Operating Instructions for JHV
Contents
1. Action Key A M M Mold Open Key Press it to perform the mold open stroke Condition The current position of moved mold shouldn t exceed the setting position value of mold open end Mold Close Key Press it to perform the mold close stroke Condition The front and back safety door 19 23 the robot end signal 18 and the ejector ret end 10 should be ON but the mold close end 07 and the proximity should be OFF Injection Key Press it to perform the injection 1 Condition The cylinder temperature should be up to the set value and the setting button of heater should be ON Suck Back Key Press it to perform the suck back stroke Condition The cylinder temperature should reach the set value Eject Ret Key Press it to perform the ejector backward stroke Condition The proximity 10 of ejector ret end should be OFF Eject Adv Key Press it to perform the ejector forward stroke the ejector action will go on if holding press Condition Start from the mold open end position and the proximity of ejector adv end should be OFF Nozzle Adv Key Press it to perform the unit forward stroke the slow nozzle adv will be acted if meeting the proximity of nozzle adv end Condition The mold close is finished before the unit forward and the mold close end 7 should be ON Nozzle Ret Key Press it to perform the unit backward stroke Core Out Key Press it to perform the core A out stroke Condition Core A used2. yi Wrong Signal E g Ejector Counts 3 Select Serial Ejector Eje Ret End Proximity Eje Ret End Eje Adv Shift Eje Adv 1 Eje Adv2 Y a m Y 02 D2 V Ejector Firsily Eje Adv C D Eje Ret l 7 C1 D1 Eje Adv Ejector Secondly Eje Ret Ejector Thindly a Eje Ret Ejector Position monn mn pann Input Point E F G H No 10 17 9 2 Moved Fixed Mold Air Blast Set Page ZE Furturefec Moved Fixed Mold Air Blast 00 8 E 05 0 Wrong Signal B ramme onom peseta O EN Set where position of the moved mold to perform the Set Value 0 999 9 mm air blast action E 0 99 9 sec Set the time of air blast action performed by the delay 18 10 Core Set pon on A Sets aa gt Core A Sets J A Sets A Moved Mold 000 0 mm CORE vi InBeforeClose oreOut2 OutAfterOpen B 7 nAiterClose Press 030 bsol foso 0301 K OutBeforeOpen c pene Time Count 1002 0 0 02 011002 0 sec gear Distance mooo 100 0 Action Time Gears Proximity A Wrong Signal ON OFF ON means that the core function is set to use 0 99 Flow value speed Time is selected for core mode then E is second if Gear Set Value Sec Gears selected E is gears unit 0 999 9 mm Control by distance Set this position of moved mold as that of core in action 0 999 9 mm Control by distance Set this position of moved mold as that of core out action dema alae 0 999 9 mm Display the current
3. Future lec MICRO CONTROL COMPUTER Operating Instructions for JHV 15C Series HEAR P H Ek BA tR FUTURE OF CONTROL BEGINS NOW Direction Keypad 1031 AV 202 0x435 0xR1 BREA 05 12 13 14 56 amp Ha Pa at ki E pen fr E 3 Ea FS AR RR EG d DATA SET ITEMS ECT E RA ER EM A lak zo peu Luk A PRODUCT MEMORY FRO i Reo Mo Ko who Jt sa as 1 n mu Fi MOLD OPEN Ed KA Fa FI CORE OUT ME RG a O O fai TRANSFER LEFT TRANSFER RIGHT p ei a Screen Area Screen Selection Area a Number Keypad a Function Selection Area Action Keypad A Table of Contents L an 0 1 Introduction for Data Set ItEmS e veeeeereereoreoseooesoooeooeoooooeonoaoooooooooeuooooeooeonoooooeooeooeooeooooooooooeoooon P 1 0 2 Introduction for Data Set Ttems omoooomonososnmmss P2 0 3 Description for Number Key and Direction K y sesosossesesessesosossesesoscesesoscesescesesesossesesoscesese P 3 0 4 Description for Function KEY L0eereeeeeeeeoeeooeoceooeooeaoeuoeooeuoeeoouooeooeoeeooeooeooeuooeoeuooeoouooeooeooeooeooeoseooee P 3 0 5 Description for Manual Operating KEY 0 vveeeeeeeeoeeooeooeooeooeooenoeuoeooeuooeoeuooooeeoeeooeooeooeooeonenoeeoen P 4 15 Mola OSC DOL G M byen kr niaj tanta wen iv cass rt li ola E aa aj ian a ora ot isi E P 6 Z NON Open AAA O P 7 3 Injection Screen 3 1 Injection Set PagE 0 00rreeeooeoeeoreoreoo
4. ME 9 Ejector Screen yaa E Ejector A B Ejector ON Moved Mold 000 0 mm Tes pe ae pa ale a a edd EjectorCounts 04 G V Serial 0 Oscillate L Single Wrong Signal ON OFF Press SET Press SET button to switch ove to switch over Display the current position for the displacement transducer Actual Value 0 999 9 mm a moved mold 0 140 kg The pressure value pressure value HE 0 99 The flow value or speed LE Set Value 0 99 9 sec Time of A forward backward EE 0 99 9 sec Set the Set the delay time before the ejector forward backward acts time before the ejector forward backward acts Count the ejector times serial ejector and oscillating ejector Set Value 0 99 counts a to this set value oc ON OFF Press SET Press SET button to switch over to switch over Serial Serial Ejector Perform ejector forward and backward action Perform ejector forward and backward action according to the set ejector times to the set ejector times Perform the fast oscillation of ejector forward and backward according to the set Oscillating Ejector ejector times Perform ejector forward after the mold open end and don t perform ejector Single Ejector backward at once when the adv end is reached but do it before the next mold close 16 A 9 1 Description for Ejector Stroke e A Ejector A B Ejector ON Moved Mold 000 0 mm Pe oe a tor Pe a Eje Times 04 G H VI Serial C Oscillate O Single
5. Mechanician Password BEES GINEE l Action Time Delay 2 Pressure Flow Ramp 3 Lock in Ruler Adjusted 4 Select Chinese English Screen and Units S W SL90 320NYUH DARNYUH PQS 0S1 06 01 10 ver7 4 052 06 01 10 ver7 4 ROM 06 01 10 ver7 4 S Wrong Signal X Input password to enter Display OSI is the date and version Display i OS2 is the date and version D Display yy ROM is the date and version 34 17 2 Direction Valve Delay Set Page TE Fucurelec Direction Valve Delay Set E E 3 alo GINEE Mou kok Unit sec e Wrong Signal P 25 0 2 31 sec Set the delay of direction valve ON OB SetValue 0 2 31 sec Set the delay of direction valve OFF Description E g Mold Close Action Stroke M Close Valve ON ie B Delay Time A gt Pressure Output Flew Output T B The delay time B is before direction valve closed and after pressure closed then close the direction valve E g The Stop Stroke of Mold Close Action Pressure Output OFF gt Delay Time E gt M Close Valve OFF Flow Output OFF Generally please set to 0 00 sec 35 AE 17 3 Proportion Valve Ramp Set Page 1 ie pe en Proportion Valve Ramp Set as lar far an ro a T GINEE Password oO kok SET TrsfLeftslow LA 0 TrsfRightFast O 0 fO y TrsfRightSlow Po 0 Ilo Stop Press twice Wrong Signal Set the action pressure started up to
6. 140Kg SafeBaffle OFF FrontSafeDoor OFF BackSafeDoor OFF NozzleProximity OFF SideSafeDoor OFF PressureSwitch ON EjectorProximity OFF EmergencyM Open OFF LeftEje Ret Proximity ON AutoStartedDelay I 00 S RightEje Ret Proximity ON _ Pos TurnplateDelay 0 10 S M CloseEje Ret Safe OFF TurnplatePos Delay 0 10 LeftTrsf EndDelay 0 10 S Differential OfiDelay 0 10 S RightTrsfEndDelay 0 10 HighTransferSlowPress 030 Kg M Trs Phtcll Sensor O FF HighTransferSlowSpeed 30 Input QC Password E e aa Full Auto Function OFF Wrong Signal X Press SET button to switch options in the screen of engineer function set The function 1s not opened for this page if the option contents are disabled to switch on the data setting 4 17 9 Engineer Function Set 2 YO MN L W Press eight times Engineer Function Set 2 M OpenOil Press 0 3 0 kg 130 Time 0 20 sec PreheatFunction ON Core Equip ON Noz Up DownEquip OFF CloseTrsfOnSafeDoorChng MotorjO F F M Close amp Ejector OFF TransferSlowDelay 0 2 0 5 M TransferEquip OFF TurnplateEquip OFF M CloseHi PressMin Speed 30 M CloseHi PressMin Time 02 0 S Type C M Open CloseConfirmNoz Ret End O FF Wrong Signal X Press SET button to switch options in the screen of engineer function set The function is not opened for this page if the option contents are disabled to switch on the data setting 42
7. Inject to injection end Set Min to 0 Adjust individually Eject to eje ret end Ope to mold open end Adjust machine manually Suck back to suck back end Set Max to the actual distance Eject to eje adv end 38 17 6 Screen Unit Selection Pa Pen Screen Unit Selection A Language Selection Chinese English Modify Password B Date of Leaving Factory 00 Year 00 Month 00 Day C Select Temperature Unit D Stop Point of Initial Temperature E 30 30 30 30 30 30 30 L1 722 Z4 Z5 Vil Password Kou kok Press five times o Default Data Read out Actual Value Chinese English Press SET button to switch the language display 0 9999 Modify the password entering to the Engineer Screen Input the date of machine leaving factory to be convenient C Set Value to view D Set Value CF Switch the temperature unit Switch the temperature unit Avoid the temperature overheated and act PID heating E Set Value 5 40 when there still are D degrees before reaching the set value of temperature ON OFF Set the sections used by temperature Correct the temperature of each section if temperature 147 G Set Value 0 99 is shown on the computer and 150 is measured actually 3 will be corrected Set temperature of the first section to use Percent output or H Default Value ON OFF use temperature control The initial data in the computer is default please don t read out at will othe
8. Valve NozzleRet Valve Inj Oil Valve Injection Valve Suck Back Valve Screw Valve Hi Pressure Valve LeadValve e T MONITOR Press thrice MoldClose Valve MoldOpen Valve M OpenOil Pressure LeftEje Adv LeftEje Ret TransferLeft TransferRight MoldTransferSlow 40 Right MidEje Adv 56 41 Right MidEje Ret 57 42 AlarmBell 58 43 Differential Valve SmallPress 5 9 44 Pos Up AirDoorOpen 6 0 AS Pos Dn AirDoorClose 6 1 46 NozzleUp 62 AT NozzleDown 6 3 48 M CloseSafe Valve 6 4 49 SmallEjectorPump 65 50 AirAbsorbed 66 a1 MoldOpenEnd 67 52 FixedMoldAir Blast 68 53 MovedMoldAir Blast 69 54 MotorStarted 7 0 55 HeaterStartup 71 X will appear before the output number when there is output signal in the output port 32 16 4 I O Expansion ye mu EP 78 I O Expansion Monitor vl 9 D Core A In Valve MONITOR _ Core A Out Valve fess anes hec gt B Core B In Valve OS Check Core B Out 2 Core B Out Valve Wrong Signal X will appear before the input number when there is input signal in the input port X will appear before the output number when there is output signal in the output port 16 5 Pointing Monitoring Pointing Monitor oo r pe ed MONITOR Press four times 4 Wrong Signal X will appear before the number when there is signal in the position of pointing 33 e a 17 Engineer Screen 17 1 Engineer Page PE EE Engineer Li
9. 0 140 kg The pressure of mold transfer action when it is ON B SetValue 0 99 The flow of mold transfer action when it is ON 23 il 13 Mold Adjust Set pn Mold Adjust am o MovedMold Pos 1000 0 mm 030 A Wrong Signal e pressure of mold open action when the mold adjust is Set Value 0 140 kg oto OEA os 0 99 The flow of mold open action when the mold The flow of mold open action when the mold adjust is used is used The pressure of mold close action when the mold adjust is Set Value 0 140 kg AAA ei via Dra 0 99 The flow of mold close action when the mold The flow of mold elose action when the mold adjust is used is used LE Actual Value 0 999 9 mm Display current position of moved mold 24 14 Function Screen 14 1 Function Set Page APS ID g Function ou Movemann OFF Anou FUNCTION OFF Air Blast AutoPurge OFF OFF A Wrong Signal ON OFF The nozzle can act after injection end when ON Auto nozzle ret will act after cooling end when it is selected selected ON OFF Auto purge will act by injection when ON OD SetValue ON OFF Ejector will act when ON Engineer function set 2 in Engineer Screen can only be E ANS OFF Transfer switched by pressing SET button here when the single or Left Transfer Right double mold transfer is selected for the function of mold transfer Photocell sensor will perform to avoid foreign body in the J Set Value ON OFF mold close stroke w
10. 0 5mm on it to input into the hi pressure position s DW 2 Mold Open Screen PO lt n Mold Open pepe ll oa a o AA Pos 000 0 mm Time 000 0 Sec B Max Distance of Mold Open 0400 mm Wrong Signal P 00 Display the current position for the displacement transducer ctual Value 0 999 9 mm of moved mold Actual Value 0 99 9 sec Display time for the action route of mold open Set Value 0 140 kg The set value of pressure Set Value 0 99 The set value of speed It is the position of mold open end that should be below the Set Value 0 999 9 mm o maximum open distance L Otherwise it can t be inputted The position of mid speed switching to back slow when Set Value 0 999 9 mm opening mold The position of fast speed turning into mid speed in the Set Value 0 999 9 mm mold open The pressure increased time is going on after the hi pressure Set Value 0 999 9 mm reaches then close the hi pressure It is the maximum open distance that is the longest mold open stroke which 1s set by machinist before leaving Show Value 0 999 9 mm factory and can be changed in the engineer screen The mold open end E should be set below this value Precautions 1 Set the distance of mold open from small to large E gt F gt G gt H action then can run smoothly 27 3 Injection Screen 3 1 Injection Set Page poun mon Injection K Holding Point 000 0 mm L Inject Mode Pos M Hold Pressur
11. English letter desired can be LI DEF inputted for the second time 4 GHI 5 6 Press it to add 1 or reduce l for e g Press once 4 E number If holding press the number Press once g pdas O Digital backlight adjustment Press once h When the number modified without confirming A Press SET or Shift button for a new number Press it into the engineer set screen Note the password should be entered will be accumulative plus or minus 6299 Press once 1 By He by SET button flashes press REVERT to inputted The number flashing means that need to set recover the previous setting value 2 The SET button can be used as on off to switch the function HELP D ALARM RESET The button is used for alarm reset when alarm is produced It is Help key while the alarm records can be observed The key for cursor shift up down left or right 0 4 Description for Function Key FNE 0 FBD O TED O LED on in the full auto status LED on in the semi auto status LED on in the manual status MANUAL O S O LED on the motor is running i fH O LED on the mold adjust is in use LED on the heater has been started de 0 5 Description for Manual Operating Key AFan are Tin at MOLD OPEN SUCK BACK nn EJECT RET HE dila EJECT ADW KAGE It A fan CORE OUT a n n a a e a a a a a m
12. of injection route Jump to the holding stroke when the injection time 1s over Press SET button to change the options R P position 1s reference point of injection spillage per kaa E Regard K as R before selecting R Q position is reference point of injection shortage e 3 2 Injection Pressure Curve Page A Fucurefer Injection Pressure Curve Set Value of Pressure Set Value of Speed 140 e Actual Value of Pressure ae Actual Value of Speed LAG 110 al 50 20 Holdings X Provide shaping reference and display actual pressure and flow curve according to the set pressure value and flow value shown by the curve in the injection curve screen 9 JA 4 Holding Screen pon Holding a 000 0 mmf 000 O0 S Gee ee P Kg Hold4 Hold 030 1030 n en present position for the displacement transducer of Actual Value 0 999 9 mm screw pole eN Actual Value 0 999 9 s Display time for the action route of screw pole 0 140 kg Display the pressure sensor ME 0 140 kg The set value of pressure 0 99 The set value of speed Holding is performed by the set time Don t act if the value Set Value 0 99 99 s t to 0 is set to 0 If it isn t 0 the pressure of this section will act by the up Set Value 0 9 9 s ramp firstly then perform the pressure speed of F set time Ramp Diagram of Injection Holding Hold3 Pressure 60 Ramp 0 sec _ gt H
13. the speed of set value OB SetValue 063 Set the action flow started up to the speed of set value Description A Column is to set the pressure up ramp the unit is 0 1 sec The pressure is up to the set value in this time B Column is to set the flow up ramp the unit is 0 1 sec The flow is up to the set value in this time 236 MA 17 4 Proportion Valve Ramp Set Page 2 Pos Ze Proportion Valve Ramp Set 7X Pot ETT IEA A GINEE Injection 1 0 0 Password Injection 2 eh Injection 3 gt Injection 4 BM AE Holding 1 SET Holding 2 Holding 3 Holding 4 Pressure Test D 0 lo Press thrice yi Wrong Signal 0 6 3 Set the action pressure started up to the speed of set value OB SetValue 063 Set the action flow started up to the speed of set value Description C Column is to set the pressure up ramp the unit is 0 1 sec The pressure is up to the set value in this time D Column is to set the flow up ramp the unit is 0 1 sec The flow is up to the set value in this time AT AAA 17 5 Lock In Adjust Page Po Lock In Ruler Adjustment Password ON MoldClampl 0000 ooo llo w off pa dra mm H Wo kok F 0300 mm B 0150 mm C 0000 Kg Press four times yi Wrong Signal 7 asm ke 099m Diy soe nine EE CTN CAE TN The steps to adjust the lock in ruler Close to mold close end Switch lock in ruler to ON Adjust ON Adjust machine manually
14. 9 9 sec q 1 mold and before the next one a12 A 7 Nozzle 7 1 Nozzle Movement Set Page EL Nozzle A Dz ma E Noz Ret Mode Noz Ret End fi Wrong Signal Press SET button to switch over Use perform the nozzle ret after injection and suck back are completed then A Set Value i me l perform the nozzle adv waiting for the next mold close finished OB Set Value 0 140 kg The set value of pressure 0 99 The set value of speed Adjust nozzle adv ret by time for the nozzle route while Set Value 0 99 9 sec using the nozzle movement Cooling porn nozzle ret stroke after timing screw cooling is KITE End o finished while the nozzle movement E Set Value Perform nozzle ret stroke after screw suck back is finished Suck Back End but the cooling time reaching isn t waited for while the nozzle movement The flow chart for the nozzle movement used Suck Back End Inj End CoolingTime 13 e 7 2 Nozzle Up Down Set Page A a Nozzle Up Down ae a NOZZLE A Nozzle Up Down OFF AN Wrong Signal LA Press SET button to switch over ON In Manual Status A Set Value ON OFF press Nozzle Up button to perform the nozzle up press Nozzle Down button to perform the nozzle down OB Set Value 0 140 kg The set value of pressure 0 99 The set value of speed 14 8 Memory Screen pen SE Mold No Parts No 06 01 21 ve sean a Mould Name HUAN HUA TEST HUAN TE
15. PC Product Record A Bo pe Page 9 Clean Injection 000 0 mm Press twice ia yo j Inj End mes n n dan a 000000 0 0 000 0 000 0 0 000 0 000000 0 000 0 0 000 0 000 0 000000 000 i O 1 000 0 000000 0 0 000 0 000 0 0 000 0 000000 01000 0 000 0 000000 000 000 0 ENE TN EAT NN 30 16 Monitoring Screen 16 1 Machine Monitoring Page ana Sect Sect Sect3 Sectd Sect Sect6 Sect A YD roo 000 000 fo00 ooo poo 000 L MONITOR M Closej1 28 5 mm Inject 000 0 mmf Press 140 K gG Speed 35 w H A Wrong Signal 35 Machine Monitor 05 12 13 14 56 e ai yo RE ENT oo iy sempre ale 0599 iy acarana me Actual Value Display the present position of mold close 31 16 2 Input Port Monitoring LeftEje Adv End LeftEje Ret End Right MidEje Adv End Right MidEje Ret End M CloseAllowed Min MoldThickness AutoStartup Left ElectricStopKey RobotEnd FrontSafeDoor SideSafeDoor PressAddedEnd MONITOR Press twice fi Wrong Signal Input Port Monitor NozzleAdv End NozzleRet End AutoStartup Right Photocell M S End HeaterStartedEnd Left TransferSlow TransterLeftEnd RightTransferSlow TransferRightEnd 1 0 Pos Up AirDoorOpenEnd 1 1 Pos Dn AirDoorProtected screw RPM eo o 042 Eb m 2 A 7 A X will appear before the input number when there is input signal in the input port 16 3 Output Port Monitoring Output Port Monitor NozzleAdv
16. ST A Wrong Signal Note O to 48 sets are savable inner of this computer and with additionally optional memory card 1s used for 50 to 99 sets Actual Value 099 Display the serial number of mould used at present Aen Vaine 0 9 A Z Display the name of mould used at present Please refer to appendix 1 4 for English input C Actal Value Date Display the mold number used at present and the date written of the time Display the memory screen that includes 19 pages which to Set Value 0 19 pages provide the contents switched by pressing plus minus button for user Set the serial number of mould desired to write in or read E Set Value ati a E Set Value 0 9 A Z Set the mould name desired to save Keep in mind Firstly a the serial number of mould Save the current data into the memory First confirm the current action ae as n value desired Observe if there is blank area left in the table of contents 49 sets are not savable but the memory card is needed for 50 to 99 sets If there is not blank area the memory number isn t selected for the cover mode and the mould number must be first confirmed After input mould number the mould name can be edited If haven t the names can also written in or read out Flow Current Work Condition of Memory Input Mould No 00 48 D Input Plastic Name ABS 0 Ny ser Key Work Condition of Memory Read out Input Mould No 00 48 0 Input Plastic Name ABS n 0 215
17. Show vane LI suck back if no using de 6 Cooling Screen Time Count Set Page pau pon Time Count ProductTotal ProductSubtotal H HIO 00000 Purge Counts Y BE Cycle Time J FO NCTION i I a Press twice FimingM Open K A Wrong Signal Perform the set iS time after injection then suck back Set Value 0 999 9 sec nanan 1 screw cos 0 999 9 sec Perform the set Perform the set cooling time after screw time after screw The same as the monitoring time of injection screen C Set Value 0 999 9 sec Perform holding once the accumulative injection time is equal to injection time or monitoring time Display no stuff while the accumulative screw time is Set Value 0 999 9 sec beyond this set value The accumulative alarm time will appear when the machine E Set Value 0 999 9 sec Sa ails Time of increasing pressure will continue to perform after Set Value 0 99 9 sec the hi pressure position reaches then close the hi pressure The alarm Production Doesn t Go On will appear while Set Value 0 999999 mold the set counts of total production molds are produced The alarm Continue To Produce Again will appear while H Set Value 0 99999 mold reaching the subtotal counts of production molds are produced The alarm occurs if accumulative time of cycle monitoring J Set Value 0 999 9 sec l l is beyond this value Closing mold while delaying this set time between after the Set Value 0
18. ducer A Actual Value 0 999 9 mm of moved mold BO Actual Value 0 99 9 sec Display time for the action route of mold close 0 140 kg The set value of pressure OD SetValue 0 99 The set value of speed The position of fast speed switching to mid speed when E Set Value 0 999 9 mm l closing mold The position of mid speed turning into low pressure when F Set Value 0 999 9 mm l closing mold The position of low pressure changeover hi pressure in Set Value 0 999 9 mm ou closing mold namely the position of mold close end The pressure increased time is going on after the hi pressure H Set Value 0 99 9 sec l reaches then close the hi pressure Mold close reaches the low pressure position F and start to time and the hi pressure position G should be reached in I Set Value 0 99 9 sec l o l the low pressure time or else low pressure time is over is alarmed and mold open is up to the mold open end Notes 1 The distance of mold close should be set from large to small then E gt F gt G action can run smoothly 2 The low pressure of mold close shouldn t be set beyond 10KG and the low pressure position exceeds the hi pressure one at least 50mm 3 To set the high pressure position firstly set it to O after the mold adjust then according to the mold close stroke until the mold is so close that mold close could not continue Here the position of moved mold is the actual hi pressure position Thus adding
19. e Kg NMonitor Time 010 085 Of Cushion Low 010 0 Highf 010 0 000 0 mm Wrong Signal P Q R p 02 A hear value 0 999 9 mm Display the present position for the displacement transducer of screw pole Actual Value 0 999 9 s Display time for the action route of screw pole Actual Value 0 140 kg Display the pressure sensor 0 140 kg The set value of pressure 0 99 The set value of speed F Set Value 0 99 99 s The injection action will be performed according to the set time if Time is selected for the injection mode G Set Value 0 999 9 mm The position of injection l end changeover yen 2 start The injection 1 will not act if the value is set to 0 H Set Value 0 999 9 mm The position of injection 2 end changeover pen 3 start The injection 1 will not act if the value is set to 0 1 Set Value 0 999 9 mm The position of injection 3 end changeover econ 4 start The injection 1 will not act if the value is set to 0 The position of injection 4 end changeover injection holding i adii start The injection 1 will not act if the value is set to 0 Actual Value 0 999 9 mm Display the position of holding point Press SET button to change the options Position and Time is optional M Set Value 0 140 kg The set value 3 is the reference point when judging the holding point with the pressure sensor IR It is the monitoring time from injection 1 to injection 4 N Set Value 0 99 99 s which should be set beyond the time
20. eoooesooooeooeooeooeoooooeooeooeoooenen P 8 DEZA ECHHON Pressure Curve NA OO eee ki in dou is kan ooo do ati aa a a e a n kn aaa e sa ion on kana osnon fass P 9 A MNO O OBC CM kisa kle ok n an ande E a fonse s t ea koken aso ben tipik boss sesa A soon E A sann P 10 CO I e E ka kat a kw ba ai NO P 11 6 Cooling Screen Time Count SOUP A O bal P 12 7 Nozzle Screen TM NOZIO P 13 742 Nozzle U p7 MDG Wise cates ka it at wi oui pano aa pan obi au ai a ki pr ai ii eii P 14 BANI CTMON YE CO MNase a ka bwin ba e dial bali alo a e bo oak da ai sp a bayo ak taba n P 15 Oe EJECUTE CEC ro P 16 927 Instruction tor Ejector SUL OK 6 iii daria P 17 9 2 Moved Fixed Mold Air Blast ooooomosmomsmmssss P 18 IO Core Obra iiatios P 19 11 Temperature Screen 11 1 Temperature Set Page oomoonoomimsmm P 20 11 2 Preheating Time and Date Time SEt 0 000ereoeeeeeeeeeeeoeeooeooeooeuooonouooeoouooeooeooeooeoooooeooeooeooeeoen P 21 12 Mold Transfer Screen 12 1 Mold Transfer Turnplate Set omoooomommsmsso P22 AZA E OSOS Olinda intactas P 23 13 Setting for Mold A OU SE Yo ki ive fin aaa kab depa a diia P 24 14 Function Screen TEL Function SCE LAO P 25 14 2 Dme Count AAA o In oka ion os abokt siyos redada siniseksi ieaiai naire aiaiai P 26 FA Dala OVC COON Selina n sousa raple kk a of a n E T ja an e kisa ka P27 14 4 Setting for Special Function Page esesescssecesesesesescecccesesesescscecccesesescsesceoscesesescscscscese
21. f C Set Value gt ie isn t selected Son The setup temperature of cylinder will be disabled to chang l gt e D save te de if WLS isn t selected e The counting data will be disabled to change if isn SELECTE Remarks The correct password must be inputted to change the status of this page 28 15 Production Screen 15 1 QC Monitoring Set Page penn n QC Monitor Actual lafooo0000 db00000 000000 jEfo0000 Setup a a a pa Cnt PerM mi H Injection 1 000 0 mm J Standard k 000 0 mm N 000 08 P 000 0 s ErrorAllowed L 00 0 0 mmj 0t 00 08 Q 00 o S yi Wrong Signal Te or none o 07s iy seso tt Actual Value Display the subtotal production at present Alarm for several seconds once the subtotal quantity 1s F Set Value 0 99999 l reached and continue to act the next mold after alarm ends Move the reverse white to the place of Reset then the actual Set Value By Setting value will reset by pressing SET button e The amount of product that can be produced at one mould Actual Value 0 999 9 mm Display the present position of screw pole the present position of screw pole Monitor according to the set error value of K L N O and Set Value ON OFF A when ON Show Value 0 999 9 mm Display the standard value of injection end at present the standard value of injection end at present oo 0 99 9 mm One error of injection end allowed 29 A 15 2 Product Record Page A oe E S
22. hen ON Photocell sensor will perform to avoid foreign body in the K Set Value ON OFF mold transfer stroke when ON 25 14 2 Time Count Page AE a HEL Prec Time Count y Re FUNCTION Press twice ScrewCool B 005 0 7 00000 Inj Time C 010 0 PurgeCounts ScrewMaoni b D o9 0 Alarm Time 060 0 E Inj EndCool A 1000 0 ProductTotal A Wrong Signal A A Back and Screw will act after the set cooling time 1s Set Value 0 999 9 sec cnn when injection end ae 0 999 9 sec The set The set cooling time will perform after screw end time will perform after screw end The same as the monitoring time of injection screen When Position is selected for injection mode holding will perform C Set Value 0 999 9 sec l w enn DO if the accumulative time of injection is equal to the injection time or monitoring time Display no stuff while the accumulative screw time is Set Value 0 999 9 sec beyond this set one The accumulative alarm time will appear when the machine E Set Value 0 999 9 sec l fails Time of increasing pressure will continue to perform after F Set Value 0 99 9 sec l a l the hi pressure position reaches then close the hi pressure The alarm Production Doesn t Go On will appear while G Set Value 0 999999 molds l the set counts of total production molds are produced The alarm Continue To Produce Again will appear while H Set Value 0 99999 molds reaching the subtotal counts of product
23. ion molds are produced The alarm occurs if accumulative time of cycle monitoring Set Value 0 999 9 sec 1S Enn this set value n mold while delaying this set time between after the Set Value 0 9 9 sec previous mold and before the next one 26 AE 14 4 Special Function Set Screen PO i TE Special Function Set LO Screw RPM men One Cycle A Lik a Press thrice II 1000 mold 10 0 sec M CloseReset C Reset M ClosePos 000 0 AN Input Password AutoOperating D OFF l 060 0 sec AlarmBell SprayAgent E OFF 100 mold 10 0 sec Delay 03 See PressTest F OFF 035 K 35 0 99 gears As the RPM parameter When ON the seconds that lubricating motor 1s started up ON OFF pepsi e n When ON the action seconds of alarm bell for auto Set Value ON OFF operating can be set Set Value after the molds are set When ON the action seconds after delay seconds that in E Set Value ON OFF what molds can be set When ON the pressure can be tested according to the set F Set Value ON OFF pressure flow 27m AW 14 3 Data Protection Set 7 RA AE Data Protection FUNCTION Te AlnputPassword Maks Press thrice p MoldClamp BModifyPassword Count yi Wrong Signal The settings of function screenis disabled to change if gt i The set value of mold clamp is disabled to change if DEN ee The injection conditions will be disabled to change i
24. n Press thrice to enter the output monitoring screen Press four times to enter the expansion I O monitoring screen Press five times to enter the pointing monitoring screen Press 1t into the mold close set screen Press 1t into the mold open set screen Press it into the nozzle set screen Press once to enter the injection set screen Press twice to enter the injection curve screen Press 1t into the holding set screen Press 1t into the screw set screen Press it into the time count set screen 0 2 Introduction for Data Set Items _MEMORY PRODUCT Press once to enter the temperature set screen Press twice to enter the preheating set screen Press once to enter the core A set screen Press twice to enter the core B set screen Press once to enter the function set screen Press twice to enter the time count set screen Press thrice to enter the data protection screen Press it into the mold memory set screen Press it into the QC monitoring set screen Press twice to enter the product record screen Press it into the mold adjust set screen Press it into the mold transfer set screen Press twice to enter the pointing set screen Press it into the ejector set screen Press twice to enter the moved fixed mold air blast set screen A Pore Tec 0 3 Description for Digit and Direction Key yon The digital input key a
25. old2 a 40 Ramp sec Hold Kamp 1 sec 10 po atik 5 Screw Set Screen y Fucurefec gen omm ood sec CA 4225 00 O RPM D 0 00 mm kg Postini lan 200 Pi 70 k C Suck Back P l After Cooling ZIN Wrong Signal P 04 iii present position for the displacement transducer of Actual Value 0 999 9 mm screw a a Actual Value 0 999 9 s Display time for the action route of screw pole time for the action route of screw pole Display the screw RPM which can only be shown after the C Actual Value 0 99 9 RPM l screw rotating sensor is set up The maximum of screw distance that show the longest screw route of machine which is set by machinist before Set Value 0 999 9 mm leaving factory and can be changed in the engineer screen The screw end should be below this value 0 140 kg The set value of pressure 0 99 The set value of speed At first perform the front suck back position after injection G Set Value 0 99 9 mm K Generally please set the position H to 0 if no use The position of screw 1 end changeover screw 2 start Set H Set Value 0 999 9 mm l l l the value to O if the section 1 is only used for the screw The position of screw 2 end changeover post suck back I Set Value 0 999 9 mm start Position of suck back distance again The position of screw J Set Value 0 999 9 mm l endis I J Suck back after cooling when using Cooling after K Show Value K
26. position for displacement transducer of moved mold A T Show the core forward backward stroke and by the time me parameter Generally is unscrew used the count photocell is necessary Core Sensor Mode sears and by the gears parameter Et The mould or oil cylinder should be with additional Prozimity proximity and by the proximity switch parameter In before close CoreIn A Mold Close Mold Close End Out after open Mold Open gt Mold Open End gt Coe MI In after close Mold Close gt Mold Close End gt Core In Out before open Core Out gt Mold Open gt Mold Open End In during close Mold Close gt Core In gt Mold Close End Out during open Mold Open Core Out gt Meld Open End 19 11 Temperature Screen 11 1 Temperature Set Page pos IFE LIT PIPE Temperature 000 000 000 000 000 000 000 ia Dm i 4 00 400400100 G Warming OFF loo Olllemp ActualValue 000 i 000 l E UpperLimit F LowerLimit Wrong Signal a sane osme erat ote CCE 0 99 C Degrees below the set value are prohibited If ON control temperature according to the setting of F Set Value ON OFF value minus that of B value Normally OFF 0 99 C Display present temperature of oil The temperature of oil if which 1s rising to exceed alarm Set Value 0 99 C will appear The temperature of oil if which is dropping to exceed I Set Value 0 99 C l alarm will occ
27. rwise the data of machine need to be Default Value Readjustment readjusted such as temperature used sections resistance ruler range and so on 39 17 7 Pressure Adjustment Pressure Adjustment A PressureTest O C f035 kg GINEE PressureAdjust D A Password Press ook de ok 10 mp DO 20 O 30 0666 40 2 50 a 60 11332 i 70 SU GINEE 90 N Wrong Signal Hi Press six times oooooooon 30 B DWE pon Ca savame ooye nee Please first tick here when parameter adjusted fine is desired Set Value Choose v i O use Pressure Test Steps Pressure Test is OFF Set the pressure tested to 100KG gt Pressure Test is ON Adjust the max Pon 1 0 to 100KG Manometer Pressure Test is OFF Set the pressure tested to 30KG gt Pressure Test is ON Adjust the min Pon I O to 30KG Manometer Adjust P min to 30KG again Test the pressure based on 10KG as unit in order Adjust the pressure according to the following steps if there is still a little error after test t the pressure adjusted to ON C djust parameter by the pressure needed Pane behind parameter is set 40 Check if the pressure on the manometer is needed or not Adjust the pressure in order 17 8 Engineer Function Set 1 A Password HH kok Press seven times Engineer Function Set 1 M CloseSelfProtect SelfProtect PressureMax
28. sesesesescsse P 28 15 Production Screen 15 1 Setting for QC Monitoring Page oocoocommmmmmo P 29 15 2 Product Record A ABO noir cotos P 30 16 Monitoring Screen 16 1 Machine Monitoring PAagE vreereeeeeeeeooeooeueeooeooeooeooeoneon P 30 16 2 Monitoring for Input P Olinda dmca ii P 31 16 3 Monitoring tor Output Port sesesesesescecesesesescscscececesescscscscececesescsescscesecesescscsesceoscesescscscsceseceses P 31 MIA nn I E N A e pd aki A S pos anko e TE S P 32 105 Pointing A NON ILO FEMA O intra P 33 17 Engineer Screen 17 1 Engineer FAB Coins P 34 17 2 Setup Page of Direction Valve Delay omoomoomoss P 35 17 3 Setup Page of Proportion Valve Ramp 1 esossesesesoesesescoesesosoesesoscssesososcsesososcesesoeoesesosoesesoese P 36 17 4 Setup Page of Proportion Valve Ramp 2 scsscsscsscsssssssssssscsccsccsccssssacsassacsessssessssesees P 37 17 5 Lock In Ruler Adjust Page sesesoesesosoesesosoesesoscesescscesescsoesesosceoesosoesesescesesesoesesesoesesesossesescesese P 38 EG SCE COUN UNA SCIOCHON ocn sca ik apa on kata aa aaa ate ai awa ik son aka ka aka nn dwet ea aa ana ki P 39 17 7 Adjust I FOSSUN diia P 40 179 Enone Funcion Set leas tipica P 41 EFD EMSINCEr FUNCION Sof Ll a dou t ako bf ce oct on ki ka o pias P 42 al 0 1 Introduction for Data Set Items Porras Press once to enter the machine dynamic screen Press twice to enter the input monitoring scree
29. should be selected and the action mode and position should be set 4 0 5 Description for Manual Operating Key FueureTer AI E DIA Me SCREW ROTATE TRANSFER RIGHT PAP Ol GATE OPEN PAP Ol GATE CLOSE a e n m Action Key ee Core In Key Press it to perform the core A in stroke Condition Core A used should be selected and the action mode and position should be set Screw Key Press it to perform the screw stroke Condition The cylinder temperature should reach the set value the screw time should be set and positioning Transfer Right Key Press it the mould will transfer right Condition The eject ret end should be ON and the mold open end should be reached Transfer Left Key Press it the mould will transfer left Condition The eject ret end should be ON and the mold open end should be reached Lock In Key The discal machine is started to use press the button the positioning dowel will eject up Condition The transfer left right end should be ON Gate Open Key Press it to perform the air door open stroke Condition Set the air door function to ON Gate Close Key Press it to perform the air door close stroke Condition Set the air door function to ON ee 1 Mold Close Screen po pwen Mold Close MONA ZE fai Po Pos mo mm PressIncreased Time Time 0 e Sec DLowPress ni yi Wrong Signal Display the current position for the displacement trans
30. ur Heating according to percent The greater the number the T Set Value Ja longer the heating time 20 sec as one cycle Notes If desiring to use the percent Percent must be selected in the Temperature Setting of Engineer Screen Generally is the repairers to use it not the users to select AL sec Heating tor 4 sec ft No heating tor 16 sec zz tor 10 sec le No heating for 10 20 11 2 Preheating Time and Date Time Set pare Preheating Time Function ON A C D B 05 01 123 Week Fri 2 50 12 a Pres twice ETES EI EN on Monday Tuesday SIs ou ae Friday Saturday Sunday Idolos SEBEEEBE Wrong Signal o saya CT o same om senene 21 AE 12 Mold Transfer Screen 12 1 Mold Transfer Turnplate Set po An Mold Transfer Turnplate ni a a roa a Le era Transfer ON Turnplate OFF 030 030 fi Wrong Signal Engineer function set 2 in Engineer Screen can only be switched by pressing SET button here when the single or A Set Value ON OFF l l double mold transfer is selected for the function of mold BEJE transfer Engineer function set 2 in Engineer Screen can only be Set Value ON OFF switched by pressing SET button here when the single ON is selected for the function of turnplate D save 099 The flow of moldrtransfer action whenitis ON 22 12 2 Position Set Page pen Position Press twice A 030 030 A Wrong Signal
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