INSTALLATION MANUAL FOR HANDI-LIFT EA6
Contents
1. Drill 2 3 8 holes and one 6 8 hole 3 Make the M8 thread see drawing for measurements 4 Mount the bracket on the lift frame with the 2 4x25 screws 2011 Page 13 Version 1 0 maA Handi lift EA6 6 2 Make holes in the front cover 5 Mark the 2 holes in the front cover 2 M8 bolts specially made for this job Not incl 2 M8 standard bolts can be used for this job Not incl P To mark the 2 holes for mounting the fold down seat in the front cover we suggest that you screw 2 M8 bolts in the bracket and place the front cover on the lift To make the marks in the front cover you tap on the front cover with a rubber hammer or your palm be careful not to damage the cover when making the marks 6 Remove the front cover again and drill 2 12 holes where the marks appeared on the front cover 6 3 Install the fold down seat 7 Install the front cover and the fold down seat 8 Please check that there is a warning sign on the fold down seat if not contact CAMA Lift in Denmark 9 If it is possible please instruct the owner user how to operate the fold down seat We reserve the right to make alterations on the lift 2011 Page 14 Version 1 0 maA Handi lift EA6 7 Installation Test Certificate Cama 6 Description of installation Location Rated load kg Stairlift serial no Rated speed m s Type and year of manufacturer Manufacturer CAMA Lift ApS Ellehammervej 6 DK 99002. Frederikshavn Contract electrical supply V Phase Hz Mains supply fuse rating A Verification test on each machine before first use a All control devices function correctly b All barriers ramps locks hinged platforms and similar devices operate correctly Stopping distance of the stairlift is within specified limits d All electrical safety devices function correctly e The suspension elements and their attachments are in order f The correct clearance dimensions and from the surrounding structure are maintained throughout the full travel of the stairlift g The stairlift shall be subjected to insulation tests h Verify that the polarity of the mains supply connection is correct Test to verify the functional operation of the overspeed detection device and safety gear j Verify that the mechanism for emergency manual operates correctly V o o o E o o a 2011 Page 15 Version 1 0 maA Handi lift EA6 k The alarm device when activated operates correctly All notices etc are correctly displayed po m Undergo without failure a dynamic test to check the forces imposed by a the maximum working load Undergo the testing of the overload detection device for wheelchair platforms only Declaration A I We certify that on this stairlift was installed to the latest installation instructions and thoroughly examined and found to be free from obvious defects and to comply with the requirements
3. of EN 81 40 and that the foregoing is a correct report of the examination Signed Qualifications Authorised Installer Address Date Certificate of acceptance by purchaser user I We being the purchaser user of the stairlift serial no have received and fully understood verbal and written instructions in association with a demonstration from _ on its correct and safe USE Signed Date 2011 Page 16 Version 1 0
4. pins see fig 15 Take care not to exert pressures on the rail fig 15 Thoroughly clean the installation and rail with solvent non oil based cleaning agent prior to the lift unit installation 2011 Page 9 Version 1 0 maA Handi lift EA6 4 Installing the lift unit 4 1 Place the lift unit on the rail Hand wind platform in it s down position and remove the front cover from the lift unit Install the loose carrying arms Plug the remote control into the control board see fig 16 And turn on the unit at the key switch Check the direction of travelling Raise the lift unit on to enable the drive trunnions to meet the rail sections Align trunnions and drive the lift unit carefully onto the rails see fig 17 NOTE To drive the lift you need to press and hold the re set button see fig 18 fig 18 Drive the lift to the lowest part of the rail and commence the programming operation Dismount the carrying arms and install the barrier arms to the unit and lightly lubricate the drive chain mechanism You can now install the rail endings at the bottom and the safety stop at the top of the rail 2011 Page 10 Version 1 0 maA Handi lift EA6 4 2 Connect the electrical Wire all required charging points to the upper rail section ensuring that all cables are free from any damage Charging points are placed at all the lift s stops and wires are connected Wire back to charging un
5. 2 Straight rail sections and support brackets installation The rail system contains two identical rails one for the lower rail and one for the upper rail All rail sections are marked accordingly and in a sequence of the lowest number at the foot of the stairs and the highest at the top The lower rail section are numbered and marked with the letter B and the upper rail section are numbered and marked with the letter A in each end see fig 1 fig 1 The specific installation drawing will indicate where the location of each rail section should be When the rail is sorted out it is time to mount the support brackets for the rails At this point you only fix the brackets you do not want to tighten anything at this stage Concentrate on one staircase at the time and the long parts of the rail first 2011 Page 5 Version 1 0 Handi lift EA6 NOTE It is very important that the support bracket is plumb see fig 2 It may be necessary to pack out the support brackets on uneven walls fig 2 Mark out the first support bracket you want to put up it can be anyone of them usually the bottom or top first Measure from the stair nosing to the centre line of the Support bracket tee bolt location see fig 3 When you have installed a support bracket at the top and bottom of the staircase check the angle See fig 4 Then install the rest of the support brackets in a straight line between the two br
6. RERAMA INSTALLATION MANUAL FOR HANDI LIFT EA6 RAMA Table of contents 1 Introduction 1 1 Check the parts and drawing 1 2 Electrical installation 2 Forces on the building 3 Install the rails 3 1 Column installation 3 2 Straight rail sections and support brackets installation 3 3 Curved rail installation 3 4 Fasten all tee bolts and support brackets 4 Installing the lift unit 4 1 Place the lift unit on the rail 4 2 Connect the electrical 4 3 Program the PLC 5 Installation manual for fold down seat 5 1 Check list 5 2 Parts 5 3 Tools 6 Step by step 6 1 Install the bracket 6 2 Make holes in the front cover 6 3 Install the fold down seat 7 Installation Test Certificate Cama 6 2011 Page 2 Handi lift EA6 O oo aaan KRW U W e e e e e e e e e Eae Be rhe a BB A U W N N N NBE e O OO Version 1 0 maA Handi lift EA6 1 Introduction 1 1 Check the parts and drawing Before you start installing please read this installation manual Check the received parts for transport damage Next study carefully the installation drawing that comes with the lift to ensure that all angels and dimensions are correct and all dimensions are there 1 2 Electrical installation If the drawing does not show where to install the control boxes electrical wiring and charger Please sort out where it all goes POINT CONTROL BOX da POINT o a S x o CONTROL BOX O
7. UTPUT 50 60Hz 36Watt 2011 Page 3 Version 1 0 mna Handi lift EA6 2 Forces on the building 2210N 2946 e 1493N 1493 Fl 1851N 2220 h 4194N 5268 F 4180N 5193 Z N J sil T L lt 2n Lo SZ h L je e A yr E 7 i C le z 3 Wall mounted rail 1 The wall mounted bracket must be fixed by 2 pieces of M10 Glue bolts with disc and cap nuts in the top and lower holes and 1 piece of coach screw in the middle hole 2011 Page 4 Version 1 0 maA Handi lift EA6 Stanchion mounted rail 1 Support stanchions must be fixed to concrete landing and treads They must be fixed by 3 pieces of M10 Glue bolt with discs and self locking nuts 3 Install the rails 3 1 Column installation Only if the Handi Lift is installed on columns you have to start with them Place the columns after the measurements on the drawing they are usually numbered with the lowest number at the foot of the stairs If not you need a drawing of the columns and measure all of them to find out where they go When installing the columns make sure that the columns are plumb especially sideways 3
8. ackets see the installation drawing Repeat the same procedure on the entire staircase taking extreme care to adhere to the dimensional information 2011 Page 6 Version 1 0 Handi lift EA6 Before introducing the rail to the support brackets lubricate the tee bolt location sleeve lightly with a J freeing solution to aid installation see fig 5 Place the required tee bolts in the rail section and introduce to the support brackets NOTE There can be different lengths on the fittings If there are any charging points on the upper part on the rail be certain that all the flexible hose for the wire is inserted Slightly tighten the tee bolts to retain the rail Repeat the same procedure for all upper and lower straight rail sections At this point the support brackets should only be fixed and the straight rail sections should only be tightened with your fingers 2011 Page 7 Version 1 0 mna Handi lift EA6 3 3 Curved rail installation The curved sections of the rail can now be fixed Insert the rail joining stud into the curved rail section threading in until tight and ensuring that the grub screws are accessible from the inner side of the straight rail see fig 9 Insert the joining stud into the straight section of the rail see fig 10 and tighten a single grub screw to retain its pos
9. it and electrical test operation Install all control boxes 4 3 Program the PLC Remove the cover from the electrical box and connect the Cimrex 5 programming unit To program the lift see the Programming manual for Handi Lift EA6 When the programming is done dismount the Cimrex 5 programming unit and put back the cover for the electrical box Mount the front cover on the lift and carry out full test and commission of unit to certificate Carry out full operational instruction to customer and hand over certificate and operation manual for Handi Lift EA6 The customer shall approve the installation and the demonstration in writing 2011 Page 11 Version 1 0 maA Handi lift EA6 5 Installation manual for fold down seat 5 1 Check list Before installing the fold down seat please read these instructions The fold down seat shall be mounted on the right hand side on the lift Check that you have all the right parts and tools to install the fold down seat J Mounting bracket 6 2000 41 incl 2 4x25 screws Complete fold down seat 0 2000 00 5 3 Tools e Drill e 3 8 drill bit e 6 8 drill bit e 12 drill bit e M8 threading tool e 213mm spanner e 4mm unbrako key e PH 3 Screwdriver e 2 M8 bolts see page 5 e Rubber hammer 2011 Page 12 Version 1 0 maA Handi lift EA6 6 Step by step 6 1 Install the bracket Before After 1 Open the lift and remove the front cover from the lift 2
10. ition fig 10 Repeat this procedure for all curved rail sections ensuring that all joint faces are flush smooth and fully matched together Finally check all dimensions Drill tighten and fix all support brackets Finally check all fixing for tightness Drill holes and clean carefully Install glue bolts M10 and tighten them lightly When the glue is dry tighten all support brackets On completion of the installation of all rail sections place 10mm studs into the pitch on both upper and lower rails at intervals along the rail see fig 11 fig 11 2011 Page 8 Version 1 0 Handi lift EA6 With a spirit level ensure that the rack is level throughout the entire installation see fig 12 N Tighten all tee bolts and grub screws at the rail jointing studs fig 12 NOTE If the fittings are not in plumb it can deteriorate the operation of the lift with at least 30 3 4 Fasten all tee bolts and support brackets The rail is placed approximately 120mm from the wall see the installation drawing Using a spirit level ensure that the face of both rails are true and level and all measurements are correct Rail B is installed 3mm further from the wall than rail A see fig 13 It is not possible to keep the 3mm in turns but only at the straight lengths of the rail Drill the support brackets through the tee bolts see fig 14 start with the upper rail and fix in position with seloc
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