EVRARD – Auto Slant Installation Manual
Contents
1. 6B x ED WHT g O 5 RED 8 2 ITEM 0 44650 50 CABLE UC4 5 POWER GENERIC PULL TYPE Pa 4 6B Br BLK WHT AN L ANL On AN ED WHT 1 tht H A i AUTO LU RE R LEFT 1 L HT D EM HT 1 HT LU WHT LEFT SIN I HT RE LU BLI LEFT n HT IGHT DLL O L IGHT o a HT RE I L o HT BLK MA EM MAN 0 DRG BLI OLL LEFT LU BL ORG RE QOLL HT L LUE BYPAS A HT BL I LK RE OUNI BYPAS L OLL a ED BL LK RE D e 8 3 44651 50 CABLE UC4 5 EXTENSION VALVE GENERIC P6 i lt 2 4 2 a lt 5 LiL 2 x 2 BS NI s 2 9 5 27 LF O 2 gt SZ AG l BLK wHT Om DOO BLK WHT 1 L HT OB O HT2. 4 5 Spray Height Control System EVRARD Auto Slant Installation Manual Printed in Canada Copyright 2012 by NORAC Systems International Inc Reorder P N UC4 5 BC EV5 INST Rev B EVRARD Auto Slant NOTICE NORAC Systems International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication Contents idioma aaa 2 General UCA 5 System LayOut csscsicssesescessnssvscserseseestnscsecssnecstsocnsestesenecstncevecsessevecte 2 3 Kippur 3 4 Existing System Check aaa 5 5 Ultrasonic Sensor Installation QUI 6 6 Electrical Installation arma 10 7 SoftWafe Sepa 12 8 Cable Drawings iii 13 Introduction Congratulations on your purchase of the NORAC UC4 5 Spray Height Control System This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come When properly used the system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that y
3. 5 Ultrasonic Sensor Installation 5 1 Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 5 following the instructions below x VA Figure 5 Breakaway Bracket Assembly I Compress the spring and insert it together with the collar into the base 2 Slide the tube through the assembled part 3 Using the bolt and nut tighten the collar to the tube with the sensor tube centered 4 Apply a small amount of grease to the rotating surfaces of the bracket 5 2 Ultrasonic Sensor Serial Number Arrangement When installing the sensors start with the smallest serial number on the left hand side and proceed to the largest serial number on the right hand side Each sensor has a serial number stamped on the sensor housing Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation 2 Sensor System Right Outer 12052 Left Outer 12051 4 Sensor System Right Outer 12054 Right Inner 12053 Left outer 5 12051 Left Inner 12052 Figure 6 Sensor Serial Number Arrangement 5 3 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error These rules should be followed for both the wing sensors and the main lift middle sensor In its lowest position the sensor must be 9 inches 23 cm or more from the ground A 2 The centerline of the acoustic cone shoul
4. Route CIO from the cab into the electronics compartment This compartment which is accessible from the outside right hand side of the machine Route CIO through the access hole Connect cable to P6A of CIO using a 2 way coupler E12 Connect C30 to a suitable power supply in the cab Connect PI2 P6B of CIO to RI2 R6 of inside the electronics enclosure Route out of the enclosure This may require removing a rubber plug from the enclosure wall re use the plug as a grommet by cutting a hole through it Route to the rear of the sprayer near the large grey enclosure 6 3 Both Installs Connect cable CI2 CI3 and 6 to The loose ends of CI2 CI3 and 6 connect to terminals within the grey electronics enclosure Figure Route these cables through an opened hole in the enclosure and make connections as indicated in Table On cable do not remove the diode pack the connectors that are held together with a cable tie 2 Insert CI9 into the unused 6 way shroud Figure 11 Opened Electronics Enclosure JI and J2 as indicated by arrows Function NORAC UC4 5 EVRARD Cable Color Connector Pim Wire Main Down C2 Wie EDT leve Table Interface Wiring for EVRARD Electronics 3 All connections tee into the terminal which already have a wire connected 4 Close the electronics enclosure 5 Fasten the 3 way coupler to the boom with c
5. towards the ground as the boom folds backwards 4 Use the round pipe clamps to fasten the sensor bracket to the TRA R boom Mount the sensor on the front side of the boom in the position as illustrated in Figure 9 and Figure 10 5 Ensure the clamps are tight to prevent the bracket from rotating downward 6 Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube 6 Electrical Installation Ensure all cables are routed safely and securely fastened using cable ties Provide sufficient slack in the cable where required between the moving and folding boom parts 6 1 METEOR Mount the UC4 5 control panel in the cab in a suitable location Leave the power switch off Connect 6 and P4 of the power cable CIO to the UC4 5 Control Panel Cable tie CIO to the RAM mount to help provide strain relief Route CIO from the tractor cab to the sprayer hitch 3 Connect cable to P6A of C10 using a 2 way coupler E12 Connect C30 to a suitable power supply in the cab 4 Connect PI2 P6B of CIO to RI2 R6 of CII at the hitch This connection provides a hitch disconnect Route to the rear of the sprayer near the large grey enclosure 6 2 ALPHA I Mount the UC4 5 control panel in the cab a suitable location Leave the power switch off 2 Connect 6 and P4 of the power cable CIO to the UC4 5 Control Panel Cable tie CIO to the RAM mount to help provide strain relief
6. AN L N H AN ED wHT OB DO RED WHT pa ELK red IGHT 1 9 BLK RED bil ee I WHT y RIGHT 1 8 BLU BLK grt LEFT bu E BL HT wht LEFT DB EM MAN o 28 LEFT I BL HT 5 E i x D WHT REI AIN IGHT BLK La ht LEFT MAIN I HT REI n 1 p LEFT MAI HT BLK n E IGHT OLL OR BLK DE RIGHT ROLL CC 0 SED 28 BYPASS BL 6 K BLK RED B amp ORG BLK OLL BLU REI mou EI ROLL D BL BYPA RED BLI o O EM MA 8 4 ITEM CI2 44658 35 CABLE UC4 INTERFACE GENERIC 1F i m NIA ELI 1 AIN E AIN LEFT DH POE 1D RED LEFT DD LEP T 8 5 ITEMCI3 44658 36 CABLE UC4 INTERFACE WINGS GENERIC 5 BLI 8 6 6 44658 49 CABLE UC4 VALVE ROLL PIGTAIL HT 8 7 ITEM C30 43250 06 CABLE UC5 BATTERY PIGTAIL FUSED 747 77 1 4 Canada NORAC Systems International Inc Phone 1 306 664 6711 Toll Free 800 667 3921 Shipping Address 3702 Kinnear Place Saskatoon SK S7P 0 6 United States NORAC
7. Inc Phone 1 952 224 4142 Toll Free 866 306 6722 Shipping Address 6667 West Old Shakopee Road Suite Bloomington MN 55438 Europe NORAC Europe Phone 33 0 4 26 47 04 42 Shipping Address Rue de l hermitage 01090 GUEREINS France www norac ca NORAC
8. able ties Connect to the 3 way coupler 6 Connect two cables C05 to the 3 way coupler and route along the booms to the wing sensors Follow existing cables and hoses to be sure the cable will not be pinched or stretched 7 Atthe sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white two way coupler Plug the sensor and the CANbus cable into the 2 way coupler A IMPORTANT Provide enough slack in all cables to account for the movement of the main section parallel lift and FOLDING boom movement 7 Software Setup Start up the sprayer and test the sprayer s functionality The NORAC control panel does not need to be powered on for the original boom function switches to operate Unfold the booms and raise lower each boom and the main section A Important Confirm that the cabling and hoses are agreeable to the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the UC4 5 Control Panel using the switch on the side of its chassis 4 The procedure for the installation of the UC4 5 Spray Height Control system is now complete Begin the AUTOMATIC SYSTEM SETUP procedure as described in the UC4 5 Spray Height Control Operator s Manual MOI 8 Cable Drawings 8 1 ITEM C05 43210 20 CABLE UC5 NETWORK 18 AWG 20M
9. d be approximately vertical at normal operating heights A 3 The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom structure B This does not apply for the main lift sensor 4 The bottom of the sensor must be at least 9 inches above the spray nozzles C 5 Ensure there no other obstructions with a 12 inch 23 cm diameter circle projected directly below the sensor D Ultrasonic Acoustic Cone D Figure 7 Sensor Mounting Guidelines Figure 8 Sensor Reading Off Boom A Important A problem can arise if a sensor is not mounted correctly It is possible for the sensor to read off of the boom instead of the ground This may only become apparent once the control system is switched from soil to crop mode Also be careful that the sensor bracket does not collide with any other part of the boom when the boom is folded to transport position If possible mount the sensor brackets while the booms are folded to ensure they will not cause interference 5 4 Wing Sensor Installation The sensor bracket should be oriented forward ahead of the boom 2 Typically the best mounting location for the wing sensor brackets will be near the end of the boom tips approximately two feet 60cm from the end 3 Depending on the boom design some breakaway sections will lift upwards as they break back If the sensor is mounted to this portion of the boom the system will force the boom downwards
10. electric grease is not recommended on any NORAC electrical connections A Important To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seize lubricant is preferred but other similar anti seize products may be used 3 2 List of Parts Item Part Number Name Quantity 3 3 EVRARD Parts Lists The required EVRARD parts necessary for the UC4 5 install are listed below Part Number Quantity A Important Do not use high speed power tools drills when installing hardware 4 Existing System Check Before beginning the install ensure all hydraulic boom functions are operating properly on the sprayer e All Fold Functions e Main Lift Function e Wing Tilt Functions Slant Function 2 Inspect slide pads and wear surfaces for excessive wear Replace or adjust if necessary 3 Ensure the boom guide rods are set to the tapered position factory setting 4 Set boom suspension to be critically damped Figure 4 Adjust the boom damper accordingly a Unlock the pendulum and push boom tip down approximately 75 cm 30 inches b Hold the boom steady for a moment and release c Ensure the boom returns to its relaxed state as quickly as possible with little to no overshoot A Tip Height Time Figure 4 Boom Push Test Critically Damped
11. ou receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us A Important Every effort has been made to ensure the accuracy of the information contained in this manual AII parts supplied are selected to specially fit the sprayer to facilitate a complete installation However NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation 2 General UC4 5 System Layout Figure illustrates the general layout of the UC4 5 system components 18 Control Panel Bus Terminator 7 2 Way Coupler 12V Power Cable 3 Way Coupler Right Outer Sensor 522 e Right Inner Sensor Extension Cable Left Outer Sensor Optional Left Inner Sensor Figure 1 General UC4 5 System Layout METEOR Control Panel 18 Power Cable P Bus Terminator a 2 Way Coupler 12V 3 Way Coupler Right Outer Sensor 3 Optional Right Extension Cable Inner Sensor Left Outer Sensor Optional Left Inner Sensor Figure 2 General UC4 5 System Layout ALPHA 3 Kit Parts 3 1 Kit Overview EFAS N N Figure 3 EV5 System Parts A Important The use of di
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