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1. 5 2 Safety instructions and danger warnings 7 3 LH machihe 11 EMEEeo AMO 11 3 1 1 Sensor control Pro range sisse seinen 11 3 1 2 Time control Pro range sessi eee 11 3 2 et 11 3 2 1 Less vacuum Pro rangel 11 3 2 2 Vacuum plus vac Dro ra nmgel seen 12 3 2 3 EE 12 3 2 4 SII a 12 3 2 5 EE 12 3 2 6 EE 12 4 Installation ee PE 13 4 1 Machines with a transparent cover eeeeeeeeeeeeeeeeeeeennnnnnnnn 13 4 2 Machines with a stainless cover eeeeeeeeeneeeeeeeeenennnnnnnnn 14 2 OM 15 44 Connecting TE CN 16 4 5 Connecting the seal pressure cccccceesseseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 16 5 Control panel Pro range een 17 5 1 Control panel rtr rnnt tn iniaiaiai e dri sn uu chara 17 5 1 1 OVINDOIS n 18 5 1 2 Factory settings uu o d ob std e dee venda deae 18 5 2 Programming of the Pro range control eeeeeeeeeeees 19 5 2 1 Programming with an open Cover 19 5 2 2 Programming with a closed cover 20 5 2 3 e eer 21 6 Control Panel Base Range ccce 23 OMS CURT 24 6 2 Vacu
2. NM item Function 0000000000000 A Main e To switch the machine on and off Switch e Emergency stop B Stop key e Resetting of the oil counters by pressing the key for 5 seconds e Stopping the packing cycle The control supplies the vacuum chamber with air e Stopping the programming of a program or a special function The changed values are not stored C Progr e Programming the chosen program save key Recall the factory setting by pushing in the key for 5 seconds e Storing the changed program values or special functions D Step key Step by step showing of the values of the selected program e Continuing to the next step in the packing cycle e Recalling of the next program value or special function E Options e Shortcut key to switch the most important option of the selected program on or on off off key e Programming the special functions by pressing the key for 5 seconds e Switching the selected option on or off during programming F Up and e Selecting a different program number or the warming up position down key Increasing or decreasing the program value or special function G M Hidden e The symbols the selected program is going to carry out are illuminated symbols e The symbol of the operating function is illuminated during packing e The symbol of the value that is programmed is illuminated February 2008 17 Berkel Marketing Always The Original N O LED s e The mbar LED l
3. I3 e Voltage data was not included in this summary because these are dependent on the electricity supply of the country that the machine is intended for The voltage data are given on the machine identification plate e The useful space in the vacuum chamber depends on the number of seal beams and their positioning Each seal beam lessens the useful space by about 50 mm e Sizes and weights are for the standard model machines 42 February 2008 Always The Original Declaration of Conformity Berkel S p A via C Arrighi 19 20134 Milano Italy www berkelinternational com D claration de Confromit Konformitatserklarung Dichiarazione di Conformita Manufacturer type 400T 800T 1600T 1610T 3100S 3500S 2100T 2110T 2180T 4010S 6310S 6320S 7110S 7500S 8100DK Fabricant Type 400T 800T 1600T 1610T 3100S 3500S 2100T 2110T 2180T 4010S 6310S 6320S 7110S 7500S 8100DK Declaraci n de Comidad Hersteller Typ 400T 800T 1600T 1610T 3100S 3500S 2100T 2110T 2180T 4010S 6310S 6320S 7110S 7500S 8100DK Corresponds to the requirements of the following EC directives Machinery Directive 98 37 EEC Guidelines Counsel 89 392 EEC amended by 91 368 EEC 93 44 EEC 93 68 EEC EMC Directive 89 336 EEC amended by 92 31 EEC 93 68 EEC Low voltage Directive 73 23 EEC amended by 93 68 EEC The applicable harmonised standards are EN 60204 1 1997 EN 60335 1 1994 EN 55014 EN 60
4. Depth mm 560 610 660 Sealing configuration Netsealinglengh 1 x seal beam on the long 630 810 side L mm 1 x seal beam on the short 520 570 side K mm 2 x seal beam on the long 2x 810 2x 620 side LL mm 720 2 x seal beam on the short 2x 520 2x 570 side KK mm 1 x seal beam on the short 505 810 side and 1 x seal beam on the long side KL mm 2 x seal beam on the short 505 side and 1 x seal beam on 810 the long side KLK mm 505 Capacity 50 Hz m h 63 100 100 Capacity 60 Hz m h 76 120 120 Final pressure mbar 0 5 0 5 0 5 Oil quantity I 2 2 2 Weight vacuum pump kg 52 70 70 Noise 50 Hz dB A 65 67 67 Noise 60 Hz dB A 69 71 71 February 2008 41 Always The Original Berkel Marketing 10 2 Connections See the identification plate Voltage Current Frequency 10 to 10 Maximum voltage tolerance Maximum permissible pressure 1 bar Composition No explosive like oxygen corrosive caustic and or contaminated gasses Connection Hose pillar 8 mm Maximum permissible pressure 1 bar Composition Clean dry compressed air Connection Hose pillar 8 mm 10 3 General data VM 022 lt 5 C VM 032 5 15 C VM 100 15 30 C Ambient temperature 0 to 30 C Transport temperature 25 to 55 C Positioning inside level free of walls etc
5. off off 2 0 2 5 off 30 off 2 0 2 5 off 5 10 off off 2 0 off 400 30 off 2 0 off 5 6 10 off 200 2 0 2 5 off 30 5 2 0 2 5 off 7 10 off 200 2 0 off 400 30 5 2 0 off 5 8 10 off off 2 0 2 5 400 30 off 2 0 2 5 5 9 10 off 200 2 0 2 5 400 30 5 2 0 2 5 5 18 February 2008 Berkel Marketing BERKEL Always The Original 5 2 Programming of the Pro range control The factory operating settings can be adapted to your own requirements very simply by programming the control The factory operating settings are copied than The factory settings can always be recalled again 3 Note When different products are packed regularly it is useful to program a separate program for each product For instance program 1 can be used for packing meat program 2 for packing sauce program 3 for packing vegetables and so on In order to pack a product one only needs to select the correct program You can program at two different ways namely e With open cover This is the most usual way to adapt a program e With a closed cover This method of programming is especially useful if liquid products have to be packed 7 2 5 2 1 Programming with an open cover 1 Switch the machine on at the main switch The control starts up 3 Notes e After the control has started the last used program is loaded e When the lid is closed during the start up procedure the vacuu
6. 3 Consult your dealer Message E04 The sensor is broken Switch the machine to time control to be able to continue working 5 2 3 Consult your dealer 38 February 2008 Berkel Marketing BERKEL Always The Original 10 TECHNICAL DATA 10 1 Machines in the stainless series 10 1 1 Machines with a transparent cover Pro range Height mm 425 1000 1030 475 480 Width mm 975 660 770 465 535 Depth mm 520 680 730 560 580 Weight kg 100 133 184 64 75 Height mm 630 1280 1250 670 670 Width mm 1155 880 960 670 710 Depth mm 685 870 955 660 660 Weight kg 130 175 224 73 89 Height mm 100 175 185 140 170 Width mm 900 555 665 360 460 Depth mm 360 455 555 385 420 Sealing configuration 1 Net sealing length S 1 x seal beam on the long 860 520 630 330 440 side L mm 2 x seal beam on the long z A E side LL mm 2 x seal beam on the short 2x 330 2x 430 2x 520 E side KK mm Capacity 50 Hz m h 21 40 63 16 16 Capacity 60 Hz m h 24 48 76 19 19 Final pressure mbar 2 0 5 0 5 2 2 Oil quantity I 0 5 1 2 0 3 0 3 Weight vacuum pump kg 19 38 52 18 18 Noise 50 Hz dB A 62 64 65 60 60 Noise 60 Hz dB A 62 67 69 64 64 February 2008 39 BERKEL Berkel Marketing Always The Original 10 1
7. B Clean the seal beam thoroughly 3 Notes e Check the condition of the tightening springs D at the ur ends of the seal beam I Replace them if necessary e Using the seal beam without the spring D could lead to breaking the seal wires NS Fig 8 5 Replace wire 32 February 2008 Berkel Marketing BERKEL Always The Original 8 6 2 Replacing the seal wire s and the teflon tape aluminium seal beam Removing old wires Fig 8 6 1 Pull the connector wires free from the seal beam contacts Loosen the clamp screw and take the seal beam out of the U profile 3 Remove the teflon lining that is stuck to the beam 4 Remove the mounting plates C at both the ends of the seal beam by unscrewing the screws This loosens the sealing wires B and or the sealing and the cutting wire 5 Clean the seal beam thoroughly 3 Notes e Check the strips of hard glass fibre A for damage after removing the wires Replace them if they are damaged e Check the condition of the tightening springs D at the ends of the seal beam Replace them if necessary Using the seal beam without the spring D could lead to breaking the seal wires e Check the mounting plate E for damage Replace is necessary Fig 8 6 Replace wires machines with a metal cover 8 6 3 Fitting new wires on the seal beam Fitting new sealing wires Fig 8 7 1 Fit new hard glass fibre strip
8. When the required vacuum level has been reached the opening of the bag between the seal beam and the counter beam is pushed together after which the bag gets sealed After that the vacuum chamber ventilates and the cover opens automatically The packed product can now be taken out of the vacuum chamber 3 1 Operation The machine is equipped with a control system whose software prevents illogical settings being made The control has nine programs that can be changed as desired Because of this it is possible to pack various kinds of products perfectly in a simple way Note is The factory settings can always be recalled which erases the programs that have been entered by you 5 1 2 and 5 2 1 3 1 1 Sensor control Pro range The machine is equipped with a very accurate sensor control With this sensor the pressure in the vacuum chamber is measured during vacuuming and when appropriate during the gassing and slow venting soft air option The machine carries out the particular function automatically until the set pressure has been reached Because of this the result of that particular function is independent of the air volume in the chamber or of the surrounding pressure which guarantees a constant packing quality Notes e The vacuum pressure is indicated in mbar The factory setting is from 5 mbar to 999 mbar e A changeable surrounding pressure has no effect on the measurement for example when using in an area on high mount
9. damaged power cable immediately WARNING A TAKE THE POWER PLUG OUT OF THE WALL SOCKET WHEN CHECKING THE POWER CABLE 8 4 The vacuum pump To protect the vacuum pump good maintenance is important Carry out the following work carefully 1 Check and clean when necessary the ventilation openings in the machine before you start working with the machine so that proper cooling of the pump is ensured 2 Have the dealer replace the oil filter one time per 1 5 year or have it replaced when the pump forms a mist of oil 3 Regularly warm up the pump Daily when moist products are packed Weekly when dry products are packed Note Preferably warm up the pump after packing 4 Check the oil level every day Fill with oil when the oil level is too low S 8 4 2 5 Replenish the oil every six months or after the oil message appears on the display see under Changing the oil The oil message is displayed while the machine is starting up Pressing the stop key for 5 seconds can reset this message after the oil has been changed 8 4 4 Warming up the pump Plus range 1 Switch on the machine using the main switch 2 Select the warm up position by pressing the down key until below program 1 The indication on the display disappears and the symbols start lighting one by one like a running light The machine is now in the warm up position 3 The display shows the remaining warm up time in minutes 4 When the warm up time has
10. e Main switch e Cover switch e Short circuit and overload safety e Pump fan guards Main switch With the main switch Fig 2 1 the machine can be made voltage free The main switch can also be used as an emergency stop Fig 2 1 Main switch Cover switch The Cover switch prevents the seal beam s getting hot as a result of a malfunction or defect when the Cover is open WARNING THE SAFETY WORKS CORRECTLY WHEN THE MACHINE APPLIES A VACUUM WHEN THE COVER IS ALMOST CLOSED THIS SAFETY MUST BE CHECKED FOR CORRECT OPERATION REGULARLY AND WHEN NECESSARY IT MUST BE REPAIRED IMMEDIATELY Short circuit and overload safety The machine is equipped with safety measures that prevent components becoming overheated by overloading or short circuiting Notes e The overload safety circuits on the seal transformers are self resetting which means that the safety resets itself when the transformer has cooled down sufficiently Operate the machine at a slower speed or decrease the sealing time if the overload safety is trips regularly Obviously tripping the overload safety shortens the lifetime of the transformer e On some machines extra sealing power see chapter 1 can be installed Consult your dealer e The short circuit safety on the seal transformer is not self resetting which means that the transformer must be replaced when this safety is tripped Consult your dealer for this Pump fan guards The vacuum pump is fitted wi
11. if the machine will not be used for an extended period This protects the vacuum chamber from dust and dirt Service maintenance and repairs A clear distinction is made in this manual between the service maintenance and repair work that can be carried out by the user and that which is reserved for trained and qualified service technicians only Make sure there is adequate lighting Always switch off the machine at the main switch during maintenance and or repairs and or remove the plug from the socket Observe the maintenance intervals specified Overdue maintenance can lead to high costs for repair and servicing and the right to guarantee can be lost Always use parts materials lubricants and service techniques approved by the manufacturer Never use worn tools and do not leave any tools inside the machine Do not carry out service maintenance or repair work to the machine when it is indicated that the dealer or qualified service technician should carry it out Always have a recognised Berkelvac dealer carry out repair and maintenance work Safety measures that have been removed in order to carry out service maintenance or repairs must be refitted immediately after this work and they must be checked for correct operation February 2008 9 BERKEL Berkel Marketing Always The Original Vacuum packing machines and the environment Packaging ZA amp A The packaging that is for the transportation and protection of the m
12. is not in the socket Put the plug into the socket working Earth leaking protection in the electric Check the electric cabinet cabinet has tripped A fuse s in the electric cabinet is Check the electric cabinet defective A fuse s in the machine is defective Consult your dealer The motor protection of the machine is Consult your dealer switched off The vacuum The oil is too thick or contaminated Replace the oil with new oil see under pump does not Changing oil See to The pomp runs on two phases Check the power supply Consult your dealer if the power supply is good The vacuum in the packing is insufficient The level set for vacuuming is too high Decrease the vacuum level Bad quality packing was used Select a better quality The product damages the bag Take a new bag and set a higher value for soft air The machine gasses up Switch off the gas function There is insufficient room between the seal beam and the counter beam Check the position of the seal beam The sealing is leaking The sealing is badly melted Increase the sealing time and or decrease the gas value The sealing is burnt Decrease the sealing time The opening of the vacuum bag is contaminated Clean the bag or take a new clean bag and make sure that the opening stays clean The seal beam is dirty Clean the seal beam The teflon lining of the
13. message will not appear again e By switching on the vac plus option one can if desired vacuum longer Table 5 Boiling point of water at various pressures 1000 800 600 400 200 100 50 20 10 5 2 100 94 86 76 60 45 33 18 7 2 13 February 2008 27 BERKEL Berkel Marketing Always The Original 8 MAINTENANCE Regular maintenance prevents malfunctions and prolongs the life of the machine This can also achieve an optimal level of hygiene Attention A Observe the given maintenance intervals Overdue maintenance can lead to high costs for repairs and servicing and it can cause invalidate the guarantee 3 Notes e Ensure that there is adequate illumination Ensure that the vacuum chamber is vented the cover is open Do not carry out service maintenance or repair work to the machine when it states that the dealer or a qualified service technician should carry this out e Always have a recognised Berkelvac dealer carry out repair and maintenance work WARNING A ALWAYS SWITCH OFF THE MACHINE AT THE MAIN SWITCH AND OR REMOVE THE POWER PLUG FROM THE SOCKET DURING MAINTENANCE WORK LOCK THE MAIN SWITCH WITH A PADLOCK 8 1 Cleaning Clean the machine regularly and thoroughly preferably every day Attention A e Do not clean the machine with a high pressure cleaner Water jets may penetrate and damage the electronics Use a moist cloth to clean the machin
14. of the machine He is always ready to help you Make sure that you have the following data available e machine type e serial number This data can be found on the identification plate Identification of the machine The identification plate contains the following data Type Serial number Year of manufacture Number of phases voltage Volt V Frequency Hertz Hz Current Ampere A ommooos Weight kilogram kg 6 February 2008 Berkel Marketing BERKEL Always The Original 2 SAFETY INSTRUCTIONS AND DANGER WARNINGS General The manufacturer accepts no liability whatsoever for damage or injury caused by not strictly following the safety directions and instructions in this manual or carelessness during the installation use maintenance and repair of the machines identified on the front of this document and any accompanying options The owner of the machine is responsible at all times for observing the locally applicable safety regulations and guidelines Obey all safety instructions and guidelines as given in this manual Users manual e Every user should be informed of the contents of this manual and follow the instructions in it carefully Management must train personnel on the basis of this manual and obey all directions and indications e Never change the order of the actions to be taken e Always keep the manual in the proximity of the machine Pictograms and instructions on the machine e The pi
15. or 2 is adjusted the function is switched off or has no influence on operating the machine 5 Push the progr save key to store the modifications Note By pushing the stop key the programming of the special functions is left without storing the modifications Table 4 Special functions 1 Start position CiHE Start position in 2000 cycles 2180 T oil cycle counter hundreds of cycles 9000 cycles 4010 8 6310 5 6320 S 7110 S 8100 DK 2 Start position h Start position in tenth 450 hours 2180 T oil hours of operation hours 900 hours 4010 S 6310 S counter 6320 S 7110 S 8100 DK 3 Sensor or time SF 0 the control works 1 control time controlled 1 the operation works sensor operated 4 Multi cycle rC The number of multi 0 off actions cycle actions February 2008 21 Always The Original Berkel Marketing 5 Software U The version number version After pressing or key the release number is indicated 6 Dipswitch d A code representing the dipswitch setting the electronic adjustment adjustment of the machine 7 Serial number of n The dash reproduces the first digit of the serial number the operation The complete number is readable step by step by pushing the up key Alternatively a little point is put on and off 22 February 2008 Berkel Marketing BERKEL Always The Original 6 CONTROL PANEL BASE R
16. screws 7 Reconnect the wiring to the seal beam only machines with a metal cover 8 6 6 Replacing the counter beam silicon rubber The rubber is clamped in the counter beam Replacement of the rubber is done as follows 1 Pull the rubber out of the counter beam 2 Clean the groove 3 Push anew rubber evenly into the groove Make sure that it does not stick out at the ends of the counter beam 8 7 Vacuum hoses and pipes Check the condition of the vacuum hoses and pipes for kinks tears and porosity Replace them if necessary February 2008 35 BERKEL Berkel Marketing Always The Original 9 FAULTS AND MESSAGES If the machine indicates a fault use the following table to check whether you can solve the problem I3 Note Only the control panel of the E series can display messages Table 10 WARNING A e Make sure there is sufficient illumination e Make sure that the vacuum chamber is vented the cover is open e Do not carry out service maintenance or repair work on the machine when it is indicated that the dealer should carry this out e Always have a recognised Berkelvac dealer carry out the repair and maintenance work WARNING A e Always switch of the machine at the main switch and or remove the power plug from the socket during maintenance work e Lock the main switch with a padlock 36 February 2008 Berkel Marketing Always The Original Table 6 Faults Machine is not The plug
17. so that the bag has the time to shape itself softly around the product A machine with the soft air option is also fitted with the less vacuum option 3 2 6 Multi cycle With this option the packing can be made even more fee of oxygen The machine vacuums and gasses more times in one cycle The oxygen free gas flushes out the residual air from the vacuum chamber so that there is less oxygen left in the packing A machine with the multi cycle option is also fitted with the gas option and the less vacuum option 12 February 2008 Berkel Marketing BERKEL Always The Original 4 INSTALLATION 4 1 Machines with a transparent cover A B C D E L M N O Fig 4 2 Table model connector side Qo mT C A L M N F O Fig 4 3 Single chamber model movable Fig 4 4 Single chamber model connector side Control panel Silicon gasket Gas pipes Transparent cover Cover lock Pressure beam Seal beam Stickers Filling plates Gas connection Ventilation opening Identification plate Suction opening Connection for extra seal pressure Power cable Wheel with brake IIO nim olo w gt belfeibkAtE lflwdlk ALE February 2008 13 BERKEL Berkel Marketing Always The Original 4 2 Machines with a stainless cover L M N F O H A B E Fig 4 7 Dou
18. vacuum bag can be achieved for every situation Different sealing seams e Single seal Standard seal wire e Double seal For extra seal security two equal width sealing wires are mounted on the seal beam This sealing method is the standard model e Cut off seal For simple removal of the bag surplus a thin cutting wire is mounted next to the seal wire The thin cutting wire melts through the bag e Seal 1 2 The seal beam is equipped with a sealing and a cutting wire just like the cut off beam In this model the time for sealing the seal1 time can be set independently of the cutting time the seal2 time This option is used when the sealing and cutting times cannot be the same such as with shrinking bags Extra seal pressure With this option the seal pressure can be increased with compressed air maximum 1 bar The extra pressure makes sure that the seal beam is pushed harder against the counter beam during sealing This option should especially be fitted when the seal beam is melting badly and a longer sealing time gives insufficient improvement This situation can occur especially when using the gas option The higher the gas pressure set the more useful the extra seal pressure is Every machine but 4010 S and 6310 S with gas setting over 500 mbar prefers extra seal pressure 3 2 5 Soft air This option can be used when delicate products or products with hard protrusions must be packed The vacuum chamber is then vented slowly
19. vacuum level The soft air value cannot be set to more than 999 mbar The soft air value cannot be set below the gas value or the vacuum level 5 2 2 Programming with a closed cover At this programming way the machine carries out a packing cycle Through the transparent cover is clearly to see when the product starts cooking By pushing the step key the machine stops vacuuming and starts executing the next step in the packing cycle The reached value of vacuum is remembered by the operation S 7 2 See steps 1 to 3 of 85 2 1 3 Notes Take care the vac option is switched off 1 Press the progr save key The symbol of the vacuum level starts to illuminate 2 Close the cover WARNING A ALWAYS USE TWO HANDS TO SHUT THE COVER The pump starts vacuuming the chamber The vac symbol is illuminating The display shows the actual value Push the step key as the required value is reached The next step in the packing cycle is executed The value is remembered At this way also the gas and soft air values can be programmed 6 As the last step the chamber is aired and the cover opens The values are stored and the operation returns to stand by Notes The seal1 and seal2 value cannot be programmed at this way The value s as those in the memory are executed The gas and soft air value only can be programmed if these options are switched on By pushing the stop key the programming is stopped without storing the modif
20. 2 Machines in the Base range Height mm 380 380 415 470 995 1025 Width mm 330 330 415 550 545 715 Depth mm 460 460 520 580 745 785 Weight kg 31 41 55 68 90 135 Height mm 500 580 700 700 1200 1310 Width mm 540 540 540 650 650 870 Depth mm 630 630 630 630 850 880 Weight kg 36 46 65 83 120 175 Height mm 365 365 340 370 170 210 Width mm 280 280 320 420 460 610 Depth mm 130 130 135 170 555 510 Sealing configuration Net sealing length 1 x seal beam mm 270 270 320 420 440 600 Vacuumpump o O Capacity 50 Hz m h 3 8 16 16 21 63 Capacity 60 Hz m h 3 6 9 6 19 19 24 76 Final pressure mbar 15 2 2 2 2 0 5 Oil quantity I 0 06 0 25 0 3 0 3 0 5 2 Weight vacuum pump kg 5 1 10 3 18 18 19 52 Noise 50 Hz dB A 59 59 60 60 62 65 Noise 60 Hz dB A 59 59 64 64 62 69 40 February 2008 Berkel Marketing BERKEL Always The Original 10 1 3 Machines with a metal cover Height mm 1135 1145 1150 Width mm 725 935 1570 Depth mm 810 850 870 Weight kg 195 262 420 Height mm 1335 1375 1330 Width mm 950 1180 1780 Depth mm 955 1035 1040 Weight kg 244 322 515 Height mm 190 210 190 Width mm 640 850 760
21. 555 2 EN 60555 3 EN 55014 2 using the values of EN 50082 2 Produttore Modello 400T 800T 1600T 1610T 3100S 3500S 2100T 2110T 2180T 4010S 6310S 6320S 7110S 7500S 8100DK Correspond aux exigencies des directives CE suivanter Directive de machinerie 98 37 CEE Directives du Conseil 392 89 CEE misajour par 368 91 CEE 44 93 CEE 68 93 CEE Directive CEM 89 336 CEE misajour par 31 92 CEE 68 93 CEE Directive Basse Tension 73 23 CEE misajour par 68 93 CEE Entspricht den Anforderungen folgender EG Richtlinien Maschinen Richtlinie 98 37 EWG Richtlinien des Ratschlages 392 89 EWG und 368 91 EWG 44 93 EWG 68 93 EWG EMV Richtlinie 89 336 EWG und 31 92 EWG 68 93 EWG Niederspannungs Richtlinie 73 23 EWG und 68 93 EWG Les norms haronis es applicables sont EN 60204 1 1997 EN 60335 1 1994 EN 55014 EN 60555 2 EN 60555 3 EN 55014 2 d velopp avec EN 50082 2 Fabricante Tipo 400T 800T 1600T 1610T 3100S 3500S 2100T 2110T 2180T 4010S 6310S 6320S 7110S 7500S 8100DK E conforme alle caratteristiche previste dalla seguenti direttive CE Direttiva macchine 98 37 CEE Direttive del consiglio 392 89 CEE aggiornate da 368 91 CEE 44 93 CEE 68 93 CEE Direttiva CEM 89 336 CEE aggiornata da 31 92 CEE 68 93 CEE Direttiva per la bassa tensione 23 73 CEE aggiornata da 68 93 CEE Conforme a las exigencies de las siguientes directives CE Directiva de maquinaria 98 37 CEE
22. ANGE The Compact is a machine that functions automatically When the filled vacuum pouch has been put in the vacuum chamber and the lid is closed the operation will start automatically The machine will automatically follow the entered program from vacuuming to sealing After the sealing has been completed the vacuum pump will turn off the chamber aerates and the lid will automatically open Always The Original mioa Fig 6 1 Description Function A Vacuum gauge Indicates the reached vacuum in the chamber e Press to increase the vacuum time Maximum 99 sec B Buttons to adjust Vacuum time e Press to decrease the vacuum time Minimum 0 sec e Adjustable per 1 second e Press to increase the seal time Maximum 6 0 sec C Buttons to adjust Seal time e Press to decrease the seal time Minimum 0 sec e Adjustable per 0 1 second e Shows on in stand by mode D Display e Shows spinning zero when in warm up mode e Shows time left when vacuuming e Shows time left when sealing E Button to warm up pump Starts function to warm the pump F STOP button If pressed at any time this key stops the active function and start the next function when necessary e At position 0 turns the machine OFF EE e At position 1 turns the machine ON February 2008 23 BERKEL Berkel Marketing Always The Original 6 1 6 2 6 2 1 6 2 2 6 3 Warm up If the machine has been
23. Normas del consejo 392 89 CEE actualizado por 368 91 CEE 44 93 CEE 68 93 CEE Directiva CME 89 336 CEE actualizado por 31 92 CEE 68 93 CEE Directiva de baja tensi n 23 73 CEE actualizado por 68 93 CEE Le norme standard armonizzate e nazionali applicate sono EN 60204 1 1997 EN 60335 1 1994 EN 55014 EN 60555 2 EN 60555 3 EN 55014 2 utilizzando i valori da EN 50082 2 Las normas armonizadas en vigor son EN 60204 1 1997 EN 60335 1 1994 EN 55014 EN 60555 2 EN 60555 3 EN 55014 2 desarrollado con EN 50082 2 Signature Name authorised signatory of Berkel S p A Signature Nom Signataire autorise d Berkel S p A Unterschrift Name Unterschriftsberechtigter fur Berkel S p A Firma Nome Firmatorio autorizzato per Berkel S p A Firma Nombre Firmante autorizado para Berkel S p A P ak a IM d i An J We Massimo R paci Manufacturing amp Quality Manager Die angewendeten harmonisierten Normen sind EN 60204 1 1997 EN 60335 1 1994 EN 55014 EN 60555 2 EN 60555 3 EN 55014 2 und EN 50082 2 Date Date Datum Data Fecha 29 01 2008
24. User manual BERKEL Always The Original Vacuum packaging machines BASE AND PRO RANGE Manufactured by BERKEL S p A Via C Arrighi 19 20134 MILANO ITALIA BERKEL Berkel Marketing Always The Original 2008 Berkel S p A All rights reserved No part of this document may be reproduced and or published by means of printing photocopy microfilm or any other method without the prior written permission of the manufacturer This also applies for the accompanying illustrations and or diagrams and schematics The information in this document is based on the general data associated with the construction material qualities and working methods known at the moment of publication so that we reserve the right to make changes without giving prior notice This document is applicable to the indicated models of the Berkelvac packing machine in the version supplied The manufacturer therefore does accept any liability for any form of damage or injury resulting from deviating from the specifications of these machines as supplied to you All possible care was taken when creating this document but the manufacturer accepts no liability for mistakes or any consequences thereof TAKE THE TIME TO READ THIS DOCUMENT THOROUGHLY TO ACQUAINT YOURSELF WITH THE CORRECT AND APPROPRIATE USE OF THE BERKELVAC VACUUM PACKING MACHINES 2008 02 2 February 2008 Berkel Marketing BERKEL Always The Original CONTENTS 1 General M
25. achine is mainly made of cardboard and or wood which are suitable for recycling Do not dispose of the packaging as industrial waste but ask the sanitation department of your local government authority where you can hand in the material Machine amp Ai When you dispose of your machine it can still contain valuable substances and materials Do not dispose of the machine as industrial waste but enquire at your local government authority about the possibilities for recycling or environmentally friendly disposal of the material e Most parts of the machine have been manufactured from stainless steel and can be disposed of as scrap metal in the normal way From health and environmental considerations no asbestos has been used e The printed circuit boards and the components mounted on them are electronic waste Deliver old printed circuit boards to specialised companies for environmentally friendly processing Oil amp A Ask the sanitation department of your local government authority where you should take the used oil for an environmentally friendly processing February 2008 Berkel Marketing BERKEL Always The Original 3 THE MACHINE Products can be vacuum packed with the Berkelvac vacuum packing machine The food products or products that are to be vacuum packed are put in a vacuum bag This is placed in the vacuum chamber of the machine Then the cover is closed and the vacuum pump starts sucking the air out of the chamber
26. ains 3 1 2 Time control Pro range The sensor control can be switched off The machine now operates via time control This means that the vacuum gas and soft air functions operate until the set time has elapsed Notes e To change from sensor control to time control see 5 2 3 e The vac seal1 and seal 2 functions are always time controlled 3 2 Options The Berkelvac machines can be equipped with the following options 3 2 1 Less vacuum Pro range With this option the vacuum level can be set to over 200 mbar The vacuum level for a machine without the less vacuum option is limited to 200 mbar The 2180 T is equipped with this option as standard February 2008 11 BERKEL Berkel Marketing Always The Original 3 2 2 Vacuum plus vac Pro range This option allows extra vacuuming to give the air that is trapped inside the product time to escape from the product When the vac function is activated the machine continues to vacuum for the set vac time after reaching the set vacuum level This option can only be activated with a sensor control Note The 2180 T machine is standard supplied with this option 3 2 3 Gas This option is used when delicate products must be packed Applying certain mixtures of gas can lengthen the storage life of the product A machine with the gas option is also equipped with the less vacuum option 3 2 4 Sealing With the help of the following options optimal sealing of the
27. aler Do not use gas mixtures that contain more than 21 oxygen because of the risk of explosion Make sure that the room is well ventilated there must be a constant flow of fresh air for the operator 4 5 Connecting the seal pressure Connect the compressed air to the seal connection at the rear of the machine Fig 4 2 Fig 4 4 Fig 4 6 or Fig 4 7 Use a suitable hose that fits the gas connection well WARNING A Secure it with a hose clamp Use only clean dry compressed air If no compressed air is available the gas from the gas option can also be used This does increase the gas consumption Never connect the compressed air to the gas connection The pressure at the seal connection may not be over 1 bar Use a suitable hose that fits the gas connection well and secure it with a hose clamp Use only clean dry compressed air If no compressed air is available the gas from the gas option can also be used This does increase the gas consumption A connection for gas can also be fitted on the machine Never connect the compressed air to this connection The pressure at the seal connection may not be over 1 bar February 2008 Berkel Marketing Always The Original 5 CONTROL PANEL PRO RANGE 5 1 Control panel Always The Original S md E l AA Ly cM ees vx CM LX H J K L M A Fig 5 1 Control panel Pro range Table 1 Control panel E series
28. ble chamber model with connectors Fig 4 8 Double chamber model A Control panel Silicon gasket B Gas pipes J Metal cover C Cover lock K Pressure beam not for double chamber machines D Seal beam L Stickers E Filling plates M Gas connection F Ventilation opening N Connection for extra seal pressure G Identification plate O Power cable H Suction opening P Wheel with brake 14 February 2008 Berkel Marketing BERKEL Always The Original 4 3 Installation 1 Unpack the machine WARNING A e Only transport the machine upright Do not tilt the machine e Take care no one gets trapped while transporting the machine e Apply the brake when using the machine 2 Level the machine on a flat firm surface WARNING A e Never install the machine in front of entrances exits or passages that are intended for emergency services e Make sure that the machine is free on all sides so that proper ventilation is ensured Take care the ventilation and or openings air output are free so that the pump cannot become overheated 3 The vacuum pump must be filled with oil e Check the oil level of the machine e Fill the pump of the table model with oil S 8 4 2 WARNING A e Never start the machine if there is no oil in the pump 4 Connect the machine electrically WARNING A e Check if the voltage and the frequency stated on the identification plate on the rear of the machine see fig 1 D and E agrees with the v
29. ctograms warnings and instructions that have been attached to the machine are part of the safety measures taken e They should not be damaged or removed and they should remain present and readable throughout the entire life span of the machine e Replace or repair unreadable or damaged pictograms warnings and instructions immediately Intended use of the machine The machine is designed for vacuum packaging food products for 8 hours a day 5 days a week Any other or extended use is not according to the purpose The manufacturer accepts no liability for damage or injury resulting from this Use the machine only in a technically perfect condition in accordance with the purpose described above Technical specifications The specifications stated in this manual may not be changed Modifications Modification of parts of the machine is not permitted 1 The Use in accordance with purpose as established in EN 292 1 is the use for which the technical product is suitable according to the statement by the manufacturer including his directions in the sales brochure When in doubt it is the use that appears to be the most usual from the construction model and function of the product Use in accordance with the purpose means observing the instructions in the users manual February 2008 7 BERKEL Berkel Marketing Always The Original Safety precautions The machine is fitted as standard with the following safety precautions
30. documentation with regard to Connecting the gas CONNECTING THE SEAL PRESSURE Danger of electrical shock e Before opening First remove the plug from the wall socket e Only qualified personnel are allowed to open the unit SEAL Connection for extra sealing pressure Connection for gas GAS Pictograms and symbols at the machine In this manual the following pictograms and symbols are used Fig 4 2 Fig 4 4 Fig 4 6 or Fig 4 7 Note Suggestions and advice to make carrying out the particular tasks or actions easier DANGER DANGER OF ELECTRICAL SHOCK Warning Procedures that can result in damage to the machine the surroundings and the environment or physical injury when not carried out carefully OXY Attention for the environment amp Residual substances can contain valuable substances and materials that can be suitable for recycling Waste may also contain substances that are harmful to the environment February 2008 5 BERKEL Berkel Marketing Always The Original Illustrations Because of the number of types and models it is impossible for practical reasons to illustrate every variation Nevertheless the illustrations used show the principles of operation of the machine identified on the front of this document Service and technical support For information concerning specific settings maintenance or repair work that is outside the scope of this manual contact the supplier
31. e e Treat the cover rubber with talcum powder if it sticks to the vacuum chamber Never clean the transparent cover with a synthetic cleaner This may weaken the cover Use small amounts of water e Do not spill any water into the vacuum chamber suction opening see fig 4 1 4 3 4 5 or 4 7 Do not spill any water into the vacuum pump outlet opening see fig 4 4 4 6 or 4 8 8 2 Cover rubber The cover rubber must not show any signs of damage because then the vacuum chamber will not close properly and it will leak having an adverse effect on the quality of the packing Check the cover rubber monthly for damage and replace it if necessary 8 2 1 Machines with a transparent or aluminium cover Replacement is as follows 1 Take the size of the old rubber 2 Pullthe old rubber out off the groove 3 Clean the groove 4 Push the new rubber evenly in the groove Put the rubber ends tightly against each other If the rubber ends are not tightly against each other there is a leak by which the chamber is not vacuuming very well 28 February 2008 Berkel Marketing BERKEL Always The Original 8 2 2 Machines with a stainless cover Replacement is as follows 1 Pull the old rubber off the cover lip 2 Clean the cover to which the rubber was attached 3 Press the new rubber evenly over the cover lip 8 3 Power cable Check the power cable regularly for damage Have the dealer or qualified technician replace a
32. hten the screws D Position the wires over the seal beam at the other side and loosely mount the second mounting plate Now carefully clamp the seal beam upside down in a bench vice Tighten the wires as tightly as possible with the Wire Tension Tool E and secure the mounting plate C by tightening the screws D 3 Notes e Check the strips of glass fibre A for damage after removing the wires Replace them if they are damaged Check the condition of the tightening springs at the ends of the seal beam Replace them if necessary Using the seal beam without the spring could lead to breaking the seal wires 8 6 5 Teflon lining to the seal beam Fitting a new teflon lining to the seal beam as follows Fig 8 9 1 Put new teflon lining A on the seal beam 2 Cut the corners C off the teflon lining 3 Remove the protective layer from the teflon lining 4 Stick the new lining onto the seal beam B 5 The teflon lining has an adhesive strip on either side for this purpose I3 Note e The teflon lining should not stick to the tightening blocks E Slide the seal beam on the pins in the vacuum chamber only machines with transparent cover Fig 8 8 Replace seal wires Fig 8 9 Fitting a new teflon lining 34 February 2008 Berkel Marketing BERKEL Always The Original 6 Slide the seal beam into the holder and securely tighten the clamp
33. ications If the step key is not pushed and the maximum is reached the operation starts the next function If the step key is not a single time pressed during the cycle the program values are not changed after the cycle is finished 20 February 2008 Berkel Marketing BERKEL Always The Original 5 2 3 Special functions The control has a number of special functions Moreover information can be read through what the dealer can support you better at possible problems 1 Switches on the machine with the main switch Fig 5 1 A The control starts up 2 Push the options on off key 5 seconds At the display the first function with its setting appears Table 4 Adjust the setting with the and keys up and down keys 4 Push the step key to adjust the following special function In this way all special functions can be adjusted step by step Next to it the belonging information can be read In the table below all steps are showed 3 Notes The adjustments are in force for all programs By step 6 the and keys have no function Table 4 The multi cycle adjustment only can be adjusted as this function is built in At a multi cycle a number of vacuum and gas actions are executed after each other before the bag is sealed A multi cycle starts always with the vac action This means that the vac action is the last if an odd figure is imported At an even number the gas action is the last action If the value 0 1
34. ights up when there is a sensor controlled operation The sec LED lights up when there is a time controlled operation e The display shows the program value or special function that is programmed The display shows off when the particular option is turned off P Display e The display shows the selected program number e During packing the display shows the current value of the function that is being carried out e The display shows the program value or special function that is programmed The display shows off when the particular option is turned off 5 1 1 Symbols Each hidden symbol Table 2 at the control panel represents a function or an option The meaning of each symbol is as follows Table 2 Hidden symbols Cc Te gt c gt C CR CH CO t T4 Vacuming Vacuum Gassing Seal Seal2 Soft air Airing Vac plus gas Vac 5 1 2 Factory settings The factory operating settings are shown in the following table By programming the operation these values can be changed The factory settings can always be recalled 8 5 2 1 The programmed values are then erased Table 3 Factory settings 1 10 5 off 2 0 off off 30 off 2 0 off off 2 10 off off 2 0 off off 30 off 2 0 off off 3 10 off 200 2 0 off off 30 5 2 0 off off 4 10
35. ine 8 4 4 Changing the oil Changing the oil should be done as follows Fig 8 1 Fig 8 2 Fig 8 3 or Fig 8 4 1 Warm up the pump 2 Ventthe vacuum chamber the lid is open 3 Switch off the machine and remove the power cable from the socket WARNING A THE OPERATING TEMPERATURE OF THE PUMP IS 70 C OR MORE USE GLOVES WHEN WORKING ON THE PUMP OR LET THE PUMP COOL DOWN SUFFICIENTLY IF IT IS TOO WARM 4 Drain off the oil by removing the drain plug Note Catch the oil to have it processed according to the locally applicable regulations Refit the drain plug when no more oil comes out of the pump Let the pump run for a maximum of 2 seconds Now drain the oil again Remove the oil filler plug Fill the pump with the right oil 8 4 2 Refit the oil filler plug Reset the Oil message in the display Press the stop key for 5 sec The machine restarts again 3 Notes e When packing moist products the initial positions for the oil change indicator have to be reduced by half For the standard settings Table 3 e If the oil is heavily contaminated and or contains too much moist it is necessary to reduce the initial positions of the oil change indicator S 5 2 3 Se ON os CH 8 5 Oil dampers and springs The machines with a transparent cover are supplied with gas springs to open the cover after the vacuum chamber has been vented The machines with the metal cover are supplied with oil dampers and s
36. le per 0 1 second If the sealing time is too long scorching the bag set to a lower value if the sealing time is too short the sealed product easily opens set to a higher value Packing Turn on the machine with the Off On switch G The display shows on to indicate that the machine is ready to use Put the vacuum bag with your product in it in the vacuum chamber Be sure that the open side of the bag lays smoothly over the seal bar but not OUTER the chamber The bag must be inside the chamber Close the lid The machine now starts to run and the display shows the vacuum time to go After the reached vacuum time the machine begins to seal The display shows the seal time to go After sealing the machine aerates automatically and the lid opens Check the quality of the package and adjust the vacuum or seal time if necessary before continuing PONS ONDA 24 February 2008 Berkel Marketing BERKEL Always The Original 7 PACKING With this machine products of various natures can be packed In general they can be divided into e Dry products e Moist or fluid products WARNING A CHECK THE TRANPARENT COVER AT DAMAGES OR CRACKS BEFORE STARTING PACKAGING REPLACE A DAMAGED COVER IMMEDIATELY 7 1 Dry products 1 Switches on the machine at the main switch Fig 5 1 A The control starts up You can now see at a glance how the product is being packed The display indicates the program number e The symb
37. m chamber will be vented first until the cover opens 2 Select the program number which should be reprogrammed with the up and down keys 3 Push the progr save key e The vac symbol lights up e The vacuum level flashes on the display Note By pressing the progr safe key for 5 seconds the factory settings are recalled and the settings that were programmed are erased The control then starts again Change the value with the up and down key Press the step key to set the next value All functions can be set step by step during which the appropriate symbol lights and the value is indicated in the display 6 Press the options on off key to switch an installed option on or off When the option is turned off the display shows off When the option is switched on the value can be changed with the up and down key 7 Press the progr save key to save the changes The control returns to stand by February 2008 19 BERKEL Berkel Marketing Always The Original I3 Notes e The control returns to the stand by position without the changes being saved by pressing the stop key e The vacuum value cannot be set to more than 200 mbar on a machine without the less vacuum option The vacuum and gas value cannot be set to more than 500 mbar at the machines type 2180 T without extra seal pressure option The vacuum and gas value cannot be set to more than 800 mbar on any machine The gas value cannot be set below the
38. must be pushed properly over the gas outlets Fig 7 1 D Be hygienic avoid immediate contact between the machine and the products 6 Close the cover The vac symbol lit The pump starts to vacuum the chamber 3 Note At the types 4010 S 6310 S 6320 S 7110 S 8100 DK If the vacuum pump is not running the pump starts automatically by closing the cover WARNING A Always use both hands to close the cover The machine starts to vacuum when the lid is almost closed If this is not the case have the dealer or qualified service technician repair this Stop working The machine finishes the chosen program during which the appropriate symbol is lit step by step and the current value is indicated on the display As final step the chamber is vented after which the lid opens automatically 3 Notes e By pressing the step key the next step in the cycle is carried out By pressing the stop key the packing cycle is stopped and the chamber is vented Venting only stops when the cover is opened e Atthe type 2180 T the pump stops if the cover opens e Atthe other types with Plus control the pump stops automatically if the machine is not used for 15 minutes sleeper function Close the gas bottles when they are not in use e Do not get frightened by a warm seal beam The seal beam can get warm especially when used intensely Use gloves when necessary Shorten the sealing time as much as possible WARNING A e Always
39. ols of the functions that the program is carrying out during packing are illuminated e The mbar LED lights for sensor controlled operation and the sec LED lights for time controlled operation N 3 otes During the start 3 points on the display lights up e After the operation is started the last used program is loaded e When the cover is closed the vacuum chamber is vented until the cover opens During venting the venting symbol lights and horizontal beams on the display flashes 2 Select the required program number with the up and down keys Fig 5 1 F Note It is also possible to select the warming up position with the up and down keys The symbol lights now one by one 8 8 4 1 3 Put the product in a vacuum bag Fig 7 1 Notes IS The bag should not be filled for more than three quarters e Keep the closing side of the bag properly clean 4 Remove or position one or more inlay plates to adjust the height of the product correctly Fig 7 1 A 5 Putthe vacuum bag Fig 7 1 B with the product in it in the vacuum chamber Fig 7 1 Packing February 2008 25 BERKEL Berkel Marketing Always The Original 3 Notes Position the opening of the bag without folds on the seal beam Fig 7 1 C Make sure that the opening of the bag does not stick out the vacuum chamber e With a machine with gas option the opening of the bag
40. oltage and the frequency of the electricity supply e Check that the electric current is sufficient for this machine see fig 1 F e Check the direction of rotation of the vacuum pump on a 3 phase machine as follows e Switch on the machine e Switch off the machine immediately after the pump starts at the main switch e Check the rotation direction of the pump while it is runs down An arrow on the motor indicates the correct direction of rotation e Switch over the 2 wires in the power plug if the rotation direction is not correct When in doubt contact your dealer DANGER A e Check that the electrical connection is properly earthed e Check that the connection cable is not trapped or damaged Have the dealer or a qualified technician replaces a damaged connection cable immediately February 2008 15 BERKEL Berkel Marketing Always The Original 5 Open the cover by undoing the cover lock by single chamber models I3 Note The cover opens automatically 4 4 Connecting the gas Connect the gas to the gas connection at the rear of the machine Fig 4 2 Fig 4 4 Fig 4 6 or Fig 4 8 WARNING AN hose clamp Use a suitable hose that fits the gas connection properly Secure the hose with a Anchor the gas bottles firmly so that they cannot fall over The pressure at the gas connection may not be over 1 bar Do not use any inflammable explosive toxic and or corrosive gasses When in doubt consult your de
41. passed the machine stops automatically The packing can continue For this the correct program must be selected 8 4 2 Oil The oil in the vacuum pump must be checked and replaced on a regular basis February 2008 29 BERKEL Berkel Marketing Always The Original 8 4 3 Filling with oil A A B B C MAX QE Ke C Fig 8 1 Filling with oil Fig 8 2 Filling with oil gt Q CCN J MN C Fig 8 3 Filling with oil Fig 8 4 Filling with oil See Fig 8 1 Fig 8 2 Fig 8 3 of Fig 8 4 A Oil filler plug B Oil gauge C Oil drain plug WARNING A MAKE SURE THAT THE VACUUM CHAMBER IS VENTED THE COVER IS OPEN AND THAT THE MACHINE IS TURNED OFF BEFORE CHANGING THE OIL Changing or filling the oil should be done as follows Fig 8 1 Fig 8 2 Fig 8 3 or Fig 8 4 1 Only for double chamber models Remove the side panel from the machine 2 Remove the oil filler plug 3 Pour oil into the pump up to the maximum level mark Use oil in accordance to DIN 51506 lubricating oil group VC see under Technical specifications When in doubt consult your dealer 4 Close the oil filler opening with the oil filler cap 30 February 2008 Berkel Marketing BERKEL Always The Original 5 Check the oil level after a few packing cycles and top up if necessary 6 Only for double chamber models Fit the side panel to the mach
42. pressure The moisture in the product evaporates Increase the vacuum value so that the fluid do not start to boil The vacuum chamber is leaking Check the cover rubber Replace it if necessary Consult your dealer if the machine keeps leaking There is not enough oil in the pump Fill up with the correct oil The oil in the pump is contaminated Change the oil The pump oil filter is blocked Have the dealer replace the oil filter The toG message appears during gassing The gas bottle is still closed Open the gas bottle tap The gas supply is blocked Check if there is no kink in the hose Check the gas bottle pressure regulator The gas system in the machine is broken or blocked Consult your dealer During soft air the message toS appears The soft air system in the machine is broken or blocked Consult your dealer Message E01 Control output is overloaded Switch off the machine Consult your dealer Message E02 The lid has opened before the packing cycle is finished Too much gas entered the vacuum chamber Close the gas tap if the gas keeps flowing Consult your dealer Reduce the gas pressure or consult your dealer Message E03 The sensor is broken or the connection between the sensor and the vacuum chamber is blocked Switch the machine to time control to be able to continue working 5 2
43. prings to open the cover after the vacuum chamber has been vented e Have the gas springs or the springs and oil dampers check every 5 years by the dealer Let replace them when necessary e Renew the gas springs if the cover will not open properly e Have the spring tension adjusted or replaced and or have the oil dampers replaced when the cover no longer opens properly 8 6 Seal beams and counter beams The seal beams and counter beams must be in good condition for good sealing of the packing e Clean the seal and counter beams every day with a dry cloth February 2008 31 BERKEL Berkel Marketing Always The Original 8 6 1 Check the condition of the teflon tape and the sealing wires every day Replace the tape if it is damaged Replace the sealing wire if there are any kinks in it 8 6 1 or 8 6 2 Check the condition of the silicon rubber in the counter beam every day Replace the rubber if it is burnt in 8 6 6 Dependable of the type of the machine there are two versions of the seal beam Machines with a single seal beam Machines with a stainless steel seal beam Machines with an aluminium seal beam Replacing seal wire and teflon tape single seal beam Removing old wires Fig 8 5 1 2 3 4 Pull the seal beam up from the pins by hand Remove the teflon lining A that is stuck to the beam Fig 8 5 Remove the screws F at both end of the seal beam This loosens the sealing wires
44. s to the seal beam Fig 8 9 if necessary 2 Position the new wires B behind one of the mounting plates C and ensure that the ends of the wires are level with the bottom side of the mounting plate Now tighten the screws D 3 Position the wires over the seal beam at the other side and loosely mount the second mounting plate 4 Now carefully clamp the seal beam upside down in a bench vice 5 Tighten the wires as tightly as possible with a pair of pliers A and secure the mounting plate by tightening the screws D Fig 8 7 Fitting wires 3 Note e Loosening the screws a little so that the wires stay tight around the seal beam Now the wires can be pulled tighter one by one with the pliers Tighten all screws firmly Cut the ends of the wires level with the bottom side of the mounting plate February 2008 33 Always The Original Berkel Marketing 8 6 4 Replacing seal wires on the T seal beam Removing old wires Fout Verwijzingsbron niet gevonden T 2 3 Pull the seal beam up from the pins by hand Remove the teflon lining that is stuck to the beam Fig 8 9 Unscrew the screws D at both ends of the seal beam This loosens the sealing wires B and or the sealing and the cutting wire Clean the seal beam thoroughly Fit new glass fibre strips A to the seal beam Fig 8 9 if necessary Position the new wires B at one end of the seal beam place plates C and tig
45. seal beam is damaged Replace the teflon lining The silicon rubber in the counter beam is damaged Replace the silicon rubber does not seal properly There is not The bag is too small Take a bigger bag mo ee I The gas level is set too low Increase the gas level The bag is not placed over the gas Place the bag properly over the gas outlets outlets The machine The bag is not put on the seal beam Put the opening of the vacuum bag properly on the seal beam The seal wire is broken Replace the sealing wire The sealing transformers are switched off by the thermal protection Work slower with the machine or shorten the sealing time Wait until the protection switches on again this can take half an hour If possible have the dealer install extra sealing power when working slower or with shorter sealing times is not possible The sealing transformers are switched of by the short circuit protection There is a short circuit in the sealing system Have the dealer repair the short circuit and replace the transformer February 2008 37 Always The Original Berkel Marketing Table 7 Messages Pro range only Oil message appears at start up The oil counters have reached the set maximum Replace the oil and then reset the oil counters toU message appears during vacuuming the machine does not reach the set vacuum
46. switched off for a period of time we recommend that the machine is warmed up The machine vacuums a certain time aerates a short time and then starts vacuuming again These cycles will be repeated for certain times 1 Turn on the machine with the Off On switch G and press button E The display shows a rolling or spinning zero 2 Close the lid The machine now starts to vacuum and the display shows the number of cycles to go 3 After the last cycle the machine aerates totally the lid opens and returns to the stand by mode 4 The machine is ready to use Vacuuming and Sealing The vacuum chamber contains filler plates When the vacuum pouches are filled a number of the filler plates must be removed so that the vacuum pouch lies directly on the sealing bar The vacuum pouches should never stick out of the machine Vacuuming Depending on the desired vacuum the vacuum time can be set by pressing buttons B With OPEN lid press the to increase or to decrease the vacuum time The range is between 0 and 99 seconds and adjustable per 1 second Only when vacuuming the attained vacuum can be seen on the vacuum gauge A It is important that the vacuum time for products with enclosed air is extended Sealing Depending on the desired seal the seal time can be set by pressing buttons C With OPEN lid press the to increase or to decrease the seal time The range is between 0 and 6 seconds and adjustab
47. th guards that prevent you touching the fan while it is running Safety measures e All safety measures must be mounted correctly and may only be removed for maintenance and repair work by suitably trained and authorised service technicians e The machine may never be used if the safety measures are not complete or not present or when they are or have been disabled e Safety measures may never be bridged 8 February 2008 Berkel Marketing BERKEL Always The Original Use Inspect the machine before use and check it for damage Switch the machine off at the main switch if it is not used for a long time Never use sharp objects to operate the keys Do not allow unauthorised persons into the working environment Always ensure there is adequate ventilation especially in confined places Wear clothing that is suitable for the work Loose clothing or jewellery can get between the Cover and the vacuum chamber Never use the machine in an environment in which there is an explosion risk Replace the supply cable if it is damaged Make sure that the supply cable cannot be damaged by trapping this cable Hygiene Cleaning the machine is of the utmost importance when food products are wrapped Clean the machine regularly and thoroughly preferably every day 8 1 Work hygienically and prevent direct contact between the product and the machine as much as possible Keep the operating controls free of dirt and grease Lock the Cover
48. uming and Sealing 1 annona nau ncaanaaua ndun nun acu nuda a Rau E dan nana C dE Lan RRR dua 24 6 2 1 lie Tn T 24 6 2 2 SCLIggque aaa 24 6 3 PACKING e 24 f e dl 25 r EPA e cm Hn 25 L2 Moist and fluid products oeste etia pha thtkgeiiaa ta sewn pd oFI dti aea a pu EE pRKR eue ad 27 February 2008 3 BERKEL Berkel Marketing Always The Original 8 EN 28 8 1 RS le e END UD DS 28 p COVER oo 28 8 2 1 Machines with a transparent or aluminium Cover 28 8 2 2 Machines with a stainless Cover 29 B 3 Power cable aterert tenda indir sd cud dd dd 29 8 4 The vacuum pump is c ucespivpaui BEbiAUAMDD I6 MS LEE E EBD MR CFFE CER IMMU M RU UUE 29 8 4 1 Warming up the pump Plus range sessi 29 8 4 2 Oll t Acre M tM LL hs 29 8 4 3 Filling WII mtsent ett MM Le adm tU he 30 8 4 4 Changing the Oll ipeo ea ree or LED Ober ERE reas 31 85 Oil dampers and SprilijS ucesnscac cui pha an aka nana pa STEEL EP FRRR uu E FEES aUa E EEMMRFELAM aa pa NEE 31 8 6 Seal beams and counter beams eeeeeeeeeeeeeeeeeennnn 31 8 6 1 Replacing seal wire and teflon tape single seal beam ss 32 8 6 2 Replacing the seal wire s and the teflon tape al
49. uminium seal beam 33 8 6 3 Fitting new wires on the seal beam ssssssssssssssse enne 33 8 6 4 Replacing seal wires on the T seal beam 1 cssccccsccceteseteneeceneeeeeeeteneeeseaeeneaes 34 8 6 5 Teflon lining to the seal beam sss eene 34 8 6 6 Replacing the counter beam silicon rubber essere 35 8 7 A Vacuum hoses and pipes eeeeeeeeeeeeeeeeeeeeeeeeee nennen nnne 35 9 Faults and messages eeeeeeeeeeeeeeeeeeeen enne 36 10 Technical cime 39 10 1 Machines in the stainless series sss sess 39 10 1 1 Machines with a transparent cover Pro range 39 10 1 2 Machines in the Daserange sisse seinen 40 10 1 3 Machines with a metal cover 41 DE di rui 42 EC E 080 5008088530280 aR RP Re sas Re eee LES 42 11 CE Declaration eeeeee eee eeeeeeeeeeeeee eere eene nnn 43 4 February 2008 Berkel Marketing BERKEL Always The Original 1 GENERAL Use of the manual This manual is intended as a reference for users and technicians who can install use and maintain the machine s stated on the front of this document in a safe way Pictograms and symbols at the machine At the machine the following pictograms and symbols are attached to the machine WARNING First consult the
50. use both hands to close the cover Close the gas supply if gas keeps coming out after the cover is opened Consult the dealer 7 Remove the packed product from the machine The next product can be packed 26 February 2008 Berkel Marketing BERKEL Always The Original 7 2 Moist and fluid products Packing moist and fluid products such as sauces is done in the same way as packing dry products The vacuum however should remain limited so that the water in the product does not start boiling The boiling point is reached sooner when the pressure is low Table 5 Boiling of the product should be avoided as much as possible because e The product dries out when the machine does not stop vacuuming e The storage life of the products does not increase any further the fluid has driven out the oxygen in the chamber e The inside of the pump can start rusting the pump pumps moist air e The chamber gets dirty the water in the product can start splashing 3 Notes e The right values can be programmed most easily with Program with closed cover e When packing moist and fluid products the oil in the pump must be replaced more often 8 4 4 and the pump must be warmed up more often S 8 4 1 e When the message to U is displayed while packing the products the pressure has not changed for 3 seconds This usually indicates that a lot of fluid is evaporating from the product By increasing the vacuum level a little the

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