INSTALLATION AND OPERATING INSTRUCTIONS
Contents
1. CONTROL 0 0 A n p dg j WJ 32 mm PVC S M INLET RAW WATER 25 mm PVC 2 6 bars jesse mm Eve HE BRINE 32 mm PVC H 32 mm PVC d SALT LE BRINE MAKER TANK PUMP UNIT Fig 1 VI Solenoid valve water inlet V3 Brine valve lowering of the level A Manual valve water inlet regulating valve B Manual valve pressure regulation of brine C Manual valve brine for softening plant Item1 Brine pump Item 2 Protection against running dry of the brine pump Item 3 Pressure gauge brine pressure H Salt level before refilling 15 30 cm K Max salt level 5 cm under lower level switch A BRINE MAKER type B2 for STFA softening plant see Fig 1 By means of the water pressure min 2 bars g the water is carried through valve V1 to the bottom distribution system of the brine maker tank and in an upward stream though the salt layer Thereby the salt dissolves and turns into brine The addition of water is controlled by the level controls in the brine maker tank The pump runs throughout the regeneration cycle the lamp marked REG on the control panel of the softener 15 on As the pump is working during regeneration there will be a constant internal circulation of brine in the brine maker together with pumping out to the softener where the brine suction is controlled automatically by the brine system INSTALLATION The installation is made according to Fig 1 that shows dimensions and connectio2. ASAE INSTALLATION AND OPERATING INSTRUCTIONS AUTOMATIC BRINE MAKER TYPE B2 2000 AND B2 3000 EISTOP EIGUBES S eoa AA NE 2 duas dad uad eut denda tdi 3 DESCRIPTION E usse tec see tei R 3 OPERATION Ron tesis 4 START UP a irae ao cacti RD Pm 7 MAINTENANCE ode ttai ibi bote b tes 7 C22D 30A 1 October 2000 1 PREFACE The instructions are made so that they can be followed section by section It is recommended to follow the instructions carefully since any service calls due to faulty installation plant start operation or insufficient maintenance are not covered by our guarantee LIST OF FIGURES Fig 1 brine maker type B2 page 4 Fig 2 brine maker with measuring tanks page 5 Fig 3 wiring diagram page 8 October 2000 C22D 30A 1 DATA B2 2000 B2 3000 Volume of brine maker tank 2 m 3 m Max salt per refilling 2t 3 t Water pressure 2 6 bars 2 6 bars Connections 230 50 Hz 230 50 Hz DESCRIPTION An automatic EUROWATER brine maker type B2 consists of two main parts 1 Brine maker tank 2 Pump unit The brine maker tank consists of a 2 000 3 000 I tank with cover b Draw system with level controls installed c Bottom distribution system C22D 30A 1 October 2000 OPERATION
3. When the tank is filled up to the upper level control start a regeneration of the softener by pressing the button START on the control panel If the pump does not work loosen carefully the air relief screw on top of the pump housing until the water leaks out NB Anair relief must only be carried out when the pump does not run When the softening plant has reached the brine cycle set the final brine pressure according to the pressure gauge reading to 1 5 2 0 bars by slowly adjusting valve B MAINTENANCE As salt contains more or less insoluble particles sediments will gradually settle on the bottom of the tank When they have grown to a layer of approximately 25 cm empty the plant of brine and salt and clean the bottom For emptying carry through the usual lowering of the brine level with subsequent mud exhaustion C22D 30A 1 October 2000 LNV1d 9NIN3 LHOS SHL 81 T3NVd 1OMLINOO JHL TVNOIS NOLLVH3N393M 409 HLIM TIVHS M3IWHOJSNVHL Il AMOO31VO NOILVTIVLSNI YSGNN GSTIVLSNI SI INV1d 1 WAL
4. L 0 8 x 33 5 0 33 x 13 cm gt L 36 em FILLING AND REFILLING OF SALT When the salt level in the brine maker tank is reduced to a layer of 15 30 cm the manual switch on the control panel s right side must be in the position OFF see wiring diagram item 6 Now the water admission through valve V1 is shut off and the following regenerations will lower the brine level When the brine level has been reduced to 50 100 cm over the bottom of the brine maker tank refilling must take place NB No refilling must result in a salt level higher than 5 cm below the nethermost level switch If the level switches are covered by undissolved salt they are inactivated NB The brine level in the tank must not be lowered until the salt level in the brine maker tank is below 30 cm otherwise the salt will hinder the lowering October 2000 C22D 30A 1 After filling of salt activate the manual switch on the control panel s right side to the position ON to return the brine maker to normal operation with automatic water admission and brine production START UP Check that all pipes and wires are correctly connected see Figs 1 2 and 3 Open the manual valves A B and C completely Wire 230 VAC 50 Hz to the mains plug of the transformer and connect the regeneration signal of the softener see instructions to terminals 3 and 4 see Fig 3 The brine maker is now automatically filled up with water brine until the maximum level is reached
5. I L 010L9 Na OL HM m N HOLIMS TWANVIN 9 A NU NOEZ Wg ZHOS A0 z 3dWnd ANIYA 5 SE 6 404 HOLIMS AL33VS v SUUS JOHLNOO MNV L H3XVIN 3NISS 13A31 XINV L ONINNSVAN Z x ZH0S AZL OET H3INHOJSNVHL L 4 d lt os 0 LAN og awa EM T i fo oc lez ez zz 92 lez ve ez cz r 6L 9i 8 n zi l o 8 4 9 js le Z fb i 9 9 al Tg Tell m ST 9 3 a E 3 79 VL a E m qm ml r7 8 118 L 7 OLL OLO 67 b OL 68 AV TANVd C22D 30A 1 October 2000
6. and turns into brine The addition of water is controlled by the level controls in the brine maker tank The pump runs throughout the regeneration cycle the lamp marked REG on the control panel of the softener is on As the pump is working during regeneration there will be a constant internal circulation of brine in the brine maker The brine is automatically pumped to the brine measuring tank after the completion of the regeneration cycle of the softener C22D 30A 1 October 2000 INSTALLATION The installation is made according to Fig 2 that shows dimensions and connections ADJUSTMENT OF LEVEL SWITCHES IN THE MEASURING TANK The level switches in the measuring tank are adjusted according to the salt consumption of the actual softening plant indicated in the instructions for the softening plant by means of the level switches as shown in Fig 2 height L cm L is calculated as follows SFB AND SFHB PLANTS L 0 8xM 5 cm M salt consumption kg of the softening plant Example If plant SFB 1201 consumes 21 kg of salt per regeneration L must be L 0 8 x 21 5 cm gt L 22 cm SMH AND SML PLANTS WITH REFILLING CONTROL 0 35 GPM 1 32 l min L 0 8xM 5 0 33 x T cm M salt consumption kg of the softening plant T refilling time Q99 in minutes of the softening plant Example If plant SMH 1202 consumes 33 kg of salt per regeneration and has a Q99 time of 13 minutes L must be 2
7. ns October 2000 C22D 30A 1 CONTROL e IN L T 39 mm PVC E E kf NN N Elta IN gt gy IN gt INLET WATER 25 mm PVC Gy rete Z H __32 H i H i T 5 d 32 mm PVC kid x SS EIN pem Fi BV 21 zd H e 5 SALT Lf Ir H BRINE MAKER TANK 0 PUMP UNIT Fig 2 VI Solenoid valve water inlet V2 Brine valve to measuring tank V3 Brine valve lowering of the level A Manual valve water inlet regulating valve B Manual valve pressure regulation of brine Item 1 Brine pump Item 2 Protection against running dry of the brine pump Item 3 Pressure gauge brine pressure Item 4 Measuring tank for brine volume 400 1 4 l cm replaces the brine tank of the softener Item 5 Air check see section regarding brine tank in the instructions for the softener Item 6 Level switch H Salt level before refilling 15 30 cm K Max salt level 5 cm under lower level switch L Brine level in the measuring tank see adjustment of level switches in the measuring tank B BRINE MAKER WITH MEASURING TANKS for softening plant SFB SFHB SMH SML Fig 2 By means of the water pressure min 2 bars g the water is carried through valve V1 to the bottom distribution system of the brine maker tank and in an upward stream through the salt layer Thereby the salt dissolves
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