Operator's service manual VIMEK 404T5
Contents
1.2. overheating Open the bonnet to best be able to clean 23 Operator s Service manual 404 T5 Art No 911291 7 10 Check air filter and coarse filter air can Check hoses and hose connections If the engine is able to draw air through leaks it may result in engine damage Replace the element if the filter indicator shows a pressure drop 7 11 Cab filter The filter is placed on the cab ceiling Change or clean the filter The recirculation air filter is placed in the fan box remove the cover to change the filter Check e That the filter is clean and intact Change when necessary Recirculation filter a p al E cab filter I E Operator s Service manual 404 T5 Art No 911291 8 Hydraulics 8 1 General Check daily e That there are no leaks in the system Clean when necessary e That there are no damaged broken hoses or connections Change when necessary 8 2 Venting pressure adjustment of LS line and main pressure LS Main pressure The hydraulic system s maximum pressure is adjusted by the hydraulic oil pump compensator The LS pressure is around 20 25 bar main pressure 220 bar Fluctuations in the hydraulic system can be rectified by venting and adjusting the LS pressure Vent by loosening the plug so that leakage Venting LS pipes occurs at the pump compensator when the engine is running Carefully activate a function and let oil esc
3. 6 1 Check the engine oil Check e Check the oil according to the instruction manual for the engine 6 2 Change the engine oil e Change the oil according to the instruction manual for the engine 6 3 Hydraulic oil check change Carry out continuous oil analysis through your oil supplier to ensure the condition of the oil Change when necessary Always fill the oil through a filter Change e Unscrew the oil plug under the hydraulic oil tank and collect the old oil e Screw the oil plug back in Fill with new oil See Technical data for the correct amount and oil specifications for the correct type of oil e Check the oil level again after operating the hydraulic functions 6 4 Check the hydraulic oil level Check the level in the hydraulic oil tank using the dip stick The level should be 5 10cm under the maximum tank volume The level can also be checked using the information menu on the instrument panel display This shows 100 when the oil level is correct 16 Operator s Service manual 404 T5 Art No 911291 6 5 Gearbox oil check Check Make sure the machine is on a level surface Check the oil level in the sight glass on the front of the gearbox under the transmission motor Fill up as required see Change below 6 6 Gearbox oil change Make sure the machine is on a level surface and with the hub reducers pointing downwards Remove the protective plates from below the engine and gearbox Unscrew the oil p
4. Operator s Service manual 404 T5 Art No 911291 gt Operator s service manual STATE WO NODI SRO ee S eR SERN S EAM eS 4 Vl Rs at RD S 5 R v VIMEK 404T5 Revision A Head Office Lidvagen 11 Tel 46 0 933 135 15 SE 922 31 Vindeln Sweden Fax 46 0 933 710 56 www vimek se 1 K Operator s Service manual 404 T5 Art No 911291 Service and maintenance Maintenance aaaaasa stsssonnnnsnnnninn u 3 SH ian 3 IR Iz PR RO Re A RATA 3 Tightening torque oar nth o ERE eS ee es EE Ru RES Pes 4 VV ETC T 4 1 Lubrication points 5 1 1 Articulatedcentre 5 1 2 Stabilisation cylinder 6 1 3 Steeringcylinder era 6 MEN 4o RE 6 1 5 Bearing housing 7 1 6 Lubrication points steering axle 7 1 7 Cranelubrication points 7 1 8 BRAKE linkagZC sssssessseeersereerererrererrererrererrrrrrrrra 8 UL RE 8 2 Bolted joint 9 2 1 Wheels cabsection eene 9 2 2 Wheels front section eene 9 23 Cane 00 VET TENE EEUU 10 2 4 Clamp mounting eese 10 25 Crne plote lbs 11 2 6 Clamp front shaft 11 2 7 Centrelink 12 2 8 Rear Section gearbox 12 2 9
5. jJ EC ISP CN H EF ISSN Se JT WTC pv 7 Led i h E Pr S LN m NE er C USD AN JB Operator s Service manual 404 T5 Art No 911291 1 5 Bearing housing e 1 lubrication point 1 6 Lubrication points steering axle e 2 2 lubrication points Operator s Service manual 404 T5 Art No 911291 1 8 Brake linkage e 2lubrication points 1 9 Unit A separate lubrication schedule applies to the harvester unit see accompanying manual Operator s Service manual 404 T5 Art No 911291 2 Bolted joint See section Tightening torque for the correct torque When checking the bolted joint to prevent stretching the bolts do not apply the full tightening torque 2 1 Wheels cab section e Check 4 pcs Wheel bolts 2x a M L i H 2 lt a L a b 8 rn fa a Li D M FJ Dm T id it d 2 2 Wheels front section e Check 4 pcs Wheel bolts 2x Operator s Service manual 404 T5 Art No 911291 2 3 Crane foot e Check 8 pcs M20 2 4 Clamp mounting e Check 4 4 pcs M20 2 5 Crane plate 2 6 Check 7 pcs M18 Clamp front shaft Check 2 pcs M20 1 pc M18 Operator s Service manual 404 T5 11 Art No 911291 Operator s Service manual 404 T5 Art No 911291
6. 12 2 Tool service points See separate manual Operator s Service manual 404 T5 Art No 911291 13 Maintenance routines 13 1 Daily inspection Inspect the machine and crane daily in respect of safety and function Daily inspection lubrication and simple repairs can be carried out by the driver Pay particular attention to e Noticeable defects or changes to the outside of the machine e g cracks or damage in Supporting parts e Leakage from the hydraulic system damage to hoses or cables e Leakage from the engine In dusty situations the air filter cab filter and cooler filter must be checked daily AN If the diesel heater is used the area around the heater exhaust system must be cleaned daily Risk of fire The service instructions for some points may be described in a different service manual The following points must be checked every day 7 2 Filter oil cooler 0 7 3 Filter hub sides 7 4 Check hydraulic oil filter 7 5 Check breather filter 7 9 Check radiator 0 7 10 Check air filter 0 7 11 Check cab filter 10 1 Tyre damage o 10 2 Air pressure ooo 11 1 Fire extinguisher S 12 Diesel heater Joo Operator s Service manual 404 T5 Art No 911291 13 2 Maintenance schedule ES 2 c U E 5 o gt g PF 40 a PP ES R V _ _ Men Ken 5 o x cC Qe o o o o o Q Uu Lf Q o LO 2 O C U a N a lt
7. 2 7 Centre link e Check 1 pc M20 4 pcs M18 2 pcs M12 Sag A E o S n Y N DE n olo D SZ MS R N E I4 2 8 Rear section gearbox e Check 8 pcs M14 qL___S 2 9 Drive shaft e Check 8 pcs M10 joint pinion Operator s service manual 404 T5 3 pcs M12 bearing housing 2 10 Crane s bolt joint See separate manual 2 11 Tool service points See separate manual 13 Art No 911291 Operator s Service manual 404 T5 Art No 911291 3 Battery 3 1 General A Battery acid is very corrosive A Never short circuit the battery poles Risk of explosion A Use protective clothing and eye protection when working with batteries and battery acid If battery acid gets onto skin or clothes flush with copious amounts of water immediately A Do not disturb the battery cable shoes when the engine is running Check e Battery fixing e That the poles and cable shoes are adequately protected e That the battery poles have not oxidised Clean when necessary Use contact grease on the poles 3 2 Charging e Stopping the main circuit breaker e Remove the cable shoe on the minus pole and then on the plus pole e Connect the charging equipment according to the battery charger s manual e Refit in the reverse order Use contact grease on the poles 3 3 Battery change e Stopping the main circuit breaker e Remove the cable shoe on t
8. be regularly lubricated according to the chapter Maintenance Schedule Difficult circumstances can necessitate a shorter service interval Be observant for any wear and tear and for any situations that could lead to machine damage Hydraulic components are sensitive to contamination Observe strict cleanliness when servicing hydraulic components Clean any leaks immediately to avoid damage to the surroundings Spent oil coolant battery fluid etc must be taken to the nearest recycling deposit centre Use environmentally friendly diesel A Always turn off the engine during all service and maintenance work on the machine Ensure that the motor cannot in any circumstances be accidentally turned on again Secure machine parts during maintenance risk of serious crushing injury Ensure that the crane and the machine are situated in a position where no parts of the crane or machine can move risk of serious personal injury Faults that are discovered must be resolved before continued driving if there is a risk of personal injury or damage to property If in doubt of the appropriate action for daily inspection damage or larger repairs contact your VIMEK dealer or service organisation 3 Operator s Service manual 404 T5 Art No 911291 Tightening torque Tightening torque in Nm Resistance class 4 6 8 8 X 10 9 12 9 M6 37 9 8 14 17 M8 8 9 24 33 40 M10 17 47 65 79 M12 30 81 114 136 c 5 M14 48 128 181 21
9. o 1 Lubrication points 1 1 Articulated centre X X 1 2 Stabilisation cylinder X X FETC O O xix l l Steeingade XL x S 17cae O X X 1 8 Brake linkage X X agunt XL 1 X 2 Bolted joint 2 1 Wheels cab section X xX 2 2 Wheels trailer section X xX 2 3 Cranefoot X X 2 4 Clamp bracket X X 2 5 Craneplate X X Zo MM XL SxS 2 7 Centre link X x 2 8 Rear section gearbox X X mE XL txt 210cae O Jx XX Auro x l 1 1 DO 3 Batter Battery 3 1General x XT 4 Motor 4 1 Engine maintenance X x 5 Liquids 5 2 Coolant x lxi Operator s Service manual 404 T5 Art No 911291 3 c c lt lt N Un c lt O O O e 1st service 50 hrs Separate manual 25 hrs 50 hrs 00 hrs 00 hrs c 6 Oils N Ln 6 2 Change engine oil Px ft Kf 6 4Checkhydraulicoillevel X X 6 6 Gearbox oil change ALL 0 x 7 Filter Diesel filter change Px 1 l1X l 9 Brake system 9 2 Bleeding brakes x CX 10 Tyres 10 1 Air pressure x Tx j
10. the procedure 1 Oil filler inlet Oil drain Filling draining hub reducer e Remove the level plug 1 and the drain plug 2 Collect all oil and take it to a recycling station e Screw the drain plug 2 firmly in position Fill with oil until up to the lower edge of the level plug 19 i M Operator s Service manual 404 T5 Art No 911291 e Turn the wheel until the level plug on the hub reducer is pointing upwards Loosen the plug to release any overpressure Tighten the plug Rotate the wheel until the plug is pointing downwards Loosen the plug and drain the oil Take the oil to a dump e Rotate the wheel until the plug is in a level position Fill with oil up to the lower edge of the plug and screw in the plug Repeat the procedure on the other side Operator s Service manual 404 T5 Art No 911291 7 Filter Pay attention to cleanliness to avoid the introduction of dirt particles into the systems 7 1 Engine oil filter Filter change e Always replace the filter when changing the oil e Follow the instructions in the engine instruction manual 7 2 Filter hydraulic oil cooler The best way of cleaning the filter is by rinsing it with water Replace the filter when it becomes difficult to clean or is damaged If necessary blow the cooler element clean using compressed air or wash with water A dirty cooler is the most common cause of hydraulic oil overheating 7 3 Filter hub sides C
11. 7 U M16 74 197 277 333 M18 103 275 386 463 M20 144 385 54 649 M24 249 665 935 1120 Welding Welding work on machines that are under warranty shall be carried out according to VIMEK s instructions When welding the machine or crane the following measures must be taken Disconnect the battery s terminal Ensure that there is functioning fire fighting equipment available Clean sufficiently around the welding area so as to eliminate the risk of fire Connect the earthing cable as close to the welding location as possible Disconnect steering system Disconnect sprinkler system Operator s Service manual 404 T5 Art No 911291 1 Lubrication points As lubricant we recommend a grease designed for slide bearings in work machines The grease must be suitable for high pressure impact loading and must maintain its lubrication capacities in temperatures from 25 C to 50 C Use a lithium grease fortified with EP additive Take the load off the cables before lubricating Use 2 3 pumps in each grease nipple If it is difficult to insert the grease it can help to move the cable backwards and forwards Always replace sealed or broken grease nipples 1 1 Articulated centre e 4 lubrication points 1 2 Stabilisation cylinder e 2 2 lubrication points Operator s Service manual 404 T5 Art No 911291 1 3 Steering cylinder e 2 2 lubrication points 1 4 K shaft e 2lubrication points N Mx
12. JDHVS SUE iis 13 2 10 Crane s bolt joint a2siisaaissssasssassaaaaana 13 2 11 Tool service pointS esee 13 3 BAREV sarren an 14 34 Ceriani 14 S MEE us NR SUNT 14 3 3 Battery change ssec errare rro 14 4 Enea 14 4 1 Follow the service instructions and intervals in the engine instruction manual 14 4 2 Adjusting the valVvesS sss sss esser 14 UNS R 15 Sil Gen sr R 15 c MEE eem TU T 15 O CU mm 16 6 1 Check the engine oil 16 6 2 Change the engine oil 16 6 3 Hydraulic oil check change 16 6 4 Check the hydraulic oil level 16 6 5 Gearbox oil check 17 6 6 Gearbox oil change eese 17 6 7 Check oil steering axle hub reduction 18 6 8 Change oil steering axle hub reduction 19 7 FILEN un ic 21 7 1 Engineoillfilter 21 7 2 Filter hydraulic oil cooler 21 7 3 Filter hub sideS 21 7 4 Hydraulic oil return filter check 22 7 5 Breather filter check 22 7 6 Fine filter circuit check 22 7 7 Filter fine filter circuit change 22 7 8 _ Diesel filter change 23 7 9 Checking and cleaning the engine cooler 23 7 10 Check air filter and coarse filter air can 24 ile Ce
13. No 911291 9 3 Releasing brakes front axle The machine s brakes must be unlocked during e g towing po e ML Apply a pressure of at least 13 bar to the brake port 1 either via external equipment or by activating the machine s accelerator Undo 6 pcs locking screws 2 pos as illustrated Undo the brake actuation screws 3 along the entire stroke Release the pressure at the brake port Fit the locking screws 2 for the bolts 4 Lock the bolts 4 and tighten the locking screws 2 Operator s Service manual 404 T5 Art No 911291 10 Tyres 10 1 Damage e Check tyres visually 10 2 Air pressure e The wheel on the steering axle is filled with a saline solution Tyre pressure 4 bar e Air pressure tractor element 4 bar 11 Safety equipment 11 1 Fire extinguisher Check daily e Pressure in the fire extinguisher The extinguisher s pressure gauge must be within the green markings 11 2 Sprinkler equipment Sprinkler equipment is an additional option e Follow the instructions in the separate sprinkler system instruction manual 11 3 Safety belt A safety belt is an additional option Check daily e That the belt locks by pulling abruptly on it e That there is no damage to the belt 12 Diesel heater The diesel heater is an additional option 12 1 General Check daily when in use e That the parts surrounding the heater are clean and well ventilated Risk of fire Clean when necessary
14. ape until it is free of air bubbles Adjusting LS pressure Check LS pressure on the machine s information P display The engine must be running with no Adjusting mt main plese Check the main pressure by forcing the b NI machine s stabilising function to run forcing up functions activated the machine at maximum pressure II VA um g Operator s Service manual 404 T5 Art No 911291 9 Brake system 9 1 Back up parking brake Check that there are no leaks or worn hoses The reserve parking brake is activated when the machine s accelerator is in neutral When the machine s gearbox is in neutral it is this brake that holds the machine 9 2 Bleeding changing brake oil Bleed the brakes if they are applied unevenly or feel weak Bleeding must take place on both sides each one individually Drain oil out of the axle until fresh oil emerges approx 2 3dl A Risky task e Remove belly guard 1 e Open nipple 2 approx turn if the nipple is difficult to access you can push swing damper 5 sideways e Use suitable equipment to collect oil 3 4 e Putin neutral and move the accelerator forwards or back e Release the pedal when only fresh oil emerges e Close the nipple check that there are no leaks e Repeat on the other side e Reset the machine do atest run and check the function of the brakes 26 BS g I PA a La l Operator s Service manual 404 T5 Art
15. he minus pole and then on the plus pole e Fit new batteries Refit in the reverse order Use contact grease on the poles 4 Engine For complete service and maintenance instructions see the engine s separate manual 4 1 Follow the service instructions and intervals in the engine instruction manual 4 2 Adjusting the valves For valve adjustment instructions see the workshop manual art no 911055 14 9 n aM ph fs La Operator s Service manual 404 T5 Art No 911291 5 Fluids 5 1 General Check daily e That there are no leaks in the systems Clean when necessary e That there are no damaged broken hoses or connections Change when necessary Coolant 5 2 A Never open the lid to the radiator when the engine is warm Risk of burns If propylene glycol is used the coolant must be checked or changed at least once per year Ready mixed glycol is recommended Follow the service and handling instructions in the engine instruction manual 15 Operator s Service manual 404 T5 Art No 911291 6 Oils Old oil must always be managed and disposed of in accordance with applicable regulations Pay attention to cleanliness to avoid the introduction of dirt particles into the system T The oils in a warm engine can be very hot Risk of burns For the right oil for your machine see the oil specification or contact Vimek Oil volumes and qualities can be found under technical data in the instruction manual
16. heck and if necessary clean the filters in the hub sides The best way of doing this is by rinsing with water Replace the filter when it becomes difficult to clean or is damaged 21 Operator s Service manual 404 T5 Art No 911291 7 4 Hydraulic oil return filter check There are 2 hydraulic oil filters A return oil filter for all the circulating oil in the system and a fine filter The return oil filter functionality is tested when the oil reaches normal operating temperature At full engine speed the pressure gauge mounted on the return oil filter should not enter the red field 7 5 Breather filter check A visual check of the breather filter mounted on the return oil filter 7 6 Fine filter circuit check An indication lamp lights on the machine s information display when the filter is 75 used 7 7 Filter fine filter circuit change Remove the filter cup and change the filter insert Operator s Service manual 404 T5 Art No 911291 7 8 Diesel filter change Filter change Close the diesel filter stopcock Empty the water separator as necessary Loosen the filter Pay attention to cleanliness Fit a new filter Vent the diesel system see the section in the engine instruction manual Open the bonnet to best be able to clean If necessary blow the cooler element clean using compressed air or wash with water A dirty radiator is the most common cause of engine
17. i 24 8 Hydraulics 25 MEE CIO FOR RN 25 8 2 Venting pressure adjustment of LS line and main presSUre eene 25 9 Brake system eene 26 9 1 Back up parking brake 26 9 2 Bleeding changing brake oil 26 9 3 Releasing brakes front axle 27 UEBER 28 10 1 PINE 28 10 2 Air pressure ricca icona 28 11 Safety equipment 28 11 1 Fire extinguisher 28 11 2 Sprinkler equipment 28 11 3 Safety DOlt rici 28 12 Diesel heater 28 171 GOING tenses 28 12 2 Tool service pointS 28 13 Maintenance routines 29 13 1 Daily inspection 29 13 2 Maintenance schedule 30 Operator s Service manual 404 T5 Art No 911291 Maintenance Safety Observe all safety provisions in the machine s instruction manual Particularly important information in this service manual is marked with the following symbols AN Risk of personal injury or damage to property D Immediately stop any work O Important information General In order for the machine to function problem free over a long lifespan the service and maintenance must be carried out according to the instructions in this service manual The machine must
18. lug under the gearbox and plugs on the hub reducers and collect the old oil Unscrew the magnetic plug Metallic filings on the magnet can indicate gearbox damage Contact your VIMEK dealer for an assessment Screw the oil plug back in underneath the gearbox Turn the hubs so that the drain ends up facing upwards and fill the new oil through it See Technical data and accompanying oil specifications for the correct amount and type of oil Check the oil level in the sight glass on the front of the gearbox Check that there are no leaks Operator s Service manual 404 T5 Art No 911291 6 7 Check oil steering axle hub reduction Steering axle X Place the machine on a flat surface eds Remove belly guard __ E Ng Undo level plug and check level The oil m Level plug must be level with the level plug ZZ TA a Top up as required v l Hub reduction Place the machine on a flat surface Rotate the wheel until the plug is in a flat position Undo level plug and check level The oil must be level with the level plug Top up as required Repeat the procedure on the other side 18 TO EG A NI Operator s Service manual 404 T5 Art No 911291 6 8 Change oil steering axle hub reduction Total oil volume in the axle including hub reduction is around 7 litres The recommended hypoid oil is API GL5 MIL L2105 D Position the machine on a flat surface before starting
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