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1. Be sure to ground the grounding wire of motor The failure could result in electric shock Do not modify dismantle or repair the product The failure could result in electric shocks injuries or fire Do not place any obstacle that blocks ventilation around the motor The failure could result in burns or fire Install a safety device against idling or locking of gear head and leakage of grease The failure could result in injuries damages and contaminations Execute the trial operations with the motor fixed and a load unconnected Connect a load to the motor after the successful trial operations The failure could result in injuries Use the specified voltage on the product The failure could result in electric shocks injuries or fire GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 D Introduction Name of each part Cautions After unpacking Make sure that the model is what you have ordered Check whether the product has been damaged or not during transportation If any deficiency should be found contact the dealer store where you bought this product Checking the model of brushless motor Panasonic Brushless Motor gt H Model no MBMC3A1AXA Model name ame a e Input SE 1Ph 100V 120V H j ec Auen LE Rated Input voltage Rated Output Rated output Rated Speed E Rating S1 Continuous rating 8 IP65 us
2. Pumps or aggregates handling noxious fluids e g caustic bio hazardous must be decontaminated Prior to restarting all items and the pump are to be observed 2 Arbitrary reconstruction and spare part construction Reconstruction of or changes to the machine are only admissible after consultation with the manufacturer Original spare parts and accessories authorized by the manufacturer serve safety purposes The use of other parts may cancel the liability for the consequences resulting herefrom 2 8 Inadmissible modes of operation The operating safety of the machine supplied is only ensured with due application according to the operating instructions The limit values given in the data sheet must by no means exceeded Seite 5 von 18 Version of 01 01 2012 r FN ALM ATEE L FQUATTRO COMPANY Fluid Systems FLOW 2 9 Attention Warning hints These warning hints are to prevent the user from an inadmissible mode of operation These warning hints are to be strictly followed to avoid any damage of the pump and or any danger to personnel Diapragm pumps are positive displacement pumps and can theoretically generate an infinitely high pressure With the discharge line closed e g by clogging or by incidental closing of a valve the pressure generated by the pump may reach a multiple of the admissible pressure of the plant This may lead to bursting of the diaphragm or lines which must be absolutely avoided especially when handlin
3. Check the LEE Taman m S2 Short time rating Model Name Serial Number MBMC 3A 1A X TI A DT Set specification Blank Console A attached Garlic name P Console A attached Function A Standard Output Shaft specification 3A 20 W R X For gear head MX8G 5A 50 W tructure A Standard Z For gear head MZ9G 9A 90 W Input power supply S Round shaft 1E 130 W Rating 30 min 1 Single phase AC100 120 V Check the Serial Number 2 Single phase AC200 240 V 03 11 0001 oL Serial Number Indicates production in November 2003 serial Manufacturing Manufacturing month Number 0001 year Lower 2 digits of Christian Era Name of each part Power input line La Connector for control signal Motor unit O ring not attached in specification of round shaft _ wv EN X Control circuit unit Label of safety precaution is affixed to the product Precaution for proper use 1 This motor incorporates control circuit Control circuit is sensitive to temperature and impact therefore read this instruction manual carefully for proper installation 2 This motor is controlled by switching the power element at a high speed Therefore when the motor runs leaking current may increase which activates the leakage breaker In such a case use a leakage breaker which is provided with measure against high frequency for inverter 3 In starting and stopping the m
4. VOL A motor setting speed at 5V input is set Further upper limit of 00 Internal speed O th speed is limited by this parameter Upper limit of motor output torque is set No precision is provided because torque is not controlled Use as a guide 100 indicates the rated torque Output terminal 01 can also be selected as follows Polarity of 40 O1 function selection can be inverted by 4201 output polarity selection TRIP Trip signal Trip ON STABLE Arriving signal When reached to a command value ON gt See 44 Speed matching range RUN Run Stop signal When running ON FREE Free run signal During free run ON FORWARD CCW run signal During CCW run ON REVERSE CWrun signal During CW run ON CHECK L Overload detection Output when load exceeds 100 Load exceeds 100 ON PULSE OUT Speed pulse signal gt See 45 Output pulse count selection WG Gs function for inverting the polarity of signal output between output terminal O1 an NORMAL Transistor ON when activated gpg REVERSE Transistor OFF when activated When 40 01 function selection is set to I nonnl STABLE Arriving signal Speed matching range for output arriving signal can be adjusted e When difference between actual rotation speed and speed setting is smaller than Speed matching range arriving signal is output Even if the speed is reached when speed matching range is set too small
5. 4 bar 6bar L h 100 0 50 0 0 0 0 500 1000 1500 2000 2500 3000 3500 UpM Caution This flowrates are tested with new diaphragms and valves in the pump It s possible that the pump won t reached this flow rates with used diaphragms and valves In this case it s necessary to change them Look at 4 1 Changing Diaphragms and valves Seite 17 von 18 Version of 01 01 2012 r oN ALMI NEE e QUATTRO T DOVER company FLOW 7 Technical data of the Quattroflow 150 S pum 4 piston diaphragm pump LI Eemeste o Eccentric shaft eg Flowratemax5 app 150 L h atObar DD le Lamm 120W hat Bar Flowratemin5 app 1lhatObar DD le app at bar Pressure temperature of fluid lt 40 C max rr Pressure temperature of fluid gt 40 C max __ Volume of pump chamber without connectors app mL Surfaces area with contact of fluid app 73 5cm DEE Residual volume depense on position of ports __ Temperature of fluid CIP 90 C SIP 125 C Autoklav 125 C Speedrange L 30 2000mm Diaphragms EPDM PP compound Santoprene Po Vales ERPOM Po Oringss EPDM Available certificates for elastomer parts FDA 177 2600 USP Class VI E Valve plate Stainless steel 1 4435 optional 1 4539 e polished Ra lt 0 4um Ferrite lt 1 u Pump housing Stainless steel 1 4435 optional 1 4539 e polished Ra lt 0 4um Ferrite lt 1 Bu Connector inlet standard other dime
6. F rderkammerwechsel diesen Bereich der Pumpe nicht zu verbauen We recommend this area of the pump och fur Innensechskanfschl ssel not to obstruct for a quick f changing of the pump chamber zum L sen des Klemmringes Hole for Inside hexagonal key in order fo Solve the clamp ring of the pump chamber 280 5 r C gt E E ON ON N Ee ISS E Vey Die F rderkammer kann in 90 Schritten ohne Funktionseinschr nkung gedreht werden It is possible to turn the pump chamber in 90 steps without functional interferences 191 E Material 7 siehe Stueckliste 1 2 Halbzeug Datum Name Benennung Pump 3 Allgemein Bear 31 03 09 Sporleder toleranz Gepr Pumpe Standard H 1 4 TC Anschluss Zeichnungsnummer Anderungs index Datel PQ15PT IE_01 Blatt 1 POQISPTIE OI a Ers f QI50 0000 01_ tErs d SE REES EG SSES E VE VEN KEE Art der nderung al a Neue Klemmringschraubenposition new clamping bolt position SES BEE EEE AQ E Ma stab Masse Material siehe Stueckliste DIN ISO 1 2 8 179kg Halbzeug pile EB la Benennung Pump Allgemein Bear 31 03 09 Sporleder Lae oa Pumpe Standard toleranz we Zeg an H 1 4 TC Anschluss je ander Datei PQ15PTIE_01 ad PQISPTIE_O1 a Gees Ers f peme e erst dE SE Q150 0000 a Zeg lers d Klee 3 Cape ne 6 Stk S
7. Seite 4 von 18 Version of 01 01 2012 r oN ALM ATEE L FQUATTRO COMPANY Fluid Systems FLOW 2 4 Dangers in case of non compliance with safety hints In case of non compliance with the safety hints may cause danger to personnel equipment and enviroment lt can cause Failure of the proper function of the pump system Danger to personnel by electrical mechanical chemical biological impacts Danger to equipment and enviroment 2 5 Safety hints for the user operator In case of hot parts e g while CIP or SIP protective measures have to be taken Protecting covers of moving parts e g coupling cover of motor must not be removed Leakages of dangerous materials to be handled must be discharged so as not to result in danger to persons or he enviroment Legal stipulations are to be obeserved Dangers by electrical energy are to be excluded for details with regard to hereto please refer to the regulations of the VDE and the local energy supply associations 2 6 Safety hints for maintenance inspection and mounting operations The customer shall see to it that all maintenance inspection and mounting operations are performed by authorized and qualified expert personnel who have informed themselves by thoroughly studying the operating instructions A Basically operations at the machine must be performed during standstill only Disconnect mains supply before opening the electrical cabinets control box
8. arriving signal may turn on and off due to speed fluctuation Arriving signal is not output when CCW CW changes When 40 01 function selection is set to PULSE OUT pulse count is set to be output to O1 while the motor makes one turn To be selected from 1 2 3 4 6 8 12 and 24 0 Ex When rotation number is 3000 r min in the 500 100us case where 45 Output pulse selection is 24 lt gt TO Ee 54 0 83ms Frequency f 1 T 1 2kHz You can choose description to be displayed on 5 digit LED when turning on power OUTPUT REVOLUTION Rotation speed OUTPUT LOAD Torque 00 0 AVERAGE LOAD Load factor average torque T 0 SETTING REVOLUTION Speed command nn f DC VOLTAGE Internal DC voltage Voltage of smoothing capacitor of power supply In speed display mode the value multiplied by 47 Numerator of display multiplying factor 48 Denominator of display multiplying factor is displayed GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Name of parameter 0 Numerator of display magnification Denominator of display magnification factor Trip history clear Trip history 1 Trip history 2 Trip history 3 Trip history 4 Trip history 5 Undervoltage trip selection Description You can set the multiplying factor of a value displayed on 5 digit LED Value of 47 48 is a display multiplying factor Set a value in the range
9. at T V NORD CERT GmbH Essen 2010 02 16 This certification was conducted in accordance with the T V NORD CERT auditing and certification procedures and is subject to regular surveillance audits T V NORD CERT GmbH Langemarckstrasse 20 45141 Essen www tuev nord cert com TGA ALCESCEVE SOKA T AR Au FE TE RD GERA ASSOC ANION FOS ACCREDN TAT OO Ba TGA ZM 07 06 00 TUV NORD
10. head MZ9G type Permissible load inertia moment Set the acceleration deceleration time 0 3 seconds or longer Apply permissible load inertia moment within the value shown below Acceptable value on round shaft applies when stopping operation in free run stop In speed reduction stop the value is 1 4 of indication below only on round shaft due to regeneration Set a longer speed reduction time if the inertia is not to be lessened Unit x10 kill m Model Reduction m Round mme mo 3136 5 6 75 9 10 125 35 18 22 5 30 3 50 75 20 100 120 150 180 200 MBMC3AQ AXA MBMC5A0O AXA L15 17 90 7 72 H 5 30 6 H A 127 MX8GL1B Mounting surface MBMC9AT AZA MBMCI1ETAZA AA 23 53 4 S 473 589 5341684 1684 1604 16834 1684 1644 16344 16 MZ9G B GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Maintenance and inspections Assembling of Gear Head Preparation before assembling 1 Compatible gear head described on this instruction manual is MX8G JB for 30 50W and MZ9GOB for 90 130W Never combine anything other than compatible gear head in use Failure to observe this direction may result in malfunction O represents speed reduction ratio 2 Make sure that the O ring is attached to the bottom of motor flange If the gear head is assembled with O ring floating it may result in grease leakage 3 When grease adheres to the end surface of gear head wipe off sufficiently If
11. 100 Display is just a guide Do not use the Digital key pad for a measuring instrument UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Operating Instruction 7 Press switch for changing display Monitor mode Internal speed 0 th speed M can be directly set by A and y In monitor mode Flashing IIIIl ai d II Load factor ke l Flashin Cd Amor reng Press Press Press Parameter number mode Press Press DATA IDATA SET SET Storage Storage N Change select a parameter number by A Jor y 5 digit LED blinks and allows change of parameter value Parameter setting mode Flashing DATA a When PATA ege or MODE switch E pressed in parameter setting mode data is Change select a parameter value by stored ory When A Jor y is pressed in monitor mode detail of 00 Internal speed 0 th speed is displayed in blinking and speed setting can be changed by and y When 31 Speed command selection is PnL the motor speed also changes following the speed setting if the motor is running Data is stored only when switch is pressed Note that data returns to settings when power is turned off UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 UU Test run Digital key pad Inspection prior to test run Inspection prior to test run 1 Make sure that all wiring is correct 2
12. Make sure that input power supply conforms to rating Test run Test run procedure by the Digital key pad is as follows An example is introduced here where the motor runs CW at 1800r min with the Digital key pad 1 Be sure to first perform the work below for safety Separate the motor from machine or equipment and make sure that the motor alone can be operated 2 Then turn on power and follow the step below for test run Description of Digital key pad i LED display O 1 Turn on power 2 Change of initial setting A Change the choice Press several of operation times to choose instruction from 11 12 Parameter number 30 TEr to the Digital key pad PnL titi 4 O O O Press y to change 000le parameter value N Flashing Z III N Fiashing Store by Setting change warning is issued because setting of operation instruction has been changed 3 Trip reset Press andl y at the same time 4 Change of Press initial setting 2 Press several OC Change the choice times t oose of speed instruction parameter number 31 from analogue speed instruction Press input to 00 Speed Press y to change setting the O th speed to enable parameter value use of Digital key Store by l pad i a Setting change warning is issued because setting of operation instruction has been changed 5 Trip reset Press and at the same time GHV Vertriebs GmbH www ghv de mail gh
13. Not greater than 4 9 m s 10 60 Hz Altitude Not greater than 1000m 1 Ambient temperature is measured at a distance of 5cm from the motor 2 Temperature which is acceptable for a short time such as during transportation GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 ghy Installation System configuration and wiring Oil and water protections 1 Direct down the lead of cable as far as possible 2 Avoid use in such an environment where motor is always exposed to oil and water 3 Avoid use with cable immersed in oil and water Cable stress relieving 1 Make sure that stress is not applied to the lead or connection of cable due to bending or dead weight 2 In installation where the motor moves fix the cable of motor incorporate the extension cable connected beyond in the cable carrier to reduce stress by bending as small as possible 3 Allow the bending radius of cable as large as possible System configuration general wiring diagram Console A attached optional It allows switching RUN STOP and CCW CW and setting speed Digital key pad sold separately This is a digital display console lt enables change of parameter See the use of Digital key pad on page 12 for detail Wiring work must always be performed by a professional electric worker Do not turn on power before finishing wiring for avoiding electric shock Selection of wiring equipment Recommended n
14. death or serious injury Indicates a potentially hazardous situation which if not avoided will result in minor injury or physical damage a The following symbols indicate what you must do Shown below is an example of symbols D Indicates that the operation is prohibited to do Indicates that the operation must be done A DANGER Do not touch the rotating part of the motor while operating The failure could result in injuries Install an external emergency stop device to shut down the main power source in any emergency The failure could result in electric shocks injuries fire damages or malfunction Do not use in corrosive atmosphere flammable gas atmosphere or near combustible substance Incompliance could result in failure Install the product properly to avoid personal accidents or fire in case of an earthquake The failure could result in electric shocks injuries fire damages or malfunction Do not expose the cables to sharp objects excessive pressing or pinching forces and heavy loads The failure could result in electric shocks damages or malfunction An over current protection earth leakage breaker over temperature protector and emergency stop device must be installed The failure could result in electric shocks injuries or fire GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Make sure to secure the safety after th
15. do not recirculate Check with appropriate analytical methods the success of the flushing procedure Recommendation Test run prior first use Before using your pump in your process e g as recirculation pump in a TFF system perform a test run to get used to the specific properties of the pump Please note ALMATEC Maschinenbau GmbH is also building custom made pumps and set ups These modified pumps can be different from this one that is described in here However the basic information is applicable to all of the Quattroflow 150 S Series pumps Please do not hesitate to contact us for further information ALMATEC Maschinenbau GmbH Carl Friedrich Gauss Str 5 D 47475 Kamp Lintfort Germany Phone 49 2842 961 0 Fax 49 2842 961 40 e mail quattroflow almatec de Internet www quattroflow com Seite 10 von 18 Version of 01 01 2012 r oN ALMATEL t QUATTRO R company Fluid Systems FLOW 4 Maintenance Servicing of the Quattroflow 150 S pump Due to the robust construction the Quattroflow 150 S pump requires only little and easy to do maintenance The ball bearings do not need any extra lubrication The diaphragm and the valves are wear parts These should be checked and if needed be changed once the performance of the pump decreases In case that the diaphragm broke it need to be replaced Then it is also recommended to check the ball bearings if these are still working smoothly or if these are hard to turn and a
16. lo 000d PARAMETER LOAD Reading parameters into Digital key pad data 1 1000 PARAMETER PROGRAM Writing parameters to the brushless inverter See How to copy parameter on page 16 for details UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Conformance to EC directive and UL standard EC Directives The EC directives apply to all such electronic products as those having specific functions and directly sold to general consumers in EU countries These products are required to meet the EU unified standards and to be furnished with CE marking Our brushless motor meet the EC Directives for Low Voltage Equipment so that the machine or equipment comprising our AC servo can meet relevant EC Directives EMC Directives Our brushless motor can meet EMC Directives and related standards However to meet these requirements the systems must be limited with respect to configuration and other aspects e g the installation and some special wiring conditions must be met This means that in some cases machines and equipment comprising our servo systems may not satisfy the requirements for wiring and grounding conditions specified by the EMC Directives Therefore conformance to the EMC Directives especially the requirements for emission noise and noise terminal voltage should be examined based on the final products that include our system Applicable standard Applicable standard Installation condition UL UL1004
17. pad E Turn on power Call out 57 Parameter Same operation as 1 1 and 2 1 OD OOOO Ken IIIII Dress twice SE Loft gt Kaes a Parameter te Press A three times to Flashing Flashing the motor or FP ProG Tool 2 Write a parameter to Press for 1 Flashing gt Slow flashing i once per second the motor second while holding Ge down STOP GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Description of Digital key pad LED display 4 Completion of writing a parameter from the Digital key pad to the motor S O 5 Reset to a mode Press A and y lat oe the same time for clear trip Error while copying a parameter P Errl Data is abnormal while copying gt Press STOP switch for clearing and then copy data again If data is still abnormal initialize the Digital key pad and retry Copy error gt This error occurs in an attempt to copy data between products of different function Press ST OP switch for clear Parameters can be copied between the same models B1 G Series standard unit but parameters should be copied between the same output in principle because gain setting is different 3 Initializing of data of Digital key pad EM When any trouble occurs during copying it can be often solved by initializing the Digital key pad Stored data is cleared by initializing Description of Digital key pad operation EE Turn on power and cal
18. pad e Monitoring of rotation speed actual speed and load factor etc Rotation speed can be displayed being multiplied by the factor set by parameter 47 and 48 Display detail of trip and trip history Trip reset by pressing Al and ly Parameter setting initialization and copying function at the same time Start and stop of motor by RUN STOP Switch Setting of parameter 20 Run command selection is required mM When using the digital key pad and control signal input at the same time buy an optional control signal branch cable DVOP37505 Name of each part 2 digit LED STOP switch a switch switch ei switch 5 digit LED Displays rotation speed actual speed commanded speed trip history setting of parameter and the like Displays the number of parameter in editing parameter Displays the rotation direction in operation a0 when the motor is stopped o dat LED CCW as viewed from the output shaft of motor Fland cw Jr alg Rotation direction of gear head output shaft may be reversed for some gear reduction ratio when gear head is incorporated See the table of acceptable shaft torque on page 8 Switch for changing monitor mode Whenever this switch is pressed the mode changes in this sequence Rotation speed actual speed gt Internal DC voltage voltage of smoothing MODE switch capacitor of power supply gt Load factor gt Torque gt Commanded speed gt Rotation speed actual spe
19. sure that the discharge line is not closed or restricted The design of the discharge line must not build up a pressure of gt 6 barg A If suction and or discharge line are flexible tubing then make sure that these tubings do have the proper pressure rating for the full range of temperatures that are applied max 6 bar Do not exceed Warning Label p max bar Do not remove If the maximum pressure is exceeded it can happen that the diaphragm of the pump will burst In this case the fluid will come out of the pump and can cause a danger for the personnel and or enviroment e g caustic cleaner The Quattroflow 150 S pump can pump air which means that most of the fluid inside the pump chamber will be pump out However there will be a residual amount of fluid appr 1 3 ml inside the pump chamber that should be flushed out of the pump before the pump will be opened A Please follow the general safety guidelines when handling chemical fluids wear gloves and or glasses before the pump chamber will be opened A Never operate the pump without coupling and motor housing A The foundation must be designed so that it can take the weight of the pump on the entire surface The Quattroflow 150 S must not be operated in ATEX zones Special versions for ATEX applicationen are available Please contact the manufacturer in case that the Quattroflow 150 S pump need to be modified for ATEX applications ALMATEC Maschinenbau GmbH
20. the ring drive Clamping ring bolt must be horzintal on top Foerderkammer ausrichten und andrueckenl Klemmringschraube waagerecht oben Lock clamping ring Klemmring klemmen Lock hexagon socket screw plug Verschlussschraube festschrauben Lock bolt of clamping ring inside the housing with an Allen key wrench size 2 5mm Festschrauben der Klemmschaube im Pumpen gehaeuse mit Innensechskantschluessel 2 5mm Tight bolts Schrauben anziehen Seite 12 von 18 Version of 01 01 2012 a gt ALMATEE L QUATTRO a TDOVER company Fluid Systems FLOW 4 2 Mounting of the pump chamber The changing of the diaphragms and valves can be done by the user Please follow the pictures for dismounting and mounting of the pump chamber by using service kit no PSKITQ15 Attention In case of bursting diaphragms by overpressure we advice also to change the shaft bearing cap unit For dismounting the pump chamber please follow 4 1 1 Opening of the pump chamber Daten dar Foo Droe 2 Dismounting of diaphragms and o rings Herausdrehen der Membranen und O Ringe d Loose and remove bolts Ai j Schrauben loesen und entfernen Se Loose old diaphragms BB Alte Membranen herausschrauben 2 Lift pressure plate incl diaphragms and cf clamping ring a gt Lift lat Membrangehaeusedeckel mit Membranen Ventilplatte else und Klemmring anheben emm remove old o rings Alte O Ringe entnehmen Removing of old valves 4 Mounting of new val
21. 0 01 3 30 sec Incremented by 0 1 sec Hood 3600 sec 30 3600 sec Incremented by 1 sec ger 3 sec Incremented by 0 01 sec deceleration time 0 01 3 30 sec Incremented by 0 1 sec Hood 3600 sec 30 3600 sec Incremented by 1 sec Acceleration mode ppo Linear selection 0 0 Sshape 1 Deceleration mode S shape selection 0 0 S shape 2 Stopmode 000mm Free run stop selection ggg Speed reduction stop ooon Velocity loop x Velocity loop i S Run command nog and STOP of Digital key pad selection gogoo mzs Speed command pog 00 Internal speed 0 th speed selection ooo o Fin 1 CCW run stop I2 CW run stop I1 CW run stop be CCW run stop 11 12 function Il run stop selection o CW CCW direction I1 CCW run stop Bir reset Il CW run stop Fr reset Lower speed limit 0 3b Upper speed limit Upper speed limit 0 3000 r min ooog c 50 15 i When parameter marked with C in the check column is changed and stored the unit is tripped for safety It is not allowed to change them while the motor is running 2 Parameter in is the default of 90W and 130W 3 Corresponds to RUN STOP switch of the console A or signal input 4 Corresponds to the speed potentiometer or analogue speed instruction of the console A GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Parameter Parameter setting NO Name of parameter Setting r
22. 000r min GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Dimensional Outline Drawing in mm Shaft end size of round shaft type 0 018 0 0 0 045 8h7 12h7 MXs8GLB Outer size of key and For 30W 50W motor sold key groove separately 4 8 030 4 0 010 Reduction gear ratio in I CC Reduction gear ratio is available in 22 types 3 3 6 5 gt 6 7 5 9 10 12 5 15 18 20 25 30 36 50 60 75 90 100 120 150 180 e MZ9GOB Se en ogote s Outer size of key and key groove For 30W 50W motor sold separately Reduction gear ratio in I Reduction gear ratio is available in 23 types 3 3 6 5 6 7 5 9 10 12 5 15 18 20 25 30 36 50 60 75 90 100 120 150 180 200 GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Options Options Console A Digital key pad Mounting hole attached sold separately sold separately Console A Digital key pad DVOP3500 DVOP3510 5 20 30 hole 2 035 2 035 ores EM Console A connector m Digital key pad connector gt 3 7 hole pin layout pin layout Console A Terminal TER H DD eren D LIDD D LDDD 6 1 A LDDD D LDDD Klee el Ee o DOD SC r to 5 EEE EEE BE i EC Control signal extension c
23. Attention Inadmissible modes of operation arbitrary reconstruction spare parts production and or any changes of the design without admission of the manufacuturer may cancel the liability for the concequences resulting therefrom Seite 7 von 18 Version of 01 01 2012 r oN ALMATEL t QUATTRO R company Fluid Systems FLOW 3 Description of the Quattroflow 150 S pump 3 1 Application and range of utilization of the Quattroflow 150 S pum The Quattroflow 150 S is a 4 piston Diaphragm pump which is mainly used to pump water like fluids that are typically handled in research pilot plant or production facilities of the pharmaceutical biotech food or cosmetic research centers or plants Typical examples of these fluids e Solutions containing proteins albumin IgG Clotting factors monoclonale antibodies enzymes vaccines Solutions of polymers or suspensions silicons latex chromatography media Cell suspensions bacteria yeast algae fungi mammalian cells Colloidale solutions Suspensions of virusses or phages Dairy products Gelatine Supplements and ingredients for cosmetic and food 3 2 Typical process steps in which the Quattroflow 150 S pump is used Filtration technology e To recirculate feed retentate e g membrane cassettes hollow fibre spiral wound ceramic elements e Feed pump for filter cartridges or plate and frame depth filters Chromatography e Packing of chromatography columns e Feed
24. Co Ltd http www sanken airpax co jp epage html UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 UU Specifications General specification Model name Rated Power input Rated Starting V Single ph 10 MBMC3A2AXA MBMC3A2ASA 06 Single ph MBMC5A1AXA MBMC5A1ASA 15 MBMC5A2AXA MBMC5A2ASA 10 50 60 MBMC9A1AZA MBMC9A1ASA 1020 0 48 Common specifications Specification Speed control range 30 300 r min speed ratio 1 100 Speed With load 1 or below at 0 Rated torque Rated rotation speed Acceleration Deceleration time 0 3 sec time for changing from O to 1000 r min Stopping procedure Free run stop Speed setting precision Analogue 5 or below of upper speed limit 150r min or below at upper speed limit 3000 r min at 20 C Digital 1 or below of upper speed limit Warning Undervoltage warning Overload warning Protective function Overheat and setting change warning Motor heat resistance class E 120 C UL certification A 105 C output Voltage Tolerance Frequency TZ input torque MBMCYA2AZA MBMC9A2ASA Product No MBMC3A J 0 0 IMBMC5A I 0 O0 MBMC9AT 1 0 0 IMBMC1E 7 OU fluctuation With voltage 1 or below at supply voltage 10 rated rotation speed Spada setin 0 3000 r min analogue voltage 0 5 V console A p J Setting selection by parameter on console A and Digi
25. EEE EEE Kanten Ma stab Masse Material 7 siehe Stueckliste DIN ISO 1 1 gt 420kg Halbzeug 1371 T Datum Name Benennung Pump s Allgemein Bear 20 04 09 Sporleder Me jumpe Standard DIN ISO Norm ss 2768 m S 1 4 TC Anschluss YN Zeichnungsnummer Anderungs index ieee vw A 2 CIE trauro PQISPTIEOG O1 Fuld Sylora Ers f QHO 0000 03 rs d eG Lfd Nr 1 2 3 Ze CE alt BE HD DE DE _ 1 Allgemein Ben toleranz 1 BG 1 BG ma I on gt 2 cn Gan m Le N det E ITS Kupplung Rotex GS9 AL H I s 7mm Lieferanten spezifisch Kupplung Rotex GS9 AL H l 7mm Lieferanten spezifisch d coupling ee A BEE tk 4 Zylinderschraube mit Innensechskant hexagonal socket head cap screw Ma stab WE rok siehe Stueckliste 1 1 9 420kg Halbzeug T Datum Name Benennung Pump Modell PQTSPTIEOG 07 Pumpe Standard 174 TC Anschluss Zeichnungsnummer Anderungsindex Datei PQ15P I IEOG O1 POISPTIEOG O1 EES Blatt 3 ALMATEC Maschienenbau GmbH Carl Friedrich GauB Str 5 L eu ATTRO 47475 Kamp Lindfort FLOW Zertifikat Certificate Class VI FDA Hiermit best tigen wir dass in den Quattroflow Pumpen und Ersatzteilkits der Baureihen QF150 QF150 SU QF1000 QF1200 QF1200 SU QF4400 QF4400 SU QF20K folgende Materialien eingesetzt werden We confirm that the following plastic el
26. Standard for electric motor i UL508C Standard for electric converter equipment EN50178 Electronic and electric equipment used for electric power facilities low voltage directive EN60034 1 Electric rotation equipment motor low voltage directive EN55011 Radio interference wave characteristics of industrial scientific and medical high frequency equipment Overvoltage category II EN61000 6 2 Standards for immunity in industrial environment EMC directive Class I equipment l Pollution degree 2 IEC61000 4 2 Electrostatics Discharge Immunity Test circuit assembly IEC61000 4 3 Radio Frequency Electromagnetic Field Immunity Test IEC61000 4 4 Electric high speed transient phenomenon burst immunity test IEC61000 4 5 Lightening Surge Immunity Test IEC61000 4 6 High Frequency Conduction Immunity Test IEC61000 4 11 Instantaneous Outage Immunity Test 100 V system Single phase 100 V 120 V 10 50 60 Hz 200 V system Single phase 200 V 240 V 10 50 60 Hz Use the equipment under the environment of overvoltage category Il specified by IEC60664 1 In order to obtain overvoltage category Il insert a transformer conforming to EN standard or IEC standard to the input of brushless motor Use an electric wire size suitable to EN60204 1 F Be sure to connect a specified no fuse breaker certified by IEC standard and UL or a fuse certified by use l me breaker UL between power supply and noise filter Observance of this condition a
27. Version of 01 01 2012 N ALMATEE FQUATTRO a D DOVER company Fluid Systems FLOW User Manual Quattroflow 150 Series 4 Piston Diaphragm Pump These two photographs show the Quattroflow 150 S pump The left one is equipped a stainless steel motor cover and the integrated control panel The right one is the system integrable version of the Quattroflow 150S without a stainless steel motor cover and with a seperate control panel Safety These operating instructions contain advices to be observed during installation operation and maintenance Therefore prior to mounting and commissioning these operating instructions must be read by the user and must always be available at the place of installation Performance Data The exact performance data applying to the pump are to be taken from the order data sheet These Operating and Maintenance instructions contain information from the pump manufacturer They may need to be supplemented by instructions of the operator company for its personnel ALMATEC Maschinenbau GmbH is constantly working on improvements of the pump Modifications of the design or materials might be done without prior notice Seite 1 von 18 Version of 01 01 2012 AN ALMI NEE L QUATTRO 1 General 1 1 1 2 2 DE T DOVER company F I JI Appropriate Specification Labelling of the Pump Marking of hints in the operating instructions Personnel qualification and personnel training Responsible wor
28. able 10P Optional Length L Outer dimension DVOP35910 10P 10P Console side DVOP35930 1 DVOP35950 DEEN ET EIER O 39 01 2106 Control signal branch cable 10P Optional e Suter dimension DVOP37505 10P 10P TT Control signal is branched into two Motor side Ehel Connected to all pins T 39 01 2106 O 39 01 2105 Use it when you want to input a control signal Console A while using digital 10P key pad L Control signal connector kit optional Modelname Desen D DVoP3600 39 01 2106 5559 10P 210 X 1 pin 39 00 0049 5558T2L X 10 Nihon Molex DVoP3610 39 01 2105 5557 10R 210 X 1 pin 39 00 0047 5556T2L X 10 Nihon Molex TT Applicable electric wire size AWG22 26 TT Applicable manual pressure bonding tool 57064 5000 or 57038 5300 Nihon Molex UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Warranty Warranty period of this product is 1 year from purchasing or 1 5 years from our manufacturing month However respective life shall not be exceeded as for standard life describing items See How to install Check of load and use condition on page 12 Detail of warranty If any trouble should be found within warranty period under normal use condition in conformance with this instruction manual it will be repaired free of charge Repair will be chargeable in the following cases even if within warranty period 1 When trouble is cause
29. and then is recovered normal Automatic reset in trip trip retrial can be set here Trip can be is automatically reset to allow operation to continue Use this function only on such equipment that has no problem of safety even if the motor is automatically restarted mM Retrial is impossible if trip is by Overcurrent error o oo Sensor error System error User parameter error E UPfj or System parameter error E SPN When C on NO is selection retrial is not effective When I ok is selection retrial is made for the set number of times When 2 hours has elapsed with no trip the number of retrying times is initialized to O Set the interval between retrials by 52 Retrial start time When trip occurs in excess of preset number of trials the motor outputs trip signal and stops W During retrial trip signal is not output It is stored in trip history Retrial You can set waiting time until retrial operation is performed after trip is found EE You can set 1 to 120 seconds Parameter initializing Retrial selection Parameter copy Parameters can be initialized to the factory default lt Initializing procedure gt Cut off power with pp YES selected and turn on power again after display has disappeared then is displayed and parameters are initialized to the factory default Parameters can be copied NO Parameters are not copied PARAMETER INITIALIZE Initialization of Digital key pad data
30. ange Minimum unit Default Check nnn te oogg Arriving gooo Running O1 function Ooog Free run selection E 1 cowrur Coon a owrun oo do Overload detection ood Speed pulse signal O1 output polarity u Normal polarity selection Reverse Zul Output pul t ER 1 2 8 4 6 8 12 24 oo 0 0 Rotation speed Actual speed DT Torque SE mace inva Load factor I g o selection Command speed Internal DC voltage Numerator of display E interna of display e magnification factor magnification factor x 10 1 time 1 Denominator of display 48 UE 1 1000 time fo ee Dn No operation Trip history clear or non Clear trip history AE Trip history 5 Undervoltage MD Notrip trip selection Be e Ir en Retrial selection ln E Sa en No operation initializing Initialize to default No copying of parameter Parameter copy 11005 Initializing the data of Digital key pad function TD 000 Reading a parameter to the Digital key pad lo ooo Writing a parameter to the motor UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 UU LED display Figures displayed on the 7 segment display of the Digital key pad are shown below LED display LED u Example of LED display mame LED display of 0 is available in two types vol A GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Detail of parameter Paramet
31. astomeric materials are used for the items of the Quattroflow pumps and spare part kits Series QF150 150SU QF1000 QF1200 QF1200 SU QF4400 QF4400 SU QF 20K Bauteil In Pumpe in Kit Material USP Plastic FDA 21 CFR Item In Pump in Kit Material Class VI 121 C 177 2600 1520 Cert issued by Cert issued by Polypropylen Polypropylene Plate Nr 072098 07 Plate Nr 072098 07 Plate Nr 072098 07 F rderkammer BioService Proj ISEGA 24903 U Pump Chamber Nr 072098 07 F rderkammer BioService Proj ISEGA 24903 U Pump Chamber Nr 072098 07 OM Proj Nr 063083 Proj Nr 063083 Proj Nr 063083 Proj Nr 063083 Proj Nr 063083 Proj Nr 063083 Proj Nr 063083 Santoprene 05 01 2012 Datum Date Unterschrift Signature CERTIFICATE Management system as per DIN EN ISO 9001 2008 In accordance with TUV NORD CERT procedures it is hereby certified that ALMAT EE aS DOVER company Almatec Maschinenbau GmbH Carl Friedrich Gau Stra e 5 47475 Kamp Lintfort Germany applies a management system in line with the above standard for the following scope Development production and selling of diaphragm pumps and pulsation dampers sale of centrifugal pumps gear pumps eccentric disc pumps vane pumps peristaltic hose pumps and lobe pumps Certificate Registration No 04 100 940508 Valid until 2013 02 10 Audit Report No 3505 2404 Initial certification 1994 ee e Br utigam Certification Body
32. atic drawings Dismounting of the pump chamber and Mounting of the pump chamber by using following Spare part kit PSKITWLC155 5 excentric shaft For dismounting the pump chamber please follow 4 1 Remove bearing housing Unlock ii Lagerschale abbauen 2 anced Ka 1 Loose bolt of coupling Loesen der Kupplungsschaube 2 Pull off coupling Kupplung abziehen 3 Loose and remove hexagon socket Screw Schrauben loesen und entfernen pull off bearing housing Lageschale abziehen L Loose and remove bolts Schrauben loesen und entfernen Mount new WLC unit lincl excentric shaft Remove WLC unit incl excentric shaft Neue WLC Einheit incl Exzenterwelle einbauen WLC Einheit incl Exzenterwelle entnehmen Spare Part No Ersatzteilnr PSKITWLCISS 1 Use thread rod to straight the WLC unit into the bearing housing d ees Mithife einer Gewindestange M5 Fj Ce die WLC Einheit in de Lagerschale Lift WLC unit II i u A einfuehren WLC Einheit herausheben Ga Lock WLC into bearing housing 6 Lock coupling and WLC WLC in Lagerschale verschrauben Kupplung und WLC befestigen 2 Lock bolt into bearing retainer fit coupling and lock bolt of coupling 1 ee Kuppl fsteck nd klemm E Schraube in Fixierring schrauben SES HS HESE DER Bag w Fix WLC with thread rod es remove thread rod insert and lock bolt OO oes WLC mit Gewindestange hochhalten Gewindestange entnehmen und 5 u et SA e Lem Schraube mon
33. but also the special safety hints such as for specific use at the user s site 2 1 Marking of hints in the operating instructions The safety hints contained in these operating instructions which in case of non compliance may cause danger to personnel are particularly marked with the danger symbol Safety sign according DIN 4844 W 9 In case of warning against electric voltage with Safety sign according DIN 4844 W8 Safety hints which in case of non compliance may cause danger to the pump itself or to parts of the systems are particularly marked with the word ATTENTION Marking labels at the pump e g Pmax 6bar Direction of flow must not be removed and care have to be taken that these labels are readable 2 2 Safety hints for maintenance inspection mounting and operation The customer shall see to it that all maintenance inspection and mounting operations are performed by authorized and qualified expert personnel who have sufficiently informed themselves by thoroughly studying the operating instructions Basically operations at the machine must be performed during standstill only Pumps handling noxious fluids must be decontaminated 2 3 Responsible working Please follow strictly the safety guidelines that are issued for your particular enviroment Eg the handling of chemicals like caustic or acid the handling of biological materials the handling of tubing piping instrumentation fittings etc
34. chalter vandalensicher 19 5mm 700652 switch SEE ellen Kupplung Rotex GS9 AL H l 7mm SE N STE SE EEN C philliphead truss screw Rostfreier Stahl Ma stab Be siehe Stueckliste 12 8 1 9kg Halbzeug e Datum Name Benennung Pump Modell PQ1SPTIE_01 Allgemein Beat 1 3103 09 Sporleder GE Pumpe Standard toleranz 1 4 TC Anschluss Zeichnungsnummer Anderungs index Datei PQ15PTIE_ON POISPTIE_OI a EES Blatt 3 E IE EE F rderkammer und Motor sind unabh ngig voneinander jeweils in 90 Schritten D drehbar l WK WG E E Pump head and motor are independently each in 90 steps rotatable ee eee eee 115 on Is Loch f r Innensechskanfschl ssel E zum L sen des Klemmringes Hole for Inside hexagonal key in order fo wir empfehlen diesen Solve the clamp ring of the pump chamber Bereich vor der Pumpe als Wechselbereich fur Pumpenkopf offen zu p Kanten Ma stab Masse Material 7 siehe Stueckliste Lassen und nicht zu DIN ISO 1 5 420kq Halb albzeug e eh i EE WRC Benennung Pump e FELOMMEN A eee Pum e Standard to leave open this area in toleranz pe DIN ISO Norm a front of the pump as 2768 m S 1 4 TC Anschluss a change area for the pump head and not to obstruct ao Leg Par coe er PQ15PTIEOG SIE 3 BL T Ers f Pe BE BE RE EE We un O000 7 Ers d E E Art der nderung Grund Name WE EG
35. d by wrong use and inappropriate repair or modification 2 When trouble is caused by dropping after purchase or damage in transportation 3 When trouble is caused by use out of specification range of the product 4 When trouble is caused by fire earthquake lightning stroke damage by wind and flood damage by salt abnormal voltage and any other natural disaster 5 When trouble is caused by entry of water oil metal strip and any other foreign substance Warranty covers only the body of delivered product and damage induced by trouble of delivered products will be excluded from compensation Caution in use f you are planning to use this product under special environment such as atomic power control aerospace equipment traffic organization medical equipment various safety systems and equipment which requires cleanliness please contact us When this product is operated without the shaft electrically grounded such as in driving the fan bearing noise may become higher due to the occurence of electrocorrosion depending on the motor used or setting emvironment so confirm and verify the condition on the customer side in such a case Although we make efforts as far as possible for ensuring the quality of this product it may operate out of setting due to external noise and static electricity more than expected or accidental trouble of power supply wiring and components use caution for ensuring safety in your failsa
36. e 2 Introduction Name of each part Catrtbent 9624 22H RR mn aan 4 Installati n e gg ee ee En is 5 Installation System configuration and wiring ia ie fb a Rh ich alah ah ra ee 6 Wiring Test FUN 25265 eee So ee tesne dr eaca 7 Checking the load and use condition 8 Maintenance and inspections Assembling of Gear Head H Protective functions How to clear trip 10 Troubleshooting DEE BE A EE in 11 How to use Digital key pad 12 Operating Instruction lt 13 Test run Digital key pad 14 B1 G Series Instruction Manual Page How to copy parameter rer 16 Parameters Default ee ee 18 LED display E E E e EE Ge ee e 20 Detail of parameter re eee 21 Conformance to overseas standard 26 Specifications rr ernennen eee 28 Options De Da aay ie ae ee 30 Warranty Eege d ee aaa re 31 After sale service repair Back cover GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Safety precautions See the following precautions in order to avoid damages on machinery and injuries among the operators and other people during the operation m The following symbols are used to indicate the level of danger possibly occurred when you fail to observe the safety precautions A CAUTION Indicates a potentially hazardous situation which if not avoided will result in
37. e earthquake The failure could result in electric shocks injuries or fire A CAUTION Do not drive the motor shaft from the outside The failure could result in fire electric shocks or damages Do not hold the cables or motor shaft when transporting the motor The failure could result in injuries Do not touch the motor since they become hot The failure could result in burns Attach to inflammable matter such as metal The failure could result in electric shocks injuries or fire This product should be treated as an industrial waste when it is disposed Wiring must always be performed properly and reliably by a professional electric worker The failure could result in electric shock injury fire malfunction and damage Do not block the dissipation hole of brushless inverter The failure could result in fire electric shocks or malfunction Never start and stop the motor by magnet contactor etc which is provide on the main line The failure could result in damages Do not approach to the equipment after recovery from the instantaneous stop because they may restart suddenly The failure could result in injuries If trip occurs remove the causes of the trip and secure the safety before restarting The failure could result in injuries Maintenance and check must be performed by an expert The failure could result in injuries and electric shock
38. ed gt When you press this switch in the parameter setting mode setting is stored wiich This is a switch for changing between parameter number mode and parameter setting mode and for storing parameter setting ewiich This switch enables selection of parameter and setting and changing of contents When the motor is tripped pressing 4 and y at the same time enables clear of trip This switch is for instruction of operation Only when Operation instruction selection is switch STOP switch Description Displays rotation speed actual speed command speed internal DC voltage load factor and torque on 5 digit LED When power is turned on this mode is set Monitor mode This mode is set when power is turned on Control changes to this mode when switch is pressed in parameter number mode parameter setting mode Displays a parameter number 00 FO in flashing Parameter von gt Control changes to this mode when switch is pressed in parameter number mode number mode Parameter number can be changed and selected by and switch Displays the detail of parameter en in flashing Parameter setting Control changes to this mode when mode SCH CH by Aland y switch When ser switch is pressed after change of setting it is saved in EEPROM switch is pressed in monitor mode Displays rotation speed r min in normal monitor mode Displays torque and load factor assuming the rated motor torque at
39. er Name of parameter Internal speed 0 th speed acceleration time deceleration time Acceleration mode selection Deceleration mode selection Stop mode selection Free run waiting time Velocity loop proportional gain Velocity loop integration gain Run command selection Description Pe speed can be set This is effective when 31 Speed instruction selection is PANEL Upper limit is limited by 3b Upper speed limit The change factor of output speed in acceleration can be determined Set by time for changing 1000r min When it is 0 3 sec default time taken for accelerating from 0 to 3000 r min is 0 9 sec Time can be incremented by 0 01 sec for below 3 sec by 0 1 sec from 3 sec up to 30 sec exclusive and by 1 sec from 30 sec upward The change factor of output speed in deceleration can be determined Set by time for changing 1000r min When it is 0 3 sec default time taken for decelerating from O to 3000 r min is 0 9 sec Time can be incremented by 0 01 sec for below 3 sec by 0 1 sec from 3 sec up to 30 sec exclusive and by 1 sec from 30 sec upward Straight line acceleration deceleration and curve S shape acceleration and deceleration can be chosen individually for acceleration and deceleration LINEAR H 0 S SHAPE 1 D 0 s sHAPE 2 Rotation speed Rotation speed Rotation speed Time Time Time Straight line up to speed setting Re
40. es caused by non compliance with the operating instructions and service conditions Original spare parts serve safety purposes The use of other parts may cancel the liability for the consequences resulting therefrom Manufacturer ALMATEC Maschinenbau GmbH Carl Friedrich Gauss Str 5 D 47475 Kamp Lintfort Germany Phone 49 2842 961 0 Fax 49 2842 961 40 e mail quattroflow almatec de Internet www quattroflow com 1 2 Labelling of the pump The type label of each Quattroflow pump can be seen on the bottom of the base plate Besides the serial No of the pump head is punshed in at the front cover Quattroflow 150 S with 50W brushless DC motor in a stainless steel housing Power switch Control panel Power kable The type lable on the bottom of the base plate CE sign protection class IP55 Safty lable 6 bar Do not remove Serial No is punched in at the front of the pump Seite 3 von 18 Version of 01 01 2012 r FN ALM ATEE L FQUATTRO COMPANY Flull Systems FLOW 2 Safety These operating instructions contain basic hints to be observed during installation operation and maintenance Therefore prior to mounting and commissioning these operating instructions must by all means be read by the fitter as well as the pertinent expert personnel customer and must always be available at the place of installation of the pump Not only are the general safety hints listed under this item Safety to be observed
41. fe design and operable range in moving place Motor Company Matsushita Electric Industrial Co Ltd Marketing Group Tokyo 4 12 4 Higashishinagawa shinagawa ku Tokyo 140 8587 Panasonic Tower 17F 2 03 6710 3243 FAX 03 6710 3847 Nagoya 23 30 Izumi Higashi ku 1 chome Nagoya Aichi 461 8530 2 052 951 6217 FAX 052 951 3268 Osaka 1 1 Morofuku 7 chome Dao Osaka 574 0044 2 072 870 3065 FAX 072 870 3151 UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 After sale service repair Ask the seller where the product was purchased for details of repair work When the product is installed in a machine or device consult first the manufacturer of the machine or device GHV Vertriebs GmbH Am Schammacher Feld 47 D 85567 Grafing b M nchen Tel 49 8092 8189 0 Fax 49 8092 818999 Memorandum Fill in the blanks for convenience in case of inquiry or repair Date of purchase Model No Place of purchase Motor Company Matsushita Electric Industrial Co Ltd 7 1 1 Morofuku Daito Osaka 574 0044 Japan 072 871 1212 ices S0804 0 GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Standard parameters of Quattroflow WE a tb ang 30 start stop int panel ext Ter 31 mt Panel 0 5V ext Vol A a 1 1 42 NORMAL A ll Index Art der nderung Grund a bes Kemnrinseraermeitn mw gege vott et Jas bes I ES SES SES Wir empfehlen f r einen schnellen
42. g dangerous products Diameter of the suction line need to be sufficient to avoid cavitation The use of a safety device e g pressure switch can be necessary Please make sure that prior to the start of the pump the discharge line is checked Make sure that there is no flow restriction in the discharge line to avoid any over pressure e g closed valve Check all seals e g TC clamps before the pump is started gt BPP The maximum discharge pressure depends on the temperature of the fluid pmax at room temperature 6 barg pmax at 90 C 3barg Please allow the pump to cool down after heat treatment e g CIP SIP Flush the pump prior to use with appropriate fluid e g buffer A Foundation design The foundation must be designed so that it can take the weight of the pump aggregate on the entire surface A Please make sure that the pump is operated with the proper mains voltage and frequeny to avoid damages and electrical danger Due to the versatile possibilities to use the Quattroflow 150 s pump it is highly recommended to check case by case if the Quattroflow 150 S pump will be the right tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application The chemical and thermal compatibility of the elastomeric parts of the pump with the fluid that will be pumped are to be checked by the operator before the first proce
43. h to start the panel lights up Push to speed up arrow bottom up or to speed down arrow top down Push Green button RUN to start the pump MOD button Switch between rpm effiency motor power V Display show rom V max speed 3 000 rpm Push the Red button STOP to stop the pump Attention The optimal motor parameter are set before the delivery Only authorized and qualified personnel should change the parameter of the control panel Attention You must study the operating instruktions of the PANASONIC Motor before you make any changes of the parameter Quattroflow 150 S Pump Motor Panasonic 50 W 230V with integrated frequence inverter Speed contol Panasonic Digital Control panel Seite 9 von 18 Version of 01 01 2012 o N ALMAT EE L FQUATTRO emm D Systems FLOW 3 5 Start U Prior to leaving our factory all pumps are subjected to a leakage and performance test Only properly operating pumps leave the factory achieving the performances assured by us It is possible that there will be a few mls of water inside the pump Prior to each use we recommend to flush the pump with a proper fluid e g water or buffer Prior to the very first use it might make sense to clean and sanitize the pump chamber A commmercial caustic cleaner and or 1n bis 0 5n NaOH can be applied The choosen cleaning agent can be recirculated and also stored inside the pump chamber For flushing out of any cleaning agent
44. irrespective of RUN switch Trip reset which must be retained 0 2 sec or longer REVERSE FORWARD wis of Il D Action CW rotation selection CCW rotation selection Free run stop irrespective of RUN switch Trip reset which must be retained 0 2 sec or longer RUNSTOP FORWARD REVERSE oni of Il lt a D Action De CCW rotation selection ON CW rotation selection 0 000 FORWARD TRIP RESET CCW run with switch wi of Il SC D Action I Trip reset which must be retained 0 2 sec or longer In n00 REVERSE TRIP RESET CW run with switch i of Il lt a D Action 11 12 function Selection continued Ba Trip reset which must be retained 0 2 sec or longer Effective only when trip occurs UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Detail of parameter Parameter Name of parameter Lower speed limit Upper speed limit Torque limit O1 function selection O1 output polarity selection Speed matching Output pulse count selection Monitor mode selection UU Description e ZE Speed instruction value When 31 Speed command selection is analogue speed instruction IIND N limit VOL A motor setting speed at OV input is set Lower speed limit Input voltage 0 0 5 4 5 5V Upper limit of motor command speed When 31 Speed command selection is analogue speed command
45. king Dangers in case of non compliance with the safety hints Safety hints fort the user and or operator Safety hints for maintenance inspection and mounting operations Arbitrary reconstruction and spare part production Attention Warning hints Attention Safety hints 3 Description of the Quattroflow 150 S Pump Application and range of utilization of the Quattroflow 150 S pump Typical application of the Quattroflow 150 S pump Description of the function of the Quattroflow 150 S pump The control panel Start up 4 Maintenance and servicing of the Quattroflow 150 S pump 4 1 4 2 4 3 4 4 Dismounting of the pump chamber Mounting of the pump chamber Changing of the diaphragms and valves Changing of the ball bearing unit shaft ball bearing cap plate 5 Operating troubles causes and remedial actions Pump does not start Pump does not prime Delivery is not obtained Pressure head is not obtained Irregular pump delivery Pump operates noisily Pump is leaky Motor gets to warm Display show error code 6 Performance chart of the Quattroflow 150 S pump 6 1 Diagram 1 Discharge as function of pump rpm 7 Technical data of the Quattroflow 150 S pump Seite 2 von 18 Version of 01 01 2012 N ALMAT EE L QUATTRO a T DOVER company Fluid Systems FLOW 1 General 1 1 Appropriate specification This User Manual is valid fort the Quattroflow 150 S pump No liability will be undertaken for any damag
46. l 57 Parameter Same operation as 1 1 and 2 ip ooogl Press PF STL ET x La IF Choose O P In IT g initialization of Press eege LILII ZILITEN an choose P Init Flashin Flashing 2 Initialization PressP amp for 1 P In IT Flashing gt Continuous lighting of Digital key second while holding LED display changes from flashing to continuous pad down ST OP Auring inti lighting during initializing operation 3 Wait about 30 P En djs 4 initializing of f Di ud a Press STOP completed EM Do not turn off power or disconnect the cable of Digital key pad during operation such as Reading a parameter from the motor to the Digital key pad Copying a parameter value stored in the Digital key pad to the motor and Initializing the data of Digital key pad UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Parameters Overview of parameter Motor of this series is provided with various parameters for adjusting and controlling its characteristics and function Purpose and function of respective parameter are described Understand them well enough and adjust the unit at your optimum operation condition List of parameter composition and setting Parameter Parameter setting No Name of parameter wm i Setting range Minimum unit Default Check OO memaispeesiomseen O IBB Upper speed limi rm o TI ist 3 sec Incremented by 0 01 sec D EE
47. laxes the speed change in Curve is emphasized more than Standard mode for accelerating and start and end of acceleration and S shape 1 decelerating deceleration E You can select how to stop the motor FREE Power supply to the motor is cut off and the motor is stopped naturally when stop command is input free run stop It takes longer for the motor to completely stop when load inertia is big i 1 i DECEL When stop command is input the motor reduces its speed according to preset deceleration time Electric brake is performed by Zero speed control and then power is cut off to the motor after elapse of time set by 17 Free run waiting time and the motor is set in free run state lt Example or running pattern in deceleration stop gt Run command Deceleration by preset m The motor is servo locked in Speed setting change factor of deceleration time Zero speed control Electrically controlled so that motor speed is Zero Time set by 17 Free run waiting time A Motor speed Free run Zero speed control Deceleration running When 16 Stop mode selection is set vd oop DECEL deceleration stop servo lock time Zero speed control after deceleration can be adjusted Free run state is set after that Enables setting of proportional gain of velocity amplifier It need not be changed normally When this value is made greater gain is increased which improves responsiveness of the motor When this value i
48. llows conformance with UL508C file No E164620 and UL1004 file No E166557 f i When installing one noise filter at the power supply for more than one brushless motor used contact the Noise filter deeg manufacturer of noise filter Install a surge absorber on the primary side of noise filter However in performing the voltage resistance test of machine and equipment be sure to remove the surge absorber otherwise the surge absorber may be ruptured Surge absorber Be sure to connect the grounding wire E green yellow of brushless motor and protective grounding wire PE of system for preventing electric shock Do not tighten the grounding wires together but connect them individually GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 RW Power supply l Se Black j No fuse breaker D Noise filter White Green Yellow Surge absorber List of compatible peripheral equipment Optional part number Manufacturer s part No Manufacturer Noise filter DVOP3611 5 SUP EQ5 ER 6 Surge absorber DVOP1450 R A V 781BXZ 4 Contact OKAYA ELECTRIC IND CO LTD Japan 81 3 3424 8120 Protective earth PE Brushless motor Noise filter Surge absorber Recommended circuit breaker Made by SANKEN AIRPAX CO LTD Type IELH 1 11 63 5A M Rated current 5A cutoff characteristics DELAY63 E Recommended cutoff characteristics DELAY61 63 Contact Sanken Airpax
49. losed environment Enclosing may raise the temperature of motor and shorten their life Caution in Installing Gear Head Idling by damaged tooth locking by bite grease leakage and the like are possible on the life end of gear head Install a safety device in order to ensure safety even if such trouble should be found Install a device for preventing drop by damaged teeth on a lifter or the like As for application such as opening and closing of door install a release device against locking by gear biting As for food or textile equipment install an oil pan for measure against grease leakage Do not install an encoder sensor contact etc in the proximity of gear head If you should install such devices take measures against their grease leakage e Be sure to perform daily check in order to prevent unexpected accident Environmental condition Item Condition Ambient 10 C 40 C free from freezing o temperature 10 C 50 C free from freezing Ambient humidit 5 RH or below free from condensation Storage temperature 20 C 60 C free from freezing 2 IP65 excluding output shaft rotating area and tip of lead This motor conforms to test condition specified in EN standard EN60529 and Protection Brushless motor EN60034 5 This motor is not applicable to the use which requires long term structure waterproof performance such as the case where the motor is always washed with water Equivalent to IP20 Vibration
50. n ratio of gear head Rotation speed is unstable during operation actual speed Check whether the load fluctuates greatly Parameter dose not change Check whether operation start signal is input Overload is possible Reduce the load or increase the output capacity Regenerative voltage protection may have worked Decrease the inertia Turn off power once and turn on again and reset the trip state Make deceleration time longer by the Digital key pad Alternatively apply free run stop Stop motor by OV analogue speed command Change stop mode to deceleration stop by Digital key pad Check the joint between the output shaft and load shaft of the motor gear head Check the assembling condition between motor and gear head and their combination and assemble them properly Contact us for repair Check the position of rotation direction choosing switch for the console A As for others check the status of I2 Check the gear ratio and rotation direction See the list of permissible shaft torque on page 8 Reduce the fluctuation of load Increase the output capacity Some parameters cannot be changed when operation instruction is on See the check column of parameter list on page 18 Turn off operation instruction before changing GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 How to use Digital key pad Name of each part and Installation What can be done by Digital key
51. ng Power output dedicated when connecting an external variable resistor Green power supply 5 kQ B characteristics to FIN input Cannot be used for any other purpose mann signal output 1 L in trip Contact ON Open collector Vce max DC30V Ic max 50mA mann output Blue e D SN Digital key pad I F Interface for digital key pad Sor Golu sree es Se of input output can be changed by the Digital key pad Default is shown 2 Rotation direction is that on motor shaft When gear head is incorporated the rotation direction of motor and that of gear output shaft are reversed for some gear reduction ratio See the allowable shaft torque table on page 8 CW Rotation clockwise when seen from the motor shaft CCW Rotation counterclockwise when see from the motor shaft 3 When resistor and control GND are disconnected in use of external variable resistor 5V is input to FIN irrespective of setting of variable resistor and upper speed limit is directed therefore use caution enough for connecting GND mM See the optional connector kit A DVOP3600 for compatible connector In extending the control signal wire keep it below 5m long and use wire rod above AWG26 0 12mm Input circuit Photo coupler l FIN characteristics Preset speed r min Typical value Internal u power ua 3000 1 ng 5V Upper speed limit 01 Vce max DC30V 0 L a zn 50mA Lower speed mil RER ABV BY FIN i
52. nput voltage Inspection prior to test run Console A Connect the Check before operation a A 1 Any mistake found in wiring 2 Input power supply conforms to rating potentiometer Rotation Test run SC SE When RUN STOP switch is changed to RUN the motor rotates and when the switch is returned to switch STOP the motor stops Rotation direction can be changed by rotation direction selecting switch on the side of console When the rotation direction is changed in RUN the motor is inverted suddenly and the motor may trip due to some inertia of load Rotation speed can be adjusted by the speed potentiometer Turn off power when the motor is to be stopped for a long time m When power is turned off with RUN STOP switch on RUN side and power is turned on again the motor may start again which is dangerous In turning on power always make sure that the switch is on STOP side WW When a gear head is incorporated rotation direction of gear head output shaft may be inverted RUN STOP switch for some gear reduction ratio See the table of allowable shaft torque on page 8 I GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Checking the load and use condition Check use condition for eternal use of this product Some use conditions may possibly lead to heating or damage to the shaft Fully check use conditions and use the motor in a permissible range Standard life Standard life is 5 000 hour
53. of permissible shaft torque on the page 8 Rotation direction can also be changed by use of 12 See 33 11 12 function selection 2 on page 23 WE Setting is still stored when power is turned off When operating the motor with Digital key pad only in trial run either reset the setting or initialize parameters after completion of trial run Parameter 54 Here note that all parameters return to default when parameters are initialized UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 How to copy parameter 1 Reading a parameter value from motor to the Digital key pad mi Once parameters are read into the console their details are stored in the Digital key pad Description of Digital key pad Operator CED display 1 Turn on pls O power om 2 Call 57 Press Parameter Hold down DI x I IZ Copy choose parameter Flashi number 57 vr I I IN Flashing asning 3 P LLOAd Press P amp P Ee SEN Choose reading SEN m P LOAd a parameter Into J r II g the Digital key Press A twice to Flashing pad choose P LOAd 4 Read a parameter Press D i for 1 second Flashing gt Slow flashing into the while holding down jones pp een Digital key STOP gei STOP 5 Wait about 30 ATT seconds 6 Reading of parameter into the Digital key Press STOP pad completed 2 Copy a parameter value saved in the Digital key pad onto the motor Description of Digital key
54. oise filter Option part number DVOP3611 5 The lead wire is 0 5m long Extension cable sold separately Connector kit sold separately Gear head B1 Seri sold separately eries G Type Okaya Electric Manufacturer s part number SUP EQ5 ER 6 Industries Co Ltd Selection of non fuse breaker NFB magnetic contactor made by Matsushita Electric Works Ltd and electric wire wiring within equipment See Adaptation to overseas standard for compatibility with overseas standard Capacity Magnetic contactor Electric wire mm Voltage NFB rated current contact structure e dE Control circuit Grounding wire Single phase ml 30 90 BBC25N 5A BMFT61041N 3P 1a Single phase 200v 30 130 BBC25N 5A BMFT61042N 3P 1a 0 5 AWG20 0 13 AWG26 m Be sure to ground the grounding terminal In wiring to power supply outside of equipment from NFB use an electric wire of 1 6 mm diameter 2 0 mm or more both for main circuit and grounding Apply grounding class D 100 ohms or below for grounding Selection of relay u As for use for control circuit such as control input terminal use a relay for small signal minimum guarantee current 1 mA or less for aoe poor contact lt Reference example gt Matsushita Electric Works Ltd DS type NK type HC type OMRON G2A type Control Circuit Switch When using a switch instead of relay use one for minute current in order to prevent po
55. on is changed effective The motor trips when the temperature in control section Overheat error rises above specified value How to clear trip If the motor should trip eliminate the cause and use any of the procedures 1 3 below for clear 1 Turn off power and when power LED has gone out turn on power again 2 Press the switch and of the Digital key pad simultaneously for one second or more with present trip state displayed 3 Input the trip reset signal When F rlo is chosen in d 11 2 function selection enter Il and I2 at the same time when F rST or is chosen enter I2 for trip reset Trip reset signal when continued to be input is designed to become ineffective in order to prevent inadvertent restarting Enter trip reset signal only when necessary Note As for overcurrent error E OC sensor error E CS System error Err and user parameter error E Upr reset them by turning off power as shown in 1 above No other procedure is effective Caution In clear trip be sure to find and remove the trip factor before clear UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Troubleshooting If any trouble should be found follow the steps below for check and countermeasure If the cause cannot be found it is recommended to use the Digital key pad and check the detail of trip If failure is likely or when any part is damaged or when you are in any other trouble contac
56. or contact ug Nihon Kaiheiki M 2012J G Power input Standard Black wirina diagram lt Power input line gt White NFB No fuse breaker Do not tighten the ground g alag Green Grounding Be sure to groundthe WIISS together but Vellow grounding terminal connect them individually Connector kit AN Rotation External speed setting Variable resistor 5 kQ l signal connector E SE 1 4 W or S i Be EI 5 Q Operation Nihon Molex Ki CC O directio stop 39 01 2105 5557 10R 210 6 1 Console A Digital key pad GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Wiring Test run lt Power input line gt Wire color Name Description of function White Black L1 L2 Power input line m e to commercial power supply conforming to voltage Green Yellow E Wire for grounding the motor lt Control signal connector gt Nihon Molex 39 01 21050 5557 10R 2100 Terminal Terminal u Wire R Terminal name Description of function GE Dn Im Operation instruction input Motor runs when I1 and GND are shorted and stops when they are opened ae oe is speed changeover CW operation when d and GND are shorted and CCW operation 5 Red when they are opened D GND SS ground Common ground terminal for control signal A WR FIN Analog speed Speed can be set by applying voltage DCO 5V Yellow A 1 command input Input impedance 100 kQ Motor side 15 V External speed setti
57. otor use the operation instruction input 11 or RUN STOP switch of console A and digital key pad When the motor is turned on and off by turning on and off power supply the life of inner circuit may be shortened GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Installation Install the brushless motor properly for preventing failure and accident Use caution enough in transporting the unit to prevent injury by drop or fall and avoid damage to the equipment Keep the unit indoors in a clean and dry place free from vibration with little change of temperature In keeping a gear head alone direct the output shaft down Otherwise grease leaking is possible Location gives great influence upon the life of brushless motor therefore choose a place in conformance with the conditions below 1 Indoors where the motor is not subjected to rain water and direct sun beam 2 Do not use the motor in corrosive atmosphere such as hydrogen sulfide sulfurous acid chlorine ammonia sulfur gas chloride gas sulfide acid alkali and salt in the atmosphere of combustible gas or in the vicinity of flammables 3 Place not exposed to grinding liquid oil mist iron powder and cutting particle 4 Well ventilated place with little moisture oil or inundation and place far from heat source such as a furnace 5 Place easy to check and clean 6 Place free from vibration 7 Do not use the unit in an enc
58. pad is not connected but it is not displayed 2 Bu Display on Protective item Description Measure Digital key pad When the internal DC voltage is below specified value operation is stopped when voltage is recovered operation is started again This is not trip and no trip output is made roy A e ne 2 Investigate the condition of wiring and circumstances of 200V product Approx DC200V power supply The motor trips when internal DC voltage is below specified value only if trip is set by parameter 50 100V product Approx DC100V 200V product Approx DC200V When load factor exceeds specified value the electronic thermal relay operates and monitor display flashes It is a warning for electronic thermal trip 30 90W 100 130W 80 The motor trips when motor torque is output continuously Investigate the cause of overload and reduce the load above specified value change the operating pattern by making acceleration 30 90W 115 and deceleration time longer or apply design to increase 130W 105 he capacity of motor Excessive acceleration deceleration setting or gain setting is possible Set the longer acceleration deceleration time and the smaller gain If this trip should occur as soon as the unit is started failure is possible Undervoltage warning default D Undervoltage error Reduce the load 5 digit LED Check the load factor in monitor mode flashes Overload warning Electronic thermal Overload er
59. pump to mix gradients e Feed pump for centrifuges or separators e Feed pump for filling machines 3 3 Discription of the working princaple Quattroflow 150 S The Quattroflow 150 S pump is a 4 piston diaphragm pump The 4 diaphragms of the pump oscillate back and forth This alternate movement is created by a connector plate that is arranged on a ball bearing The ball bearing sits on an eccentric shaft The connector plate does not turn The stroke of the pistons is determined by the angle of the eccenter There is only eccentric shafts with 5 available Range of flow rate 5 eccentric shaft appr 1 150 L hr at max 3000rpm Please note The direction of flow can be adjusted by turning the pump chamber in 90 steps The Quattroflow 150 S is self priming and can run dry Inside the pump chamber there are no rotating parts that might cause heating up of the product or shed particles The pump motor unit is mounted on a stainless steel base plate In case that the pump will not be mounted on the base plate but in a frame or any other base measures have to be taken that there will be a proper alignment of the motor and the pump Seite 8 von 18 Version of 01 01 2012 a gt ALMATEE FQUATTRO a DOVER company Fluid Systems FLOW 3 4 The Control panel In the Quattroflow 150 S pump is working a 50 W brushless Panasonic motor You can modify the speed of the motor by the control panel on the top of the pump Main switch Pus
60. re noisy during operation Attention Safety hints After purging the pump with air there might be a small residual amout of fluid inside the pump chamber Flush the pump chamber thoroughly and check the rinse fluid Please follow the general guidelines and safety advices when handling with chemicals Disconnect mains supply before opening the pump housing The dismounting and mounting of the pump should be done on a rigid table or work bench Please note the pump is heavy Seite 11 von 18 Version of 01 01 2012 ALMATEE 4 1 Dismounting of the pump chamber Main Switch Hauptschalter Ring drive Control Panel Ringantrieb Fa ae 4 Bediener Panel Pump chamber Foerderkammer Shroud housing stainless steel Edelstahl Haube N A QUATTRO Fuia Systems FLOW Unlock clamping ring and pump chamber Klemmring und Foerderkammer loesen 1 Loose and remove hexagon socket screw plug Verschlussschraube loesen und entfernen Loose bolt of clamping ring inside the housing with an Allen key wrench size 25mm Loesen der Klemmschaube im Pumpengehaeuse mit Innensechskantschluessel 2 5mm Loose bolts Schrauben loesen und entfernen Pull off pump chamber Foerderkammer abnehmen Pull off pump chamber ATTENTION Do not drop Foerderkammer herausziehen ACHTUNG Nicht fallenlassen 4 2 Mounting the pump chamber to the ringdrive Mount pump chamber Foerderkammer montieren Straighten pump chamber to
61. ror Electronic thermal relay The motor trips when the motor current exceeds specified Overcurrent error current The motor trips when internal DC voltage voltage of Nr ri iere E Ve rer Overvoltage error specified value AO Product of 100V Approx DC200V measure can be taken in continuous regenerative Product of 200V Approx DC400V operation such as lowering User Check all parameters again and set them again If this Parame GAIA GAVEN IN EEPROM Sa protection works frequently failure is possible eel Error Internal parameter data saved in EEPROM is abnormal Failure is possible System error H eg EE Malfunction due to external noise is possible et Investigate for noise source in the vicinity and eliminate such source E The motor trips when trouble of CS sensor signal is Internal circuit may be in failure detected The motor trips when rotation speed actual speed Ensure that the actual speed does not exceed rated Overspeed error exceeds specified value rotation speed such as overshooting by unmatching Approx 4500r min between load and gain Check the ambient temperature and cooling condition of motor Check the load factor If the ambient temperature is low enough and the protection Approx 105 C occurs soon after power on failure is possible Setting change The motor trips when any important parameter such as This is not abnormal Trip reset in order to make change C AU warning 30 Run command selecti
62. run eo CW run Free run stop Trip reset which must be retained 0 2 sec or longer REVERSE FORWARD zur of Il D Action OP Stop OFF OFF or ore Deceleration stop when 16 Stop mode selection is 000l een Free run stop Trip reset which must be retained 0 2 sec or longer RUNSTOP FORWARD REVERSE E of I1 and I2 Fr ction Stop Deceleration stop when 16 Stop mode selection is Toon 11 12 function selection Stop Deceleration stop when 16 Stop mode selection is p pp 0 000 FORWARD TRIP RESET State of Il D Action OPDP Stop OFF EAR Deceleration stop when 28 Stop mode selection is p p p Ton T SCS ON Trip reset which must be retained 0 2 sec or longer Effective only when trip occurs UU GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 0 000 REVERSE TRIP RESET EC of Il SC ES Action Stop Deceleration stop when 218 Stop mode selection el 0 1 CW run a Trip reset which must be retained 0 2 sec or longer 2 When 20 Bun command selection is J PANEL the motor can be commanded with STOP switch of Digital key pad Rotation direction in this case can be set by parameter and I1 12 state When only the digital key pad is connected 11 and 12 are set to OFF D _ FORWARD REVERSE CN of Il SC D Action Ss CCW rotation selection Br u CW rotation selection Free run stop
63. s for the motor equipped with gear head MB8G and MB9G Standard life is the same 10 000 hours for motor alone round shaft Standard life of sealing performance of oil seal is 5 000 hours Standard life refers to design life for operation 8 hours per day service factor Sf 1 0 at anormal temperature and humidity under uniform load permissible shaft torque of gear head and rated torque of motor Standard life Service factor Sf Expected of life 0 ice factor Sh Sh Service factor Sf depends on the magnitude of shock of load or operating time Service factor is shown below for different load conditions Type of load Example of load seni ae Uniform load One direction continuous operation 08 Light shock Start stop or cam shock 1 2 L 1 2 Middle shock 15 Middle shock at a high frequency Permissible shaft torque Required shaft torque TA of gear head can be obtained from service factor and actual load torque T1 TA T xSf Select a gear head and motor to ensure that required torque continuous is within permissible shaft torque in the table below Here the torque T1 must not exceed permissible shaft torque TA irrespective of Sf Unit Nm EE EE 5 6 75 9 song EE EE EE EE EE EE RENE RENE EE EE EE EC acos 2 au hajaja E holziepajasjae su Use the permissible shaft load within the load shown below Motor and gear head Motor alone Thrust load MBMC1E2ASA F Gear MX8G type
64. s made too large operation is vibratory Setting range 0 10000 Setting resolution 1 Enables setting of integration gain of velocity amplifier It need not be changed normally When this value is made greater gain is increased which improves rigidity of the motor strength of servo lock When this value is made too large overshooting becomes greater and the motor is vibratory Setting range 0 10000 Setting resolution 1 Run Command can be chosen from the following PANEL command the motor to stop with RUN STOP switch a ae key pad The motor cannot be operated by signal input Il and Signal input is effective only in setting rotation direction etc See din function selection TERMINAL Only the input terminal I1 and I2 are effective Corresponds to RUN STOP rotation direction selection switch of Console A GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Detail of parameter Description You can choose whether to use 00 Internal speed 0 th speed or analog input terminal FIN for speed command Speed command ppp PANEL 00 Internal speed 0 th speed selection 000 D VOL A Analog input terminal FIN voltage instruction DC 0 5V Corresponds to speed potentiometer of Console A 1 For setting I1 or I2 function 0 0 FORWARD REVERSE a of Il SSC D Action Stop Deceleration stop when 16 Stop mode selection is Don ON OFF CCW
65. ss run E g Oily fatty fluids or solvents might cause a swelling and or destruction of the elastomeric components If in doubt please contact the manufacturer A Operating the pump in humid or aggressive air can cause damages to the motor and control box A The control box should not be exposed to spray splash water or to heat sources If the Quattroflow 150 S pump is to be used under rough conditions the manufacturer can supply special equipment like motors and controls Seite 6 von 18 Version of 01 01 2012 r FN ALM ATEE L FQUATTRO COMPANY Fluid Systems FLOW 2 10 Attention Safety Hints The following safety hints notify you of the potential of bodily harm or life danger of the user operators A Please read and follow the safety hints and warnings to avoid any risk of bodily harm life danger and or the damage of equipment A Please keep this User Manual available Make sure that the operators of the pump have read and understood the User Manual A training session might be appropriate A We recommend to install specific warning labels at the system Disconnect mains before doing any maintenance The housing of the control box is to be opened only by skilled personnel Check the electrical cables before connecting to mains supply A The Quattroflow 150 S is a positive displacement pump and can theoretically generate an infintely high pressure even at low speed rpm Prior to each start of the pump check and make
66. t the sales agent of purchase or our company Check for abnormality of wiring Apply proper wiring Check whether protective function is activated Only when the motor is connected to the key pad Check whether 7 segment LED of on the key pad is lighted up Motor does not rotate Check whether operation start signal is input Check the detail of trip by the Digital key pad Turn off power once and turn on again If the LED is off when power is input to the motor failure is possible Contact us for repair Check whether voltage on input power is Check the condition of operation instruction Gneck wnetner Analogue speed Raise the analogue speed instruction little by little instruction is set at OV Motor does not rotate or stops during operation Check whether protective function is activated Motor stops during deceleration Check whether the inertia of load is too large Motor does not stop quickly when stop command is input The motor with large inertia does not stop quickly because default stop mode is Free run stop Output shaft of motor gear head and shaft of load are not aligned Large vibration or noise Motor and gear head are not assembled correctly Damage to gear head or bearing Check whether Setting of rotation direction changeover input is wrong Motor rotates reversely Rotation direction of the motor and gear output shaft may be reversed for some gear reductio
67. tal key pad Protect Overcrrent Overvoltage Undervoltage Overload User parameter error l Rating 30 min or l l Continuous continuous load 80 Time rating Continuous regenerative operation is not allowed when motor shaft is rotated from load side such as lowering load operation MBMC3A1AXA MBMC3A1ASA MBMC1E2AZA MBMC1E2ASA 130 ae Rated output W factor 1 or below Motor At 10 40 C rated rotation speed Speed setting resolution Analog a7 geg speed limit System parameter error System error Overspeed Sensor error Overload warning level 100 80 Overload timing characteristics 150 60 sec Motor mass kg LI 13 28 Speed Torque characteristics Torque in short time run area is a typical value Changeable by Digital key pad MBMC5A1AXA MBMC5A1ASA Torque MBMC5A2AXA MBMC5A2ASA Torque MBMC3A1AXA MBMC3A1ASA 0 24N Im 150 MBMC3A2AXA MBMC3A2ASA Short time operation region 0 1 4NUim 150 0 1 GN IM L 3 100 Continuous operation region i EE Rotation speed 3000r min Rotation speed 3000r min Torque MBMCI1E2AZA MBMC1E2ASA MBMCYA1AZA MBMC9A1ASA 0 62N m 150 MBMC9A2AZA MBMC9A2ASA Torque 0 43N m 150 100 Short time operation regiot 0 41N Jm 0 29N m ARALAR 100 0 33N_m PPL ALLE LAL EEE oe KR Continuous operation region Si D Continuous operation region a Or re ee eee ee ee ee Rotation speed 3000r min Rotation speed 3
68. tem Maintenance Inspecti eg Input voltage Voltmeter Must be within 10 of rating Input current Must be within rated input current described on nameplate Insulation nn Measure the insulation resistance of motor with 500V Megger It must be above 1Mohm resistance eter Measuring position Between power input line L1 L2 and grounding wire Noise 4 Noise level must not be different from the usual level In addition abnormal noise earing such as rumbling noise must not be heard By hand Free from abnormal vibration Grease Check that periphery of motor or gear head is not wet by grease or oil Protect them with leakage By Signi a cover etc in application which is deteriorated by grease leakage ee Check for loosening of bolt and tighten additionally as necessary Check the ambient temperature and humidity and make sure that dirt dust or foreign es By sight substance is not found environment i Make sure that the opening of brushless inverter is free from lint Be sure to contact our service division or sales agent for disassembling and repairing of the motor GHV Vertriebs GmbH www ghv de mail ghv de 49 700 44488801 Protective functions How to clear trip Protective functions m When the protection function is activated motor stops and trip signal output turns on Description of trip can be displayed only when the Digital key pad option is connected Protection function works even when the Digital key
69. the gear head is assembled with grease adhered it may cause grease to exude Assembling 1 Direct the motor pinion upward and make sure that the relation between direction of motor lead wire and output shaft matches with the equipment 2 Turn the motor pinion finely clockwise and counterclockwise for assembling ensuring that the tip of motor pinion does not hit the tooth of gear head 3 In installing the motor and gear head to the mating equipment use mounting screws attached to the gear head tighten them sufficiently to eliminate clearance Output shaft between the motor flange surface and gear head end e E e Ce surface while paying attention to bite of O ring gJ Gear head Recommended tightening torque is shown below E E ae ee Te Col wee mo 2oanm D nn Note Excessive force to assemble the motor and gear or damage to the tip of motor pinion or tooth of gear head may generate abnormal noise or reduce the life Maintenance and inspection Routine maintenance and inspection are essential for proper and satisfactory operation of the motor Notes to Maintenance Inspection Personnel Power on off operations should be done by the operators themselves for ensuring safety in checking Do not touch the motor while power on In performing the measuring insulation resistance remove all connections Measuring insulation resistance with connection can cause motor failure Maintenance Inspection i
70. tieren u Tu ge Tse Seite 14 von 18 Version of 01 01 2012 o N ALMAT EE QUATTRO a DOVER company Fluid Systems FLOW 7 Fit bearing housing Lagerschale montieren Mount bearing housing to the pump L Lageschale aufstecken Insert and lock bolts Schrauben einfuehren und verschrauben For mounting the pump chamber please follow 4 2 Seite 15 von 18 Version of 01 01 2012 r oN ALMI NEE L QUATTRO T DOVER company UO FO 5 Operating troubles causes and remedial action Www Operating troubles Causes and remedial action he 4 piston diaphragm pump operates rouble free at any time provided they are applied according to the operating onditions mentioned in this manual If indought please contact Quattroflow Delivery Pressure SEHR Motor Display is not ob G f tained obtained delivery noisily warm code Fluid Systems The screws of the pump chamber 1 A A maybe not thightened enough Fixe it 2 X Check the direction of flow showed by the arrow on the pump in case of wrong way turn the pump head 3 X X X Check suction pipeline and TC seals for tightness Check suction head increase suction line cross section Check viscosity of liquid pumped Ma pump speed Control speed of drive motor Check voltage and frequency and the fuse 6 3A T in the controlbox Se j AA in the liquid to be Check Gees head open valve in discharge line completely remove obs
71. tions TC clamp 1 4 Stainless steel 1 4435 are available optional 1 4539 e polished Ra lt 0 4um __ Flange diameter inlet 25mm internaldiameter inlet mm oS O E Connector outlet standard other dimetions TC clamp 1 4 Stainless steel 1 4435 are available optional 1 4539 e polished Ra lt 0 4um Flange diameter outlet 25mm Unter diameter outlet mm S O _ Available certificates for stainless steel parts DIN EN 10204 3 1 B Ra Ferrite Flowdirections Lin 90 steps Motor standard Panasonic brushless 50W IP65 Additional cooling fan Not necessary Bsepate Stainless steel 1 4301 e polished Motor housing L iainless steel 1 4301 e polished Dimensions L W H L 0xi ps nmm _ WEE E E Controlbox _ LPangegie o Z o Frequency mere Uniegtet o Panel LBedemmaul ESVZXK1 Power supply 220 V 50Hzor115V 60Hz Powercabel JL pp m Dimensions L W H 280x155x185 mm _ _ _ _ _ Weight of the controlbox appr 8kg o o o ooo German coustom tarif number Lou Seite 18 von 18 Panasonic Circuit Integrated Brushless Motor Thank you very much for buying Panasonic Brushless Motor Read this instruction manual carefully for proper use In particular be sure to read Safety precautions before use for safety Keep this manual with care after reading and read as necessary A CONTENTS Page Safety Precautions
72. truction in discharge line Pressure line completely or partly clogged Diaphragm maybe broken Change diaphragm The diameter of the pipes in suction or pressure line are to small Check the coupling halves They must be fixed with at least 2 3mm space ee Seen pins The spider might be worn E whether foreign bodies in pump oni See De replace defective parts ESTER nn switch Please alow the motor to cool down please reduce the power consumption I BE ER an Disassemble pump replace the shaft bearing cap unit PSKITWLC123 or PSKITWLC125 emt EEE TU Tess a long time deformed or worn Change es or wet the pump Peer en pressure was too high replace it a 2 rey RTT TT Tee Hee housing are defective PSKITQ12 Align coupling accurately 20 The clamping ring screw got loose fixe it See 4 4 Mounting of the pump chamber picture 12 Seite 16 von 18 Version of 01 01 2012 ALMATEE QUATTRO 6 Performance chart of the Quattroflow 150 S pump Performance Diagram Quattroflow 150 S Pump Testmedia Water at ambient temperature Eccentric shaft SE Discharge pressure 0 to 6 barg 6 1 Diagram 1 Shows appr Flow rates as function of pump rpm Motor is directly coupled to pump Pump rpm motor rpm Kennlinie Quattroflow 150 4 N Antrieb Panasonic 50 W Brushless Testmedium Wasser bei RT rQUAI RO Fluid Systems 250 0 200 0 150 0 0 bar B 2 bar
73. v de 49 700 44488801 Description of Digital key pad LED display Press e 6 Choosing HEEN rotation Press A severa aa san times to choose ON Flashing Irection parameter number 33 I I 1 This operation is not required for rotation forward Press y to change en parameter value Store by Setting change warning is issued because setting of operation instruction has been changed 7 Trip reset Press A and y at the same time 8 Speed setting Internal speed 0 th speed is Press displayed setting at Or min e Set the Internal speed 0 th speed K Press A lto set a speed at 1800 r min 9 Reset to Data is sti Data is still stored if power is cut off monitor mode Press here e Display of rotation speed changes 10 Operation no se OO Instruction Press Display of rotation direction r indicates that the motor is rotating CW RUN 11 Stop S Display of rotation speed changes instruction Press SLOP little by little toward 0 r min arora II lt Checkpoint in Test run gt 1 Check whether the motor rotates smoothly Check for abnormal noise and vibration 2 Check whether the motor is accelerated and decelerated smoothly 3 Rotation direction and rotation speed of the motor are matched Rotation direction of gear head output shaft may sometimes be reversed due to reduction gear ratio when gear head is installed See the list
74. ves Entfernen der alten Ventile Einbau der neuen Ventile 1 1 cut off collars of the valves ch use the stem rubber to straight fe 0 N Klemmbund der Ventile abschneiden i DW the valves 7 N c R A Ventile mit Hilfe der 3 WEA Einziehhilfe ausrichten 2 dh CN d j cai a 0 Nf Ye insert and lock bolt for outlet valve An s out valves P ME a E Auslassventilschraube einfuegen und b UO Ventile herausziehen l S N festschrauben D SE A 3 the stem rubber are to be cut off Einziehhilfen abschneiden loose and remove bolt for outlet valve Auslassventilschraube loesen und entnehmen pull stem rubber and collar through the valve plate 4 Ventilbund durch die Ventilplatte ziehen remove outlet valve insert new outlet valve Auslassventil entnehmen neues Auslassventil einfuegen 5 Mounting of pump chamber Zusammenbau der Foerderkammer 4 lock plastic bolt Kunststoffschrauben einschrauben 3 Lock new diaphragms through pressure plate into clamping ring Neue Mebranen durch Membrangehaeuse deckel in Klemmring schrauben 2 insert valve plate Ventiplatte einlegen d insert new o rings neue O Ringe einlegen For mounting the pump chamber please follow 4 2 Seite 13 von 18 Version of 01 01 2012 a gt ALMATEE L QUATTRO eegen Fluid Systems FLOW 4 4 Changing of the shaft bearing cap unit The changing of the shaft bearing cap unit can be done by the user Please follow the schem
75. where calculated display magnifying factor is 10 1 1000 Rotation number of gear output shaft and the speed of line can be displayed When the display magnifying factor is changed the parameter relating to speed below is displayed by a value multiplied by display multiplying factor 00 Internal speed 0 th speed 3A Lower speed limit 3b Upper speed limit 44 Speed matching range Trip history 1 5 can be cleared lt Clearing procedure gt Cut off power with goo YES selection and turn on power again after display nw has disappeared then is displayed and trip history is cleared When power is turned on again normal operation is started Trip history for 5 times in the past is stored Trip history 1 is the latest history See Protective function for displayed description When no history is available is displayed wren H NO is selection the motor is not tripped at insufficient voltage If voltage should tall and undervoltage status is found while the motor is running the motor stops after running free while if operation instruction is input after recovery of power the motor is restarted automatically mBe cautious When BEIGE YES is selection the motor is tripped at undervoltage and trip signal is output en normal power is off trip is not stored in trip history Trip is stored only when power has stopped instantaneously Trip is stored in trip history only when undervoltage once becomes short

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