Troubleshooting Manual WARNING AquaLink® RS All
Contents
1. 18 5 2 DIP Switches 19 5 3 Water Temperature Sensor 21 5 4 3 HP Relay 23 5 5 Two Speed Relay 25 5 6 Light Dimming Relay 27 Section 6 Jandy Valve Actuator 29 6 1 Operation 29 Section 7 Troubleshooting 31 7 1 Quick Check List 31 7 2 Controller Inoperable Display Blank 33 7 3 All Lights Lit on Controller 34 7 4 Some Controller Buttons Do Not Operate 35 7 5 Three Amp Fuse Keeps Failing 36 7 6 Heater Doesn t Fire 37 Section 8 Flow Charts 38 8 1 OneTouch Menu Flow Chart 38 8 2 All Button Menu Flow Chart 39 8 3 All Button Cancel Flow Chart 40 Section 9 Wiring Diagrams 41 9 1 AquaLink RS Pool Spa Combination and Pool Spa Only 41 9 2 AquaLink RS Dual Equipment2. 42 9 3 AquaLink RS Auxiliary Power Center 43 Section 10 Power Center Bezel 44 Page 4 Section 1 Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS Lire la notice technique All electrical work must be performed by a licensed electrician and conform to all national state and local codes When installing and using this electrical equipment basic safety precautions should always be followed including the following WARNING Prolonged immersion in hot water may induce hyperthermia Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98 6 F The symptoms of hyperthermia include dizziness fainting drowsiness lethargy and an increase in the internal temperature of the body The effects of hyperthermia include 1 unawareness of impending danger 2 failure to perceive heat 3 failure to recognize the need to exit spa 4 physical inability to exit spa 5 fetal damage in pregnant women 6 unconsciousness resulting in a danger of drowning DANGER To reduce the risk of injury do not remove the suction fittings of your spa or hot tub Never operate a spa or hot tub if the suction fittings are broken or missing Never replace a suction fitting with one rated less than the flow rate marked on the equipment assembly WARNING To Reduce the Risk of Injury a The water in a spa should never exceed 104
3. 8 Chemical contamination of combustion air or improper use of sanitizing chemicals such as introducing sanitizing chemicals upstream of the heater and cleaner hose or through the skimmer 9 Overheating incorrect wire runs improper electrical supply collateral damage caused by failure of O Rings DE grids or cartridge elements or damage caused by running the pump with insufficient quantities of water LIMITATION OF LIABILITY This is the only warranty given by Jandy Pool Products Inc No one is authorized to make any other warranties on behalf of Jandy Pool Products Inc THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY JANDY POOL PRODUCTS INC EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL INCIDENTAL INDIRECT OR PUNITIVE DAMAGES FOR BREACH OF ANY EXPRESSED OR IMPLIED WARRANTY This warranty gives you specific legal rights You may also have other rights that vary by state or province WARRANTY CLAIMS For prompt warranty consideration contact your dealer and provide the following information proof of purchase model number serial number and date of installation The installer will contact the factory for instructions regarding the claim and to determine the location of the nearest designated service center If the dealer is not available you can locate a service center in your area by vis
4. AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL Relay Sockets 24 VDC output Relay Sockets 24 VDC output AUTO For Optional Multiplex PCB Connect red four pin connector to Multiplex Board PDA Power Center Wiring Diagram RS Power Center Wiring Diagram for Pool and Spa and Only Models Freeze Air Sensor Water Temp Sensor Red Black Red Black Solar Sensor Red Black S1 S2 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 Red Black Green White Brown Blue Low Voltage Heater NotUsed Not Used Green Black Red Yellow Green Black Red Yellow To Sensors etc green terminal bar To Remote brown terminal bar To Controller red terminal bar F Pump Aux 1 Aux 2 Aux 3 Relay Sockets 24 VDC output Aux 4 Aux 5 Aux 6 Aux 7 Cleaner JVA Solar Pump Relay Sockets 24 VDC output JVA Sockets 24 VAC output Intake JVA Return JVA Solar JVA Elect Heater Spare Connect red four pin connector to Multiplex Board Service Controller Connector For Optional Multiplex PCB DIP SWITCH SETTINGS Factory Setting OFF Aux1
5. HELP KEYS SERVICE DIAGNOSTICS OFF SPA POOL ADD PROGRAM DELETE CHANGE CHILL MODEL SENSORS REMOTES ERRORS SELECT EQUIPMENT SET SPA ONETOUCH ON OFF SPA MODE CLEAN MODE ALL OFF ON OFF EQUIPMENT ON OFF SELECT EQUIPMENT ON OFF ALL OFF ONETOUCH 4 ONETOUCH 5 ONETOUCH 6 PROGRAM GROUP GROUP A GROUP B AUTO PGRM GROUP LABEL GROUP PASSWORD SYSTEM SPA SWITCH SPA LINK DEVICES ENTER PASSWORD CHANGE PASSWORD ENA DIS SELECT DEVICE ENA DIS MAINTAIN TEMP SEASONAL ADJUST FILTRATION CHLORINATION SPRINKLE RS FILL LINE CLEANER HEAT PUMP PRIORITY ENA DIS SPRINKLERS PROGRAM 1 PROGRAM 2 PROGRAM 3 ON OFF LOW TEMP COLOR LOGIC SYSTEM SETUP HEAT PUMP A B SWITCH 1 2 3 ENABLE DISABLE SPRINKLERS CANCEL TODAY MANUAL START ENABLE PROGRAM DISABLE PROGRAM t Items seen only with optional equipment tt Mode only displayed when DIP switch S1 3 is set to ON ttt DIP switch S2 1 must be ON See differences between heat pumps controlled via RS485 or solar pump relay tttt Heat pump is controlled via the solar pump relay ttttt Heat pump is controlled via the RS485 Items seen only in Revision N Not available on Export Models Page 39 8 2 All Button Menu Flow Chart t Items seen only with optional equipment Items see
6. 1 SPD Filter Pump Aux 3 Cool Down Normal Spare Aux Pool Mode See Manual Gas Heater 1 2 3 4 5 6 7 8 When Turned ON Cleaner 2 SPD Filter Pump Spa Spillover Disabled See Manual Spare Aux Spa Mode See Manual Heat Pump S1 DIP SWITCH SETTINGS Factory Setting OFF Aux1 1 SPD Filter Pump Aux 3 Cool Down Normal Spare Aux Pool Mode See Manual Gas Heater 1 2 3 4 5 6 7 8 When Turned ON Cleaner 2 SPD Filter Pump Spa Spillover Disabled See Manual Spare Aux Spa Mode See Manual Heat Pump S2 DIP SWITCH SETTINGS Factory Setting OFF Solar Heat Priority Not Used Not Used Not Used 1 2 3 4 When Turned ON Heat Pump Priority Not Used Not Used Not Used Line One Line Two Load One Load Two RELAY Relay Socket Page 42 9 2 AquaLink RS Dual Equipment AUTO SERVICE TIME OUT Mode Normal operation Leave the system in this mode unless you are servicing the pool or the system Power Center buttons above do not work Mode In house Controller is locked out Allows manual operation of equipment using the buttons above This mode will stay on until the button is pressed again Mode Allows service person to override all programs and lock out indoor Controller for three 3 hours Any equipment turned on will remain on any equipment left off will remain off Operation will automatically switch back to AUTO mode after three 3 hours POOL PUMP SPA P
7. Menu One button on the Spa Side Remote does not operate Check programming rst If the Spa Side Remote is programmed cor rectly the button may be shorted See Troubleshooting the Spa Side Remote Controller model is Dual Equipment message scrolls Adjustable Freeze Sensor Not Installed Normal operation when a Dual Equipment model is controlling a solar system and an adjustable freeze sensor is not installed Either install the adjustable freeze sensor or wait 24 hours and this message will go away System comes on at times that are not programmed Phantom programs From the Control Panel review programs Look for overlapping programs Heater will not re Heater LED will not light in Service Mode Water temperature sensor not in stalled or defective Check water temperature Page 33 Remove align and carefully reinstall the rmware chip Test system if still not operable replace Power Center PCB and rmware chip If fuse blows again PCB is damaged If fuse doesn t blow driver chips are bad Replace appro priate compo nent Check voltage on red terminal bar between the outside two ter minals red and green wires Is voltage 8 to 10VDC No LEDs are on at the All Button Control ler or the OneTouch display is blank At Power Center move over ride switch from Auto to Ser vice Do override switches operate No Yes 7 2 Controller Inoperable Display
8. tem perature delays are eliminated and solar tempera ture is displayed Do not leave this switch in the ON position 6 Spare Aux has power when lter pump is in Pool Mode goes off when in Spa Mode Spare Aux has power when lter pump circuit is in Spa Mode goes off when in Pool Mode 7 Spare No change on Combo or Only controls see Dual Equipment DIP Switch settings 8 After thermostat setting has been reached the heater will remain off for three 3 minutes After thermostat setting has been reached the heater will remain off for ve 5 minutes S2 DIP SWITCH OFF ON 1 The AquaLink RS will be able to control a Solar Heating system If a solar sensor is connected to the solar sensor input The AquaLink RS will be able to control a Heat Pump The AquaLink RS will not be able to control a Solar Heating system 2 NOT USED 3 NOT USED 4 NOT USED Page 20 Table 3 Pool or Spa Only Controls Table 4 Dual Equipment Controls DIP Switch OFF ON 1 Aux 1 Any equipment Aux 1 Pool cleaner 2 Aux 2 Any equipment Aux 2 Low speed for a two speed lter pump Filter pump circuit becomes high speed 3 Aux 3 Any equipment Aux 3 Spa spillover effect Combo controls only 4 Heater cool down operates Heater cool down disabled 5 Normal operation Factory adjustment When this switch is on tem perature delays are eliminated and solar tempera ture is displayed Do n
9. 14 2 22 2 30 Dual Separate Equipment System 7217 8170 E0260815 AquaLink RS 2 10 Dual Separate Equipment System 7216 8169 E0260814 AquaLink RS 2 6 Dual Separate Equipment System 6526 8162 E0260807 Page 36 7 5 Three Amp Fuse Keeps Failing Yes No Yes No Disconnect all JVAs and replace fuse Does fuse fail again Three Amp Fuse on the Power Center PCB keeps failing Turn off power and remove both relay driver chips Replace the fuse and turn on power Does fuse fail again Check JVA cords Are JVA cords spliced Replace Power Center PCB Replace both relay driver chips Yes No Are all actuators JVA 2440 Replace cords Yes No Open up each JVA and inspect each for water damage or shorted wires Repair as necessary Replace with correct JVAs Page 37 7 6 Heater Doesn t Fire Heater doesn t re NOTE Before proceeding check Controller display If the display reads Shorted or Open on Water Temperature Sensor check the water temperature sensor resistance see Chart on page 10 Yes No Go to the Power Center Switch from Auto to Service Turn on the lter pump and heater Does the heater re Switch system back to Auto and go to the Controller Turn on the pool ltration pump and enable the pool heater Is the red LED on above the pool heater button Does the LED above the heater button turn on From the green 10 pin
10. Blank Yes No Go to the Control ler and measure the voltage be tween the same two terminals Is the voltage 8 to 10 VDC The power supply is damaged and the PCB at the Power Center will need to be replaced Yes No Controller PCB will need to be replaced Wires are broken or in the wrong place Check voltage across second ary of trans former two yellow wires of orange 3 pin connector Is voltage 24 VAC Yes No Yes No Turn off power and remove 3 15 amp fuse Check for con tinuity Is there continuity Yes No Unplug all JVAs and re place fuse and turn on power Does fuse fail again Remove both relay driver chips and replace the fuse Check voltage to primary of transformer Is primary 110 VAC Yes No Replace transformer Check circuit breaker and system power wires Check JVAs for spliced wires water damage or incorrect voltage Plug JVAs in one at a time if fuse blows again replace that JVA Page 34 Yes No Check Controller operation Are multiple Controllers installed 7 3 All Lights Lit on Controller Go to the Power Center Switch from Auto to Ser vice Do Power Center override switches operate Go to the in house Controller Check Reset button on the left side of the Controller for damage Carefully recheck all four 4 conductor wires for breaks or poor connections Especially the black and yellow wires Are
11. DAY SET SPA Page 40 8 3 All Button Cancel Flow Chart CANCEL BUTTON PROGRAMS FRZ PROTECT AUX LABEL LOCKOUTS DIMMERS JVA ASSIGN CANCEL SOME CANCEL ALL Label removed SYSTEM SPA SWITCH SPA LINK DEVICE UNLOCKED No JVAs assigned to AUXs Select AUX to remove label from Select device to be cancelled Press enter to remove all devices except pump from freeze protection or cancel to abort Select AUX to remove dimmer from Press enter to cancel dimmers or cancel to abort CLEANER JVA SOLAR JVA Not Available for Export Models SOLAR PRIORITY IN FLOOR CLN Page 41 Section 9 Wiring Diagrams 9 1 AquaLink RS Pool Spa Combination and Pool Spa Only Sheet 7192 Rev H 6000 Condor Drive Moorpark CA USA 930201 707 776 8200 Fax 707 763 7785 Litho in USA Jandy Pool Products Inc 0703 IMPORTANT INSTALLATION INSTRUCTIONS Enclosure Rainproof Type 3R IPX3 suitable for swimming pool spa applications 1 Installation must be by a qualified electrician and must comply with all national state and local codes 2 Power Center must be mounted at least five 5 feet away from the inside edge of the pool Canadian installations must be at least three 3 meters from the water Les installation Canadiennes dolvent se trouver au moins trois 3 m tres de l eau 3 Install to provide drainage of compartments for electrical components 4 After wiring install
12. ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO Low Speed High Speed Common Low Speed High Speed Common 240 VAC Two Speed Filter Pump Motor 120 VAC Two Speed Filter Pump Motor Figure 19 Two Speed Relay Wiring Page 27 5 6 Light Dimming Relay 5 6 1 Operation The controller signals the light dimming relay to turn fully on partially dimmed or completely off by sending a speci c number of pulses in a set period of time to the light dimming relay The circuitry of the light dimming relay which requires 120 VAC to operate interprets the number and timing of pulses to determine whether the light should be on off or dimmed The circuitry of the light dimming relay is driven by the 120 VAC power from the circuit breaker for the light Un like a standard relay which receives a constant 24 VDC to its coil to hold the relay contacts closed and which opens when that voltage is removed the light dimming relay receives only signal pulses on the relay coil wires and it is the circuitry on the relay that actually turns the light on and off and dims it Therefore if the light is fully on or dimmed unplugging
13. Relay Sockets 24 VDC Relay Sockets 24 VDC JVA Sockets 24 VAC Filter Pump Aux 1 Aux 3 Aux 2 Aux 4 Aux 5 Aux 6 Aux 7 Intake Return Cleaner Solar Solar Pump Elect Htr Spare Auto Light Valves Light Transformer Connection 24 VAC Figure 12 PCB Voltages Page 18 Section 5 Auxiliary Power Center 5 1 Overview An auxiliary power center provides control for systems that need to run more relays and or JVAs than can be handled by the main power center The main one is still the central brain of the system it sends control signals to the auxiliary power center PCB through the 4 wire bus red connector Those control signals tell the auxiliary power center which of its relays to turn on and it provides the power for them There are no temperature sensors or DIP switches in the auxiliary power center and it has no battery as it depends on the time keeping that s done by the main power center 5 1 1 Jumpers Jumpers W1 and W2 these are slide on jumpers on the back side of the auxiliary power center board They identify the board and must be set correctly or the board will not respond properly to commands from the main power center PCB See below for jumper settings 5 1 2 Driver Chip A driver chip U6 drives the relays just like the similar chips on the main power center It is in a socket to simplify replacement in case of damage 5 1 3 Switch The left most bottom swi
14. terminal bar of the Power Center PCB remove and twist together the two heater wires Does the heater re Yes No Remove water temperature sensor wires and check its resistance see Table 5 Temperature and Resistance Chart Is resistance within speci ca tion Yes Replace the Power Center PCB Either the wires to the heater are not connected properly or the problem is actually the heater No Yes No Replace the Power Center PCB Replace Water Temperature Sen sor Yes No Sporadic operation can be traced to one or more loose connections includ ing those within the heater Check all connections Press the menu but ton scroll to TEMP SETTINGS and check the pool thermostat setting Is the pool thermostat set higher than the water tem perature Yes No Recheck heater operation Is the heater now operating Disconnect the battery turn off then on power to the system Recheck the heater If the heater still does not re the Power Center or Controller PCB may be damaged Replace the Power Center PCB rst Yes No Either the Power Center PCB or Controller PCB is damaged Replace the Power Center PCB rst Reset the thermostat higher than the water temperature and retest system Page 38 Section 8 Flow Charts 8 1 OneTouch Menu Flow Chart MENU HELP TEMP CALIBRATE IN FLOOR CLEAN SOLAR HEAT PRIORITY ASSIGN JVAs DIMMERS
15. the relay coil wires to the light dimming relay will not turn the light off The light will remain on as long as 120 VAC is supplied to the relay Note In addition to needing a light dimming relay installed the auxiliary to operate the light dimming circuit must be assigned at the indoor controller Page 28 S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL Figure 20 Wiring 120 V Light Dimming Figure 21 Wiring Low Voltage Light Dimming Speci cations Voltage 12 to 120 VAC Wattage 1000 maximum Note a maximum of four 4 light dimming relays can be installed in each power center S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO Caution Parts of the light dimming relay get HOT during operation Keep some space between loose wires and the relay Note A Standard Relay can be mounted piggybacked on top of the Dimmer Relay to allow for a total of eight 8 Relays in Power Center Screw the Standard Relay to the top of the Dimmer Relay before the Dimmer Relay is placed in the Power Ce
16. these wires broken or wired wrong Correct the wiring prob lem Yes No Recheck the jumpers on the Controllers Each Controller jumper must be set differently so each has a different address Turn off power remove the battery at the Power Center and turn on the power again Does Controller operate Yes No Replace the battery and recheck the system Replace rmware chip and try sys tem If system still does not operate replace the Power Center PCB No Turn off power Remove Power Center Bezel PCB Remove rmware chip from PCB Inspect legs for damage and carefully align and reinstall the rmware chip Turn on power Change from Auto to Service Do the override switches operate Yes No Problem may be in the Controller PCB or Power Center PCB Replace the Power Center PCB rst Yes Go to the Control ler and check its operation Does Controller oper ate Turn off power again and discon nect the battery Turn power on again Do the override switches operate Yes No Yes No Operate system Return to the beginning of this page All Button LEDs are all on or OneTouch shows Firmware Rev code and rest of screen is all dots but the Con troller does not operate Page 35 7 4 Some Controller Buttons Do Not Operate Yes Yes No Press button that does not operate Does the display read Locked Go to the Power Cen te
17. 2 K Ohms 96 F 6 384 K Ohms 69 F 12 186 K Ohms 97 F 6 238 K Ohms 70 F 11 893 K Ohms 98 F 6 099 K Ohms 71 F 11 593 K Ohms 99 F 5 963 K Ohms 72 F 11 309 K Ohms 100 F 5 829 K Ohms 73 F 11 032 K Ohms 101 F 5 700 K Ohms 74 F 10 765 K Ohms 102 F 5 572 K Ohms 75 F 10 502 K Ohms 103 F 5 449 K Ohms 76 F 10 250 K Ohms 104 F 5 327 K Ohms 77 F 10 000 K Ohms Page 22 S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO To Solar Sensor To Air Sensor To Water Sensor Solar Sensor Part Numbers 7908 15 7932 50 7933 125 Ears Date Code Water Air or Solar Sensor is a 10 K Ohms Thermistor Part Numbers 7790 15 7786 50 7791 125 Figure 15 Water Temperature Sensor Page 23 5 4 3 HP Relay 5 4 1 Operation 1 A standard 3 HP Relay s coil is supplied with 24 VDC from the power center PCB via one 1 of the driver chips When 24 VDC is received by the relay s coil wires it closes the contacts that complete the circuit to turn on the equipment i e power supplied to Line 1 goes out Load 1 to the equipment See Figure 16 2 Standard 3 HP Relays may be wired to activate a 120 VAC circuit i e Line 1 Load 1 or a 240 VAC circuit i e
18. 7 R elay Page 44 Figure 25 Power Center Bezel Options Section 10 Power Center Bezel RESET AUTO SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL 6762 RESET AUTO SERVICE TIME OUT POOL PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 SPA PUMP POOL HEATER SPA HEATER SOLAR 6762 RESET AUTO SERVICE TIME OUT POOL PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 SPA PUMP HEATER VALVE SOLAR RESET AUTO SERVICE TIME OUT AUX B2 AUX B3 AUX B4 AUX B5 AUX B6 AUX B7 AUX B8 RS16 amp RS2 14 ONLY AUX B1 Pool Spa Combination and Pool Spa Only Part 6762 Dual Equipment Part 6782 Dual Equipment with Shared Heater Part 7024 Auxiliary Part 7209 Page 45 Notes Page 46 Notes Page 47 Notes LIMITED WARRANTY Thank you for purchasing Jandy pool and spa products Jandy Pool Products Inc warrants all parts to be free from manufacturing defects in materials and workmanship for a period of one 1 year from the date of retail purchase with the following exceptions AquaLink RS units installed with Jandy Surge Protection Kits will be covered for two 2 years Never Lube valves are warranted for the life of pool and or spa on which they were originally installe
19. CONTROL PANEL 1 2 3 4 No C AquaLink PC CONTROL PANEL 4 4 Yes C OneTouch ONETOUCH 1 2 3 4 No I Wireless OneTouch ONETOUCH 1 2 3 4 No I Serial Adapter SERIAL ADAPTR 1 2 No I PHASTLink Serial Adapter SERIAL ADAPTR 1 2 No I SpaLink RS SPALINK 1 2 3 No G Dual Spa Side Switch SPA SW BOARD C Tele Link TELELINK 1 1 C Auxiliary Power Center REMOTE PWRCNTR 1 2 3 Yes LX Heater LX HTR 1 2 Yes H AquaPure Chlorinator AquaPure 1 I AquaPalm AQUAPALM 1 MMM RS InterLink N LXi Heater LXi HTR 1 2 Yes N Unit order Yes means that the unit number must be set correctly or the device will not work properly The unit number is set by slide on jumpers a DIP switch or a wire depending on the type of device If an AquaLink PC is online there must NOT be an All Button or OneTouch jumpered as in number 4 Wireless OneTouch is shown as any other OneTouch Its jumpers must not match the jumpers in any other OneTouch Page 10 3 2 Controller Troubleshooting 3 2 1 Display Is Not Illuminated Check the voltage between the red and green wires at the red terminal bar terminals 1 and 4 If the voltage is between 8 and 10 VDC check the polarity The red wire is positive and the green wire is negative If the voltage and polarity are correct replace the control panel If the voltage is less than 8 VDC go to the power c
20. F 40 C Water temperatures between 100 F 38 C and 104 F 40 C are considered safe for a healthy adult Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes b Since excessive water temperatures have a high potential for causing fetal damage during the early months of pregnancy pregnant or possibly pregnant women should limit spa water temperatures to 100 F 38 C c Before entering a spa or hot tub the user should measure the water temperature with an accurate thermometer since the tolerance of water temperature regulating devices varies d The use of alcohol drugs or medication before or during spa or hot tub use may lead to unconsciousness with the possibility of drowning e Obese persons and persons with a history of heart disease low or high blood pressure circulatory system problems or diabetes should consult a physician before using a spa f Persons using medication should consult a physician before using a spa or hot tub since some medication may induce drowsiness while other medication may affect heart rate blood pressure and circulation WARNING Risk of electric shock Install the power center at least five 5 feet 152 4cm from the inside wall of the pool and or hot tub using non metallic plumbing Canadian installations must be at least three 3 meters from the water Children should not use spas or hot tubs without adult supervision Do not use spas or hot tubs unless all
21. Intake JVA Socket Continue until all JVAs have been tested or the fuse blows Page 11 S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO Red Wire Green Wire Figure 5 Checking Voltage at Red Terminal Bar Figure 6 Transformer Primary and Secondary Voltages Check for broken or loose wires on terminals 1 and 4 red and green of the red 4 pin terminal bar Fuse 3 15 amp 24 28 VAC Yellow wires 105 130 VAC Transformer Secondary Primary Page 12 3 2 2 Control Not Communicating with Power Center PCB The following conditions indicate that the control is not communicating with the power center PCB 1 All Button Control All the circuit LEDs are illuminated and the display is locked on a part number and revision letter 2 OneTouch Control The screen is covered with dots and displays a rmware version number Communication problems can be caused by the following 1 Broken communication wire s These wires are connected to the red terminal bar at terminals two 2 and three 3 yellow and black See Figure 7 2 The microprocessor was hit by a power surge Turn off all power to the system If the PCB is prior to Revision N disconnect the nine 9 volt battery Wait t
22. Line 1 Load 1 and Line 2 Load 2 Note If a relay s coil wires are shortened or an AC relay coil is plugged into a relay socket when that circuit is activated it will damage one of the relay driver chips on the power center PCB Speci cations Maximum Contact Ratings 3 HP at 240 VAC 1 1 2 HP at 120 VAC 1500 watts per contact Incandescent Relay coil 24 VDC Resistance across coil 300 Ohms Amperage draw of coil 0 10 Amps Figure 16 3 HP Relay 2 4 6 8 Line 1 Load 1 Line 2 Load 2 Page 24 S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO Figure 17 3 HP Relay Wiring Page 25 5 5 Two Speed Relay 5 5 1 Operation 1 The two speed relay operates in conjunction with a standard relay to operate a two speed pump motor The standard relay is the on off relay and the two speed relay is the switching relay Activating the relay coil for the standard relay will complete the contact circuit between Line 1 and the motor c
23. SPA SWITCH SPA LINK PRODUCT INFO CLEAR MEMORY INTAKE RETURN CLEANER SOLAR 1 2 3 OK GO BACK ENABLED DISABLED ENABLED DISABLED SET TEMP DEGREES F C FAHRENHEIT CELCIUS DAYLIGHT SAVINGS ENABLED DISABLED PUMP LOCKOUT ENABLED DISABLED DUSK SETUP DUSK CTRL DURATION TIME ADJUST YOUR LOCATION YOUR TIME ZONE SET DEVICES SELECT LOCATION PACIFIC MOUNTAIN CENTRAL EASTERN SELECT EQUIPMENT BOOST START GO BACK ON OFF SET TIME ALL OFF TIME FEATURE OFF TIME OFF ON SET TIME COLOR LIGHTS JANDY LIGHT SAM SAL LIGHT ASSIGN TO AUX DEVICE RUNTIME SELECT EQUIPMENT 0 30 TO 2 00 HOURS OFF HEAT PUMP HEAT MODE CHILL MODE LABEL AUX ONETOUCH ONETOUCH 1 ONETOUCH 2 ONETOUCH 3 SELECT NAME CUSTOM NAME SET DEVICES ON OFF GENERAL LABELS LIGHT LABELS WTRFALL LABELS TYPE PERSONALIZED DESCRIPTION FREEZE PROTECTION AIR TEMP ENABLED DISABLED SET TEMP AQUAPURE SET TIME MODE POOL SPILLOVER SELECT DEVICE SELECT DEVICE SELECT DEVICE SELECT LABEL CUSTOM LABELS PROGRAM SET TEMP POOL HEAT SPA HEAT SET TIME SET MONTH DAY YEAR amp TIME DISPLAY LIGHT ON OFF 2 MIN DELAY LOCKOUTS SYSTEM SPA SWITCH SPA LINK DEVICES LOCK UNLK SELECT DEVICE SELECT DEVICE LOCK UNLK SET AQUAPURE SET POOL MAINTAIN HOURS
24. Troubleshooting Data Troubleshooting Manual WARNING FOR YOUR SAFETY This product must be installed and serviced by a pro fes sion al pool spa service technician The procedures in this manual must be followed ex act ly Failure to follow warning notices and instructions may result in property damage serious injury or death Pool Spa Combination Systems Pool Spa Only Systems Dual Equipment Systems AquaLink RS All Button and OneTouch Control Systems 6919E Page 2 Page 3 Table of Contents Section 1 Important Safety Instructions 4 Section 2 Control Panel Overview 6 2 1 Indoor Control Panel 6 2 2 Controller 6 2 3 Reset Switch 6 Section 3 Controller 8 3 1 Diagnostics 8 3 2 Controller Troubleshooting 10 3 3 Heater Operation 13 Section 4 Power Center 14 4 1 Overview 14 4 2 Power Center Troubleshooting 15 4 3 Main Power Center PCB 16 Section 5 Auxiliary Power Center 18 5 1 Overview
25. UMP AUX POOL SPA HEATER SOLAR Button Turns the Filter Pump on and off Button Turns the Filter Pump on and off Buttons Turns on and off auxiliary equipment as labeled AUX 7 socket is the Spa Pump Relay Socket and Buttons Turns the heater on and off The switch on the heater must be on the heater thermostat should be turned to max and the filter pump must be running for heater to fire Button Activates optional JVA valve actuator plugged into the solar JVA socket and activates optional relay plugged into the solar pump socket System must be in SERVICE or TIME OUT mode for these buttons to operate IMPORTANT INSTALLATION INSTRUCTIONS 1 Installation must be by a qualified electrician and must comply with all national state and local codes 2 Power Center must be mounted at least five 5 feet away from the inside edge of the pool 3 Install to provide drainage of compartments for electrical components 4 After wiring install panels over wiring compartments and keep Power Center door closed 5 For indoor or outdoor use Sheet 7255 Rev G AUTO SERVICE TIME OUT Button Pressing this button switches between the three 3 modes outlined belo w NOTE Safety Interlocks are not in effect when service or time mode is active AquaLink RS Dual Equipment 2 6 2 10 2 14 Conversion Wiring Diagram To reduce the risk of injury do not permit children to use this product unless they are closely s
26. can display its current status on the indoor control panel Use the following steps to get to this diagnostics information 1 All Button Use the buttons along the lower left side of the controller a Press MENU BACK and BACK again until SYSTEM SETUP displays on the screen b Press ENTER BACK and BACK again until DIAGNOSTICS displays on the screen c Press ENTER and read the information that is presented in order NOTE To step through the information faster press an arrow key for example Up If you make a mistake select CANCEL before selecting ENTER again When done the controller will return automatically to its normal operating cycle 2 OneTouch From the main OneTouch screen use the Up or Down arrow button a Highlight MENU press Select b Highlight HELP press Select highlight DIAGNOSTICS press Select c Press BACK when done Information displayed includes identification of the exact model number shown as a four 4 digit firmware number and firmware revision letter and the status of the battery temperature sensors and other devices that are currently working on line communicating with the power center If an LX or LXi heater is on line information about its error condition if any will also be shown here Page 9 Table 1 Diagnostics Table Possible Online Devices As Shown in Diagnostics While Online Possible Unit Numbers Unit Order Important Earliest PPD Revision Usable All Button
27. croswitch which stops the rotation If the coil of the SPDT relay is energized the voltage travels through the white wire to the toggle switch which as above routes it either to the lower microswitch for clockwise rotation or upper microswitch for counterclockwise rotation with the voltage traveling back to the black wire to complete the circuit The capacitor which is wired in parallel with the motor keeps the motor rotating in the correct direction and ensures that the JVA rotates with the proper torque Page 30 Figure 23 JVA Internal Wiring Page 31 Section 7 Troubleshooting 7 1 Quick Check List Table 6 Quick Check List Symptom Problem Possible Solution Power Center override switches operate when in Service or Time Out Mode but the Controller is completely dead No lights on no display Mis wired four 4 conductor wires Broken four 4 conductor wires Broken red or green wire The wire polarity is incorrect Red Green The voltage is incorrect It should be 8 to 10 VDC All LEDs are on at the All Button Controller and the part and revision letter of the Controller software are shown or with a OneTouch Control ler the screen shows only a Firm ware Revision Code and the rest of the screen is all dots The override switches at the Power Center operate as they should Controller is not communicating with the Power Center PCB Broken black or yellow wire Prior to Rev N the rmware c
28. d AquaPure Electronic Chlorine Generator Electrolytic Cells carry a five 5 year limited warranty on a prorated basis This warranty is limited to the first retail purchaser is not transferable and does not apply to products that have been moved from their original installation sites The liability of Jandy Pool Products Inc shall not exceed the repair or replacement of defective parts and does not include any costs for labor to remove and reinstall the defective part transportation to or from the factory and any other materials required to make the repair This warranty does not cover failures or malfunctions resulting from the following 1 Failure to properly install operate or maintain the product s in accordance with our published Installation Operation and Maintenance Manuals provided with the product s 2 The workmanship of any installer of the product s 3 Not maintaining a proper chemical balance in your pool and or spa pH level between 7 2 and 7 8 Total Alkalinity TA between 80 to 120 ppm Total Dissolved Solids TDS less than 2000 not including salt ppm 4 Abuse alteration accident fire flood lightning rodents insects negligence or acts of God 5 Scaling freezing or other conditions causing inadequate water circulation 6 Operating the product s at water flow rates outside the published minimum and maximum specifications 7 Use of non factory authorized parts or accessories in conjunction with the product s
29. el resets the power center micro controller This also changes the time and date to the default settings for PCBs prior to Rev N Pressing this button will not remove any programming AUX labels etc 4 1 3 EEPROM All programming labeling temperature settings etc are stored within an EEPROM Electronically Erasable Pro grammable Read Only Memory chip This chip is located on the PCB and will retain all settings inde nitely even if power is lost for an extended period If the Power Center PCB is prior to Rev N a 9 volt battery will keep the clock running during power outages 4 1 4 Battery If the power is off for more than 34 hours the battery will drain below 6 3 volts This is insuf cent to keep the clock running therefore the date and time will be lost If the PCB is Rev N or newer a three 3 volt lithium battery will keep the clock running during a power outage If the line power is off for more than three 3 years this battery may drain to the point where it will no longer keep the clock running Even if the battery is dead the user inputs Pro grams Labels Temperature Settings etc will never be lost Page 15 4 2 Power Center Troubleshooting 4 2 1 Loss of Power Check the power center transformer for the proper voltage 1 Disconnect the transformer from the power center PCB Check the voltage on the secondary transformer the two 2 outside yellow wires The two 2 outside wires provide the 24 to 28 VAC t
30. enter 1 At the power center check the voltage between the red and green wires at the red terminal bar terminals 1 and 4 See Figure 5 If the voltage is between 8 and 10 VDC and the polarity is correct but there is less than 7 VDC at the indoor control check the wires for the following a Broken or shorted red or green wires b Wire size The minimum gauge for one control no more than 300 feet away from the power center is 22 AWG To ensure a lower drop in current use larger wire 16 to 20 AWG 2 If the voltage is less than 7 VDC check the following a Transformer secondary wires two yellows See Figure 6 If the voltage is less than 22 VAC check the incoming primary power to the system b If the power to the transformer primary is less than 105 VAC contact the power supply company c If the voltage to the transformer primary is above 105 VAC but the transformer secondary is less than 22 VAC replace the transformer d If the secondary voltage is 24 to 28 VAC turn off the power e Remove the fuse from its holder and do a continuity test If there is no continuity unplug all the Jandy Valve Actuators JVAs replace the fuse 3 15 amp and turn on the power If the fuse blows with all JVAs unplugged the circuit board is damaged and needs to be replaced If the fuse does not blow plug a JVA cord into the Intake JVA Socket Test the JVA by switching to SPA If the fuse holds remove the tested JVA and plug the next JVA into the
31. erature is less than 104 F the LED above the heater button should turn on If it does not re the problem is caused by either the Water Temperature Sensor or the PCB Test the sensor as indicated below Remove the green terminal bar from the Power Center PCB Place a good thermometer in the ow of water for the body of water to be tested e g pool skimmer and turn on the lter pump Set your test meter to resistance at or above 20 K Ohms Test between terminals ve 5 and six 6 on the green terminal bar Compare the reading to the chart If the reading and chart do not match replace the sensor Table 5 Temperature and Resistance Chart Temp Resistance Temp Resistance 50 F 19 898 K Ohms 78 F 9 735 K Ohms 51 F 19 435 K Ohms 79 F 9 483 K Ohms 52 F 18 871 K Ohms 80 F 9 284 K Ohms 53 F 18 382 K Ohms 81 F 9 079 K Ohms 54 F 17 902 K Ohms 82 F 8 864 K Ohms 55 F 17 473 K Ohms 83 F 8 655 K Ohms 56 F 16 988 K Ohms 84 F 8 450 K Ohms 57 F 16 549 K Ohms 85 F 8 253 K Ohms 58 F 16 150 K Ohms 86 F 8 057 K Ohms 59 F 15 710 K Ohms 87 F 7 871 K Ohms 60 F 15 314 K Ohms 88 F 7 687 K Ohms 61 F 14 923 K Ohms 89 F 7 509 K Ohms 62 F 14 547 K Ohms 90 F 7 335 K Ohms 63 F 14 193 K Ohms 91 F 7 166 K Ohms 64 F 13 823 K Ohms 92 F 7 001 K Ohms 65 F 13 477 K Ohms 93 F 6 840 K Ohms 66 F 13 138 K Ohms 94 F 6 685 K Ohms 67 F 12 813 K Ohms 95 F 6 531 K Ohms 68 F 12 49
32. hip could be installed incorrectly Dam aged communication chip All LEDs are on at the All Button Controller and the part and revision letter of the Controller software are displayed or with a OneTouch the screen shows only a Firmware Revi sion Code and the rest of the screen is black The override switches at the Power Center do not operate at all 1 Damaged or improperly installed rmware chip 2 Damaged Power Center rmware chip 1 Check alignment of the rmware chip 2 If rmware chip is installed cor rectly replace the Power Center PCB Some buttons All Button Only do not operate from the Controller nor from the Power Center override switches Wrong rmware chip installed at the Power Center PCB Check part number and revision letter by pressing the Reset button at the Controller The second part number and revision letter displayed is for the rmware chip indicating which model System is locked up Microprocessor locked Turn off power to the system Dis connect the battery and turn on the power Reconnect battery and prior to Rev N reset time and date Page 32 Table 6 Quick Check List continued Symptom Problem Possible Solution System sometimes does not run pro grammed on and off times Power outage with dead battery At the Controller check battery level With software level Rev F or newer battery status is located in Diagnostics section of System Setup
33. iting www jandy com or by calling our technical support department at 707 776 8200 extension 260 All returned parts must have a Returned Material Authorization number to be evaluated under the terms of this warranty Jandy Pool Products Inc 6000 Condor Drive Moorpark CA USA 93021 707 776 8200 FAX 707 763 7785 Litho in U S A 2007 Jandy Pool Products Inc 0711 6919E
34. ll Button Controller Pressing the reset switch located on the left side will momentarily display the software part numbers and revision letters for both the controller s micro controller chip and the power center s rmware chip The reset switch also resets the micro controller but does not remove any programming AUX labels etc 2 OneTouch Controller The reset switch can be used to show the revision code for the rmware for both the controller s micro controller chip and the power center s rmware chip Page 7 Page Up OneTouch 1 Back OneTouch 2 Page Down OneTouch 3 Controller 1 Controller 2 Controller 3 Controller 4 W 2 W 1 W 2 W 1 W 2 W 1 W 2 W 1 Jumper Settings for Multiple Controllers Cancel Delay Button Reset Switch Highlight Bar Moves High lighted Bar Up or Down Selects Highlighted Items Figure 1 All Button Controller Front View Figure 2 All Button Controller Back View Figure 3 OneTouch Controller Front View Figure 4 OneTouch Controller Face Plate Removed W 2 W 2 W 2 W 2 W 1 W 1 W 1 W 1 Controller 1 Controller 2 Controller 3 Controller 4 Jumper Settings for Multiple Controllers Jumpers for Multiple Controllers Display Module Micro Controller Green Yellow Black Red Items Hidden by Cover Page 8 Section 3 Controller 3 1 Diagnostics The AquaLink system has an internal self checking process which
35. n only in Revision M Not available on export models REVIEW PROGRAM SELECT EQUIPMENT ON ALL DAYS SET TEMP POOL TEMP SPA TEMP SET TIME SET YEAR DAY HOUR amp MINUTE LOCKOUTS SYSTEM SPA SWITCH SPA LINK DEVICE PGM GROUP GROUP A GROUP B DISPLAY LIGHT PROGRAMS TEMP SET SPA SWITCH SPA LINK FRZ PROTECT AUX LABELS DIMMERS JVA ASSIGNS LOCKOUTS ALL OFF TIME SET POOL MAINTAIN TEMP SYSTEM SETUP ALL OFF TIME ASSIGN JVA TEMP CAL DEGREES F C AIR TEMP FRZ PROTECT SPA LINK SPA SWITCH MAIN LABEL MENU SEE SECTION 8 FOR AN EXPANDED LIST SET DIMMERS SELECT EQUIPMENT ALL OFF LABEL AUX AQUAPURE DAYLIGHT SAVINGS DIAGNOSTICS IN FLOOR CLN SOLAR HEAT PRIORITY PUMP LOCKOUT SET TIME FOR BOOST FEATURE ON FEATURE OFF 3 SWITCHES 2 SWITCHES 1 SWITCH 3 LINKS 2 LINKS 1 SPA LINK TEMP SETTINGS ASSIGN ITEMS DIAGNOSTIC READOUT CLEAR MEMORY WARNING CLEARS ALL MEMORY CHOOSE JVA TEMP UP TEMP DOWN CELSIUS FAHRENHEIT SELECT EQUIPMENT OFF ON SOLAR HEAT PRIORITY IN FLOOR CLN COLOR LIGHTS SET AQUAPURE COLOR LIGHTS AQUAPURE MODE POOL SPILLOVER SPA SPA BOOST START PAUSE STOP OFF ON OFF ON OFF ON OFF ON OFF ON CHOOSE LIGHT CHOOSE BUTTON CHOOSE BUTTON ON WEEKENDS ON WEEKDAYS ON SPECIFIC
36. nter Page 29 Section 6 Jandy Valve Actuator 6 1 Operation One leg of a 24 VAC transformer secondary supplies voltage to the common terminal of a SPDT single pole double throw relay The N C normally closed terminal of that relay is connected to the red wire of the JVA cord and the N O normally open terminal is connected to the white wire of the JVA cord The completion of the circuit is through the black common wire of the JVA cord When the coil of the SPDT relay is de energized voltage is supplied from one leg of the transformer secondary to the common terminal of the relay and then down the red wire of the JVA cord to the toggle switch at the rear of the JVA The toggle switch then routes the voltage to either the lower microswitch toggle in ON 1 position the upper microswitch toggle in ON 2 position or to neither microswitch toggle in OFF position If the voltage is routed to the lower microswitch and that microswitch is closed the voltage passes through the motor to the black wire and then back to the other leg of the transformer secondary to complete the circuit The motor will then rotate clockwise turn ing the gear train and ultimately the output shaft until the lower cam comes in contact with the lower microswitch which opens the circuit and stops the motor If the voltage is routed to the upper microswitch the motor rotates in the opposite direction until the upper cam lobe comes into contact with the upper mi
37. o the PCB 2 If there is less than 22 VAC at the secondary wires check the voltage at the primary black and white wires for 105 to 130 VAC If there is no voltage on the primary check the supply source the circuit breaker 3 If there is 105 to 130 VAC on the primary and no voltage on the secondary replace the transformer Note the transformer and or its fuse can be damaged by a short circuit Water in the JVA can cause a short A cut or spliced JVA cord can cause a short A damaged chip on the PCB usually a driver chip can cause a short Figure 9 Transformer Voltage Test The two 2 outside wires provide the 24 to 28 VAC to the PCB The center wire is a ground There is a four 4 amp fuse between the secondary leads hidden behind the transformer secondary cover Power Center Transformer 4 Amp Fuse Secondary 24 to 28 VAC Primary 105 to 130 VAC Page 16 4 3 Main Power Center PCB 4 3 1 PCB Circuit Layout 1 JVA Relays K2 K5 2 Low Voltage Heater Relay 3 3 15 amp fuse Fuse will blow to protect the transformer when there is a short circuit in the JVA s or the circuit board driver chip is damaged 4 CPU Board 5 U2 Communication Chip This chip will be damaged if a lightning strike hits the four 4 conductor wires It will turn brown when damaged This chip is mounted on the PCB board and is located underneath the top edge of the CPU board 6 Sprinkler Module Connector 7 Battery 3 Volt Lithi
38. ommon Line 2 and the two speed relay common If the two speed relay coil wires are deactivated the motor runs at high speed When the two speed relay coil is activated the motor switches to low speed 2 If the two speed motor is the ltration pump plug the relay coil wires for the standard relay into the lter pump relay socket Next plug the two speed relay coil wires into the Auxiliary 2 socket Finally turn on DIP switch 2 to set the circuitry to two speed operation This will interlock the low speed and high speed together If low speed is activated the control will turn on high speed rst for three 3 minutes to prime the system before switching to low 3 If the two speed motor is in a dual equipment system plug the relay coil wires for the standard relay into the Auxiliary 7 socket Next plug the two speed relay coil wires into the Auxiliary 2 socket Finally turn on DIP Switch 2 to set the circuitry to two speed operation Note Turn off the power to the system before moving any DIP Switches Speci cations Maximum Contact Ratings 2 HP at 240 VAC 1 HP at 120 VAC 1500 watts per contact Incandescent Relay coil 24 VDC Resistance across coil 128 Ohms Amperage draw of coil 0 20 Amps Figure 18 Two Speed Relay Page 26 S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8
39. ors supplying this equipment but no smaller than no 12 AWG 3 3mm In addition a second wire connector should be bonded with a no 8 AWG 4 115mm copper wire to any metal ladders water pipes or other metal within five 5 feet 1 52m of the tub SAVE THESE INSTRUCTIONS WARNING People with infectious diseases should not use a spa or hot tub To avoid injury exercise care when entering or exiting the spa or hot tub Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconsciousness and possible drowning Pregnant or possibly pregnant women should consult a physician before using a spa or hot tub Water temperature in excess of 100 F 38 C may be injurious to your health Before entering a spa or hot tub measure the water temperature with an accurate thermometer Do not use a spa or hot tub immediately following strenuous exercise Prolonged immersion in a spa or hot tub may be injurious to your health Do not permit any electric appliance such as a light telephone radio or television within 5 feet 1 5 m of a spa or hot tub The use of alcohol drugs or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas Water temperature in excess of 100 F 38 C may be hazardous to your health Attention installer Install to provide drainage of compartment for electrical components WARNING To avoid injury ensure that you use this control system to control only packaged pool spa heate
40. ot leave this switch in the ON position 6 Spare No change 7 Spare No change 8 After thermostat setting has been reached the heater will remain off for three 3 minutes After thermostat setting has been reached the heater will remain off for ve 5 minutes DIP Switch OFF ON 1 Aux 1 Any equipment Aux 1 Pool cleaner 2 Aux 2 Any equipment Aux 2 Low speed for a two speed lter pump Filter pump circuit becomes high speed 3 Spare No change 4 Heater cool down operates Heater cool down disabled 5 Normal operation Factory adjustment When this switch is on tem perature delays are eliminated and solar tempera ture is displayed Do not leave this switch in the ON position 6 Separate pool and spa heaters Sharing one heater 7 No solar system installed Air temperature displayed Changes air sensor to solar sensor Air tempera ture no longer displayed AquaLink RS Adjust able Freeze Kit must be added fro freeze protec tion 8 After thermostat setting has been reached the heater will remain off for three 3 minutes After thermostat setting has been reached the heater will remain off for ve 5 minutes Page 21 5 3 Water Temperature Sensor 5 3 1 Troubleshooting When the Power Center PCB is put in Service or Time Out Mode the thermostat setting will automatically be switched to 104 F for testing If the heater circuit is activated and the water heater temp
41. panels over wiring compartments and keep Power Center door closed 5 For technical information call Jandy Pool Products Inc at 707 776 8200 ext 260 To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times Water temperature in excess of 100 F 38 C may be injurious to your health WARNING AVERTISSEMENT Pour r duire le risque de blessures ne pas permettre aux enfants d utiliser ce produit moins qu ils soient supervis s de pr s en tout temps Des temp ratures de l eau sup rieures 38 C 100 F peu vent pr senter un danger pour la sant CAUTION Lire la notice technique ATTENTION Read Installation Manual completely before installing This product must be wired in accordance with the Installation Manual Freeze Air Senso r Water Temp Sensor Intake JVA Cleaner JVA Solar Pump Return JVA Solar JVA Elect Heater Red Black Green White Yellow Green Black Red Brown To Remote brown terminal bar To Sensors etc green terminal bar To Controller red terminal bar 4 3 2 1 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 Blue Red Black Red Black Solar Sensor Low Voltage Heater F Pump Aux 1 Aux 2 Aux 3 Aux 7 Aux 6 Aux 5 Aux 4 Relay Sockets 24 VDC output JVA Sockets 24 VAC output Battery 9Volt Red Black Not Used Not Used RESET SERVICE TIME OUT FILTER PUMP
42. r and look at the LED above the button Is the LED on Some buttons on Controller do not operate LEDs for those buttons don t light Press Reset button on left side of Con troller The second number and Revi sion letter is that of the Power Center rmware chip Does the Part for rmware chip match the model of AquaLink RS See chart below Press Cancel Button then select Lockouts then se lect Device to unlock Contact Jandy for cor rect rmware chip Yes No Replace Con troller PCB Replace Power Cen ter rmware chip No Table 7 Models Descriptions and Part Numbers Model Description Part Rev C to Rev II Part Rev J to Rev MMM Part Rev N and Later AquaLink RS 16 24 32 P amp S Pool and Spa Combination 7202 8166 E0260811 AquaLink RS 12 P amp S Pool and Spa Combination 7201 8165 E0260810 AquaLink RS 8 P amp S Pool and Spa Combination 6520 8156 E0260801 AquaLink RS 6 P amp S Pool and Spa Combination 6521 8157 E0260802 AquaLink RS 4 P amp S Pool and Spa Combination 6522 8158 E0260803 AquaLink RS 16 24 32 P or S Pool or Spa Only System 7215 8168 E0260813 AquaLink RS 12 P or S Pool or Spa Only System 7214 8167 E0260812 AquaLink RS 8 P or S Pool or Spa Only System 6523 8159 E0260804 AquaLink RS 6 P or S Pool or Spa Only System 6524 8160 E0260805 AquaLink RS 4 P or S Pool or Spa Only System 6525 8161 E0260806 AquaLink RS 2
43. rs which have built in operating and high limit controls to limit water temperature for pool spa applications This device should not be relied upon as a safety limit control AVERTISSEMENT Les personnes atteintes de maladies infectieuses ne devraient pas utiliser une cuve de relaxation Pour viter des blessures user de prudence en entrant dans une cuve de relaxation et en sortant Pour viter l vanouissement et la noyade ventuelle ne prendre ni drougue ni alcool avant d utiliser une cuve de relaxation ni quand on s y trouve Les femmes enceintes que leur grossesse soit con rm e ou non devraient consulter un m decin avant d utiliser une cuve de relaxation Il peut tre dangereux pour la sant de se plonger dans de l eau plus de 38 C 100 F Avant d utiliser une cuve de relaxation mesurer la t mperature de l eau l aide d un thermom tre pr cis Ne pas utiliser une cuve de relaxation imm diatement apr s un exercice fatigant L utilisation prolong e d une cuve de relaxation peut tre dangereuse pur la sant Ne pas placer d appareil lectrique luminaire t l phone radio t l viseur etc moins de 1 5m de cette cuve de relaxation La consommation d alcool ou de drogue augmente consid rablement les risques d hyperthermie mortelle dans une cuve de relaxation Il peut etr dangereux pour la sant de se plonger dans de l eau plus de 38 C 100 F Page 6 Section 2 Control Panel Over
44. suction guards are installed to prevent body and hair entrapment People using medications and or having an adverse medical history should consult a physician before using a spa or hot tub AVERTISSEMENT Danger d electrocution Les installations canadiennes doivent se trouver au moins trois 3 m tres de l eau Ne pas laisser les enfants utiliser une cuve de relaxation sans surveillance Pour viter que les cheveux ou une partie du corps puissent tre aspir s ne pas utiliser une cuve de relaxation si les grilles de prise d aspiration ne sont pas toutes en place Les personnes qui prennent des m dicaments ou ont des probl mes de sant devraient consulter un m decin avant d utiliser une cuve de relaxation Page 5 CAUTION A ground fault circuit interrupter must be provided if this device is used to control underwater lighting fixtures The conductors on the load side of the ground fault circuit interrupter shall not occupy conduit boxes or enclosures containing other conductors unless the additional conductors are also protected by a ground fault circuit interrupter Refer to local codes for complete details CAUTION A terminal bar marked GROUND is provided within the power center To reduce the risk of electrical shock connect this terminal bar to the grounding terminal of your electric service or supply panel with a continuous copper conductor having green insulation and one that is equivalent in size to the circuit conduct
45. tch on the auxiliary power center bezel works just like the one on the main power center changing from AUTO to SERVICE to TIME OUT 3 hour and back to AUTO 5 1 4 JVA Sockets The 4 JVA sockets are driven together with the rst 4 auxiliary relays here they are not independent Dimming use the second four 4 auxiliary sockets B5 B8 for light dimming relays rather than the rst four See section on Light Dimming later in this manual Figure 13 Auxiliary Power Center Page 19 5 2 DIP Switches All DIP switches are located on the left side of the power center bezel To change a setting turn off the power and move the approprate switch from left OFF to right ON S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO OFF ON Figure 14 Dip Switches Table 2 Pool and Spa Combination Controls S1 DIP Switch OFF ON 1 Aux 1 Any equipment Aux 1 Pool cleaner 2 Aux 2 Any equipment Aux 2 Low speed for a two 2 speed lter pump Filter pump circuit becomes high speed 3 Aux 3 Any equipment Aux 3 Spa spillover effect Combo controls only 4 Heater cool down operates Heater cool down disabled 5 Normal operation Factory adjustment When this switch is on
46. to the correct terminals after the test S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO To Heater Figure 8 Connecting Both Heater Wires to the Same Terminal for Testing Page 14 Section 4 Power Center 4 1 Overview The power center PCB is the true brain of the system The micro controller on the PCB is constantly sending signals through the communication wires to the control panel and polling the system to determine which circuits should be on and which should be off 4 1 1 Driver Chips The driver chips can be thought of as a series of small relays When one of the driver chips receives a signal it closes a contact which passes 24 to 32 VDC to the appropriate relay coil socket in this case AUX 1 Each relay driver chip activates a speci c set of relay coil sockets see the chart below If a driver chip fails it is usually caused by either shorted relay coil wires a shorted relay coil or a relay not designed for the 24 VDC coil voltage i e 24 VAC rather than 24 VDC The relay coil provides resistance approximately 300 Ohms if there is no resistance the driver chip circuit will be damaged 4 1 2 Reset Button Pressing the reset button located in the upper left hand corner of the power center bez
47. ts 24 VDC output Aux 4 Aux 5 Aux 6 Spa Pump Cleaner JVA Solar Pump Intake JVA Return JVA Solar JVA Spare Service Controller Connector Relay Sockets 24 VDC output JVA Sockets 24 VAC output POOL HEATER SPA HEATER SOLAR Spa Heater Interface Board Dual Heaters Only S1 DIP SWITCH SETTINGS Factory Setting OFF Aux1 1 SPD Filter Pump Not Used Cool Down Normal Heaters No Solar Gas Heater 1 2 3 4 5 6 7 8 When Turned ON Cleaner 2 SPD Filter Pump Not Used Disabled See Manual Shared Heater Solar Installed Heat Pump S2 DIP SWITCH SETTINGS Factory Setting OFF Solar Heat Priority Not Used Not Used Not Used 1 2 3 4 When Turned ON Heat Pump Priority Not Used Not Used Not Used Page 43 9 3 AquaLink RS Auxiliary Power Center Aux B 1 R elay Aux B 4 R elay Aux B 2 R elay Line One Low Voltage Raceway do not run high voltage wire in this compartment Line Two Load One Load Two Aux B 3 R elay Grounding Bar Wire Nut to 120 VA C P ower System Powe r Aux B 1 JV A Aux B 3 JV A Aux B 2 JV A Aux B 4 JV A Yellow Green Black Re d 4 3 2 1 Aux B 1 Aux B 2 Aux B3 Aux B 4 Relay Sockets 24 VDC output Aux B 8 Aux B 7 Aux B 6 Aux B 5 Relay Sockets 24 VDC output JV A S ockets 24 VA C output To Power Center 1 or Indoor Control Panel Aux B 5 R elay Aux B 8 R elay Aux B 6 R elay Aux B
48. um 8 Spare Auxiliary Operates with pool spa combo units only With rmware prior to Rev I this socket is on when the lter pump is on and the system is in pool mode It turns off when the spa is activated With Rev I or newer turning on dip switch 6 will reverse the operation of this socket i e on in spa mode and off in pool mode Figure 10 Main Power Center PCB Back View Figure 11 Main Power Center PCB Front View 2 6 4 5 1 7 3 S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO 8 Page 17 4 3 2 PCB Voltages 1 From Power Center to Controller between terminals one 1 and four 4 of the two 2 red terminal blocks 8 to 10 VDC 2 To JVA 2444 24 to 28 VAC 3 To Relay Coils 24 to 32 VDC 4 Transformer Primary 105 to 130 VAC 5 Transformer Secondary 24 to 28 VAC Never measure voltage at the socket S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO Connection to Controller 10 VDC Spa Side Switch Sensors and Heater
49. upervised at all times Water temperature in excess of 100 F 38 C may be injurious to your health WARNING AVERTISSEMENT Pour r duire le risque de blessures ne pas permettre aux enfants d utiliser ce produit moins qu ils soient supervis s de pr s en tout temps Des temp ratures de l eau sup rieures 38 C 100 F peu vent pr senter un danger pour la sant CAUTION Lire la notice technique ATTENTION Read Installation Manual completely before installing This product must be wired in accordance with the Installation Manual 6000 Condor Drive Moorpark CA USA 93021 707 776 8200 Fax 707 763 7785 Litho in USA Jandy Pool Products Inc 0711 Pool Low Voltage Heater Spa Temp Sensor Freeze Air Solar Sensor Pool Temp Sensor Network Connectors Connect red four pin connectors from Controllers or Remotes Adjustable Fr Sensor For technical information call Jandy Pool Products Inc at 707 776 8200 ext 260 Red Black Red Black Red Black S1 S2 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 SPA PUMP AUTO 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 Red Black Green White Brown Blue Green Black Red Yellow Green Black Red Yellow To Sensors and Heater green terminal bar To Spa Side brown terminal bar To Controller red terminal bar F Pump Aux 1 Aux 2 Aux 3 Relay Socke
50. view 2 1 Indoor Control Panel The indoor control panel serves as a means of turning equipment on and off entering programs to run equipment automatically at selected times and displaying what is going on in the rest of the system Programs and other information entered through the controller are stored in a memory chip on the power center board even during a power interruption however long 2 2 Controller The power center supplies the controller 10 VDC via the two 2 outside wires red and green of the four 4 conductor cables If the voltage drops below 8 VDC the display will flicker on and off The two 2 inner wires yellow and black provide the two way communication link between the controller and the power center They communicate via serial communication using signals like the standard RS 485 If either of the communication wires inner pair is broken or misconnected but the power supply wires the outer pair are connected properly the controller will stop responding It may show a steady screen of information and stop responding to its buttons If power is then interrupted the controller will lock up The way it locks up will depend on the type of controller 1 Locked up All Button All LEDs will be on and the text will resemble the following 6700 REV C 2 Locked up OneTouch The screen will be covered with dots with a line of text that resembles the following Firmware Rev XXX 2 3 Reset Switch 1 A
51. wo 2 minutes and then turn the power on If this frees up the system you will need to reset the time and date except with a Revision N board Programming will not be lost It is advisable to install a Surge Protection Kit Figure 7 Checking Communication Problems between Control and Power Center PCB S1 S2 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 4 3 2 1 4 3 2 1 RESET SERVICE TIME OUT FILTER PUMP AUX 1 AUX 2 AUX 3 AUX 4 AUX 5 AUX 6 AUX 7 RS6 amp RS8 ONLY RS8 ONLY HEATER SOLAR POOL MODE SPA MODE SPA DRAIN SPA FILL AUTO Check for broken yellow or black wires Check for broken yellow or black wires Page 13 3 3 Heater Operation The pool and spa heater LED and the solar LED are two color LEDs Green indicates the heater is enabled but not on Red indicates the signal to the heater relay is being sent A heater or solar LED will remain green for the following reasons 1 Thermostat setting has been reached 2 Thermostat setting is below the water temperature 3 Water temperature sensor has failed 4 Other body of water is circulating i e pool heater is enabled but spa is circulating To eliminate the control system as the cause of the heating problem insert both wires to the heater into the same terminal of the green terminal bar as shown in Figure 8 If the heater does not operate the problem is in the wires or the heater not the control system Reinsert wires in
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