User Manual Advanced Mode
Contents
1. Function enabled in use When the highest machine pivot is as high or higher than the max height set an alarm will sound and the display will have the following warning H MAK Move the booms down to return to the previous screen max height not reached To disable the Max Height function once the alarm is activated press and hold A The icon Ea will appear on the Max Height settings page as a confirmation To disable the Max Height function in general enter with the arrow keys the according screen press to make the Min Max Height screen blink press once the right up arrow key 4 and confirm with The following screen confirms that you ve disabled the Max Height alarm ko EZDigPro 10 User amp Calibration Manual Advanced Mode Caution Although you can use this function to set a maximum depth warning this is not a fail safe security function and can t replace systems that have automatic shut off If you are working in a hazardous area such as around gas lines you should be using a more secure warning system Function disabled There s no max depth set SET With the icon flashing move the bucket to the maximum depth that you want or can safely reach depending on min your work environment Press e to set this point as the maximum depth which means the same as minimum height MIN MIM Function enabled in use a When the bucket blade or teeth is at the same depth or lower tha2. Press with the cursor over Reach to set the reach of the selected profile point Note The slope value is calculated automatically by the software referring to the previous point in the profile You are not able to edit or change this value Note Choose the 0 0 point carefully as this will be the point you ll need to refer on each time you move your machine Use VP the end of the page to set the next point When all settings are done press to exit from the profile setting mode The profile shape will be shown on the screen See Profile View page Another short press on leads you back to the profile menu EZDigPro 16 User amp Calibration Manual Before calibrating you must assign the sensors to each element and then place them in position You can choose any element except for the laser receiver select the best location as described on page 11 17 under Components Installation of the Basic User Manual l 2 Select one of the sensors Put it in a horizontal position and make sure the other sensors are all in vertical position To do this you can leave the others in the case in their vertical slots and lay the selected sensor flat on top of the case foam or on the ground The sensors should be at least 1 meter 3 ft away from the remote display when assigning them There must be only one sensor in horizontal position during sensor assignment If any of the others are horizontal it will cause pro
3. See Profile View page EZDigPro 14 User amp Calibration Manual Profile Advanced Mode On this page you can see a graphical summary of the profile set Starting from the left side of the screen point 1 the line follows the settings done You can zoom in zoom out on the graph with Ye buttons Press to exit to the profile menu page and select Use to use the previously defined profile Once you moved your machine you are able to define your new position to the profile by pressing reg button If you set your profile the automatic self learning way after pressing the button your actual bucket tip s position will be the zero point you defined prior to entering the profile mode zeroing the depth and reach value on the main operator working screen figure P1 on earlier page If you set your profile the manual way after pressing reg button your actual bucket tip s position will be the point with the coordinates 0 0 EZDigPro 15 User amp Calibration Manual Advanced Mode ENTER A PROFILE BY MANUALLY SETTING DEPTH amp REACH VALUES anan le Set the profile an 25 Automatic oint SE Depth Reach Delete Slope Figure P3 Figure P6 Figure P7 Select the desired profile as described previously to reach Figure P2 Press with the cursor over Manual to enter the profile manual mode Press with the cursor over Depth to set the depth of the selected profile point
4. Machine Sensor Check Setup of the 3 bottom LEDs on the remote display will light up Advan Mode Once selected you ll see a new menu point Sensor Check appear and one USER MENU Display You can disable the advanced mode again by choosing OFF in the Machine Setup Advan Mode setting Advan Mode OFF Exit the User Menu by pressing amp holding A EZDigPro 3 User amp Calibration Manual Extra Functions Fy 40 PA o Once you enabled the advanced mode you ll have the following extra functionality on hand REMOTE DISPLAY Depth Red too high move the bucket down Controlbox Reach information Indicates the horizontal distance of the bucket tip or blade in relation to a previously defined point EZDigPro 4 User amp Calibration Manual Beside the new display options you ll also have additional new functions Max Height Max Depth Alarm Max Height Max Depth Alarm Informs the operator optically and acoustically if a previously defined max height or max depth has been reached or exceeded x O Caution Although you can use this function to set a maximum height warning this is not a fail safe security function and can t replace systems that have automatic shut off If you are working in a hazardous area such as under power lines you should be using a more secure warning system Memory Memory Enables the operator to compensate a m
5. Put one sensor horizontal ENTER continue ZERO exit SENSOR ASSIGNM Wait Please This seeking process usually only takes SENSOR ASSIGNM SENSOR ASSIGNM 10 20 seconds Only in case of communication problems it might take longer Searching NOT FOUND No sensor ready to be programmed sensor 150 ZERO exit sensor blinking Actual assignment proposal sensor black Already another sensor being assigned to sensor white Free element to assign the actual sensor to This programming routine usually also SENSORA TONU A Programming only takes 10 20 seconds Only In case of A ane communication problems it might take longer SENSOR ASSIGNM Programming PROGRAMMING FAIL SUCCESSFUL ZERO to exit YES SENSOR ASSIGNM Sensor programming OK ZERO to exit After the sensor assignment or before the next day setup you can verify the sensor assignment with the help of the sensor Check section on page 45 by rotating a sensor in vertical with your hand The value that changes the most indicates which sensor you re actually using EZDigPro 18 User amp Calibration Manual Access To Calibration Functions USER MENU Display Machine Sensor Check SETTING MENU Sensor Assignm Copy Calibration Load Default CALIBRATION PIN Confirm Calibration Automatic EZDigPro DE e RO ated hold to enter into the USER MENU Scroll the cursor down w
6. and press When prompted Enter to Confirm re confirm by pressing Done communicates the success of your operation Select SAVE with the arrow keys in case you want to save your new setting Perform the save operation by selecting COPY with the arrow keys and press When prompted Enter to Confirm re confirm by pressing Done communicates the success of your operation After saving your new settings the system returns to the Setting menu 41 User amp Calibration Manual Load Default amp Save USER MENU Display Machine Sensor Check SETTING MENU Sensor Assignm Calibration Copy Calibration SETTING MENU Sensor Assignm Calibration Copy Calibration Enter to confirm SAVE SETTING MENU Sensor Assignm Calibration Copy Calibration Load Default EZDigPro A ia a ae hold to enter into the USER MENU Scroll the cursor down with to reach the Setup line Press From the orking screen operator mode or the alarm page press amp to enter into the setting menu scroll the cursor down to Load Default and press to enter this menu point Note Pressing will delete all your previous settings amp calibrations and will reset the system to its factory settings Short press menu When prompted to Confirm re confirm by pressing not to reset the system and to return to the user After you ve confi
7. cursor with one press on the button to Calc Offset and confirm with Main B CALIBRAT Actual 15 90 Length 1 480 n Anole 15 90 main boom calibration with a long press on Main Boom calibration Done and confirmed You may now exit the manual EZDigPro 25 User amp Calibration Manual Articulated Boom Articulated Boom LENGTH Measure accurately the length of the articulated boom between the center of pivot E and the center of pivot F Move the cursor to highlight Length and set the exact value expressed in the selected unit of measure Art bs Cline RA Actual 9 60 Length 2 340 Angle 0 00 Calc Offset i Angle F Articulated Boom ANGLE Pa a Ant Fig B Art B CALIBRAT Actal a WOU Length 2 340 Angle Calc Offset Art B CALIBRAT Actual L6 66 Length Zan Anale 15 90 Calc Offset Art B CALIBRAT Actual 16 60 Length ZE AN Angle 13 80 ENL Ler re Oon irm Art B CALIBRAT Actual z A Length Ze SA anole LS SQ EZDigPro m ESE Goniometric Reference level boom Reference l strap Goniometric level Measure accurately the angle of the main boom between the centers of pins E and F Move the cursor to highlight Angle press and set the exact value with 29 va or N You may use the W button to move through the individual digits Confirm with Move the cursor with one press on the button to Calc Offset and confirm with Press agai
8. same reference point or another point that is at exactly the same elevation 2 5 Keep Reference Press to save the value at this reference point The bold border will flash again and the symbol changes to 3 6 Move the excavator to your next position Place your excavator bucket tip on that same reference point used in Step 4 Press to acquire the value 3 7 The arrow is replaced by an excavator symbol The memory function is in use the system understands that the elevation of the excavator has changed and you can continue working To disable the Memory Function L Press and the excavator symbol will flash press again and the arrows icon replaces it No Reference Same reference Second location point accessed from both digging sites Tan po First location LN EZDigPro 12 User amp Calibration Manual Profile Profile View Edit De lete Figure P1 Figure P2 Figure P3 Press and hold to enter the profile setting mode The page represented in figure P2 will show press PV to select the desired profile Press and the page in figure P3 will be shown Note If no icon is selected the profile mode will be disabled and the panel will return to the main operator page Use Start to work with the selected profile No further settings and the system will return in the working page View To view a drawing of the selected profile Edit Enter a new shape
9. 0 Full 50 Half full 1 Almost empty 1 non existing see above The Laser Value is the position in mm where the laser beam has been taken the last time inside the receiver bar The range is 40 to 40 45 User 8 Calibration Manual EZDIigPro 46 User 8 Calibration Manual
10. Booms to proceed to the manual calibration of the dipper BOOMS Stick articulated boom and main boom Choose either the main boom articulated boom or dipper stick Choose the side on which the sensor is installed Depending on your choice please proceed on the following pages Main Boom Page 25 Articulated Boom Page 26 Dipper Stick Page 27 Refer to page 18 of the Basic User Manual in case of uncertainties about the individual element s names EZDigPro 24 User 8 Calibration Manual _ Main Boom Main Boom LENGTH Measure accurately the length of the main boom between the center of pivot A and the center of pivot B Move the cursor to highlight Length and set the exact value expressed in the selected unit of measure Main B CALIBRAT Actual 16 60 we Main Boom Length Length 5 Gol Angle 0 00 Calc Offset Main Boom ANGLE Goniometric level Reference strap NA Main B CALIBRAT Measure accurately the angle of the main boom between the centers of pins A Actual 37 49 and B Length Aken Move the cursor to highlight Angle T and set the exact value Angle ERN Calc Offset with EP va or AD You may use the A button to move through the T E individual digits Confirm with Maln B CAMB Aad Actual SSS Length 4 480 Anale 15 90 Calc Offset Main ONE EN Aru el S749 Length 4 480 Press again to confirm or to change again a value Amole 1 5 o0 ENL er re C Oon irm Move the
11. NCE AC Note In the example drawings above AC is always positive EZDigPro 34 User amp Calibration Manual Pitch Sensor lf a rotation of the chassis during operation shall be compensated you may use a fourth or fifth sensor as a pitch sensor for the chassis This will automatically correct forward and backward tilting movements of your machine as well as rotation effecting your actual depth information The following section describes how to install calibrate and de activate the pitch sensor Note In order to use the pitch option your system needs to contain 4 if your machine just has one main boom or 5 if your machine has an additional articulated boom sensors in total If you re missing this one extra sensor simply order it at your local EZDigPro dealer Note The pitch calibration section is only available if using the Advanced Mode After calibration you may use the pitch sensor as well in the Basic Mode USER MENU Display Machine Sensors Check SETTING MENU Sensor Assignm Calibration Copy Calibration Load Default EZDigPro From the YO screen operator mode or the alarm page press 8 hold to enter into the USER MENU Scroll down to Setup and confirm with Scroll down to Calibration and confirm with Select your machine 35 User 8 Calibration Manual Pitch Sensor E7Dis RO A ka ge This Machine 1s already cal lf t
12. ORS VALUES setting menu Set Password 0 A Bucket 9491 A Dipper 13257 A M Boom 10827 A Ar Boom 5033 A Pitch B Bucket 94 B Dipper 98 B M Boom 100 B Ar Boom 93 B Pitch 1 Laser 0 EZDigPro scroll the cursor down to SetPassw and press to enter this menu point 0 will start blinking You may enter up to 4 digit pin code to protect your system s settings against unwanted modifications Each press of the up arrow changes the actual digit selected Pressing moves to the next digit Once done press to confirm your setting If your password set shall be valid also after a reboot of the controlbox choose and perform a SAVE of the new setting To disable the password protection set the SetPassw back to 0 and SAVE From the working screen operative mode or the alarm page press amp hold to enter into the USER MENU Scroll the cursor down with va to reach the Sensor Check line Press to enter into the sensor values page The next page will show you the actual angles A and battery status B of the individual sensors The angle A values flickering up to 10 points means that the sensors are working properly 1 indicates a non existing not assigned to the system sensor in the example on the left the pitch sensor The battery B values indicate the charging status of the individual Sensors 10
13. User amp Calibration Manual Laser Receiver LASER RECEIVER LASER CALIBRAT Paran LEIS Choose Position to start to calibrate the laser receiver Choose with the up and down arrow keys on which element the laser receiver is attached to Confirm with Boom Selection HoriDist This value indicates the distance between A and C ref drawings in fig 11 fig 20 in the following pages This point is obtained at the intersection on the LASER RECEIVER projected line A B by the perpendicular through center of the Laser Receiver oie Basic 0 Oe Insert the relevant value in meters or feet VertDist 0 000 VertDist This value corresponds to the distance between E and D center of Laser Receiver to point D on projection AB ref Fig 11 Fig 20 Insert the relevant value in meters or feet Confirm each setting with and leave the page by pressing 3 times Note Be careful to dial in the correct sign especially for the vertical distance E D Refer to the following drawings EZDigPro 30 User amp Calibration Manual Laser Receiver LASER RECEIVER LASER AL TIERAT POSICION Parameters LASER PARAMETERS speed Comp 2 LasVelMax SE LasTimeOut T30 AngoloACQ SODO EZDigPro Choose Parameters to change the settings of the laser receiver Speed Comp A default well tested soeed compensation value to minimize errors resulting out of a dynamic laser catch using the laser rabb
14. achine s a elevation change if he intends or is forced to a_i work without a rotating laser Caution Although you can use this function to compensate a machine s elevation change without using a rotational laser it IS not recommended in general as this principle easily leads to inaccuracies Better use the laser receiver to compensate EZDigPro 5 User amp Calibration Manual nced mode Extra Functions Beside the new display options you ll also have additional new functions Pitch Sensor Calibration DogBone Bucket Pitch Sensor A fourth or fifth sensor may be used as a pitch Boom S sensor to compensate tilting forward or backward movements of the whole machine Laser Pitch Caution Although you can use this function to compensate tilting forward or backward movements of the whole machine the pitch sensor is NOT able to compensate a chassis rotation while you re working with a preset slope Enables the operator to define and work in a profile EZDigPro 6 User amp Calibration Manual penn Beside the new display options you ll also have additional new functions Sensor Check Sensor Check Supplies sensor informations about the actual angle measured and a digital battery level information Setting Menu Setting Menu Accessible after selecting SETUP in the User Menu Sensor Assignment To add or change the sensor assignment of the indiv
15. ars again Note that the pitch sensor is Easy Cal b automatically enabled ON You may disable the pitch sensor any time by Manual Calib Enable scrolling to Enable and set the value to OFF SaveCa libration Yes No You may exit the pitch calibration screen by short press of 2 times and save your new Calibration EZDigPro 39 User amp Calibration Manual PITCH CAL Assignment Easy Calib F BC Act Ang 179 81 Angle 0 09 Calc Offset PITCH CALIBRAT Act Ang 179 81 Angle 0 09 Calc Offset PITCH CALIBRAT SIDE L Seg AB 0 250 BC PITCH CALIBRAT Seg BC 0 840 Act Ang 179 81 Angle 77 50 Calc Offset __ PITCH CALIBRAT Seg BC 0 840 Act Ang 77 50 Ang 77 EZDigPro Pitch Sensor After you ve performed the assignment attach the chassis sensor on any place at the chassis upper cab NOT lower cab in a way that it s vertically orientated such as the other sensors on the booms You may now calibrate the chassis sensor with an Easy Calibration The Manual Calibration will be recommended or Manual Calibration described now Choose amp select Manual Calib Choose on which side of the chassis you ve attached the pitch sensor On the left L or on the right R Refer to the drawing on page 38 which values to put in for Seg AB and Seg BC Measure accurately the angle between AC and the horizontal axis Mov
16. blems Even if there is no error message shown you may get errors during calibration or operation Follow the menu prompts on the next page Put that sensor on the boom or location you assigned before proceeding to the next sensor For the greatest capture range the laser receiver sensor should be placed on the boom so that the detection window will be 90 to the laser plane For the other sensors it does not matter how they are oriented Take another sensor and follow the same procedure until all are assigned and in position on the excavator Programming condition only one sensor horizontal Work condition all sensors vertical Note If there are sensors on other machines or in carrying cases within the radio reception area they also must be vertical while you are assigning your horizontal sensor Note Don t assign a sensor to an element which already has a sensor assigned to it A dedicated graphic shown on the next page shows you which elements already have a sensor being assigned to Note The sensors only communicate with the system when they re vertical except during sensor assignment Note If a sensor can t be found during the assignment procedure and you re sure it s fully charged try to take out the sensor battery and put it back in after 5 seconds This will reset the sensor EZDigPro 17 User amp Calibration Manual _ Sensor Assignment Follow these menu prompts to assign each sensor SENSOR ASSIGNM
17. e the cursor to highlight Angle NM and set the exact value with AF va or AVI You may use the Allg individual digits Confirm with button to move through the Move the cursor with one press on the button to Calc Offset and confirm with Press again to confirm or to change again a value Done indicates the success of your manual pitch calibration 40 User amp Calibration Manual Copy Calibration USER MENU Display Machine Sensor Check SETTING MENU Sensor Assignm Calibration Copy Calibration Load Default MACHINE COPY Copy from 2 Paste to 5 MACHINE COPY Copy from Paste to MACHINE COPY Copy from Paste to COPY SETTING MENU Sensor Assignm Calibration Copy Calibration Load Default EZDigPro hold to enter into the USER MENU Scroll the cursor down with to reach the Setup line Press to enter into the setting menu From the So screen operator mode or the alarm page press amp Scroll the cursor down to Copy Calibration and press to enter this menu point Select Copy from with the arrow keys and confirm with Change the Y with the arrow keys e g to machine 2 and confirm with Select Paste to with the arrow keys and confirm with Change the machine with the arrow keys e g to machine 5 and confirm with Perform the copy operation by selecting COPY with the arrow keys
18. for the selected profile or edit the actual shape This can be done manually or by copying an existing shape See next page Delete Delete all values set of the selected profile If the control box is using a profile instead of the single slope to calculate the actual depth the slope icon on the working page will appear as follows EZDigPro 13 User amp Calibration Manual Advanced Mode ENTER A PROFILE BY COPYING EXISTING JUNCTION POINTS Profile Use View Set the profile Manual Delete Figure P3 Figure P4 Figure P5 Start by putting the bucket on any profile point e g the point furthest away from the cab zeroing the depth and reach value on the main operator working screen fiqure P1 on earlier page Choose this point carefully as this will be the point you ll need to refer on each time you move your machine Select the desired profile as described previously to reach Figure P2 Press with the cursor over Automatic to enter into the profile self learning mode Press with the cursor over Acquire P to acquire the actual bucket position as the selected profile point You can now move the bucket to the next point actual point number is shown on the same line When the last point has been taken stop the acquisition by choosing End Profile Note If the points are not in sequence the display will show an error screen The profile shape will be shown on the screen
19. g J IM tw N i d i By a ap Lina n manual version p software version Advanced Mod Content EZDI PW o Advanced Mode Setting Menu ENEO 3 Copy Calibration cccccccsecsecseeseeee ee 4 EX FA FUMGUON So n 4 7 Load EEN Sr nt F Usage MMI Parameters 43 44 Zeroing the target reach 0 Service ParametelS ccccceeeeeeeeeeee 44 Set the Reach Reference reereee 9 Set PASSWON Abi kisiswa ris ks adomasnn 45 Maximum Height FUNCtION verreerrrree 10 Sensor CHECK ccccecsessssecsssssssesseeseeseeees 45 Maximum Depth Function 0 11 Memory Function cccccccceeeeeeeeeees 12 FOUNO EEEE 13 16 Manual Calibration sensor Assignment 17 18 Access to Calibration Functions 19 20 DOG BON aecsnaceaoatessnveaectenestasasotecinessne Bucket 22 29 BOOMS cecececcccecececcacesstttttttttstterens 2 Main BOOM 2D Articulated BOOM cccscrnns 26 Dipper Stick 21 Measuring Hints cccee 28 29 Laser Receiver 30 34 FCM A A A 35 40 EZDigPro 2 User amp Calibration Manual Activation TAUC PW o USER MENU HA id From any operating screen press amp hold until the USER MENU page setup appears Advan Mode OFF USER MENU Display _ Machine Move down to Advan Mode with Setup Select Advan Mode by pressing to be able to select ON Advan Mode OFF USER MENU Display
20. has been already assigned during a previous calibration e g on another machine you may skip this section and continue to the calibration part Assign the pitch sensor Refer to the assignment section of this advanced user manual for details After you ve performed the assignment attach the chassis sensor on any place at the chassis upper cab NOT lower cab in a way that it s vertically orientated such as the other sensors on the booms Note DO NOT attach the sensor to the chassis with the nose pointing down to the ground a h OE E GOOD TE GOOD GOOD You may now calibrate the chassis sensor with an Easy Calibration recommended or Manual Calibration The Manual Calibration will be described at page 40 Choose amp select Easy Calib Choose on which side of the chassis you ve attached the pitch sensor Refer to the drawing on the next page which values to put in for Seg AB and Seg BC 37 User amp Calibration Manual _ Pitch Sensor PITCH CALIBRAT Seg AB 0 250 Seg BC 0 840 EZDigPro 38 A Rotational center of the machine in the example on the left the pivot point of the chassis to the undercarriage C Pivot point of the main boom and the chassis B Intersection of the horizontal axis going through A and the vertical axis going through C Note AB is positive if B is more in front of the machine BC is positive if C is
21. he machine selected already contains calibration data which should Sel New Mach Overwri te be the case if you want to add the pitch sensor to an already calibrated system the system informs you accordingly Choose Overwrite This Machine 1s already cal Sel New Mach Overwrite asks you to confirm your choice by pressing Enter to Confirm Machine S Elenan Select and confirm the number of elements you have on your machine 4 Elements 3 Elements If your machine has just one main boom 4 Elements If your machine has an additional articulated boom Perform amp pass the vibration test Refer to the vibration test section in the basic user manual for details ENTER CONTINUE RPM Note The pitch sensor should be in a horizontal position during this MAX whole preparation process MIN MAX ENTER CONTINUE Please wait Calibration Automatic Choose amp select Manual EZDigPro 36 User amp Calibration Manual Pitch Sensor Calibration DogBone Bucket Booms Laser _PITCH_CAL Easy Calib Manual Calib Enable OFF SENSOR ASSIGNM Put one sensor horizontal ENTER continue ZERO exit PITCH CAL Assignment Easy Calib Manual Calib Enable OFF SENSOR SIDE PITCH CALIBRAT Seg AB 0 000 Seg BC 0 000 Continue EZDigPro Choose amp select Pitch Choose amp select Assignment If your chassis sensor
22. higher than B in this case both are positive If you d like to compensate tilting movements rotating over the back of the tracks choose A as shown on the example on the left AB positive BC positive If you d like to compensate tilting movements rotating over the front of the tracks choose A as shown on the example on the left AB negative BC positive Note AB and BC are only related to the machine itself NOT the location of the chassis sensor Measure and dial in AB amp BC as prompted Select and confirm Continue Note You may change this values any time again depending which tilting movements you d like to compensate User amp Calibration Manual Pitch Sensor Final step is to calibrate the pitch s offset angle For this you need to rotate the machine s cabin only the upper cab 180 after getting prompted for it So be sure to have your machine not moving with an adequate machine engine speed in an according position to be able to rotate later prior to pressing Press to confirm the 15 position ROTATE COCKPIT Rotate only the cabin 180 All the other elements may be moved as well to 180 ENTER CONTINUE ensure not to accidentally touch anything around ENTER CONTINUE Press to confirm the 2 position ENTER CONTINUE Calibration Done You successfully calibrated the pitch sensor PITCH CAL Assignment The pitch calibration screen appe
23. idual elements Calibration To access the calibration section incl the new manual calibration section and the pitch sensor calibration Copy Calibration To copy a machine s calibration to another machine Load Default To reset the system to its factory settings SAVE To save the actual machine s calibration MMI Parameters To change certain settings for the system s display behavior Service Paramet EZDigPro Fundamental system settings password protected should be only accessed by EZDigPro service partners Set Passw To set a password to protect the system from overwriting calibration data USER MENU Display Machine Sensor Check Setup USER MENU Display Machine Sensor Check Setup SETTING MENU Sensor Assignm Calibration Copy Calibration Load Default SAVE MMI Parameters Service Paramet Set Passw 0 User 8 Calibration Manual Zeroing the Target Reach FLERT Advanced Mode o J uuy A Bucket on grade Zero reach Position the bucket on the ground on a desired reference point and press amp hold the key for a couple of seconds to zero the reach value Now the reach value will be zero at that distance even in other depth positions and the distance value to that point will be shown if the bucket is further away positive or closer negative to the cab a A Bucket on the reach Bucket too far Bucket too close zero reference Po
24. it mode Refer to page 55 of the basic user manual It is recommended not to change this value LasVelMax Maximum accepted vertical speed of the laser during the laser catch Increasing this value will increase the max accepted speed Las TimeOut The time the system waits for the laser beam to touch the laser receiver after pressing the laser button Default setting 150 15 seconds AngoloACQ Max accepted angle of the laser receiver during the laser catch Default setting 500 45 It is recommended not to change this value 31 User amp Calibration Manual Laser Receiver y 7ER REFERENCE DRAWINGS TO DETERMINE POSITION OF LASER RECEIVER MAIN BOOM VERTICAL DISTANCE DE HORIZONTAL DISTANCE AC Note In the example drawing above Fig 11 AC is positive and DE is positive EZDigPro 32 User amp Calibration Manual Laser Receiver REFERENCE DRAWINGS TO DETERMINE POSITION OF LASER RECEIVER ARTICULATED BOOM VERTICAL DISTANCE DE Positive VERTICAL DISTANCE DE 0 VERTICAL DISTANCE DE Negative HORIZONTAL DISTANCE AC Note In the example drawings above AC is always positive EZDigPro 33 User amp Calibration Manual Laser Receiver REFERENCE DRAWINGS TO DETERMINE POSITION OF LASER RECEIVER DIPPER STICK VERTICAL DISTANCE DE Positive VERTICAL DISTANCE DE Negative VERTICAL DISTANCE DE 0 HORIZONTAL DISTA
25. ith to reach the Setup line Press to enter into the setting menu From the Bic screen operator mode or the alarm page press amp scroll the cursor down to Calibration and press to enter into the calibration menu If a calibration password is not needed default mode skip this part If a password has been set the system will prompt for it scroll to Confirm and press If the password is incorrect the message Access denied will be displayed Press the button to return to the operation mode Machine selection page at the beginning of the calibration section Please refer to the basic user manual starting at page 19 how to perform the automatic calibration This advanced user manual will continue to describe the manual calibration and the pitch sensor calibration Select the manual calibration 19 User 8 Calibration Manual Access To Calibration Functions jE ZDIS pro Calibration DogBone Bucket In the manual calibration section you re able to calibrate all elements Dog Bone Bucket Booms Dipper Stick Articulated Boom Main Booms Boom Laser Receiver and the Chassis Pitch Sensor manually Laser Pitch Calibration Bucket Select DogBone to proceed to the manual Dog Bone calibration Booms Laser Pitch EZDigPro 20 User amp Calibration Manual Dog Bone DOG BONE Bucket Sensor mounted on the Bucket Leverage Note The Dog Bo
26. n Usage Dead Band Selection on page 59 of the basic user manual The defaults preset are 1 2 5 amp 5cm 0 5 1 8 2 You may change these defaults in this screen LedDeUp LedDeDw LedReGr LedReRe Depth and reach indication limits of the Remote Display The default presets are 50cm 20 going down coming from the top and 10cm 4 going up coming from the bottom for the depth and 5cm 2 for the on grade 8 10cm 4 coming from the front or back in reach BuzzMode 0 the tone of the buzzer beep becomes faster going close to the zero value 1 the tone isn t related to the distance from zero but is different if the bucket is higher or lower to the zero This mode can be personalized using the following parameters BuzRanMin value indicates when the buzzer sound will become continuous or On Grade BuzRanMax value indicates when the buzzer sound will come On or go off From the value BuzRanMin to the BuzRanMax value the buzzer sound is beeping related to the parameter BuzFreUp Below zero values are complementary and the buzzer frequency is related to the BuzFreDw parameter GraphBarR Visualization limit of the depth graph bar shown in the 2 operator screen Default setting 20cm 8 DepthiconR Below this value the depth icon on the left of the depth number in the 1 operator screen shows that the bucket is on grade Default 3cm 1 ReachiconR Below this value the reach icon
27. n the maximum depth set an alarm will sound and the display will have the following warning MAN Move the booms down to return to the previous screen max depth not reached To disable the Max Depth function once the alarm is activated press and hold The icon p will appear on the Max Depth settings page as a confirmation To disable the Max Depth function in general enter with the arrow keys the according screen to make the Min Max Height screen blink press once the left up arrow key and confirm with The following screen confirms that you ve disabled the Max Depth alarm X EZDigPro 11 User amp Calibration Manual Advanced Mode A S 0 Although not often used the memory function provides a way to move the excavator when you are not using a laser as a reference eg moving the excavator on its tracks to dig to the same level at a different location on the site L O No Reference Memory function is not in use L 0 1 Use to move to the Memory Function lower right quadrant of the screen will have a bold border ad 1 2 Then press to enter this mode The bold border will flash and the symbol changes to ad 3 Press again to begin setting the reference point The bold border around ad stops flashing 4 Set Reference Position the bucket tip on a reference point Choose anything stable that can also be accessed from the next location After moving the excavator you will need to use this
28. n to confirm or to change again a value Articulated Boom calibration Done and confirmed You may now exit the manual articulated boom calibration with a long press on 26 User amp Calibration Manual _ Dipper Stick Dipper Stick LENGTH Measure accurately the length of the dipper stick between the center of pivot G and the center of pivot H Move the cursor to highlight Length and set the exact value expressed in the selected unit of measure DIPPER CALIBRAT Actual Length 66 6 OG Angle 0 00 Calc Offset Dipper Stick ANGLE DIPPER CACTERAT A tal 510 OLS Length ORO Angle Calc Offset DIPPER CALIBRAT INCE Weld GO Length SOD Anale 85 939 Calc Offset ID VER Ta CAIBEAN Actual m 5 OS Length OO Amole 85 8 7 ENL Ler We Oon aie DIPPER CALIBRAT Actual OOo Length 3 QIQ anole roD EZDigPro OO mi orem Length Dipper stick G Angle Goniometric Dipper stick level Reference strap Measure accurately the angle of the dipper stick between the centers of pins G and H Move the cursor to highlight Angle Mi and set the exact value with Y Or iP oi You may use the All button to move through the individual digits Confirm with Move the cursor with one press on the button to Calc Offset and confirm with Press again to confirm or to change again a value Dipper Stick calibration Done and confirmed You may now exi
29. ne calibration must be done before the bucket calibration Changing the dog bone calibration means that the bucket calibration has to be done again DOG BONE CALIBR SeglLength 0 000 Seg2Length 0 000 Seg3Length 0 000 Seg4Length 0 000 SeglAngle 5 Oe Offset 06 IOC VU OU Segz2Angle Omi Se E Actual O 0 Actual 0 00 0 O 0 seg2Angle Seg1iLength Seg2Length Seg3Length Seg4Length Measure the four segments the bones of the dog bone and set into the proper line referring to the picture Seg1Angle Measure the real segment 1 angle use same techniques used to measure machine s booms angles from pivot to pivot Press when ready to take the correct offset value Seg2Angle Measure the real segment 2 angle as done above for segment 1 To measure the angles correctly use as an example the above drawing SeglAngle 85 Seg2Angle 40 Watch the signs EZDigPro 21 User amp Calibration Manual manual calibration BUCKET Calibration DogBone Booms Select Bucket to proceed to the manual bucket calibration Laser Pitch The system can store up to 8 different buckets for each machine from 1 to 8 Choose your desired bucket number by pressing Or and confirm with Choose the side on which the bucket sensor is installed BUCKET LENGTH Measure accurately the length of the bucket currently installed from the center of pin L to the
30. on the left of the reach number in the 1 operator screen shows that the bucket is on grade Default 5cm 2 43 User amp Calibration Manual MMI Param amp Service Parameters Dead Banc Service Parameters USER MENU Display Machine Sensor Check SETTING MENU Sensor Assignm Calibration Copy Calibration Load Default SAVE MMI Parameters Service Paramet PIN Confirm SERVI PIN OO EZDigPro LedReRe LedReGr CE 0 A ci ra ie am D From the working screen operative mode or the alarm page press amp hold to enter into the USER MENU Scroll the cursor down with to reach the Setup line Press to enter into the setting menu Scroll the cursor down to Service Paramet and press to enter this menu point This menu point is to change certain settings for the system s performance in general Caution Changing values in the Service parameters has a big effect on the performance of the system Only EZDigPro service personal should access this menu area A pin code Is required to access this functions Please refer to the Service Manual which is available for service authorized distribution partners only 44 User amp Calibration Manual SETTING MENU Sensor Assignm Calibration Copy Calibration Load Default SAVE MMI Parameters Service Paramet SetPassw Sensor Check USER MENU Display Machine Setup SENS
31. rmed the reset of the system the software will save the new status and the screen on the left will come up next to ask for a new sensor assignment Choosing SAVE in the user menu enables you any time to save previously done changes in the calibration or settings of the system which have not been saved before 42 User amp Calibration Manual setting menu USER MENU Display Machine Sensor Check SETTING MENU Sensor Assignm Calibration Copy Calibration Load Default SAVE MMI Parameters MMI PARAMETERS DeadBaF 0 010 DeadBaM 0 025 DeadBac 0 050 LedDeDw 0 500 LedDeup 0 100 LedReGr 0 050 LedReRe 0 100 BuzMode 0 BuzRanMin 0 025 BuzRanMax 0 500 BuzFreMax 15 BuzFreDw 4 BuzFreUP 2 GraphBarR 0 200 DepthIconR 0 030 ReachIconR 0 050 EZDigPro From the working screen operator mode or the alarm page press amp hold to enter into the USER MENU Scroll the cursor down with to reach the Setup line Press to enter into the setting menu Scroll the cursor down to MMI Parameters and press to enter this menu point This menu point is to change certain settings for the system s display behavior Caution Changing values in the MMI parameters has a big effect on the performance of the system Only access this menu area after you ve carefully read the following section DeadBaF DeadBaM DeadBaC The defaults for the 3 dead bands fine medium or coarse are listed i
32. sitive reach Negative reach EZDigPro 8 User amp Calibration Manual Set the Reach Reference JAL ono Advanced Mode Press amp hold to enter the reach setting mode The correspondent value will flash To set the reach reference use these buttons Press or to set the desired value Press to invert the sign positive negative Press to zero the value Press to confirm the value and end the setting mode The shown reach is now the distance from the actual bucket position to the target reach If the bucket is closer to the cab in respect to the target reach the value is negative and vice versa Note The direction of the reach is indicated by the reach icon arrow based on the assumption that the control box is mounted on the right hand side of the driver in the cab Same for the remote display s LED indication EZDigPro 9 User 8 Calibration Manual Advanced Mode Caution Although you can use this function to set a maximum height warning this is not a fail safe security function and can t replace systems that have automatic shut off If you are working in a hazardous area such as under power lines you should be using a more secure warning system SET Mas MAs Function disabled There s no max height set With the icon flashing move the boom to the maximum height that you want or can reach safely depending on your work environment Press to set this point as maximum height
33. t the manual a dipper stick calibration with a long press on 27 User amp Calibration Manual MEASURING ANGLES METHOD 1 Place a straight edge from center of pivot A to center of pivot B and using an inclinometer read the actual angle Fig 2 METHOD 2 If a tripod with laser transmitter and visible beam is available the previous procedure could be executed by the alignment of the points A and B to the horizontal plane of the transmitter first by pointing the beam on point A moving up and down the laser and then moving the boom until the point B is again spotted by the beam In this case the angle value to be entered is 0 0 0 degrees The same procedure could be used for other booms If it is not possible to reach the horizontal position rotate the laser 90 degrees in order to generate a vertical plane and align the boom A and B point i e stick or bucket to a vertical plane again by fixing A point first and then B In this case the angle value to be entered is 90 0 degrees Watch the sign EZDigPro 28 User amp Calibration Manual 4 a M A t A Measuring Hints JAL ono MEASURING ANGLES METHOD 3 The vertical alignment could be also obtained by using the plumb bob method 90 0 Note When the boom is horizontal the angle is zero when pivot M is lower than L the angle is negative and when pivot M is higher than L the angle is positive ae EZDigPro 29
34. tip of the tooth M Move the cursor to highlight Length press and set the exact value expressed in the selected unit of measure with You may use the button to move through the individual digits Confirm with e SEK RE CE lin Ie AE Actual SAA Length 1 480 Angle Os OG Calc Offset EZDigPro 22 User amp Calibration Manual Bucket BUCKET ANGLE BUC IE C A CIBA Actual 37 49 Length 0 000 Angle Cake Onrrs ce ZIKA AK LALO Note Only the bucket s angle is relevant when calibrating the bucket E g the dipper stick doesn t need to be vertical while calibrating the bucket Measure accurately the angle of the bucket currently installed between the center of pin L to the tip of the tooth M Move the cursor to highlight Angle press and set the exact value with or You may use the button to move through the individual digits Confirm with BUCKET CALIBRAT INC eoa o AS Length 1 480 Move the cursor with one press on the button to Calc Anale 79 60 Offset and confirm with BUCKET CALCIBRAT Actual S48 Length 1 480 Anale L FO EN Press again to confirm or to change again a value Enter to Confirm BUCKET CALIBRAT Actual 79 60 Kengen EEE Bucket calibration Done and confirmed You may now exit the Angle 18 60 manual bucket calibration with a long press on EZDigPro 23 User amp Calibration Manual Calibration DogBone Bucket Select
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