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Micropilot S FMR532 (Operating Instructions)

1. Code Description Possible cause Remedy A102 checksum error device has been powered off before data reset general reset amp new could be stored avoid emc problem calibr required emc problem if alarm prevails after reset E PROM defect exchange electronics W103 initialising please E PROM storage not yet finished wait some seconds if warning wait prevails exchange electronics A106 downloading please wait processing data download wait until warning disappears A110 checksum error device has been powered off before data Reset general reset amp new could be stored avoid emc problem calibr required emc problem if alarm prevails after reset E PROM defect exchange electronics A111 electronics defect RAM defect Reset if alarm prevails after reset exchange electronics A113 electronics defect RAM defect Reset if alarm prevails after reset exchange electronics A114 electronics defect E PROM defect Reset if alarm prevails after reset exchange electronics A115 electronics defect general hardware problem Reset if alarm prevails after reset exchange electronics A116 download error checksum of stored data not correct restart download of data repeat download A121 electronics defect no factory calibration existant contact service E PROM defective W153 initialising please wait initialisation of electronics wait some seconds if warning prevails power off device and power
2. Envelope Curve Lin Tab Parameter view dip table state table off 7 manual rem table entr 2 The value pairs in the dip table can be read and written You can enter the measured value and the dip value e uncorrected measured value This is the measured value supplied by the instrument NOT corrected by the dip table The choice of measured value level or remaining fill height is dependent on the instrument setting e Dip value This is the level or distance to flange respectively given by the hand dip This value should be used to correct the measured value Thin lincoln dal mFt din talia E Mounting Calibration Step 2 2 44 rf x A Device tress Bus tate 2 Micropilot S FMR 533 1 Service 8 Devices 2004 Endress Hauser GmbH Co KG J cancel yum Ai LOO FMR53xxx 20 00 00 en 010 Endress Hauser 69 Maintenance 70 Micropilot S FMR532 with HART 4 20 mA 7 Maintenance The Micropilot S measuring instrument requires no special maintenance Exterior cleaning When cleaning the exterior of measuring devices always use cleaning agents that do not attack the surface of the housing and the seals Replacing seals The process seals of the sensors must be replaced periodically particularly if molded seals asepticconstruction are used The period between changes depends on the frequency of cleaning cyclesand on the temper
3. e The power supply must be identical to the data on the E Caution ane late 1 4 i Order Gode if Sn E p Ser No XXXXXXXXXXX X see sep label e Switch off power supply before connecting up the device 1 o gt Messing range P A 6 U 16 30 VDC e MaE 470 e Connect Equipotential bonding to transmitter ground eV Anschlueswerte u Temp Klassa siehe E i i TA gt 70 C gt 85 qd 7 3 terminal before connecting up the device REN AU e Tighten the locking screw It forms the connection between the antenna and the housing ground potential 2 When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specified cable gland Connect up the Micropilot S as follows Before unscrew housing cover 2 at seperate connection room turn off the power supply e Insert cable 3 through gland 4 Use screened twisted 2 wire or 4 wire cable VAN Only ground screening of the line 5 on sensor side e Make connection see pin assignment e Tighten cable gland 4 e Screw off housing cover 2 Y e Switch on power supply A Micropilot S situated in a hazardous area is connected as a single device to a power supply unit and transmitter situated outside of the hazardous area In this case it is recommended that the screen be connected directly
4. LOO FMR53xxx 19 00 00 en 014 To collect and enter data into the dip table two alternative procedures may be carried out In order not to mix up measurement values corrected by the offset or linearisation of the dip table with uncorrected measurement values it is recommended to use the semi automatic mode of the dip table to enter new data pairs In this case the first dip value should be entered immediately after the basic calibration Further linearization points should be entered only after a level change of at least 2 m cf upper figure preferred choice and a deviation between the uncorrected measurement value and the hand dip value of at least 4mm If this procedure can not be followed then NO value pair should be entered into the dip table after basic calibration Measurement data and hand dip values should be collected over the full measurement range and be evaluated with regard to a good linear fit Only then characteristic value pairs should be entered into the dip table using the manual mode cf upper figure right side If further linearisation is needed further hand dip values should be entered using only the semi automatic mode Endress Hauser 57 Commissioning Micropilot S FMR532 with HART 4 20 mA Note m The offset should NOT be determined and entered within the close range of the antenna conf definition of the safety distance or immediately in the range of the tank bottom bec
5. a Device Name Micropilot S FMR 533 22 02 2006 15 26 52 Time remaining Connection options m HART with Commubox FXA191 195 m Service interface with adapter FXA193 RS232C or FXA291 and ToF Adapter FXA291 USB 5 5 3 Operation with FieldCare FieldCare is the Endress Hauser FDT based Plant Asset Management Tool It can configure all intelligent field devices in your plant and supports you in managing them By using status information it also provides a simple but effective means of checking their health m Supports Ethernet HART PROFIBUS FOUNDATION Fieldbus etc m Operates all Endress Hauser devices m Operates all third party actuators I O systems and sensors supporting the FDT standard m Ensures full functionality for all devices with DIMs m Offers generic profile operation for any third party fieldbus device that does not have a vendor DTM 42 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissioning 6 Commissioning 6 1 Function check Make sure that all final checks have been completed before you start up your measuring point m Checklist Post installation check see Page 25 m Checklist Post connection check see Page 31 6 2 Switching on the measuring device When the instrument is switched on for the first time the following messages appear on the display Way ENDRESS HAUSER 00058 vor 2 After 5 s the following message appears
6. 300 12 150 6 250 10 300 12 150 6 300 12 450 18 200 8 200 8 250 10 250 10 300 12 300 12 E 13007 12 450 18 4 450 18 7 7 LOO FMR532xx 17 00 00 en 004 19 Mounting Micropilot S FMR532 with HART 4 20 mA 3 4 3 Turn housing After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment Proceed as follows to turn the housing to the required position m Undo the fixing screws 1 m Turn the housing 2 in the required direction m Tighten up the fixing screws 1 T12 housing Allen key 4mm tighten strongly by hand LOO FMR532xx 17 00 00 en 005 20 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Endress Hauser 3 4 4 Installation with Endress Hauser UNI flange Installation hints Mounting Endress Hauser UNI flanges are designed for non pressurized operation respectively max 1 bar absolute pressure Ihe number of bolts has sometimes been reduced The bolt holes have been enlarged for adaption of dimensions therefore the flange needs to be properly aligned to the counterflange before the bolts are tightened for little bolts f A 1 Variant 3000 29 4 x 7 shifty at 90 A sealing surface Variant 2000 materia
7. After 5 s the following message appears After 5 s or after you have pressed LE the following message appears Select the language this message appears the first time the instrument is switched on Select the basic unit this message appears the first time the instrument is switched on The current measured value is displayed After LE is pressed you reach the group selection This selection enables you to perform the basic setup Endress Hauser 43 Commissioning Micropilot S FMR532 with HART 4 20 mA 6 3 Basic Setup Commissionin gt y flange SA reference point of nr measurement Ba i II BD i SD D O q U St o F i Q L U O a for bypass stilling well E empty calibr zero F full calibr span settings in 005 settings in 006 D distance distance flange product L level display in OA5 display in OA6 SD safety settings BD blocking dist settings in 015 settings in 059 Automatic die table pi pe diamter correction first point corrects offset i further points correct linearity option description see BA 217F option LOO FMR532xx 19 00 00 en 003 44 Endress Hauser Micropilot S FMR532 with HART 4 2
8. Micropilot S FMR532 with HART 4 20 mA 5 4 Display and acknowledging error messages Type of error Errors that occur during commissioning or measuring are displayed immediately on the local display If two or more system or process errors occur the error with the highest priority is the one shown on the display The measuring system distinguishes between two types of error A Alarm Instrument goes into a defined state e g MIN MAX HOLD Indicated by a constant symbol For a description of the codes see Page 74 ff W Warning Instrument contin e measuring error message is displayed Indicated by a flashing symbol For a description of the codes see Page 74 ff u E Alarm Warning Configurable e g loss of echo level within the safety distance Indicated by a constant flashing symbol For a description of the codes see Page 74 ff 5 4 1 Error messages Error messages appear as four lines of plain text on the display In addition a unique error code is also output A description of the error codes is given on Page 74 ff The diagnostics OA function group can display current errors as well as the last errors that occurred m If several current errors occur use L or z to page through the error messages m The last occurring error can be deleted in the diagnostics OA function group with the funktion clear last error OA2 Endress Hauser Micropilot S FMR532 with HART 4 20 m
9. no y An interference echo may have been evaluated No change off measured value on filling emptying LOO FMR53xxx 19 00 00 en 006 Interference echo from installations nozzle or extension on the antenna yes gt yes gt yes gt yes gt Remedy 1 See table of error messages see Page 74 1 Check empty calibr 005 and full calibr 006 2 Check linearisation gt level ullage 040 max scale 046 diameter vessel 047 Check table 3 Check dip table 1 Is bypass or stilling well selected in tank shape 2 Is the pipe diameter 007 correct 3 Pipe diameter correction 032 activated 1 offset 057 correctly set 1 Carry out tank mapping basic setup 2 Activate auto correction 031 1 Carry out tank mapping basic setup 2 If necessary clean antenna 3 If necessary select better mounting position see Page 15 76 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Trouble shooting Error Output Possible cause If the surface is not calm e g filling emptying agitator running the measured value jumps sporadically to a higher level 20 mA 100 Y Y expected 4 mA 0 to LOO FMR53xxx 19 00 00 en 008 Signal is weakened by the rough surface the interferenc
10. API American Petroleum Institute Particularly Manual of Petroleum Measurement Stadards OIML R85 Organisation Internationale de Metrologie Legale EN 60529 Protection class of housing IP code XA081F A Ex approval Safety Instructions for Micropilot S FMR530 FMR531 FMR532 FMR533 T12 EEx ia IIC TO T 1 PTB 00 ATEX 2067 X Equipment marking II 1 2 G GL Germanischer Lloyd Marine certificate 10 1 10 Supplementary Documentation m System Information Micropilot SI019F 00 en Supplementary Documentation Endress Hauser m Technical Information TI344F 00 en Operating Instructions Description of Instrument functions BA217F 00 en m Certificate German WHG ZE243F 00 de 89 Appendix Micropilot S FMR532 with HART 4 20 mA 11 Appendix 11 1 Operating menu HART Display modul ToF Tool basic setup tank shape 002 medium property 003 process cond 004 empty calibr 005 unknown standard enter value horizontal cyl DK lt 1 9 calm surface bypass DK 1 9 4 turb surface stilling well DK 4 10 add agitator flat ceiling DK gt 10 fast change sphere test no filter 4 delay time MIN 10 3 6mA MAX 110 22mA hold alarm in case of echo loss hold max 4000 sec default 30 s user specific output on alarm 011 ramp MB min ramp min 013 enter value mounting calibr 03 tank gauging 030 dip table mode 033 dip table view dip table state 037 dip table 034 dip ta
11. Ready No Check power connection Not ok Yes to electronic board Connect plug Instrument works Ready No 7 Yes Contrast LE Ready Check plug contact Not ok Connect the plug a Yeiiy of the display Bu correctly play i Output current between Yes The display is possibly defective 3 6 22mA Contact Endress Hauser Service No Yes Not ok Correct the Yes Check cabling cabling Current is ok Ready al No Possibly defective electronics Contact Endress Hauser Service Is the communication resistor installed Not ok Install the fuse _ Yes gt according to the see the OM Ready No OM Is the Commubox Not ok Connect the Yes connected according Commubox Ready see the OM to the OM No Is the switch on the Commubox for Noto Set the switch an aL selecting HART Intensor correctly Communication ok Ready No in the correct position ok Contact Endress Hauser Service Yes Check plug in place Connect the plug Display works Ready correctly Check configuration of Ready COM port on PC Communication ok No Correct adjustment Contact Endress Hauser Service i Not ok Yes Check basic setup Repeat Ready basic setup No ok Proceed according to section Trouble shooting in OM LOO FMR53xxx 19 00 00 en 010 Endress Hauser 73 Trouble shooting 74 9 2 Micropilot S FMR532 with HART 4 20 mA System error messages
12. Special version Weight measure approval A NMi PTB lt 1mm type approval NMi witnessed initial verificat lt 1mm type approval PTB witnessed initial verificat lt 1mm type approval Not selected Inventory control version 3mm Special version mw Oo Additional option A Basic version S GL ABS marine certificate Y Special version FMR532 Complete product designation Endress Hauser Micropilot S FMR532 with HART 4 20 mA Identification 2 2 Scope of delivery Y Caution It is essential to follow the instructions concerning the unpacking transport and storage of measuring instruments given in the chapter Incoming acceptance transport storage on Page 13 The scope of delivery consists of m Assembled instrument 2 ToF Tool FieldTool Package CD ROMs CD 1 ToF Tool FieldTool Program Program including Device Descriptions device drivers for all Endress Hauser devices wich are operable using ToF Tool CD 2 ToF Tool FieldTool Documentation Documentation for all Endress Hauser devices wich are operable using ToF Tool m Accessories see Page 71 Accompanying documentation m Short manual basic setup troubleshooting housed in the instrument m Operating manual this manual m Approval documentation if this is not included in the operating manual DI Note The operating manual BA217F Description of Instrument functions you
13. flammable toxic corrosive irritant other harmless Medium Konzentration CAS No entztindlich giftig tzend a sonstiges unbedenklich reizend Process medium Medium im Prozess Medium for process cleaning Medium zur Prozessreinigung Returned part cleaned with Medium zur Endreinigung explosive oxidising dangerous for the environment biological risk radioactive explosiv brandf rdernd umweltgef hrlich biogef hrlich radioaktiv Please tick should one of the above be applicable include safety data sheet and if necessary special handling instructions Zutreffendes ankreuzen trifft einer der Warnhinweise zu Sicherheitsdatenblatt und ggf spezielle Handhabungsvorschriften beilegen Description of failure Fehlerbeschreibung Company data Angaben zum Absender Company Firma Phone number of contact person Telefon Nr Ansprechpartner Address Adresse Fax E Mail Your order No Ihre Auftragsnr We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge We further certify that the returned parts have been carefully cleaned To the best of our knowledge they are free of any residues in dangerous quantities Wir best tigen die vorliegende Erkl rung nach unserem besten Wissen wahrheitsgetreu und vollst ndig ausgef llt zu haben Wir best tigen weiter dass die zur ckgesandten Teile sorgf ltig gereinigt wurden
14. 002 is selected Note The active selection is marked by a in front of the menu text 3 Activate Edit mode with or Selection menus a Select the required Parameter in selected function e g tank shape 002 with or b E confirms selection gt appears in front of the selected parameter c E confirms the edited value gt system quits Edit mode d LJ interrupts selection gt system quits Edit mode Typing in numerals and text a Press or to edit the first character of the numeral text e g empty calibr 005 b E positions the cursor at the next character gt continue with a until you have completed your input c ifa symbol appears at the cursor press EJ to accept the value entered system quits Edit mode d gt interrupts the input system quits Edit mode 4 Press to select the next function e g medium property 003 5 Press once 3 return to previous function e g tank shape 002 Press twice gt return to Group selection 6 Press gt to return to Measured value display LOO FMR2xxxx 19 00 00 en 001 32 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Operation Endress Hauser 5 1 1 General structure of the operating menu The operating menu is made up of two levels Function groups 00 01 03 OC OD The individual operating options of the instrument are split up r
15. 0C2 software no 0C3 serial no 0C4 LOO FMR53xxx 19 00 01 en 012 90 Endress Hauser Micropilot S FMR532 with HART 4 20 mA dist meas value 008 D and L are displayed safety distance 015 from blocking distance default 0 1m in safety dist 016 alarm warning self holding pipe diam corr 032 auto correction 031 ul ee max scale 046 dist meas value 008 D and L are displayed echo quality 056 is displayed simulation 065 sim level simulation value 066 sim volume sim current display test 097 sep character 096 point comma measured level DA6 measured dist DA5 distance unit 0C5 download mode 0C8 Endress Hauser check distance 051 distance ok dist too small dist too big manual range of mapping 052 input of mapping range overspill protection 018 standard german WHG ackn alarm offset output damping 058 will be added to the enter value measured level default 5 s 057 output current 067 09A plot settings single curve envelope curve recording curve env curve FAC cyclic env curve cust map 09B application par 0A8 not modified modified start mapping 053 blocking dist 059 is displayed Appendix history reset 009 no yes Return to Group Selection inaktiv aktiv positiv aktiv negativ LOO FMR53xxx 19 00 02 en 012 91 Appendix Micropilot S FMR532 with HART 4
16. 12 150lbs RF 316 316L flange ANSI B16 5 JIS Flanges 10K 150 RF 316L flange JIS B2238 20K 150A RF 316L flange JIS B2238 10K 200A RF 316L flange JIS B2238 20K 200A RF 316L flange JIS B2238 10K 250A RF 316L flange JIS B2238 Miscellaneous With flange hub 316L UNI Flange 6 DN150 150 304 max 14 5lbs PN1 1K compatible with 6 150lbs DN150 PN16 10K 150 UNI Flange 8 DN200 200 304 max 14 5lbs PN1 1K compatible with 8 150lbs DN200 PN16 10K 200 UNI Flange 10 DN250 250 304 max 14 5lbs PN1 1K compatible with 10 150lbs DN250 PN16 10K 250 UNI Flange 12 DN300 300 304 max 14 5lbs PN1 1K compatible with 12 150lbs DN300 PN16 10K 300 Special version Output Operation A 4 20mA HART 4 line display VU331 envelope curve display on site Y Special version FMR532 Endress Hauser Product designation Part 1 Identification Basic weight 6 5 kg Additional weight 1 1 kg 2 1 kg 2 5 kg Additional weight 10 6 kg 14 7 kg 16 5 kg 22 7 kg 25 6 kg 36 1 kg 11 3 kg 20 9 kg 19 6 kg 34 3 kg 28 8 kg 43 2 kg 14 7 kg 13 8 kg 21 2 kg 22 5 kg 3 5 kg 5 2 kg 7 5 kg 10 8 kg Identification 10 50 60 70 80 Micropilot S FMR532 with HART 4 20 mA Housing C Y T12 Alu coated IP65 NEMA4X separate conn compartment Special version Cable entry 2 Gland M20 3 Thread G1 2 4 Thread NPT1 2 Y
17. 20 00 00 en 009 DI Note Each parameter that is changed must be confirmed with the RETURN key The Next button moves you to the next screen display Mounting calibration step 2 2 dip table mode description see Page 58 meas v description see Page 59 dip value description see Page 60 dip table handl description see Page 60 dip table state description see Page 58 left dip t entr description see Page 59 ToF Tool Micropilot S FMR 533 File Edit View Device Options Parameter Window Help sus Goma Micropilot S FMR 533 af x Y Micropilot S Microsoft Internet Explo PM a 1 basic setup Device Micropilot S measured value i m Datei Bearbeiten Ansicht Favoriten ar Ar safety settings Type FMR 53x output current i p mounting calibr YP measured dist m Zur ck MIES x at custody mode inactive auto correction on Google y y pipe diarn corr off i dip table mode tab State IT Function dip table dip value 6 000 m mode 033 uncorr meas v al 6 The dip table can be switched on or off using dip table handl ne dip table mode table off this function dip table state tabl ii rem En entr 32 uncorr meas val 6 000 palechan inearisation extended calibr manual output 4 dip value 6 000 semi automatic display u table on diagnostics dip table handl nextpoint y table off system parameters clear table service
18. HART Minimum load for HART communication 250 Q Cable entry Cable gland M20x1 5 or Pg13 5 Cable entry G or Y NPT Supply voltage DC voltage 16 36 VDC Communication Terminal voltage minimum maximum Standard U 20 mA 16V 36 V Power supply Ex U 20 mA 16 V 30 V U 4 mA 11 5 V 30 V Signal Ex U 20 mA 11 5 V 30 V Power consumption Max 330 mW at 16 V max 500 mW at 24 V max 600 mW at 30 V Current consumption Max 21 mA 50 mA inrush current 28 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Wiring Endress Hauser Overvoltage protector m The level transmitter Micropilot S is equipped with an internal overvoltage protector 600 Vrms surge arrester according to DIN EN 60079 14 or IEC 60060 1 impulse current test 8 20 us I 10 kA 10 pulses Additionally the instrument is protected by a galvanic insulation of 500 Vrms between the power supply and the HART current ouput Connect the metallic housing of the Micropilot S to the tank wall or screen directly with an electrically conductive lead to ensure reliable potential matching m Installation with additional overvoltage protector HAW262Z HAWS6xZ see XA081F A Safety instructions for electrical apparatus certified for use in explosion hazardous areas Connect the external overvoltage protector and the Micropilot S transmitter to the local potential matching system Potentials shall be eq
19. O ENDRESS HAUSER WWW MICROPILOT S Order Code Ser No KXXXXXXXXXX E PTB 00 ATEX 111 2 G EEx ia U 16 30 VDC CALETA SUN TA gt 70 C Dat Insp X X X X X Anschlusswerte u Temp Klasse siehe Connection values and temp classific see 7 grounding not on Micropilot S plant ground Messbereich Measuring range PN max TAntenne max 22 F 0560 Z 3 _ if modification O X see sep label max 2 O E 3 S c 5 fo E 3 0 Asa The Micropilot S is possibly in combination with other devices connected to a tank side monitor in a hazardous area In this case it is recommended that you ground the cable screen centrally at the Tank Side Monitor and connect all devices to the same potential matching line PML If for functional reasons a capacitive coupling is required between local earth and screen multiple grounding ceramic condensers with a dielectric strength of min 1500 Ve must be used whereby the total capacitance of 10 nF must not be exceeded Notes on grounding interconnected intrinsically safe devices are provided by the FISCO model L00 FMR53xxx 04 00 00 en 006 2l Wiring Micropilot S FMR532 with HART 4 20 mA 4 2 Connecting the measuring unit Terminal compartment The housing features a separate terminal compartment power supply signal LOO FMR53xxx 04 00 00 en 001 Load
20. RA obtained from Endress Hauser on all paperwork and mark the RA RA N Baa clearly on the outside of the box If this procedure is not followed it may result in the refusal of the package at our facility O o Bitte geben Sie die von E H mitgeteilte R cklieferungsnummer RA auf allen Lieferpapieren an und vermerken Sie diese auch au en auf der Verpackung Nichtbeachtung dieser Anweisung f hrt zur Ablehnung ihrer Lieferung Because of legal regulations and for the safety of our employees and operating equipment we need the Declaration of Hazardous Material and De Contamination with your signature before your order can be handled Please make absolutely sure to attach it to the outside of the packaging Auferund der gesetzlichen Vorschriften und zum Schutz unserer Mitarbeiter und Betriebseinrichtungen ben tigen wir die unterschriebene Erkl rung zur Kontamination und Reinigung bevor Ihr Auftrag bearbeitet werden kann Bringen Sie diese unbedingt au en an der Verpackung an Type of instrument sensor Serial number Ger te Sensortyp Seriennummer LJ Used as SIL device in a Safety Instrumented System Einsatz als SIL Ger t in Schutzeinrichtungen Process data Prozessdaten Temperature Temperatur F C Pressure Druck psi Pa Conductivity Leitf higkeit uS cm Viscosity Viskosit t cp mm s Medium and warnings ses A AAO a harmful A Medium concentration Identification
21. SIR dd das 9 A ee ee 78 P Performace characteristics oooooooooooo oo 80 Pipe diame EEren Sod ea ah oe eon ee arene 50 66 Power CORSUMPUON 24 43 ee Sans 28 Process CONOS ee 48 05 R LA a eae ua REFERENT ER 70 Repairs to Ex approved devices oooooooo 70 Replace Metas ada o Asa 70 ROSE ae nen crab Geta hee Ea 39 A ea een a nce eta oe 84 BI AI DLO Vel este axe er Gut Se er eae aon 89 A 2202 ee 30 NO echidna es 35 S Safety conventions and symbols oooo o oo o o 7 SU dE an ds ii 44 Service Interface FXA291 o ooooooooo oo 71292 SOLWATENISIOPV ara aa dis de 84 Endress Hauser Micropilot S FMR532 with HART 4 20 mA A errang 28 System error MESSAGES sauer 74 T Ti a A SA a 65 TnK VAC 22 2er res 46 05 Tecinicaldala essen Acne ee dred Ga grea 85 ORF OO lise coarse A een 30 64 68 90 Toublesho0uns 24 lt 0 a8 castles Fah alae aida 73 Touble shooting instructions caidas 73 Tum RousnE lt a dia 12 20 U Unlock Parameter salis dr ds 37 38 V NS Oe Soak een Bee 46 62 W IN ARE ee Saati ores 40 A eu 35 Welterschulzhaube cda rada 71 WIP a oc deste G6 Es 20 Endress Hauser Index 101 Micropilot S FMR532 with HART 4 20 mA Index 102 Endress Hauser P SF Konta XIV Endress Hauser People for Process Automation Declaration of Hazardous Material and De Contamination Erkl rung zur Kontamination und Reinigung Please reference the Return Authorization Number
22. _ FMR 532 no 0C2 This function shows the protocol and the hardware and software version Varyy zz prot Display x hw version yy sw version zz sw revision prot protocoll type e g HART Funktion software no 0C3 This function displays the version number of the weight and measure approved part of the Software Function serial no 0C4 This function displays the instrument serial l number Function distance unit 005 You can select the basic distance unit with this w gt x A deve ress Bus State Micropilot S FMR 533 35 Devices 1 Service 2004 Endress Hauser GmbH Co KG Note LOO FMR53xxx 20 00 00 en 001 m Each parameter that is changed must be confirmed with the RETURN key a The Next button moves you to the next screen display Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissioning Basic Setup step 2 5 m Enter the application parameters tank shape for a description see Page 46 medium property for a description see Page 47 process cond for a description see Page 48 ToF Tool Micropilot S FMR 533 File Edit View Device Options Parameter Window Help sus Goa Micropilot S FMR 533 af x E Micropilot S Microsoft Internet Explo Pi E3 basic setup Device Micropilot S measured value Datei Bearbeiten Ansicht Favoriten E all au output current tank shape re Typs FMR 53x me
23. curve is recommended ToF ToF Tool Micropilot S FMR 533 iof xi File Edit View Device Options Envelope Window Help eds ao CAR MER ASE Fl Ob py Parameters Name Value a measured value 2 678 m measured dist 3 322 m output current 1257 m tank shape flat ceiling medium property unknown process cond standard antenna type dish antenna env statistics echo quality Parameter Ea m 59 00 dB a Sy o gt k 3 o g a 2 g gt E W First Echo min Echo Quality O E deal Echo r Data at Cursor Position r Device Data Curve Data Cursorl Device Name Micropilot FMR 533 Number 1 1 Dune Tag Name 15 03 2006 14 03 19 Ideal echo dist SerialNumber 1 Time remaining gt Remarks 14 4 gt gt Envelope Curve xl H Dee Alesse Bus State gt d 82 Micropilot S FMR 533 1 Service 35 Devices 2004 Endress Hauser GmbH Co KG reading Map Cancel LOO FMR53xxx 20 00 00 en 008 Note If the level of echo is very weak or there is a heavy interference echo an orientation of the Micropilot can help optimise the measurement increase of the useful echo reduction of the interference echo Orientation of the Micropilot on Page 78 6 6 2 User specific applications operation For details of setting the parameters of user specific applications see separate documentation BA217F 00 en Description of the instrument functions fo
24. cyclical test of data consistency m non volatile memory m segmented data storage The radar instrument Micropilot S continuously monitor the compliance with accuracy requirements for custody transfer measurements according to OIML R85 If the accuracy cannot be maintained a specific alarm is generated on the local display and via the digital communication see Page 35 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Operation Endress Hauser 5 3 Local operation 5 3 1 Locking of the configuration mode The Micropilot can be protected in two ways against unauthorised changing of instrument data numerical values or factory settings unlock parameter 0A4 A value lt gt 100 e g 99 must be entered in unlock parameter 0A4 in the diagnostics OA function group The lock is shown on the display by the symbol and can be released again either via the display or by communication Hardware lock The instrument is locked by pressing the and _ and lE keys at the same time The lock is shown on the display by the symbol and can only be unlocked again via the display by pressing the and J and Ls keys at the same time again It is not possible to unlock the hardware by communication All parameters can de displayed even if the instrument is locked and and El press simultaneous The LOCK_SYMBOL appears on the LCD 37 Operation 38 Micropilot S FMR532 with HAR
25. on again A155 electronics defect hardware problem Reset if alarm prevails after reset exchange electronics A160 checksum error device has been powered off before data Reset general reset amp new could be stored avoid emc problem calibr required emc problem if alarm prevails after reset E PROM defect exchange electronics A164 electronics defect hardware problem Reset if alarm prevails after reset exchange electronics A171 electronics defect hardware problem Reset if alarm prevails after reset exchange electronics A231 sensor 1 defect HF module or electronics defective exchange electronics check connection A270 custody switch undefcheck switch for custody transfer may be check position of custody position defective switchexchange electronics mm accuracy not ensured inconsistency between phase and check basic calibrationcheck amplitude evaluation mounting calibrationcheck echo inconsistent microfactor quality inconsistent index mapping gt 10 dB history reset A272 electronics defect inconsistency in amplification exchange electronics amplifier Endress Hauser Micropilot S FMR532 with HART 4 20 mA Endress Hauser Trouble shooting Code Description Possible cause Remedy W275 electronics defect offset drift of A D commuter exchange electronics factory setting W511 no factory calibration ch factory calibration has been deleted record new factory calibrat
26. or horizontal cyl 2 Inthe range of the blocking dist 059 there is no echo evaluation Adapt the value 3 If possible do not select central installation position see Page 15 4 Activate auto correktion 031 1 Check application parameters 002 003 and 004 2 Optimise alignment see Page 78 3 If necessary select a better installation position and or larger antenna see Page 15 Repeat once more empty calibr 005 Caution Before conformation change with or to the edit mode Endress Hauser Hi Trouble shooting 78 Micropilot S FMR532 with HART 4 20 mA 9 4 Orientation of the Micropilot For orientation a marker is found on the flange or threaded boss of the Micropilot During installation this must be oriented see Page 18 After commissioning the Micropilot the echo quality 056 indicates whether a sufficiently large measuring signal is obtained If necessary the quality can be optimised later Vice versa the presence of an interference echo can be used to minimise this by optimum orientation The advantage of this is that the subsequent tank mapping uses a somewhat lower level that causes an increase in the strength of the measuring signal Proceed as follows Warning Subsequent alignment can lead to personal injury Before you unscrew or loosen the process connection make sure that the vessel is not under pressure and does not cont
27. or calibration For this reason the instrument must be installed connected operated and maintained according to the instructions in this manual personnel must be authorised and suitably qualified The manual must have been read and understood and the instructions followed Modifications and repairs to the device are permissible only when they are expressly approved in the manual 1 3 Operational safety Hazardous areas Measuring systems for use in hazardous environments are accompanied by separate Ex documentation which is an integral part of this Operating Manual Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory Ensure that all personnel are suitably qualified m Observe the specifications in the certificate as well as national and local regulations FCC approval This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Caution Changes or modifications not expressly approved by the part responsible for compliance could void the user s authority to operate the equipment Endress Hauser Micropilot S FMR532 with HART 4 20 mA Safety instructions Endress Hauser 1 4 Notes on safety conventions and symbols In order to highlight sa
28. pipe diam corr actual stilling well inner diameter of more than O lmm to the value entered in the basic setup 00 function group The errors which occur as a result are linear and can be corrected with a dip display table containing at least two entries diagnostics y 5 The Micropilot 3 FMR 53x also has an automatic system parameters f j pipe inner diameter correction This adjusts the service entered stilling well inner diameter input in the i basic setup 00 function group to the actual values However this presupposes that the value entered in the basic setup 00 function group is within 0 5 cm of the actual pipe inner diameter The pipe diameter calculated by the instrument is contained in the service line Algorithmst Field present PD The user defined value entered inthe basic setup 00 function group can be corrected with this value A permanently activated pipe diameter correction automatically accepts this value After switching off the instrument wait for a fill change of approx 1 m until the value adjusts itself to the diameter given by the instrument based on the user defined input value extended calibr output Envelope Curve Lin Tab Parameter Display custody mode ioe a x A Device ress Bus de 2 Micropilot S FMR 533 1 Service F 35 Devices 2004 Endress Hauser GmbH Co KG J Cancel yum Y LOO FMR53xxx
29. respectively FieldCare The ToF Tool is a graphical operating software for instruments from Endress Hauser that operate based on the time of flight principle radar ultrasonic guided micro impulse It assists with commissioning securing data signal analysis and documentation of the measuring point Endress Hauser Micropilot S FMR532 with HART 4 20 mA Appendix Endress Hauser Remote operation with HART handheld DXR375 m with a Personal Computer Commubox FXA195 and the operating software ToF Tool FieldTool Package respectively FieldCare m With a Personal Computer TSM Tank Side Monitor and the operating software FuelsManager Integration into the Asset Management System The HART interface allows the integration into the AMS Asset Management System from Fisher Rosemount 11 3 3 Custody transfer mode Micropilot S is a weight and measure approved level transmitter Either the innage or the ullage can be selected as the custody transfer variable The selected variable is the basis for the subsequent calculation of the current amount of product in a tank along with other measured variables such as average temperature and pressure This opens up numerous application options in custody transfer m Quantity calculation of mineral oils m Quantity calculation of alcohols 11 3 4 Weight and measure approval Standards Authorities approval Compulsory reapproval The type approvals for custody transfer issu
30. tank shape function the following display appears on the screen empty calibr for a description see Page 49 m full calibr for a description see Page 50 ToF Tool Micropilot S FMR 533 File Edit View Device Options Parameter Window Help sus ao Micropilot S FMR 533 Device Micropilot S measured value output current measured dist basic setup measured value 3 Type FMR 53x tank shape horizon custody mode inactive medium property u process cond star State A empty calibr 6 000 full calibr 5 000 m history reset no safety settings mounting calibr linearisation 2 full calibr extended calibr output display diagnostics system parameters service 1 empty calibr Envelope Curve Lin Tab Parameter FF E Basic Setup Step 3 4 ad xl 24 Device 4 Micropilot S FMR 533 1 Service 35 Devices Function full calibr 006 This function is used to enter the distance from the minimum level to the maximum level span In principle it is possible to measure up to the tip of the antenna However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than 50 mm 2 to the tip of the antenna Note If bypass or stilling well was selected in the tank shape 002 function the pipe diameter is reque
31. the antenna However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than 50 mm 2 to the tip of the antenna Note If bypass or stilling well was selected in the tank shape 002 function the pipe diameter is requested in the following sten Fa gt 2004 Endress Hauser GmbH Co KG AAA ee Se el LOO FMR53xxx 20 00 00 en 005 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissioning DI Note You must also specify the pipe diameter in this display If flat ceiling is selected in the tank shape function the following display appears on the screen m empty calibr for a description see Page 49 m full calibr for a description see Page 50 ToF Tool Micropilot S FMR 533 File Edit View Device Options Parameter Window Help sus aAnmam Micropilot S FMR 533 fx E Micropilot S Microsoft Internet Explo Pi EG basic setup Device Micropilot S measured value Datei Bearbeiten Ansicht Favoriten E sl ae output current measured value 4 Type FMR 53x measured dict E a s y Zur ck z x 7 tank shape flat ceil Y x Bi A e A custody mode inactive medium property u x Google proraes cond istan state 00000 Function full empty calibr 6 000 p m full calibr 5 000 m calib 006 history reset no a This function is used to enter the distance from safety s
32. the different components according to their material consistence 9 8 Software history Software version Software changes Documentation changes Date V 01 00 00 12 2000 Original software Operated via ToF Tool from version 1 5 Commuwin II from version 2 05 03 HART Communicator DXR375 with Rev 1 DD 1 V 01 02 00 03 2002 simplified commissioning Description of Instrument Functions history reset in basic calibration Function group envelope curve display m Katakana japanese Operated via ToF Tool V 3 0 Commuwin Il from version 2 05 03 HART Communicator DXR375 with Rev 1 DD 1 V 01 02 02 06 2005 Function echo lost improved Operated via Fieldcare ToF Tool from V 3 0 HART Communicator DXR375 with Rev 1 DD 1 9 9 Contact addresses of Endress Hauser Contact addresses can be found on our homepage www endress com worldwide If you have any questions please do not hesitate to contact your Endress Hauser representative Endress Hauser Micropilot S FMR532 with HART 4 20 mA Technical data Measured variable Measuring range Output signal Signal on alarm Galvanic isolation Endress Hauser 10 Technical data 10 1 Additional technical data 10 1 1 Application The Micropilot S is used for highly accurate level measurement in storage tanks and can be applied in custody transfer applications It meets the
33. to the Micropilot at the housing s earth whereby the Micropilot S and the power supply unit are connected to the same potential matching line PML LOO FMR53xxx 04 00 00 en 007 20 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Y Caution When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in the safety instructions XA s Wiring with Tank Side Monitor NRF590 Before connection please note the following e The power supply must be identical to the data on the nameplate 1 e Switch off power supply before connecting up the device e Connect Equipotential bonding to transmitter ground terminal before connecting up the device e Tighten the locking screw It forms the connection between the antenna and the housing ground potential Make sure you use the specified cable gland Connect up the Micropilot S as follows Before unscrew housing cover 2 at seperate connection room turn off the power supply e Insert cable 3 through gland 4 Use screened twisted 2 wire or 4 wire cable e Make connection see pin assignment e Tighten cable gland 4 Tank Side Monitor e Screw off housing cover 2 NRF590 e Switch on power supply intrinsicaly safe terminal board grounding single sided on Tank Side Monitor Endress Hauser only for Micropilot S
34. und nach unserem besten Wissen frei von R ckst nden in gefahrbringen der Menge sind place date Ort Datum Name dept Abt please print bitte Druckschrift Signature Unterschrift www endress com worldwide Endress Hauser People for Process Automation BA208F 00 en 06 06 Nr 52006911 A CCS FM SGML 6 0 ProMoDo 5200631 1
35. value supplied by the instrument NOT corrected by the dip table The choice of measured value level or remaining fill height is dependent on the instrument setting Dip value This is the level or distance to flange respectively given by the hand dip This value should be used to correct the measured value Note The bigger the distance between the different levels while taking hand dips the more accurate the linearisation of the dip table will be semi automatic The value pairs in the dip table can be read You can enter the dip value only When there are new value pairs the current uncorrected level or distance is accepted as the measured value table on The dip table is switched on table off The dip table is switched off clear table The complete dip table is deleted The table is switched off The number of free table entries is set to the maximum value 32 View The value pairs in the dip table can only be read You can still select this menu option even if there is no dip table available In this case the number of free table entries is at maximum value 32 Function dip table 034 Endress Hauser This function edits measured variable The number behind the entry remain indicates the current number of remaining free value pairs The maximum number of value pairs is 32 after each entry the remaining number is decremented Note The uncorrected measured value is displayed in the dip tabl
36. which is printed on the measuring transducer nameplate see Page 8 The corresponding spare part number also appears on each spare part Installation instructions are given on the instruction card that is also delivered Y Caution If the calibration seal is broken the national calibration authority should normally be informed within 24 hours Spare parts for Micropilot S FMR532 housing T12 with separate terminal compartment For using in Ex zones cable glands of the generation gt B must be required In addition the permissible temperature range has to be observed gt 75 C LOO FMR53xxx 00 00 06 en 002 80 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Trouble shooting Endress Hauser 10 Housing 52005682 Housing 112 Alu coated G1 2 52005683 Housing 112 Alu coated NPT1 2 52005684 Housing 112 Alu coated M20 11 Hood for terminal compartment 52005643 Hood T12 12 Nameplates for Custody transfer approvals 52008958 Nameplate Micropilot S NMi calibratable 52008959 Nameplate Micropilot S PTB calibratable 20 Cover 52005936 Cover F12 T12 aluminium inspection glass seal 25 Cover for the connection compartment 518710 0020 Cover T3 T12 aluminium coated seal 30 Electronics 52009431 Electronics Ex HART HF module 35 Terminal module power unit 52005586 Terminal module 5 pole 40 Display 52005585 Display operating module VU331 Miscellaneous 52005627 Nameplate
37. 0 00 en 003 63 Commissioning 64 Micropilot S FMR532 with HART 4 20 mA 6 6 Basic Setup with the ToF Tool To carry out the basic setup with the ToF Tool operating program proceed as follows m Start the ToF Tool operating program and establish a connection m m Select the basic setup function group in the navigation bar The following display appears on the screen Basic Setup step 1 5 m Status image m Enter the measuring point description TAG number ToF Tool Micropilot S FMR 533 File Edit View Device Options Parameter Window Help 54 8 12 0aan Micropilot 5 FMR 533 basic setup Device measured value 2 Type tank shape flatceil custody mode medium property u process cond star empty calibr 6 000 State Micropilot S measured value output current FMR 53x measured dist inactive ES A Micropilot S Microsoft Internet Explo EI E Datei Bearbeiten Ansicht Favoriten 3 7 2 f Zur ck gt x a N Google Function protocol sw full calibr 5 000 m history reset no safety settings mounting calibr linearisation extended calibr output display diagnostics Envelope Curve Lin Tab Parameter system parameters service FMR 530 Basic Setup Step 1 4 protocol sw no 01 02 00 HART tag no A FMR 533 he
38. 0 mA Commissioning Endress Hauser To successfully commission a precise measurement to the nearest mm it is important you carry out a history reset on first installation after mechanical installation and after the basic setup of the device see Page 53 Only after a history reset the mounting calibration is carried out Enter the measurement offset as the first point in the dip table for the mounting calibration When a value is dipped at a later date make a second entry into the dip table using the semi automatic mode This way you can easily carry out a linear correction of the measurement When configuring the function in basic setup 00 please take into account the following notes m Select the functions as described Seite 32 Some functions can only be used depending on the parameterisation of the instrument For example the pipe diameter of a stilling well can only be entered if stilling well was selected beforehand in the tank shape 002 function m Certain functions e g starting an interference echo mapping 053 prompt you to confirm your data entries Press or to select YES and press to confirm The function is now started If you do not press a key during a configurable time period gt function group display 09 an automatic return is made to the home position measured value display Note m The instrument continues to measure while data entry is in progress i e the current measured value
39. 20 mA 11 2 Description of functions DI Note A detailed description of the function groups functions and parameters is given in the documentation BA217F 00 en Description of Instrument Functions on the enclosed CD ROM 11 3 Function and system design 11 3 1 Function Measuring principle The Micropilot is a downward looking measuring system operating based on the time of flight method It measures the distance from the reference point process connection to the product surface Radar impulses are emitted by an antenna reflected off the product surface and received again by the radar system flange reference point of measurement un gauge reference height GRH reference pointof measurement gauge reference height GRH gt LOO FMR53xxx 15 00 00 en 001 Input The reflected radar impulses are received by the antenna and transmitted into the electronics A microprocessor evaluates the signal and identifies the level echo caused by the reflection of the radar impulse at the product surface The unambiguous signal identification is accomplished by the PulseMaster software based on many years of experience with time of flight technology The mm accuracy of the Micropilot S could be achieved with the patented algorithms of the PhaseMaster software The distance D to the product surface is proportional to the time of flight t of the impulse Detz with c being the speed of light Based on t
40. 75 5 5 2 Operation with ToF Tool The ToF Tool is a graphical operation software for instruments from Endress Hauser It is used to support commissioning securing of data signal analysis and documentation of the instruments It is compatible with the following operating systems Win95 Win98 WinNT4 0 Win2000 and Windows XP The ToF Tool supports the following functions m Online configuration of transmitters m Signal analysis via envelope curve m Loading and saving of instrument data Upload Download m Documentation of measuring point Note More information on the ToF Tool can be found on the CD ROM which is supplied with the instrument 41 Operation Micropilot S FMR532 with HART 4 20 mA Menu guided commissioning Micropilot S tank shape flat ceiling medium property unkno custody mode inactive Function medium ocess cond standarc mpty calibr 40 000 m property 003 i State full calibr 40 000 m u This function is used to select the dielectric constant Selection Envelope Curve Table Parameter 1 Treat Ammonia NH3 as a medium of group A ie always use a stilling well Function process Basic Setup Step 2 4 cond 004 This function is used to select the process conditions ror File Edit View Device Options Envelope Window Help Ele mio a A m ur m n eo Bern Bd Mm Op pe Envelope Curve Table Parameter
41. A Operation Endress Hauser 5 5 HART communication Apart from local operation you can also parameterise the measuring instrument and view measured values by means of a HART protocol There are two options available for operation m Operation via the universal handheld operating unit the HART Communicator DXR375 Operation via the Personal Computer PC using the operating program e g ToF Tool or Commuwin II For connections see Page 30 m Operation via the Tank Side Monitor NRF590 Note The Micropilot S can also be operated locally using the keys If operation is prevented by the keys being locked locally parameter entry via communication is not possible either 5 5 1 Operation with handheld unit Field Communicator DXR375 All device functions can be adjusted via a menu operation with the handheld unit DXR375 FMR231 LIC0001 ONLINE 1 GROUP SELECTION 2 PV 8 7m Delete HW HELP save FMR231 LIC0001 GROUP SELECTION 2 SAFETY SETTINGS Delete 3 LINEARISATION 4 EXTENDED CALIB 5 OUTPUT HW X FMR231 LIC0001 BASIC SETUP 1 MEASURED VALUE 3 MEDIUM PROPERTY 4 PROCESS COND 5 EMPTY CALIBR FIELD COMMUNICATOR LOO FMR2xxxx 07 00 00 yy 007 Note Further information on the handheld unit is given in the respective operating manual included in the transport bag of the DXR3
42. ART 4 20 mA 2 1 2 Ordering structure This overview does not mark options which are mutually exclusive 10 20 30 40 Approval A 1 Kerr canon Non hazardous area ATEX II 1 2G ATEX II 1 2G EEx ia IIC T6 XA Note safety instruction electrostatic charging EEx ia IIC T6 WHG XA Note safety instruction electrostatic charging ATEX II 3G EEx nA II T6 FM IS CL I Div 1 Gr A D CSA IS CL I Div 1 Gr A D TIIS Ex ia IIC T3 TIIS Ex ia IIC T6 Special version Antenna lt x Ss P Co eS CW Cl CA CZJ C J C8J AVJ AWJ A3J AXJ AS AZ KVJ KWJ KDJ KM KSJ XXJ XVU X3U X5U X7U 150mm 6 FKM Planar 150mm 6 HNBR Planar 200mm 8 FKM Planar 200mm 8 HNBR Planar 250mm 10 FKM Planar 250mm 10 HNBR Planar 300mm 12 HBNR Planar 300mm 12 FKM Planar Special version Process connection EN Flanges DN150 PN10 16 B1 316L flange EN1092 1 DIN2527 C DN150 PN25 B1 316L flange EN1092 1 DIN2527 C DN200 PN16 B1 316L flange EN1092 1 DIN2527 C DN200 PN25 B1 316L flange EN1092 1 DIN2527 C DN250 PN16 B1 316L flange EN1092 1 DIN2527 C DN300 PN16 B1 316L flange EN1092 1 DIN2527 C ANSI Flanges 6 150lbs RF sch 40 316 316L flange ANSI B16 5 6 300lbs RF sch 40 316 316L flange ANSI B16 5 8 150lbs RF sch 40 316 316L flange ANSI B16 5 8 300lbs RF sch 40 316 316L flange ANSI B16 5 10 150lbs RF sch 40 316 316L flange ANSI B16 5
43. Allen key 4 mm planar antenna is not dependent on the tighten strongly alignment or geometry of standard stilling by hand wells No special alignment is required However make sure that the planar antenna is installed vertically relative to the stilling well axis LOO FMR532xx 17 00 00 en 002 12 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Mounting Endress Hauser 3 2 Incoming acceptance transport storage 3 2 1 Incoming acceptance Check the packing and contents for any signs of damage Check the shipment make sure nothing is missing and that the scope of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for instruments of more than 18 kg 3 2 3 Storage Pack the measuring instrument so that is protected against impacts for storage and transport The original packing material provides the optimum protection for this The permissible storage temperature is 40 C 80 C 13 14 Mounting 3 3 3 3 1 DIN ANSI Installation Conditions Dimensions 68 2 68 94 3 7 E H UNI flange T max 1 bar detail A flange adapter see under DN200 300 8 12 version with antenna widening Micropilot S FMR532 with HART 4 20 mA 65 2 56 85 3 35 gt inactive length 150 5 91 DN150 6 version without widening detail A flange hub for the connect
44. DIMENSIONS au sr a A e da wes 14 il a a eee eee Ae eas tes 57 DISD ay sired ots Abpea ea ate Ge ad ewe es 34 DISDOS A at andre WG ies Sete tet Seale ect das Se er es 84 DISTA rd Saale dle 44 51 E RnB 30 E ECONO QUAN rn aa ae eau oe neat 78 79 Empty calibfation s adi dos 44 49 65 67 Ence Mo AS 15 ENvelope CUE casitas adan 62 68 EQUI POLE MUM Al bond dorar dabas 31 A ae nahe Erde 40 EGP OO Vals Beeren ee 89 EXIENIOT CIEABINI a eed Gide Os 70 F FUME C aM OM is cies aaa 44 50 65 67 Function Measuring principle iio 92 FURICHOMN IO an e dd ada 33 AAA O II BE 33 A A A SEN 30 DAI A RER EHER RE TE eet ER ee 30 G rie LED rar ds 35 H Eardwarslock sd ea 37 Hardware AA ew kovia eure ee Gece eats 38 100 Index HART ors Sa eee Spe ap AAS re tds 30 41 POU SUM MD ati rt Rat Cees ing te es Aion Be en 24 I Installation in tank free space oo o o 18 Interlerente echo sa Nae SaaS eda eee eS 78 Interference echo suppression 220 eee 52 67 nterterence eches nordica 51 K Keyra ION oa 36 L Ve A E E ET AA M MAENG needs 70 EA II O A IN 51 52 Measuring condon aos dad 15 Media eUre iras de 16 Medie TICINO OC ptas ta as 16 Medium Properties Senos 47 05 MOUNN tantalize erie Gd are Bocce aa eure ere die 12 N Name rev see alee Eder de Sue Bee Bee 8 O Dd ea a sea egg ee a tao 90 Operating Menus ela NEAR 32 33 OPEN ada ati 32 37 Operational Salen ira atasco OPUS OM erat tapo dit 78 Ofderino
45. ED LED Meaning red LED continuously on Alarm red LED flashes Warning red LED off No alarm green LED continuously on Operation Green LED flashes Communication with external device 35 Operation 36 Micropilot S FMR532 with HART 4 20 mA 5 2 3 Key assignment The operating elements are located inside the housing and are accessible for operation by opening the lid of the housing Function of the Keys Key s Meaning Navi rds in lection li ai avigate upwards in the selection list Edit numeric value within a function a Navigate downwards in the selection list Edit numeric value within a function a 5 or Navigate to the left within a function group a or E Navigate to the right within a function group and Contrast settings of the LCD or and Hardware lock unlock After a hardware lock an operation of the instrument via display or communication is not and and possible The hardware can only be unlocked via the display An unlock parameter must be entered to do so Custody locking switch Access to the electronics can be prevented by means of a custody locking switch that locks the device settings The custody locking switch can be sealed for custody transfer applications Software reliability The software used in the radar instrument Micropilot S fulfills the requirements of OIML R85 This particularly includes m
46. F llstand Durchfluss Temperatur Fl ssigkeits Registrierung Systeme Services Solutions Komponenten OJ WwW we Wes E Operating Instructions Micropilot S FMR532 Level Radar HART 4 20 mA Ne SEES Endress Hauser Valid as of software version V 01 02 00 amplifier People for Process Automation V 01 02 00 communication Brief overview Micropilot S FMR532 with HART 4 20 mA Brief overview For quick and simple commissioning Safety Instructions Page 6 ff Explanation of the warning symbols You can find special instructions at the appropriate position in the chapter in question The positions are indicated with the icons Warning A Caution and Notes y Installation gt Page 12 ff The steps for installing the device and installation conditions e g dimensions can be found here y gt Page 20 The device is virtually completely wired on delivery vy Display and Operating Elements Page 34 ff An overview of the position of the display and operating elements can be found here y Commissioning via Display VU331 Page 46 ff In the Commissioning section you learn how to switch on the device and check the functioning y Commissioning via Operating Software ToF Tool Page 64 ff In the Commissioning section you learn how to switch on the device and check the functioning Additional information on the operation of the ToF Tool can be found in th
47. FMR53 modification It is our duty to inform you that after any repair of Ex certified instruments replacement of modules they must be returned to their original condition and a new routine test carried out by an aothorised person 81 Trouble shooting Micropilot S FMR532 with HART 4 20 mA Spare parts for planar antenna Micropilot S FMR532 LOO FMR532xx 00 00 06 yy 004 50 Antenna assembly On request 55 Flanges On request 65 Sealing kit 52005628 Sealing kit 82 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Trouble shooting Endress Hauser Modification nameplate When ordering parts that are listed in the product structure see Page 8 a check must be made as to whether the instrument description on the nameplate is still valid e g for m an antenna component m an electronics module If the instrument designation on the nameplate has changed then a modified nameplate must also be ordered The information about the new instrument must then be entered on the modified nameplate This must then be attached to the housing of the Micropilot S See instructions packed with nameplate Housing T12 The complete order code must be specified when ordering the replacement housing so that the correct nameplate can be delivered e g m FMR532 A4VCW2AA2ZA You must label the nameplate yourself Caution m It is not possible to convert a standard instrument into an Ex instrum
48. IML 4 mm API The accuracy of each Micropilot S is established through a calibration certificate that records the absolute and relative error at 10 equidistant points during the final test A Laser Interferometer Jenaer Messtechnik ZLM 500 with an absolute accuracy of 0 1 mm is used as a reference for the free space measurements with FMR530 531 and 533 For stilling well measurements with FMR532 a NMI PTB calibrated tape with an absolute accuracy of 0 25 mm is used Each Micropilot S is delivered with the PTB and NMi type approval Additional initial factory verifications for custody applications are available on demand for radar instrument Micropilot S By the first pass trough of measuring range 100 mm min thereafter unlimited Endress Hauser Micropilot S FMR532 with HART 4 20 mA Non repeatability Hysteresis Resolution Settling time Long term drift Influence of ambiente temperature Software reliability Inventory control versions Reaction time Ambient temperature range Storage temperature Climate class Degree of protection Endress Hauser Technical data 0 3 mm 1 64 0 3 mm 1 64 m digital 0 1 mm m analog 0 03 of measuring range Typical 15 sec The long term drift is within the specified accuracy Within thel specified accuracy according to OIML R85 The software used in the radar instrument Micropilot S fulfills the requirements of OIML R85 This particularly
49. R Hydrated Nitrit Butadien Rubber resistent to NH3 or FKM PTFE glas fibre laminat Horn adapter for increase of diameter 1 4435 BR Note The planar antenna is not resistant to hot vapour and NH3 m n a stilling well er gt 1 4 m In free space er gt 1 9 10 1 8 Mechanical construction see Page 14 Approx kg weight of flange see Page 9 see Page 9 All process connections dispose of a gas tight glass feed through to prevent any gas leakage to the inside of the housing Endress Hauser Micropilot S FMR532 with HART 4 20 mA Technical data CE approval 10 1 9 Certificates and approvals The measuring system meets the legal requirements of the EC guidelines Endress Hauser confirms RF approvals Custody type approval the instrument passing the required tests by attaching the CE mark R amp TTE 1999 5 EG FCC CRE 47 part 15 All aspects of OIML R85 are fulfilled WHG see ZE243F 00 de Overspill protection External standards and guidelines To conception and development for Micropilot S have been followed the external standards and guidelines EN 60529 Protection class of housing IP code EN 61010 Safety regulations for electrical devices for measurement control regulation and laboratory use EN 61326 Emissions equipment class B compatibility appendix A industrial area NAMUR Standards committee for measurement and control in the chemical industry
50. T 4 20 mA 5 3 2 Unlocking of configuration mode If an attempt is made to change parameters when the instrument is locked the user is automatically requested to unlock the instrument unlock parameter 0A4 By entering the unlock parameter on the display or via communication 100 for HART devices the Micropilot is released for operation Hardware unlock After pressing the and and LE keys at the same time the user is asked to enter the unlock parameter 100 for HART devices 5 and and El press simultaneous Please enter unlock code and confirm with El Caution Changing certain parameters such as all sensor characteristics for example influences numerous functions of the entire measuring system particularly measuring accuracy There is no need to change these parameters under normal circumstances and consequently they are protected by a special code known only to the Endress Hauser service organization Please contact Endress Hauser if you have any questions Endress Hauser Micropilot S FMR532 with HART 4 20 mA Operation 5 3 3 Factory settings Reset Y Caution A reset sets the instrument back to the factory settings This can lead to an impairment of the measurement Generally you should perform a basic setup again following a reset A reset is only necessary m if the instrument no longer functions m if the instrument must be moved from one measuring point to another m if the in
51. ain any injurious substances 1 Itis best to empty the container so that the bottom is just covered However alignment can be carried out even if the vessel is empty 2 Optimisation is best carried out with the aid of the envelope graph in the display or the ToF Tool Unscrew the flange or loosen the threaded boss by a half a turn 4 Turn the flange by one hole or screw the threaded boss by one eighth of a turn Note the echo quality 5 Continue to turn until 360 is reached 6 Optimum alignment level echo highest value level echo Fig 4 Vessel partly full no interference echo obtained level echo highest value 7 false echo smallest value false echo level echo Fig 5 Vessel partly full interference echo obtained Endress Hauser Micropilot S FMR532 with HART 4 20 mA Trouble shooting Endress Hauser echo highest value echo tank bottom Fig 6 Vessel empty no interference echo false echo smallest value false echo echo tank bottom LOO FMRxxxxx 19 00 00 en 005 Pip 7 Vessel empty interference echo obtained 7 Fix the flange or threaded boss in this position If necessary replace the seal 8 Carry out tank mapping see see Page 51 79 Trouble shooting Micropilot S FMR532 with HART 4 20 mA 9 5 Spare parts DI Note You can order spare parts directly from your Endress Hauser service organization by giving the serial number
52. al ceiling of storage tanks a slight slope of only a few degrees can be neglected m sphere Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissioning dome ceiling horizontal cyl bypass stilling well flat ceiling sphere LOO FMR2xxxx 1 4 00 06 en 007 Function medium property 003 WWW ENDRESS HAUSER 0008 vegan 4 This function is used to select the dielectric constant Selection unknown u DC lt 1 9 a DC 1 9 4 a DC 4 10 m DC gt 10 Media group DC gr Examples A 14 19 non conducting liquids e g liquefied gas LPG For more information please contact your Endress Hauser representative non conducting liquids e g benzene oil toluene white products black products B 1 9 4 crudes bitumen asphalts 4 10 e g concentrated acids organic solvents esters aniline alcohol acetone gt 10 conducting liquids e g aqueous solutions dilute acids and alkalis Endress Hauser 47 Commissioning Micropilot S FMR532 with HART 4 20 mA Function process cond 004 Wg ENDRESS HAUSER Baa voR el This function is used to select the process conditions Selection standard calm surface m turb surface m agitator m fast change m test no filter standard calm surface For all applications that do not fit into Storage tanks with immersion tube or any of the following groups bottom fi
53. ank from flange 1 m 40 DI Note Inside the blocking distance a reliable measurement can not be guaranteed Endress Hauser 17 Mounting 18 Micropilot S FMR532 with HART 4 20 mA 3 4 Installation instructions 3 4 1 Mounting kit In addition to the tool needed for flange mounting you will require the following tool 4 mm Allen wrench for turning the housing 3 4 2 Installation in tank free space Optimum mounting position Standard installation m Observe installation instructions on Page 15 m After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment m Planar axis vertical to flange m Measurements can be performed through an open ball valve without any problems LOO FMR532xx 17 00 00 de 003 Recommendations for the stilling well m Metal no enamel coating plastic on request m Constant diameter m Weld seam as smooth as possible and on the same axis as the slots m Slots offset 180 not 90 m Slot width respectively diameter of holes max 1 10 of pipe diameter de burred Length and number do not have any influence on the measurement Warning m Select antenna extension as big as possible For intermediate sizes e g 180 mm select next larger antenna extension and adapt it mechanically Maximum gap allowed between the antenna horn and the inside of the stilling well is 5 mm 3 16 m The antennna extension of
54. asured dist I zur ck 2 x E N sl tank shape flatceil custody mode inactive medium property u Google process cond stari sto Function check empty calibr 6 000 n full calibr 5 000 m distance 051 history reset no This function triggers the mapping of safety settings 1 check distance d dist unknown y interference echoes To do so the measured mounting calibr a distance must be compared with the actual linearisation distance to the product surface The following extended calibr options are available for selection output display diagnostics system parameters history reset service Selection distance ok dist too small dist too big dist unknown manual Envelope Curve Lin Tab Parameter distance too small T Basic Setup Step 4 4 4 x A Device ress Bus State _____ 2 Micropilot S FMR 533 1 Service A Devices 2004 Endress Hauser GmbH Co KG J cancel um L LOO FMR53xxx 20 00 00 en 007 Endress Hauser 67 Commissioning 68 Micropilot S FMR532 with HART 4 20 mA Basic Setup step 5 5 After the first installation of the device initialise the index correction table To do so set the history reset to yes 6 6 1 Envelope curve with the ToF Tool After the basic setup an evaluation of the measurement using the envelope
55. asured dist Q zur ck X r x B N i Google custody mode inactive medium property u process cond star empty calibr 5 000 State Function process full calibr 5 000 m cond 004 nistar reset no _ This function is used to select the process safety settings tank shape flat ceiling X nee mounting calibr linearisation medium property unknown Selection extended calibr standard output display process cond standard z calm surface diagnostics turb surface system parameters add agitator serice A Envelope Curve Lin Tab Parameter fast change test no filter standard For all applications that do not fit into any of the following groups The filter and output damping are set to average ue Basic Setup Step 2 4 x 21 Device Addes fu State Micropilot S FMR 533 1 Service el 35 Devices 2004 Endress Hauser GmbH Co KG Cancel um L LOO FMR53xxx 20 00 00 en 002 Basic Setup step 3 5 If dome ceiling is selected in the tank shape function the following display appears on the screen empty calibr for a description see Page 49 m full calibr for a description see Page 50 ToF Tool Micropilot S FMR 533 File Edit View Device Options Parameter Window Help eis aoaamn Micropilot S FMR 533 basic setup Device Micropilot S me
56. asured value Datei Bearbeiten Ansicht Favoriten E output current 3 Type FMR 53x measured dist Zur ck C x A 2 a tank shape domec custody mode inactive Q O El z medium property u process cond star ut Function full empty calibr 6 000 E y full calibr 5 000 m calib 006 history reset no t This function is used to enter the distance from safety settings 1 empty calibr the minimum level to the maximum level span mounting calibr linearisation extended calibr output display diagnostics system parameters service 2 full calibr Envelope Curve Lin Tab Parameter In principle it is possible to measure up to the tip ofthe antenna However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than 50 mm 2 to the tip of the antenna Note If bypass or stilling well was selected in the tank shape 002 function the pipe diameter i s requested in the following sten ad Basic Setup Step 3 4 d gt m x A Device ress Bus e 2 Micropilot S FMR 533 1 Service A Devices 2004 Endress Hauser GmbH Co KG J cancel FP yum Ai LOO FMR53xxx 20 00 00 en 003 Endress Hauser 65 Commissioning 66 Micropilot S FMR532 with HART 4 20 mA If horizontal cyl or sphere is selected in the
57. ature of the measured product and the cleaning temperature Repair The Endress Hauser repair concept assumes that the measuring devices have a modular design and that customers are able to undertake repairs themselves Spare parts are contained in suitable kits They contain the related replacement instructions All the spare parts kits which you can order from Endress Hauser for repairs to the Micropilot s are listed with their order numbers on Page 80 ff Please contact Endress Hauser Service for further information on service and spare parts Repairs to Ex approved devices When carrying out repairs to Ex approved devices please note the following m Repairs to Ex approved devices may only be carried out by trained personnel or byEndress Hauser Service Comply with the prevailing standards national Ex area regulations safety instructions XA andcertificates m Only use original spare parts from Endress Hauser m When ordering a spare part please note the device designation on the nameplate Only replaceparts with identical parts m Carry out repairs according to the instructions On completion of repairs carry our the specifiedroutine test on the device m Only Endress Hauser Service may convert a certified device into a different certified variant m Document all repair work and conversions Replacement After a complete Micropilot or electronic module has been replaced the parameters can bedownloaded into the instrument a
58. ause within these ranges interferences of the radar signal may occur m The dip table can be printed out using the ToF Tool Before doing this the ToF Tool must be reconnected to the instrument in order to update the values within the ToF Tool m Make your inputs into the dip table in semi automatic mode We advise you to leave auto correction 031 activated on while you enter your inputs Caution After entering one or more points into the dip table make sure that the dip table is activated and left in the table on dip table mode Function dip table state 037 58 This function displays the dip table status Display m table on table off table on Indicates whether the dip table is active table off Indicates whether the dip table is not active Function dip table mode 033 The dip table can be switched on or off using this function Selection manual m semi automatic m table on table off clear table m view Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissioning manual The manual mode of the dip table can be used to enter collected data after a series of data pairs taken at different tank levels The parameter manual in the dip table 033 function can be used to enter data pairs which have been recorded at different levels into the dip table The measured value and the dip value can be entered uncorrected measured value This is the measured
59. b for the connection to flanges provided by the customer mounting 4 bolts M6 90 e g DIN 912 O Ring 85 3 x 3 53 included same material as sensor seal flange hub LOO FMR532xx 00 00 06 en 003 Endress Hauser 23 Mounting Micropilot S FMR532 with HART 4 20 mA 3 4 5 Mounting with Sample hatch on stilling well Installation hints For control and cleaning purposes as well as for hand dipping tape a sample hatch gauging is recommended The sensor head can be easily checked in the area of the opening Manual gauging with gauge rod or tape is possible without removal of the transmitter The lower edge of the opening is the reference for the gauging The construction is only suitable for non pressurized operation DI Note The nozzle for manual gauging is not part of the standard offering from Endress Hauser Please contact Endress Hauser for further information device side quick opening device opening door with measuring un a tank nozzle according to tank a stilling well shown without door Flange DN150 DN200_ DN250 300 Flange ANSI6 ANSI8 ANSI 10 PN bar 16 16 16 PN lbs D 150 150 150 A mm 110 140 170 A mm 110 140 170 Limm 300 450 Limm 300 450 1 Only dimensions adapted to standard Designed for non pressurized operation only therefore thickness of flange can be
60. ble handl 036 Lal next point gt dip value 035 previous point table on new point table off dip table state 037 edit point clear table store point delete point full calibr 006 enter value pipe diameter 007 safety settings 01 014 return linearisation 04 level ullage 040 linearisation 041 0 manual 041 customer unit 042 linearisation next point semi automatic table no 043 yes table on input level 044 input volume 045 mo horizontal cyl id linear level DU 040 ullage DU extended calibr 05 selection 050 dist meas value 008 check distance 051 range of mapping 052 start mapping 053 mapping D and L distance ok input of are displayed dist too small mapping range manual dist unknown dist too big common extended map 042 5 pres Map dist 054 cust Tank map 055 is displayed inactive active reset commun address 060 no of preambels 061 low output limit 062 fixed current 063 P fixed cur value 064 display language 092 format display 094 decimal 1 16 no of decimals 095 X X X XXX X XXX back to home 093 enter time default 100 s diagnostics 0A present error DAO previous error 0A1 clear last error 0A2 reset for reset code see manual unlock parameter 0A4 for reset code see manual system parameter 0C tag no 0C0 protocol sw no
61. can be found on the enclosed CD ROM 2 3 Certificates and approvals CE mark declaration of conformity The device is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The device complies with the applicable standards and regulations as listed in the EC declaration of conformity and thus complies with the statutory requirements of the EG directives Endress Hauser confirms the successful testing of the device by affixing to it the CE mark 2 4 Registered trademarks KALREZ VITON TEFLON Registered trademark of the company E I Du Pont de Nemours Co Wilmington USA TRI CLAMP Registered trademark of the company Ladish amp Co Inc Kenosha USA HARTO Registered trademark of HART Communication Foundation Austin USA Tor Registered trademark of the company Endress Hauser GmbH Co KG Maulburg Germany PulseMaster Registered trademark of the company Endress Hauser GmbH Co KG Maulburg Germany PhaseMaster Registered trademark of the company Endress Hauser GmbH Co KG Maulburg Germany Endress Hauser 11 Mounting Micropilot S FMR532 with HART 4 20 mA 3 Mounting 3 1 Quick installation guide Installation only in stilling well Turn housing The housing can be turned in order to simplify access to the display and the terminal compartment T12 housing The performance of the Micropilot S FMR 532
62. costs while at the same time providing maximum safety reliability and data availability Fuels Manager Software Prothermo RTU 8130 la remote terminal unit Tank Side Monitor Supply voltage 16 253 VAC LOO FMR53xxx 14 00 06 en 004 11 3 8 Patents This product may be protected by at least one of the following patents Further patents are pending US 5 387 918 2 EP 0 535 196 US 5 689 265 2 EP 0 626 063 u US 5 659 321 US 5 614 911 2 EP 0 670 048 US 5 594 449 2 EP 0 676 037 US 6 047 598 US 5 880 698 US 5 926 152 US 5 969 666 US 5 948 979 US 6 054 946 US 6 087 978 US 6 014 100 Endress Hauser 97 Appendix Micropilot S FMR532 with HART 4 20 mA 08 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Appendix Endress Hauser 90 Micropilot S FMR532 with HART 4 20 mA Index A ACC OLE ae ee EN 71 A aae A EN 35 40 SA E E E r E a e Sam 68 AD DINCAMONION OFS ea a adds 76 B ES AAA e yaad oo ee raa ee AA 46 64 Dyno a O II es 50 C EAN HIV ee ee an ee Er ee 28 CEMAIK sr I a a 11 COMMISSIOHIIO mus sa nee ads 43 OM DOs os Sse le te 30 71 CONDEL MON aeranta steno nl 30 CUIPEMCONSUMP HON AN a de 28 Custody locking SWIC nei 36 D declaration of conformity aia 11 Declaration of contamination o oooooooo 84 Desree Or Deco sale 31 Desiona ed USE xa rer aS ge wares Dielecine constant a ias 47 Dielek tata vada cas a E eg hae Seer 16
63. e 034 function This may differ considerably from the measured values when a dip table is activated 59 Commissioning Micropilot S FMR532 with HART 4 20 mA Function dip table 035 This function edits the dip value Function dip table handl 036 Use this function to enter the dip value level or distance which will correct the measurement values Selection new point m edit point m store point m delete point m return m next point m previous point General procedure To enter a new point into the dip table use new point to enter the value pairs store point to sort the new value pairs return to go to the dip table mode and table on to activate the dip table new point You can enter a new point Suggested values displayed for the measured value and dip value are the current uncorrected level or remaining fill height The new value pair can be altered without selecting the edit point parameter If the table is full you can still select this parameter In this case the number of free table entries stands at minimum value 0 edit point The displayed value pair can be changed Only the dip value can be changed with semi automatic input mode Y Caution To accept the value pair in the table confirm it with store point 60 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissioning Endress Hauser store point The displayed value pair is sorted in th
64. e operating instructions BA217F 00 y Fault Tracking Trouble Shooting Page 73 ff If faults occur during operation use the checklist to localise the cause Here you can find measures you can take yourself to take remedial action against the fault y Index Page 100 ff You can find important terms and keywords on the individual sections here Use the keyword index to find quickly and efficiently the information you need 2 Endress Hauser Brief operating instructions KA 161F 00 a2 12 01 52006294 Micropilot S FMR532 with HART 4 20 mA Micropilot S Quick Setup measured value AX Contrast or e Un u selection 00 H 009 history basic setup stilling well 4 10 medium property unknown lt 1 9 1 9 4 ceiling gt 10 standard calm 004 process cond surface add agitator calibr 005 006 empty input E see sketch see sketch bypass stilling well 03 mounting calibr 030 tank gauging 033 dip table dip table auto correct 034 035 dip table mode full input F calibr only for E 1008 dist meas value D and L are displayed see sketch 051 check distance ok too small too big unknown manual range of mapping confirm su
65. e echoes are sometimes stronger During filling emptying the measured value jumps sporadically to a higher lower level 20 mA 100 4 mA 0 t gt LOO FMR53xxx 19 00 00 en 009 During definition of the auto correction table the instrument has been switched off and the level has changed During filling emptying the measured value jumps downwards expected 4 mA 0 t gt LOO FMR53xxx 19 00 00 en 004 Multiple echoes E 641 loss ofecho 4 mA 0 LOO FMR53xxx 19 00 00 en 005 Level echo is tooweak Possible causes m Rough surface dueto filling emptying m Agitator running m Foam E 641 loss ofecho after turn onthe power supply If the instrument is configured to Hold by lossof echo the output is set to anyvalue current noise level during theinitialisation phase tohigh yes yes Remedy 1 Carry out tank mapping basic setup 2 Set the process cond 004 to turb surface or agitator 3 Increase the output damping 058 4 Optimise the orientation see Page 78 5 Ifnecessary select a better mounting position and or larger antenna see Page 15 1 Reset 555 2 Iff possible do not switch off the instrument before the complete measuring range has been passed through 1 Check the tank shape 002 e g dome ceiling
66. e table Note For sorting the following criteria must be met m Measured variables may not be equal but have different dip values m A measured variable available in the table is recognised as equal when it is closer than 1 mm to the sorting value m After successful sorting the setting remains at edit point and the number of free table entries is decremented Caution If the value cannot be sorted the setting remains at the previous menu option No warning or error message is generated However the number of remaining table entries is not decremented delete point The currently displayed point is deleted from the table After deletion the previous point is displayed If the table only consisted of one point before deletion then the current measured variable is displayed as a value pair return By selecting this point you return to the function dip table mode 033 next point This scrolls down in the table If the table is empty you can still select this option However the displayed value does not change previous point This scrolls up in the table If the table is empty you can still select this option However the displayed value does not change Caution After entering one or more points into the dip table make sure that the dip table is activated in the table on dip table mode 61 Commissioning Micropilot S FMR532 with HART 4 20 mA 6 5 2 Envelope curve with VU331 After the ba
67. ed through is located at the rear side of the module the feed through can be unscrewed if required e Unscrew lid 5 from electronics compartment e If installed take display out of holder by pushing the hook 6 upwards e Break the calibration seal to unplug the sealing pin 16 If the calibration seal is broken the national calibration authority should be informed within 24 hours Note e pull front panel 7 off e Unplug display cable 8 e Loosen screw 9 in cover and remove cover e Loosen mounting screws 10 at electronics module and pull module out of housing e Press lower hook 11 at module housing slightly inwards e Unplug connection cable 12 to the terminal module from the electronics e Unplug antenna cable 13 with unplug tool e Loosen the set screw 14 in the housing about 1 turn hexagon key 4 mm e Unscrew the stop screw 15 in the housing about 4 5 turns hexagon key 2 5 mm e While turning the complete antenna assembly pull it out of the housing 16 see next page Note e Mount EH UNI flange 17 on flange hub with screws see next page Don t damage the antenna cable e The mounting of housing and electronic raised last in first out how disassembly LOO FMR532xx 00 00 06 en 002 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Mounting 16 pull off housing E H UNI flange max 1 bar detail A flange adapter see under detail A flange hu
68. ed by the PTB and NMi a copy of which is enclosed with every device prove the fundamental suitability of the various types for custody transfer In addition to this the accuracy of every single device is documented using a calibration certificate which is issued in the factory after the device has been tested on a reference test rig On request a separate nitial verification of the devices can be carried out with a National Standards Authorities inspector present who issues a preliminary test certificate for every device In the initial verification the device is tested to ensure that it complies with the imit of error in legal metrology which lies at 2mm for radar measuring devices in Germany Essentially this proves that the devices are weight and measure approved The devices must not however be used in custody transfer mode straight away The measuring device is not approved until after the approval after installation by the Standards Authorities For this the device s level measurement is compared with the tank gauging by a National Standards Authorities inspector using manual dips also Initial verification As a rule a quiescent tank gauging is dipped by hand three times in a row and then compared with the value displayed by the level radar Depending on national regulations the transfer error limit calculated as the arithmetic mean of the absolute deviations of all three measurements must not exceed double the limit of er
69. ent by simply exchanging parts m When repairing certified instruments the relevant regualtions must be followed m For FM approved instruments it is forbidden to make any changes to the instrument that are not expressly authorised in the operating manual Contravening this prohibition can invalidate the approval for operation of the instrument 83 Trouble shooting 84 Micropilot S FMR532 with HART 4 20 mA 9 6 Return The following procedures must be carried out before a transmitter is sent to Endress Hauser e g for repair or calibration m Remove all residue which may be present Pay special attention to the gasket grooves and creviceswhere fluid may be present This is especially important if the fluid is dangerous to health e g corrosive poisonous carcinogenic radioactive etc m Always enclose a duly completed Declaration of contamination form a copy of the Declaration of contamination is included at the end of this operating manual Only then can Endress Hauser transport examine and repair a returned device m Enclose special handling instructions if necessary for example a safety data sheet as per EN 91 155 EEC Additionally specify m The chemical and physical characteristics of the product m An exact description of the application m A short description of the error that occurred specify error code if possible m Operating time of the instrument 9 7 Disposal In case of disposal please seperate
70. etails refer to TI405C 07 en Note For the following Endress Hauser instruments you need the ToF Adapter FXA291 as an additional accessory m Cerabar S PMC71 PMP7x m Deltabar S PMD7x FMD7x m Deltapilot S FMB70 m Gammapilot M FMG60 m Levelflex M FMP4x m Micropilot FMR130 FMR131 m Micropilot M FMR2xx m Micropilot S FMR53x FMR540 m Prosonic FMU860 861 862 m Prosonic M FMU4x m Tank Side Monitor NRF590 with additional adapter cable 71 Accessories Micropilot S FMR532 with HART 4 20 mA ToF Adapter FXA291 The ToF Adapter FXA291 connects the Commubox FXA291 via the USB interface of a personal computer or a notebook to the following Endress Hauser instruments m Cerabar S PMC71 PMP7x m Deltabar S PMD7x FMD7x m Deltapilot S FMB70 m Gammapilot M FMG60 m Levelflex M FMP4x m Micropilot FMR130 FMR131 m Micropilot M FMR2xx m Micropilot S FMR53x FMR540 m Prosonic FMU860 861 862 m Prosonic M FMU4x m Tank Side Monitor NRF590 with additional adapter cable For details refer to KA271F 00 a2 72 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Trouble shooting 9 Trouble shooting 9 1 Trouble shooting instructions Micropilot S Trouble Shooting Check voltage and compare it with the specifications on the nameplate Yes Instrument works Ready Not ok Connect the correct voltage ok Check the polarity Not ok q Yes of the voltage Correct the polarity Instrument works
71. ettings 1 empty calibr the minimum level to the maximum level span mounting calibr linearisation 2 full calibr extended calibr output display diagnostics system parameters service zu Envelope Curve Lin Tab Parameter In principle it is possible to measure up to the tip of the antenna However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than 50 mm 2 to the tip of the antenna Note If bypass or stilling well was selected in the tank shape 002 function the pipe diameter i s f requested in the following sten Basic Setup Step 3 4 dd 5 A x al Device ress Bus de 46 Micropilot S FMR 533 1 Service 8 Devices 2004 Endress Hauser GmbH Co KG cancel yum Z LOO FMR53xxx 20 00 00 en 006 Basic Setup step 4 5 m This step starts the tank mapping m he measured distance and the current measured value are always displayed in the header m A description is given on see Page 51 ToF Tool Micropilot S FMR 533 File Edit View Device Options Parameter Window Help eis aoaamn Micropilot S FMR 533 af x E Micropilot S Microsoft Internet Explo _ E basic setup Device Micropilot S measured value Datei Bearbeiten Ansicht Favoriten E gt A output current measured value 2 Type FMR 53x me
72. fety relevant or alternative operating procedures in the manual the following conventions have been used each indicated by a corresponding symbol in the margin Safety conventions Warning A warning highlights actions or procedures which if not performed correctly will lead to personal injury a safety hazard or destruction of the instrument Caution Caution highlights actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the instrument Note A note highlights actions or procedures which if not performed correctly may indirectly affect operation or may lead to an instrument response which is not planned Go D Explosion protection Device certified for use in explosion hazardous area If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous area Explosion hazardous area Symbol used in drawings to indicate explosion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area Symbol used in drawings to indicate if necessary non explosion hazardous areas Devices located in safe areas still require a certificate if their outputs run into explosion hazardous areas x PO Electrical symbols Direct voltage A terminal to which or from which a di
73. gain via the communication interface Prerequisite to this is thatthe data were uploaded to the PC beforehand using the ToF Tool Commuwin II Measurement can continue without having to carry out a new setup m You may have to activate linearisation see BA217F on the enclosed CD ROM m You may need to record the tank map again see Basic Setup After an antenna component or electronic has been replaced a new calibration must be carried out This is described in the repair instructions Endress Hauser Micropilot S FMR532 with HART 4 20 mA Accessories Endress Hauser 8 Accessories A variety of accessories is available for the Micropilot S They can be ordered separately from Endress Hauser Weather protection cover A weather protective cover made of stainless steel is available for outdoor mounting order code 543199 0001 The shipment includes the protective cover and tension clamp T12 housing L00 FMR53xxx 00 00 06 en 001 Commubox FXA191 HART For intrinsically safe communication with ToF Tool FieldCare via the RS232C interface For details refer to TI237F 00 en Commubox FXA195 HART For intrinsically safe communication with ToF Tool FieldCare via the USB interface For details refer to TI404F 00 en Commubox FXA291 The Commubox FXA291 connects Endress Hauser field instruments with CDI interface Endress Hauser Common Data Interface to the USB interface of a personal computer or a notebook For d
74. ggestion or specify range flange reference point of measurement Brief overview dip table first point corrects offset further points correct linearity 09A plot settings 09B recording envel curve single curve incl FAC cyclic incl cust map oa diagnostics 0A3 present previous Hreset unlock 0AO 0A1 error error parameter Sem as system parameters Endress Hauser 555 History Reset 100 unlocked 333 reset customer parameters 100 locked 52006294 LOO FMR53xxx 19 00 00 en 013 Note This operating manual explains the installation and initial start up for the level transmitter measuring device All functions that are required for a typical measuring task are taken here into account In addition the Micropilot S provides many other functions that are not included in this operating manual such as optimising the measuring point and converting the measured values An overview of all device functions can be found on page 90 An extensive description of all device functions can be found in BA217F Description of the instrument functions on the enclosed CD ROM Operating Instructions can also be found on our homepage www endress com Brief overview Micropilot S FMR532 with HART 4 20 mA A Endress Hauser Micropilot S FMR532 with HART 4 20 mA Table of Contents Safety instruc
75. he actual distance to the product surface The following options are available for selection Selection m distance ok m dist too small m dist too big a dist unknown manual distance ok LOO_FMR2xxxxx 14 00 06 en 010 distance ok m mapping is carried out up to the currently measured echo m The range to be suppressed is suggested in the range of mapping 052 function Endress Hauser 51 Commissioning Micropilot S FMR532 with HART 4 20 mA Note Anyway itis wise to carry out a mapping even in this case dist too small m At the moment an interference is being evaluated m Therefore a mapping is carried out including the presently measured echoes m The range to be suppressed is suggested in the range of mapping 052 function dist too big m This error cannot be remedied by interference echo mapping m Check the application parameters 002 003 004 and empty calibr 005 dist unknown If the actual distance is not known no mapping can be carried out manual A mapping is also possible by manual entry of the range to be suppressed This entry is made in the range of mapping 052 function Caution The range of mapping must end 0 5 m 20 before the echo of the actual level For an empty tank do not enter E but E 0 5 m 20 If a mapping already exists it is overwriten up to the distance specified in range of mapping 052 Beyond this value the exi
76. he known empty distance E the level L is calculated L E D Refer to the above figure for the reference point for E 02 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Appendix The Micropilot is equipped with functions to suppress interference echoes The user can activate these functions They ensure that interference echoes i e from edges and weld seams are not interpreted as level echo Output The Micropilot is commissioned by entering an empty distance E zero a full distance F span and an application parameter The application parameter automatically adapts the instrument to the process conditions The data points E and F correspond with AmA and 20mA for instruments with current output They correspond with 0 and 100 for digital outputs and the display module A linearization with max 32 points based on a table entered either manually or semi automatically can be activated locally or remotely This function provides a measurement in engineering units and a linear output signal for spheres horizontal cylindrical tanks and vessels with conical outlet Endress Hauser 93 Appendix 94 Micropilot S FMR532 with HART 4 20 mA 11 3 2 Equipment architecture Stand alone The Micropilot S can be used for measurement in a stilling well as well as in free space The different instrument versions are applied as follows m The Micropilot S FMR532 with planar antenna is the preferred device
77. hooting instructions 73 Ste Menton Mess ares pai 74 PO DN CaONer OFS escorias 76 Orientation of the Micropilot siceitalas ias 78 Endress Hauser Table of Contents OD sale Pals wick ario ae 80 0 0 A aa a a a a 84 9 DISPO a Rare sea 84 0 8 DOLLWAIE NISIOIV ds rata ee ae 84 9 9 Contact addresses of Endress Hauser 84 10 Technical data 85 TOF Additonal technical dala toria ri 85 11 Appendix 0220404 90 11 1 Operating menu HART Display modul ToF Tool 90 1 1 2 Description of uncus s ar ls ES 92 113 Euneuon andssysiemdesien datar dead 92 Index 3 54 35 Beet 100 Safety instructions Micropilot S FMR532 with HART 4 20 mA 1 Safety instructions 1 1 Designated use The Micropilot S FMR531 is a compact radar level transmitter for the continuous contactless measurement of liquids The device can also be freely mounted outside closed metal vessels because of its operating frequency of about 6 GHz and a maximum radiated pulsed energy of 1mW average power output 1 uW Operation is completely harmless to humans and animals 1 2 Installation commissioning and operation The Micropilot S has been designed to operate safely in accordance with current technical safety and EU standards If installed incorrectly or used for applications for which it is not intended however it is possible that application related dangers may arise e g product overflow due to incorrect installation
78. in stilling wells gt 150 mm m In stilling wells with a diamter lt 150 mm the Micropilot S FMR532 can be applied in connection with a suitable reducing adapter For more information please contact your Endress Hauser representative m The Micropilot S FMR533 with parabolic antenna is preferred for free space measurements The Micropilot S FMR530 with horn antenna can be used as an alternative for small nozzle It is essential to keep the minimum distance from the tank wall m The Micropilot S FMR531 with rod antenna PTFE should be used for measurements of highly aggressive media e g sulphur m The instruments are equipped with a passive 4 20 mA output with HART protocol m Reliable transmission of a measurement with mm accuracy is only ensured by the HART protocol 4 20 mA output with HART protocol The complete measuring system consists of Fieldcare Fieldcare ToF Tool Field Tool Package ToF Tool Field Tool Package PLC gt A Commubox A E A DOT GAETE ToF Adapter lt S SA 5 Ls Commubox FXAZ91 N service adapter FXA191 RS232C or FXA195 USB FXA193 RS232C HART C e A gt Alt 2X transmitter power SS y supply unit RN221N HART handheld DXR375 DXR375 LOO FMR53xxx 1 4 00 06 en 002 On site operation m with display and operating module VU331 with a Personal Computer FXA193 RS232C or FXA291 and ToF Adapter FXA291 USB and the operating software ToF Tool FieldTool Package
79. includes m cyclical test of data consistency m non volatile memory m segmented data storage The radar instrument Micropilot S continuously monitor the compliance with accuracy requirements for custody transfer measurements according to OIML R85 If the accuracy cannot be maintained a specific alarm is generated on the local display and via the digital communication see Page 35 All device types can be delivered as Inventory Conctrol Versions with a reduced accuracy of 3 mm under reference conditions To these versions the calibration certificate or custody transfer type approval is NOT attached The Inventory Control Versions can be selected by choosing the option R in the order code section Custody transfer approvals on Page 9 The reaction time depends on the parameter settings min 1 s In case of fast level changes the instrument needs the reaction time to indicate the new value 10 1 6 Operating conditions Environment Ambient temperature for the transmitter m Standard 40 C 80 C 40 F 176 F m For calibration to regulatory standards 25 C 55 C 30 F 140 F With T lt 20 C and T gt 60 C the operability of the LC display is reduced A weather protection cover should be used for outdoor operation if the instrument is exposed to direct sunlight 40 C 80 C 40 F 1706 F DIN EN 60068 2 38 test Z AD m Housing IP 65 NEMA 4X open housing and remo
80. ion A512 recording of mapping please mapping active wait some seconds until alarm wait disappears W601 linearisation chl curve not linearization not monotonously increasing correct linearisation table monotone W611 less than 2 linearisation number of entered linearization points lt 2 correct linearisation table points for channel 1 W621 simulation ch 1 on simulation mode is active switch off simulation mode E641 check calibr echo lost due to application conditions of check installation built up on antenna optimize orientation of antenna Antenna defect clean antenna cf OM E651 risk of overspill level in safety distance alarm will disappear as soon as level leaves safety distance A671 linearisation ch1 not linearisation table is in edit mode activate linearisation table complete not usable W681 current ch out of range current out of range 3 8 mA 21 5mA check calibration and linearisation 75 Trouble shooting Micropilot S FMR532 with HART 4 20 mA 9 3 Application errors Error Output Possible cause A warning or alarm has occurred Depending on the configuration See table of error messages see Page 74 Measured value 00 is incorrect actual 4 mA 0 LOO FMR53xxx 19 00 00 en 007 Measured distance 008 OK no y Measurement in bypass or stilling well no y Is offset 057 active
81. ion to flanges provided by the customer mounting 78 3 07 4 bolts M6 90 62 5 2 46 ee DEIA awa EEE 99 5 3 92 e g DIN 912 O Ring 85 3 x 3 53 included same material as sensor seal flange hub LOO FMR532xx 06 00 00 en 001 Antenna type OD DN150 6 DN200 8 DN250 10 DN300 12 D mm inch no horn 190 240 290 L mm inch 93 337 490 517 Note The inactive length of 60 mm prevents condensation effects to the antenna performance Special versions with longer construction are available Endress Hauser Micropilot S FMR532 with HART 4 20 mA Mounting Endress Hauser 3 3 2 Engineering hints Measuring conditions m The measuring range begins where the beam hits the tank bottom Particularly with dish bottoms or conical outlets the level cannot be detected below this point m For overspill protection it is possible to define a safety distance SD additionally to the blocking distance BD m Depending on its consistence foam can either absorb microwaves or reflect them off the foam surface Measurement is possible under certain conditions m Distance B defined the smallest recommended measurement range m Tank diameter and height should be at least dimensioned such that a reflection of the radar signal on both sides of the tank can be ruled out see Accessories on Page 71 m In case of media with a l
82. l 1 4301 LOO FMR53xxx 06 00 00 en 001 Version Compatible with D mm K mm Type plate no 1000 DN150 PN16 ANSI 6 150lbs JIS 10K 150 280 240 942455 3001 2000 DN200 PN16 ANSI 8 150lbs JIS 10K 200 340 294 5 942455 3002 3000 DN250 PN16 ANSI 10 150lbs JIS 10K 250 405 358 942455 3003 4000 DN300 PN16 ANSI 12 150lbs JIS 10K 300 482 410 for DIN 942455 3004 431 8 for ANSI 400 for JIS 404 5 for DIN JIS 21 Mounting 22 Micropilot S FMR532 with HART 4 20 mA Preparation for the installation of the Endress Hauser UNI flange The mounting requires the following tools e Philips screw driver size 1 e flat screw driver for M3 M4 e hexagon key AF 2 5 AF 4 e unplug tool for antenna plug order No 5200 7646 3 e eventually a pair of tweezers view into open terminal compartment E Qe oe O unplug tool antenna groove cable guide cable from terminal module through opening socket Order of exchange e Unscrew lid 1 from terminal compartment e Disconnect cable at terminal module 2 e Unscrew mounting screws 3 at terminal module and disconnect ground cable e Pull out terminal module 4 A connection to a cable fe
83. lected in the tank shape 002 function the pipe diameter is requested in the following step Function pipe diameter 007 LOO FMR532xx 14 00 00 xx 001 50 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissioning Microwaves propagate slower in pipes than in free space This effect depends on the inside diameter of the pipe and is automatically taken into account by the Micropilot It is only necessary to enter the pipe diameter for applications in a bypass or stilling well If mounting the FMR532 on stilling wells with a widening of the pipe the inner diameter of the lower part of the pipe d2 in the Fig must be entered This is the part of the stilling well where the measurement is actually performed Function dist meas value 008 The distance measured from the reference point to the product surface and the level calculated with the aid of the empty adjustment are displayed Check whether the values correspond to the actual level or the actual distance The following cases can occur m Distance correct level correct gt continue with the next function check distance 051 m Distance correct level incorrect gt Check empty calibr 005 m Distance incorrect level incorrect gt continue with the next function check distance 051 Function check distance 051 This function triggers the mapping of interference echoes To do so the measured distance must be compared with t
84. lling The filter and output damping are set The averaging filters and output to average values damping are set to high values gt steady meas value gt precise measurement gt slower reaction time DI Note The phase evaluation of the Micropilot S see Page 54 is only activated if you select the measuring conditions standard or calm surface We strongly recommend that in the case of rough product surfaces or rapid filling you activate the appropriate application parameters 48 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissioning Function empty calibr 005 This function is used to enter the distance from the flange reference point of the measurement to the minimum level zero E empty calibration zero LOO FMR2xxxx 1 4 00 06 en 008 Caution For dish bottoms or conical outlets the zero point should be no lower than the point at which the radar beam hits the bottom of the tank Endress Hauser 49 Commissioning Micropilot S FMR532 with HART 4 20 mA Function full calibr 006 F full calibration span LOO FMR2xxxx 14 00 06 en 009 In principle it is possible to measure up to the tip of the antenna However due to considerations regarding corrosion and build up the end of the measuring range should not be chosen any closer than 50 mm 2 to the tip of the antenna DI Note If bypass or stilling well was se
85. meter 007 function Note Only if the pipe diameter 007 function has changed its value it is necessary to perform a history reset 009 and to delete the dip table after activation of the pipe diam corr 032 function Otherwise the level change of 5 m has not yet been exceeded The pipe diam corr 032 function must be deactivated again and the procedure should be repeated at a later point of time 55 Commissioning 56 Micropilot S FMR532 with HART 4 20 mA Display custody mode 0A9 This indicates the instrument calibration mode The calibration mode active can be set using the hardware security lock on the electronics see Page 34 Selection m inactive m active pos m active neg active pos The custody mode instrument is lead sealed and accurate to the nearest mm is active and is held active neg Custody mode instrument is lead sealed and accurate to the nearest mm is activated and not held e g because the signal to noise ratio is less than 5 dB refer to function echo quality 056 in the function group extended calibr 05 Caution After entering all the values and completing mounting and aligning work enter the Reset Code 555 in the function reset OA3 to reset the instrument history for auto correction or set history reset to yes in order to reset the instrument history for the auto correction Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissi
86. n No TA gt 70 C AN max permissible temperature on the antenna Made in Germany C 79689 Maul Safety information LOO FMR53xxx 18 00 00 en 003 Fig 1 Information on the nameplate of the Micropilot S FMR532 example Certification no Year of construction Tank reference height Tank no Hersteller Producer Www ENDRESS NAUSER MICROPILOT S FMR Zertifikat Nr Certification no Tankreferenzh he Tank reference height Tank Nr Tank no Zert Messbereich Cert Measuring range TUmgeb Environm 9 8r72004 max Certificated Measuring range from re min environment temperature max environment temperature LOO FMR53xxx 18 00 00 en 004 Fig 2 Information on the NMi type plate for custody transfer applications of the Micropilot S FMR532 example Year of construction Tank reference height Tank no Hersteller P Approval number ww ENDRESS HAUSER Year and month of type approval Tankreferenzh he Tank reference height Tank Nr Tank no Zert Messbereich Cert Measuring range TUmgeb Environm max Certificated Measuring range pa ee min environment temperature max environment temperature LOO FMR53xxx 18 00 00 en 005 Fig 3 Information on the PIB type plate for custody transfer applications of the Micropilot S FMR532 example Endress Hauser Micropilot S FMR532 with H
87. n resistor of 250 Q into the 2 wire line Endress Hauser Micropilot S FMR532 with HART 4 20 mA Wiring Endress Hauser 4 3 Recommended connection 4 3 1 Equipotential bonding Connect the Equipotential bonding to the external ground terminal of the transmitter 4 3 2 Wiring screened cable Caution In Ex applications the instrument must only be grounded on the sensor side Further safety instructions are given in the separate documentation for applications in explosion hazardous areas 4 4 Degree of protection m with open housing IP 68 NEMA OP also ingress protection of the display IP20 NEMA 1 m antenna IP 68 NEMA OP 4 5 Post connection check After wiring the measuring instrument perform the following checks m Is the terminal allocation correct see Page 26 ff m Is the cable gland tight m s the housing cover screwed tight m f auxiliary power is available Is the instrument ready for operation and does the liquid crystal display show any value 31 Operation Micropilot S FMR532 with HART 4 20 mA 5 Operation 5 1 Quick operation guide GJ ENDRESS Selection and configuration in Operation menu 1 Change from Measured Value Display to Group Selection by pressing EJ 2 Press or J to select the required Function Group e g basic setup 00 and confirm by pressing E gt First function e g tank shape
88. of media as well as the achievable measuring range as a function of application and media group If the dielectric constant of a medium is unknown it is recommended to assume media group B to ensure a reliable measurement Media group DC Er Examples A 14 19 non conducting liquids e g liquefied gas LPG For more information please contact co your Endress Hauser representative non conducting liquids e g benzene oil toluene white products black products B 1 9 4 crudes bitumen asphalts 4 10 e g concentrated acids organic solvents esters aniline alcohol acetone gt 10 conducting liquids e g aqueous solutions dilute acids and alkalis Measuring range depending on product class for Micropilot S FMR532 Media group Stilling well Bypass Measuring range FMR532 gt DN150 A DC Er 1 4 1 9 38 m 124 ft B DC Er 1 9 4 38 m 124 ft C DG er 42 10 38 m 124 ft D DC Er gt 10 38 m 124 ft max measuring 20 m 65 ft range with custody transfer approvals Blocking distance The blocking distance BD is the minimum distance form the reference point ofthe measurement mounting flange to the medium surface at maximum level Endress Hauser Micropilot S FMR532 with HART 4 20 mA Mounting reference point of measurement L00 FMR53xxx 15 00 00 en 003 Blocking distance BD Free space Storage t
89. oning Dip table The dip table is used to correct the level readings of the Micropilot S using independently taken hand dips The dip table is used in particular to adapt the level gauge to the specific application conditions as mechanical offset and tank stilling well design Depending on national regulations national inspectors will dip the tank at one to three levels during a calibration run and check the level readings Only one value pair must be entered into the dip table to correct the measurement offset If a second value pair is entered into the dip table the Micropilot S accepts the corrected measured values identically for both value pairs All other measured values are determined by linear extrapolation If you enter more than two value pairs the system carries out a linear interpolation between adjacent value pairs Outside these value pairs extrapolation is also linear basic setup i history reset y dip table alternatives preferred choice hand dip and immediate collect hand dip and offset correction in measurement data over semi automatic mode full measurement range or adjust empty calibration j j collect further hand dip data if deviation from measurements evaluate collected data gt 4 mm and level change gt 2 m enter characteristic value enter a new dip value pairs into the dip table into dip table using the using the manual mode semi automatic mode
90. oughly into different function groups The function groups that are available include e g basic setup safety settings output display etc Functions 001 002 003 0D8 0D9 Each function group consists of one or more functions The functions perform the actual operation or parameterisation of the instrument Numerical values can be entered here and parameters can be selected and saved The available functions of the basic setup 00 function group include e g tank shape 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be changed carry out the following procedure l Select the basic setup 00 function group 2 Select the tank shape 002 function where the existing tank shape is selected 5 1 2 Identifying the functions For simple orientation within the function menus see Page 90 ff for each function a position is shown on the display SEX Function Function group LOO FMRxxxxx 07 00 00 en 005 The first two digits identify the function group m basic setup 00 m safety settings 01 linearisation 04 The third digit numbers the individual functions within the function group m basic setup 00 u tank shape 002 medium property 003 m process cond 004 Here after the position is always given in brackets e g tank shape 002 after the described function 33 Operation Micro
91. ow dielectric constant groups A and B the tank bottom can be visible through the medium at low levels low height C Reduced accuracy has to be expected in this range If this is not acceptable we recommend positioning the zero point at a distance C see Fig above the tank bottom in these applications m In applications with planar or parabolic antennas especially for media with low dielectric constants see Page 16 the end of the measuring range should not be closer than 1 m 40 to the flange cf BD in following figure m The safety distance SD is set to 0 1 m 4 by default and generating an alarm LOO FMR53xxx 17 00 00 en 008 reference flange BD reference antenna tip cf picture cf picture Blocking Safety recommended additional settings distance distance BD m ft SD m ft A mm inch B m ft C mm inch FMR530 1 73 28 0 5 1 6 1000 40 0 5 1 64 150 300 6 12 Behaviour if measuring range is exceeded The behaviour in case of the measuring range being exceeded can be freely set the default setting is a current of 22 mA and the generation of a digital warning E681 15 Mounting 16 Measuring range Micropilot S FMR532 with HART 4 20 mA The usable measuring range depends on the size of the antenna the reflectivity of the medium the mounting location and eventual interference reflections The following tables describe the groups
92. performed i e the correspondance table between level an index values is deleted A new correspondance table will be filled and stored after the history reset cf Page 54 Caution A history reset must be performed after m first installation or m change of basic setup or m change of the installation situation In this case also effect a reset of the dip table in function dip table mode 033 After 3 s the following message appears 53 Commissioning Micropilot S FMR532 with HART 4 20 mA 6 5 Mounting calibration with VU331 6 5 1 Function group mounting calibr 03 Using this function you can either enter a dip table or carry out an auto correction Function auto correction 031 When measuring levels with radar systems so called multipath reflections can affect the level signal giving rise to serious measuring errors Multipath reflections also include radar beams which are received by the radar system which have not been reflected directly by the medium surface They may reach the antenna via the basin wall and the medium surface This phenomenon is particularly noticeable with devices mounted near to walls as soon as the conical radar beam strikes the basin wall The Micropilot S can automatically discover and correct measuring errors due to this multiple path propagation This is because it uses two independent sets of information when evaluating reflection signals m Firstly it evaluates the amplit
93. pilot S FMR532 with HART 4 20 mA 5 2 Display and operating elements LCD liquid crystal display sealing pin red LED green LED custody locking switch LOO FMR53xxx 07 00 00 en 003 DI Note To access the display the cover of the electronic compartment may be removed even in hazardous area 5 2 1 Display Liquid crystal display LCD Four lines with 20 characters each Display contrast adjustable through key combination Headline Position indicator WWW ENDRESS HAUSER Symbol Main value Bargraph LOO FMRxxxxx 07 00 00 en 003 34 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Endress Hauser 5 2 2 Operation Display symbols The following table describes the symbols that appear on the liquid crystal display Symbols Meaning ALARM_SYMBOL This alarm symbol appears when the instrument is in an alarm state If the symbol flashes this indicates a warning LOCK_SYMBOL This lock symbol appears when the instrument is locked i e if no input is possible COM_SYMBOL This communication symbol appears when a data transmission via e g HART is in progress Calibration to regulatory standards disturbed If the instrument is not locked or it cannot guarantee the calibration to regulatory standards the situation will be indicated on the display via the symbol Light emitting diods LEDs There is a green and a red LED besides the Liquid Crystal Display L
94. r Micropilot S on the enclosed CD ROM 6 7 Mounting calibration with the ToF Tool To carry out the basic setup with the ToF Tool operating program proceed as follows m Start the ToF Tool operating program and establish a connection m Select the mounting calibr function group in the navigation bar The following display appears on the screen Mounting calibration step 1 2 m auto correction description see Page 54 m pipe diam corr description see Page 55 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissioning ToF Tool Micropilot S FMR 533 File Edit View Device Options Parameter Window Help sus 0 m A m Micropilot S FMR 533 fx E Micropilot S Microsoft Internet Explo _ E3 basic setup Device Micropilot S measured value Datei Bearbeiten Ansicht Favoriten En ae safety settings Type FMR 53x output current 3 er i i y d dist i Zur ck 7 mounting calibr measure sn x B N custody mode inactive auto correction on E TE pipe diam corr off dip table mode tab State TIO pipe dip value 6 000 m diam corr 032 uncorr meas val 6 i A For level measurement in stilling wells radar dip table handl ne auto correction systems require highly precise pipe inner dip table state tabli 4 diameter data An mm exact level measurement rem table entr 32 j n cannot be guaranteed for deviations from the linearisation
95. rect current or voltage may be applied or supplied Alternating voltage A terminal to which or from which an alternating sine wave current or voltage may be applied or supplied Grounded terminal A grounded terminal which as far as the operator is concerned is already grounded by means of an earth grounding system Protective grounding earth terminal A terminal which must be connected to earth ground prior to making any other connection to the equipment Equipotential connection earth bonding A connection made to the plant grounding system which may be of type e g neutral star or equipotential line according to national or company practice Temperature resistance of the connection cables States that the connection cables must be resistant to a temperature of at least 85 C ib gt 85 Identification Micropilot S FMR532 with HART 4 20 mA 2 Identification 2 1 Device designation 2 1 1 Nameplate The following technical data are given on the instrument nameplate Order No max measuring range see Order Information in tank Degree of protection 0032 burg EH ENDRESS HA 4 measuring range MICROPILOT 0560 Order Code a _ if modification O Messbereich T 00 ATEX Measuring range 11 2 GEEX ia IIC T6 T3 PN max TAntenne Max 4 U 16 30 VDC Anschlusswerte u Temp Klasse siehe 4 20 mA 16 30 a Connection values and temp classific see Registratio
96. reduced e g 8mm 24 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Mounting Endress Hauser 3 4 6 Mounting with Pivoting element Installation hints The Pivoting element serves to swivel the Micropilot S from the measuring position e g to clean the antenna or dip the tank The pivoting element is not part of the standard offering from Endress Hauser special offers available under ref number MVTFMO422 LOO FMR53xxx 17 00 00 en 013 3 5 Post installation check After the measuring instrument has been installed perform the following checks m Is the measuring instrument damaged visual check m Does the measuring instrument correspond to the measuring point specifications such as process temperature pressure ambient temperature measuring range etc m Is the flange marking correctly aligned see Page 12 m Have the flange screws been tightened up with the respective tightening torque m Are the measuring point number and labeling correct visual check m Is the measuring instrument adequately protected against rain and direct sunlight see Page 71 2 Wiring Micropilot S FMR532 with HART 4 20 mA 4 Wiring 4 1 Quick wiring guide When grounding conductive screens the corresponding directives EN 60079 14 and EN 1127 1 must be observed Recommendation for safe grounding of conductive screens Wiring ENDRESS HAUSER Before connection please note the following WWW MICROPILOT S 0560 0032 burg
97. relevant requirements according to OIML R85 and API 3 1B m The FMR532 with planar antenna is specifically and only suited for stilling well applications with ranges up to 38 m 124 ft 10 1 2 Input The measured variable is the distance between a reference point GRH mounting flange and a reflective surface e g product surface The measured value and all parameters are displayed using either metrical SI units or US UK units inch ft The level is calculated based on the tank height entered In order to compensate for non linear effects like movement of the tank roof an additional correction table diptable can be entered see Page 16 10 1 3 Output m 4 20 mA with HART protocol e g for multidrop connection to the Tank Side Monitor NRF 590 this version can be operated via the PC operating software ToF Tool The instrument supports both point to point and multidrop operation For measurements with mm accuracy the measured value must be transmitted via the HART protocoll in order to ensure the required accuracy Error information can be accessed via the following interfaces m Local display Error symbol see Page 35 Plain text display LED s red LED continuously on alarm red LED flashes warning m Current output m Digital interface 500 V towards ground 500 V between power supply and signal 85 Technical data Ripple HART Max noise HART Electrical connection Load HART Cable entr
98. ror in legal metrology compare for example the German Eichordnung or the American API 3 1B in which the necessary procedures are also defined Depending on national regulations this test is repeated with various tank gaugings Using linearisation tables to compensate any non linearities that occur in measurement is permitted For this the Micropilot S level radar offers a special dip table compare gt Chap 6 5 After the measurement has been approved by an inspector he seals the level radar at the stamp position and thereby also secures the programming status of the device Those operating an approved level transmitter are obligated to obtain reapproval in accordance with the applicable national regulations from the Standards Authorities 95 Appendix 96 Micropilot S FMR532 with HART 4 20 mA 11 3 5 Particularities in approved operation The Micropilot S level radar is set to custody transfer mode after commissioning using a custody locking switch see Page 34 The position of the custody locking switch is secured and sealed using the sealing pin During custody transfer measurement all custody transfer relevant functions for operation are automatically locked so that the device software can not be used either via local operation or via digital communication settings This locked status is displayed by the key symbol Micropilot S radar devices continuously monitor the compliance with accuracyrequirements for cus
99. s are output via the signal outputs in the normal way m f the envelope curve mode is active on the display the measured values are updated in a slower cycle time Thus it is advisable to leave the envelope curve mode after the measuring point has been optimised m If the power supply fails all preset and parameterised values remain safely stored in the EEPROM Caution All functions are described in detail as is the overview of the operating menu itself in the manual Description of the instrument functions BA217F which is a separate part of this operating manual Note The default values of the parameters are typed in boldface 45 Commissioning 46 Micropilot S FMR532 with HART 4 20 mA 6 4 Basic Setup with the VU331 Function measured value 000 This function displays the current measured value in the selected unit see customer unit 042 function The number of digits after decimal point can be selected in the no of decimals 095 function The length of the bargraph corresponds to the percental value of the present measured value with regard to the span 6 4 1 Function group basic setup 00 This function is used to select the tank shape Note For the application of the FMR532 the selection stilling well has to be choosen in the funktion tank shape 002 Selection m dome ceiling m horizontal cyl m bypass u stilling well factory setting for FMR532 m flat ceiling Typic
100. sic setup an evaluation of the measurement with the aid of the envelope curve display 09 function group is recommended Function plot settings 09A Here you can select which information is shown on the display envelope curve m env curve FAC for FAC see BA217F m env curve cust map i e the tank map is also displayed tank map FAC echo quality S N marking of evaluated echo begin value envelope curve distance of end value of representation current echo of representation LOO FMRxxxxx 07 00 00 en 004 Function recording curve 09B This function determines whether the envelope curve is read as single curve or m cyclic 62 Note If the envelope curve mode is active on the display the measured values are updated in a slower cycle time Thus itis advisable to leave the envelope curve mode after the measuring point has been optimised Endress Hauser Micropilot S FMR532 with HART 4 20 mA Function envelope curve display 09C The envelope curve is displayed in this function You can use it to obtain the following information envelope curve only envelope curve and interference echo suppression map Endress Hauser Commissioning quality of evaluated echo full calibr evaluated echo minimum distance distance of of the plot map evaluated echo interference echo is marked empty calibr maximum distance of the plot level echo LOO FMR53xxxx 07 0
101. sted in the following sten of gt 2004 Endress Hauser GmbH Co KG Cece ff rg LOO FMR53xxx 20 00 00 en 004 If stilling well or bypass is selected in the tank shape function the following display appears on the screen empty calibr for a description see Page 49 m full calibr for a description see Page 50 m Diameter of bypass stilling well for a description see Page 50 ToF Tool Micropilot S FMR 533 File Edit View Device Options Parameter Window Help Sus Enmam basic setup Device Micropilot S measured value measured value 3 Type FMR 53x output current measured dist tank shape bypass custody mode inactive medium property u process cond star a empty calibr 6 000 State full calibr 5 000 m pipe diameter 204 history reset no 1 empty calibr 6 000 safety settings f mounting calibr A 2 full calibr 5 000 linearisation extended calibr output 3 pipe diameter 204 425 display diagnostics system parameters service Envelope Curve Lin Tab Parameter FF H HE Basic Setup Step 3 4 xl 24 Device 48 Micropilot S FMR 533 1 Service 8 Devices Function full calibr 006 This function is used to enter the distance from the minimum level to the maximum level span In principle it is possible to measure up to the tip of
102. sting mapping remains unchanged Function range of mapping 052 52 This function displays the suggested range of mapping The reference point is always the reference point of the measurement see Page 44 ff This value can be edited by the operator For manual mapping the default value is O m Function start mapping 053 This function is used to start the interference echo mapping up to the distance given in range of mapping 052 Selection off gt no mapping is carried out mon gt mapping is started During the mapping process the message record mapping is displayed Caution A mapping will be recorded only if the device is not in alarm state Endress Hauser Micropilot S FMR532 with HART 4 20 mA Endress Hauser Commissioning Display dist meas value 008 The distance measured from the reference point to the product surface and the level calculated with the aid of the empty alignment are displayed again Check whether the values correspond to the actual level or the actual distance The following cases can occur m Distance correct level correct gt continue with the next function check distance 051 m Distance correct level incorrect gt Check empty calibr 005 m Distance correct level incorrect gt continue with the next function check distance 051 Function history reset 009 By this function a history reset of the device is
103. strument is being de installed put into storage installed User input reset 0A3 m 333 customer parameters m 555 History 333 reset customer parameters This reset is recommended whenever an instrument with an unknown history is to be used in an application m The Micropilot is reset to the default values m The customer specific tank map is not deleted m A linearisation is switched to linear although the table values are retained The table can be reactivated in the linearisation 04 function group List of functions that are affected by a reset m tank shape 002 m linearisation 041 empty calibr 005 m customer unit 042 m full calibr 006 m diameter vessel 047 m pipe diameter 007 m range of mapping 052 m output on alarm 010 m pres Map dist 054 m output on alarm 011 m offset 057 m outp echo loss 012 m low output limit 062 m ramp span min 013 m fixed current 063 m delay time 014 m fixed current 064 m safety distance 015 m simulation 065 m in safety dist 016 m simulation value 066 a Tank Gauging 030 m format display 094 m auto correction 031 m distance unit 0C5 m level ullage 040 m download mode 0C8 The tank map can also be reset in the mapping 55 function of the extended calibr 005 function group 555 History Reset After mounting and aligning the equipment carry out a history reset Endress Hauser 30 Operation AQ
104. the FMR532 is mounted with defined pressure It is strongly recommended not to dismantle this antenna m Dimensions of a nozzle for manual gauging must be adapted to the dimensions of the horn antenna used compare to page 19 Stilling wells with pipe expansion m When using a FMR532 a gradual pipe expansion from DN150 to DN200 DN200 to DN250 DN250 to DN300 is acceptable In such cases the top end of the piping must have a minimum length of 0 5 m in front of the expansion see table on page 19 Ideally a dip socket is used for this m Greater expansion of the piping e g DN150 to DN300 is possible if the top end of the pipe is extended accordingly see table on page 19 m Avoid pipe expansions at right angles Endress Hauser Micropilot S FMR532 with HART 4 20 mA Examples for the construction of stilling wells stilling well with slots lt 1 10 pi sample hatch for manual gauging Endress Hauser FMR 532 DIN ANSI JIS os ia tela DR y Rese y A ett gt mi i nl a 1 nn l 1 I 1 I IT vor tele P l Y N N IN AN IN KENN AS NES NA RAU N KUN A EN M E StH il Ii Mounting E H UNI flange for retrofit of mechanical systems recommended increase of diameter 1 i il tS Re M OS A pee in eae A icropilo f HEREIN IR N MR 532 ar et ry ay ba D1 D2 L 150 6 200 8
105. tions 6 Desionale USS nissan Installation commissioning and operation Opera tionaSatel estais ts Notes on safety conventions and symbols 7 Identification iria Se 8 Device designation ad das a 8 SCOPE OF deliveiy un re 11 Certificates and approvals 11 Registered trademarks carrera bai 11 Mounting idad ads 12 Quick installation guide 12 Incoming acceptance transport storage 13 Installation Conditions cua Re aes 14 Installation instructions as er 18 Post installation check sirios acia ds 25 WINE sur asus 26 QUIE MENO DUdE wre re 26 Connecting the measuring unit 28 Recommended connection aia ls 31 Deore OEPIOLECLON are 31 Post connecton check ld Ot c6 d ereg s 31 Operation 42 46 2 tise eee ase eas 32 Quick operation guide ica ida eee ewes 32 Display and operating elements 34 Local perallon iras a 37 Display and acknowledging error messages 40 HART communication ida e 41 Commissioning 43 EUNGLION CHEcK usa ana 43 Switching on the measuring device 43 Basic SEID zus essen 44 Basic Setup with the VU331 46 Mounting calibration with VU331 54 Basic Setup with the ToF Tool 64 Mounting calibration with the ToF Tool 68 Maintenance ooooooooo oo oo 70 Accessories a as 71 Trouble shooting 73 Trouble s
106. tody transfer measurements according to OIML R85 If for example the accuracy cannot be maintained due to quick surface movements this is reported via a separate alarm in the local display displays symbols and via digital communication 11 3 6 Definition of terms For definitions and procedures please refer to the following documents m Manual of Petroleum Measurement Standards Chapter 3 Tank Gauging Section 1 B Standard Practice for Level Measurement of Liquid Hydrocarbons in Stationary Tanks by Automatic Tank Gauging American Petroleum Institute second edition 2001 m OIML R 85 Organisation Internationale de M trologie L gale International Recommendation R 85 edition 1998 E Endress Hauser Micropilot S FMR532 with HART 4 20 mA Appendix 11 3 7 Integrated in tank gauging system The Endress Hauser Tank Side Monitor NRF590 provides integrated communications for sites with multiple tanks each with one or more sensors on the tank such as radar spot or average temperature capacitive probe for water detection and or pressure sensors Multiple protocols out ofthe Tank Side Monitor guarantee connectivity to nearly any ofthe existing industry standard tank gauging protocols Optional connectivity of analog 4 20 mA sensors digital I O and analog output simplify full tank sensor integration Use of the proven concept of the intrinsically safe HART bus HART multidrop for all on tank sensors yields extremely low wiring
107. ualised both inside and outside the explosion hazardous area The cable connecting the overvoltage protector and the Micropilot S transmitter shall not exceed m in length The cable shall be protected e g routed in an armoured hose Power supply For stand alone operation recommended via two Endress Hauser RN221N mm accuracy For measurements with mm accuracy the measured variable must be transmitted using HART protocol to ensure the necessary resolution 4 2 1 Connection to Tank Side Monitor NRF590 see Page 27 29 Wiring 30 Micropilot S FMR532 with HART 4 20 mA 4 2 2 HART connection with two Endress Hauser RN221 N Commubox FXA291 USB Fieldcare ToF Tool Field Tool Package e Sees SF Ss ERRE ToF Adapter FXA291 5S N Service Adapter FXA193 RS232C power supply signal Fieldcare ToF Tool Field Tool Package Ls HART handheld Commubox DXR375 FXA191 RS232C or FXA195 USB LOO FMR53xxx 04 00 00 en 004 4 2 3 HART connection with other supplies Commubox FXA291 USB Fieldcare TOF Tool Field Tool Package ToF Adapter FXA291 S DC voltage FXA193 RS232C power supply Fieldcare ToF Tool Field Tool Package y RS FE Commubox FXA191 RS232C or FXA195 USB HART handheld DXR375 LOO FMR53xxx 04 00 00 en 005 Caution If the HART communication resistor is not built into the supply unit it is necessary to insert a communicatio
108. ude of the reflected energy using the so called envelope curve system m Secondly it evaluates the phase of the reflected energy The decisive factor for a constant output signal is to assign the phase values to the associated level values This assignment is ensured using a correspondence table index correction table The Micropilot S learns this for the specific application after installation learning period Therefore after mounting the device and after completing the basic calibration a history reset must be performed enter yes in the history reset 009 function in the basic setup 00 function group Do not switch off the radar system during filling and emptying operations during the teach in phase Switching off when there are only negligible level changes produces no error Y Caution During the learning period fast filling emptying or turbulent surfaces can result in switching off and on the phase evaluation Subsequently observed measurement errors will disappear as soon as tank levels come back to areas measured by Micropilot S previously with activated phase evaluation If the observed measurement errors are correted by dip table entries the Micropilot S will take care of these corrections and automatically adjust the index correction table Do NOT correct any settings in the basic calibration or the extended calibration DI Note Immediately after installation the Micropilot S measures with the specified mm accurac
109. ved liquid crystal display IP20 NEMA 1 m Antenna IP 68 NEMA OP 87 Technical data Vibration resistance Cleaning of the antenna Electromagnetic compatibility EMC Process temperature range Process pressure limits Wetted parts Dielectric constant Design dimensions Weight Material Process connection 88 Micropilot S FMR532 with HART 4 20 mA DIN EN 60068 2 64 IEC 68 2 64 20 2000 Hz 1 m s Hz The antenna can get contaminated depending on the application The emission and reception of microwaves can thus eventually be hindered The degree of contamination leading to an error depends on the medium and the reflectivity mainly determined by the dielectric constant er If the medium tends to cause contamination and deposits cleaning on a regular basis is recommended Care has to be taken not to damage the antenna in the process of a mechanical or hose down cleaning The material compatibility has to be considered if cleaning agents are used The maximum permitted temperature at the flange should not be exceeded m Interference Emission to EN 61326 Electrical Equipment Class B m Interference Immunity to EN 61326 Annex A Industrial and NAMUR Recommendation NE 21 EMC m Use a screened cable for the connection to the sensor 10 1 7 Operating conditions Process 40 C 200 C 0 40 bar Option 64 bar FMR532 Type of antenna Seal Wetted parts Planar gas tight 1 4435 HNB
110. y Supply voltage Power consumption Current consumption Power supply Note Reference operating conditions Maximum measured error D Proof of accuracy of custody transfer versions Maximum fill speed 86 Micropilot S FMR532 with HART 4 20 mA 10 1 4 Auxiliary energy 47 125 Hz Uss 200 mV at 500 Q 500 Hz 10 kHz Ueff 2 2 mV at 500 Q Housing T 12 with separate terminal compartment Minimum load for HART communication 250 Q Cable gland M20x1 5 or Pg13 5 Cable entry G or Y NPT see Page 28 Max 330 mW at 16 V max 500 mW at 24 V max 600 mW at 30 V Max 21 mA 50 mA inrush current For stand alone operation recommended via two Endress Hauser RN221N 10 1 5 Performance characteristics Performance characteristics for instruments that can be calibrated in compliance with OIML R85 According to OIML R85 m Temperature 25 C 55 C 13 131 F m Atmospheric pressure m Relative humidity air 65 15 m Medium properties e g medium with good reflectivity and calm surface m Tank diameter signal beam hits the tank wall only at one side m No major interference reflections inside the signal beam Absolute accuracy better than 1 mm Note Free space Micropilot S radar gauges typically provide accuracy of 0 5 mm 2 sigma value Depending on the respecitve national gauging regulations the admissible errors AFTER installation of the instrument on the tank are 3 mm O
111. y Until the level range has been completely covered by the medium setting up the correction table the 54 Endress Hauser Micropilot S FMR532 with HART 4 20 mA Commissioning maximum permissible filling speed is 100 mm level change min After this the fill speed has no limitation Function pipe diam corr 032 only relevant for FMR532 Endress Hauser For level measurement in stilling wells radar systems require highly precise pipe inner diameter data An mm exact level measurement cannot be guaranteed for deviations from the actual stilling well inner diameter of more than 0 1mm to the value entered in the function group basic setup 00 The errors which occur as a result are linear and can be corrected with a dip table containing at least two entries The Micropilot S also has an automatic pipe inner diameter correction This adjusts the entered stilling well inner diameter input in the function group basic setup 00 to the actual values However this presupposes that the value entered in the function group basic setup 00 matches the actual pipe inner diameter accurately as possible The user defined value entered in the function group basic setup 00 can be corrected with this value Then switch on the pipe diam corr 032 function after a level change of at least 5 m has occured since start up The pipe diameter which the instrument determines automatically will then be transmitted to the pipe dia

Micropilot S FMR532 (Operating Instructions)

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