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User's manual - Motor System

1. 5 2 2 Method of the remote connection between TCmini When setting to register D37C of the remote slave station No 1 as 3501H the communication is done as follows The master station reads 3 words Z300 to Z32F and writes the data to the slave station in 5 words 2330 to Z37F The slave station writes the data to the master station in 3 words Z200 to Z22F and reads 5 words 2230 to Z27F Content of transmission when value of DC37C is 3501H Master No 0 Slave No 1 ee 2200 to Z20F orea mpu Z210 to Z21F 220 to Z22F 230 to Z23F Z340 to Z34F Z240 to Z24F Sones Qu 7350 to Z35F 7250 to Z25F 7360 to Z36F 7260 to Z26F Z370 to Z37F 5 2 3 Program example The program example at the remote O connection between TCmini master station No 0 and the TCmini slave station No 1 is shown Case with remote O connection that uses Ch1 Master station No 0 Slave station No 1 FEoo1 ogre 00000 anoi i oe ie 00000 SET Di Kz FEoo1 D37D 00001 e fee p ia 00001 SET Dil K2 t 2230 Yo20 000 2330 are gt 00002 Y HA FLooo 7344 0158 ai y ae na 00003 HO Di 02 2000 2200 2300 Yo20 00004 HA sii FLooo Do0 2310 aan rave aaa oe 00005 HO Di qu of Communication status The connection of remote O can be confirmed by the following register Mode Communication Station Register Detail channel number o o 0 A160 ON It is connecting now A161 OFF It is cutting or is a communication o anor
2. metallic particle etc e Place with causticity gas SO H2S or combustible gas e Place with vibration and impact that exceeds permissible value e Place that might be dewy by rapid temperature change e Place that becomes low temperature or high temperature by coming off from permissible value e Place with high humidity that comes off from permissible value e Place where direct sunshine strikes e Place near to equipment that generates high intensity radio waves and magnetic field Toshiba Industrial Products Sales Corporation do Safety Precautions Limitation of Applications This product is not intended to be used for systems which can endanger human life Note 1 Please do not use this product for those usages Consult our business window if you intend to use the product for a special application which involves human life and has great influence on the support of the public function Note 2 This is why such application requires special care on the operation maintenance and control of the system Note 3 Note 1 The systems that can endanger human life are life maintenance systems equipment installed in the surgery and other medical equipment Note 2 The systems that involve human life and have great influence on the support of the public function mean the shown follow Main control system of nuclear power plant safety and protection system of a nuclear power facility Operation and control systems for m
3. the connected inverter number No 1 to 4 Connected flag The communication cycle can be done shortest by the thing that only the correspondence bit is turned on Toshiba Industrial Products Sales Corporation 10 5 3 2 Program example 5 RS 485 port The program example when 1 VF AS1 is connected with the RS485 line of Ch1 is shown The area where data is transmitted to No 1 inverteris as follows When the command is 220W Y200 Preset speed 1 Y 201 Preset speed 2 Y202 Preset speed 3 O Disable 1to15 Each multistep velocity The frequency instruction is stored in Z21W as BIN value by every 0 01Hz Y203 Y204 Y205 Y206 Y207 Y208 Y209 Y20A Y20B Y20C Y20D Y20E Y20F Status Preset speed 4 Motor selections O Moter1 1 Moter2 PI control 1 Disable 0 Pattern 1 1 Pattern 2 60Hzis driven if it is specified 6000 Acceleration deceleration Pattern T Coast Siop Retrying frequency is assumed to be 3 times Example program FEOO 1 src 0003H 00000 SET Di om E2 Connected mode ead anh ont Inverter connection mode 00001 SET 01 q k Odd parity and 38 4kbps FE OO 41 1375 0102H 4 7 PENNE mer BP ee ee The connection with No 1 FEQGT 0379 O001H 4 inverter is permitted ds SET D1 qua E When X000 and X001 are tumed 000 eo i 00004 E on the inverter is driven 001 When X001 is turned on it drives at multistep velocity 1 001 eno iii
4. Ch Ch2 12 3 1 Zero suppression When 50 is forwarded to the numeric data register at 4 digits in the number of display digits the display becomes not 0050 but 50 12 3 2 Decimal point display When 9 is forwarded to the numeric data register when 8OFOH 7 digits 2digits after decimal point is set to a set register it is displayed as 0 09 12 4 Caracter code register 14 words from D170 to D17D can display the character code in each digit of 7segment Moreover it can be exclusively displayed as the value of a numeric data register and can display the decimal point at an arbitrary position 12 4 1 Relation between character code register and display position Panel connected directly First pair D170 to D176 Secondpair D177 to D17D Panel connected RS485 Ch1 First pair D410 to D416 Second pair D417 to D41D Panel connected RS485 Ch2 First pair D430 to D436 Second pair D437 to D43D Second pair gt lt First pair SEG14 SEG13 SEGI2 SEG11 SEGIO SEGO SEG8 SEG SEGG SEGD SEG4 SEGI SEG2 SEGI DID DIG DI DIVA DIW D78 Di77 Di76 DIS D74 DII D72 DIM DITO D41D D4C DAB DAA D49 D48 D47 D416 D415 D44 D413 D42 D411 D40 D43D D4C D43B D4SA D439 D438 D437 D436 D435 D434 D433 D432 D431 D430 Note Segment number is different depending on the composition of the panel Please refer to specifications of the panel Toshiba Industrial Products Sales Corporation 46 12 Panel support function 12 4 2 Content of character cod
5. communication A162 abnormality A163 LC 2 A168 When the power supply at the master it 2 station is tumed on The presence of M A slave station is confirmed Master station communicates with the 3 A16B slave station that existed at that time Toshiba Industrial Products Sales Corporation 4 5 RS 485 port 5 1 2 Program example Program example is shown Master station No 0 and the slave station No 1 in the PLC link mode Case with PLC link that uses Ch1 Master station No 0 Slave station No 1 FEGO1 pave 00000 Feo 037C 00001 00000 SET Di 4 K2 00000 SET Di K2 FE001 D270 00002 FEO D370 00002 00001 SET Di m K 00001 SET Di K2 2200 vO20 x000 z200 00002 k 0002 q AA FLooo z21W D158 FLOGO 0010 21 00003 mie Di 4 D 00003 MO Di qe D 000 7300 2300 Yoza 00004 r 4 00004 H ph FLOGO zai DODI FLOGO 0000 2318 00005 HOY Di D 00005 MON Di 2 Explanation of circuit CicuitO The station number is set Cicuit1 The PLC link connection mode is set Cicuit2 The master station No 0 puts information on X000 on Z200 It is output to YO20 of the slave station No 1 Cicuit3 The master station No 0 puts information on D158 on Z21W It is forwarded to D010 of the slave station No 1 Cicuit4 Information on X000 of the slave station No 1 is put on 2300 It is output to YO20 of the master station No 0 Cicuit5 Information on D001 of the slave station No 1 i
6. ds IS RIA AAA 2 4 RS232C port ror rt ee ne eens 2 5 RS485 port oor ce ne eee ees 2 5 1 PLC link connection mode RS AA AA O a RAS 3 5 2 Remote O connection mode lt e eese esere reserse sses 6 53 Inverter connection mode sce cette nas 9 6 Specification lt ccc ccc eee ee tee cee eee eens 14 6 1 Software specification rte tet cette eect eee eee ees 14 6 2 General specification rorrrrercrrerrrrenerrnrn ss 15 6 3 Control input specification t teeter terete eee ss 45 6 4 Control input specification lt lt lt lt lt lt 16 6 5 Analogue input specification EIA AA RA A Bid aCe 17 6 6 Counter input specification DEIA AIN 18 6 7 RS232C port crete ttt ttn tenet ees 20 6 8 Panel interface SMa Se ee ASR ea a RCAC RR BE We tS OCR rc 20 6 9 RS485 port ort tee eet 20 610 Exemale sie setas ee eee Se eee ba 24 6 11 Installation size cee te ce ce a een ee R beeen aees 21 7 Installation environment lt cc nee ee 22 8 Wiring ors etter tee eee ee eens 23 9 Operation amp maintenance rocrorcorrrrcrrorraacnrnrrannes 24 10 Operation of TOmini rece e terete cette teens 95 11 Data memory crc rc cette rte tnt rre 6 11 1 Contents Of address scott nnn tenes 30 41 2 Indirectaddress teen tenes 31 12 Panel support function AAA A A de AAA A ANA a 32 12 1 Panel support register AEREA RA a A A ee ee ee eee 32 12 2 7 segments display amp
7. is installed Toshiba Industrial Products Sales Corporation 15 6 Specification 6 2 General specification Specification Power supply DC24V Insulation 20MO or more Specification resistance by 500V dc megger Withstand voltage 1500V ac 1min Nominal voltage 24V dc 10 to 15 a Meise 1500V P P 0 1 to 1us lla 250mA or less performance consumption Induction noise 500V P P 0 05 to 14s Withstand voltage 500V ac 1min performance Vibration resistance JIS C0911 II B3 kind conforming wee 500V P P 0 1 to 14s performance AEN O to 55 degrees Celsius temperature of use Ambient temperature of 10 to 65 degrees Celsius preservation 30 to 85 RH ena There is never be dewy and of use freezing dla Thing without dust and atmosphere A causticity gas of use Flame resisting UL94V 0 Corresponding Tracking resistance CT III Lank1 Externals W190xH135xD28 dimensions Weight 230g Connection l Toshiba Industrial Products Sales Corporation 16 6 Specification 6 3 Control input specification Item Specification Circuit composition Input voltage 12 24Vdc Input current 7mA 24V dc Typ p Minimum ON ON voltage 10V de voltage Maximum OFF ofr voltage 7V de voltage ON delay time OFF ON ims OFF delay time ON OFF 1ms Common connection 12 points 1common No polarity Insulation method hoto coupler insulation External connection Terminal block ELK508V 10P 4P ig
8. is shown Attention A concrete content is in the circle and shown by the picture and sentences to be near Toshiba Industrial Products Sales Corporation al Safety Precautions Precautions in Operation A N Warning Prohibition Please never reconstruct main body hardware substrate and software OS etc There is danger of a fire the electric shock and the injury due to the breakdown and the malfunction Q Compulsion Please construct the emergency stop circuit and the interlock Circuit etc outside of TCmini When TCmini breaks down and the malfunction is caused in TC mini it becomes an accident resulting in injury or death or there is a possibility of damaging the machine O Compulsion Please ground the main body of TCmini Moreover please wire after turning off the power supply of the main body lt causes the accident and the device breakdown because of the electric shock O Compulsion The contact relay it is used for the relay output has longevity by the wear out of the point of contact Please confirm the longevity that has been described to this manual and use it so as not to exceed it When you exceed the longevity of the relay contact an abnormal output is generated by the loose connection etc of the contact and there is danger of causing the machine damage and the accident O Compulsion EEPROM It is used in the data backup register of main body has the limitation in the rewritin
9. supply especially current capacity 350mA Toshiba Industrial Products Sales Corporation 9 5 RS 485 port 5 3 Inverter connection mode TCO2V can connect with inverter made by Toshiba VF AS1 VF S11 by using RS485 and can control this Because the command and the frequency instruction can be communicated if the driving frequency is written from TCO2V to a prescribed register driving in the specified frequency is possible TCmini RS485 9 6kbps 19 2kbps 38 4kbps E Toshiba inverter VE AS1 VE S11 Communication data area of TCmini Pacers Instruction Receive data data Frequency YOIW YAIW YB1W YC1W eon ISO ee Receive data X95W XBSW XC5W X96W XBOW_ XC6W 5 3 1 Communication setting When the RS485 communication is used as an inverter connection the following are set with TCmini Because a set register is backup area EEPROM it sets and it is unnecessary since the second times Setting item Register for Ch1 Register for Ch2 Retrying D37C D37E Retrying frequency until judging frequency communication fault O to 10 Mode s DB7D D37FO Inverter connection Inverter connection mode 0 0 ee rate Sate Low order 8 see Low order 8 A o do ee 0 19200bps 1 bits bits 38400bps 2 Parity D378 High order 8 D37A High order Non 0 Odd number 1 bits 8 bits Even number 2 Connected D379 D37B The connection is done by turning flag on correspondence bit bitO to 3 of
10. to communicate with a remote I O unit Toshiba Industrial Products Sales Corporation 3 5 RS 485 port 5 1 PLC link mode TCmini can be linked up to 4 per line once and mutual information be exchanged When you want to increase number of O points the O points of another station can be used easily by the link Moreover the O of the distance of 400m or less can be treated 0 5mm twisted pair cable up to 400m RS 485 communication speed 250kbps _ gt __ S lt gt _ Master station Communication data area of TCO2V Talker Communication origin Listener Reception destination The master station No 0 can receive information on 128 points 8 words on each slave station It becomes 384 points 24 words in total from No 1 to No 3 Each slave station can receives same information on 128 points 8 words 5 1 1 Setting of communication When you use the RS485 communication as PLC link connection mode please set register as follows Because a set register is backup area EEPROM it sets and it is unnecessary since the second times Register for Register for No 0 Master Station No 1 ean i number ZR ere No 2 Slave 2 No 3 Slave 3 D37D D37F PLC link connection mode 2 The PLC link connection can be confirmed by the following register Communication Station Registers Details oe A160 ON It is connecting now A161 OFF Itis cutting or is a
11. use a special tool when you process the wire Please use the wire that suits the crimp terminals and contacts Toshiba Industrial Products Sales Corporation 29 9 Operation and maintenance 9 Operation and maintenance There are few longevity goods because the main parts that compose this machine are semiconductors However the deterioration of the element by the environment and the longevity of the output relay etc are thought Please execute the check to use the product best 9 1 Check before operation When the installation and the wiring for TCmini are completed please confirm following Item before it drives Item of confirmation Content of confirmation Does not controller s installation screw loosen 1 State of installation Is the peripheral equipment correctly connected Mia TOR bower Is wiring correctly connected 2 l y An a 10 Is the connector correctly connected PPly Are you connected with the power supply of the rated voltage Toshiba Industrial Products Sales Corporation 30 O O D y r O 5 w 5 o 3 5 gt D 5 O D 9 2 Troubleshooting procedure Abnormality Cause that can be presumed It doesn t operate The power supply has not been turned on External wiring mistake or disconnection Measure Turning on of power supply Wiring check Confirmation of connector insertion Adjustment of external equipment The controller s exchange Wiring is made t
12. 1F IXO1E X01D X01C X01B X01A X019 X018 X017 X016 X1 05 X014 X103 X012 lx011 X010 XO1H XOtL LSB Toshiba Industrial Products Sales Corporation 40 11 Data memory 11 1 3 Data register address Address of Data register and register of presen tvalue or set value of Timer and Counter is written by the following format Lo Relay No first digit 0 to F Hexadecimal number Relay No second digit 0 to 7 Octal number Relay No third digit OtoF Hexadecimal number Function identification sign D Data register V Set value register P Present value register Example Set value register of TO50 is VO50 and present value register is PO50 Toshiba Industrial Products Sales Corporation 41 11 Data memory 11 2 Indirect addressing A consecutive address like the table below is allocated to the memory of TCmini When the head of the register is input by the small letter at the operation instruction the indirect addressing specification that refers to this address can be done In this case the referred address becomes a value in each byte It is necessary to specify the even number twice when using it as a unit of the word Example When D002 is used by indirect addressing 2000 FL OO doe oi00 When the value of D002 is 32 the content of D100 H Hi D1 qu D i is transmitted to D010 Small letter Address Tones Ponaence Division Address Cole sponcelce Division register register 0 2 D regi
13. 2D D42E D420 amp D426 amp D421 D425 D422 D427 D423 D428 D424 D429 D430 to D437 to D436 D43D Numeric value D162 D167 D402 data register 2 Numeric value D163 D168 D403 data register 3 D408 D409 D417 to D41D Numeric value D164 DS ER data register 4 Character code register D170 to D177 to D410 to D176 D17D D416 Toshiba Industrial Products Sales Corporation 43 12 Panel support function 12 1 1 Panel setting register The register corresponding to the display is allocated 12 1 2 Numeric value data register The BIN numerical value input to the specified register is displayed in 7segments 12 1 3 Character code register When character code is input to a prescribed register the alphabet and numeric character is displayed in 7segments The display of the decimal point and the flicker of the numerical value can be done by this register Toshiba Industrial Products Sales Corporation 44 12 Panel support function 12 2 Setting of 7segment display The number of display digits and the correspondence register of the panel are set according to the value of a set register The number of display digits depends on the specification of the panel Numeric Numeric Numeric Nude dla dsi Display digit data dataregister dataregister 4 J Setting register register 4 3 2 First pair D164 interface Second pair D169 First pair D404 Ch1__ Second pair D409 First pair Ch2 Second pair 7 digit D424 D423 D
14. 2kbps E Non quee A oar F802 O05 S SSS 0to255 tO a man trip time 1 to seconds Detection time Recommendation pro Terror semi CO oo waiting time 0 01 to 2 00 seconds Protocol selection 1 MODBUS RTU protocol Non selection Status information Output frequency Output current F879 Block reading data 5 prin ane 0 Non selection 1 Command information 1 2 Command information 2 En 3 Frequency instruction value ren A GAA 4 Tarminal block output data 5 Analogue data output for communication Toshiba Industrial Products Sales Corporation 14 6 Specification 6 Specification 6 1 Software specification Item Specification Program method Ludder diagram 11Linex11Row 11output Basic Ladder instruction 12 types sal dr Function instruction 74 types Program memory capacity 24 ksteps EEPROM writing frequency 100 times Processing speed 3ms 1ksteps X000 to XOOB X100 to X11F l Photo coupler input External input Panel input Relay output 12 points YO20 to YO2B RAAU Panel LED 16 points Y140 to Y14F Chi Link relay 1 Chi Link relay 2 Chit Link relay 4 Chit Link relay 5 Chi Link relay 6 Chit Link relay 7 Ch2 Link relay 1 Ch2 Link relay 2 Ch2 Link relay 4 Ch2 Link relay 5 Ch2 Link relay 6 relay 7 12 points 32 points Q 5 N C gt Counter D000 to D11F Data register D12C Error code Timer amp Counter register Note When calendar option board
15. 422 D421 amp D420 D42D D429 D428 D427 D426 amp D425 D42E A H H H H H 32544 80E0H 999999 to 999999 7 digits 1digit after decimal mi H H H H HH 80E8H point 99999 9 to 99999 9 7 digits 2digits after decimal E H H H HH H 80FOH point 9999 99 to 9999 99 2 5 digits 5 OO e OO AAG m 0 to 99999 ABA wai O to 9999 BAE 0 to 999 29600 8C60H GH H TES AR aa 0 0 to 99 H H 9 H 29072 8E70H 0 to 9 99 H E 26528 9860H 0 to 999 H g H 31616 8480H Oto 0 to 9999 H H 30496 8860H 99 0to9 O to 99 CO CO 1 2 4 digits a O e O 1 3 3 digits oft s ad gon 1 3 3 digits 1 3 3 digits 2 2 3 digits 1 1 1 4 digits CO 1 1 2 3 digits O gt e00 cp EE s60 500 8 00 8 00 O to 1 2 2 2 digits O O O O o o o O O SD _ Sans 32 SHO lo 8 oli o gt 00 o MO s OO l 9 O 0 9 Toshiba Industrial Products Sales Corporation 45 12 Panel support function 12 3 Numeric value data register The register that displays the BIN data in 7segment is prepared in TCmini numeric value data It is displayed only by forwarding the value that wants to be displayed to the register Moreover the following functions are provided in a numeric display Numeric value data Numeric Numeric Numeric value Numeric value register value data 4 value data 3 data 2 data 1 Panel D164 D163 D162 D161 amp D160 interface
16. 5 0 9600bps 1 19 2kbps DE Non pari MON Feon ay A rr 1 Airarse F802 owa SSS 0t02477 toh Feos mod tio 100 serons Deectontime timeout _ 1 to 100 seconds Detection time ee eet timeout operation 1 t Alarm 2 Errd Trip 2 wire system 0 00 oo none _time 0 Toshiba inverter protocol ES Proto selection 1 MODBUS RTU protocol F870 0 Non selection 1 Command information 1 2 Command information 2 cn fRecomeendton e Block writing data 2 3 Frequency instruction value 4 Tarminal block output data 5 Analogue data output for communication 0 Non selection 876 1 Status information 2 Output frequency 3 Output current 4 Output voltage F879 Block read data 5 E Alar information One a couple of connection between VF AS1 and TCmini When VF AS1 is connected to TCmini by One a couple marleted LAN cable straight cable can be used TCmini Toshiba Industrial Products Sales Corporation 13 5 RS 485 port 5 3 5 Connection with VF S1 1 When TCmini is connected to VF S11 please do the following wiring and the setting after insatlling RS485 option substrate RS40032 RJ45 Comnector name number sc 8 SDA D XA my Rae vale SDB f RAB Twisted pair wire with shield Please set the following parameter when connecting VF S11 with TCmini setting F800 2 wire system RS485 0 1200bps 1 2400bps 2 4800bps Ser communication speed 3 9 6kbpa 4 19
17. PU abnormalit 9 4 Maintenance Please check following Item Please correct to enter in the standard when coming off from the standard Checking Item Contents of check Standard when measuring at Tcmini s power supply DC24V 1 Power supply terminal is the voltage fluctuation in the DC21 6V to DC27 6V standard Surrounding appropnate appropriate There is never be dewy Is the controller firmly fixed ne me ner oosening State of Has each connector been surely inserted installation Moreover isn t there loosening The connector must Are there neither dust nor a metallic paticle Do not be there Is the connector of the O terminal firmly Surely be fixed fixed ye Olay Isn t it an abnormal display No abnormal display Toshiba Industrial Products Sales Corporation 32 9 Operation and maintenance 9 5 Parts with longevity Parts related to the longevity of TCmini are shown in the following Please make longevity a standard and exchange parts or main bodies EEPROM P l are Backup memory Writing frequency 1 million times 5 million times 2 Relay Electrical 200 000 times Rated load witching frequency 1800 times hour Toshiba Industrial Products Sales Corporation 33 10 Operation of TCmini 10 Operation of TCmini When the power supply is turned on TCmini starts in the following order Operation from the hardware test to the program check is executed only once at doing the power sup
18. TOSHIBA TCin seo User s manual Safety Precautions Safety Precautions This manual contains important information They are necessary to prevent the damage to the danger to the user and other people and the properties beforehand and to use the product safely and correctly Understand the meanings of the following marks and their descriptions before reading this manual and follow descriptions e Hazard classifications When handling is mistaken the death or the serious injury is A N Warn NQ expected by the dangerous situation C ti When handling is mistaken minor moderate Injury or physical aution loss or damage is expected by the dangerous situation Note 1 Serious injury means loss of sight injury burns high temperature or low temperature electrical shock fracture or intoxication which leaves aftereffects or requires hospitalization or need to go to the hospital for a long time 2 Injury means hurt burn or electrical shock which does not require hospitalization or going to the hospital for a long time 3 Property damage means extended breakdown of assets and materials eExplanation of markings S Prohibition The prohibition Do not do is shown A concrete content is in the circle and shown by the picture and sentences to be near The compulsion It is necessary to do is shown Q Com pulsion A concrete content is in the circle and shown by the picture and sentences to be near The Attention
19. When X004 is turned off the frequency 2004 FLOQI 2218 6000 0000 SET Di dm Ke lt lt instruction of D10 is transmitted 004 FLooo 2210 0010 When X004 is turned off the did ses ES frequency instruction of D10 is Z20E 00008 transmitted E OA The frequency priority is turned on 00003 A command priority is turned on Toshiba Industrial Products Sales Corporation 11 5 RS 485 port 5 3 3 The state of the communication The connecting state can be confirmed by the following register Communication channel Station number 0 A160 ON Itisconnectingnow A A161 OFF Itis cutting or is a communication abnormality The error state The error code of the communication of the inverter can be confirmed by the following register Communication channel A12F Low order 8 bits Please refer to the manual of the inverter A12F High order 8 bits for details of the error code Toshiba Industrial Products Sales Corporation 12 5 RS 485 port 5 3 4 Connection with VF AS1 When TCmini is connected to VF AS1 it is connected with the RJ45 connector in front of the main body of the inverter 4 wire system RS 485 can not be used VF AS1 Gq 2 wire system RS485 name number DB 5 so 8 4 wire system RS485 Caution Please connect neither 1st nor the 7th pin It cannot be used Please set the following parameter when connecting VF AS1 with TCmini setting 2 wire system RS48
20. a a 0 Terminal Pin Contents ______ Thermistor input Variable resister Ch2 Analogue npa c2 A Connection CN C 2 wire system Sensor Ch3 VAR Toshiba Industrial Products Sales Corporation 19 6 Specification Set function of SW1 to 4 on surface of substrate le of is to SW4 Recommendation D1 Analogue JE 57 Resistor thermistor Specification ao 5F Made of Shibaura Electronics Thermistor Low ON OFF OFF OFF 10 kQ PBN 36 temperature Thermistor Medium OFF ON OFF OFF 1 3 09 kQ PBN 36 temperature Thermistor High OFF ON OFF OFF 3 09 kQ PTN 51F temperature 4 20mA_ OFF OFF OFF ON 6 0 5V de MOF LOFF OFF L OPI A E Input Specification amp conversion value Conversion Temperature Temperature value accuracy accuracy D158 to 1 degrees Celsius or 5 degrees Celsius D15B less or less Thermistor 50 to 60 Sett one Low degrees 500t0600 91040 degrees 40 to 60 Celsius temperature Celsius Thermistor 50 to 60 Miedum degrees 500t0o600 0 a 50 to 40 temperature Celsius Thermistor 20 to 298 High degrees 200t02980 44 pS 156 to 230 temperature Celsius 4 20mA 420mA 0to1000 Accuracy 05 In the thermistor input the conversion value becomes 20000 when the sensor was short circuited or it is outside the range of the high temperature Moreover the conversion value becomes 10000 when it is outside the sensor opening or the range of the low temperatu
21. a function relay such as Clocks operation flags and the scan time Ra al are 3 AO3L Scan time mS Cleared y E MOL to A13L register Calender When option is installed Toshiba Industrial Products Sales Corporation 35 11 Data memory The following register area is prepared in TCmini 416 Word D000 toD11F Itis a data storage area Cleared words register D800 to D97F Whenthe power failure is occur state is not held Word D120 to It is an area where a special function is ae ester D17F achieved Setting of panel and communication Cleared Data analog input etc It is backup area Data is held by EEPROM Esa aN MOTO a It is used for the memory of the user parameter Hold words register D36F oe words i 16 Word D370 to It is backup area Data is held by EEPROM Hold words register D37F It is used for the operation control of TCmini It is an area held at time equipped with the OW bile ee battery of the option It is not held when there is Hold words register D77F no battery Timer Counter 384 Word vee Set value of the timers amp counters is stored Cleared set value words register V27F register 0 Timer 8 Counter 0 present 384 Word js sy Present value of the timers amp counters is stored Cleared saie words register T register Toshiba Industrial Products Sales Corporation 36 11 Data memory 11 2 Special relay The following functions are pro
22. and the numeric character data of the character code are exclusively displayed CO80H is forwarded to the character code register of the corresponding digit 12 4 5 Fricker brinking display of Numeric value When you want to blink the numeric data display OOOOH and 8000H are alternately forwarded to the character code register of the corresponding digit at the cycle that wants to blink Toshiba Industrial Products Sales Corporation 48 12 Panel support function 12 5 Handling example of TCO1P The allocation content of the register of each O of TCO1P is shown segment display 4 digits RS485 Ch1 RS485 Ch2 Item First pair First pair ce register a A eee Numeric data 400 8 D401 D4208 D421 E E a jea E saci ag register 1 Si Gas Ec Bo amp a EN IRTE mn register LED 4 points B 1 pol uzzer 1 point Key switches 5 points 12 5 1 Address of panel When 80EOH is set to set register D40D 7segment display can display the numeric value of D410 or character code of D413 of D400 Setting register D40D Character Numeric data D400 register A nT n 12 5 2 Program example 1 Program that displays A in the first digit and displays numerical value in the remainder digit 00000 Peral ol ae ke 80EOH is set to set register D40D FLOOO p400 0000 00001 HOY 01 lt nz The value of DOOO is forwarded to numeric register D400 00002 Er e ds a 8077H is set to character c
23. ass transportation control systems of aerospace systems other systems and subsystems where safety is critical Note 3 Special care means to build a safety system foolproof design fail safe design redundancy design etc in full consultation with our engineers Immunity Our company doesn t assume the responsibility at all to the damage that caused due to a fire earthquake act by third party other accidents misuse by user s intent or negligence use under abnormal condition Our company doesn t assume the responsibility at all for accompanying damage that occurs from use or the unavailability of this product loss of business profit interruption of business and change and disappearance of memory data etc Our company doesn t assume the responsibility at all for the damage caused without following the content of the manual Our company doesn t assume the responsibility at all for the damage caused by the malfunction etc done by the combination with connected equipment Our company doesn t assume the responsibility at all for the damage caused by the malfunction etc done by the combination with the user s application program Toshiba Industrial Products Sales Corporation a Chapter 1 Explanation of main body Chapter 1 TCmini main body explanation Contents i Omtlineof Cmn 2 ee A EED 1 2 Basic configuration of TOmini ocrrerorrorarrncnnn eee 1 3 Peripheral support AE SS ee a e EIA A ee E EA
24. ator In the RS485 transmission the terminator is connected with the tenminalstaton onnected with SW mounted on TCO2V When SW is adjusted to the turning on side the terminator is connected Ch1 1 Terminator connection SW for Ch1 Ena 2 Terminator connection SW for Ch2 OTN Terminator connection SW Toshiba Industrial Products Sales Corporation 6 5 RS 485 port 5 2 Remote O connection mode In the remote O connection mode of RS485 TCO2V can connect panel TC01P and the enhancing O unit As a result the operation panel can be remotely set up and the data transfer between TCO2V and slave station be done as well as the PLC link RS485 250kbps Up to 400m TCO2V Master station did TCO2V Slave station Communication data area of TCmini a Parelsuppot Cm mm 5 2 1 Communication setting When you use the RS485 communication as a remote O connection mode please execute the following setting Because a set register is backup area EEPROM it sets and it is unnecessary since the second times Settingitem Register for Ch1 RegisterforCh2 Detail item Register forCh1 Register for Ch2 pT Master station No 0 0000H Slave station No 1 to 6 Station number Number of input D37C D37E Number of output un vd ied ol fer At station Of OU f 4 3304 Ea D37F Remote I my unit connection see 1 Toshiba Industrial Products Sales Corporation 5 RS 485 port
25. configuration of TCO2V The TCO2V can be operated only in the 24V dc power supply and 24V dc input 12points the relay output 12points the analog input 4ch the high speed counter input 1ch RS 485 2ch and RS 232C 1ch are equipped Analog input 4ch 0 5V 4 20mA thermistor input Panel inteaface Programming tool port id D us s RS 485 2ch RJ45 PLC Link mode z Remote l O connection mode Inverter connection mode 5 5 ee l i J A Siji iit ME ay ar 3 Ho RS232C 1ch DB 9P El mn Operation panel connection is supported ame 09 9909 og E Matsushita Electric Ltd Keyence L aaa Hakko Electronics Digital Electronics J IDEC etc High speed counter input 1ch Relay output 12points 24Vdc photocoupler input 12points Power supply 24V dc The function of each part is shown Item Points Function Analog input 4ch It is possible to use it by switching each channel to 4 20mA 0 5V dc and thermistor input Panel Interface 1ch The display operation panel is connected and 7segments display and the sheet key are supported 1ch It connects with the personal computer by way of SI595U and reading and Tool port Fl writing the program are done RS 485 2ch The link between TCmini the remote panel connection and the inverter port l l connection function are supported 1ch A marketed touch panel and the personal computer can be connected and a pon it communicates with TC
26. data The day of the week code Sunday OOH Monday 01H Tuesday 02H Wednesday 03H Thursday 04H Friday O5H Saturday O6H 38 11 Data memory Remote O connection PLC Link connection Turning On when Turning On when Turning On when A160 Ch1 No 1 is connecting Ch1 panel is connecting Ch1 station No 0 is connecting Turning On when Turning On when Turning On when A161 Ch1 No 2 is connecting Ch1 station No 1 is Ch1 station No 1 is connecting connecting Turning On when Turning On when Turning On when A162 Ch1 No 3 is connecting Ch1 station No 2 is Ch1 station No 2 is connecting connecting Turning On when Turning On when Turning On when A163 Ch1 No 4 is connecting Ch1 station No 3 is Ch1 station No 3 is connecting connecting Turning On when A164 Ch1 station No 4 is connecting Turning On when A165 Ch1 station No 5 is connecting Turning On when A166 Ch1 station No 6 is connecting Turning On when Ch2 No 1 Turning On when Turning On when A168 is connecting Ch2 station No 1 is Ch2 station No 0 is connecting connecting Turning On when Ch2 No 2 Turning On when Turning On when A169 is connecting Ch2 station No 1 is Ch2 station No 1 is connecting connecting Turning On when Ch2 No 3 Turning On when Turning On when A16A is connecting Ch2 station No 2 is Ch2 station No 2 is connecting connecting Turning On when Ch2 No 4 Turning On when Turning On
27. e register When you display the character code please set Fbit of the register of the corresponding digit to 1 and store the code displayed from O to 7bit The character code register is given priority more than the display of a numeric data register and displayed Content of D17 Unused Exclusive display 1 Enable O Disable oS Character code 1 Enable O Disable Bit F Enable and Disable of the character code display are specified 1 Enable O Disable Bit E Effective and the invalidity of the exclusive display function of the character code and the numerical value are specified 1 Enable O Disable Bit D to 8 Unused It assumes it to O Bit 7 to O LED of each segment is operated 1 Lighting O turned off 12 4 3 Table for character code When the following value is forwarded to the character code register the corresponding character is displayed e EE Beata onl om aT Pel Be ome Ee a MOCE ECEE Displa Chara y cter 00 00 00 00 SNS silili gglil l S O 00 E Q N O gt O O CO O gt O m O 0 L L a L L ZE L L E m econ je cn e e Pp ele ap effec 8037H 8054H im 805DH 8073H a CUECA Bje om Gl Jo omo A Bram ajo maipo H o B o B 8067H LO 8050H m mi 806DH on 8078H im On Toshiba Industrial Products Sales Corporation 47 12 Panel support function 12 4 4 Dicimalpoint display When the decimal point
28. ed from the first circuit to the program end The RS485 port the RS232C port and the tool port are served synchronizing with the scanning When there is a data change in EEPROM area writing is executed Toshiba Industrial Products Sales Corporation YA 11 Data memory 11 Data memory 11 1 Memory area The following memory area is prepared in TCmini Number eae l neay lat X State ON OFF of the input is shown address X YOOL Hto l I O Relay zi XIYF7LIH Y State ON OFF of the output is shown Cleared Z It is a relay that not is to be input and output X YOOW to i i XI YENW directly It is used for the data transfer in remote O mode and PLC link mode Relay R000 to address r It is a relay used for temporary memory It Internal 1024 id C d Relay points doesnt output it outs e eare Whenthe power failure is occur state is not held Latch 128 3 It is a relay used for the latch type instruction 3 The relay address of the timer and the counter is shared The same address cannot be used Timer amp 384 T COOL Hto T000 to 117F 256points 100ms timer T C27F T200 to T27F 128points 10ms timer Cleared Counter points l It is a subtraction type timer counter UOA When present value P becomes 0 it is T C27W E turned on E000 to address Edge 256 EOOL Hto l e Relay points 3 E17L H It is used as a standing up differentiation contact Cleared It is
29. firm whether exchanged main bodies of TCmini is normal When you repairing return defective TCmini please report on the content of the breakdown as in detail as possible before returning it to our branch or the agency In the connector loose connection please contain the industrial alcohol ethanol 90 or more in a clean cotton cloth and wipe the contact of connector Please never use the organic solvent thinners 7 2 Installation requirements Please do not set up TCmini in the place shown as follows eo Where the ambient temperature drops below 0 degrees Celsius or exeeds 55 degrees Celsius In location exposed to direct sunlight Where the relative humidity drops below 30 or exeeds 85 Where there is condensation due to sudden temperature changes 10Kelbin hour or more Where there are corrosive or inflammable gasses SO HS etc Where there are shocks or vibration that exeeds the tolerance of the TCmini Where there are many dusts metallic particle or salinity Where there are spray of water oil and chemical Control panel where high voltage equipments is set up 7 3 Installation position in control pane Please consider operativeness an environment and maintenance enough about the installation in the control panel 7 3 1 Consideration to ambient temperature Please consider the following point to use TCmini at ambient temperature O to 55 degrees Celcius of use Please take space enough for ventilation e Do not install ab
30. g frequency 1 million times When the limitation frequency is exceeded it causes the malfunction In the program please avoid frequently rewriting the data of this area Especially please note that the limitation is exceeded soon if it processes it like rewriting the content at each scanning Toshiba Industrial Products Sales Corporation a2 Safety Precautions AN Caution N Prohibition Please protect from the damage of main body and the substrate and protect from electroconductive adhesion things spray of water or solvent etc There is a possibility of a fire the electric shock and the injury due to the breakdown and the malfunction Q Compulsion Please make the use of the sample program that has been described to this manual after it is confirmed enough by the user To prevent the accident due to the malfunction please confirm program enough before the program is operated Q Compulsion When you scrap the battery please conform to the ordinance and rule of local government When you scrap TCmini please process as industrial waste and distinguish from the municipal waste O Compulsion Please connect an external power supply that suits the ratings specification When you connect the power supply that doesn t suit the specification there is a possibility of the explosion and a fire O Compulsion Please do not set up or store it under the environment shown below e Place with a large amount of dust
31. gs Please do not store it in the same duct as other wirings The high voltage cable and the power cable separate with the wiring for TCmin as much as possible and parallel wiring is avoided as much as possible Especially please even do not pass inverter and servo driver s cables through the same duct and piping even by the distance of several meters When it doesn t follow the above mentioned matter it causes the injury by abnormal operation the description is not followed it causes the electric shock and the equipment i damage Ca ution Before you work please remove the static electricity of the worktable and the body Please wire for O and the power supply after installing TCmini These causes the equipment damage i Before you work please cut off all power supplies supplied to TCmini When 8 1 Caution when wiring The noise causes the malfunction not especially found easily The cause might not be able to be found to the malfunction by the noise quantitatively so that there are 2 or more factors Therefore please do measures to match to the situation of the site 8 1 1 Grounding methods The earth has aimed at the electric shock prevention of the human body and the malfunction prevention by the noise Please connect by 2mm or larger wire in shortest possible distance e When the earth wire is 5m or more the effect cannot be expected It is assumed a single D kind earth and moreover please do not common earth e Whe
32. h a straight cable Touch panel 6 8 Panel interface Specification Input bit Key switches up to 32 points Output bit LED up to 16 points Buzzer 1 points segment display Support up to 14 digits 8 bits I O bus port O o XH Connector 20 Pins Made by JST Cable length Up to 2m Connector Cable side XHP 20 Substrate B20B XH A RD Reel contacts RESET SXH 001T P0 6 AW G 28 to 22 SXH 002T P0 6 AW G 30 to 26 External connection Bulk contacts DO D4 D5 D6 D7 BXH 001T P0 6 AW G 28 to 22 Contact crimp tool YC 110R for BXH 001T P0 6 Contact extraction tool XJ 06 O O o o o o o o O le o o Le Oo o o D 6 9 RS485 port Specification RJ45 Connector can use to one couple connection with LAN cable The terminator is connected with SW5 Toshiba Industrial Products Sales Corporation 24 6 Specification 6 10 External dimensions Externals dimensions of TCmini is shown in the following 190 mr z q AS J F5 i a0 i gt E ja HO mim lata y hoe Jinn TogolBana lana Teh so Ji e 4i Cc A Se To oa dt mil a 7 EsTCoau 3 ra ran A 0 E penn Sara a A rotor tree i m4 EA Le l j a z 3 es EERIE CW _ om z F ty i e Lf a oa d l 3 ne Pal oie ah ee e E i 1 js 4 Pica d LO E Ea l i M oa Ea if zm a i D m ae i a 5 1 z y 3 LO LO l a
33. he twist line or a shield line Adjustment of external equipment The screw is tightened again Insertion confirmation Correction of crimping Loosening of connector Even if the input equipment is turned on it doesn t operate The turning on time of the external input equipment is too short Defect in input circuit Malfunction by noise Difference of turning on time of input equipment Loosening of input equipment or relay terminal Loosening of connector Defective crimping of connector pin A part of input is not THe circuitis defective turned on e PEIE putas The circuit is defective turning on The load power supply is not supplied or the voltage of power supply is low The input is irregularly turned on and off The controller s exchange The controller s exchange The load power supply is supplied It steps up the voltage Wiring check Confirmation of connector insertion The controller s exchange Exchange of load equipment External wiring mistake or disconnection Ie ouput equipment Loosening of connector is not turned on Defect of output circuit Disconnection of external load oe on time of the output is too rotaci n a The application instruction is turning off oe nae hae 2 according to a double output aiee ie l Defect of output circuit The controller s exchange The load voltage is low It steps up the voltage Mistake of program Pr Wiring is made the twist line or a
34. l 5E A E A LFT i A E E i j i N m 4 p Y 0 O i dd E E a UF Heat E i a e ch H J mL E E EE A 1 2 i a h I F CR pl JUDO a ra EIA a m4 J l g m ig i j fa N i UN I g CB l A o a E a ore til E a 2 A o ts L l if Ya rl Se ol mee meras OM a Deed Er iF A TIA n ool i le 10 28 5 monn ingg w Chn E j FEEFEE 135 i al i O j EA J amn g an m paa E 125 Units mm 6 11 Installation dimensions Installation dimensions of TCmini is shown in the following A A A A A o 6 M3 Screw The installation of TCO2V must use the screw of the length of M3 16mm or more Units mm Toshiba Industrial Products Sales Corporation 25 7 Installation environment 7 Installation environment TCmini does not have the exterior case To improve the reliability of the system and to demonstrate the function enough please install it in consideration of the following 7 1 Caution in handling Please exchange main bodies of TC mini after it turns off power When you handle TCmini Please treat the substrate edge side of the main body of TCmini having it so as not to touch parts by bare handed Please do not put TCmini in the place where static electricity is generated easily Carpet vinyl cloth etc When you exchange TCmini due to trouble please con
35. mal Master 6 A166 Station Q A168 When the power supply at the master A169 station is turned on The presence of Co e l slave station is confirmed A16E Master station communicate with the Slave Cm A160 Slave station that existed at that time staon c SiC Toshiba Industrial Products Sales Corporation 8 5 RS 485 port 5 2 4 Connection of couple 1 with TCO1P When connecting TCO2V with the panel TC01P power supply DC5V can be supplied with LAN cable straight cable Please make the length of LAN cable within 5m when TCO2V supplies DC5V TCmini 5 2 5 Supply of DC5V Please set the jumper installed in TEmini when you supply DC5V to TCO1P JP1 Jumper for Ch1 1 2 DC5V is supplied 2 3 DC5V isn t supplied factory setting 5 2 6 When you connect a lot of numbers or when you transmit the long distance When communicating by the distance of 100 meters or more it is not possible to transmit normally only with LAN cable Moreover when 3 or more is connected the following connections are done 0 75mm or larger twistet pair cable with shield is used Terminator SDA ON SG Y RJ45 Pin layout name number sg 8 The connection is done with the cable within 1m in length that remodels LAN cable When communicating at a lot of stations includingTCO1P TCO1P is connected with the terminal The terminator is built into TCO1P Moreover please supply the DC5V power
36. mini Toshiba Industrial Products Sales Corporation 2 3 Peripheral support 3 Perioheral support The software of TCmini is developed by using programming tool SIS595UPACK on personal computer Programming software TCPRGOS VWV is installed on the personal computer and it is connected with TCmini by way of USB port through SI595U Tool port Contents of SI595U Pack TCmini Personal computer 4 RS 232C port Touch panel connection RS 232C port of TCmini can be connected to marketed touch panel ea re cco a There is no especially item set on the TCO2V yelp ae PAN side when the RS 232C port is used However Please set the setting of the communication of the touch panel as follows Baud rate 9600 19 2k 38 4k TCO2V can changes speed automatically Data length 8 bits Parity Non Stop bit 2 5 RS 485 port The RS 485 port is equipped in TCO2V 2ch It is possible to use for various operation modes by the setting of parameters Each operation modes and settings are shown as follows Ch1 and Ch2 are communicated respectively by setting a set value of the mode that wants to be used for a set register of each Ch in an arbitrary mode Operation mode hi ia i Ch1 Cho Remote O unit connection D37D D37F mode PLC link connection mode Example When you set 0 to register D37D Ch1 can be used to communicate with the inverter When you set 1 to register D37F Ch2 can be used
37. n Address X000 X001 X002 X003 X004 X005 X006 X007 JNO JEUO U Connection 7 PS Power supply afg sale EREE Dd o o Dd Dd Dl OOO OOO OOOO LO Ul DOOOIDOOODOOODO OD Olns Toshiba Industrial Products Sales Corporation 17 6 Specification 6 4 Control output Specification Item Output form Load voltage Load current Minimum load ON response time OFF response time Common conection ON OFF life of relays Insulation method External comection Connection Specification Relay contact point output 250Vac 30Vdc 3A Resistance load 5V dc 10mA OFF ON 10ms ON OFF 10ms 8 points1common 4 points2common 5million times Mechanical 2million times Electricity Relay insulation Terminal block ELK508V 10P 7P yN9J19 euJa u Address Sin Adress ee ee oo o S Y Y Y Y Y Y Y Y Y Y 0000000 OO OO E D PS Power supply Toshiba Industrial Products Sales Corporation Circuit composition EAU o II tier FAG AB 94 BAY Mad Z TA SNJ 6 Specification 6 5 Analogue input Specifi nn Dataarea D150 to D153 Read value Truth value D158 to D15B Conversion value par resistor Setting eoster DIST DF D157 Bisre External P block ELK508V 3P x4 connection internal circuit SW2 SW4 Analogue input Ch3 P5VAG Analogue input C4 Transducer 3 POVAG ON SW3 N ON TM 7 w in in ie p CN7D C4 Meee eee
38. n it is not possible to single point ground please connect ground lines from the FG terminal of the power supply with the chassis of control panel shortest 8 1 2 Method of preventing noise from power supply line The noise resistance performance of the power supply is 500V When the noise more than this might be impressed please set up the insulation transformer and supply power by a marketed switching power supply 8 1 3 Lightning measure To suppress the damage of the equipment to the minimum the following content is done It is not measures of the direct lightning stroke e When you install surge absorber on the receipt boad please assume C kind earth below 100 and wire for earths shortest with the stranded wire of 3 5mm or larger e Thel O signal insulates once via the relay and prevents damage being expanded Toshiba Industrial Products Sales Corporation 28 3 Wiring 8 2 General Caution for wiring Wiring by having turned on the power supply causes the injury by abnormal operation and an electric shock Moreover when the mistake do short circuit of the terminal by the cable the destruction of internal elements is Caused O Please separate and wire for the O line with the power line 8 2 1 Power supply and O wiring Please see chapter 4 Specification about a pin array an external connecting connector contact acceptable wire diameter to use etc of the power supply and each O of TCmini and notes Please
39. ode register D413 Display When you set 58 to DOOO by the BIN data 12 5 3 Program example 2 Program that blinks display numerical value FEOO1 0400 SOE0H SET 01 q E ADAS FE001 D410 8000H 80E0H is set to set register D40D T g ae FE006 D411 D40 ooo3H i 5 MOY DI KID K K3 When A038 is turned on 8000H is set from D410 to D413 00000 00001 4045 FEOO1 0410 OOOOH 00002 SET D1 m E scove pati patio gaozy When A038 is turned off 0000H is a Di de ki02 K K3 setto D410 to D413 Toshiba Industrial Products Sales Corporation 49 12 Panel support function 12 6 Extamal ddimensions of TCO1P oe 43 The installation screw must use M3 Length is arbitrary Toshiba Industrial Products Sales Corporation 50 13 Analogue input function 13 Analogue input function When you use the analog input please set a set switches on the surface of the substrate and the value of analog input setting register D1578D15P 13 1 Switches on substrate When the analog input is used SW of each Ch is set according to the kind of the input SW1 Setting of Ch1 SW2 Setting of Ch2 SW3 Setting of Ch3 SWA4 Setting of Ch4 Setting of SW1 to Po Recommended D157 Resistan thermistor Analogue input Input range D15F ce value Made by Sibaura llas O Ca OFF OFF 2 100 PBN 36 Low temperature degrees Celsius Thermistor Medium ee oFF ON OFF degrees Celsius temperat
40. ove or near from equipments which generates a large amount of heats Heater transformer large capacity resistor etc Please set up cooling fan or cooler when the ambient temperature becomes 55 degrees Celcius or more In the environment with a lot of dust we recommend the indirect air cooling method Toshiba Industrial Products Sales Corporation 26 7 Installation environment 7 3 2 Consideration to improve noise resistance performance Please avoid the installation in the board where a high pressure equipment is set up Please do not set TCmini up near the equipment that generates an electromagnetic noise such as the electric welding machine electromagnetic cookers and microwave ovens Please confirm the noise performance after setting up a real machine when coming off from the terms and conditions above Please separate this machine and the power line by 200mm or more Please bundle neither cable nor the power line connected with this machine Please separate the inductive loads such as the magnetic contactors and the solenoid valves by 200mm or more Toshiba Industrial Products Sales Corporation 2 7 3 Wiring 8 Wiring This chapter describes everything from an important content concerning safety to installation and the basic wiring method when this machine is introduced Please follow the description of this chapter matter when you introduce or repair TCmini The O cable must separate with another wirin
41. ply On Operation from the O processing is executed cyclic repeatedly One operation time of this processing is called a scan time and it stores it in AO3L by the unit of ms Hardware test I O initialization Data initialization Program check I O processing Program execution Communication service EEPROM writing System ROM check Check SUM on system OS area is confirmed System RAM check Operation of reading and writing of the memory that MPU uses is confirmed User program check CRC code of the user s program is checked Panel interface I O ports serial communication port and the analog input port are initialized The use mode of the RS485 port is decided and the presence of the station connected with the port is checked In remote I O connection mode connected composition is established at this time The content of all relays and registers except the power failure hold area and registers is cleared to OFF 0 Set value V of the timer counter is adjusted to the value specified by the user program The number of subroutines 32 or less and the use number of the edge type instruction 4096 or less is confirmed Output data on the memory is transmitted to the output port and input data on the input port is transmitted to the memory The I O processing is a batch refreshing method It is not possible to refresh it while operating the program The user program is operat
42. r less 00003 m Y020 is turned on RODZ Yo21 Wono TE i If it is 30 degrees Celsius or more END Y021 is turned on 00003 Toshiba Industrial Products Sales Corporation 54
43. re Input Specification put range Correspondence of register When you do the disconnection 4 20mA please become an CN7A D150 D158 e a CNB D151 5159 error when the value is D152 D15A less than 100 D153 D15B Toshiba Industrial Products Sales Corporation 20 6 Specification 6 6 Counter input Specification Specification Input voltage DC12 24V Maximum 25kPPS A B Phase count frequency 50kpps pulse count Sign and pulse Minimum ON voltage cima Maximum OFF voltage Rory Dafa stes Present value D140 32768 to 32767 D140 It can be set with instruction FLO1 Terminal block ELK508V 8P connection Circuit composition YNO eusaqur Count mode 1 D370 0 Count mode 2 D370 1 Count mode 3 D370 2 Count mode 4 D370 3 Please use the encoder of the open collector type 1 Aphase Connection EN E a Count operation Counter input wee 1 LILI UI LI L Count mode 1 B phase Phase pulse Count l4 21314 5i6i7i8ig 8 71615 4 3 2 1 0 Quad edge ede a ial evaluation aa E count Time 2000 pulses rotation can be counted with the encoder of 500 pulses rotation Toshiba Industrial Products Sales Corporation 21 6 Specification Count operation Count input A ms OU O O L O O UO UO L B phase Count mode 2 l Count Pulse Sign Normal count Time Up Down is counted in the state of B phase at the rising edge of A phase p
44. s put on Z31W It is forwarded to DOOO of the master station No 0 5 1 3 Connection of couple 1 RS 485 connection of TCmini adopts the RJ45 connector At one a couple of connection you can connect easily by marketed LAN cable TCmini TCmini Toshiba Industrial Products Sales Corporation 5 5 RS 485 port 5 1 4 Connection when long distance is transmitted When you do communication that exceeds 100m normal communication is impossible only in LAN cable Please connect it by the following method Moreover please do as follows when you connect 3 TCmini or more 0 75mmf or larger twistet pair cable with shield is used Terminal block E I I I Terminator SA YX 0Q aa RJ45 Pin layout da The connection is done with the cable within 1m in length that remodels LAN cable Terminator connection SW is prepared in the main body of TCO2V However when there is a possibility of detaching TCO2V from the communication line please connect the terminator with the communication line as shown in the above figure There is a possibility that the entire communication stops when the communication line is removed in the RS485 connector when the terminator with built in TCO2V is used Please ground the shield of the communication cable to the earth point that the noise doesn t influence easily by single point earth When the communication cutting happens at random please float and use the earth 5 1 5 Termin
45. setting tree 33 12 3 Numerical value data register settee eter tee eee eee 34 12 4 Character code register lt lt c tt cette ttt e eee ee 34 12 5 Example of handling TCO1P sere ttre 36 13 Analogue input function srt c eect treet ne teen eens 38 Toshiba Industrial Products Sales Corporation 1 Ounline of TCO2V 1 Outline of TCmini TCmini is compact PLC that has the control facility that equals mediun scale PLC and RS485 2ch RS232C 1ch and the analog input 4ch have been equipped normally TCmini has the performance the operation capacity 24kW O areas 2048 points data registers 1kw and this performance is achieved with the one chip microcomputer Moreover because the communications function of RS 485 RS 232C is supported the system can be easily enhanced only in the connection On RS 485 3 communication modes are supported PLC link connection mode this function supports the communication with other TCmini inverter connection mode this function supports the communication with a general purpose inverter made by Toshiba remote O connection mode this function supports the communication with the operation panel These achieve various enhancing matched to the system scale and the function On RS 232C the operation panel that is used for man machine interface can be connected Toshiba Industrial Products Sales Corporation 1 2 Basic configuration of TCO2V 2 Basic
46. shield line The output is Malfunction by noise Serge killer is installed and off Loosening of input equipment or relay The screw is tightened terminal again Loosening of connector Insertion confirmation Defective crimping of connector pin Correction of crimping irregularly turned on A part of output is not The circuit is defective The controller s exchange turned on A specific output is turning on and it The circuit is defective The controller s exchange doesn t turn it off Toshiba Industrial Products Sales Corporation 31 9 Operation and maintenance 9 3 Content of LED display on substrate and the treatment The TCmini have status LED RUN LED amp FALT LED on the substrate Driving state can be judged by seeing lighting a us E rta ms A 7 E j e i Ho al L E ina oer ETT ar RUN FAIL PLC Stop The power supply has not Turning on of power been turned on supply gt Not Lit Not Lit t Not Lit PLC Run Nomal operation PLC Stop Stop command from PC A L Buckup data error Abnormality of ega use o an word sequence n e F label Confirmation of sequence Lit Lit Excess of number of function use Reload of the system System software Connection of boot mode of software is boot mode SI595U Switch confimalion of SI595U ROM abnormality MEN System RAM abnormality i Blinking Lit abnormality Watch dog abnormality The controller s exchange C
47. ster R register 1280 words 64 words 2560 byte 128 byte T CO1W T CO2W P register 384 words 768 byte V register 384 words 768 byte to T CO7W T C10W to T C27W T C register 24 words 48 byte L register 8 words 16byte X YOOW X YO1W X Y register A register 128 words 15 words 206 byte 30 byte Toshiba Industrial Products Sales Corporation 42 12 Panel support function 12 Panel support function The TC mini can support the display of 8 panels in total 6 pairs by way of RS485 2 pairs by direct connection 7segment of each panel is possible up to 7 digits First pair TC3 P02 Second pair O O O o ss ya mag a4 a er arna T i gJ E y Ji g i H f pen H Ye AA AA Aig i iN H e H H H H H i wi O A H oa O 8 8 8 8 B de mt 7 o gt Edo Panel interface O 9 O a i r t N O 8 8 B 8 0 RS485 Ch1 RS485 Ch1 RS485 Ch2 12 1 Panel support register The display setting of each pair is done with D16D amp D16E D40D amp D40E and D42D amp D42E The table below shows the register that relates to 7 segment display of the panel Panel interface RS485 Ch1 Item l Second l Second First pair E First pair pair pair Panel setting register D16D D16E D40D D40E Numeric value D161 8 D166 amp D400 amp D406 amp data register 1 D160 D165 D401 D405 D407 RS485 Ch2 Dall D4
48. tting E to C Batch setting If top bit of each setting Ch1 3 is turned on the setting by this register becomes effective If top bit is turned off the setting of the Ch becomes a content of D157 set Analogue input Bit position of D15F D1 on 9 8 Thermistor oe degrees 500 to 600 Low temperature Celsius Thermistor 50 to 60 l degrees 500 to 600 Medium temperature Celsius Thermistor DA degrees 200 to 2980 High temperature Celsius 4 20mA O to 1000 O to 1000 Toshiba Industrial Products Sales Corporation 53 13 Analogue input function 13 2 3 Setting example of D15F The program example when Ch1 is set in the high temperature of the thermistor Ch2 is set in the low temperature of the thermistor Ch3 is set to 4 20mA and Ch4 is set to the content of D157 is shown FEOL 0113F DEASH 00000 SET D1 qm Kez 13 2 4 Sample program using analoge input All channels are set to the thermistor middle temperature and the temperature of the thermistor connected with Ch1 is examined and if it is 20 degrees or less YO20 heater is turned on and if it is 30 degrees or more the program that turns on YO21 air conditioner is shown ERTI mee wi cris All Channel Thermistor middle temperature 00000 FLOS 013 00200 ROOD 00001 CMP 01 E Of ES Is D158 20 degrees Celsius or less FLOS j 00500 Dfs8 Aude Is D158 30 degrees Celsius or more 00002 CMP Di amp D2 ES Rood yo20 If it is 20 degrees Celsius o
49. ulse Count input IND i i i B phase Count mode 3 Count CW CCW pulse Normal count Count input Aphase 1 LI LI LI LI LI LJ L Count mode 4 B phase AA IM A Phase pulse Double edge evaluation count 1000 pulses rotation can be counted with the encoder of 500 pulses rotation Toshiba Industrial Products Sales Corporation 22 6 Specification Double length count program The program counted as double length data is shown The increment and a decrease in a FLOZE 0001 0148 DULO high speed scanning are calculated at 00000 El H D1 qu 2 Sach FLOOD 0000 Di4 D000 Count value of pre scanning 00001 MO Di D2 FLO 000 00015 ooo The top bit of increase and decrease is 00002 TST DIBIT H E3 checked FLOOO 0002 000 00003 MOY Di D 00004 po Er i Ey The value of D001 is converted into double length BIN data of D003 D002 ROOD FLOD Did 00001 000035 HH SET Di qe ke Double length count value is stored in FLOS 0004 0004 0002 00008 E DI wm 02 4 B D005 amp D004 by the double length addition instruction Toshiba Industrial Products Sales Corporation 23 6 Specification 6 7 RS232C port Specification Communication da Transmission speed ron ene bid 4 pa Automatic change 2 TD 3 RXD i R 8 bi Non Synchronization 4 DSR Bit length EM A IT CA Stop bit 8 DB 9P connector Male Gs External connection The personal computer can be connected wit
50. ure Thermistor 20 to 298 OFF ON OFE OFF High temperature degrees Celsius 420mA ON OFF Toshiba Industrial Products Sales Corporation 51 13 Analogue input function 13 2 Setting register When analog input setting register D157 D15F is set the value suitable for the input kind from D158 to D15B is obtained D157 Allchannels are changed to the same setting D15F Each channel is individually set 13 2 1 Content of D157 The reading value of D153 to D150 is converted by the value of D157 and the conversion value of D15B to D158 is obtained The setting of D157 is reflected in all channels Anabaveinoit Content as D158 to D15B Setting of SW1 to SW4 ca Ld dl ci Meas OF 2 S0to60 50010600 ON OFF OFF OFF Low temperature degrees Celsius allan N 500 to 600 ON OFF OFF Medium temperature degrees Celsius Thermistor 20 to 298 200 to 2980 OFF OFF High temperature 0 Celsius 420mA 4 20mA _ A A A EA IA Toshiba Industrial Products Sales Corporation 52 13 Analogue input function 13 2 2 Content of D15F D15F can individually set the content of the conversion of each channel Analogue input setting register D15F FIEDICBAP 8 7 6548 2 1 0 r Setting of Ch1 3 Individually setting 2 to O Batch setting Setting of Ch2 7 Individually setting 6 to 4 Batch setting Setting of Ch3 B Individually setting A to 8 Batch setting Setting of Ch4 F Individually se
51. vided in the special relay described like A Operati on flag System flag Alarm A011 Battry abnormal flag When the battery voltage decreases it is turned on when the flag battery of the option is installed AO3L The scanning time is indicated by the BIN data whose ms is unit A038 50ms Clock Standard Clock A038 50ms Clock A054 A055 A056 A057 A058 A059 AOSA AOSB A05C A05D AOSE AO5F 16s Clock 32s Clock 64s Clock 128s Clock 10s Clock 20s Clock 40s Clock 80s Clock 160s Clock 320s Clock 640s Clock 1280s Clock 10s Clock ON 10s OFF 10s J 50ms ON 5oms OFF 50ms Clock Standard Clock A040 10ms 10ms Clock ON 10ms OFF 10ms Standard Clock A048 100ms 7 A049 JD LJ L 100ms ON 100ms OFF 100ms Clock Standard Clock A050 1s 1s A054 16sCook a055 32sClock ADS 64sClbock A057 128sCbook ASS 10sClock ASS 20s Clock AOSA 40sClock AOSB 80sClock ADC 160sClock aD 3206 Clock AE 640s Clock AOSF 1280s Clock Toshiba Industrial Products Sales Corporation 3 11 Data memory User Clock AO6L Nms Clock setting The Clock cycle of A068 is set by the unit of 2ms Nms Nims M3L Day of the week register Nms Clock Calendar It is effective only to install the option Toshiba Industrial Products Sales Corporation Clock of user definition set in AO6L Data of present time is shown by the BCD
52. when A16B is connecting Ch2 station No 3 is Ch2 station No 3 is connecting connecting Turning On when A16C Ch2 station No 4 is connecting Turning On when A16D Ch2 station No 5 is connecting Turning On when A16E Ch2 station No 6 is connecting Communica tion status Toshiba Industrial Products Sales Corporation 39 11 Data memory 11 1Content of addressing In TCmini memory address and relay address are disclimbed in following format 11 1 1 Relay address Relay address is written by the following format x OOO __ Relay No first digit O to F Hexadecimal number Relay No second digit 0 to 7 Octal number Relay No third digit OtoF Hexadecimal number Function identification sign X Y Z R T C E L A Note Second digit of relay No is octal number The following of RO7F become R100 OrelaysX Y are allocated to actual hardware The area without hardware is displayed by Z It is inputted by Y 11 1 2 Register address The area that the relay uses can be described the unit of the byte or word In that case register address is described by the following form Bit position L Low order byte H High order byte W Word Relay No second digit 0 to 7 Octal number Relay No third digit OtoF Hexadecimal number Function identification sign X Y Z R T C E L A Example Word display and Byte display of 16 bits X010 to X01F is shown as follows MSB XO1W x0

User's manual - Motor System

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