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Operating instructions Gear units R..7, F..7, K..7, S..7 series

1. Gear unit Fill quantity in liters type M1 M2 M3 M4 M5 M6 F 27 0 60 0 80 0 65 0 70 0 60 0 60 F 37 0 95 1 25 0 70 1 25 1 00 1 10 F 47 1 50 1 80 1 10 1 90 1 50 1 70 F 57 2 70 3 50 2 10 3 40 2 90 3 00 F 67 2 70 3 80 1 90 3 80 2 90 3 20 F 77 5 9 7 3 4 30 8 0 6 0 6 3 F 87 10 8 13 0 7 7 13 8 10 8 11 0 F 97 18 5 22 5 12 6 25 2 18 5 20 0 F 107 24 5 32 0 19 5 37 5 27 0 27 0 F 127 39 0 54 5 34 0 61 0 45 0 46 5 F 157 68 0 103 0 62 0 104 0 85 0 77 0 K KA B KH B KV B Gear unit Fill quantity in liters type M1 M2 M3 M4 M5 M6 K 37 0 50 1 00 1 00 1 25 0 95 0 95 K 47 0 80 1 30 1 50 2 00 1 60 1 60 K 57 1 20 2 30 2 50 2 80 2 60 2 40 K 67 1 10 2 40 2 60 3 45 2 60 2 60 K 77 2 20 4 10 4 40 5 8 4 20 4 40 K 87 3 70 8 0 8 7 10 9 8 0 8 0 K 97 7 0 14 0 15 7 20 0 15 7 15 5 K 107 10 0 21 0 25 5 33 5 24 0 24 0 K 127 21 0 41 5 44 0 54 0 40 0 41 0 K 157 31 0 62 0 65 0 90 0 58 0 62 0 K 167 33 0 95 0 105 0 123 0 85 0 84 0 K 187 53 0 152 0 167 0 200 143 0 143 0 KF Gear unit Fill quantity in liters type M1 M2 M3 M4 M5 M6 KF37 0 50 1 10 1 10 1 50 1 00 1 00 KF47 0 80 1 30 1 70 2 20 1 60 1 60 KF57 1 30 2 30 2 70 3 15 2 90 2 70 KF67 1 10 2 40 2 80 3 70 2 70 2 70 KF77 2 10 4 10 4 40 5 9 4 50 4 50 KF87 3 70 8 2 9 0 11 9 8 4 8 4 KF97 7 0 14 7 17 3 21 5 15 7 16 5 KF107 10 0
2. 01031CXX Figure 10 Torque arm for helical worm gear units Gear unit Bolts Tightening torque SA37 M6 x 16 8 8 11 Nm SA47 M8 x 20 8 8 25 Nm SA57 M8 x 20 8 8 25 Nm SA67 M12 x 25 8 8 86 Nm SA77 M12 x 35 8 8 86 Nm SA87 M16 x 35 8 8 210 Nm SA97 M16 x 35 8 8 210 Nm Bush with bearings on both ends 1 02050CXX Figure 11 Torque arm for SPIROPLAN W gear units Gear unit Bolts Tightening torque WA10 M6 x 16 11 Nm WA20 M6 x 16 11 Nm WA30 M6 x 16 11 Nm Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation 4 Mounted gear unit with keyway or splined hollow shaft 4 6 Mounted gear unit with keyway or splined hollow shaft For the configuration of customer shafts please also refer to the design notes in the Gearmotors catalog Installation notes 1 Apply NOCO fluid 02042BXX 2 Distribute the NOCOS fluid carefully 02043AXX 3 Install the shaft and secure it axially mounting is facilitated by using a mounting device 3A Mounting with standard scope of delivery 1 Shortretaining bolt standard scope of delivery Lock washer Washer Circlip Customer shaft Oo P ND 03361BXX Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 23 4 Mechanical Installa
3. M5 M6 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 73 74 Lubricants Lubricant table 9 Lubricants General information Unless a special arrangement is made SEW EURODRIVE supplies the drives with a lubricant fill adapted for the specific gear unit and mounting position The decisive factor is the mounting position M1 M6 Sec Mounting Positions and Important Order Information specified when ordering the drive You must adapt the lubricant fill to any subsequent changes made to the mounting position Lubricant fill quantities 9 1 Lubricant table Key to the lubricant table The lubricant table on the following page shows the permitted lubricants for SEW EURODRIVE gear units Please note the following key to the lubricant table Abbreviations used meaning of shading and notes CLP Mineral oil CLPPG Polyglycol W gear units conforms to USDA H1 CLPHC Synthetic hydrocarbons E Ester oil water pollution danger category WGK 1 HCE Synthetic hydrocarbons ester oil USDA H1 certification HLP Hydraulic oil Synthetic lubricant synthetic anti friction bearing grease Mineral lubricant mineral based anti friction bearing grease
4. M3 ep M5 M6 V je fe GHD CHA Tale 0 EN N ae page 51 68 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mounting Positions 8 Mounting positions for helical worm gearmotors M1 M6 SA SH ST37 28 020 200 Roco M S di o R 3 i 180 L Jet e A a 9 M5 m T VAN m m Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 69 70 Mounting Positions M1 M6 Mounting positions for helical worm gearmotors SA SH ST47 97 28 021 200 20 T 0 R T 180 L page 51 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mounting Positions 8 Mounting positions for
5. 0 R lt 180 L Bess D iS w o 90 B i page 51 Important See the 4 information in the Gearmotors catalog section Project Planning for Gear Units Overhung and axial loads Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 61 62 Mounting Positions M1 M6 Mounting positions for helical bevel gearmotors KF KAF KHF KAZ KHZ37 157 KVF KVZ37 107 34 027 200 270 T 4 t page 51 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mounting P
6. x cee RF17 M5 M3 M6 GH aS em RF s M1 M2 M3 Mb M o7 M2 M3 M5 Me RF17 RF27 Es M1 M3 M5 M6 RFO7 RF17 RF27 Gei RF47 RF57 M3 page 51 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 53 8 Mounting Positions M1 M6 Mounting positions for R helical gearmotors R07F R87F 04 042 200 y 270 T ER 2 0 R Devo D LR j IA i 90 B M1 D Aa X X es X77 RATE RSTF 0 2 HI 8 eue e X RO7F M1 M2 M3 M5 M6 R17F R27F M1 M3 M5 M6 RO7F R17F R27F Gei R47F R57F BE M5 page 51 Important See the 3 information in the Gearmotors catalog section Project Planning for Gear Units Overhung and axial loads 54 Operating Instruction
7. 1 Helical worm gear units with PG oil Please contact SEW 2 Special lubricant for Spiroplan gear units only 3 Recommendation Select SEW fg 2 1 2 4 Pay attention to critical starting behavior at low temperatures 5 Low viscosity grease 6 Ambient temperature ll Lubricant for the food industry food grade oil Se Biodegradable oil lubricant for use in agriculture forestry and water resources S Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Lubricants Lubricant table Anti friction The anti friction bearings in gear units and motors are given a factory fill with the bearing greases greases listed below SEW EURODRIVE recommends regreasing anti friction bearings with a grease fill at the same time as changing the oil Ambient temperature Manufacturer Type Anti friction bearing in 20 C 60 C Mobil Mobilux EP 2 gear unit 40 C 80 C Mobil Mobiltemp SHC 100 Fo 20C 800 Eso UnrexEQ3 Anti friction bearing in 20 C 60 C Shell Alvania RL3 motor 80 C 100 C Kl ber Barrierta L55 2 45 C 25 C Shell Aero Shell Grease 16 Special greases for anti friction bearings in gear units il 30 C 40 C Aral Eural Grease EP 2 Se 20 C 40 C Aral Aralube BAB EP2 The following grease quantities are required For fast running bearings motor and gear unit input end Fill the ca
8. ele cOwou0vIt xi VW N V A N SN NN N KN NO S NS N a N SSS NN N NS N N NE S Gear Units R 7 F 7 K 7 S 7 Series A6 B01 SPIROPLAN w Edition 05 2004 11226841 EN Operating Instructions SEW EURODRIVE Driving the world Contents 10 11 Important Notes 1eeeeeeeeeeeeeeseesn ene eeee nennen nana nnne nasa nnne nasa inan nnn 4 Safety Note AEN ENEE 6 Gear Unit Structure deed aet vasa Ronde teer nina tune ie 9 3 1 Basic structure of helical gear units W u u dsssceeeeereenereren rn nn renerne nnnee 9 3 2 Basicstructure of parallel shaft helical gear units 10 3 3 Basic structure of helical bevel gear units AAA 11 3 4 Basic structure of helical worm gear unt 12 3 5 Basic structure of SPIROPLAN gear units 13 3 6 Nameplate unit designation Wu u u u ssseseeeeeeeeeeererenernren nr n nerne nens en nen 14 Mechanical Installation 15 4 1 Required tools aide u sssseeererer ener een ernr nerne nn nn rrr nr nrnnee 15 4 2 Prerequisites for assembly ennen enn reen menn 15 4 3 Installing the gear unit 16 4 4 Gear unit with solid ahaft nn n nr nnnn nn n nen renerne 19 4 5 Torque arms for mounted gear umite 21 4 6 Mounted gear unit with keyway or splined hollow shaft 23 4 7 Mounted gear units with shrink disc 27 4 8 Mounted
9. e Touch up or renew the surface anticorrosion coating 6 2 Lubricant change intervals 53232AXX Figure 13 Oil change intervals for standard gear units under normal environmental conditions 1 Operating hours 2 Sustained oil bath temperature e Average value per oil type at 70 C 3 CLP PG 4 CLP HC HCE ll B CLP HLP E Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 46 Inspection and Maintenance Inspection and maintenance of the gear unit 6 3 Inspection and maintenance of the gear unit Checking the oil level Checking the oil Changing the oil With oil drain plug oil level screw Do not intermix synthetic lubricants and do not mix synthetic and mineral lubricants together The standard lubricant is mineral oil except for Spiroplan gear units The position of the oil level and oil drain plug and the breather valve depends on the mounting position Refer to the diagrams of the mounting positions 1 De energize the gearmotor and secure it to prevent it from being switched on inadvertently Wait until the gear unit has cooled off Danger of burns 2 Refer to Sec Installing the gear unit when changing the mounting position 3 For gear units with an oil level plug Remove the oil level plug check the fill level and correct it if necessary Screw the oil level plug back in 1 De energize the gearmotor and secure it to pr
10. 21 8 25 8 35 1 25 2 25 2 KF127 21 0 41 5 46 0 55 0 41 0 41 0 KF157 31 0 66 0 69 0 92 0 62 0 62 0 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 79 Lubricants Lubricant fill quantities KA KH KV KAF KHF KVF KAZ KHZ KVZ 80 Gear unit Fill quantity in liters type M1 M2 M3 M4 M5 M6 K 37 0 50 1 00 1 00 1 40 1 00 1 00 K 47 0 80 1 30 1 60 2 15 1 60 1 60 K 57 1 30 2 30 2 70 3 15 2 90 2 70 K 67 1 10 2 40 2 70 3 70 2 60 2 60 K 77 2 10 4 10 4 60 5 9 4 40 4 40 K 87 3 70 8 2 8 8 11 1 8 0 8 0 K 97 7 0 14 7 15 7 20 0 15 7 15 7 K 107 10 0 20 5 24 0 32 4 24 0 24 0 K 127 21 0 41 5 43 0 52 0 40 0 40 0 K 157 31 0 66 0 67 0 87 0 62 0 62 0 KH167 33 0 95 0 105 0 123 0 85 0 84 0 KH187 53 0 152 0 167 0 200 143 0 143 0 Spiroplan W The fill quantity of Spiroplan gear units does not vary irrespective of their mounting gear units position he unt Fill quantity in liters regardless of mounting position W 10 0 16 W 20 0 26 W 30 0 50 Helical worm S gear units Sis Gear unit Fill quantity in liters type M1 M2 M3 M4 M5 M6 S37 0 25 0 40 0 50 0 55 0 40 0 40 S47 0 35 0 80 0 70 0 90 1 00 0 80 0 80 S57 50 1 20 1 00 1 20 1 45 1 30 1 30 S67 1 00 2 00 2 20 3 10 3 10 2 60 2 60 S77 1 90 4 20 3 70 5 4 5 9 4 40 4 40 S87 3 30 8 1 6 9 10 4 11 3 8 4 8 4 S97 6 8 15 0 13
11. 31 4 Mechanical Installation Mounted gear units with TorqLOC amp 8 Secure the bushing with the split ring Tighten the split ring on the bushing using the appropriate torque as specified in the following table 52095AXX Type Torque Nm KT FT ST Nickel plated Stainless steel 37 18 7 5 37 47 18 7 5 47 57 18 7 5 57 67 67 35 18 77 77 35 18 87 87 35 18 97 97 35 18 32 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 52096AXX Mechanical Installation 4 Mounted gear units with TorqLOC amp 10 Push the counter bushing onto the customer shaft and into the hollow shaft or shrink disk right into the seat 52097AXX 11 Tap lightly on the flange of the counter bushing to ensure that the socket is fitted se curely in the hollow shaft 52098AXX 12 Ensure that the customer shaft is fitted in the counter bushing 53478AXX Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 33 34 Mechanical Installation Mounted gear units with TorqLOC amp 13 Tighten the bolts of the shrink disk by hand and ensure that the end rings of the shrink disc are parallel 52100AXX 14 Tighten the locking bolts by working round several times from one bolt to the next not in diametrically opposite sequence See the ta
12. 330 AD3 ZR 274 1400 AD4 ZR Gr 1120 AD4 ZR 3300 AD5 ZR 487 3200 AD6 ZR 567 3900 AD7 ZR 663 10000 AD8 ZR 516 4300 1 Maximum load values for connection bolts in strength class 8 8 The maximum permitted weight of the attached motor Fgmax must be reduced proportionally as the distance between the adapter flange and the middle of the motor x increases When this distance is reduced the Fgmax cannot be increased 2 Diameter of the adapter output flange 160 mm Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation AD input shaft assembly Cover with back Check the direction of rotation of the drive before installation and startup Please inform stop AD RS the SEW EURODRIVE customer service if the direction of rotation is incorrect The backstop is maintenance free in operation and does not require any further main tenance work The backstops have a minimum lift off speed depending on the size following table If the minimum lift off speeds are violated the backstops are subject to wear and the resulting friction causes the temperature to increase Type Maximum locking torque of backstop Minimum lift off speed Nm 1 min AD2 RS 90 640 AD3 RS 340 600 AD4 RS 700 550 AD5 RS 1200 630 AD6 RS 1450 430 AD7 RS 1450 430 AD8 RS 2860 430 In rated operation the lift off speeds must not drop below the minimum value
13. 39 5 41 0 R167 27 0 70 0 82 0 78 0 88 0 66 0 69 0 Gear unit Fill quantity in liters Bee ae m1 wei M3 M4 M5 M6 RFO7 0 12 0 20 0 20 0 20 0 20 0 20 RF17 0 25 0 55 0 35 0 55 0 35 0 35 RF27 0 25 0 40 0 70 0 50 0 70 0 50 0 50 RF37 0 35 0 95 0 90 0 95 1 05 0 75 0 95 RF47 0 65 1 50 1 60 1 50 1 65 1 50 1 50 RF RM57 0 80 1 70 1 80 1 70 2 00 1 70 1 70 RF RM67 1 20 2 50 2 70 3 60 2 70 2 60 1 90 2 10 RF RM77 1 20 2 60 3 80 4 10 3 30 4 10 2 40 3 00 RF RM87 2 40 6 0 6 8 7 9 7 1 7 7 6 3 6 4 RF RM97 5 1 10 2 11 9 14 0 11 2 14 0 11 2 11 8 RF RM107 6 3 14 9 15 9 17 0 19 2 13 1 15 9 RF RM137 9 5 25 0 27 0 29 0 32 5 25 0 25 0 RF RM147 16 4 42 0 47 0 48 0 52 0 42 0 42 0 RF RM167 26 0 70 0 82 0 78 0 88 0 65 0 71 0 1 The output end gear unit of multi stage gear units must be filled with the larger oil volume Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 77 9 Lubricants Lubricant fill quantities Helical RX gear units Gear unit Fill quantity in liters HUS M1 M2 M3 M4 M5 M6 RX57 0 60 0 80 1 30 1 30 0 90 0 90 RX67 0 80 0 80 1 70 1 90 1 10 1 10 RX77 1 10 1 50 2 60 2 70 1 60 1 60 RX87 1 70 2 50 4 80 4 80 2 90 2 90 RX97 2 10 3 40 7 4 7 0 4 80 4 80 RX107 3 90 5 6 11 6 11 9 7 7 7 7 Gear unit Fill quantity in liters type RXF M1 M2 M3 M4 M5 M6 RXF57 0 50 0 80 1 10 1 10 0 70 0 70 RXF67 0 70 0 80 1 50 1 40 1 00 1 00 RXF
14. 4 18 0 21 8 17 0 17 0 1 The larger gear unit of multi stage gear units must be filled with the larger oil volume SF Gear unit Fill quantity in liters type M1 M2 M3 M4 M5 M6 SF37 0 25 0 40 0 50 0 55 0 40 0 40 SF47 0 40 0 90 0 90 1 05 1 05 1 00 1 00 SF57 0 50 1 20 1 00 1 50 1 55 1 40 1 40 SF67 1 00 2 20 2 30 3 00 3 20 2 70 2 70 SF77 1 90 4 10 3 90 5 8 6 5 4 90 4 90 SF87 3 80 8 0 7 1 10 1 12 0 9 1 9 1 SF97 7 4 15 0 13 8 18 8 22 6 18 0 18 0 1 The larger gear unit of multi stage gear units must be filled with the larger oil volume Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Lubricants Lubricant fill quantities SA SH SAF SHF SAZ SHZ Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Gear unit Fill quantity in liters type M1 M2 M3 M4 M5 M6 S 37 0 25 0 40 0 50 0 50 0 40 0 40 S 47 0 40 0 80 0 70 0 90 1 00 0 80 0 80 S 57 0 50 1 10 1 00 1 50 1 50 1 20 1 20 S 67 1 00 2 00 1 80 2 60 2 90 2 50 2 50 S 77 1 80 3 90 3 60 5 0 5 8 4 50 4 50 S 87 3 80 7 4 6 0 8 7 10 8 8 0 8 0 S 97 7 0 14 0 11 4 16 0 20 5 15 7 15 7 1 The larger gear unit of multi stage gear units must be filled with the larger oil volume 81 10 82 Appendix 10 Appendix 10 1 Index of changes Mechanical inst
15. 508 Shim ring 3 Pinion shaft 22 Gearcase 45 Anti friction bearing 515 Shim ring 4 Gear 24 Lifting eyebolt 47 Circlip 516 Shim ring 5 Pinion shaft 25 Anti friction bearing 59 Screw plug 517 Shim ring 6 Gear 30 Anti friction bearing 88 Circlip 521 Shim ring 7 Output shaft 31 Key 100 Gearcase cover 522 Shim ring 8 Key 32 Spacer 101 Hex head bolt 523 Shim ring 9 Oil seal 34 Anti friction bearing 102 Gasket 11 Anti friction bearing 37 Anti friction bearing 131 Closing cap 12 Circlip 39 Circlip 181 Closing cap 17 Spacer 41 Circlip 506 Shim ring Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 3 Gear Unit Structure Basicstructure of parallel shaft helical gear units 3 2 Basicstructure of parallel shaft helical gear units 05676AXX Figure 2 Basic structure of parallel shaft helical gear units Key 1 Pinion 22 Gearcase 91 Circlip 506 Shim ring 2 Gear 25 Anti friction bearing 92 Washer 507 Shim ring 3 Pinion shaft 30 Anti friction bearing 93 Lock washer 508 Shim ring 4 Gear 31 Key 94 Hex head bolt 515 Shim ring 5 Pinion shaft 32 Spacer 100 Gearcase cover 516 Shim ring 6 Gear 37 Anti friction bearing 101 Hex head bolt 517 Shim ring 7 Hollow shaft 39 Circlip 102 Gasket 521 Shim ring 9 Oil seal 41 Circlip 131 Closing cap 522 Shim ring 11 Anti friction bearing 42 Anti friction bearing 160 Closing plug 523 Shim ring 14 Hex head bolt 43 Key 1
16. 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande sewsales entelchile net LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 victor zhang 9 sew eurodrive cn Service http www sew com cn 08 2004 Address List 1 China Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou Q sew com cn Jiangsu Province 215021 P R China Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B sewcol andinet com Santaf de Bogota Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd gy 4 II Fax 385 1 4613 158 HR 10 000
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18. Coupling hub 03371BXX Avoid impermissibly high overhung loads Install the gear or chain sprocket according to figure B 1 Hub A Unfavorable B Correct 03369BXX Only use a mounting device for installing input and output elements Use the center bore and the thread on the shaft end for positioning Never drive belt pulleys couplings pinions etc onto the shaft end by hitting them with a hammer This will damage the bearings housing and the shaft nthe case of belt pulleys make sure the belt is tensioned correctly in accor dance with the manufacturer s instructions e Power transmission elements should be balanced after fitting and must not give rise to any impermissible radial or axial forces see the Gearmotor or Explosion Proof Drives catalogs for permitted values Note Assembly is easier if you first apply lubricant to the output element or heat it up briefly to 80 100 C Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 19 20 Mechanical Installation Gear unit with solid shaft Installing Couplings must be mounted and balanced according to the information provided by the couplings coupling manufacturer a Maximum and minimum clearance b Axial misalignment c Angular misalignment 03356AXX Figure 7 Clearance and misalignment for coupling installation Input and output elements such as belt pulleys couplings etc mu
19. Exceptions 1 SEW supplies the following gear units with a screw plug on the vent hole provided e Gear units for extended storage e Pivoted mounting positions if possible e Gear units for mounting on a slant The breather valve is located in the motor terminal box Before startup you must re place the highest screw plug with the breather valve supplied 2 SEW supplies a breather valve in a plastic bag for gear head units requiring venting on the input end 3 Enclosed gear units are supplied without a breather valve As a rule the breather valve is already activated at the factory If the breather valve has not been activated you must remove the transport fixture from the breather valve before starting up the gear unit 2 Remove the transport fixture 3 Breather valve activated e 02053BXX 02054BXX 02055BXX If you paint or respray the drive ensure that you cover the breather valve and oil seals carefully Remove the strips of tape after completing the painting work Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation 4 Gear unit with solid shaft 4 4 Gearunit with solid shaft Installing input The following figure shows a mounting device for installing couplings or hubs on gear and output unit or motor shaft ends It may be possible to dispense with the thrust bearing on the elements mounting device 1 Gear shaft end 2 Thrust bearing 3
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22. digits of the year of manufacture 2 digit Part number 4 digit Order number 10 digits Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation 4 Required tools aids 4 Mechanical Installation 4 1 Required tools aids e Set of spanners Torque wrench for Shrink discs AQH motor adapter Input shaft assembly with centering shoulder Mounting device e Shims and distance rings if necessary Fixing devices for input and output elements e Lubricant e g NOCO Fluid Bolt adhesive for input shaft assembly with centering shoulder e g Loctite 243 e Standard parts are not part of the delivery Installation tolerances Shaft end Flanges Diameter tolerance in accordance with DIN 748 Centering shoulder tolerance in accordance with e ISO K6 for solid shafts with lt 50 mm DIN 42948 e ISO m6 for solid shafts with gt 50 mm e SOj6 with b1 lt 230 mm e ISO H7 for hollow shafts e ISO h6 with b1 gt 230 mm e Center bore in accordance with DIN 332 shape 42 Prerequisites for assembly Check that the following conditions have been met The data on the nameplate of the gearmotor matches the voltage supply system The drive has not been damaged during transportation or storage Ensure that the following requirements have been met For standard gear units Ambient temperature according to the lubricant table in Sec L
23. flange surfaces of the motor and adapter Remove the key from the motor shaft and replace it with the supplied key 484 not AM63 and AM250 Heat the coupling half 479 to approx 80 100 C push the coupling half onto the motor shaft Until stop at motor shaft shoulder position to point A except for AM25 AM280 and NEMA Secure key and coupling half using grub screw 481 and tightening torque TA on mo tor shaft according to the table 5 Check point A 6 Seal the contact surfaces between the adapter and motor using a suitable sealing compound Mount the motor on the adapter When doing this make sure the coupling dogs of the adapter shaft engage in the plastic spider IEC AM 63 71 80 90 100 112 132 160 180 200 225 250 280 A 24 5 31 5 41 5 54 76 78 5 93 5 139 Ta 1 5 1 5 4 8 4 8 10 17 17 17 Thread M4 M4 M6 M6 M8 M10 M10 M10 NEMA AM 56 143 145 182 184 213 215 254 256 284 286 324 326 364 365 A 46 43 55 63 5 78 5 85 5 107 107 TA 1 5 1 5 4 8 4 8 10 17 17 17 Thread M4 M4 M6 M6 M8 M10 M10 M10 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation 4 AM adapter coupling To avoid contact corrosion we recommend applying NOCO fluid to the motor shaft before mounting the coupling half When installing a motor onto the adapter you must use an anaerobic fluid seal to ensur
24. shaft assembly AD 40 Mounting position designation 50 Mounting positions Helical gear units 52 55 Helical bevel gear units 60 Helical worm gear units 65 Parallel shaft helical gear units 57 Spiroplan gear units 71 Mounting torque arms 21 N Nameplate 14 NEMA adapter 36 Operating Instructions Gear Units R 7 F 7 K 7 S 7 Series SPIROPLAN W 83 11 84 O Oil change 46 Openair 17 P Painting gear units 18 Parallel shaft helical gear unit structure 10 Parallel shaft helical gear units lubricant fill quantities 78 R R gear units lubricant fill quantities 77 RS backstop 43 RX gear units lubricant fill quantities 78 S S gear units lubricant fill quantities 80 Safety notes 6 Serial number 14 Shrink disk 27 Solid shaft 19 Spiroplan gear units lubricant fill quantities 80 Spiroplan W gear units structure 13 Splined hollow shaft 23 Startup 44 Helical parallel shaft helical and helical bevel gear units 44 Helical worm and Spiroplan W gear units 44 Structure Helical gear units 9 Helical bevel gear units 11 Helical worm gear unit 12 Parallel shaft helical gear unit 10 Spiroplan gear units 13 T TorgLOC 30 Torque arm for helical bevel gear units 21 Torque arm for helical worm gear units 22 Torque arm for Spiroplan W gear units 22 Torque arms for parallel shaft helical gear units 21 Torque arms mounting 21 Transportation 7 U Unit designation 14 W
25. size lt 67 max 0 4 mm Gear unit size 77 107 max 0 5 mm Gear unit size 137 147 max 0 7 mm Gear unit size 157 187 max 0 8 mm Do not tighten the housing legs and mounting flanges against one another and ensure that you comply with the permitted overhung and axial loads Secure the gearmotors with bolts of quality 8 8 Secure the following gearmotors with bolts of quality 10 9 e HF37 R37F with flange 120 mm es HF47 R47F with flange 140 mm es HF57 R57F with flange 160 mm The oil checking and drain screws and the breather valves must be freely accessible At the same time also check that the oil fill is as specified for the mounting position see Sec Lubricants Lubricant fill quantities or refer to the information on the nameplate The gear units are filled with the required oil volume at the factory There may be slight deviations at the oil level plug as a result of the mounting position which are permitted within the manufacturing tolerances Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation Installing the gear unit Installation in damp locations or in the open Adjust the lubricant fill volumes and the position of the breather valve accordingly in the event of a change of mounting position Please contact our SEW customer service if you change the mounting position of K gear units to M5 or M6 or between M5 and M6
26. wear and the resulting friction causes the temperature to increase Type Maximum locking torque of backstop Minimum lift off speed Nm 1 min UM i A sea ARE S oe i S Men Br E se Sea E S In rated operation the lift off speeds must not drop below the minimum values The lift off speeds are only permitted to drop below the minimum values during start up or braking 4 10 AQ adapter coupling AQA 479 nE 1 Motor shaft 2 Setscrew 1 3 Bolt 1 gm AQA With keyway 3 3 AQH Without keyway Hd AH A R A i AS 53512AXX 1 Clean the motor shaft and flange surfaces of the motor and adapter 2 Type AQH Unscrew the bolts of the coupling half 479 and loosen the conical connection 3 Heat the coupling half 80 C 100 C and push it onto the motor shaft Type AQA AQH Up to clearance A see table 4 Type AQH Tighten the bolts on the coupling half in diametrically opposite sequence 38 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation AQ adapter coupling Setting dimen sions tightening torques work round several times tightening the bolts evenly one after the other until all bolts reach the tightening torque T4 specified in the table Type AQA Use a setscrew to secure the coupling half see table 5 Check the position of the coupling half cl
27. 0 RL EN ol Le H Al i S N M4 Important See the 3 information in the Gearmotors catalog section Project Planning for Gear Units Overhung and axial loads Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 65 66 Mounting Positions M1 M6 Mounting positions for helical worm gearmotors S47 S97 05 026 200 270 T a REI n cl 0 R UASA 180 L INC 90 B page 51 Important See the information in the Gearmotors catalog section Project Planning for Gear Units Overhung and p axial loads Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIR
28. 61 Closing cap 16 Output flange 45 Anti friction bearing 165 Closing plug 17 Spacer 59 Screw plug 181 Closing cap 19 Key 81 O ring 183 Oil seal 20 Breather valve 88 Circlip 10 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Gear Unit Structure Basic structure of helical bevel gear units 3 3 Basic structure of helical bevel gear units 4102 536 3 43 537 538 533 534 Figure 3 Basic structure of helical bevel gear units 05675AXX Key 1 Pinion 25 Anti friction bearing 102 Adhesive and sealing 522 Shim ring compound 2 Gear 30 Anti friction bearing 113 Slotted round nut 523 Shim ring 3 Pinion shaft 31 Key 114 Multi tang washer 533 Shim ring 4 Gear 37 Anti friction bearing 116 Thread lock 534 Shim ring 5 Pinion shaft 39 Circlip 119 Spacer 535 Shim ring 6 Gear 42 Anti friction bearing 131 Closing cap 536 Shim ring 7 Output shaft 43 Key 132 Circlip 537 Shim ring 8 Key 45 Anti friction bearing 133 Spacer 538 Shim ring 9 Oilseal 59 Screw plug 135 Nilos ring 542 Shim ring 11 Anti friction bearing 83 Nilos ring 161 Closing cap 543 Shim ring 12 Circlip 84 Nlilos ring 506 Shim ring 544 Shim ring 17 Spacer 88 Circlip 507 Shim ring 19 Key 89 Closing cap 508 Shim ring 20 Breather valve 100 Gearcase cover 521 Shim ring 22 Gearcase 101 Hex head bolt 521 Shim ring Operating Instructions Gear
29. 77 0 90 1 30 2 40 2 00 1 60 1 60 RXF87 1 60 1 95 4 90 3 95 2 90 2 90 RXF97 2 10 3 70 7 1 6 3 4 80 4 80 RXF107 3 10 5 7 11 2 9 3 7 2 7 2 Parallel shaft helical F gear units F FA B FH B FV B Gear unit Fill quantity in liters type M1 M2 M3 M4 M5 M6 F 27 0 60 0 80 0 65 0 70 0 60 0 60 F 37 0 95 1 25 0 70 1 25 1 00 1 10 F 47 1 50 1 80 1 10 1 90 1 50 1 70 F 57 2 60 3 50 2 10 3 50 2 80 2 90 F 67 2 70 3 80 1 90 3 80 2 90 3 20 F 77 5 9 7 3 4 30 8 0 6 0 6 3 F 87 10 8 13 0 7 7 13 8 10 8 11 0 F 97 18 5 22 5 12 6 25 2 18 5 20 0 F 107 24 5 32 0 19 5 37 5 27 0 27 0 F 127 40 5 54 5 34 0 61 0 46 3 47 0 F 157 69 0 104 0 63 0 105 0 86 0 78 0 FF Gear unit Fill quantity in liters type M1 M2 M3 M4 M5 M6 FF27 0 60 0 80 0 65 0 70 0 60 0 60 FF37 1 00 1 25 0 70 1 30 1 00 1 10 FF47 1 60 1 85 1 10 1 90 1 50 1 70 FF57 2 80 3 50 2 10 3 70 2 90 3 00 FF67 2 70 3 80 1 90 3 80 2 90 3 20 FF77 5 9 7 8 4 30 8 1 6 0 6 3 FF87 10 8 13 2 7 8 14 1 11 0 11 2 FF97 19 0 22 5 12 6 25 6 18 9 20 5 FF107 25 5 32 0 19 5 38 5 27 5 28 0 FF127 41 5 55 5 34 0 63 0 46 3 49 0 FF157 72 0 105 0 64 0 106 0 87 0 79 0 78 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Lubricants Lubricant fill quantities Helical bevel K gear units PA FH FV FAF FHF FVF FAZ FHZ FVZ
30. 7B gs 42 042 200 0 R E 180 L Ig 9 F 27 M1 M3 M5 M6 F 27 d9 M1 M6 F 27 M1 M3 M5 M6 page 51 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLANG W 57 58 Mounting Positions M1 M6 Mounting positions for parallel shaft helical gearmotors FF FAF FHF FAZ FHZ27 157 FVF FVZ27 107 Gp 270 M 42 043 200 PEN 0 R Me JOLO NN A ASA 180 Eed E 270 1 i 90 0 F 27 9 M1 M3 M5 M6 F 27 OK vi Me F 27 amp M1 M3 M5 M6 page 51 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mounting Positions 8 Mounting positions for parallel shaft helical gearmoto
31. 8 6 Mounting positions for helical bevel oeammotors 60 8 7 Mounting positions for helical worm gearmotors sssse 65 8 8 Mounting positions for SPIROPLAN W gearmotors 71 ETIDILIICE c 74 943 Lubricant table sieste RD ea ud Ue edm aie 74 9 2 Lubricant fill quantities A 77 Appendbc Ee i A nr re 82 10 1 Index of anges ie c o ere e e Rt Re e impe 82 Je docu NES TTD EUM ROSE 83 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Important Notes 1 Important Notes Safely and Always follow the safety and warning instructions in this publication warning instructions Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the drive and the environment Tips and useful information is You must adhere to the operating instructions to ensure LII e Trouble free operation _ NA e Fulfillment of any rights to claim under guarantee Consequently read the operating instructions before you start working with the gear unit The operating instructions contain important information about servicing Therefore keep the operating instructions close to the gear unit e Adjust the lubricant fill volume and po
32. 9 7 35 643 6854 FA 47 KA 47 SA 57 35 M12 5 12 29 9 5 38 34 7 45 643 6862 FA 57 KA 57 FA 67 KA 67 SA 67 40 M16 5 12 34 11 5 41 9 39 7 50 643 687 0 SA 67 45 M16 5 12 38 5 13 5 48 5 44 7 50 643 688 9 FA 77 KA 77 SA 77 50 M16 5 12 43 5 13 5 53 5 49 7 50 643 689 7 FA 87 KA 87 SA 77 SA 87 60 M20 5 16 56 17 5 64 59 7 60 643 690 0 FA 97 KA 97 SA 87 SA 97 70 M20 5 16 65 5 19 5 74 5 69 7 60 643 691 9 FA 107 KA 107 SA 97 90 M24 5 20 80 24 5 95 89 7 70 643 692 7 FA 127 KA 127 100 M24 5 20 89 27 5 106 99 7 70 643 693 5 FA 157 KA 157 120 M24 5 20 107 31 127 119 7 70 643 694 3 1 Retaining bolt 26 The SEW assembly kit for mounting the customer shaft is a recommendation from SEW EURODRIVE You must always check whether this design can compensate the axial loads In particular applications e g mounting mixer shafts a different design may have to be used to secure the shaft axially In these cases customers can use their own devices However you must ensure that these designs do not cause potential sources of combustion according to DIN EN 13463 for example impact sparks Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation 4 Mounted gear units with shrink disc 4 7 Mounted gear units with shrink disc Do not tighten the locking bolts unless the shaft is installed the hollow shaft could become deformed Ins
33. GH EISUO JJeus ve9 OHS OW 089 d19 aqnjuAs 089 008 oqu 089 dX 9S u sJeu3 dg 089 9 H9 yjuAsieqniy 089 S EISAILL ae 089 d19 uljouay 089 Wa Jeobndo 099 edoisn SL ZAH opuey 089 0011 loqui 089 dX 49 1oB1eu3 dg SL WH d lH 1oB1eu3 dg 089 94 Joe jeay 089 1 N35 Iro49qni lO 0 LIN Xojos 089 ee Ilys SLL SnIISL aus 9 9 JeoBliIqon WLL ILA IIqoiN SL OA C 9 WH dH Ov puepuelg 9 OVd sn399 78 94 UASAH gyuung 1eqniy FEH DHS GOW ZE 9 9H d19 IAH 9t 8 uljouoy TE Jeobndo 9p ssejusv d3 opuey 89 0011 out 9r 94 JoBeg jeay 89 1 WAS poaq cel SnIISL jus Wel 20 gow ZE DA 91 89 9A WH d1H OSL d9 uljouoy 001 Wa Jeobndo OCL edoisn 001 00 LL loquL 001 4X 49 1o61su3 dg 00 94 lobagq jeay 0SL L W39 poaq 001 ejeuio Iys 129 seaBblIqow 001 9A OSL DA 99 d19 OSL dg e oeuuld 0SL 93 yjuAsieqniy OSL GH eewo 194s 629 DHS IIqoiN osL DA ozz d 15 uAsiun ujousy ozz v 92994 u s 1eebndo ozz dg ejoeuuld 0ZZIOLSL out 077 SWd jobaq jeay 027 7 93 yjuAsieqniy ozz GH ejewQ IISUS 0 9 2HS GOW 022 9 ozz v xeyndo ozz d19 aqnjuAs 0zz 008 IOQUL 077 dX 9S u siouz dg ozz so 1069q jey 02 7 9 HD HUEL al ozz sS eJ AIL aus 0 ejAoBAIS Hoon 022 9 022 d19 uljouoy ozz Wa Jeobndo ozz edoion 0
34. Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 49 gt TA N Cd SVED 03203AXX Mounting Positions General information on Mounting positions M6 for gear units The following figure shows the M6 M6 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W M6 General information on mounting positions Mounting Positions PP Q M1 8 8 1 Mounting position designation SEW differentiates between six mounting positions M1 spatial orientation of the gearmotor in mounting positions M1 Figure 14 Depiction of mounting positions M1 50 Mounting Positions Key to the mounting position sheets M1 M6 8 2 Keyto the mounting position sheets SPIROPLAN gearmotors do not depend on any particular mounting position However mounting positions M1 to M6 are also shown for SPIROPLAN gearmotors to assist you in working with this documentation Important SPIROPLAN gearmotors cannot be equipped with breather valves oil level plugs or drain plugs Symbols used The following table shows the symbols used in the mounting position sheets and what they mean Symbol Meaning Breather valve Oil level plug Oil drain plug Churning losses Increased churning losses may arise in some mounting positions Contact SEW EURODRIVE in case of the following combinat
35. OPLAN W Mounting Positions Mounting positions for helical worm gearmotors SF SAF SHF37 GO 270 M VERS fee 0 R EE 180 L 0 Ig n PR Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 1 M6 05 027 200 67 8 Mounting Positions M1 M6 Mounting positions for helical worm gearmotors SF SAF SHF SAZ SHZ47 97 05 028 200 270 T Ad wo
36. Oil seal 523 Shim ring 17 Spacer 143 Spacer 250 Circlip Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 13 3 Gear Unit Structure Nameplate unit designation 3 6 Nameplate unit designation Sample nameplate SEWEEURODRINS Bruchsal Germany C Typ RF47 A 1I2GD Nr 01 3229561201 0001 03 IM M1 na 1 min113 ne max 1 min 1400 IP 65 Ma Nm 186 Mama Nm 14 6 kg 37 0 FRamaxN 2820 FRemax N i 12 54 O MR Nm Mrs Nm fb 1 05 Bedienungsanleitung muss beachtet werden II 2GD c k T4 120 C 3 Schmierstoff CLP HC 220 Synth Ol 0 71 V FSA GmbH EU Code 0588 Made in Germany 117 8822 10 06687ADE Figure 6 Sample nameplate fp Service factor FRa max IN Maximum overhung load on the output side FRe max IN Maximum overhung load on the input side with input shaft assembly AD i Gear unit reduction ratio IM Mounting position IP Enclosure De max l min Maximum input speed Na 1 min Output speed Memax Nm Maximum input torque M Nm Output torque MR Nm Overload torque when using an AR adapter Mrs Nm Locking torque of the backstop Unit designation Example Helical gear unit category II2GD RF 47 IA I2GD Example Serial number Explosion proof design to directive 94 9 EC For direct motor mounting Gear unit size Helical gear unit series flange mounted 3229561201 0001 03 14 L Year number end
37. Please contact our SEW customer service if you change the mounting position of size S47 S97 S gear units to mounting position M2 Use plastic inserts 2 3 mm thick if there is a risk of electrochemical corrosion between the gear unit and the driven machine The material used must have an electri cal bleeder resistor 10 Q Electrochemical corrosion can occur between various metals for example cast iron and high grade steel Also install the bolts with plastic washers Ground the housing additionally use the grounding bolts on the motor Drives are supplied in corrosion resistant versions for use in damp areas or in the open air Repair any damage to the paint work e g on the breather valve When mounting the motors onto AM AQ AR AT adapters seal the flange areas with a suitable sealing compound e g Loctite 574 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 17 Mechanical Installation Installing the gear unit Gear unit venting Activating the breather valve 1 Breather valve with transport fixture ON Painting the gear unit No breather plug is required for the following gear units e R07 in mounting positions M1 M2 M3 M5 and M6 R17 R27 and F27 in mounting positions M1 M3 M5 and M6 SPIROPLAN W gear units SEW EURODRIVE supplies all other gear units with the breather valve installed and activated according to the particular mounting position
38. Putting into storage Installation assembly Connection e Startup Maintenance Servicing The following information and documents must be observed during these processes Relevant operating instructions and wiring diagrams Warning and safety signs on the gear unit gearmotor e System specific regulations and requirements National regional regulations governing safety and the prevention of accidents Serious injuries and property damage may result from Improper use Incorrect installation or operation Unauthorized removal of necessary protection covers or the housing Gearmotors gear units from SEW are intended for industrial systems They correspond to the applicable standards and regulations Technical data and information about the permitted conditions can be found on the nameplate and in the documentation It is essential that you follow all the instructions Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Safety Notes Transportation Extended stor age of gear units Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery Inform the shipping company immediately It may be that you are not permitted to startup the drive due to the damage Tighten installed eyebolts The eyebolts are only designed for the weight of the gearmotor gear unit Do not attach any additional loads The installed lifting eyebo
39. SPIROPLAN W gearmotors M1 M6 8 8 Mounting positions for SPIROPLAN W gearmotors W10 30 20 001 002 270 T E EE qn doce 0 D x U 180 L y c 1 0 gem o 0 Me o M1 7 0 4X M4 i d M2 JA DN xy M3 M6 GE ar Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 71 72 Mounting Positions M1 M6 Mounting positions for SPIROPLAN W gearmotors WF WAF10 30 270 T 0 R 20 002 002 M2 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mounting Positions Mounting positions for SPIROPLAN W gearmotors M1 M6 WA10 30 20 003 002 270 T 0 R 180 UN rr EN
40. Sec Inspection and Mainte nance e Stop the drive contact customer service high oil level Oil leaking A Rubber seal on the gear cover plate leak A Tighten the bolts on the gear cover plate and e From the gear cover ing observe the gear unit Oil still leaking Contact cus plate B Seal defective tomer service e From the motor flange C Gear unit not vented B Contact customer service e From the motor oil seal C Vent the gear unit see Sec Mounting Positions From the gear unit flange e From the output end oil seal Oil leaking from breather A Too much oil A Correct the oil level see Sec Inspection and valve B Drive operated in incorrect mounting posi Maintenance tion B Mount the breather valve correctly see Sec C Frequent cold starts oil foams and or Mounting Positions and correct the oil level see Lubricants Output shaft does not turn although the motor is run ning or the input shaft is rotated Connection between shaft and hub in gear unit interrupted Send in the gear unit gearmotor for repair 1 Short term oil grease leakage at the oil seal is possible in the run in phase 24 hours running time 7 2 AM AQA AL adapter malfunctions Problem Possible cause Remedy Unusual regular running noise Meshing grinding noise Bearing damage Contact SEW EURODRIVE customer service Oil leaking Seal defective Contact SEW EURODRIVE customer service Outp
41. Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 11 Gear Unit Structure 3 Basic structure of helical worm gear units 3 4 Basic structure of helical worm gear units 519 12 548 50884AXX Figure 4 Basic structure of helical worm gear units Key 1 Pinion 20 Breather valve 88 Circlip 518 Shim ring 2 Gear 22 Gearcase 89 Closing cap 519 Shim ring 5 Worm 25 Anti friction bearing 100 Gearcase cover 520 Shim ring 6 Worm gear wheel 30 Anti friction bearing 101 Hex head bolt 521 Shim ring 7 Output shaft 37 Anti friction bearing 102 Rubber seal 522 Shim ring 9 Oil seal 39 Circlip 131 Closing cap 523 Shim ring 11 Anti friction bearing 43 Key 137 Spacer 12 Circlip 59 Screw plug 506 Shim ring 19 Key 61 Circlip 507 Shim ring 12 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Gear Unit Structure Basic structure of SPIROPLAN gear units 3 5 Basic structure of SPIROPLAN gear units Figure 5 Basic structure of SPIROPLANP gear units 05674AXX Key 1 Pinion 19 Key 88 Circlip 251 Circlip 6 Gear 22 Gearcase 89 Closing cap 518 Shim ring 7 Output shaft 25 Anti friction bearing 100 Gearcase cover 519 Shim ring 8 Key 65 Oil seal 101 Hex head bolt 520 Shim ring 9 Oilseal 66 Anti friction bearing 102 Gasket 521 Shim ring 11 Anti friction bearing 71 Spacer 132 Circlip 522 Shim ring 12 Circlip 72 Circlip 183
42. ZZ 00 LL loquL 022 dX 49 JoB1eu3 dg ozz 98 jobagq jeay 022 1 N39 Iro49qnp4 ozz ejewo 194s 0 9 seabliqow JON 022 9 ID 1N OSI OSI NIG 10 FS 00 OS 0 OG Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 76 Lubricants Lubricant fill quantities 9 2 Lubricant fill quantities Helical R gear units The specified fill quantities arerecommended values The precise values vary depend ing on the number of stages and gear ratio When filling it is essential to check the oil level plug since it indicates the precise oil capacity The following tables show guide values for lubricant fill quantities in relation to the mounting position M1 M6 Gear unit Fill quantity in liters B M1 wa M3 M4 M5 M6 RO7 R07F 0 12 0 20 0 20 0 20 0 20 0 20 R17 R17F 0 25 0 55 0 35 0 55 0 35 0 35 R27 R27F 0 25 0 40 0 70 0 50 0 70 0 50 0 50 R37 R37F 0 30 0 95 0 85 0 95 1 05 0 75 0 95 R47 R47F 0 70 1 50 1 60 1 50 1 65 1 50 1 50 R57 R57F 0 80 1 70 1 90 1 70 2 10 1 70 1 70 R67 R67F 1 10 2 30 2 60 3 50 2 80 3 20 1 80 2 00 R77 R77F 1 20 3 00 3 80 4 10 3 60 4 10 2 50 3 40 R87 R87F 2 30 6 0 6 7 8 2 7 2 7 7 6 3 6 5 R97 4 60 9 8 11 7 14 0 11 7 13 4 11 3 11 7 R107 6 0 13 7 16 3 16 9 19 2 13 2 15 9 R137 10 0 25 0 28 0 29 5 31 5 25 0 25 0 R147 15 4 40 0 46 5 48 0 52 0
43. allation Inspection and maintenance The following additions and changes have been made compared to the previous edition of the Explosion Proof Gear Units R 7 F 7 K 7 S 7 SPIROPLAN w publication number 1055520x edition 11 2002 operating instructions General additions and corrections Installing the gear unit Data on flatness error Installing torque arms for mounted gear units Data on retaining bolts Mounted gear units with shrink disks Information on assembly removal has been added Mounted gear units with TorgLOC AM adapter coupling Point A e Lubricant change intervals Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 11 11 Index A AD inspection maintenance 47 AD mounting on the input shaft assembly 40 Adapter coupling 36 Adjusting the mounting position 17 AM with backstop 38 Anti friction bearing greases 75 AQ installing the coupling adapter 38 AQA maintenance inspection 47 B Backstop RS 38 Breather valve 18 C Centering shoulder AD ZR 41 Change the oil seal 47 Check oil 46 Check oillevel 46 Churning losses 51 Couplings installation 20 Cover with backstop AD RS 43 Cover with motor mounting platform AD P 40 Customer service 48 D Damp locations 17 Designated use 6 E Extended storage 7 F F gear units lubricant fill quantities 78 Flatness error 16 G Gear unitinspection 46 Gear unit maintenan
44. ble for tightening torques After installation the remaining gap between the outer rings of the shrink discs must be 0 mm 52101AXX Type Nickel plated Stainless steel KT FT ST Torque Nm 37 4 1 6 8 37 47 10 6 8 47 57 12 6 8 57 67 67 12 15 77 77 30 30 87 87 30 50 97 97 30 50 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation Mounted gear units with TorqLOC amp 15 The distance between the counter bushing and the hollow shaft end and between the split ring and the clamping ring must not exceed the following values The following table lists the maximum and minimum gap width a D O O O a SE O O O O 52102AXX Type Distance mm KT FT ST a min a max 37 3 3 5 6 37 47 3 3 5 6 47 57 5 0 7 6 57 67 67 5 0 7 6 77 77 5 0 7 6 87 87 5 8 8 6 97 97 5 8 8 6 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 35 Mechanical Installation AM adapter coupling 4 9 AM adapter coupling IEC adapter AM63 225 NEMA eux adapter AM56 PM 365 D 479 N S un 1 484 1 2 Motor shaft LA 36 c A A IEC AM63 280 B NEMA x AM145 1 Clean the motor shaft and
45. ca S R M Tel 212 2 6186 69 6186 70 6186 Soci t de R alisations M caniques 71 5 rue Emir Abdelkader Fax 212 2 6215 88 05 Casablanca srm marocnet net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive sales 0 sew eurodrive co nz East Tamaki Auckland Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 sewperu sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew Q sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eur
46. ce 46 Gear unit structure 9 Gear unit venting 18 H Helical gear units lubricant fill quantities 77 78 helical gear units structure 9 Helical bevel gear units lubricant fill quantities 79 Helical bevel gear units structure 11 Helical worm gear unit structure 12 Helical worm gear units lubricant fill quantities 80 l IEC adapter 36 Input and output elements installation 19 Inspection intervals 45 Inspection of AD adapter 47 Inspection of AM AQA adapters 47 Installation tolerances 15 Installing couplings 20 Installing input and output elements 19 Installing the AM coupling adapter 36 Installing the AQ coupling adapter 38 Installing the gear unit 16 K K gear units lubricant fill quantities 79 Keyway 23 L Lubricant change intervals 45 Lubricant fill quantities 77 Lubricant fill quantities for helical gear units 77 78 Lubricant fill quantities for helical bevel gear units 79 Lubricant fill quantities for helical worm gear units 80 Lubricant fill quantities for parallel shaft helical gear units 78 Lubricant fill quantities for Spiroplan gear units 80 Lubricant table 74 76 Lubricants 74 M Maintenance inspection 47 Maintenance intervals 45 Maintenance of AD adapter 47 Maintenance of AM AQA adapters 47 Malfunctions 48 AD input shaft assembly 49 AM AQA AL adapters 48 Gear units 48 Mechanical installation 15 Motor mounting platform 40 Mounted gear units 23 27 30 Mounting on the input
47. cified for the particular application Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Installation assembly Startup operation Inspection maintenance Safety Notes Observe the instructions in the sections Installation and Assembly Removal Check that the direction of rotation is correct in decoupled status Listen out for unusual grinding noises as the shaft rotates Secure the shaft keys for test mode without drive components Do not render monitoring and protection equipment inoperative even for test mode Switch off the gearmotor if in doubt whenever changes occur in relation to normal operation e g increased temperature noise vibration Determine the cause contact SEW EURODRIVE if necessary Follow the instructions in the section Inspection and Maintenance Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Gear Unit Structure Basic structure of helical gear units 3 Gear Unit Structure The following figures are block diagrams Their purpose is only to make it easier to assign components to the spare parts lists Discrepancies may occur depending on the gear unit size and version 3 1 Basic structure of helical gear units 03438AXX Figure 1 Basic structure of helical gear units Key 1 Pinion 19 Key 42 Anti friction bearing 507 Shim ring 2 Gear 20 Breather valve 43 Key
48. ck loads Europe USA tic wrap lt 50 Canada China and Russia With roof enclosed at constant temperature and Two years or more given reg excluding tropi atmospheric humidity 5 C lt 6 lt 60 C lt 50 ular inspections Check for cal zones Open relative atmospheric humidity cleanliness and mechanical damage as part of the inspec tion Check corrosion protection Tropical Asia Africa Central and South Amer Packed in containers with desiccant and moisture indicator sealed in the plas tic wrap Protected against insect damage and mildew by chemical treatment With roof protected against rain no shock loads Up to three years with regular checks on the packaging and moisture indicator relative atmospheric humidity lt 50 ica Australia New Zealand excluding temper ate zones Open With roof enclosed at constant temperature and atmospheric humidity 5 C lt lt 60 C lt 50 relative atmospheric humidity No sudden temperature fluctuations and con trolled ventilation with filter free from dirt and dust No aggressive vapors and no shock loads Protection against insect damage Two years or more given reg ular inspections Check for cleanliness and mechanical damage as part of the inspec tion Check corrosion protection 1 Packaging must be performed by an experienced company using the packaging materials that have been expressly spe
49. e oil level plug back in 7 Screw in the breather plug breather valve Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Inspection and Maintenance Inspection maintenance of AM AQA adapters Without oil drain 1 plug oil level plug 5 Remove cover plate Drain the oil through the cover plate opening 3 Pour in new oil of the same type through the vent hole if changing the oil type please first contact our customer service Do not mix synthetic lubricants Pourin the volume of oil in accordance with the mounting position see Sec Lu bricant fill quantities or as specified on the nameplate 4 Check the oil level Sec Check oil level for gear units with oil level plug Changing the oil 1 seal Attach cover plate observe the tightening torque and series Sec Check the oil level for gear units without an oil level plug De energize the gearmotor and secure it to prevent it from being switched on inadvertently Wait until the gear unit has cooled off Danger of burns When changing the oil seal ensure that there is a sufficient grease reservoir between the dust lip and protective lip depending on the type of gear unit If you use double oil seals the space has to be filled one third with grease 6 4 Inspection maintenance of AM AQA adapters Frequency What to do Every 3000 machine hours at least every 6 months e Check
50. e that moisture cannot penetrate the adapter Permitted loads The load data specified in the following table must not be exceeded when a motor is mounted 51102AXX Adapter type Fa IN IEC NEMA x mm IEC adapter NEMA adapter AM63 71 AM56 77 530 410 AM80 90 AM143 145 113 420 380 AM100 112 AM182 184 144 2000 1760 AM132 2 AM213 2152 Se 1600 1250 AM132 AM213 215 4700 3690 AM160 180 AM254 286 251 4600 4340 AM200 225 AM324 AM365 297 5600 5250 AM250 280 390 11200 S 1 The maximum permitted weight of the attached motor Famax must be reduced proportionally as the dis tance between the adapter flange and the middle of the motor x increases When this distance is redu ced the maximum permitted weight Fgmax cannot be increased 2 Diameter of the adapter drive flange 160 mm Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 4 Mechanical Installation AQ adapter coupling Adapter AM with Check the direction of rotation of the drive before installation and startup Please inform backstop AM RS the SEW EURODRIVE customer service if the direction of rotation is incorrect The backstop is maintenance free in operation and does not require any further main tenance work The backstops have a minimum lift off speed depending on the size following table If the minimum lift off speeds are violated the backstops are subject to
51. earance A see table Install motor onto the adapter making sure that the dogs of the two coupling halves engage in each other The force that must be applied when joining the two coupling halves is dissipated after final assembly so there is no risk of any axial load being applied to adjacent bearings Only for AQA not permitted for AQH To avoid contact corrosion we recommend applying NOCO fluid to the motor shaft before mounting the coupling half When installing a motor onto the adapter you must use an anaerobic fluid seal to ensure that moisture cannot penetrate the adapter Type Coupling size Clearance A Bolts DIN 912 Tightening torque TA mm Nm AQA AQH AQA AQH AQA AQH 80 1 2 3 44 5 AQA AQH 100 1 2 39 19 24 M5 M4 2 3 AQA AQH 100 3 4 ig 53 AQA AQH 115 1 2 62 AQA AQH 115 3 62 24 2 M M 2 AQA AQH 140 1 2 28 62 i s S AQA AQH 140 3 74 5 2 M M 10 6 AQA AQH 190 1 2 8 98 76 5 i S AQA AQH 190 3 38 45 100 M8 M6 10 10 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 39 40 Mechanical Installation AD input shaft assembly 4 11 AD input shaft assembly Cover with motor mounting plat form AD P Only AD6 P and AD7 P Please refer to Sec Installing input and output shafts for information on mounting of input elements 5 Mounting the motor and adjusting the motor mount
52. event it from being switched on inadvertently Wait until the gear unit has cooled off Danger of burns 2 Remove a little oil from the oil drain plug 3 Check the oil consistency Viscosity f you can see that the oil is heavily contaminated we recommend that you change the oil even if this is outside the service intervals specified in Inspection and maintenance periods 4 For gear units with an oil level plug Remove the oil level plug check the fill level and correct it if necessary Screw the oil level plug back in Only change the oil when the gear unit is at operating temperature De energize the gearmotor and secure it to prevent it from being switched back on inadvertently Wait until the gear unit cools down Danger of burns Note The gear unit must still be warm otherwise the high viscosity of excessively cold oil will make it harder to drain the oil correctly 1 Place a container underneath the oil drain plug Remove the oil level plug breather plug breather valve and oil drain plug Drain all the oil Screw in the oil drain plug aR WwW Im Pour in new oil of the same type through the vent hole if changing the oil type please first contact our customer service Do not mix synthetic lubricants Pour in the volume of oil in accordance with the mounting position see Sec Lu bricant fill quantities or as specified on the nameplate Check at the oil level plug 6 Screw th
53. gear units with TorqLOC sssssssseeennnnes 30 4 9 AM adapter coupling 1 W W u sssseeeeeeeeeeeser ener nn renen erne nn renen kernen nr ennen 36 4 10 AQ adapter coupling sus 38 4 11 AD input shaft assembly 40 Startup EE 44 5 1 Startup of helical worm and SPIROPLAN W gear units 44 5 2 Startup of helical parallel shaft helical and helical bevel gear units 44 Inspection and Maintenance is 45 6 1 Inspection and maintenance intervals 45 6 2 Lubricant change intervals AA 45 6 3 Inspection and maintenance of the gear unit 46 6 4 Inspection maintenance of AM AQA adapters Gu u u dssceeeerrrrrrrrree 47 6 5 Inspection maintenance of AD adapters u u u ssssseeeerererner renen nerne 47 Malf nctlorns 5 5 se en 48 7 1 Gear unit malfunctions enne 48 7 2 AM AQA AL adapter malfunctions u ssseeeeererern rer enrenrnre nr nnnnee 48 7 3 AD input shaft assembly malfunctions A 49 Mounting Positions nnnnnnnnnnnnes 50 8 1 General information on mounting positions sseeeessss 50 8 2 Key to the mounting position sheets A 51 8 3 Mounting positions for R helical gearmotors 52 8 4 Mounting positions of RX helical gearmotors 55 8 5 Mounting positions for parallel shaft helical gearmotors 57
54. ing platform Motor mounting platform Stud bolt only AD6 P AD7 P Support only AD6 P AD7 P Nut Threaded column akWN 03519BXX Set the motor mounting platform to the required mounting position by evenly tighten ing the adjusting nuts It may be necessary to remove the lifting eyebolt from helical gear units in order to achieve the lowest adjustment position Touch up any damage to the paint work Align the motor on the motor mounting platform shaft ends must be in alignment and secure it Mount the input elements on the input shaft end and the motor shaft Line them up with one another Correct the motor position again if necessary Puton traction elements V belt chain etc and apply a preload by evenly adjusting the motor mounting platform Do not stress the motor mounting platform and the columns against one another when doing this Tighten the threaded columns using the nuts which are not used for adjustment Unscrew the nuts on the stud bolts before adjustment to allow the stud bolts to move axially in the support without restriction Do not tighten the nuts until the final adjustment position has been achieved Do not adjust the motor mounting platform using the support Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation AD input shaft assembly Type with center Mounting applications on the input shaft assembly with ce
55. ions Mounting position Gear unit type Gear unit size Input speed 1 min M2 M4 z 97 107 gt 2500 gt 107 gt 1500 97 107 2500 i gt 107 gt 1500 M2 M3 M4 M5 M6 77 107 gt 2500 K gt 107 gt 1500 S 77 97 gt 2500 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 51 8 Mounting Positions M1 M6 Mounting positions for R helical gearmotors 8 3 Mounting positions for R helical gearmotors RO7 R167 04 040 200 SEI 0 R 180 L CHL Ig Zr M1 ME Ma e M2 See E TET da MGE z mI ee PE BRE M6 R47 R57 2 0 3 C C3 180 DE R07 G i M1 M2 M3 M5 M6 R17 R27 G i M1 M3 M5 M6 R07 R17 R27 Gei R47 R57 M5 52 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mounting Positions 8 Mounting positions for R helical gearmotors M1 M6 RF07 RF167 T 04 041 200 US ce 0 R Se EE
56. llowing table for tightening torques 51096AXX 2 After installation There must be a gap s gt 1 mm between the locking collars Grease the outside of the hollow shaft in the area of the shrink disk to prevent corro sion Gear unit type Bolt Nm lt max SH37 M5 5 KH37 77 FH37 77 SH47 77 M6 12 KH87 97 FH87 97 SH87 97 M8 30 KH107 FH107 M10 59 60 KH127 157 FH127 M12 100 KH167 M16 250 KH187 M20 470 1 Maximum tightening angle per cycle 28 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation Mounted gear units with shrink disc Notes on removing the shrink disk Cleaning and lubricating the shrink disk 1 Unscrew the locking bolts evenly one after the other Each locking bolt may only be unscrewed by about one quarter turn in the initial cycle This is in order to avoid tilting and jamming the locking collars Do not fully unscrew the locking bolts 2 Remove the shaft or pull the hub off the shaft You must first remove any rust that may have formed between the hub and the end of the shaft 3 Pull the shrink disk off the hub Caution Risk of injury if the shrink disk is not removed correctly There is no need to strip down and re grease disassembled shrink disks before they are screwed back on The shrink disk onl
57. lts comply with DIN 580 The loads and regulations specified in this standard must always be observed If two eyebolts are available use both of them for transport In this case the tension force vector of the slings must not exceed a 45 angle in accordance with DIN 580 Use suitable sufficiently rated handling equipment if necessary Remove any transportation fixtures prior to startup Gear units of the extended storage type have Anoilfill suitable for the mounting position so the unit is ready to run mineral oil CLP and synthetic oil CLP HC You should still check the oil level before startup see Sec Inspection Maintenance Inspection and maintenance of the gear unit Ahigher oil level in some cases synthetic oil CLP PG food grade oil Correct the oil level before startup see Sec Inspection Maintenance Inspection and maintenance of the gear unit Comply with the storage conditions specified in the following table for extended storage Climate zone Packaging Storage location Storage time Up to three years with regular Temperate Packed in containers with desiccant and moisture indicator sealed in the plas With roof protected against rain and snow no shock loads checks on the packaging and moisture indicator relative atmospheric humidity No sudden temperature fluctuations and con trolled ventilation with filter free from dirt and dust No aggressive vapors and no sho
58. m No 4 Wang Kwong Road Kowloon Hong Kong 08 2004 87 o 1 Address List Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831021 Sales Plot No 4 Gidc Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 mdoffice 9 seweurodriveindia com Gujarat Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road sewbangalore sify com Bangalore Mumbai SEW EURODRIVE India Private Limited Tel 91 22 28348440 312 A 3rd Floor Acme Plaza Fax 91 22 28217858 Andheri Kurla Road Andheri E sewmumbai Q vsnl net Mumbai Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon lirazhandasa barak online net Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 2 96 9801 Sales Via Bernini 14 Fax 39 2 96 799781 Service 1 20020 Solaro Milano sewit Q sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale po
59. ngenfeld near D sseldorf sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http Awww usocome com F 67506 Haguenau Cedex sew Q usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 433 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 454 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin 08 2004 85 86 i Address List Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27
60. ntering shoulder Retaining bolts of a suitable length must be used to secure the application The length of the new bolts is calculated as follows ing shoulder 1 AD ZR 02725CXX I t a t Screw in depth see table a Thickness of the application s Retaining thread see table Round down the calculated bolt length to the next smaller standard length 2 3 4 Remove the retaining bolts from the centering shoulder Clean the contact surface and the centering shoulder Clean the threads of the new bolts and apply a bolt locking compound e g Loctite 243 to the first few threads Position the application against the centering shoulder and tighten the retaining bolts to the specified tightening torque T4 see table Type he rue thread TA for e e class 8 8 Nm AD2 ZR 25 5 M8 25 AD3 ZR 31 5 M10 48 AD4 ZR 36 M12 86 AD5 ZR 44 M12 86 AD6 ZR 48 5 M16 210 AD7 ZR 49 M20 410 AD8 ZR 42 M12 86 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 41 Mechanical Installation AD input shaft assembly Permitted loads The load values specified in the following table must not be exceeded Fav 53513AXX 1 1 Type mm d AD2 ZR 193
61. odrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro 08 2004 89 90 i Address List Russia Sales St Petersburg ZAO SEW EURODRIVE Tel 7 812 5357142 812 5350430 P O Box 263 Fax 7 812 5352287 RUS 195220 St Petersburg http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 3046677 Kajmakcalanska 54 Fax 381 11 3809380 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 1705 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate sales sew eurodrive com sg Singapore 638644 Slovakia Sales Sered SEW Eurodrive SK s r o Tel 421 31 7891311 Trnavska 920 Fax 421 31 7891312 SK 926 01 Sered sew Q sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerod
62. ositions Mounting positions for helical bevel gearmotors KA KH37 157 KV37 107 KT37 97 qu 7 T 0 R N 180 L page 51 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W M6 39 025 200 63 8 Mounting Positions M1 M6 Mounting positions for helical bevel gearmotors KH167 187 39 026 200 COME AAT 0 R Se NS 90 B 180 L K A o Lk e E els page 51 64 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mounting Positions Mounting positions for helical worm gearmotors M1 M6 8 7 Mounting positions for helical worm gearmotors S37 05 025 200 gue FA Tl T M c Di K 0 R Jj 480 L y A ov
63. rome Roads dross sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info 9 sew eurodrive se 08 2004 Address List 1 Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 41717 17 Sales Jurastrasse 10 Fax 41 61 41717 00 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive co th Muang District Chon Buri 20000 Tunisia Sales Tunis
64. rs M1 M6 FA FH27 157 FV27 107 FT37 97 42 044 200 270 T F 27 S M1 M3 M5 M6 F 27 OK vi Me F 27 M1 M3 M5 M6 page 51 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 59 60 Mounting Positions M1 M6 Mounting positions for helical bevel gearmotors 8 6 Mounting positions for helical bevel gearmotors K KA B KH37B 157B KV37B 107B 34 025 200 Gru FH TI Em A f j jh il L page 51 ZX I Important See the 3 information in the Gearmotors catalog section Project Planning for Gear Units Overhung and axial loads Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mounting Positions Mounting positions for helical bevel gearmotors M1 M6 K167 187 KH167B 187B 34 026 200 Creep pem 2
65. s Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mounting Positions 8 Mounting positions of RX helical gearmotors M1 M6 8 4 Mounting positions of RX helical gearmotors RX57 RX107 04 043 200 a 270 m e usas 0 R 180 1 OL we ens 1j E E DE page 51 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLANG W 55 56 Mounting Positions M1 M6 Mounting positions of RX helical gearmotors RXF57 RXF107 04 044 200 270 T SES D 180 L c page 51 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mounting Positions 8 Mounting positions for parallel shaft helical gearmotors M1 M6 8 5 Mounting positions for parallel shaft helical gearmotors F FA B FH27B 157B FV27B 10
66. s The lift off speeds are only permitted to drop below the minimum values during start up or braking Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 43 5 go Startup Startup of helical worm and SPIROPLAN W gear units 5 Startup Prior to startup check that the oil level is as specified for the mounting position The oil checking and drain screws and the breather valves must be freely acces sible 5 1 Startup of helical worm and SPIROPLAN W gear units Note The direction of rotation of the output shaft in series S 7 helical worm gear units has been changed from CW to CCW this is different from the S 2 series Change direction of rotation Swap over two motor feeder cables Run in period SPIROPLAN and helical worm gear units require a run in period of at least 24 hours before reaching their maximum efficiency A separate run in period applies for each direction of rotation if the gear unit is operated in both directions of rotation The table shows the average power reduction during the run in period No of Worm Spiroplan starts Power reduction i range Power reduction i range 1 start ca 12 6 ca 50 280 ca 15 approx 40 75 2 start ca 6 ca 20 75 ca 10 ca 20 30 3 start ca 3 ca 20 90 ca 8 ca 15 4 start ca 8 ca 10 5 start ca 3 ca 6 25 ca 5 ca 8 6 start ca 2 ca 7 25 5 2 Star
67. sition of the breather valve accordingly in the event of a change of mounting position see Sec Lubricants and Mounting Positions Follow the instructions in Sec Mechanical installation Installing the gear unit Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Important Notes Waste disposal Please follow the latest instructions Dispose of the following materials in accordance with the regulations in force Steel scrap Housing parts Gears Shafts Anti friction bearing Gray cast iron if there is no special collection Parts of the worm gears are made of non ferrous metals Dispose of the worm gears as appropriate Collect waste oil and dispose of it correctly Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Safety Notes 2 Safety Notes Preface General information Designated use The following safety notes are primarily concerned with the use of gear units If using gearmotors please also refer to the safety notes for motors in the relevant operating instructions Please also consider the supplementary safety notes in the individual sections of these operating instructions During and after operation gearmotors gear units and motors have Live parts Moving parts e Hot surfaces may be the case Only qualified personnel may carry out the following work Transportation
68. st be protected against contact Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation Torque arms for mounted gear units 45 Torque arms for mounted gear units Do not place torque arms under strain during installation Parallel shaft helical gear units 01029BXX Figure 8 Torque arm for parallel shaft helical gear units Helical bevelgear Bush with bearings on both ends 1 units Install connection end B as a mirror image of A LS D t q A 01030CXX Figure 9 Torque arm for helical bevel gear units Gear unit Bolts Tightening torque KA37 4 x M10 x 25 8 8 48 Nm KA47 4 x M10 x 30 8 8 48 Nm KA67 4x M12 x 35 8 8 86 Nm KA77 4 x M16 x 40 8 8 210 Nm KA87 4 x M16 x 45 8 8 210 Nm KA97 4 x M20 x 50 8 8 410 Nm KA107 4 x M24 x 60 8 8 710 Nm KA127 4 x M36 x 130 8 8 2500 Nm KA157 4 x M36 x 130 8 8 2500 Nm Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 21 Mechanical Installation Torque arms for mounted gear units Helical worm gear units SPIROPLAN W gear units 22 Bush with bearings on both ends 1 450
69. tallation notes 1 Loosen the locking bolts by a few turns 2 Carefully degrease the hollow shaft hole do not unscrew them completely and the input shaft AN f n sie 51092AXX 51093AXX 3 Hollow shaft input shaft after degreasing 4 Apply NOCO fluid to the input shaft in the area of the bushing 51095AXX 51094AXX 1 it is essential to make sure that the clamping area of the shrink disk is free from grease For this reason never apply NOCO fluid directly to the bushing as the paste may be able to get into the clamping area of the shrink disk when the input shaft is put on Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 27 4 Mechanical Installation Mounted gear units with shrink disc 5 Install the input shaft making sure that the locking collars of the shrink disk are in stalled in parallel to each other For gear unit housing with a shaft collar mount the shrink disc to the stop on the shaft collar For gear unit housing without a shaft collar mount the shrink disk with a clearance of 1 to 2 mm from the gear unit housing Tighten the locking bolts with the torque wrench by working round several times from one bolt to the next not in diametrically opposite sequence until the bolts cannot be tightened any more See the fo
70. te Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte sewventas cantv net Valencia Estado Carabobo sewfinanzas cantv net 08 2004 91 Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How we re driving the world With people who think fast and With a worldwide With drives and controls develop the service networkthatis that automatically future with you always close at hand improve your productivity Lei With a global presence With innovative that offers responsive technology that solves and reliable solutions tomorrow s problems Anywhere today With comprehensive With uncompromising knowledge in virtually quality that reduces the every branch of cost and complexity of industry today daily operations SEW EURODRIVE Driving the world With online information and software updates via the Internet available around the clock E cr SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com gt WWW Sew eurodrive com
71. the forcing washer 8 and the fixed nut 7 from the SEW EURODRIVE instal lation removal kit between the customer s shaft 6 and the circlip 4 4 Re insert the circlip 4 5 Screw the retaining bolt 1 back in Now you can force the gear unit off the shaft by tightening the bolt Retaining bolt Circlip Customer shaft Fixed nut Forcing washer ONORA 03367AXX Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 25 4 Mechanical Installation Mounted gear unit with keyway or splined hollow shaft SEW The SEW EURODRIVE installation removal kit can be ordered under the following part installation remo number val kit PASTE BN Ts 1 DW Sy d 8 7 DENDO WR EE Y X eee LA al _C5 1 C4 L4 03394AXX Figure 12 SEW EURODRIVE installation removal kit 1 Retaining bolt 7 Fixed nut for disassembly 8 Forcing washer Type DU M c4 C5 c ue 7 05 p395 L4 Part number of mm mm mm mm mm mm mm mm installa tion removal kit WA 10 16 M5 5 5 12 4 5 18 15 7 50 643 7125 WA 20 18 M6 5 6 13 5 5 5 20 5 17 7 25 643 682 X WA 20 WA 30 SA 37 20 M6 5 6 15 5 5 5 22 5 19 7 25 643 6838 FA 27 SA 47 25 M10 5 10 20 7 5 28 24 7 35 643 684 6 FA 37 KA 37 SA 47 SA 57 30 M10 5 10 25 7 5 33 2
72. tion Mounted gear unit with keyway or splined hollow shaft 3B Assembly with SEW EURODRIVE assembly disassembly kit page 26 Customer s shaft with contact shoulder Retaining bolt Lock washer Washer Circlip Customer s shaft with contact shoulder OWN 03362BXX 3C Assembly with SEW EURODRIVE assembly disassembly kit page 26 Customer s shaft without contact shoulder Retaining bolt Lock washer Washer Circlip Spacer Customer s shaft without contact shoulder O O1 B ND 03363AXX 4 Tighten the retaining bolt to the appropriate torque see table Bolt Tightening torque Nm M5 5 M6 8 M10 12 20 M16 40 M20 80 M24 200 03364AXX Note To avoid contact corrosion we recommend that the customer s shaft should additionally be recessed between the two contact surfaces 24 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation 4 Mounted gear unit with keyway or splined hollow shaft Removal notes This description is only applicable when the gear unit was assembled using the installa tion removal kit from SEW EURODRIVE page 26 see the previous description point 3B or 3C 1 Loosen the retaining bolt 1 2 Remove parts 2 to 4 and if fitted spacer 5 Retaining bolt Lock washer Washer Circlip Spacer Customer shaft O O1 P OO ND A 03366AXX 3 Insert
73. torsional play e Visually check the elastic annular gear e Check the adapter visually for leakage After 25000 30000 machine hours e Renew the anti friction bearing grease e Replace oil seal do not install it in the same track e Change the elastic annular gear 6 5 Inspection maintenance of AD adapters Frequency What to do e Every 3000 machine hours at least every 6 months e Check running noise for possible bearing damage e Check the adapter visually for leakage After 25000 30000 machine hours e Renew the anti friction bearing grease e Change the oil seal Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 47 7 48 SE NS a Malfunctions Gear unit malfunctions 7 Malfunctions Customer service Please have the following information to hand if you require the assistance of our customer service Data from the nameplate complete Nature and extent of the fault Time and peripheral circumstances of the fault Presumed cause 7 1 Gear unit malfunctions Problem Possible cause Remedy Unusual regular running noise A B Meshing grinding noise Bearing damage Knocking noise Irregularity in the gearing A Check the oil see Sec Inspection and Mainte nance change bearings B Contact customer service Unusual irregular running noise Foreign bodies in the oil e Check the oil see
74. tup of helical parallel shaft helical and helical bevel gear units No special startup instructions are required for helical parallel shaft helical and helical bevel gear units providing the gear units have been installed in accordance with Sec Mechanical Installation 44 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Inspection and Maintenance Inspection and maintenance intervals 6 6 1 Inspection and Maintenance Inspection and maintenance intervals Frequency What to do Every 3000 machine hours at least every 6 months Check oil and oil level e Check the seals visually for leakage e For gear units with a torque arm Check the rubber buffer and change it if necessary Depending on the operating conditions see chart below every 3 years at the latest According to oil temperature e Change mineral oil e Replace anti friction bearing grease recom mendation e Replace oil seal do not install it in the same track Depending on the operating conditions see chart below every 5 years at the latest According to oil temperature e Change synthetic oil e Replace anti friction bearing grease recom mendation e Replace oil seal do not install it in the same track Gear unitsRO7 R17 R27 F27 and Spiroplan are have lubrication for life and are therefore mainte nance free Varying depending on external factors
75. ubricants see standard The drive must not be assembled in the following ambient conditions Potentially explosive atmosphere Oil Acids Gas Vapors Radiation For special versions The drive configured in accordance with the ambient conditions For helical worm SPIROPLAN W gear units No large external mass moments of inertia which could exert a retrodriving load on the gear unit At n retrodriving 2 1 n lt 0 5 self locking Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 15 Mechanical Installation Installing the gear unit You must clean the output shafts and flange surfaces thoroughly to ensure they are free of anti corrosion agents contamination or similar Use a commercially available solvent Do not let the solvent come into contact with the sealing lips of the oil seals danger of damage to the material When the drive is installed in abrasive ambient conditions protect the output end oil seals against wear 43 Installing the gear unit The gear unit or gearmotor is only allowed to be installed in the specified mounting position SPIROPLAN gear units are not dependent on the mounting position The support structure must have the following characteristics Level Vibration damping Torsionally rigid Maximum permitted flatness error for foot and flange mounting approximate values with reference to DIN ISO 1101 e Gear unit
76. ur l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Toyoda cho Iwata gun sewjapan sew eurodrive co jp Shizuoka prefecture 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Latvia Sales Riga SIA Alas Kuul Tel 371 7139386 Katlakalna 11C Fax 371 7139386 LV 1073 Riga info alas kuul ee Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com 88 08 2004 Address List 1 Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Merkines g 2A Fax 370 315 79688 LT 4580 Alytus irmantas irseva one lt Luxembourg Assembly Brussel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor kchtan pd jaring my West Malaysia Morocco Sales Casablan
77. ut shaft does not turn although the motor is run ning or the input shaft is rotated Connection between shaft and hub in gear unit interrupted Send the gear unit to SEW EURODRIVE for repair Change in running noise and or vibrations occur Annular gear wear short term torque transfer through metal contact Bolts to secure hub axially are loose A Change the annular gear B Tighten the bolts Premature wear in annular gear Contact with aggressive fluids oil ozone influence too high ambient temperatures etc which can cause a change in the physical properties of the annular gear Impermissibly high ambient contact tem perature for the annular gear maximum permitted temperature 20 C to 80 C Overload Contact SEW EURODRIVE customer service Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Malfunctions Ge AD input shaft assembly malfunctions 7 3 AD input shaft assembly malfunctions Problem Possible cause Remedy Unusual regular running noise Meshing grinding noise Bearing damage Contact SEW EURODRIVE customer service Oil leaking Seal defective Contact SEW EURODRIVE customer service Output shaft does not turn although the input shaft is rotated Connection between shaft and hub in gear unit or cover interrupted Send the gear unit to SEW EURODRIVE for repair Operating Instructions
78. vities between the rolling elements one third full with grease e For slow running bearings in gear units and at gear unit output end Fill the cavities between the rolling elements two thirds full with grease Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 75 o Q HS 85 2 Qs gt 5 Il o t table Lubrican 01 805 892 L 0 24S uljouoy 00 Gd eumnBuo1 000 d3 Jeyn 00 d3 S1 esea1D1ou3 dg 00 TJW qnie 00 19 eiueA v IYS 00 da xniqow 00 d3 89 WEIN 002L 9 39 uyuAsieqn y 09 9 LHN uyuAsaeqnix 00 19 BISALL aus 00 9seo19 a AoBA 5 0 000 00 e 09v SA Sd d s 818 LS NIG ST 06M SZ SHS ednilqoiN 001 SA 06MS4 AVS 19 IdV 09v S8 juAsndo 09r ava 1069q jey S 09 LH Mas 19QnIM 09 zV9 olqieqnI 09 19 qeindo 9 OVd sn399 09 1899 Jena jesy N 09 LHNY Iro49qnix ze 94 UASAH juiuns 1eqniy 097 19 PINIA epissed aus FCO DHS QO ozz v xeyndo ozz d19 aqnjuAs 0zz 008 loqui 022 9 HD Va feet ECH eJ AIL aus oe ejAoBA o LION 9d d19 OSL d19 uljouoy 00L Wa Jeobndo 00 edoion 001 001 loqui 001 dX 49 JoBueua dg 001 94 lobagq jeay 0SL L W35 SET TY 00L ele peus Da seabliqow 99 d OSI dg ejoeuuld osl 93 uyuAsaJeqnix OSL GH elewo Wes 629 DHS GOIN 09 d3 e oeuuld 09p 93 uu AsJeqniy 09
79. w W gear units lubricant fill quantities 80 Waste disposal 5 Operating instructions Gear Units R 7 F 7 K 7 S 7 Series SPIROPLAN W Address List Address List 1 Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraBe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew Q sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraBe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraBe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraBe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 SiemensstraBe 1 Fax 49 2173 8507 55 D 40764 La
80. y needs to be cleaned and re greased if it is contaminated Use one of the following solid lubricants for the tapered surfaces Molykote G Rapid Aemasol MO 19P Aemasol DIO s tral 57 N lube coat Lubricant Mo S2 Sold as Molykote 321 lube coat Spray Molykote spray powder spray Spray Spray or paste Spray or paste Spray Grease the locking bolts with a multipurpose grease such as Molykote BR 2 or similar Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W 29 4 Mechanical Installation Mounted gear units with TorqLOC amp 4 8 Mounted gear units with TorqLOC 1 Clean the inside of the hollow shaft and the customer shaft Ensure that all traces of grease or oil are removed 2 Install the split ring and the bushing on the customer shaft p n Qe SY b D 3 52089AXX 3 Apply NOCO fluid to the bushing and distribute it carefully 52090AXX 4 Push the gear unit onto the customer shaft 52091AXX 30 Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W Mechanical Installation 4 Mounted gear units with TorqLOC amp 5 Preassemble the torque arm do not tighten the bolts 52092AXX 6 Push the busing onto the gear unit up to the stop 52093AXX 7 Tighten all the retaining bolts for the torque arm 52094AXX Operating Instructions Gear Unit R 7 F 7 K 7 S 7 Series SPIROPLAN W

Operating instructions Gear units R..7, F..7, K..7, S..7 series

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