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SHARP SERVICE MANUAL
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1. When the Copy mode select key is pressed in gamma table setting the mode is changed to the AE operation mode setting and the current set code number of the AE operation mode is displayed Default 0 When setting the AE operation mode the AE mode lamp is lighted Sing operation mode Lead edge stop Default Rear time process Photo image process setting When the Copy mode select key is pressed during the AE operation mode setting the setting mode is changed to the photo image process setting and the currently set code number of the photo image process setting is displayed When in the photo image process setting the Photo mode lamp is lighted Setting Photo image process setting Error diffusion process Default Dither process When this setting is changed SIM 46 1 2 18 29 and SIM 46 31 Photo items are reset to the default SIM 46 11 is also linked Operating procedure When this simulation is executed d is displayed on the copy quantity display and the machine enters the Flash ROM program writing mode Use the writing tool on the PC to write the program During writing the display is made as follows After completion of downloading turn OFF ON the 49 Flash ROM program writing mode power to reset Copy quantity display Pre heat lamp Ready lamp Download data reception Data delete start Data writing Boot section Data writing P
2. condition check 30 CE mark conformity control ON OFF 2 3 7 89 4 5 g 2 219 5 v BB a 72 a o c bia 4 o d a Developing counter clear e gt ad on B amp als ge 3 3 919 Q 8 61 5 0 had my 3 3 5 et 3 o 3 a Fusing paper interval control allow inhibit setting 40 46 01 density adjustment 300dpi O Q 4 o eig 2 3 53 a a als ols 7 o HERE e 5 2 C 283 e aG 2 95 1 vo lt e lt x o a o lt 2 Lad 3 Q 5 a c 2 3 a Copy exposure level adjustment individual setting zoa 551 2 D VU 3 a a c m w 5 a wo e N 4190 9 2 2 Os o oloon Q O 4199 g 88 215 m D 2 3 6 e SI posure mode setting Gamma table setting AE operation mode setting Photo image process setting 20 SPF exposure correction 25 30 31 image sharpness adjustment 48 01 Main scanning magnification ratio adjustment 05 SPF mode sub scanning magnification ratio adjustment in copying 49 01 Flash ROM program writing mode 12 Standby mode fusing fan RPM setting AR 5316 SIMULATIONS 7 1
3. adjustment Sub scanning direction scanning direction magnification ratio OO edict ENES 7 Jof center adusimen 8 SPF white correction pixel position adjustment SIM63 7 required in an SPF model when replacing the lens unit C image density 1 Copy mode adjustment 2 Copier adjustment A Process section 2 MG roller main pole position adjustment 1 Developing doctor gap adjustment 1 Remove and separate the waste toner box and put the developing unit on a flat surface 2 Tie a string to a needle or a pin 3 Hold the string and bring the needle close to the MG roller horizontally Do not use paper clip which is too heavy to make a correct adjustment Put the developing unit horizontally for this adjustment 4 Do not bring the needle into contact with the MG roller but bring it to a position 2 or 3mm apart from the MG roller Mark the point on the MG roller which is on the extension line from the needle tip 5 Measure the distance from the marking position to the top of the doctor plate of the developing unit to insure that it is 18mm If the distance is not within the specified range loosen the fixing screw A of the main pole adjustment plate and move the adjustment plate in the arrow direction to adjust 1 Loosen the developing doctor fixing screw A 2 Insert a thickness gauge of 1 5mm to the three positions at 20mm and 130mm from the both ends of the developing doctor as
4. 2 Connect the machine and the PC with a USB cable Be sure to use a USB cable for connection USB2 0 of the AR EB7 is not applicable AR 5316 FLASH ROM VERSION UP PROCEDURE 12 2 3 Check that the following display is shown Select Install from a list or the specific location and press the NEXT button Welcome to the Found New Hardwaro Wizard This vazand vob DOWNLOAD 6 Check that the path to the folder which includes the maintenance tool driver Pegasus inf is shown and press the NEXT button Found New hrdmare rand Plass choore pow sewch und inrtallation opliont RN ey iho bert dns in these locale Vtt he chews to lind oc espand The soarch which leal paths an iemuroble nodo The best dirvos bo 1 Seath retnovebie vede CD R b LC ance Urs ctiani in ihe tact UO Fegaiwi v Hira y IJ your hardware come with an installalion CD ae us disk invert now Dora choess the dive lo this opto fo vette the device jum list Windows does not guarantee that the diver you choose vad be the best inateh your haters Whal do you vv hve vari do he Revonwnended Va oF location Edvanced Click N
5. 8 Press the Browse button Specify the folder which includes the maintenance tool driver Pegasus inf 7 Ines the manulecturers iestalation dick info the dive pa ard Hvar OK m Cony manulachurer s trom 0 7 Specify the folder which includes the maintenance tool driver Pegasus inf and press the OPEN button Check that the path to the folder which includes the maintenance tool driver Pegasus inf is properly displayed and press the OK button When the maintenance tool driver is included in the folder of D Pegasus ottime NE erem Paston EET Riu RISE EE 1 Driver Files do ant slides ba for dive let e li Found Hardware Wizard 27 Inteit he market wetalishon oak the dive coasted ard OK han 25 ci prem Cony monulachiror s Hom p Back Cancel 8 Press the NEXT button and installation is started Driver Fes Sentech loculis The vett rid hoe sesching tos diver Hes pour hardware ivice louri d rer or dre ts gt Domar Tenn for Ihis TS Ue iirst Heat tMegawuiroegatos mi 9 When installation is completed the following display is shown Press the Finish button Pann Ne
6. Sub code 50 Image lead edge adjustment 06 Copy lead edge position adjustment SPF 10 Paper off center adjustment Contents 61 2 08 SPF scanning position automatic adjustment Or em Document off center adjustment Resist amount adjustment SPF scan position change over setting HSYNC output check SPF automatic correction 4 Contents of simulations 06 Main Sub code code 01 Contents Details of operation Mirror scanning operation aging When the START key is pressed the mirror base performs A3 11 x 177 full scanning at the set magnification ratio speed During scanning the set magnification ratio is displayed After 3 seconds the mirror base performs full scanning again During scanning the set magnification ratio is displayed When the START key is pressed again the ready lamp turns and remains off The DV replacement OPC drum cartridge replacement lamp displays the status of the mirror home position sensor The lamp lights up when the mirror is in the home position During aging the copy lamp lights up When the Interrupt key is pressed the operation is interrupted if operating and the machine goes into the sub code input standby mode When the START key is pressed the set magnification ratio is acquired and document transport operation of single surface is performed in the case of
7. Trouble cancel except for U2 08 U2 trouble cancel 20 01 Maintenance counter clear 21 01 Maintenance cycle setting 22 01 Maintenance counter display Maintenance preset display Jam memory display Jam total counter display Total counter display SPF counter display Paper feed counter display Drum counter display CRUM type display P ROM version display 05 Main Sub code code Trouble memory display Copy counter display 18 Printer counter display 21 5 counter display SPF jam counter display Jam total counter clear Trouble memory clear SPF counter clear Paper feed counter clear Drum counter clear Copy counter clear Printer counter clear Scanner counter clear SPF jam total counter clear Main motor operation check Polygon motor operation check 02 Size setting 03 Auditor setting N gt 1 sy e 05 4 Em 91218 3 alc 3 21018181515 z 5 2 014311717 g 2 9 913 2 amp OBloele o 2 58 6 3 9 o x 2 3 n FLG o a s 2 9 3 3ias S 2 2 5 8 5 8 3 3 5 8 ai a Z2 8 o 3 lt n0 o 1849 6 2 3 a o a lt a m 3 o 2 E amp 3 07
8. Use SIM 1 2 to check the mirror home position sensor L3 00 Content Detail Cause AR 5316 TROUBLE CODE LIST 9 3 Main Sub code code Details of trouble Main motor lock detection The main motor does not rotate The motor lock signal is detected for 1sec or more after rotation of the main motor The motor lock signal is detected for 1sec during rotation of the main motor Main motor unit abnormality Improper connection or disconnection the main motor and the harness MCU PWB abnormality Use SIM 25 01 to check the main motor operations Check connection of the main motor harness connector Replace the main motor Replace the MCU PWB Content Detail The shifter home position detection signal is Cause Shifter motor abnormality improper connection or disconnection of the harness shifter home position sensor abnormality Check Use SIM 03 11 to check the shifter motor and operations remedy Check connection of the harness connector of the shifter motor Replace the shifter motor Replace the MCU PWB Polygon motor lock detection The polygon motor does not rotate The motor lock signal is detected for 6sec after Cause rotation of the polygon motor The motor lock signal is detected for 1sec during rotation of the polygon motor Polygon motor unit abnormality Improper connection or disconnection of the polyg
9. 777 NE MA S Tn 1 X DV blade lower seal KN INC AR 5316 DISASSEMBLY AND ASSEMBLY 11 14 12 Process section Contents 13 Others No Contents A Drum unit A Drum unit B Main charger unit Cleaning blade A Operation PW B B Tray interface PW B Main motor VF PW B Paper entry sensor Paper empty sensor Paper feed roller AR 5316 DISASSEMBLY AND ASSEMBLY 11 15 C Main motor D P W B B Tray interface P W B AR 5316 DISASSEMBLY AND ASSEMBLY 11 16 E Paper entry sensor o Paper feed roller 1 When removing the paper feed roller operate the paper feed clutch with SIM 6 1 and keep the paper feed roller down as shown in the d figure above for operation 2 3 F Paper empty sensor AR 5316 DISASSEMBLY AND ASSEMBLY 11 17 12 FLASH ROM VERSION UP PROCEDURE 1 Preparation Write the download data the file with the extension dwl to the main body of AR 5316 Necessary files for download Maintenance exe Maintenance software ProcPegasus mdl ProcPegasus ini ProcPegasus fmt Pegasus inf Usbscan sys Download file dwl Note The Download file dwl and the like that are to be downloaded should be copied in advance into folders that have a maintenance program When creating a folder for a maintenance tool in the PC be sure that no lengthy f
10. iD Sore Ly Section Command Lat gt SERS Pye Data deea he Downioed OM Dra V Uk Fire Cata Area La ERP TUM Dots Aree P Gat eri 1 Upload Facsmie Data Aree Get Veron 0 KS6onnesi DM 8 PC side Specify the download file dwl Select F jiet Da de 9 PC side The download file is specified download is automatically performed The Automatic paper selection lamp and Start lamp will blink approximately 15 seconds after the download file is specified 10 PC side When the message below is displayed download is completed Completion message DOWNLOAD COMPLETED ed JE Dowload completed 3 ANNAN ANELSE RANKET SEE Do nat tuen off the target copler until dounluad complete CRO Mete LJ NOTE Important sure that the power is not turned off and the USB cable is not removed until the word OFF appears 11 Main body side Wait until the word OFF appears on the operation panel The appearance of OFF indicates the completion of the download writing into ROM Turn the power off 12 After process Terminate the maintenance program and turn on the power of the main body After the download data transmission has been completed exit the software program The USB cable can be removed at this point NOTE For making a second
11. Ld at the four corners as shown below La Lc la le Paper exit direction Lb Ld When La Lb and Lc Ld no need to perform the procedures 4 and 5 4 Move the mirror base F rail position up and down in the arrow direction to adjust Note If the rear side rail is used for the adjustment the scanning position of the white balance sheet is shifted and E7 04 may occur only when scanning with the SPF Therefore it is advisable to use the front side rail for the adjustment When La Lb Shift the mirror base B rail upward by the half of the difference of La Lb e When La lt Lb Shift the mirror base B rail downward by the half of the difference of Lb La Example When La 12mm and Lb 9mm shift the mirror base B rail upward by 1 5mm When Lc gt Ld Shift the mirror base B rail downward by the half of the difference of Lc Ld e When Lc lt Ld Shift the mirror base B rail downward by the half of the difference of Ld Lc When moving the mirror base rail hold the mirror base rail with your hand Adjustment specification La Lb Lc Ld 5 After completion of adjustment manually turn the mirror base drive pulley scan the mirror base A and mirror base B fully and check that the mirror bases are not in contact with each other If the mirror base rail is moved extremely the mirror base may be in contact with the frame or the original glass Be careful to avoid this 5 Ma
12. ix eeu esa aera elfe 11 15 7 SIMULATIONS Ta ON Lo inier d bnt enema un 11 15 1 Entering the simulation 7 1 12 FLASH ROM VERSION UP PROCEDURE 2 Canceling the simulation mode 7 1 Ue 12 1 Preparatlon r res 063 9 m eaaet 3 List of o 44 ennveesmm o 7 1 5 5 id T Download procedura save ceri ke nw 4 Contents of simulations 7 2 3 Installation procedure 12 2 8 USER PROGRAMS 13 ELECTRICAL SECTION 1 List Gf user programs sa us us on en ag estan We 8 1 4 13 1 JBlock diagram se se ee se 59 S erg 9 TROUBLE 9 CODE LIST 3 Actual wiring diagram i sa i e ne 13 2 1 Trouble code 1 9 1 1 GENERAL 1 Note for servicing Pictogram The label A A in the fusing area of the machine indicates the following Caution risk of danger N Caution hot surface A Warning for servicing The fusing area is hot Exercise care in this area when removing misfed paper Do not look directly at the light source Doing so may damage your eyes B Cautions for servicing Do not switch the machine rapidly on and off After turning the machine off wait 10 to 15 seconds before turning it back on Machine power must be turned off before installing any supplies Place the ma
13. 1 1 1 Maintenance 10 1 2 SPECIFICATIONS 2 Maintenance display 10 1 LOS CONES iine sy li d in de HR Yu PY ORES d 2 1 3 Note for replacement of consumable parts 10 1 3 CONSUMABLE PARTS 11 DISASSEMBLY AND ASSEMBLY 1 Supply system 2 1 1 Highivoltage section 2 11 1 4 EXTERNAL VIEWS AND INTERNAL STRUCTURES 2 Opticalisection cis i ss oves eere ae esce 11 2 rA acis m ere eos 4 4 3 FUSING section i s s cose eee are nmm e 11 4 TE AE JG 4 1 4 Paper exit section 11 6 3 4 2 5 MOU 9 9 REILE a she ATena gt 11 8 4 Motor solenoid 4 3 6 Optical frame unit oa e eren tet sent 14 9 5 UNPACKING AND INSTALLATION Pa Mosi iori aa e A CAO Rum here 11 9 5 Changing the copy paper size in the tray 5 1 8 Tray paper feed section Paper transport section 11 9 6 ADJUSTMENTS 9 Manual multi paper feed 11 11 10 Power section d KA 11 13 1 Adjustmantiitem 1 5 22 6 1 2 Copier adjustment Ba 11 Developing section 11 14 PS GONGEN UENIT Po Od nie 12 PROCESS SOHO
14. 10 1 Seta test chart UKOG 0089CSZZ on the document table 2 Select a paper feed port and make a copy Compare the copy and the test chart If necessary perform the following adjustment procedure 3 Execute SIM 50 10 After completion of warm up shading is performed and the currently set off center adjustment value of each paper feed port is displayed 4 Enter the set value and press the start key The correction value is stored and a copy is made Adjustment specification Set value Specifi cation Paper off AUTO Add 1 center 0 1mm shift Selected to R side tray ON Reduce 1 0 1mmshift ito L side AR 5316 ADJUSTMENT 6 4 2 Loosen the copy lamp unit wire fixing screw 4 Loosen the set screw of the scanner drive pulley which is not in 3 contact with No 2 3 mirror base unit positioning plate 5 Without moving the scanner drive pulley shaft manually turn the scanner drive pulley until the positioning plate is brought into contact with No 2 3 mirror base unit then fix the scanner drive pulley Manually turn the mirror base drive pulley and bring No 2 3 mirror base unit into contact with the positioning plate At that time if the front frame side and the rear frame side of No 2 3 mirror base unit are brought into contact with the positioning plate at the same time the mirror base unit parallelism is proper If one of them is in contact with the positioning plate perfor
15. SPF During operation the LED on the display section corresponding to the selected magnification ratio lights up and the magnification ratio is displayed on the 7 seg display When the Interrupt key is pressed at that time the machine goes to the sub code input standby mode When the CA key is pressed the simulation is terminated In order to receive the sensor change notification the load must be decreased The sensor status ON OFF in the SPF can be checked with the following lamps When a sensor detects paper it turns on The open close detection sensor turns on when the machine is opened Toner supply lamp SPF document set sensor Copier jam lamp SPF document transport sensor The DV replacement OPC drum cartridge SPF unit OC cover open close sensor replacement lamp Paper empty lamp SPF paper exit sensor SPF jam lamp SPF paper feed cover open close sensor Manual paper feed lamp SPF paper length sensor 1 Tray jam lamp SPF paper length sensor 2 SPF paper feed width sensor small SPF paper feed width sensor middle PHOTO lamp SPF paper feed width sensor large Single paper feeder SPF aging SPF sensor status display When the Interrupt key is pressed the machine goes to the sub code input standby mode When the CA key is pressed the simulation is terminated When this simulation is executed the sub code is displayed on the 7 seg LED and the lamp corresponding to the
16. completion of the process the machine goes into the sub code input standby mode When INTERRUPT key is pressed during the process the machine goes into the sub code input standby mode When CA key is pressed the simulation is terminated Select an output mode with the Mode select key and press the START key The transfer charger output is delivered for 30 sec in the selected mode After 30 sec of transfer charger output the machine goes into the sub code entry standby mode When INTERRUPT key is pressed during the process the machine goes into the sub code input standby mode When CA key is pressed the simulation is terminated Display lamp Output mode AE mode lamp Normal size width Front surface AE mode lamp amp PHOTO mode lamp Small size width Front surface AE amp TEXT amp PHOTO mode lamp Manual paper feed mode 10 Cassette semi circular roller 01 Developing bias output Transfer charger output Small size is Letter R A4R or smaller 21 1 Maintenance cycle setting The current set maintenance cycle code is displayed initial display and the set data are stored 150 000 sheets Default Free 999 999 sheets 22 01 Maintenance counter display The maintenance counter value is displayed Alternate display by 3 digits 04 Jam total counter display The jam total counter value is displayed Alternate di
17. connection with another machine select the File and Reconnect in the menu bar on the maintenance program at the time of the USB being re connected Repeat the previous procedures from the above 5 Forbidden actions while downloading Important Failure in the download concerned may not allow you to conduct the subsequent download procedures Added care should be taken to avoid having the situation below arise while downloading Switching off the main body of AR 5316 Disconnecting the download cable USB cable f the above inhibit item occurs during downloading Turn OFF and ON the power 1 f d which means downloading is displayed on the operation panel LED of the machine perform downloading again 2 If d which means downloading is not displayed on the operation panel LED of the machine turn OFF the power and press and hold the ZOOM key and the AUDIT CLEAR key and turn ON the power If then d which means downloading is displayed on the operation panel LED of the machine perform downloading again If d is still not displayed the MCU must be replaced 3 Installation procedure A USB joint maintenance program installation The driver is installed by plug and play B Installation procedure on Windows XP 1 Machine side Executable by performing the Service Simulation No 49 01 Flash Rom program writing mode A word d appears on the operation panel to denote the download mode status
18. enough care to separate the soldering iron from the PWB when completion of soldering is confirmed Since lead free solder includes a greater quantity of tin the iron tip may corrode easily Turn ON OFF the soldering iron power frequently If different kind solder remains on the soldering iron tip it is melted together with lead free solder To avoid this clean the soldering iron tip after completion of soldering work If the soldering iron tip is discolored black during soldering work clean and file the tip with steel wool or a fine filer SHARP COPYRIGHT 2005 BY SHARP CORPORATION All rights reserved Printed in Japan No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher Trademark acknowledgments Windows and Windows NT are trademarks of Microsoft Corporation in the U S A and other countries IBM and PC AT are trademarks of International Business Machines Corporation PCL is a trademark of Hewlett Packard Company Pentium is a registered trademark of Intel Corporation All other trademarks and copyrights are the property of their respective owners SHARP CORPORATION Digital Document System Group Products Quality Assurance Department Yamatokoriyama Nara 639 1186 Japan 2005 July Printed in Japan N
19. individual carton is printed with English German French and Spanish as well as the green mark AR 5316 SPECIFICATIONS 2 1 4 EXTERNAL VIEWS AND INTERNAL STRUCTURES 1 Appearance 2 Document feeder cover when the SPF 3 Document glass El 7 CN NN 8 Power switch G T Paper oi 8 1 3 9 Partys 30 Elde cover 11 Sidecoverhande 42 Bypass tray gudes 13 Bypass tra 14 Bypass tray extension 15 18 Document feeder tray 19 Original guides 20 Feeding roller cover when the SPF is installed when the SPF is installed when the SPF is installed 21 Right side cover 22 Exit area 23 TD cartridge when the SPF is installed when the SPF is installed 24 TD cartridge strap 25 TD cartridge lock release lever 26 Roller rotating knob 27 Fusing unit release levers 28 Drum cartridge 29 Drum cartridge handle 30 jFusing unit paper guide AR 5316 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 1 3 Operation Section 1 ONLINE key indicator 2 DUAL PAGE COPY key indicator 3 4 SPF indicator Paper feed location misfeed location when the SPF is installed ea indicators indicators Not used for this machine 9 AUTO TEXT PHOTO key indicators 10 AUDIT CLEAR key Alarm indicators 12 POWER SAVE indicator Copy ratio display key 15 ZOOM indicator 18 Light and Dark key
20. shown 3 Push the developing doctor in the arrow direction and tighten the developing doctor fixing screw Perform the same procedure for the front and the rear frames 4 Check the clearance of the developing doctor If it is within the specified range then fix the doctor fixing screw with screw lock When inserting a thickness gauge be careful not to scratch the developing doctor and the MG roller Adjustment specification Developing doctor gap Both ends 20mm from the both ends 1 5 91 mm C Center 150mm from the both ends 1 5519 mm AR 5316 ADJUSTMENT 6 1 3 Developing bias voltage check Note Use a digital multi meter with an internal resistance of 10MQ or more 1 Set the digital multi meter range to DC700V 2 Put the test rod of the digital multi meter on the developing bias voltage output check pin 3 Turn on the power execute SIM25 1 Specification Mode Specification Developing bias voltage DC 400 8V 4 Grid bias voltage check Note Use a digital multi meter with an internal resistance of 10MQ or more 1 Set the digital multi meter range to DC700V 2 Put the test rod of the digital multi meter on the grid bias voltage output check pin 3 Turn on the power The voltage is outputted in the grid bias High output mode during warming up and in the grid bias Low output mode when warming up is completed lt Specification gt Specification DC 400 8V DC 52
21. solenoid lights up Select a solenoid with the tray select key the lamp corresponding to the solenoid lights up and press the START key and the machine repeats operation of ON for 500ms and OFF for 500ms This operation is repeated 20 times After that the machine goes into the sub code entry standby mode When INTERRUPT key is pressed during the process the machine goes into the sub code input standby mode When CA key is pressed the simulation is terminated Display lamp Solenoid Paper feed solenoid operation check Main cassette lamp Main cassette paper feed solenoid Manual paper feed lamp Manual paper feed solenoid AR 5316 SIMULATIONS 7 2 Main Sub Contents Details of operation code code Resist roller solenoid operation When the START key is pressed in the sub code input state the resist solenoid RRS turns ON for check 500ms and OFF for 500ms This operation is repeated 20 times After completion of the process the machine goes into the sub code input standby mode When INTERRUPT key is pressed during the process the machine goes into the sub code input standby mode When CA key is pressed the simulation is terminated First of all remove the developer unit Enter the simulation code specify the cassette to be cleaned with the tray select key and press START button The main motor rotates to move the cassette semi circular roller by half circle and make the roller face downward Af
22. to the Found New Hardware Wizard This wrod helo vom til a device diver lors hardere device To sortinue cick Ved er Cancel 4 Select Serch for a suitable driver for my device and press the NEXT button Found Mew Hordeare Wizard Hardware Device Drivers Giver it colfvaare program thal enables to work wi ey tysten Thha wasted vell Completa the Jor this dace dedos dives rr abo vans proc that ikar a arde derer Windows nerds driver fot your vmm derce To locuin driver Her and complete the chek N r 7 What 46 you want dar Suwch fora kadie diver for my device frecommenided C Dipl a litt of the kode disons tor Ihe dovesse Ux can choose specie Carcd 5 Select Specify a location and press the NEXT button Locate Driver Files Where do pou want Window to smarch for derer Hes Search loc diver files for the following hardware device e The maad marchers tor suitable dnvert m 6s devin dt ab se computer ind mi any the optional sean lobis kat vou perdo To rhe cmarch lok Nese you are searching on a loops dick or CD ROM dihias wer the opos or CD belere Nest Gotional teach locations IT Pape liek dier CD ROM dives IV location r
23. 0 1 mm Image loss set value lt R Image loss measurement value mm gt The scanning edge is set A line may be printed by scanning the document edge Example 4 0 1 40 about 40 Note If the set value is not obtained from the above formula perform the fine adjustment AR 5316 ADJUSTMENT 6 2 9 Measure the distance H between the paper lead edge and the image print start position Set the image print start position set value Exposure display lt lt AUTO MAIN CASSETTE LAMP gt gt ON again 1 step of the set value corresponds to about 0 1mm shift Calculate the set value from the formula below H 0 1 mm Image print start position set value lt H Print start position measurement value mm Fil the print edge with the paper edge and perform the lead edge adjustment Example 5 0 1 50 about 50 Note If the set value is not obtained from the above formula perform the fine adjustment 10 Set the lead edge void adjustment value Exposure display lt lt TEXT gt gt ON again 1 step of the set value corresponds to about 0 1mm shift Calculate the set value from the formula below B 0 05 mm Lead edge void adjustment value lt B Lead edge void mm Example When setting the lead edge void to 2 5mm 2 5 0 05 about 50 Note If the set value is not obtained from the above formula perform the fine adjustment Multi bypass tray lead edge void adjustm
24. 1 sraeqv 34v ME 1 SY S 1 Hd UTI 1 Wp suuess AR 5316 ELECTRICAL SECTION 13 1 3 Actual wiring diagram ACTUAL WIRING DIAGRAM 1 7 AINO ADEE TYNINYIL dE NANA ONITOCS Q aimo HOLOW NOSA10d ON 35FE BT VK N WHITE 878 PH K S RED MS apis I MS seA09 10014 ETT MOSN3S ONVH 31135v9 L wosNas hn Aidpi3 31138v2 gt HOSN3S NI H3dvd 9554 old akuakvo YOLOW YOLON QION3105 H3NO NIVW cg 219 H3dvd ONYH LHM Haza NMA LEIDE G CI Cove CO Suk aay d HA d B WAHI BE wasn MS TYSIN WNYA MB V HX B28 SUHM YILJIHS O M 138001 H8 SSGHd HOZ8 vendo N XA 19 346E i NOSN3S dna 9NIH002 2 x t E i Nyd H aMd NIN 5 MOSN3S NS 1002 8 S inos3dvd p e AERA AERA 2 fe runc ada Races dm t ov3sl HSLSIHS HLIM 13001 50515 2 33 18 34 0 i 17 4dF d t 1 1 Nvd 4 9Nh003 Nvd z z ES oNnooa2 EX x zi i T CE MOSN3S TYNISTHO as dH H314IHS i ONNOYS 345 p ON vivido i MOLON I lt
25. 314 dO AdOD 2 055149 HOSN3S dH 20014 G99 TANVd NOLL3IYUIdO YBH 35010 ELON 2 0 essid9 uedp jeuuoN AR 5316 ELECTRICAL SECTION 13 2 LEAD FREE SOLDER The PWB s of this model employs lead free solder The LF marks indicated on the PWB s and the Service Manual mean Lead Free solder The alphabet following the LF mark shows the kind of lead free solder Example lt Solder composition code of lead free solder Solder composition Solder composition code Sn Ag Bi Sn Ag Bi Cu a 7 71 Solder composition code Refer to the table at the right Sn Ag Sb Bi Sn Ag P Bi Sn Ag 1 NOTE FOR THE USE OF LEAD FREE SOLDER THREAD When repairing a lead free solder PWB use lead free solder thread Never use conventional lead soider thread which may cause a breakdown or an accident Since the melting point of lead free solder thread is about 40 C higher than that of conventional lead solder thread the use of the exclusive use soldering iron is recommendabie 2 NOTE FOR SOLDERING WORK Since the melting point of lead free solder is about 220 C which is about 40 C higher than that of conventional lead solder and its soldering capacity is inferior to conventional one it is apt to keep the soldering iron in contact with the PWB for longer time This may cause land separation or may exceed the heat resistive temperature of components Use
26. 5 10V Grid bias LOW Grid bias HIGH B Mechanism section Note If a jam error or paper empty occurs during copying in the adjustment by the simulation the image data are not saved and therefore recopying is required 1 image position adjustment a OC image lead edge position adjustment SIM 50 1 Note In advance to this adjustment the sub scanning magnification ratio adjustment must be performed 1 Seta scale on the OC table as shown below 2 Make copy 3 Check the copy output If necessary perform the following adjustment procedures 4 Execute SIM 50 1 5 Set the OC lead edge position set value Exposure display lt lt PHOTO gt gt ON to 1 The OC image scanning start position is shifted inside the document edge 6 Set the main cassette lead edge void adjustment value Exposure display lt lt TEXT gt gt ON to 1 The lead edge void becomes the minimum 7 Set the main cassette print start position value Exposure display lt lt AUTO MAIN CASSETTE LAMP gt gt ON to 1 and make a Copy The print start posit on is shifted inside the document edge dimension varias depending on the modai 8 Measure the image loss R of the copied image Enter the set value of the image scanning lead edge position Exposure display lt lt PHOTO gt gt ON again 1 step of the set value corresponds to about 0 1mm shift Calculate the set value from the formula below R
27. An abnormality occurs in the IMC PWB Abnormality in ASIC on the IMC PWB IMC PWB flash ROM error An abnormality occurs in the IMC flash ROM IMC PWB abnormality Replace the IMC PWB with a new one If downloading of the program is abnormally terminated it may cause an error Download the program again to avoid this Content PWB DIMM memory read write check error Detail An installation error occurs in the IMC expansion compression memory module An error occurs during access to the IMC expansion compression memory Improper installation of the IMC expansion memory module IMC expansion memory module abnormality IMC expansion memory contact abnormality IMC PWB abnormality Cause Check Check installation of the expansion memory and module remedy the expansion memory module Replace the IMC PWB with a new one Interface error Parity in communication with the IMC PWB 81 Content Detail A parity error occurs in communication between the MCU PWB and the IMC PWB Cause IMC PWB MCU PWB harness defect Improper connection of the MCU PWB connector IMC PWB ROM defect data abnormality Check connection of the connector harness between the IMC PWB and the MCU PWB Check the ROM of the IMC PWB AR 5316 TROUBLE CODE LIST 9 1 Main code E1 82 Content Interface error Overrun in communication with the IMC PWB Detail An overrun erro
28. Near Empty Active about 300 page remains Empty Stop Life 30K LED amp Machine LED illuminate at 29K After the LED illuminates if another 1K copies are made the light will start blinking and the machine will stop Whether the machine will stop at 30K or not can be selected by service simulation setting LED Illuminate at 150K for upper heat roller Not illuminating can be selected by service man simulation setting Default illuminate at 150K Choice 150K or Free not illuminating Maintenance Machine Whether the machine will stop at 150K or not can be selected by service simulation setting Default Free not stop Choice stop at 150K or Free 3 Note for replacement of consumable parts A TD cartridge When a waste toner cartridge is removed from the machine it must be put in a polyethylene bag to avoid scattering of toner B Drum cartridge Do not shake or put up the developer cartridge Otherwise developer may scatter AR 5316 MAINTENANCE 10 1 11 DISASSEMBLY AND ASSEMBLY WARNING Before performing the disassembly procedure be sure to remove the power cord to prevent against an electric shock 1 High voltage section Optical section Paper exit section MCU LSU 0 Power section Developing section Process section h 1 High voltage section MW tonem Transfer cha
29. SHARP _ SERVICE MANUAL CODE 00ZAR5316 A1E DIGITAL COPIER MODEL AR 5316 For North America AR 5316 With optional AR SP6 installed CONTENTS EE 1 1 2 2 1 3 CONSUMABLE 2 1 4 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 1 5 UNPACKING AND 1 5 5 1 6 2 22222 6 1 7 1 SIMULATIONS 7 1 8 USER PROGRAMS 8 1 9 TROUBLE 9 1 10 MAINTENANCE 10 1 11 DISASSEMBLY AND ASSEMBLY 11 1 12 FLASH ROM VERSION UP PROCEDURE 12 1 13 ELECTRICAL 13 1 Parts marked with AN are important for maintaining the safety of the set Be sure to replace these parts with specified ones for maintaining the safety and performance of the set ETTER EE EEE EE EE EEE DE This document has been published to be used for SHARP CORPORATION after sales service only The contents are subject to change without notice CONTENTS 1 GENERAL 10 MAINTENANCE 1 Note forservicing cce entm mme
30. WB Framing LSU trouble 32 Shading toe O Improper cartridge destination error life cycle error dentification error Data abnormality OR o Hi 90 Feat roler high temperature detection L L 8 o U E7 5 2 3 4 1 0 Scannerfeedwouble id 00 Seannerreturnwouble 01 Main motor Tock detecten 6 8 2 Adjustment value check sum error EEPROM 04 11 12 40 CRUM chip communication error Auditor NOT READY CH ON None Side door open CH Blink None Developing cartridge not installed Shifter motor trouble Polygon motor lock detection No full wave signal EEPROM read write error serial communication error Counter check sum error EEPROM 2 Details of trouble codes Main Sub Details of trouble code code E1 Content PWB communication trouble Detail An abnormality occurs in communication between the MCU PWB and the IMC PWB IMC PWB MCU PWB harness abnormality MCU PWB connector disconnection IMC PWB ROM defect data abnormality Check Check connection of the connector and the and harness between the IMC PWB and the MCU remedy PWB Check the ROM of the IMC PWB IMC PWB trouble Detail An abnormality occurs in the IMC PWB USB chip error CODEC error on the IMC PWB Replace the IMC PWB with a new one IMC ASIC error
31. ce line 0 direction One division 1 4mm lt 2 gt Make a sample copy at the above position and measure the magnification ratio 3 Change the installing position in the horizontal direction to adjust the magnification ratio When the copy image is longer than the original shift to the positive direction When the copy image is shorter than the original shift to the negative direction 1 scale of the scribed line corresponds to 0 34 of magnification ratio If this adjustment is not satisfactory make a fine adjustment with SIM 48 2 AR 5316 DISASSEMBLY AND ASSEMBLY 11 3 3 Fusing section C Thermistor No Conens Installation When installing the thermistor be sure to face the installing Fusing unit projection A toward the installing surface Thermostat Check that the thermistor is in contact with the upper heat Thermistor roller D Heater lamp E Upper heat roller F Separation pawl G Lower heat roller lt A TL H Separation pawl A Fusing unit removal D Heater lamp Assembly Insert the spring A into the hole B in the fusing frame Assembly Put the paper guide earth spring A under the paper guide B before fusing AR 5316 DISASSEMBLY AND ASSEMBLY 11 4 Floil GU2 Grease JFE552 F Separation pawl Assembly Put the fusing harness A on the heater lamp B as shown in the figure and fix them together lt R gt Place the
32. chine on a firm level surface Do not install the machine in a humid or dusty location When the machine is not used for a long time for example during prolonged holidays turn the power switch off and remove the power cord from the outlet When moving the machine be sure to turn the power switch off and remove the power cord from the outlet Do not cover the machine with a dust cover cloth or plastic film while the power is on Doing so may prevent heat dissipation damaging the machine Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser radiation exposure The socket outlet shall be installed near the machine and should be easily accessible C Note for installation place Improper installation may damage the machine Please note the following during initial installation and whenever the machine is moved Caution If the machine is moved from a cool place to a warm place condensation may form inside the machine Operation in this condition will cause poor copy quality and malfunctions Leave the machine at room temperature for at least 2 hours before use Do not install your machine in areas that are damp humid or very dusty poorly ventilated exposed to direct sunlight subject to extreme temperature or humidity changes e g near an air conditioner or heater The machine should be installed near an acce
33. ection value is displayed in two digits on the display section 6 Enter the set value and press the start key The set value is stored and a copy is made Adjustment specification Specification SM Normal Add 1 0 1 Setrange range Sub scanning direction 1 0 magnification Reduce 1 ratio 0 196 SPF mode decrease 7 Off center adjustment SIM 50 12 a OC mode SIM50 12 1 Make a test chart as shown below and set it so that its center line is fit with the original quide center mark To make a test chart draw a line on A3 or 11 x 17 paper at the center in the paper transport direction Original guide Center Copy paper or 17 x 11 2 Make a normal copy from the manual paper feed tray and compare the copy and the test chart If necessary perform the following adjustment procedures 3 Execute SIM 50 12 4 After warm up shading is performed and the current set value of the off center adjustment is displayed on the display section in 2 digits 5 Enter the set value and press the start key The set value is stored and a copy is made Adjustment specification Specification Single Center 2 0mm SIM Setvalue Set range SIM 50 12 Add 1 AE lamp 0 1mm shift Original off center mode OC mode AR 5316 ADJUSTMENT 6 8 b SPF original off center adjustment SIM50 12 Note Before performing thi
34. eeibed inssaling Ihe sarwo tor Dont seaich wd choose the dre 10 etal Choose ophon drece ever Hom a bit Wersonz does not gusanos thal e you Phase be the lo voor hardere Ba 5 Hel Coen Mairlenance Tool Vernon 4 00 Genenc USB Driver 5 Select the folder which includes the maintenance tool driver Pegasus inf and press the OK button When the driver is included in the C Pegasus folder Atop For Folder ihe fedd Thiet com ee ae hod ck Femi tu cope the pened b Star ioopy la gt wx Gah C Lem sbean ipei vehit viciados local gt Program tin os The installation procedure on Windows XP is completed with the above 2 i 4 tome operation vi df edere tici phus above curi nd guaanies ihal deme C Installation procedure on Windows 2000 1 Machine side Executable by performing the Service Simulation No 49 01 Flash Rom program writing mode A word d appears on the operation panel to denote the download mode status 2 Connect the machine and the PC with a USB cable Be sure to use a USB cable for connection USB2 0 of the AR EB7 is not applicable AR 5316 FLASH ROM VERSION UP PROCEDURE 12 3 3 Check that the new hardware search wizard is shown Press the NEXT button Found Neve Hardware Wizard Welcome
35. ent Exposure display lt lt TEXT PHOTO gt gt lt Adjustment specification gt Adjustment SIM Set Spec Set mode value value range OC image lead PHOTO R 0 1 Lead edge edge position 50 1 Main cassette print start position Multi bypass tray print start position Lead edge void void 1 4mm Image loss 3mm or less b SPF image lead edge position adjustment SIM50 6 1 Set a scale on the OC table as shown below Note Since the printed is used as test chart put the scale in paralled with the edge lines 2 Make a copy Then use the copy output as an original to make an SPF copy again 3 Check the copy output adjustment procedures 4 Execute SIM 50 6 5 Set the SPF lead edge position set value Exposure display lt lt AUTO gt gt ON so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment If necessary perform the following Adjustment specification Adjustment mode SIM LED Setvalue range SPF image lead SIM AUTO 1 step Lead edge 1 99 edge position 0 1mm shift void 1st print surface AR 5316 ADJUSTMENT 6 3 c Rear edge void adjustment SIM50 1 SIM50 19 e Side edge void area adjustment SIM26 43 1 Seta scale as shown in the figure below Note Before performing this adjustment be sure to check that the paper A4 8 5 x11 off cen
36. ey is pressed the simulation is terminated The printer counter value is displayed Alternate display by 3 digits When the Interrupt key is pressed the machine goes into the sub code input standby mode When the CA key is pressed the simulation is terminated The scanner counter value is displayed Alternate display by 3 digits When the Interrupt key is pressed the machine goes into the sub code input standby mode When the CA key is pressed the simulation is terminated The SPF jam counter value is displayed Alternate display by 3 digits When the Interrupt key is pressed the machine goes into the sub code input standby mode When the CA key is pressed the simulation is terminated The paper sensor status is displayed with the lamps on the operation panel When each sensor detects paper the corresponding lamp turns on Developer lamp Paper exit sensor Toner lamp Paper entry sensor Manual paper feed lamp Manual feed paper empty sensor No 1 cassette lamp No 1 tray paper empty sensor Zoom lamp New drum detect sensor Used to set the transfer current for the front surface and that for the back surface When this simulation is executed the current set value is displayed on the 7 seg display Select the set value with the zoom Up Down keys and press the START key and the set content is written into the EEPROM and the machine goes into the sub code input standby mode Press the Mode select key to selec
37. f the main scanning direction magnification ratio is displayed on the display section in 2 digits S When the photo lamp is lighted by pressing the density selection key the current magnification ratio correction value in the sub scanning direction is displayed in lower 2 digits of the display section 6 Enter the set value and press the start key The set value is stored and a copy is made Adjustment specification SIM Set value SIM 48 1 Add 1 0 1 PHOTO increase Reduce 1 0 1 decrease Specification Normal 1 0 Set range Sub scanning direction magnification ratio OC mode b SPF sub scanning direction magnification ratio SIM48 5 Note Before performing this adjustment be sure to check that the CCD unit is properly installed Before performing this adjustment the OC mode adjustment in copying must be completed 1 Puta scale on the original table as shown below and make a normal 100 copy to make a test chart cL Note Since the printed copy is used as a test chart put the scale in parallel with the edge lines 2 Setthe test chart on the SPF and make a normal 100 copy 3 Compare the scale image and the actual image If necessary perform the following adjustment procedures 4 Execute SIM 48 5 5 After warm up shading is performed The auto density lamp lights up and the current front surface sub scanning direction magnification ratio corr
38. fusing harness inside the rib C E Upper heat roller Disassembly There are three pawls on the fusing cover Remove the screws and slide the fusing cover to the right to remove The heater lamp is fixed on the fusing cover with a screw Slide the fusing cover to the front and remove the screw then remove the heater lamp AR 5316 DISASSEMBLY AND ASSEMBLY 11 5 G Lower heat roller When installing the paper guide 3 before fusing fix the paper guide fixing plate with screws temporarily so that the paper guide fixing plate 2 is in contact with the frame bottom under fusing A Set the paper guide 3 before fusing to the bottom line of the positioning reference B and tighten the screw firmly Assembly 4 Paper exit section No Ozone filter 8 Coating D Content E Transport roller Paper exit roller G Paper exit interface PW B A Ozone filter AR 5316 DISASSEMBLY AND ASSEMBLY 11 6 D Paper exit sensor A Exit sensor C Paper exit unit E Transport roller AR 5316 DISASSEMBLY AND ASSEMBLY 11 7 F Paper exit roller Insert the spring pin so that the waveform A of the spring pin faces in the longitudinal direction of the paper exit drive gear long hole B lt R gt Be sure to insert two ribs C into the groove D Assembly 5 MCU No Content MCU disassembly A MCU disassembly Note When replacing the MCU PWB be sure t
39. ghtly save Photo copied AR 5316 ADJUSTMENT 6 9 7 SIMULATIONS 1 Entering the simulation mode Perform the following procedure to enter the simulation mode f key Interrupt key C key Interrupt key Main code Startkey Sub code Start key 2 Canceling the simulation mode When the clear all key is pressed the simulation mode is cancelled When the interruption key is pressed the process is interrupted and the screen returns to the sub code entering display After canceling the simulation mode be sure to turn OFF ON the power and check the operation Note If the machine is terminated by a jam error or paper empty during copying n the adjustment by the simulation recopying is required 3 List of simulations Main Sub 01 Mirror scanning operation Mirror home position sensor MHPS status display Mirror scanning operation aging Single paper feeder SPF aging E Lo i SPF motor operation check 08 SPG paper feed solenoid operation check W Copy lamp lighting check Ki LS K LLE TETT 0 KA Resist roller solenoid operation check Cassette semi circular roller cleaning Warm up display and aging with jam Shifting with warm up display Developing bias output 02 Main charger output Grid HIGH 03 charger output Grid LOW 06 Transfer charger output 10 s Toner motor operation 14
40. guide Remove it and then insert it at the indicator line of the paper to be loaded When using 11 x 17 sized paper store the left guide in the slot at the left front of the paper tray 4 Press the START key and then the PAPER SIZE ENTER key To change the paper size setting of another tray repeat steps 2 to 4 after pressing the START key Note Affix the paper size label for the paper size selected in step 2 to the label position on the right end of the tray Important points when using the printer mode Make sure that the tray s paper size setting is the same as the tray s paper size setting in the printer driver For example if the tray s paper size setting is 8 1 2 x11R set Setting Paper Size to Letter R For more information see CONFIGURING THE PRINTER DRIVER in the Software Setup Guide AR 5316 UNPACKING AND INSTALLATION 5 1 6 ADJUSTMENTS 1 Adjustment item list Section Adjustment item Adjustment procedure SIM No Main charger voltage check B Mechanism Image position adjustment SIMEN 24 section 2 Main scanning direction FR direction distortion balance No 2 3 mirror base unit installing position adjustment adjustment Copy lamp unit installing position adjustment Main scanning direction FR direction distortion adjustment Rail height adjustment Sub scanning direction scanning direction distortion adjustment
41. he START key The selected cassette start paper feed and printing is performed in the selected pattern the tray lamp and the online lamp are lighted and no other lamps are lighted Printing is made in 1 by 2 mode where one line is printed and the following two liens are not printed or in the grid pattern 0 1 by2 1 Grid pattern 2 White paper 3 Black background Input disable for 4 99 Print data are made on A3 11 x 17 size A3 11 x 17 paper is preferable AR 5316 SIMULATIONS 7 6 8 USER PROGRAMS The user programs allow the parameters of certain functions to be set changed or canceled as desired 1 List of user programs This copier has the following user programs Program name Description Default Parameters 2 10sec 1 Auto clear time 3 20sec 4 60sec 6 120sec Preheat mode Auto clear time automatically returns the copy settings to the initial settings when a certain period of time elapses after a copy is made This program is used to select the period of time Auto clear time can also be disabled This function automatically switches the machine to a low power consumption state if the set duration of time elapses without the machine being used when the power is on The POWER SAVE indicator lights up however the keys on the operation panel can be used Normal operation automat
42. ically resumes when a key on the operation panel is pressed a print job is received or an original is placed This function automatically switches the machine to a state that consumes even less power than preheat mode if the set duration of lime elapses without the machine being used when the power is on All lights except the POWER SAVE indicator and ON LINE indicator go off To resume normal operation press the START key Normal operation also resumes automatically when a print job is received or scanning is begun from a computer While in auto power shut off mode no keys except the START key can be used Stream feeding mode 7 When copying using the SPF during the period of time that the SPF indicator blinks after an original has been scanned about 5 seconds a subsequent original can be placed and automatically fed into the machine Auto power shut off Use this setting to enable or disable auto power shut o setting Auditing mode Use to enable or disable Auditing mode 10 Auditing mode is initially disabled Account number entry T Use to set up account numbers Up to 20 accounts can be established Account number change 12 Use to change an account number Account number deletion Use to delete an account number 13 A single account number can be deleted or all account numbers at once Number of copies per This displays the number of copies made by each account account 14 The maximum count is 49 999 If this number i
43. in scanning direction FR direction magnification ratio adjustment SIM 48 1 Note Before performing this adjustment be sure to check that the CCD 1 2 4 5 unit is properly installed Put a scale on the original table as shown below Execute SIM 48 1 After warm up shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits Select the mode and press the start key again Manual correction mode TEXT lamp ON Enter the set value and press the start key The set value is stored and a copy is made AR 5316 ADJUSTMENT 6 7 Adjustment specification Note A judgment must be rnade with 200mm width and must not be made with 100mm width Mode Specification SIN SIM 48 1 Add 1 0 1 Main scanning direction increase magnification Reduce 1 0 1 ratio decrease 6 Sub scanning direction scanning direction magnification ratio adjustment SIM 48 1 SIM 48 5 a OC mode in copying SIM48 1 Note Before performing this adjustment be sure to check that the CCD unit is properly installed 1 Puta scale on the original table as shown below and make a normal 100 copy 2 Compare the scale image and the actual image If necessary perform the following adjustment procedures 3 Execute SIM 48 1 lt lt PHOTO gt gt 4 After warm up shading is performed and the current set value o
44. lley on the front frame side in the arrow direction A Do not move the mirror base drive pulley shaft Rear side A d Front side 9 5 Tighten the mirror base drive pulley fixing screw Adjustment specification La Lb 6 Execute the main scanning direction FR distartion balance adjustment previously described in 2 again 4 Sub scanning direction scanning direction distortion adjustment When there is no skew copy in the mirror base scanning direction and there is no horizontal error right angle to the scanning direction the adjustment can be made by adjusting the No 2 3 mirror base unit rail height Before performing this adjustment be sure to perform the horizontal image distortion adjustment in the laser scanner section This adjustment must be performed in the following cases When the mirror base wire is replaced When the copy lamp unit or No 2 3 mirror unit is replaced When the mirror unit rail is replaced or moved When a following copy is made Copy A Copy B AR 5316 ADJUSTMENT 6 6 1 Making of a test sheet Make test sheet by drawing parallel lines at 10mm from the both ends of A3 11 x 17 white paper as shown below These lines must be correctly parallel to each other line Parallel line White paper 2 Make a normal 100 copy of the test sheet on A3 11 x 17 paper Fit the paper edge with the glass holding plate edge 3 Measure the distances La Lb Lc
45. m the adjustment of 4 6 Put No 2 3 mirror base unit on the positioning plate again push the projections on the front frame side and the rear frame side of the copy lamp unit to the corner frame and tighten the wire fixing screw AR 5316 ADJUSTMENT 6 5 3 Main scanning direction FR direction distortion adjustment This adjustment must be performed in the following cases When the mirror base drive wire is replaced When the lamp unit or No 2 3 mirror holder is replaced When a copy as shown is made Copy Original 1 Set A3 11 x 17 white paper on the original table as shown below Glass holding plate A3 11 x 17 white paper Fit the paper edge and the glass holding plate edge 2 Open the original cover and make a normal 100 copy 3 Measure the width of the black background at the lead edge and at the rear edge Paper exit direction 4 PE OM La Lead edge black background width Lb Rear edge black background width If the width La of the black background at the lead edge is equal that Lb at the rear edge there is no need to execute the following procedures of 4 7 4 Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side When La Lb Turn the mirror base drive pulley on the front frame side in the arrow direction A Do not move the mirror base drive pulley shaft When La Lb Turn the mirror base drive pu
46. mistor abnormality Control PWB abnorrnality Fusing section connector disconnection The fusing unit is not installed Check the harness and the connector between the thermistor and the PWB Use SIM 14 to clear the self diagnostic display Thermistor abnormality Control PWB abnormality Fusing section connector disconnection Use SIM 5 02 to check the heater lamp blinking operation When the lamp blinks normally Check the thermistor and its harness Check the thermistor input circuit on the control PWB When the lamp keeps ON Check the power PWB and the lamp control circuit on the MCU PWB Use SIM 14 to clear the self diagnostic display Details of trouble Main Sub code code mi Detail When the fusing temperature is lower than 150C after 55sec from the start of warming up When the warming up complete temperature is not reached in 30sec from reaching 150C When the fusing temperature is lower than 100 after 20sec ready start When the fusing temperature is lower than 145C when printing Cause Thermistor abnormality Heater lamp abnormality Thermostat abnormality Control PWB abnormality Check Use SIM 5 02 to check the heater lamp blinking and operation remedy When the lamp blinks normally Check the thermistor and its harness Check the thermistor input circuit on the control PWB When the lamp does no
47. n error life cycle error Detail The destination of the machine differs from that of the CRUM The life cycle information is other than Not used FFh Cause CRUM chip defect ul o ON Check Replace the CRUM chip and Replace the developing unit remedy Identificat The trade mark code of the CRUM differs ion error The company code of the differs Model The boot program model code does not error coincide with the CRUM model code Type error When the CRUM type is other than genuine conversion production rotation The machine destination differs from the CRUM destination Data When an error value is included in the initial abnormali check information When the max toner supply ty time is 00 When the print hard stop is 00 When the Misc information is other than Not used FFh Destinatio n error Misc error AR 5316 TROUBLE CODE LIST 9 2 Details of trouble Main Sub FS Detail Copy lamp abnormality Copy lamp harness abnormality CCD PWB harness abnormality Use SIM 5 3 to check the copy lamp operations When the copy lamp lights up Check the harness and the connector between the CCD unit and the MCU PWB When the copy lamp does not light up Check the harness and the connector between the copy lamp unit and the MCU PWB Replace the copy lamp unit Replace the MCU PWB Thermistor open Detail The thermistor is open The fusing unit is not installed Ther
48. nit Replace the MCU PWB Check connection of the CCD unit flat cable Check the CCD unit Main code E7 F2 Sub Details of trouble code 11 Content Shading trouble White correction Detail The CCD white scan level is abnormal when the shading Cause Improper connection of the CCD unit flat cable Dirt on the mirror the lens and the reference white plate Copy lamp lighting abnormality CCD unit abnormality MCU PWB abnormality When occurred in the SPF scan position Improper installation of the mirror unit Clean the mirror lens and the reference white plate Check the light quantity and lighting status of the copy lamp SIM 05 03 Check the MCU PWB Detail White correction is not completed in the DUM 0 Cause CCD unit flat cable connection failure Dirt on mirrors lenses and the reference white plate Copy lamp lighting abnormality CCD unit abnormality MCU PWB abnormality Clean mirrors lenses and the reference white Check and remedy and plate remedy Check the copy lamp light quantity SIM 05 03 and lighting Check the CCD unit Check the MCU PWB Abnormal laser output 16 Content Detail When the laser output is stopped HSYNC is detected Cause Laser abnormality MCU PWB abnormality Check Check the laser emitting diode operation and Replace the MCU PWB remedy 04 Improper cartridge Destinatio
49. o replace the EEPROM of the MCU PWB to be replaced Note When replacing the MCU PWB be sure to restore the original jumper conditions 6 Optical frame unit No Optical frame unit A Optical frame unit Installation Install the optical unit in the sequence shown above AR 5316 DISASSEMBLY AND ASSEMBLY 11 8 T LSU 8 Tray paper feed section Paper transport Content section Ne Drive unit D JResstolerduch Resstmler E A LSU unit A LSU unit Paper feed clutch Paper feed roller Semi circular roller ER A Middle frame unit m T bon itt fr 2 d 1 9 1 i F did j d 2 Ed Assembly Do not miss the door lock pawl r Note Do not disassemble the LSU Note When replacing the LSU be careful not to touch the dust shield glass 2 Adjustment Image lead edge position adjustment Image left edge position adjustment Paper off center adjustment Size of the screwdriver for removing the LSU More than 50mm Less than 120mm AR 5316 DISASSEMBLY AND ASSEMBLY 11 9 B Drive unit D Resist roller clutch Resist roller Assembly Move down the clutch pawl as shown below and avoid the clutch and install 2 i gt gt 3 2d mo I 41 E Paper feed clutch Paper feed roller Semi circular roller C Solenoid paper feed solenoid resist roller s
50. of the developing unit Use SIM 16 to cancel the trouble Replace the MCU PWB Auditor NOT READY Check and remedy CH None Side door open ON The side door is open MCU PWB abnormality Check that all the side doors are closed Replace the MCU PWB Developing cartridge not installed The developing cartridge is not installed Communication with the CRUM cannot be made in initial check of the CRUM Developing unit disconnection MCU PWB abnormality CRUM chip abnormality Check installation of the developing unit Replace the MCU PWB AR 5316 TROUBLE CODE LIST 9 4 10 MAINTENANCE 1 Maintenance table X Check Clean adjust or replace when required O Clean A Replace A Adjust Lubricate Optical When section Part name No 2 3 Mirror mirror unit calling X Pulley peripheral Gass 0 Drive wire Rail Document cover Document size sensor Dust proof glass D 93s o ala g Vee Fe 3 2 2 212 qi feed section gt roller Transport paper exit rollers Spring clutch Upper heat roller Pressure roller Upper separation pawl Lower separation pawl Cleaning pad X pr Drive section Paper exit Ozone filter X section section 2 Maintenance display system Life 9K LED Near Empty Illuminate Empty Blink Machine
51. older name is included in the path Example Incorrect c Maintenance Download Tool Correct c Maintenance Downtool 2 Download procedure 1 Main body side Executable by performing the Service Simulation No 49 01 Flash Rom program writing made A word d appears on the operation panel to denote the download mode status 2 Connect the PC and the main body with the download cable USB cable Be sure to use a USB cable for connection USB2 0 of the AR EB7 is not applicable 3 PC side ga the maintenance program Select the model icon AR 5316 Cancel lt Sample display gt 4 PC side Confirm that the Simulation Command List tree is displayed on the maintenance program 5 PC side When the message the main body has not got started running is displayed on the lowest area of the figure below after the maintenance program is started up select the File and then Reconnect in the menu bar gt iMrtegration Maintenance Program 6 PC side Confirm a tree is displayed under the Special MCU IMC2 FAX on the maintenance program If no tree is displayed confirm that the USB connected and select the Rezonnect e pon 5 again Port AR 5316 FLASH ROM VERSION UP PROCEDURE 12 1 7 PC side Double click Special MCU MCU2 FAX in the main tree item to develop the sub tree items and double click DWL Download in the sub tree items L amtedcatian Maintenanca Progr m
52. olenoid AR 5316 DISASSEMBLY AND ASSEMBLY 11 10 9 Manual multi paper feed section Content Manual transport roller Manual paper feed roller Manual multi paper feed Manual feed solenoid Manual transport clutch Pressure plate unit F Manual paper feed clutch A Manual transport roller Manual paper feed roller Note Push the lever at the right edge of the multi frame cover to the right upper side and remove it Installation Be careful of the installing direction of the manual transport roller 6 B Manual multi paper feed AR 5316 DISASSEMBLY AND ASSEMBLY 11 11 F Manual paper feed clutch Note Push the lever at the right edge of the multi frame cover to the right upper side and remove it 0 LE D Manual transport clutch AR 5316 DISASSEMBLY AND ASSEMBLY 11 12 10 Power section C High voltage P W B Content A D Power P W B E Power switch B Power fan AR 5316 DISASSEMBLY AND ASSEMBLY 11 13 11 Developing section No A Developing box Contents B Developing doctor C A Developing box Adjustment Developing doctor gap adjustment C MG roller 1 Adjustment MG roller main pole position adjustment Note Attach it to fit with the attachment reference when replacing the DV blade DV blade 0 Attaching d 795 Faulting m SG i RA i 9 aN Y i x
53. on motor and the harness MCU PWB abnormality Use SIM 61 1 to check the polygon motor operations Check connection of the polygon motor harness connector Replace the polygon motor Replace the MCU PWB No full wave signal The zero cross signal is not detected Power unit abnormality MCU PWB abnormality Check connection of the harness and connectors L8 remedy Replace the MCU PWB Replace the power unit U2 04 Content EEPROM read write error Serial communication error Detail EEPROM access process error Cause EEPROM abnormality Check Check that the EEPROM is properly set and Use SIM 16 to cancel the trouble remedy Replace the MCU PWB Main Sub code code Details of trouble Counter check sum error EEPROM Check sum error of the counter area in the EEPROM EEPROM abnormality Check Check that the EEPROM is properly set and Use SIM 16 to cancel the trouble remedy Replace the MCU PWB 12 Adjustment value check sum error EEPROM Detail Check sum error of the adjustment value area EE o EEPROM abnormality Check Check that the EEPROM is properly set and Use SIM 16 to cancel the trouble remedy Replace the MCU PWB CRUM chip communication error Detail An error occurs during communication pe between the MCU and the CRUM chip CRUM chip abnormality Developing unit disconnection MCU PWB abnormality Replace the chip Check installation
54. ow lo continued 7 Check that the following display is shown Press the Continue Anyway button Hit Installation 4 Select Include this location in the serch If the retrieval area does not include the folder which includes the maintenance tool driver PN Theseus ona iiie bet ta te Pegasus inf select Browse If the folder path is properly shown press the NEXT button to go to procedure 7 Tool Verson 4 00 Gener USB Clive has ict paz Window Logo texting compaubiity weh windows KP Tali vela na terno s important Continuing your installation of thia software may dostoblizu the correct operation of your system shes manediaiely w in the luture Microsolt strongly recommends thet you stop the installation now and contact the hadwate vendor for soltware thet har passed Windows Logo torting Fount New Hurdware Wirard Ploare choose your reach end vistellalion options 2 Ine the benk icon in these icai Une thee chez oes below to ira or mpand the delm l search which inchados local and remavebie medie The best cvi fund ved be nitsiec onini m i STOP L Sowch mmovahie made CD ROM thee location search DAERGUSH Wi v 1 8 When installation is completed the following display is shown Press the Finish button TE Completing the Found New Hardware Wizard Tha wid ha h
55. r occurs in communication between the MCU PWB and the IMC PWB Cause IMC PWB MCU PWB harness defect 84 02 Check and remedy 10 Shading trouble Black correction The CCD black scan level is abnormal when the shading Improper connection of the CCD unit flat cable CCD unit abnormality MCU PWB abnormality Sub code Details of trouble Improper connection of the MCU PWB connector IMC PWB ROM defect data abnormality Check connection of the connector harness between the IMC PWB and the MCU PWB Check the ROM of the IMC PWB Interface error Framing in communication with the IMC PWB A framing error occurs in communication between the MCU PWB and the IMC PWB IMC PWB MCU PWB harness defect Improper connection of the MCU PWB connector IMC PWB ROM defect data abnormality Check connection of the connector harness between the IMC PWB and the MCU PWB Check the ROM of the IMC PWB LSU trouble The BD signal from the LSU cannot be detected in a certain cycle Always OFF or always ON LSU connector or LSU harness defect or disconnection Polygon motor rotation abnormality Laser beams are not generated MCU PWB abnormality Check connection of the LSU connector Execute SIM 61 03 to check the LSU operations Check that the polygon motor rotates normally Check that the laser emitting diode generates laser beams Replace the LSU u
56. rger unit 8 Caer A Transfer charger unit B Charger wire Installation spring tip must be between two reference ribs The charger wire must be free from twist or bending Be sure to put the charger wire in the V groove AR 5316 DISASSEMBLY AND ASSEMBLY 11 1 2 Optical section Note When disassembling or assembling the optical unit be careful not to touch the mirror and the reflector D Cwy m A Table glass B Copy lamp unit Disassembly Be sure to put No 2 3 mirror unit to the positioning plate A Assembly Put the notched surface of wire holder 3 downward tighten temporarily and install Adjustment Main scanning direction distortion balance adjustment C Inverter PWB for copy lamp AR 5316 DISASSEMBLY AND ASSEMBLY 11 2 E Lens unit F Wire Note Do not remove screws which are not indicated in the figure If the height of the base plate is changed it cannot be adjusted in the market Note The CCD lens unit is factory adjusted before shipping Since these adjustments cannot be performed in the market Never touch the screws other than screw 2 of the CCD lens unit Lens unit attachment 1 Attach the lens unit so that the lens unit number on the lens adjustment plate is aligned with the scribe line on the base plate Lens unit number direction Referen
57. rogram section Sum check Completion of downloading Error status AR 5316 SIMULATIONS 7 5 Main Sub code code 49 53 64 12 Standby mode fusing fan RPM 10 SPF scan position change over 01 setting setting Self print Resist amount adjustment Contents Details of operation When this simulation is executed the currently set code number is displayed When MODE SELECT key is pressed the normal setting and the high fusing temperature setting are switched alternatively Enter the code number and press START key and the number is written into the EEPROM and the machine goes into the sub code entry standby mode Display lamp Setting mode Default AE mode lamp Normal temperature control 190 C or less Fusing temperature of 190 C or above High speed rotation Code number Setting 0 Low speed rotation 1 High speed rotation Used to adjust the contact pressure of the machine resist roller and the SPF resist roller onto the paper Operating procedure When this simulation is executed the current set value is displayed When the exposure mode key is pressed the following set items are changed sequentially Enter an adjustment value with the 10 key and press the START key and the entered value will be saved and a copy will be made Adjustment range 1 99 Default 50 When the CA key is pressed the entered value i
58. s indicators 21 AUTO IMAGE key indicator 22 Numeickys 23 key 24 START key indicator CLEAR ALL key 26 CLEARKy AR 5316 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 2 SJUNPACKING AND INSTALLATION 5 Changing a tray s paper size setting Follow these steps to change a tray s paper size setting Note The paper size setting cannot be changed when the machine has stopped temporarily due to running out of paper or a misfeed or during interrupt copying During printing even in copy mode the paper size setting cannot be changed Do not load paper that is a different size than the paper size setting Copying will not be possible 1 Hold down the PAPER SIZE ENTER key for more than 5 seconds to set the selected paper size The currently selected paper feed location indicator will blink and the corresponding paper size which is currently set indicator will light steadily All other indicators will go out 2 Use the ORIGINAL SIZE ENTER key to select the paper size The indicator of the selected paper size lights up 3 Squeeze the lock lever of the front guide and slide the front guide to match the width of the paper and move the left guide to the appropriate slot as marked on the tray Left guide Front guide The front guide is a slide type guide Grasp the locking knob on the guide and slide the guide to the indicator line of the paper to be loaded The left guide is an insert type
59. s adjustment be sure to check that the paper off center is properly adjusted 1 Make a test chart for the center position adjustment and set it on the SPF Adjustment specification Draw a line on a paper in the scanning direction 2 Make a normal copy from the manual paper feed tray and compare the copy and the original test chart If necessary perform the following adjustment procedures 3 Execute SIM 50 12 4 After warm up shading is performed and the current set value of the off center adjustment at each paper feed port is displayed on the display section in 2 digits 5 Enter the set value and press the start key The set value is stored and a copy is made Adjustment specification Mode Specification Setvalue Set range Original off Single Center 3 0mm TEXT lamp 50 12 0 1mm shift 8 SPF white correction pixel position adjustment SIM63 7 required in an SPF model when replacing the lens unit 1 Fully open the SPF 2 Execute SIM 63 7 3 When the operation panel displays COMPLETE the adjustment is completed 4 If the operation panel displays ERROR perform the following measures When the display is 0 Check that the SPF is open Check that the lamp is ON If the lamp is OFF check the MCU connector Check that the CCD harness is properly inserted into the MCU connector When the display is 281 or above 1 Remove the table glass 2 Remove the dark box 3 Slide the len
60. s exceeded the count single 1 Delete all accounts account will start over from 0 22 1 Use to reset the copy count of an account to 0 Reset single 0 Reset single account The copy count of a single account or of all accounts can be reset account 1 Reset all accounts This setting is used to change the copy resolution in AUTO and 1 300dpi TEXT mode from 600 x 300 dpi to 600 x 600 dpi 2 600dpi 2 Smin 5 120min Auto power shut off timer T 0 OFF ff OFF Delete 0 Delete single account Resetting account Resolution in Auto Text mode 23 300dpi high quality mode Scanning is slower when high quality mode is used 4 When the SPF is installed AR 5316 USER PROGRAMS 8 1 Key auto repeat Use this setting to select whether or not holding down a key causes Lo repeated input of the key For keys that normally cause a set value to increase when held down for example holding down the ZOOM key this program can be used to have the set value not change when the key is held down Key press time Use this setting to select how long a key must be pressed for the 1 Minimum input to be accepted By selecting a longer time you can prevent Minimum current response speed settings from being changed by the accidental pressing of a key current 2 0 5sec response 3 1 0
61. s saved and the simulation is terminated Lighting lamp Adjustment mode AE Main cassette lamp Main cassette paper feed AE Manual paper feed lamp Manual paper feed AE TEXT PHOTO lamps SPF document feed Supported for the installed models only Skipped for the models without installation Used to change over the scan position depending on that the SPF unit and the SPF document glass holder section are of anti dirt glass or not When this simulation is executed the currently set code number is displayed Enter the code number corresponding to the SPF unit to be used and press START key and the setting will be changed over 0 59110 the scan position of the current mass production SPF unit Default Set to the scan position of the ant dirt SPF unit Though this setting is changed the other set values are not affected The other set values remain unchanged When replacing and installing the SPF unit it is recommendable to use this simulation to set the scan position and execute the scan position automatic adjustment The optical system status is ignored and a self print is made Also when a print command is sent from the host printing is performed Operating procedure When this simulation is executed warm up is performed and the ready lamp is lighted However the scanner is invalid and no initial operation is made Enter the code number with the 10 key and select a cassette with the cassette select key and press t
62. s unit toward the front side and attach it then execute SIM When the display is 143 or below 1 Remove the table glass 2 Remove the dark box 3 Slide the lens unit toward the rear side and attach it then execute SIM When the lens unit is moved execute the OC main scanning magnification ratio auto adjustment SIM 48 1 1 1M48 3 and the PF original off center adjustment This adjustment is basically O K with IM 63 7 C Image density adjustment 1 Copy mode SIM 46 1 1 Set a test chart UKOG 0162FCZZ on the OC table as shown below UKOG 0162FCZZ 2 Put several sheets of A3 or 11 x 17 white paper on the test chart 3 Execute SIM 46 1 4 After warm up shading is performed and the current set value of the density level is displayed on the display section in 2 digits For mode selection use the density select key 5 Change the set value with the 10 key to adjust the copy image density 6 Make a copy and check that the specification below is satisfied Adjustment specification Density Display Exposure Sharp Gray mode lamp level Chart output Set value Auto Auto 2 is slightly The greater the copied set value is the Text Text 3 3 is slightly greater the density is The SOWTZ EN smaller the set 2 1S iy value is the copia smaller the 3 3 is slightly density is copied copied Photo 3 Text save Photo Toner Auto 2 is sli
63. se Wizard Completing the Found New Hardware Wizard Tool emen amp 0 Denarne UST ND har hei evtl th colit for ines neve e To close Unit click Firash The installation procedure of the joint maintenance program on Windows 2000 is completed with the above operation AR 5316 FLASH ROM VERSION UP PROCEDURE 12 4 13 ELECTRICAL SECTION 1 Block diagram 2 03215 AD Xda AI APZAS N3AS AE E Y I AOI LYWLS AOI LNNOD AV AdO2 2 Apuo v r on kw Levis jos S gt aan 85s z41v8093 81 10 Ndd Ar BLOT TONd PLESEXOT eee 1 071654 9 LNYIS 21 40 NOI123130 SSVd HIdvd W19 dO NOLLO3130 H3dvd ZHINS099 61 DZEZIS8H NOIL2313Q 311365 2 TOS 4 105 p334 ILISSVI jasay 3JEMO JO OyN JOLIN 1580 on nd Qd4dS 5349 5440 544 NAA 54495045245 595 SHM S dI C2 ma gt Ww 1 3 EG ii dg 22 SLOH o ego 1 gt I 1 I i 1 1 aayat dung AYOS 1 pequmag JOH 0199652 7 8 2 5 72992 E dvitdasniad n pezrom t82 0A1 5 2 t 3 3 3 1 mr i 1 aug 039 AS 2 5 1 9 0111021 1 3 122
64. sec speed 4 1 55 Audible signals volume This sets the volume of beep signals 1 short beep short beep 2 long beep 3 OFF Base setting beep signal Use this to sound a beep when a base setting is selected 0 OFF OFF 1 ONj Number of copies limit Use this setting to select 99 or 999 for the maximum number of 999 conies 1 99 copies copies P 2 999 copies Use close paper size When this function is enabled printing in printer mode will 0 OFF automatically continue using a different size of paper if the specified size of paper runs out in all trays This feature does not function in copy mode Default tray setting Use this program to select a default tray This tray is automatically Upper 1 Tray 1 selected each time the power is turned on or each time the machine paper tray 5 Bypass tray reverts to the initial settings Default exposure mode Use this program to set AUTO TEXT or PHOTO as the default 1 AUTO exposure mode AUTO 2 TEXT 3 PHOTO AR 5316 USER PROGRAMS 8 2 9 TROUBLE CODE LIST 1 Trouble code list Main code Sub Content code 00 IMC PWB communication trouble 10 IMC PWB trouble 17 IMC ASIC error 8 PWB flash ROM error 16 IMC PWB DIMM memory read write check error Interface error in communication with IMC PWB Parity Interface error in communication with IMC PWB Overrun Interface error in communication with IMC P
65. splay by 3 digits 05 Total counter display The total counter value is displayed Alternate display by 3 digits 08 SPF counter display The SPF counter value is displayed Alternate display by 3 digits 13 CRUM destination display When this simulation is executed the CRUM destination set written in the CRUM chip is displayed If the display does not match the destination code saved in the CRUM chip it is judged as an error This simulation is valid only for the models where the CRUM is valid 7 seg display Meaning CRUM destination 7 seg display Meaning CRUM destination AR 5316 SIMULATIONS 7 3 Main Sub WC code code 22 14 P ROM version display Copy counter display Printer counter display Scanner counter display SPF jam counter display Paper sensor status display 34 Transfer current setting Details of operation The P ROM version is displayed on the copy quantity display The main code and the sub code are alternatively displayed by 2 digits The display interval is same as that of the counter display By pressing the fixed magnification ratio key each version display is switched Display lamp AB series Display lamp Inch series Displayed version 141 714 Machine program The copy counter value is displayed Alternate display by 3 digits When the Interrupt key is pressed the machine goes into the sub code input standby mode When the CA k
66. ssible power outlet for easy connection and disconnection Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements Also make certain the outlet is properly grounded Note Connect the machine to a power outlet which is not used for other electric appliances If a lighting fixture is connected to the same outlet the light may flicker Be sure to allow the required space around the machine for servicing and proper ventilation 8 20 cm EET AR 5316 GENERAL 1 1 2 SPECIFICATIONS The table below shows the specifications of this model and the contents of changes from the AR M160 M205 and AR 5316 Item AR M160 AR 5316 Multi manual paper feed bypass tray 100sheets Approx 31 3Kg Approx 31 3Kg IEEE1284parallel connector USB1 1 USB1 1 USB2 0 IEEE1284 Option Mod J ARST 250 sheets paper feed unit AR 024 70 oT meg 1 Originalcover ARVES Standard Sawad O The option can be installed The option cannot be installed 3 CONSUMABLE PARTS 1 Supply system table TD cartridge Black Toner developer cartridge 9K AR 016TD Life setting by LT 5 document Toner Net Weight 300g Developer Net Weight 4009 IC chip x1 Polyethylene bag x1 2 Drum cartridge Drum cartridge i 300 O Packed items DR cartridge 30K TD cartridge 4 5K Note 1 The
67. t each setting mode At that time the setup content is written into the EEPROM The set range is 90uA 360uA in the increment of 10uA Display lamp Setting mode AE mode lamp Normal size width Front AE mode lamp amp PHOTO mode lamp Small size width Front AE amp TEXT amp PHOTO mode lamps Manual paper feed Small size paper must be Letter R A4R or smaller For the special size of tray use the normal size width AR 5316 SIMULATIONS 7 4 Main Sub Contents Details of operation code code 46 19 Exposure mode setting Used set for the following three exposure mode Enter a code number and press the START key Gamma table setting AE and the entered number is written into the EEPROM and the machine goes into the sub code entry operation mode setting PHOTO standby mode When the Copy mode select key is pressed the number is written into the image process setting EEPROM and the set item is changed lt lt Gamma table setting gt gt When this simulation is executed the current set code number of gamma table is displayed Default Japan 1 EX Japan 2 When setting the gamma table no Mode lamps are lighted Code number Setting Gamma table 1 Image quality priority mode Default for Japan models 2 Toner consumption priority mode Default for EX Japan models If this setting is changed the set content of SIM46 30 is reset to the default lt lt AE mode gt gt
68. t light up Check for disconnection of the heater lamp and the thermostat Check the interlock switch Check the power PWB and the lamp control circuit on the MCU PWB Use SIM 14 to clear the self diagnostic display Scanner feed trouble all The scanner does not complete feeding in the uml time Cause Mirror unit abnormaiity The scanner wire is disconnected The origin detection sensor abnormality Mirror motor harness abnormality Use SIM 1 1 to check the mirror reciprocating and operations When the mirror does not feed Check for disconnection of the scanner wire Check the harness and the connector between the mirror motor and the MCU PWB Replace the mirror unit Replace the MCU PWB When the mirror does feed Use SIM 1 2 to check the mirror home position sensor Scanner return trouble The scanner does not complete returning in the specified time The mirror is not in the home position when OC copying is started with the mirror standby in the home position Mirror unit abnormality Scanner wire disconnection Origin detection sensor abnormality Mirror motor harness abnormality Check Use SIM 1 1 to check the mirror reciprocating and operations remedy When the mirror does not return Check for disconnection of the scanner wire Check the harness and the connector between the mirror motor and the MCU PWB Replace the mirror unit Replace the MCU PWB When the mirror does feed
69. ter adjustment SIM 50 10 is completed 1 Seta test chart UKOG 0089CSZZ on the document table 2 Select a paper feed port and make two copies Compare the 2nd copy and the test chart If necessary perform the following adjustment procedure The 1st copy does not show the void Be sure to check the 2nd copy 3 Execute SIM 26 43 and set the density mode to AUTO right edge void TEXT Left edge void The currently set adjustment value is displayed 4 Enter the set value and press the start key The correction value is Paper rear edge d stored 2 Set the document size to A4 8 5 x 11 and make a copy at 100 3 If necessary perform the following adjustment procedure Adjustment specification Vaid amount Standard value 4mm or less Paper rear edge 4 Execute SIM 50 1 and set the density mode to AUTO TEXT PHOTO Rear edge void The currently set adjustment value is displayed 5 Enter the set value and press the start key The correction value is stored and a copy is made ode LED Set value Specifi cation range Left edge void SIM 26 43 left edge The void adjustment values on the right and the left must be the same 2 Main scanning direction FR direction distortion balance adjustment Adjustment specification 1 Remove the OC glass and the right cabinet LED Set value Rear edge void 0 1mm shift d Paper off center adjustment SIM50
70. ter completion of cleaning when INTERRUPT key is pressed the machine goes into the sub code entry standby mode and the roller returns to the original positions To clean another roller continuously press INTERRUPT key to return the roller to the original position and execute the simulation again During the operation the sub code is displayed on the display When CA key is pressed the simulation mode is terminated However the roller returns to the original position by the initial operation When the START key is pressed the developing bias signal is turned ON for 30 sec However to calculate the actual output value is calculated execute SIM25 01 After completion of the process the machine goes into the sub code input standby mode When INTERRUPT key is pressed during the process the machine goes into the sub code input standby mode When CA key is pressed the simulation is terminated Main charger output Grid HIGH When the START key is pressed the main charger output is supplied for 30 sec in the grid voltage HIGH mode After completion of the process the machine goes into the sub code input standby mode When INTERRUPT key is pressed during the process the machine goes into the sub code input standby mode When CA key is pressed the simulation is terminated 03 Main charger output Grid LOW When the START key is pressed the main charger output is supplied for 30 sec in the grid voltage LOW mode After
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