Operating Instructions
Contents
1. 0011 Operating Instructions Wire saw WCE8 x X VVCH8 X x x Index 003 10991950 EN 07 09 2011 6 Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment which has been designed and built to leading technical standards Only genuine TYROLIT Hy drostress replacement parts can guarantee quality and interchangeability We are unable to ful fil our warranty obligations if maintenance work is neglected or carried out unprofessionally Any repair work must be carried out by trained personnel only Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that you enjoy untroubled and fault free working with your TYROLIT unit TYROLIT Hydrostress Copyright TYROLIT Hydrostress TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Tel 0041 0 44 952 18 18 Fax 0041 0 44 952 18 00 Page 2 WCE8 X X X VVCH8 X x x P P Pb WCE8 X X X VVCH8 X amp x TYROLIT Hydrostress AG Safety These instructions are just one part of the documentation which is supplied together with the wire saw These instructions go together with the Safety Manual System Description for Wire Saws to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Safety Manual System Manual may re sult in serious injury or even death P Plea2. N 60204 1 A1 2009 EN 61000 3 11 2000 EN 61000 3 12 2005 TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Pfaffikon 01 09 2011 Pascal Schmid Leiter Entwicklung Tv Cen DIN EN ISO 9001 2000 WCE8 X X amp WCH8 X x TYROLIT Hydrostress AG EC declaration of conformity Description Wire saw Type designation WCH8 X x Year of construction 2011 We declare under our sole responsibility that this product complies with the following direc tives and standards Applied directives 2006 42 EG 17 05 2006 Applied standards EN 15027 A1 2009 EN ISO 12100 2010 TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Pfaffikon 01 09 2011 lt ear gt DIN EN ISO 3001 2000 Pascal Schmid Leiter Entwicklung Page 28 WCE8 x X VVCH8 x x
3. VCH8 X X x Page 23 TYROLIT Hydrostress AG Page 24 Drive motor hydraulic Hydraulic motors Speed 1100 to 3333 rpm Size 2 Absorption volume 12 ccm to 30 ccm Transmission ratio 1 1 Operating pressure max 260 bar Type External geared motor Rotational speeds Hydraulic motor wire saw WCH8 X X Rotational speeds hydraulic motors for wall saws 12 16 18 22 26 30 Operation possible Operation not possible WCE8 X X amp WCH8 X x TYROLIT Hydrostress AG Hydraulic feed motor Hydraulic motors Operating pressure max 120 bar Rated torque 50 Nm Feed force 6000 N Feed Toothed wheel on rail WCE8 X amp WCH8 X x Page 25 TYROLIT Hydrostress AG 6 7 Diamond wire lengths The complete diamond wire storage volume of the wire saw is 7 5 m Wire storage can be ex panded by integrating the storage roll unit Single diamond wire storage L2 Diamond wire length outside the machine Double diamond wire storage Page 26 VVCE8 X x X VVCH8 x x TYROLIT Hydrostress AG EC declaration of conformity Description Wire saw Type designation WCE8 X x Year of construction 2011 We declare under our sole responsibility that this product complies with the following direc tives and standards Applied directives 2006 42 EG 17 05 2006 2004 108 EG 15 12 20004 2002 96 EG 27 01 2003 1999 5 EG 09 03 1992 Applied standards EN 15027 A1 2009 EN ISO 12100 2010 E
4. ble diamond wire storage the diamond wire must be pulled out of the wire saw and crossed over Information about the storage capacity of the double wire storage can be found in the techni cal data Double diamond wire storage NY VVCES X x X VVCH8 X X x Page 11 TYROLIT Hydrostress AG 3 10 Mounting the diamond wire guard DANGER Death or serious injury as a result of the wire acting like a whip or diamond wire elements flying off gt Always work with the diamond wire guard fitted gt Make sure that you always stick to the defined safety distances and working areas gt Page 12 WCE8 X X X VVCH8 x x x TYROLIT Hydrostress AG 3 11 Positioning and fastening the wire saw Auxiliary item cutting gauge The cutting gauge is a simple aid for aligning and positioning the wire saw gt Mount the cutting gauge onto the attachment bracket gt Align the wire saw to the cut and mark the dowel space The following information can be obtained from the cutting gauge 1 Cutting line 3 40cmcut 2 Dovvel space 4 80cmcut 5 Outer edge of the diamond wire guard Dowel dimension WCE8 X amp WCH8 X x Page 13 TYROLIT Hydrostress AG 3 12 Connecting the water supply Water connection WCE8 x X The cooling water of the saw system flows from the control unit via the drive motor to the wa ter distribution on the diverting roller unit Water connection WCE8x X x The cooling water of the saw system flo
5. e After damage gt lt gt lt DE K IR KX CK X RR IX gt lt gt lt TS tQ D O After 100 300 500 700 hours TYROLIT Hydrostress AG 5 1 Cleaning the toothed rack A New bandage B Worn bandage 5 3 Troubleshooting To guarantee a rapid and professional solution to the problem it is important that you have prepared as follows before calling Try to describe the fault as precisely as possible Make a note of the type and index description refer to the name plate Have the Operating Instructions close to hand CE Page 20 VVCE8S X X X VVCH8 X x x 6 Technical data 6 1 Dimensions a Ei mn A lt 1 al l A Bana gt THATA N 6 2 Dowel dimension 1 Cutting line 2 Dowel space WCE8 X amp WCH8 X x TYROLIT Hydrostress AG M12x 75mm 9 9246 M12x50 mm 9 1622 Page 21 TYROLIT Hydrostress AG 6 3 Weights 4 Storage roll unit 4 3 kg 5 Drill rig 23 kg Noise exposure noise level 6 4 You must wear ear protection while working with the wire saw Noise level measurement Noise data according to ISO 3744 Parameter Value 6 5 Water connection Page 22 WCE8 X X X VVCH8 x x x TYROLIT Hydrostress AG 6 6 Motors Drive motor electric Electric motor high frequency vvater cooled Output at 16 A 8 kW 17 RVV Weight 22 kg Electric Feed motor Electric feed motor with gears and brake WCE8 X X x V
6. oll must be swivelled inwards Reduced feed force should be used when approaching the end of a cut This measure makes it possible for the swivel rolls to catch the diamond wire perfectly upon the exit of the diamond wire Page 16 WCE8 x X VVCH8 x x TYROLIT Hydrostress AG 4 3 Standard application e g door cut out cl ike m I Cid ON JL 2 L 8000 n 4 4 Smallest cutting option e g 40 cm beams VVCES X x X VVCH8 X x Page 17 7 ny g 5 Servicing and maint Maintenance and servicing table gt Retighten loose screws and nuts Guide support gt Check the wear and adjustment of the guide elements gt Lubrication Guide rail gt Clean the toothed rack and guide grooves see 5 1 pb Check the bandages for wear see 5 2 Drive rolls and guide rolls gt Check bearings pb clean gt Check for cleanliness damage gt Check for cleanliness damage Connectors cables gt Check for cleanliness damage Couplings Water economy gt Check the water line for cleanliness and leak tightness gt Blow out water Diamond wire pb Clean with water gt Check for wear Service gt To be performed by TYROLIT Hydros tress AG or an authorised workshop WCE8 X amp WCH8 X x TYROLIT Hydrostress AG enance Before every commissioning X DR DR At end of work RR IX X X X XK gt lt gt x lt gt lt Weekly gt lt gt lt gt lt e
7. sassembly of the cover gt gt 3 4 Replacement of the support rod Replace the straight support rod with the curved support rod see Assembly Overview 3 1 The curved support rod can also remain mounted on the drill rig for core bore holes 3 5 Mounting the attachment bracket Mount the attachment bracket on the end of the guide rail gt Page 6 WCE8 x X VVCH8 X x x TYROLIT Hydrostress AG 3 6 Mounting the twin drive unit la R Des Na CC Bea 4 4 ol 2 ES gt WCE8 x x WCH8 X x Page 7 TYROLIT Hydrostress AG 3 8 Mounting the drive motor and feed motor The wire saw can be operated both hydraulically and electrically Wire saw VVCE8 X X x gt Electric version Wire saw WCH8 X X X gt Hydraulic version Motor attachment WCE8 x X Electric feed motor gt Main motor electric Page 8 WCE8 x X VVCH8 X x x WCE8 X x VVCH8 X X x TYROLIT Hydrostress AG Motor attachment WCH8x X Hydraulic feed motor Main motor hydraulic gt Page 9 TYROLIT Hydrostress AG 3 9 Drawing in the diamond wire The TYROLIT diamond wire can be inserted open or closed into the wire saw il Information about the storage capacity of the single wire storage can be found in the technical data Single diamond wire storage Page 10 WCE8 X x X VVCH8 x x x TYROLIT Hydrostress AG In order that the diverter rolls can be used for dou
8. se ensure that the Safety Manual System Description for Wire Saws has been read and understood in full DANGER Cuts from the diamond wire gt Always wear protective gloves when working on the wire saw particularly when working on the diamond wire gt Only operate the wire saw with a guard DANGER Serious injury or material damage as a result of uncontrolled movements of the wire saw gt Never connect or disconnect hoses or cables while the wire saw is running Page 3 TYROLIT Hydrostress AG 2 Description 2 1 Wire saw system The functions of the wire saw systems are described in the Safety Manual System Description for Wire Saws 2 2 Wiresaw 1 Diamond wire guard 7 Drive motor 2 Twin drive unit WCH8 gt hydraulic 3 Diverter roll unit WCE8 gt electric 4 Diamond wire 8 Feed motor 5 Drill rig WCH8 gt hydraulic 6 Storage roll unit VVCES X xx gt electric Page 4 WCE8 X x X VVCH8 X x x TYROLIT Hydrostress AG 3 Assembly disassembly 3 1 WCE8 X amp WCH8 X x Assembly overview gt IO LV Disassembly of the cover Mounting the storage roll unit Replacement of the support rod Mounting the attachment bracket Mounting the twin drive unit Mount the drive motor Mounting the feed motor EE oF Sao fi 4 NI 1 E Mounting the diverting roller unit F Drawing in the diamond wire G Mounting the diamond wire guard Page 5 TYROLIT Hydrostress AG 3 2 Di
9. ws from the drive unit directly to the water distribution on the diverting roller unit Water connection on drive motor 1 Water inlet 3 Connecting hose X 2 Water outlet Drive motor water distribution Water distribution at the diverting roller unit 1 Water connection 4 Water line to swivel roll Connecting hose X 5 Water valve 2 Water lances 6 Water line to diverter rolls 3 Water valve Page 14 WCE8 X XX XX VVCH8 x X x TYROLIT Hydrostress AG 3 13 Connecting the wire saw to the power supply Wire saw WCE8x X X The WCE8 X X x wire saw is combined with the WSE1217 X control unit to form the wire sawing system Information about the correct way to connect and operate these units can be found in the operating instructions for the VVSE1217 X control unit Control unit VVSE1217 X X X Wire saw VVCH8 X X xX The VVCH8 X X x wire saw is combined with a TYROLIT drive unit to form the wire sawing sys tem Information about the correct vvay to connect and operate these units can be found in the operating instructions for the drive unit Drive unit 20 25 kW WCE8 x X amp WCH8 x x Page 15 TYROLIT Hydrostress AG 4 Application 4 1 Correct cutting direction Tensioned side and slack side The sawing cut should be performed with the tensioned side Z of the diamond wire as this offers the best cutting conditions OF 4 2 Finishing the cut During the finishing cut the swivel r
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