Barrel Vac Operators Manual rev 1
Contents
1. The Polyester filter assembly is easily removed by simply lifting the filter basket out of the tank If the machine is equipped with one of the optional cartridge filters they are removed very easily First remove the filter retainer by turning the black knob 90 degrees counter clockwise The cartridge filter will then slide off of the Support assembly The cartridge filter for the shake model S9M429SBV is a simple friction fit remove by pulling down on the molded handle If the machine is equipped with a Corolon filter it is easily removed from the outside of the Polyester filter assembly by grasping it and sliding it off The elastic band will stretch and the filter will easily slide off of the Polyester filter Note e sure to frequently clean the filters e Allow filters to thoroughly air dry after washing them before returning them to the machine e Worn filters can affect vacuum performance Replace the filters when they become worn out and normal cleaning will not restore vacuum performance Servicing The Vac Motor Motor Replacement 1 Disconnect power cord from power source 2 To access the vac motor remove the screws that attach the main cover to the head assembly and set the cover to one side 3 Disconnect the motor s 2 red lead wires from the main wiring bridge 4 Disconnect green yellow wire by removing the screw from the motor core 5 Remove the four motor mounting screws 6 Remove motor p2. brush stops completely or dust and debris may be ejected Warning If the machine is not working properly has been dropped damaged left outdoors or dropped into water return it to an Authorized service center Warning Damage could occur to machine if openings are blocked Do not put any object into openings Do not use any opening blocked keep free of dust lint hair and anything that may reduce air flow Warning Injury could occur to the operator or the machine if used without the dust bag and or filters in place Do not use the machine without the dust bag and or filters in place Warning Injury to the operator and or damage to the machine could occur when cleaning on stairs unless caution is used Use extreme caution when cleaning on stairs Warning To reduce the risk of electrical shock always use a 3 wire electrical system connected to the electrical ground Whenever possible connect the machine to an outlet protected by a ground fault interrupter GFCI See Grounding Instructions SAVE THESE INSTRUCTIONS 120 Volt Machine Instructions For Connection To The Power Supply And The Electrical Ground PLATE This machine must be connected to the electrical ground SCREW to protect the operator from electrical shock The machine OUTLET has an approved power cord with three conductors and a MUST BE olug with three terminals Connect the plug to a recepta Pe eae cle that has three holes and is connecte
3. GD 000000 OD 00000004 Ze 1111 tt9 N 5 5 gt 2 5 5 0 CO OQ CO Cc U 0 O CC O CO O IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE This machine is for commercial use WARNING DANGER Failure to read and observe all DANGER statements could result in severe bodily injury or death Read and observe all DANGER statements found in your Owner s Manual and on your machine WARNING Failure to read and observe all WARNING statements could result in injury to you or to other personnel property damage could occur as well Read and observe all WARNING statements found in your Owner s Manual and on your machine CAUTION Failure to read and observe all CAUTION statements could result in damage to the machine or to other property Read and observe all CAUTION statements found in your Owner s Manual and your machine DANGER Failure to read the Owner s Manual prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel damage to the machine or to other property could result as well You must have t
4. STRUCTIONS e Before use the equipment must be correctly assembled with all of its components e Check that the electrical outlet is correct for use with the plug on the machine e Before connecting check that the specified motor voltage corresponds to the main voltage available e Never use the equipment near flammable explosive or toxic substances sparks from the motor could cause dangerous reactions e Always unplug the machine from the electrical outlet when leaving machine unattended or before attempting any repair e Service and repair should be done by qualified personnel only Use only original manufacturer s replacement parts Operation This machine is a commercial vacuum designed for dry pick up only The motors can be run simultaneously or independently as the job requires The machine is designed to sit on top of a standard 55 gallon steel drum Depending on the type of dust and debris being picked up it may be necessary to operate the filter shaker or clean the filter before it is time to empty the drum To clean the filter on the shake model simply push the shake rocker switch this will momentarily stop the vacuum motors and activate the shaker motor When you release the shaker switch the vacuum motors will automatically start back up For non shake models turn off all of the motor switches and allow the motors to stop running Remove the motor head from the top of the barrel ring next remove the filter fr
5. V Head Assembly 429BV 1 1821802005 Power Cord 14 3 x 35 1 2 820881 Cord Strain Relief 1 82931AU Cord Guide Block 1 6 581054 Screw 5 x 50 4 7 882930 Handle 1 8 881026 Screw 5 x 30 1 9 581006 Screw 5 x 20 2 10 581005 Screw 5 x 14 2 11 89 Terminal Block 1 12 581054 Screw 5 x 50 4 13 82932AU Cover Top 1 14 581006 Screw 5 x 20 2 15 580484 Switch 2 17 583937 Filter 2 18 583273 Screw 5 x 55 9 19 2 Grommet 1 20 S82957AU Cover Intermediate 1 21 882627 Screw 5 x 40 9 22 882627 Screw 5 x 40 3 23 82937AU Cover Motor Retainer 1 24 883189 Screw 5 x 30 1 25 881004 Screw 4 5 x 20 1 26 883434 Wiring Bridge 1 27 S8396069 Gasket 2 28 6 Screw 5 x 20 12 30 1 Gasket 2 31 5811205 Motor 1000w 120vac 2 32 883901 Gasket 2 33 4 Filter 3 34 06 Filter 3 35 8 Valve 8 36 582954 3856 1 Filter Group S73240 1 883706 62 4 Ci 2 883724 Screw 5 x 25 4 3 882823 Body Filter Support 1 4 883117 Strainer 1 a 6 580473 Filter Ring 1 7 82845 Filter Bag 1 8 582833 Filter Support 1 9 Cartridge Filter Optional 10 582855 Filter Retainer Optional YAN WN S 87390 Latch 581301 Rivet S820297 Inlet Complete S82586 Gasket Inlet 580725 Screw 5 x 25 81015 Nut M5 T80116 Gasket Lid Barrel Vac Ring 9920751 Complete Sav adel R
6. d to the electrical GROUND ground The green or green and yellow conductor in the GROUND cord is the ground wire Never connect this wire to any terminal other than the ground terminal This machine uses a 120 volt AC 60 cycle electrical circuit Make sure you have the correct frequency and voltage before connecting the power cord to an outlet The machine has a plug as shown in Figure 1 If a recep tacle connected to the electrical ground as shown in Fig ure 1 is not available have one installed by an electrical contractor Do not use an adapter GFCI Outlet f Warning To reduce the risk of electrical shock protect the machine from rain Keep the machine in a dry area Warning To reduce the risk of electrical shock always use a 3 wire electrical system connected to the electrical ground Whenever possible connect the machine to an outlet protected by a ground fault interrupter GFCI Warning Do not cut remove or break the ground pin If the outlet does not fit the plug consult your electrical contractor 1 Warning Have worn cut or damaged cords and plugs replaced by an authorized service person Warning If it becomes necessary to use an extension cord to reach an electrical outlet you must use one that is at least one size larger in wire size Such as a power cord that is marked 12 3 would need to use an extension cord that is marked 10 3 Do not use an extension cord that is undersized IMPORTANT IN
7. late and set aside Take out the motor and remove the upper and lower gaskets 8 Inspect gaskets If they show signs of wear replace the 9 Install gaskets onto new motor ensuring that they are properly seated 10 Install the new motor Make sure foam mufflers are positioned properly 11 Attach motor plate to motor 12 Connect green yellow wire to motor core 13 Connect motor s 2 red lead wires to main wiring bridge 14 Re assemble vac cover Servicing The Vac Motor Carbon Brush Replacement 1 Disconnect power cord from power source 2 To access the vac motor remove the screws that attach the main cover to the head assembly and set the cover to one side 3 Remove the motor cover by removing two screws See Fig 1 4 Remove the wire terminal from carbon brush _ Fig 1 housing See Fig 2 5 Remove the carbon brush assembly by removing the 2 screws that attach it to the vac motor See Fig 3 6 Inspect armature commutator If it is extremely pitted grooved or not concentric then the motor will need to be replaced or sent to a qualified service center 7 Slide the yellow brush housing from plastic holder See Fig 4 8 Reverse steps 7 through 4 to install new brush and housing part number S8TOEG845 9 Repeat steps 4 through 8 for the other carbon brush 10 Reverse steps 3 and 2 for re assembly 11 Test for proper operation 7 i L N W V he Fig 3 Fig 4 Barrel Vac 429B
8. om the barrel ring opening and tap or brush the filter surface clean To extend the life of the filter you may want to occasionally remove the complete filter assembly and wash the filter bag Allow the fabric to dry fully before returning it to the inside of the machine Filtration can also be enhanced by adding one of the various cartridge filters to the bottom of the motor head assembly and also by adding one of the Corolon Filters to the outside of the main polyester filter assembly These optional filters can be purchased from your Distributor the optional filters available are listed below 82852 Cartridge Filter Paper will fit 59 4298 amp S9M430BV S76061 Cartridge Filter Polyester will fit S9M429BV amp S9M430BV 82995 Cartridge Filter Hepa will fit S9M429BV amp SYM430BV S82855 Cartridge Filter Retainer necessary to use optional cartridge filters on S9M429BV amp S9430BV S820237 Cartridge Filter Polyester will fit S9M429SBV 160066 Corolon Filter Periodic Maintenance Every six to twelve months 1 Check filter for wear replace dirt saturated filters that do not respond to normal cleaning 2 Inspect gasket seals and replace those which have begun to leak 3 Examine carbon motor brushes and commutator Replace both carbon brushes when either is tual size less than 3 8 long PN S8TOEG845 Servicing The Filter The filter is accessed by lifting the head assembly off the tank
9. onnected from the power source Disconnect the power supply before attempting any maintenance or service A Warning Operating a machine without observing all labels decals etc could result in injury or damage Read all machine labels before attempting to operate the machine Make sure all of the labels are attached or fastened to the machine Get replacement labels and decals from the manufacturer s distributor Warning Electrical components can short out if exposed to water or moisture Keep the electrical components of the machine dry Always store the machine in a dry area Warning Use of this machine to move other objects or to climb on could result in injury to the opera tor or damage to the machine Do not use this machine as a step or furniture Do not allow to be used as a toy Close attention is necessary when used by or near children Warning Moving parts of this machine can cause injury and or damage Keep hands feet loose clothing hair fingers and all parts of the body away from openings and moving parts Warning Electrocution could occur if you handle the plug or appliance with wet hands Do not handle plug or appliance with wet hands Warning The machine employs a removable float for wet pick up operation to reduce risk of electrical shock Always install float before any wet pick up operation Warning Rotating fan blades inside the cover Before opening cover switch off machine Wait until the fan
10. raining in the operation of this machine before using it If you or your operator s cannot read English have this manual explained fully before attempting to operate this machine DANGER Operating a machine that is not completely or fully assembled could result in injury or property damage Do not operate this machine until it is completely assembled Inspect the machine carefully before operation Use only as described in this manual Use only the manufacturer s recommended attachments DANGER Machines can cause an explosion when operated near flammable materials and vapors Do not use this machine with or near fuels grain dust solvents thinners or other flammable materials A DANGER Do not pick up flammable fluids dust or vapors DANGER Do not vacuum anything that is burning or smoking such as cigarettes matches or hot ashes A DANGER This machine is not suitable for picking up health endangering dust DANGER Using a machine with a damaged power cord could result in an electrocution Do not use the machine if the power cord is damaged Do not use the electrical cord to move the machine Keep cord away from heated surfaces Do not unplug by pulling on the cord grasp the plug not the cord Turn off all controls before unplugging Do not close a door on cord or pull around sharp edges or corners DANGER Electrocution could occur if maintenance and repairs are performed on a unit that is not properly disc
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