Fixed Displacement Vane Pumps Installation Manual
Contents
1. Delivery note and or sales acknowledgement Direction of rotation Check the direction of rotation of the shaft and compare it to the drive unit R Discharge port Suction port Clockwise shaft rotation Viewed from front end of shaft N o E 2 909 M 0 02 14 HYDAC E 2 909 M 0 02 14 N HYDAC Ports Suction and discharge port Discharge port Suction port Suction pressure Minimum Pump Se Mineral Synthetic fluids aqueous fluids PVF100 1 PVF100 2 0 8 bar abs PVF100 series 0 84 bar abs PVF100 3 PVF 100 4 0 8 bar abs Minimum suction pressure at drive speeds gt 1700 rpm PVF100 3 116 1 bar abs PVF100 4 237 0 87 bar abs Pump arrangement Standard arrangement pump above reservoir Maximum 1 3 bar abs Discharge port min 120 mm Suction port PIPING Suction line Do not restrict suction lines A restricted suction line filter valve etc can generate excessive noise and damage the pump Do not reduce the suction line internal diameter The suction line internal diameter must always correspond to the flange size on the pump case General Use rubber hoses to reduce noise and excessive load on the pump Use high pressure hoses and pipes only at the outlet discharge port of the pump Commissioning Prior to commissioning the pump case must be filled with hydraulic flu2. 16 116 6 8 10 12 PVF101 14 e 17 19 23 136 153 i 184 175 1800 PVF101 24 200 41 237 47 52 60 66 PVF101 34 76 94 116 Documentation Check the products model code and compare it with your paper work en Delivery note and or sales acknowledgement Direction of rotation Check the direction of rotation of the shaft and compare it to the drive unit R Suction port Discharge port tage 1 Discharge port Stage 2 Clockwise shaft rotation Viewed from front end of shaft i 2 909 M 0 02 14 ol HYDAC E 2 909 M 0 02 14 Ke O HYDAC Ports Suction and discharge port Suction port Discharge port Stage 2 Pump type Discharge port Suction pressure Minimum PVF101 series Double pumps PVF101 14 PVF101 24 PVF101 34 Mineral oil PVF101 12 0 2 bar PVF101 13 PVF101 23 PVF101 33 0 2 bar abs Min suction pressure at drive speed gt 1700 rpm PVF101 with displacement 94 or 116 cm3 rev PVF101 with displacement 76 cm rev PVF101 with displacement 237 cm2 rev Pump arrangement 0 07 bar 0 13 bar Standard arrangement pump above reservoir min 120 mm Discharge port Phosphate ester Aqueous fluid 0 16 bar abs 0 bar 1 bar abs Suction port Maximum 0 3 bar abs Discharge port PIPING Suction line Do not restrict s
3. CE INTERNATIONAL Fixed Displacement Vane Pumps Installation Manual FIXED DISPLACEMENT PVF100 1 6 PVF100 1 8 PVF100 1 10 PVF100 1 12 PVF100 1 14 PVF100 1 17 PVF100 1 19 PVF100 1 23 PVF100 1 25 PVF100 1 31 PVF100 2 41 PVF100 2 47 PVF100 2 53 PVF100 2 59 PVF100 2 65 PVF100 3 76 PVF100 3 94 PVF100 3 116 PVF100 4 136 PVF100 4 153 PVF100 4 184 PVF100 4 200 PVF100 4 237 FIXED DISPLACEMENT DOUBLE PUMP PVF101 12 PVF101 13 PVF101 23 PVF101 33 PVF101 14 PVF101 24 PVF101 34 D E 2 909 M 0 02 14 Ke HYDAC E 2 909 M 0 02 14 To prevent serious accidents equipment damage and other property damage please observe the following precautions as well as all related regulations regarding safety Before using the product make sure you read and understand all the instructions in the Operator s Manual entirely In this catalogue safety precautions are classified under three headings DANGER WARNING and CAUTION These words are defined as follows DANGER Indicates an imminent danger that is very likely to cause death or severe injury unless the situation is avoided WARNING Indicates a potential danger that may cause death or severe injury unless the situation is avoided CAUTION Indicates a potential danger that may cause a minor or moderate injury or that may result in property damage INFORMATION Indicates useful hints and system tips They are necessary f
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5. conditions such as ambient temperature and humidity and implement anti dust anti corrosion measures CAUTION 4 The seals may need to be replaced if the product is used after long term storage CAUTION 5 Read the manual thoroughly and ensure that the seals are replaced properly RELATED REGULATIONS CAUTION To ensure that this product is used in a safe manner it is essential to observe the above precautions as well as all related regulations regarding safety E 2 909 M 0 02 14 HYDAC Ke E 2 909 M 0 02 14 VANE PUMPS FIXED DISPLACEMENT Technical specifications Geometric Operating displacement Geen e A Series cm U bar PVF100 1 6 5 8 1800 PVF100 1 8 8 0 1800 PVF100 1 10 9 4 1800 PVF100 1 12 12 2 1800 PVF100 1 14 13 7 210 1800 PVF100 1 17 16 6 1800 PVF100 1 19 18 6 1800 PVF100 1 23 22 7 1800 PVF100 1 25 25 3 1800 PVF100 1 31 31 0 160 1800 PVF100 2 41 41 3 1800 PVF100 2 47 47 2 1800 PVF100 2 53 52 5 1800 PVF100 2 59 58 2 210 1800 PVF100 2 65 64 7 1800 PVF100 3 76 76 4 1800 PVF100 3 94 93 6 1800 PVF100 3 116 115 6 160 1800 PVF100 4 136 136 0 1800 PVF100 4 153 153 0 1800 PVF100 4 184 184 0 175 1800 PVF100 4 200 201 0 1800 PVF100 4 237 237 0 1800 HYDAC Documentation Check the products model code and compare it with your paper work Gas vee a
6. id use filling port Initial commissioning should be at zero pressure with an open circuit to enable the pump to prime Pressure should only be increased once the pump has been fully primed Hydraulic fluid Hydraulic oil based on mineral oil HL HLP ISO VG 32 or 46 Synthetic fluids Phosphate ester HFD R Polyolester HFD U Water glycol HFC Note For operating restrictions when using special fluids please contact HYDAC Filtration For maximum pump and system component life time the system should be protected from contamination by effective filtration Cleanliness class NAS 1638 Class 12 or 23 21 18 ISO 4406 1999 or cleaner Viscosity and temperature Normal operating viscosity range is 20 400 cSt mm s Normal operating temperature range is 0 C to 70 C Temperature range when water glycol is used is 0 to 50 C HYDAC i E 2 909 M 0 02 14 E 2 909 M 0 02 14 de A HYDAC VANE PUMPS FIXED DISPLACEMENT DOUBLE PUMP Technical specifications Geometric displacement Operating Maximum 2nd stage 1st stage pressure drive speed Series ccm rev ccm rev Rated rpm bar 6 8 26 10 33 We 41 PVF101 12 14 47 210 1800 17 160 53 19 59 23 65 25 31 6 8 10 e Ge 210 PVF101 13 94 1800 17 116 160 19 23 25 31 41 52 60 at 66 210 PVF101 23 53 76 160 1800 59 65 94 116 76 76 210 PVF101 33 94 94 160 1800 1
7. n the pipes and cylinders in the hydraulic system to zero pressure WARNING 3 Before working on any electrical wiring be sure to shut off the power supply Failure to do this may cause an electric shock CAUTION 4 Keep all installation holes and surfaces clean Failure to do this may cause insufficient tightening of the bolts which may lead to a fire due to oil leakage CAUTION 5 Before commissioning the device make sure that all bolts are tightened to the specified torque Failure to comply with the specifications may result in incorrect operation damage oil leakage etc gt gt gt E gt gt gt gt gt PRECAUTIONS FOR OPERATION DANGER 1 Never operate any device in an environment where there is danger of explosion or fire unless the device is fully protected This may lead to major and serious accidents including explosion or fire WARNING 2 Do not approach pumps or motors when in operation Hands or clothes can be caught up and wound into the pumps and motors which can lead to serious injury WARNING 3 In event of abnormal operation unusual sounds oil leakage smoke etc immediately stop operation and take appropriate corrective measures WARNING 4 Completely discharge air from the cylinder at low pressure Failure to do so may result in unexpected movement of the cylinder which in turn may cause injury WARNING 5 adjust the damping gradually increa
8. or correct installation and safe use of the product HYDAC A A PRECAUTIONS FOR USE CAUTION 1 To avoid possible injury when handling the products wear protective safety equipment in accordance with the instructions in the Operator s Manual CAUTION 2 Failure to support the weight of the product or lifting the product with improper posture may result in injury to the hands or back Be sure to follow the instructions in the Operator s Manual CAUTION 3 Do not climb on strike drop or exert unnecessary force on the product This may lead to injury or fire due to incorrect operation damage or oil leakage CAUTION 4 Oil on the product or floor must be cleaned up thoroughly Oil could cause you to drop the product or slip on the floor PRECAUTIONS FOR INSTALLATION REMOVAL AND MAINTENANCE WARNING 1 All installation removal maintenance piping or wiring work should be carried out by properly trained personnel WARNING 2 Before beginning any installation removal maintenance piping or wiring work the following procedures must be carried out Failure to do so may cause the equipment to move suddenly or oil to spill during the work which may result in serious accidents Shut off the power supply to the equipment and make sure that all the electrical motors or machines cannot restart unintentionally Secure the cylinder rods before installing removing the cylinder Reduce the pressure i
9. se the cylinder speed from a low speed 50 mm s or less Rapidly accelerating the cylinder may produce an abnormal pressure surge resulting in damage to the cylinder or the machinery and causing a serious accident WARNING 6 Before operating this device for the first time check that hydraulic and electrical circuits are properly connected and that adjoining surfaces are tightly aligned WARNING 7 Do not use the product outside of the specifications described in the catalogue related data sheets drawings etc Failure to adhere to them may cause improper operation damage or injury WARNING 8 During operation high temperatures in the hydraulic system or solenoid valves may occur Wear protective gloves and clothing when in the vicinity of these devices WARNING 9 Always operate the device with clean oil and within established ranges for temperature viscosity and cleanliness Failure to adhere to the specified limits may result in incorrect operation or fire due to oil leakage A GENERAL PRECAUTIONS WARNING 1 Never modify the device If any alterations are made unexpected machine movement may cause injury CAUTION 2 Do not disassemble the products without prior consent of the manufacturer Failure to adhere to this can cause the products to operate incorrectly which can lead to accidents or damage CAUTION 3 For transportation storage of the product pay attention to environmental
10. uction lines A restricted suction line filter valve etc can generate excessive noise and damage the pump Do not reduce the suction line internal diameter The suction line internal diameter must always correspond to the flange size on the pump case General Use rubber hoses to reduce noise and excessive load on the pump Use high pressure hoses and pipes only at the outlet discharge port of the pump Commissioning Prior to commissioning the pump case must be filled with hydraulic fluid use filling port Initial commissioning should be at zero pressure with an open circuit to enable the pump to prime Pressure should only be increased once the pump has been fully primed Hydraulic fluid Hydraulic oil based on mineral oil HL HLP ISO VG 32 or 46 Synthetic fluids Phosphate ester HFD R Polyolester HFD U Water glycol HFC Note For operating restrictions when using special fluids please contact HYDAC Filtration For maximum pump and system component life time the system should be protected from contamination by effective filtration Cleanliness class NAS 1638 Class 12 or 23 21 18 ISO 4406 1999 or cleaner Viscosity and temperature Normal operating viscosity range is 20 400 cSt mm s Normal operating temperature range is 0 C to 70 C Temperature range when used with water glycol 0 to 50 C HYDAC iS E 2 909 M 0 02 14 ka L c0 0 W 606 2 3 298
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