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Promass 83 (BA), Operating Instructions

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1. DN A B C D G IL N S LK U di 81 3 8 384 280 104 41 95 2 336 4x 15 7 14 2 66 5 15 70 8 51 15 1 2 385 280 105 41 95 2 440 4x 15 7 14 2 66 5 15 70 12 00 25 flg 401 280 121 41 124 0 580 4x 19 1 17 5 88 9 26 70 17 60 40 11 2 475 304 171 65 155 4 794 14x 22 3 20 6 114 3 40 90 25 50 50 2 556 315 241 76 165 1 1071 8x 019 1 23 6 127 52 60 40 50 1 DN 8 with DN 15 flanges as standard Flange JIS B2238 20K 1 4301 304 parts in contact with medium zirconium 702 Surface roughness flange Ra 3 2 6 3 um DN A B C D G L N S LK U di 81 384 280 104 41 95 336 4 x 15 14 70 15 00 8 51 15 385 280 105 41 95 440 4 x 915 14 70 15 00 12 00 25 401 280 121 41 125 580 4 x 919 16 90 25 00 17 60 40 475 304 171 65 140 794 4 x 919 18 105 40 00 25 50 50 556 315 241 76 155 1071 8x 919 22 120 50 00 40 50 1 DN 8 with DN 15 flanges as standard Dimensions Promass H purge connections secondary containment monitoring L L a a H Te uer 6 JI SE i Tee aa S Fig 92 Dimensions Promass H purge connections secondary containment monitoring DN L H A G 8 55 82 25 1 2 NPT 15 102 82 25 1 2 NPT 25 172 82 25 1 2 NPT 40 263 102 45 1 2 NPT 50 381 5 119 5 58 1 2 NPT Endress Hauser PROline Promass 83 10 Technical data 10 14 Dimensions Promass I Dimensions Promass I flange connections
2. oO co ea ped Y Oo FO6 83Axxxxx 06 00 xx xx 004 Fig 87 Dimensions Promass A 4 VCO 4 connection with mounting set DN 15 flange EN 1092 1 DIN 2501 JIS or 1 2 flange ANSI Mounting set DN 15 flange EN 1092 1 DIN 2501 PN 40 1 4539 904L Alloy C 22 Surface roughness flange EN 1092 1 Form B1 DIN 2526 Form C Ra 6 3 12 5 um DN A B C E IF G K M N P S LK U di 1 305 273 32 228 160 95 145 393 165 4x O14 120 28 65 17 3 1 1 2 305 273 32 310 160 95 145 475 165 4x 14 120 28 65 117 3 18 4 315 283 32 435 220 95 175 600 195 4x 14 150 28 65 17 3 3 5 Loose flanges not fluid wetted made of stainless steel 1 4404 316L Mounting set DN 15 flange JIS 10K 1 4539 904L Alloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C E F G K L M N P S LK U di 1 305 273 32 228 160 95 145 393 165 4x 215 120 20 70 15 0 1 1 2 305 273 32 310 160 95 145 475 165 4x 815 120 20 70 15 0 1 8 4 315 283 32 435 220 95 175 600 195 4x 815 150 20 70 15 0 3 5 Loose flanges not fluid wetted made of stainless steel 1 4404 316L Mountin
3. DN Maximum full scale value Zero point stability Zero point stability kg h or l h Promass H Promass kg h or l h kg h or l h 8 2000 0 20 0 20 15 6500 0 65 0 65 15 18000 1 8 25 18000 1 8 1 8 25 45000 4 5 40 45000 4 5 4 5 40 70000 7 0 50 70000 7 0 7 0 DN 15 25 40 FB Full bore versions of Promass I 1 0 0 5 0 2 0 1 2 4 6 8 10 12 14 16 18 t h g Fig 43 Maximum measured error in of reading example Promass 83 F DN 25 Calculation example mass flow liquid Given Promass 83 F DN 25 flow 8000 kg h Max measured error 0 10 zero point stability measured value x 100 o r 0 9 kg h U 10096 0 11196 8000 kg h Max measured error gt 0 10 Endress Hauser PROline Promass 83 10 Technical data Density liquid e After field density calibration or under reference conditions Promass F 0 0005 g cc Promass M E A H 0 0010 g cc Promass I 0 0020 g cc e Special density calibration optional not for high temperature version Calibration range 0 8 1 8 g cc 5 80 C Promass F 0 001 g cc Promass M A H 0 002 g cc Promass I 0 004 g cc e Standard calibration Promass F 0 01 g cc Promass M E A H I x0 02 g cc Temperature 0 5 C 0 005 x T T fluid temperature in C Repeatability Flow measurement
4. lt x Y o i 1 5 9 E i DN 150 3 5 Fig 57 Dimensions Promass F flange connections EN DIN ANSI JIS Flange EN 1092 1 DIN 2501 DIN 2512N 1 PN 16 1 4404 316L Surface roughness flange EN 1092 1 Form B1 DIN 2526 Form C Ra 6 3 12 5 um DN A B C G L N S LK U di 100 571 324 247 220 1128 8x 18 20 180 107 1 51 20 150 740 362 378 285 1330 8x 22 22 240 159 3 68 90 1 Flange with groove to EN 1092 1 Form D DIN 2512N available Flange EN 1092 1 DIN 2501 DIN 2512N PN 40 1 4404 316L Alloy C 22 Surface roughness flange EN 1092 1 Form B1 DIN 2526 Form C Ra 6 3 12 5 um DN A B G L N S LK U di 8 341 266 75 95 370 4x 14 16 65 17 3 5 35 15 341 266 75 95 404 4x 14 16 65 17 3 8 30 25 341 266 75 115 440 4x 14 18 85 28 5 12 00 40 376 271 105 150 550 4x 18 18 110 43 1 17 60 50 424 283 141 165 715 4 x 018 20 125 54 5 26 00 80 505 305 200 200 840 8x O18 24 160 82 5 40 50 100 2 571 324 247 235 1128 8x 222 24 190 107 1 51 20 150 2 740 362 378 300 1370 8x 226 28 250 159 3 68 90 1 Flange with groove to EN 1092 1 Form D DIN 2512N available 2 Not available in Alloy C 22 Flange EN 1092 1 DIN 2501 PN 40 with DN 25 flanges 1 4404 316L Surface roughness flange EN 1092 1 Form B1 DIN 2526 Form C Ra 6 3 12 5 um DN A B 9 G L N S LK U di 8 341 266 75 115 440 4x 014 18 85 28 5 5 35 15 341 266 75 115 440 4x 014 18 85 28 5 8 30
5. m y B O y 3 d 1 5 20 E Fig 65 Dimensions Promass M flange connections EN DIN ANSI JIS Flange EN 1092 1 DIN 2501 PN 16 PVDF DN A B C G L N S LK U di 8 301 266 35 95 370 4x 14 16 65 16 1 5 53 15 305 268 37 95 404 4x14 16 65 16 1 8 55 25 312 272 40 115 440 4x14 18 85 28 5 11 38 40 332 283 49 150 550 4x 18 18 110 43 1 17 07 50 351 293 58 165 715 4x 18 20 125 54 5 25 60 Flange EN 1092 1 DIN 2501 DIN 2512N 1 I PN 40 1 4404 316L titanium Surface roughness flange EN 1092 1 Form B1 DIN 2526 Form C Ra 6 3 12 5 um DN A B C G L N S LK U di 8 301 266 35 95 370 4x 14 16 65 17 3 5 53 15 305 268 37 95 404 4x14 16 65 17 3 8 55 25 312 272 40 115 440 4x14 18 85 28 5 11 38 40 332 283 49 150 550 4x 018 18 110 43 1 17 07 50 351 293 58 165 715 4x 018 20 125 54 5 25 60 80 385 309 76 200 840 8x 18 24 160 82 5 38 46 1 Flange with groove to EN 1092 1 Form D DIN 2512N available Flange EN 1092 1 DIN 2501 PN 40 with DN 25 flanges 1 4404 316L Surface roughness flange EN 1092 1 Form B1 DIN 2526 Form C Ra 6 3 12 5 um DN A B C G IL N S LK U di 8 301 266 35 115 440 4x14 18 85 28 5 5 53 15 305 268 37 115 440 4x14 18 85 28 5 8 55 146 Endress Hauser PROline Promass 83 10 Technical data Flange EN 1092 1 DIN 2501 DIN 2512N 1 PN 64 1 4404 316L titanium Surface roughness flange EN 1092 1 Form B2 DI
6. Flange JIS B2238 10K 1 4404 316L titanium Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 50 351 293 49 25 155 715 4x 19 16 120 50 25 60 80 385 309 58 185 832 8x 019 18 150 80 38 46 Flange JIS B2238 10K PVDF DN A B C G L N S LK U di 8 301 266 35 95 370 4x 015 16 70 15 5 53 15 305 268 37 95 404 4x 015 16 70 15 8 55 25 312 272 40 125 440 4x 019 18 90 25 11 38 40 332 283 49 140 550 4x 019 21 105 40 17 07 50 351 293 58 155 715 4x 019 22 120 50 25 60 Flange JIS B2238 20K 1 4404 316L titanium Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 8 301 266 35 95 370 4x 15 14 70 15 5 53 15 305 268 37 95 404 4x 15 14 70 15 8 55 25 312 272 40 125 440 4x 19 16 90 25 11 38 40 332 283 49 140 550 4x 19 18 105 40 17 07 50 351 293 58 155 715 8x 19 18 120 50 25 60 80 385 309 76 200 832 8 x 23 22 160 80 38 46 Flange JIS B2238 40K 1 4404 316L titanium Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 8 301 266 35 115 400 4 x 19 20 80 15 5 53 15 305 268 37 115 425 4 x 19 20 80 15 8 55 25 312 272 40 130 485 4x 019 22 95 25 11 38 40 332 283 49 160 600 4x 223 24 120 38 17 07 50 351 293 58 165 760 8x 019 26 130 50 25 60 80 385 309 76 210 890 8x 223 32 170 75 38 46
7. 148 Endress Hauser PROline Promass 83 10 Technical data Flange JIS B2238 63K 1 4404 316L titanium Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 8 301 266 35 120 420 4x 19 23 85 12 5 53 15 305 268 37 120 440 4x 19 23 85 12 8 55 25 312 272 40 140 494 4 x 23 27 100 22 11 38 40 332 283 49 175 620 4 x 25 32 130 35 17 07 50 351 293 58 185 775 8 x 23 34 145 48 25 60 80 385 309 76 230 915 8 x 25 40 185 73 38 46 Dimensions Promass M Tri Clamp connections en O y Fig 66 Dimensions Promass M Tri Clamp connections Tri Clamp 1 4404 316L DN Clamp A B C G L U di 8 1 301 266 35 50 4 367 22 1 5 53 15 1 305 268 37 50 4 398 22 1 8 55 25 1 312 272 40 50 4 434 22 1 11 38 40 1 1 2 332 283 49 50 4 560 34 8 17 07 50 2 351 293 58 63 9 720 47 5 25 60 80 3 385 309 76 90 9 801 72 9 38 46 3A version also available Ra lt 0 8 um 150 grit 1 2 Tri Clamp 1 4404 316L DN Clamp A B C G L U di 8 1 301 266 35 25 0 367 9 5 5 53 15 1 305 268 37 25 0 398 9 5 8 55 3A version also available Ra lt 0 8 um 150 grit Endress Hauser 149 10 Technical data PROline Promass 83 Dimensions Promass M D
8. 136 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Flange EN 1092 1 DIN 2501 DIN 2512N 1 PN 63 1 4404 316L Alloy C 22 Surface roughness flange EN 1092 1 Form B2 DIN 2526 Form E Ra 1 6 3 2 um DN A B C G L N S LK U di 50 424 283 141 180 724 4 x 2022 26 135 54 5 26 00 80 505 305 200 215 875 8 x 22 28 170 81 7 40 50 100 2 571 324 247 250 1128 8x 226 30 200 106 3 51 20 150 2 740 362 378 345 1410 8x 233 36 280 157 1 68 90 1 Flange with groove to EN 1092 1 Form D DIN 2512N available 2 Not available in Alloy C 22 Flange EN 1092 1 DIN 2501 DIN 2512N 1 PN 100 1 4404 316L Alloy C 22 Surface roughness flange EN 1092 1 Form B2 DIN 2526 Form E Ra 1 6 3 2 um DN A B C G IL N S LK U di 8 341 266 75 105 400 4x 014 20 75 17 3 5 35 15 341 266 75 105 420 4x 14 20 75 17 3 8 30 25 341 266 75 140 470 4 x 018 24 100 28 5 12 00 40 376 271 105 170 590 4x 022 26 125 42 5 17 60 50 424 283 141 195 740 4 x 226 28 145 53 9 26 00 80 505 305 200 230 885 8 x 26 32 180 80 9 40 50 100 2 571 324 247 265 1128 8 x 30 36 210 104 3 51 20 150 2 740 362 378 355 1450 12 x 33 44 290 154 0 68 90 1 Flange with gro
9. FO6 83Axxxxx 06 00 xx xx 000 Fig 85 Dimensions Promass A 4 VCO 4 connection welded 4 VCO 4 connection 1 4539 904L Alloy C 22 DN A B C E F G K L M P U di 40 305 273 32 228 160 SW 11 16 145 290 165 120 1 1 20 305 273 32 310 160 SW 11 16 145 372 165 120 1 8 2 305 273 32 310 160 SW 11 16 145 372 165 120 1 4 41 315 283 32 435 220 SW 11 16 175 497 195 150 3 5 42 315 283 32 435 220 SW 11 16 175 497 195 150 3 0 1 3A version also available Ra lt 0 4 um 240 grit For 1 4539 904L only 2 High pressure version 169 10 Technical data PROline Promass 83 Dimensions Promass A 1 2 Tri Clamp connection welded FO6 83Axxxxx 06 00 xx xX 00 1 Fig 86 Dimensions Promass A 1 2 Tri Clamp connection welded 1 2 Tri Clamp connection 3A version 1 4 4539 904L DN A B C E F G K L M P U di 1 305 273 32 228 160 25 145 296 165 120 9 5 1 1 2 305 273 32 310 160 25 145 378 165 120 9 5 1 8 315 283 32 435 220 25 175 503 195 150 9 5 3 5 1 3A version Ra lt 0 8 um 150 grit Option Ra lt 0 4 Um 240 grit 170 Endress Hauser PROline Promass 83 10 Technical data Dimensions Promass A 4 VCO 4 connection with mounting set DN 15 flange EN 1092 1 DIN 2501 JIS or 1 2 flange ANSI
10. Fig 95 Dimensions Promass DIN 11851 connections hygienic coupling Hygienic coupling DIN 11851 3A version 1 titanium grade 2 DN A B C G IL U di 8 350 291 59 Rd 34 x 1 8 427 16 8 55 15 350 291 59 Rd 34 x 1 8 463 16 11 38 152 350 291 59 Rd 34 x 1 8 602 16 17 07 25 350 291 59 Rd 52 x 1 6 603 26 17 07 252 377 305 72 Rd 52 x 1 6 736 26 25 60 40 377 305 72 Rd 65 x 1 6 731 38 25 60 40 2 406 320 86 Rd 65 x 1 6 855 38 35 62 50 406 320 86 Rd 78 x 1 6 856 50 35 62 1 3A version Ra lt 0 8 um 150 grit 2 DN 15 25 40 FB Full bore versions of Promass I Hygienic coupling DIN 11851 Rd 28 x 1 8 3A version 1 titanium grade 2 DN A B C G IL U di 8 350 291 59 Rd 28 x 1 8 426 10 8 55 15 350 291 59 Rd 28 x 1 8 462 10 11 38 1 3A version Ra lt 0 8 um 150 grit 181 10 Technical data PROline Promass 83 Dimensions Promass I DIN 11864 1 Form A connections couplings 1 5 di Lee F06 831xxxxx 06 00 xx xx 004 Fig 96 Dimensions Promass I DIN 11864 1 Form A connections couplings Coupling DIN 11864 1 Form A 3A version 1 titanium grade 2 DN A B C G IL U di 82 350 291 59 Rd 28 x 1 8 428 10 8 55 15 350 291 59 Rd 34 x 1 8 463 16 11 38 159 3
11. 102 Failsafe mode of outputs and totalizers Process system error is present Positive zero return is activated Frequency output FALLBACK VALUE Signal output 0 Hz FAILSAFE LEVEL Output of the frequency specified in the FAILSAFE VALUE function No 4211 HOLD VALUE Last valid value preceding occurrence of the fault is output ACTUAL VALUE Fault is ignored i e normal measured value output on the basis of ongoing flow measure ment Output signal corresponds to zero flow Totalizer STOP The totalizers are paused until the error is rectified ACTUAL VALUE The fault is ignored The totalizers continue to count in accordance with the current flow value HOLD VALUE The totalizers continue to count the flow in accordance with the last valid flow value before the error occurred Totalizer stops Relay output In the event of a fault or power supply failure Relay deenergised The Description of device Functions manual contains detailed information on relay swit ching response for various configurations Such as error message flow direction EPD full scale value etc No effect on the relay output Endress Hauser PROline Promass 83 9 Trouble shooting Endress Hauser 9 6 Spare parts Section 9 1 contains a detailed trouble shooting guide The measuring device more over provides additional support in the form of continuous self diagnosi
12. No 4xx Process limits exceeded P 7 gt BATCH TIME 471 The maximum permitted batching time was exceeded mare Increase flow rate Check valve opening Adjust time setting to changed batch quantity UU gt lt BATCH QUANTITY 472 Underbatching The minimum quantity was not reached Overbatching The maximum permitted batching quantity was exceeded Underbatching 1 2 Overbatching 1 2 Increase fixed correction quantity Valve closes too quickly with active after run correction Enter smaller after run as mean value If the batching quantity changes the minimum batch ing quantity must be adjusted Reduce fixed correction quantity Valve closes too slowly with active after run correction Enter larger after run as mean value If the batching quantity changes the maximum batch ing quantity must be adjusted PROGRESS NOTE 473 End of filling process approach ing The running filling process has exceeded the predefined batch quantity point for the display warning message No measures required if neces sary prepare to replace con tainer No 7xx Other process errors EMPTY PIP 700 The process fluid density is out side the upper or lower limit val ues set in the EPD function Causes Air in the measuring tube Partly filled measuring tube Ensure that there is no gas content i
13. LL o E ry 15 3 adi L20 Fig 83 Dimensions Promass E ISO 2853 connection couplings Coupling ISO 2853 1 4404 316L DN A B G L U di 8 317 224 93 37 13 229 22 6 5 35 15 331 226 105 37 13 273 22 6 8 30 25 337 231 106 37 13 324 22 6 12 00 40 358 237 121 52 68 456 35 6 17 60 50 423 253 170 64 16 562 48 6 26 00 1 Max thread diameter to ISO 2853 Annex A 3A version also available Ra lt 0 8 um 150 grit Endress Hauser 167 10 Technical data PROline Promass 83 168 Dimensions Promass E SMS 1145 connection hygienic coupling di ann U 160 41 5 2 0 L F06 83Exxxxx 06 00 xx xx 007 Fig 84 Dimensions Promass E SMS 1145 connection hygienic coupling Hygienic coupling SMS 1145 1 4404 316L DN A B C G L U di 8 317 224 93 Rd 40 x 1 6 229 22 5 5 35 15 331 226 105 Rd 40 x 1 6 273 22 5 8 30 25 337 231 106 Rd 40 x 1 6 324 22 5 12 00 40 358 237 121 Rd 60 x 1 6 456 35 5 17 60 50 423 253 170 Rd 70 x 1 6 562 48 5 26 00 3A version also available Ra lt 0 8 um 150 grit Endress Hauser PROline Promass 83 10 Technical data Endress Hauser 10 12 Dimensions Promass A Dimensions Promass A 4 VCO 4 connection welded
14. PLATO i 1 BALLING Reference density Carrier fluid Expansion coefficient linear Expansion coefficient linear Y 7002 t t Expansion coeff linear Carrier fluid 7008 Expansion coefficient square 7008 Expansion coefficient square Y 7003 Expansion coeff sqr Carrier fluid y 7004 Reference density Target fluid y 7005 Expansion coeff linear Target fluid y 7006 Expansion coeff sqr Target fluid y 7009 Reference temperature i 7009 Reference temperature FLEXIBLE see separate description FO6 83xxxxxx 19 xx xx en 003 Fig 34 Selecting and configuring different density functions in the function matrix Brixgrade density of hydrous saccharose solution in kg m Brix 10 C 20 C 30 C 40 C 50 C 60 C 70 C 80 C 0 999 70 998 20 995 64 992 21 988 03 983 19 977 76 971 78 5 1019 56 1017 79 1015 03 1011 44 1007 14 1002 20 996 70 989 65 10 1040 15 1038 10 1035 13 1031 38 1026 96 1021 93 1016 34 1010 23 15 1061 48 1059 15 1055 97 1052 08 1047 51 1042 39 1036 72 1030 55 20 1083 58 1080 97 1077 58 1073 50 1068 83 1063 60 1057 85 1051 63 25 1106 47 1103 59 1099 98 1095 74 1090 94 1085 61 1079 78 1073 50 30 1130 19 1127 03 1123 20 1118 80 1113 86 1108 44 1102 54 1096 21 35 1154 76
15. Full bore versions of Promass I Flange ANSI B16 5 CI 300 1 4301 304 parts in contact with medium titanium grade 9 Surface roughness flange Ra 3 2 6 3 uum DN A B C G L N S LK U di 81 3 8 350 291 59 95 3 402 4x 15 7 20 66 5 15 70 8 55 15 1 2 350 291 59 95 3 438 4x 15 7 20 66 5 15 70 11 38 152 1 2 350 291 59 95 3 572 4x 15 7 19 66 5 17 07 17 07 25 1 350 291 59 124 0 578 4x 19 1 23 88 9 26 70 17 07 25 2 T 377 305 72 124 0 700 4x 619 1 22 88 9 25 60 25 60 40 1 1 2 377 305 72 155 4 708 4x 22 4 26 114 3 40 90 25 60 40 2 1 1 2 406 320 86 155 4 819 4x 22 4 24 114 3 35 62 35 62 50 2 406 320 86 165 1 827 8x 19 1 28 127 0 52 60 35 62 1 DN 8 with DN 15 flanges as standard 2 DN 15 25 40 FP Full bore versions of Promass I Flange ANSI B16 5 CI 600 1 4301 304 parts in contact with medium titanium grade 9 Surface roughness flange Ra 3 2 6 3 uum DN A B C G L N 9 LK U di 81 3 8 350 291 59 95 3 402 4x 15 7 20 66 5 13 80 8 55 15 1 2 350 291 59 95 3 438 4x 15 7 20 66 5 13 80 11 38 152 1 2 350 291 59 95 3 578 4x 15 7 22 66 5 17 07 17 07 25 dg 350 291 59 124 0 578 4x 19 1 23 88 9 24 40 17 07 25 2 d 377 305 72 124 0 706 4x 19 1 25 88 9 25 60 25 60 40 1 1 2 377 305 72 155 4 708 4x 22 4 28 114 3 38 10 25 60 40 2 1 1 2 40
16. 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 11 4 not assigned 5 not assigned 6 471 Max permitted batching time has been exceeded 7 472 Underbatching the minimum quantity was not reached Overbatching the maximum permitted batching quantity was exceeded 0 473 The predefined batch quantity point was exceeded End of filling process approaching 1 not assigned 2 not assigned 3 not assigned 4 not assigned 5 not assigned 6 not assigned 12 d 501 New amplifier software version is loaded Currently no other commands are possible Endress Hauser PROline Promass 83 5 Operation Byte Bit Error No Short error description Page 90 ff 0 not assigned 1 not assigned 2 571 Batching process in progress valves are open 3 572 Batching process has been stopped valves are closed 4 not assigned 13 5 586 The fluid properties do not allow a continuation of the measurement 6 587 Extreme process conditions exist The measuring system can therefore not be started 7 588 Overdriving of the internal analog to digital converter A continuation of the measurement is no longer possible 0 not assigned 1 not assigned 2 not assigned 3 601 Positive zero return active 14 4 not assigned 5 no
17. All functions are described in detail as is the function matrix itself in the Description of Device Functions manual which is a separate part of these Operating Instructions AQ Note Always start trouble shooting with the checklist on Page 89 if faults occur after commissioning or during operation The routine takes you directly to the cause of the problem and the appropriate remedial measures Endress Hauser PROline Promass 83 QUICK SETUP Commissioning QUICK SETUP Commissioning AQ Note More detailed information on running Quick Setup menus especially for devices without a local display can be found on Page 60 ff B QS 1002 Fi N E gt QuickSetup Commission 2000 HOME POSITION Language Pre setting i 0 Selection system units Mass flow Volume flow Corr Vol flow Density Temperature Quit Y Y id Y Unit 0400 Unit 0402 Unit 0404 Unit 0420 Unit 0422 Mass flow Volume flow Corr Vol flow Density Temperature I I I Unit 3001 Unit 3001 Corr Vol 6460 Totalizer Totalizer calculat
18. Endress Hauser PROline Promass 83 8 Accessories Endress Hauser 8 Accessories Various accessories which can be ordered separately from Endress Hauser are avail able for the transmitter and the sensor The E H service organisation can provide detailed information on the order codes of your choice Accessory Description Ordering code Transmitter PROline Promass 83 Transmitter for replacement or for stock Use the order code to define the following specifi cations Approvals Degree of protection version Cable entries Display power supply operation Software Outputs inputs 83XXX XXXXX s Inputs outputs Conversion kit with appropriate plug in point DK8UI modules for converting the input output con figuration in place to date to a new version Software packages for Software add ons on F Chip can be ordered DK8SO Promass 83 individually Extended diagnosis Batching functions Concentration measurement Installation set for Mounting set for remote version Suitable for DK8WM transmitter Wall mounting Pipe mounting Installation in control panel Post mounting set for Post mounting set for the Promass A DK8AS the Promass A sensor Mounting set for the Promass sensor Mounting set for Promass A comprising 2 process connections see Page 169 ff Seals DK8MS
19. Note precisely the specified positions of the jumpers Note that the position of the relay submodule on the I O board can vary depend ing on the version ordered and that the terminal assignment in the connection compartment of the transmitter varies accordingly gt see Page 29 4 Installation of the I O board is the reverse of the removal procedure F06 x3xxxxxx 16 xx 06 xx 002 Fig 37 Configuring relay contacts NC NO on the convertible I O board submodule 1 Configured as NO contact default relay 1 2 Configured as NC contact default relay 2 if installed FO6 x3xxxxxx 16 xx 06 xx 003 Fig 38 Configuring relay contacts NC NO on the non convertible I O board A relay 1 B relay 2 1 Configured as NO contact default relay 1 2 Configured as NC contact default relay 2 84 Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser 6 3 Purge and pressure monitoring connections The sensor housing protects the inner electronics and mechanics and is filled with dry nitrogen Beyond that up to a specified measuring pressure it additionally serves as secondary containment Warning For a process pressure above the specified containment pressure the housing does not serve as an additional secondary containment In case a danger of measuring tube fail ure exists due to process characteristics e g with corrosive process fluids we recom m
20. Promass F 0 35 zero point stability measured value x 100 o r Promass M A 0 5096 zero point stability measured value x 100 o r Promass E 0 75 zero point stability measured value x 100 o r Volume flow liquid Promass F 0 15 zero point stability measured value x 1001 o r Promass M A 0 25 zero point stability measured value x 100 o r Promass E 0 45 zero point stability measured value x 1001 o r Promass H I 0 50 zero point stability measured value x 1001 o r o r of reading Zero point stability Promass F M E Endress Hauser DN Max Zero point stability Zero point stability Zero point stability Zero point stability full scale Promass F Promass F Promass M Promass E value high temperature kg h or kg h or l h version kg h or l h kg h or l h l h kg h or l h 8 2000 0 100 0 100 0 200 15 6500 0 325 0 325 0 650 25 18000 0 90 1 80 0 90 1 80 40 45000 2 25 2 25 4 50 50 70000 3 50 7 00 3 50 7 00 80 180000 9 00 18 00 9 00 100 350000 14 00 150 800000 32 00 Zero point stability Promass A DN Maximum full scale value Zero point stability kg h or I h kg h or l h 1 20 0 0010 2 100 0 0050 4 450 0 0225 115 10 Technical data PROline Promass 83 116 Zero point stability Promass H I
21. Set HART shortform address Access type write Byte 0 desired address 0 15 Factory setting 0 Note With an address 0 multidrop mode the cur rent output of the primary process variable is set to 4 mA Byte 0 active address 11 Read unique device identifi cation using the TAG meas uring point designation Access type read Bytes 0 5 TAG Device identification delivers information on the device and the manufacturer It cannot be changed The response consists of a 12 byte device ID if the given TAG agrees with the one saved in the device Byte 0 fixed value 254 Byte 1 Manufacturer ID 17 E H Byte 2 Device type ID 81 Promass 83 Byte 3 Number of preambles Byte 4 Universal commands rev no Byte 5 Device specific commands rev no Byte 6 Software revision Byte 7 Hardware revision Byte 8 Additional device information Bytes 9 11 Device identification 12 Read user message Access type read none Bytes 0 24 User message Note You can write the user message using Command 17 Endress Hauser 47 5 Operation PROline Promass 83 Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 13 Read TAG descriptor and date Access type read none Bytes 0 5 TAG Bytes 6 17 desc
22. e Mass flow liquid Promass F M A H 0 05 1 2 x zero point stability measured value x 100 o r Promass E 0 15 1 2 x zero point stability measured value x 100 o r e Mass flow gas Promass F M A I 0 25 1 2 x zero point stability measured value x 1001 o r Promass E 0 35 1 2 x zero point stability measured value x 100 o r e Volume flow liquid Promass F 0 05 1 2 x zero point stability measured value x 1001 o r Promass M A 0 10 1 2 x zero point stability measured value x 100 o r Promass E 0 25 1 2 x zero point stability measured value x 100 o r Promass A 0 10 1 2 x zero point stability measured value x 1001 o r Promass H I x0 2096 1 2 x zero point stability measured value x 100 96 o r o r of reading Zero point stability see Max measured error Calculation example mass flow liquid Given Promass 83 F DN 25 flow 8000 kg h Repeatability 0 05 1 2 x zero point stability measured value x 1001 o r 0 9 kg h Repeatabilit 0 05 1 2 p se 1 2 2000 kg h 100 0 0556 Density measurement liquid Promass F 0 00025 g cc 1 g cc 1 kg l Promass M H E A 0 0005 g cc Promass 0 001 g cc Temperature measurement 0 25 C 0 0025 x T T fluid temperature in C Influence of medium temperature Endress Hauser When there is a difference between the tempera
23. i 292 110 I FO6 8xxxxxxx 06 05 xx xx 006 Fig 54 Dimensions of sensor connection housing remote version for heating long necked version 134 Endress Hauser PROline Promass 83 10 Technical data 10 7 Dimensions High temperature version compact ooo CN LO CO 666 SSSI 500 Q9 CN LO CO 600 AZZ La CO Q NM C cO NF LO N e 3 E Y EH cr FE e S e e Ei O E e e Y Y g e Fig 55 The dimension C corresponds to the dimension of the standard version for nominal diameters DN 50 and DN 80 Exception is DN 25 here the dimension C corresponds to the dimension of nominal diameter DN 40 10 8 Dimensions High temperature version remote noo CN LO CO zz ee NOG ER sem ag ae Wu Cu e m IA NWO cO e CQ al zm S 6865 NR ON orn md wo 8 9 E 8 8 3 O x E r m Y Y 8 2 wu Fig 56 The dimension C corresponds to the dimension of the standard version for nominal diameters DN 50 and DN 80 Exception is DN 25 here the dimension C corresponds to the dimension of nominal diameter DN 40 Endress Hauser 135 10 Technical data PROline Promass 83 10 9 Dimensions Promass F Dimensions Promass F flange connections EN DIN ANSI JIS
24. 100 10 100 1000 kg h FO6 8xAxxxxx 05 xx xx xx 000 Fig 47 Pressure loss diagram for water 1 Standard version 2 High pressure version 125 10 Technical data PROline Promass 83 126 Pressure loss coefficient for Promass H DN d m K K1 K3 8 8 51 103 8 04 108 3 28 107 1 15 106 15 12 00 103 1 81 108 9 99 108 1 87 10 25 17 60 1073 3 67 109 2 76 106 4 99 104 40 25 50 103 8 75 104 8 67 109 1 22 104 50 40 5 1078 1 35 104 1 72 109 1 20 103 Pressure loss data includes interface between measuring tube and piping mbar 1000 DN 8 DN 155FDN 25 DN 40 N50 100 10 i 0 1 0 01 0 1 10 100 t h i Fig 48 Pressure loss diagram for water Endress Hauser PROline Promass 83 10 Technical data Pressure loss coefficient for Promass I DN d m K K1 K3 8 8 55 102 8 1 108 3 9 107 129 95 107 15 11 38 103 2 3 108 1 3 107 23 33 107 15 17 07 103 4 1 109 3 3 106 0 01 104 25 17 07 103 4 1 10 3 3 108 5 89 10 250 25 60 103 7 8 10 8 5 109 0 11 107 40 25 60 103 7 8 104 8 5 109 1 19 104 40 35 62 103 1 3 104 2 0 10 0 08 104 50 35 62 103 1 3 104 2 0 109 0 25 104 1 DN 15 25 40 FB Full bore versions of Promass Pressure loss data includes interface between measuring tube and piping mb
25. CE mark 10 Endress Hauser Device functions see Description of Device Functions Manual Diagnosis functions advanced optional software 80 Dimensions High temperature compact 135 High temperature remote 135 Promass A process connections 169 Promass E process connections 160 Promass F process connections 136 Promass H process connections 175 Promass I process connections 177 Promass M process connections 146 Remote version Promass E 134 Remote version Promass F M A H 1 134 Remote version for heating 134 Stainless steel field housing 133 Wall mount housing rdl ek eN 133 Display Display and operating elements 35 Readings displayed 2 36 Turning the display i sianu grair eea Ke a 23 Using the display as a batch controller 39 Documentation additional 132 E Electrical connection Cable specifications remote version 26 Commubox FXA 191 iiy ke rd des 31 Degree of protection 32 HART handheld communicator 31 Post connection check checklist 33 Remote version einh pen bod x oa 25 Transmitter terminal assignment 29 Electronics boards replacing installing Fieldhouslhgs sut s Se Se Mb ots 104 Wall m
26. measuring accuracy 117 see Display Ret rning deviees ek sd teed vex Pure neis 8 V S Vertical pipelines 15 Satety ICONS aei tns des pr de ue ah nat db s ged tele 8 Vibration resistance iilis 119 Safety instructions ln tar fe ees 7 VibfatioriS rut Pee Gea eas VEG 19 Safety of operation liiis isses 7 Safety regulation form W see Declaration of contamination Wall mount housing installing 21 Sanitary compatibility 131 NIE pe ids ep CERE KEE IN ete NG 128 SEDUNT basere Set ed 85 Wiring Seals see Electrical connection Fluid temperature ranges 119 Material Snye eoi i esee dra es Dee 130 Z Replacement see 86 Zero point adjustment 71 Secondary containment Gas purging pressure monitoring connections 85 Pressure range 6 ee 120 Sensor installation see Installation conditions Seral NUMPES er scm ab redes e air bee at it 9 10 Endress Hauser 189 Index PROline Promass 83 190 Endress Hauser Declaration of contamination Dear customer Because of legal determinations and for the safety of our employees and operating equipment we need this Declaration of contamination with your signature before your order can be handled Please put the completely filled in declaration to the instrument and to the shipping documents in any case Add also safety sheets and or specific
27. pulse width configurable 0 05 2000 ms Signal on alarm e Current output failsafe mode selectable for example according to NAMUR rec ommendation NE 43 e Pulse frequency output gt failsafe mode selectable e Relay output de energised by fault or power supply failure Load see Output signal Switching output Relay output Normally closed NC or break or normally open NO or make contacts available default relay 1 NO relay 2 2 NC max 30V 0 5 A AC 60V 0 1 A DC galvanically isolated Configurable for error messages Empty Pipe Detection EPD flow direction limit values Low flow cutoff Switch points for low flow cut off are selectable Galvanic isolation Endress Hauser All circuits for inputs outputs and power supply are galvanically isolated from each other 113 10 Technical data PROline Promass 83 10 1 5 Auxiliary energy Electrical connections see Page 25 ff Supply voltage 85 260 V AC 45 65 Hz 20 55 V AG 45 65 Hz 16 62 V DC Cable entry Power supply and signal cables inputs outputs e Cable entry M20 x 1 5 8 12 mm e Threads for cable entries PG 13 5 5 15 mm 1 2 NPT G 1 2 Connecting cable for remote version e Cable entry M20 x 1 5 8 12 mm e Threads for cable entries PG 13 5 5 15 mm 1 2 NPT G 1 2 Cable specifications remote version e 6 x 0 38 mm PVC cable with common shield and individua
28. 00 00 xx 000 Fig 3 Instructions for transporting sensors with DN 40 150 13 3 Installation PROline Promass 83 14 3 1 3 Storage Note the following points e Pack the measuring device in such a way as to protect it reliably against impact for storage and transportation The original packaging provides optimum protection e The permissible storage temperature is 40 80 C preferably 20 C e Do not remove the protective covers or caps on the process connections until you are ready to install the device e The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures 3 2 Installation conditions Note the following points e No special measures such as supports are necessary External forces are absorbed by the construction of the instrument for example the secondary containment e The high oscillation frequency of the measuring tubes ensures that the correct oper ation of the measuring system is not influenced by pipe vibrations e No special precautions need to be taken for fittings which create turbulence valves elbows T pieces etc as long as no cavitation occurs e For mechanical reasons and in order to protect the pipe it is advisable to support heavy sensors 3 2 1 Dimensions Dimensions and the fitting lengths of the transmitter and sensor are on Page 133 ff 3 2 2 Mounting location Entrained gas bubbles in the
29. 100 0 350000 kg h 150 0 800000 kg h Promass F M only Promass F only 111 10 Technical data PROline Promass 83 Measuring ranges for liquids Promass A DN Range of full scale values liquids Mmin F Bon Mmax F 1 0 20 kg h 2 0 100 kg h 4 0 450 kg h Measuring ranges for liquids Promass H I DN Range of full scale values liquids Mmin F s Mmax F 8 0 2000 kg h 15 0 6500 kg h 15 0 18000 kg h 25 0 18000 kg h 25 0 45000 kg h 40 0 45000 kg h 40 0 70000 kg h 50 0 70000 kg h DN 15 25 40 FB Full bore versions of Promass Measuring ranges for gases except Promass H The full scale values depend on the density of the gas Use the formula below to calculate the full scale values 4 G x kg m max G Mmax F P M max Max full scale value for gas kg h M max Max full scale value for liquid kg h P a Gas density in kg m at operating conditions x 160 Promass F DN 8 100 M I x 250 Promass F DN 150 x 225 Promass E x 2 32 Promass A In doing SO m max 6 Will never exceed m max e Calculation example for gas e Sensor type Promass F DN 50 e Gas air with a density of 60 3 kg m at 20 C and 50 bar e Measuring range 70000 kg h e x 160 for Promass F DN 50 Max possible full scale value max F Ps _ 70000 kg h 60 3 kg h ane gt 264
30. 105 261 4x 14 20 75 17 3 5 35 15 331 226 105 105 295 4x 14 20 75 17 3 8 30 25 337 231 106 140 360 4x 18 24 100 28 5 12 00 40 358 237 121 170 486 4x 22 26 125 42 5 17 60 50 423 253 170 195 581 4 x 26 28 145 53 9 26 00 1 Flange with groove to EN 1092 1 Form D DIN 2512N available Flange ANSI B16 5 CI 150 1 4404 316L DN A B C G L N S LK U di 8 3 8 317 224 93 88 9 232 4x 15 7 11 2 60 5 15 7 5 35 15 1 2 331 226 105 88 9 279 4x 15 7 11 2 60 5 15 7 8 30 25 1 337 231 106 108 0 329 4x 15 7 14 2 79 2 26 7 12 00 40 1 1 2 358 237 121 127 0 445 4x 15 7 17 5 98 6 40 9 17 60 50 2 423 253 170 152 4 556 4x 19 1 19 1 120 7 52 6 26 00 Flange ANSI B16 5 CI 300 1 4404 316L DN A B C G L N S LK U di 8 3 8 317 224 93 95 2 232 4x 15 7 14 2 66 5 15 7 5 35 15 1 2 331 226 105 95 2 279 4x 15 7 142 66 5 15 7 8 30 25 1 337 231 106 123 9 329 4x 19 0 17 5 88 9 26 7 12 00 40 1 1 2 358 237 121 155 4 445 4x 22 3 20 6 114 3 40 9 17 60 50 2 423 253 170 165 1 556 8x 19 0 22 3 127 0 52 6 26 00 Flange ANSI B16 5 CI 600 1 4404 316L DN A B C G IE N S LK U di 8 3 8 317 224 93 95 3 261 4x 15 7 20 6 66 5 13 9 5 35 15 1 2 331 226 105 95 3 295 4x 15 7 20 6 66 5 13 9 8 30 25 1 337 231 106 124 0 380 4x 19 1 23 9 88 9 24 3 12 00 40 1 1 2
31. 1151 33 1147 58 1142 71 1137 65 1132 13 1126 16 1119 79 Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser Brixgrade density of hydrous saccharose solution in kg m Brix 10 C 20 C 30 C 40 C 50 C 60 C 70 C 80 C 40 1180 22 1176 51 1172 25 1167 52 1162 33 1156 71 1150 68 1144 27 45 1206 58 1202 61 1198 15 1193 25 1187 94 1182 23 1176 14 1169 70 50 1233 87 1229 64 1224 98 1219 93 1214 50 1208 70 1202 56 1196 11 55 1262 11 1257 64 1252 79 1247 59 1242 05 1236 18 1229 98 1223 53 60 1291 31 1286 61 1281 59 1276 25 1270 61 1264 67 1258 45 1251 88 65 1321 46 1316 56 1311 38 1305 93 1300 21 1294 21 1287 96 1281 52 70 1352 55 1347 49 1342 18 1336 63 1330 84 1324 80 1318 55 1312 13 75 1384 58 1379 38 1373 88 1368 36 1362 52 1356 46 1350 21 1343 83 80 1417 50 1412 20 1406 70 1401 10 1395 20 1389 20 1383 00 1376 60 85 1451 30 1445 90 1440 80 1434 80 1429 00 1422 90 1416 80 1410 50 Source A amp L Emmerich Technical University of Brunswick officially recommended by ICUMSA 20th session 1990 Concentration measurement with flexible calculation function Under certain application conditions it may not be possible to use density functions with a fixed calculation function mass Brix etc However user specific or application specific concentration calculations can be used with the FLEXIBLE setting in the function DENSITY FUNCTIO
32. 2 kg l e Density adjustment changes the factory density calibration values or the calibration values set by the service technician 1 Fill the sensor with fluid Make sure that the measuring tubes are completely filled and that liquids are free of gas bubbles 2 Wait until the temperature difference between fluid and measuring tube has equal ised The time you have to wait for equalisation depends on the fluid and the tem perature level 3 Using the local display select the SETPOINT DENSITY function in the function matrix and perform density adjustment as follows HOME gt gt 3j gt BASIC FUNCTIONS BASIC FUNCTIONS gt Jj PROCESSPARAMETER PROCESSPARAMETER gt 5 dj ADJUSTMENT ADJUSTMENT l DENSITY SET VALUE v Function No Function name Setting to select H Go to next function press 6480 DENSITY SET VALUE Use to select a 1 or 2 point adjustment Note If the function matrix is still locked then you are automati cally prompted to enter the access code when pressing the HH keys Enter the code 6483 DENSITY SET Use l to enter the target density of the first fluid and VALUE 1 press to save this value input range actual density value 10 6484 MEASURE FLUID 1 Use HH to select START and press e The message DENSITY MEASUREMENT RUNNING appears on the dis play for approximately 10 seconds During this ti
33. 226 105 Rd 34 x 1 8 273 16 8 30 25 337 231 106 Rd 52 x 1 6 324 26 12 00 40 358 237 121 Rd 65 x 1 6 456 38 17 60 50 423 253 170 Rd 78 x 1 6 562 50 26 00 3A version also available Ra lt 0 8 um 150 grit Endress Hauser 165 10 Technical data PROline Promass 83 166 Dimensions Promass E flange connection DIN 11864 2 Form A flat flange Jj DOM Q 160 LL 4 o E OG Yo 1 5 3 gt A 20 Fig 82 Dimensions Promass E flange connection DIN 11864 2 Form A flat flange Flange DIN 11864 2 Form A flat flange 1 4404 316L DN A B C G L N S LK U di 8 317 224 93 54 249 4x 9 10 37 10 5 35 15 331 226 105 59 293 4x 9 10 42 16 8 30 25 337 231 106 70 344 4x 9 10 53 26 12 00 40 358 237 121 82 456 4 x 9 10 65 38 17 60 50 423 253 170 94 562 4x 9 10 77 50 26 00 3A version also available Ra lt 0 8 um 150 grit Endress Hauser PROline Promass 83 10 Technical data Dimensions Promass E ISO 2853 connection couplings 227 A I 187 o 2 168 AY B NOME sg La HA Y L p
34. 358 237 121 155 4 496 4x 22 4 28 7 114 3 38 1 17 60 50 2 423 253 170 165 1 583 8x 19 1 31 8 127 0 49 2 26 00 Flange JIS B2238 10K 1 4404 316L DN A B C G L N S LK U di 50 423 253 170 155 556 4x 19 16 120 50 26 00 Flange JIS B2238 20K 1 4404 316L DN A B C G L N S LK U di 8 317 224 93 95 232 4x 015 14 70 15 5 85 15 331 226 105 95 279 4x 015 14 70 15 8 30 25 337 231 106 125 329 4 x 019 16 90 25 12 00 40 358 237 121 140 445 4 x 019 18 105 40 17 60 50 423 253 170 155 556 8x 019 18 120 50 26 00 Endress Hauser 161 10 Technical data PROline Promass 83 162 Flange JIS B2238 40K 1 4404 316L DN A B o G IL N S LK U di 8 317 224 93 115 261 4x 19 20 80 15 5 35 15 331 226 105 115 300 4x 19 20 80 15 8 30 25 337 231 106 130 375 4x 19 22 95 25 12 00 40 358 237 121 160 496 4x 23 24 120 38 17 60 50 423 253 170 165 601 8x 19 26 130 50 26 00 Flange JIS B2238 63K 1 4404 316L DN A B e G IL N S LK U di 8 317 224 93 120 282 4x 19 23 85 12 5 35 15 331 226 105 120 315 4x 19 23 85 12 8 30 25 337 231 106 140 383 4x 23 27 100 22 12 00 40 358 2
35. 8 315 283 32 435 220 95 2 175 600 195 4 x 15 7 150 20 7 66 5 15 7 3 5 Loose flanges not fluid wetted made of stainless steel 1 4404 316L Dimensions Promass A 4 VCO 4 connection with mounting set 1 4 NPT F 4x65 FO6 83Axxxxx 06 00 xx xx 002 Fig 88 Dimensions Promass A 4 VCO 4 connection with mounting set 1 4 NPT F Mounting set 1 4 NPT F connection 1 4539 904L Alloy C 22 DN A B C E F G K L M IP U di 1 305 273 32 228 160 SW 3 4 145 361 165 120 1 4 NPT 1 1 2 305 273 32 310 160 SW 3 4 145 443 165 120 1 4 NPT 1 8 21 305 273 32 310 160 SW3 4 145 443 165 120 1 4 NPT 1 4 4 315 283 32 435 220 SW 3 4 175 568 195 150 1 4 NPT 3 5 41 315 283 32 435 220 SW 3 4 175 568 195 150 1 4 NPT 3 0 High pressure version available in 1 4539 904L only 172 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Dimensions Promass A 4 VCO 4 connection with mounting set 1 8 or 1 4 SWAGELOK EE 4x 6 5 ef Jet Le fe 1 5 L 20 F06 83Axxxxx 06 00 xx xx 003 Fig 89 Dimensions Promass A 4 VCO 4 connection with mounting set 1 8 or 1 4 SWAGELOK Mounting set SWAGE
36. 8 301 266 35 88 9 370 4x 15 7 16 60 5 15 7 5 53 15 1 2 305 268 37 88 9 404 4x 15 7 16 60 5 15 7 8 55 25 1 312 272 40 108 0 440 4x 15 7 18 79 2 26 7 11 38 40 11 2 332 283 49 127 0 550 4x 15 7 21 98 6 40 9 17 07 50 2 351 293 58 152 4 715 4x 19 1 28 120 7 52 6 25 60 Flange ANSI B16 5 CI 300 1 4404 316L titanium Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 8 3 8 301 266 35 95 2 370 4x 15 7 14 2 66 5 15 7 5 53 15 1 2 305 268 37 95 2 404 4x 15 7 142 66 5 15 7 8 55 25 1 312 272 40 123 9 440 4x 19 0 17 5 88 9 26 7 11 38 40 11 2 332 283 49 155 4 550 4x 22 3 20 6 114 3 40 9 17 07 50 2 351 293 58 165 1 715 8x 19 0 22 3 127 0 52 6 25 60 80 3 385 309 76 209 5 840 8x 922 3 28 4 168 1 78 0 38 46 Endress Hauser 147 10 Technical data PROline Promass 83 Flange ANSI B16 5 CI 600 1 4404 316L titanium Surface roughness flange Ra 3 2 6 3 uum DN A B C G IL N S LK U di 8 3 8 301 266 35 95 3 400 4x 15 7 20 6 66 5 13 8 5 53 15 1 2 305 268 37 95 3 420 4x 15 7 20 6 66 5 13 8 8 55 25 RE 312 272 40 124 0 490 4x 19 1 23 6 88 9 24 4 11 38 40 11 2 332 283 49 155 4 600 4x 22 4 28 7 114 3 38 1 17 07 50 27 351 293 58 165 1 742 8x 19 1 31 8 127 0 49 3 25 60 80 3 385 309 76 209 6 900 8x 22 4 38 2 168 1 73 7 38 46
37. Egypt Heliopolis Cairo An Te asia Egypt For Trading S A E 02 2 68 41 59 Fax 02 2 68 41 69 Morocco Casablanca Oussama S A Te 02 22 24 13 38 Fax 02 2 40 26 57 Rep South Africa Sandton a Te Tu Endress Hauser Pty Ltd 011 2 62 80 00 Fax 011 2 62 80 62 nisia Tunis CMR Controle Maintenance et Regulation Te 07 17 93 07 7 Fax 07 17 88 59 5 America Argentina Buenos Aires a Te Endress Hauser Argentina S A 11 45 22 79 70 Fax 11 45 22 79 09 Ec e uador Quito Insetec Cia Ltda 02 2 26 91 48 Fax 02 2 46 18 33 e e Ho Te Qa e e EI Salvador San Salvador Automatizacion y Control Industrial de El Salvador S A de C V 2 60 24 24 Fax 2 60 56 77 Guatemala Ciudad de Guatemala Automatizacion y Control Industrial S A 03 34 59 85 Fax 03 32 74 31 Honduras San Pedro Sula Cortes Automatizacion y Control Industrial de nduras S A de C V 5 57 91 36 Fax 5 57 91 39 Mexico M xico D F Endress Hauser M xico S A de C V 5 5 55 68 24 07 Fax 5 5 55 68 74 59 Nicaragua Managua Automatizaci n y Control Industrial de Nicaragua S A 2 22 61 90 Fax 2 28 70 24 Co Te Peru Miraflores rsusa International 1 44 41 20 0 Fax 1 44 43 66 4 Qa e USA Greenwood Indiana Endress Hauser Inc 317 5 35 71 38 Fax 317 5 35 8
38. Flange EN 1092 1 DIN 2501 PN 40 1 4301 304 parts in contact wi h medium zirconium 702 Surface roughness flange EN 1092 1 Form B1 DIN 2526 Form C Ra 1 6 3 2 um DN A B C D G L N S LK U di 81 384 280 104 41 95 336 4x 14 20 65 17 30 8 51 15 385 280 105 41 95 440 4x 14 20 65 17 30 12 00 25 401 280 121 41 115 580 4x 14 19 85 28 50 17 60 40 475 304 171 65 150 794 4x 18 21 5 110 43 10 25 50 50 556 315 241 76 165 1071 4x 18 23 5 125 54 50 40 50 1 DN 8 with DN 15 flanges as standard Flange ANSI B16 5 CI 150 1 4301 304 parts in contact with medium zirconium 702 Surface roughness flange Ra 3 2 6 3 um DN A B C D G L N S LK U di 8 3 8 384 280 104 41 88 9 336 4x 15 7 12 8 60 5 15 70 8 51 15 1 2 385 280 105 41 88 9 440 4x 15 7 12 8 60 5 15 70 12 00 25 1 401 280 121 41 108 0 580 4x 15 7 15 1 79 2 26 70 17 60 40 11 2 475 304 171 65 127 0 794 4x 15 7 17 5 98 6 40 90 25 50 50 2 556 315 241 76 152 4 1071 14x 19 1 23 6 120 7 52 60 40 50 1 DN 8 with DN 15 flanges as standard 175 10 Technical data PROline Promass 83 176 Flange ANSI B16 5 CI 300 1 4301 304 parts in contact with medium zirconium 702 Surface roughness flange Ra 3 2 6 3 um
39. HOME position Cancel data entry Enter key 4 HOME position Entry into the function matrix Save the numerical values you input or settings you change Endress Hauser 35 5 Operation PROline Promass 83 36 Readings displayed operation mode The display area consists of three lines in all this is where measured values are dis played and or status variables direction of flow bar graph etc You can change the assignment of display lines to different variables to suit your needs and preferences gt see the Description of Device Functions manual Multiplex mode A maximum of two different display variables can be assigned to each line Variables multiplexed in this way alternate every 10 seconds on the display Error messages The modes of presentation for system and process error messages are described in detail on Page 42 ff A OT o a T24502 1863 97 t z 50 3 glo F06 83xxxxxx 07 xx Xx xx 001 Fig 23 Typical display for normal operating mode HOME position 1 Main display line shows primary measured values e g mass flow in kg h 2 Additional line shows measured variables and status variables e g totalizer No 3 in t 3 Information line shows additional information on the measured variables and status variables e g bar graph of the limit value achieved by the mass flow 4 Info icons field Icons representing additional inf
40. Hauser PROline Promass 83 5 Operation Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 51 Write assignments of the Setting of the device variables to the four The variable assignment of the process varia device variables to the four process variables bles is displayed as a response process variables Byte 0 Device variable code to the primary Byte 0 Device variable code to the primary Access write process variable process variable Byte 1 Device variable code to the second Byte 1 Device variable code to the second process variable process variable Byte 2 Device variable code to the third Byte 2 Device variable code to the third process variable process variable Byte 3 Device variable code to the fourth Byte 3 Device variable code to the fourth process variable process variable Code of the supported device variables See data on Page 45 Factory setting Primary process variable Mass flow e Second process variable Totalizer 1 Third process variable Density Fourth process variable Temperature 538 Write device variable unit This command set the unit of the given device The current unit of the device variables is dis variables Only those units which suit the device played in the device as a response Access write variable are transferred Byte 0 Device
41. I ISO 2853 connections couplings Coupling ISO 2853 3A version 1 titanium grade 2 DN A B C G L U di 82 350 291 59 37 13 435 22 6 8 55 15 350 291 59 37 13 471 22 6 11 38 159 350 291 59 37 13 610 22 6 17 07 259 377 305 72 37 13 744 22 6 25 60 40 377 305 72 50 65 737 35 6 25 60 40 9 406 320 86 50 65 859 35 6 35 62 50 406 320 86 64 16 856 48 6 35 62 1 8A version Ra lt 0 8 um 150 grit Option Ra 0 4 um 240 grit 2 DN 8 with DN 15 threaded adapters as standard 3 DN 15 25 40 FB Full bore versions of Promass 184 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Dimensions Promass I SMS 1145 connections hygienic coupling 160 L 0 FO6 831xxxxx 06 00 xx xx 002 Fig 99 Dimensions Promass SMS 1145 connections hygienic coupling Hygienic coupling SMS 1145 3A version 1 titanium grade 2 DN A B C G IL U di 8 350 291 59 Rd 40 x 1 6 427 22 5 8 55 15 350 291 59 Rd 40 x 1 6 463 22 5 11 38 25 350 291 59 Rd 40 x 1 6 603 22 5 17 07 252 377 305 72 Rd 40 x 1 6 736 22 5 25 60 40 377 305 72 Rd 60 x 1 6 738 35 5 25 60 40 2 406 320 86 Rd 60 x 1 6 857 35 5 35 62 50 406 320 86 Rd 70 x 1 6 858 48 5 35 62 1 3A version Ra lt 0 8 um 150 grit 2 DN 15 25 40 FB
42. I O module software version is loaded Currently no other func tions are possible Wait until process is finished The device will restart automatically S UP DOWNLOAD ACT it 502 Up or downloading the device data via configuration program Currently no other functions are possible Wait until process is finished S BATCH RUNNING 571 Batching is started and active valves are open No measures needed during the batching process some other functions may not be activated S BATCH HOLD 572 Batching has been interrupted valves are closed 1 Continue batching with com mand GO ON 2 Interupt batching with STOP command Endress Hauser 95 9 Trouble shooting PROline Promass 83 96 Type Error message No Cause Remedy spare part S OSC AMP LIMIT The fluid properties do not allow Change or improve process 586 a continuation of the measure conditions ment Causes Extremely high viscosity Process fluid is very inhomoge neous gas or solid content S TUBE NOT OSC Extreme process conditions exist Change or improve process 5 587 The measuring system can there conditions fore not be started S GAIN RED IMPOS Overdriving of the internal analog Change or improve process 5 588 to digital converter conditions e g by reducing the Causes Cavitation Extreme pressure pulses High gas flow velocit
43. Manila O Endress Hauser Phillipines Inc Tel 2 6 38 18 71 Fax 2 6 38 80 42 c Saudi Arabia Jeddah Anasia Trading Est Tel 02 6 53 36 61 Fax 02 6 53 35 04 Singapore Singapore Q Endress Hauser S E A Pte Ltd Tel 65 66 82 22 Fax 65 66 68 48 Sultanate of Oman Ruwi Mustafa amp Sultan Sience amp Industry Co L L C Tel 63 60 00 Fax 60 70 66 Taiwan Taipei Kingjarl Corporation Tel 02 27 18 39 38 Fax 02 27 13 41 90 Thailand Bangkok 10210 O Endress Hauser Thailand Ltd Tel 2 9 96 78 11 20 Fax 2 9 96 78 10 United Arab Emirates Dubai Descon Trading L L C Tel 04 2 65 36 51 Fax 04 2 65 32 64 Uzbekistan Tashkent Im Mexatronika Tes Tel 71 1 91 77 07 Fax 71 191 76 94 Vietnam Ho Chi Minh City Tan Viet Bao Co Ltd Tel 08 8 33 52 25 Fax 08 8 33 52 27 o c Australia New Zealand Australia North Ryde NSW 2113 Q Endress Hauser Australia Pty Ltd Tel 02 88 77 70 00 Fax 02 88 77 70 99 New Zealand Auckland EMC Industrial Group Ltd Tel 09 4 15 51 10 Fax 09 4 15 51 15 All other countries Q Endress Hauser GmbH Co KG Instruments International Weil am Rhein Germany Tel 07621 9 75 02 Fax 07621 97 53 45 AN laze
44. and NAMUR recommendation NE 21 and NE 43 e The manufacturer reserves the right to modify technical data without prior notice Your E H distributor will supply you with current information and updates to these Operating Instructions 1 Safety instructions PROline Promass 83 1 4 Return The following procedures must be carried out before a flowmeter requiring repair or calibration for example is returned to Endress Hauser e Always enclose a duly completed Declaration of contamination form Only then can Endress Hauser transport examine and repair a returned device e Enclose special handling instructions if necessary for example a safety data sheet as per EN 91 155 EEC e Remove all residues Pay special attention to the grooves for seals and crevices which could contain residues This is particularly important if the substance is hazardous to health e g flammable toxic caustic carcinogenic etc With Promass A and Promass M the threaded process connections must first be removed from the sensor and then cleaned Note You will find a preprinted Declaration of contamination form at the back of this manual Warning e Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed e g substances which have penetrated crevices or diffused through plastic e Costs incurred for waste disposal and injury burns etc due to inadequate cleaning will be charg
45. components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics compartment e Risk of damaging electronic components ESD protection Static electricity can damage electronic components or impair their operability Use a workplace with a grounded working surface purposely built for electrostatically sensitive devices Remove the screws and open the hinged cover 1 of the housing 2 Remove the screws securing the electronics module 2 Then push up electronics module and pull it as far as possible out of the wall mount housing 3 Disconnect the following cable plugs from amplifier board 7 Sensor signal cable plug 7 1 including S DAT 7 3 Unplug excitation current cable 7 2 Gently disconnect the plug i e without moving it back and forward Ribbon cable plug 3 of the display module 4 Remove the cover 4 from the electronics compartment by losening the screws 5 Remove the boards 6 7 8 9 Insert a thin pin into the hole 5 provided for the purpose and pull the board clear of its holder 6 Remove submodules 8 2 No tools are required for removing the submodules inputs outputs from the I O board Installation is also a no tools operation CQ Caution Only certain combinations of submodules on the I O board are permissible see Page 29 The individual slots are marked and correspond to certain terminals in the connection compartm
46. d E Fig 18 Connecting the transmitter wall mount housing Cable cross section max 2 5 mm a Cable for power supply 85 260 V AC 20 55 V AC 16 62 V DC Terminal No 1 L1 for AC L4 for DC Terminal No 2 N for AC L for DC b Signal cable Terminals Nos 20 27 Page 29 c Ground terminal for protective conductor d Ground terminal for signal cable shield e Service adapter for connecting service interface FXA 193 FieldCheck FielaTool f Cover of the connection compartment Endress Hauser PROline Promass 83 4 Wiring Endress Hauser 4 2 2 Terminal assignment Order variant 20 21 Terminal Nos inputs outputs 22 23 24 25 26 27 Fixed communication boards permanent assignment garn shoe A Frequency output Current output HART BJ se E Relay output Relay output Frequency output Current output HART Bg se PROFIBUS PA Ex i Bg eee E FOUNDATION Field bus Ex i gare i PROFIBUS PA gare J Hu E PROFIBUS DP Jock KK KKR KKR kk FOUNDATION STE K 7 E Fieldbus gg ree E B Current output 2 Current output 1 Ex i active Ex i active HART Bg NG Frequency output Ex i passive Current output Ex i active HART garn thE Frequency output Ex i passive Current output Ex i passive HART Bg oec Current output 2 Ex i passive Current output 1 Ex i passive HART F
47. flat flange 227 207 rs FIS 1 5 di 2 0 Ed L FO6 83Mxxxxx 06 00 xx xx 007 Fig 69 Dimensions Promass M flange connections DIN 11864 2 Form A flat flange Flange DIN 11864 2 Form A flat flange 1 4404 316L DN A B C G IL N S LK U di 8 301 266 35 54 367 4x 9 10 37 10 5 53 15 305 268 37 59 398 4x 9 10 42 16 8 55 25 312 272 40 70 434 4x 9 10 53 26 11 38 40 332 283 49 82 560 4x 9 10 65 38 17 07 50 351 293 58 94 720 4x 9 10 77 50 25 60 80 385 309 76 133 815 8x 011 12 112 81 38 46 3A version also available Ra lt 0 8 um 150 grit 152 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Dimensions Promass M ISO 2853 connections couplings FO6 83Mxxxxx 06 00 xx xx 008 Fig 70 Dimensions Promass M ISO 2853 connections couplings Coupling ISO 2853 1 4404 316L DN A B 9 G L U di 8 301 266 35 37 13 367 22 6 5 53 15 305 268 37 37 13 398 22 6 8 55 25 312 272 40 37 13 434 22 6 11 38 40 332 283 49 52 68 560 35 6 17 07 50 351 293 58 64 16 720 48 6 25 60 80 385 309 76 91 19 815 72 9 38 46 1 Max thread diameter to ISO 2853 Annex A 3A version also available Ra lt 0 8 um 150 grit 153 10 Technical data PROline Promass 8
48. for the switch on point low flow cutoff must be correspondingly low 6403 OFF VALUE LOW FLOW CUTOFF If the ASSIGNMENT LOW FLOW CUTOFF function was not set to OFF the following applies Setting 50 User input Enter the switch off point as a positive hysteresis in referenced to the switch on point v Back to the HOME position Press and hold down Esc key 4 for longer than three seconds Repeatedly press and release Esc key J exit the function matrix step by step Note Quick Setup automatically deactivates the function EMPTY PIPE DETECTION 6420 so that the instrument can measure flow at low gas pressures Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser 6 2 6 Zero point adjustment All Promass measuring devices are calibrated with state of the art technology The zero point obtained in this way is printed on the nameplate Calibration takes place under reference operating conditions see Page 115 Consequently the zero point adjust ment is generally not necessary for Promass Experience shows that the zero point adjustment is advisable only in special cases e To achieve highest measuring accuracy also with very small flow rates e Under extreme process or operating conditions e g very high process temperatures or very high viscosity fluids Preconditions for a zero point adjustment Note the following before you per
49. from the display This option can be switched on or off by means of the ACKNOWLEDGE FAULT MESSAGES function see the Description of Device Functions manual Note e Fault messages 7 can also be reset and confirmed via the status input e Notice messages do not require acknowledgment Note however that they remain visible until the cause of the error has been rectified 5 4 Communication HART In addition to local operation the measuring device can be configured and measured values can be obtained by means of the HART protocol Digital communication takes place using the 4 20 mA current output HART see Page 31 The HART protocol allows the transfer of measuring and device data between the HART master and the field devices for configuration and diagnostics purposes The HART master e g a handheld terminal or PC based operating programs such as FieldTool require device description DD files which are used to access all the information in a HART device Information is exclusively transferred using so called commands There are three dif ferent command groupes Universal commands All HART device support and use universal commands The following functionalities are linked to them e Recognizing HART devices e Reading digital measured values volume flow totalizer etc Common practice commands Common practice commands offer functions which are supported and can be executed by most but not all field de
50. handling instructions if necessary type of instrument sensor serial number medium concentration temperature pressure cleaned with conductivity viscosity Warning hints for medium used d d d d d d d d radioactive explosive caustic poisonous harmfulto biologically inflammable safe health hazardous Please mark the appropriate warning hints Reason for return Company data company contact person department address phone number fax e mail your order no I hereby certify that the returned equipment has been cleaned and decontaminated acc to good industrial prac tices and is in compliance with all regulations This equipment poses no health or safety risks due to contamination Date company stamp and legally binding signature Endress Hauser EN More information about services and repairs The Power of Know How www services endress com LL A Europe Austria Wien O Endress Hauser Ges m b H Tel 01 88 05 60 Fax 01 88 05 63 35 Belarus Minsk Belorgsintez Belgium Luxembourg Bruxelles O Endress Hauser S A N V Tel 02 2 48 06 00 Fax 02 2 48 05 53 Tel 017 2 50 84 73 Fax 017 2 50 85 83 Bulgaria Sofia ntertech Automation Ltd Tel 02 9 62 71 52 Fax 02 9 62 14 71 Croatia Zagreb Q Endress Hauser GmbH Co Tel 01 6 63 77 85 Fax 01 6 63 78 23 Cyprus Nicosia G Electrical Services Co Ltd Tel 02 48
51. i o i y 8 A 8 1 5 L20 Fig 63 Dimensions Promass F SMS 1145 connections hygienic coupling Hygienic coupling SMS 1145 1 4404 316L DN A B C G L U di 8 341 266 75 Rd 40 x 1 6 367 22 5 5 35 15 341 266 75 Rd 40 x 1 6 398 22 5 8 30 25 341 266 75 Rd 40 x 1 6 434 22 5 12 00 40 376 271 105 Rd 60 x 1 6 560 35 5 17 60 50 424 283 141 Rd 70 x 1 6 720 48 5 26 00 80 505 305 200 Rd 98 x 1 6 900 72 0 40 50 100 571 324 247 Rd 132 x 1 6 1128 97 5 51 20 3A version also available Ra lt 0 8 um 150 grit 144 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Dimensions Promass F Purge connections secondary containment monitoring Not available for the Promass F high temperature version FO6 8xxxxxxx 06 05 xx xx 002 Fig 64 Dimensions Promass F purge connections secondary containment monitoring DN IL H G 8 108 62 1 2 NPT 15 110 62 1 2 NPT 25 130 62 1 2 NPT 40 155 67 1 2 NPT 50 226 79 1 2 NPT 80 280 101 1 2 NPT 100 342 115 1 2 NPT 150 440 121 1 2 NPT 145 10 Technical data PROline Promass 83 10 10 Dimensions Promass M Dimensions Promass M flange connections EN DIN ANSI JIS
52. jumpers can cause overcurrents that would destroy either the measuring device or external devices connected to it Note that the position of the current submodule on the I O board can vary depending on the version ordered and that the terminal assignment in the connection compartment of the transmitter varies accordingly gt Page 29 Installation of the I O board is the reverse of the removal procedure F06 x3 ooooxx 16 xx 06 xx 00 1 Fig 35 Configuring current outputs with the aid of jumpers I O board 1 1 1 L2 2 2 1 22 Current output 1 with HART Active current output default Passive current output Current output 2 optional plug in module Active current output default Passive current output Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser 6 2 11 Current input active passive The current outputs are configured as active or passive by means of various jumpers on the current input submodule Warning Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics com partment 1 2 3 Switch off power supply Remove the I O board gt Page 104 106 Set the jumpers in accordance with Fig 36 Caution Risk of destroying the measuring device Set the jumpers exactly as shown in Fig 36 Incorrectly se
53. measuring tube can result in an increase in measuring errors Avoid the following locations e Highest point of a pipeline Risk of air accumulating e Directly upstream of a free pipe outlet in a vertical pipeline FO6 XXXXXXXX 1 1 00 00 xx 004 Fig 4 Mounting location Endress Hauser PROline Promass 83 3 Installation Endress Hauser The proposed configuration in Fig 5 however permits installation in a vertical pipeline Pipe restrictors or the use of an orifice with a smaller cross section than the nominal diameter prevent the sensor from running empty during measurement FO6 xxxxxxxx 1 1 00 00 xx 002 Fig 5 Installation in a vertical pipe e g for batching applications 1 Supply tank 2 Sensor 3 Orifice pipe restrictions see Table 4 Valve 5 Batching tank Promass F M E DN 8 15 25 40 50 80 100 150 orifice pipe restriction 6mm 10mm 14mm 22mm 28mm 50mm 65mm 90mm 1 2 Promass F M only Promass F only Promass A DN 1 2 4 orifice pipe restriction 0 8 mm 1 5 mm 3 0 mm Promass H I DN 8 15 15 25 251 40 40 50 orifice pipe restriction 6mm 10mm 15 mm 14mm 24mm 22mm 35 mm 28 mm 1 DN 15 25 40 FB Full bore versions of Promass System pressure It is important to ensure that cavitation does not occur beca
54. mode Measuring mode i 4005 4208 Time constant Time constant Yes amp Configure another output No 8005 Alarm delay i Assign 6400 LF Cut off On value 6402 LF Cut off i Off value 6403 LF Cut off Pressure 6404 shock suppression i Quit Quick Setup Fig 30 Quick Setup for measuring severely pulsating flows Recommended settings see next page 63 6 Commissioning PROline Promass 83 64 Pulsating flow Quick Setup menu HOME position gt MEASURED VARIABLE MEASURED VARIABLE gt QUICK SETUP QUICK SETUP gt Ej QS PULSATING FLOW Function No Function name Setting to select 1003 QS PULSATING FLOW YES After E is pressed by way of confirma tion the Quick Setup menu calls up all the subsequent functions in succession v Basic configuration 2002 DISPLAY DAMPING 1s 3002 TOTALIZER MODE DAA BALANCE Totalizer 1 3002 TOTALIZER MODE DAB BALANCE Totalizer 2 3002 TOTALIZER MODE DAC BALANCE Totalizer 3 Signal type for CURRENT OUTPUT 1 n 4004 MEASURING MODE PULSATING FLOW 4005 TIME CONSTANT 1s Signal type for PULSE FREQ OUTPUT 1 n for FREQUENCY operating mode 4206 MEASURING MODE PULSATING FLOW 4208 TIME CONSTANT Os Signal type for PULSE FREQ OUTPUT 1 n for PULSE operating mode 4225 MEASU
55. o 071 7 80 37 00 Fax 071 7 80 37 60 Colombia Bogota D C Col Te Isein Ltda 01 2 36 76 59 Fax 01 6 10 78 68 e Costa Rica San Jose Euro Tec S A 2 20 28 08 Fax 2 96 15 42 Portugal Cacem a Te Endress Hauser Lda 21 4 26 72 90 Fax 21 4 26 72 99 Romania Bucharest Romconseng S R L Te 021 41 12 50 1 Fax 021 41 01 634 Russia Moscow a Te Endress Hauser GmbH Co 095 78 32 85 0 Fax 095 78 32 85 5 Slovak Republic Bratislava Transcom Technik s r o Te 2 44 88 86 90 Fax 2 44 88 71 12 Slovenia Ljubljana a Te Endress Hauser Slovenija D O O 01 5 19 22 17 Fax 01 5 19 22 98 Spain Sant Just Desvern a Te Endress Hauser S A 93 4 80 33 66 Fax 93 4 73 38 39 Sweden Sollentuna m c a Tel Endress Hauser AB 08 55 51 16 00 Fax 08 55 51 16 55 Switzerland Reinach BL 1 Endress Hauser Metso AG 061 7 15 75 75 Fax 061 7 11 16 50 Tu Te Ph Te rkey Levent Istanbul ntek End striyel lc ve Kontrol Sistemleri 0212 2 75 13 55 Fax 0212 2 66 27 75 Ukraine Kiev otonika GmbH 44 2 68 81 02 Fax 44 2 69 07 05 Yu goslavia Republic Beograd Meris d o o Te 11 4 44 29 66 Fax 11 3 08 57 78 Africa Algeria Annaba Sy Tel mes Systemes et Mesures 38 88 30 03 Fax 38 88 30 02
56. outside the limit value set in the corresponding diagnosis function S DENS DEV LIMIT Advanced Diagnostics 801 The density is outside the limit value set in the corresponding diagnosis function S REF D DEV LIM Advanced Diagnostics 802 The reference density is outside the limit value set in the corre sponding diagnosis function S TEMP DEV LIMIT Advanced Diagnostics 803 The temperature is outside the limit value set in the correspond ing diagnosis function S T DAMP DEV LIM Advanced Diagnostics 804 The tube damping is outside the limit value set in the correspond ing diagnosis function S E D SEN DEV LI Advanced Diagnostics 805 The electromagnetic sensor is outside limit value set in the cor responding diagnosis function Endress Hauser 97 9 Trouble shooting PROline Promass 83 9 3 Process error messages Process errors can be defined as either Fault or Notice messages and can thereby be weighted differently Determination of this is done via the function matrix see the Description of Device Functions Manual Note e The listed error message types below correspond to the factory setting e Also observe the information on Page 42 and 101 Type Error message No Cause Remedy Not P Process error 7 Fault message with an effec ice message without an effect on the outputs on the outputs
57. table contains all the universal and common practice commands sup ported by Promass 83 Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form Universal Commands 0 Read unique device identifier Access type read none Device identification delivers information on the device and the manufacturer It cannot be changed The response consists of a 12 byte device ID Byte 0 fixed value 254 Byte 1 Manufacturer ID 17 E H Byte 2 Device type ID 81 Promass 83 Byte 3 Number of preambles Byte 4 Universal commands rev no Byte 5 Device specific commands rev no Byte 6 Software revision Byte 7 Hardware revision Byte 8 Additional device information Bytes 9 11 Device identification 1 Read primary process variable Access type read none Byte 0 HART unit code of the primary proc ess variable Bytes 1 4 Primary process variable Factory setting Primary process variable Mass flow Note e You can set the assignment of device varia bles to process variables using Command 51 e Manufacturer specific units are represented using the HART unit code 240 2 Read the primary process variable as current in mA and percentage of the set meas uring range Access type read none Bytes 0 3 actual current of the primary
58. the amplifier board Page 105 107 Remote version Check sensor and transmitter terminal connections No 9 and 10 Page 25 S FLUIDTEMP MAX The temperature sensor on the Check the following electrical con 382 measuring tube is likely defec nections before you contact your tive E H service organisation Verify that the sensor signal cable connector is correctly plugged into the amplifier board Page 105 107 Remote version Check sensor and transmitter terminal connections No 9 and 10 Page 25 S CARR TEMP MIN The temperature sensor on the Check the following electrical 383 carrier tube is likely defective connections before you contact your E H service organisation Verify that the sensor signal cable connector is correctly plugged into the amplifier board Page 105 107 Remote version Check sensor and transmitter terminal connections No 11 and 12 Page 25 S CARR TEMP MAX The temperature sensor on the Check the following electrical 384 carrier tube is likely defective connections before you contact your E H service organisation Verify that the sensor signal cable connector is correctly pluggedintothe amplifier board Page 105 107 Remote version Check sensor and transmitter terminal connections No 11 and 12 Page 25 Endress Hauser PROline Promass 83 9 Trouble shooting Type Error message No Cause Re
59. wall mount housing Place the threaded rods in the fasteners and screw them down until the housing is seated tightly against the panel Afterwards tighten the locking nuts Additional support is not necessary 0 Q og RON DT FO6 xxxxxxxx 06 03 06 xx 002 Fig 12 Panel Installation wall mount housing Pipe mounting The assembly should be performed by following the instructions in Fig 13 Caution o If the device is mounted to a warm pipe make certain that the housing temperature does not exceed 60 C which is the maximum permissible temperature 20 70 F06 xxxxxxxx 06 03 06 xx 001 Fig 13 Pipe mounting wall mount housing 22 Endress Hauser PROline Promass 83 3 Installation 3 3 3 Turning the local display milk Remove the cover of the electronics compartment 2 Press the side latches on the display module and remove it from the electronics compartment cover plate 3 Rotate the display to the desired position max 4 x 45 in each direction and reset it into the electronics compartment cover plate 4 Screw the cover of the electronics compartment firmly onto the transmitter housing F06 xxxxxxxx 07 xx 06 xx 000 Fig 14 Turning the local display field housing 3 4 Post installation check Perform the following checks after installing the measuring device in the pipe Device condition and sp
60. x x x x x x x E Isi ira Fig 19 Electrical connection of the HART handheld communicator 1 HART communicator 2 power supply 3 shield 4 other evaluation devices or PLC with passive input Connection of a PC with an operating software In order to connect a PC with an operating software e g FieldTool a HART modem e g Commubox FXA 191 is needed FO6 xxxxxxxx 04 xx xx xx 008 Fig 20 Electrical connection of a PC with an operating software 1 PC with an operating software 2 power supply 3 shield 4 other evaluation devices or PLC with passive input 5 HART modem e g Commubox FXA 191 31 4 Wiring PROline Promass 83 4 3 Degree of protection The devices fulfill all the requirements for IP 67 Compliance with the following points is mandatory following installation in the field or servicing in order to ensure that IP 67 pro tection is maintained e The housing seals must be clean and undamaged when inserted into their grooves The seals must be dried cleaned or replaced if necessary e All threaded fasteners and screw covers must be firmly tightened e The cables used for connection must be of the specified outside diameter see Page 114 e Firmly tighten the cable entries Fig 21 e The cables must loop down before they enter the cable entries water trap Fig 21 This arrangement prevents moi
61. x 19 25 80 15 00 8 55 15 350 291 59 115 438 4 x 19 25 80 15 00 11 38 152 350 291 59 115 578 4x 19 26 80 17 07 17 07 25 350 291 59 130 578 4x 19 27 95 25 00 17 07 25 2 377 305 72 130 706 4x 19 29 95 25 60 25 60 40 377 305 72 160 708 4 x 23 30 120 38 00 25 60 40 2 406 320 86 160 825 4x G23 31 120 35 62 35 62 50 406 320 86 165 827 8x G19 32 130 50 00 35 62 1 DN 8 with DN 15 flanges as standard 2 DN 15 25 40 FB Full bore versions of Promass Flange JIS B2238 63K 1 4301 304 parts in contact with medium titanium grade 9 Surface roughness flange Ra 3 2 6 3 um DN A B e G L N S LK U di 8 350 291 59 120 402 4x 19 28 85 12 00 8 55 15 350 291 59 120 438 4x 19 28 85 12 80 11 38 152 350 291 59 120 578 4x 19 29 85 17 07 17 07 25 350 291 59 140 578 4 x 23 30 100 22 00 17 07 25 2 377 305 72 140 706 4 x 23 32 100 25 60 25 60 40 377 305 72 175 708 4 x 25 36 130 35 00 25 60 40 2 406 320 86 175 825 4x 25 37 130 35 62 35 62 50 406 320 86 185 832 8x G23 40 145 48 00 35 62 1 DN 8 with DN 15 flanges as standard 2 DN 15 25 40 FB Full bore versions of Promass I Endress Hauser 179 10 Technical data PROline Promass 83 Dimensions Promass I Tri Clamp connections 1 5 di Ee F06 83booox 06 00 xx xx 00 1 Fig 94 Dimensions Promass I Tri Cla
62. 0 Turning the transmitter housing stainless steel field housing Endress Hauser PROline Promass 83 3 Installation 3 3 2 Installing the wall mount transmitter housing There are various ways of installing the wall mount transmitter housing e Mounted directly on the wall e Installation in control panel separate mounting set accessories gt Page 87 e Pipe mounting separate mounting set accessories gt Page 87 Caution i e Make sure that ambient temperature does not go beyond the permissible range 20 60 C Install the device in a shady location Avoid direct sunlight e Always install the wall mount housing in such a way that the cable entries are pointing down Direct wall mounting 1 Drill the holes as illustrated in Fig 11 2 Remove the cover of the connection compartment a 3 Push the two securing screws b through the appropriate bores c in the housing Securing screws M6 max 6 5 mm Screw head max 10 5 mm 4 Secure the transmitter housing to the wall as indicated 5 Screw the cover of the connection compartment a firmly onto the housing F06 xxxxxxxx 17 03 xx xx 000 Fig 11 Mounted directly on the wall Endress Hauser 21 3 Installation PROline Promass 83 Installation in control panel Prepare the opening in the panel Fig 12 Slide the housing into the opening in the panel from the front Screw the fasteners onto the
63. 00 kg h x kg m 160 kg m Recommended measuring ranges See Page 120 ff Limiting flow Operable flow range 112 Greater than 1000 1 Flows above the preset full scale value do not overload the amplifier i e totalizer values are registered correctly Endress Hauser PROline Promass 83 10 Technical data Input signal Status input auxiliary input U 3 30 V DC Ri 5 kQ galvanically isolated Configurable for totalizer s reset positive zero return error message reset zero point adjustment Current input active passive selectable galvanically isolated resolution 2 uA active 4 20 mA Ri 150 Q Ug 24 V DC short circuit proof passive 0 4 20 mA Ri 150 Q Umax 30 V DC 10 14 Output Output signal Current output Active passive selectable galvanically isolated time constant selectable 0 05 100 s full scale value selectable temperature coefficient typically 0 00596 o f s C resolution 0 5 uA e active 0 4 20 mA R lt 700 Q for HART R 2 250 Q e passive 4 20 mA supply voltage Vs 18 30 V DC R 700 Q Pulse frequency output active passive selectable galvanically isolated e active 24 V DC 25 mA max 250 mA during 20 ms R gt 100 Q e passive open collector 30 V DC 250 mA e Frequency output full scale frequency 2 10000 Hz fmax 12500 Hz on off ratio 1 1 pulse width max 2 s e Pulse output pulse value and pulse polarity selectable
64. 01 Software adaptation V 1 02 02 04 2002 Software expansion Promass H v 1 04 xx 08 2002 Software expansion Promass E V 1 05 xx 03 2003 Software adaptation V 1 06 xx 10 2003 Software expansion New functionalities Compatible with Language groups Flow direction pulse output selectable Adjustments to FieldCheck and Simubox Concentration measurement with 4 data records Viscosity measurement with temperature compensation Acquisition start via status input for advanced diagnostics Operation hours counter Intensity of background illumi nation adjustable Simulation pulse output Counter for access code ToF Tool FieldTool package the latest SW version can be down loaded under www tof field tool endress com HART Communicator DXR 375 with Device Rev 5 DD Rev 1 109 9 Trouble shooting PROline Promass 83 110 D Communication I O V 1 00 00 11 2000 Original software V 1 02 00 06 2001 Software expansion New functionalities Batching software function Pulse width software function V 1 02 01 03 2003 Software adaptation V 1 03 00 10 2003 Software expansion New functionalities SIL 2 Current input e Simulation pulse output Note Up or downloading a software version normally requires a special service software Endress Hauser PROline Promass 83 10 Tech
65. 06 xx xx 005 Fig 16 Connecting the transmitter aluminium field housing Cable cross section max 2 5 mm a Cable for power supply 85 260 V AC 20 55 V AC 16 62 V DC Terminal No 1 L1 for AC L for DC Terminal No 2 N for AC L for DC Signal cable Terminals Nos 20 27 Page 29 Ground terminal for protective conductor Ground terminal for signal cable shield Service adapter for connecting service interface FXA 193 FieldCheck FieldTool Cover of the connection compartment Securing clamp gro Q 0 0 27 4 Wiring PROline Promass 83 28 27 26 25 e 24 23 Je 22 ES 21 20 N L 2 L1 L 1 FO6 XXXXXXXX 04 06 xXx XXx 006 Fig 17 a Cable for power supply 85 260 V AC 20 55 V AC 16 62 V DC Terminal No 1 L1 for AC L for DC Terminal No 2 N for AC L for DC Connecting the transmitter stainless steel field housing Cable cross section max 2 5 mm 2 b Signal cable Terminals Nos 20 27 Page 29 c Ground terminal for protective conductor d Ground terminal for signal cable shield e Service adapter for connecting service interface FXA 193 FielaCheck FieldTool f Cover of the connection compartment N L L1 L 4 uec e 20212223242526 27 KE EE EE ra a b a c b
66. 108 2 8 107 15 7 75 103 8 0 108 2 5 107 1 4 108 25 10 20 103 2 7 108 8 9 108 6 3 103 mbar 10000 DN 25 DN8 DN 15 DN 40 DN 50 p d 1000 gt I DN 80 7 Fig 7 V te ED p P 100 P st D IG 24 PA L 7 Z y Lt 10 ff EG p 4 a z 4 4 d 2 1 4T 75 L iL v 1 E J 0 1 0 001 0 01 0 1 1 10 100 1000 t h 2 FO6 8xMxxxxx 05 xx xx xx 000 Fig 45 Pressure loss diagram for water 1 Promass M 2 Promass M high pressure version 123 10 Technical data PROline Promass 83 Pressure loss coefficient for Promass E DN d m K K1 K2 8 5 35 1073 5 70 107 7 91 107 2 10 107 15 8 30 10 7 62 108 1 73 107 2 13 108 25 12 00 103 1 89 106 4 66 108 6 11 105 40 17 60 103 4 42 10 1 35 108 1 38 109 50 26 00 10 8 54 104 4 02 103 2 81 10 mbar 10000 1000 100 0 1 0 001 0 01 0 1 1 10 100 1000 t h F06 4xE ooxxx 05 xx xx xx 009 Fig 46 Pressure loss diagram for water 124 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Pressure loss coefficient for Promass A DN d m K K1 K3 1 1 10 103 1 2 10 1 1 3 10 0 2 1 80 103 1 6 1010 2 4 1010 0 4 3 50 103 9 4 108 2 3 109 0 High pressure version 2 1 40 10 5 4 1070 6 6 1010 0 4 3 00 103 2 0 10 4 8 10 0 mbar 10000 1000
67. 17 60 50 424 283 141 Rd 78 x 1 6 720 50 26 00 80 505 305 200 Rd 110 x 1 4 900 81 40 50 100 571 324 247 Rd 130 x 1 4 1128 100 51 20 3A version also available Ra lt 0 8 um 150 grit 140 Endress Hauser PROline Promass 83 10 Technical data Dimensions Promass F DIN 11864 1 Form A connections couplings m lt y 2 o y 8 Fig 60 Dimensions Promass F DIN 11864 1 Form A connections couplings Coupling DIN 11864 1 Form A 1 4404 316L DN A B C G L U di 8 341 266 75 Rd 28 x 1 8 367 10 5 35 15 341 266 75 Rd 34 x 1 8 398 16 8 30 25 341 266 75 Rd 52 x 1 6 434 26 12 00 40 376 271 105 Rd 65 x 1 6 560 38 17 60 50 424 283 141 Rd 78 x 1 6 720 50 26 00 80 505 305 200 Rd 110 x 1 4 900 81 40 50 100 571 324 247 Rd 130 x 1 4 1128 100 51 20 3A version also available Ra lt 0 8 um 150 grit Option Ra lt 0 4 um 240 grit Endress Hauser 141 10 Technical data PROline Promass 83 Dimensions Promass F flange connections DIN 11864 2 Form A flat flange 187 o e m lt Y o i y 8 A 8 1 5 L20 Fig 61 Dimensions Promass F flange connections DIN 11864 2 Form A flat flange Flange DIN 11864 2 Form A flat flange 1 4404 316L DN A B C G IL N S LK U
68. 283 141 155 715 8 x 19 18 120 50 26 00 80 505 305 200 200 832 8x 223 22 160 80 40 50 100 571 324 241 225 1128 8x 223 24 185 100 51 20 150 1 740 362 378 305 1386 12 x 225 28 260 150 68 90 1 Not available in Alloy C 22 Flange JIS B2238 40K 1 4404 316L Alloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 8 341 266 75 115 400 4x 19 20 80 15 5 35 15 341 266 75 115 425 4x 19 20 80 15 8 30 25 341 266 75 130 485 4x 19 22 95 25 12 00 40 376 271 105 160 600 4 x 23 24 120 38 17 60 50 424 283 141 165 760 8x O19 26 130 50 26 00 80 505 305 200 210 890 8 x 223 32 170 75 40 50 100 1 571 324 241 250 1168 8 x 25 36 205 100 51 20 150 1 740 362 378 355 1498 12 x 33 44 295 150 68 90 1 Not available in Alloy C 22 138 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Flange JIS B2238 63K 1 4404 316L Alloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C G E N S LK U di 8 341 266 75 120 420 4x 19 23 85 T2 5 35 15 341 266 75 120 440 4 x 19 23 85 12 8 30 25 341 266 75 140 494 4x 223 27 100 22 12 00 40 376 271 105 175 620 4 x 25 32 130 35 17 60 50 424 28
69. 3 Dimensions Promass M SMS 1145 connections hygienic coupling FO6 83Mxxxxx 06 00 xx xx 004 Fig 71 Dimensions Promass M SMS 1145 connections hygienic coupling Hygienic coupling SMS 1145 1 4404 316L DN A B C G IL U di 8 301 266 35 Rd 40 x 1 6 367 22 5 5 53 15 305 268 37 Rd 40 x 1 6 398 22 5 8 55 25 312 272 40 Rd 40 x 1 6 434 22 5 11 38 40 332 283 49 Rd 40 x 1 6 560 35 5 17 07 50 351 293 58 Rd 70 x 1 6 720 48 5 25 60 80 385 309 76 Rd 98 x 1 6 792 72 0 38 46 3A version also available Ra lt 0 8 Um 150 grit 154 Endress Hauser PROline Promass 83 10 Technical data Dimensions Promass M high pressure 1 2 NPT 3 8 NPT and G 3 8 connections 160 FO6 83Mxxxxx 06 00 xx xx 001 Fig 72 Dimensions Promass M high pressure 1 2 NPT 3 8 NPT and G 3 8 connections 1 2 NPT 1 4404 316L DN A B G L U di 8 301 266 35 SW 1 1 16 370 10 2 4 93 15 305 268 37 SW 1 1 16 400 10 2 7 75 25 812 272 40 SW 1 1 16 444 10 2 10 20 3 8 NPT 1 4404 316L DN A B C G L U di 8 301 266 35 SW 1 5 16 355 8 10 2 4 93 15 305 268 37 SW 1 5 16 385 8 10 2 7 75 25 312 272 40 SW 1 5 16 429 8 10 2 10 20 G 3 8 1 440
70. 3 141 185 775 8 x 23 34 145 48 26 00 80 505 305 200 230 915 8 x 25 40 185 73 40 50 100 571 324 247 270 1168 8 x 27 44 220 98 51 20 150 740 362 378 365 1528 12 x 233 54 305 146 68 90 Not available in Alloy C 22 Dimensions Promass F Tri Clamp connections E o E B Fig 58 Dimensions Promass F Tri Clamp connections Tri Clamp 1 4404 316L DN Clamp A B C G L U di 8 jr 341 266 75 50 4 367 22 1 5 35 15 1 341 266 75 50 4 398 22 1 8 30 25 1 341 266 75 50 4 434 22 1 12 00 40 1 1 2 376 271 105 50 4 560 34 8 17 60 50 2 424 283 141 63 9 720 47 5 26 00 80 9 505 305 200 90 9 900 72 9 40 50 100 4 571 324 247 118 9 1128 97 4 51 20 3A version also available Ra lt 0 8 um 150 grit Option Ra lt 0 4 um 240 grit 1 2 Tri Clamp 1 4404 316L DN Clamp A B C G L U di 8 dr 341 266 75 25 0 367 9 5 5 35 15 1 341 266 75 25 0 398 9 5 8 30 3A version also available Ra lt 0 8 um 150 grit Option Ra lt 0 4 um 240 grit 139 10 Technical data PROline Promass 83 Dimensions Promass F DIN 11851 connections hygienic coupling Aa 8 Fig 59 Dimensions Promass F DIN 11851 connections hygienic coupling Hygienic coupling DIN 11851 1 4404 316L DN A B C G L U di 8 341 266 75 Rd 34 x 1 8 367 16 5 35 15 341 266 75 Rd 34 x 1 8 398 16 8 30 25 341 266 75 Rd 52 x 1 6 434 26 12 00 40 376 271 105 Rd 65 x 1 6 560 38
71. 3 896 855 kg m 84 496 83 096 81 596 80 096 78 596 870 kg m 79 196 77 696 76 196 74 596 72 996 885 kg m 73 496 71 896 70 296 68 696 66 996 900 kg m 67 396 65 796 64 096 62 396 60 596 915 kg m 60 896 59 196 57 396 55 596 53 796 Note The coefficients for the Promass 83 concentration algorithm should be determined with the density in units of kg liter temperature in C and concentration in decimal form 0 50 not 50926 B1 B2 and B3 need to be entered into the matrix positions 7037 7038 and 7039 in scientific notation as 10 10 and 10 respectively Assume Density p 870 kg m gt 0 870 kg l Temperature T 20 C Coefficients determined for table above AO 2 6057 A1 11 642 A2 8 8571 A320 A4 20 B1 2 7747 103 B2 7 3469 10 B3 0 Calculation C A0 A1p A2 p A3 p A4 p c BT T B2 T B3 T 2 6057 11 642 0 870 8 8571 0 870 0 0 870 O 0 8704 2 7747 40 20 7 3469 108 20 0 20 0 7604 76 0496 Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser Calculation type MASS 2D or VOLUME 2D For this type of calculation the relationship between the two variables concentration and reference density must be known 2 dimensional e g by a table In this way the concentration can be calculated from the measured reference density by means of the following formula the coefficients AO A1 etc have to be determined either by
72. 37 121 175 515 4x 25 32 130 35 17 60 50 423 253 170 185 616 8x 23 34 145 48 26 00 Dimensions Promass E VCO connections N r I I Jii g Di Ag gieA deg d E 8 LEES no EF lt NR a r1 Q pale i p S pt i E d Y 1 5 E di L E 3 Fig 78 Dimensions Promass E VCO connections 8 VCO 4 1 2 1 4404 316L DN A B G L U di 8 317 224 93 SW 1 252 10 2 5 35 12 VCO 4 3 4 1 4404 316L DN A B 9 G L U di 15 331 226 105 SW 1 1 2 305 15 7 8 30 Endress Hauser PROline Promass 83 10 Technical data Dimensions Promass E Tri Clamp connections 187 168 EE 2mm Ide g CABE c fo a auo Le i q 2 lt di e k f r1 m Om N Y 4 C m FO6 83Exxxxx 06 00 xx xx 002 Fig 79 Dimensions Promass E Tri Clamp connections Tri Clamp 1 4404 316L DN Clamp A B C G L U di 8 1 317 224 93 50 4 229 22 1 5 35 15 1 331 226 105 50 4 273 22 1 8 30 25 1 337 231 106 50 4 324 22 1 12 00 40 1 1 2 358 237 121 50 4 456 34 8 17 60 50 2 423 253 170 63 9 562 47 5 26 00 3A version also available Ra lt 0 8 um 150 grit 1 2 Tri Clamp 1 4404 316L DN Clamp A B C G L U di 8 1 2 317 224 93 25 0 229 9 5 5 35 15 1 2 331 226 10
73. 4 upper range value for 20 mA Factory setting Bytes 5 8 lower range value for 4 mA Primary process variable Mass flow Note Note Manufacturer specific units are represented You can set the assignment of device varia using the HART unit code 240 bles to process variables using Command 51 f the HART unit code is not the correct one for the process variable the device will con tinue with the last valid unit 38 Device status reset Configu none none ration changed Access write 40 Simulate output current of Simulation of the desired output current of the The momentary output current of the primary primary process variable primary process variable An entry value of 0 process variable is displayed as a response exits the simulation mode Access write Bytes 0 3 Output current in mA Bytes 0 3 Output current in mA Factory setting Primary process variable Mass flow Note You can set the assignment of device variables to process variables using Command 51 42 Perform master reset none none Access write Endress Hauser 49 5 Operation PROline Promass 83 Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form device variables to the four process variables Access read 44 Write unit of primary process Set unit of primary process variable Only unit The current unit code of th
74. 4 316L DN A B C G L U di 8 301 266 35 SW 24 355 8 10 2 4 93 15 305 268 37 SW 24 385 8 10 2 7 75 25 312 272 40 SW 24 429 8 10 2 10 20 Endress Hauser 155 10 Technical data PROline Promass 83 Dimensions Promass M high pressure 1 2 SWAGELOK connection FO6 83Mxxxxx 06 00 xx xx 000 Fig 73 Dimensions Promass M high pressure 1 2 SWAGELOK connection 1 2 SWAGELOK 1 4404 316L DN A B C G L U di 8 301 266 35 7 8 366 4 10 2 4 93 15 305 268 37 7 8 396 4 10 2 7 75 25 312 272 40 7 8 440 4 10 2 10 20 156 Endress Hauser PROline Promass 83 10 Technical data Dimensions Promass M high pressure Connector with 7 8 14UNF internal pipe thread FO6 83Mxxxxx 06 00 xx xx 010 Fig 74 Dimensions Promass M high pressure Connector with 7 8 14UNF internal pipe thread Internal pipe thread 7 8 14UNF 1 4404 316L DN A B C G L U V W di 8 301 266 35 7 8 14UNF 304 10 2 3 14 4 93 15 305 268 37 7 8 14UNF 334 10 2 3 14 7 75 25 312 272 40 7 8 14UNF 378 10 2 3 14 10 20 Endress Hauser 157 10 Technical data PROline Promass 83 Dimensions Promass M without process connections F06 8xxxxxxx 06 05 xx xx 001 Fig 75 Dimensions Promass M without process connec
75. 4 98 m e USA Norcross Atlanta Endress Hauser Systems amp Gauging Inc 770 4 47 92 02 Fax 770 4 47 57 67 Co Te Venezuela Caracas ntroval C A 212 9 44 09 66 Fax 212 9 44 45 54 Asia Azerbaijan Baku Modcon Systems Baku e 12 92 98 59 Fax 12 99 13 72 Bh Te Ca Co Te Ch a e m e Q e Hong Kong Brunei Negara Brunei Darussalam American International Industries B Sdn d 8 22 37 37 Fax 3 22 54 58 mbodia Khan Daun Penh Phom Penh min Khmere Co Ltd 23 42 60 56 Fax 23 42 66 22 ina Shanghai Endress Hauser Shanghai Instrumentation Co Ltd 021 54 90 23 00 Fax 021 54 90 23 03 China Beijing Endress Hauser Beijing Instrumentation Co Ltd 010 65 88 24 68 Fax 010 65 88 17 25 Tsimshatsui Kowloon Endress Hauser H K Ltd 8 52 25 28 31 20 Fax 8 52 28 65 41 71 Macedonia Beograd Meris d o o Tel 11 44 42 96 6 Fax 11 30 85 77 8 Moldavia Chisinau S C Techno Test SRL Tel 02 22 61 60 Fax 02 22 83 13 Brazil Sao Paulo a Te Samson Endress Hauser Ltda 011 50 33 43 33 Fax 011 50 31 30 67 Canada Burlington Ontario a Te Endress Hauser Canada Ltd 905 68 19 29 2 Fax 905 68 19 44 4 a c India Mumbai Endress Hauser India Pvt Ltd 022 56 93 83 33 Fax 022 56 93 88 330 PT Te Indo
76. 47 88 Fax 02 48 46 90 Czech Republic Praha O Endress Hauser Czech s r o Tel 02 66 78 42 00 Fax 026 66 78 41 79 Denmark S borg Q Endress Hauser A S Tel 70 13 11 32 Fax 70 13 21 33 Estonia Tartu Elvi Aqua OU Tel 7 30 27 32 Fax 7 30 27 31 Finland Helsinki QO Metso Endress Hauser Oy Tel 204 8 31 60 Fax 204 8 31 61 France Huningue O Endress Hauser S A Tel 389 69 67 68 Fax 389 69 48 02 Germany Weil am Rhein UO Endress Hauser Messtechnik GmbH Co KG Tel 07621 9 75 01 Fax 07621 97 55 55 Great Britain Manchester O Endress Hauser Ltd Greece Athens amp G Building Services Automation S A Tel 01 9 24 15 OO Fax 01 9 22 17 14 Tel 0161 2 86 50 00 Fax 0161 9 98 18 41 Hungary Budapest Q Endress Hauser Magyarorsz g Tel 01 4 12 04 21 Fax 01 4 12 04 24 Iceland Reykjavik Sindra St l hf Tel 5 75 00 00 Fax 5 75 00 10 Ireland Clane County Kildare O Flomeaco Endress Hauser Ltd Tel 045 86 86 15 Fax 045 86 81 82 Italy Cernusco s N Milano UO Endress Hauser S p A Tel 02 92 19 21 Fax 02 92 19 23 62 Latvia Riga Elekoms Ltd Tel 07 33 64 44 Fax 07 33 64 48 Lithuania Kaunas UAB Agava Ltd Tel 03 7 20 24 10 Fax 03 7 20 74 14 Norway Lierskogen a Te Endress Hauser A S 32 85 98 50 Fax 32 85 98 51 Poland Wroclaw a Te Endress Hauser Polska Sp z o
77. 5 25 0 273 9 5 8 30 3A version also available Ra lt 0 8 um 150 grit Endress Hauser 163 10 Technical data PROline Promass 83 Dimensions Promass E DIN 11851 connections hygienic coupling 1 5 P po FO6 83Exxxxx 06 00 xx xx 003 Fig 80 Dimensions Promass E DIN 11851 connections hygienic coupling Hygienic coupling DIN 11851 1 4404 316L DN A B C G E U di 8 317 224 93 Rd 34 x 1 8 229 16 5 35 15 331 226 105 Rd 34 x 1 8 273 16 8 30 25 337 231 106 Rd 52 x 1 6 324 26 12 00 40 358 237 121 Rd 65 x 1 6 456 38 17 60 50 423 253 170 Rd 78 x 1 6 562 50 26 00 3A version also available Ra lt 0 8 um 150 grit 164 Endress Hauser PROline Promass 83 10 Technical data Dimensions Promass E DIN 11864 1 Form A connections couplings e m Y I y st o i E 2 1 5 3 1 di 20 cu m 9 Fig 81 Dimensions Promass E DIN 11864 1 Form A connections couplings Coupling DIN 11864 1 Form A 1 4404 316L DN A B C G L U di 8 317 224 93 Rd 28 x 1 8 229 10 5 35 15 331
78. 5 Operation PROline Promass 83 58 Endress Hauser PROline Promass 83 6 Commissioning 6 Commissioning 6 1 Function check Make sure that all final checks have been completed before you start up your measuring point e Checklist for Post installation check Page 23 e Checklist for Post connection check Page 33 6 2 Commissioning In the case of measuring devices without a local display the individual parameters and functions must be configured via the configuration program e g FieldTool If the measuring device is equipped with a local display all the important device param eters for standard operation can be configured quickly and easily by means of the Commissioning Quick Setup menu e Quick Setup Commissioning Page 60 e Quick Setup Pulsating flow Page 62 e Quick Setup Batching Page 65 e Quick Setup Gas measurement Page 69 6 2 1 Switching on the measuring device Once the function checks have been successfully completed it is time to switch on the power supply The device is now operational The measuring device performs a number of power on self tests As this procedure progresses the following sequence of messages appears on the local display PROMASS 83 START UP Start up message RUNNING v PROMASS 83 SW AMPLIFIER Current software version V XX XX XX v CURRENT OUTPUT FREQUENCY OUTPUT RELAY STATUS INPUT v List of installed i
79. 50 291 59 Rd 34 x 1 8 602 16 17 07 25 350 291 59 Rd 52 x 1 6 603 26 17 07 259 377 305 72 Rd 52 x 1 6 734 26 25 60 40 377 305 72 Rd 65 x 1 6 731 38 25 60 40 9 406 320 86 Rd 65 x 1 6 855 38 35 62 50 406 320 86 Rd 78 x 1 6 856 50 35 62 1 8A version Ra lt 0 8 um 150 grit Option Ra x 0 4 um 240 grit 2 DN 8 with DN 10 threaded adapters 3 DN 15 25 40 FB Full bore versions of Promass I 182 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Dimensions Promass I flange connection DIN 11864 2 Form A flat flange FO6 831xxxxx 06 00 xx xx 005 Fig 97 Dimensions Promass I flange connection DIN 11864 2 Form A flat flange Flange DIN 11864 2 Form A flat flange 3A version 1 titanium grade 2 DN A B G L N S LK U di 8 350 291 59 54 449 4 x 9 10 37 10 8 55 15 350 291 59 59 485 4 x 9 10 42 16 11 38 25 350 291 59 70 625 4 x Q9 10 53 26 17 07 40 377 305 72 82 753 4 x Q9 10 65 38 25 60 50 406 320 86 94 874 4 x 9 10 7T 50 35 62 1 3A version Ra lt 0 8 um 150 grit Option Ra lt 0 4 um 240 grit 2 DN 8 with DN 10 flanges 183 10 Technical data PROline Promass 83 Dimensions Promass I ISO 2853 connections couplings FO6 831xxxxx 06 00 xx xx 006 Fig 98 Dimensions Promass
80. 6 320 86 155 4 825 4x 22 4 29 114 3 35 62 35 62 50 2 406 320 86 165 1 832 8x 19 1 33 127 0 49 30 35 62 1 DN 8 with DN 15 flanges as standard 2 DN 15 25 40 FB Full bore versions of Promass I 178 Endress Hauser PROline Promass 83 10 Technical data Flange JIS B2238 10K 1 4301 304 parts in contact with medium titanium grade 9 Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 50 406 320 86 155 827 4x 19 28 120 50 35 62 Flange JIS B2238 20K 1 4301 304 parts in contact with medium titanium grade 9 Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 81 350 291 59 95 402 4x 15 20 70 15 00 8 55 15 350 291 59 95 438 4x 15 20 70 15 00 11 38 15 2 350 291 59 95 572 4x 15 19 70 17 07 17 07 25 350 291 59 125 578 4x 19 23 90 25 00 17 07 25 2 377 305 72 125 700 4x 19 22 90 25 60 25 60 40 377 305 72 140 708 4x 19 26 105 40 00 25 60 40 2 406 320 86 140 819 4 x 19 24 105 35 62 35 62 50 406 320 86 155 827 8x G19 28 120 50 00 35 62 1 DN 8 with DN 15 flanges as standard 2 DN 15 25 40 FB Full bore versions of Promass I Flange JIS B2238 40K 1 4301 304 parts in contact with medium titanium grade 9 Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 81 350 291 59 115 402 4
81. 8 Measured variables 0 0000 111 Measuring accuracy see Performance characteristics Measuring principle y rek ers saiia benatan eee 111 Measuring Tange cetere a a r e Mun 111 Measuring system liliis eiiis 111 Mounting the sensor see Installation conditions Mounting the wall mount housing remote version 21 N Nameplate SENSOM i edad qoe d ue ah bv E valida 10 Transmiter cae ete wits haar eve Re ree wats 9 NC relay contact 0 0 0 eee 84 NO relay contact 0 0 0 0 00000 c eee eee 84 Nominal pressure see Limiting medium pressure range O Operable flow range 112 Operating conditions 119 Operation Display and operating elements 35 Fieldtool configuration and service software 44 FUNCTION MAL X eye odes wee Yee EE EAE 40 HART handheld communicator 44 Operational safety 0 00 0 200 0000s 7 Ordering code ACCESSOS ul A Awe were 87 SENSOA aa cul aie tuba oe dela edu ade i tb 10 Transmitter sura da RD RE wed 9 Ordering information 132 Qutl amp t UNS vass o NO es CE Rr RS 19 Output signal uitis dm edo tdm te Lnd 113 Output variables 0 00 00 200 eee 113 P Performance characteristics Influence of fluid pressure 118 Influence of fluid temperature 117 Maximum measured error 115 Reference operating conditions 115 R
82. C 0 5 A configurable Frequency output active passive selectable galvanically isolated e active 24 V DC 25 mA max 250 mA during 20 ms Ri gt 100 Q e passive open collector 30 V DC 250 mA e Frequency output full scale frequ 2 10000 Hz fmax 12500 Hz on off ratio 1 1 pulse width max 2 s e pulse output pulse value and pulse polarity selectable pulse width configurable 0 05 2000 ms Current output active passive galvanically isolated e active 0 4 20 mA Ri lt 700 Q HART R gt 250 Q e passive 4 20 mA supply voltage Vs 18 30 V DC R 700 Q Endress Hauser PROline Promass 83 4 Wiring Endress Hauser 4 2 3 HART connection Users have the following connection options at their disposal e Direct connection to transmitter by means of terminals 26 27 e Connection by means of the 4 20 mA circuit Note e The measuring loop s minimum load must be at least 250 Q e The CURRENT SPAN function must be set to 4 20 mA individual options see device function e See also the documentation issued by the HART Communication Foundation and in particular HCF LIT 20 HART a technical summary Connection of the HART handheld communicator See also the documentation issued by the HART Communication Foundation and in particular HCF LIT 20 HART a technical summary s e x X x x x x x q
83. E 7403 The limit value is entered into the measuring system as an absolute or relative deviation from the reference value gt function WARNING LEVEL 74 Deviations arising and recorded by the measuring system can also be output via the current or relay outputs Data interpretation The way the data recorded by the measuring system is interpreted depends largely on the application in question This means that users must have a very good knowledge of their specific process conditions and the related deviation tolerances in the process which have to be determined by the users themselves in each individual case For example when using the limit function it is especially important to know the mini mum and maximum deviation tolerances allowed Otherwise there is the danger that a warning message is triggered inadvertently during normal process fluctuations There can be various reasons for deviating from the reference status The following table provides examples and pointers for each of the six diagnosis parameters recorded Diagnosis Possible reasons for deviation parameters Mass flow A deviation from the reference status indicates possible zero point shift Density A deviation from the reference status can be caused by a change in the meas uring tube resonance frequency e g from deposits in the measuring tube corrosion or abrasion Reference density The reference density values can be interpreted in t
84. EN DIN ANSI JIS AV 187 o X5 Y S e e 3 o Y 3 I 8 415 2 0 E e amp Fig 93 Dimensions Promass I flange connections EN DIN ANSI JIS Flange EN 1092 1 DIN 2501 PN 40 1 4301 304 parts in contact with medium titanium grade 9 Surface roughness flange EN 1092 1 Form B1 DIN 2526 Form C Ra 6 3 12 5 um DN A B C G L N S LK U di 8 350 291 59 95 402 4x 14 20 65 17 30 8 55 15 350 291 59 95 438 4x 14 20 65 17 30 11 38 15 2 350 291 59 95 572 4x 14 19 65 17 07 17 07 25 350 291 59 115 578 4x 14 23 85 28 50 17 07 25 2 377 305 72 115 700 4x 14 22 85 25 60 25 60 40 377 305 72 150 708 4x 18 26 110 43 10 25 60 402 406 320 86 150 819 4x 18 24 110 35 62 35 62 50 406 320 86 165 827 4x 18 28 125 54 50 35 62 1 DN 8 with DN 15 flanges as standard 2 DN 15 25 40 FB Full bore versions of Promass I Flange EN 1092 1 DIN 2501 PN 63 1 4301 304 parts in contact with medium titanium grade 9 Surface roughness flange EN 1092 1 Form B2 DIN 2526 Form E Ra 1 6 3 2 um DN A B C G L N S LK U di 50 406 320 86 180 832 4x 222 34 135 54 5 35 62 Flange EN 1092 1 DIN 2501 PN 100 1 4301 304 parts in contact with med
85. ENG PROline promass 83 ee nl Coriolis Mass Flow Measuring System V 1 03 XX communication Operating Instructions M E RA mo Endress Hauser The Power of Know How mr J Brief operating instructions PROline Promass 83 Brief operating instructions These brief operating instructions show you how to configure your measuring device quickly and easily Safety instructions Page 7 v Installation Page 13 v Wiring Page 25 v Display and operating elements Page 35 v Commissioning with QUICK SETUP Page 60 ff You can commission your measuring device quickly and easily using the special Quick Setup menu It enables you to configure important basic functions using the local display for example display language measured variables units of measures type of signal etc The following adjustments can be made separately as necessary Zero point adjustment Density adjustment v Application specific QUICK SETUPs Page 62 ff In Quick Setup mode you have the option of launching other application specific Quick Setups for instance the menu for measuring pulsating flow etc v Customer specific configuration Page 40 ff Complex measuring operations necessitate additional functions that you can configure as necessary with the aid of the function matrix and customise to suit your process parameters Note
86. Full bore versions of Promass I 185 10 Technical data PROline Promass 83 Dimensions Promass I Purge connections secondary containment monitoring a Pt F06 8xxxxxxx 06 05 xx xx 004 Fig 100 Dimensions Promass I purge connections secondary containment monitoring DN L H G 8 61 90 65 1 2 NPT 15 79 90 65 1 2 NPT 151 79 90 65 1 2 NPT 25 148 90 65 1 2 NPT 25 1 148 90 65 1 2 NPT 40 196 103 35 1 2 NPT 40 196 103 35 1 2 NPT 50 244 117 75 1 2 NPT 1 DN 15 25 40 FB Full bore versions of Promass 2 DN 8 with DN 15 flanges as standard 186 Endress Hauser PROline Promass 83 Index Index A Declaration of contamination form for repairs 8 Accessories Lavik sss a se ad 87 Degree of protection 32 119 Accuracy Density adjustment 72 see Performance characteristics Density functions Advanced Diagnostics optional software 80 see Concentration measurement Ambient temperature 119 Design Applications Ess ret RI ER 111 see Dimensions Applicator selection and configuration software 87 Desighate HS is aat ete q bis eq iro 7 Auxiliary input Device designation 0 0 00 02 9 see Status input B Batching Quick Setup menu rrt wasae a EA e e 65 Using the display as a batch controller 39 B
87. H service organisation The following options are available for tackling problems of this nature Request the services of an E H service technician If you contact our service organisation to have a service technician sent out please be ready with the following information Brief description of the fault Nameplate specifications Page 9 ff Order code and serial number Returning devices to E H The procedures on Page 8 must be carried out before you return a flow meter requiring repair or calibration to Endress Hauser Always enclose a duly completed Declaration of contamination form with the flowmeter You will find a preprinted Declaration of contamina tion form at the back of this manual Replace transmitter electronics Components in the measuring electronics defective order replacement Page 103 Endress Hauser PROline Promass 83 9 Trouble shooting Endress Hauser 9 5 Response of outputs to errors Note The failsafe mode of totalizers current pulse and frequency outputs can be customised by means of various functions in the function matrix You will find detailed information on these procedures in the Description of Device Functions manual Positive zero return and failsafe mode You can use positive zero return to set the signals of the current pulse and frequency outputs to their fallback value for example when measuring has to be interrupted while a pipe is being cle
88. IN 11851 connections hygienic coupling 1 5 laas F06 83Mxxxxx 06 00 xx xx 003 Fig 67 Dimensions Promass M DIN 11851 connections hygienic coupling Hygienic coupling DIN 11851 1 4404 316L DN A B C G L U di 8 301 266 35 Rd 34 x 1 8 367 16 5 53 15 305 268 37 Rd 34 x 1 8 398 16 8 55 25 312 272 40 Rd 52 x 1 6 434 26 11 38 40 332 283 49 Rd 65 x 1 6 560 38 17 07 50 351 293 58 Rd 78 x 1 6 720 50 25 60 80 385 309 76 Rd 110 x 1 4 815 81 38 46 3A version also available Ra lt 0 8 um 150 grit 150 Endress Hauser PROline Promass 83 10 Technical data Dimensions Promass M DIN 11864 1 Form A connections couplings FO6 83Mxxxxx 06 00 xx xx 006 Fig 68 Dimensions Promass M DIN 11864 1 Form A connections couplings Coupling DIN 11864 1 Form A 1 4404 316L DN A B C G L U di 8 301 266 35 Rd 28x 1 8 367 10 5 53 15 305 268 37 Rd 34 x 1 8 398 16 8 55 25 312 272 40 Rd 52 x 1 6 434 26 11 38 40 332 283 49 Rd 65 x 1 6 560 38 17 07 50 351 293 58 Rd 78 x 1 6 720 50 25 60 80 385 309 76 Rd 110 x 1 4 815 81 38 46 3A version also available Ra lt 0 8 um 150 grit Endress Hauser 151 10 Technical data PROline Promass 83 Dimensions Promass M flange connections DIN 11864 2 Form A
89. ISE LIM CH1 Overdriving of the internal analog to digital converter A continuation of the measurement is still possible 5 705 The electronics measuring range will be exceeded The mass flow is too high 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 20 4 not assigned 5 731 The zero point adjustment is not possible or has been cancelled 6 not assigned 7 not assigned 24 5 363 Current input The actual value for the current lies outside the set limits Endress Hauser PROline Promass 83 5 Operation Endress Hauser 5 4 5 Switching HART write protection on and off A jumper on the I O board provides the means of switching HART write protection on or off Warning Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics com partment 1 2 3 Switch off power supply Remove the I O board see Page 104 106 Switch HART write protection on or off as applicable by means of the jumper Fig 27 Installation of the I O board is the reverse of the removal procedure FO6 x3xxxxxx 16 xx 06 xx 000 Fig 27 Switching HART write protection on and off I O board 1 2 Write protection OFF default that is HART protocol unlocked Write protection ON that is HART protocol locked 57
90. L BASIC CONFIGURATION Flow values are negative even though the fluid is flowing forwards through the pipe Change the setting in the INSTALLATION DIRECTION SENSOR function accordingly Measured value reading or measured value output pulsates or fluctuates e g because of reciprocating pump peristaltic pump diaphragm pump or pump with similar delivery characteristic Run the Pulsating Flow Quick Setup Page 63 ff If the problem persists despite these measures a pulsation damper will have to be installed between pump and measuring device There are differences between the flowmeter s internal totalizer and the external metering device This symptom is due primarily to backflow in the piping because the pulse output cannot subtract in the STANDARD or SYMMETRY measur ing modes The problem can be solved as follows Allow for flow in both directions Set the MEASURING MODE function to Pulsating Flow for the pulse output in question Measured value reading shown on display even though the fluid is at a standstill and the measuring tube is full a Check the fluid for presence of gas bubbles 2 Activate the ON VAL LF CUTOFF function i e enter or increase the value for the creepage BASIC FUNCTION PROCESSPARA METER CONFIGURATION The fault cannot be rectified or some other fault not described above has occurred In these instances please contact your E
91. LOK connection 1 4401 316 DN A B C E F G K L M P U di 1 305 273 32 228 160 SW 7 16 145 359 6 165 120 1 8 1 1 1 305 273 32 228 160 SW 9 16 145 359 6 165 120 1 4 1 1 2 305 273 32 310 160 SW 7 16 145 441 6 165 120 1 8 1 8 2 305 273 32 310 160 SW9 16 145 441 6 165 120 1 4 1 8 21 305 273 32 310 160 SW7 16 145 441 6 165 120 1 8 1 4 21 305 273 32 310 160 SW9 16 145 441 6 165 120 1 4 1 4 4 315 283 32 435 220 SW9 16 175 571 6 195 150 1 4 3 5 4 315 283 32 435 220 SW9 16 175 571 6 195 150 1 4 3 0 1 High pressure version 173 10 Technical data PROline Promass 83 174 Dimensions Promass A Purge connections secondary containment monitoring L lt I a m s i a le f 6 I 3 IS 3 Fig 90 Dimensions Promass A purge connections secondary containment monitoring DN L H G 1 92 0 102 0 1 2 NPT 2 130 0 102 0 1 2 NPT 192 5 113 1 1 2 NPT Endress Hauser PROline Promass 83 10 Technical data Endress Hauser 10 13 Dimensions Promass H Dimensions Promass H flange connections EN DIN ANSI JIS FO6 83Hxxxxx 06 00 xx xx 000 Abb 91 Dimensions Promass H flange connections EN DIN ANSI JIS
92. N 7000 The following types of calculation can be selected in function MODE 7021 6 MASS 3D 6 VOLUME 3D 6 VOLUME 2D e e e MASS 2D e e OTHER 3D e OTHER 2D Calculation type MASS SD or VOLUME 3D For this type of calculation the relationship between the three variables concentration density and temperature must be known 3 dimensional e g by atable In this way the concentration can be calculated from the measured density and temperature values by means of the following formula the coefficients AO A1 etc have to be determined by the user C A0 A1 p A2 p A8 p A4 p B1T T B2 T B3 T C Concentration p currently measured density AO value from function COEFFICIENT AO A1 value from function COEFFICIENT A1 A2 value from function COEFFICIENT A2 AS value from function COEFFICIENT A3 A4 value from function COEFFICIENT A4 B1 value from function COEFFICIENT B1 B2 value from function COEFFICIENT B2 B3 value from function COEFFICIENT B3 7032 7033 7034 7035 7036 7037 7038 7039 pon DD DN Se I I I 0 wa DO T currently measured temperature in C 77 6 Commissioning PROline Promass 83 78 Example The following is a concentration table from a reference source Temperature 10 C 15 C 20 C 25 C 30 C Density 825 kg m 93 696 92 596 91 296 90 096 88 796 840 kg m 89 396 88 096 86 696 85 296 8
93. N 2526 Form E Ra 1 6 3 2 um DN A B C G L N S LK U di 50 351 293 58 180 724 4x 222 26 135 54 5 25 60 80 385 309 76 215 875 8x 222 28 170 81 7 38 46 Flange with groove to EN 1092 1 Form D DIN 2512N available Flange EN 1092 1 DIN 2501 DIN 2512N Dy PN 100 1 4404 316L titanium Surface roughness flange EN 1092 1 Form B2 DIN 2526 Form E Ra 1 6 3 2 um DN A B C G L N S LK U di 8 301 266 35 95 400 4x 914 20 65 17 3 5 53 15 305 268 37 95 420 4x O14 20 65 17 3 8 55 25 312 272 40 115 470 4x 914 24 85 28 5 11 38 40 332 283 49 150 590 4 x 218 26 110 43 1 17 07 50 351 293 58 165 740 4 x 18 28 125 54 5 25 60 80 385 309 76 230 885 8x G26 32 180 80 9 38 46 Flange with groove to EN 1092 1 Form D DIN 2512N available Flange ANSI B16 5 CI 150 1 4404 316L titanium Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 8 3 8 301 266 35 88 9 370 4x 15 7 112 60 5 15 7 5 53 15 1 2 305 268 37 88 9 404 4x 15 7 11 2 60 5 15 7 8 55 25 1 312 272 40 108 0 440 4x 15 7 14 2 79 2 26 7 11 38 40 11 2 332 283 49 127 0 550 4x 15 7 17 5 98 6 40 9 17 07 50 2 351 293 58 152 4 715 4x 19 1 19 1 120 7 52 6 25 60 80 3 385 309 76 190 5 840 4x 19 1 23 9 152 4 78 0 38 46 Flange ANSI B16 5 CI 150 PVDF DN A B C G L N S LK U di 8 3
94. Page 103 Before replacing the DAT check that the new replace ment DAT is compatible with the measuring electronics Check the Spare part set number Hardware revision code Replace measuring electro nics boards if necessary Spare parts Page 103 A C COMPATIB 051 The I O board and the amplifier board are not compatible Use only compatible modules and boards Check the compatibility of the modules used Check the Spare part set number Hardware revision code HW F CHIP 061 Transmitter F Chip 1 F Chip is defective 2 F Chip is not plugged into the I O board or is missing 1 2 Replace the F Chip Accessories Page 87 Plug the F Chip into the I O board Page 105 107 No 1 xx Software error CHECKSUM TOTAL 111 Totalizer checksum error a Restart the measuring device Replace the amplifier board if necessary Spare parts Page 103 91 9 Trouble shooting PROline Promass 83 92 Type Error message No Cause Remedy spare part S A C COMPATIB 121 Due to different software ver sions I O board and amplifier board are only partially compati ble possibly restricted function ality Note This message is only listed in the error history Nothing is displayed on the display Module with lower software ver Sion has either to be actualizied by FieldTool with the req
95. Promass A 169 10 13 Dimensions Promass H 175 10 14 Dimensions Promass 177 Index xev iXX ker 187 6 Endress Hauser PROline Promass 83 1 Safety instructions Endress Hauser 1 Safety instructions 1 1 Designated use The measuring device described in these Operating Instructions is to be used only for measuring the mass flow rate of fluids and gases At the same time the system also measures fluid density and fluid temperature These parameters are then used to cal culate other variables such as volume flow Fluids with widely differing properties can be measured for example e Chocolate condensed milk liquid sugar e Oils fats e Acids alkalis lacquers paints solvents and cleaning agents e Pharmaceuticals catalysts inhibitors e Suspensions e Gases liquefied gases etc Resulting from incorrect use or from use other than that designated the operational safety of the measuring devices can be suspended The manufacturer accepts no liability for damages being produced from this 1 2 Installation commissioning and operation Note the following points e Installation connection to the electricity supply commissioning and maintenance of the device must be carried out by trained qualified specialists authorised to perform such work by the facility s owner operator The specialist must have read and under stood these Operating Instructions and must follow
96. RING MODE PULSATING FLOW Other settings 8005 ALARM DELAY Os 6400 ASSIGN LOW FLOW CUTOFF MASS FLOW 6402 ON VALUE LOW FLOW CUT OFF Setting depends on diameter DN 1 0 02 kg h resp l h DN 2 0 10 kg h resp l h DN 4 0 45 kg h resp l h DN 8 2 0 kg h resp l h DN 15 6 5 kg h resp l h DN 15 18 kg h resp l h DN 25 18 kg h resp l h DN 25 45 kg h resp l h DN 40 45 kg h resp l h DN 40 70 kg h resp l h DN 50 70 kg h resp l h DN 80 180 kg h resp l h DN 100 350 kg h resp l h DN 150 650 kg h resp l h DN 15 25 40 FB Full bore versions of Promass 6403 OFF VALUE LOW FLOW CUTOFF 50 6404 PRESSURE SHOCK SUPPRESSION Os v Back to the HOME position Press and hold down Esc key 4 for longer than three seconds Repeatedly press and release Esc key i 1 gt exit the function matrix step by step Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser 6 2 4 Quick Setup Batching This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be parameterised and configured for batching opera tion These basic settings allow simple one step batching processes Additional settings e g for the calculation of after runs or for multi stage batching proce
97. Set of seals for sensor For regular replacement of the seals of the Promass M and Promass A sensors Set consists of two seals DKS HART Communicator DXR 375 handheld terminal Handheld terminal for remote parameterisa tion and for obtaining measured values via the current output HART 4 20 mA Contact your E H representative for more information DXR375 Applicator Software for selecting and configuring flow meters Applicator can be downloaded from the Inter net or ordered on CD ROM for installation on a local PC Contact your E H representative for more information DKAB80 87 8 Accessories PROline Promass 83 88 Accessory Description Ordering code FieldTool Configuration and service software for flow DXS10 meters in the field Commissioning maintenance analysis Configuring flowmeters Service functions Visualisation of process data Trouble shooting Controlling the FieldCheck tester simula tor Contact your E H representative for more information FieldCheck Tester simulator for testing flowmeters in the DXC10 field When used in conjunction with the FieldTool software package test results can be imported into a database printed and used for official certification Contact your E H representative for more information Endress Hauser PROline Promass 83 9 Tr
98. US units Ib min 1 0 08 0 003 2 0 40 0 015 4 1 80 0 066 8 8 00 0 300 15 26 00 1 000 15 FB 72 00 2 600 25 72 00 2 600 25 FB 180 00 6 600 40 180 00 6 600 40 FB 300 00 11 000 50 300 00 11 000 80 720 00 26 000 100 1200 00 44 000 150 2600 00 95 000 DN 15 25 40 FB Full bore version of Promass I Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser 6 2 5 Quick Setup Gas Measurement Promass 83 is not only suitable for measuring liquid flow Direct mass measurement based on the Coriolis principle is also possible for measuring the flow rate of gases Note e Before carrying out the Quick Setup Gas Measurement the Quick Setup Commis sioning see Page 60 has to be executed e Only mass and Corrected volume flow can be measured and output with the gas measurement mode Note that direct density and or volume measurement is not possible e The flow ranges and measuring accuracy that apply to gas measurement are not the same as those for liquids e f Corrected volume flow e g in Nm h is to be measured and output instead of the mass flow e g in kg h change the setting for the CORRECTED VOLUME CALCU LATION function to FIXED REFERENCE DENSITY in the Commissioning Quick Setup menu Corrected volume flow can be assigned as follows to a display line to the current output to the pulse frequency output Performing the Gas M
99. able s oer ioco OEE 41 System error Pulsano HOW sacs casco nier RE sat a ER sen 62 DENISE ER EROR S aaa vate STE RERO 42 Pulse output System error messages display 90 see Frequency output System pressure requirements 15 Pumps Mounting location system pressure 15 T Pump types pulsating flow 62 T DAT Transmitter DAT ia qae doi Pere d nea 85 Purge connections es ces hess aves Ila 85 Technigal dale 42st cei Iib ite br nts 111 Temperature ranges Q Ambient temperature 119 Quick Setup Fluid temperature 00 000000 119 Batelill1QO san ark e EO dt Gad CR De s ON let 65 Storage temperature 119 COMMISSIONING Les scs RET Serres etl 60 Thermal insulation general notes 19 Gas Measurement 0 20000055 69 Transmitter Pulsating flows san le Se dir eee eee 63 Electrical connection 000 vh 27 Installing the wall mount housing 21 R Turning the field housing aluminum 20 Registered trademarks sa sa ete rers cire o 11 Turning the field housing stainless steel 20 Relay output Transporting the sensor 13 Configuring relay contact NC NO 84 Trouble shooting and remedy 00 89 Electrical connection liess 30 Technical data cu doct vtr oov E ES 113 U FRED AU Itai ere dcs MR nto rd tfe ges ker 8 User interface Repeatability
100. acquires data periodically Enter the desired time interval by means of the function ACQUISITION PERIODE 7411 e SINGLE SHOT option The user himself acquires the data manually at different free selectable periods Ensure that the process conditions always correspond to the reference status when data is being recorded It is only in this way that deviations from the reference status can be clearly determined Note The last ten entries are retained in chronological order in the measuring system The history of such values can be called up via various functions Diagnosis Data saved per parameter parameters Mass flow e Reference value REFERENCE VALUE function Density Lowest measured value MINIMUM VALUE function Reference density Highest measured value MAXIMUM VALUE function Temperature e List of the last ten measured values HISTORY 1 function Meas tube damping Deviation measured reference value 3 ACTUAL DEVIATION function Sensor symmetry Note More detailed information can be found in the Description of Device Functions Manual Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser Triggering warning messages If required a limit value can be assigned to all the process device parameters relevant to the diagnostic functions A warning message is triggered if this limit value is exceeded gt function WARNING MOD
101. al display With measuring instruments with suitable software you can carry out batching proc esses directly using the local display Therefore the Promass 83 can be fully deployed in the field as a batch controller Procedure 1 Configure all the required batching functions and assign the lower display info line BATCHING KEYS using the Batch Quick Setup menu or use the function matrix The following softkeys then appear on the bottom line of the local display Fig 24 START left display key PRESET middle display key MATRIX right display key E 2 Press the PRESET key Various batching process functions requiring configu ration will now appear on the display PRESET Initial settings for the batching process No Function Settings 7200 BATCH SELECTOR L 3 Selection of the batching liquid BATCH 1 6 7203 BATCH QUANTITY If the ACCESS CUSTOMER option was selected for the PRESET batch quantity prompt in the Batching Quick Setup the batching quantity can be altered via the local display If the LOCKED option was selected the batch ing quantity can only be read and cannot be altered until the private code has been entered 7265 RESET TOTAL Resets the batching quantity counter or the total batching BATCH SUM COUNTER quantity to 0 3 After exiting the PRESET menu you can now start the batching process by
102. all the sensor in such a way that it is suspended in the pipe in other words without support or attachment This is to avoid excessive strain at the process connec tion The base plate of the sensor housing is designed for mounting on a tabletop wall or post FO6 xxxxxxxx 1 1 00 00 xx 005 Fig 6 Vertical and horizontal orientation Promass A 16 Endress Hauser PROline Promass 83 3 Installation Orientation Promass F M E H I Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow direction in which the fluid flows through the pipe Vertical Recommended orientation with upward direction of flow View V When fluid is not flow ing entrained solids will sink down and gases will rise away from the measuring tube The measuring tubes can be completely drained and protected against solids build up Horizontal Promass F M E The measuring tubes of Promass F M and E must be horizontal and beside each other When installation is correct the transmitter housing is above or below the pipe View H1 H2 Always avoid having the transmitter housing in the same horizontal plane as the pipe Horizontal Promass H I Promass H and Promass I can be installed in any orientation in a horizontal pipe run Promass F M E H I High temperature compact High temperature remote Promass E M E H I Standard compact Standard remote Promass F Pr
103. aned This function takes priority over all other device functions Simulations for example are suppressed Failsafe mode of outputs and totalizers Process system error is present Positive zero return is activated Caution System or process errors defined as Information messages have no effect whatsoever on the inputs and outputs See the information on Page 42 ff Current output MINIMUM CURRENT The current output will be set to the lower value of the signal on alarm level depending on the setting selected in the CURRENT SPAN see the Description of Device Functions manual MAXIMUM CURRENT The current output will be set to the higher value of the signal on alarm level depending on the setting selected in the CURRENT SPAN see the Description of Device Functions manual HOLD VALUE Measured value display on the basis of the last saved value preceding occurrence of the fault ACTUAL VALUE Measured value display on the basis of the current flow measurement The fault is ignored Output signal corresponds to zero flow Pulse output FALLBACK VALUE Signal output no pulses HOLD VALUE Last valid value preceding occurrence of the fault is output ACTUAL VALUE Fault is ignored i e normal measured value output on the basis of ongoing flow measure ment Output signal corresponds to Zero flow 101 9 Trouble shooting PROline Promass 83
104. apacitance core shield 420 pF m e Cable length max 20 m e Permanent operating temperature max 105 C Endress Hauser PROline Promass 83 4 Wiring Endress Hauser 4 2 Connecting the measuring unit 4 2 1 Transmitter aluminium Warning e Risk of electric shock Switch off the power supply before opening the device Do not install or wire the device while it is connected to the power supply Failure to comply with this precaution can result in irreparable damage to the electronics e Risk of electric shock Connect the protective conductor to the ground terminal on the housing before the power supply is applied e Compare the specifications on the nameplate with the local voltage supply and fre quency The national regulations governing the installation of electrical equipment also apply Remove the cover of the connection compartment f from the transmitter housing 2 Feed the power supply cable a and signal cables b through the appropriate cable entries 3 Connect the cables in accordance with the wiring diagram Wiring diagram aluminium housing gt Fig 16 Wiring diagram stainless steel housing gt Fig 17 Wiring diagram wall mount housing Fig 18 Terminal assignment gt Page 29 4 Screw the cover of the connection compartment f firmly onto the transmitter housing FO6 xxXxxxxxx 04
105. ar 1000 100 0 1 0 01 0 1 1 2 DN8 DN 25 DN40 DN 15 DN 15 DN25 DN 50 DN 40 100 t h F06 8xboooox 05 xx xx xx 000 Fig 49 Pressure loss diagram for water 1 Standard versions 2 Full bore versions Endress Hauser 127 10 Technical data PROline Promass 83 10 1 8 Mechanical construction Design dimensions see Page 133 ff Weight e Compact version see table below e Remote version Sensor see table below Wall mount housing 5 kg Promass F DN 8 15 25 40 50 80 100 150 Compact version in kg 11 0 12 0 14 0 19 0 30 0 55 0 960 154 0 High temperature compact version in kg 14 7 30 7 55 7 Remote version in kg 9 0 10 0 12 0 17 0 280 53 0 94 0 1520 High temperature remote version in kg 13 5 29 5 54 5 Promass M DN 8 15 25 40 50 80 Compact version in kg 11 0 12 0 15 0 24 0 41 0 67 0 Remote version in kg 9 0 10 0 13 0 22 0 39 0 65 0 Promass E DN 8 15 25 40 50 Compact version in kg 8 0 8 0 10 0 15 0 22 0 Remote version in kg 6 0 6 0 8 0 13 0 20 0 Promass A DN 1 2 4 Compact version in kg 10 0 11 0 15 0 Remote version in kg 8 0 9 0 13 0 Promass H DN 8 15 25 40 50 Compact version in kg 12 0 13 0 19 0 36 0 69 0 Rem
106. at the new replacement DAT is compati ble with the measuring elec tronics 2 Plug the S DAT into the amplifier board Page 105 107 Endress Hauser PROline Promass 83 9 Trouble shooting Endress Hauser Type Error message No Cause Remedy spare part SENSOR SW DAT 032 Sensor DAT Error accessing the calibration values stored in the S DAT 1 Check whether the S DAT is correctly plugged into the amplifier board Page 105 107 Replace the S DAT if it is defective Spare parts Page 103 Before replacing the DAT check that the new replace ment DAT is compatible with the measuring electronics Check the Spare part set number Hardware revision code Replace measuring electro nics boards if necessary Spare parts Page 103 TRANSM HW DAT 041 Transmitter DAT 1 T DAT is defective 2 T DAT is not plugged into the amplifier board or is missing Replace the T DAT Spare parts Page 103 Check the spare part set number to ensure that the new replacement DAT is compati ble with the measuring elec tronics Plug the T DAT into the amplifier board Page 105 107 TRANSM SW DAT 042 Transmitter DAT Error accessing the calibration values stored in the T DAT Check whether the T DAT is correctly plugged into the amplifier board Page 105 107 Replace the T DAT if it is defective Spare parts
107. atching Dosing QS 1005 ja ON Value 6402 Low flow cut off Y Flow 6603 damping Y Pressure shock 6404 suppression Y Batch 7200 Selector Y Batch 7201 Name Y Batch 7203 Quantity i Fix 7204 Compensation Quantity Y Assign 4700 Relay Y Terminal No 4780 Batch YES Supervision NO Max Batch 7240 Time t 7 J Autom Configuration YES Display NO PRESET Locked Batch quantity Access Customer n Automatic parameterization of the display 3 j 3 if Quit Quick Setup E Fig 31 Batching Quick Setup for configuration of batching functions Recommended settings see next page Endress Hauser PROline Promass 83 6 Commissioning Batching Quick Setup menu HOME position gt gt MEASURED VARIABLE A MEASURED VARIABLE gt J gt QUICK SETUP B QUICK SETUP gt 3 QUICK SETUP BATCHING DOSING 1005 Function No Function name Setting to select J Go to next function press l 1005 QUICK SETUP BATCHING DOSING YES After is pressed by way of confirma tion the Quick Setup menu calls up all the sub sequent fu
108. atedly press Esc key 3 return step by step to HOME position F Esc J F06 x3xxxxxx 19 xx xx xx 000 Fig 25 Selecting functions and configuring parameters function matrix Endress Hauser PROline Promass 83 5 Operation Endress Hauser General notes The Quick Setup menu see Page 60 contains the default settings that are adequate for commissioning Complex measuring operations on the other hand necessitate additional functions that you can configure as necessary and customise to suit your process parameters The function matrix therefore comprises a multiplicity of additional functions which for the sake of clarity are arranged on a number of menu levels blocks groups and function groups Comply with the following instructions when configuring functions e You select functions as described on Page 40 Each cell in the function matrix is iden tified by a numerical or letter code on the display e You can switch off certain functions OFF If you do so related functions in other function groups will no longer be displayed e Certain functions prompt you to confirm your data entries Press L to select SURE YES and press J again to confirm This saves your setting or starts a function as applicable e Return to the HOME position is automatic if no key is pressed for 5 minutes Note e The transmitte
109. ault category FAULT MESSAGE 7 Configure the fault response of the output to ACTUAL VALUE see Page 101 so that the tem porary buffer can be cleared Clear the temporary buffer by the measures described under Item 1 Endress Hauser PROline Promass 83 9 Trouble shooting Endress Hauser Type Error message No Cause Remedy spare part STACK PULSE OUT n 347 350 The temporarily buffered flow portions measuring mode for pulsating flow could not be cleared or output within 60 seconds 1 2 3 Increase the setting for pulse weighting Increase the max pulse frequency if the totalizer can handle a higher number of pulses Reduce flow Recommendations in the event of fault category FAULT MESSAGE 2 Configure the fault response of the output to ACTUAL VALUE see Page 101 so that the tem porary buffer can be cleared Clear the temporary buffer by the measures described under Item 1 CURRENT RANGE 351 354 Current output Flow is out of range Change the upper or lower limit setting as applicable Increase or reduce flow as applicable FREQ RANGE 355 358 Frequency output Flow is out of range Change the upper or lower limit setting as applicable Increase or reduce flow as applicable PULSE RANGE n 359 362 Pulse output Pulse output frequency is out of range Increase the setting fo
110. auser PROline Promass 83 5 Operation 5 Operation 5 1 Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the Quick Setup or the function Matrix The display consists of four lines this is where measured values and or status variables direction of flow empty pipe bar graph etc are displayed You can change the assignment of display lines to different variables to suit your needs and preferences gt see the Description of Device Functions manual F06 83xxxxxx 07 xx xx xx 000 Fig 22 Display and operating elements Liquid crystal display 1 The backlit four line liquid crystal display shows measured values dialogue texts fault messages and notice messages The display as it appears when normal measuring is in progress is known as the HOME position operating mode Readings displayed Page 36 Optical sensors for Touch Control 2 Plus minus keys 3 HOME position Direct access to totalizer values and actual values of inputs outputs Enter numerical values select parameters Select different blocks groups and function groups within the function matrix Press the 4 keys EIS simultaneously to trigger the following functions Exit the function matrix step by step HOME position Press and hold down keys for longer than 3 seconds Return directly to
111. by reducing the flow velocity Causes Cavitation Extreme pressure pulses High gas flow velocity A continuation of the measure ment is still possible P NOISE LIM CH1 Overdriving of the internal analog Change or improve process con 704 to digital converter ditions e g by reducing the flow velocity Causes Cavitation Extreme pressure pulses High gas flow velocity A continuation of the measure ment is still possible P FLOW LIMIT The mass flow is too high Reduce flow 5 705 The electronics measuring range will be exceeded P ADJ ZERO FAIL The zero point adjustment is not Make sure that zero point adjust 731 possible or has been cancelled ment is carried out at zero flow only v 0 m s Page 71 99 9 Trouble shooting PROline Promass 83 9 4 Process errors without messages Symptoms Rectification Remark You may have to change or correct certain settings of the function matrix in order to rectify faults The functions outlined below such as DISPLAY DAMPING for example are described in detail in the Description of Device Functions manual Measured value reading fluctuates even though flow is steady 1 Check the fluid for presence of gas bubbles 2 TIME CONSTANT function increase value gt OUTPUTS CURRENT OUTPUT CONFIGURATION 3 DISPLAY DAMPING function increase value USER INTERFACE CONTRO
112. certificates CE mark declaration of conformity The devices are designed in accordance with good engineering practice to meet state of the art safety requirements have been tested and left the factory in a condition in which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement Control Regulation and Laboratory Procedures and with the EMC requirements of EN 61326 A1 The measuring system described in these Operating Instructions thus complies with the statutory requirements of the EC Directives Endress Hauser confirms successful testing of the device by affixing to it the CE mark Endress Hauser PROline Promass 83 2 Identification Endress Hauser 2 3 Registered trademarks KALREZ VITON Registered trademarks of E I Du Pont de Nemours amp Co Wilmington USA TRI CLAMP 9 Registered trademark of Ladish amp Co Inc Kenosha USA SWAGELOK Registered trademark of Swagelok amp Co Solon USA HART 9 Registered trademark of HART Communication Foundation Austin USA S DATTM T DATTM F Chip FieldTool FieldCheck Applicator Registered or registration pending trademarks of Endress Hauser Flowtec AG Reinach CH 11 2 Identification PROline Promass 83 12 Endress Hauser PROline Promass 83 3 Installation Endress Hauser 3 Instal
113. d to serious system errors By means of the diagnostic functions it is now possible to record various process and device parameters during operation e g mass flow density reference density temper ature values measuring tube damping etc By analysing the trend of these measured values deviations of the measuring system from a reference status can be detected in good time and corrective measures can be taken Reference values as the basis for trend analysis Reference values of the parameters in question must always be recorded for trend analysis These reference values are determined under reproducible constant condi tions Such reference values are initially recorded during calibration at the factory and saved in the measuring device Reference data can also be ascertained under customer specific process conditions e g during commissioning or at certain process stages cleaning cycles etc Reference values are recorded and saved in the measuring system always by means of the device function gt REFERENCE CONDITION USER 7401 Caution It is not possible to analyse the trend of process device parameters without reference values Reference values can only be determined under constant non changing proc ess conditions Methods of ascertaining data Process and device parameters can be recorded in two different ways which you can define in the function gt ACQUISITION MODE 7410 e PERIODICAL option Measuring device
114. d variables allow other process variables to be calculated such as volume flow reference density density at reference temperature and cor rected volume flow The optional software package Concentration measurement F Chip accessories Page 87 offers a multitude of additional density functions Additional evaluation methods are available in this way especially for special density calculations in all types of applications e calculating percentage contents mass and volume flow in two phase media carrier fluid and target fluid e converting density of the fluid into special density units e g Brix Baum API etc Concentration measurement with fixed calculation function By means of the DENSITY FUNCTION 7000 function you can select various density functions Fig 34 which use a fixed specified calculation mode for calculating concen tration Density function Remarks MASS By using the functions for two phase media it is possible to calculate the per VOLUME centage mass or volume contents of the carrier fluid or the target fluid The basic equations without temperature compensation are _ D2 p D1 p Di 3 Mass p D2 D1 100 Volume D2 D1 100 D1 density of carrier fluid transporting liquid e g water D2 density of target fluid material transported e g lime powder or a second liquefied material to be measured p measured overall density BRIX Density
115. dditional software packages that extend the functionality and application possibilities of the transmitter In the case of a later upgrade the F Chip can be ordered as an accessory see Page 87 and can simply be plugged on to the I O board see Page 103 After start up the software is immediately made available to the transmitter Caution To ensure an unambiguous assignment the F Chip is coded with the transmitter serial number once it is plugged in Thus it can not be reused with other measuring devices 85 7 Maintenance PROline Promass 83 86 7 Maintenance The Promass 83 flow measuring system requires no special maintenance Exterior cleaning When cleaning the exterior of measuring devices always use cleaning agents that do not attack the surface of the housing and the seals Cleaning with pigs Promass H I If pigs are used for cleaning it is essential to take the inside diameters of measuring tube and process connection into account see Page 177 ff Replacing seals Under normal circumstances fluid wetted seals of the Promass A and Promass M sensors do not require replacement Replacement is necessary only in special circumstances for example if aggressive or corrosive fluids are incompatible with the seal material Note e The period between changes depends on the fluid properties and on the frequency of cleaning cycles in the case of CIP SIP cleaning e Replacement seals accessories gt Page 87
116. di 8 341 266 75 54 387 4x 09 10 37 10 5 35 15 341 266 75 59 418 4x 29 10 42 16 8 30 25 341 266 75 70 454 4 x 09 10 53 26 12 00 40 376 271 105 82 560 4x 29 10 65 38 17 60 50 424 283 141 94 720 4x 9 10 77 50 26 00 80 505 305 200 133 900 8x 11 12 112 81 40 50 100 571 324 247 159 1128 8x 11 14 137 100 51 20 3A version also available Ra lt 0 8 um 150 grit Option Ra lt 0 4 um 240 grit 142 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Dimensions Promass F ISO 2853 connections couplings cn Y 5 o Y 8 Fig 62 Dimensions Promass F ISO 2853 connections couplings Coupling ISO 2853 1 4404 316L DN A B 9 G L U di 8 341 266 75 37 13 367 22 6 5 35 15 341 266 75 37 13 398 22 6 8 30 25 341 266 75 37 13 434 22 6 12 00 40 376 271 105 52 68 560 35 6 17 60 50 424 283 141 64 16 720 48 6 26 00 80 505 305 200 91 19 900 72 9 40 50 100 571 324 247 118 21 1128 97 6 51 20 1 Max thread diameter to ISO 2853 Annex A 3A version also available Ra lt 0 8 um 150 grit Option Ra lt 0 4 um 240 grit 143 10 Technical data PROline Promass 83 Dimensions Promass F SMS 1145 connections hygienic coupling 187 o e m lt Y
117. dures must be made via the function matrix itself see the Description of Device Functions manual Note e Before carrying out the Quick Setup Batching the Quick Setup Commissioning see Page 60 has to be executed e This function is only available when the additional batching software is installed in the measuring device order option You can order this software from E H as an accessory at a later date see Page 87 You can find detailed information on the batching functions in the separate Descrip tion of Device Functions manual You can also directly control filling process using the local display During Quick Setup an appropriate dialogue appears concerning the automatic display configura tion Exit this by clicking YES This assigns special batching functions START PRESET MATRIX to the bottom line of the display These can be directly executed on site using the three operating keys E Therefore Promass 83 can be fully deployed in the field as a batch controller gt Page 39 Caution The Batching Quick Setup sets certain device parameters for discontinuous measure ment operation If the measuring instrument is used for continuous flow measurement at a later time we recommend at you rerun the Commissioning and or Pulsating Flow Quick Setup 65 6 Commissioning PROline Promass 83 66 Quick Setup HOME POSITION E E Y B
118. e fluid properties are outside the measuring points set at the factory or the reference operating conditions used to calibrate the measuring device e The system is used exclusively to measure a fluid s density which must be registered to a high degree of accuracy under constant conditions Example Brix density measurement for apple juice 2 point density adjustment with two fluids This type of adjustment is always to be carried out if the measuring tubes have been mechanically altered by e g material build up abrasion or corrosion In such cases the resonant frequency of the measuring tubes has been affected by these factors and is no longer compatible with the calibration data set at the factory The 2 point density adjustment allows for these mechanical changes and recalculates new revised data Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser Performing a 1 point or 2 point density adjustment Caution e On site density adjustment can be performed only if the user has detailed knowledge of the fluid density obtained for example from detailed laboratory analyses e The target density value specified in this way must not deviate from the measured fluid density by more than 10 e An error in defining the target density affects all calculated density and volume func tions e The 2 point density adjustment is only possible if both target density values are differ ent from each other by at least 0
119. e primary process variable which are suitable for the process variable are variable is displayed as a response transferred to the device Access write Byte 0 HART unit code Byte 0 HART unit code Note Factory setting Manufacturer specific units are represented Primary process variable Mass flow using the HART unit code 240 Note e If the written HART unit code is not the cor rect one for the process variable the device will continue with the last valid unit f you change the unit of the primary process variable this has no impact on the system units 48 Read additional device none The device status is displayed in extended form status as the response Access read Coding see table on Page 52 50 Read assignment of the none Display of the current variable assignment of the process variables Byte 0 Device variable code to the primary process variable Byte 1 Device variable code to the second process variable Byte 2 Device variable code to the third process variable Byte 3 Device variable code to the fourth process variable Factory setting Primary process variable Code 1 for mass flow e Second process variable Code 250 for totalizer 1 Third process variable Code 2 for density Fourth process variable Code 0 for temperature Note You can set or change the assignment of device variables to process variables using Command 51 50 Endress
120. e these parameters under normal circumstances and conse quently they are protected by a special code known only to the E H service organisa tion Please contact Endress Hauser if you have any questions 41 5 Operation PROline Promass 83 42 Disabling the programming mode Programming mode is disabled if you do not press a key within 60 seconds following automatic return to the HOME position You can also disable programming in the ACCESS CODE function by entering any number other than the customer s code 5 3 Error messages Type of error Errors that occur during commissioning or measuring are displayed immediately If two or more system or process errors occur the error with the highest priority is the one shown on the display The measuring system distinguishes between two types of error e System error This group includes all device errors e g communication errors hardware errors etc Page 90 e Process error This group includes all application errors e g fluid not homogeneous etc Page 98 1 P XXXXXXXXXX 4 4000 00 00 05 2 4 5 3 FO6 83XxxXXX 07 XX XX XX 002 Fig 26 Error messages on the display example Error type P process error S system error Error message type 7 fault message notice message Error designation e g FLUID INHOM fluid is not homogeneous Error number e g 702 Duration of most recent error occurrence in hours minutes and second
121. easurement Quick Setup This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be parameterised and configured for gas measure ment gt Quick Setup HOME POSITION Y Y QS 1004 Gas measurement s d Assign 6400 Low flow cut off i d On value 6402 Low flow cut off Y Off value 6403 Low flow cut off FO6 83xxxxxx 19 xx xx en 002 Fig 32 Quick Setup for measuring gases Recommended settings see next page 69 6 Commissioning PROline Promass 83 70 Gas Measurement Quick Setup menu HOME position gt MEASURED VARIABLE A MEASURED VARIABLE QUICK SETUP B QUICK SETUP gt l QS GAS MEASUREMENT 1004 Function No Function name Setting to select Go to next function press 1004 QS GAS MEASUREMENT YES After E is pressed by way of confirmation the Quick Setup menu calls up all the subsequent functions in succession 6400 ASSIGNMENT LOW FLOW CUTOFF On account of the low mass flow involved when gas flows are measured it is advisable not use a low flow cutoff Setting OFF 6402 ON VALUE LOW FLOW CUTOFF If the ASSIGNMENT LOW FLOW CUTOFF function was not set to OFF the following applies Setting 0 0000 unit User input Flow rates for gas measurements are low so the value
122. ecifications Notes Is the device damaged visual inspection Does the device correspond to specifications at the measuring point see Page 111 ff including process temperature and pressure ambient temperature measuring range etc Installation Notes Does the arrow on the sensor nameplate match the direction of flow hrough the pipe Are the measuring point number and labeling correct visual inspec ion Is the orientation chosen for the sensor correct in other words suitable see Page 14 ff or sensor type fluid properties outgassing with entrained solids and fluid temperature Process environment process conditions Notes Is the measuring device protected against moisture and direct sunlight Endress Hauser 23 3 Installation PROline Promass 83 24 Endress Hauser PROline Promass 83 4 Wiring Endress Hauser N 4 Wiring Warning When connecting Ex certified devices see the notes and diagrams in the Ex specific supplement to these Operating Instructions Please do not hesitate to contact your E H representative if you have any questions 4 1 Connecting the remote version 4 1 1 Connecting the sensor Warning e Risk of electric shock Switch off the power supply before opening the device Do not install or wire the device while it is connected to the power supply Failure to comply with this precaution can result in irreparable damage to
123. ed to the owner operator 1 5 Notes on safety conventions and icons The devices are designed to meet state of the art safety requirements have been tested and left the factory in a condition in which they are safe to operate The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement Control Regulation and Laboratory Procedures They can however be a source of danger if used incor rectly or for other than the designated use Consequently always pay particular attention to the safety instructions indicated in these Operating Instructions by the following icons Warning Warning indicates an action or procedure which if not performed correctly can result in injury or a safety hazard Comply strictly with the instructions and proceed with care Caution Caution indicates an action or procedure which if not performed correctly can result in incorrect operation or destruction of the device Comply strictly with the instructions Note Note indicates an action or procedure which if not performed correctly can have an indirect effect on operation or trigger an unexpected response on the part of the device Endress Hauser PROline Promass 83 2 Identification 2 Identification 2 1 Device designation The Promass 83 flow measuring system consists of the following components e Promass 83 transmitter e Promass F Promas
124. ee 113 Gas measurement 0 0000 eee 69 H HART Command groups 0 0 00 eee 43 Command numbers 0000 cee eee 46 Device status error messages 52 Electrical connection 31 Handheld communicator 44 Operating possibilities 44 Switching write protection on and off 57 Hazardous substances 00202000 8 Heating general notes insulation etc 18 HOME position operating mode 35 I Incoming acceptance 0 0 0 13 Inlet fisso oos an OS aru eom a AG 19 Input signal sss Su v oe DR RES RE Ex 113 Input variables n on aunan sells 111 Inputs outputs electrical values 30 Inputs outputs response to errors 101 Installation conditions Dimensions fitting lengths 14 Inlet and outlet runs 0004 19 Location 24 42 eot Ge stk tfe d Ep Se pea a on 14 Orientation vertical horizontal 16 System pressure 2 ee 15 Vertical pipelines ersa reder ned eo 15 Vibrations ub nne ed geo Gadla eh ems 19 Insulation of sensors liliis 19 188 L Limiting flow see Measuring range Limiting medium pressurerange 120 Hole M EDEN 113 Local display see Display Low flow cutoff 0 0 0 ce eee 113 M Maintenance 0 0 ccc eee 86 Material load curves 0 0 cee 130 Materials an aee A eee 12
125. end the use of sensors whose housing is equipped with special pressure monitoring connections ordering option With the help of these connections fluid collected in the housing in the event of tube failure can be drained off This diminishes the danger of mechanical overload of the housing which could lead to a housing failure and accord ingly is connected with an increased danger potential These connections can also be used for gas purging gas detection The following instructions apply to handling sensors with purge or pressure monitoring connections e Do not open the purge connections unless the containment can be filled immediately with a dry inert gas e Use only low gauge pressure to purge Maximum pressure 5 bar 6 4 Data storage device DAT F Chip S DAT Sensor DAT The S DAT is an exchangeable data storage device in which all sensor relevant para meters are stored i e diameter serial number calibration factor zero point T DAT Transmitter DAT The T DAT is an exchangeable data storage device in which all transmitter parameters and settings are stored Storing of specific parameter settings from the EEPROM to the T DAT and vice versa has to be carried out by the user manual save function Detailed instructions regarding this can be found in the handbook Description of Device Functions function T DAT SAVE LOAD No 1009 F Chip Function Chip The F Chip is a microprocessor chip that contains a
126. ent of the transmitter INPUT OUTPUT 2 slot terminals 24 25 INPUT OUTPUT 3 slot terminals 22 23 INPUT OUTPUT 4 slot terminals 20 21 7 Installation is the reverse of the removal procedure Caution Use only original Endress Hauser parts Endress Hauser PROline Promass 83 9 Trouble shooting FO6 83xxxxxx 03 03 06 xx 000 Fig 41 Wall mount housing removing and installing printed circuit boards 1 Housing cover 2 Electronics module 3 Ribbon cable display module 4 Screws of electronics compartment cover 5 Aperture for installing removing boards 6 Power unit board 7 Amplifier board 7 1 Signal cable sensor 7 2 Excitation current cable sensor 7 3 S DAT sensor data memory 7 4 T DAT transmitter data memory 8 I O board flexible assignment 8 1 F Chip function chip for optional software 8 2 Pluggable submodules status input and current input current output frequency output and relay out put 9 I O board permanent assignment 9 1 F Chip function chip for optional software Endress Hauser 107 9 Trouble shooting PROline Promass 83 108 A 9 8 Replacing the device fuse Warning Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics com partment The main fuse is on the power unit b
127. epeatability esses 117 Post installation check checklist 23 Power consumption 0 00 00 cee eee 114 Power supply voltage supply 114 Endress Hauser PROline Promass 83 Index Power supply failure is 14 dc eben 114 Shock TESISTANCE Lus ee Paa 119 Pressure device approval 131 Signal on alarm iii ills 113 Pressure loss formulas pressure loss diagrams 121 SIFACICAMINGM cma omo ek A euet el s 86 119 Pressure monitoring connections 85 Software Pressure range Amplifier display llle 59 see Limiting medium pressure range Versions history avvvvvvvrrrnvne 109 Printed circuit boards removing installing Spare parte fate Sada phat ap iil ices 103 Field Dousing x sve eh 104 Standards guidelines 131 Wall mount housing 106 Status input Process connections 0 0 0 0 cee eee 130 Electrical connection 000 ee 30 Process errors T chinieal Gata piga o hs baad be Be See se 113 Deribillofi nt Ata tet e te Aut Milt Lan AA Gad 42 S 0 f 1 C ae Reena ne ED Ce OE dt re A 14 Process error messages display 98 Supplementary Ex documentation 7 Process errors without messages 100 Supply voltage power supply 114 Programming mode Switching output Disable Fwd cae PURO br thi p et m 42 see Relay output En
128. erature I I I Unit 3001 Unit 3001 Corr Vol 6460 Totalizer Totalizer calculation Density Reference Calculated Y Y Unit 0421 6462 Ref Density Exp Coeff Lin I 6461 6463 Fix Density Exp Coeff SOR 6464 Reference temp Y Y x I Yes o Configure another system unit No Y 9 Selection output type gt Current output n Freq Pulse output n Quit 4200 un Operation Mode i Frequency Pulse Y Assign 4000 Assign 4201 Assign 4221 Current output Freq outpu Pulse output I I 4001 4203 4222 Current span End value freq Pulse value I I 4002 4204 4223 Value 0 4 mA Value F Low Pulse width I I 4003 4205 4225 Value 20 mA Value F High Meas mode I I 4004 4206 4226 Meas mode Meas mode Output signal I I 4005 4207 4227 Time constant Output signal Failsafe mode T 4006 4208 Failsafe mode Time constant 4209 Failsafe mode Yes 9 Configure another output No Yes Automatic configuration of display No x e Automatic parameterization of the display S i i E E Carrying out another Quick Setup o Batching Pulsating flow Gas measurement No E cux Y h e Carrying out the selected Quick Setup M o C ns Fig 28 Quick Setup menu for straightforward configuration of the major device functions Information on the points numbered in the Quick Setup can be found on the following page 60 Endress Hauser PROline Promass 83 6 Commissioning Q Endress Hauser No
129. ese types on account of the closing volume of the valves or valve leaks Note Before carrying out the Quick Setup Pulsating Flow the Quick Setup Commissioning see Page 60 has to be executed A B Q Fig 29 Flow characteristics of various types of pump FO6 XXXXXXXX O5 XX XX XX O013 A With severely pulsating flow B With slightly pulsating flow 1 cylinder cam pump 2 cylinder cam pump Magnetic pump Peristaltic pump flexible connecting hose Multi cylinder reciprocating pump AUN Severely pulsating flow Once several device functions have been configured in the Pulsating flow Quick Setup menu flow fluctuations of this nature can be compensated over the entire flow range and pulsating fluid flows measured correctly You will find detailed instructions on how to use this Quick Setup menu on Page 63 Note It is always advisable to work through the Pulsating flow Quick Setup menu if there is any uncertainty about the exact flow characteristic Slightly pulsating flow If flow fluctuations are no more than minor as is the case for example with gear type three cylinder or multi cylinder pumps it is not absolutely necessary to work through the Quick Setup menu In cases of this nature however it is advisable to adapt the functions listed below in the function matrix see the Description of Device Functions manual to suit local process conditions in order to ensure a stable unvaryi
130. form a zero point adjustment e A zero point adjustment can be performed only with fluids that contain no gas or solid contents e Zero point adjustment is performed with the measuring tubes completely filled and at zero flow v 2 0 m s This can be achieved for example with shut off valves upstream and or downstream of the sensor or by using existing valves and gates Fig 33 Normal operation valves 1 and 2 open Zero point adjustment with pump pressure gt valve 1 open valve 2 closed Zero point adjustment without pump pressure gt valve 1 closed valve 2 open Caution e f the fluid is very difficult to measure e g containing entrained solids or gas it may prove impossible to obtain a stable zero point despite repeated zero point adjust ments In instances of this nature please contact your E H service center e You can view the currently valid zero point value using the ZERO POINT function see the Description of Device Functions manual F06 xxxxxxxx 11 00 00 xx 001 Fig 33 Zero point adjustment and shut off valves 71 6 Commissioning PROline Promass 83 72 Performing a zero point adjustment Operate the system until operating conditions have settled Stop the flow v 2 0 m s Check the shut off valves for leaks Check that operating pressure is correct Using the local display select the ZEROPOINT ADJUSTMENT function in the func
131. g set DN 15 flange JIS 20K 1 4539 904L Alloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C E F G K L M N P S LK U di 1 305 273 32 228 160 95 145 393 165 4x 015 120 14 70 150 1 1 305 273 32 310 160 95 145 475 165 4x 015 120 14 70 15 0 1 8 315 283 32 435 220 95 175 600 195 4x 015 150 14 70 15 0 3 5 Endress Hauser 171 10 Technical data PROline Promass 83 Mounting set 1 2 flange ANSI CI 150 1 4539 904L Alloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C E F G K L M N P S Uk U di 1 1 24 305 273 32 228 160 88 9 145 393 165 4x 015 7 120 17 7 60 5 15 7 1 1 2 1 12 305 273 32 310 160 88 9 145 475 165 4x 15 7 120 17 7 60 5 15 7 1 8 4 1 8 315 283 32 435 220 88 9 175 600 195 4 x 15 7 150 17 7 60 5 15 7 3 5 Loose flanges not fluid wetted made of stainless steel 1 4404 316L Mounting set 1 2 flange ANSI CI 300 1 4539 904L Alloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C E F G K L M N P S LK U di 1 1 24 305 273 32 228 160 95 2 145 393 165 4x 15 7 120 20 7 66 5 15 7 1 1 2 11 12 305 273 32 310 160 95 2 145 475 165 4x 15 7 120 20 7 66 5 15 7 1 8 4 1
132. gt Alloy C 22 2 4602 N 06022 e Flange DIN 11864 2 Form A flat flange gt stainless steel 1 4404 316L e Hygienic coupling DIN 11851 SMS 1145 stainless steel 1 4404 316L e Couplings ISO 2853 DIN 11864 1 stainless steel 1 4404 316L e Tri Clamp gt stainless steel 1 4404 316L Process connections Promass F high temperature version e Flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 gt stainless steel 1 4404 316L e Flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 gt Alloy C 22 2 4602 N 06022 Process connections Promass M e Flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 gt stainless steel 1 4404 316L titanium grade 2 e Flange DIN 11864 2 Form A flat flange gt stainless steel 1 4404 316L e PVDF connection to DIN ANSI JIS e Hygienic coupling DIN 11851 SMS 1145 gt stainless steel 1 4404 316L e Couplings ISO 2853 DIN 11864 1 stainless steel 1 4404 316L e Tri Clamp stainless steel 1 4404 316L Process connections Promass M high pressure version e Connector stainless steel 1 4404 316L e Couplings stainless steel 1 4401 316 Process connections Promass E e Flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 gt Stainless steel 1 4404 316L e Flange DIN 11864 2 Form A flat flange gt Stainless steel 1 4404 316L e VCO connection gt Stainless steel 1 4404 316L e Hygienic coupling DIN 11851 SMS 1145 Stainless steel 1 4404 316L e Couplings ISO 2853 DIN 11864 1 Stai
133. he same way as the density values If the fluid temperature cannot be kept completely constant you can analyse he reference density density at a constant temperature e g at 20 C instead of the density Ensure that the parameters required for calculating the reference density have been correctly configured functions REFERENCE TEMPERATURE and EXPANSION COEFF Temperature Use this diagnosis parameter to check the functionality of the PT 100 tempera ure sensor Measuring tube A deviation from the reference status can be caused by a change in measur damping ing tube damping e g from mechanical changes coating build up corrosion abrasion Sensor symmetry Use this diagnosis parameter to determine whether the sensor signals are symmetrical 81 6 Commissioning PROline Promass 83 82 6 2 10 Current output active passive The current outputs are configured as active or passive by means of various jumpers on the I O board or the current submodule Warning Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics com partment 1 2 3 Switch off power supply Remove the I O board gt Page 104 106 Set the jumpers in accordance with Fig 35 Caution Risk of destroying the measuring device Set the jumpers exactly as shown in Fig 35 Incorrectly set
134. hnical data 10 2 Dimensions Wall mount housing 6 re 19 o iD eo LO e Yy Te c O Y Y 90 45 215 135 ra gt 50 gt A e LO 3 X 99 Y m Ww y D o Q E 9 amp gt 3 Y 3 11 5 192 11 5 Fig 50 Dimensions of wall mount housing 10 3 Dimensions Stainless steel field housing 220 Li for o IL s 7 I X 1 1 Sen pst eee 2 F06 8xxxxxxx 06 00 xx xx 000 Fig 51 Dimensions stainless steel field housing Endress Hauser 133 10 Technical data PROline Promass 83 10 4 Dimensions Remote version Promass F M A H I 118 5 137 5 i f Mil em E FO6 8xxxxxxx 06 05 xx xx 000 Fig 52 Dimensions of sensor connection housing remote version T dimension B in compact version with corresponding nominal diameter minus 153 mm 10 5 Dimensions Remote version Promass E 129 TUUUUUL F06 80Exxxxx 06 05 xx xx 000 Fig 53 Dimensions of sensor connection housing of Promass E remote version T dimension B in compact version with corresponding nominal diameter minus 58 mm 10 6 Dimensions Remote version for heating 129 quUUUU 4
135. ion Density Reference Calculated Y Unit 0421 6462 Ref Density Exp Coeff Lin I I 6461 6463 Fix Density Exp Coeff SQR 6464 Reference temp X Y r Y Yes Q Configure another system unit No i 9 Selection output type Current output n Freq Pulse output n Quit 4200 z Operation Mode i Frequency Pulse Y Assign 4000 Assign 4201 Assign 4221 Current output Freq output Pulse output I I 4001 4203 4222 Current span End value freq Pulse value I I 4002 4204 4223 Value 0 4 mA Value F Low Pulse width I I 4003 4205 4225 Value 20 mA Value F High Meas mode I I 4004 4206 4226 Meas mode Meas mode Output signal I 4005 4207 4227 Time constant Output signal Failsafe mode 4006 4208 Failsafe mode Time constant 4209 Failsafe mode i Yes Configure another output No oer Yes Automatic configuration of display No i Automatic parameterization of the display Carrying out another Quick Setup Batching Pulsating flow Gas measurement No Yos Y F06 83xxxxxx 19 xx xx en 000 x Y Carrying out the selected Quick Setup s m Um Information on the points numbered in the Quick Setup can be found on the following page Endress Hauser 3 QUICK SETUP Commissioning PROline Promass 83 Q Note e The display returns to the cell QUICK SETUP COMMISSION 1002 if yo
136. isconnect the plug of the sensor signal cable 5 1 including S DAT 5 3 from the board Gently disconnect the plug of the excitation current cable 5 2 from the board i e without moving it back and forward Insert a thin pin into the hole 3 provided for the purpose and pull the board clear of its holder 7 Installation is the reverse of the removal procedure Caution Use only original Endress Hauser parts Endress Hauser PROline Promass 83 9 Trouble shooting Endress Hauser FO6 83xxxxxx 03 06 06 xx 001 Fig 40 Field housing removing and installing printed circuit boards 1 2 O amp Co m ocn 5 1 5 3 5 4 6 1 6 2 7 1 Local display Latch Ribbon cable display module Screws of electronics compartment cover Aperture for installing removing boards Power unit board Amplifier board Signal cable sensor Excitation current cable sensor S DAT sensor data memory T DAT transmitter data memory I O board flexible assignment F Chip function chip for optional software Pluggable submodules status input and current input current output frequency output and relay out put I O board permanent assignment F Chip function chip for optional software 105 9 Trouble shooting PROline Promass 83 106 N Wall mount housing removing and installing printed circuit boards Fig 41 Warning e Risk of electric shock Exposed
137. isplay and operating elements 35 5 2 Brief operating instructions to the function matrix 40 53 Errormessages unt a CELTE 42 5 4 Communication HART 43 Endress Hauser 5 Contents PROline Promass 83 10 Technical data 111 10 1 Technical data ata glance 111 10 1 1 Applications 111 10 1 2 Function and system design 111 10 13 Inputc s de eR 111 10 14 QUIDUD ise btt er htt 113 10 1 5 Auxiliary energy 114 10 1 6 Performance characteristics 115 10 1 7 Operating conditions 119 10 1 8 Mechanical construction 128 10 1 9 Human interface 130 10 1 10 Certificates and approvals 131 10 1 11 Ordering information 132 10 1 12 Accessories 132 10 1 13 Documentation 132 10 2 Dimensions Wall mount housing 133 10 3 Dimensions Stainless steel field housing 133 10 4 Dimensions Remote version Promass F M A H l 05 134 10 5 Dimensions Remote version Promass E 134 10 6 Dimensions Remote version for heating 134 10 7 Dimensions High temperature version COITIDACl i iri og e e aaret 135 10 8 Dimensions High temperature version remote 135 10 9 Dimensions Promass F 136 10 10 Dimensions Promass M 146 10 11 Dimensions Promass E 160 10 12 Dimensions
138. ium titanium grade 9 Surface roughness flange EN 1092 1 Form B2 DIN 2526 Form E Ra 1 6 3 2 um DN A B C G L N S LK U di 31 350 291 59 105 402 4x 14 25 75 17 30 8 55 15 350 291 59 105 438 4x 214 25 75 17 30 11 38 15 2 350 291 59 105 578 4x 14 26 75 17 07 17 07 25 350 291 59 140 578 4x 18 29 100 28 50 17 07 25 2 377 305 72 140 706 4x 18 31 100 25 60 25 60 40 377 305 72 170 708 4 x 22 32 125 42 50 25 60 40 2 406 320 86 170 825 4x G22 33 125 35 62 35 62 50 406 320 86 195 832 4x 226 36 145 53 90 35 62 1 DN 8 with DN 15 flanges as standard 2 DN 15 25 40 FB Full bore versions of Promass Endress Hauser 177 10 Technical data PROline Promass 83 Flange ANSI B16 5 CI 150 1 4301 304 parts in contact with medium titanium grade 9 Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 81 3 8 350 291 59 88 9 402 4x 15 7 20 60 5 15 70 8 55 15 1 2 350 291 59 88 9 438 4x 15 7 20 60 5 15 70 11 38 15 2 1 2 350 291 59 88 9 572 4x 15 7 19 60 5 17 07 17 07 25 15 350 291 59 108 0 578 4x 15 7 23 79 2 26 70 17 07 25 2 1 377 305 72 108 0 700 4x 15 7 22 79 2 25 60 25 60 40 1 1 2 377 305 72 127 0 708 4x 15 7 26 98 6 40 90 25 60 40 2 1 1 2 406 320 86 127 0 819 4x 15 7 24 98 6 35 62 35 62 50 2 406 320 86 152 4 827 4x 19 1 28 120 7 52 60 35 62 1 DN 8 with DN 15 flanges as standard 2 DN 15 25 40 FP
139. kness d gt 0 35 mm Endress Hauser PROline Promass 83 3 Installation Endress Hauser e Information on permissible temperature ranges Page 119 Special heating jackets which can be ordered as accessories from Endress Hauser are available for the sensors 3 2 5 Thermal insulation Some fluids require suitable measures to avoid loss of heat at the sensor A wide range of materials can be used to provide the required thermal insulation la max 60 F06 83FHTxxx 06 00 xx xx 001 Fig 8 In the case of the Promass F high temperature version a maximum insulation thickness of 60 mm must be observed in the area of the electronics neck If the Promass F high temperature version is installed horizontally with transmitter head pointing upwards an insulation thickness of min 10 mm is recommended to reduce convection The maximum insulation thickness of 60 mm must be observed see Fig 8 3 2 6 Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs If possible install the sensor well clear of fittings such as valves T pieces elbows etc 3 2 7 Vibrations The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring system is not influenced by pipe vibrations Consequently the sensors require no special measures for attachment 3 2 8 Limiting flow See the information o
140. lation 3 1 Incoming acceptance transport and storage 3 1 1 Incoming acceptance On receipt of the goods check the following points e Check the packaging and the contents for damage e Check the shipment make sure nothing is missing and that the scope of supply matches your order 3 1 2 Transport The following instructions apply to unpacking and to transporting the device to its final location e Transport the devices in the containers in which they are delivered e The covers or caps fitted to the process connections prevent mechanical damage to the sealing faces and the ingress of foreign matter to the measuring tube during trans portation and storage Consequently do not remove these covers or caps until imme diately before installation e Do not lift measuring devices of nominal diameters DN 40 150 by the transmitter housing or the connection housing in the case of the remote version Fig 3 Use webbing slings slung round the two process connections Do not use chains as they could damage the housing e In the case of the Promass M DN 80 sensor use only the lifting eyes on the flanges to lift the assembly Warning Risk of injury if the measuring device slips The center of gravity of the assembled meas uring device might be higher than the points around which the slings are slung At all times therefore make sure that the device does not unexpectedly turn around its axis or slip F06 xxxxxxxx 22
141. lexible communication boards Current output 83 C Relay output 2 Relay output 1 Frequency output HART Bahr py Status inpu Relay output Frequency output Gurrent output HART BJ TETTE Status inpu Relay output Current output 2 Currentoutput HART Bgm Status inpu Relay output 2 Relay output 1 Current ouiput HART Joe EHO Current output 83 M Status inpu Frequency output 2 Frequency output 1 HART garn sey Relay output Current output 3 Current output 2 Current outpu HART Bg noon Status input Current output 3 Current output 2 Current outpu HART Bg Relay output Current output 2 Frequency output Current outpu HART Current outpu 83 3 Current input Relay outpu Current output 2 HART SC iiaiai Current input Relay outpu Frequency output Current output HART BJ Status input Current input Frequency output Coren ouput HART BJ EG Status input Current input Current output 2 TU ERR 29 4 Wiring PROline Promass 83 30 Electrical values for inputs outputs Status input auxiliary input galvanically isolated 3 30 V DC R 5 kQ configurable Current input active passive selectable galvanically isolated resolution 2 uA e active 4 20 mA Rj 150 Q Ug 24 V DC short circuit proof e passive 0 4 20 mA Ri 150 Q Umax 30 V DC Relay output e max 60 V DC 0 1 A max 30 V A
142. lloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 8 3 8 341 266 75 95 3 400 4x 15 7 20 6 66 5 13 9 5 35 15 1 2 341 266 75 95 3 420 4x 15 7 20 6 66 5 13 9 8 30 25 1 341 266 75 124 0 490 4x 19 1 23 9 88 9 24 3 12 00 40 1 1 2 376 271 105 155 4 600 4x 22 4 28 7 114 3 38 1 17 60 50 2 424 283 141 165 1 742 8x 19 1 31 8 127 0 49 2 26 00 80 3 505 305 200 209 6 900 8x 22 4 382 168 1 73 7 40 50 100 4 571 324 247 273 1 1158 8x 25 4 48 4 2159 97 3 51 20 150 6 740 362 378 355 6 1467 12x 28 4 47 8 292 1 154 2 68 90 1 Not available in Alloy C 22 Flange JIS B2238 10K 1 4404 316L Alloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 50 424 283 141 155 715 4x 019 16 120 50 26 00 80 505 305 200 185 832 8 x O19 18 150 80 40 50 100 571 324 247 210 1128 8 x O19 18 175 100 51 20 150 740 362 378 280 1354 8 x 23 22 240 150 68 90 1 Not available in Alloy C 22 Flange JIS B2238 20K 1 4404 316L Alloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C G IL N S LK U di 8 341 266 75 95 370 4x 15 14 70 15 5 35 15 341 266 75 95 404 4x 15 14 70 15 8 30 25 341 266 75 125 440 4x 19 16 90 25 12 00 40 376 271 105 140 550 4x 19 18 105 40 17 60 50 424
143. lly shielded cores e Conductor resistance lt 50 Q km e Capacitance core shield 420 pF m e Cable length max 20 m e Permanent operating temperature max 105 C Power consumption AC 15 VA including sensor DC 15 W including sensor Switch on current e max 13 5 A 50 ms at 24 V DC e max 3A 5 ms at 260 V AC Power supply failure Lasting min 1 power cycle e EEPROM or T DAT saves measuring system data if power supply fails e S DAT exchangeable data storage chip which stores the data of the sensor nominal diameter serial number calibration factor zero point etc Potential equalisation 114 No measures necessary Endress Hauser PROline Promass 83 10 Technical data 10 1 6 Performance characteristics Error limits following ISO DIS 11631 e 20 30 C 2 4 bar e Calibration systems as per national norms e Zero point calibrated under operating conditions e Field density calibrated or special density calibration Reference operating conditions Maximum measured error The following values refer to the pulse frequency output Deviation at the current output is typically 5 uA Mass flow liquid Promass F M A 0 10 zero point stability measured value x 1001 o r Promass E 0 30 zero point stability measured value x 100 o r Promass H I 0 15 zero point stability measured value x 1001 o r Mass flow gas
144. me Promass measures the current density of the first fluid measured density value v For 2 point density adjustment only 6485 DENSITY SET Use FH to enter the target density of the second fluid and VALUE 2 press to save this value input range actual density value 10 6486 MEASURE FLUID 2 Use HH to select START and press l The message DENSITY MEASUREMENT RUNNING appears on the dis play for approximately 10 seconds During this time Promass measures the current density of the second fluid measured density value v 73 6 Commissioning PROline Promass 83 74 6487 DENSITY ADJUSTMENT Use to select DENSITY ADJUSTMENT and press Promass compares the measured density value and the target density value and calculates the new density coeffi cient 6488 RESTORE ORIGINAL If the density adjustment does not complete correctly you can select the RESTORE ORIGINAL function to reactivate the default density coefficient v Back to the HOME position Press and hold down Esc key 4 for longer than three seconds Repeatedly press and release Esc key 4 exit the function matrix step by step Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser 6 2 8 Concentration measurement The Promass 83 determines three primary variables simultaneously e Mass flow e Fluid density e Fluid temperature As standard these measure
145. medy spare part S INL SENS DEF A 385 One of the measuring tube exciter coils inlet is likely defec tive Check the following electrical connections before you contact your E H service organisation Verify that the sensor signal cable connector is correctly plugged into the amplifier board Page 105 107 Remote version Check sensor and transmitter terminal connections No 4 5 6 and7 Page 25 S OUTL SENS DEF 386 One of the measuring tube exciter coils outlet is likely defective Check the following electrical connections before you contact your E H service organisation Verify that the sensor signal cable connector is correctly plugged into the amplifier board Page 105 107 Remote version Check sensor and transmitter terminal connections No 4 5 6 and7 Page 25 SEN ASY EXCEED 387 TM Measuring pipe excitation coil is probably faulty Check the following electrical connections before you contact your E H service organisation Verify that the sensor signal cable connector is correctly plugged into the amplifier board Page 105 107 Remote version Check sensor and transmitter terminal connections No 4 5 6 and7 Page 25 S AMP FAULT 388 389 390 Amplifier error Contact your E H service organisation No 5xx Application error S SW UPDATE ACT 501 New amplifier or communication
146. mp connections Tri Clamp 3A version titanium grade 2 DN Clamp A B C G L U di 8 ar 350 291 59 50 4 427 22 1 8 55 15 1 350 291 59 50 4 463 22 1 11 38 152 see 3 4 Tri Clamp connection 25 JF 350 291 59 50 4 603 22 1 17 07 25 2 1 377 305 72 50 4 730 22 1 25 60 40 1 1 2 377 305 72 50 4 731 34 8 25 60 40 2 11 2 406 320 86 50 4 849 34 8 35 62 50 2 406 320 86 63 9 850 47 5 35 62 1 8A version Ra lt 0 8 um 150 grit Option Ra x 0 4 um 240 grit 2 DN 15 25 40 FB Full bore versions of Promass I 1 2 Tri Clamp 3A version titanium grade 2 DN Clamp A B C G L U di 8 1 2 350 291 59 25 0 426 9 5 8 55 15 1 2 350 291 59 25 0 462 9 5 11 38 1 3A version Ra lt 0 8 um 150 grit Option Ra lt 0 4 um 240 grit 3 4 Tri Clamp 3A version titanium grade 2 DN Clamp A B C G L U di 8 3 4 350 291 59 25 0 426 16 0 8 55 15 3 4 350 291 59 25 0 462 16 0 11 38 15 2 3 4 350 291 59 25 0 602 16 0 17 07 1 3A version Ra lt 0 8 um 150 grit Option Ra lt 0 4 um 240 grit 2 DN 15 FB Full bore versions of Promass I 180 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Dimensions Promass I DIN 11851 connections hygienic coupling 227 FO6 831xxxxx 06 00 xx xx 003
147. n Page 111 and 120 19 3 Installation PROline Promass 83 20 3 3 Installation instructions 3 3 1 Turning the transmitter housing Turning the aluminium field housing Warning The turning mechanism in devices with EEx d de or FM CSA CI I Div 1 classification is not the same as that described here The procedure for turning these housings is described in the Ex specific documentation Loosen the two securing screws Turn the bayonet catch as far as it will go Carefully lift the transmitter housing as far as it will go Turn the transmitter housing to the desired position max 2 x 90 in either direction Lower the housing into position and re engage the bayonet catch Retighten the two securing screws DARN L f Jr EJ F06 xxxxxxxx 17 06 xx xx 000 Fig 9 Turning the transmitter housing aluminium field housing Turning the stainless steel field housing Loosen the two securing screws Carefully lift the transmitter housing as far as it will go Turn the transmitter housing to the desired position max 2 x 90 in either direction Lower the housing into position Retighten the two securing screws ARON F06 xxxxxxxx 17 06 xx xx 001 Fig 1
148. n the process liquid Adapt the values in the EPD function to the current process conditions 98 Endress Hauser PROline Promass 83 9 Trouble shooting Endress Hauser Type Error message No Cause Remedy P EXC CURR LIM The maximum current value for In particular with outgassing fluids 701 the measuring tube exciter coils and or increased gas content the has been reached since certain following measures are recom process fluid characteristics are mended to increase system extreme e g high gas or solid pressure content 1 Install the instrument at the outlet side of a pump The instrument continues to work 2 Install the instrument at the correctly lowest point of an ascending pipeline 3 Install a flow restriction e g reducer or orifice downstream from the instrument P FLUID INHOM Frequency control is not stable In particular with outgassing fluids 702 due to inhomogeneous process and or increased gas content the fluid e g gas or solid content following measures are recom mended to increase system pressure 1 Install the instrument at the outlet side of a pump 2 Install the instrument at the lowest point of an ascending pipeline 3 Install a flow restriction e g reducer or orifice downstream from the instrument P NOISE LIM CHO Overdriving of the internal analog Change or improve process con 703 to digital converter ditions e g
149. nctions in succession v Warning Some of the functions listed below with a grey background are configured automatically i e by the measuring system 6400 ASSIGN LOW FLOW CUTOFF MASS FLOW 6402 ON VALUE LOW FLOW CUTOFF see Table on Page 68 6403 OFF VALUE LOW FLOW CUTOFF 5096 6603 FLOW DAMPING 0 seconds 6404 PRESSURE SHOCK SUPPRESSION 0 seconds 7200 BATCH SELECTOR BATCH 1 7201 BATCH NAME BATCH 1 7202 ASSIGN BATCH VARIABLE MASS 7203 BATCH QUANTITY 0 unit 7204 FIX COMPENSATION QUANTITY O unit 7205 COMPENSATION MODE OFF 7208 BATCH STAGES 1 7209 INPUT FORMAT Value input 4700 ASSIGN RELAY BATCH VALVE 1 4780 TERMINAL NUMBER Output display only 7220 OPEN VALVE 1 0 or 0 unit 7240 MAXIMUM BATCH TIME O seconds switched off 7241 MINIMUM BATCH QUANTITY 0 7242 MAXIMUM BATCH QUANTITY 0 2200 ASSIGN main line BATCH NAME 2220 ASSIGN multiplex main line OFF 2400 ASSIGN addition line BATCH DOWNWARDS 2420 ASSIGN multiplex addition line OFF 2600 ASSIGN information line BATCHING KEYS 2620 ASSIGN multiplex information line OFF v Back to the HOME position Press and hold down Esc key for longer than three seconds Repeatedly press and release Esc key exit the function matrix step by step Endress Hauser 67 6 Commissioning PROline Promass 83 68 Nominal Low flow cutoff factory settings v 0 04 m s diameter mm SI units kg h
150. nesia Jakarta Grama Bazita 21 7 95 50 83 Fax 21 7 97 50 89 Netherlands Naarden UO Endress Hauser B V Tel 035 6 95 86 11 Fax 035 6 95 88 25 http www endress com Q Members of the Endress Hauser group BA059D 06 en 10 03 50098470 FM SGML 6 0 Chile Santiago de Chile a Te 05 Endress Hauser Chile Ltd 02 3 21 30 09 Fax 02 3 21 30 25 03 Ira Pai Te n Tehran sa Industry 021 8 72 68 69 Fax 021 8 71 96 66 Endress Hauser EN The Power of Know How Israel Netanya Instrumetrics Industrial Control Ltd Tel 09 8 35 70 90 Fax 09 8 35 06 19 Japan Tokyo Q Sakura Endress Co Ltd Tel 0422 54 06 11 Fax 0422 55 02 75 Jordan Amman A P Parpas Engineering S A Tel 06 5 53 92 83 Fax 06 5 53 92 05 Kazakhstan Almaty BEI Electro Tel 72 30 00 28 Fax 72 50 71 30 c Korea South Seoul Q Endress Hauser Korea Co Ltd Tel 02 26 58 72 00 Fax 02 26 59 28 38 c Kuwait Safat United Technical Services Est For General Trading Tel 2 41 12 63 Fax 2 41 15 93 Lebanon Jbeil Main Entry Network Engineering Tel 3 94 40 80 Fax 9 54 80 38 Malaysia Shah Alam Selangor Darul Ehsan O Endress Hauser M Sdn Bhd Tel 03 78 46 48 48 Fax 03 78 46 88 00 Pakistan Karachi Speedy Automation Tel 021 7 72 29 53 Fax 021 7 73 68 84 Philippines Pasig City Metro
151. nformation on FieldTool in the following E H document System Information SI 031D 06 en FieldTool Other operating programs e Operating program AMS Fisher Rosemount e Operating program SIMATIC PDM Siemens Note e The HART protocol requires the 4 20 mA setting individual options see device function in the CURRENT SPAN function current output 1 e HART write protection can be disabled or enabled by means of a jumper on the I O board Page 57 Endress Hauser PROline Promass 83 5 Operation Endress Hauser 5 4 2 Device and process variables Device variables The following device variables are available using the HART protocol Code decimal Device variable 0 OFF unassigned 2 Mass flow 5 Volume flow 6 Corrected volume flow 7 Density 8 Reference density 9 Temperature 250 Totalizer 1 251 Totalizer 2 252 Totalizer 3 Process variables At the factory the process variables are assigned to the following device variables e Primary process variable PV gt Mass flow e Second process variable SV Totalizer 1 e Third process variable TV gt Density e Fourth process variable FV gt Temperature Note You can set or change the assignment of device variables to process variables using Command 51 see Page 51 45 5 Operation PROline Promass 83 5 4 3 Universal Common practice HART commands The following
152. ng output signal e Measuring system damping FLOW DAMPING function increase the value e Current output damping TIME CONSTANT function increase the value Endress Hauser PROline Promass 83 6 Commissioning Endress Hauser Performing the Pulsating flow Quick Setup This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be parameterised and configured for measuring pul sating flows Note that this has no effect on values configured beforehand such as measuring range current range or full scale value B gt E gt 4 Quick Setup FO6 83xxxxxx 19 xx xx en 001 HOME POSITION Y E Y QS 1003 Plusating Flow Display 2002 damping i D Selection totalizer Totalizer 1 Totalizer 2 Totalizer 3 Quit Totalizer 3002 Totalizer 3002 Totalizer 3002 mode DAA mode DAB mode DAC Yes Configure another totalizer No Selection of output type gt Current output n Freq Puse output n Quit Q Q 4200 Operation mode h Frequency Pulse 4004 4206 4225 Measuring mode Measuring
153. ng text in the device under this parameter Bytes 0 23 Desired user message Displays the current user message in the device Bytes 0 23 Current user message in the device 48 Endress Hauser PROline Promass 83 5 Operation Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 18 Write TAG descriptor and With this parameter you can store an 8 charac Displays the current information in the device date ter TAG a 16 character descriptor and a date Bytes 0 5 TAG Access write Bytes 0 5 TAG Bytes 6 17 descriptor Bytes 6 17 descriptor Bytes 18 20 Date Bytes 18 20 Date Common Practice Commands 34 Write damping value for Bytes 0 3 Damping value of the primary Displays the current damping value in the primary process variable process variable in seconds device Access write Factory setting Bytes 0 3 Damping value in seconds Primary process variable Mass flow 35 Write measuring range of Write the desired measuring range The currently set measuring range is displayed primary process variable Byte 0 HART unit code of the primary as a response process variable Access write Bytes 1 4 upper range value for 20 mA Byte 0 HART unit code for the set measuring Bytes 5 8 lower range value for 4 mA range of the primary process variable Bytes 1
154. ng tubes m m mass flow kg s K K3 constants depending on nominal diameter Dr compute the pressure loss for gases always use the formula for Re gt 2300 Endress Hauser 121 10 Technical data PROline Promass 83 122 Pressure loss coefficient for Promass F DN d m K Ki K2 8 5 35 10 5 70 107 9 60 107 1 90 107 15 8 30 103 5 80 108 1 90 107 10 60 109 25 12 00 103 1 90 106 6 40 108 4 50 109 40 17 60 1073 8 50 109 1 80 108 1 30 10 50 26 00 103 7 00 104 5 00 10 1 40 104 80 40 50 1073 1 10 104 7 71 104 1 42 104 100 51 20 1073 8 54 103 3 54 107 5 40 10 150 68 90 103 1 36 103 2 04 104 6 46 10 mbar 10000 DN 25 DN 8 DN 15 DN 40 DN 50 DN 100 1000 DN 80 DN 150 100 10 1 8 0 1 0 001 0 01 10 100 1000 t h E Fig 44 Pressure loss diagram for water Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Pressure loss coefficient for Promass M DN d m K Ki K2 8 5 53 102 5 2 107 8 6 107 17 107 15 8 55 103 5 3 106 14 107 9 7 109 25 11 38 103 1 7 106 5 8 106 4 1 105 40 17 07 103 3 2 10 1 2 108 1 2 105 50 25 60 103 6 4 104 4 5 109 1 3 104 80 38 46 103 1 4 104 8 2 104 3 7 109 High pressure version 8 4 93 103 6 0 107 1 4
155. nical data 10 Technical data 10 1 Technical data at a glance 10 1 1 Applications The measuring device is for mass flow and volume flow measurement of liquids and gases in sealed piping systems Application examples e Chocolate condensed milk liquid sugar e Oils fats e Acids alkalis lacquers paints solvents and cleaning agents e Pharmaceuticals catalysts inhibitors e Suspensions e Gases liquefied gases etc 10 1 2 Function and system design Measuring principle Mass flow measurement by the Coriolis principle Measuring system The measuring system consists of a transmitter and a sensor e Promass 83 transmitter e Promass F M E A H or sensor Two versions are available e Compact version transmitter and sensor form a single mechanical unit e Remote version transmitter and sensor are installed separately 10 1 3 Input Measured variable e Mass flow proportional to the phase difference between two sensors mounted on the measuring tube to register a phase shift in the oscillation e Fluid density proportional to resonance frequency of the measuring tube e Fluid temperature measured with temperature sensors Measuring range Endress Hauser Measuring ranges for liquids Promass F M E DN Range of full scale values liquids Mmin F zs Mmax F 8 0 2000 kg h 15 0 6500 kg h 25 0 18000 kg h 40 0 45000 kg h 50 0 70000 kg h 80 0 180000 kg h
156. nium grade 2 e Promass M high pressure version titanium grade 9 e Promass E stainless steel 1 4539 904L e Promass A stainless steel 1 4539 904L Alloy C 22 2 4602 N 06022 e Promass H zirconium 702 R 60702 e Promass I titanium grade 9 Seals e Promass F E H welded process connections without internal seals e Promass M Viton EPDM silicon Kalrez FEP jacketed not for gas applications e Promass A Viton EPDM silicon Kalrez Material load diagram The material load curves pressure temperature diagrams for the process connections are to be found in the following documents e Technical Information Promass 80 83 F M TI 053D 06 en e Technical Information Promass 80 83 E TI 061D 06 en e Technical Information Promass 80 83 A TI 054D 06 en e Technical Information Promass 80 83 H I TI 052D 06 en Process connections see Page 129 10 1 9 Human interface Display elements e Liquid crystal display illuminated four lines with 16 characters per line e Selectable display of different measured values and status variables e 3 totalizers e At ambient temperatures below 20 C the readability of the display may be impaired Operating elements 130 e Local operation with three optical sensors E e Application specific Quick Setup menus for straightforward commissioning Endress Hauser PROline Promass 83 10 Technical data Language group Language groups for operation in diffe
157. nless steel 1 4404 316L e Tri Clamp gt Stainless steel 1 4404 316L Process connections Promass A e Mounting set for flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 gt stainless steel 1 4539 904L Alloy C 22 2 4602 N 06022 Loose flanges stainless steel 1 4404 316L e VCO coupling stainless steel 1 4539 904L Alloy C 22 2 4602 N 06022 e Tri Clamp 1 2 gt stainless steel 1 4539 904L e Mounting set for SWAGELOK 1 4 1 8 gt stainless steel 1 4401 316 e Mounting set for NPT F 1 4 gt stainless steel 1 4539 904L Alloy C 22 2 4602 N 06022 Process connections Promass H e Flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 stainless steel 1 4301 304 parts in contact with medium zirconium 702 129 10 Technical data PROline Promass 83 Process connections Promass e Flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 stainless steel 1 4301 304 parts in contact with medium titanium grade 9 e Flange DIN 11864 2 Form A flat flange titanium grade 2 e Hygienic coupling DIN 11851 SMS 1145 gt titanium grade 2 e Couplings ISO 2853 DIN 11864 1 titanium grade 2 e Tri Clamp titanium grade 2 Measuring tube s e Promass F DN 8 100 stainless steel 1 4539 904L DN 150 stainless steel 1 4404 316L DN 8 80 Alloy C 22 2 4602 N 06022 e Promass F high temperature version DN 25 50 80 Alloy C 22 2 4602 N 06022 e Promass M DN 8 50 titanium grade 9 DN 80 tita
158. nput output modules SYSTEM OK Beginning of normal measuring mode OPERATION v Normal measuring mode commences as soon as start up completes Various measured value and or status variables appear on the display HOME position AQ Note If start up fails an error message indicating the cause is displayed Endress Hauser 59 6 Commissioning PROline Promass 83 6 2 2 Quick Setup Commissioning This Quick Setup menu guides you systematically through the setup procedure for all the major device functions that have to be configured for standard measuring operation i B Qs 1002 AN E gt 4 Quick Setup E gt Commission 200 HOME POSITION Language I Pre setting i 0 Selection system units Mass flow Volume flow Corr Vol flow Density Temperature Quit Y Y Y Y Unit 9400 Unit 0402 Unit 0404 Unit 0420 Unit 0422 Mass flow Volume flow Corr Vol flow Density Temp
159. ns EN DIN ANSI JIS o fo e o S Y v 1 5 3 pladi 29 cc e Abb 77 Dimensions Promass E flange connections EN DIN ANSI JIS Flange EN 1092 1 DIN 2501 DIN 2512N 1 I PN 40 1 4404 316L DN A B C G L N S LK U di 8 317 224 93 95 232 Ax 014 16 65 17 3 5 35 15 331 226 105 95 279 4x 14 16 65 17 3 8 30 25 337 231 106 115 329 4x 14 18 85 28 5 12 00 40 358 237 121 150 445 4x 18 18 110 43 1 17 60 50 423 253 170 165 556 4x 18 20 125 54 5 26 00 1 Flange with groove to EN 1092 1 Form D DIN 2512N available Flange EN 1092 1 DIN 2501 PN 40 with DN 25 Flanges 1 4404 316L DN A B C G L N 5 LK U di 8 341 266 75 115 440 4x 14 18 85 28 5 5 35 15 341 266 75 115 440 4x 14 18 85 28 5 8 30 Flange EN 1092 1 DIN 2501 DIN 2512N 1 PN 63 1 4404 316L DN A B C G L N S LK U di 50 423 253 170 180 565 4 x 22 26 135 54 5 26 00 1 Flange with groove to EN 1092 1 Form D DIN 2512N available 160 Endress Hauser PROline Promass 83 10 Technical data Flange EN 1092 1 DIN 2501 DIN 2512N 1 PN 100 1 4404 316L DN A B C G L N S LK U di 8 317 224 93
160. oard Fig 42 The procedure for replacing the fuse is as follows 1 2 3 Switch off power supply Remove the power unit board Page 104 106 Remove cap 1 and replace the device fuse 2 Use only fuses of the following type Power supply 20 55 V AC 16 62 V DC 2 0A slow blow 250 V 5 2 x 20 mm Power supply 85 260 V AC 0 8 A slow blow 250 V 5 2 x 20 mm Ex rated devices see the Ex documentation Assembly is the reverse of the disassembly procedure Caution Use only original Endress Hauser parts F06 xxxxxxxx 03 xx 06 xx 000 Fig 42 Replacing the device fuse on the power unit board 1 2 Protective cap Device fuse Endress Hauser PROline Promass 83 9 Trouble shooting Endress Hauser 9 9 Software history Software version date Changes to software Changes to documentation Amplifier V 1 00 XX 11 2000 Original software Compatible with FieldTool HART communicator DXR 275 OS 4 6 and higher with rev 1 DD 1 V 1 01 00 03 2001 V 1 01 01 05 2001 Software adaptation V 1 02 00 06 2001 Software expansion New functionalities General instrument functions Batching software function Concentration measurement software function Advanced Diagnostics software function HART operating via Universal Commands and Common Prac tice Commands V 1 02 01 11 20
161. oards see Spare parts C Cable entries Degree of protection 32 Technical data lees 114 Cable specifications remote version 26 Calibration factor default 10 CE mark declaration of conformity 10 CIP cleaning lille 86 119 Cleaning CIP ClIeahlllg sd utet te n ss 86 Exterior cleaning 0 002000 00 eee eee 86 SIP eleaning sv Stace LE Veo Veen Boek ER 86 Code entry function matrix 41 Commissioning Batching Quick Setup 65 Commissioning Quick Setup 60 Gas Measurement Quick Setup 69 Pulsating Flow Quick Setup 62 Advanced diagnostic functions 80 Concentration measurement functions 75 Configuring relay contact NC NO 84 Configuring the current output active passive 82 Density adjustment 72 Zero point adjustment 71 Commubox FXA 191 lisse 31 Gommunicatio hs 202 09 Sines epi ie hag 43 Concentration measurement 75 Configuring current input output active passive 82 Connection see Electrical connection Current output Configuration active passive 82 Electrical connection 30 Technical datac vaks ease vtm s 113 D Data storage S DAT T DAT F CHIP 85 Declaration of conformity
162. omass F Vertical orientation View V A Vv V v Vv Vv Horizontal orientation View H1 Transmitter head up Ol vi v x Tm gt 200 C Ty gt 200 C Cu IB o o Horizontal orientation View H2 Transmitter head down cer B vv VV Vy Vv V V Recommended orientation V Orientation recommended in certain situations X Impermissible orientation Endress Hauser 17 3 Installation PROline Promass 83 18 In order to ensure that the maximum permissible ambient temperature for the transmitter 20 60 C optional 40 60 C is not exceeded we recommend the following orientations For fluids with very high temperatures gt 200 C we recommend the horizontal orientation with the transmitter head pointing downwards Fig H2 or the vertical orien tation Fig V Q For fluids with low temperatures we recommend the horizontal orientation with the transmitter head pointing upwards Fig H1 or the vertical orientation Fig V Special installation instructions for Promass F E and H Caution The two measuring tubes of Promass F and Promass E and the one of Promass H are slightly curved The position of the sensor therefore has to be matched to the fluid prop erties when the sensor is installed horizontally Fig 7 FO6
163. omass F E H I no internal seals e Promass M Viton 15 200 C EPDM 40 160 C silicon 60 200 C Kalrez 20 275 C FEP jacketed not for gas applications 60 200 C e Promass A only for mounting sets with threaded connections Viton 15 200 C EPDM 40 275 C silicon 60 200 C Kalrez 20 275 C 119 10 Technical data PROline Promass 83 Limiting medium pressure range rated pressure The material load curves pressure temperature diagrams for the process connections are to be found in the following documents e Technical Information Promass 80 83 F M TI 053D 06 en e Technical Information Promass 80 83 E TI 061D 06 en e Technical Information Promass 80 83 A TI 054D 06 en e Technical Information Promass 80 83 H I TI 052D 06 en Pressure ranges of secondary containment e Promass F DN 8 50 40 bar or 600 psi DN 80 25 bar or 375 psi DN 100 150 16 bar or 250 psi e Promass M 100 bar or 1500 psi e Promass E No secondary containment e Promass A 25 bar or 375 psi e Promass H DN 8 15 25 bar or 375 psi DN 25 50 16 bar or 250 psi e Promass I 40 bar or 600 psi Limiting flow 120 See Page 111 ff Measuring range Select nominal diameter by optimising between required flow range and permissible pressure loss See Page 111 for a list of max possible full scale values e The minimum recommended full scale value is approx hoo of the max full
164. on by housing IP code EN 61010 Protection Measures for Electrical Equipment for Measurement Control Regulation and Laboratory Procedures EN 61326 A1 IEC 1326 Electromagnetic compatibility EMC requirements NAMUR NE 21 Electromagnetic compatibility EMC of imdustrial process and laboratory control equipment MAMUR NE 43 Standardisation of the signal level for the breakdown information of digital transmitters with analogue output signal 131 10 Technical data PROline Promass 83 10 1 11 Ordering information The E H service organisation can provide detailed ordering information and information on the order codes on request 10 1 12 Accessories Various accessories which can be ordered separately from Endress Hauser are avail able for the transmitter and the sensor Page 87 The E H service organisation can provide detailed information on the order codes of your choice 10 1 13 Documentation 132 Q System Information Promass SI 032D 06 en Q Technical Information Promass 80 83 F M TI 053D 06 en Q Technical Information Promass 80 83 E TI 061D 06 en Q Technical Information Promass 80 83 A TI 054D 06 en Q Technical Information Promass 80 83 H I TI 052D 06 en Q Description of Device Functions Promass 83 BA 060D 06 en Q Supplementary documentation on Ex ratings ATEX FM CSA Q Functional safety manual Promass 80 83 SDO77D 06 en Endress Hauser PROline Promass 83 10 Tec
165. onitoring connections 85 3 2 4 Heating OM ME M NM EE 18 6 4 Data storage device DAT F Chip 85 3 2 5 Thermal insulation 19 3 2 6 Inlet and outletruns 19 A O 2 7 VMIDratioriS s denenen REFS 19 7 Maintenance 86 3 2 8 Limiting flow 19 3 3 Installation instructions 20 8 Accessories 87 3 3 1 Turning the transmitter housing 20 3 3 2 Installing the wall mount transmitter i housing 24 9 Trouble shooting 89 Et EE i VE OPPE soos 32 9 1 Trouble shooting instructions 89 ms ge ee edd SE ESKE tib pm 9 2 System error messages 90 pa 9 3 Process error messages 98 4 WITING so Co ete esp vs 25 9 4 Process errors without messages 100 4 1 Connecting the remote version 25 9 5 Response of outputs to errors 101 9 6 Spare parts s ie a r a e hes ae 103 ERI omega DN e 9 7 Removing and installing printed circuit boards 4 1 2 Cable specifications 26 104 g Connecting we EE Unit ke 2r 9 8 Replacing the device fuse 108 4 2 4 Transmitter aluminium 27 901 Software histor 109 4 2 2 Terminal assignment 29 i E 4 43 HART connection 31 4 3 Degree of protection 32 4 4 Postconnection check 33 5 Operation ss 35 5 1 D
166. ormation on the measured values are shown in this field For a full list of the icons and their meanings Page 37 5 Measured values field The current measured values appear in this field 6 Unit of measure field The units of measure and time defined for the current measured values appear in this field Additional display functions Depending on the order options the local display has different display functions Device without batching software From HOME position use the keys to open an Info Menu containing the following information e Totalizer including overflow e Actual values or states of the configured inputs outputs e Device TAG number user definable Bd Scan of individual values within the Info Menu HH Esc key gt Back to HOME position Device with batching software On measuring instruments with installed batching software F Chip see Page 87 and a suitably configured display line you can carry out filling processes directly using the local display You will find a detailed description on Page 39 Endress Hauser PROline Promass 83 5 Operation Endress Hauser Icons The icons which appear in the field on the left make it easier to read and recognise measured variables device status and error messages Icon Meaning Icon Meaning S System error P Process error 5 Fault message Notice message with effect on outputs without effect on out
167. ote version in kg 10 0 11 0 17 0 34 0 67 0 Promass I DN 8 15 15 25 25 40 40 50 Compact version in kg 12 0 15 0 20 0 20 0 41 0 41 0 67 0 67 0 Remote version in kg 10 0 13 0 18 0 18 0 39 0 39 0 65 0 65 0 1 DN 15 25 40 FB Full bore versions of Promass All values weight refer to devices with EN DIN PN 40 flanges Materials Transmitter housing 128 e Compact housing stainless steel 1 4301 304 e Compact housing powder coated die cast aluminium e Wall mount housing powder coated die cast aluminium e Remote field housing powder coated die cast aluminium Sensor housing containment e Promass F acid and alkali resistant outer surface DN 8 50 stainless steel 1 4301 304 DN 80 150 stainless steel 1 4301 304 and 1 4308 304L e Promass M acid and alkali resistant outer surface DN 8 50 steel chemically nickel plated DN 80 stainless steel e Promass E A H I acid and alkali resistant outer surface stainless steel 1 4301 304 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Connection housing sensor remote version e Stainless steel 1 4301 304 standard version e powder coated die cast aluminium high temperature version and version for heating Process connections Promass F e Flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238 gt stainless steel 1 4404 316L e Flanges EN 1092 1 DIN 2501 ANSI B16 5 JIS B2238
168. ouble shooting Endress Hauser 9 Trouble shooting 9 1 Trouble shooting instructions Always start trouble shooting with the checklists below if faults occur after start up or during operation The routine takes you directly to the cause of the problem and the appropriate remedial measures Check the display i No display visible and no Check the power supply Terminals 1 2 output signals present 2 Check the power line fuse Page 108 85 260 V AC 0 8 A slow blow 250 V 20 55 V AC and 16 62 V DC 2A slow blow 250 V 3 Measuring electronics defective order spare parts Page 103 No display visible but out 1 Check whether the ribbon cable connector of the display module is put signals are present correctly plugged into the amplifier board Page 105 107 2 Display module defective order spare parts Page 103 3 Measuring electronics defective order spare parts Page 103 Display texts are in a foreign Switch off power supply Press and hold down both the keys and language Switch on the measuring device The display text will appear in English default and is displayed at maximum contrast Measured value indicated Measuring electronics defective order spare parts Page 103 but no signal at the current or pulse output v Error messages on display Errors which occur during commissioning or measuring operation are displayed immediately Er
169. ount housing sisse 106 Environment conditions 119 Error limits see Performance characteristics Error messages Display miode Lap id organer ERE ES 42 Process errors application errors 98 System errors device errors 90 Error response inputs outputs 101 Error types system and process errors 42 European Pressure Equipment Directive 131 Ex Gertiticatlon 3 5 sarte LEN PRENNE 131 Index PROline Promass 83 Exchange DEVIGE TUSS rear rv it 108 Printed circuit boards 0 0 00 008 104 Seals for Promass A and M 86 Exterior cleaning ts uoce Dx aes As oak veter qs 86 F F CHIP Function Chip 000000 85 FieldCheck tester and simulator 88 FieldTool configuration and service software 88 Fitting length see Dimensions FIOW OdIreGtionsau kussisesrusort verse Wek 16 17 Fluid pressure range s sels 120 Fluid temperature ranges 119 Frequency output Electrical connection 30 Technical data 5i ue da ad mede ed dew 113 F nctlom check ovs oda rte e teer pb 59 Function descriptions see Description of Device Functions manual RUNGHON Matias and xoa on ect acm it Lea p wks a A 40 Functions function blocks function groups 40 Fuse replacing 0 c eee eee 108 G Galvanic isolation 0 0 0 0 c
170. out before you return a flowmeter to Endress Hauser Always enclose a duly completed Declaration of contamination form You will find a preprinted blank of the this form at the back of this manual Note e The listed error message types below correspond to the factory setting e Also observe the information on Page 42 ff and 101 Type Error message No Cause Remedy spare part S System error 7 Fault message with an effect on the outputs Notice message without an effect on the outputs No Oxx Hardware error S CRITICAL FAILURE Serious device error Replace the amplifier board 7 001 Spare parts Page 103 S AMP HW EEPROM Amplifier Replace the amplifier board 7 011 Defective EEPROM Spare parts Page 103 S AMP SW EEPROM Amplifier The EEPROM data blocks in 7 012 Error accessing EEPROM data which an error has occurred are displayed in the TROUBLE SHOOTING function Press Enter to acknowledge the errors in question default values are automatically inserted instead of the errored parameter values Note The measuring device has to be restarted if an error has occurred in a totalizer block see error No 111 CHECKSUM TOTAL S SENSOR HW DAT Sensor DAT 1 Replace the S DAT 7 031 1 S DAT is defective Spare parts Page 103 2 S DAT is not plugged into the Check the spare part set amplifier board or is missing number to ensure th
171. ove to EN 1092 1 Form D DIN 2512N available 2 Not available in Alloy C 22 Flange ANSI B16 5 CI 150 1 4404 316L Alloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C G L N S LK U di 8 3 8 341 266 75 88 9 370 4x 15 7 11 2 60 5 15 7 5 35 15 1 2 341 266 75 88 9 404 4x 15 7 11 2 60 5 15 7 8 30 25 1 341 266 75 108 0 440 4x 15 7 142 79 2 26 7 12 00 40 1 1 2 376 271 105 127 0 550 4x 15 7 17 5 98 6 40 9 17 60 50 2 424 283 141 152 4 715 4x 19 1 19 1 120 7 52 6 26 00 80 3 505 305 200 190 5 840 4x 19 1 23 9 152 4 78 0 40 50 100 1 4 571 324 247 228 6 1128 8x 19 1 23 9 190 5 102 4 51 20 150 1 6 6 740 362 378 279 4 8x 22 4 25 4 241 3 154 2 68 90 1 Not available in Alloy C 22 Flange ANSI B16 5 CI 300 1 4404 316L Alloy C 22 Surface roughness flange Ra 3 2 6 3 um DN A B C G IL N S LK U di 8 3 8 341 266 75 95 2 370 4x 15 7 142 66 5 15 7 5 35 15 1 2 341 266 75 95 2 404 4x 15 7 142 66 5 15 7 8 30 25 it 341 266 75 123 9 440 4 x 19 17 5 88 9 26 7 12 00 40 1 1 2 376 271 105 155 4 550 4x 22 3 20 6 114 3 40 9 17 60 50 2 424 283 141 165 1 715 8x 19 22 3 127 0 52 6 26 00 80 3 505 305 200 209 5 840 8x 22 3 28 4 168 1 78 0 40 50 100 4 571 324 247 254 0 1128 8x 2223 31 7 200 1 102 4 51 20 150 6 740 362 378 317 5 1417 12x 22 3 36 5 269 7 154 2 68 90 1 Not available in Alloy C 22 137 10 Technical data PROline Promass 83 Flange ANSI B16 5 CI 600 1 4404 316L A
172. press ing START New softkeys STOP HOLD or GO ON now appear on the display You can use these to interrupt continue or stop the batching process at any time Fig 24 STOP gt Stop batching process HOLD Interrupts batching process softkey changes to GO ON GO ON gt Continues batching process softkey changes to HOLD After the batch quantity is reached the START or PRESET softkeys reappear on the display m 25 gt lal T 0 0 1 N P4 START PRESET MATRIX lt F STOP HOLD i ani T ri m Tr Bag em EZ g SS FO6 X3XXXXXX O7 XX XX XX 005 Fig 24 Controlling batching processes using the local display softkeys 39 5 Operation PROline Promass 83 40 5 2 Brief operating instructions to the function matrix Note e See the general notes on Page 41 e Function descriptions see the Description of Device Functions manual HOME position gt le Enter the function matrix Select a block e g OUTPUTS Select a group e g CURRENT OUTPUT 1 Select a function group e g SETTINGS Select a function e g TIME CONSTANT ARON Change parameter enter numerical values lJ select or enter enable code parameters numerical values save your entries 6 Exitthe function matrix Press and hold down Esc key 5 for longer than 3 seconds HOME position Repe
173. process variable in mA Bytes 4 7 Percentage of the set measuring range Factory setting Primary process variable Mass flow Note You can set the assignment of device variables to process variables using Command 51 46 Endress Hauser PROline Promass 83 5 Operation Command No HART command Access type Command data numeric data in decimal form Response data numeric data in decimal form 3 Read the primary process variable as current in mA and four preset using Command 51 dynamic process varia bles Access type read none 24 bytes are sent as a response Bytes 0 3 primary process variable current in mA Byte 4 HART unit code of the primary proc ess variable Bytes 5 8 Primary process variable Byte 9 HART unit code of the second process variable Bytes 10 13 Second process variable Byte 14 HART unit code of the third process variable Bytes 15 18 Third process variable Byte 19 HART unit code of the fourth process variable Bytes 20 23 Fourth process variable Factory setting Primary process variable Mass flow e Second process variable Totalizer 1 Third process variable Density Fourth process variable Temperature Note You can set the assignment of device varia bles to process variables using Command 51 Manufacturer specific units are represented using the HART unit code 240
174. puts 1 n Current Output Ier P 1 n Pulse output 1 n Current input F 1 n Frequency output 1 n S 1 n status relay output cene OF status input 1 n Summenz hler 1 n Measuring mode Measuring mode ERE PULSATING FLOW SYMMETRY bidirectional Measuring mode Counting mode totalizer I 1 STANDARD oa forward and reverse Counting mode totalizer Counting mode totalizer f forward E reverse Status input Volume flow Ira AE Uwe de Target volume flow n T Target corrected volume flow L PJ Carrier volume flow Ir T n ry Carrier corrected volume flow Target volume flow Target corrected volume flow da oF Od Mass flow Target mass flow x Target mass flow Carrier mass flow x Carrier mass flow od Ge S Fluid density 37 5 Operation PROline Promass 83 38 Icon Meaning Icon Meaning Reference density I 1 Current input E I r4 ii T Batching quantity upwards bal Batching quantity downwards Pa Batching quantity B Total batching quantity Batch counter x times Fluid temperature Remote configuration Active device operation via HART e g FieldTool DXR 375 FOUNDATION Fieldbus e PROFIBUS e g Commuwin Il Endress Hauser PROline Promass 83 5 Operation Endress Hauser Controlling the batching processes using the loc
175. r continues to measure while data entry is in progress i e the currently measured values are output via the signal outputs in the normal way e f the power supply fails all preset and parameterised values remain safely stored in the EEPROM Caution All functions are described in detail as is the function matrix itself in the Description of Device Functions manual which is a separate part of these Operating Instructions Enabling the programming mode The function matrix can be disabled Disabling the function matrix rules out the possi bility of inadvertent changes to device functions numerical values or factory settings A numerical code factory setting 2 83 has to be entered before settings can be changed If you use a code number of your choice you exclude the possibility of unauthorised persons accessing data gt see the Description of Device Functions manual Comply with the following instructions when entering codes e If programming is disabled and the J J keys are pressed in any function a prompt for the code automatically appears on the display e f O is entered as the customer s code programming is always enabled e The E H service organisation can be of assistance if you mislay your personal code Caution Changing certain parameters such as all sensor characteristics for example influences numerous functions of the entire measuring system particularly measuring accuracy There is no need to chang
176. r pulse weighting When selecting the pulse width choose a value that can still be processed by a con nected counter e g mechani cal counter PLC etc Determine the pulse width Variant 1 Enter the mini mum duration that a pulse must be present at the con nected counter to ensure its registration Variant 2 Enter the maxi mum pulse frequency as the half reciprocal value that a pulse must be present at the connected counter to ensure its registration Example The maximum input frequency of the connected counter is 10 Hz The pulse width to be entered is 1 2 10Hz Sms Reduce flow RANGE CUR IN 363 Current input The actual value for the current lies outside the set limits Change set lower range or upper range value Check settings of the external sensor 93 9 Trouble shooting PROline Promass 83 94 Type Error message No Cause Remedy spare part S FREQ LIM The measuring tube oscillation Contact your E H service it 379 380 frequency is outside the permit organisation ted range Causes Damaged measuring tube Sensor defective or damaged S FLUIDTEMP MIN The temperature sensor on the Check the following electrical con 381 measuring tube is likely defec nections before you contact your tive E H service organisation Verify that the sensor signal cable connector is correctly plugged into
177. ran 7 5 4 4 Device status Error messages 52 14 Return oo eee 8 5 4 5 Switching HART write protection on and 15 Notes on safety conventions and icons 8 S NEU ERN MG SEED MEE 57 2 Identification 9 6 Commissioning COMMENDO 59 2 1 Device designation 9 61 Functioncheck Ls 59 2 1 1 Nameplate of the transmitter 9 6 2 Commissioning cc ceret 59 2 1 2 Nameplate of the sensor 10 6 2 1 Switching on the measuring device 59 2 2 CE mark declaration of conformity 10 6 2 2 Quick Setup Commissioning 60 2 3 Registered trademarks 11 6 2 3 Quick Setup Pulsating Flow 62 6 2 4 Quick Setup Batching 65 3 Installation 13 6 2 5 Quick Setup Gas Measurement 69 6 2 6 Zero point adjustment 71 3 1 Incoming acceptance transport and storage 13 627 Density adjustment 72 3 1 1 Incoming acceptance 13 6 2 8 Concentration measurement 75 3 12 Transport eene 13 6 2 9 Advanced diagnostic functions 80 3 13 Storage 2 eee 14 6 2 10 Current output active passive 82 3 2 Installation conditions PR BE eps 14 6 2 11 Current input active passive 83 3 2 1 Dimensions mox SPES ENN 14 6 2 12 Relay contacts Normally closed Nor 3 2 2 Mounting location 14 mally open 84 3 2 3 Orientation D ELM I IEEE 16 6 3 Purge and pressure m
178. re and process pressure has no effect on measuring accuracy 118 Endress Hauser PROline Promass 83 10 Technical data 10 1 7 Operating conditions Installation Installation instructions see Page 14 ff Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs Length of connecting cable Max 20 meters remote version System pressure see Page 15 Environment Ambient temperature Standard 20 60 C sensor transmitter Optional 40 60 C sensor transmitter Note e Install the device at a shady location Avoid direct sunlight particularly in warm cli matic regions e At ambient temperatures below 20 C the readability of the display may be impaired Storage temperature 40 80 C preferably 20 C Degree of protection Standard IP 67 NEMA 4X for transmitter and sensor Shock resistance According to IEC 68 2 31 Vibration resistance Acceleration up to 1 g 10 150 Hz following IEC 68 2 6 Suitability for CIP cleaning yes Suitability for SIP cleaning yes Electromagnetic compatibility EMC To EN 61326 A1 and NAMUR recommendation NE 21 Process Medium temperature range Endress Hauser Sensor e Promass F A H 50 200 C e Promass F 50 350 C high temperature version e Promass M 50 150 C e Promass E 40 125 C Seals e Pr
179. rent countries e Western Europe and America English German Spanish Italian French Dutch and Portuguese e Northern eastern Europe English Russian Polish Norwegian Finnish Swedish and Czech e Southern eastern Asia English Japanese and Indonesian Remote operation Operation by means of HART protocol 10 1 10 Certificates and approvals Ex approvals Information about currently available Ex versions ATEX FM CSA can be supplied by your E H Sales Centre on request All explosion protection data are given in a separate documentation which is available upon request Sanitary compatibility e 3A authorization all measuring systems except Promass H e EHEDG tested Promass A and Promass I only Pressure device approval Flow meters with a nominal diameter smaller or equal DN 25 are covered by Art 3 3 of the European directive 97 23 EG Pressure Equipment Directive and are designed according to sound engineer practice For larger nominal diameter optional approvals according to Cat IIl are available when required depends on fluid and process pressure Functional safety SIL 2 accordance IEC 61508 IEC 61511 1 FDIS CE mark The measuring system is in conformity with the statutory requirements of the EC Direc tives Endress Hauser confirms successful testing of the device by affixing to it the CE mark Other standards and guidelines Endress Hauser EN 60529 Degrees of protecti
180. riptor Bytes 18 20 Date Note You can write the TAG descriptor and date using Command 18 Read sensor information on primary process variable none Bytes 0 2 Sensor serial number Byte 3 HART unit code of sensor limits and measuring range of the primary process variable Bytes 4 7 Upper sensor limit Bytes 8 11 Lower sensor limit Bytes 12 15 Minimum span Note The data relate to the primary process variable Mass flow Manufacturer specific units are represented using the HART unit code 240 Read output information of primary process variable Access type read none Byte 0 Alarm selection ID Byte 1 Transfer function ID Byte 2 HART unit code for the set measuring range of the primary process variable Bytes 3 6 End of measuring range value for 20 mA Bytes 7 10 Start of measuring range value for 4 mA Bytes 11 14 Attenuation constant in s Byte 15 Write protection ID Byte 16 OEM dealer ID 17 E H Factory setting Primary process variable Mass flow Note You can set the assignment of device varia bles to process variables using Command 51 Manufacturer specific units are represented using the HART unit code 240 Read the device production number Access type read none Bytes 0 2 Production number Write user message Access write You can save any 32 character lo
181. ror messages consist of a variety of icons The meanings of these icons are as follows example Error type S system error P process error Error message type 1 fault message notice message MEDIUM INHOM error designation e g fluid is not homogeneous 03 00 05 duration of error occurrence in hours minutes and seconds 702 error number Caution See the information on Page 42 ff The measuring system interprets simulations and positive zero return as system errors but displays them as notice message only Error number System error device error has occurred Page 90 No 001 399 No 501 699 Error number Process error application error has occurred Page 98 No 400 499 No 700 799 v Other error without error message Some other error has Diagnosis and rectification Page 100 occurred 89 9 Trouble shooting PROline Promass 83 90 9 2 System error messages Serious system errors are always recognised by the instrument as Fault message and are shown as a lightning flash 7 on the display Fault messages immediately affect the inputs and outputs Simulations and positive zero return on the other hand are classed and displayed as Notice messages Caution In the event of a serious fault a flowmeter might have to be returned to the manufacturer for repair The procedures on Page 8 must be carried
182. s NORD Error message type Users have the option of weighting system and process errors differently by defining them as Fault messages or Notice messages You can define messages in this way with the aid of the function matrix see the Description of Device Functions man ual Serious system errors e g module defects are always identified and classed as fault messages by the measuring device Notice message e Displayed as Exclamation mark error designation S system error P process error e The error in question has no effect on the outputs of the measuring device Fault message 7 e Displayed as Lightning flash 7 error designation S system error P process error e The error in question has a direct effect on the outputs The response of the outputs failsafe mode can be defined by means of functions in the function matrix see Page 101 Endress Hauser PROline Promass 83 5 Operation Q Endress Hauser Note e Error conditions can be output via the relay outputs e f an error message occurs an upper or lower signal level for the breakdown informa tion according to NAMUR 43 can be output via the current output Confirming error messages For the sake of plant and process safety the measuring device can be configured in such a way that fault messages 7 always have to be rectified and acknowledged locally by pressing J Only then do the error messages disappear
183. s M Promass E Promass A Promass H or Promass sensor In the compact version transmitter and sensor form a single mechanical unit in the remote version they are installed separately 2 1 1 Nameplate of the transmitter EH ENDRESS HAUSER wmSPROMASS 83 Order Code 83F25 XXXXXXXXXXXX P67 NEMA Type4X Ser No 12345678901 TAG No ABCDEFGHJKLMNPOGRST 16 62VDC 20 55VAC 50 60Hz 15VA W I OUT HART f OUT STATUS IN I IN RELAY VAN T 20 C 4 F lt Tamb lt 60 C 140 F Pat UK 261 435 EP 262 573 EP 618 680 Pat US 5 479 007 5 648 616 Pat US 4 768 384 4 801 897 F06 83xxxxxx 18 06 xx xx 000 Fig 1 Nameplate specifications for the Promass 83 transmitter example 1 Ordering code Serial number See the specifications on the order confirmation for the meanings of the individual letters and digits 2 Power supply frequency 20 55 V AC 16 62 V DC 50 60 Hz Power consumption 15 VA 15 W 3 Available inputs outputs I OUT HART with current output HART f OUT with pulse frequency output RELAY with relay output I IN with current input STATUS IN with status input auxiliary input 4 Reserved for information on special products Ambient temperature range 6 Degree of protection O Endress Hauser 9 2 Identification PROline Promass 83 10 2 1 2 Nameplate of the sensor COCOA 400 SA PD a at
184. s and error messages Fault rectification can entail replacing defective components with tested spare parts The illustration below shows the available scope of spare parts Note You can order spare parts directly from your E H service organisation by providing the serial number printed on the transmitter s nameplate see Page 9 Spare parts are shipped as sets comprising the following parts e Spare part e Additional parts small items threaded fasteners etc e Mounting instructions e Packaging FO6 83xxxxxx 03 06 06 xx 000 Fig 39 Spare parts for Promass 83 transmitter field and wall mount housings Power unit board 85 260 V AC 20 55 V AC 16 62 V DC Amplifier board I O board COM module flexible assignment Pluggable input output submodules ordering structure 3 Page 87 I O board COM module permanent assignment S DAT sensor data memory T DAT transmitter data memory F Chip function chip for optional software Display module 0 9oO71 A Co Ilo 103 9 Trouble shooting PROline Promass 83 104 9 7 Removing and installing printed circuit boards Field housing removing and installing printed circuit boards Fig 40 Warning e Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics compartment e Risk of damaging electronic components ESD protection S
185. scale value In most applications 20 50 of the maximum full scale value can be considered ideal Select a lower full scale value for abrasive substances such as fluids with entrained solids flow velocity lt 1 m s For gas measurement the following rules apply Flow velocity in the measuring tubes should not be more than half the sonic velocity 0 5 Mach The maximum mass flow depends on the density of the gas see formula on Page 112 Endress Hauser PROline Promass 83 10 Technical data Pressure loss Pressure loss depends on the properties of the fluid and on its flow The following formulas can be used to approximately calculate the pressure loss Pressure loss formulas for Promass F M and E Reynolds number Re 2 m m d v p 1 Re gt 2300 Ans Kg 0 86 025 2 Re lt 2300 Ap K1 v m 20 m p Ap pressure loss mbar p fluid density kg m 0 kinematic viscosity m s d inside diameter of measuring tubes m m mass flow kg s K K2 constants depending on nominal diameter 1 To compute the pressure loss for gases always use the formula for Re gt 2300 Pressure loss formulas for Promass A H and I Reynolds number Re m 2 0 25 175 0 75 K3 m mMm P Re 2 2300 1 ie Ses P K3 n 2 Re 2300 Ap K1 v m S2 Ap pressure loss mbar p fluid density kg m3 0 kinematic viscosity m s d inside diameter of measuri
186. sture penetrating the entry Always install the measur ing device in such a way that the cable entries do not point up e Remove all unused cable entries and insert plugs instead e Do not remove the grommet from the cable entry 4j OM e FO6 5XXXXXXX 04 XX XX XX 005 Fig 21 Installation instructions cable entries 32 Endress Hauser PROline Promass 83 4 Wiring 4 4 Post connection check Perform the following checks after completing electrical installation of the measuring Endress Hauser device Device condition and specifications Notes Are cables or the device damaged visual inspection Electrical connection Notes Does the supply voltage match the specifications on the nameplate 85 260 V AC 45 65 Hz 20 55 V AC 45 65 Hz 16 62 V DC Do the cables comply with the specifications see Page 26 114 Do the cables have adequate strain relief Cables correctly segregated by type Without loops and crossovers Are the power supply and signal cables correctly connected See the wiring diagram inside the cover of the terminal compartment Are all screw terminals firmly tightened Are all cable entries installed firmly tightened and correctly sealed Cables looped as water traps see Page 32 Are all housing covers installed and firmly tightened 33 4 Wiring PROline Promass 83 34 Endress H
187. t TMmax i ENDRESS HAUSER wag PROMASS F Order Code XXF25 XXXXXXXXXXXX SetNo 12345678901 TAG No ABCDEFGHJKLMNPQRST K factor 2 5100 11 Oj DN25 1 EN DIN PN100 Materials 1 4539 904L 200 C 392 F 40 bar 600 psi Container Density cal 0 001 g cc 5P CAL 3 1B 20 C 4 F lt Tamb lt 60 C 140 F A gt M C S sze DN25 1 4 3 IP67 NEMA Type4X 12 Pat US 5 796 011 2 14 F06 8xFxxxxx 18 05 xx xx 000 Fig 2 1 WK GANDA 11 12 13 14 2 2 Nameplate specifications for the Promass F sensor example Ordering code Serial number See the specifications on the order confirmation for the meanings of the individual letters and digits Calibration factor 2 510 zero point 11 Nominal diameter device DN 25 1 Nominal diameter flange DN 25 1 Pressure rating EN DIN PN 100 bar Material of measuring tubes Stainless steel 1 4539 904L TMmax 200 C 392 F max fluid temperature Pressure range of secondary containment max 40 bar 600 psi Accuracy of density measurement 0 001 g cc Additional information examples With 5 point calibration With 3 1 B certification for fluid wetted materials Reserved for information on special products Ambient temperature range Degree of protection Flow direction Reserved for additional information on device version approvals
188. t assigned 6 not assigned 7 611 0 612 Simulation current output active 1 613 2 614 3 621 15 4 622 Simulation frequency output active 5 623 6 624 T 631 0 632 Simulation pulse output active 1 633 2 634 3 641 4 642 Simulation status output active 5 643 6 644 16 7 651 Simulation relay output active Endress Hauser 55 5 Operation PROline Promass 83 56 Byte Bit Error No Short error description Page 90 ff 0 652 Simulation relay output active 1 653 Simulation relay output active 2 654 Simulation relay output active 3 661 Simulation current input active 17 4 not assigned 5 not assigned 6 not assigned 7 671 0 672 Simulation status input active 1 673 2 674 3 691 Simulation of response to error outputs active 18 4 692 Simulation of volume flow active 5 not assigned 6 not assigned 7 not assigned 0 700 The process fluid density is outside the upper or lower limit values set in the EPD function 1 701 The maximum current value for the measuring tube exciter coils has been reached since certain process fluid characteristics are extreme 2 702 Frequency control is not stable due to inhomogeneous fluid 3 703 NOISE LIM CHO Overdriving of the internal analog to digital converter 19 A continuation of the measurement is still possible 4 704 NO
189. t jumpers can cause overcurrents that would destroy either the measuring device or external devices connected to it Note that the position of the current submodule on the I O board can vary depending on the version ordered and that the terminal assignment in the con nection compartment of the transmitter varies accordingly gt Page 29 Installation of the I O board is the reverse of the removal procedure FO6 x3xxxxxx 16 xx 06 xx 004 Fig 36 Configuring current inputs with the aid of jumpers I O board Current input 1 optional plug in module 1 2 Active current input default Passive current input 83 6 Commissioning PROline Promass 83 6 2 12 Relay contacts Normally closed Normally open The relay contact can be configured as normally open NO or make or normally closed NC or break contacts by means of two jumpers on the I O board or on the pluggable submodule This configuration can be called up at any time with the ACTUAL STATUS RELAY function No 4740 Warning AN Risk of electric shock Exposed components carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics com partment 1 Switch off power supply 2 Remove the I O board gt Page 104 106 3 Setthe jumpers in accordance with Fig 37 Caution If you change the setting you must always change the positions of both jumpers
190. tatic electricity can damage electronic components or impair their operability Use a workplace with a grounded working surface purposely built for electrostatically sensitive devices e f you cannot guarantee that the dielectric strength of the device is maintained in the following steps then an appropriate inspection must be carried out in accordance with the manufacturer s specifications Unscrew cover of the electronics compartment from the transmitter housing 2 Remove the local display 1 as follows Press in the latches 1 1 at the side and remove the display module Disconnect the ribbon cable 1 2 of the display module from the amplifier board 3 Remove the screws and remove the cover 2 from the electronics compartment 4 Remove power unit board 4 and I O board 6 7 Insert a thin pin into the hole 3 provided for the purpose and pull the board clear of its holder 5 Remove submodules 6 2 No tools are required for removing the submodules inputs outputs from the I O board Installation is also a no tools operation v Caution Only certain combinations of submodules on the I O board are permissible see Page 29 The individual slots are marked and correspond to certain terminals in the connection compartment of the transmitter INPUT OUTPUT 2 slot terminals 24 25 INPUT OUTPUT 3 slot terminals 22 23 INPUT OUTPUT 4 slot terminals 20 21 6 Remove amplifier board 5 D
191. te e The display returns to the cell QUICK SETUP COMMISSION 1002 if you press the ESC key combination during parameter interrogation The stored parameters remain valid e The Commissioning Quick Setup must be carried out before one of the Quick Setups explained below is run e Only units not yet configured in the current Setup are offered for selection in each cycle The unit for mass volume and corrected volume is derived from the corresponding flow unit e The YES option remains visible until all the units have been configured NO is the only option displayed when no further units are available e Q Only the outputs not yet configured in the current Setup are offered for selection in each cycle e The YES option remains visible until all the outputs have been parameterized NO is the only option displayed when no further outputs are available e The automatic parameterization of the display option contains the following basic settings factory settings YES Main line Mass flow Additional line Totalizer 1 Information line Operating system conditions NO The existing selected settings remain 61 6 Commissioning PROline Promass 83 62 6 2 3 Quick Setup Pulsating Flow Certain types of pump such as reciprocating peristaltic and cam type pumps for example create a flow characterised by severe periodic fluctuations Fig 29 Negative flows can occur with pumps of th
192. temporarily buffered flow portions measuring mode for pul 1 341 sating flow could not be cleared or output within 60 seconds 2 342 3 343 6 4 344 Frequency buffer The temporarily buffered flow portions measuring mode for pul 5 345 sating flow could not be cleared or output within 60 seconds 6 346 7 347 0 348 Pulse buffer The temporarily buffered flow portions measuring mode for pul 1 349 sating flow could not be cleared or output within 60 seconds 2 350 3 351 7 4 352 Current output flow is out of range 5 353 6 354 7 355 0 356 Frequency output flow is out of range 1 357 2 358 3 359 8 4 360 Pulse output the pulse output frequency is out of range 5 361 6 362 7 not assigned Endress Hauser 53 5 Operation PROline Promass 83 54 Byte Bit Error No Short error description Page 90 ff 0 379 The measuring tube oscillation frequency is outside the permitted 1 380 range 2 381 The temperature sensor on the measuring tube is likely defective 3 382 The temperature sensor on the measuring tube is likely defective 9 4 383 The temperature sensor on the carrier tube is likely defective 5 384 6 385 One of the measuring tube exciter coils inlet or outlet is likely 7 386 defective 0 387 1 388 2 389 Amplifier error 3 390 10 4 not assigned
193. the electronics e Risk of electric shock Connect the protective conductor to the ground terminal on the housing before the power supply is applied e For the remote version always make sure that you connect the sensor only to the transmitter having the same serial number Communication errors can occur if the devices are not connected in this way 1 Remove the cover a of the connection compartment from the transmitter and the sensor by loosening the screws Feed the signal cable b through the appropriate cable entries 3 Establish the connections between sensor and transmitter in accordance with the wiring diagram gt Fig 15 gt wiring diagram inside cover 4 Secure the cover a on the sensor connection housing and on the transmitter housing N Pipe 1 S1 S2 52 TMTM TT TT S1 S1 S2 S GND 576 7 gt c _ Oo D S 8 FO6 8xxxxxxx 04 xx xx en 000 Fig 15 Connecting the remote version a Covers of the connection compartments transmitter sensor b Connecting cable signal cable 25 4 Wiring PROline Promass 83 26 4 1 2 Cable specifications The specifications of the cable connecting the transmitter and the sensor of the remote version are as follows e 6 x 0 38 mm PVC cable with common shield and individually shielded cores e Conductor resistance lt 50 Q km e C
194. the instructions it contains The device must be operated by persons authorised and trained by the facility s owner operator Strict compliance with the instructions in the Operating Instruction is mandatory Endress Hauser will be happy to assist in clarifying the chemical resistance proper ties of parts wetted by special fluids including fluids used for cleaning However the user is responsible for the choice of fluid wetted materials as regards to their in proc ess resistance to corrosion The manufacturer refuses to accept liability The installer must ensure that the measuring system is correctly wired in accordance with the wiring diagrams The transmitter must be grounded unless the power supply is galvanically insulated Invariably local regulations governing the opening and repair of electrical devices apply 1 3 Operational safety Note the following points e Measuring systems for use in hazardous environments are accompanied by separate Ex documentation which is an integral part of these Operating Instructions Strict compliance with the installation instructions and ratings as stated in this supplemen tary documentation is mandatory The symbol on the front of this supplementary Ex documentation indicates the approval and the certification body Europe lt gt USA Canada e The measuring device complies with the general safety requirements in accordance with EN 61010 the EMC requirements of EN 61326 A1
195. the user or by the FieldTool program C AO Al Pref A2 Pret A3 Pref A4 Pret C Concentration Pref Currently measured reference density AO value from function COEFFICIENT AO 7032 A1 value from function COEFFICIENT A1 7033 A2 value from function COEFFICIENT A2 7034 A3 value from function COEFFICIENT A3 7035 A4 value from function COEFFICIENT A4 7036 Note Promass determines the reference density by means of the density and temperature currently measured To do so both the reference temperature function REFERENCE TEMPERATURE and the expansion coefficients function EXPANSION COEFF must be entered in the measuring system The parameters important for measuring the reference density can also be configured directly via the Commissioning Quick Setup menu Calculation type OTHER 3D or OTHER 2D With this option users can enter a free selectable designation for their specific concen tration unit or target parameters see function TEXT ARBITRARY CONCENTRATION 0606 79 6 Commissioning PROline Promass 83 80 6 2 9 Advanced diagnostic functions Changes to the measuring system e g coating build up or corrosion and abrasion on the measuring tubes can be detected at an early stage by means of the optional soft ware package Advanced Diagnostics F Chip accessories gt Page 87 Normally these influences reduce the measuring accuracy of the system or may lea
196. tion matrix ARON HOME gt 5 gt H gt BASIC FUNCTIONS BASIC FUNCTIONS gt 2 gt PROCESSPARAMETER PROCESSPARAMETER A le gt Jj ADJUSTMENT ADJUSTMENT gt Le gt ZEROPOINT ADJUSTMENT 6 When you press you are automatically prompted to enter the access code if the function matrix is still disabled Enter the code 7 Use J to select START and press E to confirm Select YES at the prompt and press again to confirm Zero point adjustment now starts The message ZEROPOINT ADJUST RUNNING appears on the display for 30 60 seconds while adjustment is in progress If the flow in the pipe exceeds 0 1 m s the following error message appears on the display ZERO ADJUST NOT POSSIBLE When the zero point adjustment completes the ZERO ADJUST function reap pears on the display 8 Backtothe HOME position Press and hold down the Esc key 5 for longer than three seconds Repeatedly press and release the Esc key UV 6 2 7 Density adjustment It is advisable to perform a density adjustment when optimum measuring accuracy is required for calculating density dependent values The application may require a 1 point or 2 point density adjustment 1 point density adjustment with one fluid This type of density adjustment is necessary under the following circumstances e he sensor does not measure exactly the density value that the user expects on the basis of laboratory analyses e Th
197. tions DN in J K M per pen 8 256 27 54 6xM8 12 10 81 256 27 54 6xM8 12 10 15 286 35 56 6xM8 12 10 15 286 35 56 6xM8 12 10 25 310 40 62 6xM8 12 10 25 1 310 40 62 6xM8 12 10 40 410 53 80 8xM 10 15 13 50 544 73 94 8xM 10 15 13 80 644 102 128 12xM 12 18 15 1 High pressure version permissible thread A4 80 lubricant Molykote P37 Tightening torque Lubricated thread O ring DN Nm yes no Thickness Inside 8 30 0 no 2 62 21 89 81 19 3 yes 2 62 21 89 15 30 0 no 2 62 29 82 151 19 3 yes 2 62 29 82 25 30 0 no 2 62 34 60 25 1 19 3 yes 2 62 34 60 40 60 0 no 2 62 47 30 50 60 0 yes 2 62 67 95 80 100 0 yes 3 53 94 84 1 High pressure version permissible thread A4 80 lubricant Molykote P37 158 Endress Hauser PROline Promass 83 10 Technical data Endress Hauser Dimensions Promass M Purge connections secondary containment monitoring FO6 8xxxxxxx 06 05 xx xx 003 Fig 76 Dimensions Promass M purge connections secondary containment monitoring DN L H G 8 85 44 0 1 2 NPT 15 100 46 5 1 2 NPT 25 110 50 0 1 2 NPT 40 155 59 0 1 2 NPT 50 210 67 5 1 2 NPT 80 210 81 5 1 2 NPT 159 10 Technical data PROline Promass 83 10 11 Dimensions Promass E Dimensions Promass E flange connectio
198. ture for zero point adjustment and the process temperature the typical measured error of the Promass sensor is 0 0002 of the full scale value C The typical measured error of the Promass E sensor is 0 0003 of the full scale value C 117 10 Technical data PROline Promass 83 Influence of medium The tables below show the effect on accuracy of mass flow due to a difference between pressure calibration pressure and process pressure Promass F M DN Promass F Promass M Promass M high pressure Promass F high temperature o r bar 926 o r bar o r bar 8 No influence 0 009 0 006 15 No influence 0 008 0 005 25 No influence 0 009 0 003 40 0 003 0 005 50 0 008 No influence 80 0 009 No influence 100 0 012 150 0 009 o r of reading Promass H I DN Promass H Promass I o r bar o r bar 8 0 017 0 006 15 0 021 0 004 151 0 006 25 0 013 0 006 251 No influence 40 0 018 No influence 40 0 006 50 0 020 0 006 1 DN 15 25 40 FB Full bore versions of Promass I Promass E With nominal diameters DN 8 40 the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure can be neglected With DN 50 the influence is 0 009 o r bar 0 r of reading Promass A A difference between calibration pressu
199. u press the ESC key combination during parameter interrogation The stored parameters remain valid e The Commissioning Quick Setup must be carried out before one of the Quick Setups explained below is run e Only units not yet configured in the current Setup are offered for selection in each cycle The unit for mass volume and corrected volume is derived from the corresponding flow unit e The YES option remains visible until all the units have been configured NO is the only option displayed when no further units are available e Only the outputs not yet configured in the current Setup are offered for selection in each cycle e amp The YES option remains visible until all the outputs have been parameterized NO is the only option displayed when no further outputs are available e The automatic parameterization of the display option contains the following basic settings factory settings YES Main line 2 Mass flow Additional line 2 Totalizer 1 Information line Operating system conditions NO The existing selected settings remain Endress Hauser PROline Promass 83 Contents Contents 1 Safety instructions 7 5 4 1 Operating options 44 5 4 2 Device and process variables 45 11 Designated use i ka 7 5 4 3 Universal Common practice HART 1 2 Installation commissioning and operation 7 commands 46 1 3 Operational safety asasa
200. uired soft ware version or the module has to be replaced Spare parts Page 103 No 2xx Error in DAT no communication S LOAD T DAT 205 S SAVE T DAT 206 Transmitter DAT Data backup downloading to T DAT failed or error when accessing uploading the cali bration values stored in the T DATTM 1 Check whether the T DAT is correctly plugged into the amplifier board Page 105 107 2 Replace the T DAT if it is defective Spare parts Page 103 Before replacing the DAT check that the new replace ment DAT is compatible with the measuring electronics Check the Spare part set number Hardware revision code 3 Replace measuring electro nics boards if necessary Spare parts Page 103 S COMMUNIC AMP Internal communication fault on Remove the amplifier board 251 the amplifier board Spare parts Page 103 S COMMUNICATION I O No data reception between Check the BUS contacts 261 amplifier and I O board or faulty internal data transfer No 3xx System limits exceeded internal device error S STACK CUR OUT n 339 342 S STACK FREQ OUT n 343 346 The temporarily buffered flow portions measuring mode for pulsating flow could not be cleared or output within 60 seconds 1 Change the upper or lower limit setting as applicable 2 Increase or reduce flow as applicable Recommendations in the event of f
201. unit used for the Food amp Beverage industry which deals with the saccha rose content of aqueous solutions e g for measuring solutions containing sugar such as fruit juice etc The ICUMSA table for Brix units given on Page 76 is the basis for calculations within Promass 83 BAUME This density unit or scale is mainly used for acidic solutions e g ferric chloride solutions Two Baum scales are used in practice e BAUME gt 1 kg l for solutions heavier than water e BAUME lt 1 kg l for solutions lighter than water BALLING A commonly used basis for calculating the fluid density in the brewery industry SPLATO A fluid with a value of 1 BALLING Plato has the same density as a water cane sugar solution consisting of 1 kg cane sugar dissolved in 99 kg of water 1 Balling Plato is thus 1 of the liquid weight BLACK LIQUOR The units of concentration used in the paper industry for black liquor in by mass The formula used for the calculation is the same as for MASS API API American Petroleum Institute Density units specifically used in North America for liquefied oil products 75 6 Commissioning PROline Promass 83 76 HOME POSITION le Special H Density HAA E o function E functions Y 700 Configuration m Y c Density 7900 7 function Selection i API i MASS BRIX BAUME VOLUME
202. use it would influence the oscillation of the measuring tube No special measures need to be taken for fluids which have properties similar to water under normal conditions In the case of liquids with a low boiling point hydrocarbons solvents liquefied gases or in suction lines it is important to ensure that pressure does not drop below the vapour pressure and that the liquid does not start to boil It is also important to ensure that the gases that occur naturally in many liquids do not outgas Such effects can be prevented when system pressure is sufficiently high Consequently it is generally best to install the sensor e downstream from pumps no danger of vacuum e at the lowest point in a vertical pipe 15 3 Installation PROline Promass 83 3 2 3 Orientation Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow direction in which the fluid flows through the pipe Orientation Promass A Vertical Recommended orientation with upward direction of flow When fluid is not flowing entrained solids will sink down and gases will rise away from the measuring tube The measuring tubes can be completely drained and protected against solids build up Horizontal When installation is correct the transmitter housing is above or below the pipe This arrangement means that no gas or solid deposits can accumulate in the curved meas uring tube single tube system Do not inst
203. variable code Byte 0 Device variable code Byte 1 HART unit code Byte 1 HART unit code Note Code of the supported device variables Manufacturer specific units are represented See data on Page 45 using the HART unit code 240 Note f the written unit is not the correct one for the device variable the device will continue with he last valid unit f you change the unit of the device variable his has no impact on the system units 59 Write number of preambles in This parameter sets the number of preambles As a response the current number of the pre response message which are inserted in the response messages ambles is displayed in the response message Access write Byte 0 Number of preambles 2 20 Byte 0 Number of preambles Endress Hauser 51 5 Operation PROline Promass 83 52 5 4 4 Device status Error messages You can read the extended device status in this case current error messages via Com mand 48 The command delivers information which are partly coded in bits see table below Note You can find a detailed explanation of the device status and error messages and their elimination on Page 90 ff Byte Bit Error No Short error description Page 90 ff 0 001 Serious device error 1 011 Measuring amplifier has faulty EEPROM 2 012 Error
204. vices Device specific commands These commands allow access to device specific functions which are not HART stand ard Such commands access individual field device information amongst other things such as empty full pipe calibration values creepage settings etc Note Promass 83 has access to all three command classes On Page 46 you will find a list with all the supported Universal Commands and Common Practice Commands 43 5 Operation PROline Promass 83 44 5 4 1 Operating options For the complete operation of the measuring device including device specific com mands there are DD files available to the user to provide the following operating aids and programs HART Communicator DXR 375 Selecting device functions with a HART Communicator is a process involving a number of menu levels and a special HART function matrix The HART manual in the carrying case of the HART Communicator contains more detailed information on the device FieldTool operating program FieldTool is a universal service and configuration software package designed for the PROline measuring devices Connection is by means of a HART Modem e g Com mubox FXA 191 The functionality of FieldTool includes the following e Configuration of device functions e Visualization of measuring values including data logging e Data backup of device parameters e Advanced device diagnosis e Measuring point documentation You can find more i
205. when accessing data of the measuring amplifier EEPROM 3 not assigned 4 not assigned 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 031 S DAT defective or missing 2 032 S DAT Error accessing saved values 3 041 T DAT defective or missing 4 042 T DAT Error accessing saved values 5 051 I O board and the amplifier board are not compatible 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 not assigned 4 not assigned 5 not assigned 6 not assigned 7 not assigned 0 not assigned 1 not assigned 2 not assigned 3 111 Totalizer checksum error 3 4 121 I O board and the amplifier board software versions are not compatible 5 not assigned 6 205 T DAT Data download not successful 7 206 T DAT Data upload not successful Endress Hauser PROline Promass 83 5 Operation Byte Bit Error No Short error description Page 90 ff 0 not assigned 1 not assigned 2 not assigned 3 251 Internal communication fault on the amplifier board 4 4 261 No data reception between amplifier and I O board 5 not assigned 6 not assigned 7 not assigned 0 not assigned il not assigned 2 not assigned 3 not assigned 5 4 not assigned 5 not assigned 6 not assigned 7 339 0 340 Flow buffer The
206. xxxxxxxx 1 1 00 00 xx 003 Fig 7 Promass F E H installed horizontally 1 Not suitable for fluids with entrained solids Risk of solids accumulating 2 Not suitable for outgassing fluids Risk of gas accumulating 3 24 Heating Some fluids require suitable measures to avoid loss of heat at the sensor Heating can be electric e g with heated elements or by means of hot water or steam pipes made of copper Caution e Risk of electronics overheating Consequently make sure that the adapter between sensor and transmitter and the connection housing of the remote version always remain free of insulating material Note that a certain orientation might be required depending on the fluid temperature see Section 3 2 3 Fluid temperature e With a fluid temperature between 200 350 C heating is not permitted for the com pact version of the high temperature version e When using electrical heat tracing whose heat is regulated using phase control or by pulse packs it cannot be ruled out that the measured values are influenced by mag netic fields which may occur i e at values greater than those permitted by the EC standard Sinus 30 A m In such cases the sensor must be magnetically screened except for Promass M The secondary containment can be shielded with tin plates or electric sheets without privileged direction e g V330 35A with the following properties Relative magnetic permeability u 2 300 Plate thic
207. y A continuation of the measure ment is no longer possible flow velocity No 6xx Simulation mode active S POSITIVE ZERO Positive zero return active Switch off positive zero return RETURN 601 i Caution This message has the highest display priority S SIM CURR OUT n Simulation current output active Switch off simulation 611 614 S SIM FREQ OUT n Simulation frequency output Switch off simulation 621 624 active S SIM PULSE n Simulation pulse output active Switch off simulation 631 634 S SIM STAT OUT n Simulation status output active Switch off simulation 641 644 S SIM RELAY n Simulation relay output active Switch off simulation 651 654 S SIM STATUS IN Simulation status input active Switch off simulation 671 674 S SIM FAILSAFE Simulation of response to error Switch off simulation 691 outputs active S SIM MEASURAND Switch off simulation 692 Simulation of measuring varia bles e g mass flow Endress Hauser PROline Promass 83 9 Trouble shooting Type Error message No Cause Remedy spare part S DEV TEST AKT The measuring device is being 698 checked on site via the test and simulation device No i 8xx Other error messages with software options Coriolis flowmeter S M FL DEV LIMIT Advanced Diagnostics 800 The mass flow is

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