Home

MOTORIZED CONTROL LOADER USER'S MANUAL

1. OVER TORQUE PROTECTION FOR TRANSDUCER IN USE The motor will stop when the transducer in use has reached an OVER RANGE condition This protects the transducer from permanent damage INPUT WHEEL ENGAGE DISENGAGE POSITION The fine adjustment input wheel is to allow the operator to apply load in small increments when testing DIAL indicating DEFLECTING beam and ELECTRONIC TORQUE wrench When not in use it has a disengage feature to prevent injury to the operator IT IS RECOMMENDED TO DISENGAGE INPUT WHEEL PRIOR TO ACTIVATING THE MOTOR To disengage the input wheel pull the wheel out until it is disengaged from the loading mechanism When disengaged with the motor activated the input wheel will rotate slightly but will ridding free on the input shaft To engage the input wheel for use press the EMERGENCY STOP button on the control box to disengage the motor Push the wheel in until it engages with the input shaft Appendix Accessories This appendix contains information on replacement parts and accessories that are available from Consolidated Devices Inc 1 800 525 6319 Refer to Figure A 1 below for drawer and cutout arrangement information Or Drawer 1 Drawer 2 Drawer 3 0 WEIGHTS Unassigned Unassigned 80000008 Drawer 4 Drawer 5 ooooo0oo0000E Drawer 7 Drawer 8 Drawer 9 Figure A 1 Roll Cabinet Drawer Arrangement Accessories Motorized Control System Components and Inventory Cont
2. 2 Receive 3 Transmit 5 Ground E OPTIONAL DB 9P PIN FUNCTION 2 Receive 3 Transmit 5 Ground F TRANSDUCER INPUT DB 37S PIN FUNCTION 1 not used 2 ground 3 smart chip bit 2 4 smart chip bit 0 5 single xducer signal 6 7 8 single xducer signal ground 4 in 1 xducer signal 2 9 4 in 1 xducer signal 2 10 ground 11 4 in 1 xducer signal 4 12 4 in 1 xducer signal 4 13 4 in 1 xducer LED 2 14 4 in 1 xducer LED 4 15 loader relay CW limit 16 rotary encoder signal A 17 rotary encoder signal B 18 ground 19 bridge excitation 3V 20 not used 21 smart chip bit 3 22 smart chip bit 1 23 ground 24 ground 25 4 in 1 xducer signal 1 26 4 in 1 xducer signal 1 27 ground 28 4 in 1 xducer signal 3 29 4 in 1 xducer signal 3 30 no transducer 31 4 in 1 xducer LED 1 32 4 in 1 xducer LED 3 33 loader relay CCW limit 34 loader relay common 35 Vcc 5V 100 ma max 36 ground 37 bridge excitation 3V G VOLTAGE SELECT Switch for selecting either 120VAC or 220VAC 50 60 Hz Functional Description and Specifications MULTITEST Torque Force Transducers MULTITEST torque force transducers provide industry standard internal square drives They feature a full bridge strain gauge 350 Ohms nominal Full range output is 1500 uE 9mV 8mV V 3 0V excitation Torque force transducers use a built in EEPROM memory chip that stores range identification and c
3. A Indicator Stand B Safety Shield C Hand Crank D Transducer Mounting 6 3 2000 800 02 Motorized Loader Use the 2000 800 02 Motorized Loader to test torque wrenches Refer to Figure 6 2 for an exploded view of the Loader and components Figure 6 2 2000 800 02 Motorized Loader Exploded View A Drive Adaptor A drive adaptor couples the wrench to the transducer Low torque MULTITEST series transducers use an internal internal drive adaptor and high torque MULTITEST transducers may use an adaptor reducer B Transducer Accessory The loader accepts all MULTITEST series single transducers directly An optional 2000 400 02 4 in 1 transducer can be mounted using a 2000 500 02 adaptor kit For more information refer to Appendix A Accessories C Transducer Mounting A transducer facilitates the low to high ranges of the wrench under test The transducer must be installed into the loader by lining up the red mark with the TORQUE label on the loader and securing it using two quick release pins 6 4 2000 800 02 Motorized Loader IMPORTANT The connector on single transducer cables contains the EEPROM calibration memory chip Never attempt to remove the connector from the transducer D Linear Bearings May be slipped over the reaction pins to reduce friction when testing very small or high resolution electronic wrenches E Reaction Pins Hold the reaction block in place F R
4. Motor e 2000 800 02 Loader and e Power Amplifier Box 2000 100 02 Roll Cabinet Motorized Control Box When the 2000 800 02 Motorized Loader interfaces with the 2000 810 01 Torque Force Indicator and the MULTITEST series of torque transducers the Motorized Control Loader system provides precision loading monitoring and data acquisition of torque force and angle parameters within 0 25 accuracy System capabilities include data storage retrieval statistical analysis and automatic downloading to a printer or computer 6 1 2000 800 02 Motorized Loader Torque force transducers purchased separately are available in ranges from 15 200 in oz to 200 2000 ft Ib The Motorized Control Loader System features accessory calibration equipment including precision torque bars certified weights calibration mounts and stands Reaction arms cables mounting plates and fixtures are also available for testing tensiometers compression and tension gauges and torque multipliers The 2000 800 02 includes a roll cabinet part number 2000 100 02 with heavy duty casters and nine drawers with ball bearing slides for transducer and calibration equipment storage An extendable swivel monitor stand accepts mounting of the 2000 810 01 Indicator for operator convenience Functional Description This section describes major hardware components of the torque tester including the e Torque tester calibrator e 2000 800 02 Motorized Loader
5. When changing transducers or when creating a new statistical data list the data list memory must be cleared The entire memory list or any single memory location may be selectively cleared Clearing from the top of the list decrements the total number of memory locations Clearing from inside the list shifts all subsequently taken readings down from that location and decrements the total number of memory locations Clear Last Memory Location Use the procedure in this section to clear the last memory location 1 Press RECALL DATA The LCD displays as shown in Figure 3 5 The present memory location is at the upper left the total number of memory locations to its right and the time the data was stored at the far right The LED display shows the measurement value of that memory location The LCD displays its engineering units at the lower right Boge beees TATE BEE ee ee Figure 3 5 RECALL Data Display 2 Press MANUAL CLEAR LCD display shows CLEAR and the present left and total right memory locations on the upper line as shown in Figure 3 6 PERAR RBes RRES Hehe ae i E Figure 3 6 RECALL Data Display 3 Press right DIGIT to select Single on the lower LCD line 3 9 Setup and Programming 5 6 7 Press ENTER to clear the last memory location The number of total memory locations decrements by one Pushing ENTER repeatedly continues to clear readings from the top of the list
6. 0 25 of reading 25 C Indicator and transducer calibrated together MULTITEST Transducers used with but not calibrated to another MULTITEST Indicator provide a system accuracy of 0 5 of reading 25 C Temperature Drift 0 03 C 0 017 F Angle Precision Bi directional rotary encoder pulses revolution X4 2000 810 01 Indicator Display Accuracy 0 05 of reading 25 C Temperature Operating Temperature 10 to 32 C 50 to 90 F Storage 20 to 50 C 2 to 122 F Humidity Up to 90 Non condensing Temperature Drift 0 011 C 0 006 F Dimensions Width 16 5 Height 6 25 Depth 14 5 Includes handle feet printer and connectors Weight 13 5 Ibs Power Supply UL approved 120VAC 220VAC 50 60 Hz Amperage 3 15 amps 2 11 Functional Description and Specifications Data Storage Recall w Date Time Stamp 3 000 measurements Statistical Analysis Max Min Range Mean Sigma N Sigma Cp Cpk Error NoGo NoGo Histogram Lower Set Limit Upper Set Limit 10 Divisions Printer Computer Serial Output Port Serial Communications RS 232 true 300 19 2K Baud 8 data bits 1 stop bit no parity Computer Serial COM Port RS 232 True 300 19 2K Baud NOTE OPTIONAL This port will communicate with the Motorized Control Box at 19 2K Baud Analog Output CW CCW 1 8V at transducer full range linearity 1 of reading Loader Control Relays Two normally open Fo
7. The yellow POWER TOOL lamp lights 4 6 Using the Multitest Toque Calbration System 13 While holding the power tool drive perfectly in line with the transducer drive reinstall the tool onto the simulator and energize the tool until its motor stalls or if featured the tool clutch slips Be careful not to add torque by turning the tool by hand 14 Release the torque and note the Indicator POWER TOOL reading 15 CLEAR the display 16 Repeat steps 4 through 15 in the opposite direction if required Given the variables typical of power tools and fastener joint dynamics a number of readings should be taken and averaged to best determine the accuracy and repeatability for each tool Measuring Force Compression and Tension The MULTITEST Torque Calibration system can be configured to measure compression or tension force using MULTITEST series torque transducers A reaction arm is used on the transducer to mathematically cancel the length portion of the torque measurement leaving only the force portion for display Example The 250 ft Ib transducer provides a display of up to 250 lbf pounds force if fixed with a one foot long reaction arm Special reaction arm and mounting fixture kits are available for testing and calibrating the most common tension compression gauges and cable tensiometers To avoid damage to the MULTITEST transducer be sure it is capable of handling the force you intend to apply Only single t
8. Then hit Run Make sure there is no wrench in Loader Press RUN key to start Homing The LCD display then reads CLICK MODE Moving to home Position 001 Sec CLICK MODE Put wrench in Loader Then Hit Run Place wrench onto Loader Press RUN key to Start The motor starts applying force to the handle of the Torque Wrench CLICK MODE Target 050 00 ft lb Cycle 1 5 Speed 100 Motor The MCB controls the Motor to increase the torque until the Tester captures the first peak An audio alert is sounded when the target torque is reached CLICK MODE 050 00 ft lb 1 5 Target Reached CLICK MODE 050 00 ft lb 1 5 Backing up The MCB continues until all 5 cycles are completed NOTE 2000 800 02 Motorized Loader If the wrench has no click or bad click the display reads WARNING No Click Detected Any key to Backup Press ANY key to return to the Home position PLEASE Clear Tester Reading Moving to home Position 001 SEC The MCB will release the applied force and prompt the Operator to clear the display on the Torque tester The wrench can now be safely replaced 6 15 2000 800 02 Motorized Loader DIAL BEAM OR SCREW DRIVER MODE This mode is used to check or test the Dial wrenches Example NOTE Setup the Torque Tester Mode Peak or TRACK Select an appropriate Unit ft lb Nm etc Setup the Motor
9. e Loader rear panel controls e Ball handle adaptor e 4 in 1 transducer accessory and e Extension arm accessory e Motorized Control Box Specifications e Input Voltage 115VAC 10 50 60 Hz Single Phase e Input current 6 3 Amps e Output voltage to Motorized Control Box 12VDC 1 Amp e Output voltage to Motor 0 to 130 VDC e Ambient Temperature 0 C to 50 C e Control Horse Power Range 1 4 Hp e Control speed Range Up to 30 1 e Line Voltage Change Compensation Negligible speed change during operational line voltage fluctuations e Acceleration Range 0 2 seconds at start and 0 sec to full speed e Motor speed max 42 RPM e Output torque at the motor shaft 270 in lb e Motor Ratio gear 60 1 e 2 Software limit switches e 2 Hardware limit switches e Dot matrix display 4 lines by 16 e 4 Function keys e 5 Cursor keys 2 Command keys RUN and STOP e 2 Hardware logic control buttons ON and OFF e 1 Emergency Stop total disconnection of Motor Power e 2 RS 232 ports for connect ion to Tester amp PC Optional e 1 D SUB 15 pin Connector to Power Amplifier Unit e 1 D SUB 9 pin Connector to Torque Tester 6 2 2000 800 02 Motorized Loader Torque Tester Calibrator The 2000 800 02 Motorized Loader mounts on a CDI roll cabinet part number 2000 100 02 An indicator stand mounts onto the loader 2000 800 02 Motorized Loader Figure 6 1 2000 800 02 Motorized Loader
10. 30 Ib 3 Ib 4 Ib 8 Ib 16 Ib 24 Ib 40 Ib 8 Ib 10 Ib 20 Ib 40 Ib 60 Ib 100 Ib 12 Ib 15 Ib 30 Ib 60 Ib 90 Ib 150 Ib 24 Ib 30 Ib 60 Ib 120 Ib 180 Ib 300 Ib Calibration Suggested Transducer Calibration Check Points Bars Hangers and Weights Sheet 2 of 2 Part Bar No Range 2000 12 02 40 60 600 ftlb 40 40 40 40 2000 13 02 40 100 1000 ft Ib 40 40 40 40 2000 14 02 40 200 2000 ft Ib 40 40 40 40 2000 400 02 5 4 50 in Ib 5 4 in 1 5 5 5 5 30 400 in lb 10 10 10 10 10 10 80 1000 in Ib 10 10 10 10 10 10 20 250 ft Ib 10 10 10 10 10 10 Hanger Calibration Length Weight Points 15 Ib 1 60 0 ft Ib 15 Ib 2 120 0 ft Ib 15 Ib 3 240 0 ft Ib 15 Ib 4 360 0 ft Ib 15 Ib 5 600 0 ft Ib 15 Ib 1 100 0 ft Ib 15 Ib 2 200 0 ft Ib 15 Ib 3 400 0 ft Ib 15 Ib 4 600 0 ft Ib 15 Ib 5 1000 0 ft Ib 50 Ib 1 200 0 ft Ib 50 Ib 2 400 0 ft Ib 50 Ib 3 800 0 ft Ib 50 Ib 4 1200 0 ft Ib 50 Ib 5 2000 0 ft Ib 1 2 Ib 1 2lb 1 5 0 in Ib 1 2lb 2 10 0 in Ib 1 2 1b 3 20 0 in Ib 1 2 Ib 4 30 0 in Ib 1 2 Ib 5 50 0 in Ib 1 2 Ib 1 2 lb 1 40 0 in Ib 1 2 lb 2 80 0 in Ib 1 2 lb 3 160 0 in Ib 1 2 lb 4 240 0 in Ib 1 2 1b 5 400 0 in Ib 7 1 2 b 7 1 2 Ib 1 100 0 in Ib 7 1 2 Ib 2 200 0 in Ib 7 1 2 Ib 3 400 0 in Ib 7 1 2 Ilb 4 600 0 in Ib 7 1 2 Ib 5 1000 in Ib 15 Ib 15 Ib 1 25 0 ft Ib 15 Ib 2 50 0 ft Ib 15 Ib 3 100 0 ft Ib 15 Ib 4 150 0 ft Ib 15 Ib 5 250 0 ft Ib C
11. Display Setup and Programming 3 Using up and down VALUE and left and right DIGIT enter the clamping torque from the fastener torque angle specification onto the LED display 4 Press ENTER 5 Press SET HIGH LED display shows the previously programmed degrees of rotation preset value LCD display reads Edit max angle EDE hee Senate PARR Te RERNE ERE Figure 3 9 Edit Angle Display 6 Using up and down VALUE and left and right DIGIT enter the degrees of rotation from the fastener torque angle specification onto the LED display 7 Press ENTER to return to measurements mode Setting Angle Only Measurements Certain fastener procedures involve multiple nuts or bolts to be installed in a particular pattern Using torque angle engineering all fasteners are sequentially installed to a specified clamping torque sometimes two separate torques and then sequentially rotated a specified number of angular degrees To measure angle only use the following procedure to set SET LOW to zero in the ANGLE mode 1 Select ANGLE mode using MODE 2 Press SET LOW The LED displays the previously programmed clamping torque preset value The LCD display reads Clamping torque upper line units lower line 3 Using up and down VALUE and left and right DIGIT enter zero onto the LED display 4 Press ENTER Setup and Programming Press SET HIGH The LED display shows the previously pro
12. Optional Calibration Fixturing load bars and weights 0 05 accuracy 2 13 Setup and 3 Programming Motorized Control Loader System Setup Figure 3 1 Motorized Control Torque Tester Calibrator Loader Setup A Internal printer B Internal External printer selector switch C 2000 810 01 Indicator rear panel D Power cables 110 220 VAC E Printer cable F External printer G Transducer cable H Personal computer cable Smart 4 in 1 transducer J Analog device K Personal computer L Smart single transducer M Motorized Loader N Indicator to Motor Control Box cable Setup and Programming Setting Up the Motorized Control Loader System 1 Position the roll cabinet on a level floor and lock the wheels 2 Mount the indicator stand part number 2000 111 0 to the Loader 3 Mount the 2000 810 01 Indicator to the stand 4 Connect the cables between the Indicator Motorized Control Box and Power Amplifier Box Refer to chapter 6 5 Install the appropriate MULTITEST transducer to the Loader drive 6 Install two 2 quick release pins part number 2000 195 12 7 Connect the transducer cable part number 2000 900 120 between the Indicator and transducer 8 Select the appropriate AC voltage input at the rear of the Indicator Connect the AC power cables to the Indicator and the Power Amplifer Box For additional information refer
13. Right angle mounting bracket 8 E 2000 500 02 4 in 1 transducer adaptor kit 2000 195 13 Quick release pin 2 8 I S 343 500 0 Bracket assembly 8 D A 3 Accessories Component 2000 550 02 2000 550 108 2000 550 115 2000 195 1 2000 50 2 2000 900 121 2000 750 02 2000 260 0 2000 261 0 2000 262 0 2000 263 02 900 0 900 2 0 900 3 0 Description Drawer Cutout Extension arm kit for up to 80 wrenches Arm Reaction pin slide block assembly 8 F Retention pin 8 Cable Indicator to serial printer 3 A Cable smart cable replacement Torque screwdriver testing kit Tensiometer testing kit Force tension gauge kit Force compression gauge kit Force arm kit Joint rate simulator 50 in lb max 1 4 internal square drive for use on 2000 6 02 transducer Joint rate simulator 400 in Ib max for use on 2000 7 02 transducer Joint rate simulator 1000 in Ib max for use on 2000 8 02 transducer Accessories Calibration Accessories Calibration of the 2000 810 01 Indicator and MULTITEST series transducers is recommended at least every 1 year Component 2000 250 02 2000 250 0 2000 150 01 2000 152 3 2000 221 0 2000 154 8 Description Drawer Cutout Calibration stand kit Stand Transducer mounting block 3 8 Square drive adaptor 7E 1 1 4 Square drive adaptor 7E 1 1 4 3 4 Drive reducer 7E 200 in oz 2000 ft Ib arm and weight set 2000 320 0 Weights 2500 310 1 2500 310 5 2000 310 2 2000 310 3
14. Using the Multitest Toque Calbration System Example 5 Remove the tool from the transducer loader and press ZERO TARE Press MODE to select FIRST PEAK mode The red FIRST PEAK lamp lights When testing click screwdrivers it may be easier to use the PEAK HOLD mode on the 2000 810 01 Indicator to capture the maximum applied torque reading If featured adjust the micrometer or preset knob on the tool to one of the following e The first check point recommended by the manufacturer or e The desired working torque or e Approximately 70 of its full scale torque Reinstall tool and apply torque until the wrench clicks Release the torque and note the FIRST PEAK or PEAK HOLD reading The percentage difference between the Indicator reading and tool setting should not be greater than the sum of their respective accuracies When the tool accuracy is 4 and the 2000 810 01 Indicator accuracy is 0 25 then readings should be within 4 25 CLEAR the Indicator display Repeat steps 4 through 10 in the opposite direction if required Using the Multitest Toque Calbration System Testing Power Tools Non Impact Tools A WARNING The dynamic torque characteristic of a power tool and the static torque applied when using a wrench usually result in different torque readings Spinning electric and pneumatic motor armatures contain inertia that produces a higher torque reading than what is actually absorbed
15. Weight 18 Ib 36 Ib 72 b 108 Ib 180 Ib 30 Ib 60 Ib 120 Ib 180 Ib 300 Ib 60 Ib 120 Ib 240 Ib 360 Ib 600 Ib 0 8 Ib 1 Ib 2 Ib 4 Ib 6 Ib 10 Ib 3 Ib 4 lb 8 Ib 16 Ib 24 Ib 40 Ib 8 Ib 10 Ib 20 Ib 40 Ib 60 Ib 100 Ib 24 Ib 30 Ib 60 Ib 120 Ib 180 Ib 300 Ib 5 7 Calibration Torque Force Calibrations MULTITEST Torque Force Transducer Calibration A WARNING Equipment Procedure Improper calibration can result in torque measurement errors Follow these procedures precisely If an error is made in the procedure turn the indicator off and begin again Users are responsible for the results of their transducer calibration MULTITEST series torque force transducers can only be calibrated using the 2000 810 01 Indicator Calibration data is calculated and then stored in the EEPROM memory chip of the transducer by the microcontroller in the Indicator Always be alert to the potential for personal injury and equipment damage that may be caused by excessive torque applications careless handling of heavy weights and out of balance or unsafe weight distribution e Precision test arms and certified calibration weights e Test stand 1 With the 2000 810 01 Indicator ON select TORQUE measurement TRACK mode and select the UNITs of measure appropriate to the transducer Refer to the calibration check point table in this chapter for the transducer calibration check points and specified arms ha
16. a a odaadni tavus 2 7 MULTITEST Torque Force Transducers as essssscisiscrieeriisrirerrisrrteenieettienrtenntenteenrrenrenan 2 9 Specifications icense ratar ori Ete EEEE OE AEAN OE O TEE EF EEA aide 2 11 MOTORIZED CONTROL LOADER System ou ccccccceceeeeeeeeeceeeeeeeaeeeeeeeeeeaeeeeeeeaeeeeeeeeeaaes 2 11 2000 810 01 indicator sieiescscdieedenctaecteuvcee eel de deeds cevdeeevdeeddteee div decay duetinsedevbesedvdeeevivetinees 2 11 Torque Force TranSCucers ereer a eeuna cae eeceeeeeceaeeecaaeeesaeeeeeaeeecaaeeeeaeesaeaeeeaaaess 2 13 Setup and Programming ccis cecsccccdes codes cnciss techs taceeclegne duersccesestecescassesuedrscbereccedsetaesectedestedrecubsee 3 1 Motorized Control Loader System Setup cee cceeeeceeeeeeeeeeeeeeeeeeeeeaaeeeeaeeeeaae essa eeeaeeeeaaeeeeaeeeeas 3 1 Setting Up the Motorized Control Loader System ccccccceeeeeeeceeeeee eee eeseeeseeesaeesaees 3 2 2000 810 01 Indicator Controls eee cece eee ee eee etree E UE essa eS 3 3 Powering the Equipment gt cess eegun doa peten ne OEE E E EE ACUEI NERENN 3 4 4 in 1 Transducer Select ve i cceh ceceseeeeeeeedecdees eece svete eeeedeste de dives r aN a a 3 4 Programming SETUD restene aR eN Aeaee nE e ATA NOA esenecdpenctanaes NNER TENENT ea bbe stvarereescad 3 5 Setting p Date and Time sausncistotisrrondnd pa TAA eee 3 5 Setting Up High and Low Limits Alert spises eeina cnet scene ee eeeeeceeeeeseeeeseeeeaaeeeeaaeeeaaeees 3 6 Programming AUTO CLEAR c cc
17. cccesccesdciedeeiv descends cteduetvees Sues edie dagav des iacet aid lai EAA 3 7 DATA EIST Memory ceee ai eade pR dof ce ddvass Seite obs EELA A TR EI CETNA iata TEENE SeT 3 9 setting Up Printer PC Ports sorron sei Ae i e ie eae ieee Sao aet 3 11 selecting Primer PO POMS wisccccec cst de er penake tee nen eek ees te te eben tn cee pete 3 11 Setting Up Serial COMMUNICATIONS 0 0 eect eect ee eee ee eee e eee e eee ee teens eee eeesaaeeeeaa nessa eeeeeees 3 12 Encoders a eiretat nAra a ELAES EE IAE EE AENEA E AE AE A TRATE 3 13 Setting Up Angle Encoders suivasorieiii avi ies E E E A E 3 13 Setting Up Torque Angle Measurement Modes o eeeceeeeeecneeeeeeeeeneeeeeaaeeeeaeeeeeaeeeeeaeeeeaaeeeeas 3 15 Setting Up the Torque Angle Algorithm ce ccceeeeeeeeeeeeeeeeeeeee ee eeeeeeeeesaaeeeeaeeeeeaeeeeaeeeeeees 3 15 Setting Angle Only Measurements eceeeeeeeeeeeeeeeeeeeeeeeeeeeesaaeeeeaeeeeeaeeesaaeeesaaeeeeeeeeenees 3 16 Using the Multitest Torque Calibration System 11cccccseccersceceeneceneeenseneceneeeesenecseasessaneeesenessnes 4 1 Testing Torque Wrenches and Drivers ccceeeeeeeeeeeeeeeeeeee eee eeeeeeeeaeeeeeseeeeaae nessa eeeaaeeeeaeeeeaaeess 4 1 Selecting a TrAMSGUGEN gt si atssetesedesieccee Mess dee aa A a EAE A eatea PERL ADETEN ones 4 1 Installing a Transducer sanoio a eueey deecev Uh EAA suche deceives ent gai ev deeeeiwered even cnet 4 1 Dial and Bending Beam Torque Wrenches and Screwdrivers ccseeeee
18. motor activated the input wheel will rotate slightly but will ridding free on the input shaft To engage the input wheel for use press the EMERGENCY STOP button on the control box to disengage the motor Push the wheel in until it engages with the input shaft Introduction The 2000 810 01 Indicator is a laboratory grade instrument that provides TORQUE FORCE and ANGLE of rotation measurements and set able alert functions Although designed as an integral component of the Motorize Torque Calibrator it can also be used independently in many laboratory and industrial applications The 2000 810 01 features versatile data acquisition capabilities including measurement storage retrieval statistical analysis and automatic downloading to the built in printer or external printer computer A remote computer COM port is available for PC interfacing Used with precision torque force transducers the 2000 810 01 provides high speed monitoring of static or dynamic torque force or angle inputs Torque force transducers purchased separately are available in ranges from 15 200 in oz to 200 2000 ft Ib and provide system readings with an accuracy of 0 25 or better A special memory chip is built into each torque force transducer that identifies its range and maintains its calibration between any other 2000 810 01 Indicator with an accuracy of 0 5 The indicator and its transducers may be calibrated by using accessory precision bars and ce
19. of data list and STATistical analysis and Set up for DATE TIME clock AUTO MANUAL CLEAR STORE and SEND and HIGH and LOW torque force limits Functional Description and Specifications G Front Panel Membrane Function Keys Toggles between TORQUE and FORCE measurement modes Selects TRACK PEAK HOLD POWER TOOL FIRST PEAK and ANGLE modes Selects following units on LCD display Torque units in Nm dNm cNm mkg cmkg Ib ft in Ib in oz or Force units in N dN kp gf lbf oz A EG Manually resets ANGLE display on LCD at any time Manually resets ZERO TARE Selects LED or LCD digit to right blinking for setup and programming Shift for printer and angle encoder programming Selects LED or LCD digit to left blinking for setup and programming Shift for printer and angle encoder programming Terminates calibration and program modes Returns to 4 in 1 transducer scan Increments selected digit during calibration and program modes Scrolls statistical analysis display Decrements selected digit during calibration and program modes Scrolls statistical analysis display KI a E SA o R NOTE Use Torque or Force measurement Mode with hand crank Use Torque measurement mode only with Motorized Control Box 2 5 Functional Description and Specifications SET HIGH STORE DATA RECALL DATA CLEAR S a a ha Opens and terminates calibration mode Edits DATE TIME
20. programming function Sets up high torque force limit preset Set up angle preset in torque angle mode Sets up low torque force limit preset Set up clamping torque preset in torque angle mode Stores present measurement to memory Recalls memory data to display Sends all memory data statistical analysis and histogram to printer port Sends data list with or without date time stamp to computer printer Sets up serial protocol function Sets up CLEAR STORE and SEND modes function Manually clears display in PEAK FIRST PEAK POWER TOOL and ANGLE modes Sets up memory clear options in RECALL mode 2 6 Functional Description and Specifications Rear Panel Input Output The 2000 810 01 Indicator rear panel is shown in Figure 2 5 Figure 2 5 2000 810 01 Rear Panel A SOLENOID CONTROL Hirose RM15TRD 12S Not used optional B ANALOG OUTPUT BNC Analog output provides a voltage level output that is directly proportional to transducer input from 1 8V full scale counter clockwise to 1 8V full scale clockwise Zero offset 100 mV Linearity 1 of reading Maximum load 5 Ma When using the 4 in 1 transducer zero output fluctuates until one of the transducers is scan selected by applying 5 of full scale torque C PRINTER SELECTOR The INTERNAL EXTERNAL switch disables the built in printer 2 7 Functional Description and Specifications D PRINTER PORT DB 9P PIN FUNCTION
21. sales representative for calibration and repair services If extreme calibration precision is required refer to Correction Factors on Test Weights in this chapter Calibration Equipment Equipment Required e Precision test arms and certified calibration weights e Test stand Figure 5 1 4 in 1 wheel butterfly hook and hanger Calibration Mounting Details Single Transducer Mounting Detail for Calibration Single transducer calibration requires the use of a reaction stand and transducer calibration block As shown in Figure 5 2 the transducer is secured to the calibration block with two quick release pins e Both pins must be installed for safety and stability of the mount e The white mark on the transducer is aligned in the up position Figure 5 2 Single Low Torque Transducer Mounting Detail Torque Under 250 ft Ib Mount the calibration block at the center of the stand with two 1 2 13 socket head cap screws with test bars that are 10 or shorter Install these screws using the supplied torque wrench and 3 8 3 8 socket driver adapter Use this configuration for up to 250 ft Ib of applied torque A 1 2 to 3 8 reducer is required when mounting the 10 arm to transducers having 3 8 drives 5 2 Calibration Torque Over 250 ft Ib For torque calibration above 250 ft Ib the calibration block is moved to the left for CCW loading and to the right for CW loading The torque arm is always extended over the fr
22. the instructions may result in safety hazards which could injure personnel or damage the control motor or other equipment 2000 800 02 Motorized Loader IMPORTANT 1 In case of an emergency push E STOP Emergency Click Mode STOP to shut down the motor 2 Push System Control OFF Red button to suspend system operations Push System Control ON Green button to resume system operations 3 In case of a system error use hand crank to release wrench This mode is used to check or test the Click wrenches Example NOTE Setup the Torque Tester Mode First Peak Select an appropriate Unit ft lb Nm etc Setup Motorized Control Box Press F1 to select Click Mode The LCD display reads MODE Click Press Run to Start Press Run to start Click Mode The LCD display reads CLICK MODE Target Cycle Dir 50 00 ft lb 00005 CW Use cursor keys Up Down Left Right to enter Target value Number of Cycles and Direction For Click Wrench setting of 50 ft lb set Target Value at 50 ft lb Press RUN or Enter key to accept all Parameters The default Setup upon Power Up is Target 7 of Transducer Cycle 00001 Dir CW The MCB does NOT accept any Target Value that exceeds the Maximum Transducer Range 6 13 2000 800 02 Motorized Loader If the Loader is not in the Home Position the Display shows CLICK MODE Make sure there is no wrench in Loader
23. to Chapter 6 Loader Rear Panel Controls 9 Install the safety shield to the front of the Loader 10 Install the reaction pins into the reaction slide on the Loader For testing procedures refer to Chapter 4 Using the Torque Tester Various fixtures cables and adaptors are available for testing the most common compression or tension gauges Ask your CDI sales representative for assistance 3 2 Setup and Programming 2000 810 01 Indicator Controls Refer to the illustration below when performing the power up and programming procedures g5 1234 56 Se tora re MAXIMUM RANGE El POWER v 6366 5 3000 bee 423 88in 1b O O O 0 0 TRACK PEAKHOLD PEAKTOOL FIRSTPEAK ANGLE Figure 3 2 Indicator Controls A 2000 810 01 Torque Force Display B Range LED Torque or Force Limit Indicators C Load Select LEDs D Power Switch E MODE Function LEDs F Maximum Range Display G Front Panel Membrane Function Keys 3 3 Setup and Programming Powering the Equipment To power the equipment press the power button on the front of the 2000 810 01 Indicator e At POWER ON the LED displays UPDATE CDI SELFTEST MEM O K EE O K SELFTEST O K and the LCD reads Firmware version datacode e With no transducer installed the LED display reads NO INPUT and the LCD reads No transducer connected e When applying power with the transducer c
24. to the required torque value and compare the adjustment to the Tester s output Any gross discrepancy necessitates corrective action s 2000 800 02 Motorized Loader After adjustment press ANY key to return to main menu DIAL MODE 050 00 ft lb 1 5 Backing up 15 The MCB continues until all cycles are completed 2000 800 02 Motorized Loader TASK TERMINATION CANCELLATION Use STOP Key to cancel the current operation in ALL modes For example when the motor is running in Click or Dial mode CLICK MODE 50 00 ft lb 1 5 100 CLICK MODE Target 50 00 ft lb Cycle 1 5 Any Key to Back up Press any key to return to the Home position CLICK MODE Target 50 00 ft lb Moving to Home Pos 001 SEC CLICK MODE Target 50 00 ft lb Home Pos Reached 6 19 2000 800 02 Motorized Loader The MCB then returns to main setup menu CLICK MODE Press Run to Start The wrench can now be safely replaced 6 20 2000 800 02 Motorized Loader MANUAL MODE Press F1 key to select Manual mode MODE MANUAL Press Run to Start Press RUN key to start Manual mode MODE MANUAL Left Right to engage motor Speed 000 Press and hold Left cursor to move motor in the CCW direction Press and hold Right cursor to move motor in the CW direction The motor speed starts at 0 and increases up to 100 The direction LE
25. 0 322 0 Weights 2000 300 3 2000 300 4 2000 300 5 2000 300 6 2000 300 7 2000 300 8 Hangers 2000 302 0 2000 303 0 Torque Arms 2000 154 0 600 ft lb 2000 ft Ib weight set 1 Ib Disk 1 2 Ib Disk 1 5 Ib Disk 2 10 lb Block O 4 5 8 20 Ib Block 50 Ib Block 15 Ib Weight tray 50 Ib Weight tray 40 Calibration arm Note Part not included on the weight set To be purchased separately
26. 20 to 100 ft lb wrench use the 2000 10 02 transducer which covers the range between 10 and 125 ft Ib Install the transducer by lining up the red mark with the TORQUE label on the loader For additional information refer to 2000 800 02 Loader e Before changing or replacing transducers adjust SET HIGH and SET LOW limits to remain within the capacity of the tool under test For additional information refer to Chapter 3 Setting Up High and Low Limits Alert e If you must retain the statistical analysis do not change SET HIGH and SET LOW limits after changing the transducers and be careful not to exceed the wrench capacity The procedures provided are general You may use or establish your own testing procedures techniques or standards Using the Multitest Toque Calbration System Dial and Bending Beam Torque Wrenches and Screwdrivers WARNING ME Be sure the Multitest transducer is capable of handling the intended torque to avoid damaging the transducer Always operate the system with the 2000 800 02 Loader power on Do not use this equipment with the power off Always turn on the indicator and loader so the torque and load values are indicated on the display To program the 2000 810 01 Indicator refer to Chapter 3 Set Up and Programming Use SET HIGH and SET LOW limit alert data STORE display CLEAR printer SEND and STATistical analysis features Press UNIT to select the desired engineering unit of meas
27. 2000 300 2 2000 300 3 2000 300 4 2000 300 5 2000 300 6 2000 300 7 2000 300 8 Hangers 2000 301 2000 304 0 2000 302 0 2000 303 0 Torque Arms 2500 50 0 2000 151 0 2000 152 0 2000 154 0 200 in oz 2000 ft lb weight set 0 3 oz Hook 1 0 5 oz Hook 1 2 oz Bob 1 4 oz Bob 1 1 2 Ib Disk 1 1 Ib Disk 2 2 Ib Disk 4 6 NDDDDD OD OD 5 Ib Disk 10 Ib Block 4 20 Ib Block 5 50 Ib Block 8 1 2 lb Weight hanger 7 A 7 5 lb Weight tray 15 lb Weight tray 50 Ib Weight tray 2 5 Radius wheel 5 Radius wheel 10 Radius butterfly 40 Calibration arm Note Part not included on the weight set To be purchased separately A 5 Accessories Component Description Drawer Cutout 200 in oz 250 ft Ib arm and weight set 2000 321 0 Weights 2000 310 1 2500 310 1 2500 310 5 2000 310 2 2000 310 3 2000 300 2 2000 300 3 2000 300 4 2000 300 5 2000 300 6 2000 300 7 2000 300 8 Hangers 2000 301 2000 304 0 2000 302 0 Torque Arms 2500 50 0 2000 151 0 2000 152 0 200 in oz 250 ft Ib weight set 0 2 oz Hook 1 0 3 oz Hook 1 0 5 oz Hook 1 2 oz Bob 1 4 oz Bob 1 1 2 Ib Disk 1 1 Ib Disk 2 2 Ib Disk 4 5 Ib Disk 6 10 lb Block NDDDDHD DD OD 4 4 4 20 Ib Block 50 Ib Block 1 2 lb Weight hanger 7 5 lb Weight tray 15 lb Weight tray 2 5 Radius wheel 5 Radius wheel 10 Radius butterfly 600 ft lb 2000 ft Ib arm and weight set 200
28. A aa aa u anaa aaaeei 3 9 Figure 3 6 RECALL Data Display reion eera aaea eade raea Tr aeea eua eR 3 9 Figure 3 7 Encoder Count Display nesreci A E A 3 14 Figure 3 8 Clamping Torque Display ccceececeeeeeeeeeeeeeee ee eeeeeeeeeceeeeeseeeeeaeeeeaaeeeeaaeeesaaeees 3 15 Figure 3 9 Edit Angle Display cccccccececeseeecee cece eee ee tease ne aeeeseaeeeteaesseseeensaeeetaeeensneeenanees 3 16 Using the MULTITEST Calibration System cscccccecccessenensecneeeensenenseaeecsanenseaesssaeessanesenaseeseneeneas 4 1 Figure 4 1 Power Tool Test Setup cece cece cence eee eeeeae eee unenepe diana eee anean 4 6 Figure 4 2 Statistical Analysis Display ccceeeceeeeeneeeeneeeeaeeeeeaeeeeaeeeaaeeeeaeeeaaeeeeaeeeeaaeees 4 9 Figure 4 35 Value Display A ececcbs feels nencsah os tends tenes eng doedeaoussehiscpenstalgds beaten eee AT EE e 4 9 Figure 4 4 Sample Statistical Data Printout 0 0 0 0 e teen dete e eee a ne eee saan 4 10 Figure 4 5 Data Download Display ccececceeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeaeeeeaaeeeeaeeeeaaeeesaeeeeaaees 4 11 Figure 4 6 Angle Mode Display cceeeeeeeeeeeeeeeee cere eee eeeeeeeesee nessa eeeseeeeaaeeesaaeeeaaeeeeaeees 4 15 Calibration EEEE E ce pick Sees E E E E E E E E E E 5 1 Figure 5 1 4 in 1 Wheel Butterfly hook and hanger cccecceeeeeeeeeeeeeeeeceeeeeeseeeeaeeeaes 5 1 Figure 5 2 Single Low Torque Transducer Mounting Detail eens 5 2 Figure 5 3 Sing
29. CDI USER S MANUAL MOTORIZED CONTROL LOADER Torque Angle Tutorial Torque vs Load pit m mar 1 a lt x T pmr lt a Torque Angle vs Load a T O l a lt a oo T 22 000 TORQUE V5 LOAD T Sa 2 4 60 BO 10012 140 TORQUE Nm ORQUE ANGLE YS LOAD 0 2 40 o 80 100 1 o ANGLE DEGREES TORQ Nm Today s torque wrenches are very accurate Unfortunately torque can be a poor parameter to measure when you re really interested in controlling load As shown in the Torque vs Load graph at left 120 Newton meters of torque applied to a dry and corroded bolt only produces 7 000 pounds of clamping load in a sample joint This same bolt cleaned and lubricated results in nearly 21 000 pounds of load for the same 120 Nm applied That s 14 000 los of uncertainty The torque applied to a fastener bolt or screw is absorbed in three main areas Over half of the total torque is lost to underhead friction About a third of the torque is absorbed by the fastener threads This leaves about 10 percent of the applied torque that actually develops into clamping load which holds a bolted assembly together Unless the frictional forces have been carefully predetermined and controlled in some way such as with special lubricants or expensive joint preparation torque will never consistently relate to tightness When a fastener is installed it stretches This stretch bol
30. Count 0 000000 upper line Count 1 000000 lower line Setup and Programming B Rotate the encoder shaft exactly one complete turn 360 degrees The upper right LCD display reads the total number of counts for the encoder C Push ENTER then CAL to return to the previous mode To enter the resolution of a Known encoder A Press up VALUE to select Encoder Enter Resolution on the LCD display B Press ENTER and using up and down VALUE and left and right DIGIT enter the counts resolution of the encoder C Push ENTER then CAL to return the previous mode 4 Check the encoder count to degrees of rotation conversion by pressing up VALUE to select Encoder Check Resolution on the LCD display 5 Press ENTER and rotate the encoder shaft exactly one complete turn The LCD display reads Angle 0 0360 0 Bee BERA A BIE ABS eRe eeel Figure 3 7 Encoder Count Display 6 Press ENTER 7 Press CAL to return to measurements mode Count 1 and Angle 1 in the LCD display are future options for use with a second encoder channel Setup and Programming Setting Up Torque Angle Measurement Modes In using the torque angle or turn of the nut algorithm a fastener is run down to a specified clamping torque and then rotated an additional number of angular degrees regardless of the torque necessary to turn it A typical fastener specification might read 15 ft lb amp 50 rotation For additional informa
31. D indicator will also light up The motor stops when either the Home position is reached or the cursor is released 6 21 2000 800 02 Motorized Loader Types of Loader Testing Torque Driver Testing An accessory torque screwdriver testing kit 2000 750 02 is available for use in testing or calibrating most torque screwdrivers and T handled drivers In addition to providing perfect driver transducer alignment it allows the use of the 2000 800 02 loader crank for precision torque application Certain torque screwdrivers T handled drivers electric or pneumatic nut runners and non impact power tools must be tested by hand Double check to be sure that the transducer you choose is capable of handling the maximum torque that you will apply Hold the tool exactly in line with the transducer drive while testing Off axis side loading may compromise the test or calibration of the tool Torque Multiplier Testing 6 22 The 2000 800 02 Motorized Loader and MULTITEST series transducers can be configured to test certain torque multipliers The 2000 810 01 Indicator also provides measurement display storage and statistical analysis of multiplier output torque to 2 000 ft Ibs In practice the multiplier is attached to the loader using custom fixturing The operator provides input torque with an appropriate wrench breaker bar or the multiplier s integral hand crank Various mounting fixtures adaptors reaction stops and pins ar
32. LED display banners ENTER FS followed by the last full scale calibration point for the particular transducer installed or selected with its MSD flashing The LCD display reads ENTER FS transducer units Using the up and down VALUE keys and the left and right DIGIT keys enter the full scale torque capacity of the transducer in the engineering units selected Press ENTER The LED display banners ZERO TARE Four zeros follow shifting alternately across the display The LCD display reads CALIBRATION lt ZEROTARE gt CONT 5 9 Calibration 20 21 22 Apply and release full scale torque to the transducer three times in the CW direction then remove the weights and hanger Leave the torque arm installed Press ENTER For single transducers the LED display momentarily reads ZEROTARE and then LOAD 1 with the two plus signs alternating For 4 in 1 transducers the LED display reads ZERO T1 through 4 as each transducer is scanned The LCD display reads CALIBRATION upper line Load transducer lower line Apply torque using the precision arm hanger or certified weights listed as calibration point 1 in the calibration check point table in this chapter When the reading is stable push and hold the up and down VALUE keys to enter the exact torque value into the LED display Press ENTER LED display momentarily reads O K and then LOAD 2 Apply the next calibr
33. MULTITEST Torque Force Display TORQUE or FORCE displays on a bright red alphanumeric LED with 0 55 high characters in selected engineering UNITs e Clockwise torque or force e Counter clockwise torque or force B Range LED Torque or Force Limit Indicators e Red OVER Input exceeds 110 of transducer range e Green WITHIN Input is within transducer range e Yellow UNDER Input is below transducer range C Mode Select LEDs e Red TORQUE e Green FORCE Manual Loading Only D Power Switch E MODE Function LEDs Green TRACK Red PEAK HOLD Yellow POWER TOOL Red FIRST PEAK Green ANGLE 2 3 Functional Description and Specifications F Maximum Range Display Figure 2 4 Maximum Range Display Two line by 16 character 5x8 dot matrix LCD display that shows Maximum transducer range in the selected UNITS of measure on the upper line Statistical mean of all measurements in memory on the lower line left and The number of the present data memory location on the lower line right This display also is used to indicate ANGLE in degrees CW CCW of rotation Prompt CALibration mode Programming of angle encoder Printer protocol RECALL display
34. Programming in this manual Use SET HIGH and SET LOW limit alert data STORE display CLEAR printer SEND and STATistical analysis features 2 Press UNIT to select the desired engineering unit of measure as displayed on the LCD display It is easiest to match that of the tool under test 4 5 Using the Multitest Toque Calbration System 3 Press MODE to select TRACK mode The green TRACK lamp lights 4 Adjust the power tool to the desired torque output if possible 5 Adjust the appropriate joint rate simulator assembly for the desired soft hard configuration 6 Install the joint rate simulator onto the MULTITEST transducer as shown in Figure 4 1 Secure the transducer set screw if provided Loosen the simulator load screw using the appropriate hex or box wrench Figure 4 1 Power Tool Test Setup A Power Tool B Joint Rate Simulator C Transducer 7 Couple the power tool to the joint rate simulator using the appropriate accessory adaptor and bit 8 While holding the power tool drive perfectly in line with the transducer drive energize the tool until its motor stalls or if featured the tool clutch slips 9 Remove the power tool Loosen the joint rate simulator load screw 10 Repeat steps 7 through 9 twice again to exercise the tool simulator assembly and the MULTITEST transducer 11 Remove the power tool from the loader transducer and press ZERO TARE 12 Press MODE to select POWER TOOL mode
35. Subtract the free air correction for altitude from its chart Divide the result calculated in step 3 by the standard gravitational factor 980 665 cm sec sec Calculate the inverse of the calculation in step 4 by dividing it into 1 Multiply the weight given for each check point in the calibration charts by the inverse factor calculated in step 5 and use this corrected weight with the original check point readings 6 2000 800 02 Motorized Loader The 2000 800 02 Motorized Loader is designed as an integral component of the CDI Motorized Control Torque Calibration System providing a precision output torque of up to 2000 ft Ib while requiring only 10 ft Ib input Application The loader is a laboratory grade instrument used for testing and calibrating all torque wrenches drivers torque multipliers non impact pneumatic and electric nut runners Optional fixtures can be added for testing and calibrating cable tensiometers and compression or tension gauges Power The Motorized loader requires AC power 115VAC 60 Hz 6 3 amps A WARNING Do not use this equipment with the power off Always turn on the indicator and loader so the torque and load values are indicated on the display Transducer Rotation The loader provides up to 20 of transducer rotation in both clockwise CW and counter clockwise CCW directions Motorized Control Loader System Components included in the Motorized System are 2000 810 01 Indicator
36. Using the Multitest Toque Calbration System Printing Statistical Analysis 1 Press STAT The LED display reads STAT The LCD display reads HIT SEND PRINT upper line TL LIST STAT lower line 2 Press SEND to print out the entire statistical analysis LED display reads SENDING Refer to the sample printout in Figure 4 4 As indicated on the LCD display use MANUAL CLEAR to cancel printing 3 Press ENTER to return to measurements mode STATISTICAL ANALYSIS Time DOYWontNyy HH UMT DATA Set Hight 20 669 imb Bat Lom 14 929 inb 20 780 int 21 084 indb 420 141 nd 420 490 indb 20 000 nib 20 288 indb 10 868 Indh RESULT 0018 zo A128 Ib 18 885 Imb 88411 nb gt 00 185 Inte 44 5625 Ini io HOF Ine rae Es sageadedgeaiecge fii 414070 ro 1 75 9001 a o HISTOGRAM 18000 Inb r19 Be x i el o P zonm Figure 4 4 Sample Statistical Data Printout Using the Multitest Toque Calbration System Displaying or Downloading Data List Torque measurements stored in the data list also include a date and time stamp For additional information on setting up printer or PC ports refer to Chapter 3 Set Up and Programming in this manual Displaying Data List on LCD 1 Press RECALL DATA The LCD display reads RECALL The present memory location is at the upper left the total number of memory locations to its right and the time the data was
37. ads Download upper line Date Time Raw lower line with the plus sign flashing To download the data list plus date time stamp press ENTER The LED display reads SENDING To download the raw data list use right DIGIT to select Raw on the LCD display Then press ENTER to download The LED display reads SENDING 5 Press ENTER again to return to measurements mode 6 Copy the data list to your chosen software Example If using an IBM compatible and Windows 95 Select EDIT SELECT ALL and then EDIT COPY Open the spreadsheet or data program being used Select EDIT PASTE in the program being used Using the Multitest Toque Calbration System How to Use Analog Output Rear Panel BNC Connector Analog Output on the 2000 810 01 provides a real time voltage level that is directly proportional to the torque force measurement applied to the transducer It is useful for direct driving equipment such as analog plotters and chart recorders or interfacing to a computer controller with analog to digital A D data acquisition capability Maximum output loading must be less than 5 mA The output varies between approximately 1 8 volts full clockwise CW torque force applied and approximately 1 8 volts full counter clockwise CCW torque force applied Zero offset is within 100 mv Linearity is better than 1 of reading When used with the 4 in 1 transducer zero output varies with the scan of the
38. aed weed ates oo Ss daar chee a eh 6 2 OPSCHICATIONS EET E facil esdetac tesla E NE T ken eadean sobs 6 2 Torque Tester Galibratofiy csts score heeds aiena r E A a deed dae S acted asenteseedssbestbentaseds 6 3 2000 800 02 Motorized Loader reneko inina eie R A Teea 6 3 Bal Adonde Adaptor aka oi eects aa AEE EAN EE RAEE T 6 6 din C Transducer ACCOSSONY siraan esaa EE a aAA ETRA KAALA EE IAEN E aAA TENAR 6 8 EXtONSIOm Arm ACGOS SOY aeria REE EAEE AEEA EEEE AEE 6 9 Motorized ConTol BOE Saa r e eT E EE N ata E 6 9 Loader Rear Panel Interconnect o areren aR ARA E A AO E N 6 11 Using the Motorized Controller 0 cece eeceeeenneeee eee eeeeeeeeeaeeeeaaeeeeaeeeeeaeeeeaaeeeeaeeeeeaeeeeaaeeeeanees 6 12 Click Wrench TeSthig c sicptestepetscbedaccetanced sued e AAEE EA A EA tegeeteateneagea ce boetagy 6 13 Dial Beam or Screw Driver Testing 2 cccecceeecneeceeeeeeeeeeeeceeeceeeaaeeeaeeeaeeseeeeseeeseeeaeeead 6 16 Task Termination Cancellation Ah arien E e E E E E EA 6 19 Manual MOG eeann arer AA AAE AE E AAE A A if avdisaeneas 6 21 Types ol Loader Tesina srini i eSEE EEE ETEN AENEA ERES 6 22 TOFGUE DiiVEr TESNO enoar a gues E E OEA 6 22 Tore Muipher TESINI ara ke O RE R AE OARE AERA E A A ENA 6 22 FORCE EE S E E N sn E Shah gcse E OT 6 23 A CCOSSOMICS o e AE A S E E A E E T E E S A 1 Motorized Control System Components and Inventory Control cececeeeeeeee sees eeeeeeeeeeees A 2 Optional Transducers and Accessorie
39. alibration factors Calibration of transducers is accomplished using precision torque bars and certified weights For additional information refer to Chapter 5 Calibration After a transducer is calibrated it provides 0 5 system accuracy with any MULTITEST Indicator If the transducer and indicator are calibrated together the system accuracy increases to 0 25 Transducer Dimensions Transducer Indicator Torque Range and Force Range Torque Force Stock No Range Drive Range Height Diameter Weight 2000 5 02 15 200 in oz 1 4 Ext 3 9 in 3 0 in 1 5 Ib 2000 6 02 4 50 in lb 1 4 Ext 3 9 in 3 0 in 1 5 Ib 2000 65 02 15 150 in Ib 1 4 Ext 3 9 in 3 0 in 1 5 Ib 2000 7 02 30 400 in Ib 3 8 Ext 33 3 Ibf 4 1 in 3 0 in 3 0 Ib 2000 8 02 80 1000 in Ib 3 8 Ext 83 3 Ibf 4 1 in 3 0 in 3 Ib 2000 10 02 10 125 ft Ib 1 2 Ext 125 Ibf 4 25 in 4 0in 5 Ib 2000 11 02 20 250 ft Ib 1 2 Ext 250 Ibf 4 25 in 4 0in 5 Ib 2000 12 02 60 600 ft Ib 3 4 Ext 600 Ibf 4 25 in 4 0in 5 Ib 2000 13 02 100 1000 ft lb 1 Internal 1000 Ibf 5 5 in 6 1 in 24 Ib 2000 14 02 200 2000 ft lb 1 Internal 2000 Ibf 5 5 in 6 1 in 24 Ib 2000 400 02 4 50 in Ib 1 4 Ext H2 6 W5 0 L10 0 in 6 Ib 4 in 1 30 400 inib 3 8 Ext 80 1000 in Ib 3 8 Ext 20 250 ft Ib 1 2 Ext Calibration also results in a specified display resolution on the MULTITEST Indicator Display resolution is dependent on the type of transducer being used The following table shows display resolut
40. and SET LOW to protect the tool under test or serve as a fastener installation torque or force preset alert The 2000 810 01 produces a constant audible limits alert tone when the input torque force exceeds the SET LOW limit It then produces a pulsating limits alert tone when the input torque force exceeds the SET HIGH limit It is important to program these limits if statistical analysis is to draw a histogram which includes reporting out of limit parameters Changing transducers does not automatically change SET HIGH and SET LOW limits Angle Mode In the ANGLE mode use SET LOW to program a clamping torque limit and use SET HIGH to program an angle measurement For additional information refer to Torque Angle Measurement Modes in this chapter Setting Low Torque Force Limit 1 Press SET LOW The LED display reads last SET LOW value with one digit flashing The LCD display reads Edit low limit upper line units lower line Change units of measure by pushing UNITS 2 Select an LED digit to change flashing by pushing left or right DIGIT 3 Increment or decrement the selected digit by pushing up or down VALUE Push and hold up or down VALUE to change the display quickly A decimal point appears between 9 and 0 numerals Maximum resolution is selected automatically regardless of decimal point position upon pushing ENTER The program value is absolute for both readings 4 Select and change the
41. ange 2000 5 02 15 200 in oz 2000 6 02 4 50 in Ib 2000 65 02 15 150 in Ib 2000 7 02 30 400 in Ib 2000 8 02 80 1000 in Ib 2000 10 02 10 125 ft Ib 2000 11 02 20 250 ft Ib Bar 2 5 2 5 2 5 2 5 2 5 2 5 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 Sheet 1 of 2 Hanger Calibration Length Weight Points none 1 2 Ib 1 2 b 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 b 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 1 2 Ib 7 1 2 b 7 1 2 b 7 1 2 b 7 1 2 b 7 1 2 b 7 1 2 b 7 1 2 b 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib 15 Ib ak won o AUNI oA won ak wonD o AUNI oa AUNI o AUNI 20 0 in oz 40 0 in oz 80 0 in oz 120 0 in oz 200 0 in oz 5 0 in Ib 10 0 in Ib 20 0 in Ib 30 0 in Ib 50 0 in Ib 15 0 in Ib 30 0 in Ib 60 0 in Ib 90 0 in Ib 150 0 in Ib 40 0 in Ib 80 0 in Ib 160 0 in Ib 240 0 in Ib 400 0 in Ib 100 0 in Ib 200 0 in Ib 400 0 in Ib 600 0 in Ib 1000 in Ib 12 5 ft Ib 25 0 ft Ib 50 0 ft Ib 75 0 ft Ib 125 0 ft Ib 25 0 ft Ib 50 0 ft Ib 100 0 ft Ib 150 0 ft Ib 250 0 ft Ib Check Points 15 0 in oz 20 0 in oz 40 0 in oz 80 0 in oz 120 0 in o
42. ation point torque from the chart and press ENTER Repeat for all five calibration points LED display banners O K MAX NUMBER OF CAL POINTS REACHED SAVING CAL SAVED SELECT LCD display reads Calibrate CW Remove weight and remove the arm Select Calibrate CCW on the LCD display by pushing the VALUE up key Repeat steps 7 through 18 applying all torque in the counter clockwise CCW direction All readings show minus signs Press CAL to return to measurements mode Calibration Gravitational Effects Correction Factors on Test Weights Weights used in torque calibration are affected by their acceleration due to e Altitude above or below sea level and e Latitude on earth between the equator and the poles Test bars are not affected by these conditions The accuracy of torque wrenches and testers does not change due to changes in geographic location Only when using weights must correction factors be considered After an analysis is made for a given location it is often found that the correction factor is insignificant Two methods of correction are provided They are e Correction factor for check point readings adjusts the calibration readings without changing the applied weight e Correction factor for weights adjusts the weight applied without changing check point readings For additional information refer to Gravitational Charts in this chapter Gravitational Charts The charts in this secti
43. ays torque LCD displays degrees of rotation at the lower left Dene Te GARE ha TE ToS E ce eee Figure 4 6 Angle Mode Display 2 Install the angle encoder between the fastener and an appropriate wrench or breaker bar Fix the encoder reference arm strap clamp or magnet to the work 3 Press ANGLE RESET to zero the angle display 4 Rotate the fastener while monitoring the angle on the LCD display The SET HIGH limit momentarily sounds an audible tone at angle preset coincidence when the measured angle matches the SET LOW angle 5 Press ANGLE RESET to clear the angle display Using the Multitest Toque Calbration System Torque Angle Algorithm In addition to MULTITEST series torque transducers the 2000 810 01 Indicator accepts input from common bi directional incremental rotary encoders The Indicator features a special Torque Angle measurement mode where a clamping torque is first applied and measured then at torque preset coincidence when the input torque matches the SET LOW limit the Indicator automatically switches to measuring angle in degrees of rotation The operator continues to rotate the fastener until angle preset coincidence angle matches the SET HIGH limit With this the specified torque and angle parameters are accomplished in one wrenching operation For additional information on setting up angle encoders programming a particular angle and measurement modes refer to Chapter 3 Set Up an
44. by a practical fastener The difference is also due to individual fastener installation characteristics that exhibit anywhere from a gradually increasing run down torque soft joint to a free speed sudden dead stop hard joint The way in which a particular operator responds to the tool s reaction forces can also be reflected in the resulting torque measurements A joint rate simulator is required when testing a power tool to allow start up rotation of the tool s armature The simulator is experimentally adjusted to replicate the average joint hardness of the intended work Joint rate simulators that may be used with transducers ranging from 50 in Ib to 1000 in Ib are e 50 in lb max 1 4 internal square drive for use on 2000 6 02 transducer part number 900 0 e 400 in lb max for use on 2000 7 02 transducer part number 900 2 0 or e 1000 in Ib max for use on 2000 8 02 transducer part number 900 3 0 Be sure to operate any pneumatic or electrical power tool according to the manufacturer s recommendations Be sure the MULTITEST transducer is capable of handling the intended torque to avoid damaging transducer Always operate the system with the power on Do not use this equipment with the power off Always turn on the indicator and loader so the torque and load values are indicated on the display The safety relays only work when the power is on 1 To program the 2000 810 01 Indicator refer to Chapter 3 Set Up and
45. d Programming in this manual 1 Press MODE to select ANGLE The LED display reads 0 The LCD angle display is blank at the lower left as shown in Figure 4 6 2 Install the angle encoder and torque transducer between the fastener and an appropriate wrench or breaker bar 3 With the encoder reference arm strap clamp or magnet fixed to the work rotate fastener while monitoring torque on the LED display At torque preset coincidence when the torque measurement matches the SET LOW torque limit the Indicator sounds a momentary tone and initiates display of degrees of rotation on the LCD 4 Continue rotating the fastener until angle preset coincidence when the angle measurement matches the SET HIGH angle limit The Indicator sounds a pulsating tone The LED display holds the peak torque applied and reads A torque angle plus torque 5 Press MANUAL CLEAR to zero the torque and angle displays Calibration The MULTITEST Torque Calibration system is factory calibrated using precision torque test arms certified weights and laboratory grade equipment MULTITEST series transducers must be positioned horizontally with torque applied within 15 degrees of horizontal This chapter contains calibration instructions and information for the MULTITEST Torque Calibration System Annual calibration is recommended Calibration by the user is recorded in memory and voids factory certification Contact your authorized CDI
46. d anticipate the reaction force by gripping the tool firmly e Do not wear loose clothing and jewelry while Operating a power tool Loose clothes and jewelry can be caught in moving parts e Keep body parts away from rotating parts Wear a protective hair covering to contain long hair and prevent contact with moving parts Do not overreach Keep proper footing and balance at all times Entanglement can cause injury Improper use can cause breakage e Read instructions before operating Follow manufacturer s instructions safety precautions and specifications when operating tools Broken equipment can cause injury A WARNING Safety Information Make sure all components including adaptors extensions drivers and sockets are rated to match or exceed the torque or load being applied Be sure the capacity of the Motorized Control Loader System matches or exceeds each application before performing a procedure Do not use the Mototrized Control Loader System if it makes unusual noises has loose parts or shows any other sign of damage Have repairs performed at an Authorized Service Center before use Do not use chipped cracked or damaged sockets and accessories Do not remove any labels Replace any damaged label Follow good professional tool practices Pull ona wrench handle do not push and adjust stance to prevent a possible fall Do not use extensions such as a pipe ona wrench
47. down Press left DIGIT to select None Press ENTER to return to RECALL mode Press ENTER again to return to measurements mode Clear Single Memory Location Use the procedure in this section to clear a single memory location 1 Press RECALL DATA TheLCD display reads as shown in Figure 3 5 The present memory location at the upper left total number of memory locations to the right and time data was stored at far right The LED display shows the measurement value of that memory location while the LCD displays its engineering units at the lower right Press up or down VALUE to select the particular memory location to clear Press MANUAL CLEAR The LCD display shows CLEAR and the present left and total right memory locations on the upper line as shown in Figure 3 6 Press right DIGIT to select Single on the lower LCD line Press ENTER to clear the present memory location The number of total memory locations decrements by one and all subsequent measurements move down one location Push ENTER repeatedly to continually clear readings until all subsequent and then prior locations clear Press left DIGIT to select None Press ENTER to return to RECALL mode Press ENTER again to return to measurements mode Setup and Programming Clear All Memory Locations Use the procedure in this section to clear all memory locations 1 Press RECALL DATA LCD displays as shown in Figure 3 5 The present memor
48. e available for testing the most common torque multipliers Ask your CDI sales representative for design assistance Force Testing 2000 800 02 Motorized Loader The 2000 800 02 Motorized Loader and MULTITEST series transducers can be configured to deliver compression and tension loads The 2000 810 01 Indicator also provides measurement display storage and statistical analysis of FORCE inputs A 12 load arm attaches to the transducer drive which mathematically cancels the length factor from the torque measurement For example a 250 ft Ib transducer translates into 250 Ibf pounds force The transducer is installed by lining up its red locator line with the FORCE marker on the loader Only single transducers ranging above 400 in Ib can be used to measure force A cable attaches to the load arm The cable pulls against a tension gauge or closes a compression block mounted at the right side of the loader Cable tensiometers are attached directly onto the cable itself The arm pulls against a block fixed at the right side of the loader Note Force testing is done using handcrank only Push E Stop switch on the Motorized Control Box for lighter handcrank torque 6 23 2000 800 02 Motorized Loader safety features 6 24 LIMITING SWITCHES The limiting switches on the loading mechanism will automatically stop the motor before damage is done to the loading mechanism To restart the motor reverse the direction of the load
49. e back of the unit The 2000 810 01 Indicator operates from the AC power line and is switch selectable for either 120VAC or 220 VAC 50 60 Hz Its integral switching power supply is UL listed A hard wired lithium battery keeps the internal memory and date time clock operating for up to 10 years The information in this manual is general Operational features procedures and specifications may change without notice CDI makes no claims as to the suitability of this information for diverse user applications 2 Functional Description and Specifications The Motorized Control Loader System is comprised of the 2000 810 01 Indicator one of the Multitest Torque Force Transducers a Motorized Loader and a roll cabinet System accuracy is achieved when the Indicator and Transducer are calibrated together Functional Descriptions Motorized Control Loader System 2 2 Functional Description and Specifications A Indicator The 2000 810 01 Indicator monitors and displays the torque applied B Transducer Accessory The loader accepts all MULTITEST series single transducers directly Use a 2000 500 02 adaptor kit to mount the optional 2000 400 02 4 in 1 transducer For additional information refer to Appendix A Accessories C Loader Use the 2000 800 02 Motorized Loader for testing and calibrating all torque wrenches drivers torque multipliers non impact pneumatic and electric nut runners It can also be fixt
50. e transducer to be checked and allow a 5 minute warm up period to stabilize the electronic circuits and transducer elements Transducers are mounted horizontally for calibration as instructed in Mounting Details in this chapter Mount the 4 in 1 transducer to a sturdy bench using the bracket provided Mount single transducers horizontally using the accessory stand and block Attach the specified torque test bar wheel or butterfly secured with its drive retention screw and install the specified hanger for clockwise CW torque application Apply and remove the full range torque for the transducer three times Remove the weights and hanger but leave the arm attached and press ZERO TARE At each of the check points specified for the transducer in the calibration check point table in this chapter apply torque in the CW direction and verify the display readings are within 0 25 of applied torque If any reading is out of specification proceed to Calibrating MULTITEST Torque Force Transducers in this chapter Repeat Steps 3 through 6 in the counter clockwise CCW direction When using the 2 1 2 or 5 test wheel a small S hook p n 2000 151 4 is supplied to provide a positive zero bias in the direction CW or CCW that the calibration is performed Do not remove the S hook when setting zero tare 5 5 Calibration Suggested Transducer Calibration Check Points Bars Hangers and Weights Part No R
51. eaction Block The reaction block is positioned so that the reaction pins straddle the wrench handle at the hand hold position specified on the wrench G Motorized Control Box Control motor speeds Run Stop Cycling up to 99 999 times H Hand Crank Turn hand crank on the loader to apply torque 2000 ft Ibs of torque are generated with only 10 ft lbs of manual torque applied IMPORTANT Adjustable stops on the reaction pins may be raised or lowered to level the wrench prior to loading Do not place a second stop above the wrench handle It is normal for the wrench handle to rise as it levels itself under load 6 5 2000 800 02 Motorized Loader Ball Handle Adaptor Wrenches featuring a ball handle are fixtured using the ball handle reaction adaptor shown in Figure 6 3 Install the adaptor onto the reaction slide using both reaction pins Fix the adaptor height with the threaded knob Figure 6 3 Ball Handle Adaptor 2000 800 02 Motorized Loader 4 in 1 Transducer Accessory The 4 in 1 transducer is mounted to the loader using the standoff fixture and bracket assembly as shown in Figure 6 4 Figure 6 4 4 in 1 Transducer on 2000 800 02 Motorized Loader A Quick Release Pins Four quick release pins must be installed The first two secure the standoff fixture to the loader and the second two lock the adaptor to the transducer bracket B Loader Standoff under bracket The standoff and bracket mus
52. eeeeeeeeeeeeeeeaeeeens 4 2 Adjustable or Preset Click Wrenches and Screwdrivers ccccseeeeeeeeeeeeeeeeeeeeeaaeeeeneeees 4 3 Testing Power Tools scorrerie iee aaen AARIA ENE LEen Ta Cer tip INERI rI LOTARA 4 5 Non Impact Tools doicia ei eoe A TEE E Tee EEEO a edi 4 5 Measuring Force Compression and Tension ccceeeeceeeeeeeeeeeeeeeeeeeeesaeeeeeeeeeseeeeeeeeeeeaes 4 7 Displaying Statistical Analysis oo cece cece ne eee ee eee e teeta ee eee ae eee aie eeaaeeeeaaeeeaaeeeeaeeeeaaeeeeaeeeeaaeess 4 8 Displaying Statistical Analysis ON LOD ooo eee eee enee eee neee eee ners nae eeeaeeeeeaeeeeaaeeeeaeeeeeaeeeeaa 4 9 Printing Statistical Analysis 00 cccbe eis snide E A E a a vase vee 4 10 Displaying or Downloading Data List 0 0 eee eeee nsec cece eee aa teeta eeeaeeeeaaeeeeaeeeeeaeeesaaees 4 11 Displaying Data List on LGD i dvsideiiediv i iiisecinsiedaesteneedesdiveediy a a enia a 4 11 Table of Contents Downloading Data List to Printer 0 2 ieee eee nneee a i aei 4 11 Downloading Data List to Personal Computer oo ecceeeeeeeeceeneeeeneeeeeeeeeeeneeeeeneeesaaeeeeaeees 4 12 How to Use Analog Output Rear Panel BNC Connector cceeeeeeeeeeeeeeeeeeeeeseeees 4 13 Measuring Torque and Angle eanes Aena kai Ea ar AREARE he c eee can ee EEA ee ARRENA 4 14 TORE ONN raia Sete Cheba edit a oak eaewnd ediwesed ingen ai acetd eats 4 14 Angle Only ras oe we acs EREA RS REE ae ete ae calender ue ete ean oa Gate ae
53. four transducers Select one of the four by applying at least 5 of its full range torque to it Press ENTER to return to scanning 1 To program the 2000 810 01 Indicator refer to Chapter 3 Set Up and Programming Use SET HIGH and SET LOW limit alert data STORE display CLEAR printer SEND and STATistical analysis features 2 Press MODE to select the TRACK mode 3 Connect the recording or monitoring equipment to the ANALOG OUTPUT port using a BNC coaxial connector 4 With no torque applied measure the ANALOG OUTPUT voltage and adjust or program your equipment for zero 5 Apply full range torque to the transducer in the CW direction as shown on the 2000 810 01 Indicator LED display 6 Measure the ANALOG OUTPUT voltage and adjust or program your equipment to display the full range torque value 7 Apply full range torque to the transducer in the CCW direction as shown on the 2000 810 01 Indicator LED display 8 Measure the ANALOG OUTPUT voltage and adjust or program your equipment to display the full range torque value Using the Multitest Toque Calbration System Measuring Torque and Angle Torque Only Although measuring torque and angle is not a torque testing feature transducers and the 2000 810 01 Indicator may be used to monitor torque during fastener installation The Indicator can also be set up to monitor turn of the nut or angle of rotation using common bi directional incremental rotary encoders for c
54. g DB 9 cable P N 2000 50 1 e Connect Loader to Power Amplifier Box using DB 9 cable 9800 303 e Connect Motorized Control Box to Power Amplifier Box using DB 15 cable P N 9502 500 e Connect Power cord to Power Amplifier Box P N 2000 114 e Connect Transducer cable P N 2000 900 120 to Transducer e Connect Power cord to Torque Tester 2000 810 01 P N 2000 114 not shown 2000 800 02 Motorized Loader Using the Motorized Controller For Torque measurement only The Motorized Control Loader consists of the Motorized Control Box MCB and the Motorized Loader The system is typically used in conjunction with a Torque Measurement Device such as the 2000 810 01 The MCB controls the motor to generate a force which is applied to a wrench while the 2000 810 01 measures the resulting torque When the target torque is reached the MCB will stops the motor The following is a step by step procedure to successfully operate the Motorized Control Loader Note Always check Emergency Stop to be on by Pushing it in before switching the power on e Switch MCB Main Power ON switch is located at power amplifier box e Switch ON Torque Tester 2000 810 01 e Release Emergency Stop E_STOP Button by Pulling it out Switch ON MCB by pressing Green System Control Button LED should light up Read this manual completely and carefully Pay special attention to all warnings cautions and safety rules Failure to follow
55. grammed degrees of rotation preset value The LCD display reads Edit max angle Using up and down VALUE and left and right DIGIT enter the degrees of rotation from the fastener torque angle specification onto the LED display Press ENTER to return to measurements mode Using the Multitest 4 Torque Calibration System The 2000 810 01 Indicator is designed to work specifically with the Multitest series of smart transducers for measuring torque The Multitest series transducers contain a memory chip that identifies the transducer range and calibration parameters to the Indicator This chapter contains information on how to test measure and use the Motorized Torque Tester in the manual loader mode For Automated testing refer to Chapter 6 2000 800 02 Motorized Loader Testing Torque Wrenches and Drivers Selecting a Transducer Installing a Transducer To use the 2000 810 01 Torque Tester for torque wrench testing a transducer of the appropriate range is fitted to the 2000 800 02 Motorized Loader The Loader provides a stop that holds the torque wrench handle fixed and rotates the transducer under the wrench drive The system applies a precise monitored torque to the wrench When selecting a transducer choose a single transducer that covers the low to high end capacity of the torque wrench Although possible it is best not to change transducers between calibration check points For example to test or calibrate a
56. handle When using ratchets make sure the direction lever is fully engaged in the correct position Never attempt to test an impact tool on this instrument Always position the 40 arm over the front of the stand as shown Never extend the test arm behind the stand The stand will tip over when weights are applied Always be alert to the potential for personal injury that may be caused by excessive torque applications careless handling of heavy weights and out of balance or unsafe weight distribution III Safety Information safety features IV LIMITING SWITCHES The limiting switches on the loading mechanism will automatically stop the motor before damage is done to the loading mechanism To restart the motor reverse the direction of the load OVER TORQUE PROTECTION FOR TRANSDUCER IN USE The motor will stop when the transducer in use has reached an OVER RANGE condition This protects the transducer from permanent damage INPUT WHEEL ENGAGE DISENGAGE POSITION The fine adjustment input wheel is to allow the operator to apply load in small increments when testing DIAL indicating DEFLECTING beam and ELECTRONIC TORQUE wrench When not in use it has a disengage feature to prevent injury to the operator IT IS RECOMMENDED TO DISENGAGE INPUT WHEEL PRIOR TO ACTIVATING THE MOTOR To disengage the input wheel pull the wheel out until it is disengaged from the loading mechanism When disengaged with the
57. heck Points 60 0 ft Ib 120 0 ft Ib 240 0 ft Ib 360 0 ft Ib 600 0 ft Ib 100 0 ft Ib 200 0 ft Ib 400 0 ft Ib 600 0 ft Ib 1000 0 ft Ib 200 0 ft Ib 400 0 ft Ib 800 0 ft Ib 1200 0 ft Ib 2000 0 ft Ib 4 0 in Ib 5 0 in Ib 10 0 in Ib 20 0 in Ib 30 0 in Ib 50 0 in Ib 30 0 in Ib 40 0 in Ib 80 0 in Ib 160 0 in Ib 240 0 in Ib 400 0 in Ib 80 0 in Ib 100 0 in Ib 200 0 in Ib 400 0 in Ib 600 0 in Ib 1000 in Ib 20 0 ft Ib 25 0 ft Ib 50 0 ft Ib 100 0 ft Ib 150 0 ft Ib 250 0 ft Ib Weights to Add n more than 1 1 Ib 2 Ib 1 Ib 2 10 Ib 2 Ib 5 Ib 10 Ib 2 20 Ib 1 Ib 2 Ib 10 Ib 4 20 Ib 5 Ib 3 20 Ib 2 50 Ib 5 lb 10 Ib 5 Ib 2 20 Ib 5 Ib 5 20 Ib 5 Ib 2 10 Ib 2 20 2 50 Ib 5 Ib 4 20 Ib 4 50 Ib 2 5 Ib 20 Ib 50 Ib 2 5 Ib 4 20 Ib 2 50 Ib 2 5 Ib 5 20 Ib 4 50 Ib 2 5 Ib 4 10 Ib 5 20 Ib 8 50 Ib 0 3 oz 0 5 oz 4 oz 1 2 Ib 1 2 Ib 1 Ib 1 2 lb 1 Ib 2 Ib 1 2 Ib 1 Ib 2 2 Ib 1 2 b 1 Ib 4 2 Ib 1 2 Ib 2 Ib 1 2 Ib 1 Ib 2 Ib 1 2 Ib 1 Ib 3 2 Ib 1 2 Ib 3 5 Ib 1 2 Ib 1 Ib 2 Ib 4 5 Ib 1 2 Ib 1 Ib 4 2 Ib 6 5 Ib 1 2 Ib 1 2 Ib 2 Ib 1 2 Ib 2 Ib 2 5 Ib 1 2 Ib 2 Ib 2 5 Ib 2 10 Ib 1 2 Ib 2 Ib 2 5 Ib 4 10 Ib 1 2 Ib 2 Ib 2 5 Ib 4 10 Ib 2 20 2 2 Ib 5 Ib 5 Ib 10 Ib 5 Ib 2 20 Ib 5 Ib 2 50 Ib 5 Ib 3 20 Ib 2 50 Ib 5 Ib 4 20 Ib 4 50 Ib Total
58. ions for the specified transducer with the force arm 2 9 Functional Description and Specifications Display Resolution for Transducers in Force Mode 2000 7 02 3 2000 8 02 2000 10 02 2000 11 02 2000 12 02 2000 13 02 2000 14 02 mkg cmkg_ ft Ib inib inoz Nm dNm cNm 2000 5 02 00003 003 0002 002 04 0003 003 2000 6 02 0001 01 0008 01 2 001 03 2000 65 02 0003 002 03 5 003 03 2000 7 02 001 006 08 1 2 009 2000 8 02 002 016 2 3 2 02 2000 10 02 004 03 3 5 03 2000 11 02 007 10 07 2000 12 02 016 2000 13 02 03 2000 14 02 05 2000 400 02 0001 4 in 1 001 002 007 MULTITEST torque force transducers can withstand an overload of 110 of full range The 2000 810 01 Indicator alarms audible beep and display OVER red LED at 110 of rated capacity To protect the tool under test or serve as a fastener installation torque preset alert the 2000 810 01 produces a constant audible tone when the input torque force exceeds the SET LOW limit It then produces a pulsating tone when the input torque force exceeds the SET HIGH limit 2000 810 01 ignores inputs less than 0 1 of full range in TRACK mode 2 in PEAK HOLD mode 7 in FIRST PEAK and POWER TOOL modes With the 4 in 1 transducer 2000 810 01 ignores inputs less than 2 of full range after scan select Functional Description and Specifications Specifications MOTORIZED CONTROL LOADER System System Accuracy
59. ious injury to the operator or to bystanders Indicates a potential hazard which if not avoided may result in minor or moderate injury to the operator or to bystanders The three part message panel used with safety messages uses three different type styles to further define the potential hazard e Normal type states the hazard e Bold type states how to avoid the hazard and e Italic type states the possible consequences of not avoiding the hazard Some safety messages contain visual symbols with signal words Example Flying particles can discharge when applying torque e Users and bystanders must wear safety goggles Always wear safety goggles when applying torque Flying particles can cause injury Safety Information IMPORTANT SAFETY INSTRUCTIONS This manual contains important safety and operating instructions for CDI Motorized Control Loader Torque System Refer to the information in this manual often for safe operation Read All Instructions Read understand and follow all safety messages and instructions in this manual and on the test equipment Safety messages in this section of the manual contain a signal word a three part message and in some instances an icon The signal word indicates the level of hazard in a situation e Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or bystanders e Warning indicates a poten
60. ized Control Box Press F1 key to select Dial Mode The LCD display reads MODE Dial Press Run to Start Press RUN key to start Dial Mode The LCD Display reads DIAL MODE Target Cycle Dir 50 00 ft lb 00005 CW Use the cursor keys Up Down Left Right to enter Target Value Number of Cycles and Direction Typically the Target Value in Dial Mode should be about 5 to 10 of the required torque For Dial wrench check at 55 ft lb set Target Value at 50 ft lb Press RUN or Enter key to accept all Parameters The default Setup upon Power up is Target 7 of Transducer Cycle 00001 Dir CW The MCB does NOT accept any Target value that exceeds Max Transducer Range 2000 800 02 Motorized Loader If the Loader is not in the Home Position the Display reads DIAL MODE Make sure there is no wrench in Loader Then hit Run Make sure there is no wrench in Loader Press RUN key to start Homing Then LCD display reads DIAL MODE Moving to home Position 001 Sec DIAL MODE Put wrench in Loader 050 00 ft lb 1 5 100 Motor The MCB controls the Motor to increase the applied torque until the Tester captures the target torque value An audio alert is sounded when the target torque is reached DIAL MODE Target 050 00 ft lb Cycle 1 5 Any key to back up The Operator can now use the hand crank to adjust the Dial wrench up
61. l drive plate installation on the 2000 13 02 and 2000 14 02 transducers Consolidated Devices Inc Item is not available from Accessories Optional Transducers and Accessories Component Description Drawer Cutout 2000 5 02 15 200 in oz transducer 9 B 1 4 ext drive 1 4 internal adaptor 7 E 342 20 2000 6 02 4 50 in Ib transducer 9 C 1 4 ext drive 1 4 internal adaptor 7 E 342 20 2000 65 02 15 150 in lb transducer 9 D 1 4 ext drive 1 4 internal adaptor 7 E 342 20 2000 7 02 30 400 in Ib transducer 9 E 3 8 ext drive 3 8 internal adaptor 7 E 342 41 2 2000 8 02 80 1000 in Ib transducer 9 F 3 8 ext drive 3 8 internal adaptor 7 E 342 41 2 2000 10 02 10 125 ft Ib transducer 9 H 1 2 ext drive 1 2 internal adaptor 7 E 65 26 3 2000 11 02 20 250 ft Ib transducer 9 1 2 ext drive 1 2 internal adaptor 7 E 65 26 3 2000 12 02 60 600 ft Ib transducer 9 J 3 4 ext drive 3 4 internal adaptor 7 E 65 78 2 2000 13 02 100 1000 ft Ib transducer 9 G or 4 A 1 int drive 1 3 4 reducer 7 E 2000 226 2 2000 14 02 200 2000 ft Ib transducer 9 K or 4 B 1 int drive 1 3 4 reducer 7 E 2000 226 2 2000 400 02 4 in 1 transducer kit 343 41 02 Multiple transducer 8 E 1 4 ext drive 4 50 in Ib 3 8 ext drive 30 400 in Ib 3 8 ext drive 80 1000 in Ib 1 2 ext drive 20 250 ft Ib 342 40 1 4 internal adaptor 7 E 342 41 1 1 4 3 8 internal adaptor 7 E 342 41 2 3 8 internal adaptor 7 E 65 26 3 1 2 internal adaptor 7 E 343 25
62. le High Torque Transducer Mounting Detail cceeeeeeeeeseeeeeeeeeeeaeeeenee ees 5 3 Figure 5 4 4 in 1 Transducer Mounting Detail 0 0 0 eee ceca errr ee aa eee e sana neeees 5 4 2000 800 02 Motorized Loader un ceccccccseccensenneenenensennsnensnaenenanenseaessnaeensnaesenacecsnaesssasessaesesasensnas 6 1 Figure 6 1 2000 800 02 Motorized Loader eee eee e eee e ee eae tree ee ae eee sana eeees 6 3 Figure 6 2 2000 800 02 Motorized Loader Exploded View ccccccceeeceeeeeeeeeeeeeeeeeeeeeees 6 4 Figure 6 3 Ball Handle Adaptor eee ee ee eee c ee eee ee cee eeeanea eee eaeeae ee eeeaee eae eeeeaaaeneeas 6 6 Figure 6 4 4 in 1 Transducer on 2000 800 02 Motorized Loader 0 eee 6 7 Figure 6 5 2000 800 02 Motorized Loader Extension Arm ccecccceee cece eect eee eeaeeeeeees 6 8 Figure 6 6 MCB Front Control Panel ccce cece eee cesar ee ena eters eae tees aaa eeeeaaa ees 6 9 Figure 6 7 2000 800 02 Motorized Loader Rear Panel Interconnect ceeeeeeeeeeeeee eters 6 11 ACCOSSOMICS 33 bnccctesietesdiesectte vedi che doe eer RS ete ete pence ete eee nee EENAA eek A 1 Figure A 1 Roll Cabinet Drawer Arrangement cceeeeeeeeeneeeeeeeeeeaeeeeaeeeeeaeeeeaeeeeaaeeeeaeeeeaa A 1 Using this Manual This manual contains instructions for use and setup of the Motorized Control Loader System A table of contents and a table of illustrations are provided to make this
63. manual easy to use Some of the information shown in text or illustrations is obtained using optional equipment Conventions This section contains a list of conventions used in text Check Note A check note provides additional information about the subject in the preceding paragraph Example System capabilities include data storage retrieval statistical analysis and automatic downloading to a printer or computer Chapter References Additional information in text is referenced by chapter number and section name Example For testing procedures refer to Chapter 4 Using the Multitest Torque Calibration System Equipment Damage The possibility of damage to vehicle or equipment is introduced by a signal word indicating this condition Example IMPORTANT The connector on single transducer cables contains the EEPROM calibration memory chip Never attempt to remove the connector from the transducer It is installed with a permanent adhesive A WARNING Using This Manual Safety Messages Safety messages are provided to help prevent personal injury and equipment damage All safety messages are introduced by a signal word indicating the hazard level The types of safety messages are Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders Indicates a potential hazard which if not avoided could result in death or ser
64. n the selected mode STOP To stop the motor or Cancel the current setup 6 9 2000 800 02 Motorized Loader A WARNING An important step prior to any MCB operation is the establishment of a reference position for the motor This is called homing and can be performed either as an integral part of the selected Mode or as an independent step Ref Manual Mode Make sure that NO Wrench is in the Loader while in Homing operation or in ZEROTARE mode 2000 800 02 Motorized Loader Loader Rear Panel Interconnect The 2000 800 02 Motorized Loader rear panel is shown in Figure 6 7 Basic Set up A WARNING Disconnect the main power line before making system inter connections POWER AMPLIFIER MOTORIZED CONTROL BOX SMART 4IN1 TRANSDUCER BOX fi E P N 2000 810 60 P N 2000 810 50 P N 2000 400 02 FORUEI ORCE TANGLE TESTER P N 2000 810 01 POWER CONNECTOR hee POWER CONTROL INTERFACE CABLE P N 9502 500 P N 2000 50 1 LOADER TO POWER AMP BOX CABLE MOTORIZED LOADER P N 9800 303 P N 2000 810 0 POWER AMPLIFIER p lem PRINTER CABLE z P N 2000 50 2 BOX P N 2000 810 60 SERIAL PRINTER CONNECT TO EARTH GROUND Figure 6 7 2000 800 02 Motorized Loader Rear Panel Controls Power Input 110 VAC 50 60HZ Cable connections e Connect the wire on the side of the loader labelled Connect to earth ground to ground e Connect Torque Tester RS 232 Optinal Port to Motorized Control Loader usin
65. next LED digit using left and right DIGIT and up and down VALUE Continue until all digits are set 5 Press ENTER to return to measurements mode Setup and Programming Setting High Torque Force Limit 1 Press SET HIGH The LED display reads last SET HIGH value with one digit flashing The LCD display reads Edit high limit upper line units lower line Change units of measure by pushing UNITS 2 Select an LED digit to change flashing by pushing left or right DIGIT 3 Increment or decrement the selected digit by pushing up or down VALUE Push and hold up or down VALUE to change the display quickly A decimal point appears between 9 and 0 numerals Maximum resolution is selected automatically regardless of decimal point position upon pushing ENTER The program value is absolute for both readings 4 Select and change the next LED digit using left and right DIGIT and up and down VALUE Continue until all digits are set 5 Press ENTER to return to measurements mode Programming AUTO CLEAR Use AUTO CLEAR to program the CLEAR STORE and SEND functions for automatic or manual operation Use these functions in PEAK HOLD POWER TOOL and FIRST PEAK modes to STORE torque or force measurements to memory CLEAR the display and SEND the last measurement captured on the LED display to the printer or PC Auto STORE and SEND are initiated at either AUTO or delayed CLEAR operations Use the manual modes
66. ngers and weights 2 Install the transducer being calibrated and allow a 5 minute warm up period to stabilize the electronic circuits and transducer elements 3 Mount the 4 in 1 transducer upright drives horizontal as shown in Figure 5 4 or mount single transducers horizontally using the accessory stand and block as detailed in Figure 5 3 Attach the specified torque arm secured with the drive retention screw and install the specified hanger for clockwise CW torque application Use the S hook on the 2 1 2 or 5 bars 4 Press CAL LED display reads the following message with least significant digit LSD flashing CODE0000 Calibration Enter code the following code into the display using the DIGIT right and left keys and the up and down VALUE keys CODE5222 Press ENTER The LED display reads SELECT The LCD display reads Calibrate CW Press ENTER The LED display reads a flashing number in the LSD The LCD display read Enter no of transducers Using the up and down VALUE keys enter 1 for a single transducer or 4 for the 4 in 1 transducer If you enter 1 skip to step 11 Press ENTER The LED display reads a flashing number in the LSD and the LCD display reads Select transducer Using the up and down VALUE keys enter the number of the 4 in 1 transducer to calibrate Possible values are 1 50inoz 2 400 in lb 3 1000 in Ib 4 250 ft Ib Press ENTER The
67. on are taken from CRC Handbook of Chemistry and Physics 58th Edition CRC Press Inc 18901 Cranswood Parkway Cleveland Ohio 44128 Acceleration Due to Gravity for Sea Level at Various Latitudes Latitude Acceleration Latitude Acceleration cm sec2 Degrees cm sec2 978 039 46 980 711 978 078 980 892 978 195 981 071 978 384 981 247 978 641 981 422 978 960 981 592 979 329 981 757 979 487 981 918 979 652 982 288 979 822 982 608 979 995 982 868 980 171 983 059 980 350 983 178 980 531 983 217 5 11 Calibration Free Air Correction for Altitude Altitude Correction Meters cm sec2 200 0617 300 0926 400 1234 500 1543 600 1852 700 2160 800 2469 900 2777 Correction Factor for Check Point Readings 1 Determine latitude and altitude Obtain information from local geological survey office or library Find the acceleration due to gravity for sea level from its chart Subtract the free air correction for altitude from its chart Divide the result calculated in step 3 by the standard gravitational factor 980 665 cm sec sec Multiply the check point in the calibration charts by the factor calculated in step 4 to obtain the corrected check point readings while using the original weight Correction Factor for Weights 1 Determine latitude and altitude Obtain information from local geological survey office or library Find the acceleration due to gravity for sea level from its chart
68. onnected or when connecting a transducer while the power is on the LED displays READ BOX BOX O K ZERO TARE zero The UNDER TORQUE and TRACK indicators light The LCD displays Max transducer range and units upper line X average and memory location lower line 4 in 1 Transducer Select If the 4 in 1 transducer is installed at power on the LCD display reads Select Transducer All four transducers are scanned as indicated by their associated red LED indicators To select one of the transducers apply at least 5 of its full range torque To return to the scan mode press ENTER 3 4 Setup and Programming Programming Setup Setting up Date and Time 1 Press DATE TIME The LCD display reads Date dd month yy upper line Time hh mm ss lower line with the seconds flashing pare Par Gib deles ees ae CEs e oe Figure 3 3 Date and Time Display 2 Push left or right DIGIT to select the date time element being changed 3 Increment or decrement the date time element by repeatedly pushing up or down VALUE Push and hold up or down VALUE to change the display quickly Incrementing decrementing the day rolls over to the next or previous month likewise month to year seconds to minutes and minutes to hours 4 Press ENTER to update date and time and then return to measurements mode 3 5 Setup and Programming Setting Up High and Low Limits Alert 3 6 Torque Force Mode Use SET HIGH
69. ont of the reaction bracket for both CW and CCW torque applications In this configuration useful up to 2000 ft Ib the calibration block is secured to the stand using four 1 2 13 socket head cap screws each torqued to 75 ft lb For additional information refer to Figure 5 3 A WARNING Figure 5 3 Single High Torque Transducer Mounting Detail The 2000 12 02 600 ft Ib transducer requires the 1 1 4 to 3 4 drive reducer supplied to couple to the 40 test bar Always position the 40 arm over the front of the stand as shown Never extend the test arm behind the stand The stand will tip over when weights are applied The 40 test arm is coupled to the 2000 13 02 1000 ft Ib and 2000 14 02 2000 ft Ib transducers using a 1 1 4 drive adaptor plate 1 Remove the internal drive adaptor plate and bottom plate from the transducer using the torque wrench ratchet head and 3 8 3 8 hex bit or 3 4 open end adaptor supplied 5 3 5 4 Calibration Remove separated adaptor from calibration block Attach transducer to the calibration block so that red mark on transducer lines up with white dot in left bottom corner on calibration block Tighten six 1 2 13 hex head bolts to 75 ft Ib torque Attach the 1 1 4 drive adaptor plate using six 1 2 x13 hex head bolts each torqued to 75 ft Ib using the torque wrench and 3 4 open end adaptor supplied After calibration re install the internal drive plate and bo
70. ransducers of 400 in Ib and higher range are recognized by the 2000 810 01 Indicator for force measurement Install the transducer by lining up the red mark with the FORCE label on the loader Refer to the 2000 800 02 Loader section of this manual Force testing is done using handcrank only Press E Stop switch on the Motorized Control Box for lighter handcrank torque Never attempt to use the 4 in 1 transducer for force measurement 4 7 Using the Multitest Toque Calbration System Use the following procedure to make force measurements 1 To program the 2000 810 01 Indicator refer to Chapter 3 Set Up and Programming in this manual Use SET HIGH and SET LOW limit alert data STORE display CLEAR printer SEND and STATistical analysis features 2 Install the compression or tension fixture according to the manufacturer s instructions 3 Press SELECT to select FORCE measurement 4 Press MODE to select TRACK mode The green TRACK lamp lights 5 Press UNIT to select the desired engineering unit of measure as displayed on the LCD display It is easiest to match that of the gauge being tested 6 Apply load by turning the loader handle CW for tension or CCW for compression This may be reversed depending on the fixture Note For lighter handcrank torque press the E Stop switch on the Motorized Control Box 7 Release and reapply load twice again to exercise the transducer and gauge 8 With the load released pre
71. rement each digit between 0 and hexidecimal F program the number 2000 into the LED display Setup and Programming 3 Press ENTER The LED display reads PRINTER or OPTIONAL The LCD display reads Download upper line Port lower line 4 Press up VALUE to toggle between PRINTER port or OPTIONAL Port 5 Press ENTER to return to measurements mode Setting Up Serial Communications 1 Press CAL to enter calibration mode LED display reads the following with the least significant digit LSD flashing CODE0000 2 Use left and right DIGIT to select the appropriate digits and up and down VALUE to increment or decrement each digit between 0 and hexidecimal F program the number 2000 into the LED display 3 Press ENTER The LED display reads PRINTER or OPTIONAL The LCD display reads Download upper line Port lower line 4 Press right DIGIT LED display shows the previously programmed baud rate for the printer with the LSD flashing LCD display reads Baudrate Com1 PRINTER 5 Using up and down VALUE and left and right DIGIT program the baud rate matching the printer being used The built in printer operates at 09600 baud 6 Press right DIGIT until LCD display reads Baudrate Com2 OPTIONAL LED display shows the previously programmed baud rate for the Optional port with the LSD flashing 7 Using up and down VALUE and left and right program the desired ba
72. ritical fastener installations Typically a torque angle algorithm is used where the joint is clamped using a preload torque The fastener is then rotated a specific number of degrees regardless of the torque necessary to turn it When using the instructions in this section refer to the Torque Angle Tutorial Quick Reference Card that accompanies this manual 1 For additional information on setting SET HIGH and LOW limits alert Data STORE display CLEAR printer SEND and STATistical analysis features refer to Chapter 3 Set Up and Programming 2 Press UNIT to select the desired engineering unit of measure as displayed on the LCD display 3 Press MODE to select TRACK or PEAK HOLD mode 4 Install the transducer between the fastener and the wrench or tool 5 Apply increasing torque until the audible tone indicates that measured torque matches or exceeds the SET LOW torque limit If you match or exceed the SET HIGH torque limit the alert sounds a pulsating tone Using the Multitest Toque Calbration System Angle Only The 2000 810 01 accepts input from common bi directional incremental rotary encoders The Indicator interfaces to any encoder resolution counts per revolution and can be programmed to display angle in degrees of rotation For additional information on setting up angle encoders and measurement modes refer to Chapter 3 Set Up and Programming in this manual 1 Press MODE to select ANGLE LED displ
73. rm A rated 12VDC 1 2A close contact at 110 CW or CCW of torque force transducer range For additional information refer to Transducer and System specifications Display Capacity 16 bit A D 8 digits 32 000 counts Units of Measurement Torque ft Ib in Ib in oz Nm dNm cNm mkg and cmkg Force lbf ozf N dN kp and gf Angle degrees Torque Force Resolution Refer to transducer indicator range and display resolution tables in Functional Description of this chapter Angle Resolution Bi directional X4 quadrature logic Functional Description and Specificatons Torque Force Transducers Accuracy 0 2 of reading 25 C within specified range when used as prescribed with the 2000 800 02 Loader Range and Resolution Refer to transducer indicator range and display resolution tables in Functional Description of this chapter Temperature Operating Temperature 10 to 32 C 50 to 90 F Storage 20 to 50 C 2 to 122 F Humidity Up to 90 non condensing Temperature Drift 0 02 C 011 F 2000 800 02 Motor Loader Specifications Input Torque Hand Crank when E Stop pushed down 10 ft Ib maximum Output Torque 2000 ft lb 20 degrees rotation maximum Power Requirements Motor and Control Box 115VAC 10 60 Hz 230VAC 10 50 Hz Optional Step down transfromer Physical Dimensions Width 45 Height 50 Depth 24 Weight including 2000 100 02 roll cab 1500 Ibs
74. rogramming function fa m ai Sets up high torque force limit preset Set I up angle preset in torque angle mode Sets up low torque force limit preset Set up clamping torque preset in torque angle mode STORE DATA Stores present measurement to memory RECALL Recalls memory data to display DATA Sends all memory data statistical analysis and histogram to printer port Sends data list with or without date time stamp to computer printer Sets up serial protocol function a z gt 3 AUTO Sets up CLEAR STORE and SEND CLEAR modes function WUAL Manually clears display in PEAK FIRST LEAR PEAK POWER TOOL and ANGLE modes Sets up memory clear options in RECALL mode Et Table of Contents Safely INFOrmation sisieiedicscocvccocis deweccteiiec te cia etic aenivs cons cewisuaniedecen eetocelesecctodseetaseceuvstatvsscduedeievecess I Introdyctoi issirssrevoresdsurniiran ri ene EANAN EEA ANEAN EN EE AA caches ANEINANDER ASAS 1 1 Functional Description and Specifications ccssccccecccceeecceneeceeesseeenenneseeeeeseeeseeeeseeeeseseenseensees 2 1 Functional Descriptions oneness i iniia lenis La sles ie ies stein a AA Aa rial eaaa 2 1 Motorized Control Loader SyStem eiir cerat teni enana ea i tiA Laaa ERTE a DREE ERATE enak 2 1 2000 810 0T Indicator wos ecccieel ae ew te s onio i Ar e N A E E N 2 3 FLOAU Panel vevenne e E A n AN T ER E n NAER nonce 2 3 Rear Panel INput OUtput sisiiiairsariian krata i
75. rol A 2 Component 2000 100 02 2000 100 2 2000 100 3 2000 100 4 2000 100 5 2000 100 7 2000 100 8 2000 800 02 2000 810 0 2000 56 0 2000 111 0 2000 810 60 2000 810 50 2000 810 22 9800 303 2000 50 1 9502 500 2000 173 1 2000 173 2 343 50 2 2000 173 11 2000 173 6 100ST I RYE 12 RYD 6 FA12E 2000 114 2000 195 12 2000 810 01 2700 110 02M 2000 114 2000 900 120 Description Roll cabinet Foam insert Foam insert Foam insert Foam insert Foam insert Foam insert Drawer Cutout WO ON OD Motorized torque loader Loader Plexiglass safety shield Indicator stand Power amplifier Motorized control box Gearmotor Loader to Power amp box cable Indicator to Motor control box cable Power amp box to Motor control box cable Reaction pin assembly 8 C Reaction pin assembly 8 C Standoff fixture 9 A 2 Linear ball bearing Reaction ball handle adaptor 8 B Torque wrench Set to 75 ft Ib 7 D 3 4 Open end adaptor 7 B 3 8 Interchangeable ratchet head 7 C 3 8 x 3 8 Hex driver bit 7 C 110VAC Power cord 3 D Quick Release 2 8 I Digital torque force angle indicator kit Indicator with printer 110VAC Power cord 3 F Cable Indicator to transducers 3 B The 2000 100 02 roll cabinet is fitted with 1 thick foam inserts for storage and effective tool control Storage space is also available for calibration hangers torque arms and small weights Used for calibration plate and interna
76. rtified weights The indicator features a bright red alpha numeric LED display for readout of torque in ft Ib in Ib in oz Nm dNm cNm mkg and cmkg or force in ounces pounds Newtons decaNewtons kiloponds kilograms or grams depending upon the transducer in use Angle measurement calibration statistical analysis and set up functions are reported on a 2 line by 16 character 5x8 dot matrix backlighted LCD display A Torque Angle mode can be set up for precision fastener installation monitoring The 2000 810 01 uses X4 quadrature logic that takes advantage of maximum resolution from industry standard bidirectional rotary encoders 1 1 1 2 Introduction Set up and calibration programming is entered on front panel membrane keys HIGH and LOW torque limits are adjustable to give an audible alert The user selects TRACK mode to display torque values as they are applied PEAK HOLD or POWER TOOL modes to display the highest torque value applied or FIRST PEAK mode which captures the torque output at the click of a set able wrench or driver CLEAR STORE and PRINT functions can be set up for automatic or manual operation The indicator stores and recalls up to 3000 torque force readings and does statistical analysis on them for downloading to printer or computer The statistical report print out includes a simple histogram for process monitoring True RS 232 serial printer and separate RS 232 computer COM ports are at th
77. s 00 e cece eeeeee eee cece eee eeeeeeeeeeeeeeeeaaeeeeseeeeseeeaaeeeeaeeeeaaeess A 3 Calibration ACCOSSONIGS irria E ces cscs casei ts aozevaardean A aAA ives deed atthe A 5 Table of Illustrations Functional Description And Specifications ccseccccecccceeeecenenceeeeneeeeenenseeeeseeneseeeenseeeesseesseensees 2 1 Figure 2 1 Motorized Loader Control System eececeeeeeeeeeeeeeeeeeeeeeaaeeeeaeeeeeaeeesaeeeesaeeeeaaaess 2 1 Figure 2 2 Roll Cabinet Drawer Layout 0 0 ceeeeeceeeneeee eect eee eeeaeeeeaaeeeeaeeeeaeeeeaaeeesaeeeeaaaess 2 2 Figure 2 3 2000 810 01 Front Panel 00 ceeeeeeeseeeeeeeeeneeeeeneeeenaeeeeaeeeeaaeeeeaeeeeaaeeetaeeeeaaees 2 3 Figure 2 4 Maximum Range Display cceecseeeaeeeeeeeeeenneeeeneeeeaaeeeeaeeeeaaeeeeaeeeeaaeeeeaeeesaaeess 2 4 Figure 2 5 2000 810 01 Rear Panel ooo cceeeecceeceneeeeeeeeeeeaeeeeneeeeaae essai eeeaaeeeeaeeesaaeeeeaeeeeaaeess 2 7 Setup and Programming vcceesccecscicasectecyccacisseesetaenecto gee tuere ccs tocesccegesuedrscisrecosessdiczectogestedrecuerss 3 1 Figure 3 1 Motorized Control Loader Setup eee ee eee e teen ate e seen eee eeeeaaa eens 3 1 Figur 3 2 Indicator Controls oieee uaa eTe AeIE pC ERTE L EE DA EEIE ERT ELIE OTALAR 3 3 Figure 3 3 Date and Time Display sescsiriscieciii icedi eiee oee e 3 5 Figure 3 4 AUTO CLEAR STORE SEND Display c ccccseeeeeeeeeeeeeeeeceeeeeeeeeaeeeeeeaeeeeeees 3 7 Figure 3 5 RECALL Data Display sinensissinyiiii
78. ss ZERO TARE 9 Apply load according to one of the following e The check points recommended by the gauge manufacturer if specified or e The desired working force or e Approximately 70 of its full scale capacity Note or adjust the gauge reading to match that of the 2000 810 01 LED display Displaying Statistical Analysis 4 8 The 2000 810 01 accumulates torque force measurements in a data list The list is created with each AUTO or MANUAL data store entry Statistical analysis is calculated on the list and if SET HIGH and SET LOW limits are established draws a simple histogram of the results These features are very useful in statistical process control SPC management Statistical analysis can be previewed on the LCD display or sent directly to a printer computer port For additional information on setting up printer or PC ports refer to Chapter 3 Set Up and Programming in this manual Using the Multitest Toque Calbration System Displaying Statistical Analysis on LCD 1 Press STAT The LED display reads kk STA kk The LCD displays reads HIT SEND PRINT upper line TL LIST STAT lower line HFT SENG F ERINE e E EE Figure 4 2 Statistical Analysis Display 2 Repeatedly press up or down VALUE to scroll through the LCD display as shown in Figure 4 3 E ES EN EE NE EE EE 2AN last value Figure 4 3 Value Display 3 Press ENTER to return to measurements mode 4 9
79. stored at the far right The LED display shows the measurement value of that memory location while the LCD displays its engineering units at the lower right 2 Use up and down VALUE to view the data list 3 Press ENTER to return to measurements mode Downloading Data List to Printer 1 Press RECALL DATA 2 Press SEND AUTO SEND The LCD display reads Download upper line DateTime Raw lower line with the plus sign flashing ee eed le ails ce Eee oe rte Figure 4 5 Data Download Display 3 To download the data list plus date time stamp press ENTER The LED display reads SENDING 4 To download the raw data list use right DIGIT to select Raw on the LCD display Using the Multitest Toque Calbration System 5 Press ENTER to download the raw data list The LED display reads SENDING 6 Press ENTER again to return to measurements mode Downloading Data List to Personal Computer 1 Connect the accessory 2000 50 1 cable between the 2000 810 01 PRINTER port and the computer COM port For additional information on setting up printer or PC ports refer to Chapter 3 Set Up and Programming 2 Setup your computer to receive serial communication Example If using an IBM compatible and Windows 95 Click on START RUN to open the Terminal program Type TERMINAL Press lt Enter gt 3 Press RECALL DATA 4 Press SEND AUTO SEND As shown in Figure 4 5 the LCD display re
80. t be installed into the loader by lining up the holes of the standoff to the holes of the loader C amp D Bracket Knobs Two knobs on the bracket are used to align the selected transducer over the loader drive Tighten the left knob D first then the top knob C The wrench or driver to be tested is then coupled to the selected transducer using an internal internal adaptor E 4 in 1 Adapter Bracket Holds the 4 in 1 transducer horizontal to the loader 6 7 2000 800 02 Motorized Loader Extension Arm Accessory The 2000 800 02 Motorized Loader accepts torque wrenches up to 80 in length The extension arm is attached as shown in Figure 6 5 A quick release pin is used at the end of the arm to capture the reaction pin slide assembly Figure 6 5 2000 800 02 Motorized Loader Extension Arm 2000 800 02 Motorized Loader Motorized Control Box MOTORIZED CONTROL BOX EMERGENCY STOP SYSTEM CONTROL ON OFF MADE IN U S A Fig 6 6 Front Control Panel Front Panel Membrane Function Keys The MCB has a Liquid Crystal Display LCD which is mounted on an attractive front panel ALL set ups and control commands are easily entered via the membrane Keys F1 To change select the Mode F2 For Diagnostic only F3 Reserved F4 Reserved Cursor Keys Up Down Left Right TO ENTER PARAMETERS e g target torque limits number of cycles motor direction CW or CCW ENTER To accept the parameters RUN To ru
81. t tension can be calculated very accurately by using the bolt length slope of the threads threads per inch and fastener turns degrees of rotation As shown in the Torque Angle vs Load graph at left once seated rotation is directly related to load regardless of bolt condition In this case a small torque is used to seat the fastener and 100 degrees of rotation produces the required 12 000 Ibs of load with less than 2 000 Ibs of uncertainty Front Panel Function Keys Toggles between TORQUE and FORCE measurement modes Selects TRACK PEAK HOLD POWER TOOL FIRST PEAK and ANGLE modes Selects following units on LCD display Torque units in Nm dNm cNm mkg cmkg Ib ft in lb in oz or Force units in N dN kp gf lbf oz Oks E ANGLE Manually resets ANGLE display on LCD Manually resets ZERO TARE Selects LED or LCD digit to right blinking for setup and programming Shift for printer and angle encoder programming Selects LED or LCD digit to left blinking for setup and programming Shift for printer and angle encoder programming Fl ES EEN kd E Terminates calibration and program modes Returns to 4 in 1 transducer scan Increments selected digit during calibration and program modes Scrolls statistical analysis display Decrements selected digit during calibration and program modes Scrolls statistical analysis display Opens and terminates calibration mode 2 i Edits DATE TIME p
82. tially hazardous situation which if not avoided could result in death or serious injury to the operator or bystanders e Caution indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or bystanders The three part message uses three different type styles to further define the potential hazard e Normal type states the hazard e Bold type states how to avoid the hazard e Italic type states the possible consequences of not avoiding the hazard An icon when present gives a graphical description of the potential hazard SAVE THESE INSTRUCTIONS Safety Information A WARNING 1A WARNING WARNING jo WARNING II Risk of electric shock and fire For indoor use only Do not expose charger to rain or snow Do not use in damp locations Replace defective cord immediately Return to qualified service center for replacement Electric shock or fire can cause injury Flying particles can discharge when applying torque Users and bystanders must wear safety goggles Always wear safety goggles when applying torque Do not use this equipment with the power off Always turn on the indicator and loader so the torque and load values are indicated on the display The safety relays only work when the power is on Flying particles can cause injury Risk of entanglement When starting power tools check for obstacles near your hand an
83. tion refer to the Torque Angle Tutorial Quick Reference card that accompanies this manual When setting up torque angle measurement modes e Angle measurements are not stored and cannot be printed e CLEAR STORE and SEND must be set to MANUAL in the ANGLE mode For additional information refer to Programming AUTO CLEAR in this chapter e Torque SET HIGH must be set above the maximum torque expected For additional information refer to Setting Up High and Low Limits Alert in this chapter Setting Up the Torque Angle Algorithm When in the ANGLE mode use SET LOW to preset the 2000 810 01 to a clamping torque At torque preset coincidence when the input torque matches the SET LOW preset value the 2000 810 01 momentarily sounds an alert and automatically switches to measure angle from zero degrees Preset the maximum angle using the SET HIGH function A pulsating alert sounds at angle preset coincidence when the measured angle matches the SET HIGH maximum angle preset value SET HIGH torque preset also is active in the angle mode to protect the wrench from over torque Set Up Torque Angle Algorithm Use the following procedure to set up the torque angle algorithm 1 Select ANGLE mode using MODE 2 Press SET LOW The LED display shows the previously programmed clamping torque preset value The LCD display reads Clamping torque upper line units lower line EELE CE Bor aoe ee Figure 3 8 Clamping Torque
84. to e Store the present reading by pushing STORE DATA e Clear a captured display by pushing MANUAL CLEAR or e Send a measurement to the printer port by pushing SEND AUTO SEND Use the automatic modes to e Store the last measurement and or e Send the last measurement to the printer port by initiating the auto or delayed CLEAR function 3 7 3 8 Setup and Programming AUTO CLEAR can be programmed with a 1 to 9 second delay Use this feature to visually note the reading before the display clears AUTO CLEAR with no delay stores prints and or clears with no delay at the initiation of the next torque or force input STORE DATA must be pressed to save the last reading that displays on the LCD after a test AUTO CLEAR must be selected to use AUTO STORE and AUTO SEND To use the AUTO CLEAR STORE or SEND 1 Press AUTO CLEAR LCD display reads PECAR oT ORE CEHE eel satel e Ee Figure 3 4 AUTO CLEAR STORE SEND Display 2 Use right and left DIGIT to position the flashing character under the function being changed To program CLEAR press up or down VALUE to select man manual clear auto automatic or delayed automatic from 1Sec to 9Sec seconds STORE press up or down VALUE to select man manual or auto automatic SEND press up or down VALUE to select man manual or aut automatic 3 Press ENTER to return to measurements mode Setup and Programming DATA LIST Memory
85. ttom plate using appropriate 1 2 x13 screws torquing them to 75 ft lb Also re install the separated adaptor to the calibration block Appropriate hangers and weights are listed in the calibration check point table in this chapter Notice that the weight of the hanger is included in all measurements The hanger must be removed to set ZERO TARE on the Indicator 4 in 1 Transducer Mounting Detail for Calibration The 4 in 1 transducer mounts upright with integral transducers in the horizontal position This transducer may be mounted to e Wall using four 1 4 bolts torqued to 10 ft lb or e Sturdy table using a right angle bracket Refer to Figure 5 4 Figure 5 4 4 in 1 Transducer Mounting Detail The 4 in 1 transducer may also be mounted to the calibration stand shown in Figure 5 2 using the standoff fixture and bracket assembly For this mounting configuration the two slide knobs must be loosened and four 5 16 18 bolts attached to secure the 4 in 1 transducer to the bracket assembly Quick Check WARNING Calibration Always be alert to the potential for personal injury that may be caused by excessive torque applications careless handling of heavy weights and out of balance or unsafe weight distribution With the 2000 810 01 Indicator ON select TORQUE measurement TRACK mode and select the UNITs of measure appropriate to the transducer as specified in the calibration check point table in this chapter Install th
86. ud rate that matches the PC being used This port must be set to 19200 baud to communicate with the Motorized Control Box Encoders Setup and Programming Press right DIGIT LED display indicates YES or NO LCD display reads Download upper line Send Init yes no lower line Press up or down VALUE to select YES to initialize the ports for reverse characters on some external printers or NO for standard characters Press ENTER to return to measurements mode The 2000 810 01 uses X4 quadrature logic for maximum resolution with any bi directional incremental rotary encoder Encoder output is mathematically converted and displays in degrees of rotation regardless of encoder count Example Setting Up Angle Encoders A 90 count encoder measures 90 X 4 360 increments whole degrees A 360 count encoder measures 360 X 4 1440 increments 1 4 degrees etc Clockwise CW rotation is signified by and counterclockwise CCW rotation is signified by Press CAL LED display reads the following with the least significant digit LSD flashing CODE0000 Using up and down VALUE and left and right DIGIT program the hexadecimal code 000E into the display Press ENTER LED display reads SELECT LCD display reads Encoder Measure Resolut To determine the resolution of an unknown encoder A Press ENTER The LED display reads COUNTING The LCD display reads
87. ure as displayed on the LCD display It is easiest to match that of the tool under test Press MODE to select TRACK mode The green TRACK lamp lights Install the tool onto the torque transducer loader Slowly apply clockwise CW torque using the Loader crank handle until the indicator displays the full scale torque for the tool Release the torque and repeat twice again to exercise the tool and the transducer When applying torque by hand make sure to hold the drive end of the tool perfectly in line with the transducer drive to minimize side loading errors Remove tool from the transducer loader and press ZERO TARE Set the dial indicator on the tool to zero if possible Press MODE to select PEAK HOLD mode The red PEAK HOLD lamp lights Reinstall the tool and apply CW torque to the first check point or calibration point recommended by the manufacturer If the point is not specified use the desired working torque or about 70 of full scale Read the tool display The percentage difference between the indicator and tool readings should not be greater than the sum of their respective accuracies Using the Multitest Toque Calbration System Example When tool accuracy is 4 and 2000 810 01 Indicator Transducer System accuracy is 0 25 readings should be within 4 25 9 Release the torque CLEAR the indicator display and reapply torque for each of the remaining check points recommended by the tool manufact
88. ured for testing and calibrating cable tensiometers and compression or tension gauges Loader components are e Indicator Stand Motor e Safety Shield e Power Amplifier Box Hand Crank e Motorized Control Box e Transducer Mounting D Motorized control box The MCB controls the motor to generate a torque which is applied to a wrench while the Torque Tester measures the resulting torque When the target torque is reached the MCB will stop the motor E Roll Cabinet The roll cabinet features nine heavy duty drawers with ball bearing slides locking wheels and drawer locks MULTITEST accessories are stored in the roll cabinet which is fitted with foam inserts for easy inventory control The nine drawers are assigned and arranged as shown in Figure 2 2 A Drawer 6 Figure 2 2 Roll Cabinet Drawer Layout Functional Description and Specifications 2000 810 01 Indicator Front Panel This section describes the major hardware components of the MULTITEST Indicator including e Front Panel e Rear Panel Input Output e MULTITEST Torque Force Transducers NOTE When used in conjunction with MCB 2000 810 01 only makes torque measurements RANGE f S over 8 wo 81234 56 UNDER E ae POWER m O 7 MAXIMUM RANGE SELECT Y gi 4 O O O 0 0 TRACK PEAKHOLD PEAKTOOL FIRSTPEAK ANGLE Figure 2 3 2000 810 01 Front Panel A
89. urer If no recommendation is available check at 20 40 60 80 and 100 of the tool full scale 10 Repeat steps 4 through 9 in the counter clockwise CCW direction Adjustable or Preset Click Wrenches and Screwdrivers Be sure the MULTITEST transducer is capable of handling the intended torque to avoid damaging transducer Always operate the system with the power on A WARNING Do not use this equipment with the power off Always turn on the indicator and loader so the torque and load values are indicated on the display 1 To program the 2000 810 01 Indicator refer to Chapter 3 Set Up and Programming Use SET HIGH and SET LOW limit alert data STORE display CLEAR printer SEND and STATistical analysis features 2 Press UNIT to select the desired engineering unit of measure as displayed on the LCD display It is easiest to match that of the tool under test 3 Press MODE to select TRACK mode The green TRACK lamp lights 4 Adjust the tool for maximum click setting Install the tool on the torque transducer loader Slowly apply torque using the loader crank handle until the tool clicks or the Indicator displays 100 of the full scale capacity for the tool Release the torque and repeat twice again to exercise the tool and the transducer When applying torque by hand make sure to hold the drive end of the tool perfectly in line with the transducer drive to minimize side loading errors 4 3 4 4
90. we ta ee Aaa te 4 15 Thorque Angle Algorithm i iaaea dane sese chee sheds lt bsat ends ARETES AARRE AE caele katana 4 16 Calibra On Beer pee RpEEPPEE EE PEECE TEED CEP ECE PET DEE CPEDT PCEE TEEPE TEED EPP CES TOPE ETPEEETEPECET PED EP TEEPE DEE PCPECT PEPE TEEPE TETCCeTETTEE 5 1 CalibrationJEqQuipment a csi ceca a EE eee A Ce ce Arne ah ee ee Po 5 1 Mounting Details s raees AARE AEE Ea fn ADbe seh ths edi cee ct tava ans AARNE ca RANAR 5 2 QUICK CHECK ainukene iaaa ai aa an aaa a Ra akcesagaenetsadatasestedadbatandetaeiesieedenneed 5 5 hOrque Force Calbi aons aiei ide E E E E aa E eaS 5 8 MULTITEST Torque Force Transducer Calibration ceeeeceeeeeeeeeeeeeeeeeeeeeee tessa eeeeaeeeeeees 5 8 2000 810 01 Indicator Torque Force Calibration cc ceecceeeeeneeeeeeeeeeneeeeeceeeeeaeeesaaeeeeaeeees 5 8 Gravitational EfECts t iccs censetsteptetncdtacnbeticeed gd fend chascubedstvet tea tancetateapabee deren serene brandon daneeteneetes 5 11 Correction Factors on Test Weights cecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaeeeeaeeeeeaeeeeeeeeeeaeeeeees 5 11 Gravitational Ghants nace souks een 8 cee ties eared Steeda EN REE EE leone tea taut eed 5 11 2000 800 02 Motorized Loader uu cecccccceecceneecncnenensenneanensnaecenaeensnaecesasecseaesssaeecseaecssaeennaeseaseessas 6 1 APPlIGAtiOn set a 0 aii a tants disaed antec dd naa ioeaeltaseddbe trench E T nae diate 6 1 Functional Descriptor arerioen EEE ARE Sie daesic ahaa ete wa shoes II
91. y location at the upper left the total number of memory locations to the right and the time data was stored at far right LED display shows the measurement value of that memory location while the LCD displays its engineering units at the lower right 2 Press MANUAL CLEAR LCD display shows CLEAR and the present left and total right memory locations on the upper line as shown in Figure 3 6 3 Press right DIGIT twice to select All on the lower LCD line 4 Press ENTER to clear the entire data memory LED display reads NO DATA The audible alarm sounds momentarily The 2000 810 01 automatically returns to measurements mode Setting Up Printer PC Ports The 2000 810 01 is equipped with two RS 232 serial communications ports for use with an external printer or personal computer The transfer rate is programmable from 300 to 19 2K baud rate with 8 data bits 1 stop bit and no parity e Select PRINTER to enable the Printer PC port The built in printer is connected to the PRINTER port To disable the built in printer use the INTERNAL EXTERNAL switch on the back of the 2000 810 01 Indicator e Select Optional to enable the OPTIONAL COM port Selecting Printer PC Ports 1 Press CAL to enter calibration mode LED display reads the following with the least significant digit LSD flashing CODE0000 2 Use left and right DIGIT to select the appropriate digits and up and down VALUE to increment or dec
92. z 200 0 in oz 4 0 in Ib 5 0 in Ib 10 0 in Ib 20 0 in Ib 30 0 in Ib 50 0 in Ib 15 0 in Ib 30 0 in Ib 60 0 in Ib 90 0 in Ib 150 0 in Ib 30 0 in Ib 40 0 in Ib 80 0 in Ib 160 0 in Ib 240 0 in Ib 400 0 in Ib 80 0 in Ib 100 0 in Ib 200 0 in Ib 400 0 in Ib 600 0 in Ib 1000 in Ib 10 ft Ib 12 5 ft Ib 25 0 ft Ib 50 0 ft Ib 75 0 ft Ib 125 0 ft Ib 20 0 ft Ib 25 0 ft Ib 50 0 ft Ib 100 0 ft Ib 150 0 ft Ib 250 0 ft Ib Weights to Add n more than 1 2 02z 4 oz none 1 2 Ib 1 2 lb 1 Ib 1 2 Ib 2 1 Ib 1 2 Ib 2 2 Ib 0 3 oz 0 5 oz 4 oz 1 2 Ib 1 2 Ib 1 Ib 1 2 Ib 1 Ib 2 Ib 1 2 Ib 1 Ib 2 2 Ib 1 2 b 1 Ib 4 2 Ib 1 2 b 2 Ib 1 2 Ib 1 Ib 2 2 Ib 1 2 Ib 1 Ib 2 5 Ib 1 2 Ib 2 Ib 3 5 Ib 1 2 Ib 2 2 Ib 5 5 Ib 1 2 Ib 2lb 1 2 Ib 1 Ib 2 Ib 1 2 Ib 2 Ib 5 Ib 1 2 Ib 3 5 Ib 1 2 Ib 1 Ib 2 Ib 4 5 Ib 1 2 Ib 1 Ib 4 2 Ib 6 5 Ib 1 2 Ib 1 2 Ib 2 Ib 1 2 Ib 2 Ib 2 5 Ib 1 2 Ib 2 Ib 2 5 Ib 2 10 Ib 1 2 Ib 2 Ib 2 5 Ib 4 10 Ib 1 2 Ib 2 Ib 2 5 Ib 4 10 Ib 2 20 Ib 1 2 Ib 2 2 Ib none 3 5 Ib 5 lb 2 10 Ib 20 Ib 3 5 Ib 2 10 Ib 2 20 Ib 5 Ib 10 Ib 20 Ib 2 50 Ib 2 2 Ib 5 Ib 5 Ib 10 Ib 5 Ib 2 20 Ib 5 Ib 2 50 Ib 5 Ib 3 20 Ib 2 50 Ib 5 Ib 4 20 Ib 4 50 Ib Total Weight 6 oz 1 2 Ib 1 Ib 2 Ib 3 Ib 5 Ib 0 8 Ib 1 Ib 2 Ib 4 Ib 6 Ib 10 Ib 3 Ib 6 Ib 12 Ib 18 Ib

MOTORIZED CONTROL LOADER USER'S MANUAL

Contents

Download Pdf Manuals

Related Search

Related Contents