Model ET 7000 Operation and Service Manual
Contents
1. A PORT JE P 6 15 16 EPOR f e e 17 Bus li 6 Yo IN FU 4 A 18 9 1 16 v C i i TT 19 l SK E A 3 1 4 3 4 9 1 4 16 3 8 B02 05 0028 Hydraulic Pump Assembly 19 BIL JAX a step above amp 125 Taylor Parkway Archbold OH 43502 Phone 419 445 9675 Fax 419 445 03672. Description ay 3 Jose washer Far aa 8 0090 0103 Screw Cap 3 4 10 x 2 E B25 00 0061 Bearing Wheel Outer 1 2 e B12 00 0102 Frame Weldment HM B12 00 0071 Wheel Assembly 6 Lug Se A 0090 0882 Washer Wheel B01 10 0235 Tail Light Oval 8 B01 10 0237 Plug 3 Way Oval d 0090 0880 Nut Castle R B01 10 0236 Grommet Oval 0090 0881 Pin Cotter B01 10 0153 Plug Assembly Marker Lights B32 00 0013 Cap Hub B01 10 0239 Grommet 2 inch B08 02 0003 Tire 75D 15 B30 00 0051 Plate Wear B01 10 0238 Side Light Red 2 inch E e O rd ES 0090 0042 Screw Cap 3 8 16x1 8 B07 07 5029 Block Suspension Pin HE TL 0090 0429 Washer Flat 1 07 06 5697 Suspension Pin Plate 0090 0954 B04 07 0117 Shaft Cam Follower B39 00 0042 Leaf Spring Double Eye 4 KW B07 05 0109 E 3 B12 00 0127 Hanger Leaf Spring cm 0090 0005 Screw Cap 1 4 20 x 3 4 B39 00 0035 Hanger Kit Tandem 2 B07 07 5030 Block Leaf Spring 0090 0013 uem Gas 1 4 20 x 2 Clamp 1 4 LA 0090 0067 Screw Cap 1 2 13 x 1 Ui 56 B0600 0161Y Transfer Bil Jax EN HE 57 B06 00 0437 Transfer 70005 Max 1 0090 0188 Nut Lock 3 8 16 26 B12 00 0109 Suspension Arm Left 2 B06 00 0312 Decal Moving Deck HEN eren 60 B06 00 0436 Transfer ET 7000 0090 0192 Nut Lock 1 2 13 L emm vn ese a EE ER Replaceable 61 B06 00 0317 Decal Escalate Trailer 2 Logo B06 00
3. cm wide x 365 8 cm long 186 7 cm wide x 349 2 cm long x 229 9 cm high 68 in wide x 85 high 172 7 cm wide x 215 9 cm high door opening Hitch Size 2 5 16 in 5 87 cm ball 2 5 16 in 5 87 cm ball Tandem Axle Leaf Spring Tandem Axle Leaf Spring Brakes Standard Hydraulic Surge Standard Hydraulic Surge Optional Electric Optional Electric WARRANTY Bil Jax warrants its trailers for one year from the date of delivery against all defects of material and workmanship provided the unit is operated and maintained in compliance with Bil Jax s operating and maintenance instructions structural components are also warranted for one year Bil Jax will at its option repair or replace any unit or component part which fails to function properly in normal use This warranty does not apply if the trailer and or its component parts have been altered changed or repaired without the consent of Bil Jax or by anyone other than Bil Jax or its factory trained personnel nor if the trailer and or its components have been subjected to misuse negligence accident or any conditions deemed other than those considered as occurring during normal use Components not manufactured by Bil Jax are covered by their respective manufacturers warranties list of those components and their warranties is available upon written request to Bil Jax Bil Jax shall not in any event be liable for the cost of any special indirect or consequential dama
4. 0313 Decal Stand Clear Ref B01 10 0240 Bracket License Plate with Lamp Wheel assembly includes items 34 35 40 and 42 29 0090 0078 Screw Cap 1 2 13 x 3 4 3 4 B12 00 0110 Suspension Arm Left Front Right Rear EN 0090 0896 Nut Lock 3 8 16 EJ B10 00 0033 Brake Assembly Left Hand 32A B10 00 0032 Brake Assembly Right 2 Hand 16 PARTS LIST Z4 AR SUNY Model ET 7000 ESCALATE TRAILER Deck and Frame Section PARTS LIST B02 05 0028 Hydraulic Pump Assembly Valve Assembly includes items 10 amp 11 Switch Assembly Cam includes item 11 I E r 7 r E 20 2 2 23 2 18 PARTS LIST
5. AAA YS NNN NN AA AAA AA AA AAA VIA S SS TOV VON VY SA NA NANNAN AN NAN PIN DV d 1 000000000000 NNN A AAN NN Q AA AAA AA AA i ST NN ENGAN MMS 0 0 0 0 0 0 0 0 0 0 NANAN QAQ 0000000 0 06 SANSA 0000000 MNA MAS VANINA e SESS KA shifting Use 8 tie down anchors shown CAN AAA ACA AN AIR AA AA IN AA AN 2 Install tie down straps to keep the load from N N CATENA DAN PIII ISIN ORY PIII III OSA AI III IIIS IN ANNA ANA NNN SAMA AAA A NNN 1 Load equipment so that the resulting tongue weight is 15 to 20 of the total load O Z Z lt lt GA Q av d C O O o C O lav O D C OD _ 5 O D d o gt U E t WARNING or equipment death jury In In before towing Failure to properly secure the load may result i damage enclosed trailer ty 7000 lbs 6000 lbs Do not exceed imum capaci Maxi IS N CAUTION Do not hook tie down straps on the roller guides EQUIPMENT LOADING Raise the Deck trailer must be hitched to vehicle 1 Turn power switch to ON position Hold 2 Turn power switch to OFF position control lever in the direction shown Release control lever when deck is in fully raised position WARNING Make sure people are away from the trailer before raising the deck Keep han
6. Manual ICE RAILER Operation and Serv ESCALATE Model ET 7000 DoD OU 2 EEE ar CD o 2 2 HE 0 3 L S es X O H N om o go a ko D 2 D 2 O Oo S u 0 325 Q a C O H 3 ul diy 353 SSS Q lt Q NNN a O O NNN D E D HEWE 1 0 0 0 0 0 0 03 V c NNN NNN 3 O ANN al ec AAA NNA ANN w CTL Mr ES DDP V D SD DS gn Vi Si S N epe t S ESOS lt Ss D E E i a NNN O O SAA AAA O pr RE i1 i1 i io NN c FOR POP fo p i NN NNN lt e A Da W a VN OG X ve n Pu NNN NNN W 9 lt oo pen KEN A YA o EDE FEE SYA ee 2 Lom I E O ug MWNE Mu 2 N c CH SE EE ee s j 9020 a EE W tag PE PP BE EG m r 2 c DE 2 d DEDE Ud ER e i E 5 i TG S ZS SE or PO PO I f Les Roc DE o GES dn i A ze VEO k a SES M A A TAS AN PV Se PAN I MAMA MAN AI AV O 70 20 1 DN NIND D ND D oae Y S w NNN L0 x i zm VAS N Y W o LOA i SAUNA T CC 2 TE 0 0 0 0 0 0 0 0 0 TT VA DN E i 7 SEO ou xwe HO 4 h SEL ik c5 E TI 0 SS Z fr LL gt lt l lt l i 2 O0 9 OO ELSE LL Lu Lu CC lt 2 fr fr taa TOU NNNSFWOA B33 01 0079 EQUIPMENT LOADING Warnings and Cautions Observe all warning labels on the trailer The trailer warning labels are shown here as a WARNING WARNING reminder Other warnings and Stand clear of tr
7. ailer while deck is being raised or cautions are included in this lowered Moving deck will create pinch points manual causing serious crushing injury Failure to observe all warnings A A may result in serious injury or v death Failure to observe all cautions may result in equipment damage SPECIAL FEATURES Stand clear of trailer while deck is being lowered Contact with trailer deck will cause serious crushing injury The Bil Jax ESCALATE TRAILER includes all the features of a heavy duty trailer plus Escalator Deck and Hydraulic Lift Heavy Duty Tie Down Brackets SPECIFICATIONS ESCALATE TRAILER Model Number ET 7000 Serial Number Manufactured by Bil Jax Inc 125 Taylor Parkway Archbold Ohio 43502 419 445 9675 Specifications With Optional Enclosure Rated Capacity 7000 Ibs 3175 kg max 6000 Ibs 2722 kg max Weight Empty 3000 Ibs 1361 kg 3960 Ibs 1796 kg Overall Width 102 in 259 1 cm 102 in 259 1 cm Overall Length 235 in 596 9 cm 235 in 596 9 cm Overall Height Bed 47 in 119 4 cm 111 in 281 9 cm Raised Bed Height Raised 14 in 35 6 cm 14 in 35 6 cm Bed Size Flat Surface 75 in wide x 120 in long 73 1 2 in wide x 118 3 4 in long x 90 1 2 in high inside 190 5 cm wide x 304 8 cm long 186 7 cm wide x 301 6 cm long Overall Bed Size 75 in wide x 144 in long 73 1 2 in wide x 137 1 2 in long x 90 1 2 in high Including Ramp 190 5
8. alve f 1 2 eoor hose erau fe 80202002 ing Hydrauie 2 Bororomz eaey 12 v 27 Do pf 4 B01 01 0010 Battery Cable 13n A CA too 3 7 oomo TI 3 s Jonn Banery Cabe 30m T TT s Josee Strap Battery Ho Don pf 3 10 B04070008 Rod Battery Hold Down 120x10 2 TT 1 Jereo00m7 Boxwlid Batey Pumpto 2 12 Boro Hinge continuous fe 18 oooszs Screw Machine poze e Tan owxoons stan fag 15 oxoome Nu Look to2a f 46 2 00 0018 fanow fa 17 ooso 0225 Serew Machine ez ae fm 18 TN Nu took ee fm 19 B01020060 Switcn Master Power o Jo a oome rames pa a emoon oo E ICC oo P 3 28 Joen Ise Draw Late 4 24 ewoo Jm fa 25 Ise Screw Machine poze e 8 28 Ines Serew Gan amp 8 6x1 fen 30 Ines Washen Fa ae 6 a In Serew Cap resm ps 32 Ins steril ss Ier mist ps COEN oo E as 12 00 0106 Luten Plate Wekmant On 36 02 03 0020 HydrauleCyinder 3 s coros eine nyae fe a Im Inten fa NINI A IP a IN le N hf alto sa jo 4 AN Pet ar 20 19 38 t7 4 CI pn FI gt Model ET 7000 ESCALATE TRAILER Lift Section 15 PARTS LIST Model ET 7000 ESCALATE TRAILER Deck and Frame Section mem No PartNo Description Oty temNo PartNo
9. ds and feet away from deck and rails Hands and feet can get crushed between the deck and frame SERVICE Tire Maintenance At least once each week use an accurate tire pressure gage to check the air pressure in all four trailer tires Inflate to the pressure recommended by the tire manufacturer located on the tire N CAUTION Low or uneven tire pressures will not properly support a loaded trailer and could lead to premature tire wear WARNING When replacing tires it is important to use a tire of appropriate size and load rating 75D 15 WARNING Failure to maintain proper torque on the lug nuts may result in the wheel shearing off of the trailer possibly causing an accident and seriously damaging the equipment Wheel Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on your axle Wheel nuts should be retorqued after 50 miles and 100 miles and periodically there after The tightening of the lug nuts should be torqued in the sequence above Lug nuts should be torqued in stages Stage 1 Stage 2 Stage 3 25 Ft Lbs 60 Ft Lbs 100 Ft Lbs This procedure should be followed after each time the tire is removed EQUIPMENT LOADING Lubrication every 6 months Lubricate the following parts with clean motor oil or wheel bearing grease where shown For additional brake operating and service instructions refer to the Surge Brake Actuator Manual provided wit
10. ges to anyone product or thing This warranty is in lieu of all other warranties expressed or implied We neither assume nor authorize any representative or other person to assume for us any other liability in connection with the sale rental or use of this product TRAILER HITCHING Hook Up the Trailer 1 Raise trailer and open ball latch NOTE Trailer frame should be level when hitch is on ball See page 9 to adjust hitch height AA mn ce K n geg Tak rar A s e a Cad de o A E nen a Ee t n CAUTION Always cross safety chains below tongue oafety chains must hold tongue up if hitch fails EQUIPMENT LOADING Lower the Deck NOTE 1 the deck 2 Hold control lever in the direction shown until ing or raising le according to page 4 before loweri tched to vehic itch to ON pos ler must be hi Tra Turn power sw tion then release J the deck reaches ground level The trailer frame should be on a level NOTE surface when lowering the deck Load the Equipment NNN NNN NNN NNN NNN NNN NIA ANN AAA AA NNN NNN NN NNN NARAD NNN NANNA NA NNN NN N VAMA AAA ALAN AMA AAA NNN NNN AAA AAA AAA AA AAA SANSA ASA AA AAA VIA SAA RA RAN AAA AAA AAA AAA RA NANA NANA AAA AA AA VAS AA NN S A AAA A IMI AN AAA 22 TEA NN S NY AAA AAA AA AAA A AAA AAA AAA AA AAA AAA AAA A Y AN SN SS AAA AA ARAL AAA EA SA SA AAA AAA AAA AA AA AAA
11. h the trailer NOTE Be sure that no grease is applied to brake pad Wheel Bearings EQUIPMENT LOADING Lift Bearings SERVICE Hydraulic Fluid Levels 1 Open cover enclosing hydraulic pump Check fluid level in hydraulic reservoir When trailer deck is fully raised hydraulic fluid level should be approximately 1 inch above 1 2 of reservoir volume 3 Remove fill cap from surge brake reservoir Add DOT 3 brake fluid as needed to bring fluid level to 1 2 inch below fill port Battery 1 Use hydrometer to check battery charge daily or weekly depending on frequency of use If the battery charge drops below 25 of full charge S G below 1 155 as corrected to 80 F the battery must be recharged Refer to step 2 before charging battery 2 Check the electrolyte level weekly If battery charge is low add water to bring electrolyte level just above plates lf battery is fully charged add water to raise electrolyte to full mark in each cell 10 2 If reservoir volume is below 1 2 when trailer deck is fully raised add enough BP type HLP 46 or 10W hydraulic oil to bring fluid level in reservoir to approximately 1 inch above 1 2 full 3 Charge battery at one of the following charge rates The slow charge rate is preferred 22 hours 5 amps 5 hours 20 amps 2 hours Q 50 amps SERVICE Adjusting the Hitch Height The trailer frame and deck should be level for equipment loading and unloading lf
12. the trailer hitch is too high or too low when hitched to the towing vehicle readjust the hitch height 1 Unhitch trailer Remove hitch mounting bolts 2 Install hitch in new position and nuts CAUTION CAUTION Adjust hitch height when trailer is empty Use Failure to install and tighten all hitch mounting jack to aid in hitch adjustment Screws may cause serious equipment damage 11 PARTS LIST Model ET 7000 ESCALATE TRAILER Hitch Section nemo PartNo peseription oa 1 090036 Serew Selappmo miozaxs4 8 801 10 0179 Side Marker Amber Ear Mount Front 2 A B01 10 0241 Side Marker Red Ear Mount Bear 2 _ Bo1 10 0153 Plug Assembly Marker Lights T Bor 10 0152 Gommer 22 inch 2 Bor 10 0151 SideLight Amben2Wemn poz e 00900344 Screw Selitapping mo2ex 3 7 00900042 sere cap see 4 s foose Nut oc age a 9 B12 00 0115 Outer Tube Weieen Jack Tongue Jack Assembly includes items 11 through 17 Kit Handle Replacement includes items 15 amp 16 7 e AKAIRIJIOIDINININIDND ech mb N N T N N J NI J N QIN N 12 PARTS LIST gt 9 S la SE AD lt LO CO Model ET 7000 ESCALATE TRAILER Hitch Section 13 PARTS LIST Model ET 7000 ESCALATE TRAILER Lift Section hemNo PartNo Desenpten TT Tay B02 05 0028 Pump Unk Hydraulo Manual V
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