RC-6000 Installation and Operating Instructions
Contents
1. 3 1 3 5 PIN LOCATIONS AND CONNECTIONS Hn 3 2 3 6 WIRING INSTRUCTIONS ese da eb EE 3 3 3 7 POST INSTALLATION EMI TEST HII mme 3 5 WARRANTY LIST OF FIGURES FIGURE TITLE PAGE 2 1 Front Panel Controls 6000 00 22 2 1 3 1 Outline Drawing eee ee XQ Ents dee ER RER GERE E REY RET 3 1 3 Wiring Connections and Notes 3 4 LIST OF TABLES TABLE TITLE PAGE 3 1 9 pin D Connections 11 mn e emnes ee enn nre 3 2 RC 6000 Installation amp Operating Instructions TiL O2RE299 Rev A Issue 3 TECHNISONIC INDUSTRIES LIMITED www til ca RC 6000 Installation amp Operating Instructions TiL O2RE299 Rev A Issue 3 vi TECHNISONIC INDUSTRIES LIMITED www til ca SECTION 1 GENERAL DESCRIPTION 1 1 1 2 1 3 INTRODUCTION This publication provides operating and installation information on the RC 6000 remote control DESCRIPTION The RC 6000 is designed to be a remote control head for the TDFM 600 6000 series of airborne transceivers It is a secondary slave control point and is not intended to replace the function of the front panel of the radio TECHNICAL CHARACTERISTICS SPECIFICATION Model Designation Physical Dimensions Weight Operating Temp2. MUP J BRT gt 8 EU EA ES FE TRANSMIT INDICATOR LIGHTS WHEN ANY BAND IS TRANSMITTING SOFT KEY MENU THE THREE KEYS BELOW ASSUME THE FUNCTIONS DISPLAYED USE THE UP DIRECT REPEATER TALK AROUND P PRIORITY S SECURE S SCAN 0 ERGO SWITCH POSITION C TOGGLE SWITCH POSITION AND DN KEYS TO SCROLL THROUGH MORE MENU ITEMS A CONDITION IDICATORS 1 BAND SELECTED VHF UHF OR 800 DIM TSW KEY PAD FUNCTION AND NUMERIC KEYS FIGURE 2 1 Front Panel Controls RC 6000 2 3 POWER The RC 6000 has an ON and an OFF button Unlike the TDFM 600 6000 transceiver you do not have to hold the OFF button as it will shut off immediately 2 4 KNOBS The RC 6000 does not have any rotary knobs since the volume function is not required The volume at the remote headset would be adjusted at the remote audio panel 2 5 BAND KEYS B1 B2 The RC 6000 has three keys which assume the function that the knob buttons have on the TDFM 600 6000 Pressing B2 for example will change the display on both the radio and the remote to show band 2 information Subsequent key presses will toggle through the following modes RC 6000 Installation amp Operating Instructions TiL O2RE299 Rev A Issue 3 2 1 2 6 2 7 2 8 2 9 TECHNISONIC INDUSTRIES LIMITED www til
3. first 30 days of service Technisonic will return the repaired or replacement equipment prepaid Technisonic reserves the right to make changes in design or additions to or improvements in its products without obligation to install such additions and improvements in equipment previously manufactured This Warranty is in lieu of any and all other warranties express or implied including any warranty of merchantability or fitness and of all other obligations or liabilities on the part of Technisonic This Warranty shall not be transferable or assignable to any other persons firms or corporations For warranty registration please complete the on line Warranty Registration Form found at www til ca
4. RC 6000 remote control 3 2 EQUIPMENT PACKING LOG Unpack the equipment and check for any damage that may have occurred during transit Save the original shipping container for returns due to damage or warranty claims Check that each item on the packing slip has been shipped in the container 3 3 INSTALLATION The RC 6000 Remote Control is designed to be DZUS mounted and should be installed in conjunction with an IN RC6 installation kit See figure 3 1 for an outline drawing of the unit with dimensions to facilitate the installation 3 4 INSTALLATION KIT CONTENTS The IN RC6 installation kit P N 029355 1 consists of 1 One 9 pin Cannon D mating connector female complete with crimp pins and hood RC 6000 Installation amp Operating Instructions TiL O2RE299 Rev A Issue 3 3 1 TECHNISONIC INDUSTRIES LIMITED www til ca 5 06 MINIMUM DISTANCE FROM REAR OF PANEL TO END OF CONNECTORS INCLUDING CABLE CLEARANCE 5 97 1 7 2 Technisonic RC 6000 2 i 1 2 3 3 2 99 fro 4 5 6 0 Ivo Le gt 7 8 9 L 5 73 FIGURE 3 1 Outline Drawing for Model RC 6000 RC 6000 Installation amp Operating Instruct
5. ca VOL This will display the volume setting of the band selected You can not change the setting but it is useful to see the setting in case the volume at the radio was inadvertently set to zero etc CHAN The current channel number will be displayed Pressing MUP or MDN will scroll through the available channels DIM The display brightness level will be shown for the RC 6000 The radio brightness level will be shown on its display This is the only time that the RC 6000 display may be different than the TDFM 600 6000 display NUM LOCK In this mode the keys become number keys instead of their usual functions This condition exists on both the remote and the transceiver FUNCTION KEYS Function keys F1 through F4 operate the same as on the TDFM 600 6000 transceiver F5 and F6 are for future development and have no function at this time SHIFT KEY The shift key is also for future development DISPLAY The RC 6000 has a two line 48 character LED display which gives information about the selected band On the top line is shown the zone number channel name and rotary knob function The bottom line displays the soft key menu the band selected and the ESW TSW condition Also displayed are letters and symbols indicating scan direct repeater talk around monitor secure priority and call In addition to the character display there are two LED indicators on the left The top LED indicates a signal is being received on the selected ba
6. E Transponder ramp test set and adjust the output until the flags are out of view The transponder and encoder should be monitored with ramp test equipment Set the output of the transponder test set to 3db above the output necessary to achieve 9096 reply If possible set the ADF to a nearby navigation station Switch the RC 6000 on and off as often as required Observe the GPS for any degradation in satellite status or availability or flags Listen for any noise or detected audio signals on the VHF commis Listen for any noise or detected audio signals on the VOR LOC receiver audio look for any moment of flags or needles on the VOR LOC GS navigation display s List the power plant fuel and other electric instruments not already in the chart provided and note any anomalies that occur due to operation of the RC 6000 Assess the results If the aircraft is equipped with an autopilot or a stability augmentation system then test fly the aircraft and verify that operation of the RC 6000 does not have adverse effects on these systems After checking for gross effects at a safe altitude fly a coupled ILS approach and look for any anomalies RC 6000 Installation amp Operating Instructions TiL O2RE299 Rev A Issue 3 3 5 TECHNISONIC INDUSTRIES LIMITED www til ca 3 7 4 RESULTS If the installed system passes all of the applicable EMI tests then no further action is required If interference is observed then the interference must be assessed against
7. N Canada L4Z 1W7 Tel 905 890 2113 Fax 905 890 5338 IMPORTANT WARRANTY All communication equipment manufactured by Technisonic Industries Limited is warranted to be free of defects in Material or Workmanship under normal use for a period of one year from Date of Purchase by the end user Warranty will only apply to equipment installed by a factory approved and or authorized facility in accordance with Technisonic published installation instructions Equipment falling under the following is not covered by warranty equipment that has been repaired or altered in any way as to affect performance e equipment that has been subject to improper installation e equipment that has been used for purposes other than intended e equipment that has been involved in any accident fire flood immersion or subject to any other abuse Expressly excluded from this warranty are changes or charges relating to the removal and re installation of equipment from the aircraft Technisonic will repair or replace at Technisonic s discretion any defective transceiver or part thereof found to be faulty during the Warranty Period Faulty equipment must be returned to Technisonic or its authorized Warranty Depot with transportation charges prepaid Repaired or replacement equipment will be returned to the customer with collect freight charges If the failure of a transceiver occurs within the
8. TION 13 THE USE OF RED DISPLAYS SHOULD BE MINIMIZED OR AVOIDED SO AS NOT TO DETRACT FROM THE ATTENTION GETTING CHARACTERISTICS NEEDED IN WARNING AND CAUTION ANNUNCIATORS RED SHOULD BE USED TO ANNUNCIATE EMERGENCY CONDITIONS REQUIRING IMMEDIATE RESPONSE BY THE FLIGHT CREW UNITS WITH RED DISPLAYS SHOULD NOT BE LOCATED IN CLOSE PROXIMITY TO WARNING AND CAUTION ANNUNCIATORS THE INSTALLATION OF UNITS WITH RED DISPLAYS MUST BE EVALUATED ON A CASE BY CASE BASIS TO ENSURE THAT THE EFFECTIVENESS OF THE WARNING AND CAUTION ANNUNCIATORS IS NOT ADVERSELY AFFECTED A To BE CONNECTED TO THE RS 232 PORT ON THE TOFM 600 6000 TRANSCEIVER FIGURE 3 2 Wiring connections and notes for the RC 6000 RC 6000 Installation amp Operating Instructions TiL O2RE299 Rev A Issue 3 3 4 TECHNISONIC INDUSTRIES LIMITED www til ca APPENDIX TO INSTALLATION INSTRUCTIONS 3 7 POST INSTALLATION EMI TEST 3 7 1 PURPOSE The purpose of this test is to identify any interference that the RC 6000 remote control head may cause with existing aircraft systems 3 7 2 TEST CONDITIONS The RC 6000 should be installed and function tested The TDFM 6000 transceiver should be on throughout this test 3 7 3 METHODOLOGY Most of the EMI tests can be accomplished on the ground The GPS should be operational and navigating with at least the minimum compliment of satellites The VHF comm should have the squelch open VOR DME receivers should be selected for display If possible set up a DM
9. ci RC 6000 27 MULTIBAND 25 AIRBORNE TRANSCEIVER REMOTE CONTROL Installation and Operating Instructions TiL Document No O2RE299 Rev A Issue 3 MAY 2002 Technisonic Industries Limited 240 Traders Boulevard Mississauga Ontario 147 1W7 Tel 905 890 2113 Fax 905 890 5338 www til ca Copyright by Technisonic Industries Limited All rights reserved REVISION HISTORY O2RE299 REV SECTION PAGE DESCRIPTION DATE Edited by n c Rev A Issue 3 Global Original document New Document template No text information drawings changed Title Page layout changed Revision History page added Added Headers Footers Warranty Page added Warranty Information Removed TDFM 600 6000 Transceiver Replaced with RC 6000 Remote Control OCT 2010 FM INFORMATION NOTES ESD CAUTION This unit contains static sensitive devices Wear grounded wrist strap and or conductive gloves when handling printed circuit boards FCC COMPLIANCE INFORMATION WARNING This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation WARNING Changes or modifications not expressly approved by Technisonic Industries could void the user s authority to
10. erature Range Power Requirement Voltage Current Communication Protocol Panel Back Lighting RC 6000 Installation amp Operating Instructions 1 1 CHARACTERISTIC RC 6000 Approx 5 75 X 3 X 1 3 11oz 3119 45 C to 60 C 28 0 VDC 1596 75 mA minimum 150 mA maximum RS 232 38400 N 8 1 28 VDC or 5VAC specified when ordered TiL O2RE299 Rev A Issue 3 TECHNISONIC INDUSTRIES LIMITED www til ca Page left intentionally blank TDFM 7300 Installation amp Operating Instructions TiL O8RE389 Rev A Issue 2 1 2 TECHNISONIC INDUSTRIES LIMITED www til ca SECTION 2 OPERATING INSTRUCTIONS 2 1 GENERAL The RC 6000 is designed to be a secondary control point for the TDFM 600 6000 series of airborne transceivers These instructions assume a working knowledge of the TDFM 600 6000 Operation of the RC 6000 is the same as operating the TDFM 600 6000 from its front panel except for a few differences covered below 2 2 FRONT PANEL Refer to the diagrams below SQUELCH MONITOR INDICATOR CALL INDICATOR ZONE NUMBER ALPHANUMERIC MESSAGE DESCRIBING THE CURRENT MODE CHANNEL OR TALK GROUP ROTARY KNOB DONE INDICATOR USE MUP OR ON THE RC 6000 DISPLAYS VOLUME LEVEL MODE DIMMER LEVEL AND NUMBER LOCK MAIN SQUELCH INDICATOR LIGHTS WHEN DE RECEIVED ON SELECTED BANI Technisonic 21 POLICE HC 01 86 ZONE MUTE UIEH UHFTPSsac z Howe J F1 J e F4
11. ions TiL O2RE299 Rev A Issue 3 3 2 TECHNISONIC INDUSTRIES LIMITED www til ca 3 5 INSTALLATION PIN LOCATIONS AND CONNECTIONS J1 9 Pin D Connections Use FEMALE Connector Pin Description 1 Ground 2 Debug 3 Reset 4 4 28 Volts DC 5 VCC 6 Backlight 7 RX Data 8 TX Data 9 No Connection TABLE 3 1 Wire connections on a 9 Pin FEMALE D Connector 3 6 INSTALLATION WIRING INSTRUCTIONS Figure 3 2 shows all required connections and recommended wire sizes for the RC 6000 Remote Control 3 6 1 GROUND PIN 1 Pin 1 should be connected to ground The pin is internally connected to the chassis 3 6 2 DEBUG PIN 2 Do not connect This pin is used for software updates at the factory 3 6 3 RESET PIN 3 Do not connect This pin is also used for software updates at the factory 3 6 4 28 VOLTS DC PIN 4 Connect to the 28 volt DC avionics bus through a 1 amp breaker 3 6 5 VCC PIN 5 Do not connect This is a 5 volt output to supply the programmer for software updates at the factory Output current is rated at 200 mA 3 6 6 BACKLIGHT PIN 6 Connect to the aircraft dimmer bus Backlighting is 28 volts DC unless otherwise ordered RC 6000 Installation amp Operating Instructions TiL O2RE299 Rev A Issue 3 3 3 TECHNISONIC INDUSTRIES LIMITED www til ca 3 6 7 TX AND RX DATA PINS 7 AND 8 These pins are to be connected to the RS 232 pins on the TDFM 600 6000 TX data connects to RX data o
12. n the radio and RX data from the remote goes to TX data on the radio 3 6 8 NO CONNECTION PIN 9 Do not connect this pin RC 6000 REMOTE CONTROL N 28 VDC POWER RX DATA TX DATA PANEL LIGHTING POWER GROUND PART NUMBER DESCRIPTION SPEC MATERIAL RC 6000 REMOTE CONTROL HEAD TECHNISONIC INDUSTRIES LIMITED 7274 11 1 CIRCUIT 1 KLIXON NOTES 1 ALL WIRE IAW MIL W 22759 UNLESS OTHERWISE SPECIFIED 2 ALL CABLE IAW MIL C 27500 UNLESS OTHERWISE SPECIFIED 3 COAXIAL CABLE IAW MIL C 17 UNLESS OTHERWISE SPECIFIED DO NOT USE COAX WITH PVC INSULATION 4 FABRICATION amp INSTALLATION OF WIRING HARNESS IAW AC 43 13 1B CHAPTER 11 5 GROUNDING AND BONDING IAW AC 43 13 1B CHAPTER 11 SECTION 15 6 ALL WIRE TO BE 22 AWG MINIMUM UNLESS OTHERWISE SPECIFIED AN AN EQUIVALENT CIRCUIT BREAKER OR FUSE MAY BE USED THE RC 6000 IS AVAILABLE WITH 28V OR 5V PANEL LIGHTING CHECK THE CONFIGURATION CONTROL LABEL FOR THE CORRECT VOLTAGE connect TO THE APPROPRIATE AIRCRAFT DIMMING BUSS N INSTALLATION OF TRANSCEIVER IAW 43 13 1B CHAPTER 4 SECTION 4 AND AC 43 13 2A CHAPTER 2 PR3 1 2 DZUS RAIL OR EQUIVALENT MAY BE USED 11 TEST THE SYSTEM IN ACCORDANCE WITH THE POST INSTALLATION TEST PROCEDURE IN THE INSTALLATION AND OPERATING INSTRUCTIONS MANUAL 12 REFER TO THE AIRCRAFT STRUCTURAL REPAIR MANUAL AND THE MAINTENANCE MANUAL FOR INSTRUCTIONS AND INFORMATION PERTINENT TO THIS INSTALLA
13. nd while the bottom LED indicates that any one or more of the installed bands are transmitting The display is always a direct copy of what is showing on the display of the radio except when editing the brightness setting GENERAL OPERATION Switch on the RC 6000 by pressing the ON key TECHNISONIC along with the firmware version will be displayed and then the self test If the transceiver is already on the normal screen will appear and the unit is ready to use If the radio is off or is not connected the display will show CONNECTING until the radio is detected If the TDFM 600 6000 and RC 6000 are on the same power switch then the connecting message will be seen for a few seconds since the radio takes longer to start up The RC 6000 operates like the radio except for the functions previously mentioned In the case where the pilot and the remote operator select a function at the same time the radio front panel has priority and therefore the pilot has control No special settings have to be changed on the TDFM 600 6000 in order for the remote to work nor does the radio care whether the remote is there The remote does not have to be switched on for the radio to work RC 6000 Installation amp Operating Instructions TiL O2RE299 Rev A Issue 3 2 2 TECHNISONIC INDUSTRIES LIMITED www til ca SECTION 3 INSTALLATION INSTRUCTIONS 3 1 GENERAL This section contains information and instructions for the correct installation of the
14. operate the equipment WARRANTY INFORMATION The Model RC 6000 Remote Control is under warranty for one year from date of purchase Failed units caused by defective parts or workmanship should be returned to Technisonic Industries Limited 240 Traders Boulevard Mississauga Ontario 147 1W7 Tel 905 890 2113 Fax 905 890 5338 DO 160C Summary Summary of DO 160C Environmental Qualifications for the Technisonic Model RC 6000 Remote Control Head for the Model TDFM 600 and 6000 Transceiver CONDITIONS SECTION DESCRIPTION OF CONDUCTED TESTS Temperature and Altitude 4 0 Equipment qualified to categories C4 and D1 Vibration Equipment is qualified without shock mounts to categories B M and N 15 0 RF Emission TECHNISONIC INDUSTRIES LIMITED www til ca TABLE OF CONTENTS SECTION TITLE PAGE SECTION 1 GENERAL DESCRIPTION 1 1 INTRODUC TION rE m 1 1 1 2 DESCRIPTION NERO MERI RES 1 1 1 4 TECHNICAL CHARACTERISTICS 1 1 SECTION 2 OPERATING INSTRUCTIONS 2 1 GENERAL ARER 2 1 SECTION INSTALLATION INSTRUCTIONS 3 1 GENERAL be ia bic points genes e Hiatt he uini de S oe di Ln maius au 3 1 3 2 EQUIPMENT PACKING LOG erre terrre bre rne veya ye EE re e n 3 1 3 3 RC 6000 INSTALLATION 1 aia uuu spesso seg eheu sec 3 1 3 4 INSTALLATION KIT CONTENTS
15. the appropriate standards of airworthiness for the system in question A complete discussion of all the standards of airworthiness to be applied in assessing EMI effects is beyond the scope of this document 3 7 5 PROCEDURE List the power plant fuel and other electric instruments not already included in the chart below and note any anomalies that occur due to operation of the RC 6000 Assess the results STEP SYSTEM PASS FAIL NOTES 1 Com 1 amp 2 2 Transponder amp Encoder 3 ADF 1 amp 2 5 Glideslope 1 amp 2 6 VOR LOC 1 amp 2 7 Compass RC 6000 Installation amp Operating Instructions TiL O2RE299 Rev A Issue 3 3 6 TECHNISONIC INDUSTRIES LIMITED www til ca 8 Directional Gyro 9 Fuel Pressure 10 Temp 11 Amps 12 Bus Voltage 13 Fuel 96 14 Ng 15 16 Torque 96 17 18 Digital Clock RC 6000 Installation amp Operating Instructions 3 7 TiL O2RE299 Rev A Issue 3 TECHNISONIC INDUSTRIES LIMITED www til ca 19 Oil Pressure 20 DME 1 amp 2 21 1 amp 2 22 Jj Autopilot 23 Stability Augmentation Systems 24 Coupled ILS Approach NOTES RC 6000 Installation amp Operating Instructions 3 8 TiL O2RE299 Rev A Issue 3 Technisonic Industries Limited 240 Traders Blvd Mississauga O
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