Installation and Operating Instructions Vacuum and Pressure Pumps
Contents
1. Air filter complete external mounting for increased dust load for vacuum operation 0945 121 564 Filter cartridge for external filter 0532 000 033 Filter cartridge small internal filter 0532 133 447 SV 1005 C SD 1005 C SV 1008 C SD 1008 C Spare Parts Accessories 0870135648 051214 page 13 EC Declaration of Conformity Note This Declaration of Conformity and the C mark affixed to the nameplate are valid for the vacuum and pressure pump within the Busch scope of delivery When this vacuum and pressure pump is integrated into a superordinate machinery the manufacturer of the superordinate machinery this can be the operating company too must conduct the conformity assessment process acc to the Directive Machinery 98 37 EC for the superordinate machine issue the Declaration of Conformity for it and affix the C mark We Busch Produktions GmbH Schauinslandstr 1 79689 Maulburg Germany declare that vacuum and pressure pumps SV 1005 C SD 1005 C SV 1008 C SD 1008 C in accordance with the European Directives Machinery 98 37 EC Electrical Equipment Designed for Use within Certain Voltage Limits so called Low Voltage 73 23 EEC Electromagnetic Compatibility 89 336 EEC have been designed and manufactured to the following specifications Standard Title of the Standard Harmonised Standards EN 12100 1 Safety of m2. Dismantling and Disposal AA A00 In case the vacuum and pressure pump conveyed gas that was con taminated with foreign materials which are dangerous to health harmful material can reside in pores gaps and internal spaces of the vacuum and pressure pump Danger to health during dismantling of the vacuum and pressure pump Danger to the environment During dismantling of the vacuum and pressure pump personal protective equipment must be worn The vacuum and pressure pump must be decontaminated prior to disposal Make sure that materials and components to be treated as special waste have been separated from the vacuum and pressure pump Make sure that the vacuum and pressure pump is not contami nated with harmful foreign material According to the best knowledge at the time of printing of this manual the materials used for the manufacture of the vacuum and pressure pump involve no risk Dispose of the vacuum and pressure pump as scrap metal Removal from Service page 8 SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 051214 Troubleshooting AN An Risk of electrical shock risk of damage to equip ment Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 respectively IEC Report 664 or DIN VDE 0110 BGV A2 VBG 4 or equivalent national accident prevention
3. Morgan Hill CA 95037 Tel 408 955 1900 Fax 408 955 0229
4. The filter 62 63 on the suction connec tion gas inlet a is partially clogged Clean or replace the inlet air filter 62 63 re spectively Partial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure line with too small diameter Use larger diameter A vane 35 is blocked in the rotor or other wise damaged Free the vanes 35 or replace with new ones Busch service The radial clearance between the rotor and the cylinder is no longer adequate Readjust the vacuum and pressure pump Busch service Internal parts worn or damaged Repair the vacuum and pressure pump Busch service The gas conveyed by the vacuum and pressure pump smells displeasing Process components evaporating under vac uum Check the process if applicable SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 051214 Troubleshooting page 9 Version with AC motor The vacuum and pressure pump stops and re starts after a certain time The thermal protections switch of the drive activates due to insufficient cooling of the vacuum and pressure pump Improve the cooling increase the distance to adjacent walls increase fresh air supply The vacuum and pressure pump does not start The drive motor is not supplied with the cor rect voltage or is overloaded Supply the drive motor with the correct volt age The drive motor sta
5. Pressure Connection Make sure that the pressure line fits to the pressure connection b of the vacuum and pressure pump Make sure that the pressure connection is connected to a pres sure tight flexible hose or a pipe Make sure that the pressure line is designed for 1 5 barg and 140 C In case of using a pipe Make sure that the pipe will cause no stress on the vacuum and pressure pump s connection if necessary use bellows Make sure that the line size of the pressure line over the entire length is at least as large as the pressure connection b of the vacuum and pressure pump In case the length of the pressure line exceeds 0 5 m it is prudent to use larger line sizes in order to avoid a loss of efficiency and an over load of the vacuum and pressure pump Seek advice from your Busch representative Make sure that the pressure line either slopes away from the vacuum and pressure pump or provide a liquid separator or a drip leg with a drain cock so that no liquids can back up into the vacuum and pressure pump Electrical Connection Controls Make sure that the stipulations acc to the EMC Directive 89 336 EEC and Low Voltage Directive 73 23 EEC as well as the EN standards electrical and occupational safety directives and the local or national regulations respectively are complied with this is in the responsibility of the designer of the machinery into which the vacuum and pressure pump is to be incorpo
6. SV 1008 C SD 1008 C page 12 0870135648 051214 Spare Parts Accessories Note When ordering spare parts or accessories acc to the table below please always quote the type and the serial no of the vacuum and pressure pump This will allow Busch service to check if the vacuum and pressure pump is compatible with a modified or improved part Vane 0722 133 118 Directional arrow 0565 000 003 Handle for mobile operation 0947 133 879 Mounting rubber feet for vibration insulated mounting 0956 133 878 Silencer suction and pressure Side vacuum and pressure operation 0947 133 870 Non return valve suction side vacuum operation 0947 134 347 Hose nipple G3 8 x 37 vacuum and pressure operation 0574 102 380 Small flange DN10 KF short R3 8 vacuum and pressure operation 0450 000 032 Non return valve pressure side pressure operation 0947 134 294 Pressure regulation valve R1 4 manual setting for pressure operation 0540 000 015 Pressure regulation unit with pressure regulation valve manual setting pressure gauge for pressure operation 0947 134 230 Pressure relief valve safety valve for pressure operation 0947 134 019 Vacuum regulation valve R1 4 manual setting for vacuum operation 0540 000 014 Vacuum regulation unit with vacuum regulation valve manual setting vacuum gauge for vacuum operation 0947 134 229
7. The maximum allowed pressure on the pressure connection b is 2 bar abs Absolutdruck By means of process control and or pressure relief valves it must be made sure that the maximum allowed pressure will not be exceeded Ay Ay During operation the surface of the vacuum and pressure pump may reach temperatures of more than 70 C Risk of burns The vacuum and pressure pump shall be protected against contact during operation it shall cool down prior to a required contact or heat protection gloves shall be worn Make sure that all provided covers guards hoods etc remain mounted Make sure that protective devices will not be disabled Make sure that cooling air inlets and outlets will not be covered or obstructed and that the cooling air flow will not be affected ad versely in any other way Make sure that the installation Prerequisites gt Installation and Commissioning X Installation Prerequisites are complied with and will remain complied with particularly that a sufficient cooling will be ensured Maintenance A A ACC In case the vacuum and pressure pump conveyed gas that was con taminated with foreign materials which are dangerous to health harmful material can reside in filters Danger to health during inspection cleaning or replacement of fil ters Danger to the environment Personal protective equipment must be worn during the handling of contaminated filters Contaminated filters are
8. case of insufficient cooling Risk of damage or destruction of the vacuum and pressure pump and adjoining plant components Risk of injury The installation prerequisites must be complied with Make sure that the integration of the vacuum and pressure pump is carried out such that the essential safety requirements of the Machine Directive 98 37 EC are complied with in the responsibil ity of the designer of the machinery into which the vacuum and pressure pump is to be incorporated note in the gt EC Declaration of Conformity Mounting Position and Space Make sure that the environment of the vacuum and pressure pump is not potentially explosive Make sure that the following ambient conditions will be complied with Ambient temperature 10 40 C Ambient pressure atmospheric Make sure that the environmental conditions comply with the pro tection class of the drive motor according to the nameplate Make sure that the vacuum and pressure pump will be placed or mounted horizontally Make sure that the base for placement mounting base is even Make sure that in order to warrant a sufficient cooling there will be a clearance of minimum 2 cm between the vacuum and pressure pump and nearby walls Make sure that no heat sensitive parts plastics wood cardboard paper electronics will touch the surface of the vacuum and pressure pump Make sure that the installation space or location is
9. special waste and must be disposed of separately in compliance with applicable regulations AA During operation the surface of the vacuum and pressure pump may reach temperatures of more than 70 C Risk of burns Maintenance page 6 SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 051214 Prior to disconnecting connections make sure that the connected pipes lines are vented to atmospheric pressure Maintenance Schedule Note The maintenance intervals depend very much on the individual operating conditions The intervals given below shall be considered as starting values which should be shortened or extended as appropriate Particularly heavy duty operation such like high dust loads in the envi ronment or in the process gas other contaminations or ingress of pro cess material can make it necessary to shorten the maintenance intervals significantly Monthly Make sure that the vacuum and pressure pump is shut down and locked against inadvertent start up In case an inlet air filter 62 63 is installed Check the inlet air filter 62 63 if necessary clean with com pressed air or replace In case of operation in a dusty environment Clean as described under N Every 6 Months Every 6 Months Make sure that the housing is free from dust and dirt clean if nec essary Make sure that the vacuum and pressure pump is shut down and locked against inadvertent start up Clean
10. with fatal or se rious injuries SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 051214 Product Description page 3 A CAUTION Disregard of this safety note may lead to accidents with minor inju ries or property damage Noise Emission For the sound pressure level in free field according to EN ISO 2151 gt Technical Data Transport Transport in Packaging Vacuum and pressure pumps individually packed in cardboard boxes can be carried by hand Packed on a pallet the vacuum and pressure pump is to be transported with a forklift Transport without Packaging In case the vacuum and pressure pump is packed in a cardboard box with inflated cushions Remove the inflated cushions from the box In case the vacuum and pressure pump is in a cardboard box cushioned with rolled corrugated cardboard Remove the corrugated cardboard from the box In case the vacuum and pressure pump is laid in foam Remove the foam Version without handle Grasp the vacuum and pressure pump with both hands Version with handle Carry the vacuum and pressure pump using the handle Storage Short term Storage Make sure that the suction connection gas inlet and the gas dis charge pressure connection are closed leave the provided plugs in Store the vacuum and pressure pump if possible in original packaging indoors dry dust free and vibration free Conservation In c
11. 2 63 Weight kg 8 8 5 8 5 9 Ambient temperature range ue 10 40 SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 051214 Technical Data page 15 Busch All over the World in Industry www busch vacuum com Australia Busch Australia Pty Ltd 30 Lakeside Drive Broadmeadows Vic 3047 Tel 03 93 55 06 00 Fax 03 93 55 06 99 Austria Busch Austria GmbH Industriepark Nord 2100 Korneuburg Tel 02262 756 65 0 Fax 02262 756 65 20 Belgium Busch N V Busch SA Kruinstraat 7 9160 Lokeren Tel 0 9 348 47 22 Fax 0 9 348 65 35 Brazil Busch do Brasil Ltda Rod Edgard M ximo Zambotto Km 64 13240 000 Jarinu SP Tel 55 11 4016 1400 Fax 55 11 4016 1077 Canada Busch Vacuum Technics Inc 1740 Boulevard Lionel Bertrand Boisbriand Montr al Qu bec J7H 1N7 Tel 450 435 6899 Fax 450 430 5132 China Busch Vacuum Shanghai Co Ltd 18 Bin Yang Road Shanghai China 200235 Tel 86 21 6436 1919 Fax 86 21 5031 5766 Czech Republic Busch Vakuum s r o Pra kova 10 619 00 Horn Her pice Brno Tel 420 543 42 48 55 Fax 420 543 42 48 56 Denmark Busch Vakuumteknik A S Parallelvej 11 8680 Ry Tel 45 87 88 07 77 Fax 45 87 88 07 88 Finland Busch Vakuumteknik Oy Sinikellonpolku 3 01300 VANTAA Tel 09 774 60 60 Fax 09 774 60 666 France Busch France S A Parc Technologique de Bois Chaland CE 2922 91029 Evry Cedex Tel 01
12. 69 89 89 89 Fax 01 60 86 16 74 Germany Dr Ing K Busch GmbH Schauinslandstr 1 79689 Maulburg Tel 0 76 22 6 81 0 Fax 0 76 22 6 81 194 e mail sec bu busch de Dr Ing K Busch GmbH Niederlassung Nord Ernst Abbe Str 1 3 25451 Quickborn Tel 0 41 06 7 99 67 0 Fax 0 41 06 7 99 67 77 Dr Ing K Busch GmbH Niederlassung West Nordring 35 64807 Dieburg Tel 0 60 71 92 82 0 Fax 0 60 71 14 71 Dr Ing K Busch GmbH Niederlassung S d Ost Gewerbestrake 3 90579 Langenzenn Tel 09 01 90 25 0 Fax 09 01 90 25 25 Dr Ing K Busch GmbH Au enstelle Zella Mehlis Am Rain 11 98544 Zella Mehlis Tel 0 36 82 46 92 71 Fax 0 36 82 46 92 73 Ireland Busch Ireland Ltd A10 11 Howth Junction Business Centre Kilbarrack Dublin 5 Tel 00353 1 832 1466 Fax 00353 1 832 1470 Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 0362 370 91 Fax 0362 370 999 Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsuka City Kanagawa Japan 259 1220 Tel 0463 50 4000 Fax 0463 50 4004 Korea Busch Korea Ltd 392 1 Yangji Ri Yangji Myun Yongin si Kyunggi Do Tel 031 321 8114 Fax 031 321 4330 Malaysia Busch Malaysia Sdn Bhd 6 Jalan Taboh 33 22 Shah Alam Technology Park Section 33 40400 Shah Alam Selangor D E Tel 03 5122 2128 Fax 03 5122 2108 Netherlands Busch B V Pompmolenlaan 2 3447 GK Woerden Postbus 2091 3440 DB Woerd
13. C SD 1005 C SV 1008 C SD 1008 C 0870135648 051214 Foreign objects in the vacuum and pressure pump Broken vanes 35 Stuck bearings Repair the vacuum and pressure pump Busch service The vacuum and pressure pump runs very noisily Defective bearings Repair the vacuum and pressure pump Busch service Stuck vanes 35 Repair the vacuum and pressure pump Busch service The vacuum and pressure pump runs very hot Insufficient air ventilation Make sure that the cooling of the vacuum and pressure pump is not impeded by dust dirt Clean the fan cowling the fan wheel the ven tilation grille and the cooling fins Install the vacuum and pressure pump in a narrow space only if sufficient ventilation is ensured Ambient temperature too high Observe the permitted ambient temperatures Temperature of the inlet gas too high Observe the permitted temperatures for the inlet gas Mains frequency or voltage outside tolerance range Provide a more stable power supply Partial clogging of filters or screens Partial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure line with too small diameter Use larger diameter SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 051214 Troubleshooting page 11 Exploded View 58 59 60 61 Exploded View SV 1005 C SD 1005 C
14. Installation and Operating Instructions um and Pressure Pumps Tiny C SV 1008 C SD 1008 C cE Busch Produktions GmbH Schauinslandstr 1 79689 Maulburg Germany 0870135648 051214 Modifications reserved Table of Contents Preface Preface ee nn n nn 2 Congratulations on your purchase of the Busch vacuum and pressure Product Description 3 pump With watchful observation of the field s requirements innova Use i SR RRR eR de ORO ds eh Pa Eee Reg 3 tion and steady development Busch delivers modern vacuum and pres Principle of Operation 3 sure solutions worldwide Pul RN e E These operating instructions contain information for Safety sss ERR REEL RR Ao or wx 3 product description Intended Use iu uo suo mede E oko Rem RO dede Xx 3 safety Safety NOTES o c o 2 a5 amp ton s oom qom REG proe wee i a 3 E n Noise EMISSION e A og woods mon x m A A show ation Sh s 4 Transports EE 4 i storage S Transport in Packaging 2 amanera as 4 installation and commissioning Transport without Packaging ess 4 maintenance Storage PPP 4 overhaul Short term Stor ge uu so mo e RR RR Roues 4 troubleshooting and Conservation o xus Was oe c e wor Ge er dian aw 4 Installation and Commissioning 4 dd Installation Prerequisites e 4 of the vacuum and pressure pump Mounting Position and Space 4 For the purpose of these instructions
15. achinery Basic concepts general principles of design Part 1 and 2 EN 12100 2 EN 294 Safety of machinery Safety distance to prevent danger zones being reached by the upper limbs EN 1012 1 Compressors and vacuum pumps Safety requirements Part 1 and 2 EN 1012 2 EN ISO 2151 Acoustics Noise test code for compressors and vacuum pumps Engineering method grade 2 EN 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 61000 6 1 Electromagnetic compatibility EMC Generic immunity standards EN 61000 6 2 EN 61000 6 3 Electromagnetic compatibility EMC Generic emission standards EN 61000 6 4 Manufacturer Dr Ing Karl Busch General director EC Declaration of Conformity SV 1005 C SD 1005 C SV 1008 C SD 1008 C page 14 0870135648 051214 Technical Data For motor connection parameters see nameplate SV 1005 C SD 1005 C SV 1008 C SD 1008 C 50 Hz 4 6 7 3 Nomical suction capacity m h 60 Hz 5 5 8 8 50 Hz 4 6 7 3 Volume flow m3 h 60 Hz 5 5 8 8 Ultimate pressure hPa abs mbar abs 150 150 Overpressure max allowed backpressure bar g U 1 m 1 50 Hz 0 14 0 25 0 25 0 37 Nominal motor rating kW 60 Hz 0 18 0 3 0 3 0 45 50 Hz 3000 3000 3000 3000 Nominal speed min 60 Hz 3600 3600 3600 3600 Sound pressure level EN ISO 2151 db A 50 Hz 59 60 61 62 withsilencer 60 Hz 60 61 6
16. age or destruction of the vacuum and pressure pump and adjoining plant components Risk of injury The vacuum and pressure pump must only be operated under the conditions described below The vacuum and pressure pump is intended for the suction SV 1005 C SV 1008 C the compression SD 1005 C SD 1008 C of airand other dry non aggressive non toxic and non explosive gases Conveying media with a higher density than air leads to an increased thermal and mechanical load on the vacuum and pressure pump and is permissible only after prior consultation with Busch The gas shall be free from vapours that would condensate under the temperature and pressure conditions inside the vacuum and pressure pump The vacuum and pressure pump is intended for the placement in a non potentially explosive environment The vacuum and pressure pump is thermally suitable for continuous operation Version with AC motor the drive is equipped with a thermal protec tion switch Version with AC motor A A Drive with thermal protection switch Automatic switching off in case of thermal overload Automatic restart after cooling down Prior to any intervention on a vacuum and pressure pump standing still make sure that the drive is disconnected from the mains In case of vacuum operation SV 1005 C SV 1008 C The vacuum and pressure pump is ultimate pressure proof In case of pressure operation SD 1005 C SD 1008 C
17. ase of adverse ambient conditions e g aggressive atmosphere fre quent temperature changes conserve the vacuum and pressure pump immediately In case of favourable ambient conditions conserve the vacuum and pressure pump if a storage of more than 3 months is scheduled Make sure that all ports are firmly closed seal all ports that are not sealed with PTFE tape gaskets or o rings with adhesive tape Note VCI stands for volatile corrosion inhibitor VCI products film paper cardboard foam evaporate a substance that condenses in mo lecular thickness on the packed good and by its electro chemical prop erties effectively suppresses corrosion on metallic surfaces However VCI products may attack the surfaces of plastics and elastomers Seek advice from your local packaging dealer Busch uses CORTEC VCI 126 R film for the overseas packaging of large equipment Wrap the vacuum and pressure pump in VCI film Store the vacuum and pressure pump if possible in original packing indoors dry dust free and vibration free For commissioning after conservation Make sure that all remains of adhesive tape are removed from the ports Commission the vacuum and pressure pump as described in the chapter gt Installation and Commissioning Installation and Commissioning Installation Prerequisites A CAUTION In case of non compliance with the installation prerequisites partic ularly in
18. en Tel 0 348 462300 Fax 0 348 422939 New Zealand Busch New Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 North Harbour Auckland 1330 Tel 0 9 414 7782 Fax 0 9 414 7783 Norway Busch Vakuumteknikk AS Hestehagen 2 1440 Dr bak Tel 64 98 98 50 Fax 64 93 66 21 Poland Busch Polska Sp z o o Ul Chopina 27 87800 Wtoctawek Tel 054 2315400 Fax 054 2327076 Singapore Busch Vacuum Singapore Pte Ltd 20 Shaw Road 3101 03 Ching Shine Building Singapore 36 79 56 Tel 65 6488 0866 Fax 65 6288 0877 Spain Busch Ib rica S A C Pened s 47 49 08192 Sant Quirze del Vall s Tel 93 721 77 77 Fax 93 721 42 07 Sweden Busch Vakuumteknik AB Br ta Industriomr de 435 33 M lnlycke Tel 031 338 00 80 Fax 031 338 00 89 Switzerland Busch AG Waldweg 22 4312 Magden Tel 061 845 90 90 Fax 061 845 90 99 Taiwan Busch Taiwan Corporation No 69 Sec 3 Pei Shen Rd Shen Keng Hsiang Taipei Hsien Taiwan 222 R O C Tel 02 2662 0775 Fax 02 2662 0796 Turkey VAKUTEK Emlak Kredi Ishani No 179 81130 sk dar Istanbul Tel 216 310 0573 Fax 216 343 5126 United Kingdom Busch UK Ltd Hortonwood 30 35 Telford Shropshire TF1 7YB Tel 01952 677 432 Fax 01952 677 423 USA Busch Inc 516 B Viking Drive Virginia Beach VA 23452 Tel 757 463 7800 Fax 757 463 7407 Semiconductor Vacuum Group Inc
19. ficiency and a long life the vacuum and pressure pump was assembled and adjusted with precisely defined tolerances This adjustment will be lost during dismantling of the vacuum and pressure pump It is therefore strictly recommended that any dismantling of the vacuum and pressure pump that is beyond of what is described in this manual shall be done by Busch service AA A00 In case the vacuum and pressure pump conveyed gas that was con taminated with foreign materials which are dangerous to health harmful material can reside in pores gaps and internal spaces of the vacuum and pressure pump Danger to health during dismantling of the vacuum and pressure pump Danger to the environment Prior to shipping the vacuum and pressure pump shall be decon taminated as good as possible and the contamination status shall be stated in a Declaration of Contamination form downloadable from www busch vacuum com Busch service will only accept vacuum and pressure pumps that come with a completely filled in and legally binding signed Declaration of Contamination form downloadable from www busch vacuum com Removal from Service Temporary Removal from Service Prior to disconnecting pipes lines make sure that all pipes lines are vented to atmospheric pressure Recommissioning Observe the chapter gt Installation and Commissioning SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 051214 Overhaul page 7
20. handling the vacuum and Suction Connection Gas Inlet 5 pressure pump means the transport storage installation commission Gas Discharge gaz aa e Ru e Oe ded 5 ing influence on operating conditions maintenance troubleshooting Pressure Connection Pe pu shh EAS ih Ue de next e rd 5 and overhaul of the vacuum and pressure pump SE SE Eege ee S Prior to handling the vacuum and pressure pump these operating in Mounting s 5 structions shall be read and understood If anything remains to be Connecting Electrically 5 2 ee 5 clarified please contact your Busch representative Connecting Eines PIpes uoc nios Ga we ee m RE Qd 6 Keep these operating instructions and if applicable other pertinent Recording of Operational Parameters 6 operating instructions available on site Operation Notes i us s ae lke Aus Be a PO e e 6 ie ok Gos UP ORO SUR son body UR ee Sa E ded e 6 Maintenance llle 6 Maintenance Schedule ee ee 7 Monthly a da amp ha we mo EO doh weed XE ad 7 Every 6 Months o s uos eoe m Wa e a eor aao x 7 Every Year 2 oaia unus ds eee de oe dee ie de i od os 7 Every 1500 2000 SD 2000 3000 SV Operating te Check Replacement of Vanes e 7 Overhaul z iua doce tee x arae ORC e ee te UR RU AIR dos 7 Removal from Service es 7 Temporary Removal from Service 7 RECOMMISSIONING usos uox eid aoe Glo we ey Se ead Rede 7 Dismantling and Disposal a 8 Trouble
21. process Version with three phase motor The vacuum and pressure pump was run in the wrong direction Repair the vacuum and pressure pump Busch service When connecting the vacuum and pressure pump make sure the vacuum and pressure pump will run in the correct direction gt In stallation After shutting down the vacuum and pressure pump condensate ran into the pump chamber When the vacuum and pressure pump was re started too much condensate was enclosed between the vanes 35 Condensate could not be compressed and thus broke a vane 35 Repair the vacuum and pressure pump Busch service Make sure no condensate will enter the vacuum and pressure pump if necessary pro vide a drip leg and a drain cock Drain condensate regularly The vacuum and pressure pump starts but la bours or runs noisily or rattles The drive motor draws a too high current compare with initial value after commission ing Loose connection s in the drive motor termi nal box Version with three phase motor Not all drive motor coils are properly con nected The drive motor operates on two phases only Check the proper connection of the wires against the connection diagram Tighten or replace loose connections Version with three phase motor The vacuum and pressure pump runs in the wrong direction Verification and rectification gt Installation and Commissioning Troubleshooting page 10 SV 1005
22. rated gt note in the EC Declaration of Conformity Make sure that the power supply matches the data on the name plate of the vacuum and pressure pump Make sure that an overload protection according to EN 60204 1 is provided for the drive motor Make sure that the drive of the vacuum and pressure pump will not be affected by electric or electromagnetic disturbance from the mains if necessary seek advice from the Busch service In case of mobile installation Provide the electrical connection with grommets that serve as strain relief Installation Mounting Make sure that the N Installation Prerequisites are complied with Set down or mount the vacuum and pressure pump at its location Connecting Electrically A Awe Risk of electrical shock risk of damage to equipment Electrical installation work must only be executed by qualified per sonnel that knows and observes the following regulations IEC 364 or CENELEC HD 384 or DIN VDE 0100 respectively IEC Report 664 or DIN VDE 0110 BGV A2 VBG 4 or corresponding national accident prevention regulation Observe the instructions diagram for the drive motor connection from the motor terminal box Electrically connect the drive motor Connect the protective earth conductor A CAUTION Operation in the wrong direction of rotation can destroy the vacuum and pressure pump in short time Prior to starting up it must be made sure that the vacu
23. regulation A A et During operation the surface of the vacuum and pressure pump may reach temperatures of more than 70 C Risk of burns Let the vacuum and pressure pump cool down prior to a required contact or wear heat protection gloves Problem Possible Cause The vacuum and pressure pump does not reach the usual pressure The drive motor draws a too high current compare with initial value after commission ing Vacuum operation Evacuation of the system takes too long Pressure operation Filling the system takes too long Building up pressure in the system takes too long Vacuum operation The vacuum system or suction line is not leak tight Pressure operation The pressure system or pressure line is not leak tight Check the hose or pipe connections for possi ble leak In case a vacuum relief valve regulating system is installed The vacuum relief valve regulating system is misadjusted or defective In case a pressure relief valve regulating system is installed The pressure relief valve regulating system is misadjusted or defective Adjust repair or replace respectively In case a screen is installed in the suction con nection gas inlet a The screen in the suction connection gas inlet a is partially clogged Clean the screen If cleaning is required too frequently install a filter upstream In case a filter 62 63 is installed on the suction connection gas inlet a
24. rter overload protection is too small or trip level is too low Compare the trip level of the drive motor starter overload protection with the data on the nameplate correct if necessary In case of high ambient temperature set the trip level of the drive motor starter overload protection 5 percent above the nominal drive motor current One of the fuses has blown Check the fuses Version with alternating current motor The drive motor capacitor is defective Repair the drive Busch service The connection cable is too small or too long causing a voltage drop at the vacuum and pressure pump Use sufficiently dimensioned cable The vacuum and pressure pump or the drive motor is blocked Make sure the drive motor is disconnected from the power supply Remove the fan cover Try to turn the drive motor with the vacuum and pressure pump by hand If the vacuum and pressure pump is blocked Repair the vacuum and pressure pump Busch service The drive motor is defective Replace the drive motor Busch service The vacuum and pressure pump is blocked Solid foreign matter has entered the vacuum and pressure pump Repair the vacuum and pressure pump Busch service Make sure the suction line is equipped with a screen If necessary additionally provide a filter Corrosion in the vacuum and pressure pump from remaining condensate Repair the vacuum and pressure pump Busch service Check the
25. ry long suction lines it is prudent to use larger line sizes in order to avoid a loss of efficiency Seek advice from your Busch representative In case the vacuum shall be maintained after shutdown of the vacuum and pressure pump Provide a manual or automatic operated valve non return valve in the suction line Make sure that the suction line does not contain foreign objects e g welding scales Gas Discharge In case of vacuum operation The following guidelines for the discharge line do not apply if the aspirated air is discharged to the environment right at the vacuum and pressure pump Make sure that the discharge line fits to the gas discharge b of the vacuum and pressure pump In case of using a pipe Make sure that the pipe will cause no stress on the vacuum and pressure pump s connection if necessary use bellows Make sure that the line size of the discharge line over the entire length is at least as large as the gas discharge b of the vacuum and pressure pump In case the length of the discharge line exceeds 0 5 m it is prudent to use larger line sizes in order to avoid a loss of efficiency and an over load of the vacuum and pressure pump Seek advice from your Busch representative Make sure that the discharge line either slopes away from the vacuum and pressure pump or provide a liquid separator or a drip leg with a drain cock so that no liquids can back up into the vacuum and pressure pump
26. shooting 9 Exploded View 2s RR eee ee ee 12 Spare Parts Accessories et 13 EC Declaration of Conformity 14 Technical Data 45e Rok o ooh haa 15 Busch All over the World in Industry 16 Preface SV 1005 C SD 1005 C SV 1008 C SD 1008 C page 2 0870135648 051214 Product Description Use The vacuum and pressure pump is intended for the suction SV 1005 C SV 1008 C the compression SD 1005 C SD 1008 C of airand other dry non aggressive non toxic and non explosive gases Conveying media with a higher density than air leads to an increased thermal and mechanical load on the vacuum and pressure pump and is permissible only after prior consultation with Busch The gas shall be free from vapours that would condensate under the temperature and pressure conditions inside the vacuum and pressure pump The vacuum and pressure pump is intended for the placement in a non potentially explosive environment The vacuum and pressure pump is thermally suitable for continuous operation Version with AC motor the drive is equipped with a thermal protec tion switch In case of vacuum operation SV 1005 C SV 1008 C The vacuum and pressure pump is ultimate pressure proof In case of pressure operation SD 1005 C SD 1008 C The maximum allowed pressure on the pressure connection b is 2 bar abs Absolutdruck By means of process control and or pressure relief
27. tended Use Definition For the purpose of these instructions handling the vacuum and pressure pump means the transport storage installation commissioning influence on operating conditions maintenance trou bleshooting and overhaul of the vacuum and pressure pump The vacuum and pressure pump is intended for industrial use It shall be handled only by qualified personnel The allowed media and operational limits gt Product Description and the installation prerequisites gt Installation and Commissioning N Installation Prerequisites of the vacuum and pressure pump shall be observed both by the manufacturer of the machinery into which the vacuum and pressure pump is to be incorporated and by the oper ator The maintenance instructions shall be observed Prior to handling the vacuum and pressure pump these operating in structions shall be read and understood If anything remains to be clarified please contact your Busch representative Safety Notes The vacuum and pressure pump has been designed and manufactured according to the state of the art Nevertheless residual risks may re main These operating instructions inform about potential hazards where appropriate Safety notes are tagged with one of the keywords DANGER WARNING and CAUTION as follows A DANGER Disregard of this safety note will always lead to accidents with fa tal or serious injuries A WARNING Disregard of this safety note may lead to accidents
28. the fan cowling the fan wheel the ventilation grille and the cooling fins Every Year Make sure that the vacuum and pressure pump is shut down and locked against inadvertent start up In case an inlet air filter 62 63 is installed Clean with compressed air or replace the inlet air filter 62 63 In case an inlet screen is installed Check the inlet screen clean if necessary Every 1500 2000 SD 2000 3000 SV Operating Hours Replace the vanes 35 N Check Replacement of Vanes Check Replacement of Vanes Make sure that the vacuum and pressure pump is shut down and locked against inadvertent start up Remove the cylinder cover Remove the vanes 35 Check the vanes 35 for dam age Measure the height A of the vanes 35 A CAUTION The vanes 35 are made of special carbon and are self lubricating The vanes must by no means be lubricated with oil or grease In case the vanes 35 are un damaged the height A of all vanes is more than 23 mm and regular inspections in short inter vals are ensured Beinsert the vanes 35 as shown In case a vane 35 is damaged its height A is less than 23 mm 1500 2000 SD 2000 3000 SV operating hours have passed since the last change or will have passed until the next inspection Insert new vanes 35 as shown Reattach the cylinder cover Overhaul A CAUTION In order to achieve best ef
29. um and pressure pump is operated in the proper direction SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 051214 Installation and Commissioning page 5 Version with three phase motor Determine the intended direction of rotation with the arrow f 42 stuck on or cast Bump the drive motor Watch the fan wheel of the drive motor and determine the di rection of rotation just before the fan wheel stops If the rotation must be changed Switch any two of the drive motor wires three phase motor Connecting Lines Pipes Connect the suction line Connect the discharge line or Connect the pressure line Installation without discharge line Make sure that the gas discharge b is open Installation without suction line Make sure that the gas inlet a is open Make sure that all provided covers guards hoods etc are mounted Make sure that cooling air inlets and outlets are not covered or ob structed and that the cooling air flow is not affected adversely in any other way Recording of Operational Parameters As soon as the vacuum and pressure pump is operated under normal operating conditions Measure the drive motor current and record it as reference for fu ture maintenance and troubleshooting work Operation Notes Use A CAUTION The vacuum and pressure pump is designed for operation under the conditions described below In case of disregard risk of dam
30. valves it must be made sure that the maximum allowed pressure will not be exceeded Principle of Operation The vacuum and pressure pump works on the rotating vane principle A circular rotor is positioned centrically on the shaft of the vacuum and pressure pump i e drive motor shaft The rotor rotates in an also circular fixed cylinder the centreline of which is offset from the centreline of the rotor such that the rotor and the inner wall of the cylinder almost touch along a line Vanes 35 sliding in slots in the rotor separate the space between the rotor and the cylinder into chambers At any time gas is sucked in and at almost any time ejected Therefore the vacuum and pressure pump works al most pulsation free The vacuum and pressure pump compresses the inlet gas absolutely oil free A lubrication of the pump chamber is neither necessary nor allowed a Suction connection gas inlet b Gas discharge pressure connection C Accessory connection suc tion side d Accessory connection pres sure side e Terminal box f Directional arrow Cooling The vacuum and pressure pump is cooled by radiation of heat from the surface of the vacuum and pressure pump the air flow from the fan wheel of the drive motor the process gas On off Switch The vacuum and pressure pump comes without on off switch The control of the vacuum and pressure pump is to be provided in the course of installation Safety In
31. vented such that a sufficient cooling of the vacuum and pressure pump is war ranted AA Ay During operation the surface of the vacuum and pressure pump may reach temperatures of more than 70 C Risk of burns Transport page 4 SV 1005 C SD 1005 C SV 1008 C SD 1008 C 0870135648 051214 Make sure that the vacuum and pressure pump will not be touched inadvertently during operation provide a guard if appro priate Suction Connection Gas Inlet A CAUTION Intruding foreign objects or liquids can destroy the vacuum and pressure pump In case the inlet gas can contain dust or other foreign solid particles Make sure that a suitable filter 5 micron or less is installed upstream the vacuum and pressure pump In case of compressor operation The following guidelines for the suction line do not apply if the air to be compressed is taken in right at the vacuum and pressure pump Make sure that the suction line fits to the suction connection gas inlet a of the vacuum and pressure pump Make sure that the gas will be sucked through a vacuum tight flexible hose or a pipe In case of using a pipe Make sure that the pipe will cause no stress on the vacuum and pressure pump s connection if necessary use bellows Make sure that the line size of the suction line over the entire length is at least as large as the suction connection gas inlet a of the vacuum and pressure pump In case of ve
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