YASKAWA AC Drive 1000-Series Option Analog Input Installation
Contents
1. Loosen the screws and insert the wire into the opening on the terminal block Terminal block TB1 Customer supplied analog input signal do not solder ends Figure 8 Preparing and Connecting Cable Wiring 16 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 5 Installation Procedure 6 Wire the customer supplied analog input signal to terminal block TB1 on the option Refer to Figure 9 for wiring instructions Connection Diagram Refer to Table 4 on page 27 for a detailed description of the option board terminal functions To ensure accurate control use a stable power supply for the voltage reference source High precision voltage or current reference generator Voltage lice M 9 ov Volt Vout2 oltage source oj t lout1 source o ae twisted pair shielded line Ground wire main circuit terminal control circuit terminal Figure 9 Option Connection Diagram YASKAWA ELECTRIC C730600 38B 1000 Series Option Installation Manual 17 5 Installation Procedure T Route the option wiring Depending on the drive model some drives may require routing the wiring through the side of the front cover to the outside In these cases cut out the perforated openings on the left side of the drive front cover as2. 02200002 Quantity Tools Required for Installation A Phillips screwdriver M3 metric 1 2 U S standard size is required to install the option A straight edge screwdriver blade depth 0 4 mm width 2 5 mm is required to wire the option terminal block A pair of diagonal cutting pliers A small file or medium grit sandpaper Note Tools required to prepare option cables for wiring are not listed in this manual 8 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 4 Option Components 4 Option Components Analog Input AI A3 Option A B E me 0 2 19 SRG ee 9 mm c 9 z ooo D oo S m go jes Underside nooo S Don oOo A ca DD D 2 D iH bet oo ri DIP switch 51 for terminal V1 input E Connector CN5 signal selection voltage current B DIP switch S2 for terminal V2 input Model number signal selection voltage current C DIP switch S3 for terminal V3 input G Ground terminal and installation signal selection voltage current hole 1 D Installation Hole H Terminal block TB1 lt 1 gt The ground wires provided in the option shipping package must be connected during installation Figure 1 Analog Input AI A3 Option Components
3. Terminal Block TB1 Refer to Table 4 on page 21 for details on TB1 terminal functions and signal levels YASKAWA ELECTRIC 730600 38B 1000 Series Option Al A3 Installation Manual 9 5 Installation Procedure 5 Installation Procedure Section Safety A DANGER Electric Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages The internal capacitor remains charged after the power supply is turned off Electrical Shock Hazard Do not remove the front covers of the drive while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include options and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices Use the option according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel fam
4. 100 0 Min 999 9 Max 999 9 Default 0 096 Min 999 9 Sets the gain for the analog reference as a percentage Option Input Terminal Gain of the maximum output frequency Option Input Terminal Bias Sets the bias for the analog reference as a percentage of the maximum output frequency Max 999 9 Default 0 Range 0 to 31 Default 100 0 Min 999 9 Max 999 9 Terminal Al Function Selection Sets the function of terminal Al s the level of the input value selected in H3 02 Terminal A1 Gain Setting en 10 V is input at terminal 1 s the level of the input value selected in H3 02 Al Bias Setting 0 V is input at terminal 1 A3 Function Selection 5 function of terminal 3 evel of the input value selected in H3 02 A3 Gain Setting 10 V is input at terminal A3 e level of the input value selected in H3 06 Terminal A3 Bias Setting when 0 V s input at terminal A3 Terminal A2 Function Selection Sets unction of terminal A2 Se evel of the input value selected in H3 10 wh V 20 mA is input at terminal A2 Terminal A2 Gain Setting Sets the level of the input value selected in H3 10 A2 Bias Setting when 0 V 0 or 4 mA is input at terminal A2 24 YASKAWA ELECTRIC 730600 38B 1000 Series Option Al A3 Installation Manual 6 Related Parameters Description Values Default 0 03 s Min 0 00 Max 2 00 Sets a primary
5. B or CN5 C Figure 4 Insert the Option Card 14 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 5 Installation Procedure 3 Connect one end of the ground wire H to the ground terminal J using one of the remaining screws G Connect the other end of the ground wire H to the remaining ground terminal and installation hole on the option B using the last remaining provided screw G Figure 5 Connect the Ground Wire Note 1 The option package includes three ground wires Use the longest wire when plugging the option into connector CN5 C on the drive side Use the next longest wire when plugging the option into connector CNS B Use the shortest wire when plugging the option into connector CN5 A Refer to Option Package Contents on page 8 for more information 2 There are two screw holes on the drive for use as ground terminals J When connecting three options two ground wires will need to share the same drive ground terminal 4 SetDIP switches S1 S2 and S3 on the option for current or voltage input on terminals V1 V2 and V3 The default configuration is set to voltage input for all terminals 1 52 l IE 3 SY S vvv 1 93 oo H 1 ooo gen Figure 6 Option DIP Switches YASKAWA ELECTRIC 730600 38B 1000 Series Option Al A3 Installation Manual 15 5 Installation Procedure 5 Prepar
6. Terms Note Indicates supplemental information that is not related to safety messages Drive Yaskawa AC Drive 1000 Series Option Yaskawa AC Drive 1000 Series Option Analog Input AI A3 Registered Trademarks Trademarks are the property of their respective owners Supplemental Safety Information Read and understand this manual before installing operating or servicing this option Install the option according to this manual and local codes The following conventions indicate safety messages in this manual Failure to heed these messages could cause fatal injury or damage products and related equipment and systems A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates an equipment damage message YASKAWA ELECTRIC C730600 38B 1000 Series Option Al A3 Installation Manual 5 1 Preface and Safety General Safety General Precautions The diagrams in this book may include options and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices Use the option according to the instructions described in this manual Any illustrations photographs or examples used in thi
7. YASKAWA YASKAWA AC Drive 1000 Series Option Analog Input Installation Manual Type AI A3 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual 22114 24 4 47 10000 4 1722927 ZTUZ2AJJ lt EDIT A d Osa lt Ke BSZHFTICRBLCVCEC mK amp BSI ASIE CEAT I T HROSFTICHERICRIFSNSKS S S 000 SUU m x Us YY MANUAL NO TOBP C730600 38B Copyright 2008 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication 2 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual T
8. able of Contents 1 PREFACE AND SAFETY 4 2 PRODUCT 7 eani aaah Ra ace 8 4 OPTION 8 9 5 INSTALLATION 0 10 6 RELATED PARAMETERS 22 7 5 26 8 8 28 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option AI A3 Installation Manual 3 1 Preface and Safety 1 Preface and Safety Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end use
9. ault CN5 B Option is not properly connected Cause Possible Solution Option at drive port CN5 B was changed during run Turn the power off and check the connectors between the drive and option Digital Operator Display Fault Name oFb02 Option Fault CN5 B Two of the same options are connected simultaneously Cause Possible Solution AI A3 option connected to CN5 B port while another option was connected to CNS A port Only one of the options AI A3 DI A3 or SI LILI can be connected to the drive at the same time Digital Operator Display Fault Name oFCO1 Option connection error at drive port CN5 C Cause Possible Solution Option at drive port CN5 C was changed during run Turn the power off and check the connectors between the drive and option 26 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 7 Troubleshooting Digital Operator Display Fault Name crn OLU n oFC02 Option Fault CN5 C Two of the same options are connected simultaneously Cause Possible Solution AI A3 option connected to CN5 C port while another option was connected to 5 port Only one of these options AI A3 DI A3 SI OO can be connected to the drive at the same time Digital Operator Display Fault Name ocne C orcug oPE05 Run command frequency reference sourc
10. ctors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option and connecting any other devices Failure to comply may result in damage to the option YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 11 5 Installation Procedure Prior to Installing the Option Prior to installing the option wire the drive make the necessary connections to the drive terminals and verify that the drive functions normally Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive Figure 2 shows an exploded view of the drive with the option and related components for reference Ground wire Terminal block TB1 Drive grounding terminal FE Insertion point for CN5 H Option card Front cover J Digital operator K Connector CN5 A L M Connector CN5 B Connector CN5 C Terminal cover Removable tabs for wire routing Included screws Ommoou Figure 2 Drive Components with Option 12 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 5 Installation Procedure Installing the Option Refer to the instructions below to install the option 1 Shutoff power to the drive wait the appropriate amount of tim
11. delay filter time constant for Analog Input Filter Time Constant terminals Al A2 and A3 Used for noise filtering M Analog Name Description Output Level Displays the input voltage to terminal V1 Terminal V1 Input Voltage Monitor on the option 10 V 100 Displays the input voltage to terminal V2 Terminal V2 Input Voltage Monitor on the option 10 V 100 Displays the input voltage to terminal V3 Terminal V3 Input Voltage Monitor on the option 10 V 100 YASKAWA ELECTRIC C730600 38B 1000 Series Option Installation Manual 25 7 Troubleshooting 7 Troubleshooting Drive Side Error Codes Table 6 lists the various fault codes related to the option Refer to the drive Technical Manual for further details on fault codes Check the following items first when an error code occurs on the drive Communication cable connections Make sure the option is properly installed to the drive Did a momentary power loss interrupt communications Table 6 Fault Displays Causes and Possible Solutions Digital Operator Display Fault Name 01 Option Fault CN5 A Option is not properly connected Cause Possible Solution Option at drive port CN5 A was changed during run Turn the power off and check the connectors between the drive and option Digital Operator Display Fault Name LL 1 orous oFb01 Option F
12. e and connect the wire ends as shown in Figure 7 and Figure 8 Refer to Wire Gauges Tightening Torques and Crimp Terminals on page 20 to confirm that the proper tightening torque is applied to each terminal Take particular precaution to ensure that each wire is properly connected and wire insulation is not accidentally pinched into electrical terminals WARNING Fire Hazard Tighten terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating Tightening screws beyond the specified tightening torque may cause erroneous operation damage the terminal block or cause a fire NOTICE Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not contact other wiring Insufficient insulation may cause a short circuit and damage the option or drive Insulation w Customer supplied SOS analog input signal Shield Option terminal Shield Shield sheath Insulate with electrical tape or shrink tubing Figure 7 Preparing Ends of Shielded Cable Preparing wire ends Screwdriver blade size Pull back the shielding and lightly twist the end with fingers keeping the ends from fraying depth of 0 4 l e about 5 5 mm 7 32 When not using Blade width of crimped insulated 2 5 mm or less sleeves
13. e and torque specifications are listed in Table 2 Table 2 Wire Gauges and Tightening Torques Tightening Bare Cable Crimp Terminals Terminal Screw T Wire signal Size orque Applicable Recomm Applicable Recomm Type N m 1 Gauges mm Gauge mm Gauges mm Gauge mm Stranded wire 0 25 to 1 0 l v Ks 0 22 to 0 25 24 to 17 AWG 0 75 0 25 to 0 5 0 5 oe 19510221 Solidwire 18 AWG 24t020AWG 20 AWG i 0 25 to 1 5 pair etc 24 to 16 AWG Crimp Terminals Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed in Table 3 for wiring to ensure proper connections Table 3 Crimp Terminal Sizes Wire Gauge Phoenix Contact L d1 d2 mm Model mm in mm in mm in 0 25 24 AWG 10 25 6 10 5 13 32 0 8 1 32 2 5 64 0 34 22 AWG AI 0 34 6TQ 10 5 13 32 0 8 1 32 2 5 64 0 5 20 AWG AL0 5 6WH 14 9 16 1 1 3 64 2 5 3 32 20 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 5 Installation Procedure Terminal Functions Table 4 Option Terminal Functions Function Signal Level Description Voltage Current DIP switch Linear Accuracy Analog signal input 1 Analog signal input 2 Analog signal input 3 10to 10 V or 4to 20 mA nput terminals for an analog voltage or current signal f
14. e for voltage to dissipate then remove the digital operator D and front covers C E Refer to the Quick Start Guide packaged with the drive for directions on removing the front covers Cover removal varies depending on drive size DANGER Electrical Shock Hazard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing to prevent electric shock The internal capacitor remains charged even after the power supply is turned off NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry Figure 3 Remove the Front Covers and Digital Operator YASKAWA ELECTRIC 730600 38B 1000 Series Option Al A3 Installation Manual 13 5 Installation Procedure 2 Insert the option card B into the CN5 A K CN5 B L or CN5 C M connector located on the drive and fasten it into place using one of the included screws G Note Install the option to ports CN5 B and CN5 C on the drive for monitoring purposes only and input levels will be displayed in monitors U1 21 to U1 23 The option will not set the frequency reference or replace the drive analog input with higher resolution inputs when connected to ports CNS5
15. e selection error Cause Possible Solution Frequency reference is assigned to an option b1 01 3 but an option is not connected Reconnect the option to the drive Digital Operator Display Fault Name EE aPED oPE07 Multi Function Analog Input Selection Error Cause Possible Solution At least two analog input terminals are set to the same function Analog input terminal and pulse train input are set to the same function Adjust H3 02 H3 06 and H3 10 settings so functions no longer conflict Preventing Noise Interference Take the following steps to prevent erroneous operation caused by noise interference Use shielded wire for the signal lines Limit the length of wiring under 10 m 32 ft Separate the control wiring to the option main circuit wiring and power lines Interface Circuit TB1 AI A3 V1 V2 V3 t 10 ko Signal 2500 10 ko processor S1 to S3 VON Figure 14 Interface Circuit YASKAWA ELECTRIC 730600 38B 1000 Series Option Al A3 Installation Manual 27 8 Specifications 8 Specifications Table 7 Option Specifications Item Description Model AI A3 Input Terminals 3 terminals Input signal voltage 10 to 10 Vdc Voltage Input Impedance 20 kQ Input resolution 13 bit plus sign 1 8192 Input signal voltage 4 to 20
16. iliar with installation adjustment and maintenance of this product Do not touch circuit boards while the power to the drive is on Failure to comply could result in death or serious injury 10 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 5 Installation Procedure Do not use damaged wires place excessive on wiring or damage the wire insulation Failure to comply could result in death or serious injury Fire Hazard Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections NOTICE Damage to Equipment Observe proper electrostatic discharge ESD procedures when handling the option drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is running or outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all pins and conne
17. input signal of 100 yields a frequency reference 50 of the maximum frequency reference A combined input of 200 yields a frequency reference equal to the maximum output frequency Example 2 If the gain in F2 02 is set to 200 and the bias in F2 03 is set to 0 a combined input signal of 50 yields a frequency reference equal to the maximum output frequency Increasing the input signal will not create a higher reference since maximum frequency reference has already been reached Example 3 If the bias in F2 02 is set to 30 and the gain in F2 03 is set to 100 a 0 combined signal yields a frequency reference 30 of the maximum output frequency Inputting a combined reference of 70 will yield a reference of equal to the maximum output frequency Increasing the input signal will not create a higher reference since maximum frequency reference has already been reached YASKAWA ELECTRIC C730600 38B 1000 Series Option Al A3 Installation Manual 23 6 Related Parameters Parameter Table Table 5 Related Parameters Description Values 0 Separate channels Option input terminals V1 V2 and V3 replace drive input terminals A1 A2 and A3 1 Combined Input signals to terminals V1 V2 and Analog Input Option Operation V3 are added together to create the frequency Default 0 Selection reference Range 0 1 When F2 01 0 Frequency Reference Selection 1 b1 01 must be assigned to 1 analog input terminals Default
18. mA Current Input Impedance 250 Q Input resolution 12 bit 1 4096 Linear Precision t 0 1 at 25 C 77 F Ambient Temperature 10 C to 50 C 14 F to 122 F Humidity 95 RH or lower with no condensation Storage Temperature 20 C to 60 C 4 F to 140 F allowed for short term transport of the product Area of use Indoor free of corrosive gas airborne particles etc Altitude 1000 m 3280 ft or lower 28 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 8 Specifications Revision History Revision dates and manual numbers are located on the bottom of the back cover MANUAL NO C730600 38B Published in Japan July 2010 08 7 Revision number Date of original publication Date of publication Date of Revision Publication Number Section Revised Content July 2010 Back cover Revision Address Entire Document Edited for procedural clarity and readability July 2010 Back cover Revision Address July 2008 First edition YASKAWA ELECTRIC C730600 38B 1000 Series Option Al A3 Installation Manual 29 YASKAWA AC Drive 1000 Series Option Analog Input Installation Manual DRIVE CENTER INVERTER PLANT 2 13 1 Nishimiyaichi Yukuhashi Fukuoka 824 8511 Japan Phone 81 930 25 3844 Fax 81 930 25 4369 http www yaskawa co jp YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South T
19. one 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei 104 Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA ELECTRIC CORPORATION YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2008 2010 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 38B Published in Japan July 2010 08 7 lt gt 0 10 7 5
20. ot be selected as frequency reference source Setting b1 01 to 3 Option PCB as Frequency Reference Selection when F2 01 is set to 0 will trigger an oPEOS error 2 When F2 01 is set to 0 the drive automatically detects the selected signal level for each input Parameters H3 01 H3 05 and H3 09 do not need to be set and the previous settings for these parameters are disregarded 10096 Terminal Ve input Switch Input value 96 Current input S1 4 5 AI A3 4 position H3 03 Input value is V1 voltage input 0 z0 1 91 added to the 710 119 v 1 sT 5 function selected 9 al current input 100 prem input 0 T H3 13 02 4 to 20 mA V position H3 04 100 100 Terminal V2 input switch Input value 52 A o AI A3 Gr rosin H3 11 2 Input value is V2 voltage input 0 20 1 gt 5 gt added to the 10 pI Ov TT 1 sT 2 function selected current input h voltage input 5 0 T H3 13 inH3 10 4 to 20 mA 4 position H3 12 H3 13 100 100 Terminal V3 input switch Input value S3 o ALAS H3 07 9 Input value is V3 voltage input 096 I position 40 1 5 _ added to the 10 t 0 V IP WENDEN 1 sT 3 function selected D current input 100 Voltage input 0 T H3 13 Bg m H3 06 4 to 20mA V position P H3 08 L100 Figure 12 Using the Option for Multi Function Analog Inputs 22 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Man
21. ower 1 16 1 Kaigan Minatoku Tokyo 105 6891 Japan Phone 81 3 5402 4502 Fax 81 3 5402 4580 http www yaskawa co jp YASKAWA AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 800 YASKAWA 927 5292 or 1 847 887 7000 Fax 1 847 887 7310 http www yaskawa com YASKAWA ELETRICO DO BRASIL LTDA Avenda Fagundes Filho 620 Bairro Saude Sao Paulo SP04304 000 Brasil Phone 55 11 3585 1100 Fax 55 11 5581 8795 http www yaskawa com br YASKAWA EUROPE GmbH Hauptstrasse 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 http www yaskawa eu com YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 http www yaskawa co uk YASKAWA ELECTRIC KOREA CORPORATION 7F Doore Bldg 24 Yeoido dong Yeoungdungpo gu Seoul 150 877 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 http www yaskawa co kr YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 http www yaskawa com sg YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road 17F Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Ph
22. ows the user to input a high precision high resolution analog signal reference to the drive The option terminals can be set either as separate functions for each terminal to use the multi function analog input terminals on the option for a higher resolution signal or as a combined input where the drive adds the input of all signals to the option to build the frequency reference The option has an input signal of 10 to 10 Vdc 20 or 4 to 20 mA 250 Q with three input channels DIP switches to select voltage current input 13 bit signed 1 8192 input voltage resolution and 1 4096 current input resolution Applicable Models The option can be used with the drive models in Table 1 Table 1 Applicable Models Drive Series Drive Model Number A1000 All models L1000A All models YASKAWA ELECTRIC C730600 38B 1000 Series Option Al A3 Installation Manual 7 3 Receiving 3 Receiving Please perform the following tasks upon receiving the option Inspect the option for damage Contact the shipper immediately if the option appears damaged upon receipt Verify receipt of the correct model by checking the model number printed on the option nameplate Refer to Figure 1 on page 9 for more information Contact your supplier if you have received the wrong model or the option does not function properly Option Package Contents Description i Ground Wires Screws M3 Installation Manual a E
23. r Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products Applicable Documentation The following manuals are available for the option Analog Input AI A3 Option ges Yaskawa AC Drive Read this manual first m Ce Anale Mout ALAS The installation manual is packaged with the Installation Manual option and contains information required to install Manual No TOBPC73060038 the option and set up related drive parameters Yaskawa Drive Yaskawa AC Drive The drive manuals cover basic installation 1000 Series wiring operation procedures functions Quick Start Guide troubleshooting and maintenance information The manuals also include important information about parameter settings and drive tuning Access these sites to obtain Yaskawa instruction Yaskawa AC Drive manuals 1000 Series U S http www yaskawa com Technical Manual Europe http www yaskawa eu com Japan http www e mechatronics com For questions contact your local Yaskawa sales office or the nearest Yaskawa representative 4 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 1 Preface and Safety
24. rom voltage current reference source Use jumpers S1 S2 and S3 to select the type of input signal lt gt S1 52 Common Common for analog voltage current input 0 1 F S lt 2 gt Ground lt 1 gt Default setting is for voltage input lt 2 gt At an ambient temperature of 25 C 77 F Used for grounding shielded lines YASKAWA ELECTRIC C730600 38B 1000 Series Option Installation Manual 21 6 Related Parameters 6 Related Parameters The parameters outlined in the following sections are used to set up the drive for operation with the option Set parameters as needed Parameter setting methods can be found in the drive Quick Start Guide or Technical Manual Parameter F2 01 Set parameter F2 01 to select between separate input channels or combined inputs on the option W Setting 0 Separate Input Channels default This setting replaces drive analog inputs Al A2 and A3 with higher resolution signals in terminals V1 V2 and V3 on the option 00 parameters set the function gain and bias for V2 and Refer to the drive Technical Manual for details on setting these parameters Note 1 When F2 01 0 the option cann
25. s manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering new copies of the manual contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover A DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not modify the drive or option circuitry Failure to comply could result in damage to the drive or option and will void warranty Yaskawa is not responsible for any modification of the product made by the user This product must not be modified Do not expose the drive or option to halogen group disinfectants Failure to comply may cause damage to the electrical components in the drive or option Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed 6 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 2 Product Overview 2 Product Overview About this Product Installation of the Analog Input Option AI A3 all
26. shown in Figure 10 A and leave no sharp edges to damage wiring Route the wiring inside the enclosure as shown in Figure 10 B for drives that do not require routing through the front cover Refer to the Peripheral Devices amp Options section of the Yaskawa AC Drive Technical Manual for more information A Route wires through the openings B Use the open space provided provided on the left side of the inside the drive to route option front cover 1 wiring lt 1 gt The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure Figure 10 Wire Routing Examples 18 YASKAWA ELECTRIC TOBP C730600 38B 1000 Series Option Al A3 Installation Manual 5 Installation Procedure Note 9 Replace and secure the front covers of the drive C E and replace the digital operator D 2027 Figure 11 Replace the Front Covers and Digital Operator Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure cables are not pinched between the front covers and the drive when replacing the covers Set drive parameters in Table 5 for proper option performance YASKAWA ELECTRIC 730600 38B 1000 Series Option Al A3 Installation Manual 19 5 Installation Procedure Wire Gauges Tightening Torques and Crimp Terminals Wire Gauges and Tightening Torques Wire gaug
27. ual 6 Related Parameters Setting 1 Combined Inputs This setting combines the three input signals of the option into one frequency reference signal as illustrated in Figure 13 Set parameter b1 01 to 3 and set parameters F2 02 and F2 03 to set the gain and bias settings for the combined input signal Pay special attention to the internal gains and interaction among inputs as indicated in Figure 13 when setting this function v2 10 V to 10 V 5 5 1 10 or4 to 20 mA V1 E si 50 2 02 requency reference Ga from the option V3 10 V to 10 V gt gt 1 10 F2 03 or 4 to 20 mA Figure 13 Combining Inputs for the Frequency Reference Adjusting Input Levels with F2 02 and F2 03 The gain set to parameter F2 02 along with the combined input signal determines the percentage of maximum output frequency used as the frequency reference when the bias set to F2 03 is 0 Note Fora single channel a voltage input of 10 V or a current input of 20 mA is referred as 100 The bias set to parameter F2 03 determines the percentage of the maximum output frequency used as the frequency reference when the combined input signal is 0 Note Fora single channel a voltage input of 0 V or a current input of 4 mA is referred as 0 Example 1 If the gain in F2 02 is set to 50 and the bias in F2 03 is set to 0 a combined
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