Optidrive E2 User Guide
Contents
1. 110 115V 10 1 Phase Input 3 Phase 230V Output Voltage Doubler kW Model Number kW HP Model Number HP Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 11005 1H01 0 5 2 3 1 ODE 2 11010 1H01 1 4 3 1 ODE 2 21015 1H04 1 5 5 8 2 200 240V 10 1 Phase Input kW Model Number ian HP Model Number HP Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 12037 1KB1 ODE 2 12037 1K01 0 37 ODE 2 12005 1HB1 ODE 2 12005 1H01 0 5 2 3 1 ODE 2 12075 1KB1 ODE 2 12075 1K01 0 75 ODE 2 12010 1HB1 ODE 2 12010 1H01 1 4 3 1 ODE 2 12150 1KB1 ODE 2 12150 1K01 1 5 ODE 2 12020 1HB1 ODE 2 12020 1H01 2 7 1 ODE 2 22150 1KB4 ODE 2 22150 1K04 1 5 ODE 2 22020 1HB4 ODE 2 22020 1H04 2 7 2 ODE 2 22220 1KB4 ODE 2 22220 1K04 2 2 ODE 2 22030 1HB4 ODE 2 22030 1H04 3 10 5 2 200 240V 10 3 Phase Input kW Model Number ew HP Model Number ap Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 12037 3K01 0 37 ODE 2 12005 3H01 0 5 2 3 1 ODE 2 12075 3K01 0 75 ODE 2 12010 3H01 1 4 3 1 ODE 2 12150 3K01 1 5 ODE 2 12020 3H01 2 7 1 ODE 2 22150 3KB4 ODE 2 22150 3K04 1 5 ODE 2 22020 3HB4 ODE 2 22020 3H04 2 7 2 ODE 2 22220 3KB4 ODE 2 22220 3K04 2 2 ODE 2 22030 3HB4 ODE 2 22030 3H04 3 10 5 2 ODE 2 32040 3KB4 ODE 2 32040 3K04 4 0 OD2. Some types of gland nut will require modification for correct installation Remove one or more flanges as shown until the nut will fit in the apertures Any Metal conduit used MUST be earth bonded by means of suitable earthing washer or gland adaptor Gland Hole Sizes Input A amp Output B Centre Knockout C Terminal Cover D Power Q Knockout Size 1 22mm 22mm 17mm Size 2 25mm 22mm 17mm non rigid conduit Input A amp Output B Centre Knockout C Recommended Gland Type SkinTop UL approved UL94 V0 Type12 IP55 non metallic cable gland or Terminal Cover D Power Q Knockout Size 1 PG13 5 M20 PG13 5 M20 PG9 M16 Size 2 amp 3 PG16 M25 PG13 5 M20 PG9 M16 Lock Off On the switched models the main power isolator switch can be locked in the Off position using a 20mm standard shackle padlock not supplied 3 4 Removing the Terminal Cover To access the connection terminals the drive front cover needs to be removed as shown below Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 4 Power Wiring 4 1 Grounding the Drive This manual is intended as a guide for proper installation Invertek Drives Ltd cannot assume responsibility for the compliance or the non compliance to any code national local or otherwise for the proper installation of this drive or associated
3. P 12 P 15 Notes Run Reverse STOP Run Forward 0 0 Factory Default Configuration Run Forward or Reverse with speed controlled from the Local POT STOP STOP Run Forward Run forward with speed controlled form the local POT Run Reverse disabled Preset Speed 1 STOP Run Forward Run Forward with speed controlled from the Local POT Preset Speed 1 provides a Jog Speed set in P 20 Run Reverse STOP Run Forward Run Forward or Reverse with speed controlled from the Local POT Run in Auto STOP Run in Hand Run in Hand Speed controlled from the Local POT Run in Auto 0 Speed controlled using Analog input 2 e g from PLC with 4 20mA signal Run in Speed Control STOP Run in PI Control In Speed Control the speed is controlled from the Local POT In PI Control Local POT controls PI set point Run in Preset Speed Control STOP Run in PI Control In Preset Speed Control P 20 sets the Preset Speed In PI Control POT can control the PI set point P 44 1 Run in Hand STOP Run in Auto Hand speed controlled from the Local POT Auto Speed Reference from Modbus Run in Hand STOP Run in Auto Hand Speed reference from Preset Speed 1 P 20 Auto Speed Reference from Modbus NOTE To be able to adjust parameter P 15 extended menu access must be set in P 14 default value is 101 14 www inver
4. 0Hz maximum speed P 01 50Hz Mechanical Mounting information can be found on P6 60Hz for HP rated drives Forward Reverse REV 0 FWD selector switch Based on default settings out of the box FWD to run Forward 0 to STOP disable the drive REV to run reverse To disable the run reverse REV setting change P 15 5 Check page 14 for configuring the FWDIREV switch for Local Remote Hand off Auto applications Local Power CLC oh EI CELL LH Isolator with mem Lock off provision Fuses or MCB amp cable sizes Check drive rating information on page 23 Earth LI L2 L3 L N AC Supply Voltage 50 60Hz Supply Voltage 115 230 415 460V or 3 phase check drive rating information on page 23 82 155E2 IN Keypad Operation information can be found on P12 Motor cable sizes check drive rating information found on P23 Motor Connection check for STAR DELTA connection to suit motor voltage rating on page Motor Nameplate Details Enter motor rated voltage V in P 07 Enter motor rated current A in P 08 Enter motor rated frequency Hz in P 09
5. Trip Closed Run Analog input 1 reference Connect external thermistor type PT100 or similar to digital input 3 Open Stop disable Open Stop disable External trip input Closing digital inputs 1 and Closed Rev Run Open Trip Analog input 1 reference 2 together carries out a Closed Fwd Run enable enable SE io fast stop P 24 Digital Input 3 Analog Input 1 Preset Speed f Open Open Preset Speed 1 Open Stop disable Open Forward Closed Open Preset Speed 2 Closed Run enable Closed Reverse Open Closed Preset Speed 3 Closed Closed Preset Speed 4 Digital Input 3 Analog Input 1 Preset Speed Open Stop disable Open Stop disable Open Open Preset Speed 1 Closing digital inputs 1 and Closed Forward Run Closed Reverse Run Closed Open Preset Speed 2 2 together carries out a enable enable Open Closed Preset Speed 3 fast stop P 24 Closed Closed Preset Speed 4 Normally Open NO Momentary close to run Normally Closed NC Momentary open to stop Open Analog speed ref Closed Preset speed 1 Analog input 1 reference Normally Open NO Momentary close to run Normally Closed NC Momentary open to stop Normally Open NO Momentary close to rev Analog input 1 reference Closing digital inputs 1 and 3 together carries out a fast stop P 24 Open Stop disable Closed Run enable Open Fast Stop disable
6. enable Open Forward run Closed Reverse run Open Analog speed ref Closed Preset speed 1 Analog input 1 reference Open Stop disable Closed Run enable Open Analog speed ref Closed Preset speed 1 2 Open Preset speed 1 Closed Preset speed 2 Analog input 1 reference Open Stop disable Closed Run enable Digital Input 2 Digital Input 3 Preset Speed Open Open Preset Speed 1 Closed Open Preset Speed 2 Open Closed Preset Speed 3 Closed Closed Preset Speed 4 Open Preset speeds 1 4 Closed Max Speed P 01 4 Preset speeds selectable Analog input used as digital input Closed status 8V lt Vin lt 30V Open Stop disable Open Analog speed ref External trip input Connect external Closed Run enable Closed Preset speed 1 Open Trip Analog input 1 reference thermistor type PT100 or Closed Run similar to digital input 3 Open Stop disable Open Analog input 1 Analog input 2 Switches between analog Closed Run enable Closed Analog input 2 reference Analog input EEN inputs 1 and 2 Open Fwd Stop Closed Fwd Run Open Reverse Stop Closed Reverse Run Open Analog speed ref Closed Preset speed 1 Analog input 1 reference Closing digital inputs 1 and 2 together carries out a fast stop P 24 Open Stop disable Closed Run enable Open Forward Closed Reverse External trip input Open
7. Closed Run enable Open Analog speed ref Closed Preset speed 1 NOTE Negative Preset Speeds will be inverted if Run Reverse selected Typical Applications S HEI 10V Output Analog Speed Ref Analog input 1 reference of oN L 7 ov 3 6 10V Output 7 x Analog Speed Ref JON e o t6 Terminal mode P 12 0 P15 0 K Terminal mode P 12 0 P15 1 D Terminal mode P 12 0 P15 2 X 0 24V Output o 24V Output o 24V Output ae O Stop disable ene e 3 O Stop disable a O Stop disable 2 C Run enable 2 C Run enable 2 C Run enable _ O Forward eer O Analog Speed Ref a T3 T4 Speed 3 C Reverse C Preset Speed 1 2 oo 3 0 0 Preset 1 Ba O Analog Speed Ref O Preset Speed 1 1 0 Preset 2 i 4 C Preset Speed 1 i C Preset Speed 2 2 4 i Abas Doak LZ rese 10V Output O Preset Speeds 1 4 C Max Speed P 01 OF By Analog speed input with 1 preset speed and fwd rev switch Optidrive E2 IP55 NEMA 12 User Guide Analog speed input with 2 preset speeds www invertek co uk 4 preset speeds and max speed select switch Effectively giving 5 preset speeds 19 d Terminal mode P 12 0 P15 3 24V Output 10V Output ov Hs re Analog speed input with 1
8. REV 0 FWD Selector Switch B Keypad Local Power Isolator C Control Terminals p Removable Cover Local Power Isolator C REV 0 FWD Selector Switch B 1 24V Output 2 Digital Input 1 3 Digital Input 2 4 Digital Input 3 5 10V Output o o Relay Common Local Speed Potentiometer 6 Analog Input 1 Relay Contact A 70V Internal Drive Connections www invertek co uk 4 3 2 _IP55 NEMA 12 Non Switched Keypad 00000090090 Control Terminals N LIN LIN L3 e RR KEE EEGEN POWER MOTOR Ranncvtie Game Optional Brake Resistor MCB or DC BR Isolator Fuse H Sizes 2 amp 3 1 phase re H AC input d f 50 60H i oN Optional Optional 7 e External External Si Ge emt Input Choke Input Filter D i chen 50 60Hz o He 1 24V Output 2 Digital Input 1 Default External Analog amp Digital Input Connections 3 Digital Input 2 Fwd Rev 4 Digital Input 3 Analog Preset 5 10V Output Relay Common Analog Speed Reference i 10kQ nominal i 1kQ minimum Relay Contact 6 Analog Input 1 70V 10 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 4 4 Drive and motor connections For 1 phase supply power should be connected to L1 L L2 N For 3 phase supplies power should be connected to L1 L2 L3 Phase sequence is not important The Motor should be connected to
9. U V W For drives that have a dynamic brake transistor an optional external braking resistor will need be connected to DC and BR when required The Optidrive software protects the Optibrake from overload hence no need for expensive overload relays are required P 34 1 The resistors have an internal fusible element to ensure fail safe operation Two types of resistor are available for the Optidrive E2 and details are below Product Code OD BR100 IN OD BR050 IN 155 Ingress Protection IP20 IP55 Resistance 100 Q 50 O Continuous Power 200 W 200 W Peak Power 0 125secs 12 kW 12 kW For non standard Invertek resistors the brake resistor circuit should be protected by a suitable thermal protection circuit Further information can be found in the Advanced User Guide Size 1 Connections Size 2 amp 3 Connections L1 N L2 N POWER MOTOR D wn EE v 4 5 Motor Terminal Box Connections Most general purpose motors are wound for operation on dual voltage supplies This is indicated on the nameplate of the motor This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection STAR always gives the higher of the two voltage ratings Typical ratings are STAR CXX d Optidrive E2 IP55 NEMA 12 User Guide ia LANN Vy d d d U Vv W STAR A A DELTA 400V 230V 690V 400V A fe DELTA A
10. Voltage ON arse asa STR ee The V f characteristic is defined by several parameters as shown Reducing the voltage at a particular frequency reduces the current in the motor and hence the torque and power The V f curve can be further modified by using P 28 and P 29 where P 28 determines the percentage increase or decrease of the voltage applied to the motor at the frequency specified in P 29 This can be useful if motor instability is experienced at certain frequencies if this is the case increase or decrease the voltage P 28 at the speed of instability P 29 Default Linear V F P O7 2 A P 28 djusted For applications requiring energy saving typically HVAC and pumping the energy optimiser P 06 parameter can be enabled This automatically reduces the applied motor voltage on j P 02 P 09 2 P 27 P 09 PO Frequency light load P 00 Read Only Drive Status Parameters 7 2 1 When P 14 P 37 all P OO parameters are visible Default value is 101 When the user scrolls to P 00 pressing Description Display range Explanation 1st Analog input value 0 100 100 max input voltage 2nd Analog input value 0 100 100 max input voltage Speed reference input P1 01 P1 01 Displayed in Hz if P 10 0 otherwise displayed in RPM Digital input status Binary value Drive digital input status Reserved 0 Reserved Reserved 0 Reserved Applied motor voltage 0 600V AC Value of
11. equipment A hazard of personal injury and or equipment exists if codes are ignored during installation WARNING This drive contains high voltage capacitors that take time to discharge after removal of main supply Before working on the drive ensure isolation of main supply from line inputs Wait ten 10 minutes for capacitors to discharge to safe voltage levels waning Failure to observe this precaution could result in severe bodily injury or loss of life should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in U Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life WARNING NOTE Use the dedicated ground terminal to ground the drive Do not use mounting screws bolts or chassis screws for grounding 4 1 1 Grounding Guidelines The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground busbar through the filter if installed Optidrive ground connections should not loop from one drive to another or to or from any other equipment Ground loop impedance must confirm to local industrial safety regulations To meet UL regulations UL approved ring crimp terminals should be used for all ground wiring connections The drive Safety Ground must be connected
12. installation or adjustment of the optional operating parameters of the drive or from mismatching of the drive to the motor The contents of this User Guide are believed to be correct at the time of printing In the interest of a commitment to a policy of continuous improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User Guide without notice All Invertek drives products carry a 2 year warranty valid from the date of manufacture This date is clearly visible on the product rating label This User Guide is for use with V1 02 Software User Guide Issue 1 01 2 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk Ee INTRODUCTION WEN 1 1 Important safety Information seen 4 1 2 Electromagnetic Compatibility EMC seen 4 2 GENERAL INFORMATION AND RATINGS REENEN 2 1 Identifying the drive by model NUMbEL 2 cccececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeseseseenaeeeeeeeeeeees 5 2 2 Drive model NUMDETS j ccceceseeneeeeeeeeeeeeeeeeeeseneeeeeeeeseseeeeesaseaeseseseeeseseeeeesasseneeeeseeeseeseseaeenmsaneeess 5 3 MECHANICAL INSTALLATION bsissenscesscscssssnicntaemecantccciiensneahsenbascecuatsanetonbeotbeoeccuaans Ei DE CET 6 3 2 Mechanical dimensions and mounting SEENEN 6 3 3 Gland Sizes amp LOCK Off ccccceeeececeeeee sence ee eeeeeeeeeeeeeesenceeeeeeseeeseseeeeesesseeeesaseeeseseseeesesseeeesensenenesees 7 3 4 Removing the T
13. mm Amps Amps mm m Q 0 5 1 6 7 10 1 5 2 3 3 45 1 5 25 1 1 12 5 16 15 1 5 4 3 6 45 1 5 25 1 5 2 16 8 20 2 5 5 8 8 7 1 5 100 47 200 240V 10 1 Phase Input 3 Phase Output kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Q 0 37 0 5 1 6 7 6 1 5 2 3 3 45 1 5 25 0 75 1 1 12 5 10 1 5 4 3 6 45 1 5 25 1 5 2 1 19 3 20 4 7 10 5 1 5 25 1 5 2 2 19 3 20 4 7 10 5 1 5 100 47 2 2 3 2 28 8 32 35 4 10 5 15 75 1 5 100 47 200 240V 10 3 Phase Input 3 Phase Output kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Q 0 37 0 5 1 3 6 1 5 2 3 3 45 1 5 25 0 75 1 1 5 8 10 1 5 4 3 6 45 1 5 25 1 5 2 1 9 2 16 15 2 5 7 10 5 S 25 1 5 2 2 9 2 16 15 2 5 7 10 5 1 5 100 47 2 2 3 2 13 7 20 4 10 5 15 75 1 5 100 47 4 0 5 3 20 7 32 35 4 18 27 2 5 100 47 380 480V 10 3 Phase Input 3 Phase Output kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Outp
14. s w For Non Invertek approved resistors and higher not S1 e SE protection braking applications set to 2 P SC input 0 500 0 100 Analog input scaling resolution 0 1 Serial Adr Unique drive address for communication Communications Adr 0 disable 1 63 1 network address When set to OP buS MODBUS disabled MODBUS enable OP buS fixed at 115 2 kbps OP buS Communication with PDA PC and Optiport E2 baudrate select 9 6k to 115 2kbps Modbus possible Setting a baudrate enables MODBUS at that P 36 baudrate and disables OP buS p The time before a trip in the event of a 0 no trip t 3000 neat aie communication loss can be set in milliseconds Trip enable delay t s e Se ms 3 E Setting O disables the communications trip d i 3 ms rip t indicates the drive will trip if time exceeded r indicates the drive will ramp to stop if time exceeded Access code 0 to 9 999 101 Defines Extended Parameter Set access code definition P 14 0 Rarameters ca be changed Controls user access to parameters When P amp automatically saved on x meres Parameter access 38 0 all parameters can be changed and will 8 power down 0 D lock be stored automatically When P 38 1 1 Read only No changes parameters are locked and cannot be changed allowed Introduces an offset to the analog input level D o d o Lo e e 0 with a resolution 0 1 e g 10 1V OHz Custom scaling factor applied to drive spee
15. to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be checked periodically Ground Fault Monitoring If a system ground fault monitor is to be used only Type B devices should be used to avoid nuisance tripping Drives with an EMC filter have an inherently higher leakage current to Ground Earth The Optidrive product range has input supply voltage surge suppression components fitted to protect the drive from line voltage transients typically originating from lightening strikes or switching of high power equipment on the same supply Safety Ground This is the safety ground for the drive that is required by code One of these points must be connected to adjacent building steel girder joist a floor ground rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes Motor Ground The motor ground must be connected to one of the ground terminals on the drive Shield Termination Cable Screen The safety ground terminal provides a grounding point for the motor cable shield The motor cable shield connected to this terminal drive end should also be connected to the motor frame motor end Use a shield terminating or EMI clamp to connect the shield to the safety ground terminal When shielded cable is used for control and signal wiring the sh
16. 0 www invertek co uk 11 5 Control Wiring 5 1 Control terminal connections Default Control Signal Description Connections Terminal 1 24V User Output 24V 100mA 2 Digital Input 1 Positive logic Logic 1 input voltage range 8V 30V DC 3 Digital Input 2 Logic 0 input voltage range OV 2V DC oo 3 oor 4 Digital Input 3 Digital 8 to 30V o t 4 Analog Input 2 Analog 0 to 10V 0 to 20mA or 4 to 20mA HEI 5 10V User Output 10V 10mA 1kQ minimum 6 Analog Input 1 Analog 0 to 10V 0 to 20mA or 4 to 20mA Digital Input 4 Digital 8 to 30V D 7 ov User ground connected terminal 9 C 8 8 Analog Output Analog 0 to 10V 20mA maximum 9 Digital Output Digital 0 to 24V D 9 OV User ground connected terminal 7 HI 10 Relay Common 11 Relay NO Contact Contact 250Vac 6A 30Vdc 5A 5 2 RJ45 Data Connection For drives with software V1 00 amp V1 01 For drives with software V1 02 amp later 1 No connection 1 No connection For MODBUS RTU register map i 2 No connection i EE 2 No connection ee information please refer to the Optidrive IOV Eci Oni Optibus d Optibus 5 RS485 Optibus MODBUS E2 Advanced User Guide 5 RS485 Optibus 6 24V for Optiport E2 only 6 24V for Optiport E2 only 7 No connection 7 RS485 MODBUS 7 8 No connection rs RS485 MODBUS For Optibus and Modbus For Optibus and Modbus da
17. 1 2 Reset Factory Default Settings A 13 6 2 Terminal Control eccceeeneeeeeeeeeeeeeeeeenceeeeeneceeeeeeeneeeseseeeeesaasaeseeeseeeseseneaesasseeeesaseenseseneaesneneeenees 13 6 3 Keypad Controli seggdesg eeussergei gg deed de ce ENEE oda a ahaaa naiai anaa ENEE 13 6 4 Using the REV 0 FWD selector switch Switched version OMly ccsssceesseeeseeeeeneeeeeeees 14 OTT EE Zb Standard D Stater vee cess ccc SEAN AE ENN ENEE UE NEEN EEN EEN Ee NEE DEENEN 15 7 2 4 Extended parameters icc euer a aa aa a a Ee eg DEES ee hetnwastevivernideesetece 16 P 00 Read Only Drive Status Parameters 22 cccccceesseseeeceeeeeeeeeeeeeeeee eens eeaeaeeeeeeesenaeaeeeeeseseeeseeneeees 18 7 2 1 Parameter group zero access and navigation c cccccececeeeeeeeceeeeeeeeeeeaceeeeeeeeseeseaeeeeess 18 8 ANALOG AND DIGITAL INPUT CONFIGURATIONS EE 8 1 KOEUNE 19 8 2 Keypad mode P 12 1 or 2 EE 20 8 3 MODBUS control mode PI2cez or l ENEE 21 8 4 User PI control mode P12ebor l ENEE 21 9 TROUBLESHOOTING eege 9 13 Fault E oa iaae eaea aaae aaa anea teen ell evevahue eieaa ia daaa Eaa aaao aenak dana iaaa 22 10 TECHNICAL DATA wiiincdinadhin din cesta tetien akarta ciniin dicta diiadunncees 10 1 Environmental ccciccccicccceccscccceesnecvencceres estannceveceeeceauseneduatuneesscteeetuqeeers sttccvenstneeusucueceusienecesnersiectes 22 10 2 Ratngtablesu2gesouseuerseaegeangNegr See EARNESEENEEN NEEN nn eaten wu eaaa nev cav
18. 7 Turn the potentiometer to maximum The motor will accelerate to 50Hz the default value of P 01 under the control of the accelerating ramp time P 03 The display shows 50Hz OH 50 0 at max speed 8 To display motor current A briefly press the lt gt Navigate key 9 Press lt _ again to return to speed display 10 To stop the motor either turn the potentiometer back to zero or disable the drive by opening the control switch terminals 1 2 If the enable disable switch is opened the drive will decelerate to stop at which time the display will show Dt ob If the potentiometer is turned to zero with the enable disable closed the display will show H O O 0 0HZz if left like this for 20 seconds the drive will go into standby mode display shows 5tndby waiting for a speed reference signal 6 3 Keypad Control To allow the Optidrive to be controlled from the keypad in a forward direction only set P 12 1 1 Connect Motor as for terminal control above 2 Enable the drive by closing the switch between control terminals 1 amp 2 The display will show 5 oF 3 Press the key The display shows H HU 4 Press to increase speed 5 The drive will run forward increasing speed until is released The rate of acceleration is controlled by the setting of P 03 check this before starting 6 Press V to decrease speed The drive will decrease speed until V is released The rate of deceleration is limited by the setting in P 04 7
19. 8 3 MODBUS control mode P12 3 or 4 Comments P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 0 2 f h 4 5 SC disable No effect No effect No effect 8 12 osed Run enable EM Open Stop disable Open Master speed ref External trip input No effect Closed Run enable Closed Preset speed 1 Open Trip Closed Run 1 Open Stop disable Open Master speed ref External trip input d S Closed Run enable Closed Analog input Open Trip Closed Run EE g Open Master speed ref Ze 4 70 Open Stop disable Closed keypad speed External trip input No effect Run and stop commands given via the RS485 link and Digital input 1 must be closed for the drive to run Connect external thermistor type PT100 or similar to digital input 3 Closed Run enable ref Open Trip Closed Run Master Speed Ref start and stop controlled via RS485 Keypad Speed Ref drive auto runs if digital input 1 closed depending on P 31 setting Further information the MODBUS RTU Register Map information and communication setup please refer to the Advanced User Guide 8 4 User PI control mode P 12 5 or 6 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments 0 y Open Stop disable Open PI contro
20. DRIVES www 1 Dert ES User Guide ENCLOSED OPTIDRIVE E IP55 NEMAI2 Easy to use Economy Drive AC Variable Speed Drive 0 37 7 5kW 0 5 10HP opTIDRIVEE EA START UP EE Installation and operating instructions Declaration of Conformity Invertek Drives Ltd hereby states that the Optidrive E2 product range is CE marked for the low voltage directive and conforms to the following harmonised European directives EN 61800 5 1 2003 Adjustable speed electrical power drive systems Safety requirements Electrical thermal and energy EN 61800 3 2 Ed 2004 Adjustable speed electrical power drive systems EMC requirements and specific test methods EN 55011 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial scientific and medical ISM radio frequency equipment EMC Company Information Address Invertek Drives Ltd Offa s Dyke Business Park Welshpool Powys SY21 8JF United Kingdom Email sales invertek co uk Website www invertek co uk All rights reserved No part of this User Guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publisher Copyright Invertek Drives Ltd 2007 The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect
21. E 2 32050 3HB4 ODE 2 32050 3H04 5 18 3 380 480V 10 3 Phase Input kW Model Number kW HP Model Number HP Output Current Frame With Filter Without Filter With Filter Without Filter A Size ODE 2 14075 3KA1 ODE 2 14075 3K01 0 75 ODE 2 14010 3HA1 ODE 2 14010 3H01 1 2 2 1 ODE 2 14150 3KA1 ODE 2 14150 3K01 1 5 ODE 2 14020 3HA1 ODE 2 14020 3H01 2 4 1 1 ODE 2 24150 3KA4 ODE 2 24150 3K04 1 5 ODE 2 24020 3HA4 ODE 2 24020 3H04 2 4 1 2 ODE 2 24220 3KA4 ODE 2 24220 3K04 2 2 ODE 2 24030 3HA4 ODE 2 24030 3H04 3 5 8 2 ODE 2 24400 3KA4 ODE 2 24400 3K04 4 ODE 2 24050 3HA4 ODE 2 24050 3H04 5 9 5 2 ODE 2 34055 3KA4 ODE 2 34055 3K04 5 5 ODE 2 34075 3HA4 ODE 2 34075 3H04 7 5 14 3 ODE 2 34075 3KA4 ODE 2 34075 3K04 7 5 ODE 2 34100 3HA4 ODE 2 34100 3H04 10 18 3 MM For IP55 NEMA 12 with switches SWITCHED change the for a S at the end of the product code For IP55 NEMA 12 without switches NON SWITCHED change the for a N at the end of the product code Optidrive E2 IP55 NEMA 12 User Guide 5 www invertek co uk 3 Mechanical Installation 3 1 General Store the Optidrive in its box until required Storage should be clean and dry and within the temperature range 40 C to 60 C Install the Optidrive on a flat vertical flame resistant vibration free mounting within a suitable enclosure according to EN60529 if specific Ingress Protection ratings are required The Optidrive must be installed in a pollution degree 1 or 2 en
22. E Motor rated current 29100 OF One rated Drive Rated nameplate current of the motor Amps current rating Motor rated 50Hz P 09 frequency 25Hz to 500Hz 60Hz Rated nameplate frequency of the motor Sal Motor rated speed 0 to 30 000 rpm 0 EE SR related parameters d Applies an adjustable boost to the Optidrive Lo Se e GH KG SE Motor voltage output at low speed to assist with mim Voltage boost Size 3 00 to 10 0 power starting sticky loads For continuous RF pile dependent applications at low speed use a forced of max output voltage venhiaied motor 0 Terminal control a al is of the drive 7 edie slide 8 fe SE 1 Uni directional keypad control Keypad SEI RSR START button does not reverse direction 2 Bi directional keypad control Keypad START Terminal Keypad Er aon ee button toggles between forward and reverse DEM MODBUS PI WIET NIRMAL Bern CELE A 3 Control via Modbus RTU RS485 comms Drive Control Mode ed E oik trol interface using the internal accel decel ramps Selection Se gie a SONO 4 Control via Modbus RTU RS485 comms SE interface with accel decel ramps updated via adjustment Modbus z E S Se ith 5 User PI control with external feedback signal e eh neon anaog 6 User PI control with external feedback signal npu RK and summation with analog input 1 Previous 4 trips stored in order of occurrence with the most recent first Press UP or DOWN to step through all four ame Trip log Last f
23. Press the key The drive will decelerate to rest at the rate set in P 04 The display will finally show DE aF at which point the drive is disabled 9 To preset a target speed prior to enable press the Y key whilst the drive is stopped The display will show the target speed use the amp V keys to adjust as required then press the key to return the display to Doft 10 Pressing the V key will start the drive accelerating to the target speed To allow the Optidrive to be controlled from the keypad in a forward and reverse direction set P 12 2 11 Operation is the same as when P 12 1 for start stop and changing speed 12 Press the key The display changes to H 0 0 13 Press to increase speed 14 The drive will run forward increasing speed until A is released Acceleration is limited by the setting in P O3 The maximum speed is the speed set in P 01 15 To reverse the direction of rotation of the motor press the key again Optidrive E2 IP55 NEMA 12 User Guide 13 www invertek co uk 6 4 Using the REV 0 FWD selector switch Switched version only By adjusting the parameter settings the Optidrive can be configured for multiple applications and not just for Forward or Reverse This could typically be for Hand Off Auto applications also known and Local Remote for HVAC and pumping industries OFF REY E gt Fwo OFF REY i Fwo OFF REY gt Fwo Switch Position Parameters to Set
24. RMS voltage applied to motor DC bus voltage 0 1000V de Internal DC bus voltage Internal Heatsink 20 100 C Temperature of heatsink in C temperature Hours run meter 0 to 99 999 hours Not affected by resetting factory default parameters Run time since last trip 1 0 to 99 999 hours Run time clock stopped by drive disable or trip reset on next enable only if a trip occurred Reset also on next enable after a drive power down Run time since last trip 2 0 to 99 999 hours Run time clock stopped by drive disable or trip reset on next enable only if a trip occurred under volts not considered a trip not reset by power down power up cycling unless a trip occurred prior to power down Run time since last disable 0 to 99 999 hours Run time clock stopped on drive disable value reset on next enable Drive Effective Switching Frequency Actual drive effective output switching frequency This value maybe lower than the selected frequency in P 17 if 4 to 32 kHz the drive is too hot The drive will automatically reduce the switching frequency to prevent an over temperature trip and maintain operation DC bus voltage log 0 1000V 8 most recent values prior to trip updated every 250ms Metier temperature 20 120 C 8 most recent values prior to trip updated every 500ms og Motor current 0 to 2x rated 8 most recent values prior to trip updated every 250ms current Softw
25. are ID IO amp motor e g 1 00 Version number and checksum ctrl a 47AE 1 on LH side indicates I O processor 2 indicates motor control Drive serial number 000000 999999 00 000 99 999 Unique drive serial number e g 540102 32 005 Drive identifier Drive rating Drive rating drive type e g 0 37 1 230 3P out Parameter group zero access and navigation 20 The User can then scroll to the required P 00 parameter Pressing lt _ For those parameters which have multiple values e g software ID pressing the and V keys will display the different values within that parameter Pressing lt _ returns to the next level up If lt _ up main parameter level i e P 00 If Z or 18 will display H HH where HH represents the secondary number within P 0O i e 1 to once more will then display the value of that particular group zero parameter is then pressed again without pressing or the display changes to the next level is pressed whilst on the lower level e g POO 05 to change the P 00 index pressing lt NAVIGATE gt quickly displays that parameter value Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 8 Analog and Digital Input Configurations 8 1 Terminal mode P 12 0 P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments Open Stop disable Closed Run
26. by the Optidrive control functions for example stop start forward reverse and maximum speed is not sufficient for use in safety critical applications without independent channels of protection All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed Within the European Union all machinery in which this product is used must comply with Directive 89 392 EEC Safety of Machinery In particular the electrical equipment should comply with EN60204 1 e Optidrives should be installed only by qualified electrical persons and in accordance with local and national regulations and codes of practice The Optidrive has an Ingress Protection rating of IP55 For higher IP ratings use a suitable enclosure e Electric shock hazard Disconnect and ISOLATE the Optidrive before attempting any work on it High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply Where supply to the drive is through a plug and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply e Ensure correct earthing connections The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB e The STOP function does not remove potentially lethal high voltages ISOLATE the drive and wait 10 minutes before starting any work o
27. d If SE EE P 10 0 speed in Hz scaled by this factor If P 40 p ay Sp 0 000 to 6 000 P 10 gt 0 speed in RPM scaled Displayed as scaling factor F 8 i real time variable on the drive display indicated by a c e User PI Higher value used for high inertia Too high a d 0 0 30 0 1 0 Rte Gr Proportional Gain value gives instability Bu User PI Integral 0 0s 30 0s 10s Higher value gives slower more damped time constant response d G If an increasing feedback signal should P 4 User PI operating 0 Direct 0 increase the speed of the motor set to mode 1 Inverse Inverse mode Seve User PI reference 0 Digital 0 Sets the source for the PI control reference select 1 Analog signal When set to 1 analog input 1 is used P 4 User PI digital 0 100 0 0 Sets the preset reference used when P 44 0 reference z User PI feedback Q 2nd analog input T4 This parameter selects the feedback signal 46 1 1st analog input T6 0 select source 2 motor load current Selects the format of the 2nd analog input 2nd analog input 0 10V 0 20mA t indicates the drive will trip if signal removed P 47 E t 4 20mA r 4 20mA 0 10V when drive is enabled t 20 4mA r 20 4mA r indicates the drive will ramp to Preset Speed 1 if signal is removed when the drive is enabled Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 17 Adjusting the Voltage Frequency V f characteristics
28. ed remote UP Open Keypad speed ref Analodinputi Closed Run enable push button Closed Analog input 1 g inp Open Stop disable Open Forward run External trip input Open Keypad speed ref rae cease or Closed Run enable Closed Reverse run Open Trip Closed Run 24V Preset speed 1 ISmo ype F similar to digital input 3 Open Forward Stop Open Reverse Stop External trip input Open Keypad speed ref Gees end Closed Forward Run Closed Reverse Run Open Trip Closed Run 24V Preset speed 1 g fast stop P 24 Example Wiring Keypad mode P 12 1 or 2 P15 0 24V Output 10V Output O Forward C Reverse ov O Stop disable C Run enable C Remote UP C Remote DOWN Fe Note 1 Motor Thermistor amp E Trip Connection Lo gt _1 _ Trip Run Suitable for PTC Motor Thermistors of type PT100 or similar Trip Level set at 2 5 KQ Only operational using E trip terminal function on Digital Input 1 or 2 1 24V Output 4 Digital Input 3 N af Remote push button speed control with fwd rev NOTE 20 www invertek co uk Optidrive E2 IP55 NEMA 12 User Guide By default if the enable signal is present the drive will not Enable until the START button is pressed To automatically enable the drive when the enable signal is present set P 31 2 or 3 This then disables the use of the START amp STOP buttons
29. equency of Effective switching the drive If rEd is displayed the switching frequency EE 8 16kHz frequency has been reduced to the level in POO 14 due to excessive drive heatsink temperature 0 Drive enabled Defines the function of the user relay when the 1 Drive healthy operating conditions are met 2 Motor at target speed Disabled Contacts open User relay output 3 Drive tripped 1 Enabled Contacts closed select 4 Motor speed gt limit 5 Motor current gt limit Options 4 to 7 the Relay output is enabled 6 Motor speed lt limit using the level set in P 19 7 Motor current lt limit User relay output 0 0 to 100 for speed T limit Youp 6 0 to 200 for current 100 Sets the limit for P 18 amp P 25 Preset speed 1 P 01 to P 01 0 Hz Sets jog preset speed 1 Preset speed 2 P 01 to P 01 0 Hz Sets jog preset speed 2 Preset speed 3 P 01 to P 01 0 Hz Sets jog preset speed 3 Preset speed 4 P 01 to P 01 0 Hz Sets jog preset speed 4 2nd Deceleration ramp time from base speed 2nd decel ramp P 09 to standstill in seconds time 0 25 0s 0 Selected using fast stop function via digital Fast Stop input setting or on mains loss as set by P 05 If set to zero drive will coast to STOP Digital output mode Digital Output Mode 0 Drive enabled Options 0 to 7 select a digital voltage output 1 Drive healthy signal 2 Motor at target speed Disabled OV 3 Drive tripped Enabled 24V 20mA limit Analog output 4 Motor
30. erminal Cover AAR 7 4 POWER WIRING EE 4 1 Grounding the Drive ccccceesessneeeeeeeeseeeeeeeeeeceeseeeseeeseseeeeesasaeseseseeeseseeeeesasseneeesseenseseeeeesnaeeeenss 8 4 1 1 Grounding GUIdelINGS 32623 ad etic eee Na Leelee id 8 d Wiritig PreCautionss EE E E E cece Zeene EES EE EE 8 4 3 Connection Diagrams eeccceeeeneeeeeeeeeneeeeeeeeeeeeeeeeeeeseeseeeesassaeseeeseeeseseeeeeeeaaeeneeesseeeseseneeesansoneeees 9 4 3 1 IP55 NEMA 12 Switched 0 ccecccecceeseeeeceeeceeecaeceeecaeecaeeeeeeeeeseeeeeeeceeseaeseaeseaesnaesaeeeneeeeeeneess 9 4 3 2 IP55 NEMA 12 Non SwitChed ccceecccececeeeeeceenaeeeeeeeeaaesneeeeaaeseeeeesaaesneeeeeaaeeeeeeeenaeeneeeees 10 4 4 Drive and motor CONNECTIONS ceceeeeeeeeeeneeeeeeeneeeeeeeeeeneeseeeeesaneeeeseseeeseeeeeeesaaeeeeeeeneenaeneneanens 11 4 5 Motor Terminal Box Connections cccccceeeeeeeeeeneeeeeeeeeeeeeeeeseeceeeeeeseeeseseeeeesaaseneeeeneenseneneenens 11 5 CONTROC WIRING E 5 1 Control terminal COonnectionS s sssssssseensesnnnsrnnnnrnnnnnnnnnnrnnnnnnnnnnrnnnnnnnnnnnnnnnnnnnnnnnnnnn runnner ennnen 12 5 2 Rap Data Connection ccceeeccceeeeeeeeeeeeeeeeeeneeeeseeeeeeeneeeseaseeeeeeseeesesseeeesessnneeseneenseseneeesnnsonenees 12 6 OPERATION essenniiseeenniiressenninrnnsnnnrrrnnsnnrrnnsnnnntrnnnnnnrtensnnnntennsnnnrnnnnnnnnrennennnnen Of Manag Ng Ne key Pad r r E r a a a a a aaa a a Aa aa aa Eai 12 6 1 1 Changing Parameters 13 6
31. es anaes ENEE 23 10 3 Maximum supply ratings for UL Compliance been 23 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 1 Introduction 1 1 Important safety information This variable speed drive product Optidrive is intended for professional incorporation into complete equipment or systems If installed incorrectly it may present a safety hazard The Optidrive uses high voltages and currents carries a high level of stored electrical energy and is used to control mechanical plant that may cause injury Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction System design installation commissioning and maintenance must be carried out only by personnel who have the necessary training and experience They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport storage installation and use of the Optidrive including the specified environmental limitations Please read the IMPORTANT SAFETY INFORMATION below and all Warning and Caution information elsewhere Indicates a potentially hazardous situation which if not Indicates a potentially hazardous situation which if not avoided could result in injury or death avoided could result in damage to property WARNING CAUTION Safety of machinery and safety critical applications The level of integrity offered
32. he National Electrical Code and any additional local codes CAUTION 1 2 Electromagnetic Compatibility EMC Optidrive is designed to high standards of EMC and is optionally fitted with an internal EMC filter This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables for compliance with harmonised European standards It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC legislation of the country of use Within the European Union equipment into which this product is incorporated must comply with 89 336 EEC EMC For use on domestic supplies screened motor cable must be used with the screen terminated to earth on both motor and drive sides The installation must be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct screening techniques to minimise emissions When installed in this way the Optidrive with built in filter has emission levels lower than those defined in EN61800 3 category C2 for 17 environments domestic for screened cable lengths of up to 5m For cable lengths above 5m the emission levels may exceed those defined by EN61800 3 cat C2 In this case further mitigation methods such as fitting an external filter Optifilter must be employed if the emissions limits for domestic supplies are to be upheld When used on indus
33. ield should be grounded at the source end only not at the drive end 4 2 Wiring Precautions Connect drive according to section 4 3 Connection Diagrams ensuring that motor terminal box connections are correct There are two connections in general Star and Delta It is essential to ensure that the motor is connected in accordance with the voltage at which it will be operated For more information refer to section 4 5 Motor Terminal Box Connections For recommended cabling and wiring sizing refer to section 10 2 Rating tables It is recommended that the power cabling should be 3 core or 4 core PVC insulated screened cable laid in accordance with local industrial regulations and codes of practice 8 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 4 3 Connection Diagrams 4 3 1 IP55 NEMA 12 Switched OO0000000000 VN LIN LIN L3 ha U vV wW LL LL POWER MOTOR e Cie MCB or Fuse a tes 1 phase AC input i 50 60Hz a e Optional Optional 3 phase Input Choke Input Filter AC input H 50 60Hz Note The default setting for the switch on the drive is FWD REV and the motor speed is changed using the local potentiometer Changing the setting of P 15 will adjust the functionality of the FWD REV switch Set P 15 0 to disable the operation of the reverse REV setting Optidrive E2 IP55 NEMA 12 User Guide Local Speed Potentiometer A Drive LED Display bk
34. l f e Closed Run enable Closed Preset speed 1 PI feedback analog input No effect Open Stop disable Open PI control e Closed Run enable Closed Analog input 1 PI feedback analog input Analog input 1 e CR Connect external 6 Open Stop disable Open PI control External trip input e Closed Run enable Closed Preset speed 1 Open Trip Closed Run PI feedback analog input thermistor type PT100 or similar to digital input 3 Example Wiring e PI mode P 12 5 P15 0 D d PI mode P 12 5 P15 1 a PI mode P 12 5 P15 3 D oO 24V Output 24V Output H 24V Output a 2 O Stop disable O Stop disable A 2 O Stop disable C Run enable 2 C Run enable C Run enable GI O PI Control G O PI Control GI O PI Control C Preset Speed 1 C Local Speed Ref C Preset Speed 1 4 PI Feedback 4 PI Feedback 4 O External Trip Signal Signal C Run Permit SS 5 10V Output de cH 5 10V Output 5 10V Output Current Current a H Volt PI Feedback P 47 Local Analog Ref P 47 F E 6 Local Analog Ref greng C 6 Signal gt gt P 16 T ov LTO ov 7 ov NS Vi A NS By Remote closed loop PI feedback control with Local Preset speed 1 pumping applications Remote closed loop PI feedback control with Local Analog speed input By default the PI reference is set for a digital reference level set in P 45 When using an Analog reference set P 44 1 analog and c
35. leration ramp P 03 or decrease motor load Check cable length is within drive specification Check the load mechanically to ensure it is free and no jams blockages or other mechanical faults exist Brake channel over current Over current in the brake resistor circuit Check the cabling to the brake resistor Check the brake resistor value Ensure minimum resistance values form the rating tables are observed Brake resistor overload Brake resistor overload Increase deceleration time reduce load inertia or add further brake resistors in parallel Ensure minimum resistance values form the rating tables are observed Internal power stage fault Check wiring to motor look for ph ph or ph Earth short circuit Check drive ambient temp additional space or cooling needed Check drive is not forced into overload Over voltage on DC bus Under voltage on DC bus Supply problem or increase decel ramp time P 04 This occurs routinely when power is switched off If it occurs during running check power supply voltage Heatsink over temperature Check drive ambient temp Additional space or cooling required Under temperature Trip occurs when ambient temperature is less than 10 C Temperature must be raised over 10 C in order to start the drive Faulty thermistor on heatsink Refer to your IDL Authorised Distributor External trip on digital Input 2 or 3 E trip requested on digital input 2 o
36. mpts If fault has cleared drive will restart To reset the counter the Drive must be www invertek co uk Optidrive E2 IP55 NEMA 12 User Guide powered down reset on the keypad or by re enabling the drive If set to 0 or 2 drive will always start from minimum speed 0 Minimum speed If set to 1 or 3 drive ramps up to the operating 5 Keypad mode 1 Previous speed 1 speed prior to the last STOP command restart function 2 Minimum speed Auto run If set to 2 or 3 the status of digital input 1 3 Previous speed Auto run controls drive to start or stop The start and stop button on the drive will not function in this case When gt 0 DC injection braking activated when z DC injection on 0 to 25 05 0 speed reaches zero with stop signal applied stop disabled Only applied on disable Stop not on enable Uses the level set in P 11 When enabled drive starts from detected motor rotor speed Short start delay possible if Spin Start 2 amp S3 AN rotor stationary Recommended for high inertia D only 0 Disabled a vas DC injection on 1 Enabled 0 load applications start S1 For Size 1 drives P 33 1 enables DC injection braking on enable The duration and levels are set by P 32 and P 11 respectively Peer 0 Disabled Software protection for Invertek standard brake EYE cnable PP 1 Enabled with s w protection 0 resistors 200W 2 Enabled without
37. n it e Parameter P 01 can be set to operate the motor at up to 60 000 rpm hence use this parameter with care e If itis desired to operate the drive at any frequency speed above the rated speed P 09 P 10 of the motor consult the manufacturers of the motor and the driven machine about suitability for over speed operation The fan if fitted inside of the Optidrive starts automatically when the heatsink temperature reaches approximately 45 C WARNING Carefully inspect the Optidrive before installation to ensure it is undamaged Indoor Use Only Flammable material should not be placed close to the drive The entry of conductive or flammable foreign bodies should be prevented Relative humidity must be less than 95 non condensing Ensure that the supply voltage frequency and no of phases 1 or 3 phase correspond to the rating of the Optidrive as delivered An isolator should be installed between the power supply and the drive Never connect the mains power supply to the Output terminals U V W Suitably rated fuses or MCB should be fitted in the mains supply to the drive Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling maintain a minimum separation of 100 mm and arrange crossings at 90 degrees e ntegral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with t
38. onnect reference signal to analog input 1 T6 The default settings for proportional gain P 41 integral gain P 42 and feedback mode P 43 are suitable for most HVAC and The analog reference used for PI controller can also be used as the local speed reference when P15 1 thermistor trip Further information on configuring the PI controller for typical feedback applications please refer to the Advanced User Guide Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 21 Remote closed loop PI feedback control with Local Preset speed 1 and motor 9 Troubleshooting 9 1 Fault messages Fault Code 10 Technical data 22 Description Corrective Action Factory Default parameters have been loaded Press STOP key drive is ready to configure for particular application Over current on drive output Excess load on the motor Over temperature on the drive heatsink Motor at constant speed investigate overload or malfunction Motor starting load stalled or jammed Check for star delta motor wiring error Motor accelerating decelerating The accel decel time too short requiring too much power If P 03 or P 04 cannot be increased a bigger drive is required Cable fault between drive and motor Drive has tripped on overload after delivering gt 100 of value in P 08 for a period of time Check to see when the decimal points are flashing drive in overload and either increase acce
39. our trips stored Read only The most recent trip is always displayed first UV trip is only stored once Further fault event logging functions are available through parameter group zero Set to 101 default for extended menu P 14 Extended menu Code 0 to 9 999 0 access access Change code in P 39 to prevent unauthorised access to the Extended Parameter Set NOTE Default parameter values for Horse Power rated drives are shown in brackets NOTE Standby mode is enabled automatically when the drive is at zero speed for gt 20 seconds Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 15 7 2 Extended parameters 16 Par Description Range Default Explanation Defines the function of the digital inputs Digital input 0 to 12 0 depending on the control mode setting in P 12 function select See section 8 Analog and Digital Input Configurations for more information Configures the voltage or current format of the analog input signal b 0 10V can be used for bipolar input signals A 0 10V b0 10V 0 20mA 50 offset can be applied to P 39 and 200 Analog input format t 4 20mA r 4 20mA 0 10V scaling in P 35 gives P 01 t 20 4mA r 20 4mA t indicates the drive will trip if signal removed when drive is enabled r indicates the drive will ramp to Preset Speed 1 if signal is removed when drive is enabled Sets maximum effective switching fr
40. preset speed and motor thermistor trip O Stop disable C Run enable O Analog Speed Ref C Preset Speed 1 O External Trip C Run Permit Analog Speed Ref Volts Current P 47 8 2 Keypad mode P 12 1 or 2 Terminal mode P 12 0 P15 4 24V Output 10V Output ga ov LIT 2 analog inputs O Stop disable C Run enable O Local Speed Ref C Remote Speed Ref Remote Speed Ref Local Analog Ref EE Local or remote analog speeds Fast Stop P 24 Terminal mode P 12 0 P15 11 E T 24V Output C Run Forward O Stop C Run Reverse Push button fwd rev stop with fast stop using 2 deceleration ramp P 15 Digital input 1 T2 Digital input 2 T3 Digital input 3 T4 Analog input T6 Comments 3 Open Stop disable Closed remote UP Closed remote DOWN Open Forward e Closed Run enable push button push button 24V Reverse Open Stop disable Closed remote UP Closed remote DOWN Open Keypad speed ref Closed Run enable push button push button 24V_ Preset speed 1 Open Stop disable Closed remote UP External trip input Closed remote DOWN Connect external TH d thermistor type PT100 or Closed Run enable push button Open Trip Closed Run push button as SR similar to digital input 3 S Open Stop disable Clos
41. r 3 Normally closed contact has opened for some reason If motor thermistor is connected check if the motor is too hot Comms loss trip Check communication link between drive and external devices Make sure each drive in the network has its unique address Input phase loss trip Drive intended for use with a 3 phase supply has lost one input phase Spin start failed Spin start function failed to detect the motor speed Internal memory fault Parameters not saved defaults reloaded Try again If problem recurs refer to your IDL Authorised Distributor Analog input current out of range Check input current in range defined by P 16 Internal drive Fault Refer to your IDL Authorised Distributor Internal drive Fault Refer to your IDL Authorised Distributor 10 1 Environmental Operational ambient temperature range 0 40 C frost and condensation free Storage ambient temperature range 40 60 C Maximum altitude 2000m Derate above 1000m 1 100m Maximum humidity 95 non condensing Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 10 2 Rating tables 110 115V 10 1 Phase Input 3 Phase 230V Output Voltage Doubler kW HP Frame Nominal Fuse or Supply Nominal 150 Motor Max Min Size Input MCB Cable Output Output Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps
42. speed gt limit 8 Options 4 to 7 the Digital output is enabled function select 5 Motor current gt limit using the level set in P 19 6 Motor speed lt limit Analog Output Mode 7 Motor current lt limit Option 8 Motor Speed signal range Analog output mode 0 10V 0 100 of P 01 8 Motor speed Option 9 Motor Current signal range 9 Motor current 0 10V 0 200 of P 08 Set P 09 before adjusting Speed reference held at upper or lower skip Skip frequency frequency limit until input signal reaches the hysteresis band eee SR opposite skip frequency limit Speed ramps ys pp p treq y p p through the skip frequency band at a rate set by P 03 and P 04 Set P 09 before adjusting Skip frequency P 02 to P 01 0 Hz Skip frequency centre point VIE characteristic 0 P 07 0 Adjusts the applied motor voltage to this value adjustment voltage A at the frequency set in P 29 V F characteristic Sets the frequency at which the adjustment 0 P 09 0 0Hz x frequency adjust voltage set in P 28 is applied Edge r if drive is powered up with Digital Input 1 closed enabled drive will not run The switch must be opened amp closed after power up or after clearing a trip for the drive to run Terminal mode EdgE r Auto 0 Auto 5 Auto 0 Auto 0 drive will run whenever digital input 1 restart function is closed if not tripped Auto 1 5 drive will make 1 5 attempts to automatically restart after a trip 25s between atte
43. ta format is fixed as data format is fixed as When using MODBUS control the Analog and Digital Inputs can be configured as shown in section 8 3 MODBUS control mode P12 3 or 4 1 start bit 8 data bits 1 stop bit no parity 1 start bit 8 data bits 1 stop bit no parity Baudrate amp address set in P 36 Baudrate amp address set in P 36 6 Operation 6 1 Managing the keypad The drive is configured and its operation monitored via the keypad and display Used to display real time information to access and lt _ gt NAVIGATE exit parameter edit mode and to store parameter changes UP Used to increase speed in real time mode or to increase parameter values in parameter edit mode Used to decrease speed in real time mode or to DOWN g decrease parameter values in parameter edit mode VP RESET Used to reset a tripped drive STOP When in Keypad mode is used to Stop a running drive When in keypad mode used to Start a stopped drive or D START to reverse the direction of rotation if bi directional keypad mode is enabled Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 6 1 1 Changing Parameters To change a parameter value press and hold the lt _ gt key for gt 1s whilst the drive displays DE ol The display changes to P indicating parameter 01 Press and release the lt gt key to display the value of this parameter Change to the required val
44. tek co uk Optidrive E2 IP55 NEMA 12 User Guide 7 Parameters 7 1 Standard parameters Par Description Range Default Explanation STM Maximum speed P 02 to 5 P 09 max 500Hz Se Maximum speed limit Hz or rpm See P 10 eva Minimum speed 0 to P 01 max 500Hz OHz Minimum speed limit Hz or rom See P 10 P 03 Acceleration ramp 0 to 600s 5s Acceleration ramp time from 0 to base speed time P 09 in seconds Deceleration ramp time from base speed P 09 to standstill in seconds Deceleration ramp When P 04 0 the deceleration ramp is set by Ros time oats 95 P 24 Setting P 04 0 also activates dynamic ramp control where the ramp may be extended automatically to prevent an O Volt trip If the supply is lost and P 05 0 then the drive 0 Ramp stop will try to continue running by reducing the brown out ride through speed of the load using the load as a generator ec Stop mode select 1 Coast to stop 0 If P 05 2 the drive will ramp to stop using the 2 Ramp to stop fast stop P 24 decel ramp with dynamic brake control when mains supply lost 0 Disabled When enabled automatically reduces applied ac Energy Optimiser 1 Enabled 0 motor voltage on light load Minimum value is 50 of nominal 0 20V to 250V 230V Rated nameplate voltage of the motor Volts ad Motor rated voltage o 20V to 500V 400V Value limited to 250V for low voltage drives 460V Setting to zero disables voltage compensation LE
45. trial supplies or 2 environments the installation must be carried out by qualified installation engineers observing good wiring practice such as power and signal cable segregation and correct screening techniques to minimise emissions The emissions limits defined by EN61800 3 cat C3 2 environment are upheld for screened cable lengths of up to 25m The cable screen should be connected to earth on both the drive and motor sides 4 Optidrive E2 IP55 NEMA 12 User Guide www invertek co uk 2 General Information and Ratings This chapter contains information about the Optidrive E2 including how to identify the drive 2 1 Identifying the drive by model number Each drive can be identified by its model number as shown in Figure 1 Drive Model Number Format The model number is on the shipping label and the drive nameplate The model number includes the drive and any options Drive model numbers for the Optidrive E2 drives are provided in 10 2 Rating tables ODE 2 12037 1KB1 L IP Rating 2 IP20 N IP55 Un switched S IP55 Switched Dynamic Drake 1 No Brake Transistor 4 Brake Frame Size 1 3 A EMC Filter on 400V drives Input Voltage Rating 1 110 115V 2 200 240V B EMC Filter on 200V drives 0 no filter Product Family Generation Filter Type 4 380 480V Power Ratin s Power Type K kW H HP No of Input Phases Figure 1 Drive Model Number Format 2 2 Drive model numbers
46. ue using the A and V keys Press and release the lt gt key once more to store the change Press and hold thes gt key for gt 1s to return to real time mode The display shows 5 oF if the drive is stopped or the real time information e g speed if the drive is running 6 1 2 Reset Factory Default Settings To reset factory default parameters press V and for gt 2s The display shows P dEF Press the button to acknowledge and reset the drive 6 2 Terminal Control When delivered the Optidrive is in the factory default state meaning that it is set to operate in terminal control mode and all parameters P xx have the default values as indicated in section 7 Parameters Connect motor to drive checking star delta connection for the voltage rating 2 Enter motor data from motor nameplate P 07 motor rated voltage P 08 motor rated current P 09 motor rated frequency Connect a control switch between the control terminals 1 and 2 ensuring that the contact is open drive disabled Connect a potentiometer kO min to 10 KQ max between terminals 5 and 7 and the wiper to terminal 6 With the potentiometer set to zero switch on the supply to the drive The display will show 5 oF Oy OT E Close the control switch terminals 1 2 The drive is now enabled and the output frequency speed are controlled by the potentiometer The display shows zero speed in Hz H H UY with the potentiometer turned to minimum
47. ut Cable Motor Brake Current type B Size Current Current Size Cable Res 60 secs Length Value Amps Amps mm Amps Amps mm m Q 0 75 1 1 2 9 5 1 5 2 2 3 3 1 5 25 1 5 2 1 5 4 10 5 4 1 6 15 5 25 1 5 2 2 5 4 10 1 5 4 1 6 15 1 5 100 47 2 2 3 2 7 6 10 1 5 5 8 8 7 1 5 100 47 4 5 2 12 4 16 15 2 5 9 5 14 25 1 5 100 47 5 5 7 5 3 16 1 20 2 5 14 21 2 5 100 22 7 5 10 3 17 3 20 4 18 27 2 5 100 22 Output Frequency range 0 P 01 500Hz max For UL compliance Motor Cable to be Copper 75C and Fuse current rating defined by ratings marked 10 3 Maximum supply ratings for UL compliance Drive rating Maximum supply voltage Maximum supply short circuit current 115V ratings 120V rms AC 5kA rms AC 0 5 HP to 1 5HP 230V ratings 240V rms AC 5kA rms AC 0 37kW 0 5HP to 3 7kW 5HP 400 460V ratings 480V rms AC 5kA rms AC 0 75kW 1HP to 7 5kW 10HP All the drives in the above table are suitable for use on a circuit capable of delivering not more than the above specified maximum short circuit Amperes symmetrical with the specified maximum supply voltage Optidrive E2 IP55 NEMA 12 User Guide 23 www invertek co uk OPTIDRIVE EASY START UP GUIDE IP55 NEMAI2 Local Speed Potentiometer The local speed potentiometer will adjust the output frequency from minimum speed P 02 0Hz to maximum speed P 01 50Hz 60Hz for HP rated drives minimum speed P 02
48. vironment The IP55 NEMA 12 drive is intended for INDOOR USE ONLY Ensure that all terminals are tightened to the appropriate torque setting 3 2 Mechanical dimensions and mounting p i B l J M E OK 8 1 f H Se H e F el Drive A B C D E H l Size mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in 1 200 7 87 166 6 54 141 5 55 33 1 30 162 6 38 140 5 51 128 5 04 4 2 0 17 8 4 0 33 2 310 12 20 276 10 87 251 9 88 33 1 30 176 6 93 164 6 46 153 6 02 4 2 0 17 8 4 0 33 3 310 12 20 276 10 87 251 9 88 33 1 30 228 8 98 210 5 8 29 197 5 7 78 4 2 0 17 8 4 0 33 The size 3 product has 4 symmetrical mounting points Control Terminal Torque Settings of 0 5 Nm 4 5 Ib in The IP55 NEMA 12 Optidrives can be installed side by side with their heatsink flanges touching This gives adequate ventilation space between drives If the IP55 Optidrive is to be installed above another drive or any other heat producing device the minimum vertical spacing is 150mm 5 9 inches Power Terminal Torque Settings of 1 Nm 9 Ib in 150 mm 5 9 inches o0o 150 mm 5 9 inches www invertek co uk o f op o Optidrive E2 IP55 NEMA 12 User Guide 3 3 Gland Sizes amp Lock off bop
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