De-Icer Owners Manual
Contents
1. This can also be a symptom of several possible problems There could be an electrical problem where the unit 1s not getting the proper voltage This could also indicate a problem with the motor of the unit which needs to be looked at by an Authorized Repair Center Check that the unit is receiving the proper voltage and if so contact Kasco for further steps Note If the De Icer has been stored or exposed to cold for an extended period without running it may take a minute for the prop to get to full speed once power is supplied My De icer hums but will not start When I spin the prop with a stick it starts up This indicated a problem with the tarting Capacitor Each Kasco De Icer is equipped with a Starting Capacitor to get the unit going when it 1s first plugged in If it is operating but not spinning and can be started by spinning the prop with a stick the Start ing capacitor needs to be replaced by an Authorized Repair Center My De icer turns itself off and back on without the timer and without tripping the GFI breaker Each Kasco unit has a Thermal Overload built in that will turn the unit off when it overheats Once the unit has cooled down it will start back up If you are noticing these symptoms the unit should be unplugged immediately because the Thermal Overload will continue to turn on and off until it burns out and damages the motor The unit should be unplugged and taken out of the water to fin2. Also cross reference the parts supplied with the Parts Included sheet to check for shortages Shortages should be reported immediately to your Kasco Marine distributor or representative and damages reported to your carrier and Kasco Marine CAUTION WARNING Under NO circumstances should anyone enter the water with the unit in operation Always operate the unit in the water and keep people and ob jects clear of the propeller Do not lift or pull the unit by the electrical cord Always use extreme caution around electrical equipment and water situations ASSEMBLY amp INSTALLATION Please see the proper Assembly and Installation In structions enclosed in this manual Each is specific for your model and size of De Icer and De Icer accessory WARRANTY Kasco De Icers are the result of over 40 years of design and engineering Kasco products are built to withstand the toughest conditions Kasco Marine backs each De Icer with a 2 Year Warranty This war ranty covers any and all manufacturers defects within 2 years from the date of purchase See Warranty Policy Please register your De Icer online at www de icer com solutions_warranty_registration htm USE AND OPERATION Kasco De Icers are designed and engineered for continuous duty in the harshest environments such as in marinas or other commercial applications or on demand use as may be needed Your Kasco Marine De Icer is ready for immediate use after installation The motor
3. dock boat etc may have that could affect the flow of warmer water at the surface Any obstruction at the surface of the water may slow or stop the flow of warmer water A natural current such as 1n a river will tend to force your De Icing efforts downstream Once you have determined your external constraints a e3 A I NA atl 1 F FT 1 you can choose your installation point s Some useful tricks you may wish to consider are e De Ice from the upstream side and let the current help rather than hinder e Boats are designed to allow water to flow from the bow to the stern with the least resistance It is generally easier to De Ice a boat by installing the De Icer at or near the bow angled to push the De Icing flow of water toward the stern e Itis generally easier to De Ice a shallow area by bringing the warmer water from a deeper area into the shallow area Angle your De Icer from the deeper water toward the shallow water e When using more than one unit 1t is better to angle all units in one direction creating a current rather than installing De Icers in opposing directions e In tidal waters split the difference in water depth so the De Icer is in shallow water at low tide and deep water at high tide If you are De Icing a boat it is easier to tie your De Icer to the boat and allow the boat and De Icer to rise and fall with the tide together for longer docks Deicer with Angle Suspensions
4. Deicer with Angle suspension Boat house floating or crib dock H Deicer Expansion Pressure STEP FOUR When installing your Kasco De Icer for suspended operation with the provided ropes make sure the ropes or suspension lines are spread at least 8 to 10 feet apart The high starting torque of your Kasco De Icer may cause suspension lines that are too close together to twist up and possibly damage the electrical power cord Tie each rope with a secure knot from the dock piling cleat boat etc so the De Icer hangs vertically Angling your Kasco De Icer with suspension operation can be accomplished easily by simply changing the mounting location of one suspension line There is no need to remove the knot and splice of the rope simply change the point at which the line leaves the propeller cage by looping the rope around the top circular band over to 4 vertical cage wires more than 4 not recommended This will move the support lines off center and allow the unit to hang at a slight angle After installation and the unit is turned on your Kasco De Icer will swing up to an angle the angle is dependent on how many cage wires you move the line and the De Icer will hold that angle during operation This allows you to aim the flow of warmer water in the desired location If the Universal Dock Mount or Horizontal Float were purchased see their Assembly and Installation Instructions STEP FIVE Once your De Icer is proper
5. an air temperature setting to turn the de icer on when the temperature drops below that setting allowing you to save money on electrical bills C 20 Timer and Temperature Control Kasco s C 20 further maximizes energy conservation from the C 10 with the added timer feature The C 20 will only operate your De icer when both the timer and thermostat are activated 10 U ho pan x _ Universal Dock or Piling Mount ha hd eres A A 7 A Ta fom Blas A ja 5 UA ALA Kasco s heavy duty dock or piling mount is made from corrosion protected steel and stainless steel This dock mount can be used with any of our de icer units Us ers supply their own 10 foot 1 O D pipe Includes a Qwiklock handle for easy installation and adjustments Horizontal Float The horizontal float 1s an easy to assemble kit consist ing of stainless steel components and a flotation block The de icer is mounted at an angle just below the float producing an elongated pattern of agitated water and 1s well suited for shallow water operation Visit www de icer com for more information on these accessories for your de icer Kasco De Icing Important Reminders 800 Deere Rd Prescott WI 54021 Phone 715 262 4488 Fax 715 262 4487 www KascoMarine com Sales KascoMarine com Customer Repair Form e All repairs sent in MUST be accompanied by a copy of this completed sheet e Routine maintenance consists of chec
6. nearest Authorized Repair Center You can also email Kasco at sales kascomarine com Note Only complete motor assemblies will be ac cepted for warranty repair The power cord and all other components must be returned with the motor as originally assembled Any missing parts will be replaced at the customer s expense and if determined to have caused the failure could void the entire war ranty Some parts are essential for structural support during shipping and others such as the power cord are essential to properly diagnose potential causes of failure It is not necessary to return the C 10 C 20 float or dock mount with the motor assembly unless specifically asked to by a Kasco representative Please include the Repair Form received from Kasco Marine or your local distributor with the shipment If no Repair Form 1s available include your name and physical address for return delivery of the repaired unit and a daytime phone number and or e mail ad dress for correspondence regarding the warranty claim Any expedited shipping method for the return of the unit 1s at the customer s expense Kasco Marine will return units repaired under warranty at our expense via ground freight within the continental United States Other Repairs Most failed equipment can be repaired at substantially lower costs than replacement with new Please ship according to the instructions in the previous section 6 Again it is best to call ahead
7. pond use the anchoring ropes e Do not use waders in deep ponds lakes or ponds lakes with drop offs drastic slopes or soft bottom material e Do not use boats that tip easily for unit installation such as a canoe and follow all boating safety rules and regulations including wearing a PFD Personal Flotation Device e The unit is supplied with an internal grounding conductor To reduce the risk of electrical shock be certain that the unit is plugged connected to an approved GFCI protected circuit e Means for disconnection must be incorporated in the fixed wiring in accordance with local and national wiring rules e Consult a qualified electrician for electrical installation Mikor Under certain conditions no de icer can prevent damage from ice movement caused by wind or current or from extremely cold weather Unit Specs Model Voltage Operating lock rotor amps amps 3400HD 208 240 34 9 De lcer Sizing Chart Avg LOW nm Air Temp 2400 3400 4400 34 to 20 F vertical 50 7 080 fuss 307 x 607 Lakes 45 Assumptions for chart e Unobstructed water e 200 acre plus body of water with 200 ft plus maxi mum water depth or greater e Water depth in de icing area 4 ft plus Size may vary greatly based on a number of local 19 to 0 F conditions General Owner s Instructions INSPECT THE SHIPMENT Immediately inspect your Kasco De Icer shipment for any visible damages
8. pressure Uneven lifting is Suspended Kasco Deicer k TER m7 mi siir 20s bea tor oa trr va F BO MNA o i a a y S 1 NO ll de Et he STEP TWO Determine the best location s to install A De Icer draws warmer denser water from the bottom 4 C is approximately water s densest point and circulates it upward to the surface Around docks and boats water is usually fairly shallow so look for somewhat deep water to install your De Icer However if your De Icer is installed too deep the rising warmer water will not effectively spread at the surface thereby reducing the De Icing effect MiNote A good guide is 4 6 feet deep for vertical installation and slightly shallower for angled operation but at least 1 foot off the bottom to prevent clogging from debris In colder climates warmer water is a more important factor than surface circulation so you may wish to install your De Icer deeper than the above guide lines De Icers generally will work in shallower water but are less effective and due to the constraints of your installation you may have to settle for a shallower installation Itis recommended that you experiment with more than one possible location for the best installation results STEP THREE When you have determined both your De Icing objectives and best installation points 1t is time to analyze what external constraints your De Icing location structures 1 e
9. De lIcing De lcer Ow ners Manual Contents Safety Instructions sess 2 Unit Specs 2 De Icer Sizing Chart a 2 General Owner s Instructions w e 2 De Icer Installation Instructions 3 Warranty Policy eee ee 5 Maintenance Recommendations amp amp X 6 Troubleshooting Tips a 7 Replacement Parts Diagram 9 Additional Accessories for Your De lcer _ 10 Customer Repair Form Vee 11 Registration Information 12 Kasco Marine Inc lj 800 Deere Rd C Aale US Prescott WI 54021 AREETA U S A Intertek Phone 715 262 4488 EE ea Ed 2010 Fax 715 262 4487 824404 CAN CSA C22 2 No 108 M89 sales kascomarine com UL 50 11th Ed 1995 www kascomarine com Rev 05 22 12 Safety Instructions ZX cauno e Under NO circumstances should anyone enter the water with the electrical equipment connected and or in operation It is NEVER recommended to enter the water with the equipment in operation e Caution should be used when dealing with any electrical equipment with moving parts e NEVER run the unit out of water It will damage the seals and create a dangerous situation for the operator e Extreme caution should be used around water especially cold water such as in Spring Fall and Winter which poses a hazard in and of itself e NEVER lift or drag the unit by the power or light cord If you need to pull the unit to the side of the
10. GS CLEANING Equipment should be removed from the water at least once per year to clean the exterior of the system especially the stainless steel motor housing can The motor housing is the surface that dissipates heat into the water and any algae calcium etc build up will become an insulator that blocks heat transfer In warmer regions it is recommended that the motor is removed and cleaned at least two to three times per year depending on conditions In most cases a power washer will be sufficient if the unit and algae are still wet SEAL AND OIL REPLACEMENT This is a sealed motor assembly and seals will wear out over time similar to brake pads on a car Replacement of the seals and a change of oil after three years may add longevity to the operation of the motor saving you the cost of more expensive repairs ZINC ANODE A Sacrificial Zinc Anode is supplied on the shaft of all Kasco De Icers for protection of the equipment from corrosion and electrolysis The Zinc anode should be replaced if reduced to half the original size or if white in color Corrosion from electrolysis is more commonly associated with saltwater or brackish water but as a matter of precaution it is important to periodically check the Zinc anode in all installations at least every two to three months Seal replacement and all other repair services should be performed by Kasco Marine or a Kasco trained Authorized Repair Center Please contact you
11. ausing ice to form all the way to the bottom and in some cases where bottom water temperature 1s the same as the ice Effective de icing can also be retarded when used in extremely shallow conditions UNIT STORAGE When storing units during the offseason it 1s impor tant to store them upside down if they are going to be sitting for long periods of time Units that sit upright on a shelf for many months or even years have a greater likelihood of seals drying out Storing upside down will ensure oil is lubricating the seals and pre vent drying De Icer Installation Instructions Kasco offers three basic ways for De Icer installation Vertical Rope Suspension Universal Dock Mounting kit or Angled Horizontal Float Installation Different De Icing objectives may require different mounting installation options Minimum Distance 8 10 feet ihia Angle Operation with Flotation Unit Universal Dock amp piling mount Vertical Suspension l STEP ONE Locating a De Icer depends on your De Icing objectives If ice expansion pressure 1s your concern you may find it easier to have an open water buffer between your dock or structure and the expanding ice pack If ice lifting or a combination of lifting expansion is your concern you may wish to keep your dock structure or boat area completely ice free These objectives are different and may require different installations Open water buffer releases ice expansion
12. d the cause of the problem The problem could be one of many such as low water levels build up on the unit to prevent heat dissipa tion something inhibiting the free rotation of the shaft etc If something is caught in the unit or there is a build up on the unit remove the debris and if caught early enough the unit should be fine Contact a Kasco representative before restarting the unit My De Icer flow seems to fluctuate and or be less than usual This can occur because of a few different rea sons Most of the time this symptom is caused from unit being clogged with debris A mat of weeds many leaves plastic bags etc can clog up the unit and cause it to be starved of water If the unit does not have the proper amount of water the flow or pattern will fluctu ate up and down and look sporadic If you are seeing these symptoms unplug the unit and clean away the debris that is clogging up the screen Another pos sibility if these symptoms are noticed is a chipped or damaged prop that is causing the unit to wobble and not pump properly When the unit is unplugged check the prop for damages and replace if damage 1s found My C 20 does not seem to be working properly Most of the time a C 20 that is not working properly is from a setup error The C 20 Time and Temperature Control must have BOTH the Timer AND Thermostat activated The timer must be in an ON position and the outside air temperature must be lower t
13. for updated information and or Repair Form Kasco Marine does estimates on repairs at the request of the customer The request for estimate should be included in the letter that accompanies the returned unit and must include a daytime phone number and or e mail address Estimate options are as follows We will contact the customer with a total after the unit has been evaluated but before the work is performed We will repair the unit only if repair costs are under a stated dollar amount Example Please repair if total is under 150 00 before shipping charges All estimates that are rejected for repair will be de stroyed unless otherwise directed by the customer If the customer would like the unit returned the unit will be restored as closely as possible to the condition in which it was received and shipped at the customer s expense for shipping and handling charges Billing All non warranty repairs will be returned to the cus tomer and billed C O D unless otherwise directed Kasco Marine also accepts Visa and MasterCard credit card payments Kasco Marine will call for credit card information upon completion of the estimate at the customer s request All other warranty and repair inquiries should be di rected to Kasco Marine Inc at 715 262 4488 or returns kascomarine com Maintenance Recommendations Under No Circumstances should anyone enter the water while a De icer is operating Turn Off and Disconnect electr
14. hall pay shipping charges for return ing the unit to Kasco or an Authorized Repair Center THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRESSED OR IMPLIED AND ANY OTHER OBLIGATION OR LIABILITY WHATEVER ON THE PART OF KASCO MARINE INC AND IN NO EVENT SHALL KASCO MA RINE INC BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES Warranty is void if e The De Icer is not maintained properly according to the Maintenance Recommendations supplied in this Owners Manual e The De Icer is returned for repair without the power cord or if the unit control box or power cord are altered in any way from original ship ment Cuts in the power cord are not covered under warranty e The De Icer is damaged by unauthorized tamper ing e The Sacrificial Zinc Anode around the propeller shaft shows significant deterioration The Anode must be inspected periodically and replaced if necessary Warranty Claim Procedure The best method for establishing warranty period 1s by the original receipt Also register the Fountain online at www de icer com Once the warranty coverage has been established the unit may be sent to any Kasco Authorized Repair Cen ter for evaluation and repair Please call Kasco Ma rine at 715 262 4488 prior to shipping to receive any updated information and or Repair Form then ship to Kasco Marine Inc 800 Deere Rd Prescott WI 54021 Attn Repairs Or call Kasco Marine at 715 262 4488 to locate your
15. han the setting on the thermostat Keep in mind the thermostat may take a few hours to adjust to the outside temperature Make sure the C 20 is not in direct sunlight which would heat up the thermostat If both are activated the small light in the upper left hand corner of the control box will be lit up A test that can be done is to put the C 20 in the freezer for a couple hours and then test it If your outdoor tempera ture is cold enough you can set up the C 20 and plug a light into it Watch it throughout the evening to see if and when the light comes on If all else fails please contact Kasco for assistance ITEM NO PARTNO DESCRIPTION IA 9902 5 CC CORDORING 2 990280 SEALING PLUG 3 990281 SAUNG ORING Replacement Parts Diagram QTY o 1 o 1 01 4A 243475 ANC ASSEMBLY 2400 amp 3400 MODELS 1 4B 840475 ANC ASSEMBLY 4400 amp 8400 MODELS 1 5A 240170 2400 K PROP 2400 MODEL b 1 5B 0340125 3400 PROP 3400 MODEL 01 5C 4240400 4400 M PROP 4400 MODEL 01 6 261234 SM HEXNUT _ _ _ 1 7 261240 5 16 18 X 1 HHCS a i 8 0 990201 000000 CAGE 1 9 1261231 FLATWASHRO 020 Additional Accessories for Your De lcer C 10 Thermostat Control The C 10 Thermostat Controller is an inexpensive way to control the operation of your Kasco De icer by using air temperature The C 10 plugs into a standard 120V outlet and allows you to set
16. ical power prior to any Maintenance or Servicing RCD Residual Current Device or GFCI are a safety feature that can also alert you to electrical leaks in the equipment It is extremely important to test the GFCI upon installation each reinstallation and monthly thereafter to ensure proper operation If you have repeat consistent trips on your ground fault the equipment should be disconnected and removed from the water The power cord should be inspected for damage and you should call a Kasco Marine distributor or representative for further instructions If the supply cord becomes damaged it must be replaced by an authorized service center or similarly qualified persons in order to avoid a hazard OBSERVATION Operating equipment should be observed on a regular basis daily if possible for any reduction or variation in performance If a change in performance is observed the equipment should be disconnected from power and inspected for any material that may have clogged the system or wrapped around the shaft of the motor especially plastic bags and fishing line Even though Kasco De Icers are among the most clog resistant on the market it is impossible to protect against all items that can clog equipment and still maintain a flow of water These materials can be very damaging to the equipment under continued operation and must be removed as soon as possible ALWAYS DISCONNECT POWER TO THE UNIT BEFORE ATTEMPTING TO REMOVE CLO
17. is of an oil filled design with ball bearings submerged in oil and equiped with a thermal overload protection with an automatic reset No further lubrication is necessary It is extremely important that the installer make sure sufficient and proper voltage is available to the unit s motor The Zinc anode located below the propeller must be in good condition in order to prevent corrosion damage to the unit The zinc anode must be inspected periodi cally and replaced if it shows significant deterioration Make sure to keep the motor housing clean from hard water deposits and or algae See Maintenance Rec ommendations on page 6 CT If the De Icer has been stored or exposed to cold for an extended period without running it may take a minute for the prop to get to full speed once power is supplied The De Icer is also completely assembled you do not need bolts screws nails or brackets unless an op tional mounting device was purchased All you have to do is suspend it in as little as two 2 feet of water from piers docks or boats and plug it into a properly grounded and GFI protected 15 amp outlet Kasco De Icers are lightweight energy efficient and easy to install and operate We strive to produce prod ucts that exceed customer expectations We hope you enjoy your Kasco De Icer Please Note Under certain conditions no de icer can prevent damage from ice movement caused by wind or current or from extremely cold weather c
18. king the zinc anode regularly and replacing if necessary keeping the unit clean keeping the stainless steel can clean and having the seals and oil replaced every 3 years depend ing on use e Address your Repair to Kasco Marine Attn Repairs or to your Authorized Repair Center e Shipping to Kasco or an Authorized Repair Center 1s paid for by the customer e You must include the power cord and cage assembly with each unit sent in for repair to be considered for warranty and for proper repair and shipping protection e Do not ship the float and or control box with the unit for repair unless otherwise instructed Today s Date Customer Information Name Address City State Zip Code Unit Information Model Ex 3400D Serial Ex 7001D341025 Date Purchased Purchased From Earliest Date of Problem Description of Problem Comments Phone Number Alternate Number Email Address 11 Registration Information Please register your fountain online at www kascomarine com Also fill in the information below and keep for your records Model Ex 3400D Serial Ex 8001D341725 Purchase Date a Kasco Marine Inc 800 Deere Rd Prescott WI 54021 Phone 715 262 4488 Fax 715 262 4487 www kascomarine com www de icer com sales kascomarine com 824404
19. ly installed and secured you can now plug the unit into a properly grounded and GFI protected circuit If a C 10 Thermostat or C 20 Timer Thermostat Controller was purchased they can be plugged into the outlet receptacle and the De Icer plugged into the controller STEP SIX OPTIONAL On installations where open water area is required or desired to be limited controlled a curtain technique can be used to block the flow of water and restrict the open water area By draping a canvas tarp as a curtain in the water you can successfully disrupt the flow of water from the De Icer The canvas can be tied above the water level and weighted at the bottom easiest if you fold the tarp in half and lay a chain in the fold as the weight The curtain needs to hang into the water a few feet This curtain will allow you to protect only the area you need As always we recommend the ice free area 1s well marked fra tk i ko A i x Curtain lt vA Curtain Ice y Open Open X Ice Water Water Shoreline Warranty Policy Warranty Period Models 2400D 3400D HD 4400D HD 2 years Kasco Marine Inc warrants this De Icer to be free from defects in material or workmanship except for the ropes power cord and propeller under normal use and service The Kasco Marine Inc obligation under this warranty is limited to replacing or repairing free of charge any defective part within the warranty pe riod Customer s
20. r Kasco Marine Inc distributor or representative for your nearest Authorized Repair Center UNIT STORAGE When storing units during the offseason it is important to store them upside down if they are going to be sitting for long periods of time Units that sit upright on a shelf for many months or even years have a greater likelihood of seals drying out Storing upside down will ensure oil is lubricating the seals and prevent drying Troubleshooting Tips Below are some helpful troubleshooting tips Ifa problem occurs please double check the assembly and installation instructions as well as the instructions for the proper control panel More troubleshooting tips can be found at www de icer com Under the Helpful Info tab My De Icer trips a ground fault interrupter This is the most common symptom of several possible problems To correctly diagnose the problem you will need to collect more information A Ground Fault Interrupter GFI that trips can indicate an elec trical service problem water contamination in the unit and or cord bad breaker control box problems motor problems etc Try to find out the answers to these questions before you contact Kasco to narrow down the problem e How long does it take to trip the breaker e Does it always take the same amount of time to trip e How many times has it tripped e Has there been any electrical problems in the area recently My De Icer seems to run slowly
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