Operating Instructions
Contents
1. 12 Do not charge inside a box or container of any kind The battery pack must be placed in a well ventilated area during charging 2 Soot Se P SPECIFICATIONS MODEL NO T65501138 T65501148 T65501158 VOLTAGE 10 8V d c 14 4V d c 18V d c DELIVERY 75 g min WEIGHT 3 05 kg CURRENT 2 0 5 5 A ACCEPTABLE GREASE Up to NLGI 2 VIEW OF THE MAJOR COMPONENTS Pressure Safety Valve Driving Motor Fill Plug a Air Vent Valve wT YA LS Outlet Valve yl AP mie Main Switch Grease Container _ j 4 Fa aaa Battery Pack a L Coupler E TJ ACCESSORY Charger Operating Instructions Slide In Installing Or Removing Battery pack S 1 2 ee Fig 1 Fig 2 Always switch off the machine before insertion or removal of the battery pack To remove the battery pack push the button on the battery pack and pull the tool unit from the battery pack in the direction See Fig 1 To insert the battery pack align the tool unit slides with the battery pack sliding groove and push the tool unit into place See Fig 2 Do not force the battery pack into tool unit If the battery pack does not slide in easily it is not being inserted correctly Charging See Fig 3 Plug the fast charger into the power source olide the battery pack into the charger as the arrow direction shown on the charger Push the battery pack into place and make sure the red2. light on the charger is ON The battery pack is now starting the charging cycle After finish the charging cycle the light will turn into green The battery pack is now ready for use Your new battery pack is not charged You need to charge it before use If you try to charge a battery pack from a just operated machine sometimes the charging light will not come on If this occurs let the battery pack cool for a while then re insert it and try to charge again When you charge a new battery pack or a battery pack which has not been used for a long period it may not accept a full charge This is a normal condition and does not indicate a problem You can recharge the battery pack fully after discharging it completely a couple of times While charging the second battery allow the charger to cool down for 15 minutes before start the second charging process Unplug the charger from the power source after finish the charae Fig 3 The LED Light On The Charger Ge Power On Green light flashes slowly Battery Low Red light stays illuminated Battery charged 80 Green light flashes rapidly mh Battery charged 100 Green light stays illuminated Battery Pack temperature is too hot or too cold Red light flashes slowly Battery Pack malfunction Red and Green lights stay illuminated A WARNING l 2 Charger is plugged into a 100 240V a c outlet only If
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4. Operating Instructions CORDLESS GREASE GUN MODEL 165501138 165501148 165501158 peta OPERATIONAL PRECAUTIONS General Safety Instructions A WARNING 1 Consider work area environment Do not expose tools to rain Do not use tools in damp or wet locations Keep work area clean and well lit Do not use tools in the present of flammable liquids or gases Guard against electric shock Avoid body contact with earthed or grounded surfaces Keep children away Do not let visitors touch the tools or extension cord All visitors should be kept away from work area Store idle tools When not in use tool should be stored in a dry locked up place out of reach of children Do not force the tool It will do the job better and safer at the rate for which it was intended stay alert Watch out what you are doing Use common sense Do not operate tool when you are tired Check damaged parts Before further use of the tool a guard or other part is damaged should be carefully checked to determine that it will operate properly and perform its intended function 7 Check for alignment of moving parts blinding of moving parts breakage of parts mounting and any other condition that may affect its operation 8 A guard or other parts that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated in this instruction manual Have defective switches replaced by an authorized serv
5. amps or other practical way to secure and support the work piece to a stable platform Holding the work by hand or against your body is unstable and may lead to a loss of control 4 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control 5 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may create a risk of injury when used on another tool Important Safety Instructions for Charger amp Battery Pack A WARNING 1 Caution To reduce risk of injury charge only specific type rechargeable battery packs Other types of battery packs may burst causing personal injury and damage 2 Before using charger read all instructions and cautionary markings on battery packs and chargers 3 Do not expose charger to rain or snow 4 To reduce the risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger 5 Use of an attachment not recommended or sold by the charger manufacture may result in a risk of fire electric shock or injury to persons 6 Make sure cord is located so that it will not be stepped on tripped on tripped over or otherwise subjected damage or stress 7 Do not operate charger with damaged cord or plug Replace them immediately 8 Do not operate charger if it has received a sharp blow been dropp
6. ed or otherwise damage in any way take it to qualified center 9 To reduce risk of electric shock unplug charger from outlet before attempting any maintenance or cleaning Turning off controls will not reduce this risk 10 Do not disassemble charger or battery pack take it to a qualified service center while repair is required Incorrect reassembling may result in a risk of electric shock or fire Additional Safety Rules For Charger amp Battery Pack A WARNING 1 Do not charge battery pack when temperature is below 10 C 50 F or above 40 C 104 F Do not attempt to use a set up transformer an engine generator or DC power receptacle Do not allow anything to cover or clog the charger vents Always cover the battery pack terminals with the battery pack cover when the battery pack is not used Do not short the battery pack Do not touch the terminals with any conductive material Avoid storing battery pack in a container with other metal objects such as nails coins etc Do not expose battery pack to water or rain A battery pack short can use large current flow overheating possible burns and even a breakdown 9 Do not store the machine and battery pack in locations where the temperature may reach or exceed 50 C 122F 10 Do not incinerate the battery pack even if it is severely damaged or completely worn out The battery pack can explode in a fire 11 Be careful not drop shake or strike battery pack
7. ice center Do not use tool if switch does not turn it on 9 To ensure the designed operational integrity of power tools do not remove installed cover or screws 10 Use your tool at lower input than specified on the nameplate otherwise the finish may be spoiled and working efficiency reduced by motor overload 11 Do not wipe plastic parts with solvent Solvents such as gasoline thinner benzene carbon tetrachloride alcohol ammonia and oil containing chloric annex may damage and crack plastic parts Do not wipe them with such solvent Wipe plastic parts with a soft cloth lightly dampened with soap water 12 Dress properly Do not wear loose clothing or jewelry Contain long hair keep your hair clothing and gloves away from moving parts 13 Use safety equipment Always wear eye protection non skid safety shoes hard hat or hearing protection 14 Do not overreach Proper footing and balance enables better control of the tool in unexpected situations D a RF V N Product Safetv Instructions A WARNING 1 Disconnect battery pack from tool or place the main switch in the locked or off position before making any adjustments changing accessories or Storing the tool Such preventative safety measures reduce the risk of Starting the tool accidentally 2 Remove adjusting keys or wenches before turning the tool on Awrench or a key that is left attached to a rotating part of the tool may result in personal injury 3 Use cl
8. pressure level measured at operator s position 76 3dB A B weighted sound power level 84 5dB A 2 Vibration test results 0 72m s Pressure Safety Valve This valve is set to 420bar pressure by factory It will bypass grease output when blocked lubricant line or clogged bearing is occurred It indicates to repair or to clean before use Important Do not try to adjust this valve It may result in a risk of injury Troubleshooting SYMPTOM POSSIBLE CORRECTIVE ACTION Battery pack does not Charger or batter pack Clean the terminals with a appear to accept charge terminals may be corroded fine emery cloth when the battery pack is jor remained dirty plugged into charger Motor does not run Grease output bypass from pressure safety valve Gun does not delivery grease Battery pack damaged or Replace battery pack cycle life exhausted Damaged charger It gets Unplug from power hot make exclusively loud source immediately noise or smoke during Replace charger charge charged may be dirty or corroded fine emery cloth lubricant line use be remained dirty valve tn aparently procedure Remove grease container ass y Air Pocket blinded ass Y remained dirty seat area 7 GHO9HAMOd 87 139v1 428071 YSONVHO LT 149V1 Y3ddN H39HVHO 97 DWH 7387 39V9 1an4 7 T8VTANALIVS OW AMAL VS z ASSY YANIVLNOO 3SvV349 17 NINO W 07 S MDS 61 YOLOANNOO AUILLYI 81 7 ASSV 4
9. r handle fully until the groove of piston rod is latched into the slot on the tube cap This description is not applicable for new grease gun 4 Remove the cover from new grease cartridge and insert cartridge into the container tube Then remove the pull tab See Fig 3 For Grease Cartridge For Suction Filling or Filler Pump Cartridge Loading Bulk Loading 5 Screw grease container ass y into grease gun 6 Release the piston rod from slot and push it all the way in 7 This gun is ready to use If your gun fails to work it is due to air pocket in the grease container ass y To remove the air procedure as following Remove Air Pocket 1 Continue to hold trigger switch meanwhile press release air vent valve until trapped air is removed 2 If the gun still fails to work Draw back the piston rod fully and Engaging it with plunger by rotating the plunger handle about 1 4 1 2 turns to set the position of key See Fig 4 3 Press release air vent valve several times to release the air when push plunger handle 4 Repeat item 1 procedure until trapped air is removed 5 Disengaging the plunger by rotating the plunger handle about 1 4 1 2 turns Push plunger rod all the way in Disengaging Key Suction Filling From Bulk Container 1 Unscrew and dis assemble tube cap from the container tube as Fig 5 2 Visually check the direction of plunger lip Fig 2 3 Change the lip direction of plunger by yo
10. the battery pack is too hot or too cold the charger will not fast charge the battery pack and the red Indicator light is blinking When the battery pack temperature returns to between 0 C 32 F and 50 C 122 F The charger will automatically begin charging If both red and green indicator lights are ON the battery pack either does not comply or is defective Please contact your retailer Do not charge the battery pack in the rain snow or high temperature environment Do not charge battery pack when environment temperature is below 0 C 32 F or above 40 C 104 F While charge the cool battery pack below 0 C in the warm indoor keep the battery pack in the room for one hour to warm up before starting the battery pack A cool battery may charge unsaturated Remove the plug after finishing the charge The charger should be cooled at least one hour after continue charging three times Do not use generator for charging the battery pack Tool Operating Cartridge Loading 1 Draw back plunger handle fully until the groove of piston rod is latched into the slot on the tube cap See Fig 1 Grease Container ASS Y Tube Cap Groove Piston Rod Plunger Handle Container Tube 2 Unscrew the grease container from the gun 3 Slowly release the plunger handle to eject the empty cartridge from the container tube Visually check the direction of plunger lip See Fig 2 Draw back plunge
11. ur finger The lip must be directed toward the gun head Container Tube kL ae Handle NA Tube Cap for Gun Head 4 Screw and re assemble tube cap from the container tube 5 Insert the open end of grease container ass y into lubricant of bulk container Draw back piston rod slowly while pushing the grease container ass y deeper into the lubricant to prevent air pocket See Fig 6 6 When piston rod is fully extended latch the groove of piston rod into the slot of tube cap 7 Screw grease container ass y into gun 8 Release the piston rod from slot and push it all the way in 9 This gun is ready to use If your gun fails to work to remove the air procedure as Remove Air Pocket Suction filling A j i ue 2 O KS Li ne Loading With Filler Pump 1 Set the plunger in Engaging See Fig 4 2 Fit the filler plug Fig 7 with the socket of filler pump 3 Piston rod will be extended fully when the level of filler pump is operated See Fig 8 4 Set the plunger in Disengaging Push piston rod all the way in Loading with filler pump Operation Air pockets in the lubricant will cause the gun to lose its output Only continue to hold trigger switch meanwhile press release air vent valve until trapped air is removed Important Do not continue to hold down trigger if grease gun is stalled This could damage the motor or cause fire Note 1 Noise test results A weighted sound
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