Operators Manual Operators Manual Manuel De L'Opérateur
Contents
1. 1 23 949 99517 Spindle gear 1 54 949 99590 Controller 1200E 110v 1 24 949 99518 Bearing 6000ZZ 2 54 949 99572 Controller 1200E 230v 1 25 949 99519 Gearbox 1 54 949 99591 Controller 1600E 110v 1 26 949 99520 Seal Ring 1 54 949 99543 Controller 1600E 230v 1 27 949 99521 Bearing 6001ZZ 1 55 949 99544 Protective Guard 1 28 949 99577 Aemature Ass y 1200E 110v 1 56 949 99574 Rear Cover 1200E 1 28 949 99557 Aemature Ass y 1200E 230v 1 56 949 99545 Rear cover 1600E 1 28 949 99576 Aemature Ass y 1600E 110v 1 57 7 3009 Screw ST3 5X16 2 28 949 99522 Aemature Ass y 1600E 230v 1 58 949 99575 Cord UK 110v 1 29 949 99523 Pin 1 58 949 99546 Cord UK 230v 1 30 949 99524 Needle bearing 2 58 949 99581 Cord EU 2300v 1 31 949 99525 Countershaft 1 59 949 99547 Sleeve 1 32 949 99526 Motor Gear 1 60 949 99582 Safety Ring 1 33 949 99562 Bearing 698ZZ 1 61 949 99527 Bearing 608ZZ 1 34 949 99528 Pinion 1 62 949 99583 Safety Ring 1 35 949 99529 Parallel key 1 63 949 99558 Hemicycle key 2 5 x 3 2 x 10 1 36 949 99530 Double Gear 1 37 949 99531 Pivot 1 1 Item Number num ro sur le sch ma n mero de la ilustraci n n mero da ilustra o afbeeldingsnummer tegningsnummeret Teil Nummer numero dell illustrazione 2 Part Number Num ro de r f rence de la pi ce n mero de pieza n mero da parte stuknummer Styknummer Nummer auf der Abbildung numero di parte 3 Description D signation Descripci n D2. 589 64 32 Belle Group South East Asia 21 Jalan Ara AD 7 3B Pandar Sri Damansara S2200 Kuala Lumpar Malaysia Tel 60 0 3 62721678 60 0 3 6272 9308 Fax 60 0 3 6272 9528 CONCRETING CUTTING Belle Group GB Shanghai Office Room 213 Zhonghuang Building 1007 Zhongshan Nan Er Road Xuhui Shanghai 200030 China Tel 00 86 21 5461 5228 Mobile 00 86 133 8172 2653 Fax 00 86 21 5461 5369 email morgan liu bellegroup com cn Belle Group Inc 3959 Electric Rd Roanoake Suite 360 VA 24018 USA Tel 1 540 345 5090 Fax 1 540 345 5091 Toll free 866 540 5090 e mail sales bellegroup net Parts Belle Group World Parts Centre Sheen Nr Buxton Derbyshire SK17 OEU GB Tel 44 0 1298 84606 Fax 44 0 1298 84722 email parts belle group co uk www BelleGroup com BREAKING MOVING
3. Steel Toe capped footwear Wear clothing suitable for the work you are doing Tie back long hair and remove any jewellery which may catch in the equipment s moving parts Electric Machines Electricity can kill Always ensure that the machine is disconnected from the power supply before carrying out any maintenance repairs Never use the machine in wet conditions Pre start Checks Pre start up inspection The following Pre start up inspection must be performed before the start of each work session or after every four hours of use which ever is first Please refer to the service section for detailed guidance If any fault is discovered the Promix must not be used until the fault is rectified 1 Thoroughly inspect the Promix for signs of damage Check components are present and secure Pay special attention to the Mixing Paddle and ensure it is correctly attached to the handle 2 Check electricity cables for signs of exposed wires Fix any exposed areas before operating Operating Instructions WARNING Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY this manual Always operate the machine with both hands on the handle Press and hold the trigger 2 to commence the mixing process Once the trigger 2 is in the ON position push the trigger lock button 3 This will hold the trigger 2 in the ON position without the use of your hand To stop the machine push and rel
4. 49 99501 Handle June 08 1 38 949 99532 Selector Fork 1 1 949 99592 Handle gt June 08 1 39 949 99533 Pivot 1 2 949 99502 Switch June 08 1 40 8 8001 Nut M8 2 2 949 99593 Switch gt June 08 1 41 949 99534 Bail 4 1 3 7 3009 Screw ST3 5X16 10 42 949 99535 Spring 1 4 7 4006 Screw ST4X20 10 43 949 99536 Lever 1 5 4 5003 Spring washer 10 44 7 3010 Screw ST3X16 1 6 7 5011 Screw M5X10 1 45 949 99537 Airguide Shim 1 7 949 99505 Clamp 2 46 7 5022 Screw ST5X65 2 8 7 3009 Screw ST3 5X16 1 47 4 5003 Spring washer 2 9 949 99506 Capacitor 1 48 949 99579 Stator 1200E 110v 1 10 949 99507 Inductance 4 48 949 99567 Stator 1200E 230v 1 11 7 8058 Screw M8X16 4 48 949 99578 Stator 1600E 110v 1 12 4 8006 Flat washer 1 48 949 99538 Stator 1600E 230v 1 13 949 99508 Electrical wire 1 49 949 99568 Motor Box 1200E 1 14 949 99509 Circuitry Board 1 49 949 99539 Motor Box 1600E 1 Speed Regulator 50 7 5009 Screw M5X25 4 15 7 5022 Screw M5X16 4 51 949 99569 Brush Holder 1200E 1 16 949 99510 Bearing cover 1 51 949 99540 Brush Holder 1600E 1 17 949 99511 Spindle 1 52 949 99589 Carbon Brush 1200E 110v 1 18 949 99512 Hemicycle key4x5x 12 1 52 949 99570 Carbon Brush 1200E 230v 1 19 949 99513 Safety ring 1 52 949 99588 Carbon Brush 1600E 110v 1 20 949 99514 Dust cover 1 52 949 99541 Carbon Brush 1600E 230v 1 21 949 99515 Felted wool 1 53 949 99571 Brush Cap 1200E 1 22 949 99516 Bearing 6204DDU 1 53 949 99542 Brush Cap 1600E
5. 6 42 CE Esta directiva substitui a Directiva 98 37 EC Directiva de Compatibilidade Electromagn tica 2004 108 CE conforme corrigido pelas 89 336 EEC 92 31 EEC amp 93 68 EEC O El ctrico de Desperdicio e Equipamento Electr nico DEEE 2002 96 CE a directiva de baixa voltagem 2006 95 CE BS EN ISO 12100 1 2003 Seguranga da maquinaria e s normas harmonizadas afins se aplic veis As emiss es de ruido respeitam e est o dentro das directivas para m quinas 2000 14 EC Anexo VI artigo 12 sendo o organismo notificado AV Technology Limited AVTECH house Birdhall Lane Cheadle Heath Stockport Cheshire SK3 0XU GB A informag o t cnica sobre niveis sonoros est disponivel na Sede da Belle Group na morada acima mencionada Ondergetekende Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK17 OEU GB verklaren hierbij dat als het product zoals beschreven in dit certificaat is gekocht van een erkende Belle Group dealer binnen de EEG het voldoet aan de volgende EEG richtlijnen 2006 42 CE Deze richtlijn vervangt Richtlijn 98 37 EC Electromagnetische Compatability Richtlijn 2004 108 CE geamendeerd door 89 336 EEC 92 31 EEC amp 93 68 EEC De afgedankte elektrische en elektronische apparatuur AEEA 2002 96 CE de Laagspannings Richtlijn 2006 95 CE BS EN ISO 12100 1 2003 Veiligheid van Machines en hieraan gekoppelde geharmoniseerde Standaarden waar deze van toepassing is Rumoer emissions passen voor richtlijn EC Zijgebouw VI voor toestel
6. ALTRAD Operators Manual US Operators Manual E Manuel De L Op rateur E Manual del Operador CP Manual de Opera o ND Handleiding Betjeningsvejledning Bedienungshandbuch C1 Manuale Dell Operatore Cs Bruksanvisning GF K ytt ohje Instrukcja Obstugi PykoBogcTBO ANA onepatopa Get Kasutusjuhend LV Lietot ja rokasgramata CD Naudojimo Instrukcija Onepatop PpueH CZ Na vod K Obzluze Manual de Utilizare Gun Kezel k K zi SK Pr ru ka pre obsluhu 2 PROMIX Spare Parts Book Pieces d tach es Libro Despiece Lista de Pecas Onderdelen Boekje Reservedele Skrift Ersatzteilhandbuch Manuale dei ricambi Bruksanvisning Varaosaluettelo Lista Cz ci Zamiennych 3anacHbie yactn KHura Varuosade nimekiri Rezerves dalu saraksts Atsarginiu daliu sara as Yact Cnucbk Cast Barevny pruh Lista Pieselor de Schimb R szek Oldalra d l Zoznam n hradnych dielov 870 00000 2 03 10 EC DECLARATION OF CONFORMITY DECLARATION CE DE CONFORMITE DECLARACI N DE CONFORMIDAD CE DECLARACAO CE DE CONFORMIDADE EG VERKLARING VAN OVEREENSTEMMING EF OVERENSSTEMMELSESERKL ERING We Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK17 0EU GB hereby certify that if the product described within this certificate is bought from an authorised Belle Group dealer within the EEC it conforms to the following EEC directives 2006 42 CE This directive repl
7. TTYPE SERIENUMMER FABRICAGEDATUM GEMETEN GELUIDSSTERKTENIVEAU GEGARANDEERD GEWICHT TIPO DE PRODUCTO MODELO N DE SERIE FECHA DE FABRICACION NIVEL DE POTENCIA ACUSTICA MEDIDO GARANTIZADO SERIENR FREMSTILLINGSDATO LYDEFFEKTNIVEAU M LT Place of Declaration Sheen Nr Buxton Derbyshire SK17 OEU UK Lieu de d claration Sheen Nr Buxton Derbyshire SK17 OEU UK Declaraci n hecha en Sheen Nr Buxton Derbyshire SK17 OEU UK Lugar de Declarag o Sheen Nr Buxton Derbyshire SK17 OEU UK Plaats van de Verklaring Sheen Nr Buxton Derbyshire SK17 OEU UK Sted i erklaering Sheen Nr Buxton Derbyshire SK17 OEU UK Signed by Signature Medido por Assinado por Getekend door Uunderskrevetaf Di Nib Ray Neilson Managing Director On behalf of BELLE GROUP SHEEN UK Le Directeur G n ral Pour le compte de la SOCIETE BELLE GROUP SHEEN UK Director Gerente En nombre de BELLE GROUP SHEEN UK Director Geral Em nome de BELLE GROUP SHEEN UK Algemeen Directeur Namens BELLE GROUP SHEEN UK Administrerende direktor Pa vegne af BELLE GROUP SHEEN UK Date of Declaration Date de d claration Fecha de la declarachon Data da Declaragao Datum van de verklaring Dato for erkl ringen US How To Use This Manual This manual has been written to help you operate and service the Promix safely This manual is intended for dealers
8. aces directive 98 37 EC Electromagnetic Compatibility Directive 2004 108 CE as amended by 89 336 EEC 92 31 EEC amp 93 68 EEC The Waste Electrical and Electronic Equipment WEEE 2002 96 CE the low voltage directive 2006 95 CE BS EN ISO 12100 1 2003 Safety of machinery and associated harmonised standards where applicable Noise emissions conform to directive 2000 14 EC Annex VI for machines under article 12 the notified body is AV Technology Limited AVTECH house Birdhall Lane Cheadle Heath Stockport Cheshire SK3 0XU GB Noise Technical Files are held at the Belle Group Head Office address which is stated above Nous soussign s Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK17 0EU GB certifions que si le produit d crit dans ce certificat est achet chez un distributeur autoris Belle Group au sein de la CEE il est conforme aux normes CEE ci apr s 2006 42 CE Cette norme remplace la norme 98 37 CE Norme compatible pour l lectromagnisme 2004 108 CE modifi par 89 336 EEC 92 31 EEC amp 93 68 EEC Les d chets lectriques et d quipement lectronique 2002 96 CE caracteristiques basse tension 2006 95 CE BS EN ISO 12100 1 2003 Norme de s curit des machines et des criteres associ s et configur s si applicable Les missions de bruit sont conformes a la directive 2000 14 EC Annexe VI pour machines article 12 objet mentionn est AV Technology Limited AVTECH House Birhall Lane Cheadle Heath Stockport Che
9. and operators of the Promix Foreword The Machine Description section helps you to familiarize yourself with the machine s layout and controls The Safety Instructions and Health and Safety sections explain how to use the machine to ensure your safety and the safety of the general public The Operating Instructions section explains how to use the machine in the correct way The Maintenance section is to help you with the general maintenance and servicing of your machine The Warranty Section details the nature of the warranty cover and the claims procedure The Declaration of Conformity section shows the standards that the machine has been built to Directives with regard to the notations Text in this manual to which special attention must be paid are shown in the following way out in the correct way A WARNING The life of the operator can be at risk WARNING Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY WARNING GE EE The product can be at risk The machine or yourself can be damaged or injured if procedures are not carrie A CAUTION 7 9 GE j this manual KNOW how to safely use the unit s controls and what you must do for safe maintenance NB Be sure that you know how to switch the machine off before you switch on in case you get into difficulty ALWAYS wear or use the proper safety items required for your personal protection If you ha
10. e safe and correct use of the Promix consult your supervisor or The Belle Group WARNING Improper maintenance can be hazardous Read and Understand this section before you perform any main m tenance service or repairs Cordon off the work area and keep members of the public and unauthorized personnel at a safe distance Personal Protective Equipment PPE must be worn by the operator when ever this equipment is being used see Health 8 Safety section Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into difficulty Always switch this machine OFF before transporting moving it around the site or servicing it Never remove or tamper with any guards fitted they are there for your protection Always check guards for condition and security if any are damaged or missing DO NOT USE THE PROMIX until the guard has been replaced or repaired Do not operate the machine when you are ill feeling tired or when under the influence of alcohol or drugs Ensure that the mixing container is placed on a flat and firm area Do not place body parts or any other items into the mixing container during the mixing process 11 Health And Safety Vibration Some vibration from the mixing operation is transmitted through the handle to the operator s hands PPE Personal Protective Equipment Suitable PPE must be worn when using this equipment i e Safety Goggles Gloves Ear Defenders and
11. ease the trigger 2 Machines with 2 speed gearboxes have 2 speeds available The first gear is the slow speed and the second gear is the fast speed To change from one gear to the other turn the gear change switch 1 through 180 There is also a Variable Speed Dial 7 available which allows you to vary the speed of the machine when using either of the 2 gears Always reduce the speed when placing the mixing paddle into the mixing material and also when removing it Once the mixing paddle 6 is completely clear of the mixing material increase the speed again to ensure that the motor is adequately cooled During the mixing process slowly move the machine around the mixing container This should be continued until all of the mixing ma terial has been mixed Once the mixing process has been completed clean the mixing paddle 6 to stop the build up of dirt and residue Note The numbers shown in brackets refer to the pictures shown in the Machine Description section of the bookelt nvironment Ry Safe Disposal e Instructions for the protection of the environment The machine contains valuable materials Take the discarded apparatus and accessories to the relevant recycling facilities 12 The machine should be stored in a dry area which is not exposed to extreme temperatures Maintenance US Note Please ensure a qualified electrician carries out all maintenance procedures The Belle Group Promix is designed to gi
12. escrig o Omschrijving Beskrivelse Bezeichnung Descrizione 4 Quantity Quantit Cantidad Quantidade Hoeveelheid Mengen M ngde Quantit 91 ALTRAD No 1 for Light Construction Equipment Belle Group Head Office Sheen Nr Buxton Derbyshire SK17 OEU GB Tel 44 0 1298 84606 Fax 44 0 1298 84722 email sales belle group co uk Belle France SARL 1 rue de l Equerre ZI de B thunes BP 20541 95005 Cergy Pontoise Cedex FRANCE Tel 33 0 1 34 21 45 83 Tel 33 0 1 34 21 45 84 Fax 33 0 1 30 37 31 28 Belle Equipos SL Calle Doctor Calero Cial 19 Local 22 28220 Majadahonda Madrid Spain Tel 34 0 91 636 2043 Fax 34 0 91 634 1535 email belleequipos belleequipos com Belle Group Deutschland Husumer Stra e 45 a D 33729 Bielefield Deutschland Tel 49 0 5217 707505 Fax 49 0 5217 707506 Sales 0800 1808069 Spares 0800 1816673 www Altrad com COMPACTING MIXING Belle Poland sp z o o 96 200 Rawa Mazowiecka Ul Mszczonowska 36 Polska Tel 48 0 46 8144091 Fax 48 0 46 8144700 Belle Group Portugal Rua Laura Alves 225 2 F 2775 116 Parede Portugal Tel 35 1 21 453 59 91 Fax 35 1 21 453 59 91 Belle Group Netherlands Tel 0800 249861 Belle Group Belguim Tel 0800 80295 Belle Group Austria Tel 0800 291544 Belle Group Russia 64 Nevsky pr St Petersburg Russia Tel 7 812 314 81 34 Moscow 7 495
13. onder stuk 12 naar de notified troep zit AV Technology Limited AVTECH house Birdhall Lane Cheadle Heath Stockport Cheshire SK3 OXU GB Worden de Technische Dossiers van het lawaai gehouden op het adres van het Hoofdkantoor van de Groep Belle dat hierboven wordt verklaard Vi Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK17 0EU GB erkl rer hermed at hvis det i dette certifikat beskrevne produkt er k bt hos en autoriseret Belle Group forhandler i EU er det i overensstemmelse med folgende ESF direktiver 2006 42 CE Dette direktiv erstatter direktiv 98 37 EF 2004 108 E F som ndret ved 89 336 EEC 92 31 E F amp 93 68 E F Affald af elektrisk og elektronisk udstyr WEEE 2002 96 CE og tilknyttede harmoniserede standarder hvor relevant Stajniveauet er i overensstemmelse med direktiv 2006 95 CE BS EN ISO 12100 1 2003 bilag VI gaeldende for maskiner under paragraf 12 Det bemyndigede organ er AV Technology Limited AVTECH house Birdhall Lane Cheadle Heath Stockport Cheshire SK3 0XU Storbritanien De tekniske stojspecifikationer forefindes p Belle Group gt hovedkontor adressen er skrevet ovenfor PRODUCT TYPE DATE OF MANUFACTURE SOUND POWER LEVEL MEASURED TIPO DE PRODUCTO MODELO NO DE S RIE DATA DE FABRIC NIVEL DE POTENCIA DE SOM MEDIDO GARANTIDO TYPE DE PRODUIT MODELLE N DE SERIE DATE DE FABRICATION NIVEAU DE PUISSANCE SONORE MESUREE GARANTIE PRODUC
14. shire SK3 0XU GB Les dossiers techniques sur les missions sonores des machines sont d tenus au si ge social de BELLE GROUP l adresse ci dessus La Sociedad Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK 17 OEU GB por el presente documento certifica que si el producto descrito en este certificado es comprado a un distribuidor autorizado de Belle Group en la CEE este es conforme a las siguientes directivas 2006 42 CE de la CEE Esta directiva sustituye a la Directiva 98 37 CE Directiva 2004 108 CE sobre Compatibilidad Electromagn tica seg n enmiendas 89 336 EEC 92 31 EEC amp 93 68 EEC Los residuos el ctricos y electr nicos RAEE 2002 96 CE Directiva sobre Bajo Voltaje 2006 95 CE BS EN ISO 12100 1 2003 de Seguridad de Maquinaria y Niveles armonizados est ndares asociados donde sean aplicables Emisi n de Ruidos conforme a la Directiva 2000 14 CE Anexo VI para m quinas bajo art culo 12 la mencionada unidad est AV Technology Limited AVTECH House Birdhall Lane Cheadle Heath Stockport Cheshire SK3 OXU GB En La Sede Central de Belle Group existen Archivos T cnicos con contenido referente a Niveles de Ruido O signat rio Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK 0EU GB pelo presente declara que se o produto descrito neste certificado foi adquirido a um distribuidor autorizado do Belle Group em qualquer pa s da UE est em conformidade com o estabelecido nas seguintes directivas comunit rias 200
15. ve ANY QUESTIONS about the safe use or maintenance of this unit ASK YOUR SUPERVISOR OR CONTACT BELLE GROUP UK 44 0 1298 84606 How to use MIS EE 10 Safety Instructions jia Health and Salty sssr SREE AA E AEAEE A ES AAA AE ASADAR T RAT RARA EAA SAR CHECKS ai a Operating Instructions Environment SOTT ee eek Maintenance Warranty Declaration of Conformity Belle Group reserves the right to change machine specification without prior notice or obligation 10 Machine Description e Gear Change Switch Trigger Trigger Lock Ventilation Slits Shaft With M14 Female Thread Mixing Paddle Variable Speed Dial Brush Holders oN mm S S M Technical Data 15 Model 1600E Total Machine Weight Ibs 17 2 Machine Weight Excluding Paddle Ibs 12 13 6 Machine Height in 34 34 Power W 1200 1600 Tool Size M14 x 2 M14 x 2 Maxing Paddle Maximum Diameter in 4 7 6 3 Noisel Level dB A 102 98 Mixture Volume Pts 238 8 479 7 Suitable Materials Plaster Plaster Cement Mortar Cement Mortar Tile Adhesive Tile Adhesive Render Render Safety Instructions For your own personal protection and for the safety of those around you please read and ensure you fully understand the following safety information It is the responsibility of the operator to ensure that he she fully understands how to operate this equipment safely If you are unsure about th
16. ve many years of trouble free operation It is however important that the simple regular maintenance listed in this section is carried out It is recommended that an approved Belle Group dealer carries out all major maintenance and repairs Always use genuine Belle Group replacement parts the use of spurious parts may void your warranty Before any maintenance is carried out on the machine ensure it is unplugged Routine Maintenance Approx 100 Approx 200 Hours Hours Motor Brushes f E Change When Necessary gt gt gt E SA A The machine is fitted with self deactivating carbon motor brushes This means that the machine will automatically switch off once the brushes have been worn down to a certain level See the instructions below on how to replace them Replacing the Carbon Motor Brushes 1 Using a flat blade screwdriver unscrew the two brush holders 8 which are located on either side of the motor casing 2 Remove the worn out brushes and replace with new brushes 3 Re tighten both brush holders 8 ensuring that the brushes are securely fitted Also keep the ventilation slits 4 clear of dirt and residue so that the machine can be cooled adequately Note The numbers shown in brackets refer to the pictures shown in the Machine Description section of the bookelt Your new Belle Group Promix is warranted to the original purchaser for a period of one year 12 months from the original date of purchase The Belle Group warrant
17. y is against defects in design materials and workmanship The following are not covered under the Belle Group warranty 1 Damage caused by abuse misuse dropping or other similar damage caused by or as a result of failure to follow assembly operation or user maintenance instructions 2 Alterations additions or repairs carried out by persons other than Belle Group or their recognised agents 3 Transportation or shipment costs to and from Belle Group or their recognised agents for repair or assessment against a warranty claim on any machine 4 Materials and or labour costs to renew repair or replace components due to fair wear and tear Belle Group and or their recognised agents directors employees or insurers will not be held liable for consequential or other damages losses or expenses in connection with or by reason of or the inability to use the machine for any purpose Warranty Claims All warranty claims should firstly be directed to Belle Group either by telephone by Fax by Email or in writing For warranty claims Tel 44 0 1538 380000 Fax 44 0 1538 380038 Email Warranty belle group co uk Write to Belle Group Warranty Department Unit 5 Bode Business Park Ball Haye Green Leek Staffordshire ST13 6BW England 13 13 Promix 1200E amp 1600E 90 Promix 1200E amp 1600E ITEM PART DESCRIPTION ty ITEM PART DESCRIPTION qty NUMBER NUMBER NUMBER NUMBER 1 9
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