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Owners Manual - Viking
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1. jplow092105 Revision 05 FORM 1 1 121 152 1 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 319 236 7980 FX MOLDBOARD ASS Y 3911TE 12 IN pe 04 AMA ia i 7 TT RY LT D e 3 DRAWING NO ALT ITEM NO DESCRIPTION 202100978 0051 4 89 MOULDBOARD WELD T 3911TE HDP 202100951 0051 3 74 TRIP EDGE WELD T CTR 11FT 121 202100943 0051 3 73 TRIP EDGE WELD T RTH 11FT 121 202100950 0051 3 72 TRIP EDGE WELD T LTH 11FT 12IN 202100981 0051 5 32 TRIP EDGE MTG TUBE 11FT TE HD 20580038 0051 6 106 SPRING TORSION FRINK 39 SERIES 202100989 0051 5 525 TRIP SPRING RETAINER CLAMP 202100969 0051 1 2 CURB SHOE WELD T 202100974 0051 5 171 MOLDBOARD SKIN POLY 3911TE HDP 3SK3722 BOLT HEX 5 8 X 3 1 2 UNC ZINC 35 3711 BOLT HEX 5 8 X 3 UNC ZINC 221834 BOLT CARRIAGE 5 8 X 2 UNC ZINC 35 3781 NUT HEX TOPLOCK 5 8 UNC ZINC 35 3785 81069H NUT HEX 5 8 UNC ZINC 26 3SK3772 81070C LOCKWASHER SPLIT 5 8 ZINC 26 o lt N EQUIPMENT MAY EXACTLY AS SHOWN SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE 1 T This Owner s Manual File is Contained Within 11 J PLOW ASS Y idw 212 North Evans Road Evansdale lowa 50707 Phone 319 236 797
2. 202100942 A FRAME RETAINER PLT 202101077 BRACE BAR 202101078 SHIM PLATE 202100938 PIN 1 250 DIA X 5 500 WELD T 20530031 VALUE CUSHION DXV 50 2000 81023C V BOLT HEX 1 4 X 6 UNC ZINC 281028 BOLT HEX 1 4 X 3 UNC ZINC 215367 BOLT HEX X 3 UNC ZINC 281066 BOLT HEX X 3 UNC ZINC 3SK3610 BOLT HEX X 1 1 4 UNC ZINC 3SK3495 BOLT HEX 5 16 X 2 UNC ZINC 281007B NUT TOPLOCK 1 4 UNC ZINC 3SK3811 NUT HEX TOPLOCK 77 UNC ZINC 3SK3497 NUT HEX TOPLOCK 5 16 UNC ZINC 281014A LOCKWASHER SPLIT 1 4 ZINC 3SK3661 FLATWASHER SAE ZINC 233626 LOCKWASHER SPLIT gt ZINC 280577 GREASE FITTING 1 8 NPT STR t2 t2 gt EIN ely Rete jplow092105 FORM 1 1 121 152 1 Revision 05 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 319 236 7980 FX PUSHFRAME ASS Y VCM PRTE HD DRAWING ALT ITEM NO DESCRIPTION 202100909 RAM REVERSE A FRAME WELD T 202100923 0051 4 140 RAM REVERSE TRUSS FRAME WELD T 20540302 0003 1 89 CYLINDER SA 3 5 X 16 125 FRINK 201501206 HOSE KIT FRK TE HDP 202100942 0051 5 265 A FRAME RETAINER PLT 202101077 103 7628 BRACE BAR 202101078 103 7629 SHIM PLATE 202100938 0051 1 24 PIN 1 250 DIA X 5 500 WELD T 20530031 80244D VALVE CUSHION DXV 50 2000 81023C C 81023C BOLT HEX 1 1 4 X 6 UNC
3. decals All decals should be complete and legible If decals are not legible clean them If cleaning the decals does not make them legible install new decals jplow092105 Revision 05 FORM 1 1 121 152 1 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 GENERAL OPERATING INSTRUCTIONS The operator should familiarize himself with all equipment prior to operation The cabs controls are placed at comfortable reach of the operator with an allowable amount of adjustment If necessary the controls can be adjusted for either driver or passenger use Before putting any equipment into use check for any worn damaged or loose components if necessary repair or replace Listen for any unusual sounds if necessary repair and or replace worn or damaged parts Before operating any equipment be sure to read and fully understand all caution and safety warnings Familiarize yourself and others with all caution warning labels and their locations Make sure all labels are complete and legible Replace any labels that have become unreadable and or missing Replacement labels can be purchased directly from Viking Cives Group and or the nearest authorized dealer jplow092105 Revision 05 FORM 1 1 121 152 1 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 REGISTRATION OF EQUIPMENT AND WARRANTY INFORMATION Report any damage to equipment at once to Viking Cives USA You sho
4. fluid Cold Weather Operation All equipment is designed to operate with hydraulic oil minimally warm During cold weather conditions it is recommended that the truck be run at idle with the pump engaged and circulating the oil through the system before operating equipment Grease all required components All plow harness sheave nipples All pump drive shaft nipples Front and Rear tower sheave swivel blocks Wing extension arm nipples Front and Rear tower guide tracks All front harness pivot points Check all components for loose and or missing fasteners if required tighten and or replace Visually inspect all battery terminals and electrical connections wires switches etc for signs of corrosion wear loose and or broken connections etc At the beginning of each shift review all lighting accessories to ensure proper working conditions immediately replace any broken or non functioning bulbs and or lenses Visually inspect all hydraulic connections and hoses for cracks and or leaks Check all cables chains and sheaves for excessive wear or damage Visually inspect plow and wing units Check cutting edges and wear shoes If cutting edge has excessive wear remove and rotate or if required replace CAUTION Do not allow cutting edge to wear down to mounting angle Any wear to the mounting angle may affect the operation and safety of the equipment Replacement is costly At the beginning of each shift visually inspect all caution and warning
5. liability by Viking Cives USA arising from negligence or with respect to fitness merchantability loss of use revenue or profit or consequential damages or injuries This limited warranty shall not be extended altered or varied except by a written instrument signed by Viking Cives USA Viking Cives USA assumes no responsibility for engines electrical equipment or any other equipment and accessories not manufactured by Viking Cives USA beyond the warranty of the manufacturer of such equipment of accessories warranty work done on Viking Cives USA equipment must have prior authorization from Viking Cives USA along with a Return Goods Authorization number All labor and parts issued by user for Viking Cives USA warranty without an authorization number and a signed authorization warranty form will be at the users own cost ORDERING PARTS Delays and errors can be eliminated when ordering instructions are followed correctly 1 Place orders direct with Viking Cives Group nearest dealer 2 State Company name address and postal zip code 3 Give the exact model and serial number of the equipment unit stamped on the unit identification plate 4 Furnish part number description and quantities required Note An alpha designation in the Item ID column indicates a sub component for that parent item When placing parts orders reference the parent item to receive a complete assembly Individual items can be ordered separately if
6. required by ordering the alpha designated item number Print or type order clearly Give specific shipping instructions VIKING CIVES USA RR2 Box 36 1 2 Harrisville New York 13648 315 543 2321 315 543 2366 Fax VIKING CIVES USA Midwest Division 212 North Evans Road Evansdale Iowa 50707 319 236 7977 319 236 7980 Fax VIKING CIVES LTD 4 Box 1120 Mount Forest Ontario Canada NOG 21 0 519 323 4433 519 323 4608 Fax jplow092105 Revision 05 FORM 1 1 121 152 1 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 WARRANTY REQUEST PROCEDURE repairs considered for warranty that are performed outside of Viking Cives USA require prior written authorization from Viking Cives USA Failure to obtain written warranty authorization prior to repairs may result in the rejection of the warranty claim To obtain warranty consideration one must provide all required Viking Cives USA with unit information including date of manufacture and serial numbers In most cases this information is easily obtained from the Shipped Unit Tag located in most cases inside the driver s side door and or individual unit serial tag A To obtain Parts Warranty Consideration 1 Contact Viking Cives USA customer service to obtain a Return Goods Authorization RGA number Any product arriving at Viking Cives USA without a RGA number will be rejected and returned to the sender at his or her ow
7. 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 Owners Manual J PLOWS Unit Serial Number Record the MODEL and SERIAL NUMBER of equipment for parts ordering information PURCHASED FROM DATE MODEL SERIAL NUMBER 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 WARRANTY POLICY Viking Cives USA warrants products of its manufacture against defects in workmanship and material for a period of one year from the date of shipment to the customer In consequence of this warranty any component part or parts of such products proving defective within the above specified time will be repaired or replaced F O B factory Providing such parts are returned transportation prepaid to the factory and found defective by Viking Cives USA This warranty will not apply to any product which has been repaired or altered outside of Viking Cives USA factory in any way so as in Viking Cives USA judgement to affect its stability or reliability nor which has been subject to misuse or accident The obligations of Viking Cives USA under this warranty are limited to the replacement of defective parts Such obligations are exclusive and in lieu of all other remedies warranties guarantees of liabilities expressed or implied with respect to each product delivered hereunder arising by law or otherwise including without limitation any obligation or
8. 4 X ZINC RUBBER DEFLECTOR INSTL KIT 12 FT 2002505 SWIVEL WELD T 30 CENTERS 2002750 PUSHLUG SWIVEL WELD T 30 CENTERS jplow092105 Revision 05 FORM 1 1 121 152 1 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 319 236 7980 FX 8270 PLOW ASSEMBLY 3912TE 12 IN DRAWING ALT ITEM NO DESCRIPTION 202101002 PUSHFRAME ASS Y VCL PRTE HD 202101016 MOLDBOARD ASS Y VCL 3912TE HDP 121 280014B CUTTING EDGE TP 3 4 X 6 X 144 3SK3410 PIN 1 X 4 200900211 002751 2 BOLT DRILLED 1 500 X 3 813 281022A 81022 BOLT HEX 1 X 4 1 2 UNC ZINC 2N81074C 81105A BOLT CARRIAGE 5 8 X 2 1 2 UNC ZINC 2181010 81010 NUT HEX SLOTTED 1 1 2 UNC ZINC 237278 NUT HEX TOPLOCK 1 UNC ZINC SK3781 NUT HEX TOPLOCK 5 8 UNC ZINC 35 3860 FLATWASHER USS 1 1 2 ZINC 281013A 81013A FLATWASHER SAE 1 ZINC 35 3450 80508 COTTER PIN 1 4 X 2 1 2 ZINC RUBBER DEFLECTOR INSTL KIT 12 FT 2002505 SWIVEL WELD T 30 1 2 CENTERS 2002750 PUSHLUG SWIVEL WELD T 30 1 2 CENTERS o w 2 5 2 2 2 3 EQUIPMENT MAY NOT BE EXACTLY AS SHOWN SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE 25 This Owner s Manual File is Contained Within 3912 PLOW
9. 7 Fax 319 236 7980 MOLDBOARD ASS Y VCM 3912TE HDP 12 IN ITEM ID ITEM NO DESCRIPTION QTY REQ OPTIONAL 202101005 MOLDBOARD WELD T VCL 3912TE 202101019 TRIP EDGE WELD T 10 12FT 121 202101018 TRIP EDGE WELD T RTH 12 I2IN 202101020 TRIP EDGE WELD T LTH 12FT 12IN 202101017 TRIP EDGE MTG TUBE 12 TE HD 20580038 SPRING TORSION FRINK 39 SERIES 202100989 TRIP SPRING RETAINER CLAMP 202100969 CURB SHOE WELD T 202101015 MOLDBOARD SKIN POLY 3912TE HDP 35 3722 BOLT HEX 5 8 X 3 UNC ZINC 3SK3711 BOLT HEX 5 8 X 3 UNC ZINC 221834 BOLT CARRIAGE 5 8 X 2 UNC ZINC 3SK3781 NUT HEX TOPLOCK 5 8 UNC ZINC 3SK3785 NUT HEX 5 8 UNC ZINC 35 3772 LOCKWASHER SPLIT 5 8 ZINC jplow092105 Revision 05 FORM 1 1 121 152 1 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 319 236 7980 FX MOLDBOARD ASS Y 3912TE 12 IN T lt lt 5 DRAWING ITEM NO DESCRIPTION 202101005 0051 4 96 MOLDBOARD WELD T VCL 3912TE HDP 202101019 TRIP EDGE WELD T 10 12FT 12IN 202101018 TRIP EDGE WELD T RTH 12FT 1214 202101020 TRIP EDGE WELD T LTH 12FT 121 202101017 TRIP EDGE MTG TUBE 12 FT TE HD o N 0 4 19 09 gt 2 2 2d 20580038 0051 6 106 SPRING TORSION FRINK 39 SERIES 202100989 0051 5 525 TRIP SPRING RETAINER CLAMP 202100969 0051 1 2 CURB SHOE WELD T 202101015 MOLDB
10. ASSEMBLY idw 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 MOLDBOARD ASS Y VCM 3910TE HDP 12 IN ITEM ID ITEM NO DESCRIPTION QTY REQ OPTIONAL 202100952 MOLDBOARD WELD T VCL 3910TE HDP 202101019 TRIP EDGE WELD T 10 12 121 202101023 TRIP EDGE WELD T RTH 10FT 12IN 202101024 TRIP EDGE WELD T LTH 10FT 12IN 202100966 TRIP EDGE MTG TUBE 10FT TE HD 20580038 SPRING TORSION FRINK 39 SERIES 202100989 TRIP SPRING RETAINER CLAMP 202100969 CURB SHOE WELD T 202100957 MOLDBOARD SKIN POLY 3910TE HDP 35 3722 BOLT HEX 5 8 X 3 UNC ZINC 3SK3711 BOLT HEX 5 8 X 3 UNC ZINC 221834 BOLT CARRIAGE 5 8 X 2 UNC ZINC 3SK3781 NUT HEX TOPLOCK 5 8 UNC ZINC 3SK3785 NUT HEX 5 8 UNC ZINC 35 3772 LOCKWASHER SPLIT 5 8 ZINC ON A NIAI INIAISA Ret Re N N N N N N jplow092105 Revision 05 FORM 1 1 121 152 1 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 319 236 7980 FX MOLDBOARD ASS Y 3910TE 12 IN A ALL x 1 TMCV Bc y e DRAWING ALT ITEM NO DESCRIPTION 202100952 0051 4 95 MOLDBOARD WELD T VCL 3910TE HDP 202101019 TRIP EDGE WELD T CTR 10 12FT 121N 202101023 TRIP EDGE WELD T RTH 10FT 121 202101024 TRIP EDGE WELD T LTH 10FT 121 202100966 TRIP EDGE MTG TUBE 10FT TE HD 20580038 0051 6 106 SPRING TORSION FRINK 39 S
11. CARRIAGE 5 8 X 2 1 2 UNC ZINC 2181010 81010 NUT HEX SLOTTED 1 1 2 UNC ZINC 237278 NUT HEX TOPLOCK 1 UNC ZINC SK3781 NUT HEX TOPLOCK 5 8 UNC ZINC 35 3860 FLATWASHER USS 1 1 2 ZINC 281013A 81013A FLATWASHER SAE 1 ZINC 35 3450 80508 COTTER PIN 1 4 2 1 2 ZINC RUBBER DEFLECTOR INSTL KIT 11 FT 2002505 SWIVEL WELD T 30 1 2 CENTERS 2002750 PUSHLUG SWIVEL WELD T 30 1 2 CENTERS o lt N gt EQUIPMENT EXACTLY AS SHOWN SOME COMPONENTS OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE 23 This Owner s Manual File is Contained Within 39311 PLOW ASSEMBLY idw 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 58270 PLOW ASSEMBLY 3912 HDP 12 IN ITEM ID ITEM NO DESCRIPTION QTY REQ OPTIONAL 202101002 PUSHFRAME ASS Y VCL PRTE HD 202101016 MOLDBOARD ASS Y VCL 3912TE HDP 12IN 280014b CUTTING EDGE X6 X 144 3SK3410 PIN 1 X 4 200900211 BOLT DRILLED 1 500 X 3 813 281022A BOLT HEX 1 X 4 UNC ZINC 2N81074C BOLT CARRIAGE 5 8 X 2 UNC ZINC 2181010 NUT HEX SLOTTED 1 ZINC 237278 NUT HEX TOPLOCK 1 UNC ZINC 3SK3781 NUT HEX TOPLLOCK 5 8 UNC ZINC 35 3860 FLATWASHER USS 1 ZINC 281013A FLATWASHER SAE 1 ZINC 35K 3450 COTTER PIN
12. ERIES 202100989 0051 5 525 TRIP SPRING RETAINER CLAMP 202100969 0051 1 2 CURB SHOE WELD T 202100957 0051 5 216 MOLDBOARD SKIN POLY 3910TE HDP 3SK3722 BOLT HEX 5 8 X 3 1 2 UNC ZINC 3SK3711 BOLT HEX 5 8 X 3 UNC ZINC 221834 BOLT CARRIAGE 5 8 X 2 UNC ZINC 3SK3781 NUT HEX TOPLOCK 5 8 UNC ZINC 35 3785 81069 NUT HEX 5 8 UNC ZINC 35 3772 81070 LOCKWASHER SPLIT 5 8 ZINC o gt lt N NIN 1 5 This Owner s Manual File is Contained Within 10 J PLOW ASS Y idw 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 MOLDBOARD ASS Y 3911TE HDP 12 IN ITEM ID ITEM NO DESCRIPTION QTY REQ OPTIONAL 202100978 MOULDBOARD WELD T 3911 TE HDP 202100951 TRIP EDGE WELD T CTR 12IN 202100943 TRIP EDGE WELD T RTH 12IN 202100950 TRIP EDGE WELD T LTH 12IN 202100981 TRIP EDGE MTG TUBE TE HD 20580038 SPRING TORSION FRINK 39 SERIES 202100989 TRIP SPRING RETAINER CLAMP 202100969 CURB SHOE WELD T 202100974 MOLDBOARD SKIN POLY 3911TE HDP 35 3722 BOLT HEX 5 8 3 UNC ZINC 3SK3711 BOLT HEX 5 8 X 3 UNC ZINC 221834 BOLT CARRIAGE 5 8 X 2 UNC ZINC 3SK3781 NUT HEX TOPLOCK 5 8 UNC ZINC 3SK3785 NUT HEX 5 8 UNC ZINC 35 3772 LOCKWASHER SPLIT 5 8 ZINC ON A J et Re
13. OARD SKIN POLY 3912TE HDP 35 3722 BOLT HEX 5 8 X 3 1 2 UNC ZINC 3SK3711 BOLT HEX 5 8 X 3 UNC ZINC 221834 BOLT CARRIAGE 5 8 X 2 UNC ZINC SK3781 NUT HEX TOPLOCK 5 8 UNC ZINC 35 3785 81069 NUT HEX 5 8 UNC ZINC 35 3772 81070 LOCKWASHER SPLIT 5 8 ZINC 26 EQUIPMENT MAY NOT BE EXACTLY AS SHOWN SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE This Owner s Manual File is Contained Within 12 J PLOW ASS Y idw 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 jplow092105 Revision 05 FORM 1 1 121 152 1
14. OCK 1 UNC ZINC 3SK3781 NUT HEX TOPLOCKS 5 8 UNC ZINC 35 3860 FLATWASHER USS 1 ZINC 281013A FLATWASHER SAE 1 ZINC 35K 3450 COTTER PIN X 2 ZINC RUBBER DEFLECTOR INSTL KIT 10 FT 2002505 SWIVEL WELD T 30 CENTERS 2002750 PUSHLUG SWIVEL WELD T 30 CENTERS 09700052 Revision 05 FORM 1 1 121 152 1 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 319 236 7980 FX 58260 PLOW ASSEMBLY 3910TE HDP 12 IN DRAWING ALT ITEM NO DESCRIPTION 202101002 PUSHFRAME ASS Y VCL PRTE HD 202101022 MOLDBOARD ASS Y 3910TE HDP 12 IN 280005E CUTTING EDGE 3 4 X 6 X 120 3SK3410 PIN 1 X 4 200900211 002751 2 BOLT DRILLED 1 500 X 3 813 281022A 81022 BOLT HEX 1 X 4 1 2 UNC ZINC 2N81074C 81105A BOLT CARRIAGE 5 8 X 2 1 2 UNC ZINC 2181010 81010 NUT HEX SLOTTED 1 1 2 UNC ZINC 237278 NUT HEX TOPLOCK 1 UNC ZINC SK3781 NUT HEX TOPLOCK 5 8 UNC ZINC 35 3860 FLATWASHER 055 1 1 2 ZINC 281013A 81013A FLATWASHER SAE 1 ZINC 35 3450 80508 COTTER 1 4 X2 1 2 ZINC RUBBER DEFLECTOR INSTL KIT 10 FT 2002505 SWIVEL WELD T 30 1 2 CENTERS 2002750 PUSHLUG SWIVEL WELD T 30 1 2 CENTERS o lt N N N EQUIPMENT MAY EXACTLY AS SHOWN SOME COMPONENTS MAY BE OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVE
15. S RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE 2 1 This Owner s Manual File is Contained Within 3910 PLOW ASSEMBLY idw 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 58265 PLOW ASSEMBLY 391 HDP 12 IN ITEM ID DRAWING NO DESCRIPTION QTY REQ OPTIONAL 202101002 PUSHFRAME ASS Y VCL PRTE HD 202101004 MOLDBOARD ASS Y VCL 3911TE HDP 12IN 280028B CUTTING EDGE 4 X 6 X 132 3SK3410 PIN 1 X 4 200900211 BOLT DRILLED 1 500 X 3 813 281022A BOLT HEX 1 X 4 UNC ZINC 2N81074C BOLT CARRIAGE 5 8 X 2 UNC ZINC 2181010 NUT HEX SLOTTED 1 UNC ZINC 237278 NUT HEX TOPLOCK 1 UNC ZINC 3SK3781 NUT HEX TOPLOCK 5 8 UNC ZINC 35 3860 FLATWASHER USS 1 ZINC 281013A FLATWASHER SAE 1 ZINC 35K 3450 COTTER PIN 2 ZINC RUBBER DEFLECTOR INSTL KIT 11 FT 2002505 SWIVEL WELD T 30 CENTERS 2002750 PUSHLUG SWIVEL WELD T 30 CENTERS jplow092105 Revision 05 FORM 1 1 121 152 1 212 NORTH EVANS ROAD EVANSDALE IOWA 50707 319 236 7977 319 236 7980 FX 58265 PLOW ASSEMBLY 3911TE 12 IN DRAWING ALT ITEM NO DESCRIPTION 202101002 PUSHFRAME ASS Y VCL PRTE HD 202101004 MOLDBOARD ASS Y VCL 3911TE HDP 121 280028B CUTTING EDGE 3 4 X 6 X 132 35 3410 PIN 1 X 4 200900211 002751 2 BOLT DRILLED 1 500 X 3 813 281022A 81022 BOLT HEX 1 X 4 1 2 UNC ZINC 2N81074C 81105A BOLT
16. ZINC 281028 BOLT HEX 1 1 4 X 3 UNC ZINC 215367 BOLT HEX 3 4 X 3 1 2 UNC ZINC 281066 BOLT HEX 3 4 X 3 UNC ZINC 3SK3610 BOLT HEX 1 2 X 2 UNC ZINC 35 3495 BOLT HEX 5 16 X 2 1 2 UNC ZINC 281007B 80999D NUT HEX TOPLOCK 1 1 4 UNC ZINC 3SK3811 NUT HEX TOPLOCK 3 4 UNC ZINC 3SK3497 HH 00340 017 NUT HEX TOPLOCK 5 16 UNC ZINC 281014A 81015B LOCKWASHER SPLIT 1 1 4 ZINC 35 3661 FLATWASHER 1 2 ZINC 233626 81080 LOCKWASHER SPLIT 1 2 ZINC 280577 80577 GREASE FITTING 1 8 NPT STR o lt EQUIPMENT EXACTLY AS SHOWN SOME COMPONENTS OPTIONAL TO MAINTAIN OUR ON GOING PRODUCT AND DEVELOPMENT IMPROVEMENT PROGRAM VIKING CIVES RESERVES THE RIGHT TO CHANGE EQUIPMENT amp SPECIFICATION WITHOUT NOTICE 1 3 This Owner s Manual File is Contained Within PUSH FRAME ASS Y 202101002 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 58260 PLOW ASSEMBLY 3910 HDP 12 IN ITEM ID DRAWING NO DESCRIPTION QTY REQ OPTIONAL 202101002 PUSHFRAME ASS Y VCL PRTE HD 202101022 MOLDBOARD ASS Y 3910TE HDP 12 IN 280005E CUTTING EDGE X 6 X 120 3SK3410 PIN 1 X4 200900211 BOLT DRILLED 1 500 X 3 813 281022A BOLT HEX 1 X 4 ZINC 2N81074C BOLT CARRIAGE 5 8 X 2 UNC ZINC 2181010 NUT HEX SLOTTED 1 UNC ZINC 237278 NUT HEX TOPL
17. en properly positioned the tree legs of chain will be taut with the front chain being slightly tighter jplow092105 Revision 05 FORM 1 1 121 152 1 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 MAINTENANCE In preparation for the snowplowing season and after every eight 8 hours of operation a visual equipment inspection must be performed Look for any damaged components bends cracked welds hydraulic leaks etc Inspect all fasteners tighten any that have loosened and replace any that are damaged Check all hydraulic hoses for cuts cracks and or leaks Check plow lift cable s for loose clamps and frays Immediately replace frayed cables On plows with push frame mounted shoes check all shoe mounting bolts for tightness and or proper adjustment Correct shoe height setup is critical for plow operation and performance Periodically during plowing stop to inspect plow cutting edges and moldboard push frame shoes for wear At the first sign of excessive wear discard and replace with new parts When the plow is disconnected from the prime mover be sure to couple the hydraulic hoses together to prevent damage to the quick disconnect hose ends and to help prevent the introduction of foreign material into the hydraulic system TO REMOVE A TORSION SPRING Lay the plow on its face Loosen the spring tension bolts Hold the spring in a slightly compressed state Remove the nut washer and sp
18. he WCF report has been reviewed warranty authorization will be granted or denied NOTE Viking Cives USA warranty labor rates will apply unless specifically determined otherwise Any part s involved in a WCF request must follow the Parts Warranty Consideration procedures For Customer Service and or Parts requests please contact Craig LaRue clarue vikingcives com Ph 319 236 7977 Fax 319 236 7980 jplow092105 Revision 05 FORM 1 1 121 152 1 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 TABLE OF CONTENTS DESCRIPTION PAGE NO WARRANTY ORDERING INFORMATION WARRANTY REQUEST PROCEDURE INTRODUCTION PERIODIC MAINTENANCE INSPECTION DAILY INSPECTION AND LUBRICATION GENERAL OPERATING INSTRUCTIONS REGISTRATION WARRANTY SAFETY INSTALLATION OPERATION MAINTENANCE tn ta ta PARTS PUSHFRAME ASSEMBLY PARTS DRAWING OF PUSHFRAME ASSEMBLY 3910 PLOW ASSEMBLY DRAWING OF 3910 PLOW ASSEMBLY 3911 PLOW ASSEMBLY DRAWING OF 3911 PLOW ASSEMBLY 3912 PLOW ASSEMBLY DRAWING OF 3912 PLOW ASSEMBLY 3910 MOLDBOARD ASSEMBLY DRAWING OF 3910 MOLDBAORD ASMBLY 3911 MOLDBAORD ASSEMBLY DRAWING OF 3911 MOLDBOARD ASMBLY 3912 MOLDBOARD ASSEMBLY DRAWING OF 3912 MOLDBOARD ASMBLY jplow092105 Revision 05 FORM 1 1 121 152 1 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 INTRODUCTION This instruction parts manual has
19. n expense 2 Goods are to be shipped prepaid to Viking Cives USA in Evansdale Iowa items should be clearly marked with the appropriate RGA number 3 When a replacement item is shipped to replace a defective part for warranty consideration the following additional steps will occur a Aninvoice will be generated for the value of the replacement item s b defective part s must be returned prepaid to Viking Cives USA Upon receiving the defective part s Viking Cives USA will issue and process a Discrepant Material Report DMR Once the evaluation of the DMR report is complete and the parts are deemed warranty a credit will be issued against the outstanding invoice If the part s are deemed Non warranty the invoice will remain outstanding to be paid to Viking Cives USA Any part s to be returned to the customer will be at his or her own expense B obtain Labor Parts Repair Warranty Consideration In the event that repairs are required outside of Viking Cives USA facility that may be considered for warranty the following steps must occur Notification of Viking Cives USA customer service must take place prior to the start of any repairs 1 Contact Viking Cives USA customer service to obtain a Warranty Claim Form WCF and warranty authorization number 2 Fill out all required WCF information and fax or mail the completed form to Viking Cives USA attention Customer Service Department 3 Once t
20. operation and maintenance information for the Viking Cives insert equipment Type It has been prepared to familiarize you with the design features of the unit and to instruct you in its proper operation and maintenance Read this manual carefully before you operate and or service your insert equipment Type Remember that you re working with heavy equipment that can injure you or someone else You can help lessen the chance of injury by following the procedures in this manual carefully DANGER If incorrectly used this equipment can cause severe injury Your chance of injury can be greatly reduced by following all caution warning decal notifications decals must be kept clean and complete Replace any decals that are unreadable Decals may be purchased directly from Viking Cives Group and or the nearest authorized dealer All Operator Service people should review this manual carefully and become familiar with its contents If anyone else beside you operates or services this equipment make sure they read this manual and are instructed to follow the safety procedures related to this equipment PERIODIC MAINTENANCE INSPECTION DAILY INSPECTION AND LUBRICATION Daily inspection along with periodic preventive maintenance will reduce the chance of any major repairs and down time during equipment use 1 Check the fluid level in hydraulic oil reservoir If the sight indicates low oil level add the appropriate amount of the specified hydraulic
21. ring keeper assembly from all the springs The springs will now be in a completely free or unloaded state Remove the curb shoe from the end of the plow by unbolting it from the tubing the pivot for the trip edge Slide the tubing out of the plow As it passes through each spring remove the spring This can be done by slightly twisting and rotating the spring on the bias while removing it It will come out between the moldboard backer angle and the trip edge backer angle LUBRICATION SCHEDULE After every 8 hours of operation the following points must be lubricated 1 MAIN PIVOT PIN Apply Texaco Marfax heavy duty 2 or equal with grease gun to fitting at pivot pin CASTER TUBE ASSEMBLY Apply Texaco heavy duty 2 or equal with a grease gun to all fittings There 2 grease fittings located on each caster assembly CASTER ADJUSTMENT ROD Apply SAE 30 oil with an oil can to all friction points jplow092105 Revision 05 FORM 1 1 121 152 1 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 jplow092105 Revision 05 FORM 1 1 121 152 1 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 PUSHFRAME ASS Y VCM PRTE HD ITEM ID ITEM NO DESCRIPTION QTY REQ OPTIONAL 202100909 RAM REVERSE A FRAME WELD T 202100923 RAM REVERSE TRUSS FRAME WELD T 20540302 CYLINDER 3 5 X 16 125 FRINK 201501206 HOSE KIT FRK TE HDP
22. rom being coupled incorrectly Also when the hoses are disconnected from the prime mover this allows for them to be coupled together to prevent contamination from entering into the hydraulic system NOTE Plow lift and power reverse functions should be thoroughly tested BEFORE operating the plow in a working situation jplow092105 Revision 05 FORM 1 1 121 152 1 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 OPERATION When all conditions of installation have been met the plow 1s ready to operate NOTE Always lift the plow before reversing The levers for controlling the plow lift and reverse functions are located in the cab of the prime mover TO LIFT THE PLOW The plow lift lever activates a three position valve Normally to raise the plow pull the plow lift lever When you release the lever the valve will return to a neutral hold position and the plow will remain in that position To lower the plow push the plow lift lever When you release the lever the valve will return to a neutral hold position NOTE For plows with this lift valve arrangement it is necessary to hold the plow lift lever in the down position for a few moments while plowing to allow the plow to seek its lowest level After this has been accomplished you can release the lever and the plow will be properly set to follow the contour of the plowing surface However some units are equipped with a three position plow lift val
23. t all times that as the operator you are responsible for the safe operation of this equipment and responsible for the safety of others Good safety practices not only protect you but also protect the people around you jplow092105 Revision 05 FORM 1 1 121 152 1 212 North Evans Road Evansdale lowa 50707 Phone 319 236 7977 Fax 319 236 7980 INSTALLATION TO CONNECT UNIT TO PRIME MOVER During the initial installation of the plow to the vehicle some adjustments will be necessary to insure proper operation of the plow and trip mechanisms NOTE When plow is being raised lowered or reversed stand clear 1 Set plow unit on level surface with the moldboard in the bulldoze position adjust drive height to approximately 21 as shown in figure 1 2 Drive the prime mover into position Connect the plow drive frame to the vehicle push harness NEVER stand between the prime mover and the plow drive frame when the vehicle is being moved into position Before connecting the drive frame to the push harness shut the vehicle engine down and make sure that the auxiliary brake 15 engaged TO CONNECT HYDRAULICS FOR REVERSING CYLINDERS Connect the hydraulic hoses leading from the cushion valve located on the plow drive frame to the quick disconnect couplers located on the prime mover NOTE Normally one hose will have a male quick disconnect hose end and the other will have a female quick disconnect hose end This prevents the hoses f
24. uld also register your equipment with Viking Cives USA by filing out a warranty certificate and registration card and returning them to Viking Cives USA The warranty period becomes effective upon date of delivery of equipment unless other arrangements have been made with a Distributor or Viking Cives USA The information required to register the equipment may be found on the serial number tag secured to the equipment A WORD ABOUT SAFETY The equipment described in this manual is normally being operated in adverse winter conditions with bad weather snow and ice Due to these adverse operating conditions it is important that you the operator use good safety practices at all time to protect yourself co workers and others when using the equipment It is not practical or possible to warn you about all the hazards associated with the operation and maintenance of this equipment You should always use your own good judgment supplemented with the information found on the safety decals instructions in this manual your employer s safety programs safety codes local state provincial and federal laws rules and regulations When operating performing maintenance on this equipment trouble shooting equipment operations and loading or unloading the sanders spreaders with material observe amp obey all safety decals on the equipment and warnings listed in the manual Failure to do this could result in serious injury or death to you or others Remember a
25. ve with a detent in the down position This valve will lock in a float position when the plow 1s lowered The plow will then automatically seek its lowest level allowing it to follow the contour of the plowing surface TO REVERSE THE PLOW Normally the plow reverse lever activates a three position valve If you push or pull this lever the plow will reverse to the right or left accordingly When you release the lever the valve will shift to a neutral hold position Therefore you have an infinite variety of plowing angle at your disposal TO ADJUST THE ATTACK ANGLE The cutting edge angle 15 preset a 105 5 when plow 15 driven at 19 1 NEVER stand between the vehicle and the drive frame when the vehicle is being moved into position Before connecting the drive frame to the push frame shut the engine down and make sure that the auxiliary brake 15 engaged TO INSTALL THE LIFT CHAIN With the plow lift arm fully collapsed put a few links of the lift chain through the grab link on the push frame lift arm Leave some slack to allow plow to follow contour of road but also insure adequate carrying height with the lifting device ram extended The plow drive frame should be parallel level with the ground in the carry position CAUTION Do not take too short grab on the lift chain Damage can occur grab link can bend or chain can break if the stroke of the lift ram exceeds the travel length of the chain Wh
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