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Operating Instructions – CMS50/60/71 Electric Cylinders

1. BAATZ 744 extended re Leg _47_ B side mounting optional 8 Bearing cover with cardan joint Additional length 7 ECH A side mounting optional Cardan joint TO 8 E Lubricator optional 85 EE 4 i o KE 9 Si S d T D amp 5 Sy e L1 o 37 i ag 537 737 extended S La 2 d 598 5 Sealing air connection G1 8 Connector max 270 adjustable Lubricating point G1 4 Taper grease nipple DIN 71412 A Power connector 72 7 62 ot S 74 e e Nominal stroke 200 Signal connector xcessive stroke 1 mm to mech stop 64920AEN Operating Instructions CMS50 63 71 Electric Cylinders 103 Technical Data Mounting dimensions of CMS71L 9 15 2 Mounting dimensions of CMS71L B AS1H absolute encoder for a stroke length of 200 mm INFORMATION i For variants with absolute encoder the
2. Signal connector Can be turned by max 270 39 5 4 RHTM 65 236 5 Z 710 02 3 De Ke 2 QH Sr 7 CN o S 134 mm CMS50S Ces ag Size 53 5 248 Sl 202 mm_CMSS0M BP Closing plug for lubrication point taper grease nipple DIN71412 A N Meare CTR oS 7 t e at Lag Si Power connector Can be turned by max 270 75 Lubrication position Detail Z LJ Oo Lr LJ oO im i 00805685 60 5 25 p 65936AEN Each CMS50 comes with an accessory bag with 4 fit bolts for flange or pivot bearing mounting Accessory bag SEW part number 1333 4204 Weight 0 1 k 4x e eig g y Y co z A 16 gt T 93 Operating Instructions CMS50 63 71 Electric Cylinders Technical Data Mounting dimensions of CMS50S M 99 54 IRH1M pre Wd 386 5 Z 4730 02 E E e co N S o 134 mm CMS50S 1
3. Ana 65767AXX Operating Instructions CMS50 63 71 Electric Cylinders Inspection and Maintenance Size CMS63 with oil lubrication 8 If the oil level is too low do the following Fill in additional oil of the same type via the oil screw plug 1 until the oil level is at the lower edge of the oil level bore 9 Screw the oil screw plug 1 back in 7 8 5 Oil change Read the following notes before you begin to change the oil INFORMATION i Prevent foreign bodies from entering into the motor during the following work Provide for a clean working environment Draining the oil 1 Extend the piston rod 2 Open the oil screw plug 1 3 Loosen the 4 retaining screws 2 of the built on housing 3 65768AXX 4 Place the electric cylinder horizontally on a oil drainage container 5 Remove the 4 retaining screws 2 of the built on housing 3 Operating Instructions CMS50 63 71 Electric Cylinders 73 Inspection and Maintenance Size CMS63 with oil lubrication 6 Carefully pull the built on housing 3 from the rest of the motor until there is a gap of 10 20 mm 65769AXX 7 Completely drain the oil Position the piston rod 20 60 mm higher if necessary so that the oil drains off faster from the piston rod and the spindle nut INFORMATION i Any dripping oil must be removed immediat
4. Ivory Coast Sales Abidjan SICA Tel 225 21 25 79 44 Soci t industrielle amp commerciale pour Fax 225 21 25 88 28 l Afrique sicamot aviso ci 165 Boulevard de Marseille 26 BP 1115 Abidjan 26 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373855 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Kazakhstan Sales Almaty TOO CEB EBPOJIPAAB Ten 7 727 334 1880 np Palteim6eka 348 akc 7 727 334 1881 050061 r Anwar http www sew eurodrive kz Pecny6nnuka Ka3axctaH sew sew eurodrive kz Latvia Sales Riga SIA Alas Kuul Tel 371 6 7139253 Katlakalna 11C Fax 371 6 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 510 532 B P 80484 Fax 961 1 494 971 Bourj Hammoud Beirut ssacar g inco com Ib Jordan Beirut Middle East Drives S A L offshore Tel 961 1 494 786 Kuwait Sin EI Fil Fax 961 1 494 971 Saudi Arabia B P 55 378 info medrives com Syria Beirut http www medrives com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Statybininku 106C Fax 370 315 56175 LT 63431 Alytus info irseva t http www sew eurodrive It Luxembourg Assembly Brussels SEW Caron Vector Tel 32 16 386 311 Sales Research park Haasrode Fax 32 16 386 336 Service Evenementenl
5. CMS63S d Stroke J Spindle DN length Mo lo Mpk Imax Jmot Jbmot SE Mg L4 R4 Upokalt F Fok m Mbmot DxP rpm mm Nm A Nm A kgcm Nm mH Q V kN kg 100 1 92 2 26 0 77 9 5 10 5 200 2 24 2 58 1 09 11 12 3000 2 9 2 15 11 1 12 9 9 3 36 5 6 79 90 2 4 10 400 2 64 2 98 1 49 15 16 600 3 1 3 44 1 95 18 19 100 1 92 2 26 0 77 9 5 10 5 KGT 200 2 24 2 58 1 09 11 12 4500 2 9 3 05 11 1 18 3 9 3 18 3 3 34 64 2 4 10 25x6 400 2 64 2 98 1 49 15 16 600 3 1 3 44 1 95 18 19 100 1 92 2 26 0 77 9 5 10 5 200 2 24 2 58 1 09 11 12 6000 2 9 3 9 11 1 23 4 9 3 11 2 2 1 50 2 4 10 400 2 64 2 98 1 49 15 16 600 3 1 3 44 1 95 18 19 100 1 69 2 03 0 54 9 5 10 5 3000 2 9 2 15 11 1 12 9 9 3 36 5 6 79 90 281 10 200 1 81 2 15 0 66 11 12 PGT 100 1 69 2 03 0 54 9 5 10 5 4500 2 9 3 05 11 1 18 3 9 3 18 3 3 34 64 2 8 10 20x5 200 1 81 2 15 0 66 11 12 100 1 69 2 03 0 54 9 5 10 5 6000 2 9 3 9 11 1 23 4 9 3 11 2 2 1 50 2 8 10 200 1 81 2 15 0 66 11 12 Operating Instructions CMS50 63 71 Electric Cylinders Technical Data CMS63 CMS63M INFORMATION i Torque limitation is required 4 Stroke J Spindle DN length Mo lo Mpk Imax Jmo
6. 9 10 BMV brake control system The brakes for CMS electric cylinders can be controlled via the BMV brake relay as an option In every application the BP holding brake can be controlled via the BMV brake relay or a customer relay with varistor overvoltage protection If the system complies with the specifications for direct brake control a BP brake can also be controlled directly via the brake output of a MOVIAXIS servo inverter BMV brake control system K12 EJ At 7 24 Voc 24 Voc 1 2 65518AXX 1 External 24 V voltage supply for the brake 2 Servo inverter brake output Dimension draw ing RODRIVE BM Q1 QI 2 S 3 e GI 4 S n3 QV G 15 Y o e uem 22 5 gt 5 le 68 gt le 91 5 gt 01645BXX 1 Support rail mounting EN 50022 35 7 5 88 Operating Instructions CMS50 63 71 Electric Cylinders Technical Data Encoder systems 9 11 Encoder systems The following encoder systems are used for electric cylinders 9 11 1 Resolver Part number for RH1M 0199 031 4 Number of poles 2 Primary Rotor Input voltage 7M Input frequency 7 kHz Gear ratio 10 0 5 Phase shift 5 13 Input impedanc
7. Use a wrench to hold the connector hous ing in place and use a second wrench to tighten the screw fitting A Fix in place Operating Instructions CMS50 63 71 Electric Cylinders 49 5 Electrical Installation Power connector assembly 5 7 Power connector assembly The following assembly figure and description are exemplary for the SM SB power plug connectors This description can be used analogously for assembling the SMB and SMC power plug connectors 5 7 1 Scope of delivery of SM SB power plug connectors The following parts are supplied for assembling the power plug connectors The SEW part number is 198 674 0 1 2 3 4 5 6 56252AXX 1 Screw fitting 2 Seal with strain relief 3 Shield ring 4 Socket contacts 5 Insulating sleeve 6 Insulator 7 Connector housing INFORMATION lil Hold the cable firmly in place when tightening the cable and the connector 50 Operating Instructions CMS50 63 71 Electric Cylinders Electrical Installation Power connector assembly 5 7 2 Assembly notes for SM1 SB1 power connectors 1 Pullthe screw fitting and the seal with strain relief over the cable 2 Strip 44 mm of cable insulation off the end of the cable 44 mm 3 Fold back the braided shield and fan it out 4 Shorten the power leads U V W to 37 mm Shorten the PE lead GN YE to 38 mm Do
8. 1 For CMS71L only Operating Instructions CMS50 63 71 Electric Cylinders 75 8 76 SS SS 8 8 1 a Malfunctions Customer service Malfunctions A WARNING Risk of crushing if the drive starts up unintentionally Severe or fatal injuries De energize the motor before you start working on the unit Secure the motor against unintended power up A CAUTION The electric cylinder can get vey hot during operation Danger of burns Never touch the electric cylinder during operation or in the cool down phase once the it has been switched off NOTICE Improper troubleshooting may result in damages to the electric cylinder Possible damage to property Note the following information Components may be subject to mechanical loads Support and secure the customer structure before removing the electric cylinder Useonly genuine spare parts in accordance with the valid parts list Strictly observe the safety notes in the individual chapters Customer service Please have the following information available if you require customer service assistance Complete nameplate data Type and extent of the problem Time the problem occurred and any accompanying circumstances Assumed cause Adigital photograph if possible Operating Instructions CMS50 63 71 Electric Cylinders Malfunctions A Malfunctions of the electric cylinder lt xx 8 2 Malfunctions of the
9. 91 Technical Data Mounting dimensions of CMS50S M 9 13 Mounting dimensions of CMS50S M 9 13 1 Mounting dimensions for a stroke length of 70 mm 395 RH1M i 65 Detail Z 1 be S Eo e CN NW S bd G 134 mm CMS50S be FI 163 mm CMS50S BP SE eee N 173 mm CMS50M 53 5 Es 202 mm CMS50M BP Closing plug for lubrication point Signal connector le DIN71412 A Can be turned by max 270 taper grease ni Stroke 70 1 Power connector Can be turned by max 270 duo cm ib 35 Lubrication position Detail Z M s Sg 2 S D 15 6 accessory bag with 4 fit bolts for flange or pivot bearing Each CMS50 comes with an mounting Accessory bag SEW part number 1333 4204 Weight 0 1 kg 4x ZS Y y HE 13 92 Operating Instructions CMS50 63 71 Electric Cylinders Technical Data Mounting dimensions of CMS50S M 9 13 2 Mounting dimensions for a stroke length of 150 mm Stroke 150 1
10. Target group Any mechanical work may only be performed by adequately qualified personnel Quali fied personnel in this context are persons who are familiar with the setup mechanical installation trouble shooting and maintenance for this product Further they are quali fied as follows Training in mechanical engineering e g as a mechanic or mechatronics technician final examinations must have been passed They are familiar with these operating instructions Any electric work may only be performed by adequately qualified personnel Qualified electricians in this context are persons who are familiar with the electronic installation startup trouble shooting and maintenance for this product Further they are qualified as follows Completed apprenticeship in the field of electrical engineering e g electric or mechatronic technician They are familiar with these operating instructions All persons involved in any other work such as transportation storage operation and disposal must be trained appropriately All qualified personnel must wear appropriate protective clothing Designated use CMS electric cylinders are drive motors designed for use in industrial and commercial systems Motor loads other than those specified and areas of application other than in dustrial and commercial systems should only be used after consultation with SEW EURODRIVE The CMS electric cylinders meet the requirements of the low
11. Operating Instructions CMS50 63 71 Electric Cylinders 77 8 78 SN T 8 3 8 4 a Malfunctions Malfunctions of the servo inverter Malfunctions of the servo inverter D INFORMATION The malfunctions described on page section 8 2 can occur when the electric cylinder is operated with a servo inverter Refer to the servo inverter operating instructions for the meaning of the problems that occur and to find information about rectifying the problems Please have the following information to hand if you require the assistance of our customer service Complete nameplate data Type and extent of the problem Time the problem occurred and any accompanying circumstances Assumed cause Digital photo if possible Brake errors Error Possible cause Remedy Brake does not release Incorrect operating voltage on the brake Apply correct voltage Reversed polarity only for BS2 brake Max permitted working air gap exceeded because brake lining worn down Contact SEW EURODRIVE customer service Voltage drop along supply cable gt 10 Ensure correct connection voltage check cable cross sec tion Brake coil has interturn short circuit or a short circuit to frame Contact SEW EURODRIVE customer service Motor does not brake Brake lining worn Incorrect braking torque Contact SEW EURODRIVE customer service Brake worn Brake release time
12. Make sure there is no trapped air in the lubricant or lubricant supply lines 7 4 4 CMS50S with ball screw KGT Example Relubrication CMS508S 5 mm spindle pitch revolution 0 15 m travel distance e Mean traveling velocity 0 15 m s 1300 N load Relubrication quantity 1 cm after a travel distance of 200 km or 20 million revolutions of the threaded spindle nut Operating Instructions CMS50 63 71 Electric Cylinders 59 60 Inspection and Maintenance Relubrication interval 7 4 2 CMST1L with ball screw KGT Example CMS71L 10 mm spindle pitch revolution 0 2m travel distance e Mean traveling velocity 0 2 m s 4000 N load continuous relu 0 8 cm 100 km 0 008 cm 1 km brication Relubrication Relubrication quantity 2 cm intervals After a travel distance of 250 km or 25 million revolutions of the threaded spindle nut 7 4 8 CMS71L with planetary roller screw drive PGT Example CMS71L 5 mm spindle pitch revolution 0 2m travel distance e Mean traveling velocity 0 2 m s 4000 N load continuous relu 2 cm 100 km 0 02 cm 1 km brication Operating Instructions CMS50 63 71 Electric Cylinders Inspection and Maintenance Lubricator only for size CMS71L 7 5 Lubricator only for size CMS71L On request CMS71L electric cylinders can be equipped with a lubricator The threaded spindle nut is relubricated continuously with this option The lubricator comp
13. SEW part number 13332813 Star Control Time ST cpl SEW part number 13333194 Star Control Impulse SI cpl SEW part number 16520971 consists of the following individual components 1xStar Vario lubricator 1 or Star Control lubricator 1 1 x clamp 2 2 x machine screw M6x16 62020AXX 7 6 2 Assembly procedure 1 Remove the closing plug 5 from the motor housing 62107AXX Operating Instructions CMS50 63 71 Electric Cylinders Inspection and Maintenance Installation and startup of Star Vario Star Control lubricators 2 Mount the clamp 2 to the motor housing using 2 M6 machine screws 5 Remove the greasing nipple 6 from the attached threaded elbow joint 3 and remove the closing plug from the lubricator 62108AXX 3 Place the lubricator 1 into the clamp and twist the lubricator into the threaded elbow joint 3 Tighten the lubricator manually 62109AXX 4 Close the clamp by locking the top clamp arm into place 5 For Star Control connect the cables to the voltage supply and the controller Operating Instructions CMS50 63 71 Electric Cylinders 65 Inspection and Maintenance Installation and startup of Star Vario Star Control lubricators 7 6 3 Retrofitting the lubricator This requires the threaded elbow joint 3 SEW part number 13333178 see following figure INFORMATION i The threaded elbow joint is not included in the assembly kit and must be ordered
14. mechanical speed Stroke lengths 70 and 150 mm Nepk 4500 rpm max mechanical speed D The following tables show the technical data CMS50S Spindle ny SE Mo lo Mpk Imax Jmot Jbmot ieee Mp Ly Ry Upokalt F Fok m Mpmot DxP rpm mm Nm A Nm A kgcm Nm mH O M kN kg 70 054 06 0 12 58 64 3000 4150 13 0 96 52 5 1 0 56 062 0 14 43 71 2249 86 12 53 65 74 300 061 067 0 19 78 84 70 054 O6 0 12 58 64 Cl 4500 150 1 3 132 52 70 056 0o62 0 14 43 37 1161 62 12 53 65 74 300 0 61 0 67 0 19 7 8 8 4 70 054 06 0 12 58 64 6000 150 13117152 90 056 062 0 14 43 225 7 11 485 12 53 65 74 300 0 61 067 0 19 78 84 CMS50S with forced cooling fan VR Spindle ny Wb Movr lovr Mpk Imax Jmot Jbmot SE Mg L4 Ra Upokait Fvr Fpk Myr DpmotvR DxP rpm mm Nm A Nm A kgcm Nm mH 2 M kN kg 70 0 54 0 6 0 12 6 4 7 0 3000 150 1 7 1 25 5 2 5 1 0 56 0 62 0 14 4 3 71 22 49 86 1 5 5 3 7 1 7 7 300 0 61 0 67 0 19 8 4 9 0 70 0 54 0 6 0 12 6 4 7 0 e 4500 150 1 7 1 7 5 2 7 0 0 56 0 62 0 14 4 3 37 11 61 62 1 5 5 3 7 1 7 7 300 0 61 0 67 0 19 8 4 9 0 70 0 54 0 6 0 12 6 4 7 0 6000 150 1 7 2 2 52 9 0 0 56 0 62 0 14 4 3 22 5 7 11 485 11 5 5 3 7 1
15. 1 12 102 36 17 19 20 4500 200 95 96 314 38 325 375 233 266 19 45 05 65 36 17 19 20 24 47 40 5 2000 200 95 42 ra laega 325 375 23 3 266 19 24 25 151 72 20 19 20 7 3 ipid 3000 200 95 62 14 Q5 32 5 37 5 23 3 266 19 11 1 12 102 72 20 19 20 24 40 249 a500 200 95 96 t4 gay2 325 375 233 266 19 45 05 65 72 20 19 20 Max permitted torque Ww N Max permitted current A D MA ROM WIL Standard values of motor Operating Instructions CMS50 63 71 Electric Cylinders In case of tensile loads a peak feed force Fepk of 20 kN is possible 85 Technical Data Drake 9 8 Brake The standard voltage supply of the brakes is DC 24 V and they operate with a constant braking torque The brakes cannot be retrofitted and operate without brake rectifier or brake control unit Observe the maximum currents of the brakes when connecting them Overvoltage protection must be implemented by the customer for example using varis tors The brake can be used at all speeds The brake is released electrically The brake is applied when the voltage is switched off NOTICE The BS brake of CMS71L will not function if the polarity is incorrect Possible damage to property Make sure the polarity is correct INFORMATION i Comply with the applicable regulations issued by the relevant employer s liability in surance association regarding phase failure protection
16. FZC Tel 971 6 5578 488 Service Sharjah Airport International Free Zone Fax 971 6 5578 499 P O Box 120709 copam_me eim ae Sharjah USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 Assembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 864 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Corporate Offices Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 332 0038 Troy Ohio 45373 cstroy seweurodrive com Southwest SEW EURODRIVE INC Tel 1 214 330 4824 Region 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Western Region SEW EURODRIVE INC Tel 1 510 487 3560 30599 San Antonio St Fax 1 510 487 6433 Hayward CA 94544 cshayward seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas can
17. Natural convection SC Fixed lubrication point with taper greasing nipple Lubrication DIN 71412 A Lubricator chapter 7 6 Spindle protection Bellows 1 for electrical components 9 7 2 Technical data The following tables show the technical data INFORMATION Stroke length 200 mm n 3000 rpm max mechanical speed Stroke length 350 mm Nepk 2000 rpm max mechanical speed D D INFORMATION Torque limitation is required Stroke Spindle DN length Mo lo Mpk Imax Jmot Jbmot Jzusatz Jbzusatz Mg Ly Ry Upokalt F Fok m Mpmot Nm DxP rpm mm Nm A Nm A kgom p mH O V kN kg 1 3 200 Jess r4 16899 325 37 5 23 3 266 19 24 25 151 67 20 19 20 2000 16 60 7 39 4 350 95 42 gay aeaa 453 503 361 394 19 24 25 151 e7 159 25 26 22 1 13 69 M 200 95 62 31 42 2m2 325 375 233 266 19 11 112 102 en 20 19 20 32x6 3000 16 6 10 89 4 350 9 5 62 gia sy 493 503 36 1 394 19 11 112 102 67 159 25 26 22 1 21 19 200 95 9 6 34 40 gay 325 37 5 233 266 19 45 05 65 an 20 19 20 4990 16 6 16 89 4 350 95 96 a 352 493 503 361 394 19 45 05 65 67 159 25 26 2000 200 95 42 314 168 325 375 233 266 19 24 25 151 36 17 9 20 KSI 2000 200 95 62 314 25 325 375 233 266 19 11
18. OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea ON L6T 3W1 http www sew eurodrive ca watson sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 Tilbury Industrial Park Fax 1 604 946 2513 7188 Honeyman Street b wake sew eurodrive ca Delta BC V4G 1G1 Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 Lasalle PQ H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25323273 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive com cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267922 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co
19. The flange mounting kit consists of the following parts Flange mounting kit SEW part no 1333 3305 Weight 0 65 kg Operating Instructions CMS50 63 71 Electric Cylinders 95 Technical Data Mounting dimensions of CMS50S M Pivot bearing mounting The following figure shows the mounting option for the electric cylinder This should be attached to a mounting surface with the gray shaded mount on components 2x bolt 16f6 74 134 0 1 154 Y Y 2x fit bolt tightening torque 12 Nm 2x hex head screw ISO 7379 10x16 12 9 M8 DIN EN ISO 4014 M8x70 65533AEN To mount the pivot bearing as shown you will need the following parts Flange mounting kit SEW part no 1333 3305 Weight 0 65 kg Pivot bearing mounting kit SEW part no 1333 3313 Weight 0 23 kg Operating Instructions CMS50 63 71 Electric Cylinders 96 Technical Data Mounting dimensions of CMS63S M 9 14 Mounting dimensions of CMS63S M 9 14 1 Mounting dimensions for a stroke length of 100 mm RH1M Detail Z 14 20 08 Bag CH TU eo T T Gi K
20. Threaded elbow joint 7 5 2 Wearing parts can be ordered from Perma The lubricant container 1 and the battery set only for Vario are wearing parts and must be replaced after a year The parts can be ordered directly from Perma using the following part numbers Designation Part no Star lubricant container LC unit S60 Renolit CX TOM15 16 01085 385 Battery set Vario 21 000 000 Cable 5 m Control 26 004 001 These parts cannot be ordered directly from SEW EURODRIVE 7 5 3 Retrofit set from SEW EURODRIVE Complete lubrication systems can be ordered from SEW EURODRIVE for retrofitting The retrofit set consists of parts 1 2 with the following part numbers Designation Part no Retrofit set lubricator cpl Vario SV 1333 281 3 Retrofit set lubricator cpl Control Time ST 1333 319 4 Retrofit set lubricator cpl Control Impulse SI 1652 097 1 In addition the following threaded elbow joint 1333 3178 3 has to be ordered from SEW EURODRIVE as it is not included in the retrofit set INFORMATION i When retrofitting you must vent the threaded elbow joint 3 Operating Instructions CMS50 63 71 Electric Cylinders 63 64 Inspection and Maintenance Installation and startup of Star Vario Star Control lubricators 7 6 Installation and startup of Star Vario Star Control lubricators 7 6 1 Assembly kit for lubricator Assembly kit for lubricator Star Vario SV cpl
21. Volume Time Volume Time 1 2 3 4 Runtime setting coding Volume Dispensing vol 3 3 3 3 ume per impulse 0 26 cm 0 53 cm 1 06 cm 2 11 cm INFORMATION As soon as the voltage 15 25 Vpc max 30 Vpc is present the lubricator dispenses the set volume once The voltage must be present long enough for the dispensing pro cess to be completed max 2 minutes INFORMATION The voltage supply must be interrupted for at least 15 seconds and re connected for each dispensing process Operating Instructions CMS50 63 71 Electric Cylinders 69 70 7 7 Inspection and Maintenance Oil bath lubrication of CMS63 Oil bath lubrication of CMS63 CMS63 motors are equipped with oil bath lubrication that requires little maintenance Regular visual checks for leakages is all that is required for maintenance The oil need not be changed in usual applications Changing the oil might be useful in applications with increased requirements such as Travel cycles with a cyclic duration factor gt 60 and an operational performance of gt 1 km hour Working strokes 10 mm with stroke frequencies gt 5 Hz Expected service life gt 10000 hours of nominal operation Please contact SEW EURODRIVE in such cases CMS63 electric cylinders are filled at the plant with the lubricant Mobil SHC630 as stan dard This lubricant is used for recirculating ball screws and planetary roller screws Instea
22. braided shield and fan it out 4 Strip 6 mm insulation off the leads Push the socket contacts onto the ends of the leads 5 Insert the small diameter positioning tool A B SEW part number 019 244 9 into the crimping tool until the green mark appears in the view window A Set the press thickness B to 24 on the crimping tool 6 Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automati cally Repeat this procedure for each lead 7 Pull the shield ring over the leads and press the shield against the seal Operating Instructions CMS50 63 71 Electric Cylinders Electrical Installation Assembly of plug connectors for resolver Hiperface Turn the shield ring until the braided shield is flush with the shield ring Pull the insulator apart evenly by about 1 mm 10 Insert the socket contacts into the insula tor 11 Click n ent Press the insulator together until you hear a click 12 Fold open the insulating sleeve Position the side of the insulating sleeve with the recess against the groove in the insulator so that the opening of the insu lating sleeve is pointing in the same direc tion as the double headed arrow on the insulator Press the insulating sleeve together until it engages Insert the insulator into the connector housing in the middle position 13
23. by the customer must be able to absorb the reactive forces and kinetic energy that is created when the end position stops are reached in order to prevent the maximum permitted feed thrust of the electric cylinder from being exceeded This requires soft damping elements Their purpose is to absorb the energy and then limit the end position mechanically As a rule you should use cush ioning or shock absorbers that are dimensioned accordingly 4 5 4 Mechanical stroke limiting INFORMATION i The rated stroke length Hems e g CMS71L stroke 200 mm is only available in lim ited form for the customer application because safety distances S to the limit stops restrict the effective stroke Her be Re Y A y lt 5 a Y Re Herd Effective stroke A Distance between limit stops Hcus Nominal stroke CMS T Partial width S Safety distance M Mass Calculating the The effective stroke can be calculated as follows effective stroke Hep A T 2xS or Heff Hous 2xS Her lt Hems Operating Instructions CMS50 63 71 Electric Cylinders 35 36 Mechanical Installation VR forced cooling fan 4 6 VR forced cooling fan The synchronous servomotors size CMP50 63 and CMP 71 100 can be equipped with a VR forced cooling fan as an option INFORMATION i The forced cooling fan can only be used up to a maximum oscillation and shock load of 1 g 4 6 1 Mechanical Installatio
24. diameter Maximum permanent feed force Maximum permanent feed force with forced cooling fan Peak feed force Weight variant without brake myg Weight variant without brake with forced cooling fan Mbmot Weight variant with brake MbmotVR Weight variant with brake and forced cooling fan 1 for the complete motor and spindle 2 For project planning with the SEW Workbench 3 Depending on max amplifier current dynamic or static load of spindle please contact SEW EURODRIVE prior to project planning with maximum force General features Type Thermal class F 155 C Ambient temperature 20 C to 40 C Noise levels EN 60034 Below specified value Vibration class B to EN60034 14 Positioning accuracy repetition accuracy at constant 40 05 mm force and temperature Operating Instructions CMS50 63 71 Electric Cylinders Technical Data CMS50 9 5 CMS50 9 5 1 Features The table below shows the features Type Standard Optional Degree of protec IP65 tion Motor protection KTY Mounting position Any Cooling Natural convection VR forced cooling fan Lubrication Via housing bore with taper greasing nipple DIN 71412 A Food grade lubricant Spindle protection Smooth piston rod with sealing system 9 5 2 Technical data INFORMATION Stroke length 300 mm Denk 2500 rpm max
25. enne 17 3 7 Ball screw and planetary roller screw drive operating principle 18 3 9 Serial number euer ose etie duda LL ne den 19 3 9 E E ET 19 3 10 Storage conditions ec cet eiieeii i E AREA 19 ex Wei ER 19 3 12 Operating temperatures eene 20 3 19 Surface protection ocius dea bg Toe ie taceo dE reden 20 3 14 Sealing ar iiic iecit eerie doses a ee tiie eee 21 4 Mechanical Installation eeeeeeeeeeeseese essen aiaa aaa aiaiai ai 22 4 1 Before you start EE 22 4 2 Required toolsiresources eene 22 4 3 Installing the electric cylinder se m 23 4 4 Mounting situation at customer site ssssssee 24 4 5 Mechanical stroke limiting sm em 35 4 6 VR forced cooling Ton 36 5 Electrical Installation retener iere eR R E En 37 5 1 Additional reoulatons enne 37 5 2 Compulsory use of the wiring dagrams 37 5 3 Witirig ten Lt EE 38 5 4 Connector installation ssssssssssssse eene 39 2n Connecting the motor and encoder system via an SM SB plug connectors 5 6 Assembly of plug connectors for resolver HiperfaceQ 47 5 7 Power connector assembhy enne 50 6 Geld o BEE 53 6 1 Important notes on startup 53 0 2 Before startUp TTT 54 7 Inspection and Maintenance eese ener nnne 55 7 1 General maintenance work ssssssss
26. the electric cylinder during operation or in the cool down phase once it has been switched off NOTICE Improper mounting may result in damages to the electric cylinder Possible damage to property Note the following Mount the electric cylinder only on a level vibration free and torsionally rigid support structure Make sure the customer s counter bearing is unobstructed and can move freely Carefully align the electric cylinder and the driven machine to avoid placing any un acceptable strain on the spindle observe permissible axial load data Observe the notes in section 5 Make sure that the electric cylinder is not subject to overhung loads and bending mo ments Do not jolt or hammer the spindle end Protect the bellows and threaded spindle against mechanical damage Mount the electric cylinder in the specified mounting position only Make sure that it does not reuse the air warmed by other devices Installation in damp areas or in the open Try to arrange the motor and encoder connection so that the connector cables do not point upwards Clean the sealing surfaces of the connector motor or encoder connection before re assembly Replace any brittle seals If necessary restore the anticorrosive paint coat Check that the degree of protection is maintained If necessary attach covers protection canopy Operating Instructions CMS50 63 71 Electric Cylinders 23 4 Mechanical Installation Mountin
27. voltage directive 2006 95 EC Do not take the unit into operation until you have established that the end product complies with the EC Machinery Directive 2006 42 EC You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation Operating Instructions CMS50 63 71 Electric Cylinders Safety Notes Other applicable documentation 2 5 2 6 2 7 Installation Other applicable documentation The following publications and documents have to be observed as well Wiring diagrams provided with the motor Catalog CMS50 63 71 Electric Cylinders and or Transportation storage Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery Inform the shipping company immediately It may be necessary to preclude startup Tighten the eyebolts securely They are designed for the weight of the electric cylinder only do not attach any additional loads The built in lifting eyebolts comply with DIN 580 Always observe the loads and regula tions listed in this standard If the gearmotor is equipped with two eyebolts then both of these should be used for transportation In this case the tension force vector of the slings must not exceed a 45 angle according to DIN 580 Use suitable sufficiently rated handling equipment if necessary Reattach these in the case of further transportation Store the electric cylind
28. 1 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping jonkoping sew se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 79 40 88 77 Zone Industrielle Mghira 2 Lot No 39 2082 Fouchana Fax 216 79 40 88 66 http www tms com tn tms tms com tn 1 Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 4419164 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 http www sew eurodrive com tr TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua United Arab Emirates Sales Sharjah Copam Middle East
29. 1176AXX Do not offset from the mounting position see installation tolerances on page 34 61177AXX Install so that the unit is not subject to torque torsion 61178AXX 31 Operating Instructions CMS50 63 71 Electric Cylinders Mechanical Installation Mounting situation at customer site For horizontal mounting position with lubricator option position lubricator on the side or bottom If this mounting situation cannot be avoided contact SEW EURODRIVE f Q S A V W N LESS 61504AXX INFORMATION In case of high thermal loads dissipated heat can affect the lubricant properties D Operating Instructions CMS50 63 71 Electric Cylinders 32 Mechanical Installation 4 Mounting situation at customer site 4 4 4 Tolerances for mounting the CMS50S M at the customer site The following figure describes the mounting situation for both mounting sides of the drive 16h7 0 3 A 0 02 t0 2 C 61542AXX 4 4 5 Tolerances for mounting the CMS63S M at the customer site The following figure describes the mounting situation for both mounting sides of the drive 9 1 A ro 7 SH 65190AXX Operating Instructions CMS50 63 71 Electric Cylinders 33 4 Mechanical Installation Mounting situation at customer site 4 4 6 Tolerances f
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31. 3 4 Time Volume 1 2 3 4 Time Volume 1 2 3 4 Time Volume Dispensing quan tity for every 100 operating hours 0 69 cm 1 39 cm 2 78 cm 8 33 cm INFORMATION As soon as the voltage 15 25 Voc max 30 Vpc is present the lubricator dispenses the set volume in determined time intervals The voltage must be present for at least 2 minutes to ensure the correct operating time Operating Instructions CMS50 63 71 Electric Cylinders Installation and startup of Star Vario Star Control lubricators Inspection and Maintenance Star Control Impulse SI Status indication The code switches of the Star Control Impulse variant are set to a dispensing quantity of 0 53 cm per impulse or a dispensing volume of 60 em The Star Control Impulse variant is directly connected to the voltage supply and control ler that control the lubricator in motor operation Thus a manual activation is not neces sary 1 Function display 2 Elevated Time switch 3 Lowered VOL switch 4 Plug connection 5 Board LED Signal Description Green Constant signal OK System functioning Red Constant signal lt 30 s with motor start up Dispensing action Red Constant signal gt 30 s Error malfunction Green and red Constant signal LC unit empty replace SEW factory set ting 1 2 3 4 1 2 3 4 1 2 3 4 Time Volume Time
32. 5AXX INFORMATION For applications with the working stroke above the oil level please contact SEW EURODRIVE INFORMATION Please note that the following restrictions are of a general nature Further the lubrica tion system provides a larger power spectrum that has to be evaluated for the individ ual applications consult SEW EURODRIVE Operating Instructions CMS50 63 71 Electric Cylinders Mechanical Installation 4 Mounting situation at customer site Working strokes A from retracted piston rod position 1 must be extended at least up to half the stroke length 25 mm 68360AXX Working strokes A below the medium stroke position of the nominal stroke are permitted if the spindle nut 2 is completely immersed in the oil 3 The working stroke A must be at least 8 mm i 2 ZI Coi 68556AXX Operating Instructions CMS50 63 71 Electric Cylinders 29 Mounting situation at customer site Mechanical Installation 4 4 4 8 CMS 71L installation notes No overhung loads on the drive 61173AXX No additional fastenings or supports statically redundant 61174AXX Joints must be free to move do not clamp in place 61175AXX Operating Instructions CMS50 63 71 Electric Cylinders 30 Mechanical Installation Mounting situation at customer site Do not induce loads and torques via joints 6
33. 63 mm CMS50S BP y 173 mm CMS50M 398 SI JL 202 mm MS50M BP Closing plug for lubrication point taper grease nipple DIN71412 A Signal connector Can be turned by max 270 Stroke 300 1 b E M16 gebig FTRT E i Ee L t pa Log N i Power connector l j Can be turned by max 270 150 Lubrication position 4 Detail Z o Ke 25 7 a 65938AEN Each CMS50 comes with an accessory bag with 4 fit bolts for flange or pivot bearing mounting Accessory bag SEW part number 1333 4204 4x o Weight 0 1 kg e Y d A 7 16 13 94 Operating Instructions CMS50 63 71 Electric Cylinders Technical Data Mounting dimensions of CMS50S M 9 13 4 Additional mounting options Flange mounting The following 3 figures show the mounting options for the electric cylinder This should be attached to a mounting surface with the gray shaded mount on components The mount on components can be mounted in 90 steps Mountabe in 4x 90 steps Mountable in 4x 90 steps 38 5 c Possible mounting variants front and center 2x hex head screws DIN EN ISO 4014 M8x70 2x fit bolt tightening torque 12 m 90 ISO 7379 10x16 12 9 M8 p 65534AEN
34. 7 7 300 0 61 0 67 0 19 8 4 9 0 Operating Instructions CMS50 63 71 Electric Cylinders 81 82 Technical Data CMS50 CMS50M INFORMATION i Torque limitation is required Stroke J Spindle DN length Mo lo Mok Imax Jmot Jbmot SE Mg L4 Ry Upoxalt F Fok m Mbmot DxP rpm mm Nm A Nm A kgcm Nm mH G V kN kg 70 0 79 0 85 0 12 6 8 74 5 20 3 69 3000 150 24 168 4552 gg 081 0 87 0 14 43 385996 90 22 53 7 5 8 1 300 0 86 0 92 0 19 8 8 9 4 70 a 079 0 85 0 12 6 8 74 KGT 4500 150 24 2 3 52 50 981 087 0 4 43 2051528 66 22 53 75 84 15x5 ITT 03 2 13 442 i gek Sal 300 0 86 0 92 0 19 8 8 9 4 70 0 79 0 85 0 12 6 8 74 5 20 6 59 6000 150 24 30 4532 74 081 0 87 0 14 43 120321 505 22 53 7 5 8 1 300 0 86 0 92 0 19 8 8 9 4 1 Maximum permitted torque 2 Standard values of motor 3 Maximum permitted current CMS50M with forced cooling fan VR INFORMATION i Torque limitation is required r Stroke J Spindle ny length Move lovR Mpk Imax Jmot Jbmot Tas Me L4 R4 Upokatt Fvr Fpk Myr MpmotvR DxP rpm mm Nm A Nm A kgcm Nm mH 2
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36. 90 T Target group EE 8 Technical data eerie a i E aa E 79 Brake een eA mene 86 Braka BI iit be eto 87 CMS50S iii tute due oiu me ERR 81 Operating Instructions CMS50 63 71 Electric Cylinders 12 119 SEW EURODRIVE Driving the world SEW EURODRIVE Driving the world EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
37. Castrol INFORMATION i Only relubricate electric cylinders with the following lubricant Fuchs RENOLIT CX TOM15 The lubricating grease Renolit CX TOM15 of the company Fuchs can be ordered from SEW in a 400 g cartridge DIN1284 under part no 03207196 65762AXX The cartridge is suitable for grease guns in line with DIN1283 with adapter piece for DIN71412 grease nipples E 65763AXX 58 Operating Instructions CMS50 63 71 Electric Cylinders Inspection and Maintenance Relubrication interval 7 4 Relubrication interval NOTICE Improper relubrication may result in damages to the electric cylinder Possible damage to property Note the following Therelubrication intervals must be determined individually depending on the load and cycle times The following information applies only to the application examples described The drive must generally be relubricated once a year The following information only applies to the application examples described Always use the appropriate amount of lubricant for the individual application If insufficient lubricant is applied the lubricant film is disrupted and the service life thereby reduced Excessive lubrication increases friction and results in heat generation When relubricating the drive always pay attention to cleanliness There should be no dirt in the lubricant Wipe the greasing nipple with a cloth before applying the grease gun
38. ER EE ARIA M EURODRIVE Operating Instructions Servo Technology CMS50 63 71 Electric Cylinders Edition 07 2010 16938011 EN SEW EURODRIVE Driving the world L d E EI I M Content 1 General Information sek EENEG 5 1 1 How to use the operating instructions eeeesseeeeeseeeereseerrresseerrrssrerrnese 5 1 2 Structure of the safety notes ssssssssssssssseee 5 1 3 Rights to claim under warran y enn 6 1 4 Exclusion of liability m mmm 6 1 5 Copyrighta iiec IRL cce dee eee e cap n ded v adde dons 6 2 Safety Notes iesse ege Eed ee 7 2 1 Preliminary information eeann ae i ene nen 7 2 2 GeneralinformatlOn ope e e a edd t n Ead EL Mee dete ae 7 2 3 VArQet QlOUP EE 8 Ne EE 8 2 5 Other applicable documentation nenseeseneseeeeeeneenertnrerreseertnnrrnnrrnnne nee 9 2 6 Transportatonlsiorage menm 9 E ll GE UEL Le WEE 9 2 8 Electrical connection cccceeeecce cee ee eee ee eee eeeeeeaecaeceeeeeeeeeeeeeeteeeeenaees 10 2 9 Startup operation cc aaa aae eee cece eee aaeeea Aiens aaaea aaa LAET EE Iaa 10 3 Structure of the Electric Cylinders sssssussssunnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 11 Sall r SZS cas eee E 11 3 2 Functional description 12 3 9 Type designato EE 14 3 4 Nameplate EE EA EEE E E ae 15 3 5 Scope Of delivery seio idea eei dede ace adai 16 3 6 Mounting Positions mener
39. K Red flashing Every 8 seconds Error malfunction Green and red flashing Every 3 seconds LC unit empty Red flashing Constant Vario dispensing ele 6 months 3 months 1 month tory setting 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 Runtime set B B B LJ EI EN B LQ ws GER WE Geen WEN Time Volume Time Volume Time Volume Time Volume Dispensing volume per 0 17 cm 0 33 cm 0 67 cm 2 0 cm day Operating Instructions CMS50 63 71 Electric Cylinders 67 68 Inspection and Maintenance Installation and startup of Star Vario Star Control lubricators Star Control Time ST The code switches of the Star Control Time variant are set to a dispensing quantity of 0 69 cm for every 100 operating hours or a dispensing volume of 60 cm The Star Control Time variant is directly connected to the voltage supply and controller that control the lubricator in motor operation Thus a manual activation is not necessary Status indication 1 Function display 2 Elevated Time switch 3 Lowered VOL switch 4 Plug connection 5 Board LED Signal Description Green Constant signal OK System functioning Red Constant signal 30 s with motor start up Dispensing action Red Constant signal 30 s Error malfunction Green and red Constant signal LC unit empty replace SEW factory set ting Runtime setting coding 1 2 3 4 Time Volume 1 2
40. Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological shenyang sew eurodrive cn Development Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478388 10A 2 6th Road Fax 86 27 84478389 No 59 the 4th Quanli Road WEDA wuhan sew eurodrive cn 430056 Wuhan 110 China Xi An SEW EURODRIVE Xi An Co Ltd Tel 86 29 68686262 No 12 Jinye 2nd Road Fax 86 29 68686311 Xi An High Technology Industrial Development xian sew eurodrive cn Zone Xi An 710065 Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service Zeleni dol 10 Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Czech Republic Sales Prague SEW EURODRIVE CZ S R O Tel 420 255 709 601 Business Centrum Praha Fax 420 220 121 237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Copenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20
41. Severe or fatal injuries Take measures to prevent inadvertent contact A CAUTION The electric cylinder can get very hot during operation Danger of burns gt gt b amp b p Never touch the electric cylinder during operation or in the cool down phase once it has been switched off Operating Instructions CMS50 63 71 Electric Cylinders 53 6 54 go Start up Before startup NOTICE The rated speed ny of the motor can be higher than the mechanically permitted speed Nepk Possible damage to property Limit the maximum speed at the servo inverter For information on the procedure refer to the documentation of the servo inverter NOTICE With the electric cylinders CMS50M 63M and 71L the maximum limit torque Mpk and the maximum current Imax may not be exceeded not even for acceleration Possible damage to property Limit the maximum current at the servo inverter 6 2 Before startup The drive must be undamaged and not blocked All connections must be established correctly All protective covers have to be fitted correctly All motor protection devices must be active There must not be any other sources of danger No heat sensitive or insulating materials are allowed to cover the motor surface Operating Instructions CMS50 63 71 Electric Cylinders Inspection and Maintenance General maintenance work 7 Inspection and Maintenance A WARNING Risk of c
42. V kN kg 70 0 79 0 85 0 12 74 8 0 5 20 3 69 3000 150 2 8 2 0 10 3 2 9 62 0 81 0 87 0 14 4 3 38 5 9 96 90 25 53 8 1 8 7 300 i 0 86 0 92 0 19 9 4 10 0 70 0 79 0 85 0 12 7 4 8 0 KGT 4500 150 28 27 520 50 oan 087 014 43 20 55 28 66 25 53 81 87 15x5 10 32 13 1 2 i i add SCC i 300 0 86 0 92 0 19 9 4 10 0 70 0 79 0 85 0 12 74 8 0 5 2 6 59 6000 150 2 8 35 10 32 17 42 0 81 0 87 0 14 4 3 12 0 3 24 50 5 2 5 53 8 1 8 7 300 i l 0 86 0 92 0 19 9 4 10 0 1 Maximum permitted torque 2 Standard values of motor 3 Maximum permitted current Operating Instructions CMS50 63 71 Electric Cylinders Technical Data CMS63 9 6 CMS63 9 6 1 Features The table below shows the features Type Standard Optional Degree of protection IP65 Motor protection KTY Mounting position M1 M2 see section 3 6 MO Cooling Natural convection water cooling VR forced cooling fan Lubrication Oil bath lubrication Food grade lubricant Spindle protection Smooth piston rod with sealing system 9 62 Technical data INFORMATION Stroke lengths 100 200 400 and 600 mm speed D Nepk 4500 rpm max mechanical The following tables show the technical data
43. aan 7 http www sew eurodrive be BE 3001 Leuven info sew eurodrive be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Qu retaro SEW EURODRIVE MEXICO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Qu retaro C P 76220 Qu retaro M xico scmexico seweurodrive com mx 113 1 Morocco Sales Casablanca Afit Tel 212 522633700 Route D EI Jadida Fax 212 522621588 KM 14 RP8 fatima haquiq premium net ma Province de Nouaceur http www groupe premium com Commune Rurale de Bouskoura MA 20300 Casablanca Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchur
44. akes uae dee eie lsat cage odode e editado aed 87 9 10 BMV brake control system 88 9 11 Encoder systems soscscsriersrii ainiai iiai i annia 89 9 12 Switching and protection devices of the motor series 90 9 13 Mounting dimensions of CMSDOGIM 92 9 14 Mounting dimensions of CMSG3GIM 97 9 15 Mounting dimensions of CMS 103 Declaration of Conformity eese enne nnn nnns 107 DODDECtaarle 108 DI 118 Operating Instructions CMS50 60 71 Electric Cylinders General Information How to use the operating instructions 1 General Information 1 1 Howto use the operating instructions Operating instructions are an integral part of the product and contain important informa tion for operation and service They are intended for staff responsible for the assembly installation startup and maintenance of the product The operating instructions must be legible and accessible at all times Make sure that staff responsible for the plant and its operation as well as persons who work indepen dently on the unit have read the operating instructions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information contact SEW EURODRIVE 1 2 Structure of the safety notes 1 2 1 Meaning of the signal words The following table shows the grading and meaning of the signal words f
45. ance Lubrication of screw drive Lubrication of screw drive There may be a loss of lubricant between the nut and spindle in threaded spindles Lu bricants also decrease in quality and effectiveness with age and wear This means lu brication is required at regular intervals Lubrication for screw drives has to be specified accurately in terms of type quantity and relubrication intervals These factors depend on Load Velocity Cyclic duration factor Type of screw drive recirculating ball screw or planetary roller screw drive Ambient temperature Degree of pollution caused by dust humidity etc INFORMATION The following information is intended as recommendations only It is not intended to replace individual project planning for every application Permanent relubrication for example via connection to lubrication system is basically the preferred solution over lubrication at certain intervals Relubrication at intervals is not recommended for planetary roller screws which can re quire about 2 5 times more lubricant than recirculating ball screws Operating Instructions CMS50 63 71 Electric Cylinders Inspection and Maintenance Lubrication of screw drive 7 2 1 General information INFORMATION i The lubricating grease discharged into the electric cylinder accumulates inside the drive Used lubricant must be removed from the inside of the motor after five years at the latest Service w
46. and the associated circuit cir cuit modification INFORMATION i In view of the DC voltage to be switched and the high level of current load it is essen tial to use either special brake contactors or AC contactors with contacts in utilization category AC 3 according to EN 60947 4 1 The mechanical brake is not used as service brake but as emergency brake or holding brake for general machine standstill Observe the notes in the relevant operating instructions for servo inverters concerning the switching sequence of motor enable and brake control during standard operation Operating Instructions CMS50 63 71 Electric Cylinders Technical Data BP BS brakes 9 9 BP BS brakes The following table shows the technical data of the brakes VN R l P Me t t2 Motor type Brake type 3 3 Vpcl 9 A W Nm 10 s 107 s CMS50S BP04 56 5 0 42 10 2 4 3 60 15 CMS50M CMS63S 24 BP09 35 0 67 16 9 3 60 15 CMS63M CMS71L BS2 34 0 71 17 19 120 120 Mg Braking torque P Power consumption of the coil t4 Response time t Application time l Operating current 20 C R Coil resistance VN 7 Nominal voltage INFORMATION i The response and application times of the brakes in the above tables do not take ac count of customer installations Operating Instructions CMS50 63 71 Electric Cylinders 87 Technical Data BMV brake control system
47. brication Prefabricated cables oseese 44 Sore w EE 56 Gardan Joint arrera E 34 E briCator iae natem 61 Ee le NET 19 Lubricator startup 67 CONI 5 2 ingen ce eee eee 19 Connection M EE 91 Maintenance ccecccceeeeeeeeeeeeeeeetnteeeeeeeeees 55 Connection via SMSB cccccccccccccccccccccccccccccceeee 41 Malfunctions EC 76 Connector installation ecce 39 Electric cylinder EE 77 Customer service ssssseeenes 76 Servo inverter 78 Mechanical installation 36 D Motor protections cata ctore reple c bte ratto 38 Derating ae cette icone ee eet Een de 79 Motor structure eeseeenen 11 Designated use esesse 8 Mounting geometry CMS71L 34 Designation sescenti 14 Mounting notes esseeeen 24 Dimensions Mounting positions 17 CMS50S M A 92 Mounting situation eeseeeeeeenee 24 CMSO63S M iot etd ies 97 Mounting tolerances CMSTAL ut itat eo 103 CMS50S M iioi einen 33 Directives CMS63S M sse 33 Confirmity 19 CMS TL iiia donem eut is 34 Disposal eet recen ead dede 78 Mounting safety notes seeen 9 E N Electrical connection esessussss 10 Nameplate ssssssssseee 15 Electrical installation suse 37 Notes Embedded safety notes A 5 Designation in the doc
48. c Cylinders 105 Technical Data Mounting dimensions of CMS71L 9 15 4 Mounting dimensions of CMS71L B AS1H absolute encoder for a stroke length of 350 mm INFORMATION i For variants with an absolute encoder the total length is longer by 34 mm Ce ANON Bu KK hh ca 7575 1107 extended B side mounting optional Bearing cover with cardan joint A side mounting optional Cardan joint 42 Additional length 7 Lubricator optional 12x45 750 1100 extended Sealing air connection G 1 8 Connector max 270 adjustable Lubricating point G1 4 Taper grease nipple DIN 71412 A 72 7 Power connector 62 74 0 1 30 0 Signal connector Nominal stroke 350 Excessive stroke 1mm to mech stop 64922AEN 106 Operating Instructions CMS50 63 71 Electric Cylinders Declaration of Conformity 9 10 Mounting dimensions of CMS71L 10 Declaration of Conformity EG Konformitatserklarung EC Declaration of Conformity in D claration de conformit CE tatus EURODRIVE Nr No N 900100007 SEW EURODRIVE GmbH amp Co KG Ernst Blickle StraRe 42 D 76646 Bruchsal erkl rt in alleiniger Verantwortung die Konformitat der folgenden Produkte declares under sole responsibility conformity of the following products d clare sous sa seule responsabilit la conformit des
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50. contact SEW EURODRIVE 2 1 Preliminary information The following safety notes are concerned with the use of CMS electric cylinders Also observe the supplementary safety notes in the individual sections of this documen tation 2 2 General information A WARNING CMS electric cylinders may have live uninsulated in case of open connectors termi nal boxes and sometimes moving or rotating parts as well as hot surfaces during op eration Severe or fatal injuries All work related to transport putting into storage setting up mounting connection startup maintenance and repair may only be performed by trained personnel ob serving The relevant detailed operating instructions Warning and safety signs on the motor gearmotor all other project planning documents operating instructions and wiring diagrams belonging to the drive The specific regulations and requirements for the system National regional regulations governing safety and the prevention of accidents Never install damaged products Immediately report any damages to the shipping company Removing the required protection cover or the housing without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Refer to the documentation for additional information Operating Instructions CMS50 63 71 Electric Cylinders 2 3 2 4 Safety Notes Target group
51. ctric Cyl inder catalog The plug connectors are depicted with the connector assignment on the cable at the connection sid e back Note the following points if you want to assemble the cables yourself The assembly of the signal plug connectors and of the SM SB power plug connec tors is described in the following chapters The socket contacts for the motor connection are implemented as crimping contacts Only use suitable tools for crimping Strip the insulation off the connection leads page 47 Apply shrink tubing to the con nectors Incorrectly installed socket contacts can be removed without removal tools 44 Operating Instructions CMS50 63 71 Electric Cylinders Electrical Installation 5 Connecting the motor and encoder system via an SM SB plug connectors 5 5 4 Wiring diagrams Symbols used Plug connector upper part to be connected by the customer YW Plug connector lower part connected at the factory Connecting SM1 SB1 power plug connectors CMS50 63 wiring diagram with with out BP brake CMS71 wiring dia gram with without BS brake 2 64623AXX 1 BP brake optional 2 Brake coil 3 Motor cable labeling 2 67630AXX 1 BS brake optional 2 Brake coil 3 Motor cable labeling Operating Instructions CMS50 63 71 Electric Cylinders 45 46 Electrical Installation Connecting the motor and enco
52. ctric Cylinders Type designation 3 3 Type designation The following characteristic unit data can be read from the type designation of the elec tric cylinder Example CMS50S electric cylinder CMS 50S BP KY RH1M SB1 VR Ventilation VR Forced cooling fan Plug connector SM1 Motor SB1 Brakemotor Encoder system RH1M Resolver 2 pole AS1H Absolute encoder Hiperface multi turn ES1H Absolute encoder Hiperface single turn AKOH Absolute encoder Hiperface multi turn Motor protection temperature detection TF Temperature sensor posistor or PTC resistor TH Thermostat bimetallic switch IKY KTY84 130 sensor Brake BP CMS50S 24 V holding brake BP CMS63S M 24 V holding brake BS CMS71L 24 V holding brake Size 50S 50M 63S 63M 71L Type CMS Electric cylinder 1 CMS50 and CMS63 are only available with KTY 14 Operating Instructions CMS50 63 71 Electric Cylinders Structure of the Electric Cylinders Nameplate 3 4 Nameplate Each electric cylinder has a nameplate that provides important information The follow ing figure shows an example of a nameplate Example SEW EURODRIVE 76646 Bruchsal Germany CMS71L BS TF AS1H SB1 01 12345678 01 0001 06 3 IEC60034 Motor Mo 2 2 Nm lo 6 2 A P
53. d you can order the CMS63 motor with food grade lubricant OPTIMOL OPTILEB GT from Castrol Operating Instructions CMS50 63 71 Electric Cylinders Inspection and Maintenance Size CMS63 with oil lubrication 7 8 Size CMS63 with oil lubrication The sealing system and the components of these drives have been developed and test ed to complement each other Observe the following notes in order not to reduce the ser vice life Do not paint the piston rod Donot expose the piston rod to potential damage resulting from hard components Make sure that the joints are free to move e Visually check for any leakages regularly at least every other week Oil change every 5 years or after 10 000 hours of operation 7 8 4 Replacement interval of wearing parts The drive reaches the end of its service life after 10 000 hours of nominal operation A general overhaul and refit of the drive is not recommended Replacement intervals of the components Threaded spindle Not necessary A and B end bearing Not necessary Sealing Not necessary 7 8 2 Maintenance intervals Every 2 weeks e Visually check for leakage Every 5 years Change the oil Mobil SHC 630 standard pubem Castrol Optileb GT 220 food grade oil Stroke length mm 100 200 400 600 Amount of oil KGT 220 450 900 1320 ml PGT 260 520 g 5 Operating Instructions CMS50 63 71 Electric Cylinders 72 Ins
54. der system via an SM SB plug connectors RH1M resolver signal plug connector Wiring diagram 4 PR rpwH R1 Reference yin R2 Reference 410 WH8K BU BK K TY TF 3 R 1 Cosine D S3 Cosine 64627AXX ES1H AS1H AKOH EKOH encoder signal plug connector Wiring diagram KTY TF D D 49 Wh Us BU 8K KTY TF KE S4 Sine 1 Cosine E S2 Sine S3 Cosine 419v 9k GND 64628AXX Operating Instructions CMS50 63 71 Electric Cylinders Electrical Installation Assembly of plug connectors for resolver Hiperface 5 6 Assembly of plug connectors for resolver Hiperface 5 6 1 Scope of delivery for plug connectors The following parts are supplied for assembling resolver HIPERFACE plug connec tors The SEW part number is 198 673 2 54715AXX 1 Screw fitting 2 Seal with strain relief 3 Shield ring 4 Socket contacts 5 Insulating sleeve 6 Insulator 7 Connector housing INFORMATION i Hold the cable firmly in place when tightening the cable and connector Operating Instructions CMS50 63 71 Electric Cylinders 47 Electrical Installation Assembly of plug connectors for resolver Hiperface 5 6 2 Assembly notes for plug connectors 1 Pull the screw fitting and seal with strain relief 31 mm over the cable 2 Strip 28 mm of cable insulation off the end of the cable 3 Fold back the
55. ders 99 Technical Data Mounting dimensions of CMS63S M RH1M 14 0 03 163 5 mm CMS63S 192mm CMS63S BP 214mm CMS6 242 5 mm CMS63M BP Stroke 600 1 M12 e m a SE o icy Si Signal connector i EJ a i Can be turned by max 270 Y Ge H7 4 J 18 gt LS A i i on 20 f A e connector EN Le Can be turned by max 270 CH N 8H7 Cooling water connection Detail Z o S o Ke 25 P 65796AEN Each CMS63 comes with an accessory bag for flange or pivot bearing mounting Accessory bag SEW part number 1652 1137 Weight 0 15 kg 4x 8 L 100 Operating Instructions CMS50 63 71 Electric Cylinders Technical Data Mounting dimensions of CMS63S M 9 14 5 Additional mounting options Flange mounting The following figure shows the mounting option for the electric cylinder This should be attached to a mounting surface with the gray shaded mount on components The mount on components can be mounted in 90 steps _Can be mounted in 4x90 steps e 2x hex head screw 1SO4762 M12x20 y _ 111 0 1 133 Si Lo E gt 2x hex head screw ISO4014 M12x100 2x paral
56. e 15 130 j120 Q Output impedance 15 200 j270 Q Input resistance 10 82 Q Output resistance 10 68 Q Maximum electrical error 6 Temperature range 55 C to 150 C 9 11 2 Hiperface encoder ES1H AS1H AKOH SEW EURODRIVE offers Hiperface encoders as an alternative to the resolver Type ES1H AS1H AKOH CMS50S M and CMS63S M 1335 496 5 1335 495 7 4335 6615 CMS71L 1332 860 3 1332 858 1 Supply voltage DC 7 8 12V polarity reversal protected Max current consumption 140 mA 120 mA Maximum operating frequency 200 kHz 26 kHz SC sine cycles per revolu 1024 128 Output amplitude per track 0 9 1 1 V5 sin cos 0 8 1 1 V5 sin cos Single turn resolution 32768 increments revolution 15 bit 4096 increments revolution 15 bit Multi turn resolution 4096 revolutions 12 bits Transmission protocol Hiperface Serial data output Driver according to EIA RS 485 Vibration resistance 10 2000 Hz lt 200 m s DIN IEC 68 2 6 lt 100 m s DIN IEC 68 2 6 Maximum speed 12000 min 9000 rpm Connection 12 pin round connector Temperature range 20 C to 110 C Operating Instructions CMS50 63 71 Electric Cylinders 89 Technical Data Switching and protection devices of the motor series 9 12 Switching and protection devices of the motor series 9 12 1 Protective measures The electric cylinders
57. e iE A Raiana 79 ES1H AS1H AKOH EKOH encoder signal plug Recirculating ball screw 18 COMNMECION EE 46 Retrofitting the lubricator seeesese 66 Power plug connector En 45 RH1M resolver signal plug connector 46 S Wiring information c cccccsesescecscseseseteteteteeeeees 38 Satety notes on ci ed cette ege 7 Working stroke notes A 28 Designation in the documentation 5 Disposal ue etta tete ein eer 78 Electrical connection assesseer 10 Mounting installation A 9 Startup operation sese 10 Structure of the embedded safety notes 5 Structure of the section related safety notes 5 Transportation storage sesse 9 Scope of delivery 16 Plug connectors vaia rei irienn 47 Section related safety notes A 5 Serial number seanser a 19 Signal words in the safety notes 5 Nl EE 11 Standards 2a dE EMT RES 19 Star Control Impulse SI sess 62 Star Control Time ST neeese 62 Star Vario SV secet 62 Star Vario Star Control Installation startup nsee 64 Rica ED 53 Before startup sssssesessseeeenen 54 Startup operation safety notes 10 SLOr age isi e d en t tede eee 9 Storage conditions seesseesese 19 Stroke limiting asarre een aar ea 35 Stroke range CMS63 sees 27 ee 11 Surface Protection segiiron 20 Switching devices
58. e the old numbers but note the deviating assignment of the contacts C and D The polarity of the connection is irrelevant for the BP brake For the BS brake of the CMS71L the polarity must be correct Operating Instructions CMS50 63 71 Electric Cylinders 43 Electrical Installation Connecting the motor and encoder system via an SM SB plug connectors 5 5 2 Feedback and forced cooling fan cable Feedback cable Cable type Cable cross sec Fl type Part number tion 2 Prefabricated Signal con mm a cables nector Fixed installa MOVIDRIVE9 0199 4875 tion MOVIAXIS 1332 7429 SE 5 x 2x 0 25 mm E 0198 6732 Cable carrier MOVIDRIVE 0199 3194 installation MOVIAXIS 1332 7437 Fixed installa MOVIDRIVE tion set gt MOVIAXISS e e 6 x 2x 0 25 mm 5 0198 6732 Cable carrier FACE cable MOVIDRIVE eee installation MOVIAXIS The complete connector service pack always includes the following parts Feedback connector e Insulation inserts Forced cooling fan cables Socket contacts Cable type Cable cross section Part number mm Fixed installation Forced cooling fan 3x1mm 0198 6341 Cable carrier installation cables 3x 1mm 0199 560X 5 5 3 Prefabricated cables Prefabricated cables are available from SEW EURODRIVE to connect the SM SB plug connector system For information on the prefabricated cables refer to the Ele
59. ei PX Y amp E j Z L oi val A lee j e o d p o 2 N ag q8 Eu Se 9 RB mi x 89 0 1 NI 214 CMS63M S 0 83 5 192 e Ge 242 5 mm CMSM BP a S Stroke 100 1 2 M12 e SE o C 8 z co Wa Connector signal i 20 j max 270 adjustable Y r t Sg IER EH I Sa 1 8 4 e gt y Connector power u 20 t max 270 adjustable CH 8H7 Cooling water connection 26 Detail Z 2 Q o Ke 25 77 lt 56 5 0 1 56 5 0 1 65690AEN Each CMS63 comes with an accessory bag for flange or pivot bearing mounting Accessory bag SEW part number 1652 1137 4x W 4x O 8 SZ Weight 0 15 kg Operating Instructions CMS50 63 71 Electric Cylinders 97 Technical Data Mounting dimensions of CMS63S M 32 RH1M Detail Z 14 0 03 fo SS 10 0 1 SS N Nd e 163 5 mm CMS63S 192mm CMS63S BP 214 mm CMS63M 242 5 mm CMSM BP S Stroke 200 1 vu MIZ e r 2 S a o x CO 1 1 ag ckz SN ES 2 Connector signal i 1 S A G max 270 adjustable Y i EE ci l WI Ete 4 SES B Lat Jl 4 n GA E 20 y Connector power ic Le max 270 adjustab
60. electric cylinder Error Possible cause Remedy Electric cylinder does not start Supply cable interrupted Check connections correct if necessary Fuse has blown Replace fuse Motor protection has triggered Check motor protection for correct setting correct error if necessary Servo inverter faulty overloaded incor rectly wired or incorrectly set Check servo inverter check wiring Incorrect direction of rota tion Electric cylinder connected incorrectly Check servo inverter check setpoints Electric cylinder hums and has high current con sumption Drive is blocked Check drive Brake does not release Section Brake problems Encoder cable malfunction Check encoder cable Electric cylinder heats up excessively measure tem perature Overload Measure power use larger motor or reduce load if neces sary Insufficient cooling Correct cooling air supply or clear cooling air passages retrofit forced cooling fan if necessary Ambient temperature too high Comply with permitted temperature range Nominal operation type S1 to S10 DIN 57530 exceeded e g through excessive starting frequency Adjust the rated operating mode of the motor to the required operating conditions consult a professional to determine the correct drive if necessary Running noise on motor Bearing damage Contact SEW EURODRIVE customer service
61. ely with an oil binding agent Filling in the oil 1 Clean the sealing surface between the built on housing 3 and the motor 4 using a soft lint free cloth 2 Push the built on housing 3 and the motor 4 back together 65770AXX 74 Operating Instructions CMS50 63 71 Electric Cylinders Inspection and Maintenance Sizes CMS50 and CMS71 with grease lubrication 3 Screw the built on housing 3 and the motor 4 together with 4 retaining screws 2 tightening torque 10 Nm 4 Fill in new oil of the same grade via the oil screw plug 1 You must not mix different lubricants Fill in the amount of oil specified on the nameplate through the opening for the oil screw plug 1 Check the oil level Observe the notes on page 72 INFORMATION i Any dripping oil must be removed immediately with an oil binding agent 5 Reinsert the oil screw plug 1 Observe the notes on page 72 7 9 Sizes CMS50 and CMS71 with grease lubrication 7 9 41 Replacement interval of wearing parts The drive reaches the end of its service life after 10 000 hours of nominal operation A general overhaul and refit of the drive is not recommended Replacement intervals of the components Threaded spindle Not necessary A and B end bearing Not necessary Oil seals After half of the service life 5000 hours Plain bearing bush provided by the customer Bellows After half of the service life 5000 hours
62. emplary positions of the adjustable connectors 64870AXX Operating Instructions CMS50 63 71 Electric Cylinders Electrical Installation 5 Connecting the motor and encoder system via an SM SB plug connectors 5 5 Connecting the motor and encoder system via an SM SB plug connectors Electric cylinders are supplied with the SM SB plug connector system In the basic version SEW EURODRIVE delivers electric cylinders with right angle con nector on the motor end and without mating connector The encoder system is connect ed using a separate 12 pin round plug connector The mating connectors can be ordered separately or together with the motor NOTICE Potential damage to the right angle connector Possible damage to property Donotalign the right angle connector frequently All electric motors are equipped with quick lock right angle connectors SpeedTec If you use connectors without quick lock the O ring serves as vibration protector The con nector can only be screwed on until it reaches the O ring The connector is always sealed at the bottom If you use self assembled cables with quick lock you must remove the O ring 5 5 1 Plug connector on the cable end Unit designation of the plug connectors S M 1 2 Po Cross section eT 1 5 mm e 2 2 5 mm e 4 4 mm e 1 Connector size 1 M Motor B Brakemotor Plug Operating Instructions CMS50 63 71 Electric Cylinders 41 42 Elec
63. er in a dry dust free environment if it is notto be installed straight away The electric cylinder can be stored for one year without requiring any special mea sures before startup Adhere to the instructions in section Mechanical Installation starting on page 22 and section Electrical Installation starting on page 37 The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the electric cylinders from excessive strain Ensure that components are not damaged particularly during transportation and handling The following applications are prohibited unless the unit is explicitly designed for such use Usein potentially explosive atmospheres Usein areas exposed to harmful oils acids gases vapors dust radiation etc Operating Instructions CMS50 63 71 Electric Cylinders 10 2 8 2 9 2 9 1 Safety Notes Electrical connection Electrical connection All work may only be carried out by qualified personnel During work the low voltage machine must be on standstill enabled and safeguarded against an accidental restart This also applies to auxiliary circuits e g anti condensation heating or forced cooling fan Check that the motor is de energized Exceeding the tolerances in EN 60034 1 VDE 0530 part 1 voltage 5 frequency 2 curve shape symmetry increases the heating and influences electromagnetic compatibilit
64. erature sensor optional CMS71L The PTC thermistors comply with DIN 44082 Resistance measurement measuring instrument with V x 2 5 V or lt 1 mA Standard measured values 20 500 Q thermal resistance gt 4000 Q TF bimetallic switch optional CMS71L The thermostats are connected in series and open when the permitted winding temper ature is exceeded TH data AC DC Max voltage AC 60 v DC 60 V DC 24 V Current cos 1 0 AC2 5A DC 1 0A DC 1 6A Current cos 0 6 AC 1 6A 1 AC 250 V is permitted for the variant with terminal box 9 12 2 EMC measures Routing brake cables Notes on encoder connection Thermal motor protection SEW EURODRIVE synchronous servomotors are components for installation in ma chinery and systems The designer of the machine or system is responsible for comply ing with the EMC Directive 89 336 EEC Brake and power cables may only be routed together if either the brake cable or the power cable is shielded We recommend that you use prefabricated cables Observe the following instructions when connecting an encoder Useashielded cable with twisted pair conductors only Connect the shield to the PE potential on both ends over a large surface area The cables can only be routed together if either the KTY cable or the power cable is shielded We recommend that you use prefabricated cables Operating Instructions CMS50 63 71 Electric Cylinders
65. ermanentmagnete Fpk U7 kN Imax 25 0 A IP 45 USys 400 V 20 40 Iso KL 155 F nN 3000 r min ne pk 3000 rimin kg 47 0 Bremse 24 Vpr 19 Mm IMLMO Spindel KGT p 10 mmi r Hub 200 m C CA Fuchs RENOLIT CX TOM15 K 0594 927 0 Umrichterbetrieb Made in Germany J 68203AXX Type Motor type No Serial number Mo Standstill torque thermal continuous torque at a speed of 5 to 50 rpm lo Standstill current Fpk Peak feed force Imax Maximum permitted motor current IP Degree of protection U Sys Motor voltage c Ambient temperature range Insul cl Thermal class nN Rated speed ne pk Maximum mechanically permitted speed kg Weight Brake Nominal voltage of the brake braking torque Spindle Spindle type P Spindle pitch Stroke Stroke length IM Mounting position TLIO Lubricant Operating Instructions CMS50 63 71 Electric Cylinders 15 16 3 5 3 5 1 3 5 2 3 5 3 Structure of the Electric Cylinders Scope of delivery Scope of delivery INFORMATION D CMS50S M CMS63S M CMS71L The delivery of the electric cylinder with recirculating ball screw KGT takes 3 weeks The delivery time for electric cylinders with planetary roller screw drive PGT is 8 weeks Electric cylinder with smooth piston rod 4 fit bolts included Plug connector Various optional connecting parts fixed mount on components piv
66. erter you can freely define acceleration velocity position and force profiles The repeat accuracy is 5 100 mm if force and temperature are constant The electric cylinders are available with or without brakes holding brake only The motor is avail able with plug connector only no terminal box The connector type CMP motor series is used for resolver Hiperface encoder and power A CMP50S M servomotor is used for the drive An add on component comprising a screw drive and guide is flanged onto the unit All components and options of the motor except the flanged endshield and the rotor due to the larger bearing are adopted from the CMP As standard the drive is adapted to the customer s application through the flanged end shield on the A side of the motor The rotor turns the threaded spindle while the nut re mains fixed The nut is routed in an aluminum extruded housing via T slot nuts The nut and piston rod are connected to each other The piston rod has a smooth high quality corrosion proof surface and is sealed using a wiper with guide ring The joint head is connected to the piston rod The spindle nut has a lubricant reservoir which ex tends the relubrication interval The relubrication can also be carried out by a greasing nipple A CMP63S M servomotor is used for the drive An add on component comprising a screw drive and guide is flanged onto the unit All components and options of the motor except the flan
67. es Tati F 69120 Vaulx en Velin Tel 33 4 72 15 37 00 Fax 33 4 72 15 37 15 Nantes SEW USOCOME Parc d activit s de la for t 4 rue des Fontenelles F 44140 Le Bignon Tel 33 2 40 78 42 00 Fax 33 2 40 78 42 20 France Parts SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger REDUCOM Sarl Tel 213 21 8214 91 16 rue des Fr res Zaghnoune Fax 213 21 8222 84 Bellevue info reducom dz com 16200 El Harrach Alger http www reducom dz com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http www sew
68. eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 47 56 298 47 58 RybalkoStr 26 Fax 375 17 298 47 54 BY 220033 Minsk http www sew by sales sew by Belgium Assembly Brussels SEW Caron Vector Tel 32 16 386 311 Sales Research park Haasrode Fax 32 16 386 336 Service Evenementenlaan 7 http www sew eurodrive be BE 3001 Leuven info sew eurodrive be Service Industrial Gears SEW Caron Vector Tel 32 84 219 878 Competence Center Rue de Parc Industriel 31 BE 6900 Marche en Famenne Fax 32 84 219 879 http www sew eurodrive be service wallonie sew eurodrive be Antwerp SEW Caron Vector Tel 32 3 64 19 333 Glasstraat 19 Fax 32 3 64 19 336 BE 2170 Merksem http www sew eurodrive be service antwerpen sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 2489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Fax 55 11 2480 3328 Service Presidente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP SAT SEW ATENDE 0800 7700496 sew sew com br 109 1 Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever mail bg Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 electrojemba yahoo fr Douala Canada Assembly Toronto SEW EURODRIVE CO
69. ew eurodrive de SEW EURODRIVE GmbH amp Co KG Dankritzer Weg 1 D 08393 Meerane near Zwickau Tel 49 3764 7606 0 Fax 49 3764 7606 30 sc ost sew eurodrive de SEW EURODRIVE GmbH amp Co KG DomagkstraRe 5 D 85551 Kirchheim near Munchen Tel 49 89 909552 10 Fax 49 89 909552 50 sc sued sew eurodrive de SEW EURODRIVE GmbH amp Co KG Siemensstrake 1 D 40764 Langenfeld near Dusseldorf Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Service Central Competence Center North East South West Electronics SEW EURODRIVE GmbH amp Co KG Ernst Blickle Straf e 42 D 76646 Bruchsal Tel 49 7251 75 1780 Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW USOCOME Tel 33 3 87 29 38 00 Zone industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Parc d affaires Roosevelt Rue Jacqu
70. f the motor if you are not sure Regularly clean air ducts in dusty or dirty environments Refer to the information in section Startup see page 53 The motors get very hot during operation Touching the motor when it has not cooled down could result in burns The motor can have a surface temperature of more than 100 C during normal operation Never touch the motor during operation or in the cool down phase once it has been Switched off Operating Instructions CMS50 63 71 Electric Cylinders WS Sizes Structure of the Electric Cylinders Structure of the Electric Cylinders 3 1 Sizes 3 SEW EURODRIVE offers three product variants 3 1 1 CMS50S M 64907AXX o e e o O N e 64908AXX 3 1 3 CMS71L 64889AXX Operating Instructions CMS50 63 71 Electric Cylinders 12 Structure of the Electric Cylinders Functional description 3 2 Functional description 3 2 1 General information 3 2 20 CMS50S M 3 2 3 CMS63S M Synchronous servomotors of the SEW CM CMP motor series are used as the basis for the CMS electric cylinder series The service life of the electric cylinders threaded spindle and bearings must be taken into account as it depends on the load cycle and travel cycle The electric cylinders are equipped with a resolver that serves as a speed and position encoder The absolute en coder Hiperface encoder is available as an option In connection with a servo inv
71. from SEW EURODRIVE separately Air pockets in the lubrication system INFORMATION i Air trapped in the lubrication system could lead to an inadequate supply of lubricant to the spindles The system must be vented according to the steps described below 62110AXX 1 Mount the threaded elbow angle 3 tighten it manually and insert the greasing nipple 6 2 Release the screw plug 7 and remove it 3 Press enough grease into the threaded elbow joint 3 until the grease escaping from the screw plug bore 7 has no bubbles 4 Turn the screw plug 7 back in and tighten it 5 For more information on assembly see the assembly procedure on page 64 66 Operating Instructions CMS50 63 71 Electric Cylinders Inspection and Maintenance Installation and startup of Star Vario Star Control lubricators 7 6 4 Lubricator startup Star Vario SV The code switches of the Star Vario variant are factory set to a dispensing time of 12 months or a dispensing volume of 60 cm which is sufficient for standard applications When the electric cylinder is started up the Star Vario lubricator must be activated Ac tivate the lubricator by turning the rotary switch to the ON position Status indication 1 LED red 2 LED green 3 4 way code switch 5 Battery set LED Signal Signal intervals Operating state Green flashing Every 15 seconds Operation O
72. g situation at customer site 44 Mounting situation at customer site 4 4 1 CMS50 CMS63 installation notes Attachment only on the output side of the piston rod is permitted only for the CMS types CMS50S with 70 mm stroke CMS63S with 100 mm stroke with without brake 65731AXX No overhung loads on the drive Pivot bearing 61369AEN 24 Operating Instructions CMS50 63 71 Electric Cylinders Mechanical Installation 4 Mounting situation at customer site No statically redundant mounting When using a pivot bearing do not use additional attachments Pivot bearing 61372AEN Joint must be free to move do not clamp in place 61371AXX No overhung loads on the drive 61379AXX Operating Instructions CMS50 63 71 Electric Cylinders 25 26 Mechanical Installation Mounting situation at customer site Do not induce loads and torques via joints 61374AXX Do not offset the installed components 61376AXX Do not induce torque loads over the piston rod 61377AXX Operating Instructions CMS50 63 71 Electric Cylinders Mechanical Installation 4 Mounting situation at customer site 4 4 2 Mounting situation and stroke range for CMS63 When mounting the electric cylinder note that the spindle nut is not lubricated in case of incorrect stroke setting For short working strokes A the end position of the spindle nut 2 must be lower than half
73. ged endshield and the rotor due to the larger bearing are adopted from the CMP As standard the drive is adapted to the customer s application through the flanged end shield on the A side of the motor The rotor turns the threaded spindle while the nut re mains fixed The nut is routed in an aluminum extruded housing via T slot nuts The nut and piston rod are connected to each other The piston rod has a smooth high quality corrosion proof surface and is sealed with a sealing system The joint head is connected to the piston rod An oil bath lubrication system supplies the bearing points threaded spindle and seals with lubricant Operating Instructions CMS50 63 71 Electric Cylinders Structure of the Electric Cylinders Functional description 3 2 4 CMS71L Synchronous servomotors of the SEW CM CMP motor series are used as the basis for the CMS71L electric cylinder series The rotors are designed as a hollow shaft The spindle nut of the recirculating ball screw or planetary roller screw drive is attached to the rotor Depending on the direction of mo tor rotation the threaded spindle is moved out of or into the rotor The threaded spindle must be prevented from turning so that the rotary motion of the rotor spindle nut is transformed into a linear motion The threaded spindle is protected from heavy con tamination by a bellows Operating Instructions CMS50 63 71 Electric Cylinders 13 3 Structure of the Ele
74. ity category 1 e C2 low 1 to DIN EN ISO 12944 2 classification of ambient conditions Operating Instructions CMS50 63 71 Electric Cylinders Structure of the Electric Cylinders 3 Sealing air 3 14 Sealing air The drive is factory equipped with a sealing air connection 1 thread G1 8 as standard This is why the electric cylinder can be used in dusty environments in particular In this case the space within the bellows 2 can be placed under slight positive pressure max 0 5 bar The positive pressure prevents dust etc from entering the motor 1 2 Se UA N 1 Sealing air connection 2 Bellows 68518AXX The required compressed air volume flow Vgealing air depends on the travel velocity v of the screw drive Volume flow V seaiing air liters min Vsealing air 2 300 v Travel speed v m s This ensures that sufficient pressurized air flows in during extension and that no nega tive pressure develops in the space 2 The pressurized air must be dry and free of oil according to DIN ISO 8573 1 class 3 common in pressurized air systems Operating Instructions CMS50 63 71 Electric Cylinders 21 ER Mechanical Installation Before you
75. le CH 847 Cooling water connection Detail Z 2 Q o O00 gef o 25 pA Pd 65716AEN Each CMS63 comes with an accessory bag for flange or pivot bearing mounting Accessory bag SEW part number 1652 1137 P Weight 0 15 kg OD 4x E A 4 U 98 Operating Instructions CMS50 63 71 Electric Cylinders Technical Data Mounting dimensions of CMS63S M 9 14 3 Mounting dimensions for a stroke length of 400 mm RH1M 14 0 03 Detail Z X a 56 5 0 1 163 5 mm CMS63S 192mm CMS63S BP 214mm CMS6 242 5 mm CMS63M BP lt Stroke 400 1 bs S M12 e i Sei 0 o amp S y Signal connector L 20 j Can be turned by max 270 Y H r tyr 7 E 7 gt Cep on 20 f 1 Power connector i LE Can be turned by max 270 CH S 847 Cooling water connection 26 Detail Z o S O00 o O00000 9 BOO DOC 000 o Ke ap Le Pd 65975AEN Each CMS63 comes with an accessory bag for flange or pivot bearing mounting Accessory bag SEW part number 1652 1137 Weight 0 15 kg 4x 4x Operating Instructions CMS50 63 71 Electric Cylin
76. lel pin ISO8734 8x20 64892AEN The flange mounting kit consists of the following parts Flange mounting kit SEW part no 1652 1102 Weight 3 5 kg Operating Instructions CMS50 63 71 Electric Cylinders 101 Technical Data Mounting dimensions of CMS63S M Mounting the pivot bearing The following figure shows the mounting option for the electric cylinder This should be attached to a mounting surface with the gray shaded mount on components Insert the thrust washer with the slide surface towards the motor 47 5 0 1 gt _ lt bolt 2277 64900AEN To mount the pivot bearing as shown you will need the following parts Pivot bearing mounting kit SEW part no 1652 1129 Flange mounting kit SEW part no 1652 1102 Weight 0 9 kg Weight 3 5 kg 102 Operating Instructions CMS50 63 71 Electric Cylinders Technical Data Mounting dimensions of CMS71L 9 15 Mounting dimensions of CMS71L INFORMATION i CMS71L electric cylinders have the same mounting dimensions in variants with and without brake and with A side cardan joint or rigid rod end bearing In the variant with B side cardan joint the distance between the two fastening bolts is 7 mm longer 9 15 1 Mounting dimensions of CMS71L B RH1M resolver for a stroke length of 200 mm
77. llment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start working with the unit 1 4 Exclusion of liability You must comply with the information contained in these operating instructions to en sure safe operation of the electric motors and to achieve the specified product charac teristics and performance features SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 1 5 Copyright 2010 SEW EURODRIVE All rights reserved Copyright law prohibits the unauthorized duplication modification distribution and use of this document in whole or in part Operating Instructions CMS50 63 71 Electric Cylinders Safety Notes Preliminary information 2 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must make sure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them If you are unclear about any of the informa tion in this documentation or if you require further information please
78. ly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 info sew co za 115 116 1 South Africa Cape Town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens cfoster sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaco Place Fax 27 31 700 3847 Pinetown cdejager sew co za Durban P O Box 10433 Ashwood 3605 Nelspruit SEW EURODRIVE PTY LTD Tel 27 13 752 8007 7 Christie Crescent Fax 27 13 752 8008 Vintonia robermeyer sew co za P O Box 1942 Nelspruit 1200 South Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master korea sew eurodrive com Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 7
79. must be protected against both overloads and short circuits Install the motors with sufficient space for air to cool them The surface temperature can exceed 100 C during operation in accordance with ther mal classification F Therefore measures must be taken to prevent inadvertent contact The motors are equipped with temperature detection to protect the motor winding against overheating Temperature sensor KTY CMS50 63 71 The temperature is measured by KTY 84 130 temperature sensors installed as stan dard The correct motor model must be activated in the servo inverter to enable thermal motor protection Pt effective current monitoring For information on the procedure re fer to the documentation of the servo inverter Observe the following points Itis essential to observe the correct connection of the KTY to ensure correct evalu ation of the temperature sensor Avoid currents gt 4 mA in the circuit of the KTY since high self heating of the temper ature sensor can damage its insulation and the motor winding The characteristic curve in the following figure shows the resistance curve with a mea suring current of 2 mA R Q 2000 rer EE E AE MEA E fe Favs poe Ns fot DECEM SV Pn DICA GE eee i 1800 1600 1400 1200 1000 800 600 400 TO nom 50927AXX Operating Instructions CMS50 63 71 Electric Cylinders Technical Data Switching and protection devices of the motor series TF temp
80. n Mounting the fan guard for the VR forced cooling fan Motor Screws Tightening torque CMS50 CMS63 M4 x 8 self tapping 4 Nm Operating Instructions CMS50 63 71 Electric Cylinders Electrical Installation 5 Additional regulations 5 Electrical Installation A WARNING Danger of electric shock Severe or fatal injuries Note the following e Itis essential to comply with the safety notes in Sec 2 during installation Switch contacts in utilization category AC 3 to EN 60947 4 1 must be used for Switching the motor and the brake Use switch contacts in utilization category DC 3 to EN 60947 4 1 for connecting the brake to DC 24 V When motors are powered by inverters you must adhere to the wiring instructions issued by the inverter manufacturer e Itis essential to observe the operating instructions supplied with the servo inverter NOTICE Use switch contacts in utilization category AC 3 to EN 60947 4 1 for connecting the electric cylinder and brake Use switch contacts in utilization category DC 3 to EN 60947 4 1 for connecting the brake to DC 24 V INFORMATION i Abag containing the following information is attached to the electric cylinder Safety notes Wiring diagram Observe these notes 5 1 Additional regulations The generally applicable installation regulations for low voltage electric equipment such as DIN IEC 60364 DIN EN 50110 must be complied with
81. nector housing until the seal rests against its stop in the connector housing 12 e Use a wrench to hold the connector housing in place and use a second wrench to tighten the screw fitting A Fix in place Operating Instructions CMS50 63 71 Electric Cylinders Startup go 6 Important notes on startup 6 Startup 6 1 Important notes on startup Danger of electric shock Severe or fatal injuries Note the following It is essential to comply with the safety notes in Sec 2 during installation Switch contacts in utilization category AC 3 to EN 60947 4 1 must be used for Switching the motor and the brake When motors are powered by inverters you must adhere to the wiring instructions issued by the inverter manufacturer It is essential to observe the operating instructions supplied with the servo inverter In hoist applications note that the load torque of the application to be held in place must be less than the holding torque of the brake used Severe or fatal injuries Observe the project planning guidelines The spindles that are used are not self locking Series CMS electric cylinders may not execute any safety functions without master safety systems Severe or fatal injuries Use master safety systems to ensure that equipment and personnel are protected Incorrect use installation or operation represents a crushing hazard due to the vertical movement of the spindle
82. not shorten leads 1 2 3 5 e Pull the shield over the leads Strip 7 mm of insulation off leads U V P and PE Strip 5 mm of insulation off the leads 1 2 3 6 Insert the positioning tool in the crimping tool until the marking color BU GN appears in the view window A appears see table below Set the press thickness B on the crimping tool according to the table 019 2430 Litz A mm Ge Marking Press wire Part number color force B 1 2 3 0 14 1 0 019 244 9 Green GN 24 U V W and PE 0 35 4 0 019 245 7 Blue BU 6 7 Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automatically Repeat this procedure for each lead in accordance with the table in step 6 Operating Instructions CMS50 63 71 Electric Cylinders 51 52 Electrical Installation Power connector assembly 8 Open the insulating sleeve 9 Insert the middle socket contact into the insulator according to the wir ing diagram on page 37 Close the insulating sleeve until it clicks shut Insert the remaining socket contacts into the insulator according to the wiring diagram on page 37 10 Shorten the braided shield as shown Insert the shield ring into the seal so that the shield and end of the cable are flush Make sure that the braided shield is routed cleanly between the shield ring and the seal 11 e Insert the insulator into the con
83. nt of the lubricant container into several smaller dispensing cycles within the operating period The factory setting of the lubricator is to dispense a volume of 60 cm over a period of 12 months Star Control Time ST The Star Control Time lubricator is connected to the voltage supply or controller via ca ble The lubricator continuously supplies the set lubricant quantity when the supply voltage 24 V is connected The status function fill level of the lubricator can be monitored via the controller Star Control Time divides the content of the lubricant container into several smaller dis pensing cycles within the operating period The factory setting of the lubricator is to dis pense a volume of 0 69 cm over a period of 100 operating hours Star Control Impulse SI The Star Control Impulse lubricator is connected to the voltage supply or controller via cable The lubricator dispenses the set lubricant quantity in one amount when the sup ply voltage 24 V is connected To dispense another amount of lubricant the voltage must be interrupted and connected again The status function fill level of the lubri cator can be monitored via the controller The factory setting of the lubricator is to dis pense a volume of 0 26 cm per impulse Operating Instructions CMS50 63 71 Electric Cylinders Inspection and Maintenance Lubricator only for size CMS71L 61515AXX 1 Lubricant container 2 Retaining clip 3
84. nut via ball bearings power transmission by ball bearings 3 7 2 Planetary roller screw drive PGT The planetary roller screw drive is used in the CM63S M CMS71L electric cylinders Preferred application areas Low feed rate and high force Unfavorable operating conditions such as die cutting 59565AXX The planetary roller screw drive transfers the load from the threaded spindle to the nut via the convex thread edges of rollers power transmission by planetary rollers 18 Operating Instructions CMS50 63 71 Electric Cylinders Structure of the Electric Cylinders 3 Serial number 3 8 Serial number The following information can be read from the serial number of the electric cylinder 01 1221234301 0001 09 End digits of the year of manufacture 2 digits Quantity 4 digit Order item 2 digits Order number 8 digits Sales organization 3 9 Standards Conformity with directives The electric cylinders from SEW EURODRIVE conform to the relevant standards and regulations in particular to Low Voltage Directive 2006 95 EC Machinery Directive 98 37 EC EMC Directive 2004 108 EC e CSA C222 No 100 04 UL 1004 3 10 Storage conditions Electric cylinders are treated with an anti corrosion agent as standard The motor parts are protected against corrosion for two years when stored in unopened original packaging with Vario lubrication system one year battery life Obser
85. ominal conditions no TA Thermal limit speed at increased temperatures 40 C lt TA lt 60 C Ke Encoder factor for resolver 1 for electronic encoder e g Hiperface encoder 0 9 INFORMATION CMS servomotors are designed for a maximum ambient temperature of 40 C as stan dard Please contact SEW EURODRIVE if the motors are used at higher ambient tem peratures Operating Instructions CMS50 63 71 Electric Cylinders 79 80 9 3 9 4 Technical Data Key to the data tables Key to the data tables The following table lists the short symbols used in the Technical Data tables ON Rated speed Nepk Maximum mechanically permitted speed Mo Standstill torque thermal continuous torque at a speed of 5 to 50 rpm Movr Standstill torque thermal continuous torque at a speed of 5 to 50 rpm with forced cooling fan lo Standstill current love Standstill current with forced cooling fan Mpk Maximum limit torque Imax maximum current Jmot Mass moment of inertia without brake Jbmot Mass moment of inertia with brake Jzusatz Additional mass moment of inertia without brake Jbzusatz Additional mass moment of inertia with brake Braking torque Inductance between connection phase and star point Resistance between connection phase and star point Internal voltage at 1000 rpm Spindle pitch Nominal spindle
86. or has been plugged in the right angle connector can be adjusted as required without using additional tools A torque of gt 8 Nm is required to adjust the connector NOTICE Damage of the right angle connector in case of rotation without mating connector Possible damage to property Do not use pliers to adjust the right angle connector before connecting it This might damage the thread and the sealing surface 5 4 1 Connector position An adjustable position has been defined for right angle adjustable connectors 1 This is the standard connector position It corresponds to connector position 3 A radial position has been defined for the straight plug connectors radial output Ra dial plug connectors 2 are optional 63831AXX 1 X Connector position adjustable 2 Connector position radial INFORMATION i Comply with the permitted bending radii of the cables When using low capacity trailing cables the bending radii are larger than for the previously used standard cables SEW EURODRIVE recommends the use of low capacity cables Operating Instructions CMS50 63 71 Electric Cylinders 39 40 Electrical Installation Connector installation The right angle plug connectors can be rotated to achieve the required position INFORMATION i The connector should only be rotated to install and connect the motor Do not turn the plug connector regularly once it has been installed Ex
87. or mounting the CMS71L at the customer site The following figure describes the mounting situation for both mounting sides of the drive Standard 32h7 LO 0 02 32h7 t S 670 02 S 0 2C 0 05 A 0 1 Do 2 65381AXX 1 CMS electric cylinder 2 Customer supplied parts Note the following points INFORMATION i The max axial offset between A B is 0 2 mm The parts supplied by the customer must meet the requirements described above f mounting tolerances cannot be complied with contact SEW EURODRIVE An electric cylinder with a cardan joint might fit the mounting situation Cardan joint 0 5 C 61543AXX Note the following points INFORMATION lil The max axial offset between A B is 0 5 mm 34 Operating Instructions CMS50 63 71 Electric Cylinders Mechanical Installation 4 Mechanical stroke limiting 4 5 Mechanical stroke limiting INFORMATION i The customer must limit the stroke of the electric cylinder by providing for appropriate measures in the extended and retracted position e g by using limit stops cushioning or shock absorbers The mechanical limiting elements built in
88. or safety notes notes on potential risks of damage to property and other notes Signal word Meaning Consequences if disregarded DANGER Imminent danger Severe or fatal Al injuries A WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environment INFORMATION Useful information or tip Simplifies the handling of the drive system 1 2 2 Structure of the section related safety notes Section safety notes do not apply to a specific action but to several actions pertaining to one subject The used symbols indicate either a general or a specific hazard This is the formal structure of a section safety note A SIGNAL WORD Type and source of danger Possible consequence s if disregarded Measure s to prevent the danger 1 2 3 Structure of the embedded safety notes Embedded safety notes are directly integrated in the instructions just before the descrip tion of the dangerous action This is the formal structure of an embedded safety note A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the danger Operating Instructions CMS50 63 71 Electric Cylinders General Information Rights to claim under warranty 1 3 Rights to claim under warranty A requirement of fault free operation and fulfi
89. ork must be performed by SEW employees only During service work the spindle must be removed from the unit and the old lubricant removed from the spin dle s surface 7 2 2 Size CMS50S M A taper greasing nipple DIN71412 1 for manual relubrication with a grease gun is in stalled as standard on the spindle nut in the inside of the motor The greasing nipple is accessible via screw plugs 1 In order to reach it slowly move the drive until the greas ing position is visible 1 EI 60524AXX 7 2 3 Size CMS63S M CMS63 motors are equipped with oil bath lubrication that requires very little mainte nance Oil level check filling and draining via screw plug 1 1 d 65050AXX 7 2 4 Size CMS71L M A taper greasing nipple DIN 71412 1 for manual relubrication with a grease gun is in stalled as standard on the motor 1 O O 60523AXX Operating Instructions CMS50 63 71 Electric Cylinders 57 Inspection and Maintenance CMS50 CMS71 ball screws and planetary roller screw drives Lubricant 7 3 CMS50 CMST71 ball screws and planetary roller screw drives Lubricant CMS electric cylinders are filled at the plant with the lubricant Fuchs RENOLIT CX TOM15 as standard This lubricant is used for recirculating ball screws and plane tary roller screws Instead you can order the CMS50 motor with food grade lubricant OBEEN FS 2 from
90. ot bearings Electric cylinder with smooth piston rod Prepared for flange mounting 4 screws and 4 pins included Plug connector Various optional connecting parts fixed mount on components pivot bearings Electric cylinder with assembled threaded spindle and bellows Mechanical connecting parts with plain bearing bush rod end bearing optional car dan joint Fixed lubrication connection option optional preassembled lubrication device Plug connector Operating Instructions CMS50 63 71 Electric Cylinders Structure of the Electric Cylinders 3 Mounting positions All mounting positions MO are possible for CMS50 and CMS71 electric cylinders CMS63 in mounting position M4 requires the option on page 28 3 6 Mounting positions The following figure shows the spatial orientation of the CMS63S M electric cylinder 68440AXX Operating Instructions CMS50 63 71 Electric Cylinders 17 3 Structure of the Electric Cylinders Ball screw and planetary roller screw drive operating principle 3 7 Ball screw and planetary roller screw drive operating principle We differentiate between the two following threaded spindle types for electric cylinders 3 7 1 Recirculating ball screw KGT The recirculating ball screw is used in the CMS50S M CM63S M and CMS71L electric cylinders 59566AXX The recirculating ball screw transfers the load from the threaded spindle to the
91. pection and Maintenance Size CMS63 with oil lubrication 7 8 3 Removing and reinserting the oil screw plug NOTICE Removing and reinserting the oil screw plug 1 of the electric cylinder incorrectly can damage the unit Possible damage to property a Note the following D Remove the oil screw plug slowly it might be under pressure depending on the po sition of the piston rod We recommend to remove the screw plug with the piston rod 2 extended as this po sition bears the lowest pressure Do only reinsert the oil screw plug 1 20 Nm tightening torque with the piston rod extended Thus you make sure that there is no negative pressure inside the motor The sealing system has not been designed for negative pressure It will become leaky if positive and negative pressure constantly alternate 65766AXX 7 8 4 Checking the oil level 1 Remove the oil screw plug 1 as described in the previous chapter oar W hN Position the motor with the oil screw plug pointing upwards Completely retract the piston rod Position the electric cylinder horizontally as illustrated below Place a container underneath the oil drain plug 1 Slowly remove the oil screw plug 1 Small amounts of oil may leak out as the per mitted max oil level is higher than the lower edge of the oil level bore The correct oil level 2 is in line with the oil screw plug 1 1 2 p a Ed
92. produits mentionn s ci apr s Elektrozylinder der Baureihe CMS Spindle drive motors of the series V rins lectriques des s ries mit der with the respetent la Niederspannungsrichtlinie 2006 95 EG Low Voltage Directive Directive Basse Tension 2006 95 EC 2006 95 CE angewandte harmonisierte Normen applied harmonized standards Normes harmonis es appliqu es EN 60034 1 2004 EN 60664 1 2003 Ort Datum Gesch ftsf hrer Vertrieb und Marketing Place date Lieu et date Managing Director Sales and Marketing Directeur g n ral international commercial et marketing Bruchsal 24 01 2007 MENDES H Sondermann Operating Instructions CMS50 63 71 Electric Cylinders 107 1 11 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Production Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Industrial Gears Christian P hr Str 10 D 76646 Bruchsal Fax 49 7251 75 2970 SEW EURODRIVE GmbH amp Co KG Ernst Blickle Strafse 1 D 76676 Graben Neudorf Tel 49 7251 75 1710 Fax 49 7251 75 1711 sc mitte sew eurodrive de SEW EURODRIVE GmbH amp Co KG Alte Ricklinger StraRe 40 42 D 30823 Garbsen near Hannover Tel 49 5137 8798 30 Fax 49 5137 8798 55 sc nord s
93. rical Installation Connecting the motor and encoder system via an SM SB plug connectors Dependence of mating connector on cable diameter and crimping area SM1 SB1 connector type Crimping area U V W PE Cable crimping diameter mm mm 01986740 0 35 2 5 9 14 01989197 0 35 2 5 14 17 01991639 2 5 4 12 17 The connector service packs also contain the brake pins so that no difference needs to be made between motor and brakemotor Replaced brakemotor cables The brake cores of the replaced brakemotor cables are labeled differently from today s standard This applies to the following cables Cable type Connec Cable cross section Part number tor type mm Prefabricated cables Spare power con nector SB11 4 x 1 5 mm 2x 1 mm 1332 4853 0198 6740 ud installa SE SB12 4x 2 5 mn 2x1 mm 1332 2139 0198 6740 SB14 4 x4 mm 2x 1 mm 1332 2147 0199 1639 SB11 4 x 1 5 mm 2 x 1 mm 1333 1221 0198 9197 Cable carrier Brakemotor cpi 4x 2 5 mm A 2x 1 mm 1333 2155 0198 9197 installation cable SB14 4x4 mm 2x 1 mm 1333 2163 0199 1639 1 BP brake 3 core cable only 2 cores are used The complete connector service pack always includes the following parts Power connector Insulation inserts Socket contacts INFORMATION The current part numbers are derived from the previous part numbers of the DS56 mo tor You can continue to us
94. rises a drive unit with an electric motor which is supplied with power either with a set of batteries Vario lubrication system or with 24 V and function moni toring Control time impulse lubrication system This motor drains the lubricant contain er 1 via a piston The Control lubrication system is connected to a customer control de vice via a cable length 5 m included in the scope of delivery The threaded elbow joints 3 are mounted filled with lubricant and vented at the pro duction plant 61515AXX 1 Lubricant container 2 Retaining clip 3 Threaded elbow joint INFORMATION i The time between lubrications is set to one year at the production plant and is sufficient for normal applications For cases with high annual operating time e g 24 operating hours per day or an op erational performance of 20 km day consult SEW EURODRIVE Operating Instructions CMS50 63 71 Electric Cylinders 61 62 Inspection and Maintenance Lubricator only for size CMS71L 7 5 41 Lubricator variants Star Vario SV The Star Vario lubricator is powered by batteries independent of the operating state of the electric cylinder When the electric cylinder is started up the Star Vario lubricator must be activated separately Activate the lubricator by turning the rotary switch to the ON position After activation the lubricator continuously supplies the set lubricant quantity Star Vario divides the conte
95. rushing if the drive starts up unintentionally Severe or fatal injuries De energize the motor before you start working on the unit a Secure the motor against unintended power up A CAUTION The electric cylinder can get very hot during operation Danger of burns Never touch the electric cylinder during operation or in the cool down phase once it has been switched off NOTICE Improper inspection maintenance may result in damages to the electric cylinder Possible damage to property Note the following information Strictly observe the safety notes in the individual chapters Components may be subject to mechanical loads Before removing the electric cyl inder ensure that the structure provided by the customer is supported and secured Before starting work isolate the electric cylinder and brake from the power supply Secure the electric cylinder against unintended power up Useonly genuine spare parts in accordance with the valid parts list 7 1 General maintenance work The electric cylinder is maintenance free except for the threaded spindles Replace de fective parts if possible Remove any traces of dirt chips dust etc from the bellows only CMS71L with a soft cloth Note that mobile cables are subject to wear They have to be checked for external changes on a regular basis Operating Instructions CMS50 63 71 Electric Cylinders 55 56 7 2 Inspection and Mainten
96. s incorrect Adjust brake release times to startup and deceleration processes 8 5 Disposal This product consists of e Iron Aluminum e Copper Plastics Electronic components Dispose of all components in accordance with applicable regulations Operating Instructions CMS50 63 71 Electric Cylinders Technical Data Rated data 9 Technical Data 9 1 Rated data This data is indicated on the nameplate of the motor In accordance with IEC34 EN 60034 the nameplate data apply to a maximum ambient temperature of 40 C and a maximum altitude of 1000 m above sea level Please contact SEW EURODRIVE for installation altitudes above 1000 m 9 2 Derating for increased ambient temperature The following derating applies for project planning of CMS electric cylinders in the am bient temperature range from 40 C to 60 C The thermal speed limit torque characteristic curve is re scaled towards the origin min imized The thermal operating point based on effective torque and thermally effective speed of the application must be below the re scaled characteristic curve A Mo Mo Tu No Tu Mo 145 C T M T M of My 105 C 145 C T n T K xn x 27 ei o SEE 6291 2axx TA Ambient temperature C Mo Static torque under nominal conditions Mo TA Standstill torque at increased temperatures 40 C lt T4 lt 60 C No Thermal limit speed under n
97. ssessseestesrrnnrrnnsnessterttnnntnnnnnnnneentent 55 7 2 Lubrication of screw drien eendit laaan a Ea a aE 56 e CMS50 CMS71 ball screws and planetary roller screw drives Lubricant 5 7 4 Relubrication interval sssssssssssssseeee em 59 7 5 Lubricator only for size CMS 61 7 6 Installation and startup of Star Vario Star Control lubricators 64 Operating Instructions CMS50 60 71 Electric Cylinders Content 10 11 12 7 7 Oil bath lubrication of CMS63 sssssssseene eene 70 7 8 Size CMS63 with oil Iubrteaton ce eee eeeeeeeeeeeteeeaeeeeeeeeess 71 7 9 Sizes CMS50 and CMS71 with grease lubrication 75 MalfUNCtiONS E 76 831 Customer LTE 76 8 2 Malfunctions of the electric cwlmder 2 eee cee eeeeeeeeeeetteeeeeeeettaeeeeeeeaas 77 8 3 Malfunctions of the servo inverter 2 ececceeceeeeeeeeeeeeeeseensnneeeeeees 78 B 4 gt Brake ere ege ee geseet ES 78 8 5 Disposal rend EE Peu stet Ee 78 Technical Data eu nete enr re En S dere exe e Ree xe Fa oper rU ENG 79 9 1 Rated e E EE 79 9 2 Derating for increased ambient temperature sssssesss 79 9 3 Key to the data tables ri oia a AE a AATA r 80 9 4 General features ccccccccccceeceeeeeeeeeeecceeaeceeeeeeeeeeeeseeecsnencueeeeeeeeeeess 80 9 53 0MS50 EE 81 GK We EE 83 9n COMSTT inuenies 85 COME SICCA 86 9 9 BP BS br
98. start 4 Mechanical Installation 4 1 Before you start Install the drive only if the following conditions are met The drive must be undamaged no damage caused by shipping or storage The specifications on the nameplate of the drive correspond to the supply system or the output voltage of the servo inverter The ambient temperature is between 20 C and 40 C The installation altitude must be no higher than 1000 m above MSL otherwise the drive must be designed to meet the special environmental conditions The surrounding area is free from oils acids gases vapors radiation etc 4 2 Required tools resources Standard tools For plug connectors assembled by the customer Crimping pliers up to 10 mm cable cross section Crimping pliers from 16 mm cable cross section For delivery until 12 2008 Removal tool for insulator when changing the plug con nector For delivery as of 01 2009 No tool required for right angle plug connector Operating Instructions CMS50 63 71 Electric Cylinders Mechanical Installation 4 Installing the electric cylinder 4 3 4 3 1 Installing the electric cylinder A WARNING Risk of crushing if the drive starts up unintentionally Severe or fatal injuries De energize the motor before you start working on the unit Secure the motor against unintended power up A CAUTION The electric cylinder can get very hot during operation Danger of burns Never touch
99. t Jbmot ae Mg Ly Ry Upoxalt F Fok m mpmot DxP rpm mm Nm A Nm A kgcm Nm mH O V kN kg 100 2 69 3 08 0 77 11 12 RE a a bat a SOT nas 7 081 ls aa pil aa as 400 TT 21 4 21 6 13 41 3 75 149 16 5 17 5 600 3 87 421 1 95 19 5 20 5 100 2 60 3 08 0 77 11 12 KGT 200 41 1 4199 3 01 3 35 1 09 12 5 13 5 4500 5 3 5 4 9 3 9 8 1 48 67 4 1 10 25x6 400 21 4 32 4 341 375 1 49 16 5 17 5 600 3 87 421 1 95 19 5 20 5 100 2 60 3 08 077 11 12 T EEN E EE RET 400 TT 21 4 41 4 3 41 3 75 1 49 al rS m i 16 5 17 5 600 3 87 421 1 95 19 5 20 5 3000 0 53136 1119 7 99 246 28 054 se on s 100 5 2110 2 200 21 4 21 6 2 58 2 92 0 66 i i 12 5 13 5 PGT 100 11 11 11 93 2 46 2 8 0 54 11 12 4500 5 3 5 4 9 3 9 8 1 48 67 52 10 20x5 200 21 42 32 4 2 58 2 921 0 66 12 5 13 5 eooo 9 5 3 Jog 11 13 1522 246 28 054 po 092 52 52 40 12 200 TT 214 2 41 42 258 2 92 0 66 T eebe 12 5 13 5 1 Max permitted torque 2 Standard values of motor 3 Max permitted current Operating Instructions CMS50 63 71 Electric Cylinders Technical Data CMS71 9 7 CMS71 9 7 1 Features The table below shows the features Type Standard Optional Degree of protection IP45 IP65 Motor protection TF KTY TH Mounting position Any Cooling
100. the stroke length 68460AXX 1 Piston rod 3 Oil 2 Spindle nut Electric cylinders in M4 mounting position must not be mounted with the piston rod at the bottom INFORMATION i If you require this M4 mounting position with the piston rod at the bottom select the drive with MO mounting position option all mounting positions from M1 M6 see next page 68459AXX Operating Instructions CMS50 63 71 Electric Cylinders 27 Mechanical Installation Mounting situation at customer site Option MO mounting position all mounting positions from M1 to M6 for CMS63 28 For applications where the piston rod extends from the bottom an integrated lubricant pump can be ordered via MO mounting position option to ensure lubrication The pumping effect off the piston rod is used via internal valves to supply oil to the bear ings of the electric cylinder Observe the following restrictions Operating temperature 10 C to 40 C Minimum speed 180 rpm for lower temperatures up to 20 C minimum speed 500 rpm Min working stroke 50 mm Observe the following stroke settings when installing the electric cylinder Short permanent working strokes A from retracted piston rod position 1 above medium stroke position above the oil level 3 are not permitted 6835
101. total length is longer by 34 mm 578 778 extended La 47 B side mounting optional Additional length 7 Bearing cover with cardan joint 42 A side mounting optional Cardan joint CO 8 E Lubricator optional A LJ 80 5 oam l A34 2 moo 3 S D z o 37 ba 12x45 571 771 extended S La 2 Go 632 K Connector max 270 adjustable Lubricating point G1 4 Sealing air connection G1 8 Taper grease nipple DIN 71412 A Power connector e 9 eo mM 72 7 74 62 F 2 o e Signal connector Nominal stroke 200 xcessive stroke 1mm to mech stop 64921AEN 104 Operating Instructions CMS50 63 71 Electric Cylinders Technical Data Mounting dimensions of CMS71L 23 2 1073 extended B side mounting optional Bearing cover with cardan joint Additional length _7 A side mounting optional Cardan joint Lubricator optional Oj 9 209 5 Es 9 MES 12x45 16 1066 extended 2 777 Connector max 270 adjustable Lubricating point G1 4 ae Taper grease nipple DIN 71412 A Sealing air connection G1 8 72 7 62 Power connector y 74 Q o e 0 1 30 Signal connector Nominal stroke 350 Excessive stroke 1 mm to mech stop 65038AEN Operating Instructions CMS50 63 71 Electri
102. trical Installation Connecting the motor and encoder system via an SM SB plug connectors Motor cable Cable part no Cable part no To cable Gore To cable Gore Speed iones Fixed Cable ca cross ep Fixed ZC cross installation e n 12 section installation er instal section Type lation lation Stand Stand Stand Stand rpm m alone alone mm m alone alone mm motor motor motor motor 3000 CMS50S 4500 6000 3000 CMS50M 4500 6000 100 05904544 05906245 1 5 3000 CMS63S 4500 6000 3000 CMS63M 4500 6000 90 05904544 05906245 1 5 100 05904552 05906253 2 5 2000 100 05904544 05906245 1 5 CMS71L 3000 4500 70 05904544 05906245 1 5 100 05904552 05906253 2 5 Brakemotor cable Cable part no Cable part no Core Core To cable Cable car To cable TE Speed lengths Fixed instal i ea 1988 lengths Fixed instal Cablecarrier Cross yp lation Th section lation installation Section rpm m Brakemotor Brakemotor mm m Brakemotor Brakemotor mm 3000 CMS50S 4500 6000 3000 CMS50M 4500 6000 100 13354345 13354388 1 5 3000 CMS63S 4500 6000 3000 CMS63M 4500 6000 90 13354345 13354388 1 5 100 13354353 13354396 2 5 2000 100 13354345 13354388 1 5 CMS71L 3000 4500 70 13354345 13354388 1 5 100 13354353 13354396 2 5 Operating Instructions CMS50 63 71 Electric Cylinders Elect
103. tv net Vietnam Sales Ho Chi Minh City Nam Trung Co Ltd Tel 84 8 8301026 91 93 Tran Minh Quyen Street District 10 HCMC Fax 84 8 8392223 namtrungco hem vnn vn 117 12 118 Index 12 Index A l Ambient temperature eessssssseeeeee 79 Important notes ssssssssseeeee 5 Angular connector seseeeeene 39 Information Assembly WING EE 38 Plug connectors o eeeeeeeeeceeeeeeeeeeeeeeetneeeeeeeenaees 47 Inspection cortice ito zen Lee chai cert 55 Power connectors cesse 50 Installation sssseseeeeeeeenennnnnnn 22 23 Assembly notes CMS50 and CMS63 sss 24 Plug connectors sorrousruiiiisan ton aa 48 MS T EE 30 SM1 SB1 power connectors 51 Installation in damp areas 23 B Installation in the open eessessss 23 Installation connector seeeeeess 39 Brakes uineis eaves E HR aes 86 Installation electrical ees 37 Brake cables Installation safety notes ssssssess 9 WANG EE EN Interference protection Brake control system Brake control system cccccccccscssscsescsssesesesesees 38 TE 88 Interference protection sses 38 K Brake control system BMV 88 IKG T ee eA ee A cete 18 Brake ettorg ueni deter ee 78 L c Luft tien aoreet hats aol Meer 58 Cables Lu
104. umentation 5 Encoder connection 2 ccceeeceeeeeeeeeeeeeeeeeees 91 General information seeen 5 Encoder system esse 89 Safely srren iiini AENEA DE ense 7 Exclusion of liability essseeeeesss 6 o F Operating temperatures motor 20 Forced cooling fan ccceeeeeeeeeeeeeeeeeeeeeeeenees 36 Other applicable documentation 9 Functional description esesssssse 12 P PGT EE 18 Operating Instructions CMS50 63 71 Electric Cylinders Index Pivot bearing 0 eeeeeeeeeeetteeeeeeenaeeeeeeenaaeeeeetaes 24 CMS63 ice i eed edes 83 Pivot bearing mounting esses 102 CMSTTE ssp e antes 85 Planetary roller screw drive 18 Encoder system sss 89 Plug connectors Thermal motor protection sussse 38 Assembly rorarii aana irora tenentes 47 lee 22 Assembly notes eeir 48 Transportation eeseseeeeeeneee 9 Scope of delivery esscr 47 Type designation eeren 14 Power connectors U Assembly aic eee eee 50 Prefabricated cables ssssseeeeneees 44 Use designated EE 8 Protection Utilization category AC 3 secsec 37 Thermal motor protection sssaaa 91 Utilization category DCH 37 Protection devices A 90 VW R Wiring diagrams eesse i e 45 Rated data oae ara na
105. ve the following storage conditions for CMS electric cylinders Store CMS electric cylinders indoors Keep storage area clean and dry Maintain a storage temperature between 10 C and 70 C Relative humidity must not exceed 95 Original packaging must not be damaged 3 11 Coating The standard color is RAL 9005 black Optional surface protection Operating Instructions CMS50 63 71 Electric Cylinders 19 20 Structure of the Electric Cylinders Operating temperatures 3 12 Operating temperatures The electric cylinders are designed for use in a temperature range between 20 C and 40 C Contact SEW EURODRIVE if the motors are operated outside the specified tempera ture range 3 13 Surface protection In addition to standard surface protection electric cylinders are available with surface protection OS1 Surface protection Ambient conditions Sample applications Suitable for machines and systems in buildings and rooms Machines and systems in the automo st indoors with neutral atmospheres bile industry andard Accordin ivi 2 ien g to corrosivity category Transport systems in logistics C1 negligible Conveyor belts at airports Suited for environments prone to condensation and atmo Systems in saw mills spheres with low humidity or contamination such as appli Hall gates OS1 cations outdoors under roof or with protection Agitators and mixers According to corrosiv
106. when setting up electrical ma chinery 5 2 Compulsory use of the wiring diagrams Connect the motor only as shown in the wiring diagram s included with the motor You must not connect or start up the motor if the wiring diagram is missing You can obtain the valid wiring diagrams from SEW EURODRIVE free of charge Operating Instructions CMS50 63 71 Electric Cylinders 37 38 Electrical Installation Wiring information 5 3 Wiring information 5 3 1 Protecting the brake control system against interference To protect the brake control system against interference do not route unshielded brake cables together with switched mode power cables Switched mode power cables include in particular Output cables from servo inverters converters soft start units and brake units Supply cables for braking resistors and similar options 5 3 2 Thermal motor protection NOTICE Electromagnetic interference of the drives Possible damage to property Install the connecting lead of the KTY separately from other power cables main taining a distance of at least 200 mm The cables can only be routed together if ei ther the KTY cable or the power cable is shielded Operating Instructions CMS50 63 71 Electric Cylinders Electrical Installation 5 Connector installation 5 4 Connector installation The cable entry of the power and signal cable is installed using an adjustable right angle connector Once the mating connect
107. x 852 36902211 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Registered Office Vadodara SEW EURODRIVE India Private Limited Tel 91 265 3045200 91 265 Assembly Plot No 4 GIDC 2831086 Sales POR Ramangamdi Vadodara 391 243 Fax 91 265 3045300 91 265 Service Gujarat 2831087 http www seweurodriveindia com sales seweurodriveindia com subodh ladwa seweurodriveindia com Assembly Chennai SEW EURODRIVE India Private Limited Tel 91 44 37188888 Sales Plot No K3 1 Sipcot Industrial Park Phase II Fax 91 44 37188811 Service Mambakkam Village c v shivkumar seweurodriveindia com Sriperumbudur 602105 Kancheepuram Dist Tamil Nadu Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office liraz handasa co il Italy Assembly Solaro SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it 112
108. y Also observe EN 50110 and if applicable other national regulations such as DIN VDE 0105 for Germany Observe the wiring information and differing data on the nameplate as well as the wiring diagram provided with the motor The connection should be a continuous secure electrical connection no protruding wire ends use the cable end equipment intended for this purpose Establish a secure pro tective earth connection When the motor is connected the distances to non insulated and live parts must not be shorter than the minimum values according to IEC 60664 and national regulations With low voltage the distances should be no shorter than the fol lowing values in compliance with IEC 60664 Nominal voltage Vy Distance lt 500 V 3 mm s 690 V 5 5 mm The terminal box must be free of foreign objects dirt and humidity Unused cable entry openings and the box itself must be closed so that they are dust and water proof Secure keys for test mode without output elements When operating low voltage machines with brakes check that the brake is functioning correctly before startup Observe the instructions in section Electrical Installation page 37 Startup operation Hot surfaces Whenever changes to normal operation occur such as increased temperatures noise vibrations etc you should determine the cause Consult the manufacturer if required Never deactivate protection devices even in test mode Switch of

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Operating Instructions – CMS50/60/71 Electric Cylinders