Logosol PH360
Contents
1. LEFT VERTICAL CUTTER 4 THERMO SWITCH 0 UJ 0 6 3 OFF e HORIZONTAL UPPER CUTTER THERMO SWITCH OFF e ON ee ON eco ON E E Pl 3 5 5 5 THERMO SWITCH 1 OOO lt 707 D 0 0 0 0 EMERGENCY STOP ELECTRICAL SCHEMATIC 400 V 3 PHASE Lethal voltage Incorrect connec tion is potentially fatal o Note that you need authorization to open or intervene in the electri cal equipment 1 Ensure that the power supply is switched off before you open the system LOGOSOL PH360 ELSCHEMA PANELHYVEL PH360 400 VOLT 3 fas 32A MAN VERPANEL 25 TECHNICAL DATA 26 PH360 Length and width Height Weight 4 SIDED MOLDING Width Height 2 SIDED MOLDING Width Height PLANING assembly required Width Height TOP HORIZONTAL CUTTER Diameter Width Output Rotational speed Cut when planing Cut when molding BOTTOM HORIZONTAL CUTTER Diameter Width Output Rotational speed Cut when planing Cut when molding SIDE CUTTERS Diameter of spindle axel Cutter height Diameter Output Rotational speed of side cutters Cutting depth SUPPLIED SIDECUTTERS Type and quantity Diameter body Height body Cut ty2. Ensure that you turn the knives in the right direction see page 16 when you assemble them in the cutter The cutting edge must be turned towards the chip breaker Also check that the cutter is facing the right direction on the spindle All of the planer moulder s cutters turn the same way as with conventional milling Check that the non corrosive spring plate in front of the moveable cutter is not at risk of be ing bent towards the cutter by the workpiece s unplaned edge Pay particular attention when cutting workpieces of different widths Ensure that the cutter can rotate freely and that 00 the plate working as a chip barrier behind the moveable cutter is at a distance of approx 5 mm from the cutter s largest cutting diameter HEIGHT SETTING The side cutter s height is set by adding or remo ving the spacers that are supplied in the component package on delivery Spacer height Spacers 40 mm Spacers 20 mm Spacers 10 mm Spacers 5 mm Schim set 0 1 2 0 mm item no 7502 001 0038 item no 7502 001 0042 item no 7502 001 0044 item no 7502 001 0046 item no 7502 001 0230 To remove the planing knife from the side cutters loosen the knife s lock screws that are recessed into the cutters Use a 4 mm Allen Wrench supplied The height settings for tongue and grooves When tongues and grooves need to be moulded it is important that these are made opposite one another i e at the same height
3. 195 mr 1 DX V 10 je _ B I Wea file M 29 gt BA ol NE 4 N 1 HLOGOSOL De 2 BACK 9 t9 M d a Q A 9 9 CROSS SECTION BACK JE LL u 4 i i D i gt LEX Tum 21 4 i MAU TT d ne les RR PT 1 i CN Cy i 31 E LOGOSOL SKIDS WITH SLIDE 5 ah ON NN a 2 N 220250 H ii 0 0 q 1 1 i 1 2 T S AKA AA Un 20 As X 0 E0 mk 32 LOGOSOL PH360 BOTTOM CUTTERS FIXED SIDE CUTTERS CONTROL FOR MOVEABLE CUTTERS LOCK PLANING TABLE 33 E LOGOSOL TOP CUTTER FEED ROLLERS 9 34 E LOGOSOL PH360 Declaration of conformity The Machinery Directive 89 392 EEC Annex 2 section A AFS 1994 48 Annex 2 section A Manufacturer MOReTENs AB M10 Lugnviksv gen 147 SE 831 52 STERSUND hereby guarantees that the
4. LOGOSOL USER MANUAL USER MANUAL IN ORIGINAL FORMAT LOGOSOL PH360 L I Read through the user manual carefully and make sure you understand its contents f before you use the planer moulder i 1 This user manual contains important safety instructions 1 1 1 WARNING Incorrect use can result in serious personal injury or even death to the 1 operator or others 4 H LOGOSOL 70 Thank you for choosing a Logosol machine Welcome We are very pleased that you have demonstrated your confidence in us by purchasing this planer moulder and we will do our utmost to meet your expectations Logosol has been manufacturing sawmills since 1988 and since then we have supplied machines to satisfied customers worldwide We are want to assist you in safely achieving the very best possible results from your planer molder We therefore recommend that you take the time to read this user manual from cover to cover before you begin using the machine Remember that the planer moulder itself is just part of the value of the product Much of the value is also to be found in the expertise we pass on to you in the user manuals It would be a pity if that were not utilized We hope you get a lot of satisfaction from the use of your planer moulder Bann Bengt Olov Bystr m Founder and Chairman of the Board Logosol AB LOGOSOL is engaged in continuous development of its products We
5. Beware of the planer knives It is extremely easy to cut yourself on these even with the slightest touch Molding knives can be assembled in both the top and bottom cutters Molding knives must always be mounted in pairs opposite each other A certain sideways offset of the knife can however be accep e insert knives into the top or bottom cutter heads a gib moulding knife clamp must be used to hold the knife in the head Warning Do not use any other device to hold moulding knives in these heads Assemble the Gib D and molding knife E as shown Note The holes in the bottom of the knife should fit securely on the pins on the gib e Lower the gib and molding knife to the side of the cutter where the tooling slots are extended e Insert the knife and gib into the groove Mea ted as long as the cutter remains balanced sure the position using the groove in the cutter and fix by tightening the screw F tightly on the back of the gib Turning the screw in the Gib as if to loosen it will tighten the Gib into the head WARNING Unbalance in the cutter creates vibrations that can damage the planer and cause personal injury Molding knives must always be mounted in pairs so that the cutter remains balanced After assembling the planing knives Check that no tools have been left in the planer o Check that all screws have been sufficiently tightened Check that the cutters can rotate fre
6. above the planing table e Remove the cutter from the spindle see above under the Disassembling heading e Decide how you want the board to look E g 8 mm above the groove 6 mm groove and 7 mm under the groove see image to the left Assemble the molding knife and screw the socket head screws that hold the knife properly e Place the cutter on the spindle completely wit hout spacers Measure the distance from the top edge of the knife down to the planer table If the cutter is 40 mm and the groove 6 mm in this example is in the middle of the knife the height of the knife above the groove is 17 mm When the LOGOSOL PH360 cutter is pre set the height of the knife above the table must be 30 mm 7 6 17 30 mm If for example the height of the knife above the table is measured to 15 2 mm the cutter must be raised 14 8 mm 0 58 15 2 14 8 30 mm Take the following measures e Remove the cutter e Combine spacers to the calculated thickness 14 8 mm 0 58 in this example and thread them onto the spindle e Place the cutter on the spindle screw on the lock nut and tighten properly Check that the cutter can rotate freely e Carry out the points above on the cutter with the tongue knife so that it is placed at the same height above the table e est plane a small board and check that the tongue and groove are at the right height in relation to one another Alternatively the knife can be se
7. be approx 4000 5000 m hour 13 000 16 500 cubic feet hour e The manufacturer s standard indication of airflow e The sleeve diameters for the planer 100 mm 4 x 4 and 125 mm 5 x 1 e pressure loss in the planer is 26 mm of water column at 25 m s 1 inch of water column at 82 ft s E LOGOSOL PH360 IN AND OUTFEED TABLE Note that the outfeed table can easily be folded up outfeed marks snipe This particularly applies when so you can move around the planer thin or soft workpieces are being processed The outer edges must then always lie slightly higher than The tables must mainly be completely in line with the planer table one another when the cut in the bottom cutter is O mm 0 but in certain cases it can be an advantage It is extremely important that the infeed table planer for the ends of the feed table to lie slightly higher table and outfeed table are correctly setup so that 1 5 mm than the planer table to reduce in and there are no cutter marks on the ends of the object STARTING THE PLANER AN Risk of serious damage Before starting e Ensure that all cutters can rotate freely 9 Check that no tools have been left in the e Ensure that the emergency stop a1 1 is pulled planer out Check that all screws have been sufficiently e Ensure that the top door is closed and impacts tightened the door switch 179 Check that the cutters can rotate freely before e Check that no one other than the
8. head lies under the table fixture C Threaded hole for adjustment screws for setting the table angle D Hole for lock screws E Fixing point for adjustable side fence A double hole pattern means that the fence can be placed in an outer or inner position Figure 3 HLOGOSOL Check your PH360 as soon as you receive it Any transport damage must be reported to the transport company immediately Most of the planer moulder is protected against rust but it will require extra maintenance in the form of lubrication for all the parts not protected against rust See the Maintenance section e Place the planer on a stable and flat base Prefe rably screw the planer down using the holes in the base if the castor set is not used e Ensure that there is enough space for the longest boards you want to plane at the in and outfeed sides and that there is enough space for maintenance and timber stocks e Connect the chip hoses and fix using the hose clips on the planer and fan The PH360 must be connected to a chip fan with a capacity of at least 3 000 m h 10 000 cubic feet hr Logosol has a range of pipes sleeves and hoses Ask our advice Remember that you need an air vent in your chip container e g a fine net or filter if you carry out chip collection indoors Poor suction is often due to poor airflow from the chip container If you work in heated
9. is a planer moulder that can work four The cutters and feed rollers are covered by a folda sides of a workpiece in one action The planer moul ble protective cover plate with window The cover der is contained in a stable and strong chassis The plate is supplied with a safety switch Another safety planer moulder table and slide for the moving cutter switch sits behind the top edge of the cover plate on are made of planed cast iron the infeed side 100 mm 4 hose is connected to the bottom and side cutters and a 125 mm 5 The workpiece is fed lying on the planer table hose is connected to the top cutter with the option through the planer by four feed rollers as well as of an additional 100 mm 4 for connection to the an outfeed roller The rollers are driven by a chain chip extractor transmission with separate motor The workpiece is controlled laterally with adjustable fences and pres TABLE SURFACE sure rollers The table is cast in the highest quality The table sur face is specially processed for the highest precision The work is done using a top cutter and a bottom and the best anti friction qualities When the planer cutter that are hung at both ends as well as two moulder is new it requires a driving in period until side cutters which are fixed to the planer table All the table gets a slightly shinier surface to optimize the cutters are driven by separate motors via a belt the anti friction qualities During this period
10. of the planer moulder is protected against rust The maintenance required is mentioned below Ensure that the power to the planer moulder is switched off before begin ning maintenance After each work session e Clean chips from the planer moulder Also re move any chips from under the planer moulder e Clean any resin off the table Use mineral spirit if necessary Lubricate the table with paraffin oil for example MAINTAIN AT REGULAR INTERVALS AS FOLLOWS Lubricate these areas regularly e Feed roller Bushings e Sprockets including top and bottom layers e The chain for setting table height e The chain driving the feed rollers e The two bars that the moveable slide runs on as well as the slide s trapezoidal thread e Cast iron table Check that all screws and bolt connections are tigh tened and that cables and electrical connectors are in good condition USING OR STORING IN COLD OR DAMP ENVIRONMENTS If the planer will be stored in a cold or damp en vironment over a longer period all corrosive parts must be treated with a rust inhibitor Cover the planer Water can condense in closed spaces Check that the motors are dry inside by loosening the draining plugs Check the control panel box 21 HLOGOSOL SETTING THE UPPER CHASSIS PLAN FOUNDATIONS Re setting the chassis plan requires a serious inter vention in the planer Ensure that this is necessary The planer is set correctly w
11. one part so the indicator moves The black indicator shows a figure The indicator dial has a relative scale See the num bers as an indicator The higher the number the greater the speed Start the planer moulder and turn the wheel so the planer reaches minimum speed Remove the indicator dial and turn it so the indicator Is set to zero Then press the indicator dial in with the indicator pointing upwards towards zero Use the indicator dial so that you can return to the best speed for the profile you are planing If you have a 3 15 m min 10 49 ft min gear 0 on the indicator dial is 3 m min 10 ft min 8 on the indicator dial is 15 m min 49 ft min If you have a 6 30 m min 19 1 2 98 ft min gear 0 on the indicator dial is 6 m min 19 1 2 ft min 8 on the indicator dial is 30 m min 98 ft min AGIP BLASIA 32 SHELL A T F DEXRON ESSO A T F DEXRON MOBIL A T F 220 CASTROL DEXTRON Il AUTRAN DX MAINTENANCE Fluid should be visible in the fluid level glass The level is checked when the planetary gear is not running Top up if no fluid is visible in the glass Use oil for automatic gearboxes according to the table below or use compatible oil The variator is filled with AGIP BLASIA 32 at the factory and does not normally require an oil change during its life The worm gear oil does not normally need changing or topping up during the life of the gear The PH360 is easy to maintain as 9596
12. or any other strong drugs Always check that knobs screws nuts fences sleeves planing cutters planing knives etc are properly tightened Also check that the cutter can rotate freely and that there are no tools in or on the planer moulder before it is started Never use the planer moulder in poor visual conditions such as bad lighting Never place tools or hands into the in or outfeed areas when the planer moulder is running Never intervene in the planer moulder before you have ensured that the power is switched off and the planer moulder cannot be started accidentally PLANING MOULDING Always measure the workpiece and set suitable thickness and width before planing There is a high risk of accident if you feed in a workpiece that is not high enough for the feed rollers to get hold of the workpiece 9 Small dimensions must be planed using fixtures e g a piece of wood with a customized groove that extends along the full length of the table Never stand along the the workpiece s extension line as kickback can occur and bits of the work piece can be thrown out of the planer moulder This applies to both the in and outfeed sides although the risk is greater on the infeed side KEY TO SYMBOLS For your own safety read the entire instruc tion manual carefully and do not start the planer moulder before you have understood everything Use approved ear protection and protective goggles Hearing
13. MOReTENs PH360 Pla ner moulder No 360 000 fulfills the requirements in AFS 1994 48 and 98 37 EC The EMC Directive 2004 108 EC standard EN61000 6 4 and the Low Voltage Directive 2006 95 EC stersund 2010 Bo M rtensson CEO 35 E LOGOSOL Swedish wood processing products LOGOSOL SWEDEN Industrigatan 13 SE 871 53 H rn sand Sweden Tel 46 00611 18285 Fax 46 0 611 182 89 into logosol se www logosol se
14. and hung at both ends Two planing knives are mounted in two of the bottom cutter s tooling slots on delivery planer knife 510 mm 20 HSS item no 7000 002 8510 Another two planing knives or molding knives can be mounted in the two empty tooling slots Always set the top cutter uppermost to reduce any slack in the threads If the top cutter needs to be lowered lower it half a rotation too low and then raise it into the correct position Once you have the top cutter set at the correct height you can lock it in position with the handle to the right of the feed motor assembly DISASSEMBLING ASSEMBLING AND GRINDING PLANING KNIVES See above under the Bottom cutter section Exceptions The minimum height of the planing knifes are different Make sure you re using the right Setting Block After adjusting or replacing planing knives Check that no tools have been left in the planer 0 Check that all screws have been sufficiently tightened Check that the cutters can rotate freely before the safety doors are closed Do you remember the warning instructions on pages 4 5 ADJUSTING PLANING KNIVES Adjust the planing knives so that they are the same level and protrude 1 mm 040 This is done using an aluminum adjustment block item no 7500 000 1020 found in the component packaging on the planer table when the planer moulder is delivered Loosen the chip breaker s lock screws slightly and place the adjustment b
15. argin of at least one centimeter in the pressed in position After the moveable cutter there is another pressure roller 76 which pushes the cut workpiece towards the back fence Set the pressure roller so that it protrudes approx 1 3 mm from the cutter s smallest plane diameter at the same height as the pressure roller The height of the pressure roller can also be set with washers above or below it Which may be required for producing certain profiles TEST RUN Always run a test piece and make subsequent ad justments Run a piece straight through the planer at the slowest feed speed Look through the cover while it is being planed and check that the board is lying against the fences in front of and behind cutter 2 Then measure the profile its height and width and subsequently adjust the cutters and the setting for the molding knives if required 19 HLOGOSOL VARIABLE FEED MOTOR INSTRUCTION 20 WARNING Do not turn the adjustment knob when the planer moulder is not running ASSEMBLY IF THE VARIABLE FEED MOTOR IS ASSEMBLED IN PLACE Assemble the feed motor package on the last feed roller Make sure that the torque stay is in place Lock this with the central screw on the roller SETTING THE FEED SPEED Turn the wheel clockwise to increase the speed INDICATOR DIAL FOR THE FEED SPEED The indicator dial is must be mounted in the hub of the wheel It works like an indicator that has a weight in
16. can be damaged after only a short exposure Sharp rotating tools Be careful not to let your fingers get near the cutter This symbol means WARNING Be extra vigilant when this symbol appears in the manual text This symbol is followed by a prompt Be extra vigilant when this symbol appears in the manual text GENERAL e Check the molder planer as soon as you receive it Report any transport damage to the transport company immediately e LIFT THE PLANER MOULDER using a fork lift or pallet jack e When replacing spare parts use only original parts and note that anything electrical must be assembled by a qualified electrician APPLICATIONS The planer moulder can be used for planing molding and planing wood chipboard board etc Hard materials such as chipboard teak MDF etc require hard carbide tools see the Logosol Toolbox catalogue The planer moulder is designed for indoor use with temporary outdoor use ENVIRONMENTAL REQUIREMENTS The temperature in the premises should be above freezing unless special measures are taken Ventilation in the premises must be mechanical and of a good standard The planer moulder must be connected to a chip extractor which is approved according to CE stan dards see page 10 LOGOSOL PH360 SAFETY DISTANCE Other than the operator no one should be within 3 meters 10 foot of the planer moulder s sides or 8 meters 26 foot from the in and outf
17. ectly under the cutter Turn the cutter so the block does not press against the planing knife or the keyway Crank the table up so the block lifts the cutter slightly Lock the screws to the bearing bracket 22 When you have finished planing a profile that you know you will be planing again feed in a board of approx 1 m 3 ft long then switch off the planer moulder when this has been fed in Lower the table and remove the board Next time the profile needs setting the board can be used as a template for both cutters and fences Please also note which shims and knives you used for the test board as well as the position of the molding knives in the horizontal cutters You can experiment with adjusting the pressure on the feed rollers yourself Note the basic set tings before you start so you can always return to them The springs must normally be tensio ned more on the right hand side particularly if small objects are planed The feed rollers must be balanced on the object and not press more on either side An increased directional function can be achie ved if the first feed roller is set with a lighter pressure E LOGOSOL PH360 ELECTRICAL SCHEMATIC ELECTRICAL SCHEMATIC 230 V 3 PHASE 50 Hz Lethal voltage Incorrect connec tion is potentially fatal Note that you need authorization to open or intervene in the electri cal eguipment Ensure that the power supply is switched off before you
18. eed sides during operation Mark a limit that prevents anyone acciden tally wandering into the risk area PH260 with in and outfeed table Demarcation 3 m 10 ft WP E AW 2 22 d Risk aroa AN AX 6 m ap E EN X 3m 4 The barrier behind 10 ft 1 the infeed side TIPS An extended infeed table is practical to use and prevents anyone coming into the risk area TOOLS REQUIRED A LIST OF THE TOOLS REQUIRED TO BE ABLE THE FOLLOWING SPACER RINGERS ARE TO WORK WITH THE PLANER MOULDER SUPPLIED Allen key 4 mm supplied 3x40 mm height Allen key 5 mm 2 x 20 mm height Allen key 6 mm 2 x 10 mm height Open ended wrench 10 mm supplied 1 x 5 mm height Wrench 10 mm 2 2 mm height Ring wrench 13 mm 1 1 mm height Open ended wrench 30 mm supplied 1 x 0 5 mm height for milling spindle 1 x 0 3 mm height Adjustable wrench 8 or 10 1 x 0 2 mm height for milling spindle 1 x 0 1 mm height per cutter Sliding caliper Measuring tape or ruler These spacer rings allow you to set the required height Paraffin oil for the table Whetstone 7957255255 Tips Make a tool board with the tools you need and position it next to the planer moulder so that you can see it easily Look at the tool board before you start the planer moulder to see if any tools are missing They could have been left in the planer moulder MACHINE DESCRIPTION The PH360
19. el as and in line with the planer table e Loosen the chip breaker s lock screws B that are found in the groove between the chip brea ker A and the cutter using a 10 mm 4 10 key supplied After this the knife can be raised or lowered using the two adjustable screws 4 mm socket head C that are recessed by the cutter s keyway Use a 4 mm socket head screw supplied The knife must stick out 1 mm 040 from the cutter body to align with the molding knife from Logosol e Check the level of the knife by placing a bit of planed edging on the planer table behind the cutter The cutter s knife should then touch the edging see image below Another method is to 11 HLOGOSOL 12 use a magnetic knife setter magnetic adjuster lower cutter item no 7500 001 0051 Loosen the chip breaker s lock screws and tighten the knife s adjustable screws several turns Rotate the cutter so that the planing knife is in its up permost position Place the magnetic adjuster straight and in a V shape on the planer table be hind the cutter so that the knife edge is directly under the magnetic adjuster s magnets Set up the adjustable screws until you feel that the knife is lifted by the magnet so that it reaches the correct level Tighten the lock screws and then carefully screw the adjustable screws so that they fix the knife in this position Tighten the screws locking the knife in position counter c
20. ely before the safety doors are closed Do you remember the warning instructions on pages 4 5 ASSEMBLY The top and bottom cutter heads have four too ling slots each As mentioned above the planer is delivered with two planing knives assembled in two of the tooling slots In the other two tooling slots molding knives of different sizes and profiles can be assembled On the front edge of the planer moulder there is a limiting cover that limits the top cutter s maximum cut when turned This must be used when molding knives are mounted in the top cutter 196 The lock screw must not be placed over the area where the tooling slots are extended Measure the position of the knife laterally and assemble an identical knife in exactly the same position on the cutter s opposite side Knife Gibs for PH360 lower Cutter Knife Gibs for PH360 upper Cutter 15 HLOGOSOL 16 Before you open the safety doors on the planer ensure that the power is switched off and that the cutters are not rotating Use protective gloves particularly when you need to loosen screws that are tightly fastened or when you are tightening screws see warning instructions The side cutters are fixed to the planer table The spindles are 30 mm 1 2 10 in diameter which is a standard measurement Upon delivery the planer is equipped with two universal cutters with planing knives which you can easily replace wit
21. h molding knives For reasons of safety the cutters work with conventional milling the workpiece is fed towards the molder s cutting motion This means that the lock nut and spindle on the moving side cutter must be left hand threaded The moveable side cutter s lock nut is left hand threaded After assembling the molding knives Check that no tools have been left in the planer Check that all screws have been sufficiently 6 tightened Check that the cutters can rotate freely before the safety doors are closed Do you remember the warning instructions on pages 4 5 DISASSEMBLING Cutter 2 Right fixed cutters Loosen the nut on the spindle with a 30 mm wrench supplied and a 1 2 or 13 mm wrench or adjustable wrench Unscrew the nut and remove the cutter A and any spacing rings under the cutter Cutter 3 left moveable cutters Crank the cut ters to their previous position The nut is loosened in the same way as for cutter 2 with the difference that the nut for cutter 3 is left hand threaded and is therefore screwed in the opposite direction TIP The side cutter nuts are loosened by turning them in the same direction as their respective cutter rotates REPLACING KNIVES Loosen the lock screw B with a 4 mm Allen wrench C supplied and remove the chip breaker D Then remove the knife E from the peg F Insert a new wrench and tighten the locking screw tightly
22. he fence can be moved to the left pair of holes so that the stroke length is sufficient The fixed cutter has two fences the front 62 and the back fence 54 The front fence controls how much the cutter cuts and the back fence works as a support for the workpiece when it has passed cutter 2 and is ready to be worked by cutter 3 Both fences must be in line with one another but offset in parallel so that the front fence is slightly more to the right see fig In this way the back fence will support the workpiece once it has been cut by cutter 2 the workpiece is slightly smaller then The fence is fixed by socket head screws in the fence holders 55 according to fig The screws that lock the fence in the horizontal direction are 13 mm 5 10 hexagonal screws and sit in the fence s U profile In addition there are micro adjustments on the fence When the hexagonal screws are loosened slightly the knob for micro adjustments can be turned If the angle of the fence needs to be adjusted both the hexagonal and socket head screws must be loosened INSTALLATION OF SIDE FENCES Method 1 e Insert the first fence inwards for minimal cut ting Add a straight aluminum fence rail tight against the fence Adjust the fence using the le ver until the loose fence rail touches the cutter s plane diameter the outer rotating line as it lies against the first fence e The plane diameter that is inline with the back fence is where
23. hen leaving the factory but may have adjusted due to careless transport or serious impact SETTING CUTTERS 1 4 Loosen the screws to the bearing bracket 4 x M8 on each side Add a completely level block on the table di rectly under the cutter Turn the crank so the cutter is lifted slightly make sure the knife does not bite Lock the screws to the bearing bracket Setting only the planing table if for example the chain has come loose or the cutters do not have enough trimming allowance 1 Add a completely level block on the table di rectly under the cutter Crank the planing table so the block is at a tangent to the cutter Loosen the chain to the planing table via the chain lock 4 Lift up each threaded sprocket so the cutter is at a tangent to the block along its entire length Check the measurement of the front and back of the table to the stand adjust the front or back pair of sprockets Assemble on the chain to the planing table Before assembly you must check that each threded rod can be turned by hand ADJUSTING THE TOP CUTTER The top cutter must sit so that it is parallel with the planer table This is correctly set in the factory but can be adjusted due to careless transport or seri ous impact This is adjusted in the following way if necessary Loosen the screws on the bearing housing seve ral turns 4 x M8 on each side Add a completely level block on the table di r
24. liper Turn the small handle to the right of the indicator so this measurement is shown in the window INSTALLING A PRESSURE ROLLER FOR MO VEABLE CUTTERS Two pressure rollers are located in front of the moveable cutter to press the workpiece towards the fence By adjusting this you can also decide how wide the workpieces fed into the planer moulder can be These pressure rollers sit on an arm 77 that is anchored in the moveable cutter s slide which LOGOSOL PH360 means that they move with the cutter when this is adjusted To set the pressure rollers loosen the socket head screws that fix the arm in the moveable cutter s slide with a 6 mm Allen wrench Adjust the arm so that the press rollers are pressed in by approx 5 mm when the workpiece is fed into the planer A spring plate supplied on delivery can be mounted in front of the moveable cutter between the press rollers arm and screw plate The spring plate 5 oval holes that allow adjustment in and out from the workpiece The spring plate works partly as a tension control but also as a fence in front of the cutter which reduces the risk of long splinters being knocked out of the workpiece during large cuts Adjust the feather plate so that it is pushed in to a couple of millimeters from the unplaned edge of the workpiece Check that there is no risk of the spring plate pushing into the cutter s knife if you are pla ning an object of variable width Maintain a safety m
25. lock over the knife Adjust the knife up or down until the knife brushes against the block when it passes above the knife The pla ning knife protrusion can also be adjusted using a magnetic adjuster for the top cutter item no 7500 001 0050 See the instructions enclosed with the magnetic adjuster Tighten the lock screws that lock the knife counter clockwise Start by tightening care fully Move from the sides in move towards the middle retightening them later LOGOSOL PH360 13 When the top cutter s bearing housing is adjusted or when the planing knife s cut is changed the counter s pre set must be height calibrated ADJUSTMENT OF THE TRAPEZOIDAL THREADED BAR S CHAIN TRANSMISSION The chain which raises and lowers the table must not be slack but needs to be tensioned enough that teeth bite correctly The tension is set using a nut that is located in the chassis under the planer table on the outfeed side Do not touch the chain tension as long as the raising and lowering of the table works as an incorrect tension could mean that the chain disengages 14 LOGOSOL PH360 9 MOLDING KNIFE IN BOTTOM AND TOP CUTTERS Before you open the safety doors on the planer ensure that the power is switched off and that the cutters are not rotating Use protective gloves particularly when you need to loosen screws that are tightly fastened or when you are tightening screws see safety instructions
26. lockwise i e out of the keyway Start by tightening carefully Move from the sides and in towards the middle retightening them later e Carefully screw the adjustable screws in the bottom of the knife s recess If you tighten these too hard the knife will crack After adjusting or replacing planing knives Check that no tools have been left in the planer Check that all screws have been sufficiently tightened Check that the cutters can rotate freely before the safety doors are closed Q Do you remember the warning instructions on pages 4 5 Before you open the safety doors on the planer ensure that the power is switched off and that the cutters are not rotating Use protective gloves particularly when you need to loosen screws that are tightly fastened or when you are tightening screws see safety instructions Beware of the planer knives It is extremely easy to cut yourself on these even with the slightest touch SETTING THE CUT OF THE TOP CUTTER The planer thickness is set using the planing table crank 189 The set thickness can be read on the indicator 109 on the machine stand The indicator can be calibrated Plane some wood and adjust the top cutter until you get the correct height Release the green cover 168 The ring above the indicator has a stop screw Turn the ring so that it shows the planing height that has been planed The top cutter is fixed to the chassis
27. must therefore reserve the right to change the design and form of our products Text Bo M rtensson Document Logosol PH360 Manual Image Bo M rtensson Lars Wahlstr m Last Revised February 2011 Manual product no 0458 395 0800 O 2010 LOGOSOL H rn sand Sweden oC LOGOSOL PH360 7 Table of contents Safety instructions 4 Tools required 6 Machine description 7 Preparations 7 Setup 8 Chip management 8 In and outfeed table 9 Starting the sawmill 9 Control panel 10 Bottom cutter 11 Top cutter 13 Molding knife in bottom and top 15 Cutter Side cutters 16 Instruction variable 20 Maintenance 21 Setting the upper chassis plan 22 Molding tips 22 Electrical schematic 25 Technical data 26 Overview 27 EC Declaration 35 HLOGOSOL SAFETY INSTRUCTIONS Make sure that all warning and information stickers are in place and that they are clean and legible Any damaged stickers must be replaced immediately Persons who do not have the necessary know ledge or experience of planers must not use this planer moulder This instructions do not constitute training in Machine planing Contact Logosol for information regarding training in machine planing Ensure that non authorized persons do not use this moulder All protection must be assembled before the molder is used Always use protective goggles and ear protec tion Never use the molder if you are under the influ ence of strong medication alcohol
28. oblem in that the board does not follow the fences it could be that the back fence is not at the right level in relation to the cutter that the fences are not completely parallel to one another or that the fence does not run straight through the planer moulder If it is difficult to get the fence to lie perfectly straight through the planer moulder it is better that the fences are slightly angled to the left towards cutter 3 as the feed rol lers will then press the workpiece against the fence If the fences lie at a slight angle to the right away from cutter 3 the feed rollers will pull the object away from the fence which will lead to incorrect measurements and a badly planed surface ADJUSTING THE MOVEABLE CUTTER CUTTER 3 Loosen the lock handle 91 that is located on the slide under the table and or the slotted screw that is located above the slide 38 Then insert the crank 260 onto the threaded rod on the side of the pla ner and move the side cutter head to the required planing width One rotation of the crank is 4 mm Measure the distance between the cutter knives and the back fence with sliding caliper This measure ment becomes the width of the finished board Fix this position with the lock handle under the table INDICATOR The indicator shows the width measurement in mm in black and 1 10 mm in red Each time when set ting to a new profile plane a board measure the outer measurements with the sliding ca
29. open the system S KRING 1 ELSCHEMA PANELHYVEL PH360 230 VOLT 3 fas 50 A MAN VERPANEL S KRING 1A p oO FUSE 16 A x3 SP NNING P VIT LAMPA TILL 4 5 1 MOTOR T3 2 1 2 TERMOKONT FUSE 16 A x3 OOD OOO O TERMOKONT VERTIKALKUTTER V NSTER 1 MOTOR 0 TERMOKONT FUSE 20 A x3 VIT LAMPA N o D OOO O VERKUTTER 4 TERMOKONT FUSE 16 A x3 TERMOKONT GUL GR N A 7 2 2 5 d S 1 0 D 0 DO w Un 0 D 0 N DSTOPP 23 HLOGOSOL 24 ELECTRICAL SCHEMATIC 230 V 3 PHASE 60 Hz N Lethal voltage Incorrect connec tion is potentially fatal Note that you need authorization to open or intervene in the electri cal equipment 4 Ensure that the power supply is switched off before you open the system ELECTRICAL DRAWING PH360 230 VOLT 3 PHASE 50A Pe EARTH L1 L2 L3 MANOUVER BOX RIGHT VERTICAL CUTTER 1 MOTOR AN 2 THERMO SWITCH YELLOW GREEN z 5 m gt Tv o
30. operator is the safety doors are closed inside the safety distance Do you remember the warning instructions on o Connect the planer electrically Watch the pages 4 5 rotational direction If you are standing by the feeder gears the rotational direction of the top cutter must be counter clockwise CONTROL PANEL CONTROL PANEL The top red button a11 is the emergency stop and The button s function is from the right switches off the power to all functions When the 1 Starting the planer cutter lower horizontal cutter emergency stop is used it must be pulled out again 2 Starting the side cutter right in order for the planer moulder to be re started 3 Starting the side cutter left 4 Starting the planer cutter upper horizontal cutter Under the emergency stop is a light a10 which 5 Starting the feed indicates that the power supply is connected When 6 To control extra motors or a fifth cutter replacing knives and during servicing for example the power switch a9 must be in the off position Check that the light a10 is not lit The bottom black row of buttons a8 start the planer s motors The top red row of buttons a7 stops the planer s motors a7 Above each button there is a light a6 which indicates that the relevant motor is running 10 LOGOSOL PH360 BOTTOM CUTTER Before you open the safety doors on the planer ensure that the power is switched off and that the cutters are no
31. pe and width FEED PLANED VARIATOR Output Feed rate ELECTRIC SYSTEM Total output Electrical connection 2 970 x 1 125 mm 117 x 44 1 430 mm 56 600 kg 1322 2 10 165 360 mm 14 10 130 mm 4 10 5 410 mm 16 10 230 mm 4 10 9 510 mm 20 230 mm 9 88 mm 3 5 10 510 mm 20 5 5 kW 7 5 Hp 6 000 rom 0 8 mm 0 3 10 Max 20 mm 8 10 72 mm 2 8 10 410 mm 16 4 kW 5 5Hp 6 000 rom 0 8 mm 0 3 10 Max 10 mm 4 10 Slot milling 15 mm 6 10 30 mm 1 2 10 Max 130 mm 5 Max 140 mm 5 5 10 3 kW Hp 6 000 rom Max 30 mm 1 2 10 2 x 0 90 mm 3 5 10 40 mm 1 6 10 Planing knife HSS 50 mm 2 0 75 kW 1 Hp 3 15 m min or 6 30 m min 10 49 ft min or 19 1 2 98 ft min 16 25 kW 22 hp All motors are equipped with overheating protection 3 phase 400 V 32 A 20A fuses are sufficient for less demanding production 1060 501 PH360 OVERVIEW IMAGES Sr 4 27 A 2 lt N 388 gt 2 LT 4 gt lt gt e gt gt lt gt SS L gt gt 2 2 i FRONT 4 P ra SV L ES 6 7 2 zs ZU 1 5 2 2 28 9 t9 M a 9 A 9 9 CROSS SECTION FRONT Nel 1 2 3 3 9 5 m um AV 6
32. premises remember that the fan will quickly cool the space if you do not lead the filtered air back into the building Consideration must be taken for fire risk and dust emissions discharge in connection with chip collection Fire risk and dust emission in connection with chip management Contact the local authorities for advice in de signing a chip collection system to conform with rules in your area Position the chip fan so that you can easily reach the switch e Hang the planer s electrical cable on the ceiling or protect it in another way Never step on the cable The planer moulder should be connected via an earth fault protection switch e Ensure that lighting is good There should also be good general lighting Also set up a strong lamp directly over the planer Ensure that there is no risk of glare SPACE REQUIREMENTS The planer moulder needs a space of at least 2 m 6 1 2 ft wide The length required depends on the length of the workpieces you want to plane The minimum length is 4 m 13 ft ANCHORING For the highest safety the planer moulder must be anchored to the floor using screws Screw diameter 8 10 mm 3 10 4 10 CHIP MANAGEMENT Chips that are left in the planer moulder must be vacuumed up after every work session TECHNICAL REQUIREMENTS CHIP EXTRACTOR e chip extractor must be approved according to the CE standard e The airflow without external connection must
33. t arbitrarily after which a test bit is run Measure the test bit and cor rect the knife height Spacers must also be placed above the cutter 0 so that it is fixed on the spindle Add some of the distance rings that are not used for height setting so that the thickest ring lies highest and protrudes several millimeters above the lowest threads on the threaded bar Then screw the nuts on the threaded bar and tighten properly GRINDING To recover the sharpness of the knife you can grind the flat side of the knife Thus retaining the same profile for the pair of knives Always grind the knives in pairs so that they have the same weight other wise vibrations could occur in the cutter You can order a grinder from Logosol for sharpening planing and molding knives Tormek Grinder item no 7010 000 1000 Jig for planing knives item no 7010 000 1012 If the profile of the knife is damaged this should be re ground by a professional knife sharpener This is a service that is normally available locally otherwise contact Logosol 17 HLOGOSOL ADJUSTING THE FENCE BY CUTTER 2 In general The front side fence has a double set of holes for assembly It can therefore be assembled in two basic positions When the TB90 system is used the fence will be fitted in the pair of holes on the right as seen from the infeed side see assembly of side fence page 7 When cutters with larger diameters are used t
34. t rotating Use protective gloves particularly when you need to loosen screws that are tightly fastened or when you are tightening screws see warning instructions Beware of the planer knives It is extremely easy to cut yourself on these even with the slightest touch The bottom cutter is fixed to the planer table on the planer s infeed side Two planer knives are moun ted in two of the bottom cutter s tooling slots on delivery planer knife 410 mm 16 HSS item no 7000 002 8410 Another two planer knives or molding knives can be mounted in the two empty tooling slots SETTING THE BOTTOM CUTTER S CUT The cut of the bottom cutter is set using a lever 211 Locking is done using a lever 224 The normal cut on the bottom cutter is 2 mm 8 100 DISASSEMBLING THE PLANER KNIFE The planing knife is disassembled by loosening the chip breaker s A lock screws B and then unscre wing the planing knife with adjuster screws C GRINDING THE PLANING KNIFE Always grind the knives in pairs so they are the same height min 15 mm 600 otherwise vibra tions could occur in the cutter The grinding angle must be 38 degrees You can order a grinder from Logosol for sharpening molding and planing knives Tormek Grinder item no 7010 000 1000 Jig for planing knives item no 7010 000 1005 ADJUSTING THE BOTTOM CUTTER S PLANING KNIFE The bottom cutter s planing knife must be set so that it is on the same lev
35. we transmission recommend that you use a lubricant or wax on the table PREPARATIONS Certain parts are not assembled on delivery for transport and packaging reasons 1 Assemble the control panel in place with the arm where the cabling goes 232 251 2 Assemble all safety doors 3 Assemble the infeed table 212 Figure 1 e Screw down all adjustable screws B in the bottom e nsert all screws A tighten by hand e nsert the adjustment screws C and adjust the table so it is straight e Adjust exactly The highest position of the infeed table must be on the same level as the cast machine table Check with a long straight fence rail e Adjust the height of the table so that it touches the cast iron table with the adjustment screws B and tighten the holding screws A e Check the table angle and table height and insert the table fixture s bottom lock screws D which are fastened using nuts on the inside of the chassis 4 Assemble the outfeed table 253 Figure 2 Assemble the side fences Figure 3 6 Connect the planer moulder to the chip extrac tor 7 Before the planer moulder is connected to the electrical circuit check that all cutters can rotate freely and that all parts are fixed e Figure 2 M10 25mm M10 25mm M10 30mm E PH360 Hole pattern key A Holding screws for the infeed table B Holes for accessing the adjusting screws where the screw
36. you need to measure to the cutter s plane diameter that is higher than 30 mm above the table height is unimportant here e Align the back fence along the guard rail which is still tight against the first fence and tighten it The cut is now 0 mm The first fence cutter and back fence are fully inline and the first fence controls the angle through the machine e Remove the fence rail and all loose tools from the machine Move the first fence back to the required cut and lock it using the tie back knob Around 2 mm is usually a suitable cut for the first cutter Method 2 e back fence is pulled in so that it is not used and is fixed there Check that the cutter can rotate freely e Position the front fence so that the required cut depth is obtained and the fence stands straight Tighten the screws that fix the fence e Close the safety doors and take the measures required to start the planer moulder see page 4 e Start the bottom cutter both side cutters and the feeder and feed in a test piece of approx 1 meter 3 ft Stop the planer moulder just as the board reaches the moveable cutter cutter 3 e Drive the back fence towards the planed part of the board e Check that the test piece is lying against both fences and tighten the back fence s lock screws Check that all screws that fix the fences are properly tightened and that the cutter can rotate freely TIP If there is a pr
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