MA-6 Installation manual
Contents
1. MA 6 Installation manual A table of contents Checking installation condition before installing machine 1 Installation condition Machine installation and checking condition of external appearance 1 Fixing a machine 2 Checking X Frame movement whether there is any interruption or Machine motion TEST and Running Test Checking and adjusting needle position Checking and adjusting Hook setting condition Checking and adjusting height of Presser foot Checking and adjusting Upper and bottom dead point of needle bar TEST work with material Page 1 Of 10 2 SUNSTAR SWF CS CENTER 1 Checking installation condition before installing machine 1 Installation condition Ly 1 emperature When machine work 0 40 C 32 104 F When machine doesn t work maintenance 25 55 C 13 131 F 2 Humidity Humidity 45 85 3 Surrounding condition Please close window and entrance door to prevent sun light and moisture and dust from coming to machine 4 Installation place Please install machine on flat ground as well as ground is concrete structure which is enough to bear machine weight without bumpy 5 Main nawer 10 100 2940V 5O 60OHZz 10 2 Machine installation and checking condition of external appearance 1 Fixing a machine Without exclusive stand In case not using exclusive stand please adjust level on all posions ift right front back with level adjusting Wi2. SSS Check List of Environment before instalation Status of machine before it arrived at your company Start from Wood box Opening E When you arrived machine was moving to inside of factory Arrived during installation Arrived during assembly which setp After whole procudre etc 1 Temperature humidity ambience E good E bad 2 The number of layers 3 Material of bottom 4 Levelness of floor E good E bad 5 Speculation of voltage 6 Input IP V Voltage 3P R S Vo eel 2 V SeT V Check List for installation and exterior 1 Safe Arrival When arrived check the levelness of of machine E good Adjust levelness with Bolt and check if it is not correct at firs good 2 Check status of frame and debris Check status of frame at first site good Check debris or not a good Check list for movement TEST and Running TEST After safe arrival test movement of machine 1 JUMP TEST 2 WIPER TEST 3I PICKER TEST 4 TRIM TEST 5 THREAD SENSING TEST Page 9 Of 10 2 SUNSTAR SWF C S Center Hook timing 201 No gapss with Needle more than 0 3mm reset it D Before After E good bad good E bad General Head If needle bar 180 o is out of 1 2mm from Upper Face reset it D Before 2 After E good E bad good bad xX Able to adjust depends on product delivery Data 1 2mm Thin Fabric 0 7mm Thick Fabric 1 2r General Head If Needl
3. e point 201 Upper Dead Point O is not correct reset it T Before xeo 1 2 3 a 5 6 UPPERDEAD POINT weon ff NEEDLE 1 2 1 3 4 5 6 UPPERDEAD Prox DIDI DIDID D ll ee Xx Test with thread and fabrick from your company and check Status of machine Check Nomalization status cutting thread If the Agent didn t prepare desing test it with workplace sewing design and check X When test Sewing check the cutting thread work timek missing the first needle and then report Attach the Sample and Design to report When Sewing TEST train the worker and manager that how to operate maintain the machine Page 10 Of 10 2 SUNSTAR SWE C S Center
4. g move smoothly between bed and Needle fixed holder Reference Picture 11 12 Caut ion when fastening needle bar fixing screws pervent needle hare from deformation Picture 10 Page 7 Of 10 2 SUNSTAR SWF CS CENTER 3 bottom dead point O l Needle j lO A Fixed Main shaft O RA Hode a Upper damd point stopper is pushed to H Gauge For al Needle Drop Needle bar cushion rubber B fasten a screw LOD stella Reference to Picture 12 LG 4 After changing needle bar color with avoiding reciprocator Picture 11 you check needle bar whether it works smoothly or not 3 Assemble head face plate 1 Assemble head face plate 8 TEST work with material 1 Lubrication Picture 13 2 embroidery test Needle Bar Cushion Rubber B Upper Dead F Point Sopper Needle Bar Holder Fa C Picture 12 Bottom dead point Jig Race AES When we send a S GAS machine there is no oil W a i in ol l box for Wd hl lubricaiton So you gt 7 need to test machine after putting oil in oil p box Reference to Picture 14 Picture 14 X Checking a machine condition as testing with fabric and thread of customer test design Checking Dadami condition and trimming thread break Xx Test a design of customer X When testing to work teach customer operation and maintenance of machine Page 8 Of 10 2 SUNSTAR SWF CS CENTER E COMPACT Report omy e
5. is between 130 and 140 2 Release 3 Head rail screws to use 3mm T wrench and driver When disassemble middle head rail screw presser of 3 4 needle bar is prevented So down presser fo of 3 4 needle bar and release screw Reference to Picture 2 D x Confirm whether there is head rail gauge beteen peo head Rail and Head or not In case head rail gauge exist Picture 1 a Remove head rail gauge 2 In case head rail gauge doesn t exist a Replace head rail to use 3mm T wrench and gt driver The sort of thickness of head rail Standard 5 4mm gauge special gauge 5 3mm 5 2mm 3 Assemble head rail screws Picture 2 Head rail gauge How to adjust needle position in case left and right of needle position is not good x Checking needle position First change a color as placing that middle needle bar is on center Atr checking needle position as downing middle needle bar x Reference to Picture 3 How to adjust left and right needle position 1 Disassemble 5 screws of Arm cover L Reference to Picture 4 2 Release color change fixing bolt two a little to use 4mm T wrench and adjust needle position as moving color change box to left and rig Reference to Picture 5 3 After adjusting position fasten two color change fixing bolts Picture 3 4 Assemble 5 screws of Arm cover L Page 4 Of 10 2 SUNSTAR SWF CS CENTER Caution If needle position
6. is not correct it will be caused needle damage So you have to adjust needle posit ion correctly with head rail gauge of proper thickness Picture 5 Page 5 Of 10 2 SUNSTAR SWF CS CENTER 5 Checking and adjusting Hook setting condition 1 Fixing main shaft to 200 degree and check a gap between tip of hook and needle In case gap is over 0 1 0 3mm reset distance of hook and needle to use driver How to reset Release 2 of 3 hook fixing screws at middle needle bar position at 135 75 di If tip positon of hook is not good or gap between tip of hook and needle is not good you nee After reset them checking distance between tip of hook and needle at 1 6 needle bar Good Distance 0 1 0 3mm If needle position and gap is good fasten two hook fixing screw m Needle a gt n fy Point of Rotary Aye C10 Aer Tip of hook should be placed on back side of needle and distance is 0 1 0 3mm Convex part of Rotary hook support should be placed on middle of needle and distance is 0 5 0 7mm vantaA ARAAL 2 Checking and adjusting position of ROTARY HOOK SUPPORT Convex part of Rotary hook support should be placed on middle of needle and distance is O 5 0 7mm from hook If distance is not good you need to adjust distance as disassembling fixin 6 Checking and adjusting height of Presser foot Turn Main shaft to 180 degree and checking height of oresser fo
7. ot as using presser foot height gauge If height is not good you adjust height of presser foot Xx Presser foot height is adjustable it depends on fabric Standard 1 0mm thin fabric under 0 7mm Thick fabric over 1 2mm x How to se 1 Disassemble Head Face Plate to use driver 4 screws Reference to Picture 6 J i we lal a E i AR 2 Release presser foot holder screw a little c Reference to Picture 7 3 When you adjust height of presser foot degree of main shaf E is 180 degree Reference to Picture 8 4 Fasten a presser foot holder screw after adjusting height of persser foot with presser foot height gauge Reference to Picture 9 Picture 7 Page 6 Of 10 3 SUNSTAR SWF CS CENTER Picture 8 Picture 9 7 Checking and adjusting Upper and bottom dead point of needle bar Move to middle needle bar on 180 degree Main shaft Check a gap between Jig and Upper dead point after inserting Jig If there is a gap or Jig Yi is not inserted you need to reset Upper dead point Reference to Picture 11 How to set 1 Disassemble head face plate Release 4 screws driver Reference to Picture 10 2 Upper dead point setting Main shaft 180 2 Using Bottom dead point jig please fasten a needle bar hol screw after pushing down needle bar fixing holder After fastening a needle bar holder screw please check whet Ji
8. th exclusive stand In case using exclusive stand fixing machine on stand table 4 antivibration rubbers are placed under under level adjusting bolt and adjust level adjust bolt until caster is over ground Left and right and front back of machine should level off as using level gauge 2 Checking X Frame movement whether there is any interruption or not 1 Before turn on the machine checking X Frame movement whether theris is any interruption or no limit sensor sensor bracket dust etc If there is any interruption remove obstacle for moving X F Page 2 Of 10 3 SUNSTAR SWF CS CENTER 3 Machine motion TEST and Running Test 1 After fixing machine perform machine motion test If there is any problem connect to SWF agent for solving problem TOOLS gt MACHINE MACHINE TEST TEST MENU Perform each test function whether machine works normally or not JUMP TEST WIPER TEST PICKER TEST TRIM TEST THREAD SENSING TEST 4 Checking and adjusting needle position x Checking needle position First change a color as placing that middle needle bar is on center Ar checking needle position as downing middle needle bar Degree of Main shaft is between 130 and In case needle position is not normal please adjust needle position again Reference Picture 1 lt Page 3 Of 10 2 SUNSTAR SWF CS CENTER How to adjust needle position in case Front and back of needle position is not good 1 Degree of Main shaft
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