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Levelflex M (Operating Instructions)

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2. CAES Display value write 32 bit floating point number IEEE 754 Status code for Display value see Status codes see page 47 45 5 Operation 46 Levelflex M FMP 40 with PROFIBUS PA IEEE 745 Floating Point Number The measured value is transmitted as a IEEE 754 floating point number whereby Measured value 1 x 2512 x 1 F Byte 1 Byte 2 ar ie os pepe pepo avo cr ens se ora sos er Sign S Exponent E Mantissa F Byte 3 Byte 4 a ere ore ora ore Jore Jer aso o one oss eno oco s eno Mantissa F Example 40 FO 00 00 hex 0100 0000 1111 0000 0000 0000 0000 0000 bin s xat EOS ead a gt 1x2 x 1 0 5 0 25 4 0 125 1x4x 1 875 20 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA Endress Hauser Status Code OC Hex OF Hex 1F Hex 40 Hex 47 Hex 4B Hex AF Hex 5C Hex 80 Hex 84 Hex 89 Hex 8A Hex 8D Hex 8E Hex Stauts codes The status codes comprise one byte and have got the following meaning Device status BAD Significance UNCERTAIN non specific simulation UNCERTAIN last usable value Fail safe Mode aktiv oubstitute set fail Safe mode active UNCERTAIN UNCERTAIN initial value fail Safe mode active UNCERTAIN Configuration error limits not set correctly GOOD GOOD Active block alarm static revision counter incremented 5 Operation If a status other than GOOD is sent to t
3. standard Function medium property 003 This lune amp on is used lo select the dicleciria constant Selection 14 ti 9 jnmoconduciing bqude sg bquelied gas TEN hon ceondusting kquals g benzene ol rM 30 53 concenirzi ed acia onganiz ohean aera lamina aleohol acetona yy Ponduchng liquida eg aqueous aduba cdule 7 nexis and kae al Aor HUS as a medum ol group A ce always eis a king Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 5 Operation Signal analysis via envelope curve 7 Gur Dustin Humbar 19 12032002 L6 4355 Time remaining Connection options e Service interface with adapter FXA 193 see page 41 e Proficard for connection to a Laptop e Proficard for connection to a PC Note Y The Levelflex M can also be operated locally using the keys If operation is prevented by the keys being locked locally parameter entry via communication is not possible either Endress Hauser 55 5 Operation 56 Levelflex M FMP 40 with PROFIBUS PA 5 5 8 Scaling of the output data The on site display and the digital output are working independently of each other On site display The on site display always displayes the main value VOHO directly from the Transducer Block Digital output For the digital output this value is rescaled in two steps PV SCALE MAX from Transducer bloc PV SCALE MIN 0 O OUT_SCALE AIL OUT OUT SCALE MIN V6H2 MAX 1 In a first
4. 3 _ horizontal zoom in E horizontal zoom out Move mode ate ate moved to the left H moved to the right 70 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 6 Commissioning Horizontal Zoom Modus Press or to switch to the envelope curve navigation You are then in Horizontal Zoom mode Either 3 or 4 is displayed You now have the following options e J increases the horizontal scale e decreases the horizontal scale Move Modus You now have the following options e shifts the curve to the right e shifts the curve to the left Vertical Zoom Modus Press once more to switch to Vertical Zoom mode 34 is displayed You now have the following options e J increases the vertical scale e decreases the vertical scale The display icon shows the current zoom factor Ei to 5 Exiting the navigation e Press 5 again to run through the different modes of the envelope curve navigation e Press and to exit the navigation The set increases and shifts are retained Only when you reactivate the recording curve OE2 function does the Levelflex use the standard display again U After 3 s the following message appears Endress Hauser 71 6 Commissioning Levelflex M FMP 40 with PROFIBUS PA 6 8 Basic Setup with the ToF Tool To carry out the basic setup with the ToF Tool operating
5. and standing tanks e Use a coax or rod probe for measuring ranges up to 4 m For anything over this or if there is too free cover space use a4 mm rope probe Installation and possible fixing as with bulk solids e Any distance from wall as long as occasional contact is prevented e Do not mount a rod or rope probe 1 exactly central when using metallic containers Central mounting doesn t impair coax probe 2 performance e When installing in tanks with a lot of internals or internals situated close to the probe Use a coax probe Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 3 Mounting Installation in underground tanks e Use coax probe for nozzles with large diameters in order to avoid reflections at the nozzle wall e 4 s Sed AAA E an S26 LA ps ceca areca h row or Ade coe ae esse PP e Ed E E E Measurement in corrosive fluids For measurement in corrosive liquids it is possible to install a rod probe in a closed plastic pipe with a diameter of up to approx 50 mm When using plastic tanks it is also possible to mount the probe on the outside of the tank see Installation instructions on Page 24 Levelflex measures the level through the plastic in both cases Installation in stilling well or bypass e Arod probe can be used for pipe diameters up to 150 mm for diameters above that the flange with horn adapter recommended e When installing a rod probe
6. 1592217 Fax 061 1592298 Spain A Endress Hauser S A Sant Just Desvern Tel 93 4803366 Fax 93 4733839 Sweden U Endress Hauser AB Sollentuna Tel 08 55511600 Fax 08 55511655 Switzerland A Endress Hauser AG Reinach BL 1 Tel 061 7157575 Fax 061 7111650 Turkey Intek End striyel lc ve Kontrol Sistemlerils tanbul Tel 0212 2751355 Fax 0212 2662775 Ukraine Photonika GmbH Kiev Tel 44 26881 Fax 44 26908 Yugoslavia Rep Meris d 0 0 Beograd Tel 11 4441966 Fax 11 4441966 Africa Egypt Anasia Heliopolis Cairo Tel 02 4179007 Fax 02 4179008 Morocco Oussama S A Casablanca Tel 02 241338 Fax 02 402657 South Africa A Endress Hauser Pty Ltd Sandton Tel 011 4441386 Fax 011 4441977 Tunisia Controle Maintenance et Regulation Tunis Tel 01 793077 Fax 01 788595 America Argentina A Endress Hauser Argentina S A Buenos Aires Tel 01 145227970 Fax 01 145227909 Bolivia Tritec S R L Cochabamba Tel 042 56993 Fax 042 50981 Brazil A Samson Endress Hauser Ltda Sao Paulo Tel 011 50313455 Fax 011 50313067 Canada L Endress Hauser Ltd Burlington Ontario Tel 905 6819292 Fax 905 6819444 Chile QA Endress Hauser Chile Ltd Santiago Tel 02 3213008 Fax 02 3213025 Colombia Colsein Ltda Bogota D C Tel 01 2367659 Fax 01 6104186 Costa Rica EURO TEC S A San Jose Tel 02
7. 4 wire electronics Dead time 2 s Dead time 1 s Dead time 3 s Dead time 0 7 s Hise time 11 s Hise time 3 s Hise time 25 s Hise time O s Function end of probe 030 WE ENDRESS HAUSER Use this function to select the polarity of the probe end signal If the probe end is uncovered or in an insulated attachment there is a negative probe end signal The signal from the probe end is positive if the attachment is grounded Selection e free e tie down isol e tie down gnd 62 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 6 Commissioning Endress Hauser Function probe length 031 Use this function to select whether the probe length was changed after factory calibration Only then is it necessary to enter or correct the probe length Selection e not modified e modified Note If modified was selected in the probe length 031 function the probe length is defined in the next step Function probe 032 Use this function to select whether the probe is at the time of the commisioning uncovered or covered If the probe is uncovered the Levelflex can determine the probe length automatically determine length 034 function If the probe is covered a correct entry is required in the probe length 033 function Selection e free e covered Function probe length 033 Use this function the probe length can be entered manually Function determine len
8. 9 3 Application errors oo 85 OA iSDdIe OAS ans co sets S AUR ieee A ween he 87 9m REU ato cna bum aig AL atin Gade S a d i9 drea bet 89 O 6 BHO dal dred pop utu oo oU a Ep net eee a9 9 Software history 0020000 89 9 8 Contact addresses of Endress Hauser 89 10 Technicaldata 90 10 1 Technical data ata glance 90 11 Appendix 94 11 1 Operating menu HART Display modul TROP DOO co sott d ciere Ug E mde tube e RN 94 11 2 Operating matrix PROFIBUS PA Commuwin Il 96 Description of functions ias cha a s ec nes 97 Function and system design 98 Index A 104 1 Safety instructions Levelflex M FMP 40 with PROFIBUS PA 1 safety instructions 1 1 Designated use The Levelflex M FMP 40 is a compact level transmitter for the continuous measurement of solids and liquids measuring prinziple Guided Level Radar TDR Time Domain Reflectometry 1 2 Installation commissioning and operation The Levelflex M has been designed to operate safely in accordance with current technical safety and EU standards If installed incorrectly or used for applications for which it is not intended however it is possible that application related dangers may arise e g product overflow due to incorrect installation or calibration For this reason the instrument must be installed connected operated and maintained accord
9. ALS ZA 7 A TIR do VR ER LIFE Pod eu U SN AS MESA EI WR Cl LG CN CA TU fe dz PN 32 AN ur vd NJ S DA 7 D Ma SA sa Y AENA FL LR ae contact metallic container walls or floors CE 1 1 SST d e n metal containers do not install rod T Si and rope probes exactly in the centre EF 2 e Minimum distance of probe end to the container floor C Rope probe 150 mm Rod probe 100 mm Coax probe 50 mm e When installing outdoors it is recommended that you use a protective cover 1 see Accessories on page 8 A 3055 4 14 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 3 Mounting Endress Hauser Other installations e Select the mounting location such that the distance to internals 5 e g limit switch struts gt is 300 mm over the entire length of the probe also during operation Probe must within the measuring span not touch any internals during operation If necessary when using rope probes the probe end 4 may be fixed to ensure that see page 23 Optimization options e Interference echo suppression Measurement can be optimised by electronically tuning out interference echoes Minimum distance B of the probe to the container wall Wal mindstmeB Meal 100 mm for smooth walls Plastic 100 mm min 300 mm to metallic components outside of the tank 0 5 m 20 otherwise the max
10. KG Maulburg Germany PulseMaster 9 Registered trademark of the company Endress Hauser GmbH Co KG Maulburg Germany PROFIBUS Registered trademark of the PROFIBUS Trade Organisation Karlsruhe Germany 3 Mounting Levelflex M FMP 40 with PROFIBUS PA 3 Mounting 3 1 Quick installation guide F12 or T12 housing Turn housing The housing can be turned 350 in order to simplify access to the display and the terminal compartment 1Y F12 housing Caution Use only the threaded boss max torque 20 Nm F12 or T12 housing 3 4 max torque 5 Nm 10 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 3 Mounting Endress Hauser 3 2 Incoming acceptance transport storage 3 2 1 Incoming acceptance Check the packing and contents for any signs of damage Check the shipment make sure nothing is missing and that the scope of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for instruments of more than 18 kg Do not lift the measuring instrument by its probe rod in order to transport it 3 2 3 Storage Pack the measuring instrument so that is protected against impacts for storage and transport The original packing material provides the optimum protection for this The permissible storage temperature is 40 C 80 C 11 3 Mounting Levelflex M FMP 40 with PROFIBUS PA 12 3 3 Installation Conditions 3 3 1 Dimensi
11. ToF Tool Program CD 2 Device descriptions device drivers and documentation for all Endress Hauser devices which are operable using ToF Tool e Accessories s Chapter 8 Accompanying documentation e Short manual basic equalisation troubleshooting housed in the instrument e Operating manual this manual e Operating manual Description of the instrument functions e Approval documentation if this is not included in the operating manual 2 3 Certificates and approvals CE mark declaration of conformity The instrument is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The instrument complies with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement Control Regulation and Laboratory Procedures The instrument described in this manual thus complies with the statutory requirements of the EG directives Endress Hauser confirms the successful testing of the instrument by affixing to it the CE mark 2 4 Registered trademarks KALREZ VITON 9 TEFLON 9 Registered trademark of the company E I Du Pont de Nemours amp Co Wilmington USA TRI CLAMP 9 Hegistered trademark of the company Ladish amp Co Inc Kenosha USA HART Registered trademark of HART Communication Foundation Austin USA To Registered trademark of the company Endress Hauser GmbH Co
12. gt 2457 e g 2456 must be entered in unlock parameter 0A4 in the diagnostics 0A function group The lock is shown on the display by the amp symbol and can be released again either via the display or by communication Hardware lock The instrument is locked by pressing the L and and E keys at the same time The lock is shown on the display by the symbol and can only be unlocked again via the display by pressing the L and and 5 keys at the same time again It is not possible to unlock the hardware by communication All parameters can de displayed even if the instrument is locked and and LE press simultaneous The LOCK SYMBOL appears on the LCD 37 5 Operation 38 Levelflex M FMP 40 with PROFIBUS PA 5 3 2 Unlocking of configuration mode If an attempt is made to change parameters when the instrument is locked the user is automatically requested to unlock the instrument unlock parameter 0A4 By entering the unlock parameter on the display or via communication 2457 for PROFIBUS devices the Levelflex is released for operation Hardware unlock After pressing the and and E keys at the same time the user is asked to enter the unlock parameter 2457 for PROFIBUS devices and and press simultaneous Please enter unlock code and confirm with E Caution Changing certain parameters such as all sensor characteristics for example influences
13. manufacturer recording curve 0E2 profibus param set unit to bus 062 confirm out value 063 OE plot settings OE1 envelope curve substracted signal mapping envelope curve format display 094 no of decimals 095 X display language 092 back to home 093 English enter time Deutsch Default 900 s 1 16 X X Francais X XX Espanol X XXX Italiano Nederlands Katakana japanese previous error 0A1 diagnostics 0A present error 0A0 clear last error 0A2 unlock parameter 0A4 see manual see manual serial no 0c4 Note The default values of the parameters are typed in boldface Endress Hauser Levelflex M FMP 40 with PROFIBUS PA DandL are displayed manual probe free full calibr dist meas value 008 check distance 051 range of mapping 052 start mapping 053 dist unknown enter value distance ok input of mapping range dist too big dist too small safety distance 015 in safety dist 016 ackn alarm 017 overspill protection 018 brocken probe det 019 from blocking distance alarm no standard default 0 1m warning yes german WHG self holding max scale 046 max scale 046 diameter vessel 047 dist meas value 008 D und L is displayed echo quality 056 is displayed offset 057 output damping 058 upper block dist 059 will be added to the measured level 2nd cyclic value 067 select VOHO 068 measured
14. new calibr required initialising please wait downloading please wait checksum error general reset amp new calibr required electronics defect electronics defect electronics defect electronics defect download error repeat download electronics defect initialising please wait checksum error general reset amp new calibr required electronics defect electronics defect Probe pulse deviation from average values System error messages device has been powered off before data could be stored emc problem E7PROM defect E PROM storage not yet finished processing data download device has been powered off before data could be stored emc problem E7PROM defect RAM defective ROM defective E2PROM defective general hardware problem checksum of stored data not correct no factory calibration existant E PROM defective initialisation of electronics device has been powered off before data could be stored emc problem E7PROM defect hardware problem hardware problem HF module or cable between HF module and electronics defective reset avoid emc problem if alarm prevails after reset exchange electronics walt some seconds If warning prevails exchange electronics wait until warning disappears reset avoid emc problem if alarm prevails after reset exchange electronics reset if alarm prevails after reset exchange electronics reset if alarm prevail
15. see rope probe diagram Probe end signal Probe end signal Launch pulse Launch pulse Rod probe Rope probe L evel echoes are detected as positive signals in the envelope curve Interference echoes can be both positive e g reflections from internals and negative e g nozzles The envelope curve the map and the differential curve are used for the evaluation L evel echoes are searched for in the differential curve Endress Hauser 99 11 Appendix Levelflex M FMP 40 with PROFIBUS PA Evaluation of the measurement e The map must correspond to the course of the envelope curve for rod probes up to approx 5 cm and for rope probes up to approx 25 cm before the end of the probe when the tank is empty e Amplitudes in the differential curve should be at a level of O mV when the tank is empty and lie within the span that is specified by the probe specific blocking distances In order to not detect any interference echoes there must be no signals that exceed the echo threshold when the tank is empty e For partially filled tanks the map may only differ from the envelope curve at the posi tion of the level echo The level signal is then detected unequivocally as a positive sig nal in the differential curve For detecting the level echo the amplitude must lie above the echo threshold Negative go probe end signal Launch pulse Envelope curve Mapping Differential curve Envelope curve Mapping 100 E
16. 09 4155115 All other countries A Endress Hauser GmbH Co Instruments International D Weil am Rhein Germany Tel 07621 975 02 Fax 07621 975345 ET III
17. 961542 Fax 02 961542 Ecuador Insetec Cia Ltda Quito Tel 02 269148 Fax 02 461833 Guatemala ACISAAutomatizacionY Controllndustrial S A Ciudad de Guatemala C A Tel 03 345985 Fax 03 327431 Mexico UA Endress Hauser S A de C V Mexico City Tel 5 5682405 Fax 5 5687459 Paraguay Incoel S R L Asuncion Tel 021 213989 Fax 021 226583 Uruguay Circular S A Montevideo Tel 02 925785 Fax 02 929151 USA UA Endress Hauser Inc Greenwood Indiana Tel 317 535 7138 Fax 317 535 8498 Venezuela Controval C A Caracas Tel 02 9440966 Fax 02 9444554 Asia China A Endress Hauser Shanghai Instrumentation Co Ltd Shanghai Tel 021 54902300 Fax 021 54902303 A Endress Hauser Beijing Office Beijing Tel 010 68344058 Fax 010 68344068 Hong Kong A Endress Hauser HK Ltd Hong Kong Tel 25283120 Fax 28654171 India A Endress Hauser India Pvt Ltd Mumbai Tel 022 8521458 Fax 022 8521927 Indonesia PT Grama Bazita Jakarta Tel 21 7975083 Fax 21 7975089 Japan QA Sakura Endress Co Ltd Tokyo Tel 0422 540613 Fax 0422 550275 Malaysia A Endress Hauser M Sdn Bhd Petaling Jaya Selangor Darul Ehsan Tel 03 7334848 Fax 03 7338800 Endress 4 Hauser The Power of Know How Pakistan Speedy Automation Karachi Tel 021 7722953 Fax 021 7736884 Papua Neuguinea SBS Electrical Pty Limited Port Moresb
18. EP 0 928 974 102 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 11 Appendix Endress Hauser 103 Index Index A FC CCSSON CS ied duct ae bd JAS oe ee ee eia 78 IS A deter cento E 10 PANN a secti oderat aes ata T dote tha WY debe a erased Shee etus 40 Analog Input Block ssec Re 48 Application errors uis ket d Md oe UT o SR EP 85 B Se AAA Bae ae ee 58 60 72 IOC OCICW tetas exit af O tab TRES 44 C CEAP ONA sco qee pease seed haem cs 92 CE Miata tek eee Sees ae Oe m vtae atas 9 Commissioning 0 0 0 0 ee ee 57 D Declaration of conformity o o o o ooo oo o o 9 Degree of protectiOn o o o oooooo 32 Designated USE vexatus wee oS ee ANS ei 4 Determine Jendllita tnd od ain owls bg aed cs 63 74 Device Management oooooooooo 48 DIMENSION Susa da asa o Gia o erase 6 12 A A M 35 E Emoty Call Dao usu cd Ay ct oce P ea 58 64 74 End OF DFODS c accuse Dae dq ecc eie d d dot e ea 73 Engineering hints ooooooooooooo 14 EUVeloDereul Vei dure ad awd ee acm s 69 76 Equipotential DOPGIDICls 0 sa ae e 32 o eu kN ow ak canara erena 40 83 EA GOTOVA ids euenit oed A e a 6 9 92 Exterior cleaning sets Vacante s Wr ee RE 17 F FIC WOUSING uo d e gd id de dad 29 31 UIC AMO Olas E ERR ES 58 64 74 H Hardware addressinQ o ooooooooo 42 I IEEE 54 Floating Point Number 46 Interference echo mapping 75 K Key assi
19. ISO 228 1 4435 Flange Dia Pressure Standard CFJ DN40 PN40 DIN 2526 Form C CGJ DN50 PN40 DIN 2526 Form C CMJ DN80 PN16 DIN 2526 Form C CQJ DN100 PN16 DIN 2526 Form C CTJ DN100 PN40 DIN 2526 Form C CWJ DN150 PN16 DIN 2526 Form C CXJ DN200 PN16 DIN 2526 Form C ACJ 1 150 lbs ANSI B16 5 ADJ 12 300 lbs ANSI B16 5 AEJ 2 150 lbs ANSI B16 5 AFJ 2 300 lbs ANSI B16 5 ALJ 3 150 lbs ANSI B16 5 AMJ 3 300 lbs ANSI B16 5 APJ 4 150 lbs ANSI B16 5 AQJ 4 300 lbs ANSI B16 5 AWJ 6 150 lbs ANSI B16 5 A3J 8 150 Ibs ANSI B16 5 KDJ 10 K 40A JIS B2210 KEJ 10K 50A JIS B2210 KLJ 10K 80A JIS B2210 KPJ 10K 100A JIS B2210 YY9 Special version Electronic insert Communication 2 wire 4 20 mA HART 2 wire PROFIBUS PA 2 wire Foundation Fieldbus 4 wire 90 250 VAC 4 20 mA HART 4 wire 10 5 32 VDC 4 20 mA HART Special version Se uL n EJ 99 FMP40 Product designation part 2 Endress Hauser A Identification Material 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 316L 2 Identification 70 Display 80 100 Levelflex M FMP 40 with PROFIBUS PA 1 without display 2 with display VU 331 incl on side operation 9 Special version Remote electronic 1 Standard compact device 2 3 remote electronic 3 m cable 9 Special version housing aluminium F12 h
20. Insulating sleeve for probe fixation In preparation Service adapter FXA 193 For communication with ToF Tool via the display connector Bestell Nr 50095566 Commuwin II Operating software for intelligent instruments Proficard for the connection of a Laptop to PROFIBUS Profiboard for the connection of a Personal Computer to PROFIBUS Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 8 Accessories Remote display FHX 40 Dimensions F12 housing IP 68 Separate housing W FHX 40 IP 65 Technical data Max cable length 20 m 67 ft Temperature range 30 C 70 C 22 F 158 F Separate housing Degree of protection IP65 acc to EN 60529 NEMA 4 Material for housing Alloy of Aluminium AL Si 12 Dimensions mm inch 122x150x80 HxBxT 4 8x5 9x3 2 EMC version with conductive sealing Also suitable for use in zone 1 in combination with a Levelflex M with ATEX II 1 2 G EEx ia IIC T6 approval Endress Hauser 81 9 Trouble shooting Levelflex M FMP 40 with PROFIBUS PA 9 Trouble shooting 9 1 Trouble shooting instructions Levelflex M FMP 40 Trouble Shooting Check voltage and compare it with the Connect the specifications on the correct voltage nameplate Check the polarity Not ok Yes of the voltage Correct the polarity Instrument works Ready No Yes Instrument works Ready Check power connection Not ok Yes to electronic board Connect plug Instrum
21. ND 19131 0 uoljesiieoul 9SS9A 19jouueip ajeos xeui euinjoA jndui 9na 3ndui ou a1qe3 yun JaWO SND uonesueoui oBe In joAs poaje1qijeo 103984 na cue ur y WO9 GE SL pub umop en z Buo 00 Z Xe N pajejosi poys 00 ww ur 99JJ L PSIPOW UMOP 91 yo u38u9 9 Y woo UIN peJeAoo Q peyipoui jou o 994J 0 yyBua euiuuojop u3Bue eqoud aqoid ujBue eqoud eqoud jo pue uo na ww ur yo WOOL Xen uu 0 0 Buipjou JJ9S z Bau ur Bau S UILU ulu dwes z uo L OHM Uew p Sumulem y y Bau woo 000r lt XeN 66666 XElN pIou L 40 0 paepuejs o UJeJe 0 Bou lt ul 0 ulN 66666 lt UNA wee sBuljjes jojes yop U01 9930 10 sip Ayayes ul o2uejsip jajes euin Aejop jurujueds duiej sso oyda dino wee uo 3ndjno OL ES tur y woL Ov ww ur Y ur y uo ww ul yo WOOL xejN WOOL xeiN ww ur uu ur y w00 lt UNA Y Uo 0 lt UN 19 114 0U S9 gc eDueuo mols z UIS oDBueuo sey qs p epuejs 9 umouyun 9 Aqijeo Iny aqieo Aydwa ledoud sseooud puos winipew IEM 9 849U09 G eqoJd xeoo p edid ssed q c ue onsejd z yue uuniuluunje piepue s 9 saljiadoid yue no an eA pounseoeul OA dnjes oiseq 6H 8H 9H SH VH H cH VH 0H IIMO A dnoJus uonounJ Endress Hauser 96 Levelflex M FMP 40 with PROFI
22. PROFIBUS PA and EN 50 020 FISCO model Endress Hauser 41 5 Operation 42 Levelflex M FMP 40 with PROFIBUS PA 5 5 2 Device address Selecting the device address e Every PROFIBUS PA device must be given an address If the address is not set correctly the device will not be recognised by the process control system e A device address may appear only once within a particular PROFIBUS PA network see BA 198F e Valid device addresses are in the range 1 and 126 All devices are delivered from the factory with the software address 126 e The default address can be used to check the function of the device and connect it to an operating PROFIBUS PA system Afterwards the address must be changed to allow other devices to be connected to the network Software addressing software addressing comes into operation when DIP switch 8 is in the position ON BA 198F 00 en chap 5 7 describes how to set the address in this case In ToF Tool the address can be set via the Set address function in the Device menu Hardware addressing of p un aa 12345678 C Hardware addressing Hardware addressing comes into operation when DIP switch 8 is in the position OFF In this case the address is determinded by the position of DIP switches 1 to 7 according to the following table Switch No The new address becomes valid 10 seconds after switching En
23. be present Pay special attention to the gasket grooves and crevices where fluid may be present This is especially important if the fluid is dangerous to health e g corrosive poisonous carcinogenic radioactive etc e Always enclose a duly completed Declaration of contamination form a copy of the Declaration of contamination is included at the end of this operating manual Only then can Endress Hauser transport examine and repair a returned device e Enclose special handling instructions if necessary for example a safety data sheet as per EN 91 155 EEC Additionally specify e An exact description of the application e The chemical and physical characteristics of the product e A short description of the error that occurred specify error code if possible e f necessary give the error code 9 6 Disposal In case of disposal please seperate the different components according to their material consistence 9 7 Software history Software version Software changes Documentation changes Date V 01 02 00 04 2002 Original software Operated via ToF Tool Commuwin II from version 2 05 03 HART communicator DXR 275 from OS 4 6 with Rev 1 DD 1 9 8 Contact addresses of Endress Hauser The addresses of Endress Hauser are given on the back cover of this operating manual If you have any questions please do not hesitate to contact your E H representative 89 10 Technical data 90 Leve
24. codes see table 9 2 on page 83 e E Alarm Warning Configurable e g loss of echo level within the safety distance Indicated by a constant flashing bs symbol For a description of the codes see table 9 2 on page 83 40 Error messages e Error messages appear as four lines of plain text on the display In addition a unique error code is also output A description of the error codes is given on page 83 e The diagnostics 0A function group can display current errors as well as the last errors that occurred e f several current errors occur use or to page through the error messages e The last occurring error can be deleted in the diagnostics 0A function group with the function clear last error 0A2 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 5 Operation 5 5 PROFIBUS communication 5 5 1 Synopsis personal computer e g with PLC Commuwin II or TTT NX TOF Tool and A Profibard resp Proficard e RS AH S cool D IIN operating and PR 3 me mo SE display module j CE More Functions valves etc ToF Tool A maximum of 32 transmitters can be connected to the bus 10 in explosion hazardous areas EEx ia IIC according to the FISCO model The bus power is supplied by the segment coupler On site as well as remote operation are possible For detailed information on the PROFIBUS PA standard refer to Operation Instructions BA 198F 00 de and the standards EN 50 170 DIN 19 245
25. limits see Technical Information TI 358F Dielectric constant e with coax probe r2 1 4 e Rod and rope probe r 1 6 CE approval The measuring system meets the legal requirements of the EC guidelines Endress Hauser confirms the instrument passing the required tests by attaching the CE mark EN 60529 Protection class of housing IP code EN 61010 oafety regulations for electrical devices for measurement control regulation and laboratory use EN 61326 Emissions equipment class B compatibility appendix A industrial area NAMUR Standards committee for measurement and control in the chemical industry Ex approval see Ordering structure Levelflex M FMP 40 on page 6 Ordering Information The E H service organisation can provide detailed ordering information an External standards and guidelines information on the order codes on request Accessories see page 78 92 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 10 Technical data Supplementary Documentation Supplementary Docu e System Information Levelflex Sl OSOF OO en mentation e Technical Information TI 358F 00 en e Operating Instructions Description of instrument functions BA 245F 00 en Endress Hauser 93 11 Appendix Levelflex M FMP 40 with PROFIBUS PA 94 11 Appendix 11 1 Operating menu HART Display modul ToF Tool tank properties 002 medium cond 003 process pro
26. main measured value selct the module Main Process Value 2 Main value and second cyclic value In order to transmit the main value and the second cyclic value temperature or measured distance select the modules in the following order Main Process Value 2nd Cyclic Value FREE PLACE 3 Main value and display value In order to transmitt the main value and to receive a display value select the modules in the following order Main Process Value FREE PLACE Display Value 4 Main value second cyclic value and display value In order to transmit the main value and the second cyclic value and to receive a dis play value select the modules in the following order Main Process Value 2nd Cyclic Value Display Value The exact way of performing the configuration depends on the configuration software of the PLC Structure of the input data Leveflex M PLC The input data are transmitted according to the following structure Index Format Remarks Input Data 1 2 3 Main value level read 32 bit floating point number IEEE 754 Status code for main value see Status codes see page 47 5 6 75 6 Secondary value measured dis read 32 bit floating point number option tance IEEE 754 9 Status code for secondary value read see Status codes see page 47 option Structure of the output data PLC Prosonic M The output data are transmitted according to the following structure Index Format Remarks Output Data
27. please note the following desired safety concept see chapter 4 3 Order Code Ser No IP68 NEMA 6P Connect potential matching line to transmitter 1 I en ground terminal 7 before connecting up the device press O L 105 32v DC 1W e Tighten the locking screw 8 Gls za amr ids AG It forms the connection between the antenna and the housing a O RS ER ruens SUT earth potential cE Date mis When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specific cable gland On devices supplied with a certificate the explosion protection is designed as follows e Housing F12 EEx ia Power supply must be intrinsically safe e The electronics and the current output are galvanically separated from the probe circuit Connect up the Levelflex M as follows Unscrew housing cover 2 e Remove any display 3 if fitted Unplug display connector A e Remove cover plate from terminal compartment 4 e Pull out terminal module slightly using pulling loop e Insert cable 5 through gland 6 Use screened twisted wire pair AX Only ground screen conductor 7 on sensor side e Make connection see pin assignment e Re insert terminal module e Tighten cable gland 6 e Tighten screws on cover plate 4 Insert display if fitted Scre
28. pono p e j Rom o fame e o e Be a peov 1 LL L1 Be ye _ Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 5 Operation Endress Hauser Parameter E H Matrix Size Type Read Storage CW Il bytes Class leemos ee e osne x inearsaion mode er res fi unsoneos x Dwemerwi Qe p vo sees x Ween pee p m Jr jwsewos x mms pea p wv Row 7 E Seeon um p e h ne x eck stance uer 70 vs fi jsees x Range otmensna vare m ja Row 5 Mapping sar vars p er fi ses 5 pres map dist um p me p RON pete manning vars p es 7 jwsewos 5 Exee ues Jr e r juseweos gt i aE ess ee p e fi jwsewos x etuntiobus fve e wsewos Worm pee s Row Posas fysa e ee v DST Simulation ype ee p e unsoneos Simulation vane ees p e p Row 2 x n oyo vane eer p es ses x Salectman vaue vss es v unsoneos 5 wwe pee w Row Pepay eomas peer p e jwsewos x Laws eer i mo fi onsen 5 Beckionone ee p jos p we 1 Fomadsi vere mo ses N deimas ees ms __ unsvaneoa 5 Sep character vere eoa y unsoneos s Depay eer ms sees Wiwidam foro s me kaam ee ps r Dewwsdam ee p mo wsewos Bea hos s p CSC Operating code eme me p unson
29. possible measuring range is reduced Distance to protruding internals min 300 mm 15 3 Mounting Levelflex M FMP 40 with PROFIBUS PA Standard installation e Probes are mounted to the process connection with threaded connections or flanges and are usually also secured with these If during this installation there is the danger that the probe end moves so much that it touches the tank floor or cone at times the probe must if necessary be shortened and fixed down The easiest way to fix the rope probes is to screw them to the internal thread on the lower end of the weight Thread size see page 23 e The ideal installation is mounting in a screwed joint screw in sleeve which is internally flush with the container ceiling e f installation takes place in a nozzle the nozzle should be 50 150 mm in diameter and should not be more than 150 mm high Installation adapters are available for other dimensions see Accessories on page 78 installation with welding boss installation in nozzle 12 or 34 diameter nozzle lt DN150 s 6 Probe length e The measuring range is directly dependent on the probe length If the probe is not fixed at the bottom end the following distances to the container floor must be observed Rope probe 150 mm Rod probe 100 mm Coax probe 30 mm It is better to order probes too long than too short since it is possible to shorten the probe if necessary 16 Endress Hauser Level
30. program proceed as follows e Start the ToF Tool operating program and establish a connection e Select the basic setup function group in the navigation bar The following display appears on the screen Basic Setup step 1 6 e Status image e Enter the measuring point description TAG number X measured value Maiba ala Dk E 3c z ia output current T innk proper mandar measured dist madam property use Function protocol sw no 0C2 amphi n 1008 mj A i roboh te a 62 HART This funcBon shows Ihe protocol and Ihe hardware and Ecltware version Vxx yy zz prc pocas ese MI ET hal colt 0 990 mj Display xx TW EPS On yy Sv ersion NACIO ZE EN on prot protocol type e g HART Function serial no 0C4 This func amp on displays tha instrument serial rumbi Function device id 0C4 Foundation Fieldbus only This func amp on displays tha instrument serial mumla Function distance unit 0C5 You can s clecl Ihe basic distance ural walh Bus function Selection Note Y e Each parameter that is changed must be confirmed with the RETURN key e The Next button moves you to the next screen display 72 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA Basic Setup step 2 5 e Enter the application parameters tank properties for a description see page 60 medium properties for a description see page 61 process properties for a description see page 62 m
31. rod centrally in the pipe The centerings are held with borders on the rod Shortening is possible up to approx 10 mm below the centering 13 3 Mounting Levelflex M FMP 40 with PROFIBUS PA 3 4 2 Engineering hints for level measurement in bulk solids and fluids The following installation instructions apply for rope and rod probes for measurement in bulk solids and fluids Coax probes are suitable purely for measurement in fluids They function practically independent of all installation conditions and can therefore be installed as desired e Temperature conditions must be met see page 91 e t is recommended that a protective cover 1 is used in order to protect the transmitter against direct sunlight or rain see Accessories on page 78 Mounting location e Do not mount rod or rope probes in the filling curtain 3 e Mount rod and rope probes away from the wall B at such a distance that in the event of build up on the wall there is still a minimum distance of 100 mm between the probe and the build up e Mount rod and rope probes as far away as possible from installed fittings Mapping must be carried out during commissioning in the event of distances 300 mm e When installing rod and rope probes in plastic containers the minimum distance of 3 300 mm also applies to metallic parts AU outside the container Ee ay e Rod and rope probes may not at times ECT ears NW XS i 97 5 cB TIRA IA Debe
32. step the main value is mapped to the interval 0 1 PV SCALE MIN and PV SCALE MAX determine the limits of this mapping 2 In a second step the interval 0 1 is mapped to the interval OUT SCALE MIN OUT SCALE MAX The value resulting from this mapping is transfered via V6H2 to the PLC Note The scaling of the ouptut value is required by the Profibus profiles It prevents uncont rolled jumps of the output value when one changes the unit of the measuring value in the Transducer Block If units are changed PV SCALE MIN and PV SCALE MAX auto matically adapt themselves in such a way that the output value remains unchanged Only after confirming the change by the Set unit to bus 062 function OUT SCALE MIN is set equal to PV SCALE MIN and OUT SCALE MAX equal to PV SCALE MAX Thereby the new unit also becomes effective at the output Caution If a linearisation has been carried out it must be confirmed by the Set unit to bus 062 function in order to become effective at the digital output Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 6 Commissioning 6 Commissioning 6 1 Function check Make sure that all final checks have been completed before you start up your measuring point e Checklist Post installation check see page 28 ff e Checklist Post connection check see page 32 ff 6 2 Switching on the measuring device When the instrument is switched on for the first time the followin
33. symbol appears when the instrument is in an alarm state If the symbol flashes this indicates a warning LOCK_SYMBOL This lock symbol appears when the instrument is locked i e if no input is possible COM SYMBOL This communication symbol appears when a data transmission via e g HART PFOFIBUS PA or Foundation Fieldbus is in progress Tab 1 Meaning of Symbols 5 2 3 Key assignment The operating elements are located inside the housing and are accessible for operation by opening the lid of the housing Function of the keys Navigate upwards in the selection list Edit numeric value within a function Navigate downwards in the selection list Edit numeric value within a function Navigate to the left within a function group Navigate to the right within a function group confirmation Contrast settings of the LCD and Or je and Hardware lock unlock After a hardware lock an operation of the instrument via display or and E and communication is not possible The hardware can only be unlocked via the display An unlock parameter must be entered to do so Tab 2 Function of the keys Endress Hauser 5 Operation Levelflex M FMP 40 with PROFIBUS PA Endress Hauser 5 3 Local operation 5 3 1 Locking of the configuration mode The Levelflex can be protected in two ways against unauthorised changing of instru ment data numerical values or factory settings unlock parameter 0A4 A value lt
34. value display value distplay value simulation 065 sim level sim volume simulation value 066 sep character 096 point comma display test 097 measured dist 0A5 measured level 0A6 application par 0A8 not modified modified distance unit 0C5 download mode 0C8 Endress Hauser LII pn O ES ab Ww c O L O O B LL d ab DE 11 Appendix 95 Levelflex M FMP 40 with PROFIBUS PA 11 Appendix 11 2 Operating matrix PROFIBUS PA Commuwin II Buiddeuu Ajuo z uour e d UJUJ Z ew sno WweJed WL xe XelN XelN uo 193aweJed Uu UII UII UI J93ouieJed uiojs s apow peojuwop jun a9ue3sip ou elas OU MS 090 01d uoisJ8A ej youd ou Be VA 1GVc Wd pallpouJ 166 lt XEN SEGS9 lt XBIN aseJa Xe xe peuyipouu jou Q na na Q lt ull Q lt ull daeay 0 UIIA UII sonsouBeip Jed uoneoidde le e painseaw sip peunseeui Jajaweled yoojun josal 10119 jse je9 3 10 119 SNO AoId 10119 juasaud 6 you Jas 8A 92IAJOS LA 006 S sie3ueJJ z J9Ui L 6666 lt XeIN uEulec 10 Jeuiop 0 Ul usijpbu3 0 Aejdsip 19ypeleyo d s sjewioap jo ou Aejdsip jeuuoj euiou oj 4oeq abenbue no ww ur y WOOL XeiN enjeA Aejdsip UJUJ000Z eUJn OA WIS Z Xe N anjea utopZ g uzoc o 9na WIS lt
35. with nominal diameters greater than DN 250 10 should be avoided Endress Hauser 25 3 Mounting 26 Installation in gt DN 300 DN 12 nozzles If installation in gt 300mm 12 nozzles is unavoidable installation must be carried out in accordance with the sketch on the right Levelflex M FMP 40 with PROFIBUS PA pipe Q 150 180 Approx flush with the lower edge of the nozzle 50 mm nozzle diameter plate diameter DN 300 280 gt DN 400 3 4 7 Installation for difficult to access process connections For tight spaces or temperatures above that in the graphic the electronics housing can be ordered with distance pipe or connecting cable seperate housing Installation with distance pipe e Follow installation instructions on Page 14 ff e After mounting the housing can be turned 350 in order make access to the display and the connection compartment easier e he max measuring range is reduced to 34 m 1338 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 3 Mounting Installation with separate housing e Follow installation instructions on Page 14 ff e Mount housing on a wall or pipe as shown in the diagram The separate housing is designed for use at high environmental temperatures at the mounting location of the sensor The max measuring range is reduced to 30 m 1181 The vers
36. 0 3 1 Quick installation guide sun so ei ade ed 10 3 2 Incoming acceptance transport storage 11 3 3 Installation Conditions 12 g4 SEA a RE C 13 3 5 Post installation check 28 4 WINO A 29 4 1 Quick wiring guide 29 4 2 Cable specifications PROFIBUS 30 4 3 Connecting the measuring unit 31 4 4 Equipotential bonding 32 4 5 Degree of protection 32 4 6 Post connection check 32 5 Operation 33 5 1 Quick operation guide 33 5 2 Display and operating elements Cie oux MOCEIOOSTANOM cerrara docte e bcr d vers o 5 4 Display and acknowledging error messages 40 o5 PROFIBUS communication sabian 41 Endress Hauser Table of contents 6 Commissioning 57 6 1 Function check 0 000000 97 6 2 Switching on the measuring device 57 6 9 B3SIC Sewn sica Emi M 58 6 4 Basic Setup with the VU 331 60 65 Blocking distnace o oo 68 6 6 Envelope curve with VU 331 69 6 7 Function envelope curve display OE3 70 6 8 Basic Setup with the ToF Tool 12 7 Maintenance 77 8 Accessories 78 9 Trouble shooting 82 9 1 Irouble shooting instructions 82 9 2 System error messages 83
37. 0 1m The upper blocking distance UB can be entered manually Note Within the upper and lower blocking distance a reliable measurement can not be guaranteed 65 6 Commissioning Levelflex M FMP 40 with PROFIBUS PA Display 008 The distance measured from the reference point to the product surface and the meas value calculated with the aid of the empty adjustment are displayed Check whether the values correspond to the actual meas value or the actual distance The following cases can occur e Distance correct meas value correct gt continue with the next function check distance 051 e Distance correct meas value incorrect Check empty calibr 005 e Distance incorrect meas value incorrect gt continue with the next function check distance 051 Function check distance 051 66 This function triggers the mapping of interference echoes To do so the measured distance must be compared with the actual distance to the product surface The following options are available for selection Selection e distance ok e dist too small e dist too big e dist unknown e manual e probe free distance too small distance ok distance ok Use this function at part covered probe Choosing function manual or probe free at free probe e mapping is carried out up to the currently measured echo e The range to be suppressed is suggested in the range of mapping 052 funct
38. 0A3 0A4 LB z lower bllocking distance diagnostics gt present previous reset unlock LN probe lenght error error parameter 0c 333 reset customer parameters 100 unlocked System l 7 100 locked parameters 2 52012501 Note This operating manual explains the installation and initial start up for the level transmitter measuring device All functions that are required for a typical measuring task are taken into account here In addition the Levelflex M provides many other functions that are not included in this operating manual such as optimising the measuring point and converting the measured values An overview of all device functions can be found on page 94 The operating manual BA 245F 00 en provides an extensive description of all device functions Description of the device functions for Levelflex M which can also be found on the enclosed CD ROM 2 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA Table of contents 1 Safety instructions 4 1 1 Designated use 0 0 0 cee 4 1 2 Installation commissioning and operation 4 13 Operational safety 4 1 4 Notes on safety conventions and symbols 5 2 Identification 6 2 14 Device designation sva d aee E es 6 2 2 Scope of delivery ox sue acabe os eS 9 2 3 Certificates and approvals 9 2 4 Registered trademarks 9 3 Mounting 1
39. 4 mA average Ty 0 032 26 10 K max 0 35 over the entire temperature range 40 C 80 C Span 20 mA average T 0 05 10 K max 0 5 over the entire temperature range 40 C 80 C 4 wire e Current output additional error in reference to the span of 16 mA Zero point 4 mA average T 0 02 26 10 K max 0 29 over the entire temperature range 40 C 80 C Span 20 mA average T 0 06 276 10 K max 0 89 over the entire temperature range 40 C 80 C DIN EN 60068 2 38 test Z AD Degree of protection e housing IP 68 NEMA 4X open housing IP20 NEMA 1 e probe IP 68 NEMA 6P DIN EN 60068 2 64 IEC 68 2 64 20 2000 Hz 1 m s IHz Cleaning of the probe see Technical Information TI 358F Endress Hauser 91 10 Technical data Levelflex M FMP 40 with PROFIBUS PA Electromagnetic When installing the probes in metal and concrete tanks and when using a compatibility coax probe e Interference Emission to EN 61326 Electrical Equipment Class B e Interference Immunity to EN 61326 Annex A Industrial When rod and rope probes are installed in plastic and wood silos the influence of strong electromagnetic fields can have an effect on the measured value Interference Emission to EN 61326 is in this case Class A Process conditions Process temperature see Technical Information TI 358F range Process temperature see Technical Information TI 358F limits Process pressure
40. 6 pu C or retaining screw 5201 3378 li Ex protection Power supply for 4wire electronics 10 5 32VDC 5201 3304 90 250V AC 5201 3305 Hood for terminal compartment F12 cpl 5200 6026 Electronic module Ex version HART 2pole 5201 3244 HART 4pole 5201 3245 PROFIBUS PA 5201 3242 Foundation Fieldbus 5201 3243 Cover with O ring for housing F12 T12 e with sight glas not for ATEX II 1 2D 5200 5936 without sight glas 517 391 0011 OS a LA Control and display module VU 331 5200 5585 Attention When taking the coax plug e g by filling or emptying Attach coaxial plugs immediately with repairs again threaded boss e g HF module off change within the thread 34 ex area It is to be guaranteed that with thread 112 taken off coax plug no electrostatic loading capacity isolated of the probe takes place cover with sight glas required Type of probes and spare parts for probes see other drawing NordLock washers lt gt probe rope probe rod Screw set 535 720 9020 consist of 1 stop screw M5x10 Pos A 1 retaining screw M8x10 Pos B Note the mounting instructions Gasket set 5201 0526 consist of 2 gaskets 25 x 20 5x 2 FA Pos C 1 O ring 49 21 x 3 53 EPDM Pos D 1 O ring 113 9 x 3 63 EPDM Pos E 1 O ring 72 0 x 3 0 EPDM 07 9 Trouble s
41. BA 243F 00 en 02 03 Nr 52011932 Valid as of software version V 01 02 00 amplifier V 01 02 00 communication levelflex M FMP 40 with PROFIBUS PA Guided Level Radar Operating Instructions Endress Hauser The Power of Know How ILLA Brief operating instructions Levelflex M FMP 40 with PROFIBUS PA Brief operating instructions E oo Levelflex M Brief operating instructions measured value ZN Contrast or E Group RE 00 002 003 004 005 006 008 051 basic setup tank medium process empty full dist check irange of properties property cond calibr calibr meas value distance mapping standard unknown standard input E input F D and L are confirm aluminium tank 1 4 1 6 fast see sketch see sketch displayed suggestion 2 plastic tank 1 6 1 9 change or specify i bypass pipe 1 9 2 5 slow range coax probe 5 4 change concrete A test no filter 03 reference point of length determine measurement adjustment linearisation le down please enter probelengthhere connection Isolated 34 or 1 BSP dT gt nes 34 or 1 2 NPT 09 092 reference point of display language OE 09A 09B envelope curve plot settings recording curve envel curve bia kiki substracted signal single curve mapping cyclic UB upper blocking distance OA OAO OA1
42. BUS PA 11 Appendix 11 3 Description of functions Note D A detailed description of the function groups functions and parameters is given in the documentation BA 245F 00 en a description of the instrument functions of the Levelflex M Endress Hauser 97 11 Appendix 98 Levelflex M FMP 40 with PROFIBUS PA 11 4 Function and system design 11 4 1 Measuring principle The Levelflex is a downward looking measuring system that functions according to the ToF method ToF Time of Flight The distance from the reference point process connection of the measuring device see page 12 to the product surface is measured High frequency pulses are injected to a probe and led along the probe The pulses are reflected by the product surface received by the electronic evaluation unit and converted into level information This method is also known as TDR Time Domain Reflectometry flange reference point of measurement probe length LN Input The reflected pulses are transmitted from the probe to the electronics There a microprocessor analyses the signals and identifies the level echo which was generated by the reflection of the high frequency pulses at the product surface This clear signal finding benefits from the many years experience with pulse time of flight procedures that have been integrated into the development of the PulseMaster Software The distance D to the product surface is proportional
43. I eb lbo cata dA ms eo ct daa 36 L Bec PPM RP p E 37 M MalitenalCe sex cs via tai am Qu E neam 17 Maximum measured error 0 2 0 0 0 0 eee 91 Measuring principle 90 98 Medium properties o o o oooo 61 73 104 Levelflex M FMP 40 with PROFIBUS PA Menue SITE OU Ga gt aras de 9 ke tae ea di e Ri ee 94 MOURINO raul 3 t Pone c doe ient MH e ots 10 N nno m C 6 O Operating Men siue e eo edo Rd REOS Ea 34 aio oe at du uoc oc o Vue Cost E dto douce JO 9f Operational safety o o o oo ooooooo oo 4 Ordering structure llle 6 P PIVSICabbIOOK acuta Se em quic crat e qm tpe Rupees 49 PODS zn crater LRQ CPI 74 Probe teno i dios c udo do Se Se o o eee 73 74 Process propertieS o o oo 62 73 PROBIBUS cdas dete e izo ll ee T 41 R NODOS ins dite Se odore ia ot degree op o edes T7 Repairs to Ex approved devices 77 Replacement aa sete ue ULT eee RO at Se eS 17 A osred Chicas A eee eee bend 39 A 10717 ah tatoos phat acts ald os 89 S Safety conventioNS sasaaa aaa 5 safety conventions and symbols 5 Segment coupler auaa naaa aaaea 41 Service adapter FXA 193 000000 80 Slot index Ta DICSs esci des ae Reda ds ee aes 48 Software addressing 3 4483 x eee og opea dae 42 SONWALE NISTO s interes Sateen a ch ace eder et Ra ee 89 DOI Da Scsi ica eee 87 88 aU SCO MP MR 47 System error Messages o o
44. The PA DPV1 server must be installed The connection to Commuwin ll is opened selecting the PA DPV1 server in the Open connection function in the Connect menu The empty device list appears e The function Display with tags in the Connect menu generates the live list with measuring point tags e Iwo operation modes are possible Click here for T standard operation 009 FMP 40 PHY_30 LIC 124 Click here for LEVEL LIC 124 the Al block The E H standard operation is selected by clicking on the device name The profile operation is selected by clicking on the tag for the appropriate block e g Al LIC 124 for the Analog Input block of the Levelflex M e he settings are entered in the device menu Device menu The device menu allows matrix or graphical operation to be selected e In the case of matrix operation the device or profile parameters are displayed in a matrix For the standard operation this is the E H standard matrix For the profile operation this is the matrix of the selected blockA parameter can be changed when the corresponding matrix field is selected e n the case of graphical operation the operating sequence is shown in a series of templates with parameters For profile operation the pictures Diagnosis Scaling oimulation and Block are of interest The meaning and the parametrization of the parameters is described in Chapter 6 Note Y The Levelflex M can also be operated locally us
45. Weil am Rhein Tel 07621 975 01 Fax 07621 975 555 Great Britain UA Endress Hauser Ltd Manchester Tel 0161 2865000 Fax 0161 9981841 Greece amp G Building Services Automation S A Athens Tel 01 9241500 Fax 01 9221714 Hungary Mile Ipari Elektro Budapest Tel 01 2615535 Fax 01 2615535 Iceland BIL ehf Reykjavik Tel 05 619616 Fax 05 619617 Ireland Flomeaco Company Ltd Kildare Tel 045 868615 Fax 045 868182 Italy A Endress Hauser S p A Cernusco s N Milano Tel 02 921921 Fax 02 92107153 Latvia Rino TK Riga Tel 07 312897 Fax 07 312894 Lithuania UAB Agava Kaunas Tel 07 202410 Fax 07 207414 A Unternehmen der Endress Hauser Gruppe BA 243F 00 en 02 03 52011932 CCS FM SGML 6 0 Netherland L Endress Hauser B V Naarden Tel 035 6958611 Fax 035 6958825 Norway A Endress Hauser A S Tranby Tel 032 859850 Fax 032 859851 Poland A Endress Hauser Polska Sp z o o Warszawy Tel 022 7201090 Fax 022 7201085 Portugal Tecnisis Tecnica de Sistemas Industriais Linda a Velha Tel 21 4267290 Fax 21 4267299 Romania Romconseng S R L Bucharest Tel 01 4101634 Fax 01 4101634 Russia A Endress Hauser Moscow Office Moscow Tel 095 1587564 Fax 095 1589871 Slovakia Transcom Technik s r o Bratislava Tel 7 44888684 Fax 7 44887112 Slovenia A Endress Hauser D O O Ljubljana Tel 061
46. and full calibr 006 Check linearisation gt level ullage 040 gt max scale 046 gt diameter vessel 047 gt Check table Carry out tank mapping gt basic setup Carry out tank mapping gt basic setup If necessary clean probe If necessary select better mounting position E 641 loss of echo after turn on the power supply If the instrument is configured to Hold by noise level during the loss of echo the output is set to any initialisation phase to value current high Repeat once more empty calibr 005 Caution Before conformation change with or LJ to the edit mode Endress Hauser 8b 9 Trouble shooting Device displays a level when the tank is empty Measured value incorrect slope error in the entire measuring range 86 Levelflex M FMP 40 with PROFIBUS PA Incorrect probe length 20 mA 100 actual expected 4 mA 0 Tank properties incor rect 2 actual 1 actual 4 mA 0 Medium properties incorrect 1 Carry out automatic probe length detection when the tank is empty 2 Carry out mapping over entire probe when the tank is empty probe free LN lt 4 m and Aluminium tank tank properties selected Calibration not possible Selection Select standard gt Thresholds too high Select lower medium properties Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 9 4 Spare parts Q Note You ca
47. and a two point linearisation must be performed in order to compensate for the time of flight change caused by the plastic wall Installation in nozzles 150 mm high If when installing probes in nozzles DN 40 250 1 2 10 with nozzle height HS of gt 150 mm 6 the probe could touch the lower edge of the nozzle due to moving materials in the container we recommend using an extension rod with or without centering disk This accessory consists of the extension rod corresponding to the nozzle height on BLA which a centering disk is also mounted if the nozzles are narrow or when working in bulk solids This component is delivered separately from the device Please order the probe length correspondingly shorter For the exact length of the rod VAN Not for 34 see page 79 For rod probe on request Order codes for specific nozzle nominal diameters and heights can be found on Page 79 Only use centering disks with small diameters DN 40 and DN 50 if there is no significant build up in the nozzle above the disk Installation in DN 200 DN 8 and DN 250 DN 10 nozzles When installing the Levelflex in nozzles of gt 210 mm 8 signals are generated by reflections on the nozzle wall which can sometimes lead to faulty measurements in the case of products with small dielectric constants With nozzle diameters of 200 mm 8 or 250 mm 10 therefore a special flange with a horn adaptor must be fitted Nozzles
48. any data company contact person S department address phone number Fax E Mail hereby certify that the returned equipment has been cleaned and decontaminated acc to good industrial prac tices and is in compliance with all regulations This equipment poses no health or safety risks due to contamination Date company stamp and legally binding signature Noe Endress Hauser EH More information about services and repairs Th e Power of Know How 4 LLLA www services endress com Europe Austria A Endress Hauser Ges m b H Wien Tel 01 88056 0 Fax 01 88056 35 Belarus C Belorgsintez Minsk Tel 0172 263166 Fax 0172 263111 Belgium Luxembourg A Endress Hauser N V Brussels Tel 02 2480600 Fax 02 2480553 Bulgaria INTERTECH AUTOMATION Sofia Tel 02 664869 Fax 02 9631389 Croatia A Endress Hauser GmbH Co Zagreb Tel 01 6637785 Fax 01 6637823 Cyprus I G Electrical Services Co Ltd Nicosia Tel 02 484788 Fax 02 484690 Czech Republic A Endress Hauser GmbH Co Praha Tel 026 6784200 Fax 026 6784179 Denmark A Endress Hauser A S S borg Tel 70 131132 Fax 70 132133 Estonia ELVI Aqua Tartu Tel 7 441638 Fax 7 441582 Finland QA Endress Hauser Oy Espoo Tel 09 8676740 Fax 09 86767440 France QA Endress Hauser S A Huningue Tel 389 696768 Fax 389 694802 Germany A Endress HauserMesstechnik GmbH Co
49. ble linearisation points for points lt 2 channel 1 W621 simulation ch 1 on simulation mode is active switch off simulation mode E641 no usable echo echo lost due to application check installation clean channel 1 conditions of built up on antenna antenna cf Operating check calibr Instructions W650 Signal noise ratio too noise on signal to high eliminate electromagnetic low or no echo interference E651 level in safety level in safety distance alarm will disappear as soon distance risk of as level leaves safety overspill distance A671 linearisation ch1 not linearisation table is in edit mode activate linearisation table complete not usable W681 current ch1 out of current out of range 3 8 mA 21 5 check calibration and range mA linearisation Tab 3 System error messages 84 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA Error A warning or alarm has occurred Measured value 00 is incorrect No change off measured value on filling emptying 9 3 Application errors Possible cause See table of error messages see page 83 Output Depending on the configuration Measured distance 008 OK An interference echo may have been evaluated 4 mA 0 i Interference echo from installations nozzle or extension on the antenna 20 mA 100 4 mA 0 9 Trouble shooting Remedy 1 See table of error messages see page 83 Check empty calibr 005
50. d the cable screening Transposed screened two wire cabling is recommended for the connecting cable Max wire diam eter 2 5 mm permanently attached cable F12 housing Please take account of the following points e The external ground terminal 1 on the transmitter must be connected to ground e The continuity of the cable screening between tapping points must be ensured e The screening must be grounded at each end of the cable e f there are large differences in potential between grounding points the grounding should run via a capacitor that is suitable for high frequency use e g ceramic 10 nF 250 V e Connect the equipotential bonding to the external ground terminal of the transmitter Caution Applications which are subject to the explosion prevention permit only under special conditions the repeated grounding of the protective screen see to EN 60 079 14 Further notes for the setting up and to the grounding of the network are in that the manual BA 198F PROFIBUS PA Manual to project engineering and commissioning to infer and the Profibus Pa specification EN 50 170 4 5 Degree of protection e housing IP 68 NEMA 4X open housing IP20 NEMA 1 e antenna IP 68 NEMA 6P 4 6 Post connection check After wiring the measuring instrument perform the following checks e Is the terminal allocation correct see page 29 ff and page 30 e s the cable gland tight Is the M12 connector screwed tight Is
51. dress Hauser Levelflex M FMP 40 with PROFIBUS PA bD Operation 5 5 3 Device database and type files GSD A device database file GSD contains a description of the properties of the PROFIBUS PA device e g the supported transmission rates and the type and format of the digital information output to the PLC Additional bitmap files are required in order to represent the device by an icon in the network design software Every device is allocated an identity code by the PROFIBUS User Organisation PNO This appears in the device data base file name gsd The Levelflex M has the ID number 0x152D hex 5421 dec Source of supply e Internet ftp Server ftp 194 196 152 203 pub communic gsd Levelflex m EXE e CD ROM with GSD files for all E H devices Order Code 50097200 e GSD library of the PROFIBUS User Organisation PNO http www PROFIBUS com Directory structure The files are oranized in the folowing strucutre Levelflex M PA Profile3 Revision1 0 1 BMP L Eh152D d bmp L Eh152D n bmp cEni152D s bmp Ln DIB rF Eh152D d dib En 1952D n dib Eh152D s dib SD Extended Eh3x152D gsd Standard Eh3_152D gsd m Iypdat5x Eh3152Dx 200 nfo A Liesmich pdf HReadme pdf e The GSD files in the directory Extended are needed for the network design software STEP 7 of the S7 300 400 PLC family e The GSD files in the directory Standard a
52. e according to national or company practice Endress Hauser D 2 Identification Levelflex M FMP 40 with PROFIBUS PA 2 Identification 2 1 Device designation 2 1 1 Nameplate The following technical data are given on the instrument nameplate Order No Designation according to Directive 94 9 EC see Order Information and designation of protection C ENDRESS HAUSER Made in Germany FLE Serial number D 79689 Maulburg IP68 NEMA 6P Profibus PA _ 10 5 32V DC 1W L 15 3 VDC 0 8W Q C 4 20 mA HART 2 wire TA gt 70 C CE L 4wire P Am _ if modification Patents 5 BA C L X ee sep label D01301 A Reference to additional safety relevant documentation variant and supply voltage Foundation Fieldbus C rand 2 90 253 VAC 3 5VA Fig 1 Information on the nameplate of the Levelflex M FMP 40 example 2 1 2 Ordering structure Ordering structure Levelflex M FMP 40 Type application Material 10 Certificates A For non hazardous areas M FM DIP Class Il Division 1 Group E G N I N CSA General Purpose P CSA DIP Class II Division 1 Group G coal dust N I S FM IS Class 1 11 111 Division 1 Group A G N I T FM XP Class 1 11 111 Division 1 Group A G U CSA IS Class I III Division 1 Group A D G coal dust N I V CSA XP Class 1 11 111 Division 1 Group A D G coal dust N I 1 ATEX II 1 2 G EEx ia IIC T6 2 ATEX II 1 2 D Al
53. e numbers refer to the function groups and functions see page 94 e After linearization and integration in the transducer block the measured value 000 is transmitted to the Analog Input Block There it may be scaled and checked for limit transgression and is written out over OUT value 063 to the PLC e The function select VOHO 068 determines whether at the display of the device in the field for the main measured value the measured value 000 or the value from the PLC display value 069 are displayed Modules for the cyclic data telegram For the cyclic data telegram the Prosonic provides the following modules 1 Main Process Value This is the main measured value scaled by the Analog Input Block 063 2 2nd Cyclic Value This is the measured distance between the sensor mebrane and the product surface 0A5 or the measured temperature 030 3 Display Value This is a value which can be transferred from the PLC to the Prosonic M in order to be shown on the display 4 FREE PLACE This module must be applied during configuration see below if the 2nd cyclic value or the display value are not to appear in the data telegram 44 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 5 Operation Endress Hauser Configuration of the cyclic data telegram Use the configuration software of your PLC in order to compose the data telegram from these modules in one of the following ways 1 Main value In order to transmit the
54. e the existing tank shape is selected 5 1 2 Identifying the functions For simple orientation within the function menus for each function a position is shown on the display The first two digits identify the function group e basic setup 00 e Safety settings 01 e length adjustment 03 The third digit numbers the individual functions within the function group e basic setup 00 gt e tank properties 002 e medium property 003 e process cond 004 e Here after the position is always given in brackets e g tank properties 002 after the described function Endress Hauser Levelflex M FMP 40 with PROFIBUS PA Endress Hauser 5 2 Fig 3 5 2 1 Display Display and operating elements 5 Operation LCD liquid crystal display WWW ENDRESS HAUSER Symbols Layout of the display and operating elements Liquid crystal display LCD Four lines with 20 characters each Display contrast adjustable through key combination Function groups gt Functions r Esc4 HOME E Fig 4 Headline Symbol Main value Selection list E F000 Fo01 Foo2 Fo03 F004 Display Position indicator 3b 5 Operation 36 Levelflex M FMP 40 with PROFIBUS PA 5 2 2 Display symbols The following table describes the symbols that appear on the liquid crystal display ALARM_SYMBOL This alarm
55. easured value Levelllex M EMP 4x output qurrent maasured dst bank properties mecum property process pr pert standard Jurkneren standard 6 Commissioning Function medium property 003 This functor is used lo select the didleciric constant Selection 4 1g jnonconducting buda eg bauelied gas Hu pd Mandang buda g bertene l tides i n ag concentra edi anda agam bohemia aripi amine alcohol scsbone conduchng bowie eg aqueous rauba ddule xig nud hobs ned Someone HUS as a medum ol group Ace always ets a Bling 1 Basic Setup step 3 6 e Enter the application parameters end of probe for a description see page 62 probe length for a description see page 63 measured value output currerit rme asured dst Device Levelflex M Type ET end of probe probe length 95 m m ta fried nat modd ANS AA ars Expleat x Function medium property 003 This lune amp en la used lo select the didleciric constant Selection unknown 19 Li 19 roronducing kquids ag bquelied gas Y in rincon tay pits 9 leniens el Souss 30 aa concerdra ed ada anganis Scheels extera andne abeeheb scebone conduchng liquida eq aqueous noir ddube sd and ate i as acram a group Ace always eis a tiing Endress Hauser 73 6 Commissioning Levelflex M FMP 40 with PROFIBUS PA Basic Setup step 4 6 e Enter the ap
56. enio 5 Measures stance vos p ss a RON Appicaion parameter wes v jme v uwseneos 5 51 I X X X X X X PO Aa Ajla x lt x lt X MP PM DA X DA X T 5 Operation DA co e LI lago We p E EN Levelflex M FMP 40 with PROFIBUS PA Parameter E H Matrix Size Type Storage CW Il bytes Class Gap Profile revision Version string X AA Serial no varia H Ma SING x x statie Ga po fi peso p Data strings In der Slot Index table some data types e g DS 33 are marked by an asterisk These are data strings according to the PROFIBUS PA specifications part 1 Version 3 0 They contain several elements which are addressed by an additional subindex The following table gives an example E Hr static NE Lal Endress Hauser Levelflex M FMP 40 with PROFIBUS PA bD Operation 5 5 6 Parameter access via Commuwin II The block parameters can be accessed by a PROFIBUS DP Class 2 master for example Commuwin Il Commuwin II runs on an IBM compatible computer or laptop The computer must be equipped with a PROFIBUS interface i e PROFIBOARD for PCs and PROFICARD for laptops During the system integration the computer is registered as a Class 2 master Connection e Profiboard for connection to a PC e Proficard for connection to a Laptop Generating the device list e
57. ent works Ready No Yes ok Contrast LE P Ready Yes Check plug contact Not ok Connect the plug of the display ae correctly M Display works Ready Output current between Yes The display is possibly defective 3 6 22mA Contact E H Service No No Yes Not ok Correct the ves No ok Possibly defective electronics Contact E H Service Is the communication resistor installed Not ok Install the fuse E Yes according to the see the OM ommunication ok Ready No OM Is the Commubox Not ok Connect the Yes connected according Commubox Ready see the OM to the OM No Is the switch on the Commubox for Set the switch selecting HART Intensor correctly in the correct position Yes Contact E H Service Check cabling i Xs terminator terminator Communication ok Ready Check screening Yes Connection Contact E H Service Check configuration Correct configuration oL COM port on PC ibn Communication ok Ready No Contact E H Service Ready Check basic setup ok Repeat basic setup Measurement ok No Proceed according to section Trouble shooting in OM 82 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA Endress Hauser 9 2 System error messages 9 Trouble shooting A102 W103 A106 A110 A111 A113 A114 A115 A116 A121 W153 A160 A164 A171 A221 Tab 3 checksum error general reset amp
58. erformed correctly may indirectly affect operation or may lead to an instrument response which is not planned Explosion protection Device certified for use in explosion hazardous area If the Levelflex has this symbol embossed on its name plate it can be installed in an explosion hazardous area Explosion hazardous area oymbol used in drawings to indicate explosion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area oymbol used in drawings to indicate if necessary non explosion hazardous areas Devices located in safe areas still require a certificate if their outputs run into explosion hazardous areas Electrical symbols Direct voltage A terminal to which or from which a direct current or voltage may be applied or supplied Alternating voltage A terminal to which or from which an alternating sine wave current or voltage may be applied or supplied Grounded terminal A grounded terminal which as far as the operator is concerned is already grounded by means of an earth grounding system Protective grounding earth terminal A terminal which must be connected to earth ground prior to making any other connection to the equipment Equipotential connection earth bonding A connection made to the plant grounding system which may be of type e g neutral star or equipotential lin
59. es Rod and rope probes can be easily shortened This is necessary if the distance to the container floor or outlet cone is less than 150 mm in the case of a rope probe or less than 100 mm in the case of a rod probe or less than 50 mm in the case of a coax probe Shortening rod probes The rods of a rod probe are shortened by sawing or separating at the bottom end Shortening rope probes e Remove ballast weight The weight is fixed to the probe rope with 3 Allen setscrews MA Allen key AF3 The screws are secured with Loctite This may first have to be made plastic with a hot air apparatus e Hemove released rope from the weight M4 e Measure off new rope length pee e Wrap adhesive tape around the rope at torque 4 mm cable 2 5 Nm 6 mm cable 215 Nm the point to be shortened to prevent it from fanning out e Saw off the rope at a right angle or cut it off with a bolt cutter e Insert the rope completely into the weight thin rope 4 mm 60 mm deep thick rope 6 mm 80 mm deep p 60 80 mm ra The weight is then refixed to the rope e Heapply screw locking fluid we recom mend Loctite type 243 to the setscrews and screw into place e When doing so observe the following torques For 6 mm rope 15 Nm For 4 mm rope 5 Nm Shortening coax probes Coax probes can be shortened max 80 mm from the end They have centering units inside which fix the
60. et e tank properties 002 medium cond 003 process proper 004 empty calibr 005 full calibr 006 output on alarm 010 outp echo loss 012 ramp span min 013 delay time 014 safety distance 015 in safety dist 016 overspill protection 018 brocken probe det 019 end of probe 030 level ullage 040 linearisation 041 customer unit 042 max scale 046 diameter vessel 047 check distance 051 range of mapping 052 start mapping 053 delete mapping 055 offset 057 output damping 058 language 092 back to home 093 format display 094 no of decimals 095 sep character 096 unlock parameter 0A4 application par OA8 tag no 0CO A complete basic setup 00 must be activated Endress Hauser 39 5 Operation Levelflex M FMP 40 with PROFIBUS PA 5 4 Display and acknowledging error messages Type of error Errors that occur during commissioning or measuring are displayed immediately on the local display If two or more system or process errors occur the error with the highest priority is the one shown on the display The measuring system distinguishes between two types of error e A Alarm Instrument goes into a defined state e g MAX 22 mA Indicated by a constant bs symbol For a description of the codes see table 9 2 on page 83 e W Warning Instrument continue measuring error message is displayed Indicated by a flashing symbol For a description of the
61. flex M FMP 40 with PROFIBUS PA 3 Mounting 3 4 3 Special notes for bulk solids e In the case of bulk solids as great a distance as possible from the filling curtain is especially important to avoid wear e n concrete silos a large distance B should be observed between the probe and the concrete wall if possible gt 1m but at least 0 5m AE d Y A D LARA PO XS diis Mein din CES mal Bea i AR VAS ey EN Ie ON N gt DA Y D ODIT Installation in concrete silos Installation for example into a thick concrete ceiling should be made flush with the lower edge Alternatively the probe can also be installed into a pipe that must not protrude over the lower edge of the silo ceiling Installation suggestions see diagram 2 100 mm 2 100 mm a e y LN Y 80 150 mm Extension rod Centering see accessories Endress Hauser 17 3 Mounting Levelflex M FMP 40 with PROFIBUS PA 3 4 4 Installation in bulk solid silos Tensile load Bulk solids exert tensile forces on rope probes whose height increases with e the length of the probe i e max cover e the bulk density of the product e the silo diameter and e the diameter of the probe rope The following diagrams show typical loads for frequently occurring bulk solids as reference values The calculation is performed for the following conditions e Suspended probe probe end not fixed at the bottom e Free flowing bulk solid i e mas
62. g messages appear on the display After 5 s the following message appears After 5 s or after you have pressed the following message appears Select the language this message appears the first time the instrument is switched on Select the basic unit this message appears the first time the instrument is switched on The current measured value is displayed After is pressed you reach the group selection This selection enables you to perform the basic setup Endress Hauser 57 6 Commissioning DO O L C O c C U Na oa med D U 2 U C option 6 3 Basic Setup flange Levelflex M FMP 40 with PROFIBUS PA description see BA 245F reference point of measurement A LN UB SD LB Cd AY empty calibr zero setting in 005 full calibr span setting in 006 D distance distance flange product display in 0A5 level display in OA6 probe length setting in 033 upper blocking distance setting in 059 safety distance setting in 015 lower blocking distance Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 6 Commissioning Endress Hauser D The basic setup is sufficient for successful commissioning in most applications Note The Levelflex M al
63. gth 034 Use this function the probe length can be determined automatically Selection e length ok e too short e too long After selection length too short or length too long the calculation of the new value need approx 10 s 63 6 Commissioning Levelflex M FMP 40 with PROFIBUS PA Function empt y calibr 005 This function is used to enter the distance from the flange reference point of the measurement to the minimum level zero E empty calibration zero Emax probe length lower blocking distance This function is used to enter the distance from the minimum level to the maximum level span F full calibration span Fmax E upper blocking distance 64 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA Endress Hauser D 6 Commissioning Note The usable measuring range lies between the lower and the upper blocking distance The values for empty distance E and span F can be set independently of this Blocking distance and measuring range for Dk gt 1 6 1 4 for coax probes LN m UB m LB m min max min min Rope probe 1 40 35 1378 0 2 8 0 25 10 6 mm rod probe 0 3 12 2 80 0 2 8 0 05 2 16 mm rod probe 0 3 12 4 178 0 2 8 0 05 2 Coax probe 0 3 12 4 178 0 0 0 05 2 1 The indicated blocking distances are prearised At media with DK gt 7 the upper blocking distance UB can be reduced for rod and rope probes on
64. he device the display indicates an error 47 5 Operation 48 Levelflex M FMP 40 with PROFIBUS PA 5 5 5 Acyclic data exchange The device parameters in the physical block transducer block and analog input block as well as the device management can be accessed by a Class 2 PROFIBUS DP master e g Commuwin Il using the acyclic data services Slot index tables The device parameters are listed in the following tables The parameters are accessed via the slot and index number The Analog Input and physical blocks contain standard parameters block parameters and manufacturer specific parameters The transducer block of the Levelflex M is E H specific The parameters of the Analog Input block are not available when operating via the display or via ToF Tool Device Management Parameter E H Matrix Size Type Read Storage CW Il bytes Class Directory object header 1 12 Array of X constant UNSIGNED16 Composite list directory 1 1 24 Array of x constant entries UNSIGNED16 Analog Input Block WENN CE NM d CW Il bytes Class Boom Tr pe po ess e ese Seroren h 2200000 020008 INSTA x emer pem fh 5 fee omma x stato Ses 9 p wsewor x x foro AA e x TargetMode TargetMode 1 UNSIGNED8 x static Mode I or EN a non vol m ee AE Be js Blok pram 0 OO Block parameters V6H2 Wert 1 26 DS 33 dynamic V6H3 Status ws AO he e hwan e e ou
65. hooting Spare parts Levelflex M FMP 40 probes and accessories Housing F12 O ring 49 21 x 3 53 see set of gaskets O ring 49 21 x 3 53 see set of gaskets NordLock washers j Probe rod 6 mm for process connection 34 max length 2 m Probe rod 16 mm for process connection 11 2 max length 4 m 88 tte OE with HF cable 5201 3413 Distance pipe 400 mm Levelflex M FMP 40 with PROFIBUS PA If changing parts of probe note hints of the assembly please Process connection Weight for o rope 6 mm 5201 3352 A 0 0 Weight for rope 4 mm 5201 3353 standard flange gt DN40 NS SA E E NordLock washers Probe rod 6 mm for process connection 34 max length 2 m Probe rod 16 mm for process connection 1 max length 4 m Flange connection oY ra remote electronic length 3m 52013414 Coaxial probe Process connection thread 34 or 11 pipe diameter 21 mm or 42 mm NA max length 4 m lt SS NU Find out the order code FMP 40X complete probes with variants from the product structure list Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 9 Trouble shooting Endress Hauser 9 5 Return The following procedures must be carried out before a transmitter is sent to Endress Hauser e g for repair or calibration e Remove all residue which may
66. il Cereals seeds Benzene styrene toluene Ground stone Furan Sand Naphthalene Naturally moist ground stone ores Chlorobenzene chloroform Salt Cellulose spray Isocyanate aniline Aqueous solutions Alcohols Ammoniac The lower group applies to very loose or loosened bulk solids Reduction of the max possible measuring range by means of e extremely loose surfaces of bulk solids e g bulk solids with low piled density when filled pneumatically e Build up primarily of moist products Endress Hauser 61 6 Commissioning Levelflex M FMP 40 with PROFIBUS PA Function process propert 004 WE ENDRESS HAUSER Use this function to adapt the device reaction to the filling speed in the tank The setting impacts on an intelligent filter Selection e standard e fast change e slow change e test no filter Application For all normal applications Small tanks primarily with Applications with strong Shortest reaction time bulk solids and fluids at low fluids at high filling speeds surface movement e g e For test purposes to medium filling soeed and caused by stirrer primarily e Measurement in small sufficiently large tanks large tanks with slow to tanks at high filling medium filling speed speeds if rapid change setting is too slow 2 wire electronics Dead time 4 s Dead time 2s Dead time 6 s Dead time 1 s Rise time 18s Rise time 5 s Rise time 40 s Rise time O s
67. ing the keys see page 36 If operation is prevented by the keys being locked locally parameter entry via communication is not possible either Note D Further information on Commuwin II is given in the Operating Manual BA 124F 00 a2 Endress Hauser 53 5 Operation 54 G Y Function process cond 004 ui Levelflex M FMP 40 with PROFIBUS PA 5 5 7 Parameter access via ToF Tool The ToF Tool is a graphical operating software for instruments from Endress Hauser that operate based on the time of flight principle It is used to support commissioning securing of data signal analysis and documentation of the instruments It is compatible with the following operating systems Win95 Win98 WinNT4 0 Win2000 and Windows XP The ToF Tool supports the following functions e Online configuration of transmitters e Signal analysis via envelope curve e oading and saving of instrument data Upload Download e Documentation of measuring point Note The parameters of the Analog Input block are presently not accessible via ToF Tool Note Further information you may find on the CD ROM which is enclosed to the instrument Menu guided commissioning measured value miiia valid DE S0 3 Levelllex M i 1 output current MP dx voids inrk propias ander measured dist Abe madam property usos procesa propa jamei hd cos Mu L g X bank properties slardord ld I 0 970 m L I chum property urrien
68. ing to the instructions in this manual personnel must be authorised and suitably qualified The manual must have been read and understood and the instructions followed Modifications and repairs to the device are permissible only when they are expressly approved in the manual 1 3 Operational safety Hazardous areas Measuring systems for use in hazardous environments are accompanied by separate Ex documentation which is an integral part of this Operating Manual Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory e Ensure that all personnel are suitably qualified e Observe the specifications in the certificate as well as national and local regulations Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 1 Safety instructions 1 4 Notes on safety conventions and symbols In order to highlight safety relevant or alternative operating procedures in the manual the following conventions have been used each indicated by a corresponding symbol in the margin Safety conventions Warning A warning highlights actions or procedures which if not performed correctly will lead to personal injury a safety hazard or destruction of the instrument Caution Caution highlights actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the instrument Note A note highlights actions or procedures which if not p
69. into a metallic pipe with internal diameter of up to 150 mm you have all the advantages of a coax probe e Welded joints that protrude up to approx 5 mm 0 2 inwards do not influence measurement Endress Hauser 21 3 Mounting 22 Mounting Location e Not central 2 in metallic tanks e Not in the filling Curtain 3 e Temperature conditions must be met e lt is recommended that a protective Tank installations e Select the mounting location such that Optimization options e Interference echo suppression e Bypass pipe and stilling well only for Levelflex M FMP 40 with PROFIBUS PA Recommended distance B wall mounted rope probe 1 6 1 4 of the container diameter min 100 mm 4 concrete silos min 500 mm Please order the probe length such that it ends approx 30 mm above the floor of the tank cover 1 be used in order to protect the transmitter against direct sunlight or rain Mounting and demounting are carried out simply with a clamp see Accessories on page 78 the distance to internals 4 e g limit switch struts is 300 mm Measurement can be optimised by electronically tuning out interference echoes liquids for viscosities of up to 500 cst a bypass pipe stilling well or a coax probe can be used to prevent interference Endress Hauser Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 3 Mounting 3 4 6 Notes on special installation situations Fi
70. ion Anyway it is wise to carry out a mapping even in this case Note At free probe the mapping should be confirmed with the choice probe free Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 6 Commissioning dist too small e At the moment an interference is being evaluated e Therefore a mapping is carried out including the presently measured echoes e The range to be suppressed is suggested in the range of mapping 052 function dist too big e his error cannot be remedied by interference echo mapping e Check the application parameters 002 003 004 and probe length 031 dist unknown If the actual distance is not known no mapping can be carried out manual A mapping is also possible by manual entry of the range to be suppressed This entry is made in the range of mapping 052 function i Caution The range of mapping must end 0 3 m 20 before the echo of the actual level In case of empty vessel it is possible to make a map over the whole probe length probe free If the probe is uncovered mapping is carried out along the whole probe length Caution Y Only begin mapping in this function if the probe is safely uncovered Otherwise the device will not make correct measurements Function range of mapping 052 This function displays the suggested range of mapping The reference point is always the reference point of the measurement see page 58 ff This value can be edited by
71. ion with separate housing consists of the probe a connecting cable and the housing If they are ordered as a set they are assembled on delivery 1 The protective hose can not be dismantled at this point Endress Hauser 27 3 Mounting 28 Levelflex M FMP 40 with PROFIBUS PA 3 4 8 Turn housing After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment Proceed as follows to turn the housing to the required position e Undo the fixing screws 1 e Turn the housing 2 in the required direction e Tighten up the fixing screws 1 F12 housing allen key 4 mm 0 1 3 5 Post installation check After the measuring instrument has been installed perform the following checks e Is the measuring instrument damaged visual check e Does the measuring instrument correspond to the measuring point specifications such as process temperature pressure ambient temperature measuring range etc e Are the measuring point number and labeling correct visual check e s the measuring instrument adequately protected against rain and direct sunlight see page 78 ff Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 4 Wiring 4 Wiring 4 1 Quick wiring guide Wiring in F12 housing e PROFIBUS devices are marked on the nameplate 1 The Caution voltage is determined by the PROFIBUS standard and the ERD ENDRESS HAUSER UNS LEVELFLEX M d Before connection
72. ised values remain safely stored in the EEPROM Caution All functions are described in detail as is the overview of the operating menu itself in the manual Description of the instrument functions BA 245F which is a separate part of this operating manual 59 6 Commissioning 60 Levelflex M FMP 40 with PROFIBUS PA 6 4 Basic Setup with the VU 331 Function measured value 000 This function displays the current measured value in the selected unit see customer unit 042 function The number of digits after decimal point can be selected in the no of decimals 095 function 6 4 1 Function group basic setup 00 Function tank properties 002 This function is used to select the tank properties Selection e standard e aluminium tank e plastic tank e bypass pipe e coax probe e concrete wall standard The standard option is recommended for normal containers for rod and rope probes aluminium tank The aluminium tank option is designed especially for high aluminium silos that cause an increased level of noise when empty This option is only useful for probes longer than lt 4 m For short probes lt 4 m select the standard option Note If aluminium tank is selected the device calibrates of its own accord when first filled depending on the medium s properties Slope errors can therefore occur when begin ning the first filling procedure plastic tank
73. lflex M FMP 40 with PROFIBUS PA 10 Technical data 10 1 Technical data at a glance Application Application The Levelflex M performs continuous level measurement of powdery to granular bulk solids and liquids e g plastic granulate Probes are available with threaded process connections from 74 and flanges from DN40 1 e Rope probes above all for measurement in bulk solids measuring range up to 35 m 1378 e Rod probes above all for liquids e Coax probes for liquids Function and system design Measuring principle The Levelflex is a downward looking measuring system that functions according to the ToF method ToF Time of Flight The distance from the reference point process connection of the measuring device see page 12 to the product surface is measured High frequency pulses are injected to a probe and led along the probe The pulses are reflected by the product surface received by the electronic evaluation unit and converted into level information This method is also known as TDR Time Domain Reflectometry Equipment architecture see page 101 ff Measured variable The measured variable is the distance between the reference point and the product surface Subject to the input zero point empty distance the level is calculated Alternatively the level can be converted by means of linearisation into other variables volume mass see Technical Information Tl 358F Output signal e PROFIBUS PA Signal on alarm Erro
74. lows to check for broken probe On delivery this function is switched off because otherwise shortening of the probe would be mistaken for a broken probe If you want to check the probe for a crack select the broken probe det 019 function in the safety settings 01 function group Complex measuring operations necessitate additional functions that the user can use to customise the Levelflex as necessary to suit his specific requirements The functions available to do this are described in detail in the BA 245F Comply with the following instructions when configuring the functions in the basic setup 00 e Select the functions as described on page 33 e Certain functions e g starting an interference echo mapping 053 prompt you to confirm your data entries Press or to select YES and press E to confirm The function is now started e f you do not press a key during a configurable time period gt function group display 09 an automatic return is made to the home position measured value display Note e he instrument continues to measure while data entry is in progress i e the current measured values are output via the signal outputs in the normal way e f the envelope curve mode is active on the display the measured values are updated in a slower cycle time Thus itis advisable to leave the envelope curve mode after the measuring point has been optimised e f the power supply fails all preset and parameter
75. ment with the aid of the envelope curve envelope curve OE function group is recommended 6 6 1 Function plot settings 0E1 Here you can select which information is shown on the display e envelope curve e substracted signal e mapping 6 6 2 Function recording curve 0E2 Function recording curve 09B This function determines whether the envelope curve is read as e Single curve Or e CyClic Endress Hauser Note If the envelope curve mode is active on the display the measured values are updated in a slower cycle time Thus it is advisable to leave the envelope curve mode after the measuring point has been optimised 69 6 Commissioning Levelflex M FMP 40 with PROFIBUS PA 6 7 Function envelope curve display 0E3 You can obtain the following information from the envelope curve display in this function quality of evaluated echo full calibr evaluated echo empty calibr is marked t envelope curve minimum distance distance of maximum distance of the plot evaluated echo probe length of the plot full calibr empty calibr level echo mapping empty calibr level echo 4 substracted signal probe length Navigation in the envelope curve display Using navigation the envelope curve can be scaled horizontally and vertically and shifted to the left or the right The active navigation mode is indicated by a symbol in the top left hand corner of the display Horizontal Zoom mode
76. n order spare parts directly from your E H service organization by giving the 9 Trouble shooting serial number which is printed on the measuring transducer nameplate see page 6 ff The corresponding spare part number also appears on each spare part Installation instructions are given on the instruction card that is also delivered Spare parts Levelflex M FMP 40 with housing F12 Only identical original E H spare parts may be used x lt Em gt SP The instrument may only be maintained and repaired by qualified personnel The device documentation applicable standards and legal requirements as well as any certificates have to be observed Housing F12 standard complete pre mounted incl nameplate cable gland and Teflon filter 543 120 0022 543 120 0023 543 120 0024 5201 3409 5200 1992 5200 8556 5201 3348 5201 3349 5201 3350 5201 3351 Stop screw B Endress Hauser G Y cable gland NPT Y cable gland M20 x 1 5 PA cable gland M20 x 1 5 metal cable gland not for lid with sight glas The spare parts listed are generally suitable for use in Ex devices M12 PROFIBUS PA plug 7 8 UNC Fieldbus Foundation plug G Y cable gland 4 wire NPT Y cable gland 4 wire 4 wire M20 x 1 5 PA cable gland 4 wire M20 x 1 5 metal cable gland not for lid with sight glas Terminal module with connection cable Version HART 4 pole 52006197 Version PROFIBUS PA and Foundation Fieldbus 5201 215
77. ndress Hauser Levelflex M FMP 40 with PROFIBUS PA 11 Appendix Endress Hauser 11 4 2 Equipment architecture Stand alone The Levelflex M can be used for measurement in a stilling well bypass as well as in free space System integration via PROFIBUS PA The complete measuring system consists of personal computer e g with PLC Commuwin ll or ToF Tool and Profibard resp Proficard l S OOO lt ISS operating and Y X ax am Na SIE display module j CE VU 331 More Functions valves etc Levelflex M ToF Tool On site operation e with display and operating module VU 331 e with a Personal Computer FXA 193 and the operating software ToF Tool The ToF Tool is a graphical operating software for instruments from Endress Hauser that operate based on the time of flight principle radar ultrasonic guided micro impulse It assists with commissioning securing data signal analysis and documentation of the measuring point Remote operation with a Personal Computer Profiboard resp Proficard and the operating software COMMUWIN II respectively ToF Tool 101 11 Appendix Levelflex M FMP 40 with PROFIBUS PA This product may be protected by at least one of the following patents Further patents are pending e US 5 345 471 2 EP 0 694 235 under Licence e US 5 517 198 under Licence e US 5 661 251 EP O 780 664 e US 5 827 985 s EP O 780 664 e US 5 884 231 s EP O 780 665 e US 5 973 637 s
78. ng specification must be met for explosion hazardous application EN 50 020 FISCO model e oop resistance DC 15 150 Q km e Specific inductance 0 4 1 mH km e Specific capacitance 80 200 nF km The following cable types can be used for example Non Ex area e Siemens 6XV1 830 5BH10 black e Belden 3076F Kerpen CEL PE OSCR PVC FRLA FB O2YS ST YFL grey Ex area e Siemens 6XV1 830 5AH10 blue e Belden 3076F Kerpen CEL PE OSCR PVC FRLA FB 02YS ST YFL blue Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 4 Wiring Endress Hauser 4 3 Connecting the measuring unit Housing Housing orientation regarding the wiring see Turn housing on page 28 Cable entry Cable gland M20x1 5 or Pg13 5 Cable entry G Ye or Ya NPT PROFIBUS PA M12 plug Supply voltage The following values are the voltages across the terminals directly at the instrument Current consumption approx 11 mA for the range of voltages given above Connection with M12 plug The Levelflex M PROFIBUS PA sensor version with M12 plug is supplied ready wired and need only be connected to the bus by means of a suitable cord set see Page 30 31 4 Wiring 32 Levelflex M FMP 40 with PROFIBUS PA 4 4 Equipotential bonding For maximum protection against electromagnetic interference e g when the bus is operating near frequency converters it is recommended that high integrity potential bonding be provided between the housing an
79. numerous functions of the entire measuring system particularly measuring accuracy There is no need to change these parameters under normal circumstances and conse quently they are protected by a special code known only to the E H service organiza tion Please contact Endress Hauser if you have any questions Endress Hauser Levelflex M FMP 40 with PROFIBUS PA bD Operation 5 3 3 Factory settings Reset Caution Y A reset sets the instrument back to the factory settings This can lead to an impairment of the measurement Generally you should perform a basic setup again following a reset A reset is only necessary e if the instrument no longer functions e if the instrument must be moved from one measuring point to another e if the instrument is being de installed put into storage installed User input reset 0A3 e 33 333 reset of customer parameters 33 333 reset customer parameters This reset is recommended whenever an instrument with an unknown history is to be used in an application e The Levelflex is reset to the default values e The customer specific tank map is not deleted e The mapping can also be deleted in the cust tank map 055 function of the exten ded calibr 05 function group e A linearisation is switched to linear although the table values are retained The table can be reactivated in the linearisation 04 function group List of functions that are affected by a res
80. om of ma tank Function full calibr 006 This buneson is weed To enter The distance from ihe mirena bowel o thee maximum bel ean 74 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 6 Commissioning Basic Setup step 6 6 e This step starts the tank mapping e he measured distance and the current measured value are always displayed in the header e for a description see page 66 measured value O a A Mi ES Ji coral MF m Micrasoli k raat pleiwt AHE ae Ossi Desiba an An cht Favoriten Egar Y messured value Ti m C d j ul atait vale BEEN c eer ee M output current jt m En l Y 2 z o ark props andani rneasuned dist 15 m Ale madam property use distance CREE propa einen Function full calibr 006 1 check datano o maria a te a This function is used to enter ihe destance from the fall cali 0 990 m 1 mir bevel to the masimum bevel sspan range of maporna 0 300 m Start mapped no In pancgpie is possible b measure up lo fe bo ol Ihe nterm Flowev r due lo consideraleons reogardamg eoresi n and build up the end ol the measumm range should not be chosen any closer than 50 mm 2 to the bp ol the antenna FMA 24 150 mm E FMA 245 260 mm E i l Maud E Note I bypass or shiling well wee selected in the lank shape 002 function the pipe diameter rg requested in the following s
81. on hazardous areas Certificate ATEX II 1D Extension rod 1 115mm rod for nozzle height 150 250mm 6 10 215mm rod for nozzle height 250 350mm 10 14 315mm rod for nozzle height 350 450mm 14 18 415mm rod for nozzle height 450 550mm 14 22 Special version O A W nnm A 2 Centre disk without centre disk DNAO 1 1 2 inside diam 40 45mm DN50 2 inside diam 50 57mm DN80 inside diam 80 85mm 3 inside diam 76 78mm DN100 4 inside diam 100 110mm DN150 6 inside diam 152 164mm DN200 8 inside diam 201 215mm DN250 10 inside diam 253 269mm opecial version HMP40 complete product designation lt A c TD HP RE C Ure Endress Hauser 79 8 Accessories 80 Isolated tie down Order No for 4mm rope probe 52014249 for 6mm rope probe 52014250 If a rope probe has to be fixed and a secure grounded mounting is not possible we recommend using the insulating sleeve made of PEEK GF30 with accompanying DIN 580 eye bolt made of stainless steel Max process temp 150 C Due to the risk of electrostatic charge the insulating sleeve is not suitable for use in hazardous areas In these cases the fixing must be reliably grounded see page 23 Insulating sleeve Levelflex M FMP 40 with PROFIBUS PA Reliable isolated mounting Insulating sleeve eye bolt D 20 mm at M8 DIN 580 for 4 mm rope D 25 mm at M10 DIN 580 for 6 mm rope
82. ons F12 housing T12 housing 65 129 150 I option option distance sleeve remote electronic I A I I I I I I 4x98 i o i g I I O e o N I I I I 076 I lt i SEEN pepe z l I I I lE NK MISC NA Lc 1i cM CLE EE q l I l I I l d I l I Threaded connection FI DN 40 2 Threaded connection G 1 Y 1 BSP gone 00 G 34 34 BSP or 1 Y NPT SW 60 or 4 NPT SW 50 reference point of measurement El i b l l I Probe rods in Alloy C22 L 4 oS A O eae eget is editae 4 consist of 1 piece can not be dismantled poculi mel Suec SE ecce sc ISI I I I rope probe rod probe coax probe zZ X D em o Ww rope E i 4 mm 0 16 a or Y 6 mm 0 24 internal thread M14 on 4 mm 0 16 rope M20 on 6 mm 0 24 rope 150 6 0 24 on 32 thread 16 0 63 on 1 thread or flange 21 3 0 84 on 34 thread Y 42 4 1 67 on 1 thread or flange 22 0 87 on 4 mm 0 16 rope Y 30 1 18 on 6 mm 0 24 rope Fig 2 Dimensions Levelflex M FMP 40 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 3 Mounting Endress Hauser 3 4 Installation 3 4 1 Mounting kit In addition to the tool needed for flange mounting you will require the following tool e 4mm Allen wrench for turning the housing Shortening prob
83. oooooooo mo 83 T Tanke propensa ado ds chokes 60 73 TECGOMICAWOA ts qoid oii diia 90 TOP MOON n etek d dereud ee ddr 54 72 76 94 TRANSGUCELDIOCK ad erdt iir lara hee 50 TOUDIC SHOOUNG escri ba de NE Gene Sees 82 Trouble shooting instructions 0 82 TULA ROUSING ved uon ur ied ite ee eee 10 28 U Universal Database Fille 43 Unlock parameter sx acea de eR aida e 38 V VS A ss cece sncnay tec tah P REPE 69 W AA Bete TRITT TI Ol TT 40 Weather protection Cover 0 0005 78 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA Index Endress Hauser 105 Index Levelflex M FMP 40 with PROFIBUS PA 106 Endress Hauser Declaration of contamination Dear costumer Because of legal determinations and for the safety of our employes and operating equipment we need this Declaration of contamination with your signature before your order can be handled Please put the completely filled in declaration to the instrument and to the shipping documents in any case Add also safety sheets and or specific handling instructions if necessary your order no type of instrument sensor serial number medium concentration temperature pressure cleaned with conductivity viscosity Warning hints for medium used radioactive explosive Caustic poisonous harmful of biological inflammable safe health hazardous Please mark the appropriate warning hints Reason for return Comp
84. ousing coated IP68 aluminium F12 housing coated IP68 aluminium F12 housing coated IP68 aluminium F12 housing coated IP68 aluminium F12 housing coated IP68 aluminium T12 housing coated IP68 aluminium T12 housing coated IP68 aluminium T12 housing coated IP68 aluminium T12 housing coated IP68 aluminium T12 housing coated IP68 Special version 90 Housing and cable gland entry A B C D E G H J K L Additional options distance sleeve 400 mm for electronic cable gland entry cable gland M20x1 5 cable entry G cable entry Y NPT M12 PROFIBUS PA plug 7 8 FF plug cable gland M20x1 5 cable entry G Ya cable entry Y NPT M12 PROFIBUS PA plug 7 8 FF plug A Additional options not selected B 3 1 B material wetted parts SS316TI Inspection Certificate EN 10204 acc specification 52005759 Y Special version FMP 40 Complete product designation Please enter probe length in mm or inch 0 1 inch CTT om probe length LN see page 12 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 2 Identification Endress Hauser 2 2 Scope of delivery Caution lt is essential to follow the instructions concerning the unpacking transport and storage of measuring instruments given in the chapter Incoming acceptance transport sto rage on page 11 The scope of delivery consists of e Assembled instrument e 2 ToF Tool CD ROMs CD 1
85. per 004 end of probe 030 determine length 034 empty calibr 005 standard standard see Function group leghth adjustment 03 enter value aluminium tank 1 4 1 6 fast change plastic tank LTD uas T slow change bypass pipe 19 25 test no filter coax probe concrete wall basic setup safety settings 01 output on alarm 010 outp echo loss 012 alarm hold ramp 9o MB min ramp span min 013 enter value delay time 014 in case of echo loss max 4000 sec default 30 s length adjustment 03 end of probe 030 probe length 031 free not modified probe 032 probe length 033 qeerminelenath 094 tie down isolated covered tie down gnd length OK 33 modified too short free probe length 0 too long linearisation 04 li level ullage 040 linearisation 041 customer unit 042 aset o OOO horizontal cyl customer unit 042 PP linearisation 043 next point 045 input volume 045 manual semi automatic table no 043 table on input level 044 clear table level DU ullage DU extended calibr 05 Selection 050 dist meas value 008 dist too small mapping D and L is displayed dist unknown dist too big TT a yes start mapping 053 delete map 055 check distance 051 range of mapping 052 distance ok input of mapping manual range probe free pres Map dist 054 is displayed 06 instrument_addr 060 ident number 061 profile
86. plication parameters probe for a description see page 63 probe length for a description see page 63 determine length for a description see page 63 __isnmaess PE PT puero M PMP E mms Intent Explorar ES Gates Become ini Fes Eee Po measured value Device Levelflex M 4 SI Ex ls e com gt 1 Type FMP dx ie caras alles M bans LI Rr measured dist 1 b ere nie a Function medium property 003 This hineson ls used jo select the dicdleciric constan 2 probe length 1 000 Selection determine kngth hangin ok arco amp 159 19 4 4 10 210 1 4 vs nonconduciing bqude s g bquelied qas i ip t ncenductng hunda g benzene cil Molar n Mn ag concentrated acido agamn sala arii amine alcohol scsbone conduchng bauidi eg aquecos rauba ddube exis and hobs ned Aner HEU as a medam ol group Ace always ess a Bling 10 Basic Setup step 5 6 e Enter the application parameters empty calibration for a description see page 64 full calibration for a description see page 64 measured value output qurrent measured dst This buncSon is used lo enter the distance from the ange 1 empty oibr Lf reference point of tha measurement to the minimum level zero 23 Bul cal BONA 2 Sul calibr Dios Caution For dish bottoms or conical outlets The zero pant should be no lower than Ihe point at which the radar beam hits the bolt
87. probe end e Connect rod probe metallically with the container wall Installation in plastic containers Levelflex M FMP 40 with PROFIBUS PA Please note that for rod and rope probes only with a metallic surface at the process connection an optimal performance can be guaranteed When installing the probe in plastic silos whose silo cover is also made of plastic or silos with wood cover the probes must either be mounted in a 2 DN50 2 metallic flange or a metal sheet with diameter of 2 200 mm must be mounted under the screw in piece metal sheet or metal flange silo roof of plastic or wood metal sheet or metal flange max 20 mm E Wall thickness for GFK PP lt is also possible to mount the probe externally on the tank wall for measuring in Aqueous solutions Measurement then takes place through the tank wall without contacting the medium lf people are in the vicinity of the probe mounting location a plastic half pipe with a diameter of approx 200 mm or some other protective unit must be affixed externally to the probe to prevent any influences on the measurement e There must not be any metallic reinforcement rings secured to the tank e The wall thickness should be at Fibre Glass Reinforced Plastic PP lt 15 mm e There must be no open space between the tank wall and the probe Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 3 Mounting e f measuring externally an automatic probe length determination
88. r information can be accessed via the following interfaces e Local display Error symbol see page 36 Plain text display e Digital interface Auxiliary energy Electrical connection e Housing F 12 with additionally sealed terminal compartment for standard or EEx ia Cable entry see page 31 ff Supply voltage see page 31 ff Power consumption min 60 mW max 900 mW Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 10 Technical data Performance characteristics Reference operating temperature 20 C 68 F 5 C 9 F conditions pressure 1013 mbar abs 14 7 psia 20 mbar 0 3 psi relative humidity air 65 20 Reflection factor 0 8 surface of water for coax probe metal plate for rod and rope probe with min 1 m Flange for rod or rope probe gt 30 cm Y Distance to obstructions 1m Maximum measured Typical statements for reference conditions include linearity repeatability error and hysteresis e Linearity up to 10 m 400 measuring range 3 mm 10 m 400 to 35 m 1378 measuring range 0 03 According to IEC 60770 1 Ambient temperature The measurements are carried out in accordance with EN 61298 3 range e digital output HART PROFIBUS PA Foundation Fieldbus FMP 40 average T 0 6 mm 10 K max 3 5 mm over the entire temperature range 40 C 80 C 2 wire e Current output additional error in reference to the span of 16 mA Zero point
89. re used for PLCs which do not support an identifier format but only an identifier byte e g PLC5 of Allen Bradley e For the network design tool COM ET200 with Siemens S5 instead of an GSD file the Type file EH 1522x 200 and instead of the BMP files the DIB files have to be used Universal Database File The PNO also provides an universal database file with the designation PA139700 gsd for devices with one analogue input block Should this be used instead of the Levelflex M file then only the process value can be transmitted The functions secondary and display value are not supported The universal profile must also be selected in the function Ident number 061 Endress Hauser 43 5 Operation Levelflex M FMP 40 with PROFIBUS PA 5 5 4 Cyclic data exchange Block model of the Levelflex M FMP 40 measured variable Sensor Display Physical Block signal evaluation with scaling parameters of the physical unit e g tag No 068 display measured value value Transducer Block 000 Analog Input Function Block Parameters that parameters that are important to describe the the process control system device calibration e g scaling status linearisation etc OUT SV measured distance 0A5 display value of PLC to 069 IN Numbers indicate the function group and function s section 5 1 2 The block model shows which data are exchanged continously i e by cyclic data transfer between the Levelflex M and the PLC Th
90. s after reset exchange electronics reset if alarm prevails after reset exchange electronics reset if alarm prevails after reset exchange electronics restart download of data contact service wait some seconds if warning prevails power off device and power on again reset avoid emc problem if alarm prevails after reset exchange electronics reset if alarm prevails after reset exchange electronics reset if alarm prevails after reset exchange electronics Check contacts on HF module If fault cannot be eliminated Replace HF module 83 9 Trouble shooting Levelflex M FMP 40 with PROFIBUS PA A241 Broken probe Broken probe or Check the probe length in value for probe length is too short 033 Check the probe itself if the probe is broken change the probe or change to a non contact system A251 Feedthrough Lost contact in the process Heplace process feedtrough feedthrough A261 HF cable defective HF cable defective or HF Check HF connector replace connector removed cable if defective A275 Offset too high Temperature at the electronics too Check temperature replace high or HF module defective HF module if defective A512 recording of mapping mapping active wait some seconds until please wait alarm disappears W601 linearisation ch1 curve linearization not monotonously correct linearisation table not monotone increasing W611 less than 2 number of entered linearization correct linearisation ta
91. s flow A calculation for core flow is not possible In the event of collapsing cornices considerably higher loads can occur e The specification for tensile forces contains the safety factor 2 which compensates for the normal fluctuation range in pourable bulk solids silica sand smooth metallic walls silo diameter 12 m Sg as silo diameter 9 m silo diameter 6 m silo diameter 3 m polyethylene pellets smooth metallic walls silo diameter 12 m EDS silo diameter 9 m silo diameter 6 m silo diameter 3 m pulling force 6 mm rope kN pulling force 4 mm rope kN pulling force 6 mm rope kN pulling force 4 mm rope kN 0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 level m level m wheat smooth metallic walls silo diameter 12 m mess silo diameter 9 m dup silo diameter 9 m silo diameter 6 m silo diameter 6 m silo diameter 3 m dis silo diameter 3 m cement smooth metallic walls silo diameter 12 m pulling force 6 mm rope kN pulling force 4 mm rope kN pulling force 6 mm rope kN pulling force 4 mm rope kN 15 20 25 30 level m level m 18 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 3 Mounting Endress Hauser since the tensile forces are also heavily dependent on the viscosity of the product a higher safety factor is necessary for highly viscous products and if there is a risk of cornice build up In critical cases it is better to use a 6 mm rope instead of a 4 mm one The
92. sa p pm p ss x feere inserci n ype 5 p uwsewee sme heme o e nsen x otto ce yf LL Puisisatetme p e p Rom x rome Pasate ye h e rones x x stato Farser p e fe for x jew WamHmews p s Row jew Bm i fe Wu Sidi oo Be o Y L Bum is p Row x ee Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 5 Operation Endress Hauser IT id TL d CW Il bytes Class Gap pp j JJ lum jm p Row p Ga pe J J pom p je p ho a e ea J Jp we Wwe p e fe ps E mam pe e ps orare Low pe e ps forame koronom p e fe ps forame Smme p e dsr x peve oume h e fe osme sme Physical Block GEN CN NM ca CW Il bytes Class Box Jo fe Jo ss x ese Sato restan fo fir fe Jonson x pomor pero p e fe omma x x stato Sees fo 9 fe wsewer x x seie euey je onsen x x mac fagetmode jo fer fr funsianeos x x stato Mm LL LL LIE non vol constant Wamsmmy p e e pse eme Sofwarerevison po e pe poene x ewe arawarerevison o fe ormma x ponent Device manuta p fe _ UNSIGNEDTE x _ oonstant bee Ja jr fe oone je Device seran o js fe osme posent Dares b omme x fome Diagno
93. same forces also act on the silo cover On a fixed rope the tensile forces are definitely greater but this can not be calculated Observe the tensile strength of the probes or ensure that the tensile strength of the probes is not exceeded Options for reducing the tensile forces e Shorten the probe e f the maximum tensile load is exceeded check whether it would be possible to use a non contact ultrasonic device 19 3 Mounting 20 Levelflex M FMP 40 with PROFIBUS PA 3 4 5 Installation in liquids tanks e When installing in agitation units check whether a no contact process ultrasonic or radar would be better suited especially if the agitator generates large mechanical loads on the probe e f Levelflex is nevertheless installed in tanks with agitators it is better to use coax probes which have a greater lateral loading capacity Standard installation Using a coax probe offers great advantages when the viscosity of the product is lt 500 cst and it is certain that the product does not accumulate build up e Greater reliability As of dielectric constant 1 4 measurement functions independently of all electrical properties in all liquids e Internals in the tank and nozzle dimensions do not have any influence on measurement e Higher lateral load bearing capacity than rod probes e For higher viscosity a rod probe is recommended or using a non contact measuring principle Installation in horizontal cylindrical
94. select the plastic tank option when installing probes in wood or plastic containers wit hout metallic surfaces at the process connection see installation in plastic containers When using a metallic surface at the process connection the standard option is suffi cient Note In principle the employment of a metallic surface area should be preferred at the pro cess connection Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 6 Commissioning bypass pipe The bypass pipe option is designed especially for the installation of probes in a bypass or a stilling well coax probe select the coax probe option when using a coaxial probe When this setting is made the evaluation is adapted to the high sensitivity of the coax probe This option should therefore not be selected when using rope or rod probes concrete wall The concrete wall option takes into account the signal damping property of concrete walls when mounting with 1 m distance to the wall Function medium property 003 WENN ENDRESS HAUSER This function is used to select the dielectric constant Selection e unknown e 1 4 1 6 for coaxial probe only e16 1 9 e19 2 5 e 25 O e A400 7 0 e gt 7 0 Media group DK Er Typical bulk solids Typical liquids Typical measuring range E REL Plastic granules Liquefied gas e g propane White lime special cement Solvents Sugar Frigen freon Palm o
95. ser for repairs to the L evelflex M are listed with their order numbers on pages 87 and 88 sind alle Ersatzteil Kits mit Bestellnummern aufgef hrt die Sie zur Reparatur des Levelflex M bei Endress Hauser bestellen k nnen Please contact Endress Hauser Service for further information on service and spare parts Repairs to Ex approved devices When carrying out repairs to Ex approved devices please note the following e Repairs to Ex approved devices may only be carried out by trained personnel or by Endress Hauser Service e Comply with the prevailing standards national Ex area regulations safety instructions XA and certificates e Only use original spare parts from Endress Hauser e When ordering a spare part please note the device designation on the nameplate Only replace parts with identical parts e Carry out repairs according to the instructions On completion of repairs carry our the specified routine test on the device e Only Endress Hauser Service may convert a certified device into a different certified variant e Document all repair work and conversions Replacement After a complete Levelflex M or electronic module has been replaced the parameters can be downloaded into the instrument again via the communication interface Prerequisite to this is that the data were uploaded to the PC beforehand using the ToF Tool Commuwin Il Measurement can continue without having to carry out a new setup e You may have
96. sis extension o fo fe Josenea Jovem Biagnosismask o fr Je osme x _oonstant Diagnosis mastos fo fe fe Josema x jest Bovicecercaion b fe fee osmmwa x ennt ecu looking fo fe fonseneo x x rom Foes o fe e onsen emer e e j foma x x stato Device message v fe osme x o stato ovcsinsia date fe fe osmwe x ee ap resemes p 9 L LL Wenrumersss fo o onsen x x Ec Www epuecon p a lunseneos x foame E H parameters bee p p poe e ee seres fo 5 SEI x x anemic 49 5 Operation 50 Levelflex M FMP 40 with PROFIBUS PA Parameter E H Matrix Size Type Storage CW Il bytes Class Up Down features constant Up Down control x dynamic Up Down param x dynamic Bus address dynamic Device SW No dynamic set unit to bus 61 1 X static wwe Pe e fe fome x Jovene Seamana fo fe UNSGNEDs x x ovem Paprofierevson o amp fe fosna x jenen E H specific level transducer block Prams E a PT lien E CW Il bytes Class Bocas Jr wo e ss gt ese Saicrevsion h pa e onson x nome eves e fe omma x x mee Sees 9 p Justamente foto Weuey o onson x x sac Mode 1 136 3 DS 37 X dyna mic non vol static Wamsmmay p 9 e pee o jenen Exwmuemes Measures vale
97. tem quits Edit mode d J interrupts the input system quits Edit mode 4 Press E to select the next function e g medium property 003 5 Press once return to previous function e g tank shape 002 Press twice 2 return to Group selection 6 Press 34 to return to Measured value display Endress Hauser 33 5 Operation 34 Levelflex M FMP 40 with PROFIBUS PA 5 1 1 General structure of the operating menu The operating menu is made up of two levels e Function groups 00 01 03 OC OD The individual operating options of the instrument are split uo roughly into different function groups The function groups that are available include e g basic setup safety settings profibus param display etc e Functions 001 002 003 OD8 0D9 Each function group consists of one or more functions The functions perform the actual operation or parameterisation of the instrument Numerical values can be entered here and parameters can be selected and saved The available functions of the basic setup 00 function group include e g tank properties 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be changed carry out the following procedure 1 Select the basic setup 00 function group 2 Select the tank properties 002 function wher
98. tep 6 8 1 Blocking distance Note D At installation in high nozzles please the blocking distance in the function upper block dist 059 newly enter Endress Hauser 7b 6 Commissioning Levelflex M FMP 40 with PROFIBUS PA 6 8 2 Envelope curve with the ToF Tool After the basic setup an evaluation of the measurement using the envelope curve is recommended Lo sius fanned dri tank properties trium peasy mooss popari ranam 164986 Tma remaining Note D For the optimization of the measurement the installation of the Levelflex in another place can be executed when enterference echoes 6 8 3 User specific applications operation For details of setting the parameters of user specific applications see separate documentation BA 245F 00 en description of the instrument functions of the Levelflex M 76 Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 7 Maintenance 7 Maintenance The Levelflex M measuring instrument requires no special maintenance Exterior cleaning When cleaning the Levelflex M always use cleaning agents that do not attack the surface of the housing and the seals Repairs The Endress Hauser repair concept assumes that the measuring devices have a modular design and that customers are able to undertake repairs themselves Spare parts are contained in suitable kits They contain the related replacement instructions All the spare parts kits which you can order from Endress Hau
99. the housing cover screwed tight If auxiliary power is available Is the instrument ready for operation and does the liquid crystal display show any value Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 5 Operation 5 Operation 5 1 Quick operation guide WWW ENDRESS HAUSER uk share medium mrorernptu 0 i b is I n Selection and configuration in Operation menu 1 Change from Measured Value Display to Group Selection by pressing E 2 Press or l to select the required Function Group e g basic setup 00 and confirm by pressing LE First function e g tank shape 002 is selected Note The active selection is marked by a Y in front of the menu text 3 Activate Edit mode with or Selection menus a Select the required Parameter in selected function e g tank shape 002 with or b LE confirms selection gt v appears in front of the selected parameter C EJ confirms the edited value gt system quits Edit mode d 4 5 interrupts selection gt system quits Edit mode Typing in numerals and text a Press or J to edit the first character of the numeral text e g empty calibr 005 b E positions the cursor at the next character gt continue with a until you have completed your input c if a symbol appears at the cursor press EJ to accept the value entered gt sys
100. the operator For manual mapping the default value is 0 3 m Function start mapping 053 This function is used to start the interference echo mapping up to the distance given in range of mapping 052 Selection e Off no mapping is carried out e On mapping is started Endress Hauser 67 6 Commissioning 68 Levelflex M FMP 40 with PROFIBUS PA The distance measured from the reference point to the product surface and the meas value calculated with the aid of the empty alignment are displayed again Check whether the values correspond to the actual meas value or the actual distance The following cases can occur e Distance correct meas value correct gt basic setup completed e Distance incorrect meas value incorrect gt a further interference echo mapping must be carried out check distance 051 e Distance correct meas value incorrect gt check empty calibr 005 U After 3 s the following message appears Note After the basic setup an evaluation of the measurement with the aid of the envelope curve envelope curve OE function group is recommended 6 5 Blocking distnace Note At installation in high nozzles please the blocking distance in the function upper block dist 059 newly enter Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 6 Commissioning 6 6 Envelope curve with VU 331 After the basic setup an evaluation of the measure
101. to activate linearisation see BA 221F e You may need to record the tank map again see Basic Setup After an probe or electronic has been replaced a new calibration must be carried out This is described in the repair instructions Endress Hauser 77 8 Accessories 78 Levelflex M FMP 40 with PROFIBUS PA 8 Accessories Various accessories which can be ordered separately from Endress Hauser are available for the Levelflex M Weather protection cover A Weather protection cover made of stainless steel is available for outdoor mounting order code 543199 0001 The shipment includes the protective cover and tension clamp T12 housing Version Version 12 DN 50 PN 16 12 ANSI 2 150 psi 14 DN 80 PN 16 14 ANSI 3 150 psi 15 DN 100 PN 16 15 ANSI 4 150 psi Thread thread 3 G 1 ISO 228 3 NPT 1 11 5 Material 2 1 4435 Material 2 1 4435 FAU 70 E MHEN Complete product designation FAU 70A LEES Complete product designation Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 8 Accessories Flange with horn adapter to adapt on the following nozzles Order No G 1 1 2 at DN 200 PN 16 52014251 G 1 1 2 at DN 250 PN 16 52014252 NPT 1 1 2 at 8 150 psi 52014253 NPT 1 1 2 at 10 150 psi 52014254 LEE Z DN200 8 DN250 10 Extension rod Centering centering disk at PPS GF40 N Not for 34 For rod probe on request For n
102. to the time of flight t of the impulse BSC V2 with c being the speed of light Based on the known empty distance E the level L is calculated L E D Reference point for E see above diagram Details see page 58 The Levelflex possesses functions for the interference echo suppression that can be activated by the user They guarantee that interference echoes from e g internals and struts are not interpreted as level echoes Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 11 Appendix Output The Levelflex is initially adjusted at the factory to the probe length ordered so that in most cases only the application parameters that automatically adapt the device to the measuring conditions need to be entered For models with current output the factory adjustment for zero point and span is F 4 mA and 20 mA for digital outputs and the display module O and 100 A linearisation function with max 32 points that is based on a manually or semi automatically input table can be activated on site or via remote operation This function enables for example the conversion of the level into units of volume or weight An evaluation of the measurement with the aid of the envelope curve Typical curve shape The following examples display typical curve shapes for a rope or rod probe in an empty tank For all probe types a negative probe end signal is shown For rope probes the end weight causes an additional preliminary positive echo
103. u cover dust Ex 3 ATEXII2 G EEx em ia IIC T6 4 ATEX II 1 3 D transp cover dust Ex 5 ATEX II 1 2 G II 1 3D EEx ia IIC T6 Y Special version 20 Probe version material 1 A 4 mm rope probe predominantly bulk solids 316 B 6 mm rope probe solids 316 K One rod probe 16 mm predominantly liquids 316L L Coax probe liquids 316L P Rod probe 6 mm liquids 316L Y Special version FMP 40 _ Product designation part 1 1 Rod and coaxial probes are also available in Alloy C22 In this case the probe rod is fixed to the instrument and can not be dismantled Endress Hauser Levelflex M FMP 40 with PROFIBUS PA 00U gt ZST A p R Y 2 3 4 9 Probe length Rope probes 1000 mm 35000 mm 40 in 1378 in mm 4 mm rope 316 mm 6 mm rope 316 in 1 6 rope 316 in 1 4 rope 316 Rod probes min 300 mm 4000 mm 12 in 157 in mm rod 16 mm 316L mm coax probe 316L in 0 1 in rod 16 mm 316L in 0 1 in coax probe 316L Rod probes min 300 mm 2000 mm 12 in 80 in mm rod 6 mm 316L in 0 1 in rod 6 mm 316L Special version Sealing FKM O ring e g Viton temperature 30 C 150 C EPDM O ring temperature 40 C 120 C FFKM O ring e g Kalrez temperature 5 C 150 C opecial version Process connection material Threaded connection Material CNJ 4 NPT 316L CRJ G ISO 228 1 4435 GNJ 1 NPT 316L GRJ G 1
104. w on housing cover 2 on dust Ex torque 40 Nm Sealed terminal compartment Endress Hauser 29 4 Wiring 30 Levelflex M FMP 40 with PROFIBUS PA Wiring with M12 connector Before connection please note the following i e PROFIBUS devices are marked on the nameplate 1 The voltage is determined by the PROFIBUS standard and the Caution desired safety concept see chapter 4 3 E evoress Hauser WUNSEVELFLEX M Connect potential matching line to transmitter earth terminal before connecting up the device 1 E 90 e Y p VA e Tighten the locking screw SE It forms the connection between the probe and the housing Anc CR E _ if modification earth potential C See sep label Patents When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specific cable gland AX On devices supplied with a certificate the explosion protection is designed as follows GA e Housing F12 EEx ia Power supply must be intrinsically safe e The electronics and the current output are galvanically separated from the antenna circuit The Levelflex M is connected as follows e Insert plug 2 into bushing 3 e Screw firmly e Ground the device according to the desired safety concept 4 2 Cable specifications PROFIBUS Twisted screened pairs must be used The followi
105. xing rope probe e The end of the probe needs to be secured if the probe would otherwise touch the silo wall the cone or another part or the probe comes closer than 0 5 m to a concrete wall This is what the internal thread in the probe weight is intended for for 4mm rope M14 for 6 mm rope M20 Preferably use the 6 mm rope probe due to the higher tensile strength when fixing a rope probe The fixing must be either reliably grounded or reliably insulated see accessories If it is not possible to mount the probe weight with a safe earthed connection it can be secured using an isolated eyelet which is available as an accessory see page 80 In order to prevent an extremely high tensile load and the risk of rope crack the rope has to be slack Make the rope longer than the required measuring range such that there is a sag in the middle of the rope that is 2 1cm m 1 100 of the rope length Reliable earthed mounting Mounting and contact with a bolt 4mm rope M14 6mm rope M20 sag of the rope gt 1cm m of the rope length NI Reliable isolated mounting 23 3 Mounting 24 Installation from the side e f installation from above is not possible the Levelflex can also be mounted from the side e n this case always fix the rope probe see Fixing rope probe e Support coax probe if the lateral load bearing capacity is exceeded Only fix rod probes at the
106. y Tel 3251188 Fax 3259556 Philippines C Endress Hauser Philippines Inc Metro Manila Tel 2 3723601 05 Fax 2 4121944 Singapore A Endress Hauser S E A Pte Ltd Singapore Tel 5668222 Fax 5666848 South Korea A Endress Hauser Korea Co Ltd Seoul Tel 02 6587200 Fax 02 6592838 Taiwan Kingjarl Corporation Taipei R O C Tel 02 27183938 Fax 02 27134190 Thailand U Endress Hauser Ltd Bangkok Tel 2 9967811 20 Fax 2 9967810 Vietnam Tan Viet Bao Co Ltd Ho Chi Minh City Tel 08 8335225 Fax 08 8335227 Iran PATSA Co Tehran Tel 021 8754748 Fax 021 8747761 Israel Instrumetrics Industrial Control Ltd Tel Aviv Tel 03 6480205 Fax 03 6471992 Jordan A P Parpas Engineering S A Amman Tel 06 4643246 Fax 06 4645707 Kingdom of Saudi Arabia Anasia Ind Agencies Jeddah Tel 02 6710014 Fax 02 6725929 Lebanon Network Engineering Jbeil Tel 3 944080 Fax 9 548038 Sultanate of Oman Mustafa amp Jawad Sience amp Industry Co L L C Ruwi Tel 602009 Fax 607066 United Arab Emirates Descon Trading EST Dubai Tel 04 2653651 Fax 04 2653264 Yemen YemenCompany for Ghee andSoaplndustry Taiz Tel 04 230664 Fax 04 212338 Australia New Zealand Australia ALSTOM Australia Limited Milperra Tel 02 97747444 Fax 02 97744667 New Zealand EMC Industrial Group Limited Auckland Tel 09 4155110 Fax

Levelflex M (Operating Instructions)

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