ECO Service-Manual
Contents
1. em L u a D Replacing the Pelvic Belt First slide the plug element of the belt buckle off the pelvic belt Loosen the screw connections Arrowed and pull out the pelvic belt from between the back tube and the back upholstery For re assembly please proceed in reverse order 17 Wo Bock QUALITY FOR LIFE 4 13 Five point Belt OI Be Please observe the information given in the product s Instructions for Use Manual 4 14 Padding d Please observe the information given in the product s Instructions for Use Manual 18 Hersteller Manufacturer Otto Bock HealthCare GmbH Max N der StraBe 15 D 37115 Duderstadt National Telefon 0 55 27 848 1461 1462 1468 Fax 0 55 27 848 14 60 International Phone 49 5527 848 1304 1562 1590 1594 3663 Fax 49 5527 848 1676 e mail reha ottobock de Internet http www ottobock com Versandanschrift fur R cksendungen Address for Returns Otto Bock HealthCare GmbH SalzerstraBe 16 D 56235 Ransbach Baumbach G Otto Bock HealthCare GmbH has been certified by the German Society for the Certification of Quality Assurance Systems DQS in accordance with DIN EN ISO 9001 standard reg no 779 management system D 03 04 1 Otto Bock 647G2102. Customer Maintenance Schedule Eco Buggy for Regular Service Pediatric Postural Positioning System tem Component group Inspection check list Serial no Lei 2 l Function setting Damages deforma Screw connections refer to 647H446 Instructions for Use tions Eco Buggy Folding Front wheel attachment Caster swivel lock Spring system Tyres Running behaviour of the wheels 4 3 Push handles Folding guards Rubber hand grips a Pateiorfone iP Rear wheel attachment Wheel lock mechanism Elastomer spring system Tyres Running behaviour of the wheels 4 6 Folding scissor construction Folding for back Folding scissor construction Folding for seat bottom Footrest assembly Footplate lock Elevating and swing away functions 4 9 Seat bottom Folding scissor construction Nylon seat Q Backrest Folding scissor construction Nylon back Angle adjustment Storage bag Snap fasteners 2 Pelvic belt Belt buckle 3 Five point belt Belt buckle Padding OO WN VY X NO X X X eS cn P X X IN 00 X E BE X X IN X Do the settings of the rehab buggy comply with the user s Eee a a 1 requirements The maintenance was carried out by on Ol Wo Bock QUALITY FOR LIFE 4 Adjustments Retrofit Replacement 4 1 Anterior Frame Replacing the left or right Anterior Frame
3. For re assembly snugly tighten the four screws 14 Replacing the Footplates Loosen and remove the two screws Arrowed and remove the stop blocks Now pull the footplates off the footrest bars For re assembly please proceed in reverse order For disassembly of the footplates the footrest bars need not be disassembled from the anterior frame Wo Bock QUALITY FOR LIFE 4 9 Seat Bottom Replacing the Seat Bottom Loosen and remove the screw connections Ar rowed on either side between the seat tube and the anterior frame between the seat tube and the backrest and between the seat tube and the poste rior frame Remove the seat For re assembly please proceed in reverse order Use new self locking nuts Adjusting Readjusting the Seat Upholstery Models from approx 10 03 serial numbers 004 Xxxxxx feature a readjustable seat upholstery First loosen the tensioning scissor construction under the seat bottom Now open the hook amp loop closures and adjust the tension as desired Replacing the Nylon Seat Upholstery Loosen and remove the screw connections Ar rowed on either side of the seat bottom and pull the seat tubes out of the nylon seat For re assembly please proceed in reverse order Use new self locking nuts 15 Wo Bock QUALITY FOR LIFE 4 10 Backrest Replacing the Backrest Loosen and remove the screw connections Ar rowed between the seat tube and
4. Bock Worldwide alternatively you can download the document from our homepage under www ottobock de or www ottobock com Clean disinfect the product before starting inspection Please also refer to the Instructions for Use Manual regarding any care instructions or specific product inspection information Many of the screw fastenings use thread lock or nylock nuts If you have to undo such screw fastenings please replace the respective nut or screw with a new thread lock and or nut If new screws or nuts with thread lock are not available use a liquid thread lock substance with medium strength e g Loctite 241 or Euro Lock A24 20 gt gt PDDPPP NO to Bock QUALITY FOR LIFE 3 Maintenance Schedule and Required Tools The following list shows you the tools and auxiliaries mentioned in the text i Reversible ratchet handle wrench Allen wrenches sizes 3 4 Wrenches sizes 8 10 and sockets sizes 8 10 Pop rivet gun for rivets up to Water pump pliers DIN 8976 Phillips head screwdriver size 2 5mm gripping width up to 32 mm Plastic hammer Hammer approx 300 g Wo Bock QUALITY FOR LIFE Pin punches 3 mm 4 mm Hand drill Twist drills 5mm 6 mm Stanley knife with sickle hooked Workbench as well as a vice with Liquid thread lock medium blade and standard blade plastic jaws and rubber insert strength e g HR11290048 Brush and standard grease We Bock QUALITY FOR LIFE
5. Front Wheel screwdriver and remove the wheel lock lever exten Attachment However use a drill bit 5 mmanda sion pin punch 3 mm For re assembly please proceed in reverse order For re assembly please proceed in reverse order Use new self locking nuts 12 Wo Bock QUALITY FOR LIFE 4 6 Folding Scissor Construction for Back Replacing the Folding Scissor Construction for Back First loosen and remove the screw connections be tween the folding scissor construction and the push handles F Replacing the Folding Scissor Construction for Seat Bottom Loosen and remove the screw connections between the folding scissor construction and the posterior frame Next loosen and remove the screw connections between the folding scissor construction and the posterior frame and remove the folding scissor con struction For re assembly please proceed in reverse order Use new self locking nuts Next loosen and remove the screw connections between the folding scissor construction and the anterior frame and remove the folding scissor con struction For re assembly please proceed in reverse order Use new self locking nuts 13 Wo Bock QUALITY FOR LIFE 4 8 Footrest Assembly Replacing the Footrest Assembly Adjusting the Lower Leg Length Loosen and remove the four plastic screws from the holders Now you can remove the footrest or adjust the height be using other bore holes
6. Loosen and remove the screw connections between the anterior frame and the folding scissor construc First remove the footrest assembly as described tion under section 4 8 and the front wheel attachment as described under 4 2 Next loosen and remove the screw connections Arrowed between the anterior frame and the seat as well as between the anterior frame and the push handle For re assembly please proceed in reverse order Use new self locking nuts Wo Bock QUALITY FOR LIFE 4 2 Front Wheel Attachment Replacing the Front Wheels Press on the wire bow in the wheels hub and pull the wheel off the axle Repeat this process for the opposite wheel Pay attention to the spacers on the axle which provide for a distance between the wheel and the housing For re assembly put the wheel onto the axle while holding the wire bow depressed Attention Slightly pull at the wheel to check if the quick lock has engaged and the wheel is securely seated on the axle Attention Wheels with EVA foam tyres must be replaced if the material shows signs of cracking or damage and when the tread becomes worn down to such an extent that there is only 5 mm of radius left on the outer edges of the tyre Replacing the Lower Swivelling Part of the Front Wheel Attachment After having removed the front wheels press together the hooks under the lower swivelling part using pliers and slide the lower swivelling part downwards off
7. Who Rock QUALITY FOR LIFE ECO Service Manual to Bock QUALITY FOR LIFE Table of Contents DCS EE 2 2 SON n EE 2 3 Maintenance Schedule and Required Tools lt lt lt lt lt lt lt cszzrzzrer2s02000 ena nana aE KENNEN ENNEN RK KKK R ENKEN 3 4 Adjustments Retrofit Replacement lt lt lt lt lt c lt crrrrerrs12s00 KENNEN KKK EEE E ERA LESE RKN REN KESK ESA RK KENNEN ENKER KAN 6 4 1 Poten TT CN PA P O O O O O deere ee 6 4 2 Front Wheel Attachment lt 0 c0c20000 0000 eee oa K K K KK K KESK KK KES KKK AKE KKK KK 7 4 3 BECK aile EE 9 4 4 Bett gell Fra Esesmani ada asu seca Na ai 11 4 5 Rear Weel 21400 Gel on P P A eee nn ere Cnr 12 4 6 Folding Scissor Construction for Back ssscainnscssniesiewecanttasunntssissaanidesivesentiecutensienedaacseonen 13 4 7 Folding Scissor Construction for Seat e e EE 13 4 8 FOE SSS MOY E 14 4 9 UE MN EE 15 4 10 Seier 16 4 11 leie o SA Le et err rrr anne ren eee er ae tee mere ee EE eee eee ee ere neers 17 4 12 FC eS PPR P cute saree ete O O O O O 17 4 13 Welle 18 4 14 FOC IAG mois E E EE 18 Wo Bock QUALITY FOR LIFE 1 Preface Regular maintenance is important it increases the safety and service life of the product All rehab products should be checked and serviced once a year When using a product often however or when a product Is being used by children or adolescents who are still growing or by patients whos
8. e clinical picture changes it is recommended to check readjust and possi bly service the product at an interval of 6 months For all service and maintenance works use only original spare parts The service and maintenance works described in this manual should be performed by skilled specialist staff only and not by the user of the product This service and maintenance manual refers to the respective spare parts catalogues and instructions for use manuals of the described products therefore please use all documents together Please use the maintenance schedules check list for duplication Keep the completed maintenance sched ules and hand over a copy to the customer Instructions for Use Spare Parts Catalogue Eco Buggy 647H446 646K44 2 Safety For all maintenance and repair works there are a few points you should always observe Use appropriate tools refer to pages 3 amp 4 Wear appropriate clothing as well as gloves and safety glasses if necessary Secure the product to prevent it from tipping over or falling off the workbench for example Study the service and maintenance instructions before beginning your work You should become familiar with the functions of the product first If you do not know the product please first study the instructions for use before inspecting the product If no instructions for use are available to you please order them from the manufacturer refer to the overview of all Otto Bock Branches Otto
9. m of the backrest Remove the push handle For re assembly please proceed in reverse order Use new self locking nuts Replacing a Rubber Hand Grip Carefully cut open the rubber hand grip using a stanley knife and remove the old rubber hand grip Wo Bock QUALITY FOR LIFE Using a knife remove the residue of the old glue or Open the two part adhesive sachet Use the spatula rubber from the handle surface and from inside the to squeeze out all the contents of the sachet into the tube centre of the mixing card and mix the components Using a clean cloth and solvent fully degrease the for approx 30 seconds end of the push handle tube Apply half of the adhesive into the rubber hand grip Slide the rubber hand grip onto the push handle using the spatula Evenly distribute the adhesive rotating it through 180 as it is pushed on in the rubber hand grip up to a depth of approx 4 5 cm Important The push handle should not be used for at least 24 hours so as to allow full curing of the adhesive Wo Bock QUALITY FOR LIFE 4 4 Hinterrahmen Replacing the left or right Posterior Frame With a few models the rear axle is additionally fixed with a set screw Loosen this set screw and then pull First remove the rear wheels as described under the axle out of the rear wheel attachment section 4 5 and pull the rear axle out of the rear wheel attachment Hi 7 A Z Loosen and remove the screw connections be
10. the backrest as well as between the pushbar and the backrest adjustment on either side of the backrest Remove the back For re assembly please proceed in reverse order Use new self locking nuts Shifting the Backrest seat depth After loosening and removing the screw connections Arrowed on either side of the backrest you can shift the backrest by 5 cm and reattach the backrest there with the screw connections Use new self locking nuts 16 Replacing the Nylon Back Upholstery Loosen and remove the four screw connections Ar rowed on either side of the backrest and remove the back upholstery from the back tubes Pull the two plastic reinforcement splints out of the back upholstery and reuse them For re assembly please proceed in reverse order Use new self locking nuts Replacing an Angle Adjustment Adjustment Kit Loosen and remove the screw connections Ar rowed and remove the angle adjustment For re assembly please proceed in reverse order Use new self locking nuts Wo Bock QUALITY FOR LIFE 4 11 Storage Bag E Replacing the Storage Bag Open and remove the nuts Arrowed and remove the storage bag Undo the snap fasteners on either side of the stor age bag For re assembly please proceed in reverse order 4 12 Pelvic Belt i A j j A i gt i f 1 P P Hy lt F A K i LE i d d d a i 4 i j j i f a 1 a i NV i i p M
11. the upper swivelling part For re assembly please proceed in reverse order Replacing the Swivel Lock After having loosened the lower swivelling part you can easily pull the swivel lock arrowed out of the rail guide and replace it with a new swivel lock Wo Bock QUALITY FOR LIFE hi he Ki F i Replacing the Upper Swivelling Part of the Drive the rivet into the anterior frame using a pin Front Wheel Attachment punch 4 mm Carefully drill out the rivet head using a new drill bit 6 mm If the nail in the rivet protrudes above the head of the rivet use a pin punch to drive the nail inwards so you can use the rivet hole for guidance of the drill bit Repeat the process for the removal of the other riv For re assembly plug all elements together and fas ets so the upper swivelling part can be removed ten the upper swivelling part using two rivets When replacing the upper swivelling part do not for get to reinsert the solid core into to the upper swivel ling part before attaching it with rivets Wo Bock QUALITY FOR LIFE 4 3 Push Handles Replacing the left or right Push Handle Next loosen and remove the screw connections between the push handle and the posterior frame as First loosen and remove the screw connections well as between the push handle and the anterior between the push handle and the folding scissor frame construction as well as between the push handle and the tilt mechanis
12. tween Next loosen and remove the screw connections be the posterior frame and the push handle tween the the posterior frame and the folding scissor constructions as well as between the posterior frame and the seat tubes Remove the posterior frame For re assembly please proceed in reverse order Use new self locking nuts 11 Wo Bock QUALITY FOR LIFE 4 5 Rear Wheel Attachment Replacing the Rear Wheels Press on the wire bow in the wheels hub and pull the wheel off the axle Repeat this process for the opposite wheel Pay attention to the spacers on the axle which provide for a distance between the wheel and the housing For re assembly put the wheel onto the axle while holding the wire bow depressed Attention Wheels with EVA foam tyres must be replaced if the material shows signs of cracking or damage and when the tread becomes worn down to such an extent that there is only 5 mm of radius left on the outer edges of the tyre Attention Slightly pull at the wheel to check if the quick lock has engaged and the wheel is securely seated on the axle Replacing the Rear Wheel Attachment Replacing the Wheel Lock Lever Extension Loosen and remove the screw connection between the rear wheel attachment and the posterior frame Loosen and remove the screws on either side of Remove the rivets as described under Replacing the wheel lock lever extension using a Phillips head the Upper Swivelling Part of the
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