OWNERS OPERATING & SAFETY MANUAL PRINCIPLE OF PUMP
Contents
1. TECHNICAL DATA 26 5 Litres min Max Working Pressure 6 9 Bar 100 psi Maximum Delivery Max Solid Particle Size 1 5 mm 1 16 Accessories Included Exhaust Air Silencer Shipping Weight 1 4 Kg 3 0 Lb Poly 2 0 Kg 4 5 Lb Kynar Shipping Dimensions 160 mm x 230 mm x 120 mm Air Inlet 1 4 BSP F Fluid Inlet Outlet 3 8 BSP F Suction Lift Dry 3 05 M 10 Temperature Limits Polypropylene Minimum 0 C 32 F Maximum 79 C 1 75 F Kynar Minimum 12 C 10 F Maximum oe 225 F Suction Lift Wet 6 M 20 dB A Rating 78 dB A FLUID CAPACITY MAX MAX DISPLACEMENT CONNECTIONS SOLIDS DISCHARGE HEAD STROKE 3 8 BSP F 0 26 5 Liters Minute 1 5mm 70 Meters 0 034 Litres 0 5 8 Gallons Minute 1 16 230 ft 0 007 Gallons U K 1 4 BSP F NOTE PUMP DISCHARGE IS a Meier ON SAME SIDE AS EXHAUST 1 4 BSP F AIR EXHAUST N E i cm i TS a SS SS p cm cy on TT U W FLUID OUTLET Installation Dimens2. RING 6 E503B Note These descriptions refer to the Pump body and Diaphragm materials 11 MAIN SHAFT O RING 2 E503B Page 3 Note Lip Direction Detail B
3. please contact your local stockist distributor Page 7 Parts List Item Description Qty comeses J fa 7 vanesa y vave Suo 1 van a Piat Sh Fig Valve Seat Standard Polypropylene E500H 10 075 E800D E500E 10 050 10 048 E500B P98 104A E503B E503C E801B E803A E503D AIR VALVE ASSEMBLY E800 items 2 10 NO PILOT VALVE ASSEMBLY ol BIO Oo 19 vnesen ea oos o Valve Seat Seal 10 073 10 038 10 045 PTFE Option N 9 0 NO Santoprene Option 102300 10 040 kynar 10 032 R 06 034 06 034 Water Chamber Bolt Short Water Chamber Bolt Long Water Chamber Foot Pad Outer Diaphragm Plate 2 22 23 24 5 NO 26 27 28 29 0 3 Page 6 WARNING Before doing any maintenance on the pump be certain all pressure is completely vented from the pump suction discharge piping and all other openings and connections Be certain the air supply is locked out or made non operational so that it cannot be started while work is being done on the pump Be certain that approved eye protection and protective clothing are worn all times in the vicinity of the pump Failure to follow these recommendations may result in serious injury or death os ko WARNING k In the event of diaphragm rupture pumped material may enter the air end of the pump and be discharged into the atmos phere If pu
4. arge outlet as the air pressure applied at the air inlet NOTE A Pressure Regulator should be installed where air supply could exceed 100 psi SAFETY Your B10 pump is a high performance unit capable of achieving high outputs at high efficiencies However as is common with pneumatic equipment the pump efficiencies is reliant upon the air being clean dry and filtered Failure to comply with these requirements may lead to loss of performance and reduced component life and in extreme cases permanent damage to the pump To avoid leaks ensure that all fluid connections are tight The use of PTFE thread tape correctly applied should be used to ensure 100 leakproof connections Failure to ensure 100 sealability of the suction connection could adversely affect suction performance If you are pumping hazardous fluids or operating the pump in an enclosed area it is essential that the exhaust from the pump is piped away to a safe location When pumping hazardous fluids the above instructions must be adhered to in order to ensure safe operating procedures Under certain operating conditions the failure of internal components can lead to the pumped fluid being exhausted via the pump exhaust outlet WARNING NEVER place your hands over or near the pump suction inlet Powerful suction could cause serious bodily injury FLUSH THE PUMP This pump was tested with clean water If this solution could contaminate or react wi
5. ions All dimensions are 1mm BLAGDON PUMP A Unit of IDEX Corporation Page 8 INVERTED SH AIR INLET fA 2 T D ON tT I MM i I Yi MW INVERTED OR SIDE MOUNTING ENSURES 100 VENTING FOR MAXIMUM PERFORMANCE LAMBERT ROAD ARMSTRONG WASHINGTON TYNE amp WEAR NE37 1QP ENGLAND TEL 0044 0 191 4177475 FAX 0044 0 191 4175435 Web Site www blagdonpump com E Mail sales blagdonpump com HG CF 1106 Rev G 18 02 09 D PUMP B10 AIR OPERATED BLAGDON DOUBLE DIAPHRAGM PUMP OWNERS OPERATING SAFETY MANUAL PRINCIPLE OF PUMP OPERATION This spring loaded check valve pump is powered by compressed air and is a 1 1 ratio design The inner side of one diaphragm chamber is alternately pressurised while simultaneously exhausting the other inner chamber This causes the diaphragms which are connected by a common rod to move in a reciprocating action As one diaphragm performs a discharge stroke the other diaphragm is pulled to perform the suction stroke in the opposite chamber Air pressure is applied over the entire inner surface of the diaphragm while liquid is discharged from the opposite side of the diaphragm The diaphragm operates in a balanced condition during the discharge stroke which allows the pump to be operated at discharge heads of over 230 feet 70 meters of water For maximum diaphrag
6. m life keep the pump as close to the liquid being pumped as possible Positive suction head in excess of 10 feet of liquid 3 048 meters may require a back pressure regulating device to maximize diaphragm life Alternate pressurising and exhausting of the diaphragm chamber is performed by an internally mounted pilot operated 2 way type distribution valve When the spool shifts to one end of the centre body inlet pressure is applied to one chamber and the other diaphragm chamber exhausts When the spool shifts to the amp Page 1 opposite end of the centre body the pressure to the chambers is reversed The chambers are connected with rotatable manifolds with a spring loaded suction and discharge check valve for each chamber maintaining flow in one direction through the pump INSTALLATION Your installation will depend on the type of fluid being pumped and your application needs To reduce the risk of serious bodily injury and damage to property never use fluids in this pump which are not compatible with the wetted components Contact your local distributor or the manufacturer for system design assistance amp compatibility if necessary The pump is fitted with spring loaded check valves as a result the pump can be mounted in any position to suit the application needs Ensure the pump is securely mounted to avoid movement and possible risk of bodily injury PRESSURE The pump delivers the same pressure at the disch
7. mping a product which is hazardous or toxic the air exhaust must be piped to an appropriate area for safe disposition TYPICAL ORDER CODE MODEL B10 DESIGN LEVEL WETTED COMPONENTS P POLYPROPYLENE K PVDF KYNAR NON WETTED COMPONENTS P POLYPROPYLENE CAUTION Fa Before pump operation inspect all dl gasketed fasteners for looseness caused ee by gasket creep Re torque loose fasteners to prevent leakage Follow recommended torques stated in this manual WARNING Airborne particles and loud noise hazards y Wear ear and eye protection Wy RECYCLING Many components of BLAGDON air operated double diaphragm pumps are made of recyclable materials We encourage pump users to recycle worn out parts and pumps whenever possible after any hazardous pumped fluids are thoroughly flushed B10 01 P P RP P VALVE SEATS P POLYPROPYLENE K PVDF KYNAR VALVE STEMS P POLYPROPYLENE K PVDF KYNAR DIAPHRAGMS R SANTOPRENE T PTFE SPARES KITS REFER TO TABLE amp DRAWING ON PAGES 4 5 amp 6 ASK1001P AIR SIDE KIT WETTED END KITS DESCRIPTION QTY PART NUMBER PART NO DESCRIPTION VALVE GASKET 1 E800J SA10RPP POLY SANTOPRENE VALVE INSERT 1 E500H SA10TPP POLY PTFE 4 AIR DIVERTER 1 10 075 SA10RKK KYNAR SANT 6 END CAP O RING 2 E500E SATOTKK KYNAR PTFE 10 VALVE SPOOL U CUP 2 P98 104A 11 PILOT SHAFT O
8. nance or repair shut off the 3 compressed air line bleed the pressure and disconnect the air line from the pump The discharge line may be pressurized and must be bled of its pressure WARNING Take action to prevent static sparking Fire or explosion can result especially when ig handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded IMPORTANT This pump is pressurized internally with air pressure during operation Always make certain that all bolting is in good condition and that all of the correct bolting is reinstalled during assembly WARNING When used for toxic or aggressive fluids the pump should always be flushed clean prior to disassembly Page 2 o Performance Curve All figures based on pumping clean water at ambient temperature Displacement Per Stroke 0 007 Gal UK 0 034 L These items are available as a recommended Air Side Kit ASK1001P see page three for details LL gt gt N lt LJ g 6 6 LJ AIR PRESSURE IN PSI Recommended Operating Area LLI I PINAY TLL 5 8 6 7 7 5 D Capacity in U K Gallons per Minute 1 7 25 3 3 4 2 0 8 30 35 20 20 15 Capacity in Liters per Minute 10 These items are available as a recommended Wet Side Kit see page three for Part Nos For any further information regarding available kits
9. th the fluid you are pumping flush the pump thoroughly with a solvent detergent to clean internal components The solvent detergent must be compatible with the pump materials of construction Care should be taken to flush the pump each time it is disassembled for maintenance or repair CAUTION Ensure that only the recommended grade of lubricating oil is used BLAGDON PUMPS do not require any dedicated lubrication system however a_ periodical application of an SAE 10 lubricating oil will help to prolong seal life Other grades of oil may cause the Air Logic System to operate intermittently thereby causing a loss of output and failure to operate If the pump accelerates or is running too fast due to a lack of fluid then stop it immediately by shutting off the air supply A dry pump will accelerate to a high speed causing wear to elastomers If the fluid you are pumping tends to dry up or set when it is not moving then flush the pump as often as necessary to prevent the fluid from drying in the pump Drain the pump thoroughly before storing If feasible invert pump to allow any fluid to drain from the non return valves IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty WARNING Before mainte
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