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Operating Instructions - SEW

1. 3012854923 UO terminals connection of sensors actuators SBus terminal CAN RS485 terminals No Name Function X25 1 DI00 DOO0 Binary input DIOO switching signal and binary output DO00 2 DI02 DOO2 Binary input DI02 switching signal and binary output DOO2 3 DI04 Binary input DIO4 switching signal 4 D06 Binary input DIO6 switching signal 5 DI08 Binary input DIO8 switching signal 6 DI10 Binary input DI10 switching signal 7 DI12 Binary input DI12 switching signal 8 DI14 Binary input DI14 switching signal 9 CAN H CAN data line high 10 CAN GND Reference potential for CAN data line 11 RS RS485 data line 12 Res Reserved 15 DI01 DO01 Binary input DIO1 switching signal and binary output DOO1 16 DI03 DO03 Binary input DIO3 switching signal and binary output DO03 17 DI05 Binary input DIO5 switching signal 18 DIO7 Binary input DIO7 switching signal 19 DIO9 Binary input DIO9 switching signal 20 DI11 Binary input DI11 switching signal 21 DI13 Binary input DI13 switching signal 22 DI15 Binary input DI15 switching signal 23 CAN_L CAN data line low 24 Res Reserved 25 RS RS485 data line 26 Res Reserved Operating Instructions MOVIFIT FDC Electrical Installation Standard ABOX MTA S04
2. ON OFF ON GITT B js 2 71s 21 MN ls x25 X25 x25 IN CAN GND 10 IN CAN GND IN CAN GND I 3 CAN H 9 CAN H CAN H CAN L 23 CAN L CAN L OUT CAN GND 39 4 OUT CAN GND OUT CAN GND CAN H 38 CAN H CAN H CAN L 534 CAN L CAN L Ak op BISD 1 et Deh ct o Gier e SBus CAN i SBus can o ili SBus CAN 4273650443 16 Number of connected SNI units 1 DIP switch S3 for bus termination 2 DIP switch for bus termination in the slave unit 3 EMC cable gland Operating Instructions MOVIFIT amp FDC 85 86 Electrical Installation Connection examples 5 12 2 SBus termination The bus terminating resistors are already installed in the MOVIFIT ABOX and can be activated using switch S3 The following table shows the operating principle of the bus termination switch Bus termination S3 ON Bus termination S3 OFF factory setting S3 4275935371 S3 z 4275938571 Bus termination switch S3 Bus termination S3 ON Bus termination S3 OFF Bus termination Switch Incoming Outgoing cable cable 4276024203 Bus termination Switch Incoming Outgoing cable cable 4276029067 Operating Instructions MOVIFIT FDC Electrical Installation Wiring check 5 13 Wiring
3. L E S3 a2 s 2 m s X25 x25 10 IN CAN_GND IN CAN_GND 9 CAN H CAN H 23 CAN L CAN L 39 out CAN_GND out CAN_GND 38 CAN_H CAN_H 53 CAN_L CAN_L d r Die AT or BIST SBus CAN SBus CAN PEREREEERENENLL S ARR RN RD MM EEDEELETLEEEEN SL ASEEEEESEERZEIEEEELETESM 4273650443 X 16 Number of connected SNI units 1 DIP switch S3 for bus termination 2 DIP switch for bus termination in the slave unit 3 EMC cable gland INFORMATION lil If the SBus is connected to the master using the external plug connector X14 then only connection example 1 is possible 84 Operating Instructions MOVIFIT amp FDC Electrical Installation Connection examples Connection example 2 INFORMATION lil The connection example below applies in combination with the following master ABOX Standard ABOX MTA S04 00 The SBus master MOVIFIT FDC is located between the SBus slaves DIP switch S3 of the master MOVIFIT FDC OFF SBus SLAVE 1 MOVIFIT FDC SBus SLAVE 2 SBus SLAVE X
4. ea 3012923659 Function Ethernet fieldbus plug connector e PROFINET IO EtherNet IP e Modbus TCP Connection type RJ45 Wiring diagram bo d 2354433675 Assignment No Name Function X30 1 TX Transmit line Ethernet port 1 2 TX Transmit line 3 RX Receive line 4 res Reserved 5 res Reserved 6 RX Receive line 7 res Reserved 8 res Reserved X31 1 TX Transmit line Ethernet port 2 2 TX Transmit line 3 RX Receive line 4 res Reserved 5 res Reserved 6 RX Receive line 7 res Reserved 8 res Reserved Operating Instructions MOVIFIT FDC Electrical Installation 5 Standard ABOX MTA S04 00 The following figure shows the Ethernet connection in the ABOX 3440787979 INFORMATION D Angular RJ45 connectors cannot be used to connect the Ethernet to plug connectors X30 and X31 see above figure Operating Instructions MOVIFIT amp FDC 61 5 Electrical Installation Hybrid ABOX MTA S54 00 5 7 Hybrid ABOX MTA S54 00 INFORMATION D The hybrid ABOX is based on the standard ABOX MTA S02 00 You find the description of the additional plug connectors im comparison with the
5. 9 2 Basic unit Input Supply voltage Viine AC 3 x 380 V 5 to AC 3 x 500 V 10 Line frequency fline 50 60 Hz 5 Line input current 100 liine AC 20 A at Viine AC 3 x 380 V Output Nominal output power Pn 8 kW Nominal output current In AC 15 A for the M16 motor circuit breaker variant AC 20 A for the M20 motor circuit breaker variant Line protection to MOVIGEAR Motor protection switch ABB MS325 DRC drive unit Factory setting depends on cable cross section of SNI cable hybrid cable 8x2 5 mm gt type M16 15 A 8x4 0 mm gt type M20 20 A Cable length between MOVIFIT and SNI cable for example HELUKABEL TOPFLEX EMV UV 2YSLCYK J the MOVIGEAR DRC drive unit max 100 m Hybrid cable for example LEONI Elocab EHRK 016281 at 1 MBaud max 25m at 500 kBaud max 50 m General information Interference immunity Meets EN 61800 3 Interference emission with EMC According to limit value class C3 to EN 61800 3 compliant installation Ambient temperature LUN 0 40 C non condensing no moisture condensation Climate class EN 60721 3 3 class 3K3 Storage temperature r 25 75 C EN 60721 3 3 class 3K3 Permissible oscillation and impact According to EN 61800 5 1 load Degree of protection IP65 according to EN 60529 MOVIFIT housing closed and all cable glands and plug connections sealed Cooling type DIN 41751 Self cooling Overvoltage cat
6. Function AC 400 V output for Single Line Network Installation SNI of the hybrid ABOX Connection type M23 H Tec SEW P insert 15 pole female coding ring red violet Wiring diagram 2497125387 Assignment No Name Function L1_SNI Actuator supply phase L1 with SNI communication B L2 SNI Actuator supply phase L2 with SNI communication C L3 SNI Actuator supply phase L3 with SNI communication D n C Not connected PE PE PE connection 1 n C Not connected 2 n C Not connected 3 n C Not connected 4 n C Not connected 5 n c Not connected 6 n c Not connected 7 res Reserved 8 res Reserved 9 res Reserved 10 res Reserved SHLD res Reserved Operating Instructions MOVIFIT amp FDC Electrical Installation Electrical connections Connection cables Connection of cables with open end 68 The following table provides an overview of the cables available for this connection Compli Length Cable cross ance Connection cable Installa Section cable type d tion type Part number 18127509 2 Variable 2S Ha HELUKABEL 9 TOPFLEX EMV UV 2YSLCYK J M23 coding M23 coding ring Red ring Red Part number 18127517 2 Variable ESCHER E HELUKABEL 2 TOPFLEX EMV UV 2YSLCYK J M23 coding CE ring Red Open Part number 18127525 2 Variable amm v HELUKABEL gt TOPFLEX EMV UV 2YSLCYK J M23 coding M23 coding ring
7. Compli Length Cable Operat ance Connection cable Installa cross ing 1 tion type Section voltage Part number 1 812 748 7 Variable 4mm AC 500 V M23 coding M23 coding ring Black ring Black Part number 1 813 397 5 Halogen free Variable 4mm AC 500 V M23 coding M23 coding E ring Black ring Black Part number 1 812 749 5 Variable SS 4mm AC 500 V Open M23 coding ring Black Part number 1 813 398 3 Halogen free Variable pu AE AG S00 Y Open M23 coding ring Black 1 See also technical data Connection of The following table shows the conductor assignment of the cables with the following part cables with open numbers SR 1 812 747 9 1 813 396 7 1 812 749 5 and 1 813 398 3 Signal name Core color designation L1 Black 1 L2 Black 2 L3 Black 3 PE Green yellow Operating Instructions MOVIFIT amp FDC T3 Electrical Installation Electrical connections 5 9 5 X14 CAN BUS SBus interface The following table shows information about this connection Function CAN bus of the hybrid ABOX for external components Connection type M12 5 pole female A coded violet Wiring diagram e dp 3 5 2264816267 Assignment No Name Function 1 CAN_SHLD Shield equipotential bonding 2 5V_CAN DC 5 V output supply of CAN interface 3 CAN_GND Reference potential for CAN data line 4 CAN_
8. 35 EMC cable olande 33 EMC cable glands wet areas 36 Topology 1 i rt eee 46 47 48 RTE 9 Type code ARBOR xL ad urn e dee e re rs 22 EBOX caute ntm e NR ENS 21 Type designation ABOX QD 22 EBOX andere INS 21 Types MTA SO4 O0 2 2 ccc eeeecccceeeeeeeeeeeeeeeeeenieaeeees 50 MTA S54 00 aei a ie aeaa 63 MTA S64 00 sssssssssseeeeee 65 U Ul approvals icee i fone xt eee 104 UL Imtormatton 44 UL compliant installation sss 44 Unit components ABOX euet edema held dnm 17 Actuator module 16 EBQOX ttal aiit 13 Lirieilter oie db eii 37 Maintenance switch 18 Memory card 14 Mounting rail 24 Unit design EBOX electronics 13 Overview 12 Type designation see 21 Unit diagnostics sesm 100 Unit repnlacement nnn nernereeeeene 100 Unit structure sssssssseeeeee 11 ABOX passive connection unit 17 Version for wet areas optional 19 LE Wie EE 78 108 V Version for use in wet areas 34 Installation notes 34 Tightening torques seeeeeee 35 Version for wet areas Tightening torque sessseeseeerrneeerrrresererressrrrnnes 35 Version for wet areas features ccccceeeeeeee eee 19 Versions Wet area ie dean
9. LED status Meaning Yellow DO output switched Off DO output logical 0 The PLC LED indicates the status of the firmware of the control card The IEC Prog LED indicates the status of the control program LED LED Meaning Troubleshooting PLC IEC Prog Red Off Unable to read SD card Insert a new SD card Flashing Flashing Bootloader update Contact SEW Service orange orange required Flashing Off No application program Make a configuration using the green loaded Application Configurator See Application Configurator man ual Load an IEC control program into the control card See MOVI PLC Programming system manual Flashing Green Application program is green running Flashing Flashing Application program was Start the application program if green orange stopped required Flashing Irrelevant Data backup is active green orange 95 7 Ss e Operation ef Status LEDs of MOVIFIT FDC CAN LED NET LED 24V_C LEDs Eng E LED USR LED 96 The CAN LED indicates the status of the CAN 2 system bus LED status Meaning Troubleshooting Orange The CAN 2 system bus is being initialized Green The CAN 2 system bus is initialized Flashing The CAN 2 system bus is currently in green SCOM suspend mode 0 5 Hz Flashing The CAN 2 system bus is currently in green S
10. 55 Connection RJ45 Ethernet fieldbus interface 60 Connection cross section ccccccceeeeeeeeeeeeeees 51 Current carrying capacity 51 Description it tlt iiie 50 Dimension drawings esee 115 I O terminal connection 58 59 RS485 terminal connection 58 59 SBus terminal connection 58 59 SNI cable connection 52 53 SNI terminal connection 56 57 Marlants EE 50 135 136 Index Standard mounting rail drilling template 24 Startup uidet rg tee us 88 NSFC ONS e ea aa aana daas aan ia a 88 le EE 92 Procedure overview 91 HReouirements sess 89 With EtherNet IP ssssssssee 92 With Modbus TCP c ceceeeeeeeeeceeeeeeeeeeeees 92 With PROFINET 10 92 Startup procedure overvieuw 91 Storage tero aei ie pae Ee are 9 103 T Target group aim don E N 7 Technical data 104 Basic Uniti oerte ren Te 105 Binary inputs deis 107 Binary OUtpUtS eEG 107 CGE ln ln DEEG 104 Communication and control unit 107 Dimension drawings 115 electronics data 106 Interfaces Mee eae ne a e 108 UL approval east tpe are nee 104 Tightening torques Blanking plugs inea c itr ct bte 32 Blanking plugs wet areas
11. 00 bvpes nennen nenene 65 EE TWEET 22 Standard eene iue 12 Standard activating terminals 51 Standard bus systems 50 Standard description 17 50 Standard dimension drawings 115 Standard SNI cable connection 52 53 Standard variants 50 Type desionation 22 Variants overview 12 Accessories Cables hate nn a genu 66 Activating terminals eene 51 Actuator module 16 Application Confourator ne 93 B Binary inputs itn bend 107 Binary outputs iranier EE E ARETE 107 Blaning plugs esen 32 Blanking plugs wet areas 35 C Cables available 68 70 72 82 83 Cables prescribed nemin ec eere 111 Cables recommended 113 Operating Instructions MOVIFIT amp FDC CAN bus Cables ebe ANE HIR 74 Connections exis SD eebe 74 Connection examples 84 Technical data uetus 108 CE marking itc ns 104 Closing mechanism 29 Communication amp control unit technical data 107 Configuration essseeee 93 Configuring Units cece EE E EE 93 Connecting supply system leads 40 Connection AC 400 V output 69 AC 400 V output DSC 71 AC 400 V output
12. 27021600809749131 Communication via EtherNet IP and Modbus TCP is in preparation 50 Operating Instructions MOVIFIT amp FDC Electrical Installation Standard ABOX MTA S04 00 5 6 3 Additional installation instructions for MTA S04 00 Permitted connection cross section and current carrying capacity of the terminals Activating terminals During installation observe the permitted cable cross sections of the MOVIFIT FDC terminals Terminal data x1 X20 x25 xg 1 Supply sys External 24 V UO terminals Terminal tem cable supply MOVIGEAR DRC Connection cross 0 2 mm 0 2 mm 0 08 mm 0 2 mm section 10 mm 6 mm 2 5 mm 6 mm AWG 24 AWG 24 AWG 28 AWG 24 AWG 8 AWG 10 AWG 14 AWG 10 Current carrying 40 A 16A 150 mA per sensor 20A capacity max con connection tinuous current Total current 1 5 A 500 mA per binary output Total current 2 0 A 1 When using conductor end sleeves the permitted cross section is reduced by one unit e g 2 5 mm to 1 5 mm 2 The current carrying capacity indicates the value for the entire current path Note the following information for actuating the terminals Terminals X1 X8 X20 344727819 Terminal X25 344724491 Operating Instructions MOVIFIT amp FDC 51 5 Electrical Installation Standard ABOX MTA S04 00 Connecting the SEW EURO
13. 57 Ib in 1821 638 2 M25 x 1 5 6 0 Nm to 7 5 Nm 53 66 Ib in The cable retention in the cable gland must withstand the following removal force of the cable from the cable gland Cable with outer diameter 10 mm 2 160 N Cable with outer diameter 10 mm 100 N Operating Instructions MOVIFIT amp FDC Electrical Installation 5 General information 5 5 1 5 2 5 2 1 Electrical Installation General information Observe the following notes on electrical installation Observe the general safety notes Strictly observe all instructions as to the technical data and the permissible condi tions regarding the place of installation Use suitable screw fittings for the cables use reducing adapters if necessary With connector plug versions you must use a suitable mating connector Seal open cable entries with screw plugs Use protective caps to seal plug connectors not in use Installation planning taking EMC aspects into account D Line filter INFORMATION This drive system is not designed for operation on a public low voltage supply system that supplies residential areas MOVIFIT units can cause EMC interference within the permitted limit range accord ing to DIN EN 61800 3 In this case itis recommended for the operator to take suitable measures For detailed information on EMC compliant installation refer to the SEW publication Drive Engineering Practical Imp
14. The standard variant of MOVIFIT FDC is equipped with integrated UL approved short circuit and ground fault protection for the supply cables to the MOVIGEAR and DRC drive units The protection device is set to 15 A or 20 A depending on the type For MOVIFIT FDC variants without integrated short circuit and ground fault protec tion of the supply cables to the MOVIGEAR and DRC drive units you have to ensure this protection by suitable external measures UL certification only applies to operation on voltage supply systems with voltages to ground of max 300 V The UL certification does not apply to operation on voltage supply systems with a non grounded star point IT systems Operating Instructions MOVIFIT FDC Electrical Installation Installation instructions all versions 5 3 11 Additional installation instructions in connection with MOVIGEAR DRC SNI variant Line connection Use a line filter and shielded cables for the line connection of MOVIFIT FDC 24 V connection Use shielded cables for connecting the 24 V supply of MOVIFIT FDC SNI connection Use only the following cables to connect the entire SNI line Prefabricated SNI cables see chapter Electrical connections X8 400 V output SNI SNI cable with open ends see chapter Technical Data Specified connection cables for single line installa tion You find an example of the installation topology for SNI in chapter Installation topolo gie
15. Drive Eeer Ven tegretien Services UA LL LL EURODRIVE Operating Instructions A Il Decentralized Drive Controller MOVIFIT FDC Edition 10 2012 19471211 EN SEW EURODRIVE Driving the world EE Kee i25 vy Contents Contents 1 General Information ss ssssnssssnsnnrneenneeneennnenennnnee 5 1 1 How to use this documentation 5 1 2 Structure of the safety notes 5 1 3 Rights to claim under limited warranty 6 1 4 Exclusion ot liability ert er e eed 6 445 3GODytlghit e f rate RA etai re ni da io DER 6 2 Safety Notes asinsriti ians srn ieas booze dina see TL Teen inaia 7 2 1 Preliminary information 7 2 2 General information asunar E E nenne nennen nennen nnns 7 2 9 Targetgroup ciis tui cas D oe rag E ge cei p nda igit 7 2A Re ER 8 2 5 Other applicable documentation ssssssssssseeeeeeeeees 8 2 6 Transportation and storage eee 9 2 f Installation im tee oii tt ie itum tn 9 2 8 Electrical connection 9 29 Safe disconnection i iie 9 2 10 Operations ee 10 3 Unit Structure EENS EENS 11 ur MOVIFITS PDG ee ann tt CU Cr rt eta are 11 Ke EE 12 3 3 EBOX active electronics unit 13 3 4 ABOX passive connection Unit 17 3 5 Version for wet areas corrosion protection optional 19 3 6 Type designation MOVIFIT FDC 21 4 Mechanical Installation inserer 23 41 Gene
16. Series Maintenance switch M16 Load disconnector line protection up to 15 A M20 Load disconnector line protection up to 20 A Fieldbus 3 PROFINET IO EtherNet IP Modbus TCP Connection configuration S04 Standard ABOX with terminals and cable bushings S54 Hybrid ABOX with M12 for I Os bus and plug connector for MOVIGEAR DRC S64 Hybrid ABOX with M12 for I Os push pull RJ45 for bus and plug connector for MOVIGEAR DRC Supply phases 3 2 3 phase AC Supply voltage 50 380V 500V A Version Series 11 Standard IP65 13 Version for wet areas IP65 Unit type A ABOX connection box MT MOVIFIT unit series 22 Operating Instructions MOVIFIT amp FDC Mechanical Installation 4 General information 4 Mechanical Installation 4 1 General information CAUTION Risk of injury due to protruding parts especially the mounting rail Risk of cutting or crushing Cover sharp and protruding parts especially the mounting rail to protect against injury and damage MOVIFIT FDC may only be installed by qualified personnel Observe the following notes on mechanical installation Only install MOVIFIT FDC on a level low vibration and torsionally rigid support structure see Permitted mounting position chapter Observe the general safety notes Strictly observe all instructions as to the technical data and the permissible condi tions regarding the place of installat
17. The following figure shows the standard version of a MOVIFIT FDC SNI unit as an example 4285335307 1 EBOX active electronics unit 2 ABOX passive connection unit 3 1 1 Features of MOVIFIT FDC MOVIFIT FDC is characterized by the following features Upto 10 SNI actuators or 16 SBus actuators can be connected Single Line Network Installation SNI and or SBus communication Industrial Ethernet with the following protocols e PROFINET IO Modbus TCP EtherNet IP Service interface via USB Ethernet Maintenance switch 12binary inputs 4 binary inputs outputs Configurable application modules User defined programming in accordance with IEC 61131 3 Easy data management with SD memory card Operating Instructions MOVIFIT amp FDC 11 12 Unit Structure Overview 3 2 Overview The following figure shows the MOVIFIT FDC variants described in these operating instructions with the standard ABOX and the hybrid ABOX EBOX ABOX Variant MTA S04 0 Standard ABOX with terminals and cable bushings MTC 00 MTA 54 00 MOVIFIT FDC for controlling MOVIGEAR and DRC drive units ceeee exce Hybrid ABOX with M23 plug connector for MOVIGEAR DRC and M12 for I Os and bus MTA S64 00 Hybrid ABOX with M23 plug connector for MOVIGEAR DRC with M12 for
18. 00 X1 1 X1 2 CDD ICD D X1 3 X1 4 CD DDC Ju Tage 3121639051 1 0 terminals connection of sensors actuators SBus terminal CAN RS485 terminals No Name Function X25 30 24V DC 24 V output 31 24V DC 24 V output 32 24V DC 24 V output 33 24V DC 24 V output 34 24V DC 24 V output 35 24V DC 24 V output 36 24V DC 24 V output 37 24V DC 24 V output 38 CAN_H CAN data line high for looping through 39 CAN_GND Reference potential for CAN data line for looping through 40 5V_CAN DC 5 V output supply of CAN interface 41 Res Reserved 45 GND Reference potential 46 GND Reference potential 47 GND Reference potential 48 GND Reference potential 49 GND Reference potential 50 GND Reference potential 51 GND Reference potential 52 GND Reference potential 53 CAN_L CAN data line low for looping through 54 Res Reserved 55 Res Reserved 56 Res Reserved Operating Instructions MOVIFIT amp FDC 59 Electrical Installation Standard ABOX MTA S04 00 X30 and X31 Ethernet fieldbus plug connector X1 1 X12 X13 X14 DO IDIO C Ext N
19. CH i d O Y A A JL LC 1 JN SUIS Oy Sc 66 Le 9007202299198731 1 The clearance of 104 mm below is only necessary for ABOXes with plug connector for connecting the drive unit 116 Operating Instructions MOVIFIT amp FDC Technical Data Dimension drawings 9 9 3 ABOX with plug connector for connecting the drive units The following figure shows the minimum installation clearance of the hybrid ABOX with plug connector for connecting the drive units SS 7 i L EFI e C Y i Sk Wi 19 g w Y Y LE Sg 5633883019 1 Smallest permitted pending radius of bulk cable 75 mm 2 Minimum distance to the bottom of the ABOX 104 mm Operating Instructions MOVIFIT FDC 117 10 Declaration of Conformity 10 Declaration of Conformity EC Declaration of Conformity EURODRIVE 900420010 SEW EURODRIVE GmbH amp Co KG sq Ernst Blickle Stra e 42 D 76646 Bruchsal S declares under sole responsibility that the drive systems of the series MOVIPRO SNI controller MOVIFIT SNI controller are in conformity with Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC 4 applied harmonized standards EN 61800 5 1 2007 EN 61800 3 2007 4 According to the EMC Directive the listed products are not inde
20. Cables o e Wt e EE E oe 74 Connection ren et tdg ies 74 Connection examples 84 Technical data aiani ania 108 Terminal connection 58 59 bus termination oc etre te dieti 86 Scan network 93 SD Card usine edet eut 14 Unit replacement neeseneseeeeeeeenerrnnneneseeer ne 101 Section related safety notes 5 Te 100 BIER 103 SEW Electronics Service cccccccccseseeeeeeeees 102 Unit diagnostics seeeeeeee 100 Unit replacement oesesnoneneaeaeaaaeaaneneane 100 101 SEW Electronics Service 102 Shieldilig t redit etate tata o itu 39 Signal words in the safety notes eee 5 SNI Prescribed connection cables 111 SNI cable e eet en etes 39 SNI cable cross section eseseeuusss 18 SNI cable connection eessnnnnoeesnnnrnoeernneene 52 53 Stainless steel mounting rail M11 25 Stainless stell mounting rail drilling template 25 Standard ABOX Activating terminals esee 51 Additional installation instructions 51 Bus systems available 50 Connecting line terminals 54 Connecting MOVIGEARS 56 57 Connecting 24 V terminals
21. NI 67 CAN DUS iini Ae BEES 74 CAN bus connection examples 84 DRGs idest 56 57 67 69 71 Ethernet fieldbus interface 60 80 81 Ethernet service interface 79 EtherNet IP sesessssssss 60 80 81 Installation topology 46 47 48 IO plug connector seee 76 I O terminals a 58 59 Laptop EE 92 Eine terminals Ls 54 Modbus TCP A 60 80 81 MOVIGEAR sss 56 57 67 69 71 e 92 BE Anime Tertiae f 38 41 PROFINET reden 60 80 81 RS485 plug connector 75 RS485 terminals 58 59 Safety Notes 4 404 9 SBus plug Connechor 74 SBus jemmimnals 58 59 SBus connection examples 84 SNI cable 52 53 SNI plug connector see 67 SNI terminals 56 57 USB miertace edak etae ieat 78 KMA 55 Connection cables sseeeeeeeeeeene 66 Connection cables available 68 70 72 82 83 Connection cables prescribed 82 111 131 132 Index Connection cables recommended 83 113 Connection cross section 51 Control card en 15 Copyrights irit tese De aen dass 6 Curren
22. Red ring Red Part number 18127533 2 Variable POP LA HELUKABEL TOPFLEX EMV UV 2YSLCYK J M23 coding ring Red Open 1 See also technical data The following table shows the conductor assignment of the cable with the following part number 1 812 751 7 and 1 812 753 3 Signal name Color coding L1_SNI Brown L2 SNI Black L3 SNI Gray PE Green yellow Operating Instructions MOVIFIT amp FDC Electrical Installation Electrical connections 5 9 3 X8 AC 400 V output and CAN bus DSC hybrid The following table shows information about this connection Function AC 400 V output CAN bus SBus Connection type M23 H Tec SEW P insert 15 pole female coding ring red violet Wiring diagram 2749367179 Assignment No Name Function L1 Actuator supply phase L1 B L2 Actuator supply phase L2 C L3 Actuator supply phase L3 D n C Not connected PE PE PE connection 1 n C Not connected 2 n c Not connected 3 n c Not connected 4 n c Not connected 5 n c Not connected 6 n c Not connected 7 CAN_L CAN data line low 8 CAN_GND Reference potential CAN bus 9 CAN_H CAN data line high 10 n c Not connected SHLD CAN_SHLD Shield equipotential bonding CAN bus Operating Instructions MOVIFIT amp FDC 69 5 Electrical Installation Electrical connections Connection cables The f
23. Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong Danwon Gu http www sew korea co kr Ansan City Kyunggi Do Zip 425 839 master korea sew eurodrive com Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Swaziland Sales Manzini C G Trading Co Pty Ltd Tel 268 2 518 6343 PO Box 2960 Fax 268 2 518 5033 Manzini M200 engineering cgtrading co sz Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping jonkoping sew se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Operating Instructions MOVIFIT FDC Address List Tunisia Sales Tunis T M S Technic Marketing S
24. correct unit faults observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified personnel in the context of these basic safety notes are persons familiar with installation assembly startup and operation of the product who possess the necessary qualifications Any activities regarding transportation storage operation and disposal must be carried out by persons who have been instructed appropriately Operating Instructions MOVIFIT FDC 2 4 2 4 1 2 5 Safety Notes Designated use Designated use MOVIFIT FDC and the connected MOVIGEAR and DRC drive units are components intended for installation in electrical plants or machines In case of installation in machines startup of MOVIFIT FDC and the MOVIGEAR and DRC drive units i e start of designated operation is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006 42 EC Startup i e the start of designated use is only permitted under observance of EMC Directive 2004 108 EC MOVIFIT FDC and the connected MOVIGEAR and DRC drive units comply with the regulations of the Low Voltage Directive 2006 95 EC The standards given in the decla ration of conformity are used for MOVIFIT FDC You must observe the technical data and information on the connection requirements as provided on the nameplate and in the docume
25. standard ABOX in the Electrical Connections chapter For a description of the terminals refer to chapter Standard ABOX MTA S02 00 page 50 Customers cannot use terminals X25 and the internal Ethernet plug connectors X30 and X31 because they are assigned the described plug connectors 5 7 1 Description The following figure depicts the hybrid ABOX with M12 plug connectors for connecting I Os and bus 8 7 6 5 9007202306223883 1 X8 Drive unit connection e AC 400 V output SNI cable or AC 400 V output and CAN bus hybrid cable or AC 400 V output X11 Ethernet fieldbus port 1 3 X12 Ethernet fieldbus port 2 4 X21 X28 Binary inputs outputs 5 X14 SBus CAN external p X16 RS485 interface external 7 PE connection 8 Maintenance switch 62 Operating Instructions MOVIFIT amp FDC Electrical Installation 5 Hybrid ABOX MTA S54 00 5 7 2 Plug connector positions The following figure shows the cable glands and plug connectors of the hybrid ABOX PROFINET EtherNet IP MTA11A 503 S543 00 MTA11A 503 S543 00 Modbus TCP MTA11A 503 S543 00 DI x1 D X1 3 X8 4 xt 5 x12 6 x21 7 X14 8 X16 9 X20 10 X20 X28 m 2 3 4 5 X1 X1 M25 X8 M25 X11X12 M16 2e SL SS SO eee e 6 X21 X24 Se E M ESI E s 10 9 8 7 X20 X20 M20 X16 X14 36028800070920715
26. www sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 47 56 298 47 58 RybalkoStr 26 Fax 375 17 298 47 54 BY 220033 Minsk http www sew by sales sew by Belgium Assembly Brussels SEW EURODRIVE n v s a Tel 32 16 386 311 Sales Researchpark Haasrode 1060 Fax 32 16 386 336 Service Evenementenlaan 7 http www sew eurodrive be BE 3001 Leuven info sew eurodrive be Service Compe tence Center Industrial Gears SEW EURODRIVE n v s a Rue de Parc Industriel 31 BE 6900 Marche en Famenne Tel 32 84 219 878 Fax 32 84 219 879 http www sew eurodrive be service wallonie sew eurodrive be Brazil Production S o Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 2489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Presi Fax 55 11 2480 3328 Service dente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP SAT SEW ATENDE 0800 7700496 sew sew com br Operating Instructions MOVIFIT FDC Address List Brazil Assembly Rio Claro SEW EURODRIVE Brasil Ltda Tel 55 19 3522 3100 Sales Rodovia Washington Luiz Km 172 Fax 55 19 3524 6653 Service Condominio Industrial Conpark montadora rc sew com br Caixa Postal 327 13501 600 Rio Claro SP Joinville SEW EURODRIVE Brasil Ltda Tel 55 47 3027 6886 Rua Dona Francisca 12 346 Pirabeiraba Fax 55 47 3027 6888
27. 1 5595276683 1 Permitted cable length between MOVIFIT and last drive unit when using the recommended hybrid cable e 1MBaud 25 m e 500 kBd 50m 2 Looping through the communication the power supply and the 24 V supply is only permitted when using the standard ABOX MTA S04 Looping through is in preparation for ABOXes MTA S54 and MTA S64 Operating Instructions MOVIFIT amp FDC 48 Electrical Installation Installation topologies 5 4 3 Combined installation topology The following figure shows a combined topology with single line network and SBus installation E PowerPower 24V dl i Pre fuse jJ HF PLC line protection HI NI UU Line Adntter A if Communication Control cabinet level jJ jJ d Field level j j j i MOVIFIT FDC il i ge ie il if Ei jJ d Ju H Leescht System bus CAN jJ Single Line SNI db I a uf quf uo MM pd LE 2 H JE dH jJ Electronic motor DRC SNI MOVIGEARS SNI i fe System bus CAN Tei swe US Leg LEE aie VT UD DU UD 1h Power Xf ff y Electronic motor DRC DSC MOVIGEAR DSC MOVIFIT FC slave with DR motor 5978456843 Operating Instructions MOVIFIT FDC Electrical Installation EBOX MTC R9 00 9 9 5 5 1 EBOX MTC R9 00 Plug connector positions The following figure depicts the EBOX MTC R9 00 1 2 a OO 1 X51 USB interface underneath the screw
28. 2001 West Main Street Fax 1 937 332 0038 Troy Ohio 45373 cstroy seweurodrive com Southwest SEW EURODRIVE INC Tel 1 214 330 4824 Region 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Western Region SEW EURODRIVE INC Tel 1 510 487 3560 30599 San Antonio St Fax 1 510 487 6433 Hayward CA 94544 cshayward seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net Operating Instructions MOVIFIT FDC 11 129 Address List 11 Vietnam Sales Ho Chi Minh City All sectors except harbor steel coal power and offshore Nam Trung Co Ltd 250 Binh Duong Avenue Thu Dau Mot Town Binh Duong Province HCM office 91 Tran Minh Quyen Street District 10 Ho Chi Minh City Tel 84 8 8301026 Fax 84 8 8392223 namtrungco ghcm vnn vn truongtantam namtrung com vn khanh nguyen namtrung com vn Harbor and offshore DUC VIET INT LTD Industrial Trading and Engineering Services A75 6B 12 Bach Dang Street Ward 02 Tan Binh District 70000 Ho Chi Minh City Tel 84 8 62969 609 Fax 84 8 62938 842 totien ducvietint com Coal power and steel Thanh
29. 589 300 Assembly Valurinkatu 6 PL 8 Fax 358 201 589 310 F1 03600 Karkkila 03601 Karkkila sew sew fi http www sew eurodrive fi Gabon Sales Libreville ESG Electro Services Gabun Tel 241 741059 Feu Rouge Lalala Fax 241 741059 1889 Libreville esg_services yahoo fr Gabun Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service Normanton http www sew eurodrive co uk West Yorkshire info sew eurodrive co uk WF6 1QR Drive Service Hotline 24 Hour Service Tel 01924 896911 Greece Sales Athens Christ Boznos amp Son S A Tel 30 2 1042 251 34 12 K Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 http www boznos gr GR 18545 Piraeus info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 36902200 Sales Unit No 801 806 8th Floor Fax 852 36902211 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 http www sew eurodrive hu office sew eurodrive hu India Registered Office Vadodara SEW EURODRIVE India Private Limited Tel 91 265 3045200 91 265 Assembly Sales Service Plot No 4 GIDC POR Ramangamdi Vadodara 391 243 Gujarat 2831086 Fax 91 265 3045300 91 265 2831087 http www seweurodriveindia com salesvadodara seweurodrivein
30. 89239 270 Joinville SC filial sc sew com br Indaiatuba SEW EURODRIVE Brasil Ltda Tel 55 19 3835 8000 Estrada Municipal Jose Rubim 205 sew sew com br Rodovia Santos Dumont Km 49 13347 510 Indaiatuba SP Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever bever bg Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 electrojemba yahoo fr Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea ON L6T 3W1 http www sew eurodrive ca l watson sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 Tilbury Industrial Park Fax 1 604 946 2513 7188 Honeyman Street b wake sew eurodrive ca Delta BC V4G 1G1 Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 Lasalle PQ H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 8
31. Fax 33 4 72 15 37 15 Operating Instructions MOVIFIT amp FDC 11 119 11 120 Address List France Nantes SEW USOCOME Tel 33 2 40 78 42 00 Parc d activit s de la for t Fax 33 2 40 78 42 20 4 rue des Fontenelles F 44140 Le Bignon Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Algiers REDUCOM Sarl Tel 213 21 8214 91 16 rue des Fr res Zaghnoune Fax 213 21 8222 84 Bellevue info reducom dz com 16200 El Harrach Alger http www reducom dz com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http
32. I Os and push pull RJ45 for bus X Detailed view of the EBOX from bottom Operating Instructions MOVIFIT FDC Unit Structure 3 EBOX active electronics unit 3 3 EBOX active electronics unit The MOVIFIT FDC EBOX is a closed electronics unit with communication interface and I Os for controlling MOVIGEAR and DRC drive units EBOX MTC 00 3041019531 1 Central opening closing mechanism 2 EtherNet service interface underneath the screw plug Use only screw plugs with part number 1 813 062 3 3 USB interface underneath the screw plug Use only screw plugs with part number 1 813 062 3 4 Operation LEDs for I Os can be labeled communication and device status 5 DIP switch S13 reserved Do not change the DIP switch setting 6 DIP switch S11 reserved Do not change the DIP switch setting 7 DIP switch S12 for selecting the communication protocol PROFINET or EtherNet IP 8 SD memory card 9 Connection to connection box Operating Instructions MOVIFIT amp FDC 13 Unit Structure EBOX active electronics unit 3 3 1 SD memory card The SD memory card is used for central data management of MOVIFIT FDC and allows for easily replacing the EBOX during servicing It contains the firmware the IEC program and user data You find the memory card slot inside the EBOX This position en
33. Information regarding UL Note the following points for UL compliant installation Line terminals Use only 75 C copper wire MOVIFIT FDC uses cage clamp terminals Short circuit When installed in combination with the mentioned MOVIGEAR and DRC drives EE Suitable for use in current circuits with a maximum short circuit current of 200 000 Agr Max voltage is limited to 500 V Branch circuit The following table lists the maximum fuse rating protection 5 Series Max fuse rating MOVIFIT FDC 40 A 600 V Ambient MOVIFIT FDC is suitable for operation at an ambient temperature of 40 C max 60 C temperature with derated output current The nominal input current is 40 A at 40 C To determine the input current rating at temperatures higher than 40 C the input current should be derated by 1 5 per C between 40 C and 60 C The nominal output current is 15 or 20 A at 40 C depending on the version To deter mine the output current rating at temperatures higher than 40 C the output current should be derated by 3 per C between 40 C and 60 C Wiring diagrams You find the terminal and connector assignment for connecting MOVIFIT FDC in chap ter Electrical Installation UL compliant For UL compliant installation only the EBOX specified on the ABOX nameplate may installation be mounted to the ABOX UL certification refers only to the ABOX EBOX combina tion stated on the nameplate
34. Phat Co Ltd DMC Building L11 L12 Ward3 Binh Thanh Dist Ho Chi Minh City Tel 84 835170381 Fax 84 835170382 sales thanh phat com Nam Trung Co Ltd R 205B Tung Duc Building 22 Lang ha Street Dong Da District Hanoi City Tel 84 4 37730342 Fax 84 4 37762445 namtrunghn hn vnn vn EC Mining Limited Plots No 5293 amp 5294 Tangaanyika Road Off Mutentemuko Road Heavy Industrial Park P O BOX 2337 Kitwe Tel 260 212 210 642 Fax 260 212 210 645 sales ecmining com http www ecmining com Operating Instructions MOVIFIT amp FDC Index Index A ABOX Hybtid ui dca s I e e an 12 Hybrid activating terminals 51 Hybrid bus svstems 63 65 Hybrid description 17 62 64 Hybrid dimension drawings 115 Hybrid SNI cable connection 52 53 Hybrid variants 63 65 Maintenance switch ccccceceseseeseseeeseseeeeeeeees 18 MTA S04 00 description 50 MTA S04 00 screw fittings 50 MTA S04 00 types 50 MTA S54 00 description 62 MTA S54 00 plug connector positions 63 MTA S54 00 types 63 MTA S64 00 description 64 MTA S64 00 plug connector positions 65 MTA S64
35. Termimals 51 Additional installation instructions 51 Connecting DRC DSC sess 71 Connecting Ethernet fieldbus interface 81 Connecting line terminals 54 Connecting MOVIGEAR cccceseseseseeseseee 69 71 Connection cross section 51 Description p ee 64 Dimension drawing eeeeeesee 115 Dimension drawing option M11 116 I O plug connector connection 76 RS485 plug connector connection 75 SBus plug connector connection 74 SNI cable connection 52 53 SNI plug connector connection 67 RR iode o e eade Pat die 65 Marlants i dise d OT 65 MTA S64 00 Connecting MOVIGEARS 67 MTC R9 00 Description iecit eie rte n ees doo 49 Ethernet service interface 79 USB ane E 78 M11 stainless steel mounting rail drilling template25 N Nameplate ABOX sen re cis itin etes 22 EBOX d 21 Notes Designation in the documentation 5 O Opening closing mechantem 29 Operating display 95 Operations in ted eon tte das 95 Safety notes dedere 10 OPUONS aa aei ea ep oett detis EE e bate Ears 110 Operating Instructions MOVIFIT amp FDC Index Other applicable doc
36. Version for wet areas corrosion protection optional The following figure depicts the additional features of MOVIFIT units in the version for wet areas EBOX MTC13 00 ABOX MTA13 S04 00 Y 1 2 3 4 5 6 7 8 9 3041025291 EBOX with special surface treatment available only in one color Signal plug connector Gasket between ABOX and cover plate Power plug connector Screws with thread sealant Replaceable profile seal Mounting rail with special surface treatment ABOX with special surface treatment available only in one color Maintenance switch 10 Stainless steel screw plugs optionally available 20 Operating Instructions MOVIFIT FDC Unit Structure Type designation MOVIFIT FDC 3 6 Type designation MOVIFIT FDC 3 6 1 EBOX Nameplate Type designation The following figure shows an example nameplate of the EBOX of MOVIFIT FDC Type MTC118000 503 R9500 00 Ke IN Son or 10 d MRC ID 11 22 33 Status 10 10 10 10 10 10 10 10 EE 1 Type MTC11A00 QU 011388076502 0001 10 CE Tu Eingang Input Ausgang Output EURODRIVE Ss Be I IN M oc EE AE MOVIFIT IT T Realtime Ethernet Multiprotoc CCU Elektronikbox T 10 10 10 10 10 10 10 10 ees Om ftu UA NUDO ORT A External nameplate 3299552907 B Internal nameplate 1 EBOX status field The following table shows the type design
37. altitudes higher than 2000 m above sea level you have to install additional external overvoltage protection to limit overvoltage peaks to 2 5 kV phase to phase and phase to ground If safe electrical disconnection is required it must be implemented outside the device at altitudes of more than 2000 m above sea level safe electrical disconnection in ac cordance with EN 61800 5 1 and EN 60204 1 Up to 2000 m asl the permitted nominal line voltage is 3 x 500 V Itis reduced by 6 V every 100 m to a maximum of 3 x 380 V at 4000 m asl 5 3 7 Plug connectors All MOVIFIT plug connectors are illustrated in these operating instructions with view on the contact end 5 3 8 Protection devices The connected MOVIGEAR and DRC drive units are equipped with integrated pro tective overload devices which means that external devices are no longer required Line protection must be implemented up to MOVIFIT FDC using external overload devices For line protection between MOVIFIT FDC and the MOVIGEAR and DRC drive units from 2 5 mm you can use the ABB MS325 motor protection switch integrated in MOVIFIT FDC factory set to 15 A for 2 5 mm 20 A for 4 0 mm Observe the relevant standards concerning cable cross section voltage drop and in stallation type Operating Instructions MOVIFIT amp FDC Electrical Installation Installation instructions all versions 5 3 9 Power distribution and cable protection MOVIFIT FDC is
38. check Before connecting power to the system for the first time you must perform a wiring check to prevent damage to persons systems and equipment caused by incorrect wiring Remove all electronic units EBOX from the connection units ABOX e Check the insulation of the wiring in accordance with applicable national standards Checkthe grounding Checkthe insulation between the supply system cable and the DC 24 V cable Checkthe insulation between supply system cable and communication cables Checkthe polarity of the DC 24 V cable Check the polarity of the communication cables Check the mains phase sequence Ensure equipotential bonding between the MOVIFIT units 5 13 1 After the wiring check Install and fasten all electronics units EBOX Sealall cable openings and plug connections that are not in use Operating Instructions MOVIFIT amp FDC 87 6 88 ago o 6 6 1 Startup General information Startup General information D e gt gt D INFORMATION You must comply with the general safety instructions in section Safety Notes General information during startup Electric shock due to dangerous voltages in the ABOX Severe or fatal injuries Before removing or installing the EBOX de energize the MOVIFIT unit using a suitable external cut off device Wait for at least 5 minutes before removing the EBOX Danger of burns due to hot surfaces of the MOVIF
39. connection IN 2 Res Reserved 54 Operating Instructions MOVIFIT FDC Electrical Installation Standard ABOX MTA S04 00 X20 24 V supply terminal 24 V power bus X11 X12 DIOL CD X1 3 X14 CDI CD C X e VERENE ue e db 3012877067 Terminal for external DC 24 V supply No Name Function X20 1 24V DC 24 V voltage IN 2 0V24 0V24 reference potential for DC 24 V voltage IN 11 Res Reserved 12 Res Reserved Operating Instructions MOVIFIT amp FDC 55 56 Electrical Installation Standard ABOX MTA S04 00 X8 Connecting terminals of SNI actuators SNI cable X1 1 DO X1 2 DO X1 3 X1 4 DI E N IS C Jo q 1 EXY N D SEL CRC EE Ta E EE E C E O1 er 3012899979 Connecting terminals of SNI actuators MOVIGEAR SNI DRC SNI SNI cable No Name Fun
40. dia com Operating Instructions MOVIFIT FDC 11 123 11 Address List India Assembly Chennai SEW EURODRIVE India Private Limited Tel 91 44 37188888 Sales Plot No K3 1 Sipcot Industrial Park Phase II Fax 91 44 37188811 Service Mambakkam Village saleschennai seweurodriveindia com Sriperumbudur 602105 Kancheepuram Dist Tamil Nadu Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office liraz handasa co il Italy Assembly Solaro SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 21 25 79 44 Soci t Industrielle amp Commerciale pour Fax 225 21 25 88 28 l Afrique sicamot aviso ci 165 Boulevard de Marseille 26 BP 1173 Abidjan 26 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373855 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Kazakhstan Sales Almaty TOO CEB EB
41. drive unit is pending at MOVIFIT FDC the motor is supplied with current as soon as the maintenance switch is set to 1 NOTICE Increased wear of the switch contacts Destruction of the switch contacts Do not operate the maintenance switch under load As an alternative the ABOX is equipped with the following line and equipment protec tion Cable cross section Short designation Line and equipment protection SNI cable hybrid cable 4 x 2 5 mm 4 x ANG14 M16 15A 4 x 4 0 mm 4 x AWG12 M20 20A Operating Instructions MOVIFIT amp FDC Unit Structure Version for wet areas corrosion protection optional 3 5 Version for wet areas corrosion protection optional 3 5 1 Characteristics The version for wet areas has the following characteristics P65 in accordance with EN 60529 MOVIFIT housing closed and all cable entries and plug connection sealed according to the relevant degree of protection Easy to clean housing self draining design Specially treated surface with anti stick properties surface protection HP200 High impact resistance of the surface against mechanical damage Specifically treated mounting rail with anti stick properties 7 HP200 surface treatment INFORMATION lil The version for wet areas is only available in connection with the standard ABOX MTA13 S04 00 Operating Instructions MOVIFIT amp FDC 19 3 Unit Structure
42. equipped with integrated line protection for the supply cable to the MOVIGEAR and DRC drive units This line protection is provided by a type ABB MS325 motor protection switch integrated in the ABOX The type ABB MS325 motor protection switch protects the supply cable of the MOVIGEAR and DRC drive units and is designed for a cable cross section of 4 x 2 5 mm with factory setting 15 A or 4 x 4 0 mm with factory setting 20 A Therefore make sure during project planning that no more than 15 A or 20 A of total current runs through the connected MOVIGEAR and DRC drive units For UL compli ant installation additional restrictions must be observed see chapter UL compliant in stallation page 44 400 V energy bus max 10 mm MOVIFIT FDC Line connection terminal X1 Motor protection switch with line protection designed for 2 5 or 4 0 mm SNI cable or hybrid cable 9007202262601355 For power bus configuration check to make sure that short circuit and overload protec tion in accordance with DIN VDE 0100 430 are still ensured for the supply system cables to the MOVIGEAR and DRC drive units depending on line impedance cable lengths and contact resistances Note the technical data and the characteristic curves of the motor protection switch The data of ABB MS325 is available from ABB Operating Instructions MOVIFIT FDC Electrical Installation Installation instructions all versions 5 3 10
43. instructions just before the descrip tion of the dangerous action This is the formal structure of an embedded safety note A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the danger Operating Instructions MOVIFIT FDC General Information Rights to claim under limited warranty 1 3 Rights to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the instructions in the documentation Read the documen tation before you start working with the unit 1 4 Exclusion of liability You must comply with the information contained in this documentation to ensure safe operation and to achieve the specified product characteristics and performance fea tures SEW EURODRIVE assumes no liability for injury to persons or damage to equip ment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 1 5 Copyright 2012 SEW EURODRIVE All rights reserved Copyright law prohibits the unauthorized reproduction modification distribution and use of this instruction manual in whole or in part Operating Instructions MOVIFIT amp FDC Safety Notes Preliminary information 2 2 1 2 2 2 3 Safety Notes The following basic safety notes must be read carefully to prevent injury to perso
44. plug USB socket type B 2 X52 Ethernet service interface RJ45 underneath the screw fitting 3041021451 You find the pin assignment of the plug connectors in the Electrical Connections chap ter Important The degree of protection specified under technical data only applies if the screw plugs of the USB and Ethernet service interface are properly installed Missing or incorrectly installed screw plugs can cause damage to the MOVIFIT FDC unit Once you have finished working on the MOVIFIT FDC unit check for proper instal lation of the screw plugs of the USB and Ethernet service interfaces For closing the USB and Ethernet service interface use only screw plugs with part number 1 813 0623 Operating Instructions MOVIFIT FDC 49 5 Electrical Installation Standard ABOX MTA S04 00 5 6 Standard ABOX MTA S04 00 5 6 1 Description The following figure depicts the standard ABOX MTA S04 00 with terminals and cable bushings e eess 4 2222 AUX an a SSS EE T3 dE REES ea D 2e i 3 Law E ES E 3045820427 1 Maintenance switch 2 PE connection 5 6 2 Screw fittings The following figure depicts the screw fittings of the standard ABOX PROFINET MTA11A 503 S043 00 EtherNet IP MTA11A 503 S043 00 Modbus TCP MTA11A 503 S043 00
45. 1 40 Ib in steel 18216374 M20x1 5 5 0 to 6 5 Nm 44 57 Ib in 18216382 M25x1 5 6 0 to 7 5 Nm 53 66 Ib in IS TT TZ TZ The cable retention in the cable gland must withstand the following removal force of the cable from the cable gland Cable with outer diameter 10 mm 2 160 N Cable with outer diameter 10 mm 100 N Operating Instructions MOVIFIT amp FDC 33 34 Mechanical Installation MOVIFIT FDC version for wet areas 4 6 MOVIFIT FDC version for wet areas D INFORMATION SEW EURODRIVE guarantees that the specially treated surface is free from flaws Report any transport damage immediately Although the housing surfaces have a high impact resistance they are to be handled with care The corrosion protection can be affected by damages as a result from improper handling during transport installation operation cleaning etc SEW EURODRIVE is not liable for such damage 4 6 1 Installation notes Observe the following additional notes when installing MOVIFIT FDC for use in wet areas Make sure to prevent moisture and dirt from entering the unit during installation After electrical installation and during assembly check for damaged seals and seal ing surfaces Check the state of the profile seal in the EBOX when performing maintenance If damaged Consult SEW EURODRIVE When using the version for wet areas SEW EURODRIVE recommends t
46. 48 414 6564 Rudlovsk cesta 85 Fax 421 48 414 6566 SK 974 11 Bansk Bystrica sew sew eurodrive sk KoSice SEW Eurodrive SK s r o Tel 421 55 671 2245 Slovenska ulica 26 Fax 421 55 671 2254 SK 040 01 KoSice sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika doo Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 info sew co za Operating Instructions MOVIFIT amp FDC 11 127 11 128 Address List South Africa Cape Town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens cfoster sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaco Place Fax 27 31 700 3847 Pinetown cdejager sew co za Durban P O Box 10433 Ashwood 3605 Nelspruit SEW EURODRIVE PTY LTD Tel 27 13 752 8007 7 Christie Crescent Fax 27 13 752 8008 Vintonia robermeyer sew co za P O Box 1942 Nelspruit 1200 South Korea Assembly Ansan SEW EURODRIVE KOREA CO LTD
47. 6 22 25323273 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Operating Instructions MOVIFIT FDC 11 121 11 Address List 33 El Hegaz ST Heliopolis Cairo China Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267922 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological Develop shenyang sew eurodrive cn ment Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478388 10A 2 6th Road Fax 86 27 84478389 No 59 the 4th Quanli Road WEDA wuhan sew eurodrive cn 430056 Wuhan Xi An SEW EURODRIVE Xi An Co Ltd Tel 86 29 68686262 No 12 Jinye 2nd Road Fax 86 29 68686311 Xi An High Technology Industrial Development xian sew eurodrive cn Zone Xi An 710065 Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Sa
48. 7251 75 1970 sew sew eurodrive com www sew eurodrive com
49. 9 PROFINET interface 109 RS485 interface 0 eee eeeeeeeeeeeeeenteeeeeeeeaaes 108 SBus interface 00 cccecccccceeeseceeeeeesececenenseetee 108 USB interface 108 IO plug connector ou eee eeeeee eee aeaa 76 I O terminals 58 59 L Laptop connect with 92 ED Re ct ache Metered atts Malis hh Sea da 95 For EtherNet IP prii 99 For Modbus TCP seeen 99 For PROFINET iet 98 General nn muets 95 A1 Ethernet interface X11 activity 97 A2 Ethernet interface X12 activity 97 BF NS network status of Ethernet IP 99 BF NS network status of Modbus TCP 99 BF NS network status of PROFINET 98 CAN CAN 2 bus status 96 DI status of binary inputs 95 DO status of binary outputs 95 Eng E status of service interface X52 96 IEC Prog control program status 95 L1 Ethernet interface X11 status 97 L2 Ethernet interface X12 status 97 NET SNI connection status 96 RUN MS module status of Ethernet IP 99 RUN MS module status of Modbus TCP 99 RUN MS operating state of bus electronics 98 USR status of the application program 96 24V C status of 24 V continuous voltage 96 Line contac
50. AC 400 V input terminals underneath the M25 gland Reserved M25 gland Drive unit connection M23 H Tec SEW P insert 15 pole e AC 400 V output SNI cable female or AC 400 V output and CAN bus hybrid cable or AC 400 V output Ethernet fieldbus port 1 Ethernet fieldbus port 2 Binary inputs outputs M12 4 pole female D coded M12 4 pole female D coded M12 5 pole female A coded SBus CAN external M12 5 pole female A coded RS485 interface external M12 5 pole female B coded Reserved M20 gland DC 24 V input terminals underneath the M20 gland You find the pin assignment of the plug connectors in the the Electrical Connections chapter Operating Instructions MOVIFIT amp FDC 63 Electrical Installation Hybrid ABOX MTA S64 00 5 8 Hybrid ABOX MTA S64 00 INFORMATION D The hybrid ABOX is based on the standard ABOX MTA S02 00 You find the description of the additional plug connectors im comparison with the standard ABOX in the Electrical Connections chapter For a description of the terminals refer to chapter Standard ABOX MTA S02 00 page 50 Customers cannot use terminals X25 and the internal Ethernet plug connectors X30 and X31 because they are assigned the described plug connectors 5 8 1 Description The following figure shows the hybrid ABOX with M12 plug connectors for connecting I Os and push pull RJ45 p
51. Bd 100 MBd Connection technology 2 x M12 2 x RJ45 push pull or 2 x RJ45 plug connector in the ABOX Integrated switch Supports auto crossing auto negotiation Maximum line length 100 m according to IEEE 802 3 Addressing 4 byte IP address or MAC ID 00 0F 69 xx xx xx configurable via DHCP server or MOVITOOLS MotionStudio version 5 5 and higher default address 192 168 10 4 depending on the setting of DIP switch S12 1 Manufacturer ID vendor ID 013Bhex Name of EDS files SEW MOVIFIT FDC eds Name of icon files SEW MOVIFIT FDC ico Modbus TCP interface Modbus TCP Automatic baud rate detection 10 MBd 100 MBd Connection technology 2xM12 2 x RJ45 push pull or 2 x RJ45 plug connector in the ABOX Integrated switch Supports auto crossing auto negotiation Maximum line length 100 m according to IEEE 802 3 Addressing 4 byte IP address or MAC ID 00 0F 69 xx xx xx configurable via DHCP server or MOVITOOLS MotionStudio version 5 5 and higher default address 192 168 10 4 depending on the setting of DIP switch S12 1 Supported services FC3 FC16 FC23 FC43 Operating Instructions MOVIFIT amp FDC 109 Technical Data Options and accessories 9 6 Options and accessories Type Figure Content Part number Ethernet closing plug 10 pc 1 822 370 2 for push pull R
52. C drive units Do not use a conventional RCD as a protective device Universal current sensitive RCDs tripping current 300 mA are permitted as a protective device Earth leakage currents z AC 3 5 mA DC 10 mA can occur during normal operation of MOVIGEAR and DRC drive units Use contactor switch contacts of utilization category AC 3 according to EN 60947 4 1 to connect the supply system cable Operating Instructions MOVIFIT FDC Electrical Installation 5 Installation instructions all versions 5 3 4 Notes on PE connection and or equipotential bonding A WARNING Electric shock due to incorrect connection of PE Severe fatal injuries The permitted tightening torque for the retaining screws is 2 0 2 4 Nm Observe the following notes regarding the PE connection Prohibited assembly Recommendation Assembly with forked Assembly with solid connecting wire cable lug Permitted for cross sections up to Permitted for all cross sections Max 2 5 mm JA Ge SE 323042443 323034251 323038347 1 Forked cable lug suitable for M5 PE screws Earth leakage currents 2 3 5 mA may occur during normal operation To meet the requirements of EN 61800 5 1 observe the following notes The protective earth PE connection must meet the requirements for plants with high earth leakage currents This usually means installing a PE connection cable with a minimum cross section
53. COM On mode 1 Hz Red The CAN 2 system bus is off BUS 1 Check and correct the cabling of OFF the CAN 2 system bus 2 Check and correct the baud rate set for CAN 2 3 Check and correct the terminating resistors of the CAN 2 system bus Flashing red Warning on the CAN 2 system bus 1 Check and correct the cabling of 1 Hz the CAN 2 system bus 2 Check and correct the baud rate set for CAN 2 The NET LED indicates the status of the SNI connection between MOVIFIT FDC and the drive unit MOVIGEAR DRC LED status Description Flashing Communication active data packages are being sent and received green Flashing Communication is active data packages are being sent and received green red Ethernet collision The 24 C LED indicates the status of the 24V C continuous voltage LED status Meaning Remedy Green 24V_C continuous voltage is present Off 24V C continuous voltage is not Check 24V C voltage supply present The Eng E LED indicates the status of the X52 service interface LED status Meaning Off No Ethernet connection is established via the X52 service interface Green An Ethernet connection has been established via the X52 service interface Flashing The X52 service interface transmits data green The USR LED is reserved Operating Instructions MOVIFIT amp FDC Operation gt A Status LEDs of MOVIFIT F
54. DC lt S LEDs L1 and L2 The L1 LED indicates the status of Ethernet fieldbus interface X11 X30 The L2 LED indicates the status of Ethernet fieldbus interface X12 X31 LED status Meaning Off There is no Ethernet connection Green There is an Ethernet connection Flashing Function for locating MOVIFIT FDC with the Address Editor green see Communication Controller DHR21B 41B and MOVIFIT FDC with PROFINET IO Fieldbus Interface manual LEDs A1 and The A1 LED indicates the activity of Ethernet fieldbus interface X11 X30 Az The A2 LED indicates the activity of Ethernet fieldbus interface X12 X31 LED status Meaning Off No data is transmitted Yellow The Ethernet interface transmits data Operating Instructions MOVIFIT FDC 97 BF NS LED RUN MS LED S Es Operation e Status LEDs of MOVIFIT FDC 7 1 2 Bus specific LEDs for PROFINET This chapter describes the bus specific LEDs for PROFINET In the following figure the LEDs are shown as dark Se KA 5 MOVIFIT FDC EURODRIVE 2993091595 The BF NS LED indicates the status of PROFINET LED status Cause of error Remedy Off e PROFINET IO device is currently exchanging data with the PROFINET IO controller Data Exchange Flashing green Flashing green red The flashing function in the PROFINET IO controller configuration is activated to visually l
55. DRIVE recommends using the appropriately stripped and prefabricated SNI cable SNI cables specifically designed for connecting MOVIFIT FDC with the SNI actua tors MOVIGEAR SNI or DRC SNI The cable shield of the SNI cable must be applied to the MOVIFIT ABOX as follows using an EMC cable gland 9 a A In O E EE E MON mha N EZ MN UH m DS II D m EE 9007202380805131 52 Operating Instructions MOVIFIT FDC Electrical Installation 5 Standard ABOX MTA S04 00 Connecting the SEW EURODRIVE recommends using the appropriately stripped and prefabricated hybrid cable with hybrid cables specifically designed for connecting MOVIFIT FDC with the SBus ac CAN bus tuators MOVIGEAR DSC or DRC DSC The outer cable shield of the hybrid cable must be applied to the MOVIFIT ABOX as follows using an EMC cable gland The inner cable shield of the CAN cable in the hybrid cable must be applied to the shield plate of the MOVIFIT ABOX as follows using a clamp 5595708811 NOTICE Damage due to missing or incorrectly mounted rubber grommet Damage to the CAN cable During installation make sure the CAN cable is protected with a rubber grommet where it passes through the shield plate see above figure Pushthe CAN cable with the rub
56. FDC a inner sans 92 6 7 First steps with MOVITOOLS Moton tudo ee 93 Operation oie ieri ce cte tetuer cien eEe EC 95 7 4 Status LEDs of e Ok Ge 95 le pe P 100 8 1 ul le ee 100 8 2 Unit replacement 100 8 3 SEW Electronics Service eaen anaa eea e a a 102 04 SNIJE TTT 103 8 5 Disposal iaar aa aan aa ana en ere terne meme eee 103 Technical Data visas e aaaea nn nn A a a NN a NEEN taie tete 104 9 1 CE marking and UL approval 104 O27 Basic D UL 105 9 3 Electronics dat 2188 20 nn olas tede etui tede 106 9 4 Communication and control unit 107 9 5 Interfaces ee e ed ee eee oe rl ee 108 9 6 Options and acceseotles e 110 9 7 Required connection cables for single line installation 111 9 8 Specification of recommended hybrid cable A 113 9 9 Dimension drawings enne nens 115 Declaration of Conformity sise 118 Address List iih ae Eden 119 hpDue M 131 Operating Instructions MOVIFIT amp FDC General Information How to use this documentation 1 General Information 1 1 How to use this documentation This documentation is an integral part of the product and contains important information on operation and service The documentation is intended for all employees who perform assembly installation startup and service work on the product The documentation must be kept accessible and legible Ensure that persons responsi bl
57. GEAR and DRC drive units SNI Single Line Network Installation See chapter Operation gt Status LEDs page 95 for more information Operating Instructions MOVIFIT FDC Unit Structure 3 ABOX passive connection unit 3 4 ABOX passive connection unit The following figure shows the MOVIFIT standard ABOX MTA S04 00 as an ex ample ABOX MTA S04 00 ABOX MTA S54 00 3 ABOX MTA S64 00 4 3041002251 1 Mounting rail 2 Connection to EBOX 3 Protection cover 4 DIP switch S3 for SBus bus termination 5 Grounding screws 6 Maintenance switch Operating Instructions MOVIFIT amp FDC 17 Unit Structure ABOX passive connection unit 3 4 1 Maintenance switch The maintenance switch of the ABOX is used to disconnect the AC 400 V power supply in the ABOX The maintenance switch can be secured with 3 locks When the maintenance switch is in 0 position the MOVIGEAR and DRC drive units are disconnected from the 400 V voltage supply Voltage is still present on some termi nals in the ABOX A WARNING Electric shock due to dangerous voltages present in the ABOX Severe or fatal injuries Disconnect the power interface from the power supply before you perform any work on the unit Observe a minimum switch off time of 5 minutes after disconnecting the power supply INFORMATION il When a valid enable signal for a MOVIGEAR or DRC
58. H CAN data line high 5 CAN_L CAN data line low Connection cables The following table provides an overview of the cables available for this connection Connection cable Length installation type Length 5 m Part no 1 328 633 1 Length 10 m Part no 1 328 635 8 Length 15 m Part no 1 328 636 6 Cable design 1X2X0 2 1X2X0 32 1X0 32 Fixed length M12 M12 female Length 5 m Part no 1 328 140 2 Length 10 m Part no 1 328 141 0 Length 15 m Part no 1 328 1429 Cable design 1X2X0 2 1X2X0 32 1X0 32 Fixed length IT e pem Open M12 Conductor end sleeves Operating Instructions MOVIFIT amp FDC Electrical Installation Electrical connections Connection of The following table shows the conductor assignment of the cables with the following part cables with open numbers ongs 1328 1402 1328 1410 1328 1429 Signal name Color coding CAN SHLD Gray 5V CAN Red GND Black CAN H White CAN L Blue 5 9 6 X16 RS485 interface external The following table shows information about this connection Function RS485 interface of the hybrid ABOX for external components Connection type a 3 5 M12 5 pole female B coded black Wiring diagram 1 4 2354431115 Assignment No Name Function 1 res Reserved 2 RS RS485 data line 3 res Reserved 4 RS RS485 data line 5
59. IT unit Severe injuries Do not touch the MOVIFIT until it has cooled down sufficiently Uncontrolled unit behavior due to ineffective emergency stop circuit Severe or fatal injuries e Comply with the installation notes The installation must only be carried out by qualified personnel Unit malfunction due to incorrect unit setting Severe or fatal injuries Observe the startup notes The installation must only be carried out by qualified personnel Check the parameters and data sets Use only settings that are consistent with the function NOTICE Danger due to arcing Damage to electrical components Do not unplug the power connectors during operation Do not plug in the power connectors during operation INFORMATION To ensure fault free operation do not disconnect or connect the signal cables during operation Operating Instructions MOVIFIT amp FDC Startup go 6 2 6 3 Requirements Requirements The following conditions apply to startup MOVIFIT and the MOVIGEAR and DRC drive units must be installed correctly both mechanically and electrically Appropriate safety measures prevent the MOVIGEAR and DRC drives from starting up unintentionally Appropriate safety measures must be taken to prevent risk of injury or damage to the machine The following hardware is required for startup PCorlaptop Commercially available USB cable type B pl
60. J45 socket 30 pc 18223710 RJ45 M12 Ethernet adapter 1 pc 1 328 1682 RJ45 internal M12 external 2 required for each unit Screw plug 1 pc 1813 0623 for interfaces on the EBOX 9 6 1 Accessories for the wet area design Type Figure Content Size Part number Stainless steel screw plugs 10 pcs M16 x 1 5 1820 223 3 CS 10 pcs M20 x 1 5 1820 224 1 KR Z 10 pcs M25 x 1 5 1820 226 8 EMC cable gland 10 pcs M16 x 1 5 1820 478 3 brass nickel plated onn 10 pcs M20 x 1 5 1820 479 1 A 10 pcs M25 x 1 5 1820 480 5 110 Operating Instructions MOVIFIT amp FDC Technical Data Required connection cables for single line installation 9 7 Required connection cables for single line installation SEW EURODRIVE prescribes the following cables types for the connection between MOVIGEAR DRC SNI drive units and SNI controllers 9 7 1 HELUKABEL TOPFLEX HELUKABEL TOPFLEX EMV UV 2YSLCYK J HELUKABEL TOPFLEX EMV UV 2YSLCYK J UL CSA UL compliant installation HELUKABEL TOPFLEX EMV 2YSLCY J The following figure shows the cable structure HELUKABEL TOPFLEX HELUKABEL TOPFLEX EMV 2YSLCY J EMV UV 2YSLCYK J EMV UV 2YSLCYK J UL CSA Black outer cable sheath UV resistant Transparent outer cable sheath 2393726347 2688418699 HELUKABEL TOPFLEX EMV UV 3 PLUS 2YSLCYK J The following figure shows the cable structure HELUKABEL TOPFLEX EMV UV 3 PLU
61. LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Pakistan Sales Karachi Industrial Power Drives Tel 92 21 452 9369 Al Fatah Chamber A 3 1st Floor Central Com Fax 92 21 454 7365 mercial Area seweurodrive cyber net pk Sultan Ahmed Shah Road Block 7 8 Karachi Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Poland Assembly Lodz SEW EURODRIVE Polska Sp z 0 0 Tel 48 42 676 53 00 Sales ul Techniczna 5 Fax 48 42 676 53 49 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl Service Tel 48 42 6765332 42 6765343 Linia serwisowa Hotline 24H Fax 48 42 6765346 Tel 48 602 739 739 48 602 SEW SEW serwis sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew se
62. OTICE If the torque is too high the central opening closing mechanism can be destroyed Tighten the retaining screw with a maximum tightening torque of 7 Nm 60 Ib in fthere is a noticeable counter torque remove the EBOX again and check to see that the gasket is seated properly If necessary press the gasket firmly into the groove Never tighten the retaining screws with impermissibly high tightening torques 4 MOVIFIT is properly closed when the redirector of the closing mechanism 2 touches the mounting plate 1 2 3041023371 Operating Instructions MOVIFIT FDC 31 32 4 5 4 5 1 Mechanical Installation Tightening torques Tightening torques Blanking plugs Tighten the blanking plugs included in the delivery of SEW EURODRIVE with a tighten ing torque of 2 5 Nm 22 Ib in 758614667 Operating Instructions MOVIFIT amp FDC Mechanical Installation 4 Tightening torques 4 5 2 EMC cable glands Tighten the EMC cable glands optionally included in the delivery with the following tight ening torques 758624523 Screw fitting Part number Size Tightening torque EMC cable glands nickel 18204783 M16x1 5 3 5to 4 5 Nm 31 40 Ib in plated brass 18204791 M20x1 5 5 0 to 6 5 Nm 44 57 Ib in 18204805 M25x1 5 6 0 to 7 5 Nm 53 66 Ib in EMC cable glands stainless 1 821 636 6 M16x1 5 3 5 to 4 5 Nm 3
63. OVIFIT FDC with Fieldbus Interface PROFINET 10 manual 2 For information refer to e chapter First steps with MOVITOOLS MotionStudio MotionStudio MOVI PLC Programming in the PLC Editor system manual Application Configurator manual the online help of the Application Configurator C C C SEW For information refer to Fieldbus 2n 4 configuration Communication Controller DHR21B 41B and MOVIFIT FDC with Fieldbus Interface PROFINET IO manual dc HG For information refer to 001010 1001011 the Unit replacement chapter page 100 5 N Data backup Communication Controller DHR21B 41B and MOVIFIT FDC with Fieldbus Interface PROFINET 10 manual INFORMATION D You find more information on startup in the MOVIGEAR DSC B SNI B and DRC DSC SNI Electronic Controller on the SEW Controller manual Operating Instructions MOVIFIT amp FDC 91 6 1 Startup EO PC laptop connection 6 5 PC laptop connection The following figure shows the connection between a PC laptop and the engineering interface of MOVIFIT FDC 3041009931 1 Commercially available Ethernet cable You have to configure the Ethernet interface to a fixed IP address 2 Commercially available USB cable type B The USB interface configures itself automati cally The following table shows the IP address the s
64. Operating Instructions MOVIFIT amp FDC Service fil 8 Unit replacement E 8 2 2 Replacing the unit Proceed as follows to replace the MOVIFIT EBOX 1 Perform a data backup now if you are not certain whether the current unit parame terization is stored on the SD card De energize the MOVIFIT FDC unit and wait at least 5 minutes Loosen the retaining screw and remove the EBOX from the ABOX Remove the memory card from the previous EBOX Insert the memory card into the new EBOX Position the EBOX on the ABOX Tighten the retaining screw 7 Switch on the MOVIFIT FDC unit with the new EBOX oa A W N PLC LED Flashing green orange The data backup of the communication and control unit is restored This process can take several minutes Do not switch off the MOVIFIT FDC unit during this time PLC LED Flashing green IEC Prog LED Lit green The data of the communication and control unit has been restored Boot process is active Data backup of the MOVIGEAR and DRC drive units is restored 8 The parameters saved on the card are now available again If required you can change the parameter set or save the changed unit data on the memory card after startup 9 For applications with motor encoder or distance encoder you have to perform a ref erence travel Operating Instructions MOVIFIT FDC 101 102 8 3 Service SEW Electronics Service SE
65. P parameters are used in PROFINET IO operation In Modbus TCP and EtherNet IP operation the IP parameters are taken from a DHCP server default or from the address parameter of MOVIFIT FDC see DHCP Start from configuration parameter DIP switch S12 1 OFF The IP parameters are set to the following default values IP address 192 168 10 4 Subnet mask 255 255 255 0 Gateway 192 168 10 4 DIP switch S12 2 Ethernet protocol DIP switch S12 2 is used to select the Ethernet protocol of the connection between higher level controller and MOVIFIT FDC e DIP switch S12 2 ON PROFINET IO e DIP switch 12 2 OFF EtherNet IP or Modbus TCP 6 3 3 DIP switch S13 DIP switches 13 1 through S13 8 of the EBOX are set at the factory You are not allowed to change the setting of DIP switches S13 1 through S13 8 90 Operating Instructions MOVIFIT amp FDC Startup go 6 Startup procedure 6 4 Startup procedure The following illustration gives an overview of the MOVIFIT FDC startup procedure and lists other applicable documentation For information refer to the following documents MOVIGEAR SNI B operating instructions 1 Drive startup MOVIGEAR DSC B operating instructions e DRC SNI operating instructions e DRC DSC operating instructions For information refer to Startup of Chapter Startup of MOVIFIT FDC MOVIFIT FDC Communication Controller DHR21B 41B and M
66. POJIPAAB Ten 7 727 334 1880 np Pa bimGeka 348 akc 7 727 334 1881 050061 r Anwar http www sew eurodrive kz Pecny6nuka Ka3axcTaH sew sew eurodrive kz Kenya Sales Nairobi Barico Maintenances Ltd Tel 254 20 6537094 5 Kamutaga Place Fax 254 20 6537096 Commercial Street info barico co ke Industrial Area P O BOX 52217 00200 Nairobi Latvia Sales Riga SIA Alas Kuul Tel 371 6 7139253 Katlakalna 11C Fax 371 6 7139386 LV 1073 Riga http www alas kuul com info alas kuul com 124 Operating Instructions MOVIFIT FDC Address List Lebanon Sales Lebanon Beirut Gabriel Acar amp Fils sarl Tel 961 1 510 532 B P 80484 Fax 961 1 494 971 Bourj Hammoud Beirut ssacar g inco com Ib After Sales Service service medrives com Sales Jordan Beirut Middle East Drives S A L offshore Tel 961 1 494 786 Kuwait Saudi Ara Sin EI Fil Fax 961 1 494 971 bia Syria B P 55 378 info medrives com Beirut http www medrives com After Sales Service service medrives com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Statybininku 106C Fax 370 315 56175 LT 63431 Alytus irmantas irseva lt http www sew eurodrive It Luxembourg Assembly Brussels SEW EURODRIVE n v s a Tel 32 16 386 311 Sales Researchpark Haasrode 1060 Fax 32 16 386 336 Service Evenementenlaan 7 http www sew eurodrive lu BE 3001 Leuven info sew eurodrive be Madagas
67. S 2YSLCYK J Black outer cable sheath UV resistant 4848585355 Operating Instructions MOVIFIT amp FDC 111 112 Technical Data Required connection cables for single line installation 9 7 2 LAPP LFLEX LAPP OLFLEX SERVO 2YSLCYK JB LAPP OLFLEX SERVO 2YSLCY JB The following figures show the cable structure LAPP OLFLEX SERVO 2YSLCYK JB LAPP OLFLEX SERVO 2YSLCY JB Black outer cable sheath UV resistant Transparent outer cable sheath 3336402059 2640950539 INFORMATION lil A high signal quality is achieved due to the low operating capacitance of the specified cables The shielding prevents interference emission resulting from the data transmission modulated onto the line Operating Instructions MOVIFIT amp FDC Technical Data Specification of recommended hybrid cable 9 8 Specification of recommended hybrid cables SEW EURODRIVE recommends the following hybrid cables for the connection between MOVIGEAR DRC DSC drive units and controllers The following figure shows the structure of the hybrid cable 2389090443 Type LEONI Elocab EHRK 016281 Type LEONI Elocab EHRK 018473 Conductor Insulation Colors 1 4 cores 2 5 mm 141 x 0 15 mm blank copper Conductor TPE Insulation Black with printed numbers 1 3 Colors 1 x yellow green 4 cores 4 0 mm 2 228 x 0 15 mm blank copper TPE Black with printed numbers 1 3 1 x yellow g
68. SB 2 0 specification Connection technology USB socket type B on the EBOX 9 5 4 Ethernet service interface EtherNet IP Automatic baud rate detection 10 MBd 100 MBd Connection technology RJ45 on the EBOX Maximum line length 100 m according to IEEE 802 3 Addressing 4 byte IP address or MAC ID 00 0F 69 xx xx xx IP address 192 168 10 4 Subnet mask 255 255 255 0 Standard gateway 192 168 10 1 Operating Instructions MOVIFIT amp FDC Technical Data Interfaces 9 5 5 Ethernet fieldbus interface One of the following protocols can be used for communication via the Ethernet fieldbus interface depending on DIP switch S12 2 PROFINET interface PROFINET PROFINET protocol option PROFINET IO RT Supported baud rates 100 Mbit s full duplex SEW ID number 010Ahex Device ID number 2 Connection technology 2 x M12 2 x RJ45 push pull or 2 x RJ45 plug connector in the ABOX Integrated switch Supports auto crossing auto negotiation Permitted cable types Category 5 and higher class D according to IEC 11801 Maximum line length from switch to switch 100 m according to IEEE 802 3 GSD file name GSDML V2 1 SEW MOVIFIT FDC 20100401 xml Bitmap file name SEW MOVIFIT FDC bmp EtherNet IP fieldbus interface EtherNet IP Automatic baud rate detection 10 M
69. W Electronics Service If a fault cannot be solved please contact the SEW EURODRIVE Service see chapter Address List Please have the following information at hand when you consult the SEW Service Type designation 1 Serial number 2 Digits in the status field 3 Brief description of the application Nature of the fault Accompanying circumstances e g initial startup Your own assumptions Anyunusual events preceding the problem etc A 10 10 10 10 10 10 10 10 1 Iye HTC110000 508 ROSOO 00 rh b 2 son 11355076502 0001 10 d MAC ID Si 22 33 44 55 66 3 Status 1 A aa Type KA e CC B 2 S0 011359076502 0001 re TT DEUST nui M Ce EURODRIVE gene D 76646 Bruchsal f E 50 60Hz Made in Germany Tg MOVIFIT Feldbus Fieldbus Realtime Ethernet Multiprotoc CCU 3 Elektronikbox Fa E UL E uu t mur EC A External nameplate B Internal nameplate 1 Type designation 2 Serial number 3 Status field Operating Instructions MOVIFIT amp FDC Service BH Storage 8 4 Storage Observe the following instructions when shutting down or storing MOVIFIT units If you shut down and store the unit for a longer period you must cover the connec tions with the protective caps supplied Make sure that the unit is not subject to mechanical impact during storage Connect the unit to the power suppl
70. a separate terminals 4 EMC compliant equipotential bonding for exam ple using a ground strap HF litz wire LEELA LLL SS CK Kr RAS ES 3 2 9007202295768203 Do not use the cable shield of data lines for equipotential bonding Operating Instructions MOVIFIT amp FDC Electrical Installation Installation planning taking EMC aspects into account 5 2 3 Data lines and 24 V supply Route data lines and 24 V supply separately from cables that emit interference such as control cables of solenoid valves motor cables 5 24 Connection between MOVIFIT FDC and the MOVIGEAR and DRC drive units Use only the following cables to connect MOVIFIT FDC with the MOVIGEAR and DRC drive units 5 2 5 Cable shields Prefabricated SNI cable see chapter Electrical connections X8 AC 400 V output SNI SNI cable with open ends see chapter Technical Data Specified connection cables for single line installa tion Prefabricated hybrid cables see chapter Electrical connections X8 400 V output and CAN bus Hybrid cable with open ends see chapter Recommeded hybrid cables Must have good EMC properties high shield attenuation May not serve only as mechanical protection for the cable Must be connected to a wide area of the unit s metal housing at the cable ends see also chapter Connecting the SNI cable page 52 or chapter Connecting the hybrid cable with CAN bus page 53 Ope
71. altitude ssssssssssss 42 Line contactor 40 Line protection 43 PE connection i e ettet i de Pe ats 41 PE definitions n an aaa i 42 Power distribution 43 Protection devices 42 Residual current device suuseusssss 40 SNI cable connection 52 53 UL compliant installation 44 Installation planning EMC compliant 37 Installation topology 46 47 48 Installation electrical eesssssss 37 Installation topology 46 47 48 Installation mechanically Opening closing mechanism 29 Installation mechanical sssss 23 Mounting ineeie aari nnde nea ddl eens 24 Mounting MOVIFITS aeree 26 Tightening torques seeee 32 Tightening torques wet areas 35 Version for use in wet areas 34 Interfaces notet ie edo Ee 108 Operating Instructions MOVIFIT amp FDC Interfaces technical data Ethernet service interface ssss 108 EtherNet IP interface esssesssss 109 Modbus TCP interface ccecceeceeetteeeeeeneees 10
72. ation of the EBOX of MOVIFIT FDC MT C 11A 000 503 R9500 00 L EBOX variant 00 Series Performance class type SD card R95 OMC41B TO CCU standard parameterizable R96 OMH41B TO MOVI PLC standard programmable R97 OMC41B T0 OMC41B T25 CCU advanced parameterizable R98 OMH41B T0 OMH41B T25 MOVI PLC advanced programmable Supply phases 3 3 phase AC Supply voltage 50 380V 500V Power 000 MITC variant MOVIFIT FDC Version A Series 11 Standard IP65 13 Variant for wet areas IP65 Unit type C MOVIFIT FDC MT MOVIFIT unit series Operating Instructions MOVIFIT FDC 3 Unit Structure Type designation MOVIFIT FDC 3 6 2 ABOX Nameplate The following figure shows an example nameplate of the ABOX of MOVIFIT FDC NTC110000 503 R9500 00 NTh11a 503 S043 M16 00 t us ID CONT EO 2D06 LISTED TUA AOI TR EU EAM Type MTR118 503 5043 M16 00 SO 01 1355076502 0001 10 CE Eingang Input EURODRIVE 1 iz 79 7 D 76646 Bruchsal f 50 60Hz Made in Germany MOVIFIT Feldbus Fieldbus Ethernet CU Anschlussbox TF 1 Connection box 10 10 10 10 IT OTT OI TTT CHE ETUI RAI INI 3304573579 1 ABOX status field Type designation The following table shows the type designation of the ABOX of MOVIFIT FDC MT A 11 A 50 3 S04 3 M16 00 M11 L ABOX option M11 Stainless steel mounting rail ABOX variant 00
73. ber grommet in the recess of the shield plate entirely to the back and then slightly downward Operating Instructions MOVIFIT amp FDC 53 Electrical Installation Standard ABOX MTA S04 00 5 6 4 Terminal assignment A WARNING Electric shock due to dangerous voltages present in the ABOX The maintenance switch disconnects only the connected MOVIGEAR and DRC drive units from the power supply system Voltage is still present on the X1 terminals of MOVIFIT FDC Voltage is still present on the X8 terminals for up to 5 minutes after having actuated the maintenance switch Severe or fatal injuries Switch off the power to MOVIFIT FDC using a suitable external disconnecting device and wait at least 5 minutes before opening the wiring space X1 Line terminals power bus X1 1 CD D X1 2 CD D X1 3 CD D X1 4 DO PC lec eI E Oc 0 gt 99 ice F1 99 N LI EN adodo X O1 Dex OSC 3010522635 Line terminal power bus No Name Function X1 1 1 L1 Supply system phase 1 IN 2 Res Reserved X1 2 1 L2 Supply system phase 2 IN 2 Res Reserved X1 3 1 L3 Supply system phase 3 IN 2 Res Reserved X1 4 1 PE PE
74. bes the bus specific LEDs for Ethernet IP and Modbus TCP In the following figure the LEDs are shown as dark Se KA 5 MOVIFIT FDC EURODRIVE 2993091595 The BF NS LED signals the network status of EtherNet IP and Modbus TCP LED status Meaning Off The control card does not yet have any IP parameters Flashing The control card performs an LED test green red Flashing There is no controlling IO connection green Green There is a controlling EtherNet IP or Modbus TCP connection Red Conflict detected in the assigned IP addresses Another station in the network uses the same IP address Flashing red The previously established controlling IO connection is in timeout state The state is reset by restarting communication The RUN MS indicates the module status of EtherNet IP and Modbus TCP LED status Meaning Off The control card is either not supplied with voltage or it is faulty Flashing When the BF NS LED is off at the same time the TCP IP stack of the green control card is started If this state continues and DHCP is activated the control card waits for data from the DHCP server When the BF NS LED flashes green at the same time the application of the control card is started Flashing The control card performs an LED test green red Green Indicates the standard operating state of the control card Red Control card error Flashing red Conf
75. by qualified personnel 1 Bore the holes required for mounting at least 4 screws into the mounting surface ac cording to the previous figures SEW EURODRIVE recommends screws of size M6 and suitable dowel pins if necessary 2 Mount at least 4 screws on the mounting surface Use appropriate washers or screw and washer assemblies for the mounting plates with special surface treatment for versions used in wet areas min 4 x M6 758550411 26 Operating Instructions MOVIFIT amp FDC Mechanical Installation 4 Mounting 3 Hang the ABOX with the mounting rail into the screws 3045024523 Operating Instructions MOVIFIT FDC 27 28 Mechanical Installation Mounting 4 Tighten the screws A CAUTION Risk of injury if the load falls Minor injuries Tighten at least 4 wall screws to ensure a secure fit after mounting 3045189003 Operating Instructions MOVIFIT amp FDC Mechanical Installation 4 Central opening closing mechanism 4 4 Central opening closing mechanism A WARNING Danger of burns due to hot surfaces of the MOVIFIT unit Severe injuries Do not touch the MOVIFIT until it has cooled down sufficiently NOTICE The enclosure specified in the technical data only applies when a unit is mounted cor rectly MOVIFIT can be damaged by moisture dust or foreign particles when the EBOX is removed from the ABOX Protect the ABOX and the EBOX w
76. car Sales Antananarivo Ocean Trade Tel 261 20 2330303 BP21bis Andraharo Fax 261 20 2330330 Antananarivo oceantrabp moov mg 101 Madagascar Malaysia Assembly Johor SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Qu retaro SEW EURODRIVE MEXICO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Qu retaro scmexico seweurodrive com mx C P 76220 Qu retaro M xico Morocco Sales Mohammedia SEW EURODRIVE SARL Tel 212 523 32 27 80 81 Service 2 rue El Jahidz Fax 212 523 32 27 89 20800 Mohammedia sew sew eurodrive ma http www sew eurodrive ma Namibia Sales Swakopmund DB Mining amp Industrial Services Tel 264 64 462 738 Einstein Street Strauss Industrial Park Unit1 Swakopmund Fax 264 64 462 734 sales dbmining in na Operating Instructions MOVIFIT amp FDC 11 125 11 Address List Netherlands Assembly Rotterdam SEW EURODRIVE B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam Service 0800 SEWHELP Postbus 10085 http www sew eurodrive nl NL 3004 AB Rotterdam info sew eurodrive nl New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND
77. ction X8 1 L1 SNI Actuator supply phase L1 with SNI communication 2 L2 SNI Actuator supply phase L2 with SNI communication 3 L3 SNI Actuator supply phase L3 with SNI communication 4 PE PE connection 11 res Reserved 12 res Reserved 13 res Reserved 14 res Reserved Operating Instructions MOVIFIT amp FDC Electrical Installation Standard ABOX MTA S04 00 X8 Connecting terminals SBus actuators hybrid cable X1 1 DO X1 2 DO X13 X14 IDIO E N e 1c C Jo EXY OX alee eer EE AOC 3012899979 Connecting terminals SBus actuators MOVIGEAR DSC DRC DSC hybrid cable No Name Function X8 1 L1 Actuator supply phase L1 2 L2 Actuator supply phase L2 3 L3 Actuator supply phase L3 4 PE PE connection 11 res Reserved 12 res Reserved 13 res Reserved 14 res Reserved Operating Instructions MOVIFIT amp FDC 57 58 Electrical Installation Standard ABOX MTA S04 00 X25 I O SBus RS485 terminals X11 X12 X13 X14 DIDI DIDI O1 D
78. e 1 Ri about 3 KQ sampling cycle lt 10 ms Signal level DC 13 V 30 V 1 contact closed DC 3V 5V 0 contact open Sensor supply DC 24 V to EN 61131 2 interference voltage proof and short circuit proof Rated current 500 mA Internal voltage drop max 2V 9 4 2 Binary outputs Binary outputs Number of outputs 4 Output type Rated current Leakage current Internal voltage drop PLC compatible to EN 61131 2 interference voltage proof and short circuit proof 500 mA max 0 2 mA max 2 V Operating Instructions MOVIFIT amp FDC 107 108 Technical Data Interfaces 9 5 Interfaces 9 5 1 SBus interface SBus SBus interface Interface to other SBUS capable SEW units CAN bus to CAN specification 2 0 parts A and B Connection technology M12 terminals Transmission technology ISO 11898 compliant Bus termination 120 O terminating resistor can be activated using DIP switch S3 ABOX CAN interface sensor supply DC5V Rated current max 100 mA 9 5 2 RS485 interface RS485 interface RS485 interface Electrically isolated from MOVIFIT electronics Connection technology M12 terminals Standard RS485 to EIA standard with integrated dynamic terminating resistor 9 5 3 USB service interface USB USB service interface Service interface not electrically isolated from MOVIFIT electronics according to U
79. e for the system and its operation as well as persons who work independently on the unit have read through the entire documentation and have understood it If you are un clear about any of the information in this documentation or require further information please contact SEW EURODRIVE 1 2 Structure of the safety notes 1 2 1 Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes notes on potential risks of damage to property and other notes Signal word Meaning Consequences if disregarded A DANGER Imminent danger Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries A CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its envi ronment INFORMATION Useful information or tip Simpli fies the handling of the drive system 1 2 2 Structure of the section related safety notes Section related safety notes do not apply to a specific action but to several actions per taining to one subject The used symbols indicate either a general or a specific hazard This is the formal structure of a section related safety note SIGNAL WORD Type and source of danger Possible consequence s if disregarded e Measure s to prevent the danger 1 2 3 Structure of the embedded safety notes Embedded safety notes are directly integrated in the
80. e irreparable damage to the unit fire risk irreparable contacts Important The maintenance switch of MOVIFIT disconnects only the MOVIGEAR and DRC drive units from the power supply system The terminals of the MOVIFIT FDC unit are still connected to the power supply after the maintenance switch is activated The unit may still be live and connected to the supply system even if the operation LEDs and other display elements are no longer illuminated The bus cycle and timeout times effective in the system must be taken into account during project planning and when dimensioning the system Mechanical blocking or internal safety functions of the unit can cause a motor standstill Removing the cause of this problem or performing a reset can result in the MOVIGEAR and DRC drive unit re starting on its own If this is not permitted for the driven machine for safety reasons disconnect the unit from the supply system before correcting the er ror Caution Danger of burns The temperature of the surface of MOVIFIT FDC as well as of MOVIGEAR and DRC drive units can exceed 60 C during operation Operating Instructions MOVIFIT FDC Unit Structure 3 MOVIFIT FDC 3 Unit Structure 31 MOVIFIT FDC MOVIFIT FDC is a decentralized drive controller for controlling the following units MOVIGEAR SNI B drive units MOVIGEAR DSC B drive units e DRC SNI drive units DRC DSC drive units MOVIFIT FC slave units
81. ee de tectis 19 W Wiring Check iine ipe Eege EE Eet 87 X X1 400 V terminals ssssssssseeeee 54 X11 X12 Ethernet fieldbus interface 80 81 X14 SBus plug connector 74 X16 RS485 plug conpechot s 75 X20 24 V terminals essssssesess 55 X21 X28 plug connector l Os 76 X25 WO terminals essen 58 59 X25 RS485 terminals aennnnneaennnnnesnrrnnnenne 58 59 X25 SBus terminals 58 59 X30 X31 Ethernet fieldbus interface 60 X51 USB interface ssssssssssee 78 X52 Ethernet service interface 79 X8 plug connector for hybrid cables 69 X8 SNI plug connechor ee eee eeeeeeeeeeeeeeeeees 67 X8 SNI terminals drive units 56 57 Operating Instructions MOVIFIT amp FDC Index Operating Instructions MOVIFIT amp FDC 0 9 24 V terminals connection 137 SEW EURODRIVE Driving the world B I de we 14 EP i em S am SEW EURODRIVE Driving the world EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49
82. egory Ill according to IEC 60664 1 VDE 0110 1 Pollution class 2 according to IEC 60664 1 VDE 0110 1 within the housing Installation altitude h Up to 2000 m without restrictions installation altitudes higher than 2000 see operating instructions chapter Elec trical Installation Installation instructions Installation heights above 1000 asl Mass m about 9 kg Dimensions WxHx 334x 190 x 333 mm D Operating Instructions MOVIFIT FDC 105 Technical Data Electronics data 9 3 Electronics data Electronics data DC 24 V supply Vin DC 24 V 15 20 according to EN 61131 2 24V_C continuous Current consumption lg 500 mA typically 200 mA for MOVIFIT electronics plus up to 2000 mA 4 outputs with 500 mA each plus up to 1400 mA for sensor supply depending on the number and type of connected sensors Sensor supply X25 2 circuits e Total current terminals 30 33 700 mA e Total current terminals 34 37 700 mA Electrical isolation Separate potentials for Fieldbus connection X30 X31 internal or X11 X12 external 24V Cfor MOVIFIT electronics including USB interface DI00 DI15 SBusinterface RS485 interface 24 V outputs for sensors Shielding of bus cables using EMC metal cable glands and fittings and with EMC shield clamp see operating instructions chapter Installation instructions 106 Operating Instruct
83. ervice Tel 216 79 40 88 77 Zone Industrielle Mghira 2 Fax 216 79 40 88 66 Lot No 39 http www tms com tn 2082 Fouchana tms tms com tn Turkey Assembly Istanbul SEW EURODRIVE Tel 90 262 9991000 04 Sales Hareket Sistemleri Sanayi Ticaret Limited Fax 90 262 9991009 Service Sirketi http www sew eurodrive com tr Gebze Organize Sanayi B lgesi 400 Sokak sew sew eurodrive com tr No 401 TR 41480 Gebze KOCAELI Ukraine Assembly Dnipropetrovsk OOO CEB EBpogpa B Ten 380 56 370 3211 Sales yn Pa6ouaa 23 B ouc 409 Gakc 380 56 372 2078 Service 49008 Duenponerpopck http www sew eurodrive ua sew sew eurodrive ua United Arab Emirates Sales Sharjah Copam Middle East FZC Tel 971 6 5578 488 Service Sharjah Airport International Free Zone Fax 971 6 5578 499 P O Box 120709 copam me geim ae Sharjah USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 Assembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 864 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC Tel 1 937 335 0036
84. es with single axis functionality and medium response times maximum of 16 axes max 10 of them SNI axes can be connected to a configurable application controller The following ap plication modules are available and can be started up using the Application Configurator tool Speed control Cam positioning Bus positioning with 6 process data Single axis universal module The performance class CCU advanced is intended for application modules with single axis and multi axis functionality and fast response times The following application modules are available Single axis functionality Speed control Cam positioning Bus positioning with 6 process data words Single axis universal module Multi axis functionality in preparation SyncCrane Energy efficient SRU Operating Instructions MOVIFIT amp FDC 15 16 Unit Structure EBOX active electronics unit 3 3 3 Freely programmable motion and logic controller card MOVI PLC Performance class MOVI PLC standard Performance class MOVI PLC advanced When using an SD card of the type OMHA1B TO you can use MOVIFIT FDC as freely programmable motion and logic controller MOVI PLC MOVI PLC is a series of pro grammable motion and logic controllers It allows drive solutions logic processes and sequence controls to be automated simply and efficiently using IEC 61131 3 compliant programming languages MOVI PLC is a un
85. hat you replace the plastic screw plugs delivered as standard with suitable stainless steel screws page 110 Note the permitted mounting position page 23 Make sure to install the cable with a drip loop see the following figure 4234193419 Operating Instructions MOVIFIT amp FDC Mechanical Installation 4 MOVIFIT FDC version for wet areas 4 6 2 Tightening torques for the version for wet areas INFORMATION lil When using the version for wet areas replace the plastic screw plugs delivered as standard with suitable stainless steel screws Refer to chapter Options and accessories page 110 for screw plugs available from SEW EURODRIVE Screw plugs Tighten the screw plugs optionally supplied by SEW EURODRIVE to 2 5 Nm 22 Ib in 512774539 Operating Instructions MOVIFIT amp FDC 35 36 Mechanical Installation MOVIFIT FDC version for wet areas EMC cable glands Tighten the EMC cable glands optionally supplied by SEW EURODRIVE to the following torques 512772875 Screw fitting Part number Size Tightening torque EMC cable glands nickel plated 1820 478 3 M16 x 1 5 3 0 Nm to 4 0 Nm 26 35 Ib in brass 1820 479 1 M20 x 1 5 3 5 Nm to 5 0 Nm 31 44 Ib in 1820 480 5 M25 x 1 5 4 0 Nm to 5 5 Nm 35 49 Ib in EMC cable glands stainless 1821 636 6 M16 x 1 5 3 5 Nm to 4 5 Nm 31 40 Ib in steel 1821 637 4 M20 x 1 5 5 0 Nm to 6 5 Nm 44
86. hen the unit is open 4 4 1 Open A socket wrench SW8 is required for the central retaining screw 1 Loosen the central retaining screw and continue to turn in counterclockwise direction until the EBOX does not move further up 3041000331 2 Remove the EBOX from the ABOX by lifting it upwards Do not twist the EBOX T EA ABOX pi 3041015691 Operating Instructions MOVIFIT FDC 29 30 Mechanical Installation Central opening closing mechanism 4 4 2 Closing A socket wrench SW8 is required for the central retaining screw 1 A NOTICE An improperly seated gasked in the EBOX creates a strong counterforce when closing the MOVIFIT unit The central opening closing mechanism may be damaged as a result Make sure that the gasked is properly seated in the groove of the EBOX This means that the gasket is inserted into the groove over the entire circumference and does not protrude from the groove 2 Position the EBOX on the ABOX Do not twist the EBOX in the process Hold the EBOX only on the sides during the process see following picture 3041013771 Operating Instructions MOVIFIT amp FDC Mechanical Installation 4 Central opening closing mechanism 3 Tighten the retaining screw up to the stop using a tightening torque of 7 Nm 60 Ib in 3041029131 A N
87. ickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 SiemensstraRe 1 Fax 49 2173 8507 55 D 40764 Langenfeld near D sseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Ernst Blickle StraRe 42 D 76646 Bruchsal Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 14 euro cents min on the German land line network Max 42 euro cents min from a German mobile network Prices for mobile and international calls may differ Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW USOCOME Tel 33 3 87 29 38 00 Zone industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d affaires Roosevelt Rue Jacques Tati F 69120 Vaulx en Velin
88. ion Useonly the provided attachment options when mounting the unit When selecting and dimensioning the mounting and safety elements observe the applicable standards the technical data of the unit and the local circumstances 42 Permitted mounting position The following figure shows the permitted mounting positions for MOVIFIT FDC MOVIFIT FDC is attached by means of a mounting plate using the 4 screws already installed in the mounting surface Refer to the Mounting chapter for more information 3041017611 INFORMATION lil This chapter gives an example of the standard version with terminals and cable bush ings However the installation notes apply to all variants Operating Instructions MOVIFIT amp FDC 23 A Mechanical Installation Mounting 4 3 Mounting 4 3 1 Mounting rail MOVIFIT FDC is equipped with a mounting rail to attach the unit to a level low vibra tion mounting surface using screws of size M6 For bore dimensions of the respective type of fixture see the following figures Drilling template for the standard mounting rail 13 9 6x E a min 50 P UE i E deeg 2 l 2 M 9007202299435147 INFORMATION D 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance
89. ions MOVIFIT amp FDC Technical Data Communication and control unit 9 4 Communication and control unit Control card Performance class SD memory card CCU standard MOVI PLC standard CCU advanced MOVI PLC advanced OMCA1B TO OMH41B TO OMCA1B TO OMH41B TO parameterizable programmable to to OMC41B T25 OMH41B T25 parameterizable programmable Task system 1 x free running minimum 10 ms 1 x cyclical 10 10000 ms 1 x free running 8 x cyclical 1 10000 ms Memory Program memory 2 MB for user program Program memory 4 MB for user program incl IEC libraries incl IEC libraries Data memory 4 MB for IEC application Data memory 12 MB for IEC application e Retain data 32 kB e Retain data 32 kB e System variables retain 8 kB System variables retain 8 kB Engineering Engineering for all SEW components connected to MOVIFIT FDC is carried out via e USB service interface X51 Ethernet service interface X52 Ethernet fieldbus interface X30 X31 internal or X11 X12 external using the MOVITOOLS MotionStudio software with PLC Editor Ethernet fieldbus interface Connection options Engineering PC Intranet e Higher level controller see following sections 9 4 1 Binary inputs Binary inputs Number of inputs 16 Input type PLC compatible according to EN 61131 2 digital inputs typ
90. ions and specifications in the corresponding documentation Protect MOVIFIT FDC and the MOVIGEAR and DRC drive units from improper strain The following applications are prohibited unless explicitly permitted Usein potentially explosive atmospheres Usein areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications with strong mechanical oscillation and impact loads see chapter Technical Data 2 8 Electrical connection Observe applicable national accident prevention guidelines e g BGV A3 when working on a live MOVIFIT FDC unit Perform electrical installation according to the pertinent regulations e g cable cross sections fusing protective conductor connection For any additional information refer to the applicable documentation You find notes on EMC compliant installation such as shielding grounding arrange ment of filters and routing of lines in the documentation for MOVIFIT FDC and the MOVIGEAR and DRC drive units The manufacturer of the System or machine is responsible for maintaining the limits established by EMC legislation Protective measures and protection devices must comply with the regulations in force e g EN 60204 1 or EN 61800 5 1 2 9 Safedisconnection MOVIFIT FDC and the MOVIGEAR and DRC drive units meet all requirements for safe disconnection of power and electronics connections in accordance with EN 61800 5 1 All connected ci
91. iu i ridet enden 50 Dimension drawing 115 Dimension drawing option M11 116 Ethernet fieldbus interface 60 IO terminal eese 58 59 RS485 terminal connection 58 59 SBus terminal connection 58 59 SNI cable connection 52 53 SNI terminal connection 56 57 Ty DOS 2 5 edite docebat eegene Pret aped tectis 50 KEE didi rp DEPO Dect died 50 MTA S54 00 Activating terminals esee 51 Additional installation instructions 51 Connecting DRC DSC sese 71 Connecting Ethernet fieldbus interface 80 Connecting line terminals 54 Connecting MOVIGEARS 67 69 71 Connection Cross sechon ereere neern 51 Description aie cii ee reddes 62 Dimension drawing eeeeese 115 Dimension drawing option M11 116 I O plug connector connection 76 RS485 plug connector connection 75 SBus plug connector connection 74 SNI cable connection 52 53 SNI plug connector connection 67 TYPES Re nire auia tentes 63 VAFANISE cect Aaa ee er 63 MTA S64 00 Activating
92. iversal solution because it is able to control the entire portfolio of SEW inverters and offers a simple upgrade to a more powerful MOVI PLC version thanks to the universal execution of the programs MOVI PLC is scalable due to several different hardware platforms standard advanced etc and modular software concepts libraries for numerous applications MOVI PLC is powerful due to extensive technologies such as electronic cam synchronous operation and the control of demanding applications such as material handling The control card of the performance class MOVI PLC standard enables coordinated single axis movements and integration of external inputs outputs as well as drive oper ator panels DOP The control card is therefore suitable for use as a module controller or stand alone controller for machines of medium complexity SEW EURODRIVE rec ommends the program module MultiMotion Light for programming The performance class MOVI PLC advanced supplements the performance class MOVI PLC standard by short response times and the possibility of executing complex technology functions such as synchronous operation electronic cam or robotics SEW EURODRIVE recommends the program module MultiMotion for programming 3 3 4 Actuator module SNI The actuator module of the EBOX modulates the SNI signal onto the supply system ca ble This means the same SNI cable is used for communication and power supply of the connected MOVI
93. le Cable cross sec tion manufacturer Part no 1 328 477 0 Cable reel 30 m Cable reel 100 m Cable reel 200 m 2 5 mm LEONI Elocab Type EHRK 016281 Open cable end bulk cable Part no 1 331 363 0 Cable reel 30 m Cable reel 100 m Cable reel 200 m 4 mm LEONI Elocab Type EHRK 018473 Open cable end bulk cable Operating Instructions MOVIFIT amp FDC 83 5 Electrical Installation Connection examples 5 12 Connection examples 5 12 1 Connecting external SBus The following figures show the connection of BSus slave units to MOVIFIT FDC Ifthe MOVIFIT unit is located at the end of an SBus segment it is only connected via the incoming SBus cable CAN To prevent malfunctions in the bus system due to reflections etc the SBus segment must be terminated using bus terminating resistors at the first and last physical sta tions The bus terminating resistors are already installed in the MOVIFIT ABOX and can be activated using switch S3 Connection example 1 INFORMATION lil Connection example 1 applies in combination with the following master ABOXes Standard ABOX MTA S04 00 Hybrid ABOX MTA S54 00 e Hybrid ABOX MTA S64 00 The SBus master MOVIFIT FDC is located at the end of the SBus segment DIP switch S3 of the SBus master MOVIFIT FDC ON MOVIFIT FDC SBus SLAVE 1 SBus SLAVE X OFF
94. le company Intercontec female coding ring Black protected against contact Wiring diagram 2497125387 Assignment No Name Function A L1 Line connection phase L1 B L2 Line connection phase L2 L3 Line connection phase L3 D n c Not connected PE PE PE connection 1 n c Not connected 2 n c Not connected 3 n c Not connected 4 n c Not connected 5 n c Not connected 6 n c Not connected 7 n c Not connected 8 n c Not connected 9 n c Not connected 10 n c Not connected SHLD n c Not connected Operating Instructions MOVIFIT amp FDC Electrical Installation Electrical connections Connection cables The following table provides an overview of the cables available for this connection Compli Length Cable Operat ance Connection cable Installa cross ing 1 tion type section voltage Part number 1 812 746 0 Variable 2 5mm AC 500 V M23 coding M23 coding ring Black ring Black Part number 1 813 395 9 Halogen free Variable 2 5 mm AC 500 V M23 coding M23 coding GE ring Black ring Black Part number 1 812 747 9 Variable eE 2 5 mm AC 500 V Open M23 coding ring Black Part number 1 813 396 7 Halogen free Variable er OUI UE Open M23 coding ring Black Operating Instructions MOVIFIT amp FDC Electrical Installation Electrical connections
95. le bending when routing the cable 2x cable diameter Operating Instructions MOVIFIT FDC Technical Data Dimension drawings 9 9 Dimension drawings 9 9 1 MOVIFIT FDC with standard mounting rail e E Re Y i 1 Z min 50 Y Y of le N AE E 179 7 333 3 327 Fw WS 315 2 min 104 280 9007202299196811 1 The clearance of 104 mm below is only necessary for ABOXes with plug connector for connecting the drive unit Operating Instructions MOVIFIT FDC 115 Technical Data Dimension drawings o E OD d eo i Vi S D i N D ZC C BA Ge Rest T ars ry of To a 189 7 Su Z e M11 o J ER A e CONOR TE
96. lementation Electromagnetic Compatibility in Drive Engineering Successful installation of decentralized drives depends on selecting the correct cables providing correct grounding and a functioning equipotential bonding Always apply the relevant standards Note the following The NF line filter is used to suppress interference emission on the line side Do not switch between NF line filter and MOVIFIT FDC NF line filters have an independent cRUus approval The following line filters are available Line filter type Part number NF018 503 0 827 4134 NF035 503 0 827 128 3 NF048 503 0 827 117 8 NF063 503 0 827 4142 Operating Instructions MOVIFIT amp FDC 37 38 Electrical Installation Installation planning taking EMC aspects into account 5 2 2 Equipotential bonding Regardless of the protective earth connection it is essential that low impedance HF capable equipotential bonding is provided see also VDE 0113 or VDE 0100 part 540 Establish a connection over a wide surface area between the MOVIFIT mounting rail and the system Untreated unpainted uncoated mounting surface To do so use a ground strap HF litz wire to connect MOVIFIT and the System s grounding point e RP SSS SEE AN 1 Conductive connection over a large area between MOVIFIT and the mounting rail 2 PE conductor in the supply cable 3 2nd PE conductor vi
97. lict detected in the assigned IP addresses Another station in the network uses the same IP address Operating Instructions MOVIFIT amp FDC 99 100 8 2 8 2 1 Service Unit diagnostics Service Unit diagnostics INFORMATION il The error diagnostics of the MOVIFIT FDC unit is mainly available on the PC laptop You find more detailed information in the Communication Controller DHR21B 41B and MOVIFIT FDC with PROFINET IO Fieldbus Interface manual Unit replacement Notes on replacing units The MOVIFIT FDC unit allows for a quick unit replacement The EBOX is equipped with a replaceable memory card on which all unit data can be stored If the EBOX has to be replaced the plant can be started up again quickly by simply re plugging the memory card After startup you have to download the unit data to the memory card INFORMATION D Observe the following notes when replacing a unit Before replacing the unit make a data backup n MOVITOOLS MotionStudio right click the MOVIFIT FDC symbol Choose Startup Data Management Choose Upload Next click the Start upload button You find more information in the Communication Controller DHR21B 41B and MOVIFIT FDC with fieldbus Interface PROFINET 10 manual The MOVIFIT FDC unit must be switched off when you insert the memory card After the replacement the parameters last saved on the SD card are used
98. location Establishing communication and scanning the network Proceed as follows to establish a communication with MOVITOOLS MotionStudio and to scan your network 1 Set up a communication channel to communicate with your units You find more detailed information in the Communication Controller DHR21B 41B and MOVIFIT FDC with PROFINET IO Fieldbus Interface manual 2 Scan your network unit scan To do so click the Start network scan button 1 in the toolbar De RM Ei ds X See 1 9007200387461515 Programming MOVIFIT FDC with the PLC Editor INFORMATION D You can program the MOVIFIT FDC unit only when the SD memory card installed in the EBOX is a type OMHA1B TO card You find more detailed information on how to program MOVIFIT FDC in the MOVI PLC programming in the PLC Editor system manual Configuring MOVIFIT FDC with the Application Configurator INFORMATION D You can configure the MOVIFIT FDC unit only when the SD memory card installed in the EBOX is a type OMCA1B TO card Proceed as follows to configure a unit 1 Select the unit in the network view Operating Instructions MOVIFIT amp FDC 93 7 Startup 6 First steps with MOVITOOLS MotionStudio 2 Right click to open the context menu and display the tools for configuring the unit Ee MOVITOOLS MotionStudio Default 3152745099 3 To open the Application Configurator choose Application C
99. lug connector for Ethernet connection 1 HI 3 9007202308003083 1 X8 Drive unit connection e AC 400 V output SNI cable or AC 400 V output and CAN bus hybrid cable or AC 400 V output 2 X11 Ethernet fieldbus port 1 3 X12 Ethernet fieldbus port 2 4 X21 X28 Binary inputs outputs 5 X14 SBus CAN external p X16 RS485 interface external 7 PE connection 8 Maintenance switch Operating Instructions MOVIFIT amp FDC Electrical Installation Hybrid ABOX MTA S64 00 5 8 2 Plug connector positions The following figure shows the cable glands and plug connectors of the hybrid ABOX PROFINET EtherNet IP MTA11A 503 S643 00 MTA11A 503 S643 00 Modbus TCP MTA11A 503 S643 00 X1 X1 X8 1 2 3 x11 x12 X21 X14 8 X16 9 X20 10 X20 4 5 6 7 X28 2 X1 3 4 5 M25 X8 M25 X11 X12 M16 Pug RSC Oe er M20 e 6 X21 X24 Er SI M16 6 X25 X28 ME LK J Ee IQ 10 9 8 7 X20 X20 M20 X16 X14 27021600817498635 AC 400 V input terminals underneath the M25 gland Reserved M25 gland Drive unit connection M23 H Tec SEW P insert 15 pole AC 400 V output SNI cable female or AC 400 V output and CAN bus hybrid cable or AC 400 V output Ethernet fieldbus port 1 Han9 3 A RJ45 Ethernet fieldbus port 2 Han 3 RJ45 Binary inputs out
100. mmercially available RJ45 patch cables without push pull connector housing These plug connectors do not snap in place when they are plugged They may damage the socket and are therefore not suited INFORMATION lil Use only shielded cables for this connection Operating Instructions MOVIFIT amp FDC 5 Electrical Installation Required SNI cables Closing plug optional Type Content Part number Ethernet closing plug 10 pcs 1822 3702 for push pull RJ45 socket 30 pcs 1822 3710 5 10 Required SNI cables 82 The following table gives an overview of available SNI cables Compli ance SNI cable 1 Cable cross sec tion cable type Part number 1 330 330 9 CE Cable reel 30 m Cable reel 100 m Cable reel 200 m 2 Open cable end bulk cable 2 5 mm HELUKABEL TOPFLEX EMV UV 2YSLCYK J Open cable end bulk cable Part number 1 330 550 6 Cable reel 30 m Cable reel 100 m Cable reel 200 m 4 mm HELUKABEL TOPFLEX EMV UV 2YSLCYK J 1 See also technical data INFORMATION You find more permitted SNI cables e g for UL compliant installation in the technical data chapter Prescribed connection cables for single line installation Operating Instructions MOVIFIT amp FDC Electrical Installation Recommended hybrid cables 5 11 Recommended hybrid cables The following table shows available hybrid cables Hybrid cab
101. ns and damage to property The operator must ensure that the basic safety notes are read and adhered to Ensure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE Preliminary information The following safety notes are primarily concerned with the use of MOVIFIT FDC units If you use other SEW components also refer to the safety notes for the respective components in the corresponding documentation Please also observe the supplementary safety notes in the individual sections of this documentation General information Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage During operation MOVIFIT FDC and the connected MOVIGEAR and DRC drive units can have live bare and movable or rotating parts as well as hot surfaces depending on their degree of protection Removing covers without authorization improper use or incorrect installation and oper ation may result in severe injuries to persons or damage to machinery Refer to the documentation for additional information Target group Only qualified electricians are authorized to install startup or service the units or
102. ntaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service Zeleni dol 10 Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Czech Republic Sales Prague SEW EURODRIVE CZ s r o Tel 420 255 709 601 Assembly Flori nova 2459 Fax 420 235 350 613 Service 253 01 Hostivice http www sew eurodrive cz sew sew eurodrive cz SEW EURODRIVE CZ s r o Luzn 591 16000 Praha 6 Vokovice Drive Service HOT LINE 420 800 739 739 800 SEW SEW Servis Hotline 24 Hour Tel 420 255 709 632 Serice Fax 420 235 358 218 servis sew eurodrive cz Denmark Assembly Copenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 http www copam egypt com copam datum com eg 122 Operating Instructions MOVIFIT FDC Address List Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 http www sew eurodrive fi sew sew fi Production Karkkila SEW Industrial Gears Oy Tel 358 201
103. ntation Safety functions MOVIFIT FDC and the connected MOVIGEAR and DRC drive units may not perform safety functions unless these functions are described and expressly permitted For safety applications ensure that the information in the following publication is observed Manualon the functional safety of the drive unit Use only those components in safety applications that were explicitly designed and delivered for this purpose by SEW EURODRIVE Other applicable documentation Also observe the documentation for MOVIGEAR and DRC drive units Operating instructions of the connected MOVIGEAR and or DRC drive units such as MOVIGEAR SNI B operating instructions MOVIGEAR DSC B operating instructions DRC SNI operating instructions DRC DSC operating instructions Manual of the fieldbus interface e g Communication Controller DHR21B 41B and MOVIFIT FDC with Fieldbus Interface PROFINET 10 manual Application Configurator manual Operating Instructions MOVIFIT FDC Safety Notes Transportation and storage 2 6 Transportation and storage Observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the Technical Data sections Do not attach any additional loads Use suitable sufficiently rated handling equipment e g rope guides if required 2 7 Installation The units must be installed and cooled according to the regulat
104. ocalize the stations Red Connection to the PROFINET IO controller has failed e PROFINET IO device does not detect a link Businterruption e PROFINET IO controller is not in operation e Check the PROFINET connection e Check the PROFINET IO controller e Check the cabling of your PROFINET network Yellow Flashing yellow The STEP 7 hardware configuration contains a module that is not permitted Switch the STEP 7 hardware configuration to ONLINE and analyze the component status of the slots in the PROFINET IO device The RUN MS LED indicates whether the bus electronics is functioning properly LED status Cause of error Remedy Green Control card ok Proper operation Off Control card not ready Red e Control card error Flashing green Flashing yellow Yellow Control card does not start up Switch the unit on again Consult SEW Service if the error reoccurs e Switch the unit on again Set the default IP address parameter with DIP switch 812 1 OFF Consult SEW service if the error occurs again e Switch the unit on again Consult SEW Service if the error occurs again Operating Instructions MOVIFIT amp FDC 3 Operation Bb A Status LEDs of MOVIFIT FDC lt s BF NS LED RUN MS LED 7 1 3 Bus specific LEDs for EtherNet IP and Modbus TCP This chapter descri
105. of 10 mm orinstalling a second PE connection cable in parallel with the original PE connec tion Operating Instructions MOVIFIT amp FDC 41 42 Electrical Installation Installation instructions all versions 5 3 5 Definition PE FE PE refers to the mains side protective earth connection The PE conductor in the mains connection cable may only be connected with terminals marked with PE these are designed for the maximum permissible mains connection cross section FE refers to connections for functional ground You can connect any existing grounding conductor in the 24 V connection cable A WARNING Electric shock due to incorrect connection of PE to the terminals marked with F functional ground The FE connections are not designed for this purpose This means electrical safety is not guaranteed Severe or fatal injuries Connect the PE conductor in the mains connection cable only to terminals marked with PE 5 3 6 Installation altitude higher than 1000 m above sea level MOVIFIT FDC and the MOVIGEAR and DRC drive units with supply voltages of 380 to 500 V can be used at altitudes above 1000 m asl up to a maximum of 4000 m asl under the following circumstances The rated continuous power is reduced based on the reduced cooling above 1000 m see MOVIGEAR or DRC operating instructions Above 2000 m above sea level the air distances are only sufficient for overvoltage class 2 If installed at
106. ollowing table provides an overview of the cables available for this connection Compli Length Cable Operating ance Connection cable Installa Cross EE 1 tion type section cable type Part number 1 812 742 8 2 5 mm Variable LEONI Elocab AC 500 V JK Type EHRK 016281 M23 coding M23 coding ring violet ring violet Part number 1 812 743 6 2 5 mm Variable LEONI E Elocab AC 500 V PR OT Type EHRK 016281 Open M23 coding ring violet CE UL Part number 1 812 744 4 4 mm Variable LEONI Elocab AC 500 V Type EHRK 018473 M23 coding M23 coding ring violet ring violet Part number 1 812 745 2 4 mm Variable LEONI SSS Elocab AC 500V 3 Dc Type EHRK 018473 Open M23 coding ring violet 1 See also technical data Connection of The following table shows the conductor assignment of the cable with part number cables with open 4812 743 6 and 1 812 745 2 end Signal name Core color designation L1 Black 1 L2 Black 2 L3 Black 3 PE Green yellow CAN_L Blue CAN_GND Black CAN_H White 70 Operating Instructions MOVIFIT FDC Electrical Installation Electrical connections 5 9 4 X8 AC 400 V output DSC The following table shows information about this connection Function AC 400 V connection for supplying the unit for looping through Connection type M23 SEW insert SpeedTec capab
107. onfigurator from the menu ES MOVITOOLS MotionStudio Default Project Edt Network View an Settings Window Help De W E Le 4hie X E san GR Project Netzwerk 3 Application Configurator MOVIFIT FDC MTC F954 PROFIBUS I wl Defeut 4g MOVIFIT FOC Main page MotionStudia W Netzwerk E Bthemet Se 10 188 35 MOVIFIT FD Application Configurator Configuration of application modules Diagnostics of application modules Process data monitor for application modules Trace for application modules 3152748555 4 Configure the unit in the Application Configurator You find detailed information in the Application Configurator manual 94 Operating Instructions MOVIFIT FDC Operation a A Status LEDs of MOVIFIT FDC lt s 7 Operation 7 1 Status LEDs of MOVIFIT FDC 7 1 4 General LEDs This chapter describes the LEDs that are independent of the fieldbus In the following figure the LEDs are shown as dark Wa 00000 e EE 3 WE OO ONG puo Mot LY TO E wg US CN Se S o MOVIFIT FDC DI LEDs DO LEDs LEDs IEC Prog and PLC Operating Instructions MOVIFIT amp FDC The DI LED indicates the status of binary inputs DI 2991635851 LED status Meaning Yellow Input signal present at binary input DI Off Input signal at binary input DI open or O The DO LED indicates the status of binary outputs DO
108. pendently operable products EMC assessment is only possible after these products have been integrated in an overall system The assessment was verified for a typical system constellation but not for the individual product Bruchsal 11 12 09 Johann Soder Place Date Managing Director Technology a b a Authorized representative for issuing this declaration on behalf of the manufacturer b Authorized representative for compiling the technical documents 3123006091 118 Operating Instructions MOVIFIT amp FDC Address List 11 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Production Indus Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 trial Gears Christian P hr Str 10 Fax 49 7251 75 2970 D 76646 Bruchsal Service Compe Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 tence Center Ernst Blickle StraRe 1 Fax 49 7251 75 1711 D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 D nkritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zw
109. puts M12 5 pole female A coded SBus CAN external M12 5 pole female A coded RS485 interface external M12 5 pole female B coded Reserved M20 gland DC 24 V input terminals underneath the M20 gland You find the pin assignment of the plug connectors in the the Electrical Connections chapter Operating Instructions MOVIFIT amp FDC 65 66 5 9 5 9 1 Electrical Installation Electrical connections Electrical connections Connection cables Connection cables are not included in the scope of delivery Prefabricated cables for connection between SEW components can be ordered from SEW EURODRIVE at any time They are described in the following sections Specify the part number and length of the required cable in your order The number and design of the required connection cables depend on the design of the units and the components to be connected This is why not all cables that are listed are actually required The following figures show the different cable designs Cable Length Installation type Suitable for cable carrier Fixed length installation Not suitable for cable carrier d Eesen installati Variable length DENN Operating Instructions MOVIFIT amp FDC Electrical Installation Electrical connections 5 9 2 X8 AC 400 V output SNI The following table shows information about this connection
110. ral information rer Enn red aae e n 23 4 2 Permitted mounting position ssseeemen 23 e MoUntirig oett eet ete Rat eiit date cien 24 4 4 Central opening closing mechanism 29 4 5 Tightening torques eee eee eta e 32 4 6 MOVIFIT FDC version for wet areas 34 5 Electrical Installation sise 37 5 1 General information enne 37 5 2 Installation planning taking EMC aspects into account 37 5 3 Installation instructions all versions 40 5 Installation topologies ssssse nmm emen 46 5 5 EBOX MIGQ R9 00 iu ocu e e iL b e un Dur 49 5 6 Standard ABOX MITA 204 007 50 5 Hybrid ABOX MTA S54 00 oo cece ee eeeeeneeeeeeeenaeeeeeeeenaeeeeeseaas 62 5 8 Hybrid ABOX MIA 64 001 64 5 9 Electrical connections un 66 5 10 Required SNI cables sssssssssssssseeeeneeee emen 82 5 11 Recommended hybrid cables een 83 Operating Instructions MOVIFIT amp FDC Contents 10 11 5 12 Connection examples ssssssssssssssssseeeneeemeer eem 84 Eum A P 87 Cl incedere eric reduce Duo rae ee ee 88 6 1 General information sssssssssssssssseeeeneemeeenmrnnnn 88 6 2 Requirements ide etatis dt PAT t 89 6 3 Description of the DIP switches ssssssssemmR 89 6 4 Startup procedure eene 91 6 5 PC laptop conpechon eene enm 92 6 6 Startup of MOVIFITS
111. rating Instructions MOVIFIT amp FDC 39 5 Electrical Installation Installation instructions all versions 5 3 Installation instructions all versions 5 3 1 Connecting supply system leads The rated voltage and frequency of MOVIFIT FDC and the connected MOVIGEAR and DRC drive units must correspond to the data of the supply system Cable cross section At least corresponding to the total current of the connected MOVIGEAR and DRC drive units but maximally 10 mm Install line fuses at the beginning of the supply system line behind the supply bus junction Use D DO NH fuses or circuit breakers Select the fuse size according to the cable cross section MOVIGEAR FDC is suitable for operation on voltage supply systems with grounded star point TN and TT systems 5 3 2 Residual current device 5 3 3 Line contactor 40 SEW EURODRIVE recommends that you do not use RCDs However if a residual current device is stipulated for direct or indirect protection against contact observe the following note in accordance with EN 61800 5 1 A CAUTION Electric shock due to incorrect RCD type Severe or fatal injuries The connected MOVIGEAR and DRC drive units can cause direct current in the protective earth conductor In cases where a residual current device is used for protection against direct or indirect contact only a residual current device type B is permitted on the external power supply side of MOVIGEAR and DR
112. rcuits must also satisfy the requirements for safe disconnection to ensure reliable isolation Operating Instructions MOVIFIT amp FDC 10 Safety Notes Operation 2 10 Operation Systems with integrated MOVIFIT FDC and MOVIGEAR and DRC drive units must be equipped with additional monitoring and protection devices according to the applica ble safety guidelines such as the law governing technical equipment accident preven tion regulations etc Additional protective measures may be necessary for applications with increased potential risk It is permitted to modify MOVIFIT FDC as well as MOVIGEAR and DRC drive units using the operating software Do not touch live components or power connections immediately after disconnecting MOVIFIT FDC as well as MOVIGEAR and DRC drive units from the supply voltage because some capacitors may still be charged Wait at least 5 minutes after having switched off the supply voltage As soon as supply voltage is present at the MOVIFIT FDC or MOVIGEAR and DRC drive units the terminal boxes of the units must be closed i e the MOVIFIT EBOX as well as any connectors of SNI cables or hybrid cables must be plugged in and screwed on The degree of protection of MOVIFIT FDC specified in the technical data chapter applies only if the EBOX is installed on the ABOX Never disconnect power plug connectors during operation Doing so can lead to danger ous electric arcs forming which can caus
113. reen 2 Filler Conductor Insulation Colors 3 1 conductor pair 0 25 mm 19 x 0 13 mm blank copper PE White blue Foil shield Aluminum clad side toward the braided shield Opt cover 100 Drain wire 0 25 mm Conductor 19 x 0 13 mm blank copper Shield Braided Conductor 0 10 mm tin plated copper Sheathing TPE Color Purple 4 Windings 5 Shield Braided Conductor 0 161 mm tinned copper Opt cover at least 85 6 Outer sheath Color Polyurethane flame retardant halogen free Black Operating Instructions MOVIFIT amp FDC 113 Technical Data Specification of recommended hybrid cable 9 8 1 Technical data of hybrid cables 114 The following table shows the technical data of the hybrid cable Properties Type LEONI Elocab Type LEONI Elocab EHRK 016281 EHRK 018473 UL features UL style 20234 80 C 1000 V c certified 80 C 600 v Operating voltage 1000 V Test voltage core core DC 4700 V Test voltage core shield DC 3110 V Test voltage shield Position 3 DC 3000 V spark test Operating temperature 30 C to 80 C fixed installation Weight of cable Nom 291 g m Nom 333 g m Wave impedance 120 Q 10 Position 3 Attenuation Nom 1 8 dB 100 m at 1 MHz Position 3 Nom 5 6 dB 100 m at 10 MHz Delay Nom 5 ns m Position 3 Bending radii Sing
114. required to operate the mainte nance switch and to ensure heat dissipation for the unit Make sure that the permitted bending radii of the cables used are not exceeded when connecting the cables You find detailed dimension drawings in the Dimension drawings page 115 chapter 24 Operating Instructions MOVIFIT amp FDC Mechanical Installation Mounting Drilling template for the optional stainless mounting rail M11 Ee PRISE m to co x C ERG uem ar aic a 9007202299484811 INFORMATION D 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit Make sure that the permitted bending radii of the cables used are not exceeded when connecting the cables You find detailed dimension drawings in the Dimension drawings page 115 chapter Operating Instructions MOVIFIT amp FDC 25 A Mechanical Installation Mounting 4 3 2 Mounting A WARNING Risk of crushing if the load falls Severe or fatal injuries Donot stand under the load Secure the danger zone A CAUTION Risk of injury due to protruding parts Risk of cutting or crushing Cover sharp and protruding parts The installation must only be carried out
115. res Reserved Operating Instructions MOVIFIT amp FDC 75 Electrical Installation Electrical connections 5 9 7 X21 X28 Binary inputs outputs The following table shows information about this connection 76 Function Binary inputs outputs of the hybrid ABOX Connection type M12 5 pole female A coded Wiring diagram 2264816267 Assignment No X21 X22 X23 X24 1 24V 24V 24V 24V 2 DI01 DO01 DI03 DO03 DI05 DIO7 3 GND GND GND GND 4 DI00 DOO0 DI02 DO02 DI04 DI06 5 n c n c n c n c No X25 X26 X27 X28 1 24V 24V 24V 24V 2 DIO9 DI11 DI13 DI15 3 GND GND GND GND 4 DI08 DI10 DI12 DI14 5 n c n c n c n c Operating Instructions MOVIFIT FDC Electrical Installation 5 Electrical connections Y adapter For connecting 2 sensors actuators to an M12 plug connector use a Y adapter with extension The Y adapter is available from different manufacturers Manufac Escha turer Type WAS4 0 3 2FKM3 915294347 Manufac Binder turer Type 79 5200 1180380683 Manufac Phoenix Contact turer Type SAC 3P Y 2XFS SCO 1180375179 Manufac Murr turer Type 7000 40721 1180386571 Operating Instructions MOVIFIT amp FDC T7 78 Electrical Installation Electrical connections 5 9 8 X51 USB interface Connection cable The following table informs about
116. rms about this connection Function Ethernet fieldbus interface of the hybrid ABOX MTA S54 00 e PROFINET IO e EtherNet IP e Modbus TCP Connection type M12 4 pole female D coded Wiring diagram E L 2 2464600971 Assignment No Name Function TX Transmit line RX Receive line TX Transmit line Bw hy gt RX Receive line Operating Instructions MOVIFIT FDC Electrical Installation Electrical connections 5 9 11 X11 und X12 Ethernet fieldbus interface ABOX MTA S64 00 The following table informs about this connection Function PROFINET IO EtherNet IP Modbus TCP Ethernet fieldbus interface of the hybrid ABOX MTA S64 00 Connection type Ethernet RJ45 Wiring diagram mmm b d 2354433675 Assignment No Name Function 1 TX Transmit line 2 TX Transmit line 3 RX Receive line 4 res Reserved 5 res Reserved 6 RX Receive line 7 res Reserved 8 res Reserved Connection cables NOTICE The RJ45 socket can be damaged by inserting commercially available RJ45 patch ca bles without push pull connector housing Damage to the RJ45 socket e Only plug suitable push pull RJ45 mating connectors according to IEC PAS 61076 3 117 into push pull RJ45 sockets Never use co
117. s Installation topology SNI example Operating Instructions MOVIFIT amp FDC 45 46 5 4 5 4 1 Electrical Installation Installation topologies Installation topologies Installation topology SNI example The following figure shows the basic installation topology of MOVIFIT FDC in conjunc tion with MOVIGEAR SNI and DRC SNI drive units 24V Power Controller Pre fuse line protection Line Control cabinet level Field level reiege EA e e ste m emm aca E Macri irm ee ee ee E Single Line Installation 2 18014401517353867 1 Max 10 x drive units MOVIGEAR SNI or DRC SNI in total 2 Permitted cable length between MOVIFIT and last drive unit max 100 m 3 Looping through the communication the power supply and the 24 V supply is only permitted when using the standard ABOX MTA S04 Looping through is in preparation for ABOXes MTA S54 and MTA S64 Operating Instructions MOVIFIT amp FDC Electrical Installation Installation topologies 5 4 2 Installation topology SBus example The following figure shows the basic SBus installation topology of MOVIFIT FDC in conjunction with MOVIGEAR DSC and DRC DSC drive units 24V Power Controller oi Pre fuse line protection Line Control cabinet level Field level Hybrid cable power SBus WT DRC DSC i 7
118. sion drawings 115 I O plug connector connection 76 RS485 plug connector connection 75 SBus plug connector connection 74 SNI cable connection 52 53 SNI plug connector connection 67 V E 63 65 FLY Dri Cable sip TT 113 Hybrid cables 2 2 ie cet esse net 83 Operating Instructions MOVIFIT amp FDC Index l JEDES E TP 107 Installation in rn is 9 Blanking polugs 32 Blanking plugs wet areas 35 EMC cable glands 0 eecceeeeeesteeeeeetetteeeeeeees 33 EMC cable glands wet areas 36 lee 26 Opening closing mechanism 29 Version for use in wet areas 34 Installation altitude sssessssssssss 42 Installation instructions Activating terminals c cceecccceeeeeesteeeeeeeeaes 51 Additional for standard ABOX 51 Connecting supply system leads 40 Connection Cross sechon 51 Current carrying capacity 51 Derating masura teda t edd 42 Equipotential bonding 41 FE definition i cci t rer c intel 42 G n ralistes at enr res 40 Information regarding UL 44 Installation
119. sures the degree of protection of MOVIFIT FDC and enables easy access MOVIFIT FDC is available with the following memory cards Code Performance class SD card Type Property R95 CCU standard OMCA1B TO Parameterizable R96 MOVI PLC standard OMH41B TO Programmable R97 CCU advanced OMCA1B TO Parameterizable to OMC41B T25 R98 MOVI PLC advanced OMH41B TO Programmable to OMH41B T25 When using the SD memory card OMC41B T you can freely set the parameters for MOVIFIT FDC When using SD memory card OMHA1B T you can freely program MOVIFIT FDC programming languages in accordance with IEC 61131 3 Operating Instructions MOVIFIT amp FDC Unit Structure EBOX active electronics unit 3 3 2 Configurable application controller control card Performance class CCU standard Performance class CCU advanced When using an SD card of the type OMCA1B TO you can use MOVIFIT FDC as configurable application controller CCU The Application Configurator program module can be used to execute standardized application modules created by SEW EURODRIVE The application modules can be started up quickly and conveniently by graphical configuration A defined process data interface provides this functionality to the higher level controller process data monitor with control mode is available to support the startup procedure The performance class CCU standard is intended for application modul
120. t areas 36 Equipotential bonding 38 41 Establishing communication 93 Ethernet adapter RJ45 M12 000 eect 110 Ethernet closing plug seeeesess 110 Ethernet fieldbus interface 60 80 81 Ethernet service interface 79 108 EtherNet IP Connections eiae ascende 60 80 81 JE Dee eebe A 99 otartup Mt List nain 92 Technical data 109 EtherNet IP interface 109 Exclusion of liability sese 6 F FE definition asiria i aa 42 EE Sea e Een Yn se 40 Freely programmable controller MOVI PLC dud 16 Freely programmable controllers MOVI PLC Performance class MOVI PLC advanced 16 Performance class MOVI PLC standard 16 G General LEDS sss 95 GOUGING ET 38 H ele le z inui penes 38 Hybrid ABOX Activating Temmimals 51 Additional installation instructions 51 Bus systems available 63 65 Connecting DC 67 69 71 Connecting line terminals 54 Connecting MOVIGEAR cccceseseeeeee 67 69 71 Connecting M12 Ethernet fieldbus interface 80 Connecting RJ45 Ethernet fieldbus interface 81 Connection cross section 51 Description elt 62 64 Dimen
121. t carrying capacity 51 D DeratinG acs eoo RUD 42 Designated use 8 Dimension drawing MTA S04 00 oo ccceccceceseesssseseseseeeseeeeeees 115 MTA S04 00 option M11 116 MTA S54 00 oo a ara in aaa 115 MTA S54 00 option M11 116 MTA S64 00 oc ecceccccecsssesessssssseseseseseeeees 115 MTA S64 00 option M11 116 Dimension drawings eee 115 DIP switch ST it sa rnt ecrit eei vua chants bade 13 912 uini den a i INE 13 90 SAS Rut end estne eis 13 e EM T 17 86 DIP switches 9115 cxt e enti ets 90 ak nic eese ed 90 DiSpO0sala iii ied a e bee etin 103 Documentation additional 8 Documents additional 8 Drilling template Standard mounting rail 24 E EBOX Combinations with ABOX sss 12 Description 13 49 Ethernet service interface 79 MTC R9 00 description 49 Namepnlate nern rnnrnnnrnesreetene 21 Type desionation 21 USB interface 78 Electrical installation 37 Electronics data sess 106 Embedded safety notes ssssssessss 5 EMC cable olande 33 Installations ranne ARCUP 52 53 EMC cable glands we
122. this connection Function USB interface of the EBOX Connection type USB type B female Wiring diagram 2 1 3 4 3053382411 Assignment No Name Function 1 5V 5 V output 2 USB USB data line 3 USB USB data line 4 GND Reference potential USB interface X51 comprises the following functions MOVIFIT engineering and diagnostics with MOVITOOLS MotionStudio Use a commercially available USB cable with a type B USB plug Maximum permitted length of the USB cable 5 m Operating Instructions MOVIFIT FDC Electrical Installation Electrical connections 5 9 9 X52 Ethernet service interface The following table informs about this connection Function Ethernet service interface of the EBOX Connection type Ethernet RJ45 Wiring diagram b 2354433675 Assignment No Name Function 1 TX Transmit line 2 TX Transmit line 3 RX Receive line 4 Res Reserved 5 Res Reserved 6 RX Receive line 7 Res Reserved 8 Res Reserved EtherNet service interface X52 comprises the following functions MOVIFIT engineering and diagnostics with MOVITOOLS MotionStudio Operating Instructions MOVIFIT FDC T9 80 Electrical Installation Electrical connections 5 9 10 X11 und X12 Ethernet fieldbus interface ABOX MTA S54 00 The following table info
123. tor esee 40 Pine Aer x roro oia etiem ele v 37 Line protection esses 43 Line terminals connection 54 Line termination sesese 40 M Maintenance switch Description een ele tenu eati 18 Mechanical mstallatton eee 23 Permitted mounting position 23 133 134 Index Memory card 14 Unit replacement 101 Modbus TCP Connections sta iieri e eda 60 80 81 EDS utt eet 99 Technical data 109 Modbus TCP interface cccsccecceceeeeeeeeeeeees 109 Modbus TCP startup with 92 Mounting MOVIFITS lan tai 26 Mounting position permitted 23 Mounting rail drilling template 24 MOVIFIT FDC Startup xti enmt aspects 92 MOVEPDBOS S aun aac utis ctun 93 MOVI PLC control card 15 MOVITOOLS MotionStudio Configuring units 93 Establishing communication 93 Fist steps sun anc eu oe 93 Programming units ereere 93 SCAM network terrains arataa eaaa 93 MTA S04 00 Activating terminals c cceeceeeeeeeeeseeeeeeeenaes 51 Additional installation instructions 51 Connecting line femmimals 54 Connecting MOVIGEARS 56 57 Connecting 24 V terminals ceceeeeeeeeeees 55 Connection Cross sechon erer ee neern 51 Descripti ri
124. ubnet mask and the standard gateway of the engineering interface of MOVIFIT FDC Ethernet service interface Standard IP address Subnet mask Standard gateway 192 168 10 4 255 255 255 0 192 168 10 1 6 6 Startup of MOVIFIT FDC 1 Check the connection of MOVIFIT FDC INFORMATION li With PROFINET IO EtherNet IP or Modbus TCP you do not have to make any set tings on MOVIFIT FDC The entire startup is carried out using software tools For a description refer to the Communication Controller DHR21B 41B and MOVIFIT FDC with PROFINET 10 Fieldbus Interface manual 2 Select the communication protocol using DIP switch 12 2 PROFINET IO EtherNet IP or Modbus TCP DIP switch S12 2 ON DIP switch 12 2 OFF ON S lesen S12 9007202400256779 9007202400668171 3 Place the MOVIFIT EBOX onto the ABOX and close it 4 Switch on the 24 V supply voltage The 24V C LED should now light up green 92 Operating Instructions MOVIFIT amp FDC Startup go 6 6 7 6 7 1 6 7 4 First steps with MOVITOOLS MotionStudio First steps with MO VITOOLS MotionStudio Starting the software and creating a project Proceed as follows to start MOVITOOLS MotionStudio and create a project 1 Start the MOVITOOLS MotionStudio from the Windows start menu via Start Programs SEW MOVITOOLS MotionStudio MOVITOOLS MotionStudio 2 Create a project with name and storage
125. ug or commercially available Ethernet cable The following software is required on the PC or laptop MOVITOOLS MotionStudio version 5 8 or later You find more information in the Communication Controller DHR21B 41B and MOVIFIT FDC with fieldbus Interface PROFINET IO manual Description of the DIP switches NOTICE Hazard caused by unsuitable tools Damage to the DIP switches To set the DIP switches use only suitable tools such as a slotted screwdriver with a blade width smaller than 3 mm The force used for setting the DIP switches must not exceed 5 N The following figure shows the position of DIP switches S11 813 in the EBOX 5595786635 Operating Instructions MOVIFIT amp FDC 6 89 6 go Startup Description of the DIP switches 6 3 1 DIP switch S11 DIP switches S11 1 through S11 8 of the EBOX are set at the factory You are not allowed to change the setting of DIP switches S11 1 through S11 8 6 3 2 DIP switch 12 The following table shows the functions of DIP switch S12 DIP switch 12 1 2 IP address allocation Ethernet protocol ON DHCP Saved IP parameters PROFINET IO OFF Default values EtherNet IP or Modbus TCP DIP switch S12 1 Default IP DIP switch S12 1 of the EBOX is used to set the type of IP address allocation DIP switch S12 1 ON The saved I
126. umentation 8 Outputs eit en ode PENAS 107 P PG connect with d c sc t acis regt 92 PE copnpechon 38 41 Performance class MOVI PLC advanced 16 Performance class MOVI PLC standard 16 Permitted mounting position 23 PE definitionzs teneret rte de hod dant 42 Power distribution 43 PROFINET Connector ai aa iaia Aa AA 60 80 81 RE 98 Startup with 92 Technical data 109 PROFINET Interface 109 Programiming i een ere Does 93 Programming UNItS ieinter 93 Protection devices 42 R Requirements for etartup 89 Residual current device ene 40 Rights to claim under limited warranty 6 RS485 Plug connector Conpechon 75 Technical data 108 Terminal connection 58 59 S Safe deconpnechon ensani oi ani 9 Safety functions 8 Safety notes unies rune cerent te ds 7 Designation in the documentation 5 Electrical CONNECTION ccceeeeeeeeeeetteceeeeeeteees 9 General Seer ee natin 7 Installation 9 MOUNINO ecien a ea EE 9 Operation ito m d ee eee Mise 10 Storage i ed edet ie dd ee dd 9 Structure of the embedded safety notes 5 Structure of the section related safety notes 5 Transport scan SE een ke eate 9 Operating Instructions MOVIFIT amp FDC SBus
127. w eurodrive pt Romania Sales Bucharest Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro 126 Operating Instructions MOVIFIT FDC Address List Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service RUS 195220 St Petersburg http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 338 494 770 M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar http www senemeca com Serbia Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Ko um IV sprat Fax 381 11 347 1337 SRB 11000 Beograd office dipar rs Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 33595 202 Rybni na 40 Fax 421 2 33595 200 SK 831 06 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 Industry Park PChZ Fax 421 41 700 2514 ulica M R Stef nika 71 sew sew eurodrive sk SK 010 01 Zilina Bansk Bystrica SEW Eurodrive SK s r o Tel 421
128. y for at least 5 minutes every 2 years Observe the notes on storage temperature in section Technical Data 8 5 Disposal This product consists of Iron Aluminum Copper Plastics Electronic components Dispose of all components in accordance with applicable regulations Operating Instructions MOVIFIT amp FDC 103 Technical Data CE marking and UL approval 9 Technical Data 9 1 CE marking and UL approval 9 1 1 CE marking Low voltage directive MOVIFIT FDC meets the requirements stipulated in the Low Voltage Directive 2006 95 EC Electromagnetic compatibility EMC MOVIFIT FDC units are designed for use as components for installation in machin ery and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives Provided that you comply with the installation instructions the CE marking requirements for the entire machine system in which they are installed are satisfied on the basis of the EMC directive 2004 108 EC For detailed information on EMC compliant installation refer to the publication Electro magnetic Compatibility in Drive Engineering from SEW EURODRIVE The CE mark on the nameplate indicates conformity with the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC 9 1 2 UL approval UL and cUL approval for the MOVIFIT FDC series is available LISTED 104 Operating Instructions MOVIFIT FDC Technical Data Basic unit

Operating Instructions - SEW

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