Operating Instructions
Contents
1. Replace motor Replace drive gear Adjust and tighten sprockets Adjust conveyor setscrews see Conveyor and Motor Gears on page 3 Replace switch Unit under and over heats does not respond to thermostat adjustments Inoperable thermostat Replace thermostat Buns under or over done Check platen adjustment See Bun Compression on page 3 Check platen temperature See Platen Temperature on page 3 Adjust platen for proper compression Adjust thermostat for proper temperature Front View Parts List Item oR WOOD 197 538revC EN Part Number Description 78 184S Power Lighted Rocker Switch 197 185S Platen Adjustment Knob Pkg of 2 70 012 Thermostat Knob 197 2325 Foot Pkg of 4 197 124 Conveyor Guide with Handle 197 475 Overlay Motor Housing 197 259 Release Sheet Conversion Kit 197 297 197 402 Release Sheet Pkg of 2 Conversion Kit 296 Series 297 151 Release Sheet Pkg of 4 297 T12PHH only 297 149 Clamp Bar 297 112PHH only 197 260 Release Sheets Pkg of 2 297 Series ig Not shown Printed in USA 6 06 2006 Conveyor Assembly Parts List Part Item Number 1 197 463S 2 197 459S 3 81 015 4 197 467 5 197 280 Description Left and Righ2. Operating Instructions PRINCE CASTLE INC WORLDWIDE Vertical Contact Toaster 296 amp 297 Series CE W H W Electrical Specifications Volts Hz Watts Amps 230 60 1700 7 5 110 120 60 1700 15 5 220 50 60 1700 7 5 Table of Contents Installation 0 000 eee eee Operation 2 22445 cegeeeeene teed deme dees Adjustments 0 0 00 cee eee eee Cleaning 00 cece eee eee Troubleshooting 0 0 c ee eee eee Parts IS decie weed ck erarnan uctacdeue ewes cane 5 8 Wiring Diagram 2 0 02 ee eee PRINCE CASTLE INC amp a WORLDWIDE MEZA 4 T Limited Warranty N This product is warranted to be free from defects in material and or workmanship for a period of 1 year from date of original installation not to exceed 18 months from the date of manufacture Any component which proves to be faulty in material and or workmanship will be replaced or repaired at the option of Prince Castle Inc without cost to the customer for parts and labor This warranty covers on location service i e trip charges and or mileage Travel mileage is limited to 100 miles 200 Kilometers round trip one trip warranty from an authorized service agency or its sub service agency This warranty is subject to the following exceptions conditions Use of any non genuine Prince Castle parts voids this warranty All labor to be performed during regular work hours Overtime premi
3. compensate for use on thicker bread products Turn the two platen adjustment knobs counterclockwise for thinner products The numbers on the front of the end and motor housing will indicate the settings 1 for thinnest product 5 for thickest Thermostat Knob Platen Adjustment Knobs Figure 8 THICKER 7 5 4 s 2 A THINNER Figure 9 Platen Temperature The temperature of the platen can be adjusted to compensate for darker or lighter toasting requirements Turn the thermostat adjustment knob clockwise for darker toasting Turn the thermostat adjustment knob counterclockwise for lighter toasting IMPORTANT Allow 15 minutes for toaster to stabilize after adjusting the thermostat Printed in USA 6 06 2006 Cleaning A CAUTION This is not jet water approved and should not be cleaned with a water hose or jet spray A CAUTION Do not immerse in water Turn off the Power switch and unplug the toaster Allow platen to cool for 60 minutes before cleaning Remove the conveyor assembly PO Nam Wipe the conveyor with a damp cloth For the chain use a soft bristle brush 5 Remove the release sheet and lay it on a flat surface Thoroughly clean both sides with a damp cloth making sure all carbon buildup is removed Allow to air dry IMPORTANT Rotate two sheets daily for longer life Sheets last 4 6 months based on care and volume of product toasted 6 Use a damp cloth to remove any ca
4. d automatically from the bottom of the conveyor assembly 4 Verify that product meets acceptable standards If not see adjustment section 197 538revC EN Adjustments Conveyor and Motor Gears There will be a 1 64 clearance between the conveyor gear and motor gear when properly aligned Improper alignment will cause the conveyor to periodically bind 1 64 Clearance Gears Properly Mesh Figure 6 Tools Needed 3 32 Allen wrench Wicking grade thread locking fluid 1 Working from the back side of the toaster loosen the 2 setscrews at the bottom of the conveyor guide until they are even with the conveyor stop Note the conveyor assembly may need to be removed for easier access 2 Use the Allen Wrench to tighten the left setscrew end housing side until the setscrew just touches the conveyor slide Top of the 10 32 Setscrew Both Sides 3 32 Hex Head Key Figure 7 3 Tighten the right setscrew motor housing side until the bottom of the conveyor housing is parallel to the top of the base 4 Carefully tighten each setscrew another 1 2 turn 5 Remove the conveyor assembly 6 Apply a drop of wicking grade thread locking fluid to each setscrew 7 Replace conveyor assembly 197 538revC EN Bun Compression The toaster platen can be adjusted to provide the necessary compression needed on various products e Turn the two platen adjustment knobs clockwise to
5. d in USA 6 06 2006 Internal Components Printed in USA 6 06 2006 Parts List Item 1 2 NOOO fF Ww 10 11 12 13 Part Number 76 300 87 028AS 87 029S 73 031 79 033 76 051 79 055 76 040 79 017 73 030 76 150 79 094 79 016 76 095 197 90 197 89 197 428 197 429 196 19 197 140 297 010S Description Slotted Pan Head Screw Motor 208 240 Volt Motor 120 Volt Hex Nut Washer Slotted Binder Head Screw Flat Washer Slotted Binder Head Screw Split Lock Washer Hex Nut Slotted Pan Head Screw Flat Washer Flat Washer Slotted Binder Head Screw LH Side Plate Weldment with Adjustment Screw RH Slide Plate Bracket with Adjustment Screw Baffle Motor Housing Baffle End Housing Housing Thermostat with Knob Thermostat with Knob and Thermo Compound 197 538revC EN Wiring Diagram MOTOR POWER CORD gt z mi 2a POWER 5 sa SWITCH pa v gt E 7 al 2 z amp b d ai P ae Voltage Connection High Voltage Connection 220 240 Volts Low Voltage Connection 200 208 Volts BLUE BLUE PRINCE CASTLE INC amp WORLDWIDE rT TS 355 East Kehoe Blvd Carol Stream IL 60188 USA Telephone 630 462 8800 Fax 630 462 1460 197 538revC EN Toll Free 1 800 PCASTLE Printed in USA 6 06 2006 www princecastle com
6. n Toaster and conveyor assembly e Release Sheet Kit located in a 14 box Crumb Tray taped to the front of the conveyor 3 Place toaster on flat surface Remove protective covering 4 Lift conveyor off conveyor guide rails and set aside Remove all packing materials nylon tape foam block plastic coating on sheet metal and black rubber packaging spacers from conveyor and conveyor guides Conveyor Guides Figure 1 5 Place the Teflon sheet over the top of the platen housing making sure to have three inches of overhang 3 inch Overhang Release Sheet Figure 2 Printed in USA 6 06 2006 6 Slide the release sheet holding bracket onto the top of the platen housing Holding Bracket Figure 3 7 Attach conveyor to the toaster by sliding the four pins conveyor slides on the conveyor housing into the four conveyor guides Lower the conveyor housing until it is securely in place 8 Hook the back end of the crumb tray onto the bar located below the conveyor assembly 9 Plug unit into a grounded receptacle Operation 1 Turn the Power switch to the On position The orange indicator light will illuminate Allow 30 minutes for platen to reach operating temperature Power Switch Figure 4 2 Place asample run of the product being toasted into the top of the conveyor housing The side to be toasted should face the platen Figure 5 3 The toasted product will be dispense
7. rbon buildup on the platen surface IMPORTANT Do not use sharp objects Scotch Brite pads scouring pads or abrasive cleaners on the platen or Teflon release sheets as it will cause irreparable damage Printed in USA 6 06 2006 Preventive Maintenance Motor To extend the life of your replacement motor have an authorized factory service technician or store manager wick the shaft of the motor with 2 3 drops of oil every 3 000 hours of run time IMPORTANT Unplug toaster before performing any preventive maintenance Shaft Figure 10 197 538revC EN Troubleshooting PROBLEM PROBABLE CAUSE SOLUTION Unit will not heat up Power rocker switch light off No power to unit Inoperable power cord Loose connection on power switch Inoperable power switch Ensure power cord is connected to proper receptacle and the power inlet Replace power cord Tighten power switch connections Replace power switch Unit will not heat up Power rocker switch light on Inoperable thermostat Inoperable platen Replace thermostat Replace platen Unit heats up but the conveyor does not run Loose motor switch connection Inoperable motor Stripped drive gear Loose chain sprockets Gears not meshing Inoperable motor switch Tighten motor switch connection
8. t Side Shaft Carrier Assy Left and Right Side Shaft Carrier Adjustment Assy Compression Spring Conveyor Slide Shaft Assy Printed in USA 6 06 2006 Item 6 7 8 9 10 11 Part Number 197 465 197 302 89 684 89 590 197 7S 197 466S Description Driven Shaft Sprocket Kit Pkg of 2 Complete Chain Assy Single Conveyor Chain Link Black Handle with Screw Complete Conveyor Assy Passive 197 538revC EN Rear View Parts List Item j our WP Part Number 197 436S 197 476S 197 4775 197 437S 196 026S 197 114 197 473 76 225 197 131 197 33 197 497 73 007 197 16 76 165 76 640 197 96 197 538revC EN Description Gear Kit 20 40 Second Gear Kit 12 Second Gear Kit 14 Second Gear Kit 30 Second Gear Kit 55 Second 196 Jack Motor Cover End Housing Slotted Pan Head Screw Guard Crumb Tray Crumb Tray 297 T12PHH only Hex Nut Conveyor Stop Setscrew Screw Left Side Bun Fence Item 11 12 13 14 15 16 17 Part Number 73 008 73 030 79 016 76 033 76 640 197 13 197 97 197 4315 197 430S 196 0235 197 95 72 232S 72 233S 72 280S Part not shown Description Self Locking Hex Nut Hex Nut Flat Washer Slotted Flat Head Screw Screw Lead Pan Weldment Right Bun Fence Platen 220 Volt 297 Platen 110 Volt 297 Platen 110 Volt 296 Tray Support Line Cord CE Line Cord GB Line Cord 120 Volt Instruction Card for 297 T12PHH Printe
9. um the incremental amount will be charged to the customer Damage caused by carelessness neglect and or abuse e g dropping tampering or altering parts equipment damaged in shipment by fire flood or an act of God is not covered under this warranty All problems due to operation at voltages other than that specified on equipment nameplates are not covered by this warranty Conversion to correct voltage is the customer s responsibility e This equipment must be serviced by Prince Castle Authorized Service Agency or a Prince Castle Service Technician during the warranty period Normal adjustments as outlined in this manual are not covered under warranty e Motors that fail due to the lack of monthly lubrication ie will not be covered under warranty MESS PiVYy LOT AMES TH 355 East Kehoe Blvd Carol Stream IL 60188 USA Telephone 630 462 8800 Fax 630 462 1460 197 538revC EN Toll Free 1 800 PCASTLE Printed in USA 6 06 2006 www princecastle com Installation 1 After you have removed the toaster from the carton inspect the unit for signs of damage If there is damage to the unit e Notify carrier within 24 hours after delivery e Save carton and packing material for inspection purposes e Contact your Prince Castle dealer or the Prince Castle Customer Sales Department at 1 630 462 8800 if purchased directly 2 Verify that all parts have been received Slim Line Bu
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