FlashCase-II User manual
Contents
1. Release the fan connector from the board Remove the fan by unscrewing the two screws Mount the new fan Figure 4 Fans numbering ref Multicon GYDA 3 6 Flashlink module installation 3 6 1 Flashlink backplane installation Install the backplane closest to the power board first This is the recommended procedure for an effortless installation 3 6 2 Flashlink module installation Ensure that the plastic board clip clicks into the correct position and locks the module in place This may require pushing the module with a gentle force against its backplane Figure 5 Correct position for board clip nevion com 8 FlashCase ll Rev 1 3 7 The fiber fix board FlashCase ll contains a board for the organization of optical components such as CWDM filters and splitters and fibers The mounting holes are designed specifically for optical components provided by Nevion Use the board to organize excessive fiber lengths This will minimize the risk of fiber damage The fiber clip circles have a diameter of 5cm Make sure no fibers have a bending diameter lower than this value The twin holes along the long edges are for cable ties of 2 2 5mm width Figure 6 Fiber fix board layout Figure 7 Fiber fix board mounted in chassis 3 8 EMC considerations Electrical cables should be kept away from the power board to ensure minimum noise impact from the switching supplies 3 9 EMC gaskets Verify that all gas2. mevion I FlashCase Il Mobile Flashlink frame for outside broadcast User manual Rev 1 FlashCase ll Rev 1 Nevion Support Nevion Europe Nevion USA P O Box 1020 1600 Emerson Avenue 3204 Sandefjord Norway Oxnard CA 93033 USA Support phone 1 47 33 48 99 97 Toll free North America 866 515 0811 Support phone 2 47 90 60 99 99 Outside North America 1 805 247 8560 E mail support nevion com See http www nevion com support for service hours for customer support globally Revision history Current revision of this document is the uppermost in the table below Rev Repl Date Sign Change description 1 0 2012 10 17 MR In chapter External power supplies changed the description of SL PWR 90 FlashCase and added a phrase about power supply for outdoor use 0 2012 09 17 MR Initial revision nevion com 2 FlashCase ll Rev 1 Contents REVISION NISTO EE 2 TAP EEN 4 STEE 5 2 1 Ambient temperature ve 5 2 2 Internal voltage sources max POWET EEN 5 Ce Ree EE 5 LG EEE EEE EN 6 2 5 Waterprool Standards Ge NN RR 6 3 Configuration and assembly ENEE 7 3 1 Connection t Multicon GYDA EE 7 3 2 Frame number selection in Multicon GYDA rrrnrnnnnrnnnnnvrrrnnnnnnnnnnnnnnrrrnnnnennnrrrnnnrrrrnnnnensennn 7 3 3 Module appearance in Multicon GYDA ENNEN 7 3 4 Internal power board CONNECTIONS cee eeeeeeeeee cette eee eeeenaeeeeeeeeeeeee
3. Power board there is a dual red green LED mainly meant for monitoring during the production process The function of these LEDs is Red Alarm situation Green Non alarm situation nevion com 12 FlashCase ll 5 3 Alarms required actions Required actions when a fan alarm is present are dependent on the incident with regard to power load and environmental temperature 5 3 1 Fan alarms 5 3 1 1 One fan alarm Rev 1 Load status Ambient Expected Required actions temperature consequences lt 50 lt 20W Within spec None the operation Replace the may be completed defective fan when undisturbed operation is completed Within spec lt 25 C None the operation Replace the may be completed defective fan when undisturbed operation is completed gt 50 gt 20W gt 25 C The Flashlink modules Replace defective will function for a period of uncertain duration depending on the margins with regard to ambient temperature and power load fan as soon as possible NOTE Replacement may be performed while the unit is fully functioning by releasing the chassis backplate from the profile Table 1 Fan alarm action plan The above table is the suggested action plan Actual results are dependent on factors such as The condition of the Flashlink modules Actual bit rate Transmission margins 5 3 1 2 Two fan alarms triggered simultaneously This indicates a
4. serious failure in the fan power circuit and the unit should be repaired as soon as possible The Flashlink modules will function for a period of uncertain duration depending on the margins with regard to ambient temperature and power load 5 3 2 Voltage alarms 5 3 2 1 Internal voltages A voltage below the lower threshold may indicate an overload incident and should be investigated A voltage above the upper limit indicates an error at the internal power board which should be repaired replaced 5 3 2 2 External voltages The defective power supply should be replaced nevion com 13 FlashCase ll Rev 1 5 3 3 Fuse alarm A fuse failure usually indicates an overload incident Check the status of all Flashlink modules 5 3 4 Temperature alarm The temperature alarm is triggered when one of the measured temperatures reaches the alarm threshold When both fans are working properly a temperature alarm indicates an overload incident of either power consumption or ambient temperature or a combination of both One or two failing fans can also trigger this alarm nevion com 14 FlashCase ll Rev 1 Product Warranty The warranty terms and conditions for the product s covered by this manual follow the General Sales Conditions by Nevion which are available on the company web site www nevion com nevion com 15 FlashCase ll Rev 1 Appendix A Materials declaration and recycling information A 1 Materials de
5. claration For product sold into China after 1st March 2007 we comply with the Administrative Measure on the Control of Pollution by Electronic Information Products In the first stage of this legislation content of six hazardous materials has to be declared The table below shows the required information Toxic or hazardous substances and elements ERER Si R Eed SEKK SS FR Part Name Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated Pb Hg Cd Chromium biphenyls diphenyl ethers Cr VI PBB PBDE FlashCase ll O O O O O O O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in SJ T11363 2006 X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in SJ T11363 2006 This is indicated by the product marking A 2 Recycling information Nevion provides assistance to customers and recyclers through our web site http www nevion com Please contact Nevion s Customer Support for assistance with recycling if this site does not show the information you require Where it is not possible to return the product to Nevion or its agents for recycling the following general information may be of assistance Before attempting disassembly ensure the product is completely disconnecte
6. d from power and signal connections All major parts are marked or labeled to show their material content Depending on the date of manufacture this product may contain lead in solder Some circuit boards may contain battery backed memory devices nevion com 16 mevion EC Declaration of Conformity MANUFACTURER AUTHORIZED REPRESENTATIVE Established within the EEA MODEL NUMBER S DESCRIPTION DIRECTIVES this equipment complies with HARMONIZED STANDARDS applied in order to verify compliance with Directive s TEST REPORTS ISSUED BY TECHNICAL CONSTRUCTION FILE NO YEAR WHICH THE CE MARK WAS AFFIXED TEST AUTHORIZED SIGNATORY MANUFACTURER Thomas hrbom Position VP of Business Support Systems Nevion authorized signature Nevion Not applicable FlashCase ll Flashlink frame for outside broadcast Low voltage EU Directive 2006 95 EC EMC EU Directive 2004 108 EC RoHS EU Directive 2002 95 EC China RoHS WEEE EU Directive 2002 96 EC REACH EN 55103 1 1996 EN 55103 2 1996 EN 60950 1 2006 Notified Competent Body Report no Not applicable 2012 AUTHORIZED REPRESENTATIVE Established within EEA Date of Issue Place of Issue Not applicable Administration on the Control of Pollution Caused by Electronic Information Products Nevion HQ Nevion Europe P O Box 1020 3204 Sandefjord Norway Tel 47 33 489999 Fax 47 33 48 99 98 www nevion com
7. eceaaeeeeeeeeeeseesenaneeeeeees 7 3 5 Defective fan rep cemen E 8 3 6 Flashlink module installation EE 8 3 6 1 Flashlink backplane installation s ccescati ccc tne eet iene ch hee ate andh sa nate dj 8 3 6 2 Flashlink module installation sx 7 ugessgee ekt NENNEN ged ENREOEN ENEE ged 8 SATTE BENN BOA EE EE 9 3 8 EMC considerations I GR 9 JO lee 9 El eere RR RR RE NN 10 4 1 KEE 10 EEN 11 5 1 Multi on GYDA EE 11 Ebert 12 AE AE Hee Ree 13 E D WEE EE ENE NE EN ER 13 E Voltage e vrede artet 13 5 30 PUSS Et EE 14 5 3 4 Temperature alarm ss dansere 14 Product Warranty ssudani ere dee ee 15 Appendix A Materials declaration and recycling miormaion 16 Ad M t rals declaratio WEE 16 A 2 Recycling intormatioM EEN 16 EC D claration of erte du EE 17 nevion com 3 FlashCase ll Rev 1 1 Product overview Figure 1 Rear view Figure 2 Front view The FlashCase ll product family replaces all preceding FlashCase products the key improvements to the line are Ease of assembly Efficient fan operation ensures better margins at extreme environmental conditions New waterproof option IP54 New Multicon GYDA option New solution for organizing fibers Fabricated for Flashlink dual module solutions 10 card slots Each FlashCase ll contains common mechanical parts as well as printed circuit boards However the framework is fully customizable A variety of custom and standardized solutions can be created b
8. ed in four different ways RS 422 cable Ethernet cable from an FR 2RU frame containing a Multicon GYDA module Multicon GYDA module mounted in the FlashCase ll unit D 422 MG mounted in the FlashCase ll unit requires two units one in each end In band management Please contact Nevion concerning this option 3 2 Frame number selection in Multicon GYDA Configure the desired frame 0 to 7 in Multicon GYDA by using the rotary switch at the internal power board Please see figure 3 3 3 Module appearance in Multicon GYDA The FlashCase ll unit power board will always appear as module number 6 of 10 in the Multicon GYDA frame The mounted Flashlink modules will appear as numbers 1 to 5 with number 5 in the card position furthest from the power board 3 4 Internal power board connections The following connectors are in addition to the internal power connectors One RJ 45 for RS 422 communication One BNC for connection of a frame sync signal to the Flashlink modules One 4pin header GPI alarm output Pin1 pin2 Fan alarm Relay output shorted when in alarm status Pin3 pin4 Voltage alarm Relay output shorted when in alarm status Rotary switch Frame number BS BNC RJ 45 Sync RS 422 4pin GPI Figure 3 Power board connections nevion com 7 FlashCase ll Rev 1 3 5 Defective fan replacement To replace a defective fan Release the backplate chassis from the profile
9. kets are properly mounted along the edge of the profile before mounting end plates and panels with handles nevion com 9 FlashCase ll Rev 1 4 Connections 4 1 The backplate All external connections are made at the backplate which contains in addition to the two standard redundant power connectors all input and output connections to Flashlink modules and optical components Standard connectors found at the backplate are XLR BNC Optical adapter RJ 45 Connector placements can be configured by using Nevion FlashCase Configurator 2pcs redundant 4p power connectors Figure 8 Example of mounted backplate MOD 1 nevion com 10 FlashCase ll Rev 1 5 Operation 5 1 Multicon GYDA Figure 8 shows fan no 2 failing and no external power supply connected to input 1 NOTE An alarm will be triggered when the system is started with only one external power source connection This is a prompt to verify connection source If the intention is to connect to one source please acknowledge the alarm If the intention is to connect to two sources please check the connections Multicon nevion GYDA ALARMS LOG CONFIG MANUALS ABOUT MR MC GYDA Xx 6 w 10 r H CH Fi 2 FlashCase Fan and Power Controller 4 5 6 Input voltage 1 0 56 V 7 Input voltage 2 15 02 V Voltage 5 2V 5 17 V Voltage 15V 14 76 V Voltage 15V 14 99 V Fan voltage 12V 11 77 V Temperature sensor1 25 3C Temperature sen
10. sor2 33 1C Alarms oF Figure 9 GYDA front page Figure 9 shows the configuration page NOTE There are no user configurable parameters or alarm thresholds for this product NOTE Fan voltage has no alarm in GYDA however a fan alarm Fan 1 fail Fan 2 fail will be triggered when a significant drop in fan voltage occurs nevion com 11 FlashCase ll Rev 1 Multicon nevion GYDA ALARMS LOG CONFIG MANUALS ABOUT E z a i 2 FlashCase Fan and Power Controller H 3 H 4 z 7 Card label Locate card sec e Firmware upgrade Alarm Lower limit Upper limit Alarm SNMP trap Fan 1 fail 2 Normal Ignore Send Ignore Fan 2 fail Normal Ignore Send Ignore Fuse 1 fail Normal Ignore Send 9 Ignore Fuse 2 fail 9 Normal Ignore Send Ignore Voltage 5 2V 4960 mV 5480 mV Normal Ignore Send Ignore Input voltage 1 9500 mV 19000 mV d Normal Ignore Send 9 Ignore Input voltage 2 9500 mV 19000 mV d Normal Ignore Send Ignore Voltage 15V 14190 mV 15850 mV 9 Normal Ignore Send Ignore Voltage 15V 16500 mV 14190 mV 2 Normal Ignore Send Ignore Temperature sensor 1 20 mV 100 mV Normal Ignore Send d Ignore Temperature sensor 2 20 mV 100 mV 2 Normal Ignore Send 9 Ignore System temperature 10 mV 82 mV Normal Ignore Send Ignore Card version hw 1 0 lib 1 2 0 serial 2028700000000001 sw 1 0 4 op Wal ele Figure 10 GYDA configuration page 5 2 LEDs At the
11. upplies must meet the following specifications Voltage Min 10 0VDC Max 18 0VDC Supplied power Min 55W continuous Ripple and noise Max 100mVpp When an AC source is available use of the Nevion AC DC supply Enclosed SL PWR 90 FlashCase is a desktop power supply for indoor use only For outdoor applications always use power solutions suited for the current conditions Redundant power supply via the two independent power connectors at the backplate is standard Voltage failures in external power supplies are reported by GPI as well as by Multicon GYDA NOTE There is no active load sharing between the two connected power supplies The power supply having the highest voltage will take the greatest load Each input circuit contains a fuse at the internal power board A spare fuse is mounted close to the active fuses Fuse failures are reported by GPI and Multicon GYDA nevion com 5 FlashCase ll Rev 1 2 4 GPI relays Please keep within the following limits Voltage Max 30VDC between terminals Current Max 1A through terminals 2 5 Waterproof standards The enclosure meets IP54 requirements However consistent use of waterproof connectors is required to achieve IP54 for the complete solution Waterproof solutions will be available in the future nevion com 6 FlashCase ll Rev 1 3 Configuration and assembly 3 1 Connection to Multicon GYDA Connection to Multicon GYDA may be perform
12. y using different combinations of mounted backplates and Flashlink modules A backplate configurator is provided which generates backplate solutions designed to meet specific needs nevion com 4 FlashCase ll Rev 1 2 Specifications 2 1 Ambient temperature The equipment will meet the guaranteed performance specification under the following environmental conditions Operating ambient temperature range 0 C to 35 C Operating relative humidity range lt 90 non condensing The equipment will operate without damage under the following environmental conditions Temperature range 10 C to 40 C Relative humidity range lt 95 non condensing Warning Exposure to direct sunlight during operation can result in the equivalent ambient temperature exceeding the specified allowed maximum NOTE Due to the waterproof design which limits the heat dissipation from inside to ambient air the max allowed temperatures are significantly lower than for the standard Flashlink frame 2 2 Internal voltage sources max power The unit has 10pcs card slots and is designed to contain up to 5pcs one card or two card FL modules and combinations of such modules The power limitations for the internal power board are as follows 5V Max 25W 15V Max 7 5W 15V Max 7 5W These limits are absolute and may limit the number and combination of Flashlink modules 2 3 External power supplies The external power s
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