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Contents 1. How to Read these Operating Instructions 2

Contents

1. Input function No connection to terminal 27 7 is then needed for running AMA 1 29 Automatic Motor Set desired AMA function Enable com Adaptation x7 plete AMA is recommended 3 02 Minimum reference Set the minimum speed of the motor shaft Wy w E Am Set the maximum speed of the motor shaft Set the ramping up time with reference 3 41 1 up time to nominal motor speed set in par 1 25 Set the ramping down time with refer ____ 3 42 Rampi down time ence to nominal motor speed in par 1 25 Set the site from where the reference 77 3 13 Reference site must work Lt MG 33 U1 02 VLT is a registered Danfoss trademark 73 4 How to Programme 4 2 Quick Setup 0 01 Language ____________ 0 01 Language Option 01 1 2 3 4 5 6 7 10 20 22 27 28 36 39 40 41 42 43 44 45 46 47 48 49 50 51 74 English German French Danish Spanish Italian Swedish Dutch Chinese Finnish English US Greek Portuguese Slovenian Korean Japanese Turkish Traditional Chinese Bulgarian Serbian Romanian Hungarian Czech Polish Russian Thai Bahasa Indonesian Danfi Function VLT Automation Drive FC 300 Operating Instructions High Power Defines the language to be used in the display The frequency converter
2. Illustration 3 43 Gasket applied to both sides of Illustration 3 44 Top duct ready to be installed on the frequency converter bracket and duct vented the frequency converter top cover For the final installation of the duct work assemble the top duct as shown below Illustration 3 45 Top duct assembled with gasket The top duct closing plate is left off for the installation of the duct work on the frequency converter The top duct work is attached to the frequency converter using existing holes on the top cover of the frequency converter Use the longer T25 screws provided with the kit in the existing frequency converter top cover holes The duct work will fit over the frequency converter mounting bolts Once the ductwork is attached to the frequency converter the duct closing plate can be attached The top ductwork assembly is complete Apply the gasket to the top duct closing plate and install Install the enclosure top Top duct installation is complete Illustration 3 47 Top duct closing plate with gas Illustration 3 46 Top duct installed ket MG 33 U1 02 VLT is a registered Danfoss trademark 39 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 17571948 10 Illustration 3 48 Top duct closing plate installed Illustration 3 49 Enclosure top installed Illustration 3 50 T
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6. 130BT106 10 130BT107 11 NB A Control cables must be screened armoured 130 340 10 MG 33 U1 02 VLT is a registered Danfoss trademark 65 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 3 7 2 Switches S201 S202 and S801 Switches 5201 53 and S202 54 are used to select a current 0 20 mA or a voltage 10 to 10 V configuration of the analog input terminals 53 and 54 respectively Switch S801 BUS TER can be used to enable termination on the RS 485 port terminals 68 and 69 See drawing Diagram showing all electrical terminals in section Electrical Installation Default setting 5201 53 OFF voltage input S202 A54 OFF voltage input S801 Bus termination OFF the switch over It is recommended to remove the LCP fixture cradle when oper ating the switches The switches must not be operated with power on the frequency When changing the function of 5201 5202 5801 be careful not to use force for converter 130BT310 66 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install 3 8 Final Set Up and Test 3 8 1 Final Set Up and Test To test the set up and ensure that the frequency converter is r
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16. Enclosure type 130BA481 10 EE 130 482 10 130 479 10 21 54 21 54 00 00 Enclosure protection NEMA Type 1 Type 12 Type 1 Type 12 Chassis Chassis 90 110 kW at 400 132 200 kW at 400 90 110 kW at 400 132 200 kW at 400 V V V V Rated 380 500 V 380 500 V 380 500 V 380 500 V power 110 132 kW at 690 160 315 kW at 690 110 132 kW at 690 160 315 kW at 690 V V V V 525 690 V 525 690 V 525 690 V 525 690 V 1 2 EE ot Xs Enclosure type 130BA480 10 130BA483 10 IP 21 54 00 Enclosure protection NEMA Type 1 Type 12 Chassis 250 400 kW at 400 V 240 400 kW at 400 V Rated 380 500 V 380 500 V power 355 560 kW at 690 V 355 560 kW at 690 V 525 690 V 525 690 V 3 3 Mechanical I nstallation Preparation of the mechanical installation of the frequency converter must be done carefully to ensure a proper result and to avoid additional work during installation Start taking a close look at the mechanical drawings at the end of this instruction to become familiar with the space de mands 19 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 3 3 1 Tools Needed To perform the mechanical installation the following tools are needed Drill with 10 or 12 mm drill measure Wrench with relevant metric sockets 7 17 mm Extensions to w
17. andur 0 ZZ jeuiuJe L 10 6 gin 361 sdn 3as Iv 0 apow O T 00 6 1 jexi6ia 0 S uois UuoneJo do ebueu5 ZOE 24 dn jas p anjea ynejaq uonduosep JejeuleJed ON ed NO U I eUHId x G 87 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 4 How to Programme MG 33 U1 02 VLT is a registered Danfoss trademark 9nutn Z 3nuL dn jas T 00 0 3eseJd 10 1 60 MO asind 96 S c Sdn 3es 0070 0 305 sng 60 INO es nd 56 6 9nutn Z dn jas 00 0 jeseJd POULL 2 INO asind v6 S ZN c Sand 3 5 IV 00 0 0 02 sng 2 MO es nd 6 S ZEUIN 0 sdn 3as Iv Y N 0 0 3005 sng Aejay 12451A 06 S sng 6 gin 35774 sdn jas esiwpor 0 Jepoou3 ee ee TL S 9nun 0 3s1v4 3 5 V N vcoT Jed sasind EE ZE 0 6 ndu L S ZEUIN 0 sdn 3ss 3urquoissedx3 9 0 3ndino esind 89 6 gn 3nuL sdn 3es Iv yndyno esind 9 OEX jeuruue L 99 6 0 3141 x 5 5 95 59 6 gin x 4 Iv ec eure L 9 G 0 3141 sdn 3as 3urquoisseJdx
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19. 0 eoueJajay 0 gun E SNL 3 5 IV yoeqpes4 sousiajoy 10 gin 3nuL sdn 3es abuey 00 syur e2uoJ9j9H 0 E uois uoneJe do abuey ZOE 24 dn jas p anjea ynejaq uonduosep JejeuleJed ON ed sdwey 84 4 How to Programme Operating Instructions High Power VLT Automation Drive FC 300 3nuL sdn 3ss V N 00077 dwey G6 9Tur 0 3nuL sdn jas 00T ywn unu V6 9 0 3nuL 4 Iv 001 yur 6 gin SNL 3 5 IV 0 0 J9MOd 6 ZEUIN Z 3nuL sdn 3ss S 00 T eui dwey T6 e 3nuL 3 5 IV 0720 9215 4915 06 le Id 6 ZEUIN anal sdn 3ss Z 3uurquoisseJdx3 4046 18 c sdn 3ss Iv 3urquoisseJdx3 08 8 gin 0 3nuL sdn 3as OS pug jadeq oney p dwey 8 gin 0 3141 sdn 3as 06 3015 5 p dwey 4175 gin 0 3nuL sdn 3es Iv OS 1809y 5 p dey 9 gin 0 3141 sdn 3as 06 eis y ones GLE Z 4 155 0 dwey p dwey 74 6 E 3141 sdn jas 5
20. 3 3X M8 SCREWS 175FA240 10 Illustration 3 65 Two nuts at rear side Illustration 3 66 Three front screws Illustration 3 67 Frame D2 with pedestal installed MG 33 U1 02 VLT is a registered Danfoss trademark 46 VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install 3 5 Electrical I nstallation 3 5 1 Control Wires Connect the wires as described in the Operat ing Instruction for the frequency converter Remember to connect the shields in a proper way to ensure optimum electrical immunity Control cable routing Tie down all control wires to the designated control cable routing 176FA246 10 Illustration 3 68 Wire path for control wiring Fieldbus connection Connections are made to the relevant options at the control card For details see the relevant fieldbus instruction The cable must be placed to the left inside the frequency converter and tied down together with other control wires In the IP 00 Chassis and IP 21 NEMA 1 units it is also possible to connect the fieldbus from the top of the unit as shown on the pic ture below On the IP 21 NEMA 1 unit a cover plate must be removed Illustration 3 69 Top connection for fieldbus Installation of 24 Volt external DC Sup ply Torque 0 5 0 6 Nm 5 in Ibs Screw size M3 No Function 35 36 24 V external DC
21. 3 Ph 91 L1 ase power 92 B input 93 15 P Ten Motor cable must be screened armoured If an unscreened unarmoured cable is used some EMC requirements are not complied with Use a screened armoured motor cable to comply with EMC emission specifications For more information see EMC specifications in the Design Guide See section General Specifications for correct dimensioning of motor cable cross section and length Screening of cables Avoid installation with twisted screen ends pigtails They spoil the screening effect at higher frequencies If it is necessary to break the screen to install a motor isolator or motor contactor the screen must be continued at the lowest possible HF impedance Connect the motor cable screen to both the de coupling plate of the frequency converter and to the metal housing of the motor 48 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install Make the screen connections with the largest possible surface area cable clamp This is done by using the supplied installation devices in the frequency converter Cable length and cross section The frequency converter has been tested with a given length of cable and a given cross section of that cable If the cross section is increased the cable capacitance and thus the leakage current may increase and the cable length must b
22. 6 Warnings and Alarms 126 Danfi Alarm Word Extended Status Word Bit Hex Dec Alarm Word AlarmWord2 Warning Word Warning Extended Word 2 Status Word 0 00000001 1 Brake Check ServiceTrip Brake Check Ramping Read Write 1 00000002 2 Pwr Card Temp ServiceTrip Pwr Card Temp AMA Running reserved 2 00000004 4 Earth Fault ServiceTrip Earth Fault Start CW CCW Typecode Sparepart 3 00000008 8 Ctrl Card Temp ServiceTrip Ctrl Card Temp Slow Down reserved 4 00000010 16 Ctrl Word TO ServiceTrip Ctrl Word TO Catch Up reserved 5 00000020 32 Over Current Over Current Feedback High 6 00000040 64 Torque Limit Torque Limit Feedback Low 7 00000080 128 Motor Th Over Motor Th Over Output Current High 8 00000100 256 Motor ETR Over Motor ETR Over Output Current Low 9 00000200 512 Inverter Overld Inverter Overld Output Freq High 10 00000400 1024 DC under Volt DC under Volt Output Freq Low 11 00000800 2048 DC over Volt DC over Volt Brake Check OK 12 00001000 4096 Short Circuit DC Voltage Low Braking Max 13 00002000 8192 Inrush Fault DC Voltage High Braking 14 00004000 16384 Mains ph Loss Mains ph Loss Out of Speed Range 15 00008000 32768 AMA Not OK No Motor OVC Active 16 00010000 65536 Live Zero Error Live Zero Error AC Brake 17 00020000 131072 Internal Fault error 10V Low KTY Warn Password lock 18 00040000 262144 Brake Overload Fans error Brake Overload Fans Password Protec Warn tion 19 00080000 524288 U phase Loss
23. 801 od 0V od wean 5 485 i S 24V NPN Interface F R5 485 68 I 32 D IN CY ov PNP Rs ass 7 t Y 24V NPN E 101 7 33 WN 5 PNP ed PNP Source n _ 9 NPN Sink 37 D IN E 130BA025 17 Illustration 3 82 Diagram showing all electrical terminals without options Terminal 37 is the input to be used for Safe Stop For instructions on Safe Stop installation please refer to the section Safe Stop Installation in the frequency converter Design Guide See also sections Safe Stop and Safe Stop Installation Very long control cables and analogue signals may in rare cases and depending on installation result in 50 60 Hz earth loops due to noise from mains supply cables If this occurs it may be necessary to break the screen or insert a 100 nF capacitor between screen and chassis The digital and analog in and outputs must be connected separately to the frequency converter common inputs terminal 20 55 39 to avoid ground currents from both groups to affect other groups For example switching on the digital input may disturb the analog input signal MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install Input polarity of control terminals o PNP Source NPN Sink E Digital input wiring Digital input wiring 8
24. adaptor Duct work 175ZA929 10 Illustration 3 34 Side view 36 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install NB Install the bottom plate after the frequency converter has been installed on the back to assure proper gasket coverage Install the two mounting brackets on the frequency converter chassis and then install the bottom duct adapter on the bottom of the frequency converter as shown below The installation of the bottom plate is easier while the back panel is outside the enclosure The curved leading edge of the bottom duct adapter is to the front of the frequency converter and down Before installing the back panel with the fre quency converter in the Rittal TS8 enclosure remove and discard the rearmost 5 screws see illustration below located on the top cov er of the frequency converter The holes will be used to fasten the top ductwork with longer screws provided with the kit Illustration 3 35 Top of IP 00 Chassis frequency converter Install the back panel in the enclosure see il lustration below Use Rittal PS4593 000 brack ets minimum one per side at the middle of the frequency converter with appropriate support strip for additional support of the back panel For the D4 and E2 frame use two sup ports per side If additional components are mounted on the same bac
25. 8 9T 9 35774 sdn 3as Iv V N 000 0 8 0 Bojeuy 11 91 35774 sdn 3es V N 000 0 1 0 Bojeuy 9 91 35774 sdn 3as V N 00070 ur Bojeuy S 9T 0 3nuL sdn 3es Y N 0 Jojuno 4016 9 0 anal sdn 3es Iv V N 0 9 0 3nuL sdn jss V N 0 21 91 9nur 0 35774 sdn 3as V N 0 Aejes 1 91 0 35774 x sdn 3es Y N 0 ZH 6c 3ndino 07 91 0 45704 3 5 IV V N 0 ZH Zc amp 3ndino easing 69 91 0 35774 sdn 3es Y N 0 ZH ndur 89 9T 0 35774 x sdn 3as V N 0 6 19 91 9TuI 0 35774 4 0 jevbiq 99 9T 9nur 35774 3 5 IV V N 000 0 ep 3ndino Bojeuy S9 91 361 sdn 3es V N 00070 bojeuy 9 9 35774 3 5 IV 2 0 Dunes YMS ps 9 9T 35774 sdn 3es Y N 000 0 s Bojeuy 29 91 gin 3s1v4 Sdn 3es IV 0 YMS 19 97 9nutn 0 35774 sdn 3es V N 0 jevbiq 09 9T synd3no sindu 9 9 uois uoneJe do gt ZOE 24 dn jas p anjea ynejaq uonduosep ON ed 99 MG 33 U1 02 VLT is a registered Danfoss trademark Automation Driv
26. T25 Torx screws torque to 2 3 Nm 20 3 4 1 Installation of Rittal Enclosures This illustration shows the full size template included with the kit and two drawings that may be used to locate the cutouts for the en closure top and bottom plates The duct work may also be used to locate the openings Illustration 3 29 Templates Install gasket material on the back openings of the frequency converter prior to installation on the enclosure back panel Use the template provided with the kit shown above and install the frequency converter on the back panel of the Rittal enclosure The template is referenced to the top left corner of the back panel Therefore the template may be used with any size back panel and both the 1800 mm and 2000 mm high enclosures Illustration 3 30 Openings on rear not used in this application MG 33 U1 02 VLT is a registered Danfoss trademark 35 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power Before installing the back panel in the enclo sure assemble the gasket on both sides of the bottom duct adapter as shown below and in stall on the bottom of the frequency convert er Illustration 3 31 Bottom duct adapter Illustration 3 32 Bottom duct adapter with gasket installed Illustration 3 33 Bottom duct adapter installed Drives Chassis Bottom duct
27. VLT Automation Drive FC 300 Operating Instructions High Power 1 6 Warnings and Alarms No Description Warning Alarm Trip Alarm Trip Lock Parameter Reference 61 Tracking Error X X 4 30 62 Output Frequency at Maximum Limit X 63 Mechanical Brake Low X 2 20 64 Voltage Limit X 65 Control Board Over temperature X X X 66 Heat sink Temperature Low X 67 Option Configuration has Changed X 68 Safe Stop X 5 19 70 Illegal FC configuration X 71 PTC 1 Safe Stop X x 5 19 72 Dangerous Failure xD 5 19 80 Drive Initialized to Default Value X 90 Encoder Loss X X 17 61 91 Analogue input 54 wrong settings X S202 100 See Operating Instructions for MCO 199 305 250 New spare part X 14 23 251 New Type Code X X Table 6 2 Alarm Warning code list X Dependent on parameter 1 Can not be Auto reset via Par 14 20 A trip is the action when an alarm has ap peared The trip will coast the motor and can be reset by pressing the reset button or make a reset by a digital input Par 5 1 1 The origin event that caused an alarm cannot damage the drive or cause dangerous condi tions A trip lock is an action when an alarm occurs which may cause damage to drive or connected parts A Trip Lock situation can only be reset by a power cycling LED indication Warning yellow Alarm flashing red Trip locked yellow and red MG 33 U1 02 VLT is a registered Danfoss trademark 125
28. the steps described below Read the safety instructions before installing the unit Mechanical nstallation Mechanical mounting Electrical I nstallation Connection to Mains and Protecting Earth Motor connection and cables Fuses and circuit breakers Control terminals cables Quick setup Local Control Panel LCP Automatic Motor Adaptation AMA Programming Frame size is depending on enclosure type power range and mains voltage SETE 91 92 93 95 88 89 DC DC L1L2L3PE 130BA015 13 Illustration 3 1 Diagram showing basic installa tion including mains motor start stop key and potentiometer for speed adjustment MG 33 U1 02 VLT is a registered Danfoss trademark 11 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 3 2 Pre installation 3 2 1 Planning the I nstallation Site NB Before performing the installation it is important to plan the installation of the fre quency converter Neglecting this may result in extra work during and after instal lation Select the best possible operation site by considering the following see details on the following pages and the respective Design Guides Ambient operating temperature Installation method How to cool the unit Position of the frequency converter Cable rou
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30. 0 3nuL sdn 3es V N 0 ODW 01 0 bE 0 3nuL sdn jas V N 0 OOW 01 M 2 20 9nutn 0 3nuL sdn 3as Iv Y N 0 ODW T ddd 0 ed SIUM 0 uois uoneJe do abuey ZOE 24 dn jas p anjea ynejaq uonduosep ON Jed synopesy ezed ODN x VE 6 105 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 5 General Specifications 1 Operating Instructions High Power 106 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 5 General S Danfi oecifications 5 General Specifications Mains supply L1 L2 L3 Supply voltage Supply voltage Supply frequency Max imbalance temporary between mains phases True Power Factor A Displacement Power Factor cos near unity Switching on input supply L1 L2 L3 power ups gt 11 kW FC 302 380 500 V 10 FC 302 525 690 V 10 50 60 Hz 3 0 of rated supply voltage gt 0 9 nominal at rated load gt 0 98 maximum 1 time 2 min Environment according to EN60664 1 over voltage category III pollution degree 2 The unit is suitable for use on a circuit capable of delivering not more than 100 000 RMS sym metrical Amperes 500 600 690 V maximum Motor output U V W Output voltage 0 100 of supply volta
31. 155 197 197 240 Max external pre fuses 1 A 225 250 350 Soft Charge Fuses AC qty 20 3 SMPS fuse A 4 AC Fan fuse 3 A 4 Supply Voltage V 3 Phase 525 690 10 Supply Frequency Hz 50 60 Power Factor gt 0 90 for 525 V gt 0 85 for 690 V Efficiency 0 98 Power loss at rated max load 690 V High Overload 150 W 2665 2953 3451 Normal Overload 110 W 3114 3612 4293 Enclosure IPOO IP21 NEMA 1 amp IP54 NEMA 12 Vibration Test g 0 7 Relative Humidity 93 2 3 IEC 68 2 3 Ambient Temperature degrees 10 Deg C to 40 Deg C continuously pe riodically at 45 degrees 25 Deg C to 65 70 Deg C for storage transport Adjusted Emery Drive Pro Ground and short circuit protection tection Weight gt 00 Chassis kg 81 9 90 5 111 8 21 NEMA 1 kg 95 5 104 1 125 4 54 NEMA 12 kg 95 5 104 1 125 4 1 Bussman 170M6000 series See fuse chart 2 Bussmann FWH 20A6F or exact equivalent 3 per unit 3 Bussmann KTK 4 or exact equivalent 1 per unit 4 Littlefuse KLK 15 or exact equivalent 1 per unit 5 VLT with standard input option no brake no loadsharing MG 33 U1 02 VLT is a registered Danfoss trademark 117 VLT Automation Drive FC 300 5 General Specifications 2 Operating Instructions High Power 525 690 Volt VLT Type P200 P250 P315 P355 VAC HO NO HO NO HO NO HO NO Continuous 100 100 A 550 253 303 303 360 360 418 395 470 Intermittent 1
32. 19 26 0 3nuL sdn 3es Z Y N 0 99 26 0 Sdn 3es Z V N 0 pjewuoJ pee4 49 26 9nutn 0 3nuL sdn 3es Z Y N 0001 9 26 0 anal Sdn 3es Z V N 0007 wng 10 PUNT E9 ZE ZEUIN 0 3nuL sdn jes Z Y N 0 Jopey Z9 ZE eeun 0 SN Sdn 3es c V N 0 2008 T9 c ZEUIN 0 3nuL sdn 3es Z V N 06 10306 euonjodoJg 09 26 J9J 0 3u0 9 ZE UuoneJo adAL do dn jas p anjea ynejaq uonduosep ON Jed 4 How to Programme MG 33 U1 02 VLT is a registered Danfoss trademark 102 VLT Automation Drive FC 300 4 How to Programme Operating Instructions High Power 9nuin 0 1 sdn 3es Z Y N 0 JO 9215 Lv t 9nuin 0 Sn Sdn 3es c V N T 3eBue 9t gin ANU sdn 3es Z sul 0 1 gin Snel Sdn 3es c 0 eAnisod bb E gin ANU sdn 3es Z 0 05 Eb EE 0 Sdn 3es Z V N 000005 pug eJeM3jos cv t ZEUI 0 ANU sdn 3es Z Y N 00000S yur pu3 aemyos Tp gin Sdn 3es c Jejpueu 2 0 yams pug 4noreueg Ot quur
33. 3 56 Bottom ductwork installed Illustration 3 55 Enclosure bottom cutout The bottom duct work is rotated into place as shown The bottom ductwork is a tight fit by design The upper part of the duct fits under the bottom duct adapter and requires a tight fit which with the gasket material maintains the IP 54 and UL and NEMA 12 rating 42 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install After the bottom ductwork has been posi tioned in place remove the three T25 screws from the outer holes in the mounting brackets on the sides and front of ductwork and move them to the inner holes of the same brackets Tighten the three screws to the specified tor que The bottom duct work is not fastened to Rittal enclosure Drives Chassis Bottom duct adaptor Duct work 175ZA929 10 Illustration 3 57 Installation of bottom duct Illustration 3 58 Move mounting screws from the outer hole to the inner hole Install the front cover of the duct and the ca ble clamp base if used Install the two remain ing gland plates Illustration 3 59 Bottom duct installed MG 33 U1 02 VLT is a registered Danfoss trademark 43 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 3 4 4 Installation on pedestal The frequency converter can als
34. 3S1v4 3 5 99 9 91 LA Ob bT 9nun 95714 sdn 3ss 502070 uoneJ593ur nuo ur juan 9nunn 0 35774 sdn 3es 001 jeuoipodo d uo gt 06 HID JUUNI 0 sdn 3ss V N 0 621 gun 3141 sdn 3as ON 0 sbumes 8c vT gun 0 3nuL 4 IV jurquoisseJdx3 3jne4 1 Aejaq 9c vT gin 0 3141 sdn 3as S 09 Aejaq 521 gin 35774 sdn 3es Z apooedA bT gin 3141 sdn jas uonejedo jewon 0 apow ccv 9nutn 0 3nuL 4 Iv SOT uejsey T bT 3141 sdn 3as 19591 jenuew 0 19594 Oc vT yesey GUL Z vT gun sdn 3ss o Sure uon und 9nutn 0 3nuL sdn 3es Iv yurquoisseJdx3 yney sure sure gin 361 3 5 uonoung 0 aunyie4 sure OT bT HO sure T tT gin sdn 3as Iv 10 wopuey WMd gin 35774 sdn jas uo 1 0 bT gin 3 5 AouenbeJ4 T0 bT gin 3041 sdn 3as Iv WAYS 00 bT 0 tT uois uoneJe do abuey gt ZOE 24 dn jas p anjea yn
35. ECB error Brake Resistor ECB Warn 20 00100000 1048576 V phase Loss Brake IGBT 21 00200000 2097152 W phase Loss Speed Limit 22 00400000 4194304 Fieldbus Fault Fieldbus Fault Unused 23 00800000 8388608 24V Supply Low 24V Supply Low Unused 24 01000000 16777216 Mains Failure Mains Failure Unused 25 02000000 33554432 1 8V Supply Current Limit Unused Low 26 04000000 67108864 Brake Resistor Low Temp Unused 27 08000000 134217728 Brake IGBT Voltage Limit Unused 28 10000000 268435456 Option Change Encoder loss Unused 29 20000000 536870912 Drive Initialized Output freq lim Unused 30 40000000 1073741824 Safe Stop A68 PTC 1 Safe Safe Stop W68 PTC 1 Unused Stop A71 Safe Stop W71 31 80000000 2147483648 Mech brake low Dangerous Extended Status Unused Failure A72 Word Table 6 3 Description of Alarm Word Warning Word and extended Status Word The alarm words warning words and extended status words can be read out via serial bus or optional fieldbus for diagnose See also par 16 90 16 94 WARNI NG 1 10 Volts low The 10 V voltage from terminal 50 on the con trol card is below 10 V Remove some of the load from terminal 50 as the 10 V supply is overloaded Max 15 mA or minimum 590 Q WARNI NG ALARM 2 Live zero error The signal on terminal 53 or 54 is less than 50 of the value set in par 6 10 6 12 6 20 or 6 22 respectively WARNI NG ALARM 3 No motor No motor has been connected to the output of the frequency converte
36. Environment according to EN 60664 1 over voltage category III pollution degree 2 1 IEC 60947 part 4 and 5 The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation PELV Cable lengths and cross sections Max motor cable length screened armoured 150m Max motor cable length unscreened unarmoured 300 m Maximum cross section to control terminals flexible rigid wire without cable end sleeves 1 5 mm 16 AWG Maximum cross section to control terminals flexible wire with cable end sleeves 1 mm 18 AWG Maximum cross section to control terminals flexible wire with cable end sleeves with collar 0 5 mm 20 AWG Minimum cross section to control terminals 0 25 mm 24 AWG Control card performance Scan interval ims Control characteristics Resolution of output frequency at 0 1000 Hz 0 003 Hz Repeat accuracy of Precise start stop terminals 18 19 lt 0 1 msec System response time terminals 18 19 27 29 32 33 lt 2ms Speed control range open loop 1 100 of synchronous speed Speed control range closed loop 1 1000 of synchronous speed Speed accuracy open loop 30 4000 rpm error 8 rpm Speed accuracy closed loop depending on resolution of feed back device 0 6000 rpm error 0 15 rpm All control characteristics are based on a 4 pole asynchronous motor 110 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instruction
37. OOT 0197 3e 5 1070W 0S T peo lt 9 0 35774 sdn 3ss V N 0 39550 1070W Ter 9nutn 0 35774 x sdn jas urquoisseJdx3 000T AWA 49d Ot T guin 0 35774 sdn jes SeJod 1070W 6E T TEWI v 3S1vJ x sdn jes e uepnpur sixe p L T 35774 sdn jas exueisisey 5501 9 T t 361 sdn jas muo ux aouepeay SE T ZEUIN p 35774 sdn jas yuurquoissasdxy abeyxea 10104 bE T ZEUIN v 35774 4 5 TX aouepeay 101215 35774 sdn 3as 55 0 4515 10304 TE T ZEUIN 35774 sdn 3as Iv 3urquoisseJdx3 su e uejsiseu 401815 O T 10 0W APY T gin 3S1v4 sdn jas Jo o uonexdepy 204014 2neuioiny 6c1 T 35774 sdn jas 3rurquoisseJdx3 anbio 3002 1070W 9c T 9nutn 79 35774 sdn 3es 5 paads 1070W Gc T E 35774 sdn jas 5 4030 9nutfi 0 35774 sdn jas 5 AouenbaJJ 1070W c T 9 2 0 35774 sdn 3as aHeYOA ec T 35774 sdn 3es 55 dH 4 1070W 10 1 zeun T asiv4 3 5 55 MA 1070W 02 4030 2 gun 35774 sdn 395
38. Power 5 12 Terminal 27 Digital Input Option Function Select the function from the available digital input range No operation 0 Reset 1 Coast inverse 2 Coast and reset inverse 3 Quick stop inverse 4 DC brake inverse 5 Stop inverse 6 Start 8 Latched start 9 Reversing 10 Start reversing 11 Enable start forward 12 Enable start reverse 13 Jog 14 Preset ref bit 0 16 Preset ref bit 1 17 Preset ref bit 2 18 Freeze reference 19 Freeze output 20 Speed up 21 Speed down 22 Set up select bit 0 23 Set up select bit 1 24 Catch up 28 Slow down 29 Pulse input 32 Ramp bit 0 34 Ramp bit 1 35 Mains failure inverse 36 DigiPot Increase 55 DigiPot Decrease 56 DigiPot Clear 57 Reset Counter A 62 Reset Counter B 65 1 29 Automatic Motor Adaptation AMA Option Function The AMA function optimizes dynamic motor performance by au tomatically optimizing the advanced motor parameters par 1 30 to par 1 35 at motor standstill Activate the AMA function by pressing Hand on after selecting 1 or 2 See also the section Automatic Motor Adaptation Af ter a normal sequence the display will read Press OK to finish AMA After pressing the OK key the frequency converter is ready for operation This parameter cannot be adjusted while the motor is running 0 OFF 1 Enable complete AMA Performs AMA of the stator resistance Rs the rotor resist
39. RPM Second 5 Torque limit Tum Volts V MG 33 U1 02 VLT is a registered Danfoss trademark 5 VLT Automation Drive FC 300 2 Safety Instructions and General Warning Operating Instructions High Power 6 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 2 Safety Instructions and General Warning I nstructions and General 2 1 1 Disposal I nstruction Equipment containing electrical components may not be disposed of together with domestic waste It must be separately collected with Electrical and Electronic waste according to local and currently valid legislation AN Caution The frequency converter DC link capacitors remain charged after power has been disconnec ted To avoid electrical shock hazard disconnect the frequency converter from the mains before carrying out maintenance Before doing service on the frequency converter wait at least the amount of time indicated below 380 500 V 90 200 kW 20 minutes 250 400 kW 40 minutes 525 690 V 37 250 kW 20 minutes 315 560 kW 30 minutes FC 300 Operating I nstructions Software version 4 5x C C Ur These Operating Instructions be used for all FC 300 frequency converters with software version 4 5x The software version number can be seen from parameter 15 43 2 1 2 High Voltage The voltage of the frequency con
40. Stop inverse GRE Terminal 37 Safe stop where available op Cm 19 pu 12 13 18 19 27 29 32 55 20 57 Qo D OI KOKOKOKOKO Ae Start Sip inverse Safe Stop Speed Start 18 Stop 27 62 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install 3 6 3 Speed Up Down Terminals 29 32 Speed up down Terminal 18 Par 5 10 9 Start 12 24V default ___ ____18 Par 5 10 Terminal 27 Par 5 12 19 Freeze Hm 027 Par 5 12 reference ___ ___ 59 Par 5 13 Terminal 29 5 13 21 Speed ____ ___ 32 Par 5 14 up 37 Terminal 32 Par 5 14 22 Speed 130B4021 12 mE down Note Terminal 29 only in FC x02 x series type 3 6 4 Potentiometer Reference Voltage reference via a potentiometer SN s Reference Source 1 1 Ana ogue 5 input 53 default gt Terminal 53 Low Voltage 0 Volt Peis 39142 53 54 55 Terminal 53 High Voltage 10 Volt 5950000 Terminal 53 Low Ref Feedback 0 4 Terminal 53 High Ref Feedback 1500 Switch S201 OFF U MG 33 U1 02 VLT is a registered Danfoss trademark 63 VLT Automation Drive FC 300 3 Ho
41. TERMINALS EARTH TERMINALS Illustration 3 73 Position of earth terminals IPOO D enclosures Illustration 3 75 Position of earth terminals IP21 NEMA type 1 and IP54 NEMA type 12 50 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 2 3 How to Install gt d e Ai 01 02 03 04 05 06 b LE EN AUX RELAY att AUX FAN 100 101 102 103 112 11 12 TEMP SWITCH 2 106 104 105 lt i a E S LINE Jo R 5 91 92 93 L1 L2 15 LOAD SHARING 2 57 DC DC ane ee 88 89 9 9 BRAKE R R MOTOR 81 82 U V w 96 97 98 130BA456 10 T1 T2 T3 Illustration 3 76 Compact IP 00 Chassis with disconnect fuse and RFI filter enclosure E2 176FA259 10 Earth Terminals Illustration 3 77 Position of earth terminals 00 E enclosures MG 33 U1 02 VLT is a registered Danfoss trademark 51 VLT Automation Drive FC 300 3 How to Install 2 Operating Instructions High Power 01 02 03 1 04 05 06 AUX RELAY y AUC ERN 100 101 102 103 4 2212 Ed 212 22 s em TEMP SWITCH 106 104 105 Si Lj LINE Rs 91 92 93 Lt L2 L3 Pu 4 MAINS GROUND LOAD SHARING 9 DC DC 8
42. The necessary airflow over the heat sink must be secured The flow rate is shown below Enclosure Door fan fan Airflow over heat airflow sink IP21 NEMA 1 amp D1 and D2 IP54 NEMA 12 1 Chassis D3 and D4 E2 170 m3 h 100 cfm 340 3 200 cfm 255 m3 h 150 cfm 255 m h 150 cfm 765 m3 h 450 cfm 1444 m h 850 cfm 765 m3 h 450 cfm 1444 m3 h 850 cfm Table 3 2 Heatsink Air Flow MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install Duct cooling A dedicated option has been developed to optimise installation of 00 Chassis enclosed fre quency converters in Rittal TS8 enclosures utilizing the fan of the frequency converter for forced cooling 176FA252 10 Illustration 3 19 Installation of 00 in Rittal TS8 enclosure Rittal TS8 Enclo Frame D3 Kit Part Frame D4 Kit Part Frame E2 Part No sure No No 1800 mm 176F1824 176F1823 Not possible 2000 mm 176F1826 176F1825 176F1850 2200 mm 176F0299 Table 3 3 Duct Kit Ordering Numbers Back cooling Using the channel from the back allows easy installation in for example control rooms The unit mounted to the rear of the enclosure allows a similar easy cooling of the units as the duct cooling principle The hot air is ventilated out of the back of the enclosure This offers a solution where the h
43. Z puesado OT ET S103e1eduio I ET gun sdn 3ss 215 39501 300 oq 0 215 39594 0 T gin 3nuL sdn 3es Z 4015 Z0 T guin 3791 Sdn 3es c 31215 TO T gin 3nuL sdn 3es Z BPOW 49 0 3U0D 15 00 T sbumes 215 0 adAL do dn jas p anjea ynejaq uonduosep JejeuleJed ON Jed 4 How to Programme 21601 MEWS xx ET ZT E Y MG 33 U1 02 VLT is a registered Danfoss trademark 94 Automation Drive FC 300 Operating Instructions High Power VLT 4 How to Programme zequin 0 3S1v4 3 5 V N 0 P4OM 514846 PA LTA 742 ZEUIN 0 35774 sdn 3es V N 0 LTA VT 0 asiv4 3 5 Y N 0 LTA 448 2 Aurqneduio Z pT 9nun 9 95714 dns HW 0004 3ndno e ueyonpur LS VT L 35774 dn jas jn oc 3ndino 9S pT 35774 95 ON 0 29414 SS bT gin 3nuL 4 Iv T S bT gin 3141 sdn jas ony 0 04002 ue4 7S bT gin 361 x dn3es T uo 4 144 0S bT jueuiuoJIAU3 G tT 9 3nuL sdn jas jurquoisseJdx3 4502 40304 b bT gin 0 3141 sdn 3as ZH OT Aouenbe44 1 gin 0 3nuL sdn 3es Iv Ob Th bT gin 0
44. access Ensure that proper cable access is present including necessary bending allowance As the 00 enclosure is open to the bottom cables must be fixed to the back panel of the enclosure where the frequency converter is mounted i e by using cable clamps Terminal locations D1 and D2 enclosures Take the following position of the terminals into consideration when you design for cables access 176 238 10 Illustration 3 8 Position of power connections 176 259 10 Illustration 3 9 Position of power connections Disconnect Be aware that the power cables are heavy and hard to bend Consider the optimum position of the frequency converter for ensuring easy installation of the cables MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How Install IP 21 NEMA 1 54 NEMA 12 00 Chassis Enclosure 01 Enclosure D2 Enclosure D3 Enclosure D4 A 277 10 9 379 14 9 119 4 7 122 4 8 B 227 8 9 326 12 8 68 2 7 68 2 7 173 6 8 273 10 8 15 0 6 16 0 6 D 179 7 0 279 11 0 20 7 0 8 22 0 8 E 370 14 6 370 14 6 363 14 3 363 14 3 F 300 11 8 300 11 8 293 11 5 293 11 5 G 222 8 7 226 8 9 215 8 4 218 8 6 H 139 5 4 142 5
45. all references Minimum reference is only active if Min 0 is set in par 3 00 3 03 Maximum Reference Range Function 1500 00 Par 3 02 Enter the Maximum Reference The Maximum Reference is the 0 100000 000 highest value obtainable by summing all references The Maximum Reference unit matches The choice of configuration in par 1 00 Configuration Mode for Speed closed loop 1 RPM for Torque 2 Nm The unit selected in par 3 01 Reference Feedback Unit MG 33 U1 02 VLT is a registered Danfoss trademark 77 VLT Automation Drive FC 300 4 How to Programme 2 Operating Instructions High Power 3 41 Ramp 1 Ramp Up Time Range Function s 0 01 3600 00 s Enter the ramp up time i e the acceleration time from 0 RPM to the rated motor speed nw 1 25 Choose a ramp up time such that the output current does not exceed the current limit in par 4 18 during ramping The value 0 00 corresponds to 0 01 sec in speed mode See ramp down time in par 3 42 tace S X nM N par 1 25 RPM A ref RPM Par 3 41 13084169 11 P4 13 High limit Reference 1 25 Motor speed P 4 11 Low limit 3 42 Ramp 1 Ramp Down Time Range Function Size re 0 01 3600 00 s Enter the ramp down time i e the deceleration time from the lated rated motor speed nmn par 1 25 to 0 RPM Choose a ramp down time such that
46. an internal failure in the drive The frequency converter provides full short circuit protection in case of a short circuit on the motor output Over current protection Provide overload protection to avoid fire hazard due to overheating of the cables in the installation The frequency converter is equipped with an internal over current protection that can be used for upstream overload protection UL applications excluded See par 4 18 Moreover fuses or circuit breakers can be used to provide the over current protection in the installation Over current pro tection must always be carried out according to national regulations Fuses must be designed for protection in a circuit capable of supplying a maximum of 100 000 Arms symmetrical Fuse Tables Buss Buss parse Buss Size mann mann SIBA LittelFuse Shawmut mann Bussmann Internal T E1958 E4273 E180276 E71611 E60314 E4274 E125085 Option JFHR2 T RKI JDDZ JFHR2 JFHR2 H JFHR2 Bussmann JDDZ JDDZ P90K FWH JJS 2028220 1505 300 A50 P300 NOS 170M3017 170M3018 300 300 315 300 P110 FWH JJS 2028220 L50S 350 50 350 NOS 170M3018 170M3018 350 350 315 350 P132 FWH JJS 206xx32 1505 400 50 400 NOS 170 4012 170 4016 400 400 400 400 160 FWH 115 206xx32 1505 500 A50 P500 NOS 170M4014 170M4016 500 500 500 500 P200 FWH JJS 206xx32 1505 600 50 600 NOS 170M4016 170M4016 600 600 600 600 Table 3 5 D enclosures 380 500 V 170M f
47. connect a non safety related hardware coast 130BT314 Door contact Mains Coast eH HAA Safety device Cat 3 Circuit interrupt device possibly with release input 12 Frequency 37 Control 47 board Short circuit protected cable channel if not inside installation cabinet 1 5Vdc Inverter pM 130BA073 14 Illustration 2 2 Illustration of the essential aspects of an installation to achieve a Stopping Category 0 60204 1 with safety Category 3 EN 954 1 2 1 9 Mains 14 50 RFI 1 can on FC 102 202 302 be used to disconnect the internal RFI capacitors from the RFI filter to ground If this is done it will reduce the RFI performance to A2 level 10 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power Danfi 3 How to Install 3 How to Install 3 1 How to Get Started 3 1 1 About How to Install This chapter covers mechanical and electrical installations to and from power terminals and control card terminals Electrical installation of options is described in the relevant Operating Instructions and Design Guide 3 1 2 How to Get Started The frequency converter is designed to achieve a quick and EMC correct installation by following
48. for further information MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 2 4 How to Programme 4 How to Programme 4 1 The Graphical and Numerical LCP The easiest programming of the frequency converter is performed by the Graphical Local Control Panel LCP 102 It is necessary to consult the frequency converter Design Guide when using the Numeric Local Control Panel LCP 101 4 1 1 How to Programme on the Graphical LCP The following instructions are valid for the graphical LCP LCP 102 The control panel is divided into four ES functional groups 1 Graphical display with Status lines 2 Menu keys and indicator lights changing parameters and switching SHUT between display functions 3 Navigation keys and indicator lights i LEDs 4 Operation keys and indicator lights LEDs 5 All data is displayed graphical LCP display which can show up to five items of operating data while displaying Status Display lines a Status line Status messages dis 3 playing icons and graphic 1 b Line 1 2 Operator data lines dis playing data defined or chosen by 4 the user pressing the Status key up to one extra line can be add ed 1 C Status line Status messages dis playing text 1 MG 33 U1 02 VLT is a registered Danfoss trademark 71 VLT Automation Dri
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50. mounting template on the wall and drill the holes as indicated Ensure proper distance to the floor and the ceiling for cooling A minimum of 225 mm 8 9 inch below the frequency converter is needed Mount the bolts at the bottom and lift the frequency converter up on the bolts Tilt the frequency converter against the wall and mount the upper bolts Tighten all four bolts to secure the frequency converter against the wall 30 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install Illustration 3 21 Lifting method for mounting drive on wall 3 3 5 Floor Mounting Pedestal nstallation 1 P21 1 and I P54 12 21 NEMA type 1 IP54 NEMA type 12 enclosed frequency converters can also be installed on a pedestal D1 and D2 enclosures Ordering No 176F1827 Please see the Pedestal Kit Instruction Manual 175R5642 for further information Illustration 3 22 Drive on pedestal MG 33 U1 02 VLT is a registered Danfoss trademark 31 VLT Automation Drive FC 300 3 How to Install The 1 enclosure is always delivered with a pedestal as standard Install the pedestal on the floor Fixing holes are to be drilled accord ing to this figure Mount the drive on the pedestal and fix it with the included bolts to the pedestal as shown on the il
51. supply MG 33 U1 02 VLT is a registered Danfoss trademark 47 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 24 V external DC supply can be used as low voltage supply to the control card and any option cards installed This enables full operation of the LCP incl parameter setting without connection to mains Please note that a warning of low voltage will be given when 24 V DC has been con nected however there will be no tripping Use 24 V DC supply of type PELV to ensure correct galvanic isolation type on the control terminals of the frequency converter 3 5 2 Power Connections Cabling and Fusing NB Cables General All cabling must comply with national and local regulations on cable cross sections and ambient temperature Copper 75 C conductors are recommended The power cable connections are situated as shown below Dimensioning of cable cross section must be done in accordance with the current ratings and local legislation See the Specifications section for details For protection of the frequency converter the recommended fuses must be used or the unit must be with built in fuses Recommended fuses can be seen in the tables in the fuses section Always ensure that proper fusing is made according to local regulation The mains connection is fitted to the mains switch if this is included 1508 025 10
52. voltage inputs have been disconnected such as load sharing linkage of DC intermediate circuit as well as the motor connection for kinetic back up When using the frequency converter wait at least 40 minutes Shorter time is allowed only if indicated on the nameplate for the specific unit Leakage Current The earth leakage current from the frequency converter exceeds 3 5 mA To ensure that the earth cable has a good mechanical connection to the earth connection ter minal 95 the cable cross section must be at least 10 mm or 2 rated earth wires terminated separately Residual Current Device This product can cause a D C current in the protective conductor Where a residual current device RCD is used for extra protection only an RCD of Type B time de layed shall be used on the supply side of this product See also RCD Application Note MN 90 Gx 02 x version number Protective earthing of the frequency converter and the use of RCD s must always follow national and local regulations 2 1 5 Before Commencing Repair Work 1 2 3 4 Disconnect the frequency converter from mains Wait for discharge of the DC link See period of time on the warning label Disconnect DC bus terminals 88 and 89 Remove motor cable MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 2 Safety Instructions and General Warning 2 1 6 Avoid Unintended Star
53. 2 35 Bit sequence of 16 boolean variables 2 54 Time difference w o date TimD See the frequency converter Design Guide for further information about data types 33 35 and 54 Parameters for the frequency converter are grouped into various parameter groups for easy se lection of the correct parameters for optimized operation of the frequency converter 0 Operation and Display parameters for basic frequency converter settings 1 xx Load and Motor parameters includes all load and motor related parameters 2 xx Brake parameters 3 xx References and ramping parameters includes DigiPot function 4 xx Limits Warnings setting of limits and warning parameters 5 xx Digital inputs and outputs includes relay controls 6 xx Analog inputs and outputs 7 xx Controls setting parameters for speed and process controls 8 xx Communication and option parameters setting of FC RS485 and FC USB port parameters 9 xx Profibus parameters 10 xx DeviceNet and CAN Fieldbus parameters 13 xx Smart Logic Control parameters 14 xx Special function parameters 15 xx Drive information parameters 16 xx Read out parameters 17 xx Encoder Option parameters 32 xx MCO 305 Basic parameters 33 xx MCO 305 Advanced parameters 34 xx MCO Data Readout parameters MG 33 U1 02 VLT is a registered Danfoss trademark 79 Automation Drive FC 300 Operating Instructions High Power R 4 How to Programme MG 33
54. 201 S202 and 5801 Final Set Up and Test Additional Connections Mechanical Brake Control Motor Thermal Protection 4 How to Programme The Graphical and Numerical LCP How to Programme on the Graphical LCP How to Programme on the Numerical Local Control Panel Quick Setup Parameter Lists 5 General Specifications Electrical Data 6 Warnings and Alarms Status Messages Warnings Alarm Messages Index MG 33 U1 02 VLT is a registered Danfoss trademark 62 62 62 63 63 64 66 67 69 69 70 71 71 71 72 74 78 107 112 123 123 123 131 VLT Automation Drive FC 300 Operating Instructions High Power 1 How to Read these Operating Instructions 1 How to Read these Operating Instructions 1 1 How to Read these Operating Instructions 1 1 1 How to Read these Operating I nstructions The frequency converter is designed to provide high shaft performance on electrical motors Please read this manual carefully for proper use Incorrect handling of the frequency converter may cause improper operation of the frequency converter or related equipment shorten lifetime or cause other troubles These Operating Instructions will help you get started install program and troubleshoot your frequency converter Chapter 1 How to Read these Operating I nstructions introduces the manual and informs you about the approvals symbols and abbreviations used in this literature Chapter 2 Safety I nstructio
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56. 416 456 456 516 482 554 j 95 654 501 604 Seg 2260 i 0 wa 100 100 460 353 430 430 470 470 540 540 582 j odd S 62508 51 9 5705 54 50 020 0 AT T 400 30099 500 384 468 4e8 511 11 687 587 632 j 2222222 Typical Shaft Output High Overload 150 kW 400 250 315 355 400 Normal Overload 110 kw 400 315 355 400 450 High Overload 15096 HP 460 350 450 500 550 Normal Overload 110 HP 460 450 500 600 600 High Overload 150 kW 500 315 355 400 500 Normal Overload 110 kW 500 355 400 500 530 Max Motor Cable Length 500 feet 150 m shielded 1000 feet 300 m un shielded Output Voltage 0 100 of the AC line voltage Output Frequency Hz 0 300 0 200 Rated Motor Voltage V 400 460 500 Rated Motor Frequency Hz 50 60 Thema protection curing ETR for motor Class 20 operation protection duning Deg C VLT trip at 95 Deg C operation Switching on the Output Unlimited Ramp times sec 0 01 3600 114 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 5 General Specifications 380 500 Volt P250 P315 P355 P400 Input Current A 400 472 590 590 647 647 733 684 787 Max Input Current A 460 500 436 531 531 580 580 667 667 718 1 ies external pre fuses 700 900 900 900 Soft Charge Fuses AC A 20 3 qty 9 SMPS
57. 50 110 A 550 380 333 455 396 540 460 593 517 Continuous 100 100 575 690 242 290 290 344 344 400 380 450 Intermittent 150 110 575 690 363 319 435 378 516 440 570 495 Output kVA Continuous 100 100 kVA 550 241 289 289 343 343 398 376 448 Intermittent 150 110 kVA 550 362 318 433 377 514 438 564 493 Continuous 100 100 kVA 575 241 289 289 343 343 398 378 448 Intermittent 150 110 kVA 575 362 318 433 377 514 438 568 493 Continuous 100 100 kVA 690 289 347 347 411 411 478 454 538 Intermittent 150 110 kVA 690 434 381 520 452 617 526 681 592 Typical Shaft Output High Overload 150 kW 550 160 200 250 315 Normal Overload 110 kW 550 200 250 315 355 High Overload 150 HP 575 250 300 350 400 Normal Overload 110 HP 575 300 350 400 450 High Overload 150 kW 690 200 250 315 355 Normal Overload 110 kW 690 250 315 400 450 Max Motor Cable Length 500 feet 150 m shielded 1000 feet 300 m un shielded Output Voltage 0 100 of the AC line voltage Output Frequency Hz 0 200 0 150 Rated Motor Voltage V 550 575 690 Rated Motor Frequency Hz 50 60 mama protector during ETR for motor Class 20 operation Thermal protection during 110 110 110 85 operation Switching on the Output Unlimited Ramp times sec 0 01 3600 118 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 5 Ge
58. 55 192 192 242 Intermittent 150 110 A 575 690 197 171 233 211 288 266 Output kVA Continuous 100 100 kVA 550 131 154 154 191 191 241 Intermittent 150 110 kVA 550 196 170 231 211 287 265 Continuous 100 100 kVA 575 130 154 154 191 191 241 Intermittent 150 110 kVA 575 196 170 232 210 287 265 Continuous 100 100 kVA 690 157 185 185 229 229 289 Intermittent 150 110 kVA 690 235 204 278 252 344 318 Typical Shaft Output High Overload 150 kW 550 90 110 132 Normal Overload 110 kW 550 110 132 160 High Overload 150 HP 575 125 150 200 Normal Overload 110 HP 575 150 200 250 High Overload 150 kW 690 110 132 160 Normal Overload 110 kW 690 132 160 200 Max Motor Cable Length 500 feet 150 m shielded 1000 feet 300 m unshielded Output Voltage 0 100 of the AC line voltage Output Frequency Hz 0 200 Rated Motor Voltage V 550 575 690 Rated Motor Frequency Hz 50 60 protection during ETR for motor Class 20 Thermal protection during opera 85 90 110 tion Switching on the Output Unlimited Ramp times sec 0 01 3600 116 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 5 General Specifications 525 690 Volt 110 P132 160 Max Input Current 550 130 158 158 198 198 245 Max Input Current A 575 124 151 151 189 189 234 Max Input Current A 690 128 155
59. 6 131 5 2 135 5 3 I 55 2 2 59 2 3 48 1 9 51 2 0 J 354 13 9 361 14 2 347 13 6 354 13 9 K 284 11 2 277 10 9 277 10 9 270 10 6 L 334 13 1 334 13 1 326 12 8 326 12 8 M 250 9 8 250 9 8 243 9 6 243 9 6 N 167 6 6 167 6 6 159 6 3 159 6 3 261 10 3 260 10 3 261 10 3 261 10 3 170 6 7 169 6 7 170 6 7 170 6 7 120 4 7 120 4 7 120 4 7 120 4 7 R 256 10 1 350 13 8 98 3 8 93 3 7 S 308 12 1 332 13 0 301 11 8 324 12 8 T 252 9 9 262 10 3 245 9 6 255 10 0 U 196 7 7 192 7 6 189 7 4 185 7 3 V 260 10 2 273 10 7 260 10 2 273 10 7 Table 3 1 Cable positions as shown in drawings above Dimensions in mm inch MG 33 U1 02 VLT is a registered Danfoss trademark 23 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power Terminal locations E1 enclosures Take the following position of the terminals into consideration when designing the cable access 176FA278 10 492 19 4 323 12 7 195 7 7 412 16 2 300 11 8 4 188 7 4 4 75 3 0 1o n 2 zi Ort Id ms a oa a un N N Illustration 3 10 IP21 NEMA Ty
60. 8 89 MOTOR U V W 96 97 98 T1 T2 T3 BRAKE R R 81 82 130BA458 10 Illustration 3 78 Compact IP 21 NEMA 1 and IP 54 NEMA 12 enclosure E1 3 5 3 Earthing The following basic issues need to be considered when installing a frequency con verter so as to obtain electromagnetic compatibility EMC Safety earthing Please note that the frequency converter has a high leakage current and must be earthed appropriately for safety reasons Apply local safety regulations High frequency earthing Keep the earth wire connections as short as possible Connect the different earth systems at the lowest possible conductor impedance The lowest pos sible conductor impedance is obtained by keeping the conductor as short as possible and by using the greatest possible surface area The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance This avoids having different HF voltages for the individual devices and avoids the risk of radio interference currents running in connection cables that may be used be tween the devices The radio interference will have been reduced In order to obtain a low HF impedance use the fastening bolts of the devices as HF connection to the rear plate It is necessary to remove insulating paint or similar from the fastening points 3 5 4 Extra Protection RCD ELCB relays mul
61. 9 Loadsharing The connection cable must be screened and the max length from the frequency converter to the DC bar is 25 metres 82 feet Load sharing enables linking of the DC intermediate circuits of several frequency converters Please note that voltages up to 1099 VDC may occur on the terminals Load sharing calls for extra equipment For further information please contact Dan o 175ZA299 12 Illustration 3 80 Load sharing connection 3 5 11 Shielding against Electrical Noise Before mounting the mains power cable mount the EMC metal cover to ensure best EMC per formance NOTE The EMC metal cover is only included in units with an RFI filter MG 33 U1 02 VLT is a registered Danfoss trademark 55 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power Illustration 3 81 Mounting of EMC shield 3 5 12 Mains connection Mains must be connected to terminals 91 92 and 93 Earth ground is connected to the terminal to the right of terminal 93 Terminal No Function 91 92 93 Mains R L1 5 12 T L3 94 Ground Earth Check the name plate to ensure that the mains voltage of the frequency converter matches the power supply of your plant Ensure that the power supply can supply the necessary current to the frequency converter If the unit is without built in fuses ensure that the appropria
62. 90 V 525 690 V 525 690 V 525 690 V IP 21 54 21 54 00 00 NEMA Type 1 12 1 Type 12 Chassis Chassis Card Height box 650mm 650 650mm 650 650 mm 650 mm Shipping di mensions Width 1730 mm 1730 mm 1730 mm 1730 mm 1220 mm 1490 mm Depth 570 mm 570mm 570mm 570 570 mm 570 mm cde dimen eight 1159mm 1159 mm 1540 mm 1540 997 mm 1277 Width 420mm 420 420 420 mm 408 mm 408 mm Depth 373 mm 373 mm 373 mm 373 mm 373 mm 373 mm Max weight 104 kg 104 kg 151 kg 151 kg 91 kg 138 kg Mechanical dimensions E Enclosures Frame size El E2 250 400 kw 250 400 kw 380 500 V 380 500 V 355 560 kw 355 560 kW 525 690 V 525 690 V IP 21 54 00 NEMA Type 12 Type 12 Chassis Card board box sue Helght 840 mm 840 mm 831 mm Shipping dimensions Width 2197 mm 2197 mm 1705 mm Depth 736 mm 736 mm 736 mm Drive dimensions Height 2000 mm 2000 mm 1499 mm Width 600 mm 600 mm 585 mm Depth 494 mm 494 mm 494 mm Max weight 313 kg 313 kg 277 kg 18 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 3 How to Install Operating Instructions High Power 3 2 6 Rated Power D1 D2 D3 D4 7 i
63. Applications E enclosures 380 500 V Size Type Bussmann PN Danfoss PN Rating Losses W P355 170M4017 20220 700 A 700 V 85 P400 170M4017 20220 700 A 700 V 85 P500 170M6013 20221 900 A 700 V 120 P560 170M6013 20221 900 A 700 V 120 Table 3 9 E enclosures 525 690 V 170M fuses from Bussmann shown use the 80 visual indicator TN 80 Type T 110 or TN 110 Type T indicator fuses of the same size and amperage may be substituted for external use Danfoss PN Bussmann Ferraz Siba 20220 170M4017 6 9URD31D08A0700 20 610 32 700 20221 170M6013 6 9URD33D08A0900 20 630 32 900 Table 3 10 Additional Fuses for Non UL ApplicationsE enclosures 525 690 V Suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes 500 600 690 Volts maximum when protected by the above fuses Circuit Breaker Tables Circuit Breakers manufactured by General Electric Cat No SKHA36AT0800 600 Vac maximum with the rating plugs listed below can be used to meet UL requirements Size Type Rating plug catalog Amps P90 SRPK800A300 300 P110 SRPK800A400 400 P132 SRPK800A400 400 P160 SRPK800A500 500 P200 SRPK800A600 600 Table 3 11 D enclosures 380 500 V Non UL compliance If UL cUL is not to be complied with we recommend using the following fuses which will ensure compliance with EN50178 In case of malfunction not following the recommendation may result in unnecessary damage to the fr
64. Control data not transfer red correctly 2049 Power data restarted 2315 Missing SW version from power unit 2816 Stack overflow Control board module 2817 Scheduler slow tasks 2818 Fast tasks 2819 Parameter thread 2820 LCP stack overflow 2821 Serial port overflow 2822 USB port overflow 3072 Parameter value is outside its lim 5122 its Perform a initialization Param eter number causing the alarm Subtract the code from 3072 Ex Error code 3238 3238 3072 166 is outside the limit 5123 Option in slot A Hardware incom patible with Control board hard ware 5124 Option in slot B Hardware incom patible with Control board hard ware 5125 Option in slot CO Hardware in compatible with Control board hardware 5126 Option in slot C1 Hardware in compatible with Control board hardware 5376 Out of memory 6231 WARNING 40 Overload of Digital Out put Terminal 27 Check the load connected to terminal 27 or remove short circuit connection Check pa rameters 5 00 and 5 01 WARNING 41 Overload of Digital Out put Terminal 29 Check the load connected to terminal 29 or remove short circuit connection Check pa rameters 5 00 and 5 02 WARNING 42 Overload of Digital Out put On X30 6 Check the load connected to X30 6 or remove short circuit connection Check parameter 5 32 MG 33 U1 02 VLT is a registered Danfoss trademark 129 6 Warnings and Alarms 130 WARNING 42 Overload of D
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66. FAN 7 100 101 102 103 00142001012 Ello MAINS GROUND AYIA MOTOR U 96 97 98 Ti T2 T3 81 82 1308A448 10 MOTOR 81 82 U Vw 96 97 98 T2 3 130BA446 10 Illustration 3 71 Compact IP 21 NEMA 1 and IP 54 NEMA 12 enclosure D1 Illustration 3 70 Compact IP 00 Chassis enclo sure D3 MG 33 U1 02 VLT is a registered Danfoss trademark 49 VLT Automation Drive FC 300 3 How to Install 2 Operating Instructions High Power 01 02 03 04 05 06 01 02 03 IM pee ne 04 05 06 AUX RELAY em AUX FAN AUX RELAY 100 101 102 103 AUX FAN L1 Lou 100 101 102 103 TEMP SWITCH TEME SNITCH 106 104 105 106 104 105 UNE LINE R ST 91 92 93 LI L2 13 MAINS GROUND MAINS GROUND LOAD SHARING ROSCT 91 92 93 1112183 y LOAD SHARING DC DC E Emm S 88 89 k N st ib R R MOTOR 81 82 130BA449 10 130BA447 10 1 T2 T3 Illustration 3 74 Compact IP 21 NEMA 1 and IP Illustration 3 72 Compact IP 00 Chassis with 54 NEMA 12 with disconnect fuse and RFI filter disconnect fuse and RFI filter enclosure D4 enclosure D2 o 8 S lt t 3 2 1 3 e
67. Install 1 Operating Instructions High Power 225 0 8 9 225 0 8 9 eu 130BA443 10 D2 1589 62 6 1 1362 53 6 iL IP21 AND IP54 UL AND NEMA TYPE 1 AND 12 Imensions D1 3 2 5 Mechanical D 14 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 3 How to Install Operating Instructions High Power OL 0797886 _ eo _ e I p He Lond d o Uo jel v 02 19 59215 TI vSdl Vcdl OOdl 29 09 ege 1 116 zs nan 17 Y lo QUE zu 862 691 194 nogaoggogaoag naunggnpnacuuug 761 818 SISSVHO 00dl 15 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install or 520 1 zz 99 4 OL vypVaoelL 318V9 WOLLOS 3Ssv8 440 MOON 318
68. Power loss at rated max load 400V High Overload 150 W 2995 3425 3910 4625 Normal Overload 110 W 3782 4213 5119 5893 Enclosure 00 IP21 NEMA 1 amp IP54 NEMA 12 Vibration Test g 0 7 Relative Humidity 93 2 3 IEC 68 2 3 Ambient Temperature de 10 Deg C to 40 Deg C continuously periodi grees C cally at 45 degrees C 25 Deg C to 65 70 Deg C for storage transport Adjustable Frequency Drive Ground and short circuit protection Protection Weight gt IP00 Chassis kg 90 5 111 8 122 9 137 7 21 NEMA 1 kg 104 1 125 4 136 3 151 3 54 NEMA 12 kg 104 1 125 4 136 3 151 3 1 Bussman 170M6000 series See fuse chart 2 Bussmann FWH 20A6F or exact equivalent 3 per unit 3 Bussmann KTK 4 or exact equivalent 1 per unit 4 Littlefuse KLK 15 or exact equivalent 1 per unit 5 VLT with standard input option no brake no loadshare MG 33 U1 02 VLT is a registered Danfoss trademark 113 VLT Automation Drive FC 300 5 General Specifications 2 Operating Instructions High Power 380 500 Volt 250 P315 355 400 VAC HO NO HO NO Continuous 100 100 A 400 480 600 600 658 658 745 695 800 Intermittent 150 110 A 400 720 660 900 724 987 820 1043 880 Continuous 100 100 A 460 500 443 540 540 590 590 678 678 730 Intermittent 150 110 A 460 500 665 594 810 649 885 746 1017 803 Output kVA i 0 ao 100 100 400 333 416
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71. VLT Automation Drive FC 300 Operating Instructions High Power 1 Contents Contents 1 How to Read these Operating I nstructions 3 How to Read these Operating Instructions 3 Approvals 4 Symbols 4 Abbreviations 5 2 Safety Instructions and General Warning 7 Disposal Instruction 7 High Voltage 7 Safety Instructions 8 Avoid Unintended Start 9 Safe Stop 9 Safe Stop Installation 10 IT Mains 10 3 How to I nstall 11 How to Get Started 11 Pre installation 12 Planning the Installation Site 12 Receiving the Frequency Converter 12 Transportation and Unpacking 12 Lifting 13 Rated Power 19 Mechanical Installation 19 Tools Needed 20 General Considerations 20 Installation in Enclosures IPOO Chassis units 30 Installation on the Wall IP21 NEMA 1 and IP54 NEMA 12 Units 30 Floor Mounting Pedestal Installation IP21 NEMA1 and IP54 NEMA12 31 Gland Conduit Entry IP21 NEMA 1 and IP54 NEMA12 33 IP21 Drip shield installation D1 and D2 enclosure 34 Field Installation of Options 34 Installation on pedestal 44 Electrical Installation 47 Control Wires 47 Power Connections 48 Mains connection 56 Fuses 57 Electrical Installation Control Terminals 60 MG 33 U1 02 VLT is a registered Danfoss trademark 1 Contents VLT Automation Drive FC 300 1 Operating Instructions High Power Connection Examples Start Stop Pulse Start Stop Speed Up Down Potentiometer Reference Electrical Installation Control Cables Switches 5
72. VO 3415 s o EL XZ 22 ez 98 ret v8 ez ANY YWAN vSdl ANY Ledl Sec ez 58 A hg MG 33 U1 02 VLT is a registered Danfoss trademark 16 VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How Install cm l S NE MS i X e 40 6 N 184 5555 PLE iu X ST 2 Eh ic JggL nm gt 2 9 e g2 oy 59 gt T m 5 8 E ou NL a 4 Re LLI o 25 1 0 MG 33 U1 02 VLT is a registered Danfoss trademark 17 3 How to Install VLT Automation Drive FC 300 Operating Instructions High Power Mechanical dimensions D Enclosures Frame size D1 D2 D3 D4 90 110 kw 132 200 kW 90 110 kW 132 200 kw 380 500 V 380 500 V 380 500 V 380 500 V 110 132 kW 160 315 kW 110 132 kW 160 315 kw 525 6
73. ZEUIN 0 3S1vJ sdn 3es V N 0 enjeA 607 2uo1slH TZ ST gin 0 35774 5 1 5 IIV Y N 0 507 2uo1slH Oc ST 501 2L03SIH Z ST gin 0 3nul sdn 3es Z V N 0S 1 1 e10jeg sejduues VI SI gin 3nuL sdn jas Z 0 apow T ST gun 3141 dn3es esje 0 p 1 61 quu 3nuL sdn jas Z r uoisseJdx3 6 9nunn 3141 sdn jes Z 0 sounos OT ST T ST gun sdn 385 19591 jou 0 5 sinoH 39594 0 ST gin 3nuL sdn 3es 19521 jou 0 4aqunoD 39594 90 ST 9nuin 0 3s1v4 sdn jas V N 0 SOA S0 ST grin 0 3S1v4 sdn 3as V N 0 s dwa V0 ST 0 35774 sdn jas V N 0 s dn Jamod 0 ST GZ ast 195 Iv UM 0 4aqunoD YMA c0 ST 74 35774 sdn jas 10 TO ST 24 361 sdn 3as Iv uo sinoH 00 ST 0 ST uois uoneJe adAL J9AuO do ebueu5 ZOE 24 dn jas p anjea ynejaq uonduosep JejeuleJed ON Jed uoneunoju BAU ST MG 33 U1 02 VLT is a registered Danfoss trademark 96 VLT Automation Drive FC 300 4 How to Programme Operating Instructions High Power 0 3s1v4 Ssdn 3ss Y N 0 ejepeja 66 ST 0 ast sdn 3es Y N 0
74. a registered Danfoss trademark 100 4 How to Programme 101 MG 33 U1 02 VLT is a registered Danfoss trademark Operating Instructions High Power VLT Automation Drive FC 300 gin sdn 3es Z c 1epooug e 5 05 26 92unos peqpeeJ xS ZE gin sdn jas Z uo r Japo2u3 Ob c gin Sdn 3es c 0 0 Jepooug 6E ZE 0 3nuL sdn 3es Z bus e qe Jepoou3 aynjosqy 8E ZE gin Sdn 3es c uo 1 uoneJeueo poj Jepooug aynjosqy LE ZE ZEUIN 0 ANU sdn 3es Z ZH 000792 aynjosqy 9E ZE gin 0 3141 sdn jes c V N SZ uybue 4epoou3 aynjosqy SE CE ZEUIN 0 3nuL sdn 3es Z Y N 2618 uonnioses eynjosqv EE ZE gin SNL Sdn 3es c uoN 0 10203014 aynjosqy 42443 0 3nuL sdn S Z V N uognjos y TE ZE gin SNL Sdn 3es c ILL AS ezvsa T ed jeubis 0 c xE ZE ZEIN 0 anal sdn 3ss Z YNT JojeJeuunw PUN 2951 cI cE ZEUIN 0 sdn S Z Y N T Joyeulwiousg PUN SN TT ZE gun 3141 sdn jes c uon e ON T jeuoneyos OT CE gin 3nuL sdn jas 2 0 HuLOYUoW 60 ZE 9nun 0 ana Sdn 3es c 4epoou3 aynjosqy 80 26 gun 3nuL sdn S Z uo T uo1e4au 9 Jepoou3 aynjosqy L0 ZE ceqin 0 SNL Sdn 3es c 267 0007292 fouenbaJ Jepoou3 aynjosqy 90 c quin 0 3nuL sdn
75. ance R the stator leakage reactance the rotor leakage reactance 76 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 4 How to Programme X2 and the main reactance Xn Select this option if an LC filter is used between the drive and the motor FC 301 The complete AMA does not include Xn measurement for FC 301 Instead the Xn value is determined from the motor database Par 1 35 Main Reactance Xn may be adjusted to obtain optimal start performance 2 Enable reduced AMA Performs a reduced AMA of the stator resistance Rs in the sys tem only Note For the best adaptation of the frequency converter run AMA on cold motor AMA cannot be performed while the motor is running AMA cannot be performed on permanent magnet motors NB It is important to set motor par 1 2 Motor Data correctly since these form part of the AMA algorithm An AMA must be performed to achieve optimum dynamic motor performance It may take up to 10 min depending on the power rating of the motor NB Avoid generating external torque during AMA NB If one of the settings in par 1 2 Motor Data is changed par 1 30 to 1 39 the advanced motor parameters will return to default setting 3 02 Minimum Reference Range Function 0 000 100000 000 par The Minimum reference is the minimum value obtained by the Unit 3 03 sum of
76. as Iv uoun 07 puny r c 9 T 3nuL sdn jas jurquoisseJdx3 ZH peeds 2 0 2 19 3 5 IV 3urTuoisseJdx3 peeds ur 3n5 0 c 9nuin T 3nuL sdn 3es Iv 5 Q OT burjeig 20 2 gTquin 0 SNL 3 5 0S quano exedg 2 10 2 gin 0 3nuL sdn 3es 0S Dd 00 exe1g 5d 0 2 uois UuoneJo adAL J9AuO do ebueu5 ZOE 24 dn jas p anjea ynejaq uonduosep ON ed c v 83 MG 33 U1 02 VLT is a registered Danfoss trademark Automation Drive FC 300 R Operating Instructions High Power 4 How to Programme gin 0 SNL 3 5 IV 0S je eq 3e ones 5 z 85 2 gun 0 3nuL sdn 3es OS eis 5 z dwey LG gin 0 Sand 3 5 IV 06 e oy 3e one 5 96 gun 0 3nuL sdn 3as 05 3035 5 dwey 69 ZEUIN T SNL 3 5 IV 3urquoisseJdx3 umop dwey dwey 5 ZEUIN lt 3nuL sdn jas Iv urquoisseJdx3 dn dwey dwey TS E gin 3 5 0 ed A 05 2 79 5 gun 0 56 195 06 pug je2eq 3e duiei s dwey gin 0 3nuL sdn jss
77. at are trip locked offer additional protection meaning that the mains supply must be switched off before the alarm can be reset After being switched back on the frequency converter is no longer blocked and may be reset as described above once the cause has been rectified Alarms that are not trip locked can also be reset using the automatic reset function in parameters 14 20 Warning automatic wake up is possible If a warning and alarm is marked against a code in the table on the following page this means that either a warning occurs before an alarm or else that you can specify whether it is a warning or an alarm that is to be displayed for a given fault This is possible for instance in parameters 1 90 Motor Thermal Protection After an alarm or trip the motor carries on coasting and the alarm and warning flash Once the problem has been rectified only the alarm continues flashing until the frequency converter is reset MG 33 U1 02 VLT is a registered Danfoss trademark 123 VLT Automation Drive FC 300 6 Warnings and Alarms 1 Operating Instructions High Power No Description Warning Alarm Trip Alarm Trip Lock Parameter Reference 10 Volts low X Live zero error X X 6 01 No motor X 1 80 Mains phase loss X X 14 12 DC link voltage high DC link voltage low DC over voltage DC under voltage Inverter overloaded 10 Motor ETR over temperature 11 Motor thermistor over temperature 12 Torque limit 13 Ove
78. at each drive is mounted on its own back panel and supported along the mid section of the panel These duct work kits do not support the in frame mounting of the panel see Rittal TS8 catalogue for details The duct work cooling kits listed in the table below are suitable for use only with IP 00 Chassis frequency converters in Rittal TS8 IP 20 and UL and NEMA 1 and IP 54 and UL and NEMA 12 enclosures The duct work shown is for D1 and D2 enclosures The duct work for E1 enclosures has a different look but is installed in the same way For the E1 enclosures it is important to mount the plate at the absolute rear of the Rittal enclosure due to the weight of the frequency converter Ordering I nformation Rittal TS 8 Enclo Frame D3 Kit Part Frame D4 Kit Part Frame E2 Part No sure No No 1800 mm 176F1824 176F1823 Not possible 2000 mm 176F1826 176F1825 176F1850 2200 mm 176F0299 34 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install Kit Contents Ductwork components Mounting hardware Gasket material Delivered with Di and D2 frame kits 175R5639 Mounting templates and top bottom cut out for Rittal enclosure Delivered with 1 frame kits 175R1036 Mounting templates top bottom cut out for Rittal enclosure All fasteners are either 10 mm M5 Nuts torque to 2 3 20 in Ibs
79. can be delivered with 4 different lan guage packages English and German are included in all pack ages English cannot be erased or manipulated Part of Language packages 1 4 Part of Language packages 1 4 Part of Language package 1 Part of Language package 1 Part of Language package 1 Part of Language package 1 Part of Language package 1 Part of Language package 1 Language package 2 Part of Language package 1 Part of Language package 4 Part of Language package 4 Part of Language package 4 Part of Language package 3 Part of Language package 2 Part of Language package 2 Part of Language package 4 Part of Language package 2 Part of Language package 3 Part of Language package 3 Part of Language package 3 Part of Language package 3 Part of Language package 3 Part of Language package 4 Part of Language package 3 Part of Language package 2 Part of Language package 2 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 4 How to Programme 1 20 Motor Power Range Function Size re 0 09 1200 kW Enter the nominal motor power in KW according to the motor lated nameplate data The default value corresponds to the nominal rated output of the unit This parameter cannot be adjusted while the motor is running This parameter is visible in LCP if par 0 03 is Znternationa 0 1 22 Motor Voltage Range Function Size re 10 1000 V Enter the nomi
80. connected in parallel par 1 29 Automatic Motor Adaptation AMA cannot be used NB The electronic thermal relay ETR of the frequency convert er cannot be used as motor pro tection for the individual motor E of systems with parallel connec CUT ted motors Provide further mo tor protection by e g thermis tors in each motor or individual thermal relays circuit breakers are not suitable as protection MG 33 U1 02 VLT is a registered Danfoss trademark 69 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power Problems may arise at start and at low RPM values if motor sizes are widely different because small motors relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values 3 9 3 Motor Thermal Protection 70 The electronic thermal relay in the frequency converter has received the UL approval for single motor protection when par 1 90 Motor Thermal Protectionis set for Tripand par 1 24 Motor current is set to the rated motor current see motor name plate For thermal motor protection it is also possible to use the MCB 112 PTC Thermistor Card option This card provides ATEX certificate to protect motors in explosion hazardous areas Zone 1 21 and Zone 2 22 Please refer to the Design Guide
81. dn 3es c V N T 5 14 5 1024 uoneziuoJupuAS TT ZEUI 0 3nuL sdn 3es Z V NT S W 4a3SeW 1024 uoneziuoJupuAS 01 2 uoneziuoJupu S gy sdn 3es Z pue 0 0 0 Sdn 3es c V N OT Jo Aj o 9A 0 ZEUIN 0 sdn 3es 2 V N OT UOHOW 104 Z0 0 SNL Sdn 3es c Y N 0 Sod SWOH 3950 1 04 0197 TO gun sdn jes Z Jou 0 3INOH 92104 00 0 uois do abuey ZOE 24 dn jas p anjea ynejaq uonduosep ON ed SHUINDS APY ODN x x EE ST b 103 MG 33 U1 02 VLT is a registered Danfoss trademark Automation Drive FC 300 R Operating Instructions High Power gin Sdn 3es c ON 0 euexx3 Aq periddns ODW 58 gin sdn 3es Z doys 0 SJL 8 gin Sdn 3es c 35200 0 Jouqeye 1 8 gin sdn 3es Z uo 1 buuojuo 4 514816 8 gin sdn jes Z uo 384S T8 EE 3nuL sdn S Z V N T JequinN 08 24019 8 gin sdn 3ss Z uonouny 0 yndyno jeubid 8 6 lt jeuruue t 0 gi
82. ds and cables can be mounted before the frequency converter is placed on the pedestal 176 269 10 Illustration 3 27 Mounting of bottom plate 1 enclosure MG 33 U1 02 VLT is a registered Danfoss trademark 33 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 3 3 7 21 Drip shield installation D1 and D2 enclosure To comply with the P21 rating a sep arate drip shield is to be installed as T 176FA285 10 explained below Remove the two front screws Insert the drip shield replace screws Torque the screws to 5 6 50 in Ibs Illustration 3 28 Drip shield installation 3 4 Field Installation of Options This chapter deals with the installation of IPOO chassis enclosed frequency converters with duct work cooling kits in Rittal enclosures These kits are designed and tested to be used with Rittal TS8 enclosures 1800 mm Frame D1 and D2 only and 2000 mm height as well as 2200 mm for E2 enclosures Other enclosure heights are not supported In addition to the enclosure a 200 mm base plinth is required The minimum enclosure dimension is D1 and D2 frame Depth 500 mm and width 600 mm 1 frame Depth 600 mm and width 800 mm The maximum depth and width are as required by the installation When using multiple frequency converters in one enclosure it is recommended th
83. e FC 300 R Operating Instructions High Power 4 How to Programme gin SNL 3 5 IV T Buoyuow yoeqpee4 19 gin 361 sdn 3as Iv esiwopop 0 09 ddy pue 9 7T gin 35774 sdn as paigesia 0 1 5 65 21 T 35774 dn jas S O S T gin c 361 dn jas ZH 00 Aduanba 4 ynduy S ZT gin T 35774 dn3es AOL 3ndur TS ZT gin 0 35774 4 0S ZT S ZT gin 35774 sdn jas 0096 v 35 v433dIH bE ZT gin 3s1v4 3 5 0 4 ISS 92 71 9nuin 35774 195 v 5 SC T gin 0 35774 sdn 3as VIN ujbue1 eed ISS pc ZEUIN 0 35774 sdn 3ss IV yurquoisseJdx3 5 5 uonnjosas 1 gun 35774 sdn 3as Iv 0 2 5 02030Jd 0 1 UJ sqv c ZT 0 3S1V4 sdn 3ss Y N 0 add 5 TT ZT gin 361 sdn 3as 111 AS 22954 ed jeubis OT ZT e2epeu UF T ZT uois uoneJe do gt ZOE 24 dn jas p anjea ynejaq uonduosep ON Jed uondo qpeeJ 1070W xx LT 9T E b MG 33 U1 02 VLT is
84. e FC 300 Operating Instructions High Power MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 5 General Specifications 525 690 Volt Input Current A 550 Max Input Current A 575 Max Input Current A 690 Max external pre fuses 1 A Soft Charge Fuses AC A qty SMPS fuse A AC Fan fuse 3 A Supply Voltage V Supply Frequency Hz Power Factor Efficiency Power loss at rated max load 690 V High Overload 150 W Normal Overload 110 W Enclosure Vibration Test g Relative Humidity Ambient Temperature de grees C Adjustable Frequency Drive Protection Weight gt 00 Chassis kg IP21 NEMA 1 kg IP54 NEMA 12 kg P400 P500 P560 413 504 504 574 574 607 395 482 482 549 549 607 395 482 482 549 549 607 700 900 900 20 3 4 4 15 3 Phase 525 690 10 50 60 gt 0 90 for 525 V 0 98 5818 7671 8715 7249 8727 9673 IPOO IP21 NEMA 1 amp IP54 NEMA 12 0 7 93 2 3 IEC 68 2 3 10 Deg C to 40 Deg C continuously period ically at 45 degrees C 25 Deg C to 65 70 Deg C for storage transport Ground and short circuit protection 221 236 277 263 272 313 263 272 313 1 Bussman 170M6000 series See fuse chart 2 Bussmann FWH 20A6F or exact equivalent 3 per unit 3 Bussmann KTK 4 or exact equivalent 1 per unit 4 Littlefuse KLK 15 or exact
85. e reduced correspondingly Keep the motor cable as short as possible to reduce the noise level and leakage currents Details can be found in the relevant Design Guide Switching frequency When frequency converters are used together with Sine wave filters to reduce the acoustic noise from a motor the switching frequency must be set according to the instruction in Par 14 01 Term 96 97 98 99 no U V W PED Motor voltage 0 100 of mains voltage 3 wires out of motor Delta connected 6 wires out of motor Star connected U2 V2 W2 U2 V2 and W2 to be interconnected separately Ui vi wi w2 u2 v2 U1 Vi W1 PED UProtected Earth Connection NB o e o 5 In motors without phase insula U V 5 tion paper or other insulation re inforcement suitable for opera tion with voltage supply such as a frequency converter fit a 96 97 98 96 97 98 Sine wave filter on the output of Y A the frequency converter 01 02 03 8 04 05 06 01 02 03 04 05 06 AUX RELAY TEMP SWITCH 106 104 105 L LINE LOAD SHARING 88 89 AUX KELAY R S T 91 92 93 L1 L2 L3 DC DC AUX FAN 100 101 102 103 E 12 1 12 MAINS GROUND TEMP SWITCH 106 104 105 LINE R ST 91 92 93 Lt L2 L3 AL LOAD SHARING DC DC 88 89 AUX
86. e temperature of the heatsink is below 70 C 5 C The fault could be Ambient temperature too high Too long motor cable ALARM 30 Motor phase U missing Motor phase U between the frequency con verter and the motor is missing Turn off the frequency converter and check motor phase U ALARM 31 Motor phase V missing Motor phase V between the frequency con verter and the motor is missing Turn off the frequency converter and check motor phase V ALARM 32 Motor phase W missing Motor phase W between the frequency con verter and the motor is missing Turn off the frequency converter and check motor phase W ALARM 33 I nrush fault Too many power ups have occured within a short time period See the chapter Genera Specifications for the allowed number of pow er ups within one minute WARNI NG ALARM 34 Fieldbus commu nication fault The fieldbus on the communication option card is not working WARNI NG ALARM 36 Mains failure This warning alarm is only active if the supply voltage to the frequency converter is lost and parameter 14 10 is NOT set to OFF Possible MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power VLT Automation Drive FC 300 Operating Instructions High Power correction check the fuses to the frequency converter ALARM 38 Internal fault By this alarm it may be necessary to contact your Danfoss supplier So
87. egistered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install 3 9 Additional Connections 3 9 1 Mechanical Brake Control In hoisting lowering applications it is necessary to be able to control an electro mechanical brake Control the brake using any relay output or digital output terminal 27 or 29 Keep the output closed voltage free as long as the frequency converter is unable to support the motor for example due to the load being too heavy Select Mechanical brake control 32 par 5 4 for applications with an electro me chanical brake The brake is released when the motor current exceeds the preset value in par 2 20 The brake is engaged when the output frequency is less than the frequency set in par 2 21 or 2 22 and only if the frequency converter carries out a stop command If the frequency converter is in alarm mode or in an over voltage situation the mechanical brake immediately cuts in 3 9 2 Parallel Connection of Motors The frequency converter can control several parallel connected motors The total current consumption of the motors must not exceed the rated output current Ime for the frequency converter NB Installations with cables con nected in a common joint as in the illustration below is only recommended for short cable lengths LC filter NB When motors are
88. ejaq uonduosep ON Jed suonoung jeroeds YI 95 MG 33 U1 02 VLT is a registered Danfoss trademark Automation Drive FC 300 Operating Instructions High Power R 4 How to Programme 61 355 0 3s1v4 3 5 V N 0 pep 19 Mod S ST 01 355 0 35774 4 Iv V N 0 Jequinw ees 49319Au0 TS ST 02 355 0 3S1v4 3 5 IV V N 0 pe GI MS 05 51 0214651 0 35774 sdn 3es Y N 0 pJe5 0 3005 MS 6b ST 02 355 0 3s1v4 3 5 V N 0 ON PI d21 8t ST 8 355 0 35774 sdn 3es V N 0 Lv ST g assiA 0 3S1v4 3 5 V N 0 ON JexieAuo 9b ST Or Lassi 0 35774 195 Iv V N 0 burns epooed jenjoy Gb ST 0p ASSIA 0 3s1v4 3 5 V N 0 epooedA bb ST 6 355 0 35774 sdn 3es V N 0 UOISI9A 51 02 355 0 3s1v4 3 5 IV V N 0 Cv ST 02 355 0 35774 sdn jas IV Y N 0 uonpas 1 Te sT 914651 0 3S1v4 3 5 Y N 0 54 Ot ST uone ynuep t ST ZEUIN 0 861 sdn 3as Iv 50 eui 607 3ne3 ZE ST 0 35774 sdn 3es Y N 0 601 TE ST gun 0 35774 sdn 3as V N 0 10413 607 yne4 O ST xE ST 95714 sdn 3as su 0 501 21035 TEST
89. equency converter MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 2 3 How to Install P110 P200 380 500 V type gG P250 P400 380 500 V type gR MG 33 U1 02 VLT is a registered Danfoss trademark 59 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 3 5 15 Brake Resistor Temperature Switch Torque 0 5 0 6 Nm 5 in Ibs Screw size M3 This input can be used to monitor the temperature of an externally connected brake resistor If the input between 104 and 106 opens the frequency converter will trip on warning alarm 27 Brake IGBT If the connection is closed between 104 and 105 the frequency converter will trip on warning alarm 27 Brake IGBT Normally closed 104 106 factory installed jumper Normally open 104 105 Terminal No Function 106 104 105 Brake resistor temperature switch If the temperature of the brake resistor gets too high and the thermal switch drops out the frequency converter will stop braking The motor will start coasting A KLIXON switch must be installed that is normally closed If this function is not used 106 and 104 must be short circuited together 175ZA877 10 NC C NO 3 5 16 Access to Control Terminals All terminals to the control cables are located beneath the LCP accessed by opening the door o
90. equivalent 1 per unit 5 VLT with standard input option no brake no loadsharing MG 33 U1 02 VLT is a registered Danfoss trademark 121 VLT Automation Drive FC 300 6 Warnings and Alarms 1 Operating Instructions High Power 122 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 2 6 Warnings and Alarms 6 Warnings and Alarms 6 1 Status Messages 6 1 1 Warnings Alarm Messages A warning or an alarm is signalled by the relevant LED on the front of the frequency converter and indicated by a code on the display A warning remains active until its cause is no longer present Under certain circumstances oper ation of the motor may still be continued Warning messages may be critical but are not necessarily so In the event of an alarm the frequency converter will have tripped Alarms must be reset to restart operation once their cause has been rectified This may be done in three ways 1 By using the RESET control button on the LCP control panel 2 Via a digital input with the Reset function 3 Via serial communication optional fieldbus NB After a manual reset using the RESET button on the LCP the AUTO ON button must be pressed to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms th
91. er Danfi 5 General Specifications 2 Except safe stop input Terminal 37 3 Terminal 37 can only be used as safe stop input Terminal 37 is suitable for category 3 in stallations according to EN 954 1 safe stop according to category 0 EN 60204 1 as required by the EU Machinery Directive 98 37 EC Terminal 37 and the Safe Stop function are designed in conformance with EN 60204 1 EN 50178 EN 61800 2 EN 61800 3 and EN 954 1 For correct and safe use of the Safe Stop function follow the related information and instructions in the 108 Design Guide Analog inputs Number of analog inputs 2 Terminal number 53 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 10 to 10 V scaleable Input resistance Ri approx 10 kQ Max voltage 20V Current mode Current level Input resistance Ri Max current Resolution for analog inputs Accuracy of analog inputs Bandwidth Switch S201 switch S202 ON 0 4 to 20 mA scaleable approx 200 Q 30 mA 10 bit sign Max error 0 5 of full scale 100 Hz The analog inputs are galvanically isolated from the supply voltage PELV and other high voltage terminals 150BA11 10 24V 18 37 Functional isolation RS485 PELV isolation Control Mains High voltage Motor DC Bus Pulse encoder inputs Programmable pulse encoder inputs Terminal n
92. f the 21 54 version or removing the covers of the 00 version 3 5 17 Electrical Installation Control Terminals To connect the cable to the terminal 1 Strip insulation of 9 10 mm 2 Insert a screwdriver in the square hole 3 Insert the cable in the adjacent circular hole 4 Remove the screwdriver The cable is now mounted to the terminal To remove the cable from the terminal 1 Inserta screw driver in the square hole 2 Pull out the cable 1 Max 0 4 x 2 5 mm 60 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install 10 0 37 in 4 130 306 MG 33 U1 02 VLT is registered Danfoss trademark 61 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 3 6 Connection Examples 3 6 1 Start Stop Terminal 18 Par 5 10 8 Start Terminal 27 5 12 0 operation De fault coast inverse amp 6 4 Terminal 37 Safe stop where available SSS ESS Start Stop 8 3 6 2 Pulse Start Stop Terminal 18 Par 5 10 9 Latched start pe Le Terminal 27 Par 5 12 6
93. fuse A 4 AC Fan fuse A 4 15 Supply Voltage V 3 Phase 380 500 10 Supply Frequency Hz 50 60 Power Factor greater than 0 90 Efficiency 0 98 Power loss at rated max load 400V High Overload 150 W 6005 6960 7691 7964 Normal Overload 110 W 7630 7701 8879 9428 Enclosure IPOO IP21 NEMA 1 amp IP54 NEMA 12 Vibration Test g 0 7 Relative Humidity 93 2 3 IEC 68 2 3 Ambient Temperature 10 Deg C to 40 Deg C continuously periodically at degrees C 45 degrees C 25 Deg C to 65 70 Deg C for storage transport usta Ground and short circuit protection Drive Protection Weight gt 00 Chassis kg 221 4 234 1 236 4 277 3 21 NEMA 1 kg 263 2 270 0 272 3 313 2 54 NEMA 12 kg 263 2 270 0 272 3 313 2 1 Bussman 170M6000 series See fuse chart 2 Bussmann FWH 20A6F or exact equivalent 3 per unit 3 Bussmann KTK 4 or exact equivalent 1 per unit 4 Littlefuse KLK 15 or exact equivalent 1 per unit 5 VLT with standard input option no brake no loadsharing MG 33 U1 02 VLT is a registered Danfoss trademark 115 VLT Automation Drive FC 300 5 General Specifications 1 Operating Instructions High Power 525 690 Volt VLT Type 110 132 160 Output current VAC HO NO NO Continuous 100 100 A 550 137 162 162 201 201 253 Intermittent 150 110 A 550 206 178 243 221 302 278 Continuous 100 100 A 575 690 131 155 1
94. ge Output frequency 0 800 Hz Switching on output Unlimited Ramp times 0 01 3600 sec Torque characteristics Starting torque Constant torque Starting torque Overload torque Constant torque Starting torque Variable torque Overload torque Variable torque Percentage relates to the nominal torque maximum 160 for 60 sec maximum 180 up to 0 5 sec maximum 160 for 60 sec maximum 110 for 60 sec maximum 110 for 60 sec Digital inputs Programmable digital inputs 4 6 Terminal number 18 19 277 29 32 33 Logic PNP or NPN Voltage level 0 24V DC Voltage level logic 0 PNP lt 5VDC Voltage level logic 1 PNP gt 10VDC Voltage level logic 0 NPN2 gt 19 Voltage level logic 1 NPN2 14 V DC Maximum voltage on input 28 V DC Pulse frequency range 0 110 kHz Duty cycle Min pulse width 4 5 ms Input resistance Ri approx 4 kQ Safe stop Terminal 373 Terminal 37 is fixed PNP logic Voltage level 0 24 V DC Voltage level logic 0 PNP lt 4VDC Voltage level logic 1 PNP gt 20 V DC Nominal input current at 24 V 50 mA rms Nominal input current at 20 V 60 mA rms Input capacitance 400 nF All digital inputs are galvanically isolated from the supply voltage PELV and other high voltage terminals 1 Terminals 27 and 29 can also be programmed as output MG 33 U1 02 VLT is a registered Danfoss trademark 107 VLT Automation Drive FC 300 Operating Instructions High Pow
95. ially assembled Before installing the drive on to the pedestal it is important to anchor the pedestal to the floor using the four pedestal mounting holes The holes can accommodate up to M12 bolts not included in the kit CAUTION The drives are top heavy and may fall over if the pedestal is not anchored to the floor The entire assembly may also be supported by using the drive top mounting holes to anchor to a wall structure Illustration 3 62 Pedestal partially assembled The completely assembled pedestal with ven ted front cover and two side covers installed Multiple frequency converters may be moun ted side by side The interior side closing plates are left off NOTE The front and side cover mounting screws are now recessed M6 Torx socket flat head screws Illustration 3 63 Final assembled pedestal Install the frequency converter by lowering on to the pedestal The frequency converter must overhang the front of the pedestal to clear the retaining bracket on the rear of the pedestal After the frequency converter has been placed on the pedestal slide the frequency converter engages the retaining bracket on the pedestal and mount screws as shown Illustration 3 64 Mounting of drive to pedestal MG 33 U1 02 VLT is a registered Danfoss trademark 45 VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install
96. igital Out put On X30 7 Check the load connected to X30 7 or remove short circuit connection Check parameter 5 33 WARNI NG 47 24 V supply low The external 24 V DC backup power supply may be overloaded otherwise Contact your Danfoss supplier WARNI NG 48 1 8 V supply low Contact your Danfoss supplier WARNI NG 49 Speed limit The speed is not within the specified range in par 4 11 and par 4 13 ALARM 50 AMA calibration failed Contact your Danfoss supplier ALARM 51 AMA check Unom and I nom The setting of motor voltage motor current and motor power is presumably wrong Check the settings ALARM 52 low I nom The motor current is too low Check the set tings ALARM 53 AMA motor too big The motor is too big for the AMA to be carried out ALARM 54 AMA motor too small The motor is too big for the AMA to be carried out ALARM 55 AMA par out of range The par values found from the motor are out side acceptable range ALARM 56 AMA interrupted by user The AMA has been interrupted by the user ALARM 57 AMA time out Try to start the AMA again a number of times until the AMA is carried out Please note that repeated runs may heat the motor to a level where the resistance Rs and Rr are increased In most cases however this is not critical ALARM 58 AMA internal fault Contact your Danfoss supplier WARNI NG 59 Current limit Contact your Danfoss supplier WARNI NG 61 Enc
97. ion during operation Thermal operation Switching on the Output Ramp times sec protection during 112 380 500 Volt P110 P132 P160 P200 VAC HO NO HO NO HO NO HO NO 400 212 260 260 315 315 395 395 480 400 318 286 390 347 473 435 593 528 460 500 190 240 240 302 302 361 361 443 460 500 285 264 360 332 453 397 542 487 400 147 180 180 218 218 274 274 333 400 220 198 270 240 327 301 410 366 460 151 191 191 241 241 288 288 353 460 227 210 287 265 361 316 431 388 500 165 208 208 262 262 313 313 384 500 247 229 312 288 392 344 469 422 400 110 132 160 200 400 132 160 200 250 460 150 200 250 300 460 200 250 300 350 500 132 160 200 250 500 160 200 250 315 500 feet 150 m shielded 1000 feet 300 m unshielded 0 100 of the AC line voltage 0 450 400 460 500 50 60 ETR for motor Class 20 VLT trip VLT trip VLT trip VLT trip Deut 90 105 105 115 Unlimited 0 01 3600 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 5 General Specifications 380 500 Volt P110 P132 P160 P200 Max Input Current A 400 204 251 251 304 304 381 381 463 Max Input Current A 460 500 183 231 231 291 291 348 348 427 Max external pre fuses 1 A 350 400 500 600 Soft Charge Fuses AC A aty SMPS fuse 4 AC Fan fuse 3 A 4 Supply Voltage V 3 Phase 380 500 10 Supply Frequency Hz 50 60 Power Factor greater than 0 90 Efficiency 0 98
98. ith a frequency converter unit The factory setting is for clockwise rotation with the VLT frequency converter output connected as follows Terminal No Function 96 97 98 99 Mains U T1 V T2 W T3 Ground Earth Terminal U T1 96 connected to U phase i Terminal V T2 97 connected to V phase e Terminal W T3 98 connected to W phase 96 97 98 0 0 uv a ex 96 97 98 The direction of rotation can be changed by switching two phases in the motor cable or by chang ing the setting of par 4 10 3 5 9 Brake Cable Only standard with letter B in position 18 of typecode Terminal No Function 81 82 Brake resistor terminals The connection cable to the brake resistor must be screened Connect the screen by means of cable clamps to the conductive back plate at the frequency converter and to the metal cabinet of the brake resistor Size the brake cable cross section to match the brake torque See also Brake Instructions MI 90 Fx yy and MI 50 Sx yy for further information regarding safe installation 54 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install Please note that voltages up to 1099 VDC depending on the supply voltage may occur on the terminals 3 5 10 Load Sharing Only extended with letter D in position 21 of the typecode Terminal No Function 88 8
99. itialized to default setting after a manual three finger reset ALARM 91 Analogue Input 54 Wrong Settings Switch S202 has to be set in position OFF voltage input when a KTY sensor is connec ted to analogue input terminal 54 ALARM 250 New Spare Part The power or Switch Mode Power Supply has been exchanged The frequency converter type code must be restored in the EEPROM Select the correct type code in Par 14 23 ac cording to the label on unit Remember to select Save to EEPROM to complete ALARM 251 New Type Code The Frequency Converter has got a new type code MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power VLT Automation Drive FC 300 Operating Instructions High Power 1 Index Index 2 24 V Dc Backup 3 A Abbreviations 5 Access To Control Terminals 60 Airflow 28 Alarm Messages 123 Ama 67 Analog Inputs 108 Analog Output 109 Approvals 4 Automatic Motor Adaptation ama 67 76 Back Cooling 29 Brake Cable 54 Brake Control 127 Brake Resistor Temperature Switch 60 Cable Lengths And Cross Sections 110 Cable Positions 23 Cable length And Cross section 49 Cabling 48 Communication Option 128 Control Cable Routing 47 Control Cables 65 Control Cables 64 Control Card Performance 110 Control Card 10 V Dc Output 109 Control Card 24 V Dc Output 109 Control Card Rs 485 Serial Communication 109 Control Card Usb Se
100. k 119 5 General Specifications VLT Type Continuous 100 100 A Intermittent 150 110 A Continuous 100 100 A Intermittent 150 110 A Output kVA Continuous 100 100 kVA Intermittent 150 110 kVA Continuous 100 100 kVA Intermittent 150 110 kVA Continuous 100 100 kVA Intermittent 150 110 kVA Typical Shaft Output High Overload 150 kW Normal Overload 110 kW High Overload 150 HP Normal Overload 110 HP High Overload 150 kW Normal Overload 110 kW Max Motor Cable Length Output Voltage Output Frequency Hz Rated Motor Voltage V Rated Motor Frequency Hz Thermal protection during operation Thermal operation Switching on the Output Ramp times sec protection during 120 Danfi 525 690 Volt P400 P500 P560 VAC HO NO NO HO NO 550 429 523 523 596 596 630 550 644 575 785 656 894 693 575 690 410 500 500 570 570 630 575 690 615 550 750 627 855 693 550 409 498 498 568 568 600 550 613 548 747 625 852 660 575 408 498 498 568 568 627 575 612 548 747 624 852 690 690 490 598 598 681 681 753 690 735 657 896 749 1022 828 550 315 400 450 550 400 450 500 575 400 500 600 575 500 600 650 690 400 500 560 690 500 560 630 500 feet 150 m shielded 1000 feet 300 m unshielded 0 100 of the AC line voltage 0 150 550 575 690 50 60 ETR for motor Class 20 85 85 85 Unlimited 0 01 3600 VLT Automation Driv
101. k panel consult Rit tal manual for additional support require ments Illustration 3 36 Frequency converter installed in cabinet 3 4 2 Installation of Rittal Enclosures cont The top ductwork cover is composed of the converter bracket 3 duct 4 duct vented top following pieces as shown below From left to cover right 1 top duct closing plate 2 frequency MG 33 U1 02 VLT is a registered Danfoss trademark 37 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power Illustration 3 39 The top duct work partially as sembled with frequency converter bracket Illustration 3 38 Top duct work and enclosure top installed Temporarily install the top duct section as shown above Use the top duct cover piece to mark the enclosure top for the opening Alternatively the mounting template supplied drawing can be used to make the enclosure cutout Illustration 3 40 Rittal enclosure top with cutout Standard Rittal enclosures top is cut Gasket is not used on the cutout Gasket is part of duct work 175ZT945 10 Illustration 3 41 Gasket folds over the edge to Illustration 3 42 Top duct installed form seal between the duct and top vented cover 38 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install
102. lustration 32 Operating Instructions High Power 176 273 10 Ld Illustration 3 23 Drill master for fixing holes in floor 176 270 10 Illustration 3 24 Mounting of drive to pedestal MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How Install 3 3 6 Gland Conduit Entry 21 NEMA 1 and I P54 NEMA12 Cables are connected through the gland plate from the bottom Remove the plate and plan where to place the entry for the glands or conduits Prepare holes in the marked area on the drawing The gland plate must be fitted to the frequen cy converter to ensure the specified protection 224 degree as well as ensuring proper cooling of the unit If the gland plate is not mounted it may trip the unit Load side Line side 2 Lis 1762 A237 10 Illustration 3 25 Cable entry viewed from the bot tom of the frequency converter Enclosure D1 and D2 7 sf SS 3 ta 176 277 1 Illustration 3 26 Cable entry seen from the bot tom of the frequency converter Enclosure E1 The bottom plate of the E1 enclosure can be mounted from either in or outside of the enclosure allowing flexibility in the installation process i e if mounted from the bottom the glan
103. lustration 3 14 IPOO enclosure power connection positions 1 6FAZ281 10 Illustration 3 15 IPOO enclosure power connections positions of disconnect switch Note that the power cables are heavy and difficult to bend Consider the optimum position of the frequency converter for ensuring easy installation of the cables Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug Earth is connected to relevant termination point in the drive 26 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install 78 3 1 40 1 6 T 0FAZ 1 10 Illustration 3 16 Terminal in details 176FA259 10 Illustration 3 17 Position of earth terminals IPOO MG 33 U1 02 VLT is a registered Danfoss trademark 27 3 How to Install 28 VLT Automation Drive FC 300 Operating Instructions High Power 176FA260 10 Earth terminals Illustration 3 18 Position of earth terminals IP21 NEMA type 1 and IP54 NEMA type 12 Cooling Cooling can be obtained in different ways by using the cooling ducts in the bottom and the top of the unit by using the ducts in the rear of the unit or by combining the cooling possibilities Airflow
104. me typical alarm messages 0 serial port cannot be initial ized Serious hardware failure 256 The power EEPROM data is defect or too old 512 The control board EEPROM data is defect or too old 513 Communication time out Reading EEPROM data 514 Communication time out Reading EEPROM data 515 The Application Orientated Control cannot recognize the EEPROM da ta 516 Cannot write to the EEPROM be cause a write command is on pro gress 517 The write command is under time out 518 Failure in the EEPROM 519 Missing or invalid Barcode data in EEPROM 1024 1279 CAN tele gram cannot be sent 1027 indi cate a possible hardware failure 1281 Digital Signal Processor flash time out 1282 Power micro software version mis match 1283 Power EEPROM data version mis match 1284 Cannot read Digital Signal Pro cessor software version 1299 Option SW in slot A is too old 1300 Option SW in slot B is too old 1301 Option SW in slot is too old 1302 Option SW in slot C1 is too old 1315 Option SW in slot A is not suppor ted not allowed 1316 Option SW in slot B is not suppor ted not allowed 1317 Option SW in slot CO is not sup ported not allowed 1318 Option SW in slot C1 is not sup ported not allowed 6 Warnings and Alarms 1536 An exception in the Application Orientated Control is registered Debug information written in LCP 1792 DSP watchdog is active Debug ging of power part data Motor Ori entated
105. n Sdn 3es 90JnoS pJoM 5 20 8 gin 3041 sdn 3as Iv 35 pue 0 BUS 5 10 8 sbunjes 0 8 uois UuoneJo adAL J9AuO do ebueu5 ZOE 24 dn jas p anjea ON ed suondo pue 8 6 t 91 MG 33 U1 02 VLT is a registered Danfoss trademark Automation Drive FC 300 R Operating Instructions High Power 4 How to Programme MG 33 U1 02 VLT is a registered Danfoss trademark 9nunn 0 3141 sdn jas 0 Jojuno uoisi ey 66 6 0 35774 sdn 3es Y N 0 s 6 6 0 35774 3 5 IV V N 0 gt 6 6 9nutn 0 3S V4 sdn 3es V N 0 2 26 6 0 3s1v4 3 5 IV V N 0 gt 16 6 9nutn 0 3S V4 sdn 3es V N 0 514 06 6 0 3s1v4 3 5 V N 0 lt peuyeq 8 6 0 35774 195 v Y N 0 8 6 0 35774 3 5 IV V N 0 peuyeq 78 6 9nuin 0 35774 195 v V N 0 2 18 6 0 35774 3 5 IV V N 0 peuyeq 08 6 gin 3S1v4 dn 3es uone
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108. nal motor voltage according to the motor name lated plate data The default value corresponds to the nominal rated output of the unit This parameter cannot be adjusted while the motor is running 1 23 Motor Frequency Option Function Min Max motor frequency 20 1000 Hz Select the motor frequency value from the motor nameplate data If a value different from 50 Hz or 60 Hz is selected it is necessary to adapt the load independent settings in par 1 50 to 1 53 For 87 Hz operation with 230 400 V motors set the nameplate data for 230 V 50 Hz Adapt par 4 13 Motor Speed High Limit RPM and par 3 03 Maximum Reference to the 87 Hz application 50 50 Hz when parame ter 0 03 interna tional 60 60 Hz when parame ter 0 03 US 1 24 Motor Current Range Function Size re 0 1 10000 A Enter the nominal motor current value from the motor name lated plate data This data is used for calculating motor torque motor thermal protection etc This parameter cannot be adjusted while the motor is running 1 25 Motor Nominal Speed Range Function Size re 100 60 000 RPM Enter the nominal motor speed value from the motor nameplate lated data This data is used for calculating automatic motor com pensations This parameter cannot be adjusted while the motor is running MG 33 U1 02 VLT is a registered Danfoss trademark 75 VLT Automation Drive FC 300 4 How to Programme 2 Operating Instructions High
109. neral Specifications 525 690 Volt P200 250 P315 P355 Max Input Current 550 245 299 299 355 355 408 381 453 Max Input Current A 575 234 286 286 339 339 390 366 434 Max Input Current A 690 240 296 296 352 352 400 366 434 E 1 jog external pre fuses 400 500 600 700 Soft Charge Fuses AC A qty 20 3 SMPS fuse A 4 AC Fan fuse 3 A 4 Supply Voltage V 3 Phase 525 690 10 Supply Frequency Hz 50 60 Power Factor gt 0 90 for 525 V gt 0 85 for 690 V Efficiency 0 98 Power loss at rated max load 690 V High Overload 150 W 4275 4875 5185 5383 Normal Overload 110 W 5156 5821 6149 6449 Enclosure IPOO IP21 NEMA 1 amp IP54 NEMA 12 Vibration Test g 0 7 Relative Humidity 93 2 3 IEC 68 2 3 Ambient Temperature de 10 Deg C to 40 Deg C continuously periodically grees C at 45 degrees C 25 Deg C to 65 70 Deg C for storage transport aod usta ble brequency Drive Ground and short circuit protection Protection Weight gt 00 Chassis kg 122 9 137 7 151 3 221 1 21 NEMA 1 kg 136 3 151 3 164 9 263 1 54 NEMA 12 kg 136 3 151 3 164 9 263 1 Bussman 170M6000 series See fuse chart 2 Bussmann FWH 20A6F or exact equivalent 3 per unit 3 Bussmann KTK 4 or exact equivalent 1 per unit 4 Littlefuse KLK 15 or exact equivalent 1 per unit 5 VLT with standard input option no brake no loadsharing MG 33 U1 02 VLT is a registered Danfoss trademar
110. ng Frequency 49 Symbols 4 T Terminal Locations 22 24 Torque 53 Torque Characteristics 107 Torque For Terminals 53 MG 33 U1 02 VLT is a registered Danfoss trademark 133 Index 134 U Unintended Start Unpacking V Voltage Level Voltage Reference Via A Potentiometer Warnings Wire Access VLT Automation Drive FC 300 Operating Instructions High Power 12 107 63 123 22 MG 33 U1 02 VLT is a registered Danfoss trademark
111. no over voltage arises in the inverter due to regenerative operation of the motor and such that the gen erated current does not exceed the current limit set in par 4 18 The value 0 00 corresponds to 0 01 s in speed mode See ramp up time in par 3 41 Bcc 5 X par 1 25 RPM A ref RPM Par 3 42 4 3 Parameter Lists Changes during operation TRUE means that the parameter can be changed while the frequency converter is in operation and FALSE means that the it must be stopped before a change can be made 4 Set up All set up the parameters be set individually in each of the four set ups i e one single parameter can have four different data values 1 set up data value will be the same in all set ups Conversion index This number refers to a conversion figure used when writing or reading to and from the frequency converter Conv index 100 67 6 5 4 3 2 1 0 2 3 4 5 6 Conv factor 10 1 1 EN ar 0 1 0 01 0 000 0200 0 000001 1 1 1 1 1 60 100000 100090 10000 1000 100 0 78 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 4 How to Programme type Description Type Integer 8 Int8 Integer 16 Int16 Integer 32 Int32 Unsigned 8 Uint8 Unsigned 16 Uint16 Unsigned 32 Uint32 Visible String VisStr 33 Normalized value 2 bytes N
112. ns and General Warnings entails instructions on how to handle the frequency converter correctly Chapter 3 How to Install guides through mechanical and technical installation Chapter 4 How to Programme shows how to operate and programme the frequency converter via the Local Control Panel Chapter 5 General Specifications contains technical data about the frequency converter Chapter 6 Warnings and Alarms assists in solving problems that may occur when using the frequency converter Available Literature for FC 300 The VLT Automation Drive FC 300 Operating Instructions provide the neccessary in formation for getting the drive up and running The VLT9 Automation Drive FC 300 Design Guide entails all technical information about the drive design and applications including encoder resolver and relay options The Automation Drive FC 300 Profibus Operating Instructions provide the infor mation required for controlling monitoring and programming the drive via aProfi busfieldbus The 9 Automation Drive FC 300 DeviceNet Operating Instructions provide the in formation required for controlling monitoring and programming the drive via aDevice Netfieldbus The VLT Automation Drive FC 300MCT 10 Operating Instructions provide information for installation and use of the software on a PC The VLT Automation Drive 300 24 V DC Backup Instruction provides information for installing the 24 V DC Backu
113. nstall 1 Operating Instructions High Power 6 Press the Hand on key A progress bar indicates if the AMA is in progress Stop the AMA during operation 1 Press the OFF key the frequency converter enters into alarm mode and the display shows that the AMA was terminated by the user Successful AMA 1 The display shows Press OK to finish AMA 2 Press the OK key to exit the AMA state Unsuccessful AMA 1 The frequency converter enters into alarm mode A description of the alarm can be found in the Warnings and Alarms chapter 2 Report Value in the Alarm Log shows the last measuring sequence carried out by the AMA before the frequency converter entered alarm mode This number along with the description of the alarm will assist you in troubleshooting If you contact Danfoss for service make sure to mention number and alarm description NB Unsuccessful AMA is often caused by incorrectly registered motor name plate data or a too big difference between the motor power size and the frequency converter power size Step 4 Set speed limit and ramp time Minimum Reference 3 02 Maximum Reference 3 03 Table 3 12 Set up the desired limits for speed and ramp time Motor Speed Low Lim it Motor Speed High par 4 13 or 4 14 Limit par 4 11 or 4 12 Ramp up Time 1 s 3 41 Ramp down Time 1 s par 3 42 68 MG 33 U1 02 VLT is a r
114. o be installed on the floor A dedicated floor stand is designed for that purpose It can only be used for units produced after week 50 2004 serial number XXXXXG504 This section describes the installation of a pedestal unit available for the VLT series frequency converters frames D1 and D2 This is a 200 mm high pedestal that allows these frames to be floor mounted The front of the pedestal has openings for input air to the power components The frequency converter gland plate must be installed to provide adequate cooling air to the control components of the frequency converter via the door fan and to maintain the IP21 NEMA 1 or IP54 NEMA 12 degrees of enclosure protections There is one pedestal that fits both frames D1 and D2 Required Tools Socket wrench with 7 17 mm sockets T30 Torx Driver Torques M6 4 0 Nm 35 165 8 9 8 Nm 85 in Ibs M10 19 6 170 in Ibs Kit Contents Pedestal parts Instruction manual The kit contains a U shaped piece a vented front cover 2 side covers two front brackets and the required hardware to assemble See the exploded view of the installation illustra tion Three front screws drawing 130BA647 Illustration 3 61 Pedestal parts 44 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install The pedestal has been part
115. oder loss Contact your Danfoss supplier WARNING 62 Output Frequency at Maximum Limit The output frequency is higher than the value set in par 4 19 ALARM 63 Mechanical Brake Low The actual motor current has not exceeded the release brake current within the Start delay time window WARNING 64 Voltage Limit The load and speed combination demands a motor voltage higher than the actual DC link voltage WARNING ALARM TRIP 65 Control Card Over Temperature Control card over temperature The cutout temperature of the control card is 80 C WARNING 66 Heatsink Temperature Low The heat sink temperature is measured as 0 C This could indicate that the temperature sensor is defect and thus the fan speed is in creased to the maximum in case the power part or control card is very hot ALARM 67 Option Configuration has Changed One or more options has either been added or removed since the last power down ALARM 68 Safe Stop Activated Safe Stop has been activated To resume nor mal operation apply 24 V DC to terminal 37 then send a reset signal via Bus Digital or by pressing RESET For correct and safe use of the Safe Stop function follow the rela ted information and instructions in the Design Guide ALARM 70 Illegal FC Configuration Actual combination of control board and pow er board is illegal ALARM 80 Drive Initialized to Default Value Parameter settings are in
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117. on the motor terminals Turn off the frequency converter and remove the short circuit MG 33 U1 02 VLT is a registered Danfoss trademark 127 6 Warnings and Alarms 128 WARNI NG ALARM 17 Control word time out There is no communication to the frequency converter The warning will only be active when par 8 04 is NOT set to OFF If par 8 04 is set to Stop and Trip a warning appears and the frequency converter ramps down until it trips while giving an alarm par 8 03 Control word Time out Time could possibly be increased WARNING 23 I nternal fan fault The fan warning function is an extra protec tion function that checks if the fan is running mounted The fan warning can be disabled in Fan Monitor par 14 53 set to 0 Disabled WARNING 24 External fan fault The fan warning function is an extra protec tion function that checks if the fan is running mounted The fan warning can be disabled in Fan Monitor par 14 53 set to 0 Disabled WARNING 25 Brake resistor short circuited The brake resistor is monitored during opera tion If it short circuits the brake function is disconnected and the warning appears The frequency converter still works but without the brake function Turn off the frequency converter and replace the brake resistor see par 2 15 Brake Check ALARM WARNING 26 Brake resistor power limit The power transmitted to the brake resistor is calculated as a percen
118. onduosep ON ed snqyoJd xx 6 OT E V 92 VLT Automation Drive FC 300 4 How to Programme Operating Instructions High Power 9Tquin 3nuL sdn jas Z 3urquoisseJdx3 eyeq 55920 TS OT 3nuL sdn 3es Z r1uoisseJdx3 eyeq 5592044 05 01 gt ZEUIN 0 sdn 3as V N 0 4 PUMA 6 lt 0 0 3nuL dn jas 3ur1uoisseJdx3 9pop 32npoJd PNA 0 gin 3nuL dn jas T 0 S eM V 91035 0T 0 3nuL 3 5 3ur1uoisseJdx3 UOISIADY ZE OT gin INAL sdn 3es 0 San eA ejeq 21035 lt 0 gun 0 3nuL sdn jes c 0 xepur 0 lt 0 SSo25y 9nut 0 35774 sdn 3ss IV V N 0 y 291114 SOD c 0T 9nutf 0 35774 sdn 3es 0 1999 SOD CC OT 9nutn 0 35774 sdn 3as V N 0 294114 SOD Tc 0T 0 35774 sdn 3as Iv V N 0 T 1994 SOD 02 01 539114 SOD 0 gin sdn 3ss Z 0 04005 39N ST 0T gin 3141 sdn jes c 0 0 JON 0 0 3nuL sdn 3es V N 0 T 0T oN sdn jas Z yuurquoissaidxy peay gt sse oJd 21 01 3nuL sdn 3es Z jurTuoisseJdx3 gt ejeq 5592044 TT 0T gun gt 3141 sdn 3as uonoe es ed sse oJd OT OT
119. onnected You can choose if you want the frequency converter to give a warning or an alarm when the counter reaches 100 in par 1 90 Check that the thermistor is connected correctly between terminal 53 or 54 analog voltage input and terminal 50 10 V sup ply or between terminal 18 or 19 digital input PNP only and terminal 50 If aKTY sen soris used check for correct connection be tween terminal 54 and 55 WARNI NG ALARM 12 Torque limit The torque is higher than the value in par 4 16 in motor operation or the torque is higher than the value in par 4 17 in regen erative operation WARNI NG ALARM 13 Over Current The inverter peak current limit approx 200 of the rated current is exceeded The warning will last approx 8 12 sec then the frequency converter trips and issues an alarm Turn off the frequency converter and check if the mo tor shaft can be turned and if the motor size matches the frequency converter If extended mechanical brake control is selec ted trip can be reset externally ALARM 14 Earth fault There is a discharge from the output phases to earth either in the cable between the fre quency converter and the motor or in the motor itself Turn off the frequency converter and remove the earth fault ALARM 15 Incomplete hardware A fitted option is not handled by the present control board hardware or software ALARM 16 Short circuit There is short circuiting in the motor or
120. ons of the Operating Instructions are not sufficient for a correct and safe use of the Safe Stop functionality e BGIA tifiiorungsstelle Bervfigenossenschaftliches Institut fOr Arbeitsschutz and der gewerb Type Test Certificate 4004 130BA373 10 Drives A MG 33 U1 02 VLT is a registered Danfoss trademark 9 VLT Automation Drive FC 300 2 Safety Instructions and General Warning Operating Instructions High Power 2 1 8 Safe Stop Installation To carry out an installation of a Catego ry 0 Stop EN60204 in conformity with Safety Category 3 EN954 1 follow these instructions 1 The bridge jumper between Termi 12 nal 37 and 24 V DC must be re E moved Cutting or breaking the jumper is not sufficient Remove it entirely to avoid short circuiting See jumper on illustration 2 Connect terminal 37 to 24 V DC by a short circuit protected cable The 24 V DC voltage supply must be inter Illustration 2 1 Bridge jumper between terminal ruptible by an EN954 1 Category 3 37 and 24 VDC circuit interrupt device If the inter rupt device and the frequency con verter are placed in the same instal lation panel you can use an unscreened cable instead of a screened one The illustration below shows a Stopping Category 0 EN 60204 1 with safety Category 3 EN 954 1 The circuit interrupt is caused by an opening door contact The illustration also shows how to
121. op view of Rittal enclosure 3 4 3 Installation of Rittal Enclosures cont The bottom duct assembly pieces Refer to drawing showing exploded view of duct work compo nents Gasket is installed as shown Assemble the bottom duct less the cover Assembly includes the mounting of 3 angle brackets on the front and sides of the partially assembled bottom duct The bottom duct collar is bolted to the duct using 3 T25 screws in the outermost holes of the brackets Tighten the screws to compress the gasket Illustration 3 51 Bottom ductwork pieces 2 3 52 Bottom ductwork partially as semble 40 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install The duct assembly is used to mark the bottom cutout Temporarily install the bottom duct work as shown to the right Use the inside of the ductwork to mark the bottom of the en closure for the opening Illustration 3 53 Completely assembled bottom duct work MG 33 U1 02 VLT is a registered Danfoss trademark 41 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power The cutout is made on the innermost gland plate The remaining two gland plates must be removed for the installation of the bottom duct assembly Illustration 3 54 Temporarily install duct work to mark cutout on the gland Illustration
122. or terminals U V W If a mains phase is missing the frequency converter trips issues a warning depending on the load Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high The frequency converter constantly checks for critical levels of internal temperature load current high voltage on the intermediate circuit and low motor speeds As a response to a critical level the frequency converter can adjust the switching frequency and or change the switching pattern in order to ensure the performance of the drive MG 33 U1 02 VLT is a registered Danfoss trademark 111 5 General Specifications 5 1 1 Electrical Data Danfi VLT Automation Drive FC 300 Operating Instructions High Power Continuous 100 100 A Intermittent 150 110 A Continuous 100 100 A Intermittent 150 110 A Output kVA Continuous 100 100 kVA Intermittent 150 110 kVA Continuous 100 100 kVA Intermittent 150 110 kVA Continuous 100 100 kVA Intermittent 150 110 kVA Typical Shaft Output High Overload 150 kW Normal Overload 110 kW High Overload 150 HP Normal Overload 110 HP High Overload 150 kW Normal Overload 110 kW Max Motor Cable Length Output Voltage Output Frequency Hz Rated Motor Voltage V Rated Motor Frequency Hz Thermal protect
123. orresponding mains voltage is the intermediate circuit voltage DC link divided by 1 35 WARNI NG ALARM 8 DC under voltage If the intermediate circuit voltage DC drops below the voltage warning low limit see ta ble above the frequency converter checks if 24 V backup supply is connected If no 24 V backup supply is connected the frequency converter trips after a given time depending on the unit To check whether the supply voltage matches the frequency converter see General Specifi cations WARNI NG ALARM 9 Inverter overloa ded The frequency converter is about to cut out because of an overload too high current for too long The counter for electronic thermal inverter protection gives a warning at 9896 and trips at 100 while giving an alarm You cannot reset the frequency converter until the counter is below 9096 The fault is that the frequency converter is overloaded by more than 100 for too long 6 Warnings and Alarms WARNING ALARM 10 Motor ETR over temperature According to the electronic thermal protection ETR the motor is too hot You can choose if you want the frequency converter to give a warning or an alarm when the counter rea ches 100 in par 1 90 The fault is that the motor is overloaded by more than 100 for too long Check that the motor par 1 24 is set correctly WARNI NG ALARM 11 Motor thermistor over temp The thermistor or the thermistor connection is disc
124. ot cooling air from the frequency converter does not cause heating of the control room NB A small door fan is required on the Rittal cabinet to provide additional cooling within the drive MG 33 U1 02 VLT is a registered Danfoss trademark 29 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power Illustration 3 20 Combined use of cooling principles The above mentioned solution can of course also be combined for an optimized solution in the actual installation Please see the Duct Kit Instruction Manual 175R5640 for further information 3 3 3 Installation in Enclosures I POO Chassis units As the IPOO version is intended for panel mounting it is important to know how to install the frequency converter and utilize the possibilities for cooling the units A detailed description of how to install the frequency converter in a Rittal TS8 enclosure by using the installation kit can be found in a later section of this Installation Guide This can also be used as a guide for other installations 3 3 4 eo the Wall I P21 NEMA 1 and I P54 NEMA 12 nits This only applies for D1 and D2 enclosures It must be considered where to install the unit Take the relevant points into consideration before you select the final installation site Free space for cooling Access to open the door Cable entry from the bottom Mark the mounting holes carefully using the
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126. p option Danfoss Drives technical literature is also available online at www danfoss com drives MG 33 U1 02 VLT is a registered Danfoss trademark 3 VLT Automation Drive FC 300 1 How to Read these Operating Instructions Operating Instructions High Power 1 1 2 Approvals 1 1 3 Symbols Symbols used in these Operating Instructions NB Indicates something to be noted by the reader Indicates a general warning Indicates a high voltage warning Indicates default setting 4 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 How to Read these Operating Instructions 1 1 4 Abbreviations Alternating current AC American wire gauge AWG Ampere AMP A Automatic Motor Adaptation AMA Current limit Tum Degrees Celsius Direct current DC Drive Dependent ID TYPE Electro Magnetic Compatibility EMC Electronic Thermal Relay ETR drive FC Gram g Hertz Hz Kilohertz kHz Local Control Panel LCP Meter m Millihenry Inductance mH Milliampere mA Millisecond ms Minute min Motion Control Tool MCT Nanofarad nF Newton Meters Nm Nominal motor current Nominal motor frequency fMN Nominal motor power Nominal motor voltage Parameter par Protective Extra Low Voltage PELV Printed Circuit Board PCB Rated Inverter Output Current Tinv Revolutions Per Minute
127. pe 1 and IP54 NEMA Type 12 enclosure power connection positions 176FA272 10 453 17 8 o 0 0 Bt ur 50000 noia 000000 ICI ino oon 020000000 O 0 0 55 2 2 139 5 5 Illustration 3 11 IP21 NEMA type 1 and IP54 NEMA type 12 enclosure power connection positions detail B 24 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 2 3 How Install 144 5 7 p 4 BH 26 1 0 lt 26 1 0 0 0 0 0 0 01 391115 421 Illustration 3 12 21 NEMA type 1 54 NEMA type 12 enclosure power connection position of disconnect switch Terminal locations E2 enclosures Take the following position of the terminals into consideration when designing the cable access 1 6F A28U 10 405 15 9 409 16 1 371 14 6 280 11 0 192 7 6 154 6 1 Illustration 3 13 IPOO enclosure power connection positions MG 33 U1 02 VLT is a registered Danfoss trademark 25 VLT Automation Drive FC 300 3 How to Install 2 Operating Instructions High Power 1 6FAZ82 1U Il
128. r WARNI NG ALARM 4 Mains phase loss A phase is missing on the supply side or the mains voltage imbalance is too high This message also appears in case of a fault in the input rectifier on the frequency convert er Check the supply voltage and supply currents to the frequency converter WARNI NG 5 DC link voltage high The intermediate circuit voltage DC is higher than the over voltage limit of the control sys tem The frequency converter is still active MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power VLT Automation Drive FC 300 Operating Instructions High Power WARNING 6 DC link voltage low The intermediate circuit voltage DC is below the under voltage limit of the control system The frequency converter is still active WARNI NG ALARM 7 DC over voltage If the intermediate circuit voltage ex ceeds the limit the frequency converter trips after a time Possible corrections Connect a brake resistor Extend the ramp time Activate functions in par 2 10 Increase par 14 26 Alarm warning limits Frequency con 3x 380 3x525 verter 500 V 690 V VDC VDC Under voltage 402 553 Voltage warning 423 585 low Voltage warning 817 828 1084 1109 high w o brake w brake Over voltage 855 1130 The voltages stated are the intermediate circuit voltage of the frequency converter with a tol erance of 5 The c
129. r Current 14 Earth Fault 15 Hardware mismatch 16 Short Circuit 17 Control word time out 23 Internal Fan Fault 24 External Fan Fault 25 Brake resistor short circuited 26 Brake resistor power limit X X 2 13 27 Brake chopper short circuited X 28 Brake check X X 2 15 29 Power board over temp X 30 Motor phase U missing X X X 4 58 31 Motor phase V missing X X X 4 58 32 Motor phase W missing X X 4 58 33 Inrush Fault 34 Fieldbus communication fault X 36 Mains failure X 38 Internal Fault 40 Overload of Digital Output Terminal 27 X 5 00 5 01 41 Overload of Digital Output Terminal 29 X 5 00 5 02 42 Overload of Digital Output On X30 6 X 5 32 42 Overload of Digital Output On X30 7 X 5 33 47 24V supply low X 48 1 8 V supply low 49 Speed limit X 50 AMA calibration failed 51 AMA check Unom and Inom 52 AMA low Inom 53 AMA motor too big 54 AMA motor too small 55 AMA parameter out of range 56 AMA interrupted by user 57 AMA time out 58 AMA internal fault X 59 Current limit X 1 90 1 90 Veo DD 4252 gt lt gt lt 2 8 04 14 53 gt lt gt lt gt lt OS oC gt lt gt lt gt lt gt lt 24 gt lt gt lt gt lt gt lt KK OK OK OK Table 6 1 Alarm Warning code list 124 MG 33 U1 02 VLT is a registered Danfoss trademark
130. r Power Motor Protection Motor Thermal Protection Motor Voltage VLT9 Automation Drive FC 300 Operating Instructions High Power 47 31 57 48 20 71 65 47 35 44 30 126 53 35 127 74 74 74 74 74 71 72 71 71 72 13 55 72 77 56 107 77 69 18 14 19 77 54 75 75 67 75 107 75 111 70 75 MG 33 U1 02 VLT is registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 Index Motor Voltage 1 22 75 Name Plate Data 67 Non UI Compliance 58 Numerical Display 72 Ordering 34 Output Performance u V W 107 Parallel Connection Of Motors 69 Pedestal Installation 31 Planning The Installation Site 12 Potentiometer Reference 63 Power Connections 48 Profibus 3 Protection 57 Protection And Features 111 Pulse Start stop 62 Pulse encoder Inputs 108 R Ramp 1 Ramp Down Time 78 Ramp 1 Ramp Up Time 78 Rated Power 19 Receiving The Frequency Converter 12 Relay Outputs 110 Repair Work 8 Required Tools 44 Residual Current Device 8 Rfi Switch 53 S Safe Stop 9 Safe Stop Installation 10 Safety Category 3 en 954 1 10 Safety Instructions 8 Screened armoured 65 Screening Of Cables 48 Serial Communication 109 Shielded Cables 54 Sine wave Filter 49 Space 20 Speed Up down 63 Start stop 62 Stator Leakage Reactance 76 Status Messages 71 Stopping Category 0 en 60204 1 10 Surroundings 110 Switches 5201 5202 And 5801 66 Switchi
131. rench Sheet metal punch for conduits cable glands in IP 21 and IP 54 units Lifting bar to lift the unit rod tube 20 mm 0 75 inch able to lift minimum 400 kg 880 Ibs Crane or other lifting aid to place the frequency converter in position A Torx T50 tool is needed to install the 1 enclosure in IP21 and IP54 enclosure types 3 3 2 General Considerations Space Ensure proper space above and below the frequency converter to allow airflow and cable access In addition space in front of the unit must be considered to enable opening of the door of the panel 1 6FAZ39 1U 176FA276 10 399 15 7 748 105 09 x105 09 Illustration 3 4 Space in front of IP21 IP54 enclo Ilustration 3 5 Space in front of IP21 IP54 enclo sure type D1 and D2 sure type E1 20 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 2 3 How to Install 176FA236 11 Illustration 3 6 Airflow direction and necessary space for cooling Left Enclosure IP21 54 D1 and D2 Right Enclosure 00 D3 D4 E2 176FA286 10 Illustration 3 7 Airflow direction and necessary space for cooling Enclosure 21 54 1 MG 33 U1 02 VLT is a registered Danfoss trademark 21 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 22 Wire
132. rial Communication 109 Control Characteristics 110 Control Terminals 60 Cooling 28 D Dc Link 126 Default Settings 78 Devicenet 3 Digital Inputs 107 Digital Output 109 Disposal Instruction 7 Drip Shield Installation 34 Duct Cooling 29 Duct Kit Ordering Numbers 29 Duct Work Cooling Kits 34 Earth Leakage Current 8 Earthing 52 Elcb Relays 52 Electrical Data 112 Electrical Installation 60 64 Etr 127 External Fan Supply 56 MG 33 U1 02 VLT is a registered Danfoss trademark 131 Index 132 F Fieldbus Connection Floor Mounting Fuses Fusing G General Considerations General Warning Graphical Display Input Polarity Of Control Terminals Installation Of 24 Volt External Dc Supply Installation Of Rittal Enclosures Installation On Pedestal Danfi Installation On The Wall Ip21 nema 1 And 54 nema 12 Units Intermediate Circuit It Mains K Kit Contents Kty Sensor L Language Language Package 1 Language Package 2 Language Package 3 Language Package 4 Lcp Lcp 101 Lcp 102 Leakage Current Leds Lifting Load Sharing Local Control Panel M Main Reactance Mains Connection Mains Supply I1 L2 L3 Maximum Reference Mct 10 Mechanical Brake Control Mechanical Dimensions Mechanical Dimensions Mechanical Installation Minimum Reference Motor Cable Motor Current Motor Frequency Motor Name Plate Motor Nominal Speed 1 25 Motor Output Motor Overload Protection Moto
133. rtant to use isolation monitors that are capable for use together with power electronics IEC 61557 8 3 5 6 Torque When tightening all electrical connections it is very important to tighten with the correct tor que Too low or too high torque results in a bad electrical connection Use a torque wrench to ensure correct torque 176FA247 10 Nm Ibf in Illustration 3 79 Always use a torque wrench to tighten the bolts Enclosure Terminal Torque Bolt size D1 D2 D3 and D4 Mains 19 Nm 168 in Ibs M10 Motor Load sharing 9 5 84 in Ibs M8 Brake E1 and E2 Mains 19 NM 168 in Ibs M10 Motor Load sharing Brake 9 5 84 in Ibs M8 Table 3 4 Torque for terminals MG 33 U1 02 VLT is a registered Danfoss trademark 53 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 3 5 7 Shielded Cables It is important that shielded and armoured cables are connected in a proper way to ensure high EMC immunity and low emissions Connection can be made with either cable glands or clamps EMC cable glands Generally available cable glands can be used to ensure an optimum EMC connection EMC cable clamp Clamps allowing easy connection are supplied with the frequency con verter 3 5 8 Motor cable The motor must be connected to terminals U T1 96 V T2 97 W T3 98 Earth to terminal 99 All types of three phase asynchronous standard motors can be used w
134. s High Power 2 5 General Specifications Surroundings Enclosure IP 21 Type 1 IP 54 Type 12 Vibration test 1 0g Max relative humidity 5 95 IEC 721 3 3 Class 3K3 non condensing during operation Aggressive environment IEC 60068 2 43 class H25 Ambient temperature Max 50 C 24 hour average maximum 45 C 1 For high ambient temperature see special conditions in the Design Guide Minimum ambient temperature during full scale operation 0 C Minimum ambient temperature at reduced performance 10 C Temperature during storage transport 25 65 70 C Maximum altitude above sea level without derating 1000 m Derating for high altitude see special conditions in the Design Guide EMC standards Emission EN 61800 3 EN 61000 6 3 4 EN 55011 EN 61800 3 EN 61000 6 1 2 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN EMC standards Immunity 61000 4 6 See section on special conditions in the Design Guide Protection and Features Electronic thermal motor protection against overload Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches a predefined level An overload temperature cannot be reset until the temperature of the heatsink is below the values stated in the tables on the following pages Guideline these temperatures may vary for different power sizes enclosures etc The frequency converter is protected against short circuits on mot
135. sseJdx3 ZH peeds 1070W 9nunn 79 3141 sdn 3as uoisseJdx3 peeds 200 4 T b T 3041 sdn 3es urquoisseJdx3 ZH peeds 10401 I p 9 2 79 3141 sdn 3as 5 peeds 200 4 Irt gin 35774 sdn 3as Iv peeds 4030 OT b SHUT 1030W I t uols uoneJe do ebueu5 ZOE 24 dn jas p anjea uonduosep JejeuleJed ON ed sbuiueM SHUN xxt 86 VLT Automation Drive FC 300 4 How to Programme Operating Instructions High Power gTquin 35774 sdn jas 5 00T JULYSUOD HY 64 6 TEWI 3041 195 5 EE uer 86 6 E 3 5 IV 3urppeqpeeJeouejsjes 00070 qpeeJ Jas We 45 6 ZEUIN 0 3nuL 4 Iv ZH 001 Aouenbe44 ubiH ce uus 96 6 0 3141 sdn 3as ZH 001 MO uus SG G 9nutn 35774 x sdn jas sw 001 44045000 esind vS S 3nuL 3 5 55 qpee4 jou 6 ES S TEWI 3nuL x sdn es Iv 00070 4 MO 6c WHEL cS S 0 3141 x sdn 3as ZH 001 f
136. t While the frequency converter is connected to mains the motor can be started stop ped using digital commands bus commands references or via the Local Control Panel LCP Disconnect the frequency converter from mains whenever personal safety considerations make it necessary to avoid unintended start To avoid unintended start always activate the OFF key before changing parameters An electronic fault temporary overload a fault in the mains supply or lost motor nection may cause a stopped motor to start The frequency converter with Safe Stop provides protection against unintended start if the Safe Stop Terminal 37 is deactivated or disconnected 2 1 7 Safe Stop The FC 302 can perform the safety function Safe Torque Off As defined by draft CD IEC 61800 5 2 or Stop Category 0 as defined in EN 60204 1 It is designed and approved suitable for the requirements of Safety Category 3 in EN 954 1 This functionality is called Safe Stop Prior to integration and use of Safe Stop in an installation a thorough risk analysis on the installation must be carried out in order to determine whether the Safe Stop functionality and safety category are appropriate and sufficient In order to install and use the Safe Stop function in accordance with the requirements of Safety Category 3 in EN 954 1 the related information and instructions of the FC 300 Design Guide MG 33 BX YY must be fol lowed The information and instructi
137. tage as a mean value over the last 120 s on the basis of the resist ance value of the brake resistor par 2 11 and the intermediate circuit voltage The warning is active when the dissipated braking power is higher than 90 If Trip 2 has been selected in par 2 13 the frequency con verter cuts out and issues this alarm when the dissipated braking power is higher than 100 ALARM WARNING 27 Brake chopper fault The brake transistor is monitored during op eration and if it short circuits the brake func tion disconnects and the warning comes up The frequency converter is still able to run but since the brake transistor has short circuited substantial power is transmitted to the brake resistor even if it is inactive Turn off the frequency converter and remove the brake resistor Danfi This alarm warning could also occur should the brake resistor overheat Terminal 104 to 106 are available as brake resistor Klixon in puts see section Brake Resistor Temperature Switch Warning There is a risk of sub stantial power being transmit ted to the brake resistor if the brake transistor is short circuit ed ALARM WARNING 28 Brake check failed Brake resistor fault the brake resistor is not connected working ALARM 29 Drive over temperature If the enclosure is IP 20 or IP 21 Type 1 the cutout temperature of the heatsink is 95 C 5 C The temperature fault cannot be reset until th
138. te fuses have the correct current rating 3 5 13 External Fan Supply In case the frequency converter is supplied by DC or if the fan must run independently of the power supply an external power supply can be applied The connection is done to the power card Terminal No Function 100 101 Auxiliary supply S T 102 103 Internal supply S T The connector located on the power card provides the connection of line voltage for the cooling fans The fans are connected from factory to be supplied form a common AC line jumpers be tween 100 102 and 101 103 If external supply is needed the jumpers are removed and the supply is connected to terminals 100 and 101 A 5 Amp fuse should be used for protection In UL applications this should be LittelFuse KLK 5 or equivalent 56 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How Install 3 5 14 Fuses Branch circuit protection In order to protect the installation against electrical and fire hazard all branch circuits in an in stallation switch gear machines etc must be short circuited and over current protected accord ing to national international regulations Short circuit protection The frequency converter must be protected against short circuit to avoid electrical or fire hazard Danfoss recommends using the fuses mentioned below to protect service personnel and equip ment in case of
139. ther high voltage terminals Analog output Number of programmable analog outputs 1 Terminal number 42 Current range at analog output 0 4 20 mA Max load GND analog output 500 Q Accuracy on analog output Max error 0 5 of full scale Resolution on analog output 12 bit The analogue output is galvanically isolated from the supply voltage PELV and other high voltage terminals Control card 24 V DC output Terminal number 12 13 Output voltage 24V 1 3 200 The 24 V DC supply is galvanically isolated from the supply voltage PELV but has the same potential as the analog and digital inputs and outputs Control card 10 V DC output Terminal number 50 Output voltage 10 5 V 0 5 V Max load 15 mA The 10 V DC supply is galvanically isolated from the supply voltage PELV and other high voltage terminals Control card RS 485 serial communication Terminal number 68 P TX RX 69 N TX RX Terminal number 61 Common for terminals 68 and 69 The RS 485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply voltage PELV Control card USB serial communication USB standard 1 1 Full speed USB plug USB type B device plug Connection to PC is carried out via a standard host device USB cable MG 33 U1 02 VLT is a registered Danfoss trademark 109 VLT Automation Drive FC 300 5 General Specifica
140. ting Ensure the power source supplies the correct voltage and necessary current Ensure that the motor current rating is within the maximum current from the frequency converter If the frequency converter is without built in fuses ensure that the external fuses rated correctly 3 2 2 Receiving the Frequency Converter When receiving the frequency converter please make sure that the packaging is intact and be aware of any damage that might have occurred to the unit during transport In case damage has occurred contact immediately the shipping company to claim the damage 3 2 3 Transportation and Unpacking Before unpacking the frequency converter it is recommended that it is located as close as possible to the final installation site Remove the cardboard box and handle the frequency converter on the pallet as long as possible Remark The card box cover contains a drilling master for the mounting holes 12 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How to Install Illustration 3 2 Mounting Template 3 2 4 Lifting Always lift the frequency converter in the dedicated lifting eyes Use a bar to avoid bending the lifting holes of the frequency converter Illustration 3 3 Recommended lifting method MG 33 U1 02 VLT is a registered Danfoss trademark 13 VLT Automation Drive FC 300 3 How to
141. tions 1 Operating Instructions High Power The USB connection is galvanically isolated from the supply voltage PELV and other high volt age terminals The USB ground connection is not galvanically isolated from protection earth Use only an isolated laptop as PC connection to the USB connector on the frequency converter Relay outputs Programmable relay outputs 2 Relay 01 Terminal number 1 3 break 1 2 make Max terminal load AC 1 P on 1 3 NC 1 2 NO Resistive load 240 VAC 2 Max terminal load 15 2 Inductive load 0 4 240 V AC 0 2 Max terminal load DC 1 on 1 2 NO 1 3 NC Resistive load 60 V DC 1A Max terminal load DC 13 Inductive load 24 V DC 0 1A Relay 02 FC 302 only Terminal number 4 6 break 4 5 make Max terminal load AC 1 P on 4 5 NO Resistive load 400 V AC 2A Max terminal load AC 15 P on 4 5 NO Inductive load 0 4 240 V AC 0 2A Max terminal load DC 1 on 4 5 NO Resistive load 80V DC 2 Max terminal load DC 13 on 4 5 NO Inductive load 24 V DC 0 1A Max terminal load AC 1 on 4 6 NC Resistive load 240 VAC 2 Max terminal load AC 15 on 4 6 NC Inductive load 0 4 240 V AC 0 2A Max terminal load DC 1 4 6 NC Resistive load 50 V DC 2A Max terminal load DC 13 4 6 NC Inductive load 24 V DC 0 1A Min terminal load on 1 3 NC 1 2 4 6 NC 4 5 24 V DC 10 24 V 20 mA
142. tiple protective earthing or earthing can be used as extra protection provided that local safety regulations are complied with 52 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 3 How Install In the case of an earth fault a DC content may develop in the faulty current If ELCB relays are used local regulations must be observed Relays must be suitable for protection of 3 phase equipment with a bridge rectifier and for a brief discharge on power up See also the section Special Conditions in the relevant Design Guide 3 5 5 RFI Switch Mains supply isolated from earth If the frequency converter is supplied from an isolated mains source IT mains floating delta and grounded delta or TT TN S mains with grounded leg the RFI switch is recommended to be turned off OFF 2 via par 14 50 For further reference see IEC 364 3 In case optimum EMC perform ance is needed parallel motors are connected or the motor cable length is above 25 m it is recommended to set par 14 50 to ON 1 Not required with 525 600 690 V drives therefore not possible In OFF the internal RFI capacities filter capacitors between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the earth capacity currents according to IEC 61800 3 Please also refer to the application note VLT on IT mains MN 90 CX 02 It is impo
143. u TT 9T I 3s1v4 3 5 MA 000 MA OT 9T 51215 1030W T 9T 35774 sdn 3ss 00 0 ynopesy 60 9T ZN c 35774 sdn 3es 00 0 enjeA jeny 0 97 ZA 0 35774 sdn 3as 0 pJ0M 5186 0 9T T 35774 sdn 3es 0 0 20 91 3s1v4 Sdn 3ss aurppeqpeeJeoueisjes 00070 10 97 ZA 0 35774 sdn 3es V N 0 5 00 9T snje3s 0 9 uois do ebueu5 ZOE 24 dn jas p anjea ynejaq uonduosep JejeuleJed ON Jed synopesy eyed 9T ST E v 98 VLT Automation Drive FC 300 4 How to Programme Operating Instructions High Power 0 3S1v4 Ssdn 3es V N 0 pJoM 514045 3x3 6 9 0 35774 sdn 3as V N 0 pJoM 6 9T eeun 0 3Ss1v4 Sdn 3es V N 0 26 91 0 35774 sdn jas V N 0 POM 16 9 0 3S1v4 sdn 3es Iv V N 0 06 9T sisoubeiq 6 9T ZN 0 3S1V4 sdn 3ss V N 0 T 929 HOd 24 98 91 ZA 0 35774 sdn 3as V N 0 T MLD 340d 24 G8 9T c 0 35774 sdn 3as 0 5 uondo wwo 8 9 0 35774 sdn 3as V N 0 T 28 9 ZA 0 35774 sdn 3as V N 0 T MLO 08 9T 24 5 4
144. umber pulse encoder Max frequency at terminal 29 32 33 Max frequency at terminal 29 32 33 2 1 291 332 323 333 110 kHz Push pull driven 5 kHz open collector Min frequency at terminal 29 32 33 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC Input resistance Ri approx 4 Pulse input accuracy 0 1 1 kHz Encoder input accuracy 1 110 kHz Max error 0 1 of full scale Max error 0 05 of full scale The pulse and encoder inputs terminals 29 32 33 are galvanically isolated from the supply voltage PELV and other high voltage terminals 1 FC 302 only 2 Pulse inputs are 29 and 33 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 5 General Specifications 3 Encoder inputs 32 A and 33 B Digital output Programmable digital pulse outputs 2 Terminal number 27 29 0 Voltage level at digital frequency output 0 24V Max output current sink or source 40 mA Max load at frequency output 1 Max capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Max error 0 1 of full scale Resolution of frequency outputs 12 bit 1 Terminal 27 and 29 can also be programmed as input The digital output is galvanically isolated from the supply voltage PELV and o
145. unning follow these steps Step 1 Locate the motor name plate NB The motor is either star Y or delta connected A This information is located on the motor name plate data BAUWER D 73734 ESLINGEN 3 MOTOR NR 1827421 2003 S E005A9 15 kW E n 31 5 min 400 Y V n 1400 min 50 cos 0 80 36 1 71 B 65 H1 1A 130BT307 Step 2 Enter the motor name plate da Motor Power KW par 1 20 ta in this parameter list or Motor Power HP par 1 21 access this list first press the QUICK 2 Motor Voltage par 1 22 MENU key then select Q2 Quick Setup 3 Motor Frequency par 1 23 4 Motor Current par 1 24 5 Motor Nominal Speed par 1 25 Step 3 Activate the Automatic Motor Adaptation AMA Performing an AMA will ensure optimum performance The AMA measures the values from the motor model equivalent diagram Connect terminal 37 to terminal 12 if terminal 37 is available 1 2 Connect terminal 27 to terminal 12 or set par 5 12 to No function par 5 12 0 3 Activate the AMA par 1 29 4 Choose between complete or reduced AMA If a Sine wave filter is mounted run only the reduced AMA or remove the Sine wave filter during the AMA procedure 5 Press the OK key The display shows Press Hand on to start MG 33 U1 02 VLT is a registered Danfoss trademark 67 VLT Automation Drive FC 300 3 How to I
146. uses from Bussmann shown use the 80 visual indicator TN 80 Type T 110 or TN 110 Type T indicator fuses of the same size and amperage may be substituted for external use Any minimum 500 V UL listed fuse with associated current rating may be used to meet UL requirements Bussmann SIBA Ferraz Shawmut Size Type E125085 Amps E180276 E76491 JFHR2 JFHR2 JFHR2 110 170 3017 315 2061032 315 6 6URD30D08A0315 P132 170M3018 350 2061032 35 6 6URD30D08A0350 160 170 4011 350 2061032 35 6 6URD30D08A0350 P200 170M4012 400 2061032 4 6 6URD30D08A0400 P250 170M4014 500 2061032 5 6 6URD30D08A0500 P315 170M5011 550 2062032 55 6 6URD32D08A550 Table 3 6 D enclosures 525 690 V MG 33 U1 02 VLT is a registered Danfoss trademark 57 VLT Automation Drive FC 300 3 How to Install 1 Operating Instructions High Power 58 Size Type Bussmann PN Danfoss PN Rating Losses W P250 170M4017 20220 700 A 700 V 85 P315 170M6013 20221 900 A 700 V 120 P355 170M6013 20221 900 A 700 V 120 P400 170M6013 20221 900 A 700 V 120 Table 3 7 E enclosures 380 500 V 170M fuses from Bussmann shown use the 80 visual indicator TN 80 Type T 110 or TN 110 Type T indicator fuses of the same size and amperage may be substituted for external use Danfoss PN Bussmann Ferraz Siba 20220 170M4017 6 9URD31D08A0700 20 610 32 700 20221 170M6013 6 9URD33D08A0900 20 630 32 900 Table 3 8 Additional Fuses for Non UL
147. ve FC 300 4 How to Programme 1 Operating Instructions High Power 4 1 2 How to Programme on the Numerical Local Control Panel The following instructions are valid for the nu merical LCP LCP 101 130BA191 10 The control panel is divided into four functional groups 1 Numerical display 2 Menu keys and indicator lights 1 changing parameters and switching between display functions 3 Navigation keys and indicator lights Status Quick Main LEDs 2 Setup Menu 4 Operation keys and indicator lights LEDs 72 MG 33 U1 02 VLT is a registered Danfoss trademark VLT Automation Drive FC 300 Operating Instructions High Power 1 4 How Programme 4 1 3 Initial Commissioning The easiest way of carrying out the initial commissioning is by using the Quick Menu button and follow the quick set up procedure using LCP 102 read table from left to right Q2 Quick Menu Press 0 01 Language lt Set language 1 20 Motor power Set Motor nameplate power J 1 22 Motor voltage Set Nameplate voltage 1 23 Motor frequency Set Nameplate frequency N 1 24 Motor current Set Nameplate current 1 25 Motor nominal speed Set Nameplate speed in RPM If terminal default is Coast inverse it is 5 12 Terminal 27 Digital possible to change this setting to
148. verter is dangerous whenever the frequency con verter is connected to mains Incorrect installation or operation of the motor or frequency converter may cause damage to the equipment serious personal injury or death The instructions in this manual must consequently be observed as well as applicable local and national rules and safety regulations MG 33 U1 02 VLT is a registered Danfoss trademark 7 VLT Automation Drive FC 300 2 Safety Instructions and General Warning Operating Instructions High Power Installation in high altitudes At altitudes above 2 km please contact Danfoss Drives regarding PELV 2 1 3 Safety Instructions Make sure the frequency converter is properly connected to earth Protect users against supply voltage Protect the motor against overloading according to national and local regulations Motor overload protection is not included in the default settings To add this function set parameter 1 90 Motor thermal protection to value trip or warning For the North American market ETR functions provide class 20 motor overload protection in accordance with NEC The earth leakage current exceeds 3 5 mA The OFF key is not a safety switch It does not disconnect the frequency converter from mains 2 1 4 General Warning Warning Touching the electrical parts may be fatal even after the equipment has been dis connected from mains Also make sure that other
149. w to Install 1 Operating Instructions High Power 3 7 1 Electrical nstallation Control Cables 64 s ERE 09 96927 V X irs ee Tis F 4 989101101 input 9859 7 57 e a Motor DC bus Switch Mode hy L Power Supply 4 10Vdc 24Vde we Brake iu Br 15mA 130 200 resistor ppt 5 10Vde 81 201 10Vde __ Es 53 A IN 9 iovae 2E 0 953 relay 0 4 20 mA 5202 orF U 0 10V 03 10Vde 2 EERO 54 A 1 J 3 PHOT 0 4 20 mA lt pu 55 COM A IN ory N LN relay2 e I T S917 24V OUT eS m S ___ 2 ie a tome 13 24V OUT P 5 00 wm v NPN 400Vac 2A O30 1 1 Sas OW ov PNP 94 l Ao i 24V NPN D IN Oy pan A OUT 597 Dus S m 20 D n OUT 428 lt 1 HO gt CIN 24V NPN 27 IN OUT 4 24 5801 ON Terminated E ree s s Fog P T 24V NPN 29 D IN OUT aa 1 1 y PNP

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