Installation manual for SA machine
Contents
1. Installation manual for SA machine Index 1 Check machine installation condition and balance 2 Attache spool stand and check exterior 3 Check electric condition 4 Mormal motion test 5 Machine setting 6 Lubrication and running test 1 14 SUNSTAR SWF CS Center 1 Check machine installation condition and balance 1 Installation condition 1 Temperature Runtime OC 40 C 32 F 104 F Soi 250 seC le reo F 2 Humidity 45 85 Relative Humidity 3 Earth Ground The earth ground must contact to land Ground should be third class less 100Q MAAN 4 The floor should endure the weight of machine and it should be flat 1 Caution Electrical short is very dangerous so make and check the ground cable touch to land 2 Level check b ra a rs Adjust machine balance MIHE i Adjust machine balance left right front rear in i es left right front rear in this point Use water A ia this point Use water hose or level hose or level Use Lifting device Beam body side R Ls While leveling work the bolt receive heavy weight so it s better to use some device which can lift the machine X Lift side of beam body L R side a Mount the stand base like picture b Do mount the stand base on the ground most closely If it s not level between left and right put the wood pad so that make level P1 If itis not able to adjust balance because of floo2. bracket fixing bolt and adjust left right drop point 4mm Wrench l I CE EN S wall oil wall ud wall ual us Unscrew upper thread ah S A ual all gt id id ui ut one T E Unscrew Head rail fixing bolts 3mm Wrench it Page 8 Of 14 2 SUNSTAR SWE CS Center needle drop position leans needle drop position leans rear Needle drop point leans to front side Check head rail guage if there is it remove the guage If needle drop point is still front side replace head rail xX E Flat Head rail standard specification gt 4 4 T Needle drop point leans to rear side Insert Head rail guage between Head and Head rail X Kind of head rail guage gt 0 1T 0 2T 0 3T 2 Needlebar uover low dead point X Usually it is not essential check point but if you think there is a problem check all heads 1 Put out needle plate and set main angle 201 2 Insert low dead point jig between bed and needlebar and then check gap of them If there is some gap do setting upper lower dead point Set Up Gauge For Needle Drop Point Kc Set Up Gauge ly For Needle Drop Point Needle Fixed Holder 1 Lower dead point setting Main angle 201 place the Jig on Bed after that unscrew needlebar fixing bolt Push the needlebar downward and fix needlebar holder bolt after lifting up needlebar holder Check gap of Jig eget fix needlebar holder bolt after lifting up needlebar holder Page 9 Of 14 3
3. 12 Of 14 4 44 AEF SWE CS Center Check needle drop point and setting D At the First pest 11242 Loo 7 a fo frol ail fi3fasf taf sofas 20222 Pm aaaecedecdcesedecaesads end DID OOOO OOOO POO GOP O O oo After setting posit 11212 4 6 617 8 9 1ofaa aa 1516171910420 22 an PO OOO OOOO OOOO OOOO SOO Pet DOP OS OPS SO POSS OOS SO eee X Should record if you use guage Check Hook timing and setting Hook timing 201 re setting in case there is no gap or it s over 3mm Q At the First After setting Good Bad Good Bad 6 Check Presserfoot height and setting Normal head All needle No 1 2mm from bed upper side surface D At the First 2 After setting Good Bad Good Bad x According to working material able to adjust standard 1 2mm Thin under 0 7mm Thick upper 1 2mm Check needlebar upper lower dead point and setting Normal head all needles when upper dead point is not 201 lower dead point is not 0 reset D At the First ssaa 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2122 Pa eee SrbLt EEE EL EE LEE EEE EEE ET EE D P 2 After setting wwf 1 2 3 4 5 6 718 9 fioi 12 13 14 15 16 17 18 19 20 21 22 upper D P lower D P Page 13 Of 14 4 44 AEF SWE CS Center X Check the machine condition after test with customer s fabric thread and Test design DADAMI working condition cutting thread thread breakag
4. SUNSTAR SWE CS Center Upper dead point setting Main angle 0 push the needlebar downward and lift up upper dead point stopper after that fix the bolt check gap of upper dead point stopper shaking When the gap it there needlebar could not work properly It could make noise also upper dead point stopper 3 Hook timing check Before hook setting do set needlebar properly right direction 1 Check Hook timing and gap shaking 14 Put out needle plate set main angle 201 After that check Hook timing and gap Must re set when Hook cholk position is wrong an big or no gap between Hook and needle Gap between Hook and needle 0 1 0 8mm Hook timing setting unscrew 2 bolts of hook fixing bolts middle needlebar Main angle 201 check the gap of Hook cholk and needle After finishing hook setting check the first and end needlebar And then fix all hook fixing bolts Needle Hook cholk Hook spport Ch Lot APT Gap between Hook and needle Adjust position of Hood support the marked part 0 1 0 3mm should be center of needle Gap of Hook 0 5 0 7mm Page 10 Of 14 3 SUNSTAR SWF CS Center 6 Lubrication and running test 1 Lubrication 1 Set lubrication systme manually lubricate 10times 24CC each to ARM BED Chenille and check lubricating 2 Run the machine in each needlebar with DADAMI design 600RPM 3 Check breakaway of low shaft bearing bushing heating of dri
5. c 5 Xx Check machine condition according to this manual motion test Page 6 Of 14 2 SUNSTAR SWE CS Center 2 Float Running 1 Check Needle drop point and Hook gap in 1 middle end head If the settig is wrong must reset them and float running 2 Lubricate into ARM HEAD 3 Run the machine with each needlebar in GOORPM 4 Check low shaft bearing bushing out driving shafts heating noise of frame and belt parts 5 Check vibration of the machine 6 After Running Test check machine condition Page 7 Of 14 SUNSTAR SWE CS Center 5 Machine setting X Do setting according to below order Setting order 1 Check Head gap and needle drop point 1 Check Head gap Head rail holder fixing bol t Smm Wrench Head rail holder Check head gap front rear in middle needlebar Check gap in 1 needlebar 3 When finding gap of head front rear adjust head rail holder fixing bolt by 3m wrench and make it within 0 1mm Ref above pictures Xx If head gap is big thread brackage and damaging needlebar could happen If head gap is too small there occurs load when color change 2 Checking needle drop point Check needlebar in 130 140 when it is middle needlebar gt Check the needle is DBKS 11 2 If neddle drop point is wrong re set middle needle drop point and the frist and end needle drop point Needle drop point is wrong to left right direction Unscrew the head moving shaft
6. ck electric condition 1 Electric condition Must check the rated electric power spec before install and run the machine Check below information of machine 1 Input voltage and machine voltage 1 phase 3 phase 2 Allowable voltage Whthin 10 of rated voltage 3 Power capacity and 3KVA 1 4 1 6KW 4 Insulation resistance 10 MQ more 500V insulation tester measurement Be careful with cables way somebody could hang the power cable 0 i Must check Factory supply voltage gt Check R S S T R T all if it s for 3 phase It s normal that input voltage is within 10 10 of output voltage If it is out of this range must fix it Usually we use protection equipment AVR Autometic Volteage Regulator UPS Uninterruptible Power Supply 1 It s better to use 3KW AVR 2 If many machines connect one AVR should check the capacity of AVR and add AVR properly Page5 Of 14 2 SUNSTAR SWE CS Center 4 Normal motion test 1 CE machine motion test Q Xx Machine check 10 iad Home position 100 Pic 4 i 1 A Pic 4 When turn on the machine it will make a position at 100 automatically Pic 4 After that below check point Refer below order TEST CHECk gt Turn on the machine go into motion test according to left picture order Pic 4 EME WIPER PICKER TRIM gt Select each menu do motion test Pic 5 Pi
7. e If don t have customer s design should use test design in SWF factory X Should check thread breakage missing first stitch working time and make a report Attache original design and EMB sample in the report Xx When testing teach how to operate and manage the machine to customer Page 14 Of 14 2 44 AEF SWE CS Center
8. r is to low add wooden block oroperly lt Caution 1 gt If screw the bolt by force for make level without wood pad machine weight could be a trouble lt Caution 2 gt Set the height between stand base and bottom of machine 10mm P2 Fix the bolt after making level base and machine bottom 10mm Page 2 Of 14 SUNSTAR SWE CS Center Se eee De ey ee be Fe a ii ATLE ELET ee a e i l a a a a Se i i OO E E Eeeeee i i ee _ ss _ a ___Oao_ T_T _ How to set middle supporter gt Middle part Head direction Ex 15 head machine open needle plate of 7 amp 8 Open needle plate and insert low dead point Jig and set middle supporter main angle 201 Page 3 Of 14 7 SUNSTAR SWE CS Center 2 Attache spool stand and check exterior 1 How to attach spool stand 1 Put on spool stand A and spool stand to stand stud bolt 3 2 Put on thread angle and thread angle D and fix them by bolt Fix spool stand fixing bolts and angle fixing bolts 4 Check all bolts fixing If you don t fix the bolts the spool stand will shake more so you could feel the machine vibration is very much Page 4 Of 14 3 SUNSTAR SWE CS Center 3 Che
9. ving shafts noise in frame anc 4 Check vibration of machine 5 After Running Test check machine condition 2 Embroidery work Test 1 Normal work Check machine condition after test with customer s fabric thread and test design Condition of DADAMI embroidery cutting thread and thread breakage Test customer s design also X When testing teach how to operate and manage the machine to customer Page 11 Of 14 SUNSTAR SWE CS Center SA INSTALLATIOM REPORT ee E Check List Check installation condition before installation The situation when arriving at the factory Wood box Opened Moving the machine to factory Installing the machine While assembling Work order _ Finish installation Ete 1 Temperature moisture environment of surroundings Good 2 Floor 3 Ground condition quality of material 4 Leveling of ground Good 5 Machine setting Voltage 6 Input Voltage 1P SPARS ima 1 Machine landing Check machine balance at the first Good Check again after adjusting leveling In case of Bad ar the first Good 2 Check condition of Frame and interference foreign subtance Good Check the Frame condition at the first Good Check interference foreign subtance of Frame Good Motion TEST Running TEST Test after machine landing 1 JUMP TEST 2 WIPER TEST 3 PICKER TEST 4 TRIM TEST 5 THREAD SENSING TEST Page
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