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Solicap M FTI55, FTI56 (Operating Instructions)

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1. Mode Key Key 1 HS e e 5 Symbol Function Mode LED Signals xo e press Bj Empty calibration KER EORR 2 press Full calibration press both keys Reset Calibration ue gt for approx 10 s Switchpoint adjust BA299Fen021 Mode Function key key Light emitting diodes LED signals switch 1 green 2 green 3 red 4 green 5 green 6 yellow setting 2 Empty calibration Press On On off Calibration flashes carried out Full calibration Press On On off Calibration flashes carried out Reset Press both keys On gt gt gt Calibration and for approx 10 s switchpoint adjustment Switch sta The LED us signaling depends on the mounting location selected and the fail safe mode MIN MAX set D flashes if a calibration has not yet been carried out Note The full calibration measures the capacitance value of the probe when the tank is full If the measured capacitance value is for example 100 pF full calibration a switching threshold of 2 pF is subtracted from this value The capacitance value of the switchpoint is thus 98 pF The switching threshold depends on the value set for the switchpoint adjustment for more information see Page 49 To carry out a full calibration proceed as follows 1 Make sure that the probe is covered by the medium up to the desired switchpoint 2 Turnthe m
2. Note A description of the human interface and display elements of the Nivotester switching device is provided in the documentation that accompanies the device DIP Light emitting diodes LED signals switches Function 1 green 2 red Operational Fault A Standard If the measuring range is exceeded no alarm is Flashes Flashes on output Til If the measuring range is exceeded one alarm is output Flashes Flashes on B Span The measuring range is between 0 and 500 pF Flashes Flashes on Span The measuring range is between O and 1600 pF Flashes Flashes on 1 This mode of operation must always be set when using the Solicap rod and rope probes The red LED flashes if there is a fault that you can correct The red LED lights up continuously if the device has a fault that cannot be corrected See also Page 61 Troubleshooting Flashes at 5 second intervals 43 Commissioning 44 6 Commissioning 6 1 Installation and function check Make sure that the post installation check and final check have been completed before you start your measuring point u For the Post installation checklist refer to Page 31 u For the Post connection checklist refer to Page 41 6 2 Commissioning with electronic inserts FEI52 FEI54 FEI55 This chapter describes the commissioning of the Solicap M FTI55 FTI56 with the electronic inserts FEI52 FEI54 FEI55 These
3. TI418F12 additional length to be covered Electrically conductive 25 mm Nonconductive 10 100 mm gt 5 to 10 200 mm 2t05 500 mm Note a The lengths given are minimum lengths in addition to the distance between the sealing surface of the flange or thread and the level limit required For probe length tolerances see Page 17 ff To ensure problem free operation it is important that the difference in capacitance between the covered and uncovered parts of the probe is at least 5 pF f you do not know the dielectric constant of the material contact us for advice 23 Installation 3 7 3 Preparing to install rope probes FTI56 Correct installation Incorrect installation d a b e D D min 0 2 m TI418F13 In a silo with metal walls Distance D between the probe and the wall approx 10 to 25 of the silo diameter Correct installation a Solicap M FTI55 FTI56 with inactive length in the event of condensation and material build up on the silo roof b At the correct distance from the silo wall the material inlet and the material outlet Close to the wall for reliable switching in the case of a low dielectric constant not for pneumatic filling For pneumatic filling the distance from the probe to the wall should not be too short as the probe may swing Incorrect installatio
4. m FEI55 electronic insert 71025815 FEI57S electronic insert 71025816 Cover for housing Cover for aluminum housing F13 gray with sealing ring 52002698 u Cover for stainless steel housing F15 with sealing ring 52027000 u Cover for stainless steel housing F15 with clasp and sealing ring 52028268 Cover for polyester housing F16 flat gray with sealing ring 52025606 Cover for aluminum housing F17 flat with sealing ring 52002609 Cover for aluminum housing T13 flat electronics compartment gray with sealing ring 52006903 Cover for aluminum housing T13 flat connection compartment gray with sealing ring 52007103 Seal set for stainless steel housing u Seal set for stainless steel housing F15 with 5 sealing rings 52028179 Troubleshooting 9 3 Return You must take the following measures before returning a measuring device to Endress Hauser for example for repair m Remove all traces of the medium Pay particular attention to crevices and grooves for seals into which the medium can penetrate This is particularly important if the medium is hazardous to health e g combustible toxic caustic carcinogenic etc a Always enclose a fully completed Declaration of contamination form with the device a master copy of the Declaration of contamination form can be found at the end of these Operating Instructions Only then can Endress Hauser check or repair a returned devi
5. 200 to 2000 200 to 2000 Probe rope diameter 6 12 6 12 6 12 6 12 insulation thickness mm 1 2 1 1 1 2 1 9 Tensioning weight mm 30 40 30 40 30 40 30 40 Length of tensioning weight Ig 150 250 150 250 150 250 150 250 Tensile loading capacity kN of probe 30 60 30 60 30 60 30 60 rope at 20 C Maximum process temperature C 180 120 180 120 For use in mounting nozzles X X In the event of condensate on tank 2 X X ceiling Length tolerance 18 X recommended The length of the partial insulation extends at maximum up to 1 m O to 10 mm 1 m to 3 m 0 to 20 mm o the tensioning weight 3 m to 6 m 0 to 30 mm 6 m to 24 m 0 to 40 mm Installation 3 7 Installation instructions 3 7 1 Installation Probe with thread a R 1 and 172 NPT conical Wrap thread in suitable seal material Ensure that the electrical connection between the probe and the tank is correct u f the process connection of the probe is insulated from the metal tank e g using seal material the ground connection on the probe housing must be connected to the tank using a short line Caution Do not damage the probe insulation during installation Do not turn the housing while screwing in the probe as otherwise the housing fixture can be damaged BA300Fxx007 Installation tools The following tools are required for installation Tool for mounting flang
6. green yellow setting 6 Self test function test Press both keys on Flashes On off inactive active These settings are factory settings Switch status signaling depends on the mounting location selected and the fail safe mode MIN MAX set The LED flashes if a calibration has not yet been carried out 52 D Note The self test simulates switching states probe not covered probe covered This allows you to check if the connected devices are activated correctly The self test lasts approx 20 seconds and ends automatically To carry out a self test proceed as follows 1 Turn the mode switch to position 6 2 Press the The self test is active when the green LED 5 flashes The green operational LED 1 is off and keys simultaneously for at least two seconds 3 After approx 20 seconds the test is completed This is indicated by the lighting up of the operational LED 1 You have now carried out the self test and can turn the mode switch back to position 1 operation Commissioning 6 2 9 Setting the MIN MAX fail safe mode Mode Key Key 1 7 Je e e 5 Symbol Function Mede LED Signals 00005 e press press Minimum 7 tor MIN for MAX maximum failsafe M N MAX BA299Fen026 Mode Function key key Light emitting diodes LED signals switch 1 green 2 green 3 red 4 green 5 gre
7. 1 related to the probe length 10 3 3 Ambient temperature effect Electronic insert lt 0 06 10 K related to the full scale value Separate housing Capacitance change in connecting cable 0 015 pF mK 10 4 Operating conditions Environment 10 4 1 Ambient temperature range u Ambient temperature of the transmitter 50 C to 70 C note derating see Page 67 ff m A weather protection cover should be used when operating outdoors in strong sunlight For further information on the weather protection cover see Page 60 10 4 2 Storage temperature 50 to 85 C 10 4 3 Climate class DIN EN 60068 2 38 IEC 68 2 38 test Z AD 65 Technical data 66 10 4 4 Degree of protection In accordance with EN60529 IP66 IP67 IP68 NEMA4X Polyester housing F16 X X X Stainless steel housing F15 X X X Aluminum housing F17 X X X Aluminium housing F13 X X X with gas tight process seal Aluminum housing T13 X X X with gas tight process seal and separate connection compartment EEx d Separate housing X X X 10 4 5 Vibration resistance DIN EN 60068 2 64 IEC 68 2 64 20 to 2000 Hz 1 m s2 Hz 10 4 6 Cleaning Housing When cleaning make sure that the cleaning agent used does not corrode the housing surface or the seals Probe Depending on the application build up contamination and soiling can form on the probe rod A high degree of material build up can affect the
8. Housing side wall mounting Housing side pipe mounting Sensor side rz 100 TI418F19 Polyester housing F16 Stainless steel housing F15 Aluminum housing F17 B 76 64 65 H1 172 166 177 Rod probes rope probes with tube diameter D D H3 R 1 NPT 172 50 130 Q Note Connecting cable 10 5 mm m Outer jacket silicone notch resistant 3 8 2 Wall holder unit TI418F20 Note that the wall holder unit first has to be screwed to the separate housing before you can use it as a drilling template The distance between the holes is reduced by screwing it to the separate housing 28 Installation 3 9 Probe without active build up compensation 1 Pressing screw lap 24 Solder the red RD strand with the central core of the 2 Insert seal coaxial cable probe 23 Solder the yellow YE strand with the screening of the 3 Cabel gland coaxial cable ground 22 Strand yellow green YE GN 4 Heatshrinking sleeve with a ring terminal xt ets 5 Seal lit Calis gt 6 Adapter disk i seal 8 Plug M3 21 Coaxial cable with central core and screening 20 Strand black BK not required 19 External screening not required 9 Split washer 10 Strand yellow green YE GN with ring terminal 11 Strand yellow YE with ring termina
9. When connecting devices with high inductivity use a spark suppression system to protect the relay contacts Power supply Supply voltage 19 to 253 V AC 50 60 Hz or 19 to 55 V DC Power consumption max 1 6 W Reverse polarity protection yes Separation voltage 3 7 kV FEI54 overvoltage protection overvoltage category III Signal on alarm Output signal on power failure or in the event of device failure relay de energized Connectable load u Loads switched via 2 floating changeover contacts DPDT u max 6 A U max 253 V P max 1500 VA at cos o 1 P max 750 VA at cos o gt 0 7 m max 6A to 30 V I max 0 2 A to 125 V When connecting a functional extra low voltage circuit with dual insulation in accordance with IEC 1010 the following applies The sum of the voltages of the relay output and power supply must not exceed 300 V Connect the FEI54 AC DC relay as follows E 1 Make the connection as shown in the graphic Turn the cable gland until tight Set the function switch to position 1 12 345678 3 operation SS Note gt e Do not switch on the supply voltage until you have familiarized yourself with the device functions as described on Page 42 Operation This will ensure that you do not accidentally trigger any processes by switching on the supply voltage F 0 5A mee 4 Switch on the supply voltage Refer also to Connec
10. Wiese deerant toy pei itat HR d VIR Re Reg 59 Separate housing Shortening the connecting cable 29 30 Separate housing wall and pipe mounting 31 T dechnical d ta Takes oi reos rr ee a aa 64 Troubleshooting eoe ete eve ye eva 61 Troubleshooting instructiONS ooooooooooooo 61 W Wallmountig i ose vete dee ee RES et pales 31 Weather protection COVE ooooooooomooooooo 60 Miring sees MEE SO Re TO E e E ea 32 72 Index 73 Index 74 www endress com worldwide Endress Hauser People for Process Automation BA300F 00 en 08 06 71000216 A AA 1 CCS FM SGML 6 0 033216
11. a calibration has not yet been carried out D Note The empty calibration stores the capacitance value of the probe when the tank is empty If the measured capacitance value is for example 50 pF empty calibration a switching threshold of 2 pF is added to this value The capacitance value of the switchpoint would in this case be 52 pF The switching threshold depends on the value set for the switchpoint adjustment for more information see Page 49 To carry out an empty calibration proceed as follows 1 Check to make sure that the probe is not covered with product 2 Turnthe mode switch to position 2 3 Press the key for at least two seconds 4 Release the key when the green LED 1 starts to flash The process of saving the empty calibration is finished when the green LED 1 lights up continuously You can turn the mode switch back to position 1 to return to operation Reset calibration To reset the calibration switchpoint adjustment proceed as follows 1 Turn the mode switch to position 2 2 Press both the and keys for at least 10 seconds 3 The green LEDs 1 5 light up in succession Commissioning The reset calibration has been carried out and saved The yellow LED 5 flashes The device is not operational until you have carried out a new calibration The switchpoint adjustment is reset to the factory setting of 2 pF 6 2 3 Carrying out the full calibration
12. and result in error switching Horizontal mounting means a risk of error switching in the event of heavy build up on the silo wall In this case the Solicap M FTI55 rod probe with inactive length is recommended In areas where product build up occurs the device cannot detect if the silo is empty In this case the FTI56 rope probe should be installed from above 21 Installation 22 In this example the steel plate forms the counter electrode Heat insulation prevents condensation and therefore build up on the steel plate When installing in a silo made of plastic a sheet metal plate must be attached to the exterior of the silo as a counter electrode This plate can be either square or round Dimensions in the case of a thin silo wall with a low dielectric constant approx 0 5 m along each side or 60 5 m Dimensions in the case of a thicker silo wall or wall with a higher dielectric constant approx 0 7 m along each side or 60 7 m The required minimum distances can be observed by installing in a staggered manner Sheet metal plate with threaded socket Heat insulation TI418Fen09 In a silo with concrete walls Electrical HF field Sheet metal plate Ground connection TI418Fen10 In a silo with plastic walls TI418Fen11 For small differences in level Installation Probe length Product properties relative dielectric constant e
13. build up we recommend a setting of 2 pF as the probe is most sensitive to changes in level at this setting For media with heavy build up e g plaster we recommend using probes with active build up compensation A switchpoint adjustment can be carried out only if a full or empty calibration has been carried out first u A switchpoint adjustment is not possible if an empty and a full calibration have been carried out m The switchpoint adjustment is disabled if you switch on the two point control as described on Page 50 To adjust the switchpoint proceed as follows 1 Turn the mode switch to position 3 The green LED 1 lights up factory setting 2 Press the key for at least two seconds to switch to the next higher value If you press and hold down the or key the value changes to the next one every two seconds The active value is indicated by an LED 1 to 5 After you have carried out the switchpoint adjustment turn the mode switch to position 1 to return to operation 49 Commissioning 6 2 6 Configuring two point control and build up mode Mode Key Key 1 TES e O 5 Symbol Function Mode LED Signals rass Measurement ue EA P range small big 83 pf build up press Two point control 2x 48 Build up mode 9999 e on BA300Fen007 Mode Function key key Light emitting diodes LED
14. electronic inserts operate with the following firmware FW FW electronic insert FEI52 V 01 00 00 FW electronic insert FEI54 V 01 00 00 FW electronic insert FEI55 V 01 00 00 Note When you start up the device for the first time the output is in safe status This is signaled by the flashing yellow LED 6 m The device is not operational until you have carried out a calibration To attain maximum operational safety carry out an empty and a full calibration This is particularly recommended for critical applications Refer to the following subchapters for information on how to carry out the calibration Commissioning 6 2 1 Setting the measuring range Mode Key Key 1 TAS e e 5 Symbol Function Mede LED Signals 4 press Measurement pb nai range small big 8 pf BA299Fen020 Mode Function key key Light emitting diodes LED signals switch 1 green 2 green 3 red 4 green 5 green 6 yellow setting 4 Measuring range Press On Off 500 pF 1600 pF These settings are factory settings Note D m The choice of measuring range 0 to 500 pF and 0 to 1600 pF depends on the function of the probe a f the probe is used as a limit switch you can retain the factory setting of O to 500 pF u f the probe is used for two point control the following recommendations apply for vertical installation Measuri
15. for example a handling te the following uirements For more information see 2 Press the key for at least two seconds to switch on the two point control The green LED 5 lights up 3 Press the key again for at least two seconds to switch on build up mode Green LEDs 4 and 5 light up Pressing the again for at least two seconds switches off both functions Green LEDs 4 and 5 are off 4 After you have configured the desired setting turn the mode switch to position 1 to return to operation You have now completed the settings for the two point control and build up mode Commissioning Setting the switching delay Mode Key Key CS O e 5 Symbol Function Mode LED Signals eceee e 5 lt gt T Switching delay 8 8 g or BA299Fen024 Mode Function key key Light emitting diodes LED signals switch 1 green 2 green 3 red 4 green 5 green 6 yellow setting 5 Switching delay Press for lt Press for gt Off On Off Off On off 0 3 s 1 5 s 5 s 10 s flashes These settings are factory settings Switch sta The LED us signaling depends on the mounting location selected and the fail safe mode MIN MAX set flashes if a calibration has not yet been carried out D Note The switching delay causes the device to signal the level limit after a delay This is
16. measurement result If the medium tends to create a high degree of build up regular cleaning is recommended When cleaning it is important to make sure that the insulation of the probe rod is not damaged If cleaning agents are used make sure the material is resistant to them 10 4 7 Electromagnetic compatibility EMC u Interference emission to EN 61326 Electrical Equipment Class B Interference immunity in accordance with EN 61326 Appendix A Industrial and NAMUR Recommendation NE 21 EMC A usual commercial instrument cable can be used 10 4 8 Shock resistance DIN EN 60068 2 27 IEC 68 2 27 30g acceleration Technical data 10 5 Operating conditions Process 10 5 1 Process temperature range Permitted ambient temperature T at the housing depending on the process temperature T in the tank Rod probe FTI55 Partially insulated PPS T 80 100 120 140 160 180 200 TI418F60 Fully insulated PE T C A 80 T T 60 TI418F61 67 Technical data 68 Rope probe FTI56 Partially insulated PTFE 1 o 80 T To H H 4 gt 60 40 J 0 100 120 140 160 180 200 c 60 TI418F62 Fully insulated PA T scd o 80 T fr H y i t m ds 60 40 0 100 120 140 C 60 4 TI418F63 Technical data 10 5 2 Process pressure a
17. moo Grace INI XA327F A Dat 05 06 German Water MWP 25bar Resources Act C ES Ex 280002075 A Month and year of production Ambient temperature at housing Information on the Solicap M nameplate example Max permissible pressure Safety information in tank BA300Fen005 Identification 2 1 2 Solicap M FTI55 10 Approval Non hazardous areas ATEX II 1 3 D ATEX II 1 2 D ATEXII3 D ATEX II 1 D I 1 2 GD CSA General Purpose CSA FMIS CIl I Il III CSA FM XP CI I II III CSA FM DIP CI I II III Ordering information EEx nA nL nC EEx ia IIC T6 CSA C US Div 1 2 Gr A G Div 1 2 Gr A G Div 1 2 Gr E G 20 30 40 50 60 o Zom OC oW UO TUS Ex ia IIC T3 TIIS Ex d IIC T3 Special version to be specified Pu Inactive length L3 A Not selected B Not selected 125 mm 5 inch 316L Active build up compensation mm 316L inch 316L 9 Special version Active length L1 mm stee 325 mm stee mm 316L 325 mm 316L ss NCh stee 13 inch stee inch 316L 13 inch 316L Special version to be specified lt ZZMAmIOOw gt Insulation fully insulated PE max 80 C 75mm L2 partially insulated PPS max 180 C 3inchl2 partially insulated PPS max 180 C Special version to be specified own Process connection AF 2 5 50 Ibs RF AG 3 50 lbs RF AH 4 50 lbs RF BSJ DN80 PN10 16 A BT DN100 PN10 16 A 316 316
18. the process connection In doing so ensure that neither the connecting cable nor the probe is turned in the process u Pull the insert seal 2 out of the cable gland 3 Using a 22 mm open end wrench disconnect the cable gland 3 from the adapter disc If necessary hold it against the adapter disc 6 using a 34 mm open end wrench u Disconnect the adapter disc 6 from the sleeve 17 u Remove the snap ring using a snap ring pliers a Using pliers grab the nut M6 on the Multilam plug and pull out the plug Disconnect the yellow wire from the red guard wire Then shorten the connecting cable to the desired length If the separate housing is in a different room than the probe you can now route the connecting cable through the wall You can now reassemble the device by following the reverse order of steps Installation Note f you shorten the connecting cable we recommend reusing all wires with eyelets a f the wires are not reused the crimp connections of the newly attached eyelets must be insulated for example using a heat shrinking sleeve danger of short circuit m All soldered joints must be insulated 3 11 Installing bracket for wall and pipe mounting 3 11 1 Wall mounting u Push the bracket onto the sleeve and screw it into place m Mark the distance between the holes on the wall and then drill the holes a Screw the separate housing to the wall BA300Fxx010 3 11 2 Pipe
19. the version can also be located in the housing For additional safety instructions refer to the separate documentation for applications in hazardous areas 4 1 2 Electromagnetic compatibility EMC u Interference emission to EN 61326 Electrical Equipment Class B Interference immunity in accordance with EN 61326 Appendix A Industrial and NAMUR Recommendation NE 21 EMC 4 1 3 Cable specification The electronic inserts can be connected using the usual commercial instrument cables If shielded instrument cable is used apply the shield to both sides max AWG 14 M20x1 5 max 4 mm g5 9 60 2 0 35 in max AWG 12 BA300Fxx012 Wiring 4 0 Wiring in housing F16 F15 F17 F13 To connect the electronic insert to the power supply proceed as follows a Unscrew the housing cover 1 b Remove the cable gland 2 and insert the cable 3 c Ground the shield 4 on both sides BA300Fxx013 Note All further steps depend on the specific electronic insert used and are described on the following pages FEI52 gt Page 36 FEI53 gt Page 37 FEI54 Page 38 FEI55 Page 39 FEI57S gt Page 40 33 Wiring 4 3 Wiring in housing T13 To connect the electronic insert to the power supply proceed as follows a Unscrew the housing cover 1 b Remove the cable gland 2 and insert the cable 3 c Ground the shield 4 on b
20. voltage is present or through which DC voltage flows Alternating current A terminal at which AC voltage sinusoidal voltage is present or through which AC flows Ground connection A grounded terminal which from the viewpoint of the user is grounded via a grounding system Protective ground connection A terminal that has to be grounded before other connections can be made Equipotential connection A connection that has to be connected to the grounding system of the plant This can be a potential equalization line or a radial grounding system depending on national and company codes of practice ETE Temperature resistance of the connecting cables Indicates that the connecting cables must be able to withstand temperatures of at least 85 C Identification 2 Identification 2 1 Device designation 2 1 1 Nameplate Refer to the nameplate of the device for the following technical data Order number see ordering information Active porbe length is Made in Germany D 79689 Maulbi Solicap M e Order Code FTI55 CAA2RGJ45A1A L1 250 mm p65 66 _ _ Protection class Serial number Ser No 123456789 NEMA4X L 250 mm Electronic insert FEI54 U 19 253VAC 50 60Hz 19 55VDC BVS 06 ATEX E 103 X t Approval No 30VDC 4A 125VDC 02A 253VAC 4A ATEX II 1 2G EEx ia IIC T6 ATEX Pmax 1 5W FOR asx WHG approval avc lt Ta lt
21. 0175 FTI56 Product designation D EN10204 3 1 material 316L wetted E EN10204 3 1 material 316L wetted Y Special version to be specified Inspection certificate Inspection certificate Identification 2 2 Scope of delivery The scope of delivery consists of The mounted device m Where applicable accessories see Page 60 Provided documentation Operating Instructions Approval documentation if not included in the Operating Instructions 2 3 Certificates and approvals CE mark Declaration of conformity The device is designed to meet state of the art operating safety requirements has been tested and has left the factory in a condition in which it is safe to operate The device meets the relevant standards and directives listed in the EC Declaration of Conformity and thus fulfills the legal requirements of the EC Directives Endress Hauser confirms that the device has been successfully tested by applying the CE mark 2 4 Registered trademarks KALREZ VITON TEFLON Registered trademarks of E I Du Pont de Nemours amp Co Wilmington USA Tri Clamp Registered trademark of Ladish amp Co Inc Kenosha USA 13 Installation Installation 3 All dimensions in mm Note D rview Ove 3 1 yLo eio ga 99 vie eio eo 90 pansu pajejnsul pansu pajyejnsul paje nsul payejnsul paejnsur payejnsul Anny Ajenied Any Ajenjed A
22. 1600 pF Flashes Flashes on These settings are factory settings The red LED flashes if there is a fault that you can correct The red LED lights up continuously if the device has a fault that cannot be corrected See also Page 61 Troubleshooting Note The choice of measuring range 0 to 500 pF and 0 to 1600 pF depends on the function of the probe u f the probe is used as a limit switch you can retain the factory setting of 0 to 500 pF m f the probe is used for two point control the following recommendations apply for vertical installation Measuring range from 0 to 500 pF for probe lengths up to 1 0 m Measuring range from 0 to 1600 pF for probe lengths up to 4 0 m All other settings must be made on the respective Nivotester switching device Maintenance 7 Maintenance No special maintenance work is required for the Solicap M level measuring device Exterior cleaning When cleaning the exterior of the Solicap M make sure that the cleaning agent used does not corrode the housing surface or the seals Seals The process seals of the pickup must be replaced periodically particularly in the case of molded seals aseptic version The period between changes depends on the frequency of cleaning cycles the cleaning temperature and the medium temperature Repair In accordance with the Endress Hauser repair principle the devices have a modular desi
23. 29 0 e L l gle sig ki 1 3 B O pis MIN I sy GR 4 13 e e Maintenance f required EN quce eoa ae Instrument failure city See Page 61 Troubleshooting Output signal FEI54 Safety mode Level Output signal LEDs green red yellow m Neoteo vy wy Y A e ur MAX 345 678 me sl ree ee 345 678 j Nt x ex SN 345 678 MIN AAA buy Wk 0 e 0 345 678 Maintenance EE required 3 W I Instrument failure a Y EN E 345 678 See Page 61 Troubleshooting TI418Fen43 TI418Fen48 Commissioning Output signal FEI55 Safety mode Level Output signal LEDs green red yellow AO Al 2 716 mA 4 B e XX MAX mi is 2 8m 4 w e e f ema vy vy c 2a i V Q MIN 2 8mA vy mi 2 gt 1 e 0 Maintenance i i required ER 9 SIGMA 4 Xy OC Instrument failure 236mA i See Page 61 Troubleshooting Output signal FEI53 Mode Output signal LEDs green red Normal operation 3 12 V ET at terminal 3 W e Maintenance PE 3 12 V sle yl required EN at terminal 3 W 4 l fail nstrument failure 27V y p at terminal 3 4 S See Page 61 Troubleshooting Output signal FEI57S Mode Output signal LEDs green red Normal operation 60 185 Hz QE 1 gt 9 O Maintenance required 3 Q8 y xy Instrument failure Sn wits CRY a Peg 3 Se See Page 61 Troubleshooti
24. 3 Certificates and approvals o o oooooo 13 Registered trademarks ooooooooooooooo 13 Installation 45 4 259 ey RE raa 14 IO 1 ule E Ye ER M tee ete 14 A pU eI ELE EE 15 Housing heights with adapter 16 Process connections and flanges 16 Rod probes FFOI aana a ERAS 17 Rope probes FTIS O madrue el e 18 Installation instructions o oooooooooo 19 With separate housing 0006 27 Probe without active build up compensation 20 Probe with active build up compensation under development o ooooooomoooo o 30 Installing bracket for wall and pipe mounting 31 Post installation check o oooooooooooo 31 AA re ae eat ras 32 Connection recommendation 32 Wiring in housing F16 F15 F17 F13 33 Wiring in housing T13 006 34 Connecting the device o ooo ooooocmoooo 35 Degree of protection ooooooooooommomoo 35 Connecting the electronic insert FEI52 DC PNP 36 Connecting the electronic insert FEI53 3 WIRE 37 Connecting the electronic insert FEI54 AC DC with relay output oooooooo 38 Connecting the electronic insert FEI55 8 16 mA 39 Connecting the electronic insert FEI57S PFM 40 Post connection CheckK o ooooooooomoo o o 4 OPEN s uuo ec go ac ese NE 42 Human interface and display elements for PEISZ PEISASEELOS oiu ies 42 Human interface and displa
25. 300 to 6000 100 to 4000 Active 100 to 4000 100 to 4000 100 to 4000 100 to 4000 rod length L1 Inactive 200 to 2000 rod length L3 Length of partial insulation L2 75 75 75 Probe rod diameter insulation 18 18 18 18 thickness mm 39 3 5 3 5 9 9 Active build up compensation n ia zs 36 Length mm 125 Lateral loading capacity Nm at 20 C 300 300 300 200 Maximum process temperature C 180 80 80 180 80 180 For use in mounting nozzles X In the event of condensate on tank X ceiling Length tolerance X recommended up to 1 m O to 5 mm 1 m to 3 m 0 to 10 mm 3 m to 6 m 0 to 20 mm 17 Installation 3 6 Note Rope probes FTI56 Total length of probe from start of thread L L1 L3 Rod probe Rod probe Rope probe Rope probe partially insulated fully insulated with inactive length with inactive length partially insulated fully insulated NPT R e e 4 Lj Lj 3 8 2 5 L L Br ro L zi NE 1 1 a L ES 3 3 2 D 2 2 yt Jj TIA18F59 TI418F40 Total length L 500 to 22000 500 to 22000 500 to 24000 500 to 24000 Active rope length L1 500 to 22000 500 to 22000 500 to 22000 500 to 22000 Length of partial insulation L2 500 500 500 Inactive length L3
26. DN80 PNI0 16A 316L EN1092 1 DIN2527 B BT DN100 PNIO 16A 316L EN1092 1 DIN2527 B B3 DN50 PN25 40A 316L EN1092 1 DIN2527 B KF 0K50 RF 316L IS B2220 KG OK 80 RF 316L IS B2220 KH OK 100 RF 316L IS B2220 RG NPT 1 316L hread ANSI RGI NPT 1 stee hread ANSI RV R 11 316L hread DIN2999 RV1 R 1 stee hread DIN2999 YYO Special version to be specified 60 Electronics output W Prepared for FEI5x Y Special version to be specified 2 FEI52 3 wire PNP 10to 55V DC 3 FEI53 3 wire 3 to 12 V signal 4 FEI54 relay DPDT 19 to 253 V AC 19 to 55 V DC 5 FEI55 8 16 mA 11 to 36 V DC 7 FEI57S 2 wire PFM 70 Housing F15 316L IP66 NEMA4X 11 Identification 12 70 80 90 100 Housing 2 3 4 5 F16 polyester F17 aluminum F13 Alu gas tight probe seal T13 Alu gas tight probe seal separate connection compartment Special version to be specified Cable entry M20 threaded joint Thread G Ya Thread NPT 1 2 Thread NPT Thread M20 Special version to be specified KO TO W LS Probe design Compact IP66 NEMA4X IP66 NEMA4X IP66 NEMA4X IP66 NEMA4X O0 RO b 2000 mm L4 cable mml4 cable 80 inch L4 cable inch L4 cable gt separate housing gt separate housing gt separate housing gt separate housing Special version to be specified Additional equipment A Basic version NACE MR
27. L 3 3 3 3 B3 DN50 PN25 40 A 3 3 3 3 3 6 316L 6 316L 6L EN1092 1 DIN2527 B 6L EN1092 1 DIN2527 B 6L EN1092 1 DIN2527 B KF OK 50 RF 6L IS B2220 KGJ OK 80 RF 6 KHJ 0K 100 RF 6 RGJ NPT 1 6 RGI NPT 1 stee RVJ R 11 316L RV1 R 1 stee YYO Special version to be specified L IS B2220 L IS B2220 L hread ANSI hread ANSI hread DIN2999 hread DIN2999 Electronics output W Prepared for FEI5x Y Special version to be specified 2 FEI52 3 wire PNP 10 to 55 VDC 3 FEI53 3 wire 3 to 12 V signal 4 FEI54 relay DPDT 19 to 253 V AC 19 to 55 V DC Identification 10 60 70 80 90 100 Electronics output 5 7 FE FE 55 8 16 mA 578 2 wire PFM 11 to 36 V DC Housing 1 O h GO bo F15 316L F16 polyester F17 aluminum F13 Alu gas tight probe seal T13 Alu gas tight probe seal separate connection compartment Special version to be specified Cable entry M20 Threaded joint Thread G Ya Thread NPT 1 2 Thread NPT Thread M20 Special version to be specified lt OUOWy gt Probe design Compact O RO P Additional equipment A Basic version NACE MR0175 FTI55 Product designation Y Special version to be specified IP66 NEMA4X IP66 NEMA4X IP66 NEMA4X IP66 NEMA4X IP66 NEMA4X 2000 mm L4 cable gt separate housing mml4
28. Tessure Flow Jemperature Liquid Registration systems Services SIS Operating Instructions Solicap M FTI55 FTIS Capacitive Level Limit Switch BA300F 00 en 08 06 71033216 Endress Hauser People for Process Automation Brief overview Brief overview Note These Operating Instructions describe the installation and initial commissioning of the level measuring device It considers all of the functions that are necessary for a usual measuring task For quick and easy commissioning Safety instructions Explanation of the warning symbols For special instructions refer to the corresponding location in the respective chapter The priority is indicated by the Warning A Caution and Note symbols amp gt Page 6 v Installation This section describes the required steps when installing the device and the installation conditions such as dimensions Page 14 v Wiring The device is shipped for the most part completely wired and ready to plug in gt Page 32 v Display and operating elements This section provides an overview of the arrangement of the display and operating elements of the device Page 42 v Commissioning The Commissioning chapter shows you how to switch on the device and check its functions gt Page 44 v Troubleshooting If faults occur during operation use the che
29. are invalid Carry out download from the electronic insert 6 On On On Probe is not detected The probe type is not compatible 7 Use a Solicap M probe On The measured temperature is outside the Operate the device only in the specified 8 permitted temperature range temperature range Applies only to electronic insert FEI52 A connection to the Sensor DAT EEPROM could not be established Fault table 2 all electronic inserts Cause Remedy The device does not switch Check the connection and the supply voltage Alarm LED flashes Reduce the ambient temperature e g by improving ventilation or replacing the device when removing the connection to the probe Water in housing Dry the housing and ensure that the cable gland is pulled tight and the housing cover is tightly sealed 61 Troubleshooting 62 9 2 Spare parts Note You can order spare parts directly from your E H service organization by quoting the order number see below m The corresponding spare part number is on every spare part Installation instructions can be found in the form supplied with the spare parts u Before ordering please note that all ordered spare parts must correspond with the indications on your nameplate Otherwise the device version will no longer match the information on the nameplate Electronic insert a FEI52 electronic insert 71025819 m FEI53 electronic insert 71025820 m FEI54 electronic insert 71025814
30. ation Flashes Flashes On off Operational warning flashes LED alarm Restore Press both keys for approx On gt gt gt gt Flashes factory setting 20s Switch status signaling depends on the mounting location selected and the fail safe mode MIN MAX set The LED D flashes if a calibration has not yet been carried out Note a This function allows you to restore the factory settings This is particularly useful if the device has already been calibrated once and for example there is a fundamental change in the medium in the tank u After restoring the factory settings you must repeat the calibration To restore the factory settings proceed as follows 1 Turnthe function switch to position 1 2 Press the and keys simultaneously for at least 10 seconds During the time it takes to restore the factory settings the LEDs 1 5 light up consecutively 3 The factory settings have been successfully restored if the green LED 1 and the yellow LED are flashing You have now restored the factory settings and can continue with setting the measuring range and the calibration 6 3 Commissioning with electronic inserts FEI53 or FEI57S This chapter describes the commissioning of the Solicap M FTI55 FTI56 with the electronic inserts FEI53 and FEI57S These electronic inserts operate with the following firmware FW FW electronic insert FEI53 V 01 00 00 m FW electronic insert FEI57S V 01 00 00 Not
31. be approx 5 but no less than 250 mm longer than the distance between the tank roof and the required level limit 26 Installation 3 7 4 Measuring conditions Note When installing in a nozzle use inactive length L3 To control a screw conveyor As mode rod probes and rope probes can be used The on value and off value are determined by the empty and full calibration suitable only for nonconductive bulk solids DK 10 Measuringrange upto 4m 5 DK 10 Measuring range up to 12m 2 DK 5 Measuring range up to 20m The minimum capacitance change for level limit detection must be gt 5 pF 3 8 With separate housing L3 L1 OF ON MIN TI418F41 For information on how to order see also Ordering information from Page 9 under Probe design Zone 1 L4 lt 6m Note Rod length LI max 4 m Rope length L1 max 22 m TI418F18 The maximum connection length between the probe and the separate housing is 6 m L4 When ordering a Solicap M with a separate housing the desired length must be specified u f the connecting cable is to be shortened or passed through a wall it must be separated from the process connection See also Page 29 a The cable has a bending radius of r gt 100 mm This must be observed as a minimum 27 Installation 3 8 1 Extension heights
32. c insert FEI53 3 WIRE The 3 wire DC connection is used in conjunction with the Nivotester switching device FTC325 3 WIRE from Endress Hauser the switching device s communication signal operates at 3 to 12 V The changeover of fail safe mode MIN MAX and the level limit calibration take place on the Nivotester Power supply Supply voltage 14 5 V DC Current consumption 15 mA Power consumption max 230 mW Reverse polarity protection yes Separation voltage 0 5 kV Signal on alarm Voltage at terminal 3 2 7 V Connectable load Floating relay contacts in the connected switching unit Nivotester FTC325 3 WIRE For the contact load capacity refer to the technical data of the switching device Connect the FEI53 3 WIRE as follows FEI53 1 Make the connection as shown in the graphic 2 Turn the cable gland until tight Note Do not switch on the supply voltage until you have familiarized yourself with the device functions as described on Page 42 Operation This will ensure that you do not accidentally trigger any processes by switching on the supply voltage 3 Switch on the supply voltage 12 11 13 Nivotester FTC325 3 WIRE S TI418F43 37 Wiring 38 4 8 Connecting the electronic insert FEI54 AC DC with relay output The universal voltage connection with relay output DPDT operates in two different voltage ranges AC and DC Note
33. cable gt separate housing 80 inch L4 cable gt separate housing inch L4 cable gt separate housing Special version to be specified D EN10204 3 1 material 316L wetted E EN10204 3 1 material 316L wetted Inspection certificate Inspection certificate Identification Solicap M FTI56 10 Approval A Non hazardous areas B ATEXIL 1 3 D C ATEX II 1 2 D D ATEXII3 D EEx nA nL nC F ATEX II 1 D I 1 2 GD EEx ia IIC T6 K CSA General Purpose CSA C US L CSA FMIS CLLILII Div 1 2 Gr A G M CSA FM XP Cl III Ill Div 1 2 Gr A G CSA FM DIP CL I IL HII Div 1 2 Gr E G S TIS Ex ia IIC T3 TIIS Ex d IIC T3 Y Special version to be specified 20 Inactive length L3 A Not selected 1 mm 316L 5 inch 316L 9 Special version 30 Active length L1 anchor weight A mm 6 mm rope 316L 316L B MM 12 mm rope 316L 316L C mm 8 mm rope galvanized steel stee D mm 14 mm rope galvanized steel stee H inch 0 2 rope 316L 316L K inch 0 5 rope 316L 316L M inch 0 3 rope galvanized steel stee N inch 0 6 rope galvanized steel stee Y Special version to be specified 40 Insulation 1 fully insulated PA max 120 C 2 500 mm L2 partially insulated PTFE max 180 C 9 Special version to be specified 50 Process connection AF 2 50 lbs RF 316 316L AGJ 3 50 lbs RF 316 316L AH 4 50 lbs RF 316 316L BS
34. cable gland tightly sealed m s the housing cover screwed on all the way If a power supply is present If the device is operational the green LED flashes at 5 second intervals 41 Operation 5 Operation 5 1 FEI52 FEI54 FEI55 You can operate the electronic inserts FEI52 FEI54 and FEI55 using a functional switch A the B gt key and the C key The function switch A has eight possible positions Each position has at least one function The operating status of the device is indicated by light emitting diodes LEDs 1 to 6 on the electronic insert and depends on the position of the function switch Human interface and display elements for 12345 6 LED XE on X flashing O off BA300Fen015 Q Note To select a function press the function keys and or for at least 2 seconds Function Function key key Light emitting diodes LED signals switch position A B C 1 green 2 green 3 red 4 green 5 green 6 yellow 1 Operation Flashes Flashes On off Operational warning flashes LED alarm Restore Press both keys for approx On gt gt gt gt On off factory setting 20s flashes 2 Empty calibration Press On On off present flashes Full calibration Press On On off present flashes 3 Switchpoint adjustment Pressfor lt Press for gt On Off Off O
35. ce u f necessary enclose special handling instructions when returning the device e g a safety data sheet in accordance with EN 91 155 EEC In addition specify the following The chemical and physical properties of the medium m A description of the application A description of the fault that occurred Operating time of the device 9 4 Disposal At disposal ensure that materials are properly separated and the device components are reused 9 5 Firmware history FW electronic insert FEI52 V 01 00 00 m FW electronic insert FEI54 V 01 00 00 FW electronic insert FEI55 V 01 00 00 FW electronic insert FEI53 V 01 00 00 FW electronic insert FEIS7S V 01 00 00 9 6 Contact addresses at Endress Hauser On the back page of these Operating Instructions you can find an internet address for Endress Hauser The web site provides contact addresses that you can use in case of any questions 63 Technical data 64 10 Technical data 10 1 Input 10 1 1 Measured variable Level limit detection of the change in capacitance between the probe rod and the tank wall depending on the level of the bulk solids 10 1 2 Measuring range valid for all FEI5x Measuring frequency 500 kHz m Span AC 0 to 1600 pF a Final capacitance Cg max 1600 pF Adjustable initial capacitance C 0 to 500 pF range 1 factory setting C 0 to 1600 pF range 2 10 1 3 Input signal Probe covered gt h
36. ch to position 2 3 Press the key for at least two seconds 4 Release the key when the green LED 5 starts to flash The process of saving the full calibration is complete when the green LED 5 lights up continuously You can turn the mode switch back to position 1 to return to operation Commissioning 6 2 5 Setting the switchpoint adjustment Mode Key Key 1 TX s e e 5 Symbol Function Mode LED Signals 000 0 o Ac Switchpoint a 3 lt gt e adjustment 24 81632 pf BA299Fen022 Mode Function key key Light emitting diodes LED signals switch 1 green 2 green 3 red 4 green 5 green 6 yellow setting 3 Switchpoint adjustment Press for lt Press for gt On Off Off Off Off On off 2 pF 4 pF 8 pF 16 pF 32 pF flashes These settings are factory settings Switch sta The LED fl D us signaling depends on the mounting location selected and the fail safe mode MIN MAX set ashes if a calibration has not yet been carried out Note a If only one calibration empty or full was carried out and if build up forms on the probe rod while the probe is in operation the device may no longer respond to changes in level A switchpoint adjustment e g 4 8 16 32 pF compensates for this condition and ensures that you obtain a constant switchpoint again For media that do not have a tendency to
37. cklist to find the reason This section lists measures you can take yourself to remedy any faults that may occur gt Page 61 Brief overview Brief operating instructions 1 Install probe 2 Wiring 3 Connect power supply FEI55 12 11 Nivotester FTC325 3 WIRE FEI52 FEI54 L1 N PE L L Ground U 19 253 V AC U 19 55 V DC FEI57S Nivotester FTC325 FTC625 FTC470Z FTC471Z BA300F0en01 Brief overview 4 Configuring the device and switching on the power supply FEI52 FEI54 FEISS Green LEDs operational status flashing Red LED 4 fault message a Yellow LED gt switching status a Key a Key Mode switch position 1 8 Operation 2 Calibration empty full 3 Switchpoint adjustment 4 Measuring range setting As mode build up mode 5 Switching delay e ele O o e 4h e uy d 7 3 FEISS O O 8 16mA es 11 36V DC 5 BA300Fxx003 6 Selftest Y Note 7 Fail safe mode MIN MAX To execute the various functions press and 8 Configuration upload download hold the key for at least 2 seconds Mode Key Key 1 N 4j Da e 5 a Symbol Function Mode LED Signals Operation e 1 press together fo
38. e The measuring system is not operational until you have carried out a calibration at the switching unit For information on how to carry out the calibration refer to the documentation for the Nivotester switching device FTCxxx 57 Commissioning 58 6 3 1 Setting the alarm response if the measuring range is exceeded LED N ly O on 8 flashing O off BA300Fen016 DIP Light emitting diodes LED signals switches Function 1 green 2 red Operational 4 Fault A Standard If the measuring range is exceeded no alarm is Flashes Off output IIT If the measuring range is exceeded one alarm is output Flashes Flashes 1 This mode of operation must always be set when using the Solicap rod and rope probes These settings are factory settings Note u With this setting you can determine the alarm response of the measuring system If the measuring range is exceeded You can switch the alarm on or off if the measuring range is exceeded m All other settings with regard to the alarm response have to be configured on the respective Nivotester switching device 6 3 2 Setting the measuring range DIP Light emitting diodes LED signals switches Function 1 green 2 red Operational Fault B Span The measuring range is between 0 and 500 pF Flashes Flashes on Span The measuring range is between 0 and
39. e have defined the following safety instructions to indicate safety related or alternative procedures Each instruction is identified by a corresponding pictogram Safety instructions A Warning This symbol indicates an action or procedure which if not performed correctly can result in serious injury a safety hazard or the destruction of the device Y Caution This symbol indicates an action or procedure which if not performed correctly can result in injury or destruction of the device Y Note This symbol indicates an action or procedure which if not performed correctly can have an indirect effect on operation or trigger an unexpected response on the part of the device Type of protection Explosion protected prototype tested apparatus If this symbol appears on the nameplate of the device the device can be used in hazardous or non hazardous areas according to its approval Hazardous areas In the drawings in these Operating Instructions this symbol identifies hazardous areas Devices located in hazardous areas and lines for these devices must have corresponding explosion protection Kk p Safe areas non hazardous areas In the drawings in these Operating Instructions this symbol identifies non hazardous areas Devices in the non hazardous area also must be certified if the connecting lines lead into the hazardous area Electrical symbols Direct current A terminal at which DC
40. en 6 yellow setting 7 MIN MAX fail safe Press for Press for Off On On off mode MIN MAX MIN MAX flashes These settings are factory settings Switch status signaling depends on the mounting location selected and the fail safe mode MIN MAX set The LED flashes if a calibration has not yet been carried out D Note By selecting the fail safe mode correctly you ensure that the output always operates safely with quiescent current Minimum failsafe mode MIN The output switches if the switchpoint is undershot probe rod rope uncovered a fault occurs or the line voltage fails Maximum failsafe mode MAX The output switches if the switchpoint is exceeded probe rod rope covered a fault occurs or the line voltage fails To set the MIN or MAX fail safe mode proceed as follows 1 Turn the mode switch to position 7 2 Fail safe mode Press the on starts to light up Press the key for at least two seconds to set the MAX failsafe mode The green LED 5 starts to light up key for at least two seconds to set the MIN failsafe mode The green LED 1 You have now set the fail safe mode and can turn the mode switch back to position 1 operation 53 Commissioning 54 Output signal FEI52 Safety mode Level Output signal LEDs green red yellow mi L y YY 1 dh 3 4 e po MAX mE 1 1 3
41. er Polyester housing Stainless steel Aluminum housing Aluminium housing Aluminum housing F16 housing F15 F17 F13 with separate connection compartment T13 x Q z z 7 CT TI418F30 TI418F31 TI418F32 TI418F33 TI418F34 Order code 2 1 3 4 5 FTI55 FTI56 H1 125 121 131 177 194 Housing with gas tight process seal 3 4 Process connections and flanges Under development Rod probe Rope probe Flanges AF AF x x E x Io a isi ki TIAL8Fen35 TI418Fen36 TI418F37 DIN ISO228 1 ANSI B 1 20 1 EN1092 1 ANSI B 16 5 JIS B2220 Thread R NPT R NPT For pressures up to 25 bars 25 bars depends on flange Version order code R 115 RV R 174 RV R 1 RVI R 115 RVI PT 1 RG NPT 1 7 RGJ PT 1 2 RGI NPT 172 RGI Dimensions H1 77 H1 66 H2 25 H2 25 AF 2 50 AF 50 16 Installation 3 5 Note Rod probes FTI55 Total length of the probe from the start of the thread L L1 L3 125 mm with active build up compensation Under development Rod probe Rod probe Rod probe Rod probe partially insulated fully insulated with inactive length with active build up partially fully insulated compensation partially fully insulated NPT R g a 3 q M tat M Al 3 3 3 g 3 Y Y Y Y TI418F38 TI418F39 Total length L 100 to 4000 100 to 4000
42. es a or a size 50 Allen key for the threaded connection a and a Phillips head screwdriver for aligning the cable entry Installation instructions The Solicap M FTI55 rod probe can be installed from above and from the side The Solicap M FTI56 rope probe can be installed vertically from above Note The probe may not come into contact with the container wall Do not install probes in the area of the filling curtain Shortening the probe Rod probe The partially insulated version can be shortened at a later stage by the user Rope probe Both versions partially and fully insulated may be shortened at a later stage see next page 19 Installation 20 Loosen the set screws in the weight and pull out the rope Shorten the probe rope to the desired length u Slide the rope back in as far as the end of the bore and secure it using the set screws General notes Filling the silo The filling stream should not be directed onto the probe Angle of material flow Note the expected angle of the material flow or of the outlet funnel when determining the mounting location or probe length Distance between probes When installing several probes in a silo a minimum distance of 0 5 m between the probes must be observed Threaded coupling for mounting When installing the Solicap M FTI55 FTI56 the threaded coupling should be as short as possible Condensation or product residue may occur in a long t
43. ff Off On off 2 pF 4 pF 8 pF 16 pF 32 pF flashes 4 Measuring range Press for lt On Off On off 500 pF 1600 pF flashes Two point control As Press once Off Off On off build up mode Press twice Build up As flashes mode 5 Switching delay Press for lt Press for gt Off On Off Off On off 0 3 s 1 5 s 5 s 10 s flashes 6 Self test function test Press both keys Off Flashes On off inactive active flashes 7 MIN MAX fail safe Press for Press for Off On On off mode MIN MAX MIN MAX flashes 8 Upload download Press for Press for Flashes Flashes On off Sensor DAT EEPROM download upload download upload flashes These settings are factory settings Switch status signaling depends on the mounting location selected and the fail safe mode MIN MAX set The LED flashes if a calibration has not yet been carried out 42 Operation 5 2 Human interface and display elements for FEI53 FEI57S The electronic inserts FEI53 and FEIS7S are used in conjunction with Nivotester switching devices The functions of the DIP switches A and B and the LEDs 1 and 2 are described in the table below The operating status of the device is indicated by LEDs LED 1 and 2 on the electronic insert and provides information on operational readiness 1 and where applicable the type of fault 2 A B LED XE m VAN E flashin EE 9 O off BA300Fen016
44. from Endress Hauser a FTC325 PFM a FTC625 PFM from SW V1 4 a FTCA70Z FTCA71Z The PFM signal is between 17 and 185 Hz The changeover of fail safe mode MIN MAX and the level limit calibration take place on the Nivotester Power supply Supply voltage 9 5 to 12 5 V DC Power consumption 150 mW Seid Reverse polarity protection yes IT Separation voltage 0 5 kV 8mA y 0 mA t A TI418F52 Frequency 17 to 185 Hz Output signal PFM 17 to 185 Hz Endress Hauser Connectable load Floating relay contacts in the connected switching device Nivotester FTC325 PFM FTC625 PFM from SW V1 4 FTC470Z FTCA71Z For the contact load capacity refer to the technical data of the switching device Connect the FEI57 PFM as follows FEI57S 1 Make the connection as shown in the graphic 2 Turn the cable gland until tight Note Do not switch on the supply voltage until you have familiarized yourself with the device functions as described on Page 42 Operation This will ensure A that you do not accidentally trigger any processes by switching on the supply voltage EEx ja 3 Switch on the supply voltage O O X Nivotester FTC325 H ir FTC625 FTC470Z z4 Bs FTC471Z TIA18F53 Wiring 4 11 Post connection check After wiring the measuring device carry out the following checks u s the terminal assignment correct u s the
45. gn and repairs can be carried out by the customer Spare parts are grouped logically into kits along with the respective replacement instructions In Chapter 9 2 Page 62 you will find a list of all spare parts kits together with their order numbers that can be ordered from Endress Hauser and used to repair the Solicap M For more information about service and spare parts contact Endress Hauser Service Repairing Ex certified devices The following information also has to be taken into account for repairs of Ex certified devices u Ex certified devices may be repaired only by experienced skilled staff or by Endress Hauser Service m Applicable standards federal national Ex standards and the Safety Instructions XA and certificates must be observed m Only genuine spare parts from Endress Hauser may be used m When ordering spare parts please note the device designation on the nameplate Parts can only be replaced by the same parts u Repairs must be carried out according to the instructions Following the repair the individual testing specified for the device must be carried out u Certified devices can only be converted into other certified devices by Endress Hauser Service a Every conversion and repair made to the device must be documented Replacement After replacing a Solicap M or the electronic insert the calibration values must be transferred to the replacement device If a probe is replaced the calibration val
46. hreaded coupling and interfere with the correct operation of the probe Heat insulation In the event of high temperatures in the silo Insulate the external silo wall to avoid exceeding the permitted temperature of the Solicap M housing Heat insulation also prevents condensation from forming near the threaded boss in the silo This reduces build up and the risk of error switching Y 3 3 2 J 1 1 BA300Fxx018 FTI55 FTI56 a FTI55 Y Distance ES min 500 min 500 Protective XL a FTI55 e Angle of quee slope 5 TI418Fen07 Installation 3 7 2 Preparing to install rod probes FTI55 Correct installation Incorrect installation TI418Fen08 Protective roof In a silo with metal walls Correct installation a For maximum level limit detection a short threaded coupling is used b For minimum detection a protective roof protects against collapsing mounds or high strain on the probe rod caused by the removal of material if using the Solicap M FTI55 c Inthe event of light build up on the silo wall the threaded coupling is welded internally The probe tip points slightly downwards so that bulk solids slide off more easily Incorrect installation d The threaded coupling is too long This may cause material to settle inside
47. igh capacitance Probe not covered gt low capacitance 10 2 Output 10 2 1 Galvanic isolation FEI52 between rod probe and power supply FEI54 between rod probe power supply and load FEI53 FEI55 FEIS7S see connected switching device functional galvanic isolation in the electronic insert 10 2 2 Switch behavior Binary or As mode controlling a screw conveyor 10 2 3 Switch on behavior When the power supply is switched on the switching status of the outputs corresponds to the signal on alarm The correct switch condition is reached after max 3 seconds Technical data 10 2 4 Fail safe mode Minimum maximum quiescent current safety can be switched at the electronic insert for FEI53 and FEI57S only at Nivotester FTCxxx MIN minimum safety The output switches safety oriented when the probe is uncovered signal on alarm Used for dry running protection and screw conveyor for example MAX maximum safety The output switches safety oriented when the probe is covered signal on alarm For use with overfill protection for example 10 2 5 Switching delay FEI52 FEIS4 FEISS Can be adjusted incrementally in the electronic insert 0 3 to 10 s FEI53 FEIS7S Depends on the connected Nivotester transmitter 10 3 Performance characteristics 10 3 1 Reference operating conditions m Temperature 20 C 5 C m Pressure 1013 mbars abs 20 mbars m Humidity 65 20 10 3 2 Switchpoint Reproducibility 0
48. l and heatshringking sleeve 12 Snap ring 13 Nut M4 14 Split washer 15 Strand red RD with ring terminal and heatshringking sleeve 16 Blade plug 17 Tube T 18 Process connection 3 9 1 Shortening the connecting cable Note The maximum connection length between the probe and the separate housing is 6 m When ordering a Solicap M with a separate housing the desired length must be specified BA300Fen008 If the connecting cable is to be shortened or guided through a wall it must be disconnected from the process connection To do so proceed as follows Unscrew the pressure screw 1 using a 22 mm open end wrench If necessary hold the process connection In doing so ensure that neither the connecting cable nor the probe is turned in the process u Pull the insert seal 2 out of the cable gland 3 Using a 22 mm open end wrench disconnect the cable gland 3 from the adapter disc If necessary hold it against the adapter disc 6 using a 34 mm open end wrench u Disconnect the adapter disc 6 from the sleeve 17 u Remove the snap ring using a snap ring pliers a Using pliers grab the nut M6 on the Multilam plug and pull out the plug Note f you shorten the cable we recommend reusing all wires with eyelets a f the wires are not reused the crimp connections of the newly attached eyelets must be insulated for example using a heat shrinking sleeve danger of short circuit m All solde
49. missioning and operation The Solicap M s state of the art construction meets operating safety requirements and complies with all applicable standards and EU directives However if it is used improperly or if it is not put to its intended use it can be a source of application related dangers such as product overflow due to incorrect installation or configuration Therefore the installation electrical connection commissioning operation and maintenance of the measuring device only may be carried out by trained specialist personnel authorized by the facility s owner operator for this purpose The specialist personnel must have read and understood these Operating Instructions and must follow the instructions they contain Modifications or repairs to the device can be carried out only if it is expressly stated in the Operating Instructions that these are permitted 1 3 Operational safety 1 3 1 Hazardous areas If the measuring system is used in hazardous areas the corresponding national federal standards and regulations must be observed The device is accompanied by separate Ex documentation which is an integral part of this documentation Observe the installation instructions connection data and safety instructions provided there u Ensure that the specialists are adequately trained u Observe the metrological and technical safety requirements for the measuring points Safety instructions 1 4 Safety conventions and symbols W
50. mounting Push the bracket onto the sleeve and screw it into place u Screw the separate housing to the pipe max 2 BA300Fxx011 3 12 Post installation check After installing the measuring device carry out the following checks u s the device damaged visual inspection u Does the device correspond to the measuring point specifications including process temperature and pressure ambient temperature measuring range etc u s the process connection tightened with the correct torque m Are the measuring point number and labeling correct visual inspection u s the measuring device adequately protected from precipitation and direct sunlight 31 Wiring 32 4 Wiring Caution Before connecting the supply voltage note the following The supply voltage must match the information specified on the nameplate see Page 8 Switch off the supply voltage before connecting the device Connect the potential equalization line to the ground terminal on the sensor Note When using the probe in hazardous areas the relevant national standards and the information in the safety instructions XA must be observed u Use the specified cable gland only 4 1 Connection recommendation 4 1 1 Potential equalization Connect the potential equalization line to the outer ground terminal of the housing T13 F13 F16 F17 In the case of the stainless steel housing F15 the ground terminal depending on
51. n c If too close to the material inlet inflowing bulk solids may damage the sensor If close to the centre of the material outflow high tensile forces at this point may cause the probe to break off or subject the silo roof to excessive strain d The threaded coupling is too long This may cause condensation and dust to settle inside which may result in error switching e If too close to the silo wall the probe may swing slightly against the wall or come in contact with build up This can result in error switching 24 Installation Silo roof Ensure that the silo roof is of a sufficiently stable construction High tensile forces may occur when material is being extracted particularly in the case of heavy and powdery bulk solids which have a tendency to form build up The rope tension calculation program from Endress Hauser can be used to calculate the expected rope tension values Coarse grained bulk solids In silos with extremely coarse grained or extremely abrasive bulk solids the use of a Solicap M FTI55 or FTI56 is recommended only for maximum detection Distance between probes To avoid mutual interference probes must be positioned at least 0 5 m apart This applies also when using several Solicap M devices in adjacent silos with nonconductive walls The threaded coupling with a maximum length of 25 mm should if possible protrude into the silo so as to reduce the effects of condensation and build up S
52. nd temperature derating Rod probe FTI55 Partially insulated PPS 60 40 20 Q 100 120 140 160 180 200 Fully insulated PE TI418F64 60 40 20 0 Rope probe FTI56 Partially insulated PTFE TI418F65 100 120 140 160 180 200 Fully insulated PA TI418F64 100 120 140 TI418F66 69 Technical data 70 10 5 3 Application examples Sand glass aggregate gravel moulding sand lime ore crushed plaster aluminium shavings cement grain pumice flour dolomite sugar beet kaolin fodder and similar bulk solids In general Bulk solids with a relative dielectric constant e gt 2 5 10 6 Other standards and guidelines EN 60529 Degrees of protection by housing IP code EN 61010 Protection measures for electrical equipment for measurement control regulation and laboratory procedures EN 61326 Interference emission Class B equipment interference immunity Appendix A Industrial NAMUR Association for Standards for Control and Regulation in the Chemical Industry 10 7 Documentation Note This documentation is available on the product pages at www endress com 10 7 1 Technical Information a Solicap M FTI55 FTI56 TI418F 00 en 10 7 2 Certificates under development Safety information ATEX m Solicap M FTI55 FTI56 ATEX II 1 D Ex tD A20 IP65 T 90 C ATEX II 1 2 D Ex tD A20 A21 IP65 T 100 C XA389F 00 a3 Cont
53. ng TI418Fen51 TI418Fen46 TI418Fen54 55 Commissioning 6 2 10 Sensor DAT EEPROM upload download Mode Key Key 1 H Es e e 5 Symbol Function Mode LED Signals eoo e press press Up Download 8 ffordown for p down up load up load vt Sensor EEPROM load load BA299Fen027 Mode Function key key Light emitting diodes LED signals switch 1 green 2 green 3 red 4 green 5 green 6 yellow setting 8 Upload download Press for Press for Flashes Flashes On off Sensor DAT EEPROM download upload download upload flashes Switch sta The LED 56 D Note us signaling depends on the mounting location selected and the fail safe mode MIN MAX set flashes if a calibration has not yet been carried out u The customer specific settings of the electronic insert e g empty full calibration switchpoint adjustment are stored automatically in the Sensor DAT EEPROM and in the electronic insert a The Sensor DAT EEPROM is updated automatically each time a parameter is changed in the electronic insert m When replacing the electronic insert all the Sensor DAT EEPROM data are transferred to the electronic i nsert by means of a manual upload No additional settings are required u f for example you need to transfer the customer specific settings of an electronic insert to multiple Sen
54. ng range from 0 to 500 pF for probe lengths up to 1 m Measuring range from O to 1600 pF for probe lengths up to 22 m Suitable only for nonconductive bulk solids To set the range to O to 1600 pF proceed as follows 1 Turn the mode switch to position 4 2 Press the key for at least 2 seconds until the green LED 2 lights up 3 Release the key when the green LED 2 lights up The process for storing the measuring range changeover is now complete Turn the mode switch to position 2 to continue the calibration 45 Commissioning 6 2 2 Carrying out empty calibration Mode Key Key 1 7 fs e e 5 Symbol Function Mode LED Signals neeeo e press B Empty calibration 0000 0 2 press O Full calibration press both keys Reset Calibration 28 e for approx 10 s Switchpoint adjust BA299Fen021 Mode Function key key Light emitting diodes LED signals switch 1 green 2 green 3 red 4 green 5 green 6 yellow setting 2 Empty calibration Press On On off Calibration flashes carried out Full calibration Press On On off Calibration flashes carried out Reset Press both keys On gt gt gt gt Calibration and for approx 10 s switchpoint adjustment Switch sta The LED 46 us signaling depends on the mounting location selected and the fail safe mode MIN MAX set ashes if
55. nny Ajenued Any Ajjenued yue aAnoeui YM eqo4d y Sue aAnoeui un eqo4d aqald qaid y Uu Ui Li nu miu 98114 9qoud edoy ess ssoooud Jy6y se6 pue jueupeduoo uonoeuuoo ejeJedes e uy ell Buisnou LIN JUN lees sseooud 1y6y se e ym eld Zld Sls Bursnoy uuniumunpy Bulsnoy uiniurunjy Bursnou jaajs ssejurejs Buisnoy 1ejse Ajogd ze 819 paye nsur pajensul Any Ajjenued Squid H pj SgIL4 eqaid poy sojuoj2e 3 TI418Fen24 14 Installation 3 2 Housing max 76 gs Polyester housing F16 TI418F25 Stainless steel housing F15 TI418F26 Aluminum housing F17 TI418F27 Aluminium housing F13 with gas tight process seal TI418F28 Aluminum housing T13 with separate connection compartment and gas tight process seal TI418F29 15 Installation 3 3 Housing heights with adapt
56. ode switch to position 2 3 Press the Key for at least two seconds 4 Release the key when the green LED 5 starts to flash The process of saving the full calibration is complete when the green LED 5 lights up continuously You can turn the mode switch back to position 1 to return to operation 47 Commissioning 48 6 2 4 Carrying out the empty and full calibration Note An empty and full calibration provides the greatest possible operational security This is particularly recommended for critical applications The empty and full calibration measures the capacitance values of the probes when the tank is full and when it is empty If for example the measured capacitance value of the empty calibration is 50 pF and that of the full calibration is 100 pF the average capacitance value 75 pF is stored as the switchpoint To carry out an empty calibration proceed as follows 1 Check to make sure that the probe is not covered with product 2 Turn the mode switch to position 2 3 Press the key for at least two seconds 4 Release the key when the green LED 1 starts to flash The process of saving the empty calibration is finished when the green LED 1 lights up continuously You can turn the mode switch back to position 1 to return to operation To carry out a full calibration proceed as follows 1 Make sure that the probe is covered by the medium up to the desired switchpoint 2 Turn the mode swit
57. oth sides a b C BA300Fxx014 Q Note The connection shown under c depends on the type of Ex approval requested For connection in a separate connection compartment the same connection descriptions apply as for the electronic inserts Q Note All further steps depend on the specific electronic insert used and are described on the following pages FEI52 Page 36 FEI53 gt Page 37 FEI54 Page 38 FEI55 Page 39 FEI57S Page 40 34 Wiring 4 4 Connecting the device Connection compartment Five types of housing are available Standard EEx ia Dust ignition proof Gas tight process seal Plastic housing F16 X Stainless steel housing F15 X X X Aluminum housing F17 X X X Aluminum housing F13 X X X Aluminum housing T13 X X X with separate connection compartment F16 F15 F17 F13 T13 BA300Fxx017 Note The nameplate contains important device data Cable entry Cable gland M20x1 5 A second cable gland is included with each device Cable entry G or NPT 1 2 NPT 3 4 5 Degree of protection See Page 66 Degree of protection 35 Wiring 36 4 6 Connecting the electronic insert FEI52 DC PNP The three wire DC connection should wherever possible be connected as follows To programmable logic controllers PLCs a to DI modules in accordance with EN 61131 2 A positive signal i
58. particularly useful in tanks with turbulent medium surfaces caused for example by the filling process or by collapsing mounds By doing so you ensure that the filling of the tank does not end until the probe is continuously covered by the medium m A switching delay that is too short may for example cause the filling process to be restarted as soon as the medium surface settles Caution If too long of a switching delay is set this can cause the tank to overflow To set the switching delay proceed as follows 1 Turn the mode switch to position 5 2 Press the key for at least two seconds to select the next higher value Hold the or keys down to skip from one value to another The possible values are signalled by the LEDs 1 to 4 3 Set the desired value You have now set the switching delay and can turn the mode switch back to position 1 operation 51 Commissioning 6 2 8 Caution Activating the self test function test Make sure that you do not accidentally activate any processes with the self test This could result for example in overflowing of the tank Mode Key Key 1 TES e e 5 Symbol Function Mode LED Signals P 00004 e ress together Device self test B p O Proof test aciyo BA299Fen025 Mode Function key key Light emitting diodes LED signals switch 1 green 2 green 3 red 4 green 5
59. r Reset to factory weeeee 20 sec settings oe press B Empty calibration weeees 2 press p Full calibration e o zo press for press for Ac Switchpoint Go o 3 lt A adjustment 2 481632 pf press Measurement n 2 E range small big g 8 press Two point control va ond wo pol eee e 2x As Build up mode off on eteeee 5 po d scia Ter T Switching delay 059 Ono ar Device self test eooone 6 press together O Proof test active 7 press for press for Minimum eoonee MIN MAX maximum failsafe MIN MAX press press Up Download jeeene 8 for for il p down load up load Sensor EEPROM gown e FEI53 FEI57S m Green LED 0 operational status Red LED 4 fault message DIP switch left Standard If the measuring range is exceeded no alarm is output M If the measuring range is exceeded an alarm is output u DIP switch right span Range 1 0 500 pF Range 2 0 1600 pF BA300Fen002 MO Mn 0 1600pF FEIS7S Standard 500pF PFM BA300Fxx004 Table of contents Table of contents 5 2 Safety instructions 6 Designated se v sioe eb RE Er e beg 6 Installation commissioning and operation 6 Operational safety eee eee eee ee eee 6 Safety conventions and symbols 7 Identification 44 9 or hm 8 Device designation oooooocoocmmomoooo 8 Scope OL delivery cid Riel de dead 1
60. red joints must be insulated 29 Installation 30 3 10 Probe with active build up compensation under development Pressing screw IRD 25 Solder the red RD strand with the central core of the 2 Insert seal coaxial cable probe 24 Solder the yellow YE strand with the guard strand RD 3 Cabel gland from the tube e 23 Strand yellow green YE GN m 4 Heatshrinking sleeve with a ring terminal ex 5 Seal lj CaS Adapter disk E Seal Plug M3 22 Coaxial cable with central core Split washer and screening Strand yellow green YE GN with ring terminal Strand yellow YE soldered with the guard strand insulated with a heatshrinking sleeve Snap ring Nut M4 Split washer Strand red RD with ring terminal insulated with a heatshringking sleeve Blade plug Guard strand rd Tube 21 Strand black BK not required 20 External screening not required 19 Process connection BA300Fen009 3 10 1 Shortening the connecting cable Note The maximum connection length between the probe and the separate housing is 6 m When ordering a Solicap M with a separate housing the desired length must be specified If the connecting cable is to be shortened or guided through a wall it must be disconnected from the process connection To do so proceed as follows Unscrew the pressure screw 1 using a 22 mm open end wrench If necessary hold
61. rol drawings m Solicap M FTI55 FTI56 FM ZDxxxF 00 en m Solicap M FTI55 FTI56 CSA ZDxxxF 00 en Technical data 10 7 3 Patents This product is protected by at least one of the patents listed below Further patents are under development DE 203 00 901 Ul a DE 103 22 279 WO 2004 102 133 US 2005 003 9528 a DE 203 13 695 WO 2005 025 015 71 Index Index C GE Math eet tM ase int te tee Re e tta 13 Commissioning cce eee ns Cees 44 NA A Reg ERROR quete 35 41 D Declaration of conformity 0 02 ec eee ee eee 13 Declaration of contamination o oooooooomo o 63 Degree of protec 4 5 esL gence See a TUE 35 Designated uses dose Ga Mae dee er t Task oa e 6 Disposal edu idus ad ae PRG X S Ree etes 63 E Exterior cleanin 2e teet Ree eR 59 I Installations daa daa RS 14 Installation instructions o ooooooooooomo o 19 Installation TOMS id lA 19 M Maintenance stos ta te 59 N Nameplates o bau epe E e Le heen 8 O Operational safety ooooooooomommn rro mom 6 P PIPE TUE ees nee eae RAN 31 Post installation check ooooooooomomomom o 31 Potential equalizati0O ooooooooomomom o 32 R OS ee 59 Repairing Ex certified deviceS ooooooooooo 50 Replacement 2 ren RAE RA Re err met 59 RA an doen teta 63 S Safety conventions and symbols o oo oooooooo o o 7 Safety instructions vias dob aie ae ake uer n Ra e eae gus 6 Seals ai ce
62. s present at the switch output of the electronic system PNP Power supply Supply voltage 10 to 55 V DC Ripple max 1 7 V 0 to 400 Hz Current consumption 20 mA Power consumption without load max 0 9 W Power consumption with full load 350 mA 1 6 W Reverse polarity protection yes Separation voltage 3 7 kV FEI52 overvoltage protection overvoltage category III Signal on alarm Output signal on power failure or in the event of device failure Ip 100 pA Connectable load Load switched via transistor and separate PNP connection max 55 V Load current max 350 mA cyclical overload and short circuit protection m Residual current lt 100 pA with transistor blocked Capacitive load max 0 5 pF at 55 V max 1 0 pF at 24 V a Residual voltage lt 3 V for transistor switched through Connect the FEI52 DC PNP as follows FEI52 1 Make the connection as shown in the graphic Turn the cable gland until tight Set the function switch to position 1 operation Note Do not switch on the supply voltage until you have familiarized yourself with the device functions as described on Page 42 Operation This will ensure that you do not accidentally trigger any processes by switching on the supply voltage Poo 4 Switch on the supply voltage ven U 10 55 V DC R External load Mesas 350 mA Use 55V DC TIA18FA2 Wiring 4 7 Connecting the electroni
63. signals switch 1 green 2 green 3 red 4 green 5 green 6 yellow setting 4 Measuring range Press for On Off On off 500 pF 1600 pF flashes Two point control As Press once Off Off On off build up mode Press twice Build up AS flashes mode These settings are factory settings Switch sta The LED 50 Note us signaling depends on the mounting location selected and the fail safe mode MIN MAX set flashes if a calibration has not yet been carried out D You can also use the probe rod of a fully insulated and vertically installed probe for two point control The switchpoints of the empty and full calibration device If you want to use the two point control please no ut the empty calibration with the probe partially covered measuring range from 0 to 1600 pF For more information see Page 45 Setting the measuri Set the fail safe mode MIN MAX according to your req Page 53 tch on the two point control As mode the switchpoint adjustment as described on is disabled mode causes a reliable switchpoint to be output even if the probe rod or probe rope is etely cleared of the medium e g plaster Deposits or build up on the probe rod rope Carry o Set the u f you swi Page 49 a Build up not comp ng range are compensated for To configure the two point control and or build up mode proceed as follows 1 Turn the mode switch to position 4 activate
64. sor DATs EEPROMs you must carry out a manual download after installing the electronic insert Upload An upload transfers the saved data from the Sensor DAT EEPROM to the electronic insert The electronic insert does not have to be configured any more and the device is then operational Download A download transfers the saved data from the electronic insert to the Sensor DAT EEPROM To carry out a sensor upload download proceed as follows 1 Turn the mode switch to position 8 2 Press the key for at least two seconds to carry out a download the data from the electronic insert are transferred to the Sensor DAT EEPROM During the download the green LED 1 flashes 3 Press the om EEPROM are transferred to the electronic insert The green LED 5 flashes during upload for at least two seconds to carry out an upload the data from the Sensor DAT You have now transferred the data and can turn the mode switch back to position 1 operation Commissioning 6 2 11 Restoring factory settings Mode Key Key 1 TER O e 5 Symbol Function Mode LED Signals oo o A Operation 1 0 e press both keys Reset to factory pr for 20 s settings BA300Fen010 Mode Function key key Light emitting diodes LED signals switch 1 green 2 green 3 red 4 green 5 green 6 yellow setting 1 Oper
65. table load L1 N PE L L Ground U 19 253 V AC U 19 55 V DC TI418F47 Wiring 4 9 Connecting the electronic insert FEI55 8 16 mA The two wire DC connection should if possible be connected as follows To programmable logic controllers PLCs to AI modules 4 to 20 mA in accordance with EN 61131 2 The level limit signal is sent via an output signal jump from 8 mA to 16 mA Power supply Supply voltage 11 to 36 V DC Power consumption 600 mW Reverse polarity protection yes Separation voltage 0 5 kV Signal on alarm Output signal on power failure or in the event of device failure 3 6 mA Connectable load U connection DC voltage 11 to 36 V alia 16 mA Connect the FEI55 8 16 mA as follows FEI55 1 Make the connection as shown in the graphic 2 Turn the cable gland until tight 3 Setthe function switch to position 1 operation Note Do not switch on the supply voltage until you have X familiarized yourself with the device functions as EEx ia described on Page 42 Operation This will ensure that you do not accidentally trigger any processes by switching on the supply voltage X 4 Switch on the supply voltage U 11 36 e g PLC TI418Fen50 39 Wiring 40 4 10 Connecting the electronic insert FEI57S PFM The two wire DC connection is used in conjunction with one of the following Nivotester switching devices
66. teel plate connected to the Heat insulation reduces condensation and reinforcing steel therefore build up on the steel plate Heat insulation Steel plate TI418Fen14 In a silo with concrete walls Recommended Use the FTI56 with inactive length The inactive length prevents moisture and build up forming between the active part of the probe and the silo roof Active part i y PA of probe TI418Fen15 25 Installation When installing in a silo made of plastic a counter electrode must be mounted on the silo exterior at the same height as the tensioning weight The length of the edge of the counter electrode should be approximately the same length as the distance between the tensioning weight and the silo wall Ground connection Electrical HF field Surface area e g 1 m Counter electrode Distance e g e g 1m sheet metal plate TI418Fen16 Ina silo with plastic walls Range of sensor lengths Lg min 200 Level Lg min 250 TI418Fen17 Electrically conductive Bulk solids with high bulk solids dielectric constant e g coal e g flour Bulk solids with low dielectric constant e g dried grain g covered length For nonconductive bulk solids with a low dielectric constant the rope probe must
67. ts The red LED is lit continuously For additional information on fault detection and fault elimination refer to fault table 2 below 9 1 1 Activating fault diagnostics Note The diagnostics provide information about the operating status of the device The results of the diagnostics are displayed by LEDs 1 2 4 and 5 If the diagnostics detect multiple faults these are shown according to their priority A serious fault e g priority 3 is always displayed before a less serious fault e g priority 5 To activate the fault diagnostics proceed as follows 1 Setthe function switch to position 1 operation 2 Press the key for at least two seconds 3 Fault table 1 lists possible causes of faults and information on how to eliminate them LEDs for diagnostics Fault table 1 FEI52 FEI54 FEI55 1 2 3 4 5 6 Cause Remedy Priority green green red green green yellow No fault On Internal fault Replace electronics 1 On The calibration point is too close to the Reduce the switchpoint or select a new 2 measuring range limit mounting location On On o calibration has yet been carried out Carry out empty and or full calibration 3 On The DC PNP output is overloaded Reduce the connected load 4 On On The capacitance change from probe covered to Contact Endress Hauser Service 5 probe not covered is too small On On Sensor DAT EEPROM data
68. ues are transferred to the Sensor DAT EEPROM by means of a manual download in the electronic insert If the electronic insert is replaced the calibration values are transferred to the electronics by means of a manual upload in the Sensor DAT EEPROM This means that you can restart the device without having to carry out a new calibration see also Page 56 Chapter 6 2 10 59 Accessories 60 8 Accessories 8 1 Weather protection cover For F13 and F17 housing TSP17090 8 2 Overvoltage protection HAW569 u HAW569 A11A non hazardous u HAW569 B114A hazardous area Note These two versions can be screwed directly into the housing M20x1 5 Surge arrester for limiting overvoltage in signal lines and components The HAW562Z module can be used in hazardous areas S Ableiter Arrester ENDRESS HAUSER emm HAW569 HAW569 A1 Uc 34 8 V In 10 kA IL 500 mA E protected L00 FMI5xxxx 03 05 xx xx 000 Troubleshooting 9 Troubleshooting 9 1 Fault diagnostics in the electronic insert Note In the event of faults during commissioning or operation of the device you have the ability to carry out fault diagnostics on the electronic insert This function is supported by the electronic inserts FEI52 FEI54 FEI55 see fault tables 1 and 2 below The electronic inserts FEI53 and FEI57S signal two types of faults Correctable faults The red LED flashes Non correctable faul
69. y elements for REISS BEIS7S o aa 43 6 Commissioning 44 6 1 Installation and function check 44 6 2 Commissioning with electronic inserts FEIS2 FEIS4 FEISS ute Maw tie Ree aie 44 6 3 Commissioning with electronic inserts FEISS Or FED ZS xe sig ick ee b nete tages 57 7 Maintenance see eae ne 59 8 ACCESSOTICS oc eso a ya 60 8 1 Weather protection cover ooooooooooo o 60 8 2 Overvoltage protection HAW569 60 9 Troubleshooting 61 9 1 Fault diagnostics in the electronic insert 61 9 2 Spare parts xsosie bi ert i Se bred 62 9 9 Ret rlsos seo gas tuve eco e d wee yc tates 63 94 Disposal ov a tes e t etek es 63 9 5 Firmware history 0 ccc eee eee eee 63 9 6 Contact addresses at Endress Hauser 63 10 Technical data 64 LOL PU otv e a dte d dad anh ad Iren 64 10 2 Output 13 1 vehit eerte ns 64 10 3 Performance characteristics o o ooooo 65 10 4 Operating conditions Environment 65 10 5 Operating conditions Process 67 10 6 Other standards and guidelines 70 10 7 Documentation is RR RSEN 70 Index os osa d eu e UA ERN SN Ita a en 72 Safety instructions 1 Safety instructions 1 1 Designated use The Solicap M FTI55 and FTI56 are compact capacitive level measuring devices for level limit detection in bulk solids 1 2 Installation com

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