OWNERS MANUAL - Norton Construction Products
Contents
1. OWNERS MANUAL Small Concrete Saw MODEL C1318P FORM lt lt 7317A 3 2011 tess Chpper WARRANTY Norton warrants all products manufactured by it against defects in workmanship or materials for a period of one 1 year from the date of shipment to the customer The responsibility of Norton under this warranty is limited to replacement or repair of defective parts at Norton s Gainesville Georgia factory or at a point designated by it of such part as shall appear to us upon inspection at such point to have been defective in material or workmanship with expense for transportation borne by the customer In no event shall Norton be liable for consequential or incidental damages arising out of the failure of any product to operate properly Integral units such as gasoline engines electric motors batteries tires transmissions etc are excluded from this warranty and are subject to the prime manufacturer s warranty This warranty is in lieu of all other warranties expressed or implied and all such other warranties are hereby disclaimed Important Before placing equipment in operation record the following information MODEL SERIAL NO PURCHASE FROM ADDRESS CITY STATE ZIP TELEPHONE NO Before using this equipment make sure that any person using it reads and understands the instructions in this owner s manual N warne AN The engine exhaust from this product contains chemicals known to2. 70184674556 PIN DRIVE GROOVED 3 8X1 E 227190 70184674352 COLLAR TIGHT LEFT SIDE RH Operator s Left Side Right Hand Thread 7 232353 70184643373 PULLEY BLADE SHAFT KIT 1 Includes Pulley Bushing Set C1318P Screws and Key 8 083421 00310007070 BLADE SHAFT C13P18 C1318P Blade Shaft Only 072474 00310004295 BEARING BLADE SHAFT 1 2 Includes One 1 Bearing and W HARDWARE Hardware 227159 70184673904 COLLAR TIGHT RIGHT SIDE LH Operator s Right Side Left Hand Thread 227156 70184673903 NUT BLADE SHAFT 3 4 16 LH Operator s Right Side Left Hand Thread 12 238057 70184628179 OIL DRAIN HOSE ASSY 13HP 1 HONDA 7 13 123327 0184671620 ENG 13HP HONDA 1 Engine Only GX390K1QXC9 N A 123328 70184676096 AIR FILTER HONDA 11 13HP W Type S Service Part W Wear Part All Parts Are Sold As Individual each Unless Noted Otherwise 27 Belt Tensioning Group amp gt Xd 232330 Componets Assembled To C1318P oe amp T Front Of Machine Remi a Se Description 232330 70184643374 ENGINE MOUNTING KIT Includes Front Rear Motor W HARDWARE C1318P Mounts and Hardware Type S Service Part W Wear Part All Parts Are Sold As Individual each Unless Noted Otherwise 28 Engine Mount Group A Front Of Machine Item PartNo UPCNo Descripion QTY Type NOTE
3. Lo gno o ee Ee BH Clean I om a Fuclavainercup Ga oo T Spark plug 7 Gee ss Valve carane creca L9 35 _ Combustion chamber and vaas Ceant o 9547 Fuel lin Check Every 2 years 8 s Replace if necessary vey NOTE 1 Service more frequently when used in dusty areas Check the engine oil level before each use when the engine is cool and the engine is level Add oil if the level is low The oil level should be within the operating range see the engine owner s manual for details Only use a high detergent premium quality motor oil certified to meet or exceed U S automobile manufacturer s requirements for Service Classification SG SF CC CD Motor oils will show the classification on the container A SAE viscosity of 10W 30 is recommend by Honda for general all temperature use Please consult the below chart or contact your local Honda service center for the proper viscosity for your temperature range 14 10 30 40 C Always refer to the engine manual for more detailed information on checking the oil changing oil and oil capacity air filter changes and fuel type to use Use only Honda air filters Do not clean the air filter with gasoline or other flammable solvents A fire or explosion could result To clean follow the instructions found in the Honda engine manual Dry Cutting Engine Maintenance When operating the engine in dry cutting or dusty environm
4. 70184665412 SCR M6 X 20 1 0 DIN933 ils gt O 15 300833 70184625661 NUT M6 1 0 DIN934 HEX 1 S S O Type S Service Part W Wear Part All Parts Are Sold As Individual each Unless Noted Otherwise 30 Water Control Group SAN Ss 13 Part of 3 8 12 Front Of Machine oT 31 Water Control Group Item PartNo UPCNo Description QTY Type NOTES n Huren al diii 232356 00310351798 C1318P CS451 Cap Ton eee ee FER 082794 00310006560 C13 C13P18 C1318P Includes Valve Assembly w Hose Adapter 1 Male Quick Detach x 3 4 Garden Hose 1 Female Quick Detach 1 x 34 Garden Hose Hex Bushing 3 4 Garden Hose x 1 2 FPT 1 and Reducing Bushing 1 2 MPT x 1 4MPT 1 NOTE Valve Assembly w Hose Adapter Male Quick Detach x 34 Garden Hose and Female Quick Detach x 34 Garden Hose are not 232121 00310024053 VALVE amp CONNECTOR ASSY sold separately a Tooooo1o 0184050403 FIT BARB Hose vam sp 5 072286 00310004283 EITHOSEY 1 S f Ls me mam ET Ls mamme 082998 70184681299 C13P18 C1318P 1 S Set of two 2 Nozzles 7 227126 70184674516 x 5 16 W 1 S 8 200195 70184627867 HOSE 3 8 DX 1 ODX48lIG 1 S o S O 9 238067 70184628020 REDUCER FIT 3 4MGH x 1 2FMPT 1 S gt Z 10 232354 70184643377 BUSHINGHEX1 2MPTx3 8FPT 1 S 11 232355 701
5. and then open the water valves on the saw Make sure that there is a minimum of 4 6 gallons per minute of water flow Be sure the engine is running at full throttle Slowly lower the blade by rotating the hand wheel clockwise until the desired depth of cut is reached Use a reasonable rate of feed Do not force the blade into the cut 12 10 When the end of the cut is reached slowly raise the blade out of the cut by rotating the Hand Wheel counter clockwise until the blade is at least one 1 inch above the ground 11 Only move the saw in reverse with the blade in the raised position 13 When moving the saw to a new location be sure the blade is not touching the ground Always pay close attention to where you are moving and where the blade is at all times E Cutting Technique Lower the blade into the concrete to the required depth by turning the hand wheel clockwise Reduce the forward pressure if the saw begins to stall Note For deeper cuts 4 inches or more several cuts should be made in incremental steps of 1 1 2 to 2 inches until the desired depth of cut is reached Push the saw steadily forward using the front pointer as a guide Exert enough forward pressure so that the engine begins to labor but does not slow down If the saw begins to stall reduce the forward movement until full rom is restored to the blade If the saw stalls raise the blade out of the cut before restarting Avoid excessive side pressure or
6. the pointer by bending it until is aligned with the marked line ll OPERATION A Installing the Blade 1 Disconnect the spark plug 2 Remove the blade shaft nut Turn clockwise and remove the outside collar 3 Clean off any foreign particles on the clamping surfaces of both collars and on the mounting surface of the blade 4 Place the blade on the blade shaft lining up the drive pin hole in the blade with the drive pinhole in the inside collar For Best Performance Use Only Norton Diamond Blades Specified For the Material Being Cut 5 Slide the outside blade shaft collar onto the blade shaft The drive pin on the outside collar must project through the drive pin hole in the blade and into the inside collar 6 Tighten the blade shaft nut counter clockwise securely against the outside collar 7 Reconnect the spark plug Starting the Engine 1 Refer to the engine owner s manual for detail starting procedures 2 Always cut with engine rpm in the full throttle setting Before starting insure that the blade is properly installed all guards are in place and in safe operating condition and that the Blade is not in contact with any surface or object Also verify that the area where the work is to be preformed is clean safe and has proper ventilation and lighting Always located and properly mark all water gas and electrical services before beginning any work FUEL VALVE ti o v T x T
7. twisting of the blade in the cut Additional Guide Lines For Sawing e Understand and follow all of the instructions in this owner s manual e f wet cutting turn on the water supply so that there is a minimum of 4 6 gallons per minute of water flow e In critically hard aggregate more than a single pass may be needed to cut the desired depth e lf the saw stalls in the cut immediately stop the forward speed and raise the blade out of the cut If this is not done the belts can fail or the blade may be damaged e Go slowly with a new blade until it opens up that is until the diamonds can be seen and felt 13 Ill MAINTENANCE A Engine Follow the below schedule for engine maintenance NOTE Check the Honda Engine manual that came with the engine for any changes to the maintenance schedule If the charts have any differences follow the chart in the Honda Engine Manual The Norton does not warranty the engine If any warranty or service of the engine is required contact your nearest Honda service center or from the Internet http www honda engines com home htm Honda engine refer to owner s manual for complete maintenance MAINTENANCE SCHEDULE Dee ean Se S Perform at every indicated operating hour interval USE 20HRS SOHRS 100HRS 300HRS Engine oil m Check level me O me Oe gt 0 Reduction gear oil Check level m ques pl Y D _ Change ii NDA eo EAR AE Air cleaner Check
8. 18P 238222 70184628500 PIN GUARD LOCK 238223 70184628501 RING GUARD LOCK 238224 70184628499 SPRING GUARD LOCK 6 7 0 NOTES Includes Items 2 2x 3 2x 4 2x 5 2x 6 7 8 and 9 GUARD LOCK s W 08336 00310007020 NUT HEX M15 X 38MM 232351 70184643255 WASHER M16 FENDER DIN9021 8336 00310007021 BOLT BLADE GUARD 3 Ee J Oc 5 0 EEE 4 9600010 70184650463 FIT BARB HOSE 1 4MPTX3 8 fs 072286 00310004233 FIT HOSE Y g d o c S NOZZEL WATER 2 082998 70184681299 C13 C1318P C1318P C13E C9E Set of two 2 Nozzles Type S Service Part W Wear Part All Parts Are Sold As Individual each Unless Noted Otherwise Item GUARDLOCK IE ST 082800 00310006566 GUARD SPLASH KIT 1 Includes Splash Guard and em eee ees C Bata e NUTHEXM15X38MM 1 BEE EX EH 25 Blade Shaft Group A Front Of Machine 26 Blade Shaft Group Type NOTES 1 232352 70184643291 PULLEY ENGINE KIT C1318P 1 S Includes Pulley Bushing Set Screws and Key 232344 70184643371 BELT POLY V 10 PK 698MM Includes Items 4 5 2x 6 7 8 9 W 3 232357 70184643372 SHAFT BLADE ASSEMBLY 1 S 2x 10 and 11 NOTE Does Not C1318P Include Belt S 227156 70184673903 NUT BLADE SHAFT 3 4 16 LH Operator s Left Side Right Hand Thread 227247 70184674082 ASSY OUTER FLANGE LOOSE Includes Collar and Drive Pin 227154
9. 84643378 NUT PIPE LOCK 3 8 BRASS 2 S o X y 12 101868 70184650620 WASHER HOSE 1 000D X 625 1 W sd Type S Service Part W Wear Part All Parts Are Sold As Individual each Unless Noted Otherwise 32 Front Pointer Group 7 8 6 7 7 7 VAN SS 2 vb ee V gt p 3 7 A Front Of Machine Item PartNo UPCNo Description QTY Type NOTES POINTER ASSY 1 232127 00310024051 C13PC18 C13P18 C1318P 1 S Includes Front Pointer Rod Pointer Frame Wheel and Hardware 2 232126 00310004622 WHEEL POINTER W HARDWARE 1 S C13P18 C1318P Front Wheel and Hardware POINTER ROD 3 232125 00310004244 C13P18 C1318P C13SP18 1 W Front Pointer Rod Only 6 27030 70184681605 SCR MIO X30 1 5 DIN933 2 S SoldasEah 7 27504 70184681610 WASHER M10 DIN125 6 S SoldasEach 8 239007 70184628215 NUT MIO 1 5 DIN985 LOCK 2 S SoldasEach Type S Service Part W Wear Part All Parts Are Sold As Individual each Unless Noted Otherwise 33 Saint Gobain Abrasives 2770 West Washington Stephenville TX 76401 Phone 254 918 2310 Fax 254 918 2312 SAINT GOBAIN WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica f
10. S 1 083371 00310007025 GUARD BELT ASSY Includes Belt Guard and Bee 2 232358 70184643375 BLADE SHAFT GUARD Includes Blade Shaft Guard and BE Er I nrrTIE ree 083369 00310007023 C13P18 C1318P Includes Engine Mount Only er 082804 00310006570 C13P18 C1318P S Includes Break and Hardware 6 227146 70184674553 PINCOTTER1 8X1 1 2 2 W a oo rn 8 080297 00310005129 BUSH INNR MOT PIVOT 2 2 w SoldinSetOfTwo 2 9 082803 00310006569 PIVOT MOTOR amp FRAME 1 S Engine Mount Pivot Shaft Only 10 27030A 70184681620 SCRM10X3515DINO33 1 S 1 27006 70184681615 NUT M10 15 DIN84 1 S Type S Service Part W Wear Part All Parts Are Sold As Individual each Unless Noted Otherwise 29 Main Frame Group 15 14 A Front Of Machine Item PartNo UPC No NOTES 232323 70184643376 MAIN FRAME WELDMENT C318P Includes Items 3 2x 4 2x 2 082784 00310006550 AXLE REAR COMPLT W WHEELS 1 S 6x 6 2x 7 2x and 11 080297 00310005129 BUSH INNR MOT PIVOT 2 Sold In Set Of Two 2 080999 00310005502 BUSH OUTR MOT PIVOT 1 C Pwlo SES 27504B 70184681623 WASHER M20 DIN125 FLAT NEN n kuss aida Be a REAR 8 27030A 70184681620 SCR M10 X35 1 5 DINO33 9 27006 70184681615 NUT M10 1 5 DIN934 C13 C13P18 C1318P C13P18 C1318P Cable and Hardware 14 224037
11. ad 227191 70184674346 Operators Left Side Of Saw NOTE AII Parts Are Sold As Individual each Unless Noted Otherwise Blades Use Only Clipper Diamond Blades Contact your local Norton Clipper Distributor or our Customer Service at 254 918 2310 for the best blade for the application All parts are designated as either Service Parts S or Wear Parts W in the Type column in the parts listing Wear parts are worn out through normal use of the machine The wear period depends on the intensity of use of the machine handling and maintenance of the machine Wear parts must be serviced and eventually changed following the indications of the manufacturer Any wear due to normal use of the machine will not be considered as a case of warranty for items designated as Wear Parts W For best performance and life Genuine Norton Clipper replacement parts should always be used Changes to part specifications are subject to change with out notice 22 Depth Control and Depth Lock Group EM 34 1 1 2 poreon A Fa nee 9 A Front Of Machine Item PartNo UPCNo Descripion QTY Type NOTES 3 048620 70184643370 SPACER 28x22x22 amp 1 S 5 082787 00310006553 TUBE DEPTH CTRL 1 S Includes Depth Tube and W HARDWARE Hardware 082788 00310006554 RAISE SCREW 1 S C13 C13P18 C1318P Includes Rais
12. allons per minute Water Tank on saw This supply is designed for use with dry blades to keep the dust levels down The tank will not supply the proper water flow rates when used with wet cut only blades Do not drink the water from this tank Fill the tank with water only Close the water tank valve Attach the saws water supply hose to the tank outlet Fill the tank with water The capacity of the tank is 6 5 US Gallons 24 6 liter When you are ready to cut adjust the water supply rate until a fine mist or a slow trickle is made The use of water greatly decreases the amount of dust produced during the cutting process aids in the cooling of the blade and provides additional stability A Notice A Water Only e Use Only Water In The Water Tank Do Not Drink e Do Not Drink From The Tank Operating the Saw For blade installation instructions see section Il Operation sub heading A Installing the Blade For the engine starting instructions see the Engine manual and follow the instructions located in section Il Operation sub heading B Starting the Engine Check the Engine Oil level Raise the saw to the full upright position Do not let the blade come in contact with the ground Maneuver the saw to the desired starting point If wet cutting connect the water supply to the saw Follow the instructions for starting the engine found in the Engine manual If wet cutting turn on the water supply at the source
13. and other sources on hazardous materials and make certain to comply with all product warnings and instructions for the safe and effective use of the material being cut California and some other authorities for instance have published lists of substances known to cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturer supplier OSHA NIOSH and occupational and trade associations Water should be used for dust suppression when wet cutting is feasible When the hazards from inhalation of dust mists and fumes cannot be eliminated through engineering controls such as vacuum and or water mist the operator and any bystanders should always wear a respirator approved by NIOSH MSHA for the material being cut Use Approved Eye Protection Hearing Respiratory Head Protection Protection Protection Before mounting any blade on the saw the blade should be inspected for any damage which might have occurred during shipment handling or previous use The blade collars and arbors should be cleaned and examined for damage before mounting the blade The blade must be properly fitted over the arbor with the drive pin on the outside collar projecting through the drive pin hole on the blade and inside collar The blade shaft nut which is a left hand thread nut must be tightened securely again
14. e Screw and Key 082789 00310006555 RING STOP DEPTH CONTROL 1 Includes Set Collar and Set Screw 076670 00310004907 BEARING FLG KIT DEPTH CONTROL Includes Bearing and Hardware Type S Service Part W Wear Part All Parts Are Sold As Individual each Unless Noted Otherwise 23 Handle Bar Group Y e Item PartNo UPCNo Description QTY Type NOTES Includes Handle Bar Frame 1 232313 70184643284 HANDLE BAR ASSEMBLY C1318P 1 S Upper and Lower Hand Grips 2 Vibration Absorber Kit 4 and Hardware EE Ld dM a ee ES 3 027021 70184600809 SCR M10 X 25 8 8 DIN933 1 S Ei pens ssa pr idonee E E 5 232368 70184643256 SCR M10 X70 1 5 DINO33 UL Ibid esseen rar RN TSS Bock and Mounting Hardware C1318P Bock and Mounting Hardware Type S Service Part W Wear Part All Parts Are Sold As Individual each Unless Noted Otherwise NOTE In order for the Vibration Reduction System to function an the Acorn Nuts towards the operator are torque to 0 27 Ib feet 4Nm The Acorn Nuts on the bottom of the handle bars are fully tightened Over tightening of the Operator Size Acorn Nuts will prevent the Vibration Reduction System from functioning 24 Blade Guard Group IN 12 11 DN a M j gt 1 CUD a Ka or 232318 i x a amp f f a A 2 aW A Ld ee p a d Front Of Machine UPC No 232317 70184643285 BLADE GUARD ASSEMBLY C13
15. ents the following is required Engine oil changed more often Every 50 hours or more often if conditions require clean all of the engine cooling fins Every 25 hours or more often if conditions require clean the engine precleaner Every 100 hours or more often if conditions require replace the air filter If the engine is equipped with a reusable air cleaner clean and re oil it Check and clean the air filter after each use Replace as needed Bearings Re lubrication type bearings must be relubricated weekly to assure long life The grease used should conform to the NLGI grade two and be free of any chemical impurities such as free acid or free alkali dust rust metal particles or abrasives 15 For best results bearings should be relubricated while in operation Note Due caution for personal safety must be observed when servicing rotating equipment The grease should be pumped in slowly until a slight bead forms around the seals This bead in addition to acting as an indicator of adequate relubrication provides additional protection against the entry of foreign matter If necessary to relubricate while the bearing is idle refer to relubrication table for maximum grease capacity for the various size bearings Maximum Grease Capacity of Bearing Chamber in Ounces 1 2 to 3 4 1 8 7 8 to 1 3 16 1 1 4 to 1 1 2 Improper Maintenance Of Bearings Is Not Covered By Any Warranty Over Lubrication Will Damage A Beari
16. g See Figure C1318P Belt Tensioning System on the previous page Remove the Belt Guard by loosening and removing the three M10 Belt Guard Retaining Bolts Check belt tension by pushing up or down at the center top span of the belt The belt should move around 3 8 to 2 up and down If adjustment is needed go to step 4 If no adjustment is required replace belt guard and tighten all of the M10 Belt Guard Retaining Hardware Loosen the four 4 M10 Engine Mounting Bolts Loosen the two 2 M10 Jam Nuts on the C1318P Belt Tensioning Assembly See Figure C1318P Belt Tensioning Assembly below Figure C1318P Belt Tensioning Assembly 6 To apply tension to the Belts tighten turn clockwise the rear M10 Jam Nut until the required Belt Tension is achieved To loosen the Belts turn the front M10 Jam Nut counter clockwise until the required Belt Tension is achieved See Figure C1318P Belt Tensioning Jam Nut Directions NOTE Do not over tighten the belts as too tight of belts can break Engine Output Shafts Blade Shafts Belts and cause premature Bearing Failures Failures due to too tight of Belts are not covered by any warranty Too loose of Belts will cause the Belts to slip under load and may cause burning of the Belts and is not covered under any warranty NN aU Figure C1318P Belt Tensioning Jam Nut Directions 18 7 Tighten the four 4 M10 Engine Mount
17. ine Type Single Cylinder 4 Cycle Horse Power Gross 13 hp 9 5kW 3 600 rpm 19 5 ft lbs 26 5 Nm 2 7 kg m 2 500 rom Model GX390K1QXC9 1 1 liter Characteristics Max Blade 218 450 mm Depth of Cut 18 406 mm 6 75 172 mm 16 406 mm 5 75 146 mm 14 356 mm 4 75 121 mm 12 305 mm 3 75 95 mm Arbor Bore 1 25 4 mm Blade Shaft Locking Device Machined Into Flats Of Tight Collar Blade Shaft Speed 2 573 rpm Depth Control Hand Wheel With Screw Feed Depth Lock Standard Customer Installed Accessory Single Ten 10 Groove K Section Belt Depth Gauge Number Of Belts Blade Guard Type Hinged All Steel Construction Right or Left Side Cutting Yes Lifting Bale Built In Handle Bars Adjustable Stays Level At All Times Water Tank Standard Water Tank Capacity 6 5 US Gallons 24 6 liter Water Hose Connector Standard Garden Hose With Flow Control Valve Recessed Rear Wheels Standard Sound pressure 88 db A Sound power 105 db A Vibration emission value 9 18 ft s 2 8 m s according to EN 12096 Horse power and Torque ratings are Gross Horse power and are supplied by the engine manufacturer Actual output of the engine will vary due to many factors including operational speed of engine environmental conditions maintenance fuel and other variables Saint Gobain Abrasives Inc makes NO claim to actual or gross horse power and torque rating
18. ing Bolts 8 Replace the Belt Guard and replace and tighten the M10 Belt Guard Retaining Hardware 9 Run the machine for around 15 minutes and recheck the belt tension If the Belts slip under load increase the belt tension Remember too much tension shortens belt and bearing life Check the belt tension frequently during the first day of operation Check the belt tension periodically thereafter and make any necessary adjustments To align the Pulleys 1 Review the locations of the C1318P Belt Tensioning system before proceeding See Figure C1318P Belt Tensioning System on page 15 2 Remove the Belt Guard by loosening and removing the three M10 Belt Guard Retaining Bolts 3 Line up a straight edge along the out side face of both pulleys See Figure Pulley Alignment to the right 4 Misalignment will show up as a gap between the pulley face and the straight edge Figure Pulley Alignment 5 To correct the misalignment move one pulley in or out as required Main Causes of Belt Failures Premature Belt failure can be attributed to the following issues Tension too much or too little Pulley Misalignment Damaged Pulleys Improper Handling or Storage Incorrect Blade Specification for Material Being Cut and Cutting Too Deep Symptom Possible Cause Corrective Action Too Too Much Tension Tension Re tension Re tension Belts Belt Breakage BEE l Shock Load Reduce e MANN Check Blade Specification P
19. ions and Cleaning For long life and better machine performance follow the inspection and cleaning schedule below Regular Service Period Preformed At Every Indicated Period Whole Machine Inspect For Damaged or X Missing Components Blade Collars Belt Tension mM gum Water Hose Water Fittings Clean and Nozzles Inspect mag mM Wei x After First Hour of Work Beginning Of Day During Blade Change Depth Screw Engine Clean Reachable Hardware Tighten Bearings Blade Shaft and Grease Depth Control Wheels st Inspect 1x Handle Bar Vibration Inspect X X X X X Reduction System See Bearing Maintenance of This Manual Before Greasing Replace any damaged or missing components before using machine 21 IV PARTS LIST SECTION A Ordering Information 1 List model number and serial number of machine from the Machine s Serial Number Plate 2 List part number UPC number and Description of part DO NOT use the item number 3 Wherever alternate parts are shown due to product improvement inspect the part you have and provide additional description as necessary 4 Specify mode of shipping desired such as parcel post truck U P S best way etc For the nearest Norton Clipper distributor call 254 918 2310 Common Replacement Parts Part Number BELT Poly V 10 PK 698MM 232344 70184643371 Blade Shaft Nut 34 16 Left Hand Thread Blade Shaft Nut 34 16 Right Hand Thre
20. n To prevent burns do not touch the engine or related parts while the engine is running or immediately after it is turned off Never operate the engine with any heat shields or guards removed Keep all guards in place when operating any piece of equipment Keep hands feet hair and clothing away from all rotating parts Lethal Exhaust Gas use only in well ventilated areas Engine exhaust gases contain poisonous carbon monoxide which is odorless colorless and can cause death if inhaled Avoid inhaling exhaust fumes and never run the engine in a closed building or confined area Never tamper with the governor components of settings to increase the maximum speed Severe personal injury and damage to the engine or equipment can result if operated at speed above maximum Always obey the maximum speed rating of blade DO NOT LIFT THE SAW BY THE HANDLE BARS A WARNING Dust and Silica Warning Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH
21. ng Grease Protruding From The Sides Of The Bearing Is A Sign Of Over Lubrication Not Lubricating Bearings Will Damage The Bearing Unit Damage Caused By Over or Under Lubricating Bearings Is Not Covered By Any Warranty C V Belts Warning Never make adjustments to belts or pulleys while engine is running The best tension for a belt drive is the lowest tension at which the belts will not slip under full load To adjust the C1318P Belt Tension The C1318P uses a simple single point tensioning system for the belt tensioning The Belt Tensioning Assembly can be found behind the engine and is located in the center of the Frame The Belt Tensioning Device is designed to pull or push the engine from the center which helps to reduce the Engine from twisting during the Belt Tensioning process This new system is designed to be simple to install and to maintain with the tools equipped with the machine Insure that the Engine ON OFF Switch is in the OFF position and that the Spark Plug is disconnected before making any adjustment to the Belt tension Engine M10 Mounting Bolt qty 4 Note one 1 per corner of engine Belt Guard AX Belt Tensioning Assembly M10 Belt Guard Retaining nn Lf d Hardware qty 3 NOTE One b 1 Bolt is on the front of the Belt Guard A N CN Figure C1318P Belt Tensioning System Review the locations of the C1318P Belt Tensioning system before proceedin
22. rom bricks and cement and other masonry products and e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles 34
23. rton Clipper is not responsible for any freight related damages Remove the saw from the pallet Reverse the position of the handlebars so that the handle bar sticks out towards the operator Adjust the handlebars to the desired height Align the hole located in the operator s right side of the Handle Bar Assembly with the M10 Weld Nut in the frame Attach the handlebars to the saw with the supplied hardware The Operator s Right Side Screw part 028098 will pass through a hole in the Handle Bar Assembly Tighten 029098 to the Handle Bar Assembly and then tighten the M10 Jam Nut 027006 Tighten 027021 to the Handle Bar Assembly and then tighten the M10 Jam Nut 027006 Read and understand the remaining sections of this Owners Manual NOTE Do not install the blade until it is time to use the saw ANSI regulations prohibit the transportation of any concrete saw with the blade installed A DO NOT LIFT THE SAW BY THE HANDLE BARS 027006 028098 BAS S Part Description Q 027021 Screw DIN931 M10 x 25 Hex Head Cap 028098 Screw DIN933 M10 x 65 Hex Head Cap x 027006 M10 Jam Nut DIN934 C C1318P Series Concrete Saw Specifications Dimensions Weight Length Working 45 66 1160 mm Length Transport 33 50 850 mm Width 39 50 1003 mm Height 39 990 mm Weight 220 Ibs 100 kg Engine Engine Mfg Honda Spec No GX390K1QXC9 Eng
24. s 1 The sound measures have been made following pr EN 12638 Annex A 2 Floor sawing grooving and milling machines Safety D Engine Prior to attempting to operate the engine read the information contained in the engine owner s manual An engine owner s manual is supplied with every gasoline powered concrete saw 1 Check Oil Add oil if low Refer to the engine owner s manual for the recommended SAE viscosity grades Capacity of oil is 1 16 US quarts 1 1 liters 2 Check Fuel Fill if low Use only unleaded gasoline with a pump sticker octane rating of 86 or higher is recommended Never use an oil and gasoline mixture 3 Air Cleaner Never run the engine without the air cleaner Rapid engine wear will result from contaminants being drawn through the carburetor and into the engine 4 Engine Starting Refer to the engine owner s manual additional proper engine starting procedure E Pointer Alignment 1 Use a straight edge and carefully mark a line 12 feet long on a smooth level surface 2 Place the saw blade on the marked line move the saw to the center of the marked line and then lower the blade until it is about 1 16 above the marked line 3 Measure from each end of the saw frame to insure that the frame is parallel to the marked line Adjust the saw as needed 4 With the blade centered on the marked line and the saw frame parallel to the marked line lower the front pointer 5 Adjust
25. st the outside blade shaft collar The blade must be operated within the specified maximum operating speed listed on the blade Turn water control valve to full to provide adequate coolant 4 to 6 gallons per minute for diamond blades and wet cutting abrasive blades Insufficient coolant could result in severe blade breakage or diamond segment separation The blade guard must be in place with the nose guard down and locked when the saw is running The operator should wear safety glasses and any other appropriate safety equipment When starting the saw the operator should stand away and to the side of the blade 10 If for any reason the saw should stall in the cut raise the blade out of the cut Check the outside blade shaft collar and nut for tightness Inspect the blade for damage before restarting the saw Use caution when resuming a cut Be certain that the blade is in alignment with the previous cut 11 During cutting operations do not exert excess side pressure on the handles as a method of steering Do not force the blade into the cut by lowering the blade too fast or by pushing the saw too fast You Are Responsible For Your Safety l PREPARATION B Assembly The compact concrete saws are shipped completely assembled and ready for use except for diamond blade gasoline oil and handle bar Inspect the saw for shipping damage If any damage is found contact the shipper immediately and file a freight claim No
26. the State of California to cause cancer birth defects or other reproductive harm Table of Contents CONTENTS Preparation A Safety Precautions B Assembly C C1318P Series Concrete Saw Specifications D Engine Specifications E Pointer Alignment ll Operation A Blade Installation B Starting The Engine C Water Supply D Operating The Saw E Cutting Technique lll Maintenance A Engine B Bearings C V Belts D Depth Control IV Parts List Section A Ordering Information B Parts Drawing and Service Parts List Depth Control And Depth Lock Group Handle Bar Group Blade Guard Group Blade Shaft Group Belt Tensioning Group Engine Mount Group Main Frame Group Water Control Group Front Pointer Group Read Owners Manual Before Use PAGE Safety Alert Symbol Information Following This Symbol Is Very Important Use Only Norton Diamond Blades I PREPARATION A Safety Precautions Important The following safety precautions must always be observed Hazard Symbols Ws Gu e 5 N Fuel gasoline is extremely flammable and its vapors can explode if ignited Store gasoline only in approved containers in well ventilated unoccupied approved areas and away from sparks or flames Do not fill the fuel tank while the engine is hot or running Do not start the engine near spilled fuel Never use the fuel as a cleaning agent Engine components can get extremely hot from operatio
27. ulley Out Of Round Replace Pulley Too Little Belt Tension Increase Belt Tension Excessive Load Cutting Full For Best Performance Only Burning of Belt Depth Cut only 1 2 to 2 Per Pass Source Of Containments Replace Blade With One Designed For Material Being Cut Belt Failure Table Continued From Previous Page Symptom Possible Cause Corrective Action Belt Tearing Ripping Pulley Misalignment Align Pulleys Belt Rolling Off Pulley Pulley Misalignment Align Pulleys Exposure To Chemicals or Locate Source of Lubricates Containments and Replace Belts Extremely Low Temperature at Warm Machine Before Use Startup Belt Cracking Belts are a normal wear item and are not covered under warranty 20 D Depth Control The depth control raising screw consists of a threaded rod which feeds into a steel nut In order to keep the two parts working smoothly it is necessary to keep the rod free from dirt and sludge as much as possible Cleaning the threaded rod with a rag after each use will prevent sludge from collecting in the tube assembly and protect the threads It is a good practice to keep the raising screw threads lubricated as the slurry generated during cutting will cause premature thread wear The bearing used to support the raising screw should be checked after each use to make sure it is turning freely and lubricated If the bearing requires re lubrication lithium base grease is recommended F Inspect
28. urn the Fuel Control To the ON Position j E 7 Ts CHOKE LEVER Move the choke lever to the CLOSED position NOTE do not use the choke if the engine is warm or Pull The Throttle Control Slightly to the Rear to the air temperature is high provide some engine throttle Place the engine ON OFF switch to the ON position il V 1 4 i Naz VORA c l ji 2 frm a e AM n VV rl Fant Fd i Pull the starter grip lightly until you feel resistance then pull briskly CAUTION Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter CHOKE LEVER As the engine warms up gradually move the choke lever to the OPEN position Position the throttle control lever for the maximum engine speed full Rear To stop the engine move the Throttle Control Lever fully to the Forward Position Slow right then turn the engine switch to the OFF position Turn the fuel valve to the OFF position Never transport the machine with the Fuel Valve in the ON position Never Store the machine with the Fuel Valve in the ON position Never Transport a machine with the blade installed 11 C Water Supply 6 7 8 9 Pressurized source Turn the water control to full ON when using wet cutting blades The required flow rate is 4 6 g
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