SINUS PENTA BASIC USER MANUAL - TECO
Contents
1. MAI 4 P000914 B Please refer to the Installation Instructions manual for IP54 stand alone models box and NOTE cobinet models 15 48 SINUS E C Q USER MANUAL 2 3 2 4 MODULAR IPOO STAND ALONE 5 564 590 To obtain high power inverters the following individual modules are matched together Control unit containing the control board and ES842 board Power supply unit module composed of a 3 phase power rectifier and its control and power supply circuits Inverter module composed of an inverter phase and its control circuits Braking unit Four types of inverter modules are available Basic version Version with integrated control unit Version with integrated auxiliary supply unit to be used for those models which are not equipped with the power supply module Size 564 S74 and 584 Version with integrated splitter unit to be used for the Penta sizes where parallel connected inverter modules are installed Size S74 575 580 584 590 Match the elements above to obtain the proper inverter dimensioning for your application Properly configure ES842 control board inside the control unit When ordering the CAUTION inverter always state the inverter configuration you want to obtain a control unit The control unit can be installed separately from the inverter modules or inside an inverter module this option must be stated when ordering the in2. No parameter transfer in progress Download waiting for confirmation Upload waiting MENU L REF LED Green for confirmation Reference sent from sources other than keypad Reference sent from keypad and terminal board downloading from keypad to inverter Parameter uploading from inverter to keypad Reference sent from keypad only LED off LED flashing Total referens 20 LED on fixed Total reference of frequency speed torque is being sent and is positive Total reference of frequency speed torque is being sent and is negative 37 48 SINUS BASIC USER MANUAL 4 WIRING 4 1 Wiring Diagram DC BUS BRAKING BRAKING 00818 REACTOR RESISTOR UNIT OPTION OPTION OPTION R B z 5 WH AC LINE D B BU EMC OUTPUT REACTOR ee cad D OPTION OPTION OPTION o mG 15 U AA A
3. 15V0102B1TECO SINUS MULTIFUNCTION DRIVE BASIC USER MANUAL Issued on 09 11 11 R 04 This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety e This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manvfacturer is not responsible for possible damages caused by improper erroneous and irrational uses TECO Electric amp Machinery Co Ltd is responsible for the device in its original setting Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of TECO Electric amp Machinery Co Ltd e TECO Electric amp Machinery Co Ltd assumes no responsibility for the consequences resulting by the use of non original spare parts TECO Electric amp Machinery Co Ltd reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corrections will be included in the new releases of the manual The information contained herein is the property of TECO Electric amp Machinery Co Ltd and cannot reproduced TECO Electric amp Machinery Co Ltd enforces its rights on the drawings and catalogues according to the Electric amp Machinery
4. Ltd No 3 1 Yuan Cyu St Nan Kang District Taipei 115 Taiwan www teco com tw SINUS E C Q USER MANUAL 0 STARTUP NOTE This manual covers basic installations of the Penta drive For more details please refer to the standard Sinus Penta s Installation Instructions manual SINUS PENTA drives are factory set with the IFD control algorithm V f allowing NOTE performing the first startup of the equipment The default functions are given in this section particularly in step 5 Start up 1 Inspection Check if the size of the Penta drive is greater than or equal to the size of the connected motor according to the drive nameplate See the Delivery Check section 2 Installation The IP rating of the Penta drive is given in the Installing the Equipment section Ensure that sufficient and wiring ventilation is provided to the drive More details are given in the standard Sinus 5 Installation Instructions manual 3 Power on Power on the drive check if the keypad turns on 4 Parameter setting 2 48 For an easier startup of the Penta drive you can activate the Start Up Menu The Start Up Menu is a wizard allowing programming the main parameters for the connected motor The Start Up Menu is displayed when the Penta drive is first started The Start Up Menu can be reactivated at any time To do so set P265 in Start Up mode IDP SINUS PENTA START UP MENU Pres
5. 3 Seta longer watchdog operation time R012 1 Reset the Penta drive A063 Bono dius 2 Contact TECO s Customer Service 1 Check supply voltage on terminals R S T 2 Check Supply voltage A064 Mains Loss Ne from 3 Check M030 in the Fault List 4 Alarm may be disabled or delayed in Power down menu Engineering user level required 1 Resetthe Penta drive A065 AutoTune Fault xutesanad 2 Check parameters in Motor Control Menu and perform a new autotune 3 Contact TECO s Customer Service REF Current input 4 20 lower than 4mA AINT Current input 1 Check setting of SW1 in control board A067 AINT lt 4mA P 2 Check if signal cable is properly connected 4 20 lower than 4mA 3 Check the current signal source A068 AIN2 lt 4mA AIN2 Current input i 4 20mA lower than 4mA XAIN5 Current input 1 Check if signal cable is properly connected iid TAINS Sm 4 20mA lower than 4mA 2 Check the current signal source 1 Check fieldbus connection 3 2 Ensure master sends legal messages with time A070 Fbs WatchDog Fieldbus Watchdog tripped interval lower iban pr set watchdog time 3 Set longer watchdog times R016 1 Reset the Pento drive a Comic boere illo 2 Contact TECO s Customer Service Parameter A072 Parm Lost Chk download upload error 1 Check keypad connection A073 Parm Lost 1 Parameter 2 Reset the alarm and repeat U
6. 120 Num 2x150 Bus bar 2x300kcmils die es gt se RC Pee ow Always use the correct cable cross sections and activate the protective devices provided CAUTION for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed 29 48 BASIC Rated Output Cable Cross section Tightening Motor Cable Cross Rated Input Current Fitting the Terminal section 56 1800 2600 2860 110 90 9x240 9x500kcmils 110 se M10 50 Always use the correct cable cross sections and activate the protective devices installed CAUTION on the DC power supply line Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed 30 48 E C Q SINUS PENTA 2 3 9 3 5T AND 6T VOLTAGE CLASSES Inverter Rated Current Terminal Cross section Stripping Tightening Cable Cross section to Mains and Motor Side Fast Fuses 700V Disc Switch Magnetic Circuit Breaker 1 Contador SINUS PENTA x 5 3 93 a 3 o 2 5 12AWG 20 5AWG 4 10AWG 0 5425 10 6AWG 20 4 AWG 16 5AWG 35 2 AWG 25 50 4 1 0 AWG 50 1 0AWG 44 0AWG 70 2 0AWG 35 150 2 0AWG 120 250kcmils
7. 300kcmils 500kcmils 2x250kcmils 2x300kcmils Bus bor 2x350kcmils Bus bor 2x500kcmils Bus bor M12 110 3x300kcmils M10 50 M12 110 M10 50 M12 110 M10 50 M12 110 0831 1200 Bus M10 50 40 4x500kemils 2 800 2x800 M12 110 0964 1480 Bus bar 6x300kcmils 2 1000 2x1000 1130 1700 Bus bar 6x400kcmils 2x1250 2x1000 1296 2100 Bus bar M10 50 6x240 6x500kcmils 3x1000 3x1000 M12 110 1800 2600 a 29 9x240 9x500kcmils 3 1000 3x1000 M10 50 2076 3000 12 110 9 240 9x500kcmils 3 1250 3x1000 31 48 Bus bar 3x350kcmils Bus bar 3x500kcmils Bus bar SINUS E C Q USER MANUAL Always use the correct cable cross sections and activate the protective devices provided CAUTION for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed In modular sizes 565 590 each supply arm shall be protected by a separate fuse see NOTE table above Rated Output Rated Input Cable Cross section Tightening Motor Cable Cross Current Current Fitting the Terminal Torque section Model mm dc AWG or kcmils AWG or 564 Size 0964 1480 1500 6x150 6x800kemils S74 CAUTION the DC power supply line Failure to do so will cause the non compliance to standar
8. 0 00 02 0 00 rpm PAR IDP PARAMETERS MENU P Par that can be altered when motor is running fco PAR PASSWORD AND USER LEVEL PAR RAMPS 009 ramp 1 gt 10 00s 010 Decel ramp 1 10 005 010 Decel 1 K 10 005 P010 Decel ramp 1 K 20 00s If the ESC key is pressed to quit the new parameter value will be acknowledged but not saved to non volatile memory and will therefore be lost at power off Press SAVE ENTER to confirm parameter alteration 5 INVERTER 00 0 00 02 0 00 MEA PAR CF IDP fco fco Figure 8 Navigation example A Go SINUS PENTA INVERTER OK 00 0 00 M02 0 00 MEA PAR IDP Cite PRODUCT MENU Language selection and inverter data fco IDP SINUS PENTA START UP MENU Press ENTER to start 35 48 SINUS E C Q USER MANUAL 3 4 Function Keys Press the SAVE ENTER key for parameter alteration when a flashing cursor appears press and Y to change the parameter value Do one of the following to quit the editing mode Press ESC the parameter value used by the drive is a
9. HE 27 2 3 9 2 Vollage m 28 23 93 5T and 6T Voltage Classes uuu 31 2 3 10 Inverter and Motor Earth Connection 24 2 33 USING THE 5 4225 34 3 1 A u uma H 34 3 2 Menu 34 3 3 ei rette RED DIE E UAR SERRE 35 3 4 E exes Sabu exes 36 3 5 Indicator LEDs in the Display Keypad 37 WIRING 38 4 1 Wiring EET TEES E D EET 38 ALARMS S bAVPVIec R 40 5 1 What Happens when a Protective Device 40 5 2 What To Dowhen an Trips d e SER 41 5 3 Alarm Code DEI EE r E 42 5 4 W felisios 46 5 5 State A E EE E 48 5 48 SINUS E C Q USER MANUAL 1 2 Figures Figure 1
10. NOTE NOTE CAUTION CAUTION CAUTION TE CQ SINUS PENTA In case of fuse line protection always install the fuse failure detection device that disables the drive to avoid single phase operation of the equipment The wiring diagram relates to factory setting Please refer to the Power Terminals Bars See the REACTORS section in the standard Sinus Penta s Installation Instructions manual for any information on accessories and optional reactors When ordering Sinus Penta 515 520 and S30 please state if reactors are to be installed on the equipment Factory settings can be changed by changing the configuration of the DIP switches and or by changing the parameters pertaining to the terminals concerned see Sinus 5 Programming Instructions manual When no DC reactor is used terminals D and must be short circuited factory setting Please contact TECO if DC current is to be supplied to Sinus Pentas S41 542 551 552 S60 564 574 S84 as no precharge circuit in the DC bus capacitors is provided For 560 inverters only if the supply voltage is other than 500Vac the wiring of the internal auxiliary transformer must be changed accordingly 39 48 SINUS E USER MANUAL 5 ALARMS AND WARNINGS i i i i the drive is lock th CAUTION If a protection trips or the drive enters the emergency mode the drive is locked and the motor idles 5 1 What Happens when a Protec
11. Nameplate of the SINUS PENTA Drive 11 Figure 2 Connection bars 541 542 551 552 9 21 Figure 3 S60 Connection HL u l 22 Figure 4 Connection bars for 564 570 23 Figure 5 Connection bars for 574 580 2 41 21 0022 112 20 eene enne re nre eset 24 Figure 6 Connection bars for 84 590 25 Figure 7 Ment 34 Figure 8 Navigation example SCR TUR n pusana ss 35 Figure 9 Wiring DIGgrGm 38 1 3 Tables Table 1 Alarm Code List a a aaa 45 Table 2 Warning list i UE RR eb RD cese 47 Table ul E 48 6 48 USER MANUAL T E SINUS 1 4 How to Use this Manual 1 4 1 OVERVIEW This User Manual Basic User Manual provides information required to setup and monitor the drives of the Sinus Penta series manufactured by TECO when used in the Basic mode The section concerning the hardware description and installation covers basic wiring only Refer to the Installation Instructions manual to install additional options and or to configure analogue digital inputs and outputs The Sinus Pent
12. PENTA 2 3 5 CONNECTION BARS FOR MODULAR INVERTERS S64 S70 S70 7920005 ARA TERT 213228212281 1 ZT 4 KAMA 6922 TG z Figure 4 Connection bars for 564 570 23 48 BASIC USER MANUAL TECO CONNECTION BARS FOR MODULAR INVERTERS S74 S80 SINUS PENTA 2 3 6 S000265 S80 575 574 Output IGBT Modules mit qmm et mt imm tn m tt mt t ipa mt m mm Power Supply Figure 5 Connection bors for S74 S80 24 48 UER VANAL T E SINUS 2 3 7 CONNECTION BARS FOR MODULAR INVERTERS 584 590 9920005 590 EU SZ s SZ gt a Power Supply Output IGBT Modules Figure 6 Connection bars for 584 590 CAUTION Please contact TECO if DC supply is to be applied to SINUS PENTA 564 to S80 The mounting layout in the figures above may vary based on the accessories being used CAUTION input and output chokes sinusoidal filters harmonic filters gt gt 25 48 SINUS E C Q USER MANUAL 2 3 8 LAY OUT OF THE AUXILIARY POWER SUPPLY TERMINALS The aux
13. PENTA Size MODEL 0020 2 kasi 00 S41 0217 500 040 0 7 5 c N a N AR N 530 Degree of protection 20 up to Size 530 for Sizes NOTE Please refer to the Installation Instructions manual for IP54 stand alone models box and cabinet models gt 13 48 SINUS E C Q USER MANUAL 2 3 2 2 IP20 AND IPOO STAND ALONE 5 S05 S60 4T CLASS Power Si SINUS PENTA Weight Dissipated at ize MODEL Inom mm mm k W 0005 0007 505 0009 170 340 0011 0014 0016 105 430 0017 10 5 490 0020 105 490 H 512 0025 215 401 225 0030 0034 0036 0040 0049 5 0060 0067 1250 S20 279 610 332 E 0086 1500 0113 2150 0129 2300 530 302 748 421 2150 0162 2700 0180 2550 0202 3200 541 0217 500 882 409 YET 0260 3950 0313 4400 S51 0367 578 882 409 4900 0402 6300 0457 7400 S60 1310 530 Degree of protection 20 up to Size 530 Sizes Please refer to the Installation Instructions manual for IP54 stand alone models box and NOTE cabinet models 14 48 E C Q SINUS PENTA 2 3 2 3 IP20 AND IPOO STAND ALONE 5 512 552 5T AND 6T CLASS 2 W Degree of protection 20 up to Size 532 for Sizes
14. aa 8 2 2 Delivery Check 10 yn MM m 11 2 3 Installing the E R 11 2 3 1 Environmental Requirements for the Equipment Installation Storage and 12 2 3 2 Dimensions Weight and Dissipated Power for Stand alone Models 13 2 3 2 1 IP20 and IPOO STAND ALONE Models 505 560 2T 13 2 3 2 2 IP20 and IPOO STAND ALONE Models 505 560 14 2 3 2 3 IP20 and IPOO STAND ALONE Models 512 552 5T and 6T 15 2 3 2 4 Modular STAND ALONE Models S64 S90 16 2 3 3 Power Terminals aan vehit De ea eee tee ease vae bee Foe FEE u T as ee Ere 19 2 3 4 Connection Bars for S60 Inverters sie e RR A 22 2 3 5 Connection Bars for Modular Inverters 564 570 23 2 3 6 Connection Bars for Modular Inverters 574 580 24 2 3 7 Connection Bars for Modular Inverters 584 590 25 2 3 8 Lay out of the Auxiliary Power Supply 26 2 3 9 Cross sections of the Power Cables and Sizes of the Safety Devices 26 239 1 2T Voltage Class ceti ee tst Re re
15. and activate the protective devices provided CAUTION for the inverter Failure to do so will cause the non compliance to standard regulations of the system where the inverter is installed 27 48 SINUS E C Q USER MANUAL 2 3 9 2 VOLTAGE CLASS Cable Cross Cable Cross 5 section to Fast Fuses Magnetic SINUS 5 t E section Fitting 85 7004 Circuit DNE a PENTA amp O the Terminal O 2 3 Motor Side Disc Switch Breaker Nm 1 2 1 5 T ER M 2 01213 4 10AWG 1 1 1 1 1 1 1 1 1 10 6AWG 243 6 5 63 6 60 20 4AWG E 20 4AWG 25 4 25 12 4AWG Tes 199 24 68 35 2AWG 125 125 125 25 50 24 68 3 1 0 Fam somme 18 250kcmils 10 continued 28 48 E C Q SINUS PENTA continued Cable Cross o 2 Ti 4 Coble Cross Fast Fuses Magnetic Tightening section to Mains AC section Fitting G and Motor side 700 Circuit Contador the Terminal amp Disc Switch Breaker O CAE AWG kcmils 0180 300 Busbar 185 400kcmils 022 345 30 240 2
16. bolt tightening the cable lug to the copper bar The cross section values given in the tables below apply to copper cables The links between the motor and the Penta drive must have the same lengths and must follow the same paths Use 3 phase cables where possible 26 48 E C Q SINUS PENTA 2 3 9 1 2T VOLTAGE CLASS Cable Cross 4 amp Tightening section to Mains DOS 1 the Terminal amp Torque Motor Side Disc Switch Breaker Nm mm2 AWG kcmils AWG kcmils 0007 1215 25 0008 10 1 2 1 5 0010 10 1 2 1 5 505 0013 20 6 1 2 1 5 4 10AWG 0015 1 2 1 5 0016 27 o 215 1215 0023 10 6AWG 60 Deu 16 m NM 204406 0040 72 25 4AWG di 25 0060 24 me M 25 50 24 68 125 3 1 0AWG LA 68 50 1 0AWG 0086 135 24 200 160 160 30 10 95 4 0AWG 20 20 250 250 250 250 35 185 ce 10 120 250kemi 275 oo 240 275 300 ee 30 55 400 400 gt 345 500 400 450 os sa Lm se om nm Lm em 2 jams pm m ss m ES Always use the correct cable cross sections
17. following sections find the alarm code and follow the instructions given Solve any external problems that may have been responsible for the protection trip If the alarm tripped due to the entry of wrong parameter values set new correct values and save them Reset the alarm If the alarm condition persists please contact TECO s Customer Service SON OT GO RESET command must be sent to reset the alarms tripped Do one of the following e Enable the RESET signal in terminal in the hardware terminal board e Press the RESET key on the keypad 41 48 SINUS E C Q USER MANUAL 5 3 Alarm Code List A001 A032 1 Reset the Penta drive A034 A038 See eee 2 Contact TECO s Customer Service Incompatible Texas A034 TEXAS VERKO 1 Download the correct DSP Texas software version A039 FLASH KO Texas Flash not 2 Contact TECO s Customer Service programmed A040 User Fault Alarm caused by the user Reset the Penta drive General hardware fault 1 Reset the Penta drive A041 PWMA Fault from IGBT side A 2 Contact 5 Customer Service configuration of Illegal XMDI a 1 Check setting in R023 no in AMD DEUM Inputs 2 Check settings in the Digital Inputs menu 1 Reset the Penta drive 2 5 Customer Service Check drive and motor ratings Check output short circuit A044 SW OverCurrent Software overcurrent Check for disturbance in contr
18. terminals or the control terminals Make sure that the fastening screws of the control terminal board and the power terminal board are properly tightened Do not connect single phase motors Always use a motor thermal protection use the inverter motor thermal model or a thermoswitch installed in the motor Respect the environmental requirements for the equipment installation The bearing surface of the drive must be capable of withstanding high temperatures up to 90 The drive electronic boards contain components which may be affected by electrostatic discharges Do not touch them unless it is strictly necessary Always be very careful so as to prevent any damage caused by electrostatic discharges 9 48 SINUS E C Q USER MANUAL 2 2 Delivery Check Make sure that the equipment is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the drive front part The drive nameplate is described below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that the ambient conditions do not exceed the ratings mentioned in the Installing the Equipment section The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages occurre
19. the short circuit S52 NOTE Use terminals 47 and 49 if the external braking unit is to be installed 4 CAUTION Please contact TECO if DC supply is to be applied to SINUS PENTA 541 542 551 C ORR 44 6020 44 0 6029 0 0 0 CELA 2 52092095860 45IN YS 020 4 d um oU x RESISTIT ce TH i 2do 49l e AAIR 4215 AM B lt S pL s 5 437 2 20 0 424 waww P000942 B Figure 2 Connection bars in 541 542 551 552 21 48 SINUS E C Q USER MANUAL 2 3 4 CONNECTION 5 FOR S60 INVERTERS P000715 B 18 415V 440V 400V 230V OD 388 500V 000000 e WIRE ACCORDINGLY DEFAULT 500V Figure 3 S60 Connection bars shows the location and dimension of the bars connecting S60 SINUS PENTA drives to the mains and the motor The figure also shows the position and the wiring instructions for the built in power supply transformer The transformer must be wired based on the rated supply voltage being used Connection bars 47 D and 47 are short circuited as a factory setting The DC CAUTION choke if any shall be linked between bars 47 0 and 47 after removing the short CAUTION Please contact if DC supply is to be applied to SINUS PENTA 560 22 48 USER MANUAL TECO SINUS
20. 9 5 555 s 5 99 2 0 T 2 gt o E fc t 5152 P sa 6 a 44 5 2 E 5 EE o gt WxHxD WxHxD kg kg kg kW kW 0964 AT 2 4 2 2 12 2 1130 AT 2 4 2 4 14 4 1296 AT 2 4 1480x1400 2 6 15 6 574 0964 5T T 2 4 560 676 144 1130 5T 6T 2 4 230x1400 118 110 3 0 18 0 1296 5T 6T 2 4 x480 3 2 19 2 1800 AT 3 2 5 22 5 S84 2076 AT 3 6 2230 1400 101 2 75 24 75 1800 5 6 3 6 560 4 2 95 26 55 2076 5 6 3 6 3 25 29 25 When housing the control unit or the splitter unit or the auxiliary power supply unit the module depth is 560 mm g Three inverter modules are to be provided with an integrated splitter unit 18 48 E C Q SINUS PENTA 2 3 3 POWER TERMINALS BARS DESCRIPTION 41 R 42 5 43 T Inputs for three phase supply the phase sequence is not important 44 U 45 N A6 W Three phase motor outputs Link to the DC voltage positive pole It can be used for DC voltage supply DC reactor the external braking resistor and the external braking unit for the drive models which are NOT provided with terminal 50 dedicated to the external braking resistor the external braking unit When fitted link to the positive pole of the continuous AC rectified voltage It can be used for the DC reactor if no DC reactor is used terminal 47 D must be short circuited to terminal 47 using a cable bar having
21. A085 External Alarm 3 External alarm 3 1 Check if signal cable is properly connected A086 5 gt 20mA 4 20 or 0 20mA i 9 propery i 2 Check the current signal source greater than 20 Reset the alarm send a RESET command Reset the Penta drive OO download upload error 1 Check keypad connection 2 Resetthe alarm and repeat Upload Download COM download upload error Brakina Resistor 2 1 Resest the Penta drive A091 SSS Ke F 2 Increase resistor rating and settings for C211 C212 Overload continuous operation longer Engineering user level required than the time set in C211 1 Reset the Penta drive A092 a secrel 2 Contact TECO s Customer Service Bypass Circuit 1 Reset the Penta drive A093 2 Contac TECO s 1 Check ambient temperature A094 Heatsink IGBT heatsink temperature 2 Check motor current Overheated too high 3 Decrease carrier frequency 001 002 Engineering user level required 1 Make sure that the Drive Profile board is correctly Illegal Drive Incorrect configuration of s A095 Profile Drive Profile board configured for the Sinus Penta drive 2 Replace the Drive Profile board A096 Fan Fault Fault of the cooling fans Replace fans Motor Nei 1 Check connections to U V W A097 icd Motor not wired 2 Check motor parameters amp perf
22. C zi I 5 POWER OL 2 i EMC SUPPLY FILTER ds en 5 T W UC PT t CIRCUIT BREAKER GROUND p od aot di T MOTOR pJ SPEED SPEED REFERENCE 1040 REF 1 SOURCE 1 REFERENCE 2 10 IOVRO3 ANALOG HOV 0 10V OUTPUTS SPEED Q4 REFERENCE SPEED 5 DIFFERENTIAL 0 4 20mA 1 REFERENCE ANALOG INPUT 1 2 A03 SOURCE 2 1 16 10V PID REFERENCE I 0 4 20mA 5 MOTOR 4 DIFFERENTIAL AN2 PT0C11 7 ANALOG INPUT 2 3 CAA PID FEEDBACK n fia 8 004 20mA SW CMA 8 1 PUSH PULL 01 FOUT SPEED L DIGITAL Ys 48V 50m sO RPM 1 OUTPUT START START 14 ENABLE MDI2 15 OPEN ENABLE COLLECTOR Soma BRAKE 1 RESET RESET MDIS 16 DIGITAL 50 OUTPUT MULTISPEED 0 MDI4 117 MULTISPEED 1 mois Jis 4 DIGITAL lt MOI6 ECHA FINA J 19 SOURCE SELECTION ECHA 250 00 SA INVERTER 4 l ILOCAL REMOTE P B MDI7 ECHB 20 30Vde 5A NO ALARM B MD8 FNB 21 RELAY 0 cw ccw DIGITAL CMD 4 22 OUTPUTS li 24 23 T 4 1 24V 200mA ISOLATED POWER SUPPLY INVERTER 30Vde 5A RUN OK GROU FACTORY DEFAULTS PRECHARGE CIRCUIT SEE BELOW 38 48 Figure 9 Wiring Diagram BASIC USER MANUAL PD CAUTION
23. LE and START terminals 5 Startup E START MDI1 14 Shut off the drive wait at least 20 minutes and swap x ENABLE two of the motor phases od E RESET P B 16 Keypad Control 1 MULTISPEED 0 17 i Activate the ENABLE input terminal 15 MULTISPEED 1 MD 18 SOURCE SELECTION 19 Press the LOCAL REMOTE button on the keypad gt REMOTE PI wom T iii The L CMD and L REF LEDs will lit i Cw CCW 21 Press the START button LJ CMD 22 24y 123 T v Hold the Up button to increase the speed apum reference RUN LED REF LED will come the 7 motor will start Make sure that the motor is rotating in the correct direction If not press the FWD REV button or press STOP Shut off the drive wait at least 20 minutes and swap two of the motor phases If no failure occurred go to the next step Otherwise check the drive connections paying particular attention to supply voltages DC link and input reference 6 Possible Also check if alarm messages are displayed In the MEASURES MENU check values in the Fault List for failures the reference speed MOOO the supply voltage to the drive M030 the DC link voltage M029 and the condition of control terminals MO33 Check to see if these readouts match with the m
24. MDI in the Digital Outputs menu Hardware failure IGBT A 1 Reset the Penta drive PWMA Noron A054 Option Boord Foilure in detecting preset not in option I O board 2 Contact TECO s Customer Service Allow motor to cool 1 055 Alarm External tripped 2 Ensure that PTC is correctly connected to AIN2 3 Ensure that SW1 is correctly set up in the control board A052 42 48 E C Q SINUS PENTA Illegal configuration of Illegal XMDI 1 Check setting 023 A057 XMDI im he Virtual Digita 2 Check setting in the MPL menu Outputs menu Check if encoder parameters are correct A059 Encoder Fault Error of motor speed Check if encoders are properly connected and measure mounted Check if encoder signals are correct Check motor connections U V W 2 Check FOC regulator menu setting Engineering user level required 3 Perform a new current regulator autotune 4 Contact TECO s Customer Service 1 2 Check serial link 0 Watchdog Make sure that the master sends read write queries with A061 Ser WatchDog pole D connector max interval between queries lower than preset P watchdog operation time 3 Set longer watchdog operation time 005 1 Check serial link 1 Walchdog ripped Inani 2 Make sure that the master sends read write queries with A062 SR1 WatchDog link 1 RJ45 max interval between queries lower than preset watchdog operation time
25. TER OK INVERTER OK 00 0 00 M02 0 00 00 0 00 2 0 00 00 0 00 M02 0 00 00 0 00 2 0 00 MEA PAR MEA PAR CF IDP MEA PAR CF IDP MEA PAR CF IDP MEASURES MENU PARAMETERS MENU PRODUCT MENU P Par that can Language M Parameters ME be altered when the Selection and Cannot be altered motor is running Inverter Doto IDP SINUS PENTA MOTOR MEASURES PASSWORD AND START UP MENU USER LEVEL Press ENTER to start MEA PAR IDP PID REGULATOR RAMPS PRODUCT MEA PAR DIGITAL INPUTS MULTISPEED MEA PAR REFERENCES SPEED LOOP AND CURRENT BALANCING MEA OUTPUTS MEA AUTODIAGNOSTICS MEA DIGITAL INPUT SETTINGS MEA FAULT LIST MEA POWER OFF LIST Figure 7 Menu Tree Available for VTC and FOC controls only 34 48 BASIC USER MANUAL 3 3 INVERTER OK M00 0 00rpm M02 0 00 rpm MEA PAR CF IDP QD V1 MEASURES MENU M Parameters Cannot be altered fco MEA MOTOR MEASURES fco MEA PID REGULATOR Navigation lt Co Accesses the Ramps menu Novigates in the Ramps menu Accesses parameter P010 alteration Parameter 10 alteration INVERTER OK 00
26. a is delivered in Basic mode which provides cut down parameter set and preset I O settings If additional adjustment is required this may be achieved by setting the drive to Advanced or Engineering using parameter POOT see the PASSWORD AND USER LEVEL MENU in the Programming Instructions manual Setup monitoring may be obtained using one or both of the following options 1 Display keypad unit 2 Serial link through RS485 standard port or ES822 optional board For the instructions on how to use and remote the display keypad unit please refer to the Installation Instructions manual Any information sent to from the drive through the display keypad unit may be obtained also via serial link using the RemoteDrive software application provided by TECO The RemoteDrive allows the following functions image acquisition keypad simulation oscilloscope functions and multifunction tester table compiler including operation data log parameter setup and data reception transmission storage from and to a calculator scan function for the automatic detection of the connected drives up to 247 drives may be connected When used in Advanced or Engineering mode many additional functions are available These include the following e Customisation of Keypad navigation e Customisation of standard monitoring values Selection of up to 4 acceleration and deceleration ramps e Customisation and scaling of analog input signals Selection of up to 15 pre
27. d regulations of the system where the inverter is installed Always use the correct cable cross sections and activate the protective devices installed 32 48 BASIC USER MANUAL SINUS PENTA 2 3 10 INVERTER AND MOTOR EARTH CONNECTION bolted screw for the eorthing of the inverter enclosure is located close to the power wiring terminals The screw located by the symbol below Always earth the inverter to a state of the art mains To reduce disturbance and radiated interference to minimum connect the motor earthing conductor directly to the inverter following a parallel path to the motor supply cables Always connect the inverter earthing terminal to the grid earthing using a conductor complying with the safety regulations in force see table below DANGER Always connect the motor casing to the inverter earth to avoid dangerous voltage peaks and electrical shock hazard Always provide proper earthing of the inverter frame and the motor casing To meet UL conformity requirements of the system where the inverter is installed use a UL R C or UL Listed lug to connect the inverter to the earthing system Use a loop lug fitting the earth screw and having the same cross section as the earth cable being used Protective earthing conductor cross section refer to EN 61800 5 1 Cross sectional area of phase conductors Minimum cross sectional area of the corresponding of the inver
28. d when shipping or unpacking the drive The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the drive operation at values exceeding the drive ratings and is not responsible for consequential and accidental damages The equipment is covered by a 3 year guarantee starting from the date of delivery Product ID SINUS PENTA 0005 4 T B A2 X 2 1 2 3 4 5 6 7 8 9 1 Product line SINUS stand alone inverter SINUS BOX inverter contained inside a box SINUS CABINET inverter contained inside a cabinet 2 PENTA control 3 Inverter Model 4 Supply voltage 2 Power supply 200 240VAC 280 340VDC 4 Power supply 380 500VAC 530 705VDC 5 Power supply 500 600VAC 705 845VDC 6 Power supply 600 690VAC 845 970VDC 5 Type of power supply T three phase C direct current D 12 pulse bridge 12 phase 6 Braking module X no internal braking chopper B built in braking chopper 7 Type of EMC filter no filter provided 1 integrated filter 61800 3 issue 2 FIRST ENVIRONMENT Category C2 EN55011 gr 1 cl for industrial and domestic users A2 integrated filter EN 61800 3 issue 2 SECOND ENVIRONMENT Category C3 EN55011 gr 2 cl A for industrial users integrated in
29. e of different voltage classes WA6 DOWNLOAD KO Download impossible generic cause WA8 The preset threshold for the drive Operation Time has been exceeded WA9 ST Time over The preset threshold for the drive Supply Time has been exceeded W50 NTC Fault NTC sensor for heatsink temperature disconnected or faulty Table 2 Warning list 47 48 SINUS E USER MANUAL 5 5 State List i i i i 21 FIRE MODE DECEL Deceleration in Fire Mode 5 z 1 2 When fluxing the RUN command was not given within the max time set in DISABLE NC STARE C183 The drive is kept disabled until the RUN command is given Table 3 State List 22 INVERTER Drive on Stand by with alarms tripped but void warranty due to alarm trip in Fire Mode od ru NM s w sa m m ma Lm 5 3 48 48
30. easured values 7 Additional In BASIC user level adjustments can be made to a limited number of parameters The SINUS PENTA parameter has a wide range of functions to access these function set the user level to ADVANCED or alterations ENGINEERING adjusting parameter 001 accordingly refer to Sinus Penta s Programming Instructions manual 8 Reset If an alarm trips find the cause responsible for the alarm and reset the equipment Enable MDI3 terminal 16 or press the RESET key on the display keypad 4 48 BASIC 2 USER MANUAL T E C Q SINUS PENTA 1 TABLE OF CONTENTS 1 1 Chapters STARTUP e 2 TABLE OF CONTENTS 5 1 1 fuod cm 5 1 2 6 1 3 elo E Ei M E 6 1 4 How to Use this 7 waEMEO DU dec 7 HARDWARE DESCRIPTION AND INSTALLATION 8 2 1 Caution Statements 55 eorr nu EF E ERIS HERES Pe
31. embly and the electrical connections of the drives are detailed in the sections below 100 Wiresze sqmm 25 AWG4 IND CONT EQ 2YF1 US 177007 LISTED Nameplate of the SINUS Drive Do not mount any heat sensitive components on top of the drive to prevent them from temperatures make sure that the drive bearing Install the drive in an upright position N CAUTION Do not install the drive horizontally or upside down CAUTION domoging due to hot qir CAUTION The drive rear wall may reach high surface is not heat sensitive 11 48 SINUS E C Q USER MANUAL 2 3 1 ENVIRONMENTAL REQUIREMENTS FOR THE EQUIPMENT INSTALLATION STORAGE AND TRANSPORT Any electronic board installed in the inverters manufactured by TECO is tropicalised This enhances electrical insulation between the tracks having different voltage ratings and ensures longer life of the components It is however recommended that the prescriptions below be strictly followed 10 C to 40 C with no derating from 40 to 50 with no derating or with 296 derating of the rated Operating ambient temperatures current for every degree beyond 40 based on the inverter model and the application category see OPERATING TEMPERATURES BASED ON APPLICATION CLASSES in the Installation Instructions manual Ambient temperatures for storage and _25 C to 70 C transport Pollution degree 2 or higher Do no
32. etailed If pressed more than once it scrolls through the menus start page access page for parameter alteration gt ID SW page keypad start page and so on Enters the pages for the parameter DOWNLOAD from the keypad to the inverter TX or allows parameter UPLOAD from the inverter to the keypad RX if pressed more than once the TX RX key allows selecting either operating mode The active selection is highlighted by the page displayed the relevant TX or RX LED starts flashing To confirm Upload Download press the Save Enter key when the wanted selection is active If pressed once reference and commands are forced via keypad press it again to return to the prior configuration or to change the active reference in the Keypad page depending on the preset type of Keypad page see the Display menu in the SINUS PENTA s Programming Instruction manual Resets the alarm tripped once the cause responsible for the alarm has disappeared Press it for 8 seconds to reset the control board thus allowing the microprocessors to be reinitialized and to activate R parameters with no need to shut off the inverter If enabled it starts the motor at least one of the command sources is represented by the keypad If enabled it stops the motor at least one of the command sources is represented by the keypad The Jog key is active only when at least one of the command sources is represented by the keypad if depressed it ente
33. iliary power supply terminals are provided in the Penta models requiring auxiliary power supply links to be used to power air cooling systems or to power internal circuits Inverter Terminal Description Ratings 63 Raux 100mA for 47 class 564 574 584 65 Saux Inputs for auxiliary 3 phase power supply 660 690Vac 0 5 for 6T class 67 Taux Inverlers 565 564 570 574 575 580 61 62 Inputs for fan power supply 230 2 584 590 2 3 9 CROSS SECTIONS OF THE POWER CABLES AND SIZES THE SAFETY DEVICES The minimum requirements of the inverter cables and the protective devices needed to protect the system against short circuits are given in the tables below It is however recommended that the applicable regulations in force be observed also check if voltage drops occur for cable links longer than 100m For the largest inverter sizes special links with multiple conductors are provided for each phase For example 2x150 in the column relating to the cable cross section means that two 150mm parallel conductors are required for each phase Multiple conductors shall have the same length and must run parallel to each others thus ensuring even current delivery any frequency value Paths having the same length but a different shape deliver uneven current at high frequency Also do not exceed the tightening torque for the terminals to the bar connections For connections to bars the tightening torque relates to the
34. ive Parameter writing has failed As a result not all parameters have been updated parameter inconsistency W19 NO PARAMETERS LOAD UPLOAD impossible W20 NOT NOW The required function is not available at the moment 21 CONTROL The required function is inhibited because the drive is running Download failed because parameters saved to keypad memory relate to a SW W23 DOWNLOAD YER version or product ID incompatible with the drive SW version or product ID Download preliminary operation underway the system is checking the integrity and W24 VERIFY DATA compatibility of the parameters saved in the keypad memory W28 OPEN START Open and close the START MDI1 signal to start the drive and dose e START IMN sil oat he dine was ws The drive is disabled and does not acknowledge the ENABLE command because it is writing a C parameter ENABLE LOCKED CAUTION The drive will start up as soon as writing is over Editing mode cannot be accessed because parameter modification is disabled W38 LOCKED POOO is different from P002 W37 E C Q SINUS PENTA KEYPAD DISABLED The editing mode cannot be accessed because the keypad is disabled FAN FAULT Fan locked or disconnected or faulty D W42 IDP KO Download impossible because of different IDPs Identification Products ws W44 CURRENT CLASS KO Download impossible because of different current classes WA5 VOLTAGE CLASS Download impossible becaus
35. ltered and is maintained until the drive is shut off Press SAVE ENTER the parameter value is stored to non volatile memory and is not deleted when the drive is shut off Input values box cannot be saved to non volatile memory inputs are automatically set to their default values Key Functions Quits menus and sub menus and confirms a new parameter value when the editing mode is activated the cursor starts flashing which is not saved to non volatile memory the value is lost when the inverter is turned off If the Operator mode is set up and the keypad is locked on the Keypad page press ESC for at least 5 s to restart navigation Down arrow scrolls through the menus and submenus the pages in a submenu or the parameters in descending order While programming it decrements the parameter value Hold it down along with the increment key A to access the next menu Up arrow scrolls through the menus and submenus the pages in a submenu or the parameters in ascending order While programming it increments the parameter value Accesses menus and submenus In programming mode cursor flashing this key saves to non volatile memory the value of the parameter being altered This prevents any parameter modification from being cleared in case of mains loss If pressed when the Keypad page is displayed the SAVE ENTER key allows displaying the Keypad Help page where the variables viewed in the previous page are d
36. n manual before starting the equipment The ground connection of the motor casing should follow a separate path to avoid possible interferences ALWAYS PROVIDE PROPER GROUNDING OF THE MOTOR CASING AND THE DRIVE FRAME If a differential relay against electric shocks is intended to be used this must be a B type differential relay The drive may generate an output frequency up to 1000 Hz this may cause a motor rotation speed up to 20 twenty times the rated motor speed for 50Hz motors never use the motor at higher speed than the max allowable speed stated on the motor nameplate ELECTRICAL SHOCK HAZARD Never touch the drive electrical parts when the drive is on always wait at least 20 minutes after switching off the drive before operating on the drive Never perform any operation on the motor when the drive is on Do not perform electrical connections on the motor or the drive if the drive is on Electrical shock hazard exists on output terminals U V W and resistive braking module terminals even when the drive is disabled Wait at least 20 minutes after switching off the drive before operating on the electrical connection of the motor or the drive MECHANICAL MOTION The drive determines mechanical motion It is the operator s responsibility to ensure that this does not give rise to any dangerous situation EXPLOSION AND FIRE Explosion and fire hazard exists if the equipment is installed in presence of flammable fume
37. ol signal Set a longer deceleration time Disconnect motor and change C010 to 0 IFD Bypass Circuit A045 Fault Precharge By Poss fault 1 Reset the Penta drive Bypass Precharge By Pass 2 Contact TECO s Customer Service 1 2 3 4 Seta longer acceleration time S 046 Connector Fault connector fault 1 Check supply voltage on terminals R S T m voltage lowerdhan 2 Check Supply voltage M029 DC bus 7 UnderVoltage Vdc min voltage 3 Check 029 in the Fault List 4 Contact TECO s Customer Service 1 Check supply voltage on terminals R S T 2 Check Supply voltage 029 DC bus DC bus voltage exceeding voltage A048 OverVoltage Vd 3 Check and 29 in the Fault List c max s Z 4 Seta longer deceleration time 5 Add dynamic brake resistor 6 Contact TECO s Customer Service A049 1 Reset the Penta drive 2 Contact TECO s Customer Service Hardware Fault from IGBT 1 Reset the Penta drive AUDO PA MAO Fault 2 Contact TECO s Customer Service Check drive and motor ratings Check output short circuit Hardware overcurrent Check disturbance in control signal A051 PWMAT Fault side Seta longer acceleration time Set a longer deceleration time Disconnect motor and change C010 to 0 IFD 1 Check setting in R023 2 Check settings in the Digital Outputs menu Illegal configuration of puc X
38. on relating to the Regenerative Penta Drive Models where no parallel connected inverter modules are installed 564 Modules Dimensions Weight Power Dissipated at Inom lt 2 o E 5 2 2 gt gt 2 4183 35 s 3 3 5 20 2 9 9 9 10 5 gt gt obs 5 o 9 5 gt 2 5528 t3 58 gt 5 zo 79 T 2 gt o o 9 a Oo tos 5 oz m xd i T E za 5505 gt A lt e o WxHxD WxHxD kg kg kg kW kW 0598 AT 1 2 2 5 7 5 0748 4 1 2 2 75 8 25 0831 4 1 2 3 3 9 9 0457 5 6 1 2 230 1400 730 1400 2 4 7 2 0524 5 6 1 2 480 560 118 119 ids 2 6 7 8 0598 5T 6T 1 2 2 95 8 85 0748 5 6 1 2 3 25 9 75 0831 5 6 1 2 3 9 11 7 When housing the control unit or the auxiliary power supply unit the module depth is 560 One inverter module must be provided with an integrated auxiliary power supply unit Models including parallel connected inverter modules 574 and 584 Modules Dimensions Weight Power Dissipated at Inom lt o 5 o 9 20 s3 22 b 5 35 32 2 2 N gt e 9 8 5 0 5 2 agg 9 825 52 z5ag z Z E3 583 2 5 55 gt 9 o
39. orm new autotune for dco VIC amp FOC Illegal Motor Illegal motor selected via l Check meg C009 A098 2 Check C173 C174 and MDI status Engineering user Selected MDI level required 44 48 E C Q SINUS PENTA 2nd Sensor 1 Reset the Penta drive 2099 2 Contact TECO s Customer Service MDI Illegal Function programmed for MDI6 along with frequency Configuration input Function programmed for MDI8 along with frequency Check configuration of MDI6 and setting in C189 MDIB8 Illegal Configuration input B REF Current input 4 20mA A102 REF 20mA or 0 20mA greater than 20mA AINT Current input A103 AIN1 gt 20mA 4 20 0 20mA Check setting of Sw in control board Check the current signal source greater than 20mA AIN2 Current input A104 2 gt 20 4 20mA 0 20mA greater than 20mA PT100 Channel Hardware address out of A105 Fault measure range of the drive PT100 Channel Hardware address out of A106 2 Fault measure range of the drive Check setting of SW1 in ES847 optional board PT100 Channel Hardware address out of Check the current signal source A107 3 Fault measure range of the drive A108 PT100 Channel Hardware address out of 4 Fault measure range of the drive 1 Open the cabinet and check its conditions Also check 062 109 Amb Overtemp Ambient overtemperature eat the Pe
40. pload Download COM download upload error Current is zero in FOC NoCurrent Fault control 43 48 SINUS E C Q USER MANUAL TR Drive thermal protection 1 Check drive output current M026 during normal operation A074 2 Check mechanical load of connected motor locked Overheated tripped shaft overload A075 Motor Motor thermal protection Check mechanical conditions and load Overheated tripped Check parameters C265 and C267 Check if C031 is compatible with the connected motor A076 Speed Alarm Motor speed too high Check the torque reference in Slave mode Advanced user level required 5 1 Reset the Penta drive FS ETE 2 Contact TECO s Customer Service A079 Po Hg pur Engader Set correct encoder parameters for FOC control Encoder not enabled 1 Set param C192 C193 correctly Trackina Error Encoder speed tracking 2 Check torque limit value VIMUS o error 3 Check mechanical load 1 4 Check encoder operation Engineering user level required WatchDog via keypad 2 Check settings for 5 serial link Functions programmed for 1 Check setting of C189 Illegal Encoder MDI6 and MDI7 or 2 Check settings for MDI and MDI7 3 Cfg Encoder B selected but no Check encoder board if used Advanced user level encoder board detected required A083 External Alarm 1 External alarm 1 A084 External Alarm 2 External alarm 2 Check external signal in allocated MDI
41. put filter type 1 plus external output toroid filter EN 61800 3 issue 2 FIRST ENVIRONMENT Category 55011 gr 1 cl for industrial and domestic users 8 Control panel X no control panel provided display keypad K control panel and back lit 16 x 4 character LCD display provided 9 Degree of protection IPOO Sizes greater than 32 2 IP20 up to Size 532 5 IP54 possible up to Size S32 10 48 BASIC USER MANUAL 2 2 1 Typical nameplate for 4T SINUS PENTA Drives NAMEPLATE SINUS 220102018 24003 SINUS 0038 4 BIK2 input AC3PH 380 500 10 15 50 60 2 output AC3PH 0 500V 0 625 2 UL ratings 500Vac 56 3 kVA max drive Short Circuit Rating 10000 Arms 500Vac lin Inom S15 IP20 75 920005 650 65 45 0 kW 60Hp motor Aux Contact Ratings SA 250Vac resistive 3A 250Vac 5 930 FOR FURTHER DETAILS SEE USER MANUAL Fuse A 100 Circbreaker A 100 Cont 1 application table motor voltage light standard heavy strong 30 25 25 22 40 350 30 37 30 25 40 0 40 5 45 37 28 Figure 1 2 3 Installing the Equipment The drives of the SINUS PENTA series are Open Type Equipment degree of protection IPOO and IP20 that can be installed inside another enclosure The drives must be installed vertically The ambient conditions the instructions for the mechanical ass
42. rifa drive 3 TECO s Customer Service 1 Reset the Penta drive A110 A127 ane Control board failure 2 Ge a IIo rm sss Table 1 Alarm Code List 45 48 SINUS E C Q USER MANUAL 5 4 Warnings Warning messages are displayed on the display keypad They are flashing messages that usually appear in line 1 or 2 on the display NOTE Warnings are neither protections nor alarms and are not stored to the Fault list Wo3 SEARCHING The user interface is searching the data of the next page to display DATA READ KO Software warnings concerning data reading HOME SAVED The page displayed has been saved as the home page displayed at power on DOWNLOADING 2 is writing to the drive the WORK zone parameters saved to its own flash The keypad is reading from the drive the WORK zone parameters that will be saved to its own flash memory DOWNLOAD OK Parameters were successfully downloaded written from the keypad to the drive UPLOAD OK Parameters were successfully uploaded read from the drive to the keypad W12 UPLOAD KO The keypod interrupted parameter upload to the drive Parameter reading has failed W13 NO DOWNLOAD procedure was queried but no parameter is saved to the flash UPLOADING W16 PLEASE WAIT Wait until the system completes the operation required W17 SAVE IMPOSSIBLE Parameter save is not allowed W18 PARAMETERS LOST The keypad interrupted parameter download to the dr
43. rs the Jog reference set in the relevant parameter If enabled at least one of the command sources is represented by the keypad it reverses the sign of the overall reference Press this key again to change the reference sign 007000 00000 36 48 MANAL SINUS 3 5 Indicator LEDs the Display Keypad Eleven LEDs are located on the keypad along with a 4 line 16 character LCD display a buzzer and 12 function keys The display shows parameter values diagnostic messages and the variables processed by the Penta drive The figure below shows the location of the signal LEDs and their functionality REF LED Green _ Reference for speed e frequency or torque 0 Motor acceleration ZIK deceleration P000307 0 Reference on LIMIT LED Yellow No active limit L Voltage or current 9e imit active BRAKE LED Yellow RUN LED Green Ordinary run Motor not powered Either one is active e DC current broke IGBT broking Ramp extension MZ Motor powered TS but no torque idle Motor powered and running L CMD LED Green sent from sources other than Commands sent both from keypad terminal board e Commands sent from keypad only TX and RX LEDs Green
44. rt circuit If DC supply is required and if an external braking resistor is to be installed remove CAUTION the short circuit between 47 D and 47 and use terminal 47 CAUTION Use terminals 47 and 48 B if an external braking resistor is to be installed gt gt 12 Terminal board 57 41 R 42 S 43 T 44 U A5 V 46 W 522 32 Terminal board 41 R 42 5 43 44 0 45 V 46 W Connection bars 47 D and 47 are short circuited as a factory setting DC CAUTION choke if any shall be linked between bars 47 D and 47 after removing the short circuit If DC supply is required and if an external braking resistor is to be installed remove CAUTION the short circuit between 47 D and 47 and use terminal 47 4 Connect the braking resistor to terminals 50 and 48 B NOTE Avoid using terminals 50 and 48 B for applying DC power supply gt gt gt 530 Terminal board 41 R 42 S 43 T 44 U 45 V 46 W NOTE Connect the braking resistor to terminals 50 and 48 B Avoid using terminals 50 and 48 B for applying DC power supply 20 48 USER MANUAL TECO SINUS PENTA Connection bars for 541 542 551 552 44 U 45 N 46 W 41 R 42 5 43 Connection bars 47 D and 47 are short circuited as a factory setting The DC CAUTION choke if any shall be linked between bars 47 D and 47 after removing
45. s Do not install the drive in places exposed to explosion and fire hazard even if the motor is installed there 8 48 BASIC USER MANUAL AN CAUTION 20 10 11 12 13 14 15 TECQ SINUS PENTA Do not connect supply voltages exceeding the equipment rated voltage to avoid damaging the internal circuits If the drive is installed in environments exposed to flammable and or explosive substances AD zones according to IEC 64 2 standards please refer to IEC 64 2 EN 60079 10 and related standards Do not connect the equipment power supply to the output terminals U V W to the resistive braking module terminals B or to the control terminals The equipment power supply must be connected only to terminals R S T Do not short circuit terminals and and terminals and B do not connect any braking resistors with lower ratings than the required ratings given in the Installation Instructions manual Do not start or stop the connected motor using a contactor over the inverter power supply Do not install any contactor between the inverter and the motor Do not connect any power factor correction capacitor to the motor Operate the inverter only if a proper grounding is provided If an alarm trips a comprehensive review of the ALARMS AND WARNINGS section is recommended restart the equipment only after removing the cause responsible for the alarm trip Do not perform any insulation test between the power
46. s ENTER to start Press Enter to enter the wizard Before entering the control parameters you are asked to choose a dialogue language gt Then you asked to choose the display mode of the Start Up Menu When does the Start Up Menu activate gt Choose of the following EM ERY START UP ONLY NOW NEXT START UP NEVER i BASIC USER MANUAL TECO SINUS PENTA If you select EVERY START UP the wizard appears whenever the Penta drive is powered if you select ONLY NOW you can scroll through the menu and the wizard is disabled as soon as you quit the menu if you select NEXT START UP the menu is displayed only when the Penta drive is next started up if you select NEVER the Start Up menu is disabled Parameters included in the Start Up menu Parameter Description Visibiliy C008 Rated mains voltage C010 Type of control algorithm C012 Speed feedback from encoder only if FOC is active C013 Type of V f pattern only if IFD is active C015 Rated motor frequency C016 Rated motor rpm C017 Rated motor power C018 Rated motor current C019 Rated motor voltage C021 No load current of the motor only if FOC is active C028 Min motor speed C029 Max motor speed C034 Voltage preboost only if IFD is active 9 Acceleration ramp time P010 Deceleration ramp time C043 Current limit while accelerating only if IFD is ac
47. set speeds e Configuration of 3 prohibit speeds e Utilisation of a speed variation function e Tuning of VTC and FOC algorithms e Customisation of analog output signals e Allocation of internal timer functions to digital PID activation and tuning e Configuration of Digital output comparator and logic functions Master slave operation with torque control e Adjustment of current and torque limits Customisation of digital inputs e Setting of control source for start and speed commands e Configuration of a connected encoder e braking e Dynamic braking Speed Search function Autoreset e Motor thermal modelling and thermistor allocation Crane control functions e Serial and Fieldbus communication If any of the above functions is required use parameter POOT to access the Advanced or Engineering settings 7 48 SINUS BASIC USER MANUAL 2 HARDWARE DESCRIPTION AND INSTALLATION 2 1 Caution Statements SYMBOLS gt gt gt DANGER CAUTION NOTE Indicates operating procedures thot if not correctly performed may cause serious injury or death due to electrical shock Indicates operating procedures thot if not carried out may cause serious equipment failure Indicates important hints concerning the equipment operation SAFETY STATEMENTS TO FOLLOW WHEN INSTALLING AND OPERATING THE EQUIPMENT gt DANGER Always read this instructio
48. t install in direct sunlight and in places exposed to conductive dust corrosive gases vibrations water sprinkling or dripping except for IP54 models do not install in salty environments Max altitude for installation 2000 m 5 Please contact TECO For Altitude installation above 2000 m and up to 4000 m Above 1000 m derate the rated current by 196 every 100 m From 5 to 95 from 1g m to 29g m non condensing and freezing class 3k3 according to EN50178 From 5 to 95 from 1g m to 29g m non condensing and freezing class 1k3 according to EN50178 Max 9596 up to 60g m condensation may appear when the equipment is not running class 2k3 according to EN50178 Storage and operating atmospheric pressure From 86 to 106 kPa classes 3k3 and 1k4 according to EN50178 Atmospheric pressure during transport From 70 to 106 kPa class 2k3 according to 50178 Installation environment Operating ambient humidity Storage ambient humidity Ambient humidity during transport As ambient conditions strongly affect the drive life do not install the equipment in N CAUTION places that do not have the above mentioned ambient conditions CAUTION Always transport the equipment within its original package 12 48 MANUA SINUS 2 3 2 DIMENSIONS WEIGHT AND DISSIPATED POWER FOR STAND ALONE MODELS 2 3 2 1 IP20 AND IPOO STAND ALONE 5 505 560 2T CLASS SINUS
49. t through the RESET terminal on the terminal board or the RESET key on the keypad No software for NOTE the keypad interface is available the drive parameters and measures cannot be accessed via serial link Avoid resetting alarms A033 and A039 as they trip when the flash memory is not provided with its correct software Alarms A033 and A039 be reset only when proper software is downloaded for the drive flash memory CAUTION Before resetting any alarm deactivate the ENABLE signal on terminal MDI2 to disable the drive and prevent the connected motor from running at uncontrolled speed 40 48 E C Q SINUS PENTA 5 2 What To Do when an Alarm Trips di CAUTION Before resetting any alarm disable the ENABLE signal on terminal MDI2 to disable the drive and to prevent the connected motor from running at uncontrolled speed Proceed as follows 1 Disable the ENABLE signal on terminal MDI2 to disable the drive and to lock the motor unless parameter C181 1 the Safety Start function is active after resetting an alarm or after supplying the drive this will start only if the ENABLE contact is open and closed 2 Ifthe motor is idling wait until it stops Check the FAULT LIST carefully for any information about the alarm tripped in order to find the cause responsible for the alarm and its possible solutions Any information stored to the FAULT LIST is also required when contacting TECO s Customer Service In the
50. ter mm protective earthing conductor mm 5 10 7 10 lt S 16 S 16 lt S lt 35 16 35 5 5 2 The values in the table above are valid only if the protective eorthing conductor is made of the same metal as the phase conductors If this is not so the cross sectional area of the protective earthing conductor shall be determined in a manner which produces a conductance equivalent to that which results from the application of the table above In any case a cross section of the protective earthing conductor of at least 10 mm Cu or 16 A NOTE mm Al is required to maintain safety in case of damage to or disconnection of the protective earthing conductor refer to EN 61800 5 1 about Touch current 33 48 BASIC SINUS PENTA TECO M 3 USING THE DISPLAY KEYPAD 3 1 Overview This section covers navigation in the display keypad For details about particular settings of the keypad contrast backlight etc please refer to the section concerning the display keypad in the Sinus Penta s Installation Instructions manual whilst for details regarding custom navigation for the root page the measures in the Keypad page and the Root page and the PID custom unit of measure please refer to the DISPLAY KEYPAD MENU in the Sinus Penta s Programming Instructions manual 3 2 Menu Tree PRODUCT MEASURES COMMANDS PARAMETERS CONFIGURATION IDENTIFICATION INVERTER OK INVERTER OK INVER
51. the same cross section as the cables used for power supply factory setting When available it can be used to connect the IGBT brake for braking resistors Link to the negative pole of the DC voltage It can be used for DC power supply and the external braking unit for the drive models which are NOT provided with terminal 52 dedicated to the external braking unit When available it can be used to connect the positive pole of the DC voltage to be used for the external braking resistor only S05 4T S15 S20 Terminal board 41 R 42 5 43 44 0 A5 V 46 W S05 2T Terminal board 41 R 42 S 43 44 0 45 N 46 W CAUTION Connection bars 47D and 47 are short circuited as a factory setting The DC choke if any shall be linked between bars 47D and 47 after removing the short circuit CAUTION If DC supply is required and if an external braking resistor is to be installed remove the short circuit between 47 D and 47 and use terminal 47 gt CAUTION Use terminals 47 and 48 B if an external braking resistor is to be installed 19 48 SINUS E C Q USER RA 512 Terminal board 2 4 514 41 R 42 5 43 44 0 45 N 46 W Connection bars 47 D and 47 are short circuited as a factory setting The DC CAUTION choke if any shall be linked between bars 47 D and 47 after removing the sho
52. tive C044 Current limit at constant rpm only if IFD is active C045 Current limit while decelerating only if IFD is active C048 Torque limit only if VTC FOC are active C189 Encoder operating mode only if FOC is active C190 Encoder A pls rev only if FOC is active C191 Encoder B pls rev only if FOC is active 1073 Autotuning selection only if VTC FOC are active 1074 Molor tuning selection only if VTC FOC are active C265 Motor thermal protection C267 Motor thermal time constant only if protection is active 3 48 SINUS BASIC USER MANUAL TECO After setting the last parameter and moving the cursor forward the following page will appear Press UP ARROW to qu i t DOWN ARROW to continue Press A to quit the Start up menu The default page of the system will be displayed Terminal Control i Activate the ENABLE input terminal 15 Activate the START input terminal 14 GROUND 000819 Send speed reference to REF 0 10 terminals 1 28 3 0 10V or Send speed reference to AIN1 4 20mA terminals 5 amp 6 This requires Source Selection input on PTT MDI to be active terminal 19 INPUT 4 20mA The RUN LED and REF LED will be lit and the motor will start Make sure that the motor is rotating in the correct direction If not operate on terminal 5 terminal 18 CW CCW or open the ENAB
53. tive Device Trips NOTE Before operating the drive in emergency conditions carefully read this section and the following section What To Do When an Alarm Trips The drive alarms are detailed below When a protection alarm trips 1 the ALARM LED on the keypad comes on 2 the page displayed on the keypad is the root page of the FAULT LIST 3 the FAULT LIST is refreshed In factory setting when the drive is switched on after an alarm has tripped which has not been reset it is kept in emergency condition If the drive is in emergency mode when switched on this could be due to an alarm tripped before the drive was reset To avoid storing the alarms tripped before the drive is switched off set parameter C257 in the Autoreset Menu The drive stores the moment when an alarm trips to the FAULT LIST supply time and operation time The drive status when the alarm tripped and some measures sampled when the alarm tripped are also stored to the Fault List The readout and storage of the fault list can be very useful to detect the cause responsible for the alarm and its possible solution see also the Fault List Menu Power Off List Menu in the Sinus Penta s Programming Instructions manual Alarms A001 to A039 relate to the main microcontroller DSP Motorola of control board which detected a fault on the control board itself No fault list is available for Alarms A001 to A039 and no Reset command can be sent via serial link alarms can be rese
54. trol unit the module depth becomes 560 Models including parallel connected inverter modules 575 580 and 590 Modules Dimensions Weight Power dissipated at Inom o 5 H E o 9 5 t gt 5 z 5 3 S 2 5 2 9 25 85 55 25 es eo t t N gt gY gt 70 gt gt 20 gt 9 gt z2 OF z2 Ez G S 2 sa E 2 5 72 8 WxHxD WxHxD kg kg kg kW kW kW 0964 4 2 6 2 2 2 17 2 1130 4 2 6 2 25 2 4 18 9 575 1296 4 2 6 1980 1400 560 880 2 75 2 6 21 1 0964 5 6 2 6 2 2 4 18 4 1130 5 6 2 6 230 1400 480 110 110 2 4 3 0 22 8 580 1296 5 6 3 6 2230 1400 560 990 1 9 3 2 24 9 1800 4 3 9 2 25 2 5 29 25 2076 3 9 2 5 2 75 32 25 590 1800 5T 6T 3 9 2980 1400 560 1320 24 12 95 33 75 2076 5 6 3 9 2 7 3 25 37 35 9 When housing the control unit or the splitter unit the module depth becomes 560 mm Three inverter modules are to be provided with an integrated splitter unit 17 48 SINUS E C Q USER MANUAL Inverter modules only Configuration inverter powered directly from a DC power supply source inverter used as a regenerative power supply unit for more details please refer to the technical documentati
55. verter Dimensions of the control unit separate from the inverter Dissipated EQUIPMENT w i D Weight power mm mm kg Control unit 222 410 189 100 In the standard configuration the control unit is installed an inverter module 16 48 BASIC USER MANUAL TECO b Inverter modules and supply modules Configuration power supply delivered from the mains Models where no parallel connected inverter modules are installed 565 and 570 SINUS PENTA Modules Dimensions Weight Power dissipated at Inom 2 2 A 8 a 5 a 5 o gt gt QN 5 53 E 5 5 59 zr 2 7 55 gt D 3 og FD 85 O 979 0 2 3 n gt gt 0 59 2 2 6 2 gt 0 gt 2 gt 55 Ez 22 Ez 2 8 a e e t 5 2 WxHxD WxHxD kg kg kg kW kW kW 0598 4 1 3 2 25 2 5 9 75 0748 4 1 3 2 5 2 75 10 75 0831 4 1 3 3 0 3 3 12 9 565 0457 5 6 1 3 230x1400x480 980x1400x560 110 110 440 1 95 2 4 9 15 0524 5 6 1 3 9 2 0 2 6 9 8 0598 5 6 1 3 2 4 2 95 11 25 0748 5T T 1 3 2 7 3 25 12 45 570 0831 5 6 2 3 1230 1400 560 550 1 6 3 9 14 9 When housing the con
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