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User Manual UM EN ILC 330/350

1. ILC 350 ETH A B 6959A017 Figure 2 14 Connectors to be removed if terminals are installed next to the Inline Controller e Insert a tool in the base latches of the Inline Controller one after the other and pull gently upward Figure 2 15 detail B Pull out the Inline Controller from the rail details C1 C2 2 18 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller Replacing the Inline Controller Figure 2 15 Removing the Inline Controller Ly ry m 6959A010 If you want to replace an Inline Controller within an Inline station proceed as described above removing and mounting Make sure that the terminal to the right is not installed when removing and mounting the Inline Controller Only reinstall this terminal once the Inline Controller is mounted Particularly ensure that all featherkeys and keyways on adjacent terminals are interlocked Observe the following when replacing an Inline Controller fyou want to use the parameterization settings and projects of the Inline Controller to be replaced insert its parameterization memory into the new Inline Controller Enter the new MAC address when using the BootP server 6959 en 05 PHOENIX CONTACT 2 1
2. FEO IS a 8 Ethernet INTERBUS remote bus 1 6959 002 Figure 2 2 Connected remote bus In an Inline station meeting the GL German Lloyd requirements only Inline terminals approved according to the GL must be used The GL mark is imprinted on the terminals approved according to the German Lloyd More information on approved terminals can be found on the Internet at www phoenixcontact com 2 2 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller 2 3 Possible Fields of Application of the ILC 350 PN The ILC 350 PN Inline Controller can be used as a distributed control system of an Inline station which is connected to a PROFINET system Only one Inline local bus see Figure 2 1 as well as components of a PROFINET network but also a complete INTERBUS system with maximum configuration see Figure 2 2 can be connected to the ILC 350 PN ILC 350 PN FL SWITCH MM HS mm _ IB IL AO 1 SF ILB PN 24 DI16 DIO16 2TX FL PN IBS FLM BK IB M12 DI8 M12 FL IL 24 BK PN PAC 10 0 INTERBUS iw v 9t ey FLM DIO 4 4 M12 2A IB IL 24 DO 4 IB IL 24 DI 4 IB IL RTD 2 IB ILAO 1 SF 6959B030 Figure 2 3 ILC 350 PN in a sys
3. 2 6 Ethernet inno edem et eie 2 21 Ethernet connection seesssessessssees 2 5 Ethernet interface 2 21 F Fall back characteristic curve 2 24 Fields of application 2 2 2 3 FTP TUNG OM eie ori nece e Mess ane Maciek 2 12 H Hardware requirements 1 1 Index Inline local bus een 2 2 2 3 INTERBUS REP 2 23 IP address NI 3 1 IP20 xus teen tel ees 2 16 L Local A ea 2 23 MAC address ee ie oeir 2 19 Mode selector switch 2 5 2 8 iene te tee tienden 2 16 2 17 Mounting location 2 16 Mounting 2 16 O Operating element 2 5 P Parameterization memory 2 5 2 10 2 19 Power supply iem citet tede tete nece 2 24 oe 2 25 Power supply without fall back characteristic curve 2 24 5 1 R Real time clock sse 3 1 Remote bus inedite 2 23 Removing ces 2 16 2 18 Replacing oreet 2 19 Reset button eeeesssssssseee
4. Var Count 0172 Var ID xxxx Value Library SuiteNArmServiceLibsvVARMService Common 5 CPU_Reset_Controller_Request CPU_Set_IP_Addr_Request CPU Set RTC Request CPU Set Value Request New Line Ctrl Enter Send Library Offline i X Settings zg IB G4 Service Editor 89 CPU Service Editor p Parameter Channel 4 Bus Interfaces 4 Figure 2 11 Deactivation of the FTP server 2 9 6 Activation Deactivation of the HTTP Server ILC 330 ETH ILC 350 ETH ILC 350 ETH M To protect the ILC 330 ETH ILC 350 ETH or ILC 350 ETH M Inline Controller against unauthorized access it may be necessary to deactivate the HTTP server The CPU Set Value Request service with Var ID 0173 is available for this purpose This service activates or deactivates the HTTP server during runtime of the firmware The HTTP server state set is stored retentively and mapped to the ETH SRV HTTP ACTIVE system variable These settings are restored when the Inline Controller is rebooted again Value range for the CPU Set Value Request service Var ID 0173 Value 0000hex Deactivate HTTP server 0001 hex Activate HTTP server 2 14 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller E E o e il s RTC FPGA BH ETH E 2 10 Internal Circuit Diagram
5. Ty 7 E Local bus UL 24 V Us 24 V Uy 6959A021 Figure 2 12 Key LED RJ45 female connector Transmitter Reset button Reset block Battery Real time clock Microprocessor Field programmable gate array Ethernet Synchronous dynamic RAM Optocoupler Transistor Digital input Internal circuit diagram H Non volatile read write memory Non volatile RAM Dual port memory Mode selector switch Parameterization memory port RS 232 interface Static RAM Bus master IPMS Clock generator for local bus clock Converter Digital output Resistor Protective circuit B Other symbols used are explained in the IB IL SYS PRO UM E user manual 6959 en 05 PHOENIX CONTACT 2 15 UM EN ILC 330 350 2 11 Mounting and Removing the Inline Controller For notes and instructions on mounting and removing Inline terminals please refer to the IB IL SYS PRO UM E user manual for INTERBUS the IL SYS INST UM E Inline installation manual or the Inline system manual for your bus system Before mounting or removing the Inline Controller ensure that the power supply is switched off and cannot be switched on again by unauthorized persons An Inline station is setup
6. Table 3 10 Options for the option string Option Meaning MAXFILES Number of files to be monitored The permissible value range is between 1 and 64 Memory usage increases along with the number of MAXFILES SCANTIME Cycle time during which a specific directory is scanned for modifications Value entered in seconds The minimum cycle time is 1 second FILENAME Name of a specific file group to be monitored This option can be called a number of times to monitor different file names and file extensions The file name must not exceed 80 characters in length Only printable characters may be used The following special characters are relevant for the file name mask Wildcard for a variable character in a constant character string Example Test 200 log Wildcard for a variable character string in a constant character string Example LogFile If the FILENAME option is not used all file names and extensions will be monitored Example for option string A typical option string may have the following structure MAXFILES 20 SCANTIME 5000 FILENAME test txt FILENAME log In this example up to 20 files can be monitored The default directory is scanned every 5 seconds for file modifications Files with log or txt extensions are monitored Only modifications to txt files starting with the character string test_ are detected In addition all files with the extension log are monitored Example of poss
7. The outputs have protection when the ground connection is interrupted and must be wired accordingly ILC 350 Figure 2 25 Basic wiring of an output with a load L 6959B016 2 30 PHOENIX CONTACT 6959 en 05 The Inline Controller Under PC WorX 3 The Inline Controller Under PC WorX ILC 330 ETH ILC 350 ETH ILC 350 ETH M ILC 350 PN 1 3 1 Software Version Using the Inline Controllers requires the following PC WorX version PC WorX version 5 10 or later Service Pack 1 Part of the AUTOMATIONWORX Software Suite 2007 1 30 Service Pack 1 PC WorX version 3 03 or later When using PC WorX 3 03 itis necessary to upgrade the data for the ILC 350 ETH from the Upgrade ILC 350 ETH CD The CD is supplied with the Inline Controller Upgrading is not required in later versions PC WorX version 3 12 or later Service Pack 1 Part of the AUTOMATIONWORX Software Suite 2005 1 10 PC WorX version 5 00 or later Part of the AUTOMATIONWORX Software Suite 2006 1 20 Information on installing and using PC WorX can be found in the quick start guide for the PC WorX version used The quick start guide can be downloaded free of charge at www phoenixcontact com and is supplied with the software 3 2 IP Address BootP is activated by default upon delivery for communication with the Inline Controller via Ethernet The first setting of the IP
8. eee 3 17 3 6 1 IPECONNECT test eet eels Binks 3 18 3 6 2 IPSU SEND titii epo 3 20 3 6 3 IP RCM 5 nc e eue ee ee ahs 3 21 3 6 4 Error Codes TT 3 22 4 System Variables and Status Information adea 4 1 System Variables 5 cien lees pere rede EE EN E deoa pee pret det 4 1 1 General Information 4 1 2 Status Register for Local Digital Inputs and Outputs 4 2 4 1 3 Status Register of an I O Controller Only ILC 350 PN 4 3 4 1 4 INTERBUS Register of the ILC 350 PN 4 3 4 1 5 Diagnostic Status Register sssse 4 4 4 1 6 Diagnostic Parameter Register 4 5 4 1 7 IEC 61131 Runtime System sse 4 6 4 1 8 Control Processor edo ette 4 7 4 1 9 Battery Real Time Clock Memory Card 4 7 4 1 10 Power S pplles ioci 4 8 4 1 11 Ethernet Status etie cedere tienden cede ege denen 4 8 4 1 12 Mode Selector Switch 2 ient tete 4 8 4 1 19 System iude ROS 4 9 4 2 Status Information of a PROFINET IO Device Only ILC 350 PN 4 10 ii PHOENIX CONTACT 6959 en 05 Table of Contents 5 Technical Data and Ordering Dale itu one I
9. 10 mA 10 mA for each output set load 8A Through potential routing Input protective diodes can be destroyed by permanent overload Pulse loads up to 1500 W are short circuited by the input protective diode Parallel diodes against polarity reversal in the event of an error the high current through the diodes causes the preconnected fuse to blow This 24 V area must be externally protected The power supply unit must be able to supply 4 times 400 the nominal current of the external fuse to ensure that the fuse blows safely in the event of an error 24 V Supply Ui c Connection method Nominal value Tolerance Ripple Permissible range Current consumption at nominal voltage typical Safety equipment Surge voltage Polarity reversal Spring cage terminals 24 V DC 15 20 5 20 4 V DC to 30 V DC 200 mA Input protective diodes can be destroyed by permanent overload Pulse loads up to 1500 W are short circuited by the input protective diode Serial diode in the lead path of the power supply unit in the event of an error only a low current flows In the event of an error no fuse blows in the externa power supply unit Observe the current consumption of the Inline terminals Observe the logic current consumption of each device when configuring an Inline station It is specified in every terminal specific data sheet The current consumption can differ depending on the individual terminal
10. Enable Install On Demand Intemet Explorer Enable Install On Demand Other Enable offline items to be synchronized on a schedule Enable page transitions Enable Personalized Favorites Menu Enable third party browser extensions requires restart Enable visual styles on buttons and controls in web pages 3 ene elle nre corse nnitine nune m Restore Defaults OK Cancel Apply Figure 2 10 Internet Properties Enable folder view for FTP sites 6959 en 05 PHOENIX CONTACT 2 13 ILC 330 350 2 9 5 Activation Deactivation of the FTP Server To protect the Inline Controller against unauthorized access it may be necessary to deactivate the FTP server The CPU Set Value Request service with Var ID 0172 is available for this purpose This service activates or deactivates the FTP server during runtime of the firmware The FTP server state set is stored retentively and mapped to the ETH_SRV_FTP_ACTIVE system variable These settings are restored when the Inline Controller is rebooted again Value range for the CPU_Set_Value_Request service Var ID 0172nex Value 0000hex Deactivate FTP server 0001 hex Activate FTP server Device Details ILC 350 PN 0 CPU Service Editor CPU Request CPU Confirmation CPU Set Value Request 02 Code Parameter Count
11. INTERBUS Diagnostics RDY RUN Green INTERBUS master ready to operate data transmission active INTERBUS ready running Flashing INTERBUS master in READY or ACTIVE state ON INTERBUS master in RUN state BSA Yellow Bus segment aborted ON One or more bus segments in the connected bus are switched off FAIL Red Failure ON One of the following errors has occurred Bus error in the connected bus remote bus local bus Controller error PF Yellow Peripheral fault ON Peripheral fault on a device in the connected bus local bus or remote bus I O Digital Inputs and Outputs I1 to 112 Yellow Inputs 1 to 12 ON Corresponding input set E Yellow Error ON Overload at one of the outputs 1 to 4 Q1 to Q4 Yellow Outputs 1 to 4 ON Corresponding output set see also Section Power Supply on page 2 24 US Green 24 V supply for segment circuit ON Supply voltage present UM Green 24 V supply for main circuit ON Supply voltage present UL Green 24 V supply c for generating the voltages U and Uana ON Supply voltage present indication if 24 V supply voltage Uy c present 6959 en 05 PHOENIXCONTACT 2 7 UM EN ILC 330 350 2 7 Mode Selector Switch The mode selector switch is used to define the operating state of the application program The RUN PROG and STP positions have a toggle button function and the MRESET position a pushbutton function After releasing the button in the MRESET position it is set b
12. 5 1 5 1 TechnicaliData me Etui lS nabbed ee 5 1 5 2 Ordering Data 52 2 iio edat LO edente 5 7 5 2 1 Modules ie a eere tr ee a 8 5 7 5 2 2 pos cna rc 5 7 5 2 3 OO tWare dev e en eR PR tents 5 7 5 24 DOCUMENTATION nii ree tecti t e cene dt eae edocet 5 7 A Technical Appendix Service and A 1 1 Error Causes and Remedies ssssssssssseeeenen eem nennen A 1 A2 Updating the Inline Controller Firmware ssseeen A 1 Connecting Unshielded Cables sss eme A 2 B Indexes sette ette ied eie tup EN e ce Te e t UTE tS d Ned MEE B 1 6959 en 05 PHOENIX CONTACT iii UM EN ILC 330 350 iv PHOENIX CONTACT 6959 en 05 Preface 1 Preface ILC 330 ETH ILC 350 ETH ILC 350 ETH M ILC 350 PN Ie 1 1 Purpose of this Manual This manual helps you to start up and operate the ILC 330 ETH ILC 350 ETH ILC 350 ETH M or ILC 350 PN Inline Controller 1 2 Hardware and Software Requirements nline Controller 32 or 64 MB parameterization memory Connecting cable for connecting the Inline Controller to a PC RS 232 WorX automation software in the following versions PC WorX version 5 10 or later Service Pack 1 Part of the AUTOMATIONWORX So
13. Download Bootproject Download Download Changes Erua real time for Download Changes Include Bootproject Include Sources Download Source Include User Libraries Include Pagelayouts Include Backend Code Download File Figure 3 1 Ensure real time behavior If the Ensure real time for Download Changes checkbox is enabled in the Download dialog box recommended standard settings the system will attempt to Download Changes without affecting the real time conditions of the tasks executed on the control system If downloading changes is not possible e g the data volume to be copied is too large an error message is output In this case disable the Ensure real time option i e real time violations permitted in order for all changes to be executed In this context please note the background information in the real time behavior section in the online help If real time violations are permitted first ensure that your PLC application is running within safe limits Note that any real time violation may lead to unexpected consequences in the automation system as user tasks may not be processed for a short period Therefore check the level of risk before disabling this option 3 2 PHOENIX CONTACT 6959 en 05 The Inline Controller Under PC WorX a 3 5 Function Blocks for Handling Files in the Parameterization Memory The function blocks are used to access files from within the a
14. M 02 4 6F 1 11 ILC 350 PN 02 4 6F 1 3F Overview of function blocks Function Block Short Description IP CONNECT Connection establishment between two communication partners IP USEND Transmitting data to a communication partner IP URCV Receiving data from a communication partner 1 A description of the communication blocks can be found PC WorX online help This user manual only describes the extensions of the TCP IP function blocks 6959 en 05 PHOENIX CONTACT 3 17 UM EN ILC 330 350 3 6 1 IP_CONNECT This block is used to establish a connection between two communication partners via an IP connection IP_CONNECT EN C PARTNER 7062A021 Figure 3 10 IP CONNECT function block Table 3 12 IP CONNECT function block inputs and outputs Name Data Data Direction Description Type EN C BOOL Input When setting this input to TRUE the block attempts to establish a connection to the IP address specified at the PARTNER input A connection can only be established if the block is called on both communication partners followed by a communication establishment request of both communication partners FALSE The connection has been aborted TRUE The connection has been established or maintained PARTNER STRING Input This input specifies the communication partner to be used for communication For this purpose enter the partner IP address followed by severa
15. Mbyte parameterization memories are available Only use parameterization memories from Phoenix Contact 32 Mbyte parameterization memory IBS CF FLASH 32MB Order No 2737070 64 Mbyte parameterization memory IBS CF FLASH 64MB Order No 2737054 Operation without parameterization memory is not permissible Only insert and remove the parameterization memory if the supply voltage of the Inline Controller is disconnected The parameterization memory must not be removed during Inline Controller operation The parameterization memory is recognized during initialization of the Inline Controller Ensure that the parameterization memory has been inserted before switching on the Inline Controller to enable the Inline Controller to use it Retentive resident memory blocks are used for the parameterization memory Therefore data remains on the parameterization memory even if it is removed from the Inline Controller The programs and configurations for your project as well as user specific files can be stored on the parameterization memory See Section Parameterization Memory and Internet Explorer on page 2 12 2 10 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller 2 9 2 Inserting the Parameterization Memory Insert the parameterization memory into the card holder provided with the female connector to the front 3 Make sure that when the parameterization memory is pressed li
16. address can additionally be carried out with the PC WorX software manually via the serial interface or by means of a BootP server It is possible to change the IP address later via the serial interface or Ethernet using the PC WorX software For setting the IP address using PC WorX please proceed as explained in the quick start guide for the PC WorX version used 3 3 Setting the Real Time Clock Set the time and date for the internal system clock of the Inline Controller using the Controller Device Details window in PC WorX For setting the real time clock please proceed as explained in the quick start guide for the PC WorX version used 6959 en 05 PHOENIX CONTACT 3 1 ILC 330 350 A 3 4 Download Changes ILC 330 ETH ILC 350 ETH ILC 350 ETH M The ILC 350 ETH Inline Controller version 4 6F 1 20 or later with processor ARM_L_40 and the Inline Controllers ILC 330 ETH and ILC 350 ETH M support the Download Changes function The Download Changes function can be used to download project modifications to the control system s where they can be activated without stopping the running PLC For detailed information on this function please refer to the PC WorX online help When downloading changes to one or more control systems please observe the following Specify if the system is to ensure the real time behavior of the PLC prior to starting the download process
17. by mounting the individual components side by side No tools are required Mounting the components side by side automatically creates potential and bus signal connections between the individual station components The modules are mounted perpendicular to the DIN rail Mounting location As all other terminals of the Inline product range the Inline Controller has IP20 protection and is designed for use in a closed control cabinet or control box terminal box with IP54 protection or higher DIN rail The Inline Controller is mounted on a 35 mm standard DIN rail Fix the DIN rail on which the Inline Controller is mounted several times especially in the 3 area around the Inline Controller This makes it easier to remove the Inline Controller End clamp Mount end clamps on both sides of the Inline station The end clamps ensure that the Inline station is correctly mounted End clamps fix the Inline station on both sides and keep it from moving from side to side on the DIN rail Phoenix Contact recommends using CLIPFIX 35 5 end clamps Order No 3022276 End plate The mechanical end of an Inline station is the end plate It has no electrical function It protects the station against ESD pulses and the user against dangerous contact voltage The end plate is supplied together with the Inline Controller and does not need to be ordered separately Inline terminal must be installed directly to the right of the Inline Controller during mo
18. in IL typical 85 K instructions in IL typical 1 5 Mbytes 2 Mbytes 64 kbytes NVRAM 64 kbytes NVRAM 16 16 6959 en 05 PHOENIX CONTACT 5 5 UM EN ILC 330 350 Real Time Clock Precision 1 minute week maximum Power reserve 120 days Ambient Conditions Degree of protection IP20 EN 60529 1991 Permissible temperature operation 25 C to 55 Permissible temperature storage transport 25 C to 85 3 This temperature range is only guaranteed if the Inline Controller is mounted horizontally Permissible humidity operation storage transport 10 to 95 according to DIN EN 61131 2 Permissible air pressure operation storage transport 70 kPa to 106 kPa up to 3000 m above sea level Vibration 5g Conformance With EMC Directive 89 336 EEC Noise Immunity Test According to EN 61000 6 2 Electrostatic discharge ESD EN 61000 4 2 Criterion B IEC 61000 4 2 6 kV contact discharge 8 kV air discharge Electromagnetic fields EN 61000 4 3 Criterion A IEC 61000 4 3 Field strength 10 V m Fast transients burst EN 61000 4 4 Criterion B IEC 61000 4 4 Supply lines 2 kV Signal data lines 2 kV Surge test EN 61000 4 5 Criterion B IEC 61000 4 5 Signal data lines 1 kV Supply lines 0 5 kV Conducted interference EN 61000 4 6 Criterion A IEC 61000 4 6 Test voltage 10 V Noise Emission Test According to EN 61000 6 4 Noise emission of housing EN 55011 Class A Approvals The latest approvals can be downloaded at www dow
19. initialization failed ERR CONNECTION LOST 0031 The connection was aborted ERR_TIMEOUT 0033hex General timeout receiver is no longer responding or transmitter has not completed transmission ERR STRING TOO LONG 0040 Partner string on IP CONNECT block is too long 255 characters maximum ERR INVALID IP 0041hex The specified IP address is invalid or could not be interpreted correctly ERR INVALID PORT 00424 Port number not permissible ERR NO FREE _ 0053hex All available connections are being used CONNECTION ERR FB EXISTS 0065hex A different block instance already operates on this connection 3 22 PHOENIX CONTACT 6959 en 05 System Variables and Status Information 4 System Variables and Status Information 4 1 System Variables 4 1 1 General Information This section describes the special program functions of the PC WorX software that are available for the Inline Controller The Inline Controller has a register set which is used for diagnostics and easy control of the bus system The diagnostic data is stored in the diagnostic status register and the diagnostic parameter register These registers are available to the application program as system variables system flags global variables Operating states error states and additional information about the INTERBUS system can be evaluated in the application program For additional information on diagnostic
20. load current of 2 A is not exceeded 2 14 7 Jumpers Terminals 1 3 and 2 3 on connector 5 can be jumpered if the communications power and 3 the segment power are not to be electrically isolated 6959 en 05 PHOENIX CONTACT 2 27 ILC 330 350 2 15 Digital Inputs and Outputs Twelve 24 V DC inputs are available Eight of the twelve inputs are fast inputs high speed I Os from version 01 4 6F 1 11 or later In addition twelve 24 V DC outputs are available The fast inputs 11 to 18 locally ensure shortest response times The fast inputs can be used as interrupt inputs If a defined edge change occurs at one of the inputs an IEC 61131 freely programmable event task can be called Inputs I9 to 112 are standard inputs i ud ge rh Ne CIH 0 p M il C P 2 We I 6959A013 Figure 2 24 Assignment of the terminal points of connectors 1 to 4 2 28 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller Table 2 2 Terminal point assignment Terminal Point Assignment Remark Connector 1 Input Terminal Points 1 1 11 Input 1 2 1 12 Input 2 1 2 2 2 24V Supply voltage Uy for 2 and 3 wire termination 1 3 2 3 GND Ground contact for 3 wire termination 1 4 I3 Input 3 2 4 l4 Input 4 1 5 2 5 24 V Supply v
21. the ID input to the ID output of the IP CONNECT function block R ID STRING Input This input is only used for UDP It is irrelevant for TCP IP NDR BOOL Input This output indicates if the function block successfully and completely received the data to be transmitted Successful data transmission can only be evaluated during the cycle with the rising edge at this output ERROR BOOL Output Rising edge An error has occurred The error code can be read at the STATUS output during the cycle with the rising edge STATUS INT Output Error code of the error occurred RD_1 ANY Input output Block receive buffer The variables at receive buffer RD_1 must have the same size as the variables at transmit buffer SD_1 of the corresponding IP_USEND block The IP_URCV function block enables reception of 1460 bytes maximum The firmware enters the number of data received in the first word of the receive buffer Data is received in the other words As long as the input EN_R TRUE receiving of data is possible If a data block has been received the NDR output is set for the period of one data cycle 6959 en 05 PHOENIX CONTACT 3 21 UM ILC 330 350 3 6 4 Error Codes The following error codes are available at the STATUS output Not all error codes apply to each function block Table 3 15 Error codes for TCP IP at the STATUS output Error Code Description ERR TRANS NO SOCKET 0010hex Socket
22. the IP URCV function block indicates an error 6959 en 05 PHOENIX CONTACT 3 19 UM EN ILC 330 350 3 6 2 IP_USEND This function block is used to transmit data to a communication partner via an IP connection The IP_USEND block enables transmission of 1460 bytes maximum The IP_CONNECT block must be used to establish a communication connection prior to transmitting data IP USEND DONE ERROR STATUS SD 1 7062A022 Figure 3 11 IP USEND block Table 3 13 IP USEND function block inputs and outputs Name Data Data Direction Description Type REQ BOOL Input Positive edge Data transmission start The block is blocked during the entire data transmission process It cannot be stopped or reset ID INT Input During connection establishment using the IP CONNECT block each communication connection is assigned a unique ID This ID is used to inform the IP USEND transmit block to which communication device data is to be transmitted You can directly connect the ID input to the ID output of the IP CONNECT function block R ID STRING Input This input is only used for UDP It is irrelevant for TCP IP DONE BOOL Output This output indicates if the function block successfully and completely sent the data to be transmitted Successful data transmission can only be evaluated during the cycle with the rising edge at this output ERROR BOOL Output Rising edge An error has occurred The error code can be read at th
23. 018A033 Figure 3 9 FILE_NOTIFY block Parameterize the block using an option string at the Option input The possible options are indicated in Table 3 10 Only one instance of this block can be used Activate the block on a rising edge at the Execute input Execution of the function block is complete when the Done output is set to 1 This is the case if the monitoring condition set at the Option input is true The name of the file to be modified can be read as a string at the Name output The size of the file to be modified in bytes can be read at the Size output If an error occurred during execution the value at the Error output 1 ErrorlD indicates the number of the cause of the error The status of the Done Error and ErrorlD outputs is maintained until a falling edge is detected at the Execute input If the monitoring condition set is true for a number of files the block is reset as soon as Done changes to 1 following a rising edge at Execute The next file name can then be read from Name 3 14 PHOENIX CONTACT 6959 en 05 The Inline Controller Under WorX Table 3 9 FILE_NOTIFY function block inputs and outputs Name Data Type Data Direction Description Execute BOOL Input Rising edge The function of the block is activated Option STRING Input The operating options are set using this string The possible options are indicated in Table 3
24. 10 The string must not exceed 80 characters in length Done BOOL Output FALSE The function block was not executed TRUE The function block was executed Name STRING Output The string pending following the edge at Done indicates the file name of a file that has changed The file name must not exceed 80 characters in length Size UDINT Output Size of modified file in bytes This value can be used e g when reading the file subsequently Reason DWORD Output This flag indicates the reason for the modification Possible reasons include 1 2 4 Addition of a new file Deletion of an existing file Modification of an existing file Error BOOL Output FALSE errors occurred when executing the function TRUE An error occurred when executing the function ErrorlD UINT Output Error number of the error that occurred when executing the function 0 25 30 31 32 33 34 35 No error information available Too many instances open gt 1 Incorrect length of option string 0 or gt 80 bytes Incorrect length of FILENAME 0 or gt 80 Incorrect or missing entry for MAXFILES lt 1 or gt 64 Incorrect entry for SCANTIME lt 1000 or gt 1 000 000 Too many files in directory gt MAXFILES Block resources conflict e g insufficient memory 6959 en 05 PHOENIX CONTACT 3 15 UM ILC 330 350
25. 4 3 24 V Segment Supply 24 V Main Supply 2 27 2 14 4 24 V Segment Supply iore tercer 2 27 2 14 5 24V Main Voltage enisi terree tede dde eden 2 27 2 14 6 24 V IEC Supply i pu eee to eth ced en iof eese uie ta 2 27 24447 J mpetfs iuo she edi 2 27 2 15 Digital 1 amp 2 28 6959_ _05 PHOENIX CONTACT i UM ILC 330 350 3 Thelnline Controller Under PC WorX 3 1 3 1 Software Version tre oe nte teta dea AE ATH reed ce 3 1 3 2 IP Address UPS 3 1 3 3 Setting the Real Time Clock sse eee 3 1 3 4 Download Changes ILC 330 ETH ILC 350 ETH ILC 350 3 2 3 5 Function Blocks for Handling Files in the Parameterization Memory 3 3 3 5 1 RILE OPEN ent Geri nausea detested 3 4 3 5 2 FILE CLOSE necne ne ie ined desir de Dee a T sede 3 6 3 5 3 FILE READ xi eiecti terre re rcp eee e cete 3 7 3 5 4 FILE WRITE 243 tein etn een EINE 3 9 3 5 5 FILE REMOVE dU diets 3 11 3 5 6 TELE ene ee ere RR 3 12 3 5 7 FILE SEEK ui eie P e Posuere edu en ee i 3 13 3 5 8 RILE NOTIFY tbe e 3 14 3 6 Function Blocks for TCP IP Communication
26. 41 BS IL 24 RB T PAC Order No 2861441 including accessories The first branch terminal must be placed directly behind the Inline Controller In terms of topology it opens a remote bus If additional branch terminals are used behind the first branch terminal they must be installed directly one after the other see also notes in the terminal specific data sheet In terms of topology the additional branches are remote bus branches with the branch terminal being the first device in the corresponding remote bus branch Note that isolated connection and disconnection is only possible with remote bus branch interfaces and local bus interfaces Isolated connection and disconnection is not possible with the remote bus The connected remote bus as well as the connected remote bus branches may have further branches Up to 16 bus levels i e 15 branches are permitted 8888188888868 8 58888888858 8 Local bus Ethernet Remote bus 6959A011 Figure 2 20 Bus configuration with remote bus and local bus 6959 en 05 PHOENIX CONTACT 2 23 UM EN ILC 330 350 Overload range with fall back out IV characteristic curve 2 44 Power Supply 2 44 4 Sizing of the Power Supply Use a power supply unit suitable for the currents in your application The selection depends on the bus configuration the resulting maximum currents and the t
27. 50 2 6 Diagnostic and Status Indicators The diagnostic and status indicators are used for quick local error diagnostics RDY RUN BSA FAIL 6959A008 Figure 2 5 Diagnostic and status indicators Local Diagnostic and Status Indicators PLC Diagnostics of the 1 Des Color Meaning ETH State of the Ethernet Interface LNK Green Connection established successfully link ON The Inline Controller is able to contact another network device ACT Yellow Data transmission activity ON Ethernet interface transmits or receives data 100 Green Transmission speed ON 100 Mbps OFF 10 Mbps if LNK is ON nline Controller RUN Green Inline Controller running OFF IEC 61131 runtime system not ready to operate Flashing IEC 61131 runtime system successfully initialized Control function in READY STOP state program not processed ON IEC 61131 runtime system successfully initialized and a program is running Control function in RUN state FAIL Yellow Failure ON A runtime error occurred in the IEC 61131 runtime system program OFF No runtime error occurred in the IEC 61131 runtime system program 2 6 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller PWR IN Supply Voltage Des Color Meaning IL
28. 9 ILC 330 350 2 12 Communication Paths The communication path to the Inline Controller must be determined before communication with the Inline Controller can take place The following communication paths are available on the Inline Controller A Ethernet 10 100Base T X B PRG The serial interface COM 1 to COM 4 of your PC is directly connected to the Inline Controller C il WA y oe 6959 004 Figure 2 16 Communication paths A Ethernet PRG 2 20 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller 2 12 1 Ethernet A standardized Ethernet interface is available for connecting the Ethernet network The Ethernet network is connected via an RJ45 female connector Use an Ethernet cable according to CAT5 of IEEE 802 3 Planning and installation of your Ethernet network must be carried out according to the IAONA Industrial Ethernet Planning and Installation Guide see Internet at www iaona eu com The pin assignment of the interface is as follows Transmit data T RJ45 female connector 8 pos Transmit data Receive data 10 100BASE T X Receive data NI OD ol rm gt 6959A018 Figure 2 17 Ethernet interface 6959A005 Figure 2 18 Connecting the Ethernet cable to the Inline Controller A crossover twisted pair cable is required for direct connection of the Inline Contr
29. AUTOMATIONWORX User Manual UM EN ILC 330 350 Order No 2699370 Installing and Operating the ILC 330 ETH ILC 350 ETH ILC 350 ETH M and ILC 350 PN Inline Controllers aa D OE UD o JEHENIX o a D V WIE WEE V VE V CONTACT INSPIRING INNOVATIONS AUTOMATIONWORX User Manual Installing and Operating the ILC 330 ETH ILC 350 ETH ILC 350 ETH M and ILC 350 PN Inline Controllers Designation UM EN ILC 330 350 Revision 05 Order No 2699370 This user manual is valid for Designation ILC 330 ETH ILC 350 ETH ILC 350 ETH M ILC 350 PN From Revision HW 01 01 02 02 From Revision FW 4 6F 1 41 4 6F 1 11 4 6F 1 20 4 6F 1 3F 03 2007 Order No 2737193 2737203 2985819 2876928 6959 en 05 PHOENIX CONTACT UM EN ILC 330 350 ap Please Observe the Following Notes In order to ensure the safe use of the product described we recommend that you read this manual carefully The following notes provide information on how to use this manual User Group of This Manual The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable standards and other regu lations regarding electrical engineering and in particular the relevant safety concepts Phoenix Contact accepts no liability for erroneous handling or damage to products from Phoenix Contact or third party
30. Definition of switching thresholds Maximum low level voltage Minimum high level voltage Nominal input voltage Permissible range Nominal input current at 24 V Hardware filter times typical Inputs 11 to 18 Signal change 0 gt 1 Signal change 1 gt 0 Inputs I9 to 112 Signal change 0 gt 1 Signal change 1 gt 0 Permissible cable length to the sensor Use of AC sensors Digital Outputs Number Output design Nominal output voltage Nominal output current Diagnostic and Status Indicators IEC 61131 runtime system PLC Ethernet ETH INTERBUS diagnostics IL Digital inputs and outputs Supply voltages IEC 61131 Runtime System Programming system Speed Shortest cycle time for cyclic task Program memory Data memory Memory for retentive data Number of control tasks 12 According to EN 61131 2 Type 1 5VDC 15 V DC 24 V DC 0 5 V lt lt 30 V DC 7 mA typical 15 mA maximum 5 us 2 us 500 us 700 us 30 m to ensure conformance with EMC Directive 89 336 EEC AC sensors the voltage range lt Uy are limited in application depending to the input design 4 Protected outputs according to EN 61131 2 24 V DC 500 mA RUN FAIL LINK ACT 100 RDY RUN BSA FAIL PF 11 to 112 E Q1 to Q4 US UM UL ILC 330 ETH ILC 350 PC WorX PC WorX 0 5 ms for 1 K instructions typical 0 5 ms for 1 K instructions typical 1 ms 1 ms 750 kbyte 1 Mbyte 63 K instructions
31. OOL Synchronization error occurred MASTER DIAG STATUS REG DCR BOOL Faulty data cycles MASTER DIAG STATUS REG WARN BOOL Defined warning time exceeded MASTER DIAG STATUS REG QUAL BOOL Defined error density exceeded MASTER DIAG STATUS REG SSINFO BOOL Pending message MASTER DIAG STATUS REG HI BYTE Master diagnostic status register high byte MASTER DIAG STATUS REG LOW BYTE Master diagnostic status register low byte 4 4 PHOENIX CONTACT 6959 en 05 System Variables and Status Information 15 8 4 1 6 Diagnostic Parameter Register The diagnostic parameter register provides additional information on the error indicated in the diagnostic status register The following information is stored in the diagnosticparameter register Error location Error code 0 15 8 lc 0 L3 1 J 0 a 5 o Segment number Example device number 3 1 Position in the segment Error code Example address overlap code 0A50 6219A040 6219A041 Figure 4 1 Error location in the diagnostic parameter Figure 4 2 Error code in the diagnostic parameter register Is register Special case If an interface error cannot be located the value 128 is indicated in the diagnostic parameter register i e bit 7 is set Table 4 4 Error code example 0A50hex Error Code Type Description and Remedy 0A50 USER Error when assigning a process data item Input or output address assigned more than once Re
32. P position KEY SWITCH RUN BOOL The mode selector switch is in the RUN position not supported in the first version of the ILC 350 ETH KEY SWITCH RUN PROG BOOL The mode selector switch is in the RUN PROG position 4 8 PHOENIX CONTACT 6959 en 05 System Variables and Status Information 4 1 13 System Time Table 4 13 System variables of the system time System Variable Type Meaning RTC_HOURS INT System time hours RTC_MINUTES INT System time minutes RTC_SECONDS INT System time seconds RTC_DAY INT System time day RTC_MONTH INT System time month RTC_YEAR INT System time year 6959 en 05 PHOENIXCONTACT 4 9 UM ILC 330 350 4 2 Status Information of a PROFINET IO Device Only ILC 350 PN The PNIO_DATA_STATE byte that contains the corresponding status bits is available for every PROFINET IO device Only if this bit is set an I O device provides valid data Please hide non written bits in the control program by using a link to the corresponding bit mask These variables can be linked as process data Table 4 14 Variables for the status information of an I O device Variable Type Meaning PNIO_DATA_STATE BYTE Status of an I O device PNIO IS PRIMARY BOOL Reserved PNIO DATA VALID BOOL Only if this bit is set the I O device supplies valid data and all other process values are valid PNIO APPL RUN BOOL Application
33. The permissible number of devices that can be connected therefore depends on the specific station structure Protection of the external power supply unit Ensure protection of 2 A by fuses through the external power supply unit 5 2 PHOENIX CONTACT 6959_en_05 Technical Data and Ordering Data 7 5 V Communications Power Potential Jumper Nominal value Tolerance Ripple Maximum output current Derating 24 V Analog Supply Potential Jumper Nominal value Tolerance Ripple Maximum output current Safety equipment INTERBUS Number of I O points Number of data words Number of bus segments Transmission speed 7 5V DC 5 1 5 2 A DC protected externally 2 0 1 5 25 15 5 5 25 35 45 55 70624020 VA TA C Logic current in A Ambient temperature in C 24 V DC 15 20 5 0 5ADC Electronic short circuit protection 8192 maximum 512 maximum 254 maximum 500 kbps or 2 Mbps I entire connected Inline system local bus and remote bus This speed is automatically set according to the connected Inline terminals Only use terminals with a uniform transmission speed in the Transmission reliability Protocol Number of Devices in the INTERBUS System Total number of bus devices Number of remote bus devices Number of PCP devices Number of remote bus levels CR check hamming distance 4 EN 50254 512 maximum 254 max
34. X CONTACT 2 17 UM EN ILC 330 350 Removing When removing the Inline Controller proceed as shown in Figure 2 15 e Disconnect the power to the station Unlike other Inline terminals the Inline Controller is removed by swiveling it from the DIN 3 rail This requires to remove the Inline terminal to the right prior to removing the Inline Controller The right connector of the Inline Controller must also be removed Remove the third and fourth connector to access the right base latch It is therefore recommended to remove all connectors prior to removing the Inline Controller e Remove all the connectors of the Inline Controller e Lever up each connector by pressing on the back connector shaft latching Figure 2 15 detail A1 When using extended double signal connectors long connectors please ensure that IEJ you do not bend the connectors back too far as you may break the front snap on mechanism e Remove the connectors Figure 2 15 detail A2 e If Inline terminals are installed next to the Inline Controller see Figure 2 14 e Remove the following connectors A All connectors of the terminal directly connected A1 to A4 The adjacent connector of the following terminal B1 e Remove the directly adjacent Inline terminal A 3 Observe the information given in the above user manuals FEIER nolan
35. a falling edge is detected at the Execute input Table 3 7 FILE TELL function block inputs and outputs Name Data Data Direction Description Type Execute BOOL Input Rising edge Block determines the current position of the file pointer Handle UINT Input File handle of file whose position is to be determined Done BOOL Output FALSE The function block was not executed TRUE The function block was executed Position DINT Output Current position in the file Error BOOL Output FALSE No errors occurred when determining the position TRUE An error occurred when determining the position ErrorlD UINT Output Error number of the error that occurred when determining the position 0 No error information available 1 Invalid file handle 3 12 PHOENIX CONTACT 6959 en 05 The Inline Controller Under PC WorX 3 5 7 FILE_SEEK The FILE_SEEK block is used to move the current file pointer to a new position FILE_SEEK gt Execute Done Handle Error Position ErrorlD Mode 7018A032 Figure 3 8 FILE_SEEK block Assign the valid handle of the file to be processed to the Handle input Write the relative offset to be used to move the file pointer to the Position input Enter the reference to be used to move the pointer at the Mode input see table Activate the block on a rising edge at the Execute input Execution of the function block is complete when the Done output is set to 1 I
36. ack to the STP position Table 2 1 Inline Controller operating modes Operating Explanation Mode RUN PROG The application program is in the RUN state The PC WorX software can be used for program and configuration changes The monitoring and online functions can be used STP The application program is in the STOP state MRESET Retain data and the application program are deleted For reasons of safety use the mode selector switch in the following order for deleting the data e Hold in MRESET position for three seconds e Release for three seconds e Hold in MRESET position for three seconds O 2 MRESET RUN DD SP FAIL RUN PROG 6959A014 Figure 2 6 Mode selector switch 2 8 PHOENIX CONTACT 6959_en_05 Description of the Inline Controller 2 8 Reset Button Concealed The reset button on the Inline Controller can only be operated with a pin In this way it is protected against accidental activation Pressing the reset button causes a complete reset of the Inline Controller 6959A015 Figure 2 7 Reset button 6959 en 05 PHOENIXCONTACT 2 9 UM EN ILC 330 350 gt D 2 9 Parameterization Memory 2 9 1 Using the Parameterization Memory A parameterization memory compact flash card is essential for operating the Inline Controller 32 Mbyte and 64
37. al time has occurred on the control processor COP DIAG STATUS REG FAT ERR BOOL A fatal error has occurred on the control processor Division by zero for example leads to a fatal error COP DIAG STATUS REG WARN BOOL A warning has been issued on the control processor COP DIAG STATUS REG FC RUN BOOL Runtime system RUN COP_DIAG_STATUS_REG_FC_STOP BOOL Runtime system STOP COP_DIAG_STATUS_REG_FC_HALT BOOL Runtime system HALT COP_DIAG_STATUS_REG_FC_LDG BOOL Runtime system LOADING COP_DIAG_STATUS_REG_FC_DBG BOOL Runtime system DEBUG COP_DIAG_STATUS_REG_FC_RDO BOOL Runtime system READONLY COP_DIAG_PARAM_REG WORD Diagnostic parameter register of the control processor COP_DIAG_PARAM_2_REG WORD Extended diagnostic parameter register of the control processor The system variable listed below shows a status information for the control processor of the Inline Controller Table 4 8 System variable of the control processor firmware version 1 1 or later System Variable Type Meaning COP_CPU_LOAD_WARNING BOOL The load limits of the control processor have been reached 4 1 9 Battery Real Time Clock Memory Card Table 4 9 System variables of the battery real time clock and memory card System Variable Type Meaning RTC_BATTERY_LOW BOOL Low capacity of the real time clock battery RTC_DATA_INVALID BOOL Data of the real time clock invalid FLASHCARD_PRESENT BOOL The Phoenix Contact compac
38. ame BOOL Input Name of the file to be deleted Done BOOL Output FALSE The function block was not executed TRUE The function block was executed Error BOOL Output FALSE No errors occurred during deleting TRUE An error occurred during deleting ErrorlD UINT Output Error number of error that occurred when deleting the file 0 No error information available 2 The maximum number of files is already open 3 File could not be found 5 file is open or write protected or access was denied 6 File name not entered 21 File could not be deleted 6959 en 05 PHOENIX CONTACT 3 11 UM EN ILC 330 350 3 5 6 FILE_TELL The FILE_TELL block is used to determine the current position of the file pointer in a file FILE_TELL gt Execute Done Postition Error ErrorID 7018A031 Figure 3 7 FILE TELL block In order to determine the current position of the file pointer relative offset from start of file the valid handle for the file is assigned to Handle Activate the block on a rising edge at the Execute input Execution of the function block is complete when the Done output is set to 1 The current position of the file pointer can be read at the Position output following successful execution If an error occurred during execution the value at the Error output 7 1 ErrorlD indicates the number of the cause of the error The status of the Done Position Error and ErrorID outputs is maintained until
39. at have recently been created deleted or modified Technical Properties Limit Values The string for a file name for opening deleting and monitoring modifications must not exceed 80 characters in length Upto 64 files can be monitored for modifications Maximum number of instances for function blocks FILE NOTIFY 1 instance Others 8 instances Minimum scan time for FILE NOTIFY 1 second 6959 en 05 PHOENIX CONTACT 3 3 UM EN ILC 330 350 3 5 1 FILE_OPEN The FILE OPEN block is used to open a file in the parameterization memory with a specific name FILE OPEN P Execute Done Handle Error ErrorID 7018A026 Figure 3 2 FILE OPEN block Assign a STRING variable containing the name of the file to be opened to the Name input Activate the block on a rising edge at the Execute input The file is opened If the file to be opened does not exist it is created on the data carrier The file is opened with read and write access rights If Done is set to 1 and Error 0 a valid file handle is present at the Handle output If an error occurred during execution the value at the Error output 1 ErrorlD indicates the number of the cause of the error When using the block please note This block can activate up to eight instances at the same time This means that only eight different files can be opened at the same time The same file may not be opened more than once The file
40. aximum configuration ACTIVE PORT 502 IP 172 16 100 35 CONTO 3000 RCVTO 5000 PASSIVE PORT 502 IP 172 16 100 35 CONTO 3000 RCVTO 5000 When using TCP IP connections between a control system and another TCP IP capable device one partner must be active and the other partner must be passive Parameters Parameter Meaning PASSIVE If EN C TRUE A communication partner is expected to establish the connection If no IP address is entered for a device configured PASSIVE this device responds to the first connection request that comes in If an IP address is entered the device only responds to the request of the device with the address specified ACTIVE PORT xxxx Port address of the communication partner decimal 1 lt port lt 65535 If EN_C TRUE The Inline Controller establishes the connection IP WWw xxx yyy ZZZ IP address of the communication partner If no IP address is entered in PASSIVE mode the connection to the first partner that logs on is accepted CONT O xxxx Connect timeout in ms The default value for connection establishment confirmation is 3000 ms After this time another attempt to establish a connection reconnect close socket open socket is automatically carried out The time can be changed using this parameter RCVTO xxxx Receive timeout in ms The default value is 5000 ms If no telegram is received within this time
41. cute BOOL Input Rising edge Block reads data from file Handle UINT Input File handle of file from which data is to be read Buffer ANY Output Data buffer for data to be read MaxLength UDINT Input Number of characters to be read Done BOOL Output FALSE The function block was not executed TRUE The function block was executed Length UDINT Output Number of characters read Read Error BOOL Output FALSE No errors occurred during reading TRUE An error occurred during reading ErrorlD UINT Output Error number of error that occurred when reading the file 0 No error information available 1 Invalid file handle 10 End offile reached 12 Number of characters to be read is greater than the data buffer 22 No data could be read 3 8 PHOENIX CONTACT 6959 en 05 The Inline Controller Under PC WorX 3 5 4 FILE_WRITE The FILE_WRITE block is used to write data to a file that was opened previously FILE_WRITE gt Execute Done Handle LengthWritten Buffer Buffer Length Error ErrorlD 7018B029 Figure 3 5 FILE_WRITE block Assign the valid handle for the file to which data is to be written to the Handle input Create a data buffer of sufficient size which contains the data to be written for the Buffer input The data buffer for the data can be declared in a number of ways The type of data buffer can be defined by the user e g a byte array Strings cannot be used d
42. e STATUS output during the cycle with the rising edge STATUS INT Output Error code of the error occurred SD 1 ANY Input output Block transmit buffer The variables at transmit buffer SD 1 must have the same size as the variables at receive buffer RD 1 of the corresponding IP URCV block The IP USEND block enables transmission of 1460 bytes maximum The number of bytes to be transmitted is entered in the first word of the SD 1 transmit buffer observe Intel format This data word is not transmitted Data is transmitted in the other words Data is transmitted as byte stream There is no Intel Motorola conversion 3 20 PHOENIX CONTACT 6959 en 05 The Inline Controller Under PC WorX 3 6 3 IP_URCV This function block is used to receive data from a communication partner via an IP connection The IP_URCV function block enables reception of 1460 bytes maximum IP_URCV 7062A023 Figure 3 12 IP_URCV block Table 3 14 IP_URCV function block inputs and outputs Name Data Data Direction Description Type EN_R BOOL Input This input is used to prepare the block for data reception TRUE Data can be received FALSE Data cannot be received ID INT Input During connection establishment using the IP_CONNECT block each communication connection is assigned a unique ID This ID is used to inform the IP_URCV receive block from which communication device data is to be received You can directly connect
43. e insofar as this is reasonable for the user The same applies to any technical changes that serve the purpose of technical progress The receipt of technical documentation in particular data sheets installation instructions manuals etc does not constitute any further duty on the part of Phoenix Contact GmbH amp Co KG to furnish information on alterations to products and or technical documentation Any other agreement shall only apply if expressly confirmed in writing by Phoenix Contact GmbH amp Co KG Please note that the supplied documentation is product specific documentation only and that you are responsible for checking the suitability and intended use of the products in your specific application in particular with regard to observing the applicable standards and regulations Although Phoenix Contact GmbH amp Co KG makes every effort to ensure that the informa tion content is accurate up to date and state of the art technical inaccuracies and or printing errors in the information cannot be ruled out Phoenix Contact GmbH amp Co KG does not offer any guarantees as to the reliability accuracy or completeness of the infor mation All information made available in the technical data is supplied without any accompanying guarantee whether expressly mentioned implied or tacitly assumed This information does not include any guarantees regarding quality does not describe any fair marketable quality and does not make any cla
44. e then ee ka nemen nne 2 8 2 8 Reset Button Concealed cscs accesses t ehe ette decine 2 9 2 9 Parameterization Memory esses enne nne erre 2 10 2 9 1 Using the Parameterization Memory 2 10 2 9 2 Inserting the Parameterization Memory 2 11 2 9 3 Parameterization Memory and Internet Explorer 2 12 2 9 4 Internet Explorer FTP Function em 2 13 2 9 5 Activation Deactivation of the FTP Server 2 14 2 9 6 Activation Deactivation of the HTTP Server ILC 330 ETH ILC 350 ETH ILC 350 ETH M 2 14 2 10 Internal Circuit Diagram d erect teneor dcus 2 15 2 11 Mounting and Removing the Inline Controller s an 2 16 2 12 Communication 2 20 242 1 Ethemet edere ER 2 21 2 12 2 Serial PRG Interface Mini DIN Female Connector 2 22 2 419 INTERBUS iin oer im eee unc eu idu ene hein died ERR ERR 2 23 2 13 1 Local Bus ns nehi dece tee eere iode d HR d teet edes 2 23 2 13 2 Remote BUS nine petet e e ede eei 2 23 2 14 Power Supply uec tec ede rea er Rn c D ESTER PUR EA PEE NU E ERSTE Meals as 2 24 2 14 1 Sizing of the Power Supply seem 2 24 2 14 2 Power Supply Connection sese 2 25 2 1
45. f an error occurred during execution the value at the Error output 1 ErrorlD indicates the number of the cause of the error The status of the Done Error and ErrorID outputs is maintained until a falling edge is detected at the Execute input Table 3 8 FILE_SEEK function block inputs and outputs Name Data Data Direction Description Type Execute BOOL Input Rising edge Block sets the new position of the file pointer Handle UINT Input File handle of file in which the position is to be set Position DINT Input New position in file Mode UINT Input Positioning mode 0 Positioning relative to start of file 1 Positioning relative to current position 2 Positioning relative to end of file Done BOOL Output FALSE The function block was not executed TRUE The function block was executed Error BOOL Output FALSE No errors occurred when setting the position TRUE An error occurred when setting the position ErrorlD UINT Output Error number of the error that occurred when setting the position 0 No error information available 1 Invalid file handle 13 Invalid positioning mode 24 The position could not be set 6959 en 05 PHOENIX CONTACT 3 13 UM EN ILC 330 350 3 5 8 FILE_NOTIFY The FILE_NOTIFY block is used to display the files which have recently been added deleted or modified FILE_NOTIFY gt Execute Done Name Size Reason Error ErrorlD 7
46. ftware Suite 2007 1 30 Service Pack 1 PC WorX version 3 03 or later When using PC WorX 3 03 itis necessary to upgrade the data for the ILC 350 ETH from the Upgrade ILC 350 ETH CD The CD is supplied with the Inline Controller Upgrading is not required in later versions PC WorX version 3 12 or later Service Pack 1 Part of the AUTOMATIONWORX Software Suite 2005 1 10 PC WorX version 5 00 or later Part of the AUTOMATIONWORX Software Suite 2006 1 20 For the ordering data for hardware and software and additional documentation please refer to Section Technical Data and Ordering Data on page 5 1 6959 en 05 PHOENIX CONTACT 1 1 UM EN ILC 330 350 1 2 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller 2 Description of the Inline Controller 2 1 General Description of the Inline Controller The ILC 330 ETH ILC 350 ETH ILC 350 ETH M and ILC 350 PN Inline Controllers have the same appearance and numerous identical functions Main differences ILC 350 ETH M This Inline Controller meets the demands of the Germanischer Lloyd German Lloyd and the Lloyds Register ILC 350 PN When operating the ILC 350 PN via the Ethernet interface the PROFINET protocol can additionally be used In the following the term Inline Controller is used in general Differences are particularly mentioned in the individual sections The Inline Controller is a compact controller with inte
47. ghtly it engages with a click in the card holder tia 6959A007 Figure 2 8 Inserting the parameterization memory One side of the parameterization memory has a labeling field The file name of your project for example can be entered in the labeling field 6959 en 05 PHOENIX CONTACT 2 11 UM EN ILC 330 350 151215 z System time 2 9 3 Parameterization Memory and Internet Explorer To delete files or store user specific files on the parameterization memory proceed as follows The FTP function of Internet Explorer must be activated See Section Internet Explorer FTP Function on page 2 13 e In PC Worx switch to the Bus Configuration workspace e Select the ILC 350 ETH 0 0 control system in the Bus Structure window e Select the Extended Settings tab in the Device Details window e Open Internet Explorer from this window by clicking on the Open FTP folder on device button icl ILC 350 0 Extended Settings B c 350 0 0 Bo E Network Settings R STD RES ILC350ET 05 Unconnected resources Manual definition of the TCP IP settings IP Address 2 18 mo 100 Subnet Mask 255 255 25 Gateway Address 0 0 C Usage of a BootP Server Real time Clock Settings Time Phoenix Contact Universal Date Donnerstag 15 Januar 2004 Send Activate network settings Reset contr
48. grated Ethernet and INTERBUS connections IEC 61131 Control Performance The Inline Controller is seamlessly configured and programmed according to IEC 61131 using the PC WorX automation software PC WorX can be used locally on the serial interface or via the network Ethernet The powerful processor can be programmed in all five IEC 61131 programming languages and ensures quick control task processing Integrated Ethernet Connection The integrated Ethernet connection using twisted pair cable provides for the Ethernet connectivity Throughout the Ethernet network the Inline Controller can be reached via Ethernet and TCP IP Integrated communication functions enable direct and effective data exchange via Ethernet The Ethernet TCP IP protocol is used for universal possibilities to communicate with the Inline Controller Using the TCP IP send and receive communication blocks according to the IEC 61131 5 standard information between Inline Controllers e g necessary coupling variables can be exchanged via Ethernet This enables distributed modular automation solutions to be configured When using the INTERBUS OPC server Inline Controller data is available in the Ethernet network in a standardized format and can be used for the different visualization packages When operating the ILC 350 PN via the Ethernet interface the PROFINET protocol can additionally be used Integrated INTERBUS Connection The I O level is connected to the Inli
49. ible error The size of the modified file written to SIZE may not be correct This may be the case if for example a large file has been copied to the parameterization memory via FTP and the FILE_NOTIFY block has been parameterized with a SCAN_TIME of 1 second In this case the block immediately indicates that a new file has been created and provides information about the current size of this file However as the file is still being written the size indicated does not tally with the actual size of the file 3 16 PHOENIX CONTACT 6959 en 05 The Inline Controller Under PC WorX Table 3 11 3 6 Function Blocks for TCP IP Communication The functions blocks are used to implement Ethernet communication between two communication partners For this reason the previous IEC 61131 5 function blocks have been extended by a TCP IP mode Possible applications include Communication between two Phoenix Contact control systems e g ILC RFC ILC FC ILC ILC and Communication between a Phoenix Contact control system and any other TCP IP capable device e g ILC PC ILC PLC Implement all time and connection monitoring functions in the application program The Inline Controller supports 16 TCP IP connections to another communication partner The function blocks are valid for Order Designation From Hardware Version From Firmware Version ILC 330 ETH 01 4 6F 1 41 ILC 350 ETH 01 4 6F 1 11 ILC 350 ETH
50. ims as to quality guarantees or guarantees regarding the suitability for a special purpose Phoenix Contact GmbH amp Co KG accepts no liability or responsibility for errors or omis sions in the content of the technical documentation in particular data sheets installation instructions manuals The aforementioned limitations of liability and exemptions from liability do not apply in so far as liability must be assumed e g according to product liability law in cases of premed itation gross negligence on account of loss of life physical injury or damage to health or on account of the violation of important contractual obligations Claims for damages for the violation of important contractual obligations are however limited to contract typical pre dictable damages provided there is no premeditation or gross negligence or that liability is assumed on account of loss of life physical injury or damage to health This ruling does not imply a change in the burden of proof to the detriment of the user 6959 en 05 PHOENIX CONTACT UM EN ILC 330 350 Statement of Legal Authority This manual including all illustrations contained herein is copyright protected Use of this manual by any third party is forbidden Reproduction translation and public disclosure as well as electronic and photographic archiving or alteration requires the express written con sent of Phoenix Contact Violators are liable for damages Ph
51. imum 62 16 maximum 6959_en_05 PHOENIX CONTACT 5 3 UM EN ILC 330 350 Network Interface Type Speed Ethernet 10Base T and 100Base TX 10 Mbps 10Base T 100 Mbps 100Base TX half duplex full duplex auto negotiation 35 This speed cannot be set manually It is set automatically by means of auto negotiation Connection method Inline Local Bus Interface Electrical isolation Number of devices INTERBUS Remote Bus Interface Electrical isolation Number of devices Diagnostic Interface Connection method Interface type Transmission speed Electrical isolation PROFINET IO Scope of Functions ILC 350 PN Device function PROFINET IO specification Number of PROFINET IO devices Update time of inputs and outputs Performance specifications CATS twisted pair cable RJ45 female connector Inline local bus No 63 maximum limited by the maximum current consumption from the communications power and analog supply Inline data jumpers Yes See technical data for INTERBUS and Number of Devices in the INTERBUS System 6 pos MINI DIN female connector PS 2 RS 232 9600 baud No PROFINET IO Controller Version 1 3 50 maximum depending on the update times of the inputs and outputs 1 ms minimum 20 PROFINET IO devices when there is an update time of 8 ms 5 4 PHOENIX CONTACT 6959 en 05 Technical Data and Ordering Data Digital Inputs Number Input design
52. irectly as data buffers If a string is to be saved in a file the string must first be saved in an array using the STRING_TO_BUF function block Assign the number of bytes to be written to the Length input Activate the block on a rising edge at the Execute input Execution of the function block is complete when the Done output is set to 1 If the function could not be executed successfully the number of bytes written will be indicated at the LengthWritten output It is the same as the number of characters to be written If an error occurred during execution the value at the Error output 1 ErrorlD indicates the number of the cause of the error The status of the Done LengthWritten Error and ErrorlD outputs is maintained until a falling edge is detected at the Execute input 6959 en 05 PHOENIX CONTACT 3 9 UM ILC 330 350 Table 3 5 FILE_WRITE function block inputs and outputs Name Data Data Direction Description Type Execute BOOL Input Rising edge Block writes data to file Handle UINT Input File handle of file to which data is to be written Buffer ANY Output Data buffer containing data to be written Length UDINT Input Number of characters to be written Done BOOL Output FALSE The function block was not executed TRUE The function block was executed Length UDINT Output Number of characters written Written Error BOOL Output FALSE No errors occurred d
53. l optional parameters Use the syntax given below the table VALID BOOL Output This output indicates if a valid communication connection has been established After connection establishment the output is set to TRUE The output remains in the TRUE state as long as the connection is established The return ID of the communication connection must be transferred to the IP USEND and IP URCV function blocks For this purpose you can directly connect the ID output of the IP CONNECT function block to the ID input of the IP USEND function block and to the ID input of the IP URCV function block ERROR BOOL Output Rising edge An error has occurred The error code can be read at the STATUS output during the cycle with the rising edge STATUS INT Output Error codes of the error occurred ID INT Output Unique designation for the communication connection In the event of several existing communication connections you can use the ID parameter to distinguish the connections from one another ID is only valid if output VALID 7 TRUE 3 18 PHOENIX CONTACT 6959 en 05 The Inline Controller Under PC WorX Ie Syntax for Entering TCP Based Communication at the PARTNER Input Example Note that the entry is case sensitive Enter only one space between the parameters If you do not enter the parameters the default values will be used Minimum configuration ACTIVE PORT 502 IP 172 16 100 35 PASSIVE PORT 502 M
54. le for operation with capacitive loads increased 3 inrush current see Section Sizing of the Power Supply on page 2 24 Connect the power supply to the connector for power supply as shown in Figure 2 23 Plug the connector onto the Inline Controller Switch on the power supplies The UL UM and US LEDs light up and after about 10 seconds the RUN and RDY RUN LEDs start flashing The Inline Controller is now fully initialized Boo wo If the LEDs do not light up or start flashing there is a serious fault on the Inline Controller Please contact Phoenix Contact 0 1203 J ord 2 69594012 Figure 2 23 Power supply connection 6959 en 05 PHOENIX CONTACT 2 25 UM EN ILC 330 350 Terminal Point Assignment Remark Connector 5 Power Connector 1 1 24V DC 24 V segment The supplied voltage is directly routed to the potential jumper Us voltage supply N Protect the supply voltage externally according to the connected load local bus devices with 8 A maximum Make sure the external fuse blows in any case 1 2 24 V DC 24V supply The 7 5 V communications power U for the ILC and the connected local bus devices is gene
55. local output overloaded 4 2 PHOENIX CONTACT 6959_en_05 System Variables and Status Information 4 1 3 Status Register of an I O Controller Only ILC 350 PN Table 4 2 Status register variables of an I O controller System Variable Type Meaning PNIO_CONFIG_STATUS WORD Configuration status of the I O controller PNIO_CONFIG_STATUS_READY BOOL The variable is set if the I O controller was initialized without errors Up to now no desired configuration has been loaded by PC Worx PNIO_CONFIG_STATUS_ACTIVE BOOL The variable is set if the desired configuration for the I O controller has been loaded In this state the I O controller attempts to cyclically establish a connection to all devices of the desired configuration under the PROFINET symbol As for the inaccessible devices Cyclically at an interval of approx 5 ms the I O controller repeatedly attempts to establish a connection A connection cannot be established e g if the corresponding device is ready to operate but no correct device name has yet been assigned to it PNIO_CONFIG_STATUS_FAULT BOOL The variable is set if an error occurred during download evaluation of the desired configuration PNIO_FORCE_FAILSAFE BOOL Setting this variable sets all the application relationships to a safe state 4 1 4 INTERBUS Register of the ILC 350 PN There may be several INTERBUS masters in each PROFINET I O system This is why the regi
56. medy Always assign just one process data item to each input output address Add Error Info PDRL Index of the incorrect PDRL entry The diagnostic parameter register is rewritten whenever an error occurs The diagnostic parameter register contains value 0 if no errors are detected Table 4 5 System variable of the diagnostic parameter register System Variable Type Meaning MASTER DIAG PARAM REG WORD Error location for a bus error or error code MASTER DIAG PARAM REG HI BYTE Diagnostic parameter register high byte MASTER DIAG PARAM REG LOW BYTE Diagnostic parameter register low byte MASTER DIAG PARAM 2 REG HI BYTE Extended diagnostic parameter register high byte MASTER DIAG PARAM 2 REG LOW BYTE Extended diagnostic parameter register low byte 6959 en 05 PHOENIX CONTACT 4 5 UM ILC 330 350 4 1 7 IEC 61131 Runtime System There is a separate group of system variables for the IEC 61131 runtime system Table 4 6 System variables of the IEC 61131 runtime system System Variable Type Meaning PLCMODE_ON BOOL PLC status ON The runtime system on the Inline Controller is ready to operate PLCMODE_RUN BOOL PLC status RUN The application program is running PLCMODE_STOP BOOL PLC status STOP The application program is currently not running PLCMODE_HALT BOOL PLC status HALT The application program was s
57. n 2 5 2 9 5 232 cable 5 rie erred rine 2 22 RS 232 interface 2 5 S Serial PRG 2 22 Sizing of the power 2 24 Sizing the power 2 24 Software requirements 1 1 Status indicators x ei di eto 2 6 6959 en 05 PHOENIX CONTACT B 1 UM EN ILC 330 350 System variables 2 cere 4 1 T Terminal tereti itte feces ee 2 16 U Updating the A 1 Upgrade ettet 1 1 3 1 B 2 PHOENIX CONTACT 6959 en 05
58. ne Controller using INTERBUS The Inline Controller can also be used as the head of an INTERBUS Inline station It is possible to connect an Inline local bus as well as a remote bus In this way you can create a complete INTERBUS system using the Inline Controller as the distributed control system 6959 en 05 PHOENIX CONTACT 2 1 UM EN ILC 330 350 2 2 Possible Fields of Application of the ILC 330 ETH ILC 350 ETH and the ILC 350 ETH M The ILC 330 ETH ILC 350 ETH ILC 350 ETH M Inline Controller can be used as a distributed control system of an Inline station which is connected to an Ethernet system Only one Inline local bus Figure 2 1 but also a complete INTERBUS system with maximum configuration as remote bus Figure 2 2 can be connected to the Inline Controller 60 68 6665 68686868686888 ann 88888 0 59 89 69 88 88 9 505900 88 8888 Balas 888 ala ela ela 6959A001 Ethernet Figure 2 1 Connected Inline local bus
59. ngthRead Buffer __ Buffer MaxLength Error ErrorlD 7018A028 Figure 3 4 FILE_READ block Assign the valid handle for the file from which data is to be read to the Handle input Create a data buffer of sufficient size for the Buffer output The data buffer for the data to be read can be declared in a number of ways The type of data buffer can be defined by the user e g a byte array Strings cannot be used directly as data buffers If the data read is to be processed further as a string it must first be saved in an array and then converted into a string using the BUF TO STRING function block Enter the number of bytes to be read at the MaxLength input Activate the block on a rising edge at the Execute input Execution of the function block is complete when the Done output is set to 1 If an error occurred during execution the value at the Error output 7 1 ErrorlD indicates the number of the cause of the error Following successful execution the data is copied to the buffer and the number of characters read is indicated at the LengthRead output The number of characters read may be smaller than MaxLength if the end of the file was reached before the number of characters indicated was processed 6959 en 05 PHOENIX CONTACT 3 7 UM ILC 330 350 Table 3 4 FILE_READ function block inputs and outputs Name Data Data Direction Description Type Exe
60. nline terminal directly next to the Inline Controller The diagnostic LED of a device is flashing quickly The device has not been assembled correctly Check the connection to the previous module bus contacts A2 Updating the Inline Controller Firmware The firmware integrated software on the Inline Controller can be updated using the Ethernet interface Such firmware updates are exclusively used for adding new functions that are implemented within the scope of continuous product improvement No firmware update is required for normal system operation Please contact your nearest Phoenix Contact representation if necessary I 6959 en 05 PHOENIX CONTACT A 1 UM EN ILC 330 350 A3 Connecting Unshielded Cables Unshielded cables are used to connect the I O devices and the supply voltage to the Inline Controller Connect these cables to the relevant Inline connectors using the spring cage connection method You may connect cables with diameters of 0 2 to 1 5 mm 6452B032 Figure A 1 Connecting unshielded cables Wire the connectors as required for your application When wiring proceed as follows e Strip 8 mm off the cable Inline wiring is normally done without ferrules However it is possible to use ferrules If using ferrules make sure they are properly crimped e Push a screwdriver into the slot for the appropriate connection Figure 1 detail 1 So tha
61. nload phoenixcontact com 5 6 PHOENIX CONTACT 6959 en 05 Technical Data and Ordering Data 5 2 Ordering Data 5 2 1 Modules Description Type Order No Pcs Pkt Inline Controller ILC 330 ETH 2737193 1 complete with accessories connectors and labeling fields Inline Controller ILC 350 ETH 2737203 1 complete with accessories connectors and labeling fields Inline Controller meets the demands of the Germanischer Lloyd German ILC 350 ETH M 2985819 1 Lloyd and the Lloyds Register complete with accessories connectors and labeling fields Inline Controller for PROFINET ILC 350 PN 2876928 1 complete with accessories connectors and labeling fields 5 2 2 Accessories Description Type Order No Pcs Pkt Parameterization memory compact flash card 32 MB IBS CF FLASH 32MB 2737070 1 Parameterization memory compact flash card 64 MB IBS CF FLASH 64MB 2737054 1 Connecting cable for connecting the Inline Controller to a PC RS 232 cable PRG CAB MINI DIN 2730611 1 QUINT POWER power supplies See latest INTERFACE catalog from Phoenix Contact 5 2 3 Software Documentation Description Type Order No Pcs Pkt PC WorX automation software See latest AUTOMATIONWORX catalog from Phoenix Contact Configuration and diagnostic software for Ethernet networks in the FL SWT 2831044 1 automation environment Factory Manager 5 2 4 Documentation Description Type Order No Pcs Pkt Configuring and Installing the INTERBUS Inline P
62. oenix Contact reserves all rights in the case of patent award or listing of a registered design Third party products are always named without reference to patent rights The existence of such rights shall not be excluded Internet Up to date information on Phoenix Contact products can be found on the Internet at www phoenixcontact com Make sure you always use the latest documentation It can be downloaded at www download phoenixcontact com A conversion table is available on the Internet at www download phoenixcontact com general 7000 en 00 pdf PHOENIX CONTACT 6959 en 05 Table of Contents 1 PRTC 1 1 1 1 Purpose of this Manual sess a a a a 1 1 1 2 Hardware and Software Requirements see 1 1 2 Description of the Inline Hmmm 2 1 2 1 General Description of the Inline Controller 2 1 2 2 Possible Fields of Application of the ILC 330 ETH ILC 350 ETH and the IE C350 ETH M iiti Er e tei ee iate tete d tede 2 2 2 3 Possible Fields of Application of the ILC 350 2 3 24 Unpacking the Inline Controller eee 2 4 2 5 Connection and Operating Elements sse 2 5 2 6 Diagnostic and Status 2 6 2 7 Mode Selector Switch etern
63. ol system FTP Open FTP folder on device Offi ine gl amp Settings E Extended Settings 4 Communication JJ IB G4 Service editor ug CPL BJ D Build A Errors Wamings A Infos A PLC Errors Print Bus Configurator For Help press F1 IS Figure 2 9 Extended Settings Open FTP folder on device The file structure which is stored on the parameterization memory is displayed in the Internet Explorer window Data may only be copied or deleted on the parameterization memory Do not edit any files as Internet Explorer does not store modified data For the current state to be displayed update the display after every action by means of View Update command 2 12 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller 2 9 4 Internet Explorer FTP Function e Enable these settings in Internet Explorer using the Options Internet Properties Advanced command Internet Properties General Security Privacy Content Connections Programs Advanced Settings Accessibility Always expand ALT text for images Move system caret with focus selection changes Browsing Always send URLs as UTF 8 requires restart Automatically check for Internet Explorer updates Close unused folders in History and Favorites requires restart Disable script debugging Display a notification about every script error Mj Enable folde or FTP sites
64. oller to another Inline Controller or to a PC PHOENIX CONTACT 2 21 ILC 330 350 2 12 2 Serial PRG Interface Mini DIN Female Connector This serial interface also programming interface providing the Ethernet interface enables communication with the Inline Controller from a PC A connecting cable is required for direct connection of the Inline Controller to a PC with PC WorX 3 Connect the connecting cable to the programming interface of the Inline Controller designation PRG and the serial interface of the PC COM1 to Connection 6959A006 Figure 2 19 Connecting cable between PC and Inline Controller Ordering data IEJ Connecting cable for connecting the Inline Controller to a PC RS 232 for PC WorX length 3 meters Order Des PRG CAB MINI DIN Order No 2730611 2 22 PHOENIX CONTACT 6959_en_05 Description of the Inline Controller 2 13 INTERBUS Observe the information in the Configuring and Installing the INTERBUS Inline Product Range user manual IB IL SYS PRO UM E when creating an Inline system local bus and or remote bus 2 13 1 Local Bus The local bus is automatically created by directly connecting I O modules to the Inline Controller 2 13 2 Remote Bus Connect the remote bus to the Inline Controller using one of the following branch terminals They only differ in the scope of supply IBS IL 24 RB T Order No 27279
65. oltage Uy for 2 and 3 wire termination 1 6 2 6 GND Ground contact for 3 wire termination Connector 2 Input Terminal Points 1 1 I5 Input 5 2 1 l6 Input 6 1 2 2 2 24V Supply voltage Uy for 2 and 3 wire termination 1 3 2 3 GND Ground contact for 3 wire termination 1 4 17 Input 7 2 4 18 Input 8 1 5 2 5 24V Supply voltage Uy for 2 and 3 wire termination 1 6 2 6 GND Ground contact for 3 wire termination Connector 3 Input Terminal Points 1 1 I9 Input 9 2 1 110 Input 10 1 2 2 2 24V Supply voltage Uy for 2 and 3 wire termination 1 3 2 3 GND Ground contact for 3 wire termination 1 4 11 Input 11 2 4 12 Input 12 1 5 2 5 24 V Supply voltage Uy for 2 and 3 wire termination 1 6 2 6 GND Ground contact for 3 wire termination The inputs are supplied with 24 V DC from the main supply Uy 6959 en 05 PHOENIX CONTACT 2 29 UM EN ILC 330 350 Table 2 2 Terminal point assignment Forts Terminal Point Assignment Remark Connector 4 Output Terminal Points 1 1 O1 Output 1 2 1 O2 Output 2 1 2 2 2 GND Ground contact for 2 and 3 wire termination 1 3 2 3 FE Functional earth ground for 3 wire termination 1 4 O3 Output 3 2 4 O4 Output 4 1 5 2 5 GND Ground contact for 2 and 3 wire termination 1 6 2 6 FE Functional earth ground for 3 wire termination 35 The outputs are supplied with 24 V DC from the segment supply Us
66. on the I O device running PNIO NO DIAG PNIO DATA VALID PNIO APPL RUN PNIO NO DIAG BOOL If this bit is set no device diagnostics is present For PROFINET IO it might be a standard situation during operation that an I O device within the network cannot be accessed e g undocking devices There may also be applications that cannot be implemented by means of INTERBUS It can for example be ensured that operation of all other I O devices will not be affected in the event of a device failure Therefore the application program must know whether an I O device supplies valid data or not For this reason the PNIO DATA VALID process data item exists on each device Indication of this bit may be interesting if future control systems are used as I O devices In this case the bit indicates whether the control program runs on the I O device or not If this bitis set an additional implementation step of the basic system enables reading the device diagnostics from the I O device using a special function block provided that additional information on the error occurred is required in the control program 4 10 PHOENIX CONTACT 6959 en 05 Technical Data and Ordering Data 5 Technical Data and Ordering Data 5 1 General Data Dimensions Weight Connection data of Inline connector Connection method Conductor cross section General Supply Technical Data 182 mm x 141 1 mm x 71 5 mm 75 mm with swi
67. pplication program Some of the blocks support multiple instantiation This means that it is possible to work with a number of different files within the same project The blocks perform the standard functions that are required for typical file access operations The FILE NOTIFY block is available in addition to the blocks for typical file access operations This block can be used to detect files that have been modified in a directory containing user files These modifications may include Deletion of one or more files Writing of one or more new files Modification of one or more existing files Both modifications made to this directory via FTP remote and modifications made locally via function blocks or firmware services can be detected All file operations are subject to the following restrictions No directory hierarchies are supported All file operations only affect the root directory of the parameterization memory Table 3 1 Overview of function blocks Function Block Short Description FILE OPEN Opens a file with a specific name FILE CLOSE Closes a file with a specific handle FILE READ Reads from a file with a specific handle FILE WRITE Writes to a file with a specific handle FILE REMOVE Deletes a file with a specific name FILE TELL Determines the current position of the file pointer in a file FILE SEEK Moves the current file pointer to a new position FILE NOTIFY Displays files th
68. products resulting from disregard of information contained in this manual Explanation of Symbols Used The attention symbol refers to an operating procedure which if not carefully followed could result in damage to hardware and software or personal injury The note symbol informs you of conditions that must be strictly observed to achieve error free operation It also gives you tips and advice on the efficient use of hardware and on software optimization to save you extra work The text symbol refers to detailed sources of information manuals data sheets literature etc on the subject matter product etc This text also provides helpful information for the orientation in the manual We Are Interested in Your Opinion We are constantly striving to improve the quality of our manuals Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send us your comments PHOENIX CONTACT GmbH amp Co KG Documentation Services 32823 Blomberg Germany Phone 49 52 35 300 Fax 49 52 35 34 20 21 E mail tecdoc phoenixcontact com PHOENIX CONTACT 6959_en_05 UM EN ILC 330 350 General Terms and Conditions of Use for Technical Documentation Phoenix Contact GmbH amp Co KG reserves the right to alter correct and or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving prior notic
69. rated from this voltage The 24 V analog power UANA for the local bus devices is also generated Protect the supply voltage externally according to the connected load local bus devices with 2 A maximum Make sure the external fuse blows in any case 2 1 2 2 24 V DC 24 V main The main voltage is routed to the local bus devices via the potential jumpers Um voltage supply Protect the supply voltage externally according to the main power connected load local bus devices with 8 A maximum Make sure the external fuse blows in any case 1 3 LGND Reference The potential is the reference ground for the communications power potential for logic ground 2 3 SGND Reference The reference potential is directly forwarded to the potential jumper and is potential for at the same time ground reference for the main and segment supply segment ground 1 4 2 4 FE Functional Functional earth ground must be connected through the power supply The earth ground contacts are directly connected to the potential jumper and FE springs on FE the bottom of the housing The Inline Controller is grounded when it is snapped onto a grounded DIN rail Functional earth ground is only used to discharge interference The maximum total current flowing through the potential jumpers is 8 A 2 26 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller 2 14 3 24V Segment Supply 24 V Main Supply The segment supply and main supply must have the same refe
70. rence potential An electrically isolated architecture is not possible 2 14 4 24 V Segment Supply There are several ways of providing the segment voltage at connector 5 1 Youcan provide the segment voltage separately at terminal points 1 1 and 2 3 GND see Figure 2 23 on page 2 25 2 You jumper connections 1 1 and 2 1 or 2 2 to ensure that the segment circuit is supplied from the main circuit 3 You can create a switched segment circuit with a switch between terminal points 1 1 and 2 1 or 2 2 The 24 V segment supply has protection against polarity reversal and surge voltage It does not have short circuit protection The user must provide short circuit protection The rating of the preconnected fuse must be such that the maximum permissible load current of 8 A is not exceeded total current at Uy and Ug 2 44 5 24V Main Voltage The 24 V main supply has protection against polarity reversal and surge voltage It does not have short circuit protection The user must provide short circuit protection The rating of the preconnected fuse must be such that the maximum permissible load current of 8 A is not exceeded total current at Uy and Ug 2 14 6 24V ILC Supply The 24 V ILC supply has protection against polarity reversal and surge voltage These protective elements are only used to protect the power supply unit The rating of the preconnected fuse must be such that the maximum permissible
71. roduct Range user IB IL SYS PROUME 2743048 1 manual Automation Terminals of the Inline Product Range user manual IL SYS INST UME 2698737 1 INTERBUS Diagnostics Guide IBS SYS DIAG DSC UME 2747293 1 PC WorX 3 Quick Start Guide PC WORX 3 QS UME 2828727 1 Quick Start Guide for PC WorX version 5 00 or later UM QS EN PC WORX 2699862 1 6959 en 05 PHOENIX CONTACT 5 7 UM EN ILC 330 350 5 8 PHOENIX CONTACT 6959 en 05 Technical Appendix Service and Maintenance Technical Appendix Service and Maintenance A1 Error Causes and Remedies Table A 1 Installation error causes and remedies Error Cause Remedy No outputs can be set The voltage supply Us is absent see diagnostic LED Connect the voltage supply The devices connected to the Inline Controller cannot be read The voltage supply Us is absent see diagnostic LED Connect the voltage supply The IEC 61131 program is not running Mode selector switch in STP position Set mode selector switch to RUN PROG position The serial interface is not operating The connector pin assignment of the connecting cable or of the connector adapter used is incorrect Use the PRG CAB MINI DIN connecting cable for the Inline Controller Order No 2730611 The devices on the remote bus cannot be started up The IBS IL 24 RB T PAC Inline terminal is not installed directly after the Inline Controller Insert the terminal as the first I
72. s please refer to the following user manual INTERBUS Diagnostics Guide IBS SYS DIAG DSC UM E Order No 2747293 6959 en 05 PHOENIX CONTACT 4 1 UM ILC 330 350 4 1 2 Status Register for Local Digital Inputs and Outputs The following system variables can be used to read the local digital input and output states and to write the local digital output states Table 4 1 System variables of the status register for local digital inputs and outputs System Variable Type Meaning ONBOARD_INPUT WORD State of all local inputs ONBOARD_INPUT_BITO BOOL State of local input IN1 ONBOARD INPUT BIT1 BOOL State of local input IN2 ONBOARD INPUT BIT2 BOOL State of local input IN3 ONBOARD INPUT BIT3 BOOL State of local input INA ONBOARD INPUT BIT4 BOOL State of local input IN5 ONBOARD INPUT BIT5 BOOL State of local input ING ONBOARD INPUT BIT6 BOOL State of local input IN7 ONBOARD INPUT BIT7 BOOL State of local input IN8 ONBOARD INPUT BIT8 BOOL State of local input IN9 ONBOARD INPUT BIT9 BOOL State of local input IN10 ONBOARD_INPUT_BIT10 BOOL State of local input IN11 ONBOARD_INPUT_BIT11 BOOL State of local input IN12 ONBOARD_OUTPUT_BITO BOOL State of local output OUT1 ONBOARD OUTPUT BIT1 BOOL State of local output OUT2 ONBOARD OUTPUT BIT2 BOOL State of local output OUT3 ONBOARD OUTPUT BIT3 BOOL State of local output OUT4 ONBOARD OUTPUT OVERLOAD 0 3 BOOL One
73. sters of an INTERBUS master are directly available as process data The naming conventions for the system variables of local INTERBUS masters as e g with the ILC 350 ETH are also directly used 6959 en 05 PHOENIX CONTACT 4 3 UM ILC 330 350 4 1 5 Diagnostic Status Register Information about the operating state of the Inline Controller is stored in the diagnostic status register Every bit in the diagnostic status register is assigned a certain Inline Controller state The following system variables can be used to read the diagnostic status register information Table 4 3 System variables of the diagnostic status register System Variable Type Meaning MASTER_DIAG_STATUS_REG_USER BOOL User error parameterization error MASTER_DIAG_STATUS_REG_PF BOOL I O error MASTER_DIAG_STATUS_REG_BUS BOOL Bus error MASTER DIAG STATUS REG CTRL BOOL Error on the Inline Controller hardware fault MASTER DIAG STATUS REG DTC BOOL Diagnostic routine is active MASTER DIAG STATUS REG RUN BOOL Data transmission is active MASTER DIAG STATUS REG ACT BOOL Selected configuration ready to operate MASTER DIAG STATUS REG RDY BOOL Inline Controller ready to operate MASTER DIAG STATUS REG BSA BOOL Bus segment aborted MASTER_DIAG_STATUS_REG_SYSFAIL BOOL System failure MASTER DIAG STATUS REG RES BOOL Standard function has been processed negatively MASTER DIAG STATUS REG SYNCRES B
74. t flash card is inserted 6959 en 05 PHOENIX CONTACT 4 7 UM ILC 330 350 4 1 10 Power Supplies Table 4 10 System variables of the power supplies System Variable Type Meaning POWER_SUPPLY_MAIN_OK BOOL The 24 V main power supply is OK POWER_SUPPLY_INPUTS_OK BOOL The 24 V power supply for the local inputs is OK POWER SUPPLY OUTPUTS 0 3 OK BOOL The 24 V power supply for the local outputs is OK Bits O to 3 4 1 11 Ethernet Status Table 4 11 System variables of the Ethernet status firmware version 4 6F 1 11 or later System Variable Type Meaning ETH PORT1 LINK BOOL The external Ethernet port is connected ETH PORT 100MBIT BOOL The baud rate of the external Ethernet port is 100 Mbps ETH PORT FULL DUPLEX BOOL A full duplex connection is connected to the external Ethernet port ETH PORT2 LINK BOOL The internal Ethernet port is connected ETH PORT2 100MBIT BOOL The baud rate of the internal Ethernet port is 100 Mbps ETH PORT2 FULL DUPLEX BOOL A full duplex connection is connected to the internal Ethernet port ETH SRV FTP ACTIV BOOL The Ethernet FTP service is activated 4 1 12 Mode Selector Switch Table 4 12 System variables of the mode selector switch System Variable Type Meaning KEY SWITCH RESET BOOL The mode selector switch is in the MRESET position KEY SWITCH STOP BOOL The mode selector switch is in the STO
75. t you can plug the wire into the spring opening Phoenix Contact recommends the SFZ 1 0 6x3 5 screwdriver Order No 1204517 e Insert the wire Figure A 1 detail 2 Remove the screwdriver from the opening This clamps the wire After installation the wires and the terminal points should be labeled A 2 PHOENIX CONTACT 6959 en 05 Index B Basic wiring of an output 2 30 BootP 5 seve crated PN de med ta cedet eis ober 3 1 BootP 2 19 C Card holder eee 2 5 Communication 2 20 Connecting cables 1 e eet A 2 Connecting unshielded cables A 2 Connection elements 2 5 CONMECIOMLS s p er te Per Ep ere de onde PEE 2 5 2 17 GontrolDOX teet retur 2 16 See also terminal box Control cabinet 2 16 D Default upon delivery 3 1 Diagnostic 2 6 Digital Inputs ente tese 2 28 Digital outputs etre ean 2 28 DIN alll s e PE Peri tee 2 16 E Electronics base 2 5 2 17 Erid clampiz s net ettet ite ierit te 2 16 End cetera 2 5 2 16 Error Causes x eoe Une A 1 Error
76. tch 500 g approximately Spring cage terminals 0 2 mm to 1 5 mm solid or stranded AWG 26 14 33 Use a power supply without fall back characteristic curve see Section Sizing of the Power Supply on page 2 24 24 V Main Supply Uy Connection method Nominal value Tolerance Ripple Current consumption at nominal voltage typical Current consumption at nominal voltage maximum Continuation Safety equipment Surge voltage Polarity reversal Spring cage terminals 24 V DC 20 20 5 6 mA 7 mA for each input set 8A Through potential routing Input protective diodes can be destroyed by permanent overload Pulse loads up to 1500 W are short circuited by the input protective diode Parallel diodes against polarity reversal in the event of an error the high current through the diodes causes the preconnected fuse to blow Provide an external fuse for the 24 V area The power supply unit must be able to supply 4 times 400 the nominal current of the external fuse to ensure that the fuse blows safely in the event of an error 6959 en 05 PHOENIX CONTACT 5 1 UM EN ILC 330 350 24 V Segment Supply Us Connection method Nominal value Tolerance Ripple Current consumption at nominal voltage typical Current consumption at nominal voltage maximum Continuation Safety equipment Surge voltage Polarity reversal Spring cage terminals 24 V DC 20 20 5
77. tem consisting of PROFINET and INTERBUS 6959 en 05 PHOENIXCONTACT 2 3 UM EN ILC 330 350 2 4 Unpacking the Inline Controller The Inline Controller is supplied in an ESD bag together with a package slip with installation instructions Please read the complete package slip carefully before unpacking the Inline Controller Electrostatic discharge t A The Inline Controller contains components which may be damaged or destroyed by electrostatic discharge Observe the ESD instructions according to EN 61340 5 1 and EN 61340 5 2 when handling the Inline Controller accordance with the ESD regulations To avoid possible damage to the Inline Controller unpack and pack the controller in 2 4 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller 2 5 Connection and Operating Elements N NS NS T N SN Sw SUCH jo 03 rl Eu dl DNA Sa 6 6959A003 Figure 2 4 Structure of the Inline Controller example ILC 350 ETH The Inline Controller consists of the following components Electronics base Ethernet connection Reset button RS 232 interface Connectors 1 to 3 input terminal points Connector 4 output terminal points Connector 5 terminal points for voltage supply Mode selector switch Card holder for parameterization memory 10 End plate o 100 6959 en 05 PHOENIXCONTACT 2 5 UM EN ILC 330 3
78. th a specific handle FILE_CLOSE gt Execute Done Handle Error ErrorID 7018A027 Figure 3 3 FILE CLOSE block Assign the valid handle of an open file to the Handle input Activate the block on a rising edge at the Execute input The file is closed Execution of the function block is complete when the Done output is set to 1 If an error occurred during execution the value at the Error output 7 1 ErrorlD indicates the number of the cause of the error The status of the Done Error and ErrorlD outputs is maintained until a falling edge is detected at the Execute input Table 3 3 FILE CLOSE function block inputs and outputs Name Data Data Direction Description Type Execute BOOL Input Rising edge Block closes the file Handle UINT Input File handle of file to be closed Done BOOL Output FALSE The function block was not executed TRUE The function block was executed Error BOOL Output FALSE No errors occurred when closing the file TRUE An error occurred when closing the file ErrorlD UINT Output Error number of error that occurred when closing the file 0 No error information available 1 Invalid file handle 20 File could not be closed 3 6 PHOENIX CONTACT 6959 en 05 The Inline Controller Under PC WorX 3 5 3 FILE_READ The FILE_READ block is used to read data from a file that was opened previously FILE_READ gt Execute Done Handle Le
79. to be opened must not be write protected because files are always opened with read and write access rights The variable in which the file name is entered must be a STRING data type The file name must not exceed 80 characters in length status of the Done Error and ErrorlD outputs is maintained until a falling edge is detected at the Execute input 3 4 PHOENIX CONTACT 6959 en 05 The Inline Controller Under WorX Table 3 2 FILE_OPEN function block inputs and outputs Name Data Data Direction Description Type Execute BOOL Input Rising edge Block opens or creates a file Name STRING Input Name of the file to be opened or created Done BOOL Output FALSE The function block was not executed TRUE The function block was executed Handle UINT Output File handle of the file opened or created Error BOOL Output FALSE Noerrors occurred when opening creating the file TRUE An error occurred when opening creating the file ErrorlD UINT Output Error number of error that occurred when opening creating the file 0 No error information available 2 The maximum number of files is already open 4 The file is already open 5 file is write protected or access was denied 6 File name not entered 6959 en 05 PHOENIX CONTACT 3 5 UM EN ILC 330 350 3 5 2 FILE_CLOSE The FILE_CLOSE block is used to close a file in the parameterization memory wi
80. topped at an unspecified point PLCDEBUG_BPSET BOOL Breakpoint set At least one breakpoint has been set in the application program PLCDEBUG_FORCE BOOL Variable s forced At least one variable is being continuously overwritten forced by PROGRAM WORX PLCDEBUG_POWERFLOW BOOL Powerflow ON In Powerflow mode you can see which parts of your application program are being processed This bit indicates whether Powerflow mode is active PLC_TICKS_PER_SEC INT System ticks per second This variable shows how many pulses the system clock of the Inline Controller delivers per second PLC_SYS_TICK_CNT DINT Number of system ticks This variable shows the total number of pulses delivered by the system clock since the last startup PLC_TASK_AVAILABLE INT Number of available PLC tasks PLC_TASK_DEFINED INT Number of tasks used PLC_TASK_1 Record Information on task 1 elements 17 PLC_TASK_16 Record Information on task 16 elements 17 4 6 PHOENIX CONTACT 6959 en 05 System Variables and Status Information 4 1 8 Control Processor The system variables listed below show the states of the diagnostic status register on the control processor of the Inline Controller Table 4 7 System variables of the control processor System Variable Type Meaning COP DIAG STATUS REG PON BOOL Power ON COP The control processor is ready to operate COP DIAG STATUS REG RT ERR BOOL A runtime error out of re
81. unting and removing The terminal must be removed prior to mounting or removing the Inline Controller Otherwise the locking clips and jumper contacts are damaged When mounting or removing the Inline Controller must be tilted This means that no Mounting position Mount the Inline Controller horizontally as shown in Figure 2 13 The specified temperature range see Ambient Conditions on page 5 6 is only guaranteed if the Inline Controller is mounted in this position 2 16 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller Mounting M When mounting the Inline Controller proceed as shown in Figure 2 13 Disconnect the power to the station Place the Inline Controller onto the rail from above detail A and press down firmly detail B Then attach all the electronics bases required to build the station Observe the information given in the above user manuals Ensure that all featherkeys and keyways on adjacent terminals are interlocked LN ry m Once all the bases have been snapped on plug the connector into the appropriate base First place the front connector shaft latching in the front snap on mechanism detail C1 Then press the top of the connector towards the base until it snaps into the back snap on mechanism detail C2 2 2 6959A009 Figure 2 13 Snapping on the Inline Controller 6959 en 05 PHOENI
82. uring writing TRUE An error occurred during writing ErrorlD UINT Output Error number of error that occurred when writing 0 No error information available 1 Invalid file handle 11 No memory is available for writing the data 12 Number of characters to be written is greater than data buffer 23 No data could be written 3 10 PHOENIX CONTACT 6959 en 05 The Inline Controller Under PC WorX 3 5 5 FILE REMOVE The FILE REMOVE block is used to delete a file with a specific name FILE REMOVE P Execute Done Error ErrorlD 7018A030 Figure 3 6 FILE_REMOVE block Before deletion the file to be deleted must be closed using the FILE_CLOSE function block Assign a STRING variable containing the name of the file to be deleted to the Name input The file name must not exceed 80 characters in length Activate the block on a rising edge at the Execute input Execution of the function block is complete when the Done output is set to 1 If an error occurred during execution the value at the Error output 1 ErrorlD indicates the number of the cause of the error The status of the Done Error and ErrorID outputs is maintained until a falling edge is detected at the Execute input Table 3 6 FILE REMOVE function block inputs and outputs Name Data Data Direction Description Type Execute BOOL Input Rising edge Block deletes the file N
83. ype of supply separate supply of Uy and Us or supply from one power supply unit A power supply without a fall back characteristic curve must be used for correct operation of the Inline Controller see Figure 2 22 When the Inline Controller is switched on an increased inrush current is temporarily triggered The Inline Controller behaves like a capacitive load when it is switched on Some electronically controlled power supplies have a fall back characteristic curve see Figure 2 21 They are not suitable for operation with capacitive loads A primary switched mode power supply unit without fall back characteristic curve from the QUINT POWER range see INTERFACE catalog from Phoenix Contact is recommended for Inline Controller operation Overload range without fall back characteristic curve lout lout I 21 1 x ly 224 x lu SIN 6219A070 6219A071 Figure 2 21 Overload range with fall back Figure 2 22 Overload range without fall back characteristic curve characteristic curve 2 24 PHOENIX CONTACT 6959 en 05 Description of the Inline Controller 2 14 2 Power Supply Connection Supply the Inline Controller using external 24 V direct voltage sources The permissible voltage ranges from 20 4 V DC to 30 V DC ripple included The power consumption of the Inline Controller at 24 V typically is 4 8 W no local bus devices connected Only use power supplies that are suitab

User Manual UM EN ILC 330/350

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