Hew Slave ID 100 a Displays Verification OF Cancel Help Reports Back Nest gt Exit Help e DNP 3 0 customizes the DNP 3 0 map that your third party devices use to communicate with your meter Select a map then click Edit to start the DNP 3 0 Port Setup wizard This leads you through the port setup configuration process e IEC 61850 shows the meter s status as an IEC 61850 server To map addition
120. n page 61 Select output registers Editing meter properties on page 64 Switch between setup screen and data screen views Viewing options on page 35 Switch between basic and advanced configuration modes Basic versus Advanced Mode on page 37 View ION module output registers Viewing ION module output registers on page 78 2012 Schneider Electric All rights reserved Chapter 3 Configuring ION Setup This section describes ION Setup logon and logoff procedures how to establish user accounts and how to implement security features In this section Starting logging on and logging off 00 0 c cece cece ec eeceeees 24 Starting ION Setup 2 0 ccc cece ccc e cece cece ccecceecccecececccctcecceeceeecs 24 Logging off or shutting down ION Setup 2 022 e cece eee cece ccc ee cee ceeceecees 2 Starting your first installation Network Builder wizard 22 22 0 eee eee ones 2 Creating your first installation 0 0000 c ccc c eee c ec cee cee cece cecceccceceeceeceees 28 Using the Network Viewer 0 02 o cece cece cece ccc e cece ccc eccceeceeceeceeceees 31 FON SClUR COMMONS rss 5on2 2 55 ao bok han sod hee ad Hie pee ek ecth Abeta ete ae ue 33 Viewing options 2 0 22 ccc eee cee cee cece ccc cce cee ccecceccecceeceeceeceeeees 35 View MOCES 2 2 ee eee cece cee cee cee cece cee ceeceeceeccecceccceceecceccecceeceereecees 35 Viewing by site group or both
121. ncomplete Packets indicator shows how many communication packets sent by the selected item received an incomplete packet in response The Invalid Packets indicator shows how many communication packets sent by the selected item received an invalid packet in response Message Timing The following diagnostic events are displayed The Min Response Time indicator shows the minimum amount of time it took the selected item to respond to a message in milliseconds e Ifa site or group is selected this is the minimum response time for any device in the site or group e Ifa workstation or system is selected this is the minimum response time for any device in any site or group e If adevice is selected this is the minimum response time for the device The Max Response Time indicator shows the maximum amount of time it took the selected item to respond to a message in milliseconds e Ifa site or group is selected this is the maximum response time for any device in the site or group e If aworkstation or system is selected this is the maximum response time for any device in any site or group e If adevice is selected this is the maximum response time for the device The Avg Response Time indicator shows the average amount of time it took the selected item to respond to a message in milliseconds For a site group workstation or system this is the average response time of all devices in that category Clearing diagnostic statistics
122. ng screen on page 99 e Load Profile Revenue Log screen on page 106 Onboard Digital Inputs screen Digital inputs can be used for status monitoring or pulse counting applications The Onboard Digital Inputs screen allows you to configure the input mode Pulse or KYZ and the multiplier the number to increment the counter for each detected input pulse It also allows you to view the counter and status for each digital input 2012 Schneider Electric All rights reserved Page 101 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Setup Assistant OnBoard 1 OnBoard 2 OnBoard 3 Basic Setup Security Allows you to program the optional on board digital input 1 Communications configuration Clock Demand J Inputs Outputs LED Fulsing DIS Input Mode Pulse Energy Pulsing CASS Multiplier 1 OnBoard Digital Inputs DI 59 Counter D Logging Revenue SS Power Quality Displays Ventication Reports Edit Rename lt Back Hent gt Exit Help Onboard Digital Outputs screen Digital outputs can be used to program digital output control The Onboard Digital Outputs screen allows you to configure the output mode Select parameters for the Source Force ON and Force Off It allows you to select and view the Polarity PulseWidth and Port for each digital output A WARNING UNINTENDED EQUIPMENT OPERATION Do not use ION Setup and associated devices
123. ng site properties 00 002 00 cece cece cece cee cece cee cece eee eeeeeeeee 62 Editing group PrOPeMleS 155 coca n2asccucencsgreidacucauteesnaeel ouneass eee soceaunediate 64 Editing meter properties 2 02 0 02 ne cee cee cece cece eee eeeeeees 64 Working in Basic Configuration mode 2 22 22 c cece cece cece ccc cceceeceeceeceees 66 Editing in Basic Configuration mode 2 2 2 22 e eee eee cece eee eee ee eee 67 Setup screen examples loo 2 2 2 eee eee cece cece cece eee eee oLa aL oaaao aa 68 FEO a eee eos eens eee Ne ee ees ne eee nee ee 71 Typical meter setup parameters 2 222 2222 eee cece eee eee cece eee eeeeeees 71 Working in Advanced Configuration mode 2 02 022 22 e cece eee cece eee eeee 72 Synchronizing the time across deVICES 22 22 eee eee cece eee c cee ceeceeseeees 78 ION meter CIOMING ss 2 cu cea mcaetesskectawe Reman cee eas caabe dee beeen onnodemease 78 Chapter 5 Using the Setup Assistant 2 22 22 22 oeceeceee eee eee ee 81 Setup Assistant OVEN IEW 2s a aaa aaan aaan aaa aa 2a aa baddeamessedeeadenetedaaicacteseeds 82 Available Setup Assistant Screens 2 22 2 c cece eee cece cceceececceccecceceeees 83 Template Screen 2 22 22 eee c eee eee ccc ee cee cece eee ceeccecceecereeeeceseeseees 84 Basic Setup screen oa aonana naaa cece cece eee eee e cee ceececceceecceeeececceseeeees 86 SOCUNV SCEO sac sicutent Jon
124. nit ID The number you enter here must match the number that has been programmed for the connected communications port on the device e IP Address Enter the IP address if you are connecting using Ethernet e IP Port This contains the port number of the device to which you are connected The following table lists the ports used for Ethernet communications Ppor Description 502 Modbus TCP 23 7700 ION direct 7701 Modbus RTU over Ethernet a sis Telnet used for meter diagnostics 1 Some meters support email SMTP through port 25 and webpages HTTP through port 80 e Group This box displays the name of the group that the meter belongs to Display e Template Type This displays the type of template for the device e Template Options This lets you select which template ION Setup uses to display data Tools e Poll Device To enable polling of the device make sure to select this box e Device Setup Choose whether to display basic ION Setup or advanced ION Setup parameters e Show Basic Displays the available setup parameters you can configure for the device Some devices are configured using Setup Assistant refer to Using the Setup Assistant on page 81 for details 2012 Schneider Electric All rights reserved Page 65 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide e Show Advanced Displays all available modules in the selected ION device This option is only ava
125. nized under different tabs to switch between tables click on the tab to bring its table to the front of the window Depending on the meter you selected and how it is configured different tables are available and different values are displayed in each table Refer to the meters documentation for a detailed list of the measurements available Note The time that appears on the data displays is not adjusted and may not match the actual time with the same data that appears in the energy management system if there are time zone DST or device clock drift issues Copying from a data screen ION Setup lets you copy data from a data screen so you can paste it into another application such as a spreadsheet or word processor You cannot paste information into a data screen Real Time data If you want to copy real time data you can copy all the data in the screen by opening the data screen you want and selecting Copy from the Edit menu This copies data to the clipboard and delimits each column with a tab Logged data If you want to copy logged data you can select single records or a range of records to copy Hold down the CTRL key and click on each record you want to copy If you want to select a 2012 Schneider Electric All rights reserved contiguous range of records click on the beginning of the range hold down the SHIFT key then select the end of the range To copy your selection select Edit gt Copy or press CTRL C Not
126. ns are specific to your particular workstation not to the meter Also if you receive a popup message Stating that there is an issue programming the TOU module you may have run out of memory space It is recommended that you reduce the total number of custom holidays or exceptions Editing TOU settings and holiday configurations If you are not using the Sample TOU program then you can edit add and delete TOU data for your program using this setup screen Alarming screen The Alarming screen allows you to manually configure or have the meter learn what are the high and low limits for certain setpoints _ Template Setpoints Basic Setup Security Allows you to configure the setpoint settings NOTE An asterisk Communications in the status indicates the setpoint is in the leaming state Clock Demand Energy Pulsing Onboard 0 Teo _ Expansion 10 Setpoint High Limit Lowy Lirit Logging Over kM ed Not set Mot set Pevenue Overl a Hot set Mot set Alarming Over b Hot set Not set Power Quality Overl c Hot set Not set Displays Overl 4 Hot set Hot set Verhication Over 5 Hot set Mot set Reports Over unbal Not set Mot set Edit Learn Back Next gt To manually edit a setpoint value select the setpoint and click Edit You can also configure the meter to automatically learn setpoints by monitoring normal operation over time to determine valid data rang
127. nstead select the screen type that has scaling in the description i e Two Parameter with Scaling and configure the display scaling settings under the DISPLAY SETUP menu on the meter s front panel You can also configure the display scaling settings by accessing the Display Options module see the ION Reference for more information 7 Select from the dropdown lists your display properties including digit resolution and truncated or rounded last digits 8 Click Send to save the changes to the meter Considerations when assigning display units For most values the meter determines and displays the correct units for the source measurement and automatically scales displayed values for readability If these units do not meet your needs and if your meter has the display unit feature you can configure display unit scaling Assigning display units allows you to e override the default units and force a certain scaling or e to display units when the meter cannot determine the correct units for example when the source is an output from an Arithmetic module For the purposes of the display units the source parameter is assumed to be in the base units of the Power Meter module in other words V A kW etc If the source parameter is not in the base units of the Power Meter module the parameter may be scaled incorrectly or display incorrect units The following example illustrates display unit scaling on a three parameter screen in
128. o degrees Editing chart properties The Chart Properties dialog box contains three tabs View Scales and Lines where you can edit parameters in order to change the way a particular input is plotted This dialog box appears when you first plot data and can be displayed by right clicking anywhere in the graph screen View tab e Input Selection displays the available inputs for plotting The right side displays the selected inputs that are plotted e Chart Type allows you to select how the selected inputs appears on the chart as follows 2012 Schneider Electric All rights reserved e Smooth Sliders ensures smooth transition when moving the upper or lower sliders De selecting this box causes the sliders to lock onto the plotted points on the graph while moving the sliders e Line Symbols displays a point by point representation of the graph e Gridlines displays chart gridlines e Center Axis displays the center axis Scales tab e Input This dropdown list lets you select the parameter you want to change scales to e Scaling Information Lets you change scaling information for the selected input as follows Vertical Axis Lets you change the scaling information for the vertical axis e g Linear scaling Power Factor scaling e Maximum Scale Specifies a different maximum scale for the selected input first clear uncheck the Auto Scaling box then type your desired scale in the Maximum Scale box e Minimum Scale
129. o multiple RS 485 devices that are connected to the EGX s RS 485 port After wiring the RS 485 devices to the EGX use a web browser to log in to the EGX Navigate to the device list page and enter each device that is connected to the EGX s RS 485 port Set the appropriate device address and device type for each device Refer to the EGX Series Installation Guide for more information After you add the devices to the EGX s web page you must add an Ethernet gateway site to ION Setup and then add those devices to the gateway site See Adding and configuring devices on page 47 for more information PMS8ECC considerations Similar to the EGX series gateway the PM8ECCEthernet communications card only supports the Modbus gateway The card provides Ethernet access to multiple RS 485 devices that are connected to the PM8ECC s RS 485 port After wiring the RS 485 devices to the PM8ECC use a web browser to log in to the PM8ECC Browse to the device list page and enter each device that is connected to the PM8ECC s RS 485 port Set the appropriate device address and device type for each device Refer to the PM8ECC Installation Guide 2012 Schneider Electric All rights reserved After you add the devices to the web page you must add an Ethernet gateway site to ION Setup and then add those devices to the gateway site See Adding and configuring devices on page 47 for more information ION meter EtherGate considerations When an Ethernet
130. ocal time of the workstation on which ION Setup is running not the meter local time If necessary follow these steps to correctly display the date and time values in Excel 1 Open the csv file in Excel and highlight the entire Date Time column 2 Click Format gt Cells from the menu 3 Select Date from the Category listbox and 3 14 2001 from the Type listbox 4 Click OK Both the date and time display correctly Page 136 2012 Schneider Electric All rights reserved Chapter 7 Troubleshooting This section describes some typical issues and the ION Setup tools used for troubleshooting In this section Troubleshooting ION Setup 0 00 c cele cee ccc e cece eee eccceeceeceecees 138 Troubleshooting devices 2 22 22 o ec c ccc cece cece cece ee ccecceccecceeceeceeces 138 ION Setup diagnostics tools 2 20 c cece cece cece ec ceecececceceeeceees 138 Communication 1aD ic oouio nese nireetsecegetigde acide bande aaduaenidaeeaeetoeeddedtebaeue 139 General pean me ee oy a an eee eS eS LE ee Oe eee 141 Accessing the Modbus Tester Interface tool 00 000 00 0 2 e cece eee ee eee 141 2012 Schneider Electric All rights reserved Page 137 of 147 Chapter 7 Troubleshooting ION Setup 3 0 Device configuration guide Troubleshooting ION Setup If you are having difficulties running ION Setup check the following e Does your workstation have the necessary hardware and software
131. of the meters in the site B Meters grouped by location or purpose Page 60 2012 Schneider Electric All rights reserved Creating a group 1 Select Insert gt Item or click on the toolbar The New Network Item dialog appears New Network Item Attach To System 2 Select Group and click OK 3 Fill in each field in the New Group dialog box Note If you cannot see the sites you are adding click View on the menu bar and select Sites or click 4 or select Both Sites and Groups or click Related topics e Editing group properties on page 64 e Viewing by site group or both on page 36 Assigning a device to a group The ION Setup Network Viewer supports the same drag and drop feature available in Windows Explorer To assign a device to a group on the toolbar 1 Select View gt Both Sites and Groups or click 2 Ifthe group has not yet been created create the group so you have a destination for dragging See Creating a group on page 61 for details 3 Inthe Network Viewer double click the site icon that contains the target device to display the target device in the Content Viewer 4 Click the target device and drag it on top of the destination group icon An icon for that device appears under the group icon as well as under the site it is attached to To assign a device to a different group drag its icon from one group to the other Removing items from the network To re
132. on 0 000 0 000 750 17 80 cycle Underdeviatior 0 000 0 000 15001 80 cucle Amps 0 007 0 001 10 min Volts 118 813 2418 10 min Overdeviation 0 000 0 000 10 min Underdeviation 0 000 0 000 10 min Amps 0 001 0 001 Volts LN Half Cycle 115 052 2214 Volts LL Half Cycle 118 274 Sliding Reference Voltage 119 035 Power Frequency 60 074 ION Setup Application Viewing by site group or both See Working in Network mode on page 54 for detailed information on sites and groups Page 36 2012 Schneider Electric All rights reserved You can display network items by site or by group or you can display both sites and groups Select the option you want under the View menu or click the appropriate button on the toolbar M Displays both site and group information Displays site information only Displays group information only Viewing the unassigned group ION Setup requires all meters to be part of a group When you add a new meter to a site ION Setup automatically assigns it to a default group called Group 1 If you delete a meter from a group ION Setup moves that meter to the Unassigned group To view the Unassigned group 1 Select Tools gt Options or click on the toolbar 2 Select the View tab 3 Select the Unassigned Group box 4 Click OK Basic versus Advanced Mode ION Setup displays setup screens either in Basic Configuration or Advanced Configuration mode Basic Configuration mode is available for
133. options Tile Displays all open windows arranged in non overlapping tiles Cascade Displays all open windows arranged in an overlapping fashion cascaded Arranges the minimized window icons Close All Tables Closes all open windows except the Network Viewer window You can also use the Window menu to select from multiple open windows A list of open windows appears with a check mark beside the active window Select another window to change the active window Displays the contents of ION Setup Help Visit home page Provides link to www schneider electric com About ION Setup Displays the version build and copyright information for ION Setup Shortcut menus Shortcut menus are available in the left and right panes of ION Setup To display the shortcut menu right click an item The choices available in the shortcut menu are determined by the type of item selected For example if you select the External Boolean Modules folder available commands are Insert Item and Insert Module If you select a device icon the commands are Insert Item Delete and Properties 2012 Schneider Electric All rights reserved Network and Content Viewer icons The icons below represent the items in the Network and Content Viewers All icons except the system icon and workstation icon can be added or deleted This is the system icon It represents the entire network including the workstation running ION Setup and all connected devices It is the top
134. oral Mode Exit 2 Use the Display Editor to add delete rename or reorder the screens by clicking the New Delete Rename and Move Up or Move Down buttons 3 Click New to add a new parameter Select the new parameter or any parameter and click Edit to open the Display setup wizard Use the dropdown menu at the bottom of the dialog box to select from the different operational modes e g Alternate or Test mode Display setup Step 1 Select Screen Type Screen Type Three Parameter Y Screen Title Volts Amps PF Softkey Name WPF Scroll Display Step 2 Select Parameters Parameters avg PF sign tot Step 3 Select Digit Display Properties Found 4 Select your screen type from the dropdown menu and provide a screen title and softkey name if applicable Select the Scroll Display checkbox to scroll the display on the meter if applicable 5 Click Edit to change the parameters available for your chosen screen type 2012 Schneider Electric All rights reserved Page 119 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Page 120 6 Where applicable assign your preferred display units by clicking Units See the following section Considerations when assigning display units on page 120 for more information Note If you want to scale all front panel values by the same scaling factor you do not need to assign display units to individual parameters I
135. ot need to type the default label in the field Page 75 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Page 76 Configuring an ION Module setup register ION Setup lets you change the values for numeric bounded registers enumerated registers and string setup registers Setup registers that are not of these three classes cannot be configured using ION Setup 1 Double click on the module you want to configure 2 Select the Setup Registers tab 3 The Parameters box lists all the setup registers of the selected module and their settings To change a setup register select it and click Edit e If the selected setup register is a numeric bounded register type a value into the provided box and click OK e If the selected setup register is an enumerated register select an option from the list and click OK e If the selected setup register is a string register type the string in the provided box and click OK 4 Click Send to send your changes to the device Linking ION modules ION Setup lets you link the output register of an ION module to the input register of another ION module on the same device This operation must be performed before reconfiguring ION devices To create a link between ION modules 1 Double click the module whose input you want to link 2 Select the Inputs tab 3 The Parameters box lists all the inputs of the selected module as well as the labels of the ou
136. ou are using Some settings are not configurable or do not apply to the selected connection type these are disabled grayed out Click Settings to access the Site Properties dialog box containing two tabs e General allows connection changes e g Comm Link Link Type Link Speed e Timings allows timing alterations e g Response Delay Transmit Delay Byte Timeout Using serial communications To connect using serial communications click Serial in the Connection Type dialog box and select the appropriate serial port Click the Settings button to set General and Timings configurations Optical probe communications To communicate with a meter through an optical probe follow the setup instructions supplied by the optical probe manufacturer Use the probe to connect the meter to the laptop computer running ION Setup Note For self powered optical probes you can change the DTR setting to Probe Ctrl to turn on the probe only when it is communicating with the meter Referto Timings on page 63 for a description of each setting For more information on using optical probes with your device refer to the technical note Optical Magnetic Couplers available at www schneider electric com Using modem communications To connect via modem select Modem in the Connection Type dialog box enter the modem s phone number Click the Settings button and enter the modem settings Click the Modem Profile button and follow the instru
137. p to 32 RS 485 devices Workstation B RS 232 to RS 485 converter RS 485 devices maximum 32 2012 Schneider Electric All rights reserved Page 15 of 147 Chapter 2 Introduction Page 16 ION Setup 3 0 Device configuration guide Make sure the serial communications parameters are set correctly for each device for example protocol baud rate parity and unique device address unit ID For serial communications at 9600 baud ION Setup polls at roughly one device per second For instructions on communicating with serial devices see Adding and configuring devices on page 47 Connecting to serial devices If you want to connect your computer to a single meter you can use either RS 232 or RS 485 e If the computer is less than 50 ft 15 m from the meter use either RS 232 or RS 485 e If the computer is more than 50 ft 15 m from the meter but less than 4000 ft 1200 m use RS 485 To connect your workstation to more than one meter you must use RS 485 In this case you need either e anRS 485 communications port on the computer OR e anRS 232 communications port and an RS 232 to RS 485 converter Communications converters such as the COM32 or COM128 legacy products can support up to 32 and 128 devices respectively NOTICE EQUIPMENT DAMAGE Do not connect the RS 232 terminals with the RS 485 terminals of any device Failure to follow these instructions can result in equipment damage Directly conn
138. procedures commonly performed in ION Setup How do l e Add anew meter Adding a new device on page 60 e Add anew site Adding and configuring sites on page 56 e Apply TOU profiles Time of Use TOU screen on page 112 e Assign a device to a group Assigning a device to a group on page 61 e Clone a meter configuration ION meter cloning on page 78 e Configure interval depth Configuring Interval Depth on page 109 e Create new ION modules Creating new ION modules on page 75 2012 Schneider Electric All rights reserved Page 21 of 147 Chapter 2 Introduction Page 22 ION Setup 3 0 Device configuration guide Create your first installation Starting your first installation Network Builder wizard on page 27 Create or edit custom register labels Customizing ION module output register labels on page 78 Create or modify user accounts Applying security on page 43 Delete links between modules Deleting links between ION modules on page 77 Edit site properties Editing site properties on page 62 Find exceptions to cloning ION meter cloning on page 78 Log off Logging off or shutting down ION Setup on page 27 Log on Starting logging on and logging off on page 24 Open multiple data screens Opening multiple data screens at the same time on page 131 Plot historical data Chart plotting on page 132 Remove a group site or device from the network Removing items from the network o
139. ption of the startup modes Sort Network Items If you select this check box ION Setup automatically sorts alphabetically all sites and devices Confirmation tab The Confirmation tab lets you configure ION Setup to prompt you with a confirmation dialog before executing the selected command This option is available only to Supervisor level personnel By default all check boxes in the Confirmation tab are selected e Confirm Deletes Displays a Yes No prompt before deleting the selected item e Confirm Copies Displays a Yes No prompt before copying cloning a certain meter s configuration onto another e Confirm Moves Displays a Yes No prompt before moving a meter to a different group e Confirm Triggers with Password Displays an OK Cancel prompt along with a password field before executing external pulse commands such as triggering a waveform or resetting clearing a register 2012 Schneider Electric All rights reserved Security tab The Security tab allows users to change their logon password for ION Setup It also allows Supervisor level personnel to add or delete users and edit users passwords See Applying security on page 43 for more information Options Directories view Confirmation Security HHF Conventions Group Operators hai Users Operatord Security Information Log r Operator New Password TITT Confirm Password
140. r power down your meter during a master reset the affected parameters may not be completely reset NOTICE INACCURATE DATA Do not configure or power down your meter during a master reset until a message appears confirming the reset is complete Failure to follow these instructions can result in inaccurate data The figure below illustrates the Test Mode screen with its available tabs Energy Rolling Demand and Volts Amps and Power As in Normal Mode data from each of these tabs can be saved as a txt file You can perform a test reset from each tab Page 122 2012 Schneider Electric All rights reserved Test Mode Energy Rolling Demand Volts Amps and Power kwh kvark Delivered 0 000 Delivered 0 000 Received 0 000 Received 0 000 ION Setup Ci Meter is now in test mode kVA Delivered 0 000 Receved 0 000 Test Reset Close Save s Print Help Phasor Viewer From the Verification screen you can check the wiring on some ION meters with the real time Phasor Viewer The Phasor Viewer provides detailed harmonics calculations for a voltage or current input on a meter This information is valuable for power quality analysis selecting properly rated transformers and fault detection For more information on meter wiring refer to the technical note Troubleshooting Meter Wiring available at www schneider electric com Note The Phasor Viewer is set up by defa
141. rating for each type of instrument transtorner z Voltage Inputs Y 2 Y2 2 Nominal 240 7 Current Inputs 4 2 4 Nominal 20 Nominal After you configure the remaining setup parameters click Finish H Correction Modify each test point by entering the point as a percentage of nominal with its corresponding ratio correction factor and phase error in minutes Test Point 2 Ratio Correction Phase Error 100 1 000 0 10 1 000 0 Example 2 Click an item in the Available field to highlight it then click the button to add it the list of selected items Click an item in the Selected field to highlight it then click the button to remove it from the list of selected items 2012 Schneider Electric All rights reserved Page 69 of 147 Chapter 4 Adding and configuring devices Page 70 Multiple Register Write Available Wim Ac 1 5075 wfm Ac 12 5950 wfm Ac 13 595 Wim Ac W1 S9e Suy Wim Ac We Soe Suy wfm Ac Wos Sog Sy Example 3 Selected wfm Ac 11 Trnst wfm Ac l2 T rmat wfm Ac l3 T rmat Wino Roc W1 T rst Wino Ac Wet T rst wfm Ac Wa Trine ION Setup 3 0 Device configuration guide In a parameter setup dialog use the fields and controls on the window to define and configure the selected highlighted parameter in the left field To add a new parameter to the list click New To remove an existing parameter select it then click Delete You typically use Delete when you want to make room for
142. re also available from the menu bar Note that depending on your selection and the view mode you are in some toolbar buttons might be disabled AJ efm Cony D Edt Devis Properties E View StesandGrous F VewStes SSS 6 View Groups H Display Setup Information 1 Display Data informaron M BroadcastTme N ModemOptons Dagos P cnans ojee S For descriptions of the above refer to ION Setup commands on page 33 Left and right panes Below the toolbar is the main window split into two panes the Network Viewer left pane and the Content Viewer right pane 2012 Schneider Electric All rights reserved Network Viewer left pane The Network Viewer displays all the items in the ION Setup network configuration file in a Microsoft Explorer type hierarchy The Network Viewer displays your workstation and the sites and devices connected to it The devices can be viewed by physical groupings by site by logical groupings by groups or both depending on which view option is selected Each item in the hierarchy is represented by an icon e Toselect an item click the icon e Tosee what is beneath an item in the hierarchy click the beside the icon or double click the item e Right click an item to display the shortcut menu When you click an icon ION Setup retrieves the necessary information from the selected device This may take some time depending on the amount of data that must be retrieve
143. reens mode View gt Setup Screens if you want to configure the setup registers or edit ION module links in a device View data screens Select the Data Screens mode View gt Data Screens if you want to display data ION Setup can display real time data for meters and other supported devices 2012 Schneider Electric All rights reserved Page 35 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide Displaying data screens 1 Click the View Data Screens button La 2 Select the meter icon then double click the data screen you want to display Examples of data screens Real Time screen Schneider Electric ION Setup Group 1 ION amp 600 RealTime CO File Edit View Insert Tools Window Help lel g aoe aR TPY Volts Amps and Power Energy 1173072011 10 41 04 46 Total Phase A Phase B Phase C Volts L N 0 000 0 000 0 000 0 000 Volts L L 0 000 0 000 0 000 0 000 Arps 0 000 0 000 0 000 0 000 kw 0 000 0 000 0 000 0 000 kVA 0 000 0 000 0 000 0 000 kA 0 000 0 000 0 000 0 000 Power Factor 100 000 LEAD 100 000 LEAD 100 000 LEAD 100 000 LEAD Frequency ION Setup Application Power Quality Aggregator screen Schneider Electric JON Setup Group 1 ION9610 4 30 PowerQualityAggregator O File Edit View Inset Tools Window Help E aS aA oym Power Quality Aggregator 17 30 2017 10 35 29 AM Phase A Phase B Phase C 150 17 80 cycle Volts 119 029 2 aar 150 1 850 cycle Overdeviati
144. requirements to support ION Setup See System requirements on page 13 for more details e Does your workstation s name contain a space ION Setup does not operate correctly if there is a space in the workstation name e Do you have write access privileges to the Microsoft Windows registry e If you install ION Setup on a Windows workstation you must have write access to the registry or the software cannot install correctly If you require registry write privileges contact your network administrator e Do you have the latest version of ION Setup You can download the latest version of ION Setup from www schneider electric com Troubleshooting devices When you are configuring a meter on the network it is possible that the changes you request will not be supported by the device For example if you specify a value that is outside the supported range of the device ION Setup displays a message in the status line about the limit There are number of reasons why creating a new module may not succeed for which you will receive additional messages e The maximum number of modules of that type already exists e Creating the module exceeds the limits of the device s processing power e The selected module is a core module core modules cannot be created or deleted Refer to the meter s technical documentation for details about supported ranges and configurations Refer to the JON Device Template Reference for information on the nu
145. rights reserved Page 109 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Modifications to these parameters will reset your recorded data It is recommended that you record all necessary information before programming configuration changes on the meter NOTICE LOSS OF DATA e Do not program your meter to write any data recorder at continuous intervals lower than 60 seconds heavy logging configuration e Use of an uninterruptible power supply UPS is recommended for such heavy logging configurations if data needs to be available after a power cycle Failure to follow these instructions can result in loss of data PT CT Correction screen The PT CT Correction screen in the Revenue folder allows you to configure any transformer correction for voltage and current inputs Select the parameter then click Edit to configure either your voltage or current input correction details Setup Assistant Template ITC Correction Basic Setup security Allows you to configure any transhormer correction for the voltage Communications and current inputs Clock Demand Inputs Outputs Logging Active Correction Both Voltage amp Current Revenue Se PTACT Correction Transformer Lass oP SS Time of Use SS Power Quality Displays Vernticatior Reports Edit Analjze lt Back Nent gt Transformer Loss screen Page 110 Some ION revenue me
146. rm a time synchronization with the Time Sync Source It may take a few moments for the time synchronization to complete If the Time Sync Source is the same as your ION Setup connection port the meter will synchronize with the local time of your workstation Time Sync Type Select Time Sync Type choose Edit and enter password if required Select a Time Sync Type from the dropdown list and click OK Time Syne Type UNIX time The time in seconds since January 1 1970 The local date time with DST applied if applicable GMT time Greenwich mean time time at Prime Meridian DST may or may not be applied UTC time GMT without DST Standard time local time without any DST applied regardless if DST is in season 2012 Schneider Electric All rights reserved Note Meters are set at the factory to UTC Time Sync Type However to synchronize the device clock with local time instead set Time Sync Type to LOCAL and ensure that the workstation is in the same time zone as the devices in your network For ION meters the Timezone must be set correctly before the clock is synchronized Timezone On the Timezone tab select Timezone click Edit then select a time zone from the list for your meter Setup Assistant Specifies the difference in hours between the meters timezone and Pulsing outputs Onboard 1 0 imezone Logging CLT Time Sync Type Revenue Timezone Selection Timezones UT C 10 00 Hawaii UTC 0
147. rtup mode ION Setup remembers the settings Network or Single Device mode from its last session and by default selects or clears the Single Device Mode option in the login screen For Network and Metershop Technician startup modes ION Setup automatically bypasses the login screen and goes directly into either Network mode or Single Device mode For more information refer to Startup and View modes on page 24 Note While in Single Device mode the Network Viewer only displays the meter to which you are connected To view other meters on your network you must be logged on in Network mode Logging on in a different mode The instructions for logging on in a different mode of operation depend on the startup mode you are currently using for ION Setup 2012 Schneider Electric All rights reserved Page 49 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide Switching modes when in Power User startup mode 1 Click File gt Exit or click the exit icon The Exit Options dialog box appears the Shutdown Program option is selected by default Select User Logoff and click OK The ION Setup System Log on screen appears 2 Select or clear the Single ION device configuration mode check box 3 Click OK and log on again Switching modes when in Network or Metershop Technician startup mode If you are in Network or Metershop Technician startup mode you must change your startup mode by going to Too
148. ry enter the new location or name here Program directory Specifies the location for the ION Setup program ONSetup exe If you move the ION Setup program or rename its directory enter the new directory location or name here View tab The View tab lets you select how your network information appears and the mode at startup 2012 Schneider Electric All rights reserved Page 39 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide Page 40 Options Directories View Confirmation Security HHF Conventions Unassigned Group Connect on Selection W Startup Mode Power User Mode Sort Metwork Items vf Cance Hee Unassigned Group If you select this check box ION Setup displays the Unassigned group which contains all the meters that you have not yet assigned to any group Note that if you delete a device in a defined group that device is moved to the Unassigned group This option is available only to Supervisor level personnel Connect on Selection If you select this check box ION Setup automatically attempts to connect with a device when you click on a device icon in the Network Viewer If this option is not selected a prompt appears when you click on a device icon giving you the option to connect Startup Mode This option lets you select how ION Setup starts Select the mode you want to use from the list See Startup and View modes on page 24 for a descri
149. s 3 Double click on a topic to display it or select the topic and click Display The topic is displayed and the search word or phrase is highlighted Home page In ION Setup select Help gt Visit Home Page to access the following information e Technical Support e News e ION Setup Home e Documentation e FAQs e Downloads Getting more information Documentation for other Schneider Electric products is available at www schneider electric com Installing ION Setup To install ION Setup download the ION Setup exe file from www schneider electric com Double click the I ONSetup exe file to begin installing onto your local workstation Upgrading from previous versions of ION Setup When upgrading ION Setup the installer asks if you want to overwrite your existing default Setup Assistant configuration e Select Yes to make use of the upgraded functionality of the Setup Assistants Any custom Setup Assistants that were created separate from the default Setup Assistant will then remain after upgrading e Select No if the default Setup Assistant files were customized and you want to retain those files after upgrading Page 14 2012 Schneider Electric All rights reserved Note To uninstall ION Setup double click ONSetup exe select Remove and click Next Select Yes when prompted to completely remove the application and all of its features Navigate to the location where ION Setup was installed to verify that all
150. s _ 2 2 2 2 000000000000000 000000000 aooo 2o02 aooaa oranana 38 Before VOU Degi eee eaa aE E a AAEE OER 38 Applying SOC Uo evra nies Bete ce ech ardne desea ere Le a dead deter uae 2an 2an 43 Chapter 4 Adding and configuring devices 0 ce cece eee eee ee eee 47 Single Device mode and Network mode 22 02 202 e eee ee ec eeeceeceeeceees 48 Working in Single Device mode 2 2 22 c eee ee cee cee cece cece eee eeceeeee 50 Using serial communications 2 22 22 22 eee eee eee eee cece cee 20nn orrn 51 Using modem communications 2 0 022 2 e cece eee eee cee cee eee eee eens 51 Using Ethernet communications 2 22 22 c eee eee cece cece eee eeeeeeeeeeee 52 Using offline programming 2 2 22222 e cece cece cee cee cee cece cece ee ceeees 52 Working in Network mode 22 222 2 cece cece cece ccc ee cece ee ceecceeeeeeeeseereeees 54 Setting up a network in ION Setup 00 0 0002 o cece ee eee eee eee eee eee 56 Adding and configuring siteS 000000000000000000000 000000000000022 on onan 56 Adding a new deViCe 2 2 ee ee eee ce roon 60 Grouping GEVICES 25 a 2 vine es ase bs savored ema harsemeycuvedauace a Ra 60 Assigning a device to a group 0 2 22 e eee cece eee eee cee cece cece cece eees 61 Removing items from the network 2 2 022 22 e cece cee cece ccc cecceeececeeeeees 61 Editi
151. son You activate enter a season name in the test box Use the buttons on the far right to specify the start date for each season Spring March 21 Summer June 21 Autumn September 21 Winker December 21 4 Set which days of the week are considered weekdays and weekends then click Next 2012 Schneider Electric All rights reserved Page 113 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Time of Use Setup Step 4 Define weekdays and weekends Use the checkboxes to indicate which days of the week are to use the eekday profile and which days are to use the Weekend profile NOTE If a day i to use one of the alternate or holiday profiles those will override the weekdayweekend profiles Weekdays Sunday Monday Iw Tuesday M Wednesday Thursday Friday Saturday Weekends Sunday Monday Tuesday Wednesday Thursday Friday Saturday lt Back Net gt Cancel Hep 5 Select which days are considered holidays then click OK You are prompted to set the holiday exceptions what to do when a holiday falls on a Saturday or Sunday and click OK Time of Use Setup Step 4 Define weekdays and weekends Holiday Selection New Zealand F Tawan E United States W New ears Day Ei Martin Luther King Day Holiday Configuration Holiday Name Martin Luther King Day C Fisted Date January Flex Date Third Monday a
152. ssword recommendations on page 93 for more information NOTICE LOSS OF DATA e Record your meter s front panel and user password information in a secure location e Do not change communications port settings with the Allow Front Panel Programming setting cleared unchecked Failure to follow these instructions can result in a factory reset of the meter and the loss of all logged data 4 Click Finish when configuration is complete A prompt appears asking if you want to save your security settings in a file 5 Click Yes to save your security settings to a file Note Save your meter s security settings file under a descriptive name in a secure location along with your meter and user password information Your meter s security settings file can be used to configure additional meters with the same settings and can also assist with meter troubleshooting 6 Click No if you do not want to save your security settings 2012 Schneider Electric All rights reserved Page 89 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide If you change the communications settings of your meter with the Allow Front Panel Programming setting cleared you may lose communications In this case a factory reconfiguration of your meter is required which resets your meter to its factory defaults and erases all logged data on the meter See Password recommendations on page 93 for more information NOTICE
153. successfully completed before they were stopped e Send to Meter lets you download to other meters a configuration file you have created or uploaded The following formats are supported e ION Setup device configuration file dcf e ION Enterprise framework file fwn 2012 Schneider Electric All rights reserved Note You can only load framework files containing the full meter configuration onto a meter using ION Setup To load partial framework files you must use the Designer component of ION Enterprise Framework fwn files created in PEGASYS software are not Supported e Firmware upgrade lets you upgrade the meter to gain access to new or enhanced modules When you perform a firmware upgrade you are prompted to download the configuration file onto the meter For more information on upgrading your device s firmware see your device s documentation e Register Edit lets you to view and modify energy register values Note Users should take utmost precautions before performing a template paste or firmware upgrade operation if the outputs are to be used for control operations Relays may either activate or deactivate when either the firmware is being downloaded or immediately after downloading is completed or anytime during the template pasting operation A WARNING UNINTENDED EQUIPMENT OPERATION Do not use ION Setup and associated devices for critical control or protection applications where human or equipment safety r
154. t January Custom 0 day s before Easter Sunday Non pearly Oecurs every years starting in ali Cancel Help 6 Set alternate days holidays as per section 5 and self read days Page 114 2012 Schneider Electric All rights reserved Time of Use Setup Step 5 Define alternate days holidays and sell read days Define any Alternate Day profiles holidays and self read days Holidays will override any overlapping alternate day selections while alternate days will override any weekdayWweekend profiles p Alternate 1 Days Alternate 2 Days Holidays Sell Read Days January 3 2012 ss 7 Set the seasons days and times that are on peak or off peak then click Finish Time of Use Setup Step 6 Define seasonal rate profiles For each defined season specify a daily profile using available rates for eek days Weekends and any Alternate Holidays El Spring A Weekdays H Weekends Summer OG Weekdays Weekends Off Peak starting a Autu E Weekdays E Weekends Once you have created the TOU file in the Setup Assistant save the TOU as a tcf time of use configuration file and upload it to other meters as required 2012 Schneider Electric All rights reserved Page 115 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Note ION Setup version 2 1 and later supports user configured holiday profiles Holiday configuratio
155. tart gt Programs point to the folder that contains ION Setup then select ION Setup The Connection Type dialog box appears See Working in Single Device mode on page 50 for more information on using the Connection Type dialog box Starting ION Setup Power User Mode 1 Click the ION Setup shortcut on your desktop or click Start gt Programs point to the folder that contains ION Setup then select ION Setup The ION Setup System Log On dialog box appears 2 Type your username and password 2012 Schneider Electric All rights reserved Page 25 of 147 Chapter 3 Configuring ION Setup ION Setup 3 0 Device configuration guide Page 26 3 Select or clear the checkbox for Single ION device configuration mode to launch ION Setup in Single Device mode or Network mode ION Setup Systern Log On Fo og ex User SLIPErvisor Password TIT Single ION device configuration mode et Hee 4 Click OK Either the Connection Type dialog box or the Network Viewer appears See Single Device mode and Network mode on page 48 for more information on the modes of operation Switching between startup modes The following sections provide instructions on how to switch from your current startup mode to a different mode Switching from Power User mode To switch from Power User mode to another startup mode 1 Ensure that there are no non default users configured in ION Setup To do this click Tools gt Options and select
156. tem requirements T template association firmware upgrade paste options register edit save to PC send to meter time definitions Time of Use TOU configuring default sample program 2012 Schneider Electric All rights reserved ION Setup 3 0 User Guide editing settings 116 time synchronizing across devices 78 TimeSync Button 96 transformer loss 110 trigger waveforms 132 troubleshooting devices 138 ION Setup 138 U User accounts creating or modifying 43 V Verification screen Normal Mode 121 Test Mode 121 view tab 39 W writing to multiple registers 128 2012 Schneider Electric All rights reserved Page 145 of 147 PowerLogic ION Setup 3 0 User guide Schneider Electric 2195 Keating Cross Road Saanichton BC V8M 2A5 For technical support Global PMC Tech support schneider electric com 00 1 250 544 3010 Contact your local Schneider Electric sales representative for assistance or go to www schneider electric com ION ION Enterprise Modbus PowerLogic and Schneider Electric are either trademarks or registered trademarks of Schneider Electric in France the USA and other countries Other trademarks used are the property of their respective owners Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material 7ENO2 0312 00 03 201
157. ters support loss compensation in their default framework For more information about Loss Compensation see the technical note Transformer Line Loss Calculations available at www schneider electric com or contact your local sales representative 2012 Schneider Electric All rights reserved Transformer loss occurs when power is dissipated by the core s magnetizing inductance iron loss and or impedance of the wiring copper loss ION Setup can calculate these losses for any operating condition if certain parameters of the power transformer are known Input parameters should only be programmed by qualified personnel that have appropriate training and experience with transformer loss compensation calculations NOTICE INACCURATE DATA Do not attempt to implement transformer loss compensation without advanced knowledge of power systems and connection methods Failure to follow these instructions can result in inaccurate data Setup Assistant Template Method Selection Test Sheet Loss Constants Basic Setup Security Allows you to select how transhormer loss configuration information iz Communications to be entered NOTE Method 1 ts Test Sheet and Method 2 is Clack Loss Constants Demand Inputs Outputs Logging Loss Comp Enble Comp Disabled J Revenue Comp Mthod Slet Method 1 E PTACT Correction Se Transtormer Loss i Time of Use Alarming Power Quality Displays Venhication Repor
158. tershop Technician or Network mode 1 Select File gt Exit The Exit Options dialog box appears 2 Select User Logoff and click OK The System Log on dialog box appears 3 Select or clear the checkbox to open ION Setup in single device mode selected or network mode cleared The next time you start ION Setup it reverts back to the original mode Logging off or shutting down ION Setup Logging off from ION Setup exits your session and displays the ION Setup System Log On screen Shutting down the program exits ION Setup completely To log off from or shut down ION Setup 1 Select File gt Exit If you have made any network configuration changes you are prompted to save the network configuration file ION Setup dat 2 Click OK to save your changes The next time you open ION Setup your saved configuration changes appear Click No to discard your changes The Exit Options dialog box appears 3 Select User Logoff or Shutdown Program then click OK Starting your first installation Network Builder wizard The Network Builder wizard opens the first time ION Setup is run This wizard allows the user to quickly and easily set up and configure a first installation made up of sites groups and devices Note If ION Setup does not appear on your Programs menu or one of its submenus use the Find or Search feature from the Start menu to locate the program file ONSetup exe 1 Click the ION Setup shortcut on your desktop
159. teway make sure the 1 ON7550 ION 7650 meter is connected to the Ethernet your serial meters are wired to the gateway meter and basic setup has been performed on each device including the gateway meter See Using Ethernet Gateways or Modbus gateways on page 19 for general information on Ethernet gateway communications and network setup Note For Modbus TCP communications the Ethernet IP port is hard coded to port 502 on ION 7550 ION7650 meters You do not need to set this in ION Setup When using an ION7550 ON7650 as a Modbus gateway you do not need to add it as a gateway site in ION Setup simply configure the meter as follows 1 Add the meter as an Ethernet meter in ION Setup See Adding a new device on page 60 for instructions 2 Connect to the gateway meter in Basic Configuration mode 3 Double click the Setup Assistant icon to open it then navigate to Communications gt Serial Settings 4 Select the serial communications port that is connected to the downstream Modbus devices Set the Protocol to Modbus Master and verify that the baud rate and other settings match with the downstream devices 2012 Schneider Electric All rights reserved Page 59 of 147 Chapter 4 Adding and configuring devices ION Setup 3 0 Device configuration guide 5 Navigate to Communications gt Network Settings On the TCP IP tab select Modbus Gateway and click Edit From the Select Modbus Gateway screen select the serial commun
160. to access the Metering Convention Setup wizard Note The Localization tab may not appear if the template is not a recent framework e g if an older template is put onto a newer firmware e IEEE IEC Specify whether IEEE or IEC standards are used to display meter data and perform harmonics calculations Metering Convention Setup Step 1 Select convention IEEE Date Format MMOD Aer Time Format 12 Hour Harmonics THO Fundamental Power Factor IEEE LO LG Measurement Symbols vill Vln RAW KMIAR kitit Phase Labels ABC IEC Date Format DOMM A YY Time Format 24 Hour Harmonics THD amp AMS Power Factor IEC IND CAP Measurement Symbols U W P O 5 Phase Labels 173 Custom e Custom Select Custom to go through the entire configuration selecting an option from each format type to create a custom metering convention 2012 Schneider Electric All rights reserved Page 87 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Metering Convention Setup Step Select Date T ime format Select the date and time formats used on the front panel of the device Date Format Time Format 12H 24H Security screen In addition to ION Setup s four level security access system see Applying security on page 43 the Security screen also configures Standard and for some ION meters Advanced meter security Note You must be logged in to ION Setup with supervisor leve
161. to the meter s documentation and the technical note The ION meter as a ModemGate available at www schneider electric com Adding a new Ethernet site in ION Setup 1 Right click the workstation icon and select Insert Item The New Network Item dialog box appears Select Site and click OK The New Site dialog box appears Select the General tab Type a name identifying the site in the Name box Select Ethernet from the Comm Link options a A N Edit the values on the Timings and Polling if needed These tabs contain other site communications parameters which in most cases do not need to be modified from the default settings See Editing site properties on page 62 for information regarding the settings on these tabs 6 Click OK The site is added to the network viewer You can now add devices to your site see Adding a new device on page 60 Adding a new Ethernet gateway or Modbus gateway site in ION Setup Note If you are using an ION7550 ION7650 as a Modbus gateway see Configuring the ION7550 ION7650 meter as a Modbus gateway on page 59 for instructions rather than following the steps below Before adding an Ethernet gateway or Modbus gateway site make sure your gateway device is connected to the Ethernet and your serial network of meters are wired to the gateway device and basic setup has been performed on each device including the gateway meter See Using Ethernet Gateways or Modbus gateways on page 19
162. tput registers that are currently linked to each input To create a new link or change an existing one select the input and click the Edit button 4 The ION Input Selection dialog box appears Complete this dialog box for more detail see the topic ION Input selection dialog box on page 76 5 The label of the output register you selected appears beside the input in the Parameters box 6 Click Send to send your changes to the device ION Input selection dialog box When you click on the beside an item in the tree it expands to show all the items beneath it in the hierarchy For example if you click on the Sliding Window Demand modules all the available Sliding Window Demand modules are displayed If you click on a specific module all the output registers of that module are revealed As you navigate the tree ION Setup caches the branches you open Thus if you open a branch of the tree that you already looked at ION Setup can display it immediately without 2012 Schneider Electric All rights reserved communications delays The parts of the tree you have opened are identified by a small box with a or sign beside them the sign indicates that the item can be expanded further 6 99 and the sign indicates that the branch has already been expanded Note The cached tree is only maintained until you open the ION tree of another ION device once you change to another ION device the
163. ts Edit Back Ment gt Exit Help The Transformer Loss screen has the following tabs e Method Selection allows you to enable or disable loss compensation and select the method Method 1 Test Sheet or Method 2 Loss Constants e Test Sheet lets you configure loss compensation using Method 1 Test Sheet e Loss Constants lets you configure loss compensation using Method 2 Y Loss Constants 2012 Schneider Electric All rights reserved Page 111 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Time of Use TOU screen Page 112 The Time of Use TOU screen is not available for all meters The information specified in the TOU screen can be used with logged data to calculate system energy and power costs This information is important if you are using your meter in a billing application The Setup Assistant leads you through a series of steps to create parameters for a TOU schedule including daily seasonal holiday and special rate profiles Enter the dates of your seasonal or other rate profile period as prompted If your season comprises the same dates every year you only need to enter a single range of dates in the appropriate fields If the active dates are different each year for example Season 3 becomes active every first Monday in August specify start dates for each year Default sample TOU program Depending on your meter configuration
164. ttings Basic Setup screen The Basic Setup screen allows you to program the basic settings of your meter Setup Assistant Template Se Basic Setup E Security Communications Serial Settings Network Settings 3rd Party Protocols Clock Demand Inputs Outputs Energy Pulsing Analog Outputs Logging Revenue Alarming Power Quality Displays Ventication Reports Nameplate Into Allows you to program PT and CT ratios PE 120 120 5 5 5 5 Scale Rey Param ON 120 120 Back Next gt Exit Help e PT CT Ratios lets you program your potential voltage transformer and current transformer ratios Select the desired parameter and click Edit to make configuration changes Page 86 2012 Schneider Electric All rights reserved Scaled Rev Param determines if the PT CT correction is applied to displayed and recorded meter data By default Scaled Rev Param is set to ON and PT CT corrections are applied e Nameplate Info lets you edit your meter s nameplate information Select the desired parameter and click Edit to make configuration changes e Rollover lets you program energy rollover information Select the desired parameter and click Edit to make configuration changes e Localization lets you configure information such as language time format date format and digit grouping Select the desired parameter and click Edit to make configuration changes Click IEEE IEC
165. u can copy Save to PC a configuration from one meter and paste Send to Meter it to another meter of the same type In the Setup Assistant click Template at the left to see the available options Setup Assistant Template save ta PC Send to Meter Firmware Upgrade Register Edit Basic Setup Security You can save the meters entire configuration and store it to a OCF Communications file ou need this file when you upgrade the meter firmware or you E Clock can send the OCF file onto other ION meters of the same type Demand Inputs Outputs Logging FACT DeviceT ype 260i Revenue FACT Options PeaBUDA4OCOHEE 0B 34 Power Quality FACT Revision BeOOY 332 FACT Metering Fv Revision 1 4 mee FACT Serialum PT O60241 62 01 Verication FAC1 Template S6004_FAC_V3 3 0 0 4 Reports FACT Default Template a000 FAC 1 1 0 Displays Ment gt Exit Help This screen has four tabs e Save to PC lets you save a device configuration file dcf containing custom configuration changes You can make custom changes to one meter upload the configuration file onto a workstation and then download this file onto one or more other meters You can only download the dcf file to other meters of the same type Note Uploading or retrieving device configuration may take some time If you abort the procedure ION Setup provides you with a list of the copy procedures that were
166. ult to display correctly for the meter installer Users can change the display to rotate clockwise or counterclockwise using the Phasor Rotation option in the View tab of the Options dialog box see View tab on page 39 Users who are not installing a meter should utilize the Phasor Viewer s Delta Vector Display mode see ON Reference for details To access the Phasor Viewer 1 Connect to your meter in ION Setup 2 Open the Setup Assistant go to the Verification screen and click the Wiring tab 3 Select Phasor Viewer then click Confirm The Phasor Viewer appears containing both voltage and current phasors on the Combined and Side by Side tabs The combined view also contains power readings 2012 Schneider Electric All rights reserved Page 123 of 147 Chapter 5 Using the Setup Assistant Page 124 Phasor Viewer Combined Side by Side Phasors Voltage Current 180 90 Voltage Readings U1 Magnitude U1 Angle U Magnitude Uz Angle U3 Magnitude U3 Angle kA 06054005 00 Phasor Viewer Side by Side 117 531 0 000 0 522 29 152 0 926 61 103 Power Readings EW Total kvar Total EVA Total PF Total Frequency Hz Firmware Current Readings 11 Magnitude 7 Angle l2 Magnitude I Angle l3 Magnitude l3 Angle ION Setup 3 0 Device configuration guide 0 000 0 000 0 000 100 000 60 012 B0027 _ 8800 0 000 0 000 0 000 0 000 0 000 0 000
167. ur mouse to the trigger you want to operate then click on it 3 Inthe Confirm Trigger box click Yes or enter your password to activate the trigger Note Depending on your confirmation setup see Confirmation tab on page 40 you are prompted either for confirmation or for your password Chart plotting ION Setup features a plot button that lets you view a graphical representation of selected parameters in the snapshot logs data recorders or waveform recorders You can manually trigger waveforms inside the Waveform screen Up to eight Waveforms may be plotted at a Page 132 2012 Schneider Electric All rights reserved time Manually triggering a waveform 1 Make sure you are in data display mode by clicking the View Data Display button a 2 Select the meter whose data you want to plot 3 Double click on the Waveform icon Waveform Schneider Electric ION Setup Building A ION9610 Waveform Insert Tools Window i File Edit View Help Waveform Log Le Ee OGyYr Start DateTime 127172011 9 15 42 883 AM 127172011 9 15 42 663 AM 127172011 9 15 42 883 AM 2172011 31542 8583 AM 12 1 2017 93 15 42 883 AM q27172011 9 1542 883 AM 1271742011 9 15 42 966 AM 12 1 2017 3 15 42 956 AM 127172011 9 15 42 966 AM 127172011 9 15 42 966 AM 127172011 9 15 42 966 AM 12 1 742011 9 15 42 966 AM Trigger DateTime 127172011 3 15 42 991 AM 127172011 93 15 42 991 AM 127172011 3 15 42 991
168. urrent output on the analog device For detailed information see your meter s documentation and the technical note Digital and Analog I O available at www schneider electric com 2012 Schneider Electric All rights reserved Page 105 of 147 Chapter 5 Using the Setup Assistant ION Setup 3 0 Device configuration guide Setup Assistant Output 1 Output 2 Output 3 Output 4 Basic Setup Security Allows you to program analog output configuration information Communications Seral Settings Network Settings ord Party Protocals Clock SOLUCE Demand AD Zero Scale O 3 Inputs Outputs ADT Full Scale 100 E Energy Pulsing 401 Port Hotlsed SS Analog Outputs Logging Revenue Alarming Power Quality Displays Venhication Reports Edit Unlink lt Back Next gt Exit Help Memory screen The Memory screen in the Logging folder allows you to configure the meter s log memory settings for example Load Profile Event Log Waveforms and System Resource allocation Record all important and necessary information before changing memory settings The memory settings can be reset when some memory parameters are changed NOTICE LOSS OF DATA Do not modify memory parameters without first recording all important information Failure to follow these instructions can result in loss of data When editing the Load Profile you can select the number of days
169. utputs screen This screen allows you to program the analog output configuration information for the I O expansion card Select a tab to configure each output Choose a parameter from the available registers for source Specify the minimum source value for Minimum Scale the maximum source value for Maximum Scale then select the physical analog output port on which the signal occurs A WARNING UNINTENDED EQUIPMENT OPERATION e Donot use ION Setup and associated devices for critical control or protection applications where human or equipment safety relies on the operation of the control Circuit e Make sure proper polarity is observed when wiring external devices to the analog output ports Failure to follow these instructions can result in death or serious injury Setup Assistant Template Output 1 Output z Output 3 Output 4 E Basic Setup SS Security z Allows you to program analog output configuration information J Communications Edt Unik Back Next gt Exit Help Expansion Digital Inputs screen This screen allows you to program the digital input configuration information for the I O expansion card Select a tab to configure each input Specify the type of input signal Pulse KYZ Set the Polarity if configurable set the minimum time interval to detect state changes for Debounce and then specify the physical digital input port on which the signa
170. which calculates the depth based on the current interval length Load Profile Revenue Log screen Page 106 The Load Profile Revenue Log screen in the Logging folder allows you to specify the load profile the interval and duration of the revenue log The Load Profile contains information about the power usage in your system by gathering detailed energy usage patterns over a period of time In this screen there are three tabs e Channels allows you to program the load profile channels 2012 Schneider Electric All rights reserved e Interval Depth allows you to program the interval and duration of the load profile ona specific channel e Energy Pulse Weights allows you to program the pulse weights values when recording Energy Pulse channels The channels you specify in this setup screen appear in a Load Profile Report that you can generate in the Reports setup screen see Reports screen on page 125 To specify Load Profile channels 1 Click on the Load Profile channel that you want to specify and click Edit The Parameter Selection screen appears 2 The parameters are grouped by type Click on the to expand the group or select the checkbox for Show all available registers to see all the registers you can select Select the desired logging parameter and click OK Note Specify the Energy Pulses parameters to save Load Profile data in MV 90 P File pulse unit data format See HHF tab on page 41 for file

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