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MOVIFIT® basic / Operating Instructions / 2011-04 - SEW

1. 2816406795 2816404875 1 X9 Motor connection 2 X8 Motor connection Operating Instructions MOVIFIT basic Electrical Installation Motor connection 5 4 2 X9 X8 Motor connection The X8 plug connector is only available in conjunction with MOVIFIT basic with dual motor starter The following table provides information about this connection Power connection for motor with brake 2441429259 Function Motor phase U output Not connected Motor phase W output Supply of mechanical brake only with MOVIFIT basic inverter Not connected Supply of mechanical brake switched only with MOVIFIT basic inverter Motor phase V output Not connected Connection Function Connection type Q 8 0 female Wiring diagram Assignment No Name 1 U 2 n C 3 W 4 L1 5 n C 6 L2 S V n C PE PE Protective earth Operating Instructions MOVIFIT basic 25 26 Electrical Installation Motor connection Connection cable The following table shows possible motor cables NOTICE Danger in case of incorrect wiring of U1 V1 and W1 or short circuit The motor outputs of MOVIFIT basic are not protected against short circuits Irreparable damage to the MOVIFIT basic unit Observe the following wiring diagrams Prevent any short circuits between the conductors Connection cable and
2. 9 2 MOVIFIT basic with AS Interface MOVIFIT basic type MBF07A K1 A1 MBF15A K1 A1 MBS4DA K1 A1 MBS4RA K1 A1 Part number 1 825 245 1 1 825 248 6 18252524 1825 2508 inverter Dual motor Reversing starter starter Apparent output power at Sy 1 8 kVA 2 8 kVA 6 9 kVA 6 9 kVA Viine AC 380 480 V Supply voltages Viine AC 3 x 380 V 10 AC 480 V 10 Permitted range Line frequency fine 50 60 Hz 10 Nominal line current liine AC 2 9 A AC 5 4 A AC 10A AC 10A at Viine AC 400 V Output voltage Vo 0 Vine Viine Output is not short circuit proof Output is not short circuit proof Output frequency fo 2 120 Hz fine Resolution 0 01 Hz Operating point 400 V at 50 Hz Rated output current IN AC 2 2 A AC 4 1 A AC 2x5 0 A AC 10 0 A Motor power S1 Bs 0 75 kW 1 5 kW 2 x 2 2 kW 4 0 kW 1 0 HP 2 0 HP 2 x 3 0 HP 5 4 HP PWM frequency 4 factory setting 8 16 kHz Current limitation Imax motor 150 60 s SEU PED short Regenerative 150 2 s SE Max motor cable length 3 m unshielded 10 m unshielded 10 m shielded Interference immunity Meets EN 61800 3 Interference emission Meets category C3 according to EN 61800 3 Ambient temperature A 10 40 C Py reduction 3 Iy per K to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature 30 to 85 C EN 60721 3 3 class 3K3 Maximum permitted according to EN 50178 vibration and shock load Degree of protection IP54 MOVIFIT basic housing closed and a
3. Operation ED A Manual mode with the PC lt N 7 4 3 Deactivating manual mode A WARNING A WARNING Risk of crushing due to unintended start of the drive The signals of the higher level controller become effective immediately after deactivating manual mode The drive runs with the speed that is specified by the higher level controller Severe or fatal injuries During deactivation observe a sufficient safety distance to all parts driven by the motor Or before deactivating manual mode make sure that the drive is not enabled by the higher level controller Deactivate manual mode by setting parameter P1 12 to 0 INFORMATION The inverter briefly releases the brake when you set parameter P1 12 to O Operating Instructions MOVIFIT basic 58 8 8 1 Service Diagnostics with LT BG keypad Service Diagnostics with LT BG keypad The following table helps you with troubleshooting Error Cause Solution Overload or overcurrent error of the unloaded motor during acceleration Check the star delta terminal connection in the motor The nominal operating voltages of motor and MOVIFIT basic must match The delta connection always yields the lower voltage of a multi voltage motor The motor axis is not rotating Overload or over current Check whether the rotor of the motor is blocked Make sure that the mechanical brake is released if installed Display re
4. P1 01 Speed display in Hz or rpm Hz or rpm P0 13 Output torque 0 20096 Output torque 100 nominal motor torque P0 20 DC link voltage V DC Internal DC link voltage P0 21 Inverter temperature C Temperature inside the unit P0 25 Calculated rotor speed Hz or rpm Calculated motor speed only valid in a vector control mode P0 26 kWh counter 0 0 999 9 kWh Energy consumption in kWh P0 27 MWh counter 0 0 60000 MWh Energy consumption in MWh P0 28 Software ID IO processor e g 1 00 Version number and check sum of the I O 493F processor in the unit P0 29 Software ID motor control e g 1 00 Version number and check sum of the motor 7A5C controller in the unit P0 30 Serial number of the inverter 000000 999999 Serial number of the unit 00 000 99 999 e g 540102 24 003 INFORMATION In addition to the parameters described above the keypad or the parameter menu show other parameters However these are irrelevant for the drive thus they are not described here Operating Instructions MOVIFIT basic Startup go 6 Functions of MOVIFIT basic with AS Interface 6 9 Functions of MOVIFIT basic with AS Interface 6 9 1 Data transfer AS Interface master MOVIFIT basic MOVIFIT basic The following table shows the 4 data bits that the AS Interface master sends to the inverter MOVIFIT basic inverter and the func
5. ceeeeeeeeeeeeeeeees 36 Reversing starter cccccesccceceeteecceceeeeeeeeeeeeeeees 10 Rights to claim under limited warranty 6 S Safe disconnection sssssssssssssss 9 Safety functions eese 8 71 72 Index Safety notes nadira adria akii a nennen 7 Designation in the documentation 5 Electrical connection ssssssssss 8 General information esses 7 Installation i neben 8 Operation wiv pueden ed erepti EE ae dre ede es 9 SIOrage nnde ae ei Ee 8 Structure of the embedded safety notes 5 Structure of the section related safety notes 5 Transportation ccceeeeeeeeeeeeeceeeeeeeeeeeeeeteenenes 8 Section related safety notes ssssusss 5 Sensor 2 connection ccccceeeeeseeeeeeeeaeeeseeeeeeees 29 Sensor 3 connection sseeeesesseeee 30 Shut dOWnz aas lat edet tds 61 Shutdown 2 n Ht er 61 Signal words in the safety notes 5 Software LT shell MOVIFIT basic manual mode 55 MOVIFIT basic parameterization 44 Startup MOVIFIT basic inverter 37 39 Notes E tr tsunami IAS D Pius ete 35 Requirements sssssssssessseeneree 36 Storage oae dte det tel 8 61 Strain relief 2 in
6. key 5 Use the key to activate parameter mode press key for more than 1 s 6 Use the C key and the v key to select the desired parameter 7 Usethe key to activate the setting mode 8 Use the C key and the key to set the required parameter value 9 Use the D key to quit setting mode 10 Use the e key to quit parameter mode press key for more than 1 s The keypad shows StoP H A or P 11 Switch off the line voltage 12 Plug in the motor connector s at the MOVIFIT basic unit 13 NOTICE Damage due to missing or incorrectly mounted screw plug of the diagnos tic interface X50 The degree of protection of MOVIFIT basic specified in chapter Technical Data only applies if the screw plug of the diagnostic interface is mounted correctly Damage to the MOVIFIT basic unit Once you have finished working with the keypad unplug the connector from the diagnostic interface Screw the screw plug of the diagnostic interface back in with the seal For a description of the parameters refer to chapter Parameter list MOVIFIT basic inverter Operating Instructions MOVIFIT basic 43 44 6 go Startup Parameterization with the PC 6 7 Parameterization with the PC Only for MOVIFIT basic inverter Proceed as follows to change the parameter values via the PC 1 Check the connection of the MOVIFIT basic unit See chapter Electrical Installation 2 Connect
7. Dru ToomelongnDretoteree tion yee E UMC ATA AA AA EURODRIVE Operating Instructions MOVIFIT basic Edition 04 2011 17098416 EN SEW EURODRIVE Driving the world Lu EL M ECT i25 vy Contents Contents 1 General Information icit eerie detiene etre creed nene ates ka aa ainai aiaa 5 1 14 How to use this documentation esses 5 1 2 Structure of the safety notes sssssssssseeen 5 1 3 Rights to claim under limited warranty 6 1 4 Exclusion oft liability pere etes 6 To 2 Copyllghit iR oen Rt i e CO da delito ERES 6 1 6 Product names and trademarks 0 cccccccceeeeeeceeeeeecaeeeeeeeeeeeseeeeeseesiaaees 6 2 Safety Notes uui eee Ede nee 7 2 1 Preliminary inornata acea a E EA eene 7 22 Genertalinformatloh e uH a tete iila aeaea 7 2 9 Target group tet ees eet tet E nie P Ee ek EE pe teams e eee 7 24 Designated s6 indie tee e dade do eerie Gaede 7 2 5 Other applicable documentation ssssssssssseeeeeeeeee 8 2 6 Transportation storage 8 PATE ure 8 2 8 Electrical connection enne 8 2 9 Safe disconnection sss nennen 9 2 10 Op6erati nc 5 nitet a ta ead 9 3 UnitStructu re iecit xerit nere ere R uaa EEan ETE 10 33 IMOVIE Basie ts se ata a nsn eie LA d once aM LM te te 10 3 2 Marlants c notet te tede tute E tendi i a 10 23
8. Parameter directory of the MOVIFIT basic inverter Startup ago 6 8 Parameter directory of the MO VIFIT basic inverter The following tables show the unit relevant parameters The keypad shows additional parameters that are without function for MOVIFIT basic 6 8 1 Standard parameters The following table shows the standard parameters No Name Section Standard Description P1 01 Upper speed limit P1 02 P1 09x 5 50 0 Hz Setting the upper speed limit Hz or rpm up to 2000 Hz max The display in Hz or rpm depends on parameter P1 10 P1 02 Lower speed limit 0 P1 01 0 0 Hz Setting the lower speed limit Hz or rpm The display in Hz or rpm depends on parameter P1 10 P1 03 Acceleration ramp 0 0 s 3000 s 5 0s Time for acceleration along the ramp from 0 to the nominal frequency P1 09 P1 04 Deceleration ramp 0 0 s 3000 s 50s Time for deceleration from the nominal frequency P1 09 to 0 At P1 04 0 the maximum deceleration is realized P1 06 Energy optimization 0 Deactivated 0 With P1 06 1 the unit reduces for V f mode only 4 Activate the supplied motor voltage in case i of light loads P1 07 Rated motor voltage 0 20 500 V 400 V Set the nominal motor voltage according to the motor nameplate With P1 07 0 voltage compen sation is deactivated P1 08 Nominal motor current 0 4 2 2 A with MBFO7A 2 2 A Set the nominal motor c
9. AS Interface Protocol variant AS Interface profile I O configuration ID code ext ID code 2 ext ID code 1 Address AS Interface binary slave with a S 7 F profile four bit I O mode slave S 7 F Thex Fhex Ehex Fhex 1 31 Factory setting 0 Can be changed as often as required AS Interface binary slave with S 7 A E profile 4 1 30 AB slave S 7 A E Thex Ahex Ehex Fhex 1A 31A 1B 31B AB slave Factory setting 0 Can be changed as often as required 1 If the unit is stored for a long time connect it to the supply system voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Operating Instructions MOVIFIT basic Technical Data MOVIFIT basic with binary control 9 3 MOVIFIT basic with binary control MOVIFIT basic type MBF07A B1 A1 MBF15A B1 A1 MBS4DA B1 A1 MBS4RA B1 A1 Part number 1 825 247 8 1 825 249 4 1 825 253 2 1 825 251 6 inverter Dual motor Reversing starter starter Apparent output power at Sy 1 8 kVA 2 8 kVA 6 9 kVA 6 9 kVA Viine AC 380 480 V Supply voltages Viine AC 3 x 380 V 10 AC 480 V 10 Permitted range Line frequency fine 50 60 Hz 10 Nominal line current liine AC 2 9 A AC 5 4 A AC 10A AC 10A at Viine AC 400 V Output voltage Vo 0 Vine Viine Output is not short circuit proof Outpu
10. 15 Line contactor ecc c eoe nes 15 Mechanical eR uen 13 MOVIEITS Basleiessciefuntitsic meteor So 14 Installation altitude esses 17 Installation dimensions sssssss 14 Installation instructions esssssss 15 Insulation displacement connector 22 ln Verter Oe ER NI 10 L LEDs description eese 51 Line contactor ceni esi dines 15 LT shell Inverter manual mode esses 56 MOVIFIT basic manual mode 55 MOVIFIT basic parameterization 44 LT BG Connection eee ein Pere ee 33 Description i spere diet eerte iet 42 Diagnostics eee eene edad i 58 Dimension drawing eees 67 Etrtorlist os catenins ksi 59 Inverter manual operation 53 Keys cetera ade e Ar etc Eee T 42 Manual operation 0 cccccceeceeeeeeeeeeeeesteeeees 53 Operating displays seeeeeeeee 52 Parameterization of MOVIFIT basic 43 Recess for control cabinet installation 67 Technical data sse 66 M Maintenance pinasikat iaaa ai raa a a de 61 Manual mode with LT Shell Deactivation seseseesennnn 57 Manual mode with LT shell ACtIVatlOn x o E efe ute 55 Manual mode with with LT shell Inverte
11. 3759803915 1 Potentiometer setting Make sure that the motor cannot start e g by unplugging the motor connector s from the MOVIFIT basic unit Set the AS Interface slave address of the MOVIFIT basic unit only for MOVIFIT basic with AS Interface See chapter Assigning the AS Interface address page 40 5 Start up the higher level controller 6 Plug in the motor connector s at MOVIFIT basic 7 Switch on the line voltage You can now control the MOVIFIT basic drive with the higher level controller via binary signals or AS Interface Operating Instructions MOVIFIT basic 6 39 6 40 gu 6 5 Startup Assigning the AS Interface slave address Assigning the AS Interface slave address SEW EURODRIVE supplies MOVIFIT basic with AS Interface with address 0 You have the following options for assigning the AS Interface address of MOVIFIT basic address 1 31 e Addresses are assigned automatically within a configured AS Interface system when replacing a MOVIFIT basic drive The following prerequisites must be fulfilled The new MOVIFIT basic drive must have address 0 f you need to replace multiple MOVIFIT basic drives you must exchange them individually one after another Manual address assignment via the plant master Connect the drives to the AS Interface cable one after another Doing so prevents several MOVIFIT basic drives being assigned
12. 3947025035 EURODRIVE SEW EURODRIVE GmbH amp Co KG Ernst Blickle StraRe 42 D 76646 Bruchsal declares under sole responsibility that the units of the series are in conformity with Low Voltage Directive EMC Directive Applied harmonized standards MOVIFIT basic 2006 95 EC 2004 108 EC EN 61800 5 1 2007 EN 60204 1 2006 EN 61800 3 2007 EN 55011 2007 901120011 MBF MBS 4 4 According to the EMC Directive the listed products are not independently operable products EMC assessment is only possible after these products have been integrated in an overall system The assessment was verified for a typical system constellation but not for the individual product Bruchsal 16 05 11 Place Date a Authorized representative for issuing this declaration on behalf of the manufacturer Johann Soder Managing Director Technology a b b Authorized representative for compiling the technical documents Operating Instructions MOVIFIT basic Address List 11 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Phone 49 7251 75 0 Production plant Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales 76646 Bruchsal http www sew eurodrive com P O box sew sew eurodrive com Postfach 3023 76642 Bruchsal France Production plant Haguenau SEW USOCOME Phone 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http
13. 6 Startup Startup 6 6 1 Important startup notes EI pe PB INFORMATION You must comply with the general safety notes in chapter Safety Notes during startup Risk of crushing due to missing or defective protective covers Severe or fatal injuries Install the protective covers of the plant according to the instructions also see the operating instructions of the gear unit Never start up the drive if the protective covers are not installed Electric shock due to dangerous voltages in the ABOX Severe or fatal injuries De energize the MOVIFIT basic unit using a suitable external cut off device before removing the EBOX Secure the MOVIFIT basic unit against unintended re connection to the voltage supply e Wait for at least 10 minutes before removing the EBOX Danger of burns due to hot surfaces of the MOVIFIT basic unit Severe injuries Do not touch the MOVIFIT basic until it has cooled down sufficiently Unit malfunction due to incorrect unit setting Severe or fatal injuries Observe the startup instructions The installation must only be carried out by qualified personnel Only use settings that are consistent with the function INFORMATION To ensure fault free operation do not disconnect or connect power or signal cables during operation Operating Instructions MOVIFITG basic 35 6 36 ago 6 2 Startup Requirements Req
14. Connections of MOVIFIT basic with binary control Connections of MOVIFIT basic with binary control X11 Signal inputs 0 and 1 of MOVIFIT basic The following table provides information about this connection Function Binary inputs 0 and 1 Connection type M12 4 pole male A coded Wiring diagram 2 1 AV 2718233355 Assignment No Name Function 1 n C Not connected 2 DI1 Binary input 1 3 0V24 0V24 reference potential 4 DIO Binary input 0 5 7 2 X12 Signal inputs 2 and 3 of MOVIFIT basic The following table provides information about this connection Function Binary inputs 2 and 3 Connection type M12 4 pole male A coded Wiring diagram 2 1 CI SV 2718233355 Assignment No Name Function 1 n C Not connected 2 DI3 Binary input 3 3 0V24 0V24 reference potential 4 DI2 Binary input 2 Operating Instructions MOVIFIT basic 31 32 Electrical Installation Connections of MOVIFIT basic with binary control 5 7 3 X13 Signal outputs 0 and 1 of MOVIFIT basic The following table informs about this connection Function Binary outputs 0 and 1 Connection type M12 5 pole female A coded Wiring diagram 1 aa e 2264816267 Assignment No Name Function 24 V DC 24 V output 2 DO1 Binary outp
15. Speed control V f 2 Control mode selection To ensure optimum motor power you must perform an auto tune process P4 02 each time you change the control mode P4 02 Auto tune motor parameters Deactivated Enable If you set parameter P4 02 1 the inverter performs a static mea surement of the motor parameters You must set the parameters P1 07 P1 08 and P1 09 according to the data on the motor nameplate before you can start the auto tune process Auto tune is performed When receiving the first enable signal after operation with factory set parameters Orwhen P1 08 has been changed No hardware enable is required for this P4 05 Motor power factor 0 50 0 99 Inverter power Setting the power factor cos of the motor according to the motor nameplate This setting is mandatory for all vector control modes Operating Instructions MOVIFIT basic 6 47 6 48 go Startup Parameter directory of the MOVIFIT basic inverter 6 8 4 Monitoring parameters The following table shows the monitoring parameters The parameter group O is used to display internal drive parameters for monitoring purposes You cannot change these parameters No Name Display range Description P0 03 Setpoint speed 500 500 Speed display 100 nominal motor frequency P0 04 Setpoint speed P1 01
16. any status Operating Instructions MOVIFIT basic 49 7 Startup 6 Functions of MOVIFIT basic with binary control 6 10 Functions of MOVIFIT basic with binary control 6 10 1 Data transfer PLC MOVIFIT basic MOVIFIT basic The following table shows the control signal that the higher level controller e g PLC inverter sends to the MOVIFIT basic inverter and the functions of the drive Control signals Function DI3 DI2 DI1 DIO MOVIFIT basic inverter X X 0 0 Stop X X 0 1 Enable CW X X 1 0 Enable CCW X X 1 1 Stop reset 0 0 X X Setpoint speed n1 0 1 X X Setpoint speed n2 1 0 X X Setpoint speed n3 1 1 X X Setpoint speed n4 MOVIFIT basic The following table shows the control signal that the higher level controller e g PLC motor starter sends to the MOVIFIT basic motor starter and the functions of the drive Control signals Function DI2 DI1 DIO MOVIFIT basic MOVIFIT basic Reversing starter Dual motor starter 0 0 0 Stop Stop Enable CW Enable signal for motor at terminal 0 0 1 X9 Enable CCW Enable signal for motor at terminal 0 1 0 X8 Stop Enable signal for both motors at X9 0 1 1 X8 1 X X Reset Reset 6 10 2 Data transfer MOVIFIT basic PLC The following table shows the binary signals that MOVIFIT basic sends back to the higher level controller e g PLC Binary Meaning signals DO1 DOO
17. incorrectly or not at all Damage to the MOVIFIT basic unit If you remove the EBOX from the ABOX you have to protect the EBOX and the ABOX from moisture and dust Note the following when installing the MOVIFIT basic unit Observe the general safety notes Only install the MOVIFIT basic unit on a level low vibration and torsionally rigid support structure Ensure sufficient clearance around the unit to allow for adequate cooling Warm outlet air of other units must not be drawn in Strictly observe all instructions as to the technical data and the permissible condi tions regarding the place of installation Do only use provided attachment options when mounting the drive Cover the unused plug connectors with blind caps The degree of protection specified in the technical data only applies for a correctly installed MOVIFIT basic unit 4 1 2 Installation requirements Make sure that the following requirements are met before you start installing the unit The nameplate data of the MOVIFIT basic unit match the voltage supply system The MOVIFIT basic unit is undamaged no damage caused by transportation or storage The ambient temperature corresponds to the specifications in chapter Technical Data The MOVIFIT basic unit must not be installed under the following harmful ambient conditions Potentially explosive atmospheres Oils Acids Gases Vapors Radiation etc Ope
18. of delivery LT BG 1 820 864 9 LT BG keypad Cable with RJ11 RJ11 plug connectors 9007202071155467 Operating Instructions MOVIFIT basic 34 5 9 Electrical Installation PC connection PC connection The MOVIFIT basic inverter is equipped with an X50 diagnostic interface RJ 11 Socket for startup parameterization and service The diagnostic interface is located in the connection block of the control unit You must remove the screw plug before plugging in the connector into the diagnostic interface A DANGER Danger of burns due to hot surfaces of the MOVIFIT basic unit Severe injuries e Wait for the MOVIFIT drive to cool down sufficiently before touching it The diagnostic interface can be connected to a conventional PC laptop with the follow ing accessories USB11A interface adapter and OP LT 003 C adapter Scope of delivery Type Part number Scope of delivery USB11A 0 824 831 1 USB11A interface adapter USB cable Cable with RJ10 RJ10 plug connectors OP LT 003 C 1 824 368 1 OPLT 003 C adapter with DC 24 V DC 5 V voltage converter Cable with RJ45 RJ11 plug connectors USB c3 s EX RJ10 P RJ45 PC USB11A e RJ11 MoviTooLs OP LT 003 C MOVIFIT basic 9007202071149707 Operating Instructions MOVIFIT basic Important startup notes
19. operation on a public low voltage supply system that supplies residential areas This is a product with restricted availability in accordance with IEC 61800 3 It may cause EMC interference In this case it is recommended for the operator to take suitable measures For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE With respect to the EMC regulation frequency inverters cannot be operated as stand alone units Regarding EMC they can only be evaluated when they are integrated in a drive system Conformity is declared for a described CE typical drive system These operating instructions contain further information 5 1 5 Installation altitude above 1000 m above sea level MOVIFIT basic drives can be also used in altitudes of 1000 4000 m above sea level Observe the following basic conditions The nominal continuous power is reduced due to the reduced cooling above 1000 m see chapter Technical Data Above 2000 m asl the air and creeping distances are only sufficient for overvoltage class 2 If the installation calls for overvoltage class 3 you will have to install additional external overvoltage protection to limit overvoltage peaks to 2 5 kV phase to phase and phase to ground If safe electrical disconnection is required it must be implemented outside the unit for altitudes of 2000 m above sea level and higher
20. the line voltage 8 Set the AS Interface slave address of the MOVIFIT basic unit only for MOVIFIT basic with AS Interface See chapter Assigning the AS Interface address page 40 9 Start up the higher level controller 10 Plug in the motor connector s at MOVIFIT basic 11 Switch on the line voltage You can now control the MOVIFIT basic drive with the higher level controller via binary signals or AS Interface Operating Instructions MOVIFIT basic Startup go MOVIFIT basic motor starter startup procedure 64 MOVIFIT basic motor starter startup procedure A WARNING Electric shock due to dangerous voltages in the ABOX Severe or fatal injuries De energize the MOVIFIT basic unit using a suitable external cut off device before removing the EBOX Secure the MOVIFIT basic unit against unintended re connection to the voltage supply Proceed as follows to startup the MOVIFIT basic motor starter Check the connection of the MOVIFIT basic unit See chapter Electrical Installation Set the nominal motor current via the potentiometer Motor according to the motor nameplate factory setting about 10096 NOTICE Damage due to incorrect setting via potentiometer Inotor The potentiometer is to protect the motor against overload Damage to the motor e Set the nominal motor current via the potentiometer IMotor according to the motor nameplate 40 60 80 100 1
21. the same AS Interface address Manual address assignment using a hand held AS Interface programming device Observe the notes in the following section when connecting the MOVIFIT basic drive to the AS Interface cable Operating Instructions MOVIFIT basic Startup go 6 Assigning the AS Interface slave address 6 5 4 Assigning the slave address using a hand held programming device Hand held AS Interface programming devices offer the following functions Reading out and changing an AS Interface slave address Reading out the AS Interface profile Reading out and changing the data and parameter bits Function check and test run When using a hand held programming device you need a connection cable that fits onto the AS Interface plug connector X21 of MOVIFIT basic see the following figure 2 1 1 AS Interface ra V 2 n c 3 AS Interface M 9 4 n C 2384154763 Example 1 Disconnect the AS Interface nodes from the AS Interface network one at a time and assign addresses via the hand held programming device A 2 Then reconnect the respective AS Interface node to the AS Interface network B m oe MOVIFIT basic MOVIFIT basic a o 1 9007202092542475 1 AS Interface hand held programming device Operating Instructions MOVIFIT basic 41 Parameterization with LT BG keypad 6 go Startup 6 6 Parameterization wi
22. www usocome com F 67506 Haguenau Cedex sew usocome com The Netherlands Assembly plant Rotterdam VECTOR Aandrijftechniek B V Phone 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu 3004 AB Rotterdam Netherlands Austria Assembly plant Vienna SEW EURODRIVE Ges m b H Phone 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http www sew eurodrive at sew sew eurodrive at Switzerland Assembly plant Basle Alfred Imhof A G Phone 41 61 4171717 Sales Jurastrasse 10 Fax 41 61 4171700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Spain Assembly plant Bilbao SEW EURODRIVE ESPANA S L Phone 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Operating Instructions MOVIFIT basic 11 69 Index Index A ACCOSSOFIOS sso e niet 11 Additional documentation sussss 8 AS Interface Connection 1 tee doeet een Prev ads 29 Input output bits 0 cece cece ceeeeeeeeeeees 49 Technical data DU 64 B Binary control signals sse 50 Binary inputs DIO DI1 X11 sesessesssss 31 Binary inputs DI2 DI3 X12 31 Binary outputs DOO DO 1
23. 39 3ACCOSSOLOS co eet ete beta ertt o RI bene ee 11 3 4 Type designations eiiessesiiissesseiiseeeeee enne nennen ith nnne ila 12 4 Mechanical Installation eeseeseeeseeseeeeeeeeeenenneeen nnne nennen nnn 13 4 1 Installation instructions ssssssssseeemeememmnn nen 13 4 2 Mounting position i 2 i Leere iron edat lide ieee een ane 14 4 3 Installing MOVIFIT basic tenens 14 5 gt Electrical Installation 2 rere eec eeepc eode rece eee 15 5 1 Installation instructions sssssssssese eene 15 5 2 Topology te ed ese tige bien ede EL Et ea Ie AERE 18 5 3 Power bus connection line cable ssse 19 5 4 Motor connection einn arani di aata adie Sea rre 24 5 5 Control unit connection sssssssssssssssssseeeeeeeee eene 28 5 6 Connections of MOVIFIT basic with AS Interface 29 5 7 Connections of MOVIFIT basic with binary control ssssess 31 5 8 Connection of LT BG keypad sssssessseeenn emen 33 5 9 PC corinectlon a nie o eat ened nb Po da tede qne Pet 34 6 vStartup oon een totes dreic et ste eate mede Ade E dueE Lu 35 6 1 Important startup notes sssssssssssssseee eene 35 6 2 Requirements aiii etse devas badges ee de da reed 36 6 3 Startup procedure for the MOVIFIT basic inverter 37 6 4 MOVIFIT basic
24. Drive Temperature 9 3785442315 1 Enable drive button 2 Stop drive button 3 Reverse direction button 4 Reset error button 5 Input field for setpoint speed 6 Confirm setpoint speed setting button Enter 7 Scan network button 8 Abort scan button 9 Status line of the drive display of the current parameter The following functions are available in manual mode Enabling the drive Use the button to enable the drive With a setpoint speed 7 O the drive will start Changing the setpoint Use the input field 6 to enter the required setpoint speed Use Speed the f button to confirm the setting The drive follows the setpoint speed Changing the direc Use the oO button to change the direction of rotation tion of rotation Requirement P1 12 2 enable CW and CW operation Stopping the drive Use the button to stop the drive The drive brakes with the deceleration ramp P1 04 to a standstill Error reset If an error occurs in manual mode the Motor Speed column of the status line 9 shows the Tripped message You can read out the error designation from parameter P1 13 Eliminate the cause of the error Use the button to reset the error After the fault reset manual mode remains active Network scan Scan the network via the Q button if the menu does not display the status line of a drive Use the x button to abort the scan 56 Operating Instructions MOVIFIT basic
25. H amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
26. Ready signal X 1 0 0 The MOVIFIT basic drive is not ready 1 The MOVIFIT basic drive is ready for operation Manual mode 1 0 X 0 MOVIFIT basic control via control signals 1 Manual control of MOVIFIT basic X any status 50 Operating Instructions MOVIFIT basic rj Operation gt A Operating displays LEDs lt s 7 Operation 7 1 Operating displays LEDs The following figure shows the LEDs of MOVIFIT basic MOVIFIT basic with AS Interface MOVIFIT basic with binary control 1 2 3 4 5 6 7 8 9 2816401035 2816399115 1 LED DIS 5 LED DIS 2 LED DI2 6 LED DI2 3 LED Status LED Status 4 LED AS Interface B LED DI1 9 LED DIO 7 1 4 LEDs DIO DI3 LED color LED status Meaning Off Input signal at binary input DI open or 0 Yellow Illuminated Input signal present at binary input DI 7 1 2 LED Status LED color LED status Meaning Off No voltage supply Green Illuminated MOVIFIT basic drive is enabled Yellow Illuminated MOVIFIT basic drive is ready for operation Red Illuminated An error has occurred 7 1 3 LED AS Interface LED color LED status Meaning Off No 24 V supply connected to the AS Interface Green Illuminated Normal mode 24 V supply c
27. Then use the key to start the drive The drive accelerates with the acceleration ramp 1 03 until it reaches the target speed If an error occurs during manual mode the display shows the corresponding error message Eliminate the cause of the error Use the key to reset the error After the fault reset manual mode remains active 7 Ss e Operation F Manual mode with LT BG keypad 7 3 3 Deactivating manual mode A WARNING A WARNING Risk of crushing due to unintended start of the drive The signals of the higher level controller become effective immediately after deactivating manual mode The drive runs with the speed that is specified by the higher level controller Severe or fatal injuries During deactivation observe a sufficient safety distance to all parts driven by the motor or before deactivating manual mode make sure that the drive is not enabled by the higher level controller Deactivate manual mode by setting parameter P1 12 to 0 INFORMATION lil The inverter briefly releases the brake when you set parameter P1 12 to 0 54 Operating Instructions MOVIFIT basic Operation so A 7 Manual mode with the PC lt N 7 4 Manual mode with the PC only for MOVIFIT basic inverter 7 4 4 Manual mode activation parameter P1 12 Proceed as follows to activate manual mode 1 Check the connection of the MOVIFIT basic unit See chapter Electrical Installation 2 Conn
28. X13 ssss 32 C GCable seal nne ete ht 11 GE markirig niit eit e Rs 62 Changing the setpoint speed manual operation 53 56 Conductor cross section sssssssssssss 18 Connection AS Interface X21 0 0 ccc ceccccccceeeseseceeeceesseeeeeeeaees 29 Binary inputs DIO DI1 X11 31 Binary inputs DI2 DI3 X12 31 Binary outputs DOO DO1 X13 32 Control unit 28 Diagnostic interface X50 30 32 For MOVIFIT basic with AS Interface 29 For MOVIFIT basic with binary control 31 Line cable iii bnc eie teas 19 LT BG k ypa ad neiseina 33 Motola a ies anes 24 25 Motor cable eiecti tienes 26 PO oit e ttm 34 In zB AT RENT ERENE 16 Power bus osuere ree iere bh chs eta 19 Safety notes gen dieere lad i Ee Ege 8 Sensor 2 X22 i aucta ena be Ld eta 29 Sensor 3 X23 iiit n eek restes ne PUR eh edd 30 Wiring diagram seeeee 21 Connection diagram ssseeee 18 Contact module Connection ccc E E 20 Control signals of AS Interface master 49 COMING alt cett comet et rate ecce 13 Copyright erected ne EI endo rnnt t 6 STICK 5 etaim uou nes 62 D Data transfer MOVIFIT basic with AS Interface 49 MOVIFIT basic with binary control 50 Berating x e deme eiie 17 Designated USC ececcce
29. ce teet ete 22 otripping tool x ie tap tei 11 20 T Target group sealiran an ie aai Eana AAS 7 Technical data CE marking EAE entes 62 G TICK EE E 62 ET BG koypad enia E EEE 66 MOVIFIT basic with AS Interface 63 MOVIFIT basic with binary control 65 UL approval e ter tea cin 62 TOPOLOGY ib mr mdp RES 18 Trademarks cc elsunbenBnI NB 6 Transportation sssssssssssseeeee 8 Type designation eeeeeene 12 U Ul approval 4 eb e 62 UL compliant installation in preparation 17 Unit str ct re o eee 10 V Mariants 51 auus 10 X X11 Connection of binary inputs DIO DI1 31 X12 Connection of binary inputs DI2 DI3 31 X13 binary outputs DOO DO l sssse 32 X241 AS Interface connection 29 X22 sensor 2 connection sese 29 X23 sensor 3 connection seeeessssss 30 X50 diagnostic interface ssussss 30 32 Operating Instructions MOVIFIT basic SEW EURODRIVE Driving the world B I cr a 14 EP i 229 S am SEW EURODRIVE Driving the world EURODRIVE SEW EURODRIVE Gmb
30. circuits or ground faults e Check load for blocking stalling or shock loads Make sure that the parameters P1 07 P1 08 and P1 09 were set correctly according to the motor nameplate For vector control P4 01 0 or 1 Check motor power factor in P4 05 Make sure that the auto tune process for the connected motor has been completed successfully Increase the ramp time in P 1 03 An inverter overload error occurs when the inverter has delivered 10096 of the nominal current for a certain time defined in P1 08 The display is flashing to indi cate the overload Increase the acceleration ramp or reduce the motor load Make sure that the cable length meets the requirements Make sure that the parameters P1 07 P1 08 and P1 09 were set correctly according to the motor nameplate n vector control mode P4 01 0 or 1 check the motor power factor in P4 05 Make sure that the auto tune process for the connected motor has been completed successfully e Check the load mechanically Make sure that the load can move freely and that there are no blockages or other mechanical faults Internal output stage error Error when enabling the drive e Check for incorrect wiring or short circuit Check for phase short circuits or ground faults Error during operation e Check for sudden overload or overtempera ture Provide additional space or cooling if neces sary DC l
31. component Length MUR Motor cable Installa Motor connection basic tion type Cable design 4G2 5 shielded Hin Motor without brake A connection Cable design 4G2 5 unshielded Max 3m Q 8 0 Open MOVIFIT Max l basic Cable design 7G2 5 shielded 10m inverter Cable design 7G2 5 unshielded Max 3 m Q 8 0 Open Operating Instructions MOVIFIT basic Electrical Installation Motor connection Connection cable and component Length Pree Motor cable Installa Motor connection tion type Max Motor without brake 10m Motor with brake Cable design 4G2 5 unshielded MOVIFIT z basic motor NS starter p She Q 8 0 Open For applications with regenerative mode SEW EURODRIVE recommends the BSR brake controller Mating connector Use a type Q8 0 plug connector for pre fabricating these motor cables INFORMATION lil Note the following when using a mating connector with metallic housing Ensure a suitable shield connection Connect the housing of the mating connector with PE Operating Instructions MOVIFIT basic 28 Electrical Insta
32. d for individual project planning and installation Operating Instructions MOVIFIT basic Electrical Installation 5 Power bus connection line cable 5 3 Power bus connection line cable A WARNING Electric shock due to charged capacitors Severe or fatal injuries De energize the MOVIFIT basic drive using a suitable external cut off device before removing the EBOX from the ABOX Secure the drive against unintended re connection to the voltage supply Then wait at least for 10 minutes A WARNING Danger of burns due to hot surfaces of the MOVIFIT basic unit Severe injuries Do not touch the MOVIFIT basic until it has cooled down sufficiently Connect the MOVIFIT basic unit to the power bus line cable as follows 1 Loosen the 4 screws and lift up the EBOX 2839862283 2 Loosen the EBOX straps and install them according to the mounting position see following figure ay T LE bv E LA 7 CE TE 9007202094605195 Operating Instructions MOVIFIT basic 19 5 Electrical Installation Power bus connection line cable 3 Pull both locking tabs to the outside and tilt up the upper part of the FieldPower contact module 2839866123 4 Loosen the 4 screws and remove the strain relief brackets Remove the two cable seals 2839868043 2839869963 Line cable Str
33. ect the PC laptop to the MOVIFIT basic unit See chapter PC connection 3 Start the LT Shel1 software 4 Select the COM port of the PC laptop the MOVIFIT basic unit is connected to SEW Untitled LT Shell V3 File Config Local drive contro Help D Select local COM port gt COMI Drive Drive Type COM3 Ld Ld Motor Power Units L x CON20 Applid Motor Type Rescan Ports Paran Language Real Time drive parameter edit Write Protect P1 verc Description 01 50 0Hz Maximum speed limit 3759803915 5 Read the parameter set with the e button of the MOVIFIT basic 6 Set parameter P1 12 to 1 gt CW operation only orto 2 gt CW and CCW operation CW and CCW operation is not possible with the MOVIFIT basic dual motor starter 7 Transmit the parameter set from the PC to the MOVIFIT basic via the amp button 8 Activate the drive via Local Drive Control Enable Drive Now the menu lists the available drives 9 Click on the MOVIFIT basic drive Operating Instructions MOVIFIT basic 55 7 e e Operation Fa Manual mode with the PC 7 4 2 Manual mode with MOVIFIT basic inverter The following figure shows the manual mode menu of the MOVIFIT basic inverter 1 2 3 4 5 6 7 8 EHE a e p e m ee SEW Jntitled File Cohfig Local drive control Help e v e i 20 Hz 4 2 Global Control Drive Motor Speed Motor Cument Motor Power
34. eedeccceceeetsneceeeeedeneeeeeeetsnees 7 Diagnostic interface X50 connection 30 32 Diagnostics With LT BG keypad scaune 58 Dimension drawing LT BG keypad eene 67 MOVIFIT Bases utet t uim ud 67 Disposal tetuer eire cee 61 Documentation additional 8 Dual motor starter aeaaea EE aE EEE ART 10 E Earth leakage circuit breaker 15 Electrical installation seseessssssse 15 Embedded safety notes 5 EMC compliant installation ssusse 17 Enabling the drive manual mode 53 56 Error list rre rede dete nde 59 Error reset manual operation 53 56 Exclusion of liability seeeesess 6 Extended storage sssssesee 61 F FieldPower contact module ssss 20 Functions MOVIFIT basic with AS Interface 49 MOVIFIT basic with binary control 50 FUSE cred a TAG Ur unte xe ER cue dw de 18 H Hoist applications sssssssssssssss 8 Hole pattern ssssssssssssseeee 14 I Input output signals of binary control 50 Operating Instructions MOVIFIT basic Index Installatiori iore de tees 8 Earth leakage circuit breaker 15 Electrical I VER redire
35. evere or fatal injuries A CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its envi ronment INFORMATION Useful information or tip Simpli fies the handling of the drive system 1 2 2 Structure of the section related safety notes Section safety notes do not apply to a specific action but to several actions pertaining to one subject The used symbols indicate either a general or a specific hazard This is the formal structure of a section safety note A SIGNAL WORD Type and source of danger Possible consequence s if disregarded e Measure s to prevent the danger 1 2 3 Structure of the embedded safety notes Embedded safety notes are directly integrated in the instructions just before the descrip tion of the dangerous action This is the formal structure of an embedded safety note A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to prevent the danger Operating Instructions MOVIFIT basic General Information Rights to claim under limited warranty 1 3 Rights to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation Read the documen tation before you start working with the unit 1 4 Exclusion of liability You must comply wi
36. ink overvoltage Check whether the supply voltage is too high If the inverter switches off during deceleration increase the deceleration ramp in P1 04 DC link undervoltage Occurs routinely when switching off the inverter Checkline voltage if this occurs while the drive is running Overtemperature at heat sink Checkinverter cooling Provide additional space or cooling if neces sary Undertemperature Occurs at an ambient temperature below 10 C Increase the ambient temperature to above 10 C before switching on the inverter Faulty thermistor at heat sink Contact the SEW EURODRIVE Service P LOSS Input phase failure error One input phase failed in an inverter designed for operation on a three phase system Operating Instructions MOVIFIT basic 59 60 Service Inspection Maintenance Error code Error Solution Phase asymmetry Asymmetry of gt 3 occurs for more than 30 s in the supply input voltage Check input voltage and fuses Internal memory error Parameters not saved Factory settings loaded Try again If this problem occurs repeatedly contact the SEW EURODRIVE service Auto tune error The measured stator resistance of the motor fluctuates between the phases Make sure that the motor is connected correctly and without error Check the winding for correct resistance and symmetr
37. ipping tool Strip length Round cable AM 16 130 mm Flat cable AMF 6 10 120 mm 20 Operating Instructions MOVIFIT basic Electrical Installation 5 Power bus connection line cable 6 Fix the cable seals around the line cable NOTICE Ingression of moisture or dust due to incorrect cable seal Damage to the MOVIFIT basic unit Only use cable seals approved for the line cable diameter Insert the cable seals with the line cable in the recesses in the ABOX 2839871883 7 A WARNING Risk of crushing due to wrong sense of rotation or damage due to reverse connection of phases Severe or fatal injuries irreparable damage to the unit Observe the following connection diagram Prevent short circuits Insert the conductors of the line cable in the cable guides according to the following wiring diagram UL 1277 UL 62 IEC TC ER STOOW 60757 r LLL S O IL u BK or 1L BK BR i O _N WT or GY LAT unused BU 2 BK or 2 d WT Bk PE m O GNE gt GN de GN YE 13 E Jey Ekos E RD OW cy J 2839873803 Operating Instructions MOVIFIT basic 21 Electrical Installation Power bus connection line cable 8 Screw the
38. is time held at the output before the drive is inhibited P2 19 Keypad restart mode 0 Minimum speed 0 Speed selection when drive is restarted 1 Most recently used speed P2 21 Scaling factor 0 000 30 000 0 000 Scaling factor of the display variable P2 22 With P2 21 0 the display function is deactivated P2 22 Display variable 1 Motor speed 1 Selection of variables displayed by 7 the unit 2 Motor torque f This variable is scaled with 3 Motor current parameter P2 21 P2 24 Effective switching 4 kHz 16 kHz Effective switching frequency of the frequency 8 kHz power section A higher switching frequency 16 kHz means less motor noise but also higher energy losses in the power section P2 38 Parameter lock 0 Enabled 0 Blocking enabling parameter 1 Disabled changes When the lock is active you cannot change any parameters P2 39 Operating hours 0 99999 hours Display Total number of operating hours of counter the drive P2 40 Inverter power Display Display of the power of MOVIFIT basic Operating Instructions MOVIFIT basic Startup go 6 8 3 Motor control parameters Parameter directory of the MOVIFIT basic inverter The following table lists the parameters for motor control No Name Section Standard Description P4 01 Control modes 0 Speed control Vector 1 Setting can not be used for MOVIFIT basic
39. ll plug connections sealed Duty type S1 EN 60149 1 1 and 1 3 Cooling type DIN 41751 Self cooling Installation altitude h lt 1000 m No reduction h gt 1000 m Iy reduction by 1 per 100 m h gt 2000 m Ving reduction by AC 6 V per 100 m Overvoltage class 2 according to DIN 0110 1 hy 4000 m Also see chapter Installation altitudes above 1000 m asl page 17 Required preventive Grounding the unit measures Weight 3 3 kg 3 0 kg 2 7 kg Dimensions B xHx See chapter Dimension drawings Brake rectifier BG brake rectifier for SEW brakemotors Brake voltage supply voltage Viine Operating Instructions MOVIFIT basic 63 64 Technical Data MOVIFIT basic with AS Interface MOVIFIT basic type MBF07A K1 A1 MBF15A K1 A1 MBS4DA K1 A1 MBS4RA K1 A1 Part number 1 825 245 1 1 825 248 6 1 825 2524 18252508 inverter Dual motor Reversing starter starter Control input Control functions Signaling functions Connection of the AS Interface data line via M12 plug connector DOO DO3 see chapter Functions of MOVIFIT basic with AS Interface DIO DI3 see chapter Functions of MOVIFIT basic with AS Interface Sensor connections Sensor inputs Signal level Maximum sensor cable length DI2 binary input sensor 2 DI3 binary input sensor 3 PLC compatible according to EN 61131 2 sampling time lt 8 ms Rj about 3 0 KQ lg about 10 mA 15 30 V 1 3 5V o 15m
40. llation Control unit connection 5 5 Control unit connection The following figure shows the control unit variants for MOVIFIT basic MOVIFIT basic with AS Interface MOVIFIT basic with binary control 9007202071153547 2816402955 1 X22 Binary input sensor 2 5 X12 Signal inputs DI2 DI3 2 X21 AS Interface connection 6 X11 Signal inputs DIO DI1 3 X50 Diagnostic interface 7 X50 Diagnostic interface 4 X23 Binary input sensor 3 B X13 Signal outputs DOO DO1 Operating Instructions MOVIFIT basic Connections of MOVIFIT basic with AS Interface Electrical Installation 5 6 5 6 1 Connections of MOVIFIT basic with AS Interface X21 AS Interface connection The following table provides information about this connection Function AS Interface input Connection type M12 4 pole male A coded 5 6 2 X22 Binary input sensor 2 Wiring diagram 2 1 a SX 2384154763 Assignment No Name Function 1 AS Interface AS Interface 2 n C Not connected 3 AS Interface AS Interface 4 n C Not connected The following table provides information about this connection Function Binary input sensor 2 Connection type M12 5 pole female A coded Wiring diagram 2264816267 Assignment No Name Func
41. m 4323220000 Cable seal for cables with 15 17 mm 4324010000 Seal without cable entry 4323990000 Stripping tool AM 16 for round cables 9204190000 Stripping tool AMF 6 10 for flat cables 9204180000 1 The scope of delivery of MOVIFIT basic units comprises 2 of those cable seals Operating Instructions MOVIFIT basic 11 12 Unit Structure Type designations 3 4 3 4 1 Type designations Nameplate The following figure gives an example of a nameplate of the MOVIFIT basic inverter fe pes sais ck Hazard Read manual tallation or servicing EURODRIVE 380 480V 10 50 60Hz 25 3ph Wenn 0 500V 2 2A 0 75kW 1 0HP 3ph Serial No 10155801600005 Made in UK OTT C M A 3 4 2 Type designation 3782535691 The following table shows the MOVIFIT basic type designation MBF07A K1 A1 Connection module Version Control K via AS Interface B binary control Version Motor power variant 07 0 75 kW inverter 15 1 5 kW inverter 4R Reversing starter 4D dual motor starter in preparation Design F Inverter S Motor starter Unit series MB MOVIFIT basic Operating Instructions MOVIFIT basic Mechanical Installation Installation instructions 4 Mechanical Installation 4 1 Installation instructions 4 1 1 General information NOTICE Loss of warranted degree of protection if the MOVIFIT basic inverter is installed
42. mains on StoP No enable signal for the drive Check whether the enable signal from the higher level controller is present Make sure the M12 connectors are plugged in correctly Check the parameter P1 12 for terminal control manual mode Press the Start key while in manual mode The line voltage must correspond with the specified values The drive does not start in very cold environ ments Ambient tempera ture below 10 C Provide for a heat source that keeps the ambient temperature of the drive above 10 C Drive does not run properly in vector mode You must set the parameters P1 07 P1 08 and P1 09 according to the data on the motor name plate before starting the auto tune process Start auto tune by setting P4 02 1 Operating Instructions MOVIFIT basic Error list of MOVIFIT basic Service 8 2 Error list of MOVIFIT basic The LT BG keypad displays the errors that occurred at the MOVIFIT basic drive In addition you can read out the 4 latest errors from parameter P1 13 error protocol on the PC Error code Error Solution The factory set parameters were loaded Press the Stop key The drive can now be configured for the desired application Overcurrent at inverter output to the motor Motor overload Overtemperature at the heat sink of the inverter Check motor and connection cables for phase short
43. motor starter startup procedure ssssssssss 39 6 5 Assigning the AS Interface slave address sssesss 40 Operating Instructions MOVIFIT basic Contents 10 11 6 6 Parameterization with LT BG keypad sseee 42 6 7 Parameterization with the PC ssssssssee emen 44 6 8 Parameter directory of the MOVIFIT basic inverter 45 6 9 Functions of MOVIFIT basic with AS Interface sssssss 49 6 10 Functions of MOVIFIT basic with binary control eeeeeeeee 50 iejuECubDmME TEMERE 51 7 1 Operating displays LEDS mem 51 7 2 Operating displays of LT BG keypad seseen en 52 7 3 Manual mode with LT BG keypad sese 53 7 4 Manual mode with the Penisan an narenn menn 55 flRd e e E EE 58 8 1 Diagnostics with LT BG keypad ssessee mem 58 82 Error list of MOVIFIT basic 59 8 3 Inspection Maintenance cccccceeeeeeeeeeeecceecaeeeeeeeeeeetetecceeeninaaeeeeeeeeees 60 SE MEER 61 9 5 SIOrage cte MIROR DIU ein 61 8 6 Extended storage entente nenne trn 61 8 7 Disposal ee de Le dod ue o Rer erae nado ARES 61 Teclinical Data reir T Rn AX R Rea rmm PIS 62 9 1 CE marking UL approval and C Tick sssssssssssseee 62 9 2 MOVIFIT basic with AS Interface ssssss 63 9 3 MOVIFIT basic with bina
44. n against contact observe the note above in accordance with EN 61800 5 1 5 1 2 Line contactor NOTICE Damage due to jogging Damage to the MOVIFIT basic unit Donotuse the line contactor for jogging but only for switching the MOVIFIT basic unit on and off In jog mode use the control signals AS Interface bits or binary inputs Observe a minimum switch off time of 2 s for the line contactor Only use a contactor of utilization category AC3 EN 60947 4 1 as a line contactor Operating Instructions MOVIFIT basic 15 5 Electrical Installation Installation instructions 5 1 3 Notes on PE connection A WARNING Electric shock due to incorrect connection of PE Severe or fatal injuries Observe the following notes regarding PE connection PE connection in Establish a PE connection in the unit the unit 3160365451 PE connection on During normal operation of the MOVIFIT basic inverter earth leakage currents the outside of the 2 3 5 mA can occur To meet the requirements of EN 61800 5 1 you must establish 2 housing PE connections Install a second PE conductor with a cross section of at least the cross section of the supply system cable M5 2 0 2 5 Nm 18 21 Ib in 2816416395 16 Operating Instructions MOVIFIT basic Electrical Installation Installation instructions 5 1 4 EMC compliant installation INFORMATION lil This drive system is not designed for
45. ng UL approval and C Tick 9 Technical Data 9 1 CE marking UL approval and C Tick 9 1 1 CE marking Low voltage directive The MOVIFIT basic drive system complies with the regulations of the low voltage directive 2006 95 EC Electromagnetic compatibility EMC MOVIFIT basic units are designed for use as components for installation in machin ery and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives Provided that you comply with the installation instructions the CE marking requirements for the entire machine system in which they are installed are satisfied on the basis of the EMC directive 2004 108 EC For detailed information on EMC compliant installation refer to the publication Electro magnetic Compatibility in Drive Engineering from SEW EURODRIVE The CE mark on the nameplate indicates conformity with the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC 9 1 2 UL approval in preparation UL and cUL approval for the MOVIFIT basic unit series is in preparation LISTED 9 1 3 C Tick in preparation C Tick approval for the MOVIFIT basic unit series is in preparation C Tick certifies conformity with ACA Australian Communications Authority standards Operating Instructions MOVIFIT basic Technical Data MOVIFIT basic with AS Interface
46. nit Structure MOVIFIT basic Variants MOVIFIT basic is a decentralized drive unit for controlling AC motors 2816397195 1 Control unit 2 EBOX with cooling fins and electronics inverter or motor starter 3 X8 connection for motor only with dual motor starter design 4 X9 connection for motor 5 Nameplate 6 PE connection outside 7 Cable seal for cable diameter 13 15 mm 8 ABOX with FieldPower contact module connection unit MOVIFIT basic is available in the following variants Inverter For 1 motor with CW and CCW operation and 4 setpoint speeds Dual motor starter for 2 motors with 1 direction of rotation each in preparation The direction of rotation depends on the phase sequence e Reversing starter For 1 motor with CW and CCW operation MOVIFIT basic is available with the following control units Drives with AS Interface Control unit with binary signal inputs and outputs Operating Instructions MOVIFIT basic Unit Structure Accessories 3 3 Accessories You can order the following accessories for MOVIFIT basic from the company Weid m ller Interface GmbH amp Co KG see www weidmueller com Accessories Part number Weidm ller Cable seal for cables with 7 5 9 mm 4329610000 Cable seal for cables with 9 11mm 4323210000 Cable seal for cables with 11 13 mm 4323230000 Cable seal for cables with 13 15 m
47. nts for safe disconnection Systems with integrated units must be equipped with additional monitoring and protec tion devices according to the applicable safety guidelines such as the law governing technical equipment accident prevention regulations etc Additional protective mea sures may be necessary for applications with increased potential risk Do not touch live components or power connections immediately after disconnecting from the supply voltage because some capacitors may still be charged Wait at least 10 minutes after the supply voltage is switched off Once the supply voltages are applied to the connection box must be closed i e the cover must be screwed on and all the plugs must be connected The fact that the status LEDs and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the supply system and no longer Carries any voltage Mechanical blocking or internal safety functions of the unit can cause a motor standstill Eliminating the cause of the problem or performing a reset may result in the drive re starting automatically If for safety reasons this is not permitted for the driven machine disconnect the unit from the supply system before correcting the error Caution Danger of burns The surface temperatures of the drives can exceed 60 C during operation Operating Instructions MOVIFIT basic 3 3 1 3 2 Unit Structure MOVIFIT basic U
48. on in machines startup of units i e start of designated operation is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006 42 EC Startup i e the start of designated use is only permitted under observance of the EMC directive 2004 108 EC Operating Instructions MOVIFIT basic 2 4 1 2 4 2 2 5 2 6 2 7 2 8 Safety Notes Other applicable documentation The units meet the requirements stipulated in the Low Voltage Directive 2006 95 EC The standards given in the declaration of conformity apply to the units You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation Safety functions units may not perform safety functions Hoist applications units are not designed for hoist applications Other applicable documentation Note also the following documentation e DR 71 225 315 AC Motors operating instructions You can download or order this publication on the Internet http www sew euro drive de under the heading Documentation Transportation storage You must observe the notes on transportation storage and proper handling Comply with the requirements for climatic conditions stated in section Technical Data Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Pr
49. oncerned with the use of drives If you use other SEW components also refer to the safety notes for the respective components in the corresponding documentation Please also observe the supplementary safety notes in the individual sections of this documentation General information Never install or start up damaged products Submit a complaint to the shipping company immediately in the event of damage During operation drives can have live and bare parts as well as hot surfaces depend ing on their enclosure Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Refer to the documentation for additional information Target group Only qualified electricians are authorized to install startup or service the units or cor rect unit faults observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified personnel in the context of these basic safety notes are persons familiar with installation assembly startup and operation of the product who possess the necessary qualifications Any activities regarding transportation storage operation and disposal must be carried out by persons who have been instructed appropriately Designated use drives are components intended for installation in electrical systems or machines In case of installati
50. onnected to the AS Interface OK Communication present Red Illuminated Communication interrupted or slave address is set to 0 Green red Flashing Communication or peripheral error Operating Instructions MOVIFIT basic 51 52 SS a Operation E Operating displays of LT BG keypad 7 2 Operating displays of LT BG keypad The LT BG keypad has the following operating displays SCAN Err SC LOAD 31 v Oo o e N 2 Flashing dots The keypad is scanning the connection to MOVIFIT basic Communication error between keypad and MOVIFIT basic The keypad is loading the configuration data from MOVIFIT basic The default parameters factory setting are loaded The power section of MOVIFIT basic is switched off This message is displayed when the drive is at a standstill and no error is pending MOVIFIT basic is ready for normal operation Display of the selected parameter parameter mode Display of the selected parameter value setting mode Display of the current motor frequency in Hz Display of the display variables P2 22 Display of the actual output current of MOVIFIT basic in A Display of the actual motor power in kW The actual output current of MOVIFIT basic exceeds the nominal motor current parameter P1 08 Auto tune is being performed During this process the motor parameters are measured and configured Enable is not required for starting the a
51. otect the units from improper strain The following applications are prohibited unless the unit is explicitly designed for such use Usein potentially explosive atmospheres Usein areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications with strong mechanical oscillation and impact loads see section Technical Data Electrical connection Perform electrical installation according to the pertinent regulations e g cable cross sections fusing protective conductor connection For any additional information refer to the applicable documentation For notes on EMC compliant installation such as shielding grounding arrangement of filters and routing of lines refer to chapter Installation instructions The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation Operating Instructions MOVIFIT basic Safety Notes Safe disconnection Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 A voltage test according to EN 61800 5 1 2007 chapter 5 2 3 2 is required forthe drives prior to startup in order to ensure the insulation 2 9 Safe disconnection 2 10 Operation The units meet all requirements for safe disconnection of power and electronic connec tions in accordance with EN 61800 5 1 All connected circuits must also satisfy the re quireme
52. ply voltage Viine Operating Instructions MOVIFIT basic 65 Technical Data Control functions Accessories MOVIFIT basic type MBF07A B1 A1 MBF15A B1 A1 MBS4DA B1 A1 MBS4RA B1 A1 Part number 1 825 247 8 1 825 249 4 1 825 253 2 1 825 2516 inverter Dual motor Reversing starter starter 4 binary inputs Isolated via optocoupler PLC compatible EN 61131 2 R 3 0 kQ lg 10 mA sampling interval s 8 ms Signal level 13 30 V 1 contact closed 3 5V 0 contact open DIO DI3 see chapter Functions of MOVIFIT basic with binary control 2 binary outputs Signaling functions PLC compatible to EN 61131 2 interference voltage and short circuit proof Signal level 15 V 30 V mq 3V 5V o Total current Max 100 mA DOO DI1 see chapter Functions of MOVIFIT basic with binary control 1 If the unit is stored for a long time connect it to the supply system voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced 9 4 Accessories 9 4 1 Operator panel LT BG Type LT BG 00 ESERE Part number 1 820 864 9 CVO Function Operator panel z pem Connection with 3 m cable and RJ11 plug connector for connection to the X50 diagnostic interface Degree of protection IP54 EN 60529 when installed in a control cabinet door IP20 EN 60529 without mounting USB11A Ambient temperatu
53. r manual operation 56 Manual operation With LT BG keypad 53 With the PG tee reete 55 Manual operation with LT BG Inverter manual operation 53 Operating Instructions MOVIFIT basic Manual operation with LT BG keypad JACHIVATION eras heh ende He ette a ten eat 53 Deactivation cccccceceeeeeeeeeecceceeceeeeeeeeeeeeeeeeees 54 Mechanical installation ccccccceseeeeeeeeeeeeee 13 Motor cable ssena etr e tete 26 Mounting poSo iis eie 14 N Nameplate ii a aa aaa 12 Neglected maintenance sseseesss 61 Network scan manual mode 56 Notes Designation in the documentation 5 0 Operating displays PEDS mE 51 LT BG KEYPA oiana E 52 Operation Safety MOtes orenian i a aie A 9 Other applicable documentation 8 P Parameter description MOVIFIT basic inverter scs 45 Parameter list MOVIFIT basic inverter 45 Parameterization With LT BG keypad seeeeeee 42 With the PC LT shell software 44 PG connection csi recte oe ea e etr ra a Pe Cuv 34 PE corinection rero eee et ee pre dde 16 Product names sss 6 Protection devices sssssssee 17 Protective cover ssssssssssseeeeeee 35 R Requirements for startup
54. rating Instructions MOVIFIT basic 13 4 Mechanical Installation Mounting position 4 2 Mounting position You can install the MOVIFIT basic unit in any mounting position 2816420235 43 Installing MOVIFIT basic Mount the MOVIFIT basic unit with 4 screws according to the following figure Tightening torque 2 0 2 4 Nm 18 21 Ib in 9007202071159307 14 Operating Instructions MOVIFIT basic Electrical Installation Installation instructions 5 Electrical Installation 5 1 Installation instructions 5 1 4 Earth leakage circuit breaker A WARNING Electric shock due to incorrect earth leakage circuit breaker type Severe or fatal injuries MOVIFIT basic can cause direct current in the protective earth conductor When an earth leakage circuit breaker is used for protection against direct or indirect contact only install a type B earth leakage circuit breaker on the power supply end of the MOVIFIT basic unit Do not use a conventional earth leakage circuit breaker as a protective device Universal current sensitive earth leakage circuit breakers tripping current 300 mA are permitted as a protective device During normal operation of MOVIFIT basic units earth leakage currents gt 3 5 mA can occur SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker is stipulated for direct or indirect protec tio
55. re 0 50 C Storage temperature 0 60 C 9 4 2 Accessories for PC connection Type USB11A Part number 0 824 831 1 Function USB RS 485 interface adapter Scope of delivery USB11A interface adapter USB cable Cable with RJ10 RJ10 plug connectors OPLT 003 C Type OP LT 003 C Part number 1 824 368 1 Function RJ10 RJ45 adapter DC 24 V gt DC 5 V voltage converter Scope of delivery OP LT 003 C adapter Cable with RJ45 RJ11 plug connectors 66 Operating Instructions MOVIFIT basic Technical Data 9 Dimension drawings 9 5 Dimension drawings 9 5 1 Dimension drawing of MOVIFIT basic O O O o D 3 DI2 STATUS AS nterface 2816410635 9 5 2 Dimension drawing of LT BG keypad 55 9 080 8 e ceo ry N Recess 2689204875 for control cabinet installation The keypad meets the requirements of IP54 when it is installed correctly Operating Instructions MOVIFIT basic 67 10 10 68 Declaration of Conformity Dimension drawings Declaration of Conformity EC Declaration of Conformity
56. ry Contool 4 uec ned tt eee e 65 9 45 ACCOSSOTIOS tes ais ee ee RO MEE RR EN d 66 9 5 Dimension drawings ssssseeene eene 67 Declaration of Conformity eeeeeeeeeeeeseeeeeee eren nnne nnne rnnt 68 Address List eee RERGPPPe EHE DS 69 pr om 70 Operating Instructions MOVIFIT basic General Information How to use this documentation 1 General Information 1 1 How to use this documentation The documentation is an integral part of the product and contains important information on operation and service The documentation is written for all employees who assemble install startup and service this product The documentation must be accessible and legible Make sure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the documentation carefully and understood it If you are unclear about any of the information in this documentation or if you require further information contact SEW EURODRIVE 1 2 Structure of the safety notes 1 2 1 Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes notes on potential risks of damage to property and other notes Signal word Meaning Consequences if disregarded A DANGER Imminent danger Severe or fatal injuries A WARNING Possible dangerous situation S
57. safe electrical disconnection in accordance with EN 61800 5 1 n installation altitudes between 2000 m to 4000 m above sea level the permitted nominal line voltages are reduced by 6 V per 100 m 5 1 6 Protection devices MOVIFIT basic drives are equipped with integrated protection devices against over load of the drive External motor protection devices are not necessary 5 1 7 UL compliant installation in preparation UL and cUL approval for the MOVIFIT basic unit series is in preparation 1 The maximum altitude is limited by creeping distances and flameproof components such as capacitors Operating Instructions MOVIFIT basic 17 5 2 Electrical Installation Topology Topology The following figure shows a typical MOVIFIT basic drive system with AS Interface control AC 3x 380 480 V 9007201945761931 K Line contactor Line protection fuse Power bus line cable Motor cable Type Minimum Maximum Minimum Maximum conductor Total length conductor Length Cross section Cross section 1 2 3 4 5 B16 2 5 mm 2 5 mm AWG14 en AWG14 1m B20 4 0 mm 2 5 mm AWG12 Wom AWG14 zm B25 6 0 mm 2 5 mm AWG10 190 m AWG14 2m The table shows typical characteristics at an ambient temperature of 40 C with routing type B2 according to EN 60204 1 The applicable country specific standards and regulations must also be observe
58. strain relief brackets to the ABOX and fix the line cable with the brackets tightening torque 0 6 Nm 5 3 Ib in 2839875723 9 Place the upper part of the contact module on the hinge hooks Tilt down the upper part of the contact module until it latches on both sides 2839877643 to lever the contacts of the insulation 10 Use the screwdriver blade width 3 3 5 mm displacement connector downwards 2839879563 Operating Instructions MOVIFIT basic 22 Electrical Installation 5 Power bus connection line cable 11 Plug in the line connector of the EBOX to the FieldPower contact module 2839881483 12 Position the EBOX on the ABOX Screw on the EBOX with 4 screws tightening torque 2 Nm 18 Ib in 2839860363 NOTICE Ingression of moisture or dust when bending the line cable Damage to the MOVIFIT basic unit Do not bend the line cable for at least 50 mm The MOVIFIT basic unit only meets the IP54 requirements if the line cable is not bent within 50 mm of the unit 3756680203 Operating Instructions MOVIFIT basic 23 24 5 4 5 4 1 Electrical Installation Motor connection Motor connection Motor connection variants The following figure shows the motor plug connector variants for MOVIFIT basic MOVIFIT basic inverter MOVIFIT basic dual motor starter MOVIFIT basic reversing starter In preparation
59. t is not short circuit proof Output frequency fo 2 120 Hz fine Resolution 0 01 Hz Operating point 400 V at 50 Hz Rated output current IN AC 2 2 A AC 4 1 A AC 2x5 0 A AC 10 0 A Motor power S1 Bs 0 75 kW 1 5 kW 2 x 2 2 kW 4 0 kW 1 0 HP 2 0 HP 2 x 3 0 HP 5 4 HP PWM frequency 4 factory setting 8 16 kHz oun bends n b maar TS oa None circuit proof Regenerative 150 2 s Maximum motor cable 3 m unshielded 10 m unshielded length 10 m shielded Interference immunity Meets EN 61800 3 Interference emission Meets category C3 according to EN 61800 3 Ambient temperature A 10 40 C Py reduction 3 Iy per K to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature 30 to 85 C EN 60721 3 3 class 3K3 Maximum permitted according to EN 50178 vibration and shock load Degree of protection IP54 MOVIFIT basic housing closed and all plug connections sealed Duty type S1 EN 60149 1 1 and 1 3 Cooling type DIN 41751 Self cooling Installation altitude h 1000 m No reduction h gt 1000 m Iy reduction by 1 per 100 m h gt 2000 m Ving reduction by AC 6 V per 100 m Overvoltage class 2 according to DIN 0110 1 Amax 4000 m Also see chapter Installation altitudes above 1000 m asl page 17 Weight 3 3 kg 3 0 kg 2 7 kg Dimensions E xHx See chapter Dimension drawings Required preventive measures Grounding the unit Brake rectifier BG brake rectifier for SEW brakemotors Brake voltage sup
60. th LT BG keypad 6 6 4 Description of LT BG keypad Function You can use the LT BG keypad for startup parameterization and manual operation of MOVIFIT basic inverters In addition to that the keypad displays important information about the state of the drive Features Illuminated display Keypad with 5 keys Connection cable Key assignment The following figure shows the key assignment of the LT BG keypad 2669822603 Key Navigate Switch menu Saving parameter values Show real time information Key Up Increase speed Increase parameter values Decrease parameter values Key Stop Stop drive Resetting the drive O QO Key Down Decrease speed Key Start Enabling the drive Changing the direction of rotation 42 Operating Instructions MOVIFIT basic Startup go 6 Parameterization with LT BG keypad Parameterization Proceed as follows to change the parameter values 1 Check the connection of the MOVIFIT basic unit See chapter Electrical Installation 2 Connect the LT BG keypad to the MOVIFIT basic unit See chapter LT BG keypad connection page 33 3 Make sure that the motor cannot start e g by unplugging the motor connector s from the MOVIFIT basic unit 4 Switch on the line voltage After initialization the keypad shows the rotational frequency H the output current A or the motor power P To change the display briefly press the
61. th the information contained in this documentation to ensure safe operation of and to achieve the specified product characteristics and performance fea tures SEW EURODRIVE assumes no liability for injury to persons or damage to equip ment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 1 5 Copyright 2011 SEW EURODRIVE All rights reserved Unauthorized duplication modification distribution or any other use of the whole or any part of this documentation is strictly prohibited 1 6 Product names and trademarks All brands and product names in this documentation are trademarks or registered trade marks of their respective titleholders Operating Instructions MOVIFIT basic Safety Notes Preliminary information 2 2 1 2 2 2 3 2 4 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are read and adhered to Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE Preliminary information The following safety notes are primarily c
62. the PC laptop to the MOVIFIT basic unit See chapter PC connection 3 Start the LT Shell exe software 4 Select the COM port of the PC laptop the MOVIFIT basic unit is connected to r SEX Untitled LT Shell V3 File Config Local drive contro Help D d Select local COM port b COMI Drive Drive Type LN com3 esl Power Units gt v COM20 d Motor Type Rescan Ports Paranj Language i Real Time drive parameter edit 1 Write Protect Pi ve Description a 3759803915 5 Read the parameter set with the S key of the MOVIFIT basic The parameter menu is displayed 1 2 3 4 5 Iel sew Untilied CCS x Ix xa File i Cojfig Loc drive control Help E E Jii 5X Drive Type LTK Size 10 75 W 400V Motor Type Phase Application Description j Parameter Group op Real Time drive parameter edi FE ENIS FOP a roton Group 2 e Sh pera 03 30s iam Acceleration ramp time 3759803915 1 Open parameter set 2 Save parameter set on PC 3 Print parameter set 4 Read parameter set from MOVIFIT basic unit 5 Transmit parameter set to MOVIFIT basic unit 6 Select parameter group 6 Select the required parameter group 6 7 Double click the required parameter 8 Enter the new parameter value into the input field 9 Transmit the parameter set from the PC to the MOVIFIT basic via the D key Operating Instructions MOVIFIT basic
63. tion 1 24 V DC 24 V output sensor supply 2 n C Not connected 3 0V24 0V24 reference potential 4 DI2 Binary input sensor 2 5 PE Equipotential bonding protective earth conductor Operating Instructions MOVIFIT basic 29 5 Electrical Installation Connections of MOVIFIT basic with AS Interface 5 6 3 X23 Binary input sensor 3 The following table provides information about this connection Function Binary input sensor 3 Connection type M12 5 pole female A coded Wiring diagram 2264816267 Assignment No Name Function 24 V DC 24 V output sensor supply n C Not connected 0V24 0V24 reference potential DI3 Binary input sensor 3 oy RB 0 9 gt PE Equipotential bonding protective earth conductor 5 6 4 X50 Diagnostic interface The following table provides information about this connection Function Diagnostics and programming interface Connection type RJ11 6P6C Wiring diagram E 3163123211 Assignment No Name Function n C Not connected RS RS 485 data cable RS RS 485 data cable 24V DC 24 V output for keypad 0V24 0V24 reference potential for keypad MO om A OINI n C Not connected 30 Operating Instructions MOVIFIT basic Electrical Installation
64. tions of the drive AS Interface bit Function DO3 DO2 DO1 DOO MOVIFIT basic inverter X X 0 0 Stop X X 0 1 Enable CW X X 1 0 Enable CCW X X 1 1 Stop reset 0 0 X X Setpoint speed n1 0 1 X X Setpoint speed n2 1 0 X X Setpoint speed n3 1 1 X X Setpoint speed n4 MOVIFIT basic The following table shows the 4 data bits that the AS Interface master sends to the motor starter MOVIFIT basic motor starter and the functions of the drive AS Interface bit Function DO2 DO1 DOO MOVIFIT basic MOVIFIT basic dual motor Reversing starter starter 0 0 0 Stop Stop Enable CW Enable signal for motor at terminal 0 0 1 X9 Enable CCW Enable signal for motor at terminal 0 1 0 X8 Stop Enable signal for both motors at X9 0 1 1 X8 1 X X Reset Reset 6 9 2 Data transfer MOVIFIT basic AS Interface master The following table shows the 4 data bits that MOVIFIT basic sends back to the AS Interface master AS Interface bit Meaning DI3 DI2 DI DIO Ready signal X X X 1 0 0 The MOVIFIT basic drive is not ready 1 The MOVIFIT basic drive is ready for operation Manual mode X X 1 0 X 0 MOVIFIT basic control via AS Interface 1 Manual control of MOVIFIT basic Sensor input 2 X 1 0 X X 0 The signal of sensor 2 0 1 The signal of sensor 2 1 Sensor input 3 1 0 X X X 0 Signal of sensor 3 0 1 Signal of sensor 3 1 X
65. uirements i The following conditions apply to startup The MOVIFIT basic unit must be installed correctly both mechanically and electri cally Appropriate safety measures prevent the drives from starting up unintentionally Appropriate safety measures must be taken to prevent risk of injury or damage to machine The following hardware must be available for startup and parameterization of the MOVIFIT basic inverter PC or laptop see chapter PC connection The following software must be available on the PC or laptop for startup and parameter ization of the MOVIFIT basic inverter LT Shell Version 3 10 or later INFORMATION For startup of the MOVIFIT basic motor starter you do not require a PC laptop and software Operating Instructions MOVIFIT basic Startup go 6 Startup procedure for the MOVIFIT basic inverter 6 3 Startup procedure for the MOVIFIT basic inverter Proceed as follows to startup the MOVIFIT basic inverter 1 Check the connection of the MOVIFIT basic unit See chapter Electrical Installation 2 Make sure that the motor cannot start e g by unplugging the motor connector s from the MOVIFIT basic unit 3 Switch on the line voltage The Status LED is now illuminated 4 Connect the LT BG keypad or the PC to the MOVIFIT basic unit See chapter LT BG keypad connection page 33 or chapter PC connection page 34 A WARNING During the auto t
66. une phase in vector control the motor axis briefly rotates If you set the parameter P4 02 Auto tune 1 the inverter performs a calibration process Auto tune The inverter releases the brake and the motor briefly rotates Severe injuries During the auto tune phase observe a sufficient safety distance to all parts driven by the motor 5 Set the following parameters Motor parameters For V f control For vector control e P1 07 Nominal motor voltage P1 07 Nominal motor voltage e P1 08 Nominal motor current e P1 08 Nominal motor current e P1 09 Nominal motor frequency e P1 09 Nominal motor frequency e P4 01 Control mode e P4 02 Auto tune P4 05 motor power factor System parameters P1 03 Acceleration ramp P1 04 Deceleration ramp P1 11 Speed n1 P2 02 Speed n2 P2 03 Speed n3 P2 04 Speed n4 See chapter Parameterization with LT BG keypad page 43 or chapter Parameterization with PC page 44 6 Make sure the screw plug of the diagnostics interface has a seal and screw it in NOTICE Loss of the ensured degree of protection if the screw plug of the diagnostic interface is not installed or not installed correctly Damage to the MOVIFIT basic unit Make sure the screw plug of the diagnostic interface has a seal and screw it in Operating Instructions MOVIFIT basic 37 6 38 go Startup Startup procedure for the MOVIFIT basic inverter 7 Switch off
67. urrent 0 8 4 1 A with MBF15A 41A obe to the motor nameplate P1 09 Rated motor frequency 25 500 Hz 50 Hz Set the nominal motor frequency according to the motor nameplate Hz P1 10 Rated motor speed 0 30000 min 0 Set the nominal motor speed With P1 10 0 all speed related parameters are displayed in rpm P1 11 Speedn1 P1 01 P1 01 50 Hz The drive runs with this speed in jog mode or when the speed n1 was selected by the higher level controller P1 12 Control mode of the 0 Binary signals or 0 Setting the control mode drive AS Interface 1 Manual mode only clockwise 2 Manual mode CW and CCW opera tion P1 13 Error log The 4 most recent errors are Display of The most recent error is displayed logged the most first recent error Exception Undervoltage errors are only logged once Operating Instructions MOVIFIT basic 6 9 45 6 46 go 6 8 2 Advanced parameters Startup Parameter directory of the MOVIFIT basic inverter The following table shows the advanced parameters No Name Section Standard Description P2 02 Speed n2 P1 01 P1 01 10 Hz The drive runs with the speed that P2 03 Speed n3 P1 01 P1 01 25 Hz was selected by the higher level controller P2 04 Speed n4 P1 01 P1 01 50 Hz P2 16 Zero speed holding 0 60s 0 2s Time during which the speed 0
68. ut 1 manual mode 0 MOVIFIT basic control via control signals 1 Manual control of MOVIFIT basic 3 0V24 0V24 reference potential DOO Binary output O ready signal 0 MOVIFIT basic is not ready 1 MOVIFIT basic is ready 5 PE Equipotential bonding protective earth conductor 5 7 4 X50 Diagnostic interface The following table informs about this connection Function Diagnostics and programming interface Connection type RJ11 6P6C Wiring diagram b ud 3163123211 Assignment No Name Function 1 n C Not connected 2 RS RS 485 data line 3 RS RS 485 data cable 4 24 V DC 24 V output for keypad 5 0V24 0V24 reference potential for keypad 6 n C Not connected Operating Instructions MOVIFIT basic Electrical Installation Connection of LT BG keypad 5 8 Connection of LT BG keypad The MOVIFIT basic inverter is equipped with an X50 diagnostic interface RJ 11 Socket for startup parameterization and service The diagnostic interface is located in the connection block of the control unit You must remove the screw plug before plugging in the connector into the diagnostic interface A DANGER Danger of burns due to hot surfaces of the MOVIFIT basic unit Severe injuries Wait for the MOVIFIT drive to cool down sufficiently before touching it Use the cable enclosed with the keypad to connect the keypad to the MOVIFIT basic unit Scope of delivery Type Part number Scope
69. uto tune process Operating Instructions MOVIFIT basic Operation D A Manual mode with LT BG keypad lt 7 3 Manual mode with LT BG keypad only for MOVIFIT basic inverter 7 3 1 Manual mode activation parameter P1 12 Proceed as follows to activate manual mode 1 Set parameter P1 12 to 1 gt CW operation only orto 2 gt CW and CCW operation 2 Enable the drive via the higher level controller For MOVIFIT basic with binary control DIO and DI1 0 For MOVIFIT basic with AS Interface DOO and DO1 0 7 3 20 Manual mode with MOVIFIT basic inverter The following functions of the MOVIFIT basic inverter can be executed in manual mode Enabling the drive Use the Q key to enable the drive With a setpoint speed 7 0 the drive will start Changing the setpoint Use the C key and the v key to set the required setpoint speed speed The drive follows the setpoint speed Changing direction of Use the key to change the direction of rotation rotation Stop drive Starting the drive with setpoint speed Error reset Operating Instructions MOVIFIT basic Requirement P1 12 2 enable CW and CW operation Use the key to stop the drive The drive brakes with the deceleration ramp P1 04 to a standstill At standstill press the key and use the C key and the v key to select the required setpoint speed Press the key to confirm your selection
70. when shutting down or storing the MOVIFIT basic unit f you shut down and store the MOVIFIT basic unit you must close open cable entries and cover contacts with protective caps Make sure that the unit is not subject to mechanical impact during storage Observe the notes on storage temperature in the Technical Data chapter 8 6 Extended storage MOVIFIT basic is equipped with capacitors which are subject to aging effects when de energized The capacity and impedance of the built in capacitors of MOVIFIT basic do not change significantly during extended storage However the leakage current of the capacitors slowly increases If the unit is stored for a long time connect it to the supply system voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced 8 6 4 Procedure if maintenance has been neglected When maintenance has been neglected SEW EURODRIVE recommends to operate the unit for 1 hour with the permitted nominal voltage at room temperature Keep the connected motor running during the entire time After you have completed the regener ation process the unit can be used immediately or stored again for an extended period with maintenance 8 7 Disposal This product consists of Aluminum Plastics Electronic components Dispose of all components in accordance with applicable regulations Operating Instructions MOVIFIT basic 61 62 Technical Data CE marki
71. y The measured stator resistance of the motor is too high Make sure that the motor is connected correctly e Check whether the power rating of the motor corresponds with the power rating of the connected inverter The measured motor inductivity is too low Make sure that the motor is connected correctly The measured motor inductivity is too high Make sure that the motor is connected correctly e Check whether the power rating of the motor corresponds with the power rating of the connected inverter The measured motor parameters are contradic tory Make sure that the motor is connected correctly Check whether the power rating of the motor corresponds with the power rating of the connected inverter Inspection Maintenance The MOVIFIT basic unit does not require maintenance SEW EURODRIVE does not prescribe any inspection or maintenance work for the MOVIFIT basic unit Exception In case of long term storage observe the notes in chapter Service Extended storage Operating Instructions MOVIFIT basic Service E 8 Shutdown ee 8 4 Shutdown To shut down the drive deenergize the MOVIFIT basic unit using appropriate measures A WARNING Electric shock due to charged capacitors Severe or fatal injuries Observe a minimum switch off time of 10 minutes after disconnecting the power supply 8 5 Storage Observe the following instructions

MOVIFIT® basic / Operating Instructions / 2011-04 - SEW

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MOVIFIT&reg; basic / Operating Instructions / 2011-04 - SEW

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MOVIFIT® basic / Operating Instructions / 2011-04 - SEW