Home

INSTALLATION AND USER GUIDE

1. 23 3 1 1 Setting Number of Pressure Transducers Used Scaling 23 22 22 Settibe Flow Scale Coefficient Fa ae ortu 25 3 1 3 System checkout verification 26 S54 System Cali ON 27 4 1 Software Flow 28 4 2 heben dte iden cual DN 29 42 1 Main Configuration Screen su cecus usate rr ee YE EE S RESET SEXE 30 4 2 2 Scaling 7 Filtering au cosa bnc aU 31 Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 3 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 4 2 3 System Limits SUDTITefll acciccorseenncosedabecciee denne Tob etu qu Er eu Na Ese iue ede iua Pesci a per Ses 32 2 221 warming seb SUDO essaie IU INE esu eta 33 35 4 2 6 Misc miscelaneous 36 42 7 SCAU STAN ATOM
2. FOPM MKIL Hiring PCB 900 196 rev D Assy 900x196 AME Once wires are securely fastened to the terminal block carefully reinstall the enclosure lid First reattach the wiring harness by plugging the connector back into the receptacle NOTE This connector is polarized and must be plugged in with the proper orientation Note the keying notch when reseating the connector Plug the Serial Cable back into the RJ 45 Jack and carefully reinstall the lid and Touch Screen ensuring that all wires and cables are out of the way of the lids seating channel Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 21 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 2 1 9 TEST FUNCTIONALITY Once the FDPM has been reassembled it can be tested for functionality using the following steps e Engage power to the refueling vehicle and watch the FDPM LCD screen to ensure it boots up properly e Note that unless fuel is running through the system the differential pressure and flow rate readings should read all zeros at this point f the LCD screen boots up properly and displays zeros you are ready to test the sensor inputs e Set the refueling vehicle up to flow fuel in a closed loop configuration This will allow a functional test of both the flow signal and pressure signal s coming in to the FDPM Module e Flow the fuel system and observe th
3. Changeout differential Hesse vaUe Se 770000 gy Refer to the following sections to set scaling and offsets for pressure and flow sensors 3 1 QUICK PRESSURE SETUP Velcon ships the FDPM MKII with standard coefficients which are based on pressure sensors provided Because the flow scaling will vary depending on the wide variety of available pulse encoders or flow sensors used this scaling coefficient will usually need to be set by the user after installation Contact Velcon to help you determine what your scaling coefficients should be based on the existing equipment you have 3 1 1 SETTING NUMBER OF PRESSURE TRANSDUCERS USED AND SCALING Follow the steps below to set the number of pressure sensors used e Press mj the LCD screen Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 23 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual scaling Filtering Enter System Limits Password XRX Password Screen Configuration Screen Password Screen e Enter the password 1 2 3 at the prompt This may be changed to any user passcode See details in the OPERATION section of the manual Once the password has been entered the Configuration Screen is displayed e Pressing Misc displays the following screen Misc Menu Scaling Filtering Menu ID AIL Pressure Scale Truck Number Pressure Offset Pressure Units Flow Un
4. Second Changecode Passcode Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA www velcon com Revision 2 0 FDPM MKII Installation and User Manual 4 2 SOFTWARE NAVIGATION The user interface of the FDPM MKII consists of 5 buttons and an interactive touch screen display The initial configuration of the unit is performed using primarily the touch screen display Once the initial configuration is complete the 4 Function buttons F1 F2 F3 and F4 will be primarily needed for normal operations The button allows access to certain system configuration settings This button is never used during normal operation and is disabled by default The shows the main screen of the FDPM MKII Current Corrected Differential Pressure and Current Flow Rate FDPM MKII will always return to this default screen The F2 button shows the current and maximum values for the current refueling session The n3 button shows a trending chart of the corrected differential pressure for the current refueling session The m button allows access to the FDPM MKII configuration settings Corrected dP Current Max EET AR M Enter Corer 6 3 72 E MAE AUT MN M Password PSID M f Act dP 9 7 ERN VIA Flow 935 1003 USGPM 1 Pressing the m button and entering the correct passcode 1 2 3 initially on the touch screen opens the ma
5. install in areas which will minimize the vertical difference between the inlet and outlet of the sensors The more vertical distance put between the inlet and outlet the more error that will occur as a result of the additional weight of the column of fuel between the two sensors Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 13 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual INSERTION FLOW METER LOW PRESSURE SIDE OUTLET FILTER VESSEL FDPM MKII HIGH PRESSURE a d FROM HYDRANT INLET Vessel Configuration with Corresponding Differential Pressure Transducer FLOW METER LOW PRESSURE SIDE gt TOARRCRAFT OUTLET FILTER VESSEL HIGH PRESSURE SIDE a FROM HYDRANT u INLET Vessel Configuration with Corresponding Single Ended Pressure Transducers Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 14 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual LOW PRESSURE SIDE m TOAIRCRAFT OUTLET f y M li p LE i 3 gt A FILTER VESSEL B 72 9 D FDPM MKII ROTARY PULSE N ENCODER H Y HIGH PRESSURE SIDE q FROM HYDRANT INLET Vessel Configuration with Corresponding
6. 1 4 20UNC 433 ll 0mm Jil C140mm EN Dd i 2 l
7. AS SHALL HAVE BEEN MADE EXPRESSLY A PART OF THIS CONTRACT SELLER MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED OF FITNESS FOR A PARTICULAR USE PURPOSE OR OTHERWISE WHETHER USED SINGLY OR IN COMBINATION WITH OTHER PRODUCTS OR IN ANY PROCESS LIMITATION OF LIABLITIY Defective or nonconforming products shall be repaired or replaced by Seller without additional charge or in lieu thereof at Seller s option Seller may refund the purchase price upon return of the products at Seller s expense NOTWITHSTANDING THE ABOVE AND REGARDLESS OF THE CIRCUMSTANCES SELLER S TOTAL LIABILITY TO BUYER FOR ANY AND ALL CLAIMS LOSSES OR DAMAGES ARISING OUT OF ANY CAUSE WHATSOEVER WHETHER BASED IN CONTRACT NEGLIGENCE OR OTHER TORT STRICT LIABILITY BREACH OF WARRANTY OR OTHERWISE SHALL IN NO EVENT EXCEED THE PURCHASE PRICE OF THE PRODUCTS IN RESPECT TO WHICH SUCH CAUSE AROSE IN NO EVENT SHALL SELLER BE LIABLE FOR SPECIAL INCIDENTAL CONSEQUENTIAL OR EXEMPLARY DAMAGES Any cause of action that Buyer may have against Seller and which may arise under this contract must be commenced within one year after the cause of action has accrued PRICE Unless otherwise specified price includes domestic packaging and transportation to the specified FOB point Buyer will pay any additional transportation charges Prices do not include any federal state or local taxes assessments or import duties applicable to the sale ownership production transportation or use of goods sold Any
8. Miscellaneous menu scroll down to Show Raw Data Observe the Flow Input Hz which corresponds to flow rate and Press Sensor In X mA which corresponds to pressure boxes Depending on whether one differential or two single ended sensors are being used the screen will look like one of the pictures below NOTE The values shown in these boxes represent raw signals coming in to the FDPM module BEFORE scaling and offsets are applied They will likely not match Actual DP or Flow values being displayed Verify that the Flow Input Hz number displayed contains something other than 0 if there is flow present Verify that the Press Sensor In 1 mA and Press Sensor In 2 mA numbers each display something greater than O if two single ended pressure sensors are being used If a number significantly less than this is displayed for either of the sensors that pressure sensor is likely not making a connection or is connected backwards lf a differential pressure sensor is being used the Press Sensor In Diff mA number should be something greater than zero If this procedure checks okay the system is working and ready for use Go back to the main screen and verify Actual DP Corrected DP and Flow Rate are correct If they are not the system has not been properly scaled Go back through Sections 3 1 1 and 3 1 2 to scale the system e f one or more of these parameters is not working properly refer to the Trouble
9. Rate The FDPM MKII can also display other relevant information regarding differential pressure calculations FDPM MKII can display these in Imperial or Metric units or a combination of both USGPM IGPM PSI or LPM bar The FDPM MKII automatically saves all CdP calculation readings to a Micro SD card included with all FDPM MKII s In addition this data can be easily downloaded to a USB Flash Drive through a built in USB port at the bottom of the FDPM MKII Inputs to the FDPM are from 2 pressure transducers or a single differential pressure transducer capable of 4 20 mA output and a flow sensor metering system such as a digital or mechanical fuel flow register or any other meter capable of a frequency output Each input is scaled by a user set coefficient to ensure a wide range of compatibility with flow and pressure sensing equipment The FDPM MKII operates on a 12 24 VDC input power to ensure easy installation and safe operation in the intended operating environment In the event that the filters exceed their pressure limit the system will initiate an alarm sequence which will send a shutdown signal tripping a relay which can be tied to a refueling cart or truck deadman control circuit thereby automatically disabling the fueling equipment and halting the flow of fuel 1 1 VISUAL OUTPUTS INDICATORS e Interactive Color Touch Screen e Daylight Readable e Flashing Yellow Warning Indicator e Flashing Red Critical Indicator e Correct
10. such tax or duties shall be separately itemized on Seller s invoice and paid by Buyer or in lieu thereof Buyer shall furnish Seller with a valid tax exemption certificate In the event Seller is required to pay any such tax or assessments Buyer shall reimburse Seller upon demand plus interest on such amount at the rate of ten percent 1096 per annum from the date paid by Seller Seller shall be under no obligation to contest the validity of any such tax or assessments or to prosecute any claims or refunds or returns Any personal property taxes or similar taxes or assessments against the goods or on account of materials segregated for the Buyer and being held by the Seller at Buyer s request shall be paid by Buyer SHIPMENTS AND PACKAGING Unless otherwise agreed in writing all shipments shall be FOB Seller s plant or plants and title passed to Buyer upon delivery to carrier at such point and packaging will be accomplished in accordance with Seller s standard commercial practice for domestic shipments Seller may ship goods to the Buyer s place of business by such means as Seller shall select if adequate shipping instructions are not received from Buyer within sixty 60 days before the shipment date Buyer accepts all risk of loss or damage thereto upon delivery of goods by Seller to a carrier shipper forwarding agent transporter or Government mail box or post office whether selected by Buyer or Seller In no event shall Seller be responsible for
11. will result in an explosive mixture of air and fuel vapors in the FDPM MKII s operating environment during the installation or maintenance of the FDPM MKII or at any other time power to the FDPM MKII must be de energized to avoid the risk of igniting the potentially explosive atmosphere It is not the intention of Velcon Filters LLC to have the FDPM MKII system operate in conditions where there is a NORMALY occurring explosive mixture of gases vapors mists or air dust mixtures Fuel Compatibility The following table lists the compatibility of the FDMP MK II with common fuels 1 JET A JET B 8 Aviation Gasoline Avgas Aviation Spirit Diesel all grades Compatible Motor Gasoline or Petrol NOT Compatible Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 8 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 1 14 PACKAGE CONTENTS 1 14 1 INSPECT SHIPMENT Upon receipt of your FDPM system and before continuing carefully remove and inspect the contents of the carton for damage or missing components If any damage is visible or IMPORTANT Components are missing from the carton contact Velcon Filters immediately for disposition vou comme Fach FDPM IMKII system carton should contain the following core components The FDPM MKII system should consist of the following core components FDPM MKII Processing Unit Insta
12. 38 5 40 4 2 9 Data Logging Retrieving aat imu peer va it suem a VY mika 41 4 2 10 Warnings and JATerts cocco dis eren ui In Ui Te senda Sr Edu n E Un SU EU NE NUR RV Sn UM UE NEU taa tuu EXER UNE 41 3 555 a d Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 4 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 1 GENERAL DESCRIPTION Velcon s Flow Differential Pressure Module FDPM MK II is a computerized system designed to calculate in real time the Corrected Differential Pressure CdP of a filter vessel independent of flow rate determining if the filters inside have reached the end of their useful life This is done by considering current flow and differential pressure of the vessel against the rated flow and maximum differential pressure of the filters to find the corrected differential pressure If the corrected differential pressure is higher than the set limit in mandated the API EI 1550 specification the filters must changed The FDPM MKII is especially ideal in low flow applications The FDPM MKII system consists of an embedded processing system coupled to an interactive touch screen which displays the Corrected Differential Pressure and the Flow
13. 48 DNILOOHS 318n Ol S Revision 2 0 FDPM MKII Installation and User Manual Diff pressure not If the diff pressure changes but is not correct Refer to Section 3 1 1 to set correct according other equipment the number of the number of sensors pressure sensors or the pressure scale and check and adjust pressure offset are likely not set correctly scale and offset Abs pressure not If the diff pressure changes but is not correct Refer to Section 3 1 1 to set correct according other equipment the number of the number of sensors pressure sensors or the pressure scale and check and adjust pressure offset are likely not set correctly scale and offset Abs pressure does Pressure scale and offset not set correctly Adjustments can be made to not correspond with pressure OFFSET to shift Gammon gage scale to match Gammon gage Passcode does not Passcode being entered is different from the Contact Velcon for work passcode set in the system instruction on how to reset passcode Changecode does Passcode being entered is different from the Check Changecode in the not work passcode set in the system Misc Menu Warning indicator The parameter causing the warning has not Check and remedy the Yellow will not turn returned to an acceptable limit condition that is causing the off Warning condition Critical indicator The Critical Indicator will NOT turn off when Check and remedy the Red will not turn then the paramet
14. B flash drive into the USB port located at the bottom of the FDPM MKII Once the USB drive is in place press the key then the key Allow adequate time for the entire contents of the Micro SD Card to be copied to the USB flash Drive If the flash drive is remove to soon the copy process will not be complete 4 2 10 WARNINGS AND ALERTS Alerts The FDPM MKII has the capability of alerting an operator or supervisor of abnormal operating conditions when refueling FDPM MKII has both yellow and red flashing warning indicators on the color touch screen In the event of the FDPM MKII detecting a user set abnormal or dangerous condition during fueling operations and depending on the severity of the condition the yellow the red or both warning indicators will begin flashing Warning Alerts yellow inform the user of conditions that are outside of normal operating guidelines but are not threatening Critical Alerts red indicate dangerous or unsafe conditions in which the refueling session must be halted immediately All Warning Alerts and Critical Alerts are user programmable Warning Alert Yellow flashing indicator MENU ITEM DESCRIPTION Used to indicate when the CdP has reached a user specified percentage of rated of Changeout dP system changeout CdP Used to indicate when the fuel flow rate has dropped below a user specified Below Rated Flow percentage of rated system flow Used to indic
15. CELANEOUS SUBMENU Misc ruck Number ressure Units Flow Units screen Dwell secs ng Interval seconds oet Date Time 5232 Log secs Pr Sensors Show Raw Data Load Save Regs et To Defaults RBSB Escape ta Exit Misc submenu 1 Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA www velcon com FDPM MKII Installation and User Manual This parameter represents the CdP rise or drop within the Trend Period before a Warning is displayed This parameter works in conjunction with Trend Period above Example With a Trend Period set to 60 and Trend Change set to 3 a Warning will be displayed when there is a rise or drop of 3 PSID withing a 60 second period of time This parameter represents the delay time before a Warning is displayed after a Warning parameter is reached This parameter represents the period of time over which the CdP can rise or fall before a Critical Warning is displayed This parameter works in conjunction with Trend Change below This parameter represents the CdP rise or drop within the Trend Period before a Critical Warning is displayed This parameter works in conjunction with Trend Period above Example With a Trend Period set to 60 and Trend Change set to 3 a Critical Warning will be displayed when there is a rise or drop of 3 PSID withing a 60 second period of time Misc Menu Num Sensors Show Raw Data Load Save Regs Reset To Defaul
16. FDPM MKII Installation and User Manual FLOW DIFFERENTIAL PRESSURE MODULE FDPM MKII EU IEC Ex nA op is T5 Gc CE 113 G Class 1 Zone 2 3D pending For Automatic Real Time Calculation of Corrected Differential Pressure during Refueling INSTALLATION AND USER GUIDE Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 1 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual Phone 719 531 5855 Toll Free 800 531 0180 Fax 719 531 5690 vfsales velcon com www velcon com Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 2 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual TABLE OF CONTENTS 1 GENERAL DESCRIP THON 11 Visual Outputs Indicators 5 4 2 Dota Lop NE enne EE E EEEE 6 LS Da OUDS EE A E E EEA E EE E 6 L4 Measurement Units VER DIES ES OX VO Il VIELES V OH CRERDUU UU EU Gu VO nal oed e DA HEY Nd 6 15 CER O 6 1 5 1 Warning Alarms FLASHING Yellow 6 1 5 2 Critical Alarms FLASHING Red 6 LO WEIEN 6 7 Safety COmpIInCE 6 1 8 Electrical Input Reauire
17. Rotary Pulse Encoder Input 2 1 4 DRILL TAP MODULE MOUNTING HOLES Once the installation location has been selected for the FDPM Module mark the mounting hole locations using the 1 1 template on the back page example template below Drill tap the holes as follows If it is intended to tap the mounting holes a typical tap size would be 1 4 20 UNC or M6X1 f it is intended to drill through holes a typical drill size would be 17 64 or 6 6 mm clearance holes 217 64 6 6 CLEARANCE HOLES 1 4 20UNC or 1 4 33 110mm NOT TO SCALE USE MOUNTING TEMPLATE IN THE 5 51 BACK OF THE MANUAL 140mm Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 15 of www velcon com Revision 2 0 FDPM MKII Installation and User Manual 2 1 5 PREPARE AND INSTALL THE FDPM ENCLOSURE The mounting holes for the FDPM are accessible only from the inside of the enclosure therefore the following steps will need to be taken to access them e Disengage the lid of the FDPM Module using the 4mm Allen key provided Once opened CAREFULLY disconnect the wiring harness from the CPU inside the enclosure as shown below by grasping each of the three terminal block connectors J1 J2 and J3 and pulling straight out It may also help to gently pry the connectors out using a flat tip screwdriver NOILVTIVISNI Z Velcon Filters LLC 1210 Garden of the Gods Road Co
18. This parameter is used as a digital filter to reduce residual noise on pressure measurements as the case of severe cavitation within a filter system A value Pressure Filter of 1 is no filtering normally used where a value of 0 01 is 100 samples or 67 of the final value 1 time constant This parameter will normally be kept at a value of 1 Contact Velcon for further assistance with this parameter See the explanation for Pressure Filter above This parameter will normally be Flow Filter kept at a value of 1 Contact Velcon for further assistance with this parameter Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 31 of 48 www velcon com NOILVH3dO t Revision 2 0 FDPM MKII Installation and User Manual 4 2 3 SYSTEM LIMITS SUBMENU Fuel System Limits Changeout dP Rated Flow scape to Exit System Limits submenu e The Scaling Filtering menu is primarily used when first configuring the FDPM MKII system It is used to enter and store the fueling systems rated changeout dP and flow This is the user configured Corrected Differential Pressure at which the filters in Changeout dP the Vessel must be replaced or changed out As per ATA 103 and JIG Guidelines this figure is normally NEVER higher than 15 PSID or 1 Bar Taking into account all flow rated equipment on a refueling vehicle pump vessel filter etc the user configured Rated Flow should be the eq
19. ansducer Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 6 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 1 9 DEADMAN SWITCH RELAY e 0 250VAC max 1 10 MECHANICAL REQUIREMENTS Mounting plate preferably out of direct sunlight and weather but not necessary e Mounting hole pattern 4 33 110 mm X 5 51 140 mm 1 11 OVERALL DIMENSIONS 6 30 160 3 90 6 3 7 23 88 9 160 L209 5 5 4 19 98 421 98 42 Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 7 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 1 12 SAFETY CONVENTIONS Caution In this document this symbol expresses the need for extreme caution when performing the documented procedure Failure to do so may cause harm to the user or the permanently damage the FDPM MKII STOP Important This symbol expresses an important point or step in a procedure Stop and read carefully before continuing IMPORTANT Belore Yoo _ Note This symbol expresses an important point to take note of for future reference 1 13 OPERATING PRECAUTIONS The FDPM has been certified for Class 1 Zone 2 Group 3D operating environments This implies that only under ABNORMAL circumstances will an explosive mixture of air and fuel vapors and an ignition source exist If a situation arises that
20. any goods after delivery to such shipping means PAYMENTS On open accounts terms of payment are net thirty 30 days from date of invoice unless otherwise agreed to in writing Buyer agrees to pay Seller s finance charges 1096 per annum for late payments and any expenses in collecting such unpaid balance and finance charges or in recovering possession of the goods On all other accounts payments are FOB factory ACCEPTANCE Buyer shall inspect all goods immediately upon their delivery to the destination stated in the Agreement and shall within ten 10 days provide written notice to Seller at its principal place of business of any claim that the goods do not conform to the terms of the Agreement Any such notice shall specify with particularity each alleged defect or nonconformity If Buyer shall fail to give such timely notice the goods shall be conclusively deemed to conform to the terms and specifications of this Agreement and shall constitute an irrevocable acceptance of the goods Any use by Buyer of the goods other than solely for test purposes or any alteration of the goods by Buyer without Seller s prior written consent shall be conclusive and binding evidence that the goods conform to the terms and specifications of this Agreement If Buyer accepts or is deemed to have accepted the goods as herein above provided Buyer shall not be entitled to revoke acceptance thereof at a subsequent time In the event Buyer timely rejects the goods in acco
21. assumes no responsibility for equipment calibration 4 135 C 2 zm G c gt O Z Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 27 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual OPERATION 4 1 SOFTWARE FLOW CHART The flow chart below is a quick reference to any user function throughout the FDPM software OPENING SCREEN on ee Fa F1 F2 TREND CHARTING OPENING CURRENT MA USABLE ENTER PASS SCREEN X VALUES CODE SETUP MENU Con I Flow Scale m _ Flow Offset 5D Card Setup Compute Flow Pressure Filter Flow Filter System Limits USB Connect Changeout DP Rated Flow Exit Warning of ChangeoutdP Below Rated Flow UM Above Rated Flow Warning Setup Warning Delay sec Misc Critical Shutdown of Changeout dF Below Rated Flow 36 Above Rated Flow Trending Warning Delay sec Software ID Truck Number Pressure Units Flow Units Screen Dwell secs Log Interval seconds set Date Time R5232 Log Seconds Critical Shutdown Number of Press Trend Period second Sensors Trend Change dP _ Show Raw Data Load Save Registers Resetto Defaults Warning Trend Period second Trend Change dP Warning Time
22. ate scaling 2 1 FDPM MODULE MOUNTING INSTRUCTIONS 2 1 2 TOOLS NEEDED The following is a list of tools that may be needed for a typical FDPM MKII refueling vehicle installation Drill e Drill bits as outlined in 2 1 4 below e Taps as outlined in 2 1 4 below e Wire strippers cutters e Digital multimeter with DC voltage mA current and frequency functions N gt 9 j gt re 2 2 1 3 DETERMINE MODULE INSTALLATION LOCATION Select an area which best suits the location of the FDPM Module taking into consideration the following criteria IMPORTANT Install strictly within regional and local fire codes for installation of equipment on aircraft fueling vehicles This may require installing the FDPM Module within the cab when being installed on a refueling truck e Install preferably out of direct sunlight and weather Although this is not necessary following this guideline will help to increase the longevity of the unit e Install in an area which is easily viewed and accessible by operators during a refueling operation e Install in an area which will minimize cable runs i e close to power flow signal and pressure sensors e Install an area which will minimize exposure to fuel spillage e lf installing Velcon provided Pressure Sensors install as near as possible to the inlet and outlet of the filter vessel see diagram below e lf installing Velcon provided Pressure Sensors
23. ate the fuel flow rate has risen above a user specified percentage of Above Rated Flow rated system flow Used to indicate a change in dP over a period of time This is useful in detecting Trend Change dP sudden filter clogs or ruptures NOILVH3dO t Warning Alert overrides When a Warning Alert has been activated the alert status will remain activated until the out of spec parameter returns to normal This is the only way to deactivate a Warning Alert Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 41 of 48 www velcon com Velcon Revision 2 0 FDPM MKII Installation and User Manual cy Critical Alert Red flashing Indicator MENU ITEM DESCRIPTION Used to indicate when the CdP has reached a user specified percentage of rated of Changeout dP system changeout CdP Used indicate when the fuel flow rate has dropped below user specified 26 Below Rated Flow percentage of rated system flow Used to indicate the fuel flow rate has risen above a user specified percentage of Above Rated Flow rated system flow Used to indicate a change in dP over a period of time This is useful in detecting Trend Change dP sudden filter clogs or ruptures Critical Alert overrides When a Critical Alert has been activated the alert status will remain activated until a Change Code has been entered This is normally set up to be performed ONLY by a supervisor Un
24. caling screen there are two ways to set the flow scale coefficient e If you know the flow scale coefficient simply enter it in for Flow Scale e If you do not know the coefficient the FDPM will calculate it for you based on a known flow rate taken from another flow meter within the system To do this enter Compute Flow which will open the following screen Enter actual measured flow rate land press Compute Scaling 4 135 2 G c gt 2 Actual Flow Rate 0 0 uscpm Return Measured Flow Rate 1037 2 Flow Scale Computation Screen e Enter the Actual Flow Rate as read from another available flow meter during closed loop fuel circulation and press Compute Scaling The new flow scale coefficient will automatically be calculated and entered in the flow scale NOTE For automatic flow scale computation to be accurate the vehicles system MUST be kept at a known and steady flow rate for the duration of the operation Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 25 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 3 1 3 SYSTEM CHECKOUT AND VERIFICATION Once the FDPM MKII has been properly installed wired and configured the following steps may be used to verify that it is functioning properly e Set the fueling vehicle up and flow fuel in a continuous closed loop configuration Inthe
25. d PULSE INPUT will be used The RELAY OUTPUT for using a Deadman switch will be described below Insert cable gland plugs provided in any unused cable glands J5 RED LIGHT Li R2 n o LIGHT J3 000000000000 2 AUXILIARY VOLTAGE OUT Wire Connection Board The Inputs Circled in Red are Used for Standard Installations Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 20 of 48 www velcon com NOILVTIVLSNI c Revision 2 0 FDPM MKII Installation and User Manual NOTE If one Differential pressure sensor is being used connect its wiring terminations to the DIFF PRESS terminal block location If two Single Ended pressure sensors are being used connect the High Pressure sensor wiring terminations to the HIGH PRESS terminal block location and the Low Pressure sensor wiring terminations to the LOW PRESS terminal block location e Deadman If using the Deadman switch capabilities of the FDPM system wire to the RELAY OUTPUT on the FDPM Wire Connection Board The Relay Output can be set up in a Normally Open N O or Normally Closed N C configuration with the Common wire being connected to the COMM terminal See Section 1 9 for relay voltage and current handling specifications NJ 2 o gt r z 2 LIGHT RED LIGHT 0 5 T 0000090000000 T 2 R1 almas A R2 U1 OUTPUT VOLTAGE OUT
26. d assigns of the parties hereto in no event shall assignment relieve Buyer of liability for performance of the obligations imposed by this Agreement ENTIRE AGREEMENT This Agreement shall constitute the entire understanding of the parties with reference to the subject matter hereof and it is agreed that there are no understandings promises representations or agreements whether oral or written heretofore entered into between Seller and Buyer which have any force or effect This Agreement may be amended only by a writing signed by the parties No agent employee or representative of Seller has any authority to bind Seller to any affirmation promise or representation or warrant concerning the goods and any such affirmation promise representation or warranty shall be of no force or effect unless set forth in this Agreement The laws of the State of Colorado shall govern the formation performance and construction of the Agreement The Velcon Warranty SYSTEMS AND ELECTRICAL COMPONENTS Velcon does not warrant that the systems and electrical components of their products the Electronics conform to any specification Velcon warrants title to the Electronics and further warrants that the Electronics are free from defective material and workmanship when such products are installed and operated in accordance with its instructions These warranties shall terminate one year from date of invoice Velcon s Electronics warranty does not extend to article
27. e differential pressure reading and flow reading immediately upon fuel circulation Although the numbers may be off from actual pressure and flow rates the zero readings should begin to change If a change in these readings is observed then the system is ready to be configured If no change is observed refer to the Troubleshooting Guide in Section 6 NOILVTIVLSNI Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 22 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 3 SET UP CONFIGURATION Once functionality has been verified there are a few initial setup procedures that are required These setup procedures will be accessible through the FDPM MKII user interface The following procedure can only be carried out by an operator who has been assigned a Passcode A Passcode is required to access certain configuration screens The factory default Passcode is IMPORTANT 123 and may be changed to any three to five digit number through the Misc menu For security purposes this number must be used to access the configuration menu If the Passcode is changed and the number forgotten you will be locked out of the system If this happens you must contact Velcon to for a resetting sequence At minimum the following parameters must be configured for the FDPM MKII to function properly Setting the Date and Time 9 Setting the maximum filter monitor replacement or
28. e flow signal will be taken directly from an existing Rotary Encoder or Pulser on the refueling vehicle such as in the case of the Veeder Root EMR system If no such device is available most register manufacturers have one available that is easily installed for use with the FDPM such as the Liquip ERP200 shown below If no flow device is available as in cases of fuel farm and some older truck installations Velcon offers a stand alone flow sensor which can be installed in an existing 1 NPT fitting Contact Velcon Filters to discuss options in flow devices and flow signal outputs Liquip ERP200 Rotary Encoder May be Installed on Existing Liquip Mecahanical Registers Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 11 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual Stand Alone Flow Meter Available from Velcon When no Pulse Output is Available Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 12 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual INSTALLATION NOTE To properly install and calibrate the FDPM MKII system it is necessary to be able to operationally flow fuel through the refueling vehicle in a closed loop configuration at a known flow rate USGPM IGPM or LPM This allows the installation operator to check proper operation of the system and set the flow r
29. eaches 1100 gpm or above This parameter sets the Critical Warning delay in seconds Example If a Warning Delay sec value of 10 is entered 10 seconds will lapse before a Critical Warning will display in the event that a Critical Warning limit is reached Above Rated Flow NOILV83dO t Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 34 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 4 2 5 TRENDING SUBMENU Trending Warming rend Period second rend Change dP nd Critical Shutdown rend Period second rend Change dP Es Trending submenu e The Warning Shutdown menu is used to configure trigger points for Warnings Critical Warnings and Shutdown of the fuel system using the deadman control Note The deadman control activates with Critical Shutdown Warnings so whenever a Critical Shutdown Warning is triggered the deadman control is also activated Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 35 of 48 www velcon com NOIIVH3dO v Revision 2 0 MENU ITEM DESCRIPTION This parameter represents the period of time over which the CdP can rise or fall before a Warning is displayed This parameter works in conjunction with Trend Change below Trend Period second Trend Change dP Warning Time second Trend Period second Trend Change dP 4 2 6 MISC MIS
30. ed Differential Pressure e Actual Differential Pressure e Flow Rate e Peak Corrected and Actual Differential Pressure e Real Time Corrected Differential Pressure Trending Charting e Sudden DP Rise or Drop Alarm Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 5 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 1 2 DATA LOGGING e Removable Micro SD Card Included gt 36 Months of Data MS Excel Compatible 60 Second Logging Interval User Configurable 1 3 DATA OUTPUTS e Stored Data is Easily Downloadable a USB Flash Drive 1 4 MEASUREMENT UNITS e PSI USGPM Bar LPM 1 5 ALARM TRIGGERS 1 5 1 WARNING ALARMS FLASHING YELLOW INDICATOR 12 PSI 0 8 Bar User Configurable e Pressure Greater than System Rating e Change in dP User Configurable 1 5 2 CRITICAL ALARMS FLASHING RED INDICATOR e External Switch Relay Deadman e 15 PSI or 1 0 Bar User Configurable e Change in dP User Configurable 1 6 WEIGHT e Albs 1 8 Kg FDPM MKII Module Only 17 SAFETY COMPLIANCE e P65 e NEMA 4X e ATEX Directive Class 1 Zone 2 Group 3D e EU IEC Ex nA op is T5 Gc amp II 3 G 1 8 ELECTRICAL INPUT REQUIREMENTS e Power 12 24VDC only 350mA minimum e Flow 0 10V to 0 30V alternating wave square sine triangle e Pressure 4 20mA from either two single ended transducers or one differential tr
31. er causing the critical state condition that is causing the off has returned to normal When the system has Critical condition Alert the entered this state the Change Code must be appropriate supervisor to entered by authorized personnel enter the Change Code Deadman does not Wiring for deadman not connected to Relay Inspect deadman wiring for shut down flow Ouput on the Wire Connection Board Wiring loose or broken connections on N O and N C switch terminals reversed ensure N O and N C Critical warnings set with too wide of terminals are not reversed parameters to energize relay check for Critical warnings The letters SD There is no Micro SD card present the card has Check for SD card presence blink at the top of been physically damaged or corrupted replace SD card screen SD card setup sub There is no Micro SD card present the card has Check for SD card presence menu flashing been physically damaged or corrupted replace SD card All other problems Contact Velcon Filters LLC ONILOOHS 31dnOul S Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 44 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual Terms and Conditions On Manufactured Products EXCLUSIVE LIMITED WARRANTY THE PRODUCTS SOLD HEREUNDER SHALL BE OF A MERCHANTABLE QUALITY AND SHALL CONFORM TO SELLER S CURRENT STANDARD SPECIFICATIONS OR SUCH OTHER SPECIFICATIONS
32. er to reset the FDPM to factory default parameters Truck Number Num Pr Sensors Show Raw Data Load Save Regs A 5 digit or less security code needed to deactivate critical alerts red allerts Only supervisors typically have this code Factory Default is set to 456 A 5 digit or less security code needed to access the configuration menu Passcode password Refuelling operators typically have the Passcode Factory Default is set to 499 Changecode NOILVH3dO t Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 37 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 4 2 7 SD CARD INSTALLATION e After removing the cover of the FDPM look for a stamped symbol of a Micro SD card on the rear of the processing unit for the correct orientation Onthe Top face of the processing unit the text MEMORY is written in white lettering and in the back of the MEMORY stamp is the slot to insert the Micro SD Card 4 v Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 38 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual e Insert a Micro SD Card in the slot behind the white MEMORY text Press the Micro SD Card into position until it engages and locks into place DO NOT FORCE THE CARD Removal of the Micro SD Card is the opposite of its
33. hes 12 PSID or higher This parameter sets a Warning to display when the flow rate drops below the Rated Flow Example If a value of 1096 is entered and the Rated Flow is set to 1000 gpm a Warning will display when the Rated Flow drops to 900 gpm or below Below Rated Flow This parameter sets a Warning to display when the flow rate rises above the Rated Flow Example If a value of 1096 is entered and the Rated Flow is set to 1000 gpm a Warning will display when the Rated Flow reaches 1100 gpm or above This parameter sets the Warning delay in seconds Example If a value of 10 Warning Delay sec is entered 10 seconds will lapse before a Warning will display in the event that a Warning limit is reached Above Rated Flow This parameter sets a Critical Warning for the Changeout dP Example If a of Changeout dP value of 80 is entered and the Cdp is set to 15 a Critical Warning will display when the CdP reaches 12 PSID or higher This parameter sets a Critical Warning to display when the flow rate drops below the Rated Flow Example If a value of 10 is entered and the Rated Flow is set to 1000 gpm a Critical Warning will display when the Rated Flow Below Rated Flow drops to 900 gpm or below This parameter sets a Critical Warning to display when the flow rate rises above the Rated Flow Example If a value of 10 is entered and the Rated Flow is set to 1000 gpm a Critical Warning will display when the Rated Flow r
34. icle with respect to which Seller retains all United States or foreign letters patent trademarks or copyrights including exclusive rights of use manufacture and sale Possession by Buyer of such prints drawings or specifications does not convey any permission to manufacture use or sell any goods shown thereon and such information is disclosed to Buyer on a confidential basis COMPLIANCE WITH LAWS AND REGULATIONS Buyer agrees to indemnify and hold Seller harmless against all losses claims causes of action penalties and liabilities arising out of Buyer s failure to comply with all applicable federal state and local laws ordinances regulations rules and orders TERMINATION If Buyer fails to comply with any of the provisions hereto or becomes the subject of a proceeding under state or federal law for relief of debtors or makes an assignment for the benefit of creditors Seller shall have the right to hold Buyer in default and in addition to any other rights it may have may cancel this Agreement in whole or in part EFFECT OF INVALIDITY The invalidity in whole or in part of any provision hereto shall not affect the validity of any other provisions CREDIT Seller reserves the right at any time to alter or suspend credit or to change credit terms provided herein when in its sole opinion the financial condition of the Buyer so warrants In such case in addition to any other remedies herein or by law provided cash payment or satisfactory sec
35. in Configuration Menu Using the interactive touch screen press the desired submenu to continue NOILVH3dO t Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 29 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual Velcon 4 2 1 MAIN CONFIGURATION SCREEN Velcon FDPM I Unit ID Truck Code Revision 0 003 x Bootup Screen Main Configuration Menu e The Main Configuration Screen is used to access all other parameters used within the FDPM system software tree In addition to this the SD Card Setup and USB Copy parameters are accessed from this menu DESCRIPTION See 4 2 2 See 4 2 3 See 4 2 4 See 4 2 5 See 4 2 6 This parameter allows access to the contents of the SD Card The contents may SD Card Setup be viewed or the SD Card may be formatted CAUTION THIS OPERATION CANNOT BE UNDONE ALL DATA ON THE microSD CARD WILL BE LOST This parameter is used to copy the contents of the SD Card to a USB drive USB Copy Simply insert a USB flash drive in the port at the bottom of the FDPM MkII then press USB Copy to copy the contents over NOILIVH3dO t Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 30 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 4 2 2 SCALING FILTERING MENU scaling Filtering Menu F
36. installation Gently press the top of Micro SD Card until it disengages from its locked position and partially ejects Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 39 of www velcon com 48 NOILVH3dO t Revision 2 0 FDPM MKII Installation and User Manual 4 2 8 SD CARD SETUP SD Card ID000032 CSV 3720912 08 10 12 1 35 p ID000033 CSV 2936622 08 18 12 11 59 p ID000034 CSV 3095118 08 23 12 8 33a 1025492 Total 1046516 Total e AIV Del For Del All mat SD Card Setup submenu MENU ITEM DESCRIPTION TDATA Folder in which data files are stored on the micro SD card Return used to look at the contents of the above folder V Scroll down through files Used to format the 50 Card Pressing this button will delete the entire contents t of the microSD Card A confirmation prompt will appear before the microSD Card is formatted CAUTION THIS OPERATION CANNOT BE UNDONE ALL DATA ON THE microSD CARD WILL BE LOST B X Escape from the SD Card menu NOILVH3dO t Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 40 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 4 2 9 DATA LOGGING AND RETRIEVING DATA The FDPM MKII has the capability of logging data to the Micro SD Card which can be retrieved at any time by simply plugging a US
37. its ecreen Dwell secs Log Interval seconds Set Date Time Compute Flow R5232 Log secs Pr Sensors Pressure Filter Show Raw Data Flow Filter Load Save Regs Reset To Detaults Escape to Exit 40135 2 a G c gt O 2 scape to Exit Misc Menu Scaling Filtering Menu Miscellaneous Menu e Scroll down to the Num Pr Sensors line and press enter Use the Up and Down arrows to select 1 dPr or 2 Pr depending on whether one Differential Pressure sensor or two Single Ended sensors are being used then press Enter e Press Esc to exit the Misc menu Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 24 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual Scaling Filtering Menu e Press the Scaling Filtering menu then enter the correct scale and offset for the pressure sensor configuration of your system EXAMPLE If using Velcon supplied differential pressure transducer 0 25 PSID at 4 20mA output the Press Scale will be 1 25 and Press Offset will be O If using Velcon supplied single ended pressure transducers 0 150 PSID at 4 20mA output the Press Scale will be 7 5 and Press Offset will be O Contact Velcon if using sensors that do not fit these criteria 3 1 2 SETTING FLOW SCALE COEFFICIENT Follow the steps below to set the flow scale coefficient e Once at the S
38. l wires not connected no pressure signal coming from transducer pressure signal from transducer not compatible with the FDPM analog input or pressure signal wires have come loose or broken off from FDPM computer module wiring harness Number of pressure sensors has not been set correctly in the software pressure signal wires not connected no pressure signal coming from transducer pressure signal from transducer not compatible with the FDPM analog input or pressure signal wires have come loose or broken off from FDPM computer module wiring harness Installation and User Manual Check power to the FDPM unit inspect all wiring Inspect flow signal wiring for loose or broken connections check flow signal at the wiring input terminals ensure a waveform exists with a 0 10V minimum output Check flow scale and offset and set to correct values use Compute Flow to calculate flow rate Refer to Section 3 1 1 to set the number of sensors inspect pressure signal wiring for loose or broken connections check the pressure signal at the wiring input terminals with a multimeter There will always be a minimum of 4mA of current even with no flow Refer to Section 3 1 1 to set the number of sensors inspect pressure signal wiring for loose or broken connections check the pressure signal at the wiring input terminals with a multimeter There will always be a minimum of 4mA of current even with no flow Page 43 of
39. lass 1 Div 1 or Class 1 Zone 2 Group 3D standard ratings When selecting pressure transducers it is important to match them to the fueling systems maximum rated pressure and filter change out pressure Example If your refueling system is rated for 15 PSI change out with a 150 PSI static pressure you will likely choose a pressure transducer rated for 0 25 PSI range with a 150 PSI static pressure rating which will yield the maximum accuracy for a standard off the shelf pressure transducer If your system is rated for a change out pressure of 15 PSI but you use a transducer with 0 150 PSI range some accuracy will be lost with the larger range Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 10 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual Pressure Transducers Available from Velcon Differential and Single Ended Transducers shown here as Class 1 Zone 2 Group 3D Standard Classification Class 1 Division 1 transducers are also available through Velcon 3 Flow Signal The flow signal must be in the form of an alternating wave sine square triangle with a 0 10V minimum peak The duty cycle does not have to be uniform as the FDPM onboard computer is very tolerant of misshapen wave forms The pulse rate being output from a pulser is unimportant as this will be scaled in the FDPM software to match the exact flow rate of the system In most cases th
40. less the out of spec condition has been attended to the Critical Alert will re activate when fueling is resumed Under normal operating conditions the deadman control is tied to the FDPM MKII so that when a Critical condition is encountered the fueling operation is immediately ceased and a supervisor must be alerted before the fueling operation can be resumed NOILVH3dO v Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 42 of 48 www velcon com Revision 2 0 FDPM MKII TROUBLESHOOTING Possible Cause Recommended Fix Unit does not power up Flow rate always O Flow rate is not correct Differential pressure doesn t change Absolute pressure doesn t change Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA www velcon com Power not connected Vehicle power not engaged power wire has come loose or broken off from FDPM computer module wiring harness Flow signal wires not connected no flow signal coming from pulser or flow meter flow signal from pulser or flow meter not compatible with the FDPM digital input or flow signal wires have come loose or broken off from FDPM computer module wiring harness If the flow rate changes with flow but is not correct according other equipment the flow scale and offset are likely not set correctly Number of pressure sensors has not been set correctly in the software pressure signa
41. llation and Operation Manual Micro SD Card May already be installed in the MK II processing unit 4mm Allen Wrench Key Cable Gland Plugs Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 9 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual Based on your purchase order additional optional components may be included with the above core components These may include Quantity Description Differential Pressure Transducer Paired Pressure Transducers Velcon Flow Sensor 1 Rotary Pulse encoder 1 15 SYSTEM REQUIREMENTS Because the FDPM MKII is a Corrected Differential Pressure calculation device the system will need a minimum of three inputs to operate correctly 1 Power Power will be in the form of 12 24VDC with a minimum of 1A of current 2 Pressure signal The pressure signal can be taken from a number of various pressure transducers on the market today which are capable of outputting a 4 20mA signal NOTE Pressure Transducers must be used with the FDPM and not Pressure Switches Velcon is available to assist in the selection of these types of instruments widely available on the market today Velcon also offers both differential pressure transducers as well as single ended pressure transducers which are easily installed in standard 1 4 NPT fittings available on most fuel dispensing systems Both of these sensors are available with C
42. lorado Springs Colorado 80907 USA Page 16 of www velcon com Revision 2 0 FDPM MKII Installation and User Manual e Once all three terminal block connectors are disengaged disengage the USB cable from the CPU by grasping the USB plug and pulling straight out Do not pull the USB plug out using the wires themselves N gt gt r 2 e Once the wiring harness and USB Cable have been disconnected the FDPM lid and CPU can be set aside Be careful to protect the wiring harness and set the lid with the CPU touch screen face up e Using an appropriate socket head cap screw or equivalent fasten the FDPM bottom enclosure to the designated location A 1 4 20 X 1 5 long socket head cap screw works well for fastening the enclosure to a 1 8 thick plate 2 1 6 ROUTE CABLING Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 17 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual Once the FDPM bottom enclosure has been securely mounted route and secure cabling from the pressure sensor s flow signal and power to the enclosure It is best practice to leave a small service loop of cable for each of the three inputs at the bottom of the enclosure since there is very little room within the enclosure to store the service loops 2 1 7 DETERMINE PROPER POWER AND SENSOR POLARITY It is extremely important to know the polarity of the inpu
43. mlelits usce eoo cit Seen ES eger dumsnundeouseumeneeseeumescnedenancatsen 6 1 9 Deadman Switch 7 1 10 mechanical requirements 7 1 11 Overall Dimensions 7 112 Safety Conventions Oe rei on EE ee eee ne eee eee 8 1 13 Operating Precautions 8 1 14 Package Contents 0 9 1141 eei E N 9 1 15 Fedquil ere DES 10 2 1 FDPM Module Mounting Instructions 13 2 2 1 10 BERE EET 13 2 1 3 Determine Module Installation Location 13 2 1 4 Drill Tap Module Mounting 0 20000 15 2 1 5 Prepare and Install the FDPM 16 2146 Roule Cad IING TRELTEU UT 17 2 1 7 Determine Proper Power and Sensor 0440 18 2 19 Make Final Wiring 25 20 PAM ES Test FUMCHONAUTY MN 22 3 SET UP CONFIGURATION cssssssessssssssesesesseseeesestesesesesteeeseseetearsesseeseeses 23 SI CUCU Pressure
44. mperative to consult the manufacturer s user manual to determine which wires these may be The flow signal wires will typically be taken from an interconnect box located within the cab of the refueling truck although the signal may sometimes be taken directly from the pulse transmitter module Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 19 of 48 www velcon com NOILVTIVLSNI c Revision 2 0 FDPM MKII Installation and User Manual 2 1 8 MAKE FINAL WIRING CONNECTIONS Once all wiring and polarity has been positively determined complete the following wiring steps IMPORTANT Disengage main power to truck BEFORE attempting to make any wiring connections Failure to do this may result in unit damage or failure Route each cable through an appropriate cable gland close to its respective wiring terminal and tighten the cable gland enough to create a seal but being careful not to crush the cable Once all cables are routed through the cable glands loop the excess cables as shown below and make the appropriate connections When connecting wires to the terminal block ensure that the wire ends are properly twisted so that stray wire strands do not bridge to neighboring terminals Also ensure that each wire is properly and fully seated within its respective terminal and tightened securely For standard installations VOLTAGE INPUT DIFF PRESS LOW PRESS HGH PRESS an
45. pecific written instructions given by Buyer for the purpose of directing the manner in which Seller shall perform this Agreement USE OF PRODUCTS Seller grants no license or right expressly or by implication estoppel or otherwise beyond the right of the Buyer to use the specified goods in the form delivered by Seller Further Seller s products are offered for sale and are sold subject in every case to the condition that such sale does not convey any license expressly or by implication estoppel or otherwise under any patent claim with respect to which Seller could grant licenses covering any other product or any completed equipment or any assembly piping spool circuit combination method or process in which or in the manufacturing or testing of which any such Seller products are used notwithstanding that such Seller products may have been designed only for use in or may only be useful in such other patented products or such patented equipment assembly piping spool circuit combinations method or process or in the manufacturing or testing thereof and that Seller products may have been purchased and sold for such use Seller expressly reserves all its rights under such patent claims PROPRIETARY RIGHTS The prints drawings or specifications of Seller attached hereto or hereafter furnished by Seller to Buyer in connection with the obtaining or the performance of this Agreement are the property of the Seller and represent a proprietary art
46. rdance with the terms of this Agreement Buyer shall hold the goods without charge to Seller for a reasonable time until Seller gives instructions to Buyer with respect to the goods Should Buyer sell or dispose of the goods without Seller s written approval such sale or disposition shall constitute an unequivocal acceptance of the goods notwithstanding any prior rejections of the goods CANCELLATIONS Once an order has entered the Velcon manufacturing process or for stock items if already picked and packed it cannot be cancelled without receiving written authorization by Velcon Management Cancelled orders will be subject to a cancellation fee the amount will be based on the value of the work completed but will not be less than 2096 of the original order value Please also note that some manufactured products will have a cancellation fee of up to 8096 of the value of the original order Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 45 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual EXCUSABLE DELAYS Seller shall not be liable for damages for delays in performance due to circumstances beyond its reasonable control including with limiting the generality of the foregoing any priority system established by any agency of the United States Government fires floods storms and other Acts of God accidents strikes insurrections war acts of terrorism shortage of mate
47. ressure Scale Pressure Offset Flow Scale Flow Offset Com pute Flow Pressure Filter Flow Filter Escape to Exit Scaling Filtering submenu The Scaling Filtering menu is primarily used when first configuring the FDPM MKII system It provides scaling for the flow input and CdP calibration and filtering when noise is encountered with a flow signal input or CdP device MENU ITEM DESCRIPTION This parameter is used to scale or multiply the pressure transducers which may vary depending on PSIG rating It is set to a factory default of 7 56 to Pressure Scale accommodate the two PX309 150GI single ended pressure sensors 1 25 to accommodate a single 8301025 differential pressure sensor Velcon offers with the FDPM unit This parameter is used to add an offset or shift to the flow reading and will Pressure Offset rarely be used It is set to a factory default of 0 This parameter is used to scale or multiply the flow pulse coming from a pulser Flow Scale or register to reflect the correct flow rate reading This parameter is set to 01 to accommodate the Veeder Root EMR3 system commonly used on fueling trucks This parameter is used to add and offset or shift to the pressure reading and will Flow Offset rarely be used It is set to a factory default of 0 This parameter is used to automatically compute the flow scale based ona Compute Flow known flow rate as measured by an independent instrument
48. rials lack of transportation and failure of performance of subcontractors and or suppliers for similar reasons Failure of Seller to perform for these reasons aforesaid shall not be grounds for Buyer s cancellation of its order but the delivery date shall be extended accordingly Buyer s acceptance of late delivery goods shall constitute complete and satisfactory performance by Seller PATENT INDEMNITY If the goods furnished hereunder are specified in this Agreement as being standard commercial supplies of Seller Seller agrees to indemnify Buyer its successors assigns agents and use of its products against loss damage or liability including cost and expenses which may be incurred on account of any suit claim judgment or demand involving infringement or alleged infringement of any patent rights in the manufacture use or disposition of any goods supplied hereunder provided Buyer shall promptly notify Seller of any suit instituted against it and to the full extent of its ability to do so shall permit Seller to defend the same or make settlement in respect thereto In the event the goods furnished hereunder are produced under special specifications of Buyer no liability under this paragraph shall arise against Seller In like manner Buyer agrees to save Seller harmless from patent infringements resulting from Seller s compliance with designs and or specifications not originating with Seller now or hereafter forming a part of this Agreement or with s
49. s such as pumps motors electrical components etc manufactured by others This responsibility rests entirely with the manufacturer of these articles The Electronics warranty is exclusive and is in lieu of all other warranties express implied or statutory including the warranties of merchantability and fitness for a particular purpose Except in the respect to patent matters the exclusive liability of Velcon arising out of the sale and supply of its Electronics products the use of its Electronics products and any related services thereto whether a claim is made based on warranty negligence or otherwise shall be at Velcon s option to correct the defect replace the product or repay the purchase price In the event of correction or replacement the purchaser will be responsible for all transportation and labor costs In no event shall Velcon be liable for indirect consequential or special damages No change in this warranty shall be binding upon Velcon unless in writing and signed on its behalf by its CEO All orders sales and contracts are subject to Velcon s standard conditions of sale in effect at the time of our acceptance Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 47 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual ET MOUNTING TEMPLATE 1 TO 1 SCALE REMOVE PAGE AND USE MOUNT THE 17 64 6 6 CLEARANCE HOLES
50. shooting Guide in Section 5 Raw Data Raw Data 40135 2 c gt 2 Flow Input Hz Flow Input Hz Press Sensor In 1 Press Sensor In 2 mA Press Sensor In Diff mA 2 429 Press Sensor In Diff mA re lcu One Differential Pressure Sensor Used Two Single Ended Pressure Sensors Used Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 26 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 3 1 4 SYSTEM CALIBRATION The calibration of system components is as follow e FDPM MKII computer module Unless certifications are required the computer module typically only needs verification on an annual basis This can be completed by a technician knowledgeable of general electronics using calibrated frequency and current generators NOTE The computer module has an onboard clock accuracy of 7 minutes per month It may be necessary to adjust the time in the Date Time screen on regular intervals to keep an accurate record of critical events e Differential and Single Ended pressure transducers One year intervals per manufacturers suggested guidelines e Flow Meter One year intervals per manufacturers suggested guidelines It is the responsibility of the equipment installation operation and user personnel to arrange for calibration of this equipment at manufacturer suggested intervals Velcon
51. t power to the FDPM Module the pressure sensor s and the flow signal before attempting to make any wiring connections Reversing polarity on any of these connections may result in unit damage or failure Follow these guidelines to determine proper polarity for each INPUT POWER Red normally designates V 12 24 volts while black or green normally designates ground Determine the polarity of your power cable using a multimeter before attempting to make any connection and mark if needed e PRESSURE SENSOR 4 20mA output pressure sensors are normally used in a Loop configuration meaning that they are connected between source power V and signal as in the diagram below Sensors provided by Velcon Single Ended or Differential will always come prewired with a black and red lead which will correspond directly to the wiring Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 18 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual terminal colors on the wiring board terminal block If using a pre existing pressure sensor refer to the manufacturer s pressure sensor manual for proper wiring configuration FDPM MK II DIFFERENTIAL PRESSURE SENSOR Typical Wiring of a 4 20mA Output Pressure Sensor FLOW SIGNAL The flow signal will normally consist of a signal wire and a ground wire Because each pulse transmitter manufacturer is different it is i
52. ts Esca to Exit Passcode Misc submenu 2 Page 36 of 48 NOILVH3dO t Velcon Revision 2 0 FDPM MKII Installation and User Manual cC e The Misc menu is used to configure a variety of parameters some of which will be used in the initial setup and configuration of the FDPM MKII system whereas others are used for security purposes MENU ITEM DESCRIPTION Used to assign a name to the FDPM MK II with a maximum of 32 alphanumeric characters Example Fleet 1 or Vessel Line 88 Factory Default is set to fdpm mk 2 Used to differentiate refueling vehicles This parameter is used in the file name for data written to the micro SD card Example Truck 18 Choose between pressure units of PSID or Bar Choose between flow units of USGPM IGPM LPM or CM HR Used to set the amount of time in seconds that a screen selected through The amount of time in seconds between record logging on the SD Card RS232 log Secs Used set the amount of time in seconds between packets being sent over the RS232 data stream Used in the initial system setup to set the number of pressure sensors being used One differential or two single ended Used mainly in system setup and diagnosis to view the electrical input s of the pressure sensors and flow sensor Allows the user to save to and load from micro SD card registers such as scale factors and error delay times Reset To Defaults Allow us
53. uipment that has the lowest maximum flow rate in the system typically 600gpm on refueling trucks Rated Flow NOIL1VH3dO v Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 32 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual 4 2 4 WARNING SETUP SUBMENU Warning Shutdown Setup Menu Warning of Changeout dP Below Rated Flow Above Rated Flow Warning Delay sec Critical Shutdown of Changeout dP 7o Below Rated Flow Above Rated Flow shutdown Delay sec Es Warning Setup submenu e The Warning Shutdown menu is used to configure trigger points for Warnings Critical Warnings and Shutdown of the fuel system using the deadman control Note The deadman control follows the Critical Shutdown Warnings so whenever a Critical Shutdown Warning is triggered the deadman control is also activated Last Flow 1012 Last dP 7 8 Last 8 2 1 v Example Flashing Warning Indicator Example Flashing Critical Indicator Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 33 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual MENU ITEM DESCRIPTION This parameter sets a Warning for the Changeout dP Example If a value of 96 of Changeout dP 8096 is entered and the Cdp is set to 15 a Warning will display when the CdP reac
54. urity from Buyer may be required by Seller before shipment or Seller may at its option defer further shipments to Buyer until Buyer reestablishes satisfactory credit cancels the unshipped portion with a twenty five percent 2596 cancellation fee of the order without any liability for failure to ship or makes shipments to Buyer on a prepayment basis Payments made by trade acceptances notes securities postdated checks etc are unacceptable unless first approved in writing by Seller REMEDIES The rights and remedies provided Seller herein shall be cumulative and in addition to any other rights and remedies provided by law or equity Seller s failure to insist upon strict performance of any provision of the Agreement shall not be deemed to be a waiver of Seller s right or remedies nor a waiver by Seller of any subsequent default by the Buyer in performance of or a waiver by Seller of any subsequent default by the Buyer in performance of or compliance with any of the terms of this Agreement Velcon Filters LLC 1210 Garden of the Gods Road Colorado Springs Colorado 80907 USA Page 46 of 48 www velcon com Revision 2 0 FDPM MKII Installation and User Manual ASSIGNMENT Buyer may not assign this Agreement or any portion thereof without the express prior written consent of Seller Subject always to the foregoing this Agreement insures to the benefit of and is binding upon the heirs legatees personal representatives successors an

INSTALLATION AND USER GUIDE

Contents

Download Pdf Manuals

Related Search

Related Contents