MonoFlat UNISON Neo - Installation manual PATP
Contents
1. eat UY O Fastening bolt 2 Fastening nut 1 O 3 Turn the fastening nut 1 clockwise with the wrench 10 to move the upper plate to the position as shown in the figure above Then use the hexagonal wrench key nominal size 4 to tighten the two fastening bolts lightly SUGATSUNE 5 WHow to adjust door 7 4mm Make a positional adjustment to the door with the door 3 5mm closed Steps 2 3 and 4 3 5mm Side plate Only after the left right adjustment is made on the door back end side the door is capable of sliding on its rollers with the door stop end side at its center Step 4 WHow to adjust door 1 Loosen two fastening bolts and one fastening nut It is best to rotate them approximately one turn each Fastening nut Nominal size 10 Wrench gt NN Fastening bolt Nominal size 4 Hexagonal wrench key 2 By making up down adjustment to the door the door should be adjusted to remain in a horizontal vertical orientation The generally recommended gap between the door and floor is 8 mm Area to adjust Up down adjustment screws on the door stop end and door back end sides Side plate Up down adjustment screw Nominal size 3 Hexagonal wrench key SUGATSUNE 6 Door back end side Internal side of door Door stop end side 3 Make up down and front back adjustments to the door on the door stop end side Area to adjust L2. LAMP W o ate m re LAUNIN MonoFlat UNISON Neo Installation manual parr Thank you for purching Sugatsune s MonoFlat UNISON Neo flush sliding door system hereinafter referred to as Product a Mi About this manual DAN oS Prior to installation read this manual carefully for best possible results SS After installation is completed hand this manual over to the owner for future reference N WDisclaimer This product is for indoor use only Do not use in wet environments such as showers Before installation please ensure that all parts as shown on page 3 are in the box Should any part be missing please contact your local supplier e Sugatsune liability is limited to the replacement or repair of any defective part i It will in no case extend to the installation or assembly as a whole LL Sugatsune s warranty extends to a one year period after delivery date Should i you have any problem within this period please contact you local distributor PAN OF Ui iLe a VAN WGuide Blocks Never attempt to open or disassemble guide block 1 and 2 MUpper rails installation The rounded end of the upper rails 3 must face towards the guide blocks 1 and 2 ZA rounded MiLock plate Before installation ensure that the lock plate of front guide block 1 shown in the doted square is on the left as indicated on the picture MUpper stopper Upper st
3. becomes able to move forward after moving the door slightly upward by up down adjustment on the door stop end side 6 After making the positional adjustments to the door tighten two fastening bolts one fastening nut and two left right adjustment screws properly To secure the adjusted position in place press the left right adjustment screws on both sides against the upper bracket Be sure to press them against the bracket without appreciable force Left right Otherwise the components may be damaged adjustment screw One piece each on the left and right side Fastening bolts Nominal size 4 Nominal size 3 Hexagonal wrench key Hexagonal wrench key SUGATSUNE 7 Door front end side Door front end side
4. ck for door back end 2 upper bracket for door stop end 4 upper bracket for door back end 5 and bottom bracket 7 Cross recessed oval head tapping screw 3 1 x 20 13 4 pes for bottom guide 10 Cross recessed head wood screw coarse thread 4 2 x 65 14 3 pes for guide block for door stop end 1 Cross recessed flat head wood screw 4 1 x 20 15 4 pcs for gulde rall 11 Items to be prepared by the installer WPanels Face plates Unit mm Size of face plate on the obverse side of door Width 60 Length DW 18 Thickness 13 or thinner Size of face plate on the reverse side of door Width 60 Length Optional Thickness Optional HiTools Cross slot screwdriver No 2 wrench 10 hexagonal wrench keys 3 and 4 Upper bracket for door back end 5 Upper rails 3 2 pcs Upper bracket for door front end 4 Upper bracket for door back end 5 Upper stopper 6 Lgp 1 pe Door roller for door front end 8 Door roller for door back end 9 Bottom guide 10 Guide rail 11 E 1 pe SUGATSUNE Side plate recessed door handle Reference point for mounting dimensions Frame s opening height DH 73 35 or less SUGATSUNE view D Frame WProcedures to fabricate door into the specified size Please fabricate the door into the specified size as sho
5. eft right and front back adjustment screws on the door stop end side Front back adjustment screw Nominal size 4 Up down adjustment screw Nominal size 3 In the left right adjustment the door moves forward or backward simultaneously if it is moved toward its front end side or back end side One piece each on the Left right Internal side of door adjustment screw Side plate Door back end side left and right side Nominal size 3 Hexagonal wrench key Forward 4 Make left right and front back adjustments to the door on the door back end side Area to adjust Left right and front back adjustment screws on the door back end side Front back adjustment screw Nominal size 4 Up down adjustment screw Side plate Internal side of door adjustment screw One piece each on the left and right side p u v x O PI b O gt a In the left right adjustment the door moves forward or backward simultaneously if it is moved toward its front end side or back end side Nominal size 3 Hexagonal wrench key A Ensure that Left Right adgustment screws on both sides of the bracket are adjusted 5 Check the door for any failure first then make a fine adjustment to it if there is any misalignment In the event that the lower area on the door stop end side of door cannot move forward completely this area
6. mplate for door back end Align the template s edge with the position shown in the figure Upper stopper 6 Template for door stop end Align the template s edge with the frame edge A Note that the template serves as an auxiliary item for a proper installment Be sure to verify proper dimensions oe 2 a A e gt z Door roller 9 H gun TU LAA In the order as shown above mount the SSB door roller 9 and the stopper 6 in place oe Door roller 8 Guide block 2 for door back end Projection Guide block 1 for door stop end SUGATSUNE 4 WHanging door rollers from upper rails for door suspension 1 Set the door roller to the condition as shown in the left figure A Do not apply undue force to the fastening bolts when tightening them Otherwise the threaded portion may be broken Leave a clearance gt of 5 mm or more Door roller Mounting the door roller on the upper bracket prevents the roller from being removed from the door 2 Mount the door roller in position in such a way that it will be aligned with the upper bracket s hole as shown below Mi Area to operate and tools to be used pies Fastening nut Mount the door roller in position in such a way that it will be aligned with the Nominal upper bracket s hole size 10 Wrench _ Fastening bolt Nominal size 4 Hexagonal wrench key
7. opper 6 must be installed in the upper rail 3 page 5 SUGATSUNE KOGYO CO LTD SUGATSUNE KOGYO UK LTD SUGATSUNE AMERICA INC SUGATSUNE SHANGHAI CO LTD Phone 81 3 3866 2260 Phone 44 118 9272 955 Phone 1 310 329 6373 Phone 86 21 3632 1858 F a x 813 3866 4447 F a x 44 118 9272 871 F a x 1310 329 0819 F a x 86 21 3632 1868 E mail export sugatsune co jp E mail sales sugatsune co uk E mail sales sugatsune com E mail lamp sugatsune com cn Website www sugatsune intl com Website www sugatsune co uk Website www sugatsune com Website www sugatsune com cn 09001 Japan Offices and Sugatsune America and S014001 Chiba Production division and Logistic center certified 2012 06 PRINTED IN JAPAN 0596 1 Guide block for door front end 1 Upper bracket for door front end 4 Upper rails 3 Guide block for door back end 2 Door SP Guide rail 11 a a Bottom guide 10 Bottom bracket 7 MSpecifications Door Width DW 800 to 1 000 mm Door Height DH Max 2 500 mm Door Thickness DT 28 to 30 mm Door Weight 30 kg or lighter 20 kg or heavier is recommended Adjustment Margin Back Front 3 5 mm Left Right 4 mm Up Down 4 mm Screws included with Product Cross recessed bind tapping screw 4 x 30 11 10 pcs for upper ralls 3 Cross recessed round head wood screw 4 1 x 20 12 16 pes for guide blo
8. wn below DW 800 to 1 000 Door reverse side 2 500 or lower DH Cross section A A installing components onto door According to the processing Convex portion dimension drawing of a door ie mount each component to the ou of DIN door as shown below Door Upper bracket for door stop end 4 As shown in this figure the convex portion of upper bracket serves as an auxiliary section for a proper mounting Upper bracket for door back end 5 Reg 8 oo he D 8 S ao 9 a S5 we PPE a Lae Guide rail to be embedded in the amp VG bottom area of door 11 Cut dimension gt 3DW Align them with each other in such a manner that X of the guide rail DW 80 neither difference in level nor a gap will be created AK i in the joint between them if t amp Guide rail to be embedded 2 LP SS in the bottom area of door 11 LA Bottom bracket 7 E a SUGATSUNE E z 3 Winstalling components onto frame According to the processing dimension drawing of a frame mount each component to the frame as shown below Reference point for f Reference mounting hole on mounting dimensions the door back end side m DW 15 aa DW 15 Reference mounting hole on the door front end side Enlarged view of the portion as shown by arrow A Te
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