Postmaster Parts & Operators Manual
Contents
1. u qa Postmaster Assembly Hydraulics No Req d Part No Description 1 90198 Hose Assembly 50 x 30 8FJ 8FJ 8 538 Hose Assembly 50 x 24 8FJ 8FJ 90038 Tee 8 MB 8 MJ 8MJ T N 90158 Flow Control Valve 90450 25 UNC x 2 50 Hex Capscrew 1842 25 UNC Lock Nut 90040 90 Elbow 8MB 8MJ 90199 Hose Assembly 50 x 80 8FJ 10MB 3070 Straight Adapter LOMB 8MJ 87540 Hydraulic Motor 101 1036 80132 Flat Face Female Coupler 10 ORB 80133 Flat Face Male Coupler 10 ORB PIP PIP N N PP N N P PF P 90039 Straight Adapter 8MB 8MJ Postmaster Assembly Optional Post Grapple Assembly 10 11 Postmaster Assembly Optional Post Grapple Assembly No Req d Part No Description 1 2 1839 62 UNC Lock Nut 2 2 1517 62 Flat Washer 3 1 87527 Chain Guard 4 2 8 528 Spanner Bushing 5 2 8 529 Idler Sprocket Bushing Discontinued 6 2 87530 Idler Sprocket 7 2 3171 90 Elbow 4MB 4MJ 8 1 8 531 Hose Assembly 25 x 60 4FJ 4MP 9 1 87532 Hose Assembly 25 x 68 4FJ 4MP 10 1 61464 Female Coupler 11 1 61465 Male Coupler 12 1 87576 Cylinder 13 1 87577 Grapple Chain With Spring Link 14 1 87533 Grapple Chain 15 4 87578 Connector Link 16 1 82. Post Head Collar Square and Upper Head Plate Assembly 90076 o 6 Post Head Collar Round and Upper Head Plate Assembly 88804 8 Post Head Collar Round and Upper Head Plate Assembly 88805 Postmaster Assembly Drive Assembly 1O 16 A 9 1 MEN EZ Z 17 Postmaster Assembly Drive Assembly No Req d Part No Description 1 2 87541 Bushing Includes 3 Capscrews and 1 Key 2 2 87542 Double Tooth Sprocket 3 1 87543 Drive Chain 8000 Series 1 87544 Drive Chain 9000 Series 4 2 87598 Replacement Key 5 4 87545 Bearing Assembly 6 8 87564 31 UNC x 1 25 Flathead Socket Capscrew 7 1 87546 Nylong Guide Plate 8000 Series 1 87216 Nylong Guide Plate 9000 Series 8 1 87547 Chain Coupler 1 25 Drive Chain Side 9 1 87549 Chain 10 1 87548 Chain Coupler 1 00 Hydraulic Motor Side 11 1 87540 Hydraulic Motor 101 1036 1 87551 Replacement Key 12 2 1092 50 UNC x 2 00 Hex Capscrew 2 90005 50 Flat Washer GR8 2 1841 50 UNC Lock Nut 13 1 87608 Replacement Key 14 1 87599 Drive Shaft 15 1 87600 Idler Shaft 16 8 87601 31 UNC K Nut 17 16 2653 M10 x 35mm Hex Capscrew 16 87565 M10 Hex Nut 18 1 87508 Motor Spacer 19 6 1004 25 x 1 25 Hex Capscrew 20 1 90526 Bearing Spacer Postmaster Assembly Hydraulics 1 3 6 Lj
3. Lift the Postmaster 4 to 6 off the ground and repeat step 5 7 Raise the arms of the skid steer until the fence post has swung down and is clear of the ground This should set the head of the fence post into the positioning collar If the fence post is jammed against the front or back of the positioning collar DO NOT release Opening the jaws of the grapple when the fence post is not in the positioning collar could cause the post to fall back toward the skid steer Serious injury to the operator could occur Operating Instructions the jaws Back up the loader while lowering the fence post to the ground Once the post is on the ground open the jaws NOTE If the fence post was jammed on the back side of the positioning collar towards the skid steer shorten the guide chain one link at a time repeat steps 3 7 until the fence post is positioned in the collar If the fence post was jammed on the front of the positioning collar lengthen the guide chain one link at a time repeat steps 3 7 until the fence post is positioned in the collar 8 When the fence post has been properly positioned in the positioning collar move the skid steer to the desired location and lower the lift arms until the tip of the post is touching the ground 9 Briefly turn the auxiliary hydraulics to the forward position just enough to release the hydraulic pressure You do not want the jaws to open at this time Releasing the hydraulic pressure should lo
4. away as possible from a suspected leak Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities If injured by injected fluid see a doctor at once If you doctor is not familiar with this type of injury ask him to research immediately to determine proper treatment CARDBOARD MAGNIFYING HYDRAULIC GLASS HOSEOR FITTING Pre Operation General Information The purpose of this manual is to assist in setting Up operating and maintaining your Postmaster Parts lists and diagrams along with optional equipment available are located on page of this manual The illustrations and data used in this manual are current at the time of printing however we reserve the right to redesign and change the Postmaster as may be necessary without notification Preparing the Vehicle Your skid steer must be equipped with a universal quick tach hitch and auxiliary hydraulics Read your skid steer loader operators manual and know the limitations of your skid steer loader It may require a counter weight kit to ensure that the weight of the Postmaster does not exceed the rated capacity of your loader Contact your local dealer if you are mounting the Postmaster to a different skid steer than what it was originally purchased for and are not sure if a counterweight is required Never let anyone operate the skid steer loader and attachment without understanding all of the Safety Precautions and Operating Instructions
5. grease zerks provided 2 Attach the wiring harness to the Diverter valve on the Postmaster Run the wires along the hoses to the skid steer using zip ties to secure them as you go along 3 Run the control portion of the wiring harness up the arm of your skid steer and into the cab keeping the wiring away from hot components such as a heater or exhaust Mount the switch out of the way of other controls 4 The remainder of the wiring harness needs to be hooked up to a 12 volt power supply Consult your dealer with assistance if needed 5 Move the skid steer to an area with no obstacles blocking the postmaster operation 6 Hold the switch in either direction while enabling the auxiliary hydraulics to tilt the Postmaster Maintenance and Service General Information Your Postmaster was designed to be virtually maintenance free Very little effort is needed to keep it in top condition It is however important to follow these procedures to get full performance and longevity out of the unit Perform maintenance only when the Postmaster has been completely lowered to the ground and hydraulically disconnected from the skid steer Lubrication Every 40 Hours Grease the zerks on each of the four 4 bearings Grease zerks on both ends of the pivot linkage on the post grapple assembly Grease zerks on each side of the tilt plate Lubricate hammer rails Lubricate drive chain and chain coupling with a high quality co
6. 7579 Pivot Actuator 17 1 87534 Actuator Shim 18 1 8 535 Spring 5 8 x 8 V7 19 1 1112 62 UNC x 1 00 Hex Capscrew 1 1506 62 Lock Washer 1 1517 62 Flat Washer 20 1 1936 75 UNC Lock Nut 21 1 1149 75 UNC x 5 00 Hex Capscrew 2 90074 75 Nylon Bushing 22 2 87582 Hair Pin 23 2 90223 Hitch Pin Includes Hair Pin 24 1 8 583 Grapple Pivot Mount 25 1 87584 Pivot Actuator Includes Nuts and Zerks 26 1 8 585 Actuator Pivot Plate 27 2 90073 1 Nylon Bushing 28 1 1745 44 UNC Nylock Nut 29 1 87587 Chain Anchor 44 UNC 30 1 88326 Grapple Frame Postmaster Assembly Hydraulics Postmaster With Grapple Postmaster Assembly Hydraulics Postmaster With Grapple No Req d Part No Description 1 1 90198 Hose Assembly 50 x 30 8FJ 8FJ 2 1 87538 Hose Assembly 50 x 24 8FJ 8FJ 3 1 90038 Tee 8 MB 8 MJ 8MJ 4 1 90158 Flow Control Valve 2 90450 25 UNC x 2 50 Hex Capscrew 2 1842 25 UNC Lock Nut 5 1 90040 90 Elbow 8MB 8MJ 6 2 90199 Hose Assembly 50 x 80 8FJ 10MB 7 2 3070 Straight Adapter LOMB 8MJ 8 1 87540 Hydraulic Motor 101 1036 9 1 80132 Flat Face Female Coupler 10 ORB 10 1 80133 Flat Face Male Coupler 10 ORB 11 1 90039 Straight Adapter 8MB 8MJ 12 1 90159 8MJ 8MJ 8FJ 13 1 90155 Tee 8MJ 8MJ 8MB 14 1 90240 Straight Adapter 8MB 8FJ 15 1 90239 Check Valve
7. 8FB 16 2 90241 Reducer 8FJ 4MJ 17 2 90242 90 Elbow 4MP 4FJ 18 1 30183 Swivel Adapter with Restrictor 19 1 61464 Female Coupler 20 1 61465 Male Coupler Postmaster Assembly Postmaster With Tilt Assembly Bottom Ports to Skid Steer Postmaster Assembly Postmaster With Tilt Assembly No Req d Part No Description 1 1 90297 Mount Plate 2 1 Postmaster Frame 3 2 90298 Guide Plate 4 1 90282 Diverter Valve 2 90451 31 UNC x 3 Socket Head Capscrew 5 2 90276 Straight Adapter 10MB 4MJ 6 1 90278 Hose Assembly 25 x 32 4FJ 90 4FJ 7 1 90277 Hose Assembly 25 x 39 75 4MP 90 4FJ 8 1 90492 Hose Assembly 50 x 22 5 10MB 8FJ 90491 Hose Assembly 50 x 20 5 10MB 8FJ 9 1 90493 Hose Assembly 50 x 26 5 10MB 8FJ 90491 Hose Assembly 50 x 20 5 10MB 8FJ 10 1 90281 Oylinder 11 1 90299 Cylinder Pin 12 1 1003 25 UNC x 1 00 Hex Capscrew 1 90300 25 UNC Centrelock Nut 13 1 90292 90 Elbow 6MB 4FP 14 1 30183 Swivel Adapter with Restrictor 15 1 90291 90 Elbow 6MB 4MJ 16 10 1090 50 UNC x 1 50 Hex Capscrew 17 10 90301 50 UNC Centrelock Nut 18 3 6616 25 Grease Zerk 19 1 89289 Wire amp Plug Assembly Top of frame has been removed for better visibility Used with post grapple option Postmaster Assembly Postmaster With Tilt Wiring Magnetic Switch Box P
8. APPROX 34 5 8 EACH SIDE MUST BE EQUAL LENGTH LOWER SPROCKET Maintenance and Service Removal To remove the Postmaster just follow the simple procedure outlined below Remember always position the skid steer loader on hard and lever ground when the unit is to be removed 1 Lower the Postmaster to the ground 2 Unlock the toolbar attachments locking levers 3 Slowly tilt the toolbar forward while driving in reverse to clear the unit without going so far as to stress the hydraulic lines 4 Shut off the engine and set the parking brake Relieve the hydraulic pressure from the hoses 5 Climb out of the skid steer Disconnect the hydraulic hoses from the skid steer s auxiliary hydraulics Connect the power and return hose couplers together to keep foreign particles out of the hydraulic system Storage To prepare the Postmaster for storage first wash off all dirt and grime from the unit If you have a post grapple or the tilt option coat the exposed portions of the cylinder rod with grease Lubricate the drive chain and chain coupler and all grease fittings Make sure the hydraulic system is properly sealed against contaminates entering the unit When storing the Postmaster place the unit somewhere clean and dry with a cover over it if possible 8000 SERIES POSTMASTER SPECIFICATIONS Specifications Minimum Hydraulic Requirements Skid Steer Mounting Posts Wood Steel DESCRIPTION 8000 SERIES Overall Leng
9. Grapple Assembly 1 Lower the Postmaster to the ground and shut off the skid steer loader 2 Set the grapple unit down in front of the Postmaster aligning the square tubes of the grapple with the square tubes of the Postmaster One on either side of the chain guard and drive assembly 3 Remove the hitch pins from the post grapple mounting plates 4 Slide the square tubes of the grapple into the tubes of the Postmaster Align the mounting holes and insert the hitch pins and spring pins provided 5 Route the hydraulic hoses for the post grapple through the D ring hose guide and connect to the corresponding connectors located directly below the flow control 6 The hydraulic system has been shipped dry and will require that the auxiliary hydraulics be activated slowly to fill the hoses motor and cylinder The post grapple may act erratic until all the air is out of the hydraulic system 7 With the skid steer running at slow idle turn the auxiliary hydraulics to the forward locking position for a few seconds at a time until the grapple arms raise Be cautious when the grapple is raised and the jaws are completely open as the post hammer will raise 8 Reverse the auxiliary hydraulics until the jaws close 9 Repeat steps 7 amp 8 until grapple operation is smooth 10 Once you have accomplished smooth operation and the grapple jaws are closed return the auxiliary hoses to the forward or locking position until the hammer
10. M8 x 1 25mm U Nut 8000 Model 87593 M8 x 1 25mm U Nut 9000 Model 14 1228 50 UNC Hex Nut 87563 50 UNC x 3 All Thread Hex Capscrew 15 87594 Front Cover 8000 Model 89142 Front Cover 9000 Model 16 87595 M8 x 25mm Hex Capscrew 8000 Model 1513 31 Flat Washer 8000 Model 87595 M8 x 25mm Hex Capscrew 9000 Model O O F PF OO NS N N N 1513 31 Flat Washer 9000 Model Postmaster Assembly Post Head Assembly Postmaster Assembly Post Head Assembly No Req d Part No Description 2 1841 50 UNC Lock Nut 1646 50 Heavy Washer 87553 Rubber Retainer 87588 Upper Guide Block 88810 Post Upper Head Plate 88811 Intermediate Guide Block Post Head Collar 88812 3 5 Post Head Square 88813 6 Post Head Round 88814 8 Post Head Round 88815 4 x 6 H Beam Post Head Square 88816 8 Post Head Square 88819 6 Post Head Square 89147 6 x 8 Post Head Square 87122 Post Adapter 8 2 10002 50 UNC x 7 Hex Capscrew GR8 OI OO N P N P NN O The following upper head and collar assemblies include all parts needed to update units that have a four bolt collar pattern to the new design o 3 5 Post Head Collar Square and Upper Head Plate Assembly 88803 o 6
11. Talet Equipment International Ltd Postmaster Parts amp Operators Manual P O Box 2351 www taletattachments com Strathmore AB sales taletattachments com Canada Toll Free 1 888 317 5878 T1P 1K3 Fax 1 403 934 3042 Revised 8 26 15 To The Owner General Comments Congratulations on the purchase of your new Talet Postmaster Your unit was carefully designed and manufactured to give you many years of dependable service Your Postmaster will require some minor maintenance to keep it in top working condition Be sure to observe all maintenance procedures and safety precautions in this manual and the safety decals located on the unit itself and on any equipment top which it is mounted About This Manual Read this manual before using your Postmaster This manual has been designed to help you do a better and safer job Read this manual carefully and become familiar with the operating procedures before attempting to operate Remember never let anyone operate this unit without them having read a d complete understanding the Safety Precautions and Operating Instructions section of the manual or having them be fully trained by an experienced qualified person who has read and completely understands the Safety Precautions and Operating Instructions see sections B and G respectively Service When servicing your Postmaster remember to use only original manufacturer replacement parts Substitu
12. art No Description 15756 Electrical Control Battery In Cab Controls Part No Description 25887 Electrical Control 14 Pin Case New Holland Volvo Ditch Witch Kubota 25904 Electrical Control 14 Pin John Deere 25886 Electrical Control 8 Pin ASV CAT Komatsu Mounting Instructions After determining the right capacity of your loader and adding any counterweight kits that are needed you are ready to install your Postmaster Installation Instructions 1 1f you unit was shipped in the upright position remove the lag bolt that is bolting the Postmaster to the pallet 2 Remove the metal bands from around the mounting plate and pallet 3 If you have received a Postmaster with Grapple remove the grapple assembly from the top of the Postmaster The grapple will be installed later 4 Attach the Postmaster to your skid steer by following your skid steer operators manual for installing an attachment After making sure the attachment is securely latched to the skid steer remove the shipping pallet 5 Remove the hydraulic hoses from the D ring hose guide and connect to your skid steers auxiliary hydraulics 6 Remove the transit bolt from the top left of the hammer rails and install in the storage hole located on the left side of the unit Do not route hydraulic hoses through the D ring hose guide on the quick tach mounting plate at this time Damage to the hydraulic hoses will
13. at the skid steer end Mounting Instructions PICK UP LINK HAMMER IEE SKID STEER Note On Postmasters with grapples if the chain is not running at all reverse the hoses 13 After the correct chain rotation has been achieved count the number of rotations of the pick up link per minute This is visible from the operators seat or looking down at the chain 14 Time the number of rotations and increase the flow control setting by one 1 increment at a time until you reach the desired number of rotations per minute but DO NOT exceed the maximum of 50 rotations per minute for safe performance Keep hands and loose clothing clear of the chain drive assembly Severe personal injury could occur 15 When the flow control has been properly set turn off the auxiliary hydraulics and slide the hammer back into the Postmaster until it reaches the bottom Exceeding 50 rotations per minute will cycle the chain faster than the hammer drops making the chain come into contact with the hammer as it is still falling causing severe damage to the drive assembly 16 Slowly tilt the Postmaster back to a vertical position Mounting Instructions 17 Shut off the skid steer and disconnect the hydraulic hoses Route the hoses through the D ring hose guide on the quick tach mounting plate and reconnect to the skid steer auxiliary hydraulics 18 Your Postmaster is ready for operation Note If you have purchased a Pos
14. from the skid steer operators seat FIGURE 1 BACKOF POSTMASTER POST GUIDE HAMMER STOP MOVE UP 2 RUBBER CUSHION SAFETY STOP BLOCK AUN QUICK TACH HITCH Operating Instructions 4 After the second person has cleared the area continue lowering the Postmaster onto the post approximately 24 inches This can be measured by noting when the post guide is approximately 6 inches above the first reinforcement plate 5 The Postmaster can now be activated by turning the auxiliary hydraulics to the forward or locking position Drive the post into the ground until the post guide is approximately 6 inches above the rubber cushion on the safety stop block Shut off the auxiliary hydraulics and reposition the skid steer to ensure that the post is driven into the ground STRAIGHT FIGURE 2 BACK OF POSTMASTER POST GUIDE HAMMER STOP MOVED 6 ABOVE REINFORCEMENT PLATE REINFORCEMENT A K Z PLATE o amp POST GUIDE HAMMER STOP Xv MOVED UP 2 RUBBER CUSHION SAFETY STOP BLOCK QUICK TACH HITCH 6 Repeat steps 4 amp 5 until the post has been driven to the desired depth 7 Shut off the auxiliary hydraulics and raise the Postmaster until the post is cleared and move onto the next post Operating Instructions Postmaster with Grapple Installation Once you have become comfortable with the operation of the Postmaster and are driving the posts in straight you are ready to install your Post
15. he front guard 5 Remove the chain The drive chain has been welded together and must be cut off 6 Loosen the bolts on the bearings therefore allowing the sprockets to slide closer together for reassemble Note Check sprockets and nylon guide for wear and replace at this time if necessary 7 Check the alignment of the sprockets by measuring the distance from each side of the sprocket to the frame on the upper and lower sprocket Then place a straight edge on the side of the sprockets from the upper sprocket to the lower sprocket to ensure straight alignment See diagram on next page Maintenance and Service 8 Position the new drive chain around the frame and sprockets and install the pick up link Drive pins through the pick up link and chain weld connector pin holes shut and grind weld flush See diagram DRIVE PIN THROUGH PICK UP LINK AND CHAIN WELD CONNECTOR PIN HOLES SHUT GRIND WELDS FLUSH 9 Slide the bearings back out and tighten the bolts Measure the distance between the two shafts This measurement must be the same on both sides See diagram 10 Check the tension of the drive chain by either placing a 50 Ib Weight or the upper head assembly on the center of the chain midway between the upper and lower sprocket Deflection with the weight placed on the chain should be 3 16 Tighten or loosen chain as needed EQUAL MEASUREMENTS 50 WEIGHT EQUAL MEASUREMENT EQUAL MEASUREMENT BOTH SIDES BOTH SIDES
16. ine if at all possible If it is necessary use extreme caution and make the turn wide and slow with the bucket carried low If you can t see where you are going then stop Skid steer Loader Safety 1 Read the entire skid steer loader operators manual before ever attempting to use the skid steer loader This knowledge is necessary for safe operation 2 Follow all safety decals on the skid steer loader Keep them clean and replace them if they become worn and hard to read 3 Know the limitation of your equipment Do not use equipment for anything other than what it was originally designed for Safety Precautions 4 Pay attention to the job at hand Do not let your mind lose concentration on what you are doing 5 Use your seat belt and R O P S Roll Over Protective Structure when operating the skid steer loader Keep belt and R O P S in good repair Do not modify R O P S or seat belt Do not remove R O P S or seat belt Overturning the skid steer loader without proper R O P S and seat belt can result in death 6 Fasten your seat belt before and during skid steer loader operation Remain seated at all times 7 not take passengers on the skid steer loader or attachment There is no safe place for a passenger 8 Use hand hold when getting on and off the skid steer loader Failure to do so could cause a fall 9 Inspect the skid steer loader before you try to operate the unit Check for needed maintenance or repair
17. initial retail sale lease or rental date excluding cable ground engaging parts such as sprockets digging chain bearings teeth tamping and demolition heads blade cutting edges pilot bits auger teeth auger heads amp broom bristles if after examination Talet determines failure was due to defective material and or workmanship parts will be repaired or replaced Talet may request defective part or parts be returned prepaid to them for inspection at their place of business at Strathmore Alberta or to a location specified by Talet Any claims under this warranty must be made within fifteen 15 days after the Buyer learns of the facts upon which such claim is based All claims not made in writing and received by Talet within the time period specified above shall be deemed waived This warranty is in lieu of all other warranties expressed or implied and there are no warranties of merchantability or of fitness for a particular purpose In no event shall talet be liable for consequential or special damage Talet s liability for any and all losses and damages to buyer resulting from any cause whatsoever including talet s negligence irrespective of whether such defects are discoverable or latent shall in no event exceed the purchase price of the particular products with respect to which losses or damages are claimed or at the election of talet the repair or replacement of defective or damaged products
18. ly hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Safety Rules To insure skid steer stability and to prevent tipping always observe the following safety rules Keep clear of unit while in operation Before operating the skid steer read the operating and safety instructions provided by the manufacturer Observe all warnings and caution particularly those which describe the use of seat belts and other operator restraints and those which describe the proper way of carrying loads as close to the ground as possible Safety Precautions When using the Postmaster be sure that the proper weight of the load is not too heavy A light load sticking out too far can have the same tipping effect on the loader as a heavy load carried too close Never operate the Postmaster when people are standing by the unit and could be injured Do not obstruct your vision when traveling or working Carry the Postmaster low for maximum stability and visibility when traveling Operate at speeds slow enough so that you have complete control at all times Travel slowly over rough or slippery ground and on hillsides Avoid steep slopes or unstable surfaces If you must drive on a slope keep the load low and proceed with extreme caution Do not drive across a steep slope under any circumstances Drive straight up and down the slope Avoid turning on an incl
19. mmercial chain lubricant Visually inspect the nylon guide plate for wear Replace if the drive chain is hitting the flathead socket capscrews e Check the bolts on the Postmaster upper head assembly for tightness Daily Inspection e Check hydraulic hoses for damage leakage or signs of excessive heat Replace is necessary e Check all bolts for tightness e Visually inspect the machine for damage e Visually check the drive chain for alignment Maintenance and Service Check the flow control mounting bolts for damage or breakage Replace if necessary Repeated bottoming out of the unit is the only cause of damage to the mounting bolts If bolt are damaged or breaking check complete unit for structural damage and review operating procedures Visually check rubber cushion on the safety stop block for damage and wear Repeated bottoming out of the unit is the only cause of wear or damage to the rubber cushion If the rubber cushion is showing wear or damage check complete unit for structural damage and review operating procedures Replacing Drive Chain 1 Remove safety catch pin from the top of the frame and insert a hook into the chain links welded to the top of the hammer and lift out the hammer with a hoist forklift or another skid steer Lay the hammer on the ground 2 Disconnect the hydraulic hoses and remove the Postmaster from the skid steer loader 3 Carefully lay the Postmaster down on it s back 4 Remove t
20. occur FIGURE 1 TRANSIT BOLT SAFETY CATCH INSTALL TRANSIT BOLTHERE DURING OPERATION Mounting Instructions Do not operate with the transit bolt installed and do not transport without re installing the transit bolt 7 Raise the Postmaster in the air and tilt forward 90 Watch for any obstructions or pinching of hydraulic hoses Do not tilt the Postmaster with holes in the D ring hose guide Damage to the hoses will occur 8 Grease the exposed hammer rails as well as the upper and lower bearing assemblies If the post pounder includes the optional tilt feature also grease the cylinder and the main mounting plate using the two grease zerks located on the front side 9 After ensuring that the safety catch is in place pull the hammer out towards you until it hits it s safety catch The chain drive unit can now be run without effecting the hammer therefore allowing you to set the flow control 10 Grease the rest of the hammer rails and oil the chain drive Do not operate the Postmaster without first setting the flow control Serious damage to the drive assembly may occur 11 Before starting the skid steer set the flow control at three 3 12 With the skid steer running at full throttle engage the auxiliary hydraulics Note the direction of the chain rotation this is visible from the operator s seat The chain should be rotating from the bottom to the top If it is not reverse the hydraulic hoses
21. osen the jaws enough that the post will slide through but still maintain the spring tension that is holding the post in position 10 Align the fence post by moving the skid steer and using the guide chain as a plum line 11 Lower the Postmaster onto the fence post approximately 24 inches Reposition the skid steer using the guide chain as a plum line 12 Turn on the auxiliary hydraulics in the forward position which will open the jaws swing the grapple assembly up out of the way and start the hammer 13 Continue pounding the post into the ground until the post guide hammer stop is approximately six 6 inches above the rubber cushion on the safety stop block Turn off the hydraulics and reposition the lift arms 14 Repeat steps 11 13 until the post is driven to the desired depth Operating Instructions Failure to lower the Postmaster as the post guide nears the rubber cushion on the safety stop block will result in the hammer bottoming out Although occasionally bottom out the hammer will give the operator a jolt it will not under normal load conditions damage the Postmaster However repeated bottoming out of the hammer will cause structural damage and excessive wear to the Postmaster and skid steer lift arms 15 Turn off the auxiliary hydraulics and raise the Postmaster up off the post and proceed to the next post Postmaster With Tilt Operation 1 Grease the cylinder as well as the front mounting plate using the two
22. s and have them done before using the equipment 10 Never leave the skid steer loader running unattended Always lower lift arms set parking brake turn off engine and remove key 11 Wear appropriate clothing such as safety glasses ear plugs etc Do not wear loose fitting clothing it may catch on the equipment Always wear a hardhat when operating the skid steer loader to prevent head injury 12 When driving on public roads use safety light reflectors slow moving vehicle sign etc to prevent accidents Check with local governments for regulations that may affect you 13 Turn off the skid steer loader before performing maintenance If the lift arms must be left raised for any reason use a positive lift arm lock to secure arms in place Serious damage or personal injury could result from lift arms accidentally lowering 14 Reduce speed when driving on rough terrain slopes or turning to avoid overturning the skid steer loader Safety Precautions 15 Do not smoke when refueling the skid steer loader Allow room in the gas tank for expansion Wipe up any spilled liquid Secure cap tightly when done Escaping fluid under pressure can have efficient force to penetrate the skin causing serious personal injury Fluid escaping from a very small hole can be almost invisible Use a piece of cardboard or wood rather than your hands to search for suspected leaks Keep unprotected body parts such as face eyes and arms as far
23. sections of this manual Always choose hard level ground to park the skid steer loader on and set the parking break so that the unit cannot roll Additional Weight Adding additional weight up to 700 lbs total hammer weight is recommended on both the Postmaster except when using the T Post adapter There are various options available for adding weight for example logging chain metal punch slugs lead tire weights etc Do not use concrete or sand Operating the hammer empty can result in vibration causing damage to the hammer and frame A minimum of 50 Ibs of additional weight is required before operation Options Postmaster Options The basic Postmaster is shipped complete with a 6 round post head assembly Refer to the table below for optional post head collars Option Part 3 5 Post Head Collar Square 88812 6 Post Head Collar Round 88813 8 Post Head Collar Round 88814 4 x 6 H Beam Post Head Collar Square 88815 8 Post Head Collar Square 88816 6 Post Head Collar Square 88819 6 x 8 Post Head Collar Square 89147 Post Adapter 87122 Requires Part 88813 Post Grapple One Man Operation Allows the skid steer operator to pick up fence posts from the ground set them up and pound with no extra hydraulics and is all controlled from the cab of the skid steer loader Tilt Allows the Postmaster to hydraulically tilt left or right
24. starts to raise This will raise and open the grapple jaws 11 The Postmaster and Post Grapple are now ready for operation Operating Instructions Postmaster with Grapple Operation Picking up a post from the ground may require a few tries to get it perfect We recommend attaching a 24 length of deck chain to the hook provided next to the bottom of the drive assembly This will help the operator align the grapple jaws with the head of the fence post ensuring a perfect pick up of the fence post every time NOTE This guide chain may need to be adjusted up or down in length to compensate for the arc of the skid steer s lift arms 1 Set a fence post on the ground with the head of the post facing the skid steer 2 Raise the Postmaster approximately two feet off the ground making sure that the grapple arms are in the UP position and the jaws open Refer to step 10 in the Post Grapple Installation Instructions 3 Drive forward and position the Postmaster over the head of the fence post Align the end of the guide chain approximately 1 to 2 to the right of the head of the fence post NOTE You do not need to center the jaws over the post since the grapple is self aligning 4 After the skid steer is in position lower the lift arms until the Postmaster is resting lightly on the fence post allowing for the grapple to center the post 5 Turn the auxiliary hydraulics to the reverse position until the jaws close on the fence post 6
25. te parts may not meet the standards required for safe dependable operation To facilitate parts ordering record the model and serial number in the space provided on the page This information may be obtained from the identification plate located on the right side of the unit by the quick attach mounting plate Model Serial No Your parts department needs this information to insure that you receive the correct parts for your specific model of auger bucket Safety Precautions Safety Alert Symbol This is the Safety Alert Symbol used by this industry This symbol is used to warn of possible injury Be sure to read all warnings carefully They are included for your safety and for the safety of others working around you Signal Words Note the use of signal words Danger Warning and Caution with the safety messages The appropriate signal word for reach has been selected using the following guidelines DANGER Indicates an immediate hazardous situation in which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicated a potentially hazardous situation in which if not avoided can result in death or serious injury and indicated hazards that exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potential
26. th 48 121cm Overall Width 24 61cm Overall Height 64 163cm Hammer Weight 275 LBS 125kg Length of Stroke 36 91cm Strokes Per Minute 50 Motor Eaton 12 GPM 45 LPM 2600 PSI 136 BAR Universal Hitch 3 8 8 20cm Optional T Post and H Beam Adapter 9000 SERIES POSTMASTER SPECIFICATIONS Minimum Hydraulic Requirements Skid Steer Mounting DESCRIPTION 9000 SERIES Overall Length 48 121cm Overall Width 24 61cm Overall Height 90 229cm Hammer Weight 275 LBS 125kg Length of Stroke 56 142cm Strokes Per Minute 50 Motor Eaton 12 GPM 45 LPM 2600 PSI 136 BAR Universal Hitch Posts Wood Steel 8 8 20 Optional T Post and H Beam Adapter A ele QAESIQ are DIC O alie O O e anqo O aD Decals The diagrams on this page show the location of all the decals used on the Talet Postmaster and or Slab Blaster The decals are identified by their part number with reductions of the actual decals located on the following pages Be sure to read all decals before operating the Postmaster and or Slab Blaster They contain information you need to know for both safety and machine longevity Serial Number Tag Warranty All new Talet products are warranted to be free from defects in materials or workmanship which may cause failure under normal usage and service when used for the purpose intended In the event of failure within twelve 12 months from
27. tmaster with the Post Grapple Assembly it is recommended that you use your Postmaster without the grapple a few times before installing Therefore the Post Grapple Installation Instructions are located in the operating section of this manual following the Postmaster Operation Instructions Operating Instructions General Information After reading all Safety Precaution and following the Mounting Instructions in this manual you are ready to operate your Postmaster In this section you will find operating instructions for the Postmaster and Postmaster with Grapple Postmaster Operation If you have purchased a Postmaster with Post Grapple Assembly we recommend that you use your Postmaster without the grapple a few times before installing 1 The basic Postmaster requires a second person to position the fence post This person will set the fence post at the desired location and grasp the post securely making sure his hands are at least 30 from the top of the post 2 After the post is in position the skid steer operator can move the skid steer into position with the arms raised and the Postmaster positioned directly over the top of the fence post 3 Lower the Postmaster onto the top of the fence post ensuring that the post is inside of the positioning collar keep lowering until the collar and head assembly has moved up approximately 2 inches This can be measured by watching the post guide on the back of the unit which is visible
28. up to 19 degrees Postmaster Assembly 88 Series Postmaster Postmaster Assembly 88 Series Postmaster No Req d Part No Description N 1841 50 UNC Lock Nut 90295 Top Cover Included in 88809 88809 Postmaster Hammer Q N 88801 Postmaster Frame 8000 Model 90486 Postmaster Frame with Tilt 8000 Model 88802 Postmaster Frame 9000 Model 90487 Postmaster Frame with Tilt 9000 Model 87592 1 Safety Catch Pin 87582 Hair Pin 3 16 x 3 3 4 30036 Leveler 30037 Leveler Guide O O1 30038 25 x 1 00 Self Drilling Screw 87596 Back Cover 8000 amp 9000 Models 89143 Back Cover 9000 Models Only 11 Ol P PIN P P P PF PF P P P 1004 25 UNC x 1 25 Hex Capscrew 8000 Models O 1004 25 UNC x 1 25 Hex Capscrew 9000 Models 87553 Rubber Retainer 8000 Models O 87553 Rubber Retainer 9000 Models 90296 25 Fender Washer 8000 Models np O 90296 25 Fender Washer 9000 Models 90149 25 UNC K Nut 8000 Models O 90149 25 UNC K Nut 9000 Models 12 87597 Rubber Cushion 1047 38 UNC x 2 00 Hex Capscrew 1514 38 Flat Washer 1536 38 UNC Nylock Nut 13 87593
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