CC-Link System Low Profile Waterproof Type Repeater Hub Module
Contents
1. Expanded Connector to the main body T T T T T gt view Do Jare l l Cp 3 Sane S 4 Or 5 LE E 9 1 Communication adapter Back panel Communication adapter Front panel l I ls Connector to the communication adapter 2 l 8 10 l Main a i I body Communication adapter rest tes quis ee SS A 6 21 Operation status display LED Application Check for the module condition by observing the state of lighting of the LED LED Name Application POWER Power supply on Power supply off RUN Module is operating normally Module is not operating normally Data are being sent to the LINK IN or LINK OUT of he trunk line Data are not being sent to the LINK IN or LINK OUT of the trunk line Data are being received from the LINK IN or LINK OUT of the trunk line Data are not being received from the LINK IN or LINK OUT of the trunk line ON Transmission rate setting out of range error or communication error occurred Flickering Indicates that you forgot fitting the OFF terminating resistor or the module or CC Link dedicated cable is affected by noise Module is operating normally 156k 625k 2 5M 5M 10M The LED of transmission rate set by the transmission rate setting switch is lit L1 RD to L8 RD ON OFF Data are being received2. POINT For the CC Link system up to 2 repeater types can be used in combination Using 3 models or more is not allowed When repeaters are connected in the same segment by link wiring up to 64 modules can be connected For details refer to the user s manual of the master module used Ex A CC Link system with combination pattern 3 is built Master station Segment asesFBTA RPH UP to 64 modules can be connected in a segment R Segment 1st stage Segment a j65BT RPI 2nd stage TIN Remote station For combination pattern 3 Segment 4 2 sets or more AJ65BT RPIs 3rd stage are not connectable a Combination pattern 1 Master station AJ65BTS RPH or AJ65FBTA RPH One module AJ65SBT RPT Up to two modules Remote station b Combination pattern 2 Segment Segment 1st stage Segment 2nd stage Segment 3rd stage Master station AJ65BTS RPH or AJ65FBTA RPH One module AJ65SBT RPS or AJ65SBT RPG Two modules one set Remote station Segment ao E Segment 1st stage Segment 2nd stage c Combination pattern 3 Master station Segment AJ65BTS RPH or AJ65FBTA RPH One module AJ65BT RPI Two modu
3. Remote Intelligent Remote I O station device station device stati mom Bo mm Bo mem Bo Terminating resistor 110W indispensable 3 Terminating resistor E 110W indispensable v Segment 2nd stage eps 7 Turn Local station resistor by the terminating 22 resistor set up switch Remote B R device station emote E I O station L 2 Terminating resistor Terminating resistor Terminating resistor 110W indispensable 3 110W indispensable 3 110W indispensable 3 1 The transmission speed of each segment must be matched with that of the master station 2 2 stages of segments max are allowed to be used 3 The 130Q terminating resistor is not usable for a segment connected on the branch line side of the AJ65FBTA RPH Use the 110Q terminating resistor 2 2 Applicable system This section describes usable modules and cables 1 Modules connectable on the branch line side The types of the modules connectable on the branch line side of the AJ65FBTA RPH are shown below Category Module types Remote UO station Remote device station Slave station Intelligent device station Local station AJ65FBTA RPH AJ65BTS RPH Repeater AJ65SBT RPT AJ65SBT RPS RPG AJ65BT RPI 10A 10B Bridge AJ65SBT CLB 2 Applicable communication cables The communication cables connectable to the AJ65FBTA RPH are shown below
4. Remote device station Remote station processing only information in unit of bit and in unit of word AJ65BT 64AD AJ65BT 64DAV AJ65BT 64DAI etc Remote station Generic name of remote I O station and remote device station Controlled by the master station Intelligent device station Station allowing transient transmission such as AJ65BT R2 Including local stations Repeater Module for expanding the CC Link system by connecting the segments to each other Standby master station Backup station which inherits data link control when the master station comes off parallel due to error Slave station Generic term of remote I O station remote device station local station intelligent device station and standby master station Master local module Generic name of QJ61BT11N QJ61BT11 AJ61BT11 A1SJ61BT11 AJ61QBT11 and A1SJ61QBT11 Master module Generic term for modules that can be used as the master station Local module Generic term for modules that can be used as the local station A 11 Abbreviated names Description generic names and terms E Intelligent device module Module allowing transient transmission such as AJ65BT R2 Product structure The product structure of AJ65FBTA RPH is as shown below AJ65FBTA RPH module 1 Terminating resistor 110Q 1 2W Brown Brown Brown 8 A 12 1 OVERVIEW This user s manual describes the specificatio
5. 4 4 Connection of module through CC Link dedicated cable The method of connecting the AJ65FBTA RPH module to the CC Link system through the CC Link dedicated cable is shown below Master station Remote I O Intelligent device station station Repeater AJ65FBTA RPH R AJ65 epeater FBTA RPH Remote I O Remote I O station station E f EA H CY For 1 to 5 shown in the above read the following cautions on connections 1 For the segment connected to the trunk line side of the AJ65FBTA RPH connect a terminating resistor to the module connected at the end Select a type for terminating resistor in accordance with the type of the connected communication cable For details refer to the manual of the module connected 2 When connecting the trunk line side of AJ65FBTA RPH to any other than the segment termination turn off the terminating resistor In addition connect the shielding wire of the CC Link dedicated cable to SLD of each module and ground both ends via FG The interval between SLD and FG is connected in the module in advance 3 When connecting the trunk line side of the AJ65FBTA RPH to the end of the segment turn on the terminating resistor Select a type for terminating resistor in accordance with the type of the connected communication cable For details refer to Section 2 2 In addition connect the shielding wire of the CC Li
6. Applicable cable Terminal resistance Connector name CC Link version Name CC Link dedicated Ver 1 00 high performance cable THK IS side CC Link dedicated cable Ver 1 10 CC Link dedicated cable Ver 1 00 CC Link dedicated cable Branch line side Ver 1 10 CC Link dedicated cable POINT The master station and stand by master station can not be connected to the branch line side 2 3 Cautions on system configuration 1 Conditions of usable master module When the AJ61BT11 A1SJ61BT11 AJ61QBT11 and A1SJ61QBT11 modules are used those of the functional version B or later must be employed Use the master module bearing the version 9707 B or later in the DATE column of the name plate as shown in the figure below When the QJ61BT11N QJ61BT11 module are used any module can be used irrespective of the version a Rating plate of AJ61BT11 or AJ61QBT11 CC Link MELSEC MITSUBISHI Year and month of manufacture Use a master module of 9707 or later DATE yymm DOr Function version eee E lt i Conformed standard PROGRAMMABLE CONTROLLER e MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN BD992C077H01 MITSUBISHI Year and month of manufacture MODEL 7 r Use a master module of i 9707 or later t Function version H Conformed standard APOWER DATES te MITSUBI
7. Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Tel 33 1 5568 5568 Circuit Breaker Industries Ltd Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000 Country Region Sales office Tel China Taiwan Korea Singapore Thailand Indonesia India Australia Mitsubishi Electric Automation China Ltd A F Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2480 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO Ill Unit No15
8. o 2 L Gl st NG TE E a j Ny H an eS HES a WD Ne S 8 GN S S EB S Ve NE Lima Live Ny EN GD S RZ No Ny EN aS WI ES e r A 44 16 M4 mounting screw 21 778 35 1 37 0 85 42 CI 1 E amp TI o va Unit mm in 33 WARRANTY Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel U S A Brazil Germany UK Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 20041 Agrate Brianza Milano Italy Tel 39 039 60531
9. M 1 D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
10. in an environment other than on the control panel if the conditions such as usage ambient temperature and humidity are satisfied 3 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category Il applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V 4 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally 5 Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi Electric representative 12 3 2 Performance specifications The performance specifications of the AJ6E5FBTA RPH module are shown below Item Specifications Station number none CC Link station type none Number of occupied stations 0 none Transmission rate Can select from 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps No of connectable slave stations The total number of modules connected
11. of destination remote station set on the master station correct Correct the setting of the destination remote station set on the master station Is the communication cable of the branch line side connected correctly Refer to Section 4 4 NO Connect the communication cable of the branch line side correctly Refer to Section 4 4 NO Cr Sees Is there any error on the remote station Restore the faulty area referring to the manual of the remote station YES Is there any noise source around the AJ65FBTA RPH or communication cable Move the noise source away from the AJ65FBTA RPH and communication cable to a place not influenced by noise The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Completion 32 6 EXTERNAL DIMENSIONS The external dimensions of AJ65FBTA RPH module is shown below 6 0 24 6 0 24 2 4 5x6 Mounting hole M4 mounting screw 60 3 2 36 9 Es 48 1 89 pet OL E 50 1 97 8 341 18 3 26 5 1 04 7 1 34 3 0 72 CD olg O CR vamin MELSEC anr g EL a mae da D Be 2P A 5 ee Bibl S 0 54 BBB SB S E mio UB S So o ire 5 K
12. of the system a high frequency noise may occur between the systems When these systems are connected through CC Link communication cables a communication error may occur by the mixing of noise into the repeaters If the high frequency noise occurs between the systems connected through the cables of 10 m 32 79ft or shorter take either of the measures specified below Method1 Connect the systems through cables of 2 mm or larger across FG terminals of the remote station in each system or across grounds of the control panel to which the remote station is grounded Method2 Use CC Link cables of 10 m 32 79ft or longer between the systems System 1 System 2 Control panel which may produce noise Screwing Repeater Hub Remote station Nina Source of high requency noise Servo inverter 1 1 Mounting inside panel Remote station Inside panel Outside panel Inside panel To the ground Source of high frequency i noise Servo inverter 1 Mounting inside panel Remote station Inside panel 7 Method 1 Use the stronger ground Method 2 Use the cables of 10m cable 2mm or larger 32 79ft or longer 18 4 Handling of waterproof cap a Applicable waterproof cap The waterproof cap applied to the AJ65FBTA RPH is shown below Productname Productname Model code code Remark Waterproof cap LL LINK OUT connector or 20 piec
13. section describes troubleshooting for the case that the RD LED is not lit The RD LED is not lit Is the transmission rate setting identical between AJ65FBTA RPH and the master station Refer to Section 4 3 Correct the transmission rate setting of AJ65FBTA RPH to the same as the master station Refer to Section 4 3 Is the communication cable of the trunk line side connected correctly Refer to Section 4 4 Connect the communication cable of the trunk line side correctly Refer to Section 4 4 Is there any noise source around the AJ65FBTA RPH or communication cable L Move the noise source away from the AJ65FBTA RPH and communication cable to a place not influenced by noise The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Completion 31 5 The L1 to L8 RD LEDs corresponding to the data linking branch lines are not lit This section describes troubleshooting when the L1 to L8 RD LEDs corresponding to the data linking branch lines are not lit L1 to L8 RD LEDs are not lit Is the transmission rate setting identical between AJ65FBTA RPH and the remote station Refer to Section 4 3 Correct the transmission rate setting of the remote station to the same as AJ65FBTA RPH Refer to Section 4 3 Is the setting
14. MITSUBISHI CC Link System Low Profile Waterproof Type Repeater Hub Module User s Manual AJ65FBTA RPH Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A series Prior to use please read both this manual and Related manual thoroughly and familiarize yourself with the product MODEL AJ65FBT RPH U MODEL CODE 13JP55 MelSEG IB NA 0800288 F 1112 MEE 2004 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay careful attention to safety and handle the module properly The precautions given in this manual are concerned with this product Refer to the user s manual of the network system to use for a description of the network system safety precautions In this manual the safety precautions are classified into two levels A WARNING and A CAUTION I Indicates that incorrect handling may cause 1 l AWARNING hazardous conditions resulting in death or severe l i injury l Indicates that incorrect handling may cause I I I I A CAUTION hazardous conditions resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe the precautions of
15. SHI ELEC MADE IN JAPAN 2 Max number of modules connected to configure CC Link system Up to 64 modules of repeaters can be connected in one segment In the CC Link system where repeaters are used also the number of remote stations capable of being controlled by one master station is the same as in the other systems For details refer to the User s Manual of the applicable master module 3 Max number of stages connected to configure segment Use of AJ65FBTA RPH enables communication between the master station located in a segment and a remote station located in a segment apart by 2 stages max from the segment where the master station exists Master station Terminating Segment resistor te H Es T rs Repeater Segment 1st stage Ns z D E o Remote station re 8 Segment 2nd stage Terminating resistor 4 Instructions for using different models of repeaters in combination Note that when combining the repeaters of different models there are the following restrictions on the number of connectable repeaters and the number of connected stages Max number of repeaters Max AJ65BTS AJ65FBTA AJ65SBT AJ65SBT AJ65SBT AJ65BT RPI number RPH RPH RPT RPS RPG 10A 10B__ of stages Combination pattern 2 1set 2 1set 4 2set 2 1set 2 1set
16. both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference A 1 Design Precautions N WARNING Input output could be switched on or off when a problem occurs in the repeater module So build an external monitoring circuit that will monitor any input output signals that could cause a serious accident Use the module in an environment that meets the general specifications contained in this manual Using this module in an environment outside the range of the general specifications could result in electric shock fire erroneous operation and damage to or deterioration of the product e Do not install the control wires or communication cables together with the main circuit or power wires Keep a distance of 100mm 3 94inch or more between them Not doing so could result in malfunctions due to noise Installation Precautions N CAUTION e Do not directly touch the module s conductive parts Doing so may cause malfunctions or failure of the module Fix the module securely with screws Tighten the screws securely within the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module A 2 Wiring Precautions Z WARNING e Perform installation and wiring after disconn
17. by a noise simulator using noise width of 1 us and noise frequency of 25 to 60 Hz Maximum voltage 500V AC for 1 minute between all DC external terminals and ground Insulation resistance 10MQ or higher measured with a 500V DC insulation resistance tester External dimensions 60mm 2 36in W x 200mm 7 87in H x 48mm 1 89in D Weight 0 31kg 13 3 3 Connector specifications External connection LINK IN Pin arrangement Communication connector LINKIN o 14 7 Communi E caton s LINK OUT SS E circuit LINK IN Pin no LINK IN LINK1 to 8 LINK OUT oo 1 Terminating 1 SLD SLD resistor select switchi UNIT POWER T ji i 4 DB DB LINK OUT LINK1 to 8 Module fixing DG DG 2 Seow eG Female 3 F 4 DA DA 5 terminating No pins Empty resistor 1100 UNIT POWER LINK to8 S ji Communi cation Doc dt 1 24V UNIT Power connector UNIT POWER Empty 24G UNIT Front view 2 3 4 Empty 5 FG 3 4 Specifications of connection cable Use the CC Link dedicated cable for the CC Link system If a cable other than the CC Link dedicated cable is used the performance of the CC Link system cannot be guaranteed For the CC Link cable specifications and any other inquiries refer to the fo
18. ch as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property A 5 Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region A 6 REVISIONS The manual number is given on the bottom right of the cover Print Date Manual Number Revision Oct 2004 IB NA 0800288 A First edition Dec 2004 IB NA 0800288 B Addition Compliance with the EMC and Low Voltage Directives June 2005 IB NA 0800288 C Correction SATETY PRECAUTIONS Dec 2006 IB NA 0800288 D Correction About the Manuals Abbreviated names generic names and terms Section 2 2 2 3 3 1 3 2 3 4 4 2 1 4 4 Jul 2007 IB NA 0800288 E Correction Chapter 6 Dec 2011 IB NA 0800288 F Addition SAFETY PRECAUTIONS Chines
19. ctor name Application Application LINK IN Connector for connecting the transmission line of he trunk line IN side master station side male 4 pin LINK OUT Connector for connecting the transmission line of the trunk line OUT side female 5 pin If LINK OUT is not used outside the panel be sure to attach the accessory waterproof cap Tightening torque range 0 29 to 0 34Nem LINK1 to 8 Connector for connecting the transmission line of the branch line female 5 pin If LINK1 to 8 are not used outside the panel be sure to attach the waterproof cap Prepare the waterproof cap separately Tightening torque range 0 29 to 0 34Nem Waterproof connector for power line 2 UNIT POWER Connector for supplying power to the module male 5 pin FG metal fitting For module FG terminal Tightening torque range 0 78 to 1 18Nem Communication adapter fixing screw When replacing the main body online or changing switch settings attach remove the communication adapter with this screw Tightening torque range 0 42 to 0 58Nem Module fixing hole Screw hole for fixing the module Tightening torque range 0 78 to 1 18Nem 2 For the specifications of the connector refer to section 3 2 3 For the specifications of the module fixing screw refer to section 3 2 POINT Set the same transmission rate as that of the master station 24
20. e CONDITIONS OF USE FOR THE PRODUCT Correction SAFETY PRECAUTIONS ABOUT MANUALS Compliance with the EMC and Low Voltage Directives Abbreviated names generic names and terms Chapter 1 Section 2 1 2 3 3 1 3 5 4 1 4 2 1 4 3 to 4 5 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2004 MITSUBISHI ELECTRIC CORPORATION A 7 CONTENTS OVERVIEW 1 1 Features 2 SYSTEM CONFIGURATION 2 1 eT Reas lT 3 2 2 Applicable system 2 3 Cautions on system configuration 3 SPECIFICATION 3 1 General specifications 3 2 Performance specifications 3 3 Connector specifications 3 4 Specifications of connection cable 3 5 Maximum transmission distance 4 PROCEDURE UP TO START OF DATA LINK 4 1 Procedure up to start of data link 4 2 Mounting and installation 4 2 1 Cautions on handling 4 2 2 Installation environment 4 3 Names and settings of parts 4 4 Connection of module through CC Link dedicated cable 4 5 Check for state of connection line test 5 TROUBLESHOOTING 6 EXTERNAL DIMENSIONS A 8 ABOUT MANUALS The follow
21. e cables or malfunctions due to poor contact of the cable Do not install the control lines together with the communication cables or bring them close to each other Failure to do so may cause malfunctions due to noise A 3 Wiring Precautions CAUTION When disconnecting the communication and power supply cables from the module do not hold and pull the cable part Disconnect the cables after loosening the screws in the portions connected to the module Pulling the cables connected to the module can damage the module and cables or can cause a malfunction due to a cable connection fault Starting and Maintenance Precautions N CAUTION e Do not disassemble or modify the modules Doing so could cause failure erroneous operation injury or fire e Be sure to shut down all the phases of the externally supplied power used in the system before cleaning the module retightening the module fixing screws and attaching removing the module Not doing so can cause the module to fail or malfunction e Before handling the module make sure to touch a grounded metal object to discharge the static electricity from the human body Failure to do say cause a failure or malfunctions of the module Disposal Precautions N CAUTION When disposing of this product treat it as industrial waste A 4 O CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in cond
22. e hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem 28 Refer to Chapter 5 5 to perform roubleshooting 5 TROUBLESHOOTING This section describes the measures when a trouble occurred in the AJ65FBTA RPH Perform the troubleshooting indicated in the reference section Reference section The POWER LED is not lit while the module power is ON 1 in this chapter The RUN LED is not lit while the module power is ON 2 in this chapter The ERR LED lighted up or blinked 3 in this chapter The RD LED does not light up during data link 4 in this chapter The L1 to L8 RD LEDs corresponding to the data linking branch lines do not light up 5 in this chapter 1 If more than one problem occurred simultaneously perform the troubleshooting in order of the item numbers 1 The POWER LED is not lit while the module power is ON Troubleshooting is shown below for the case that the POWER LED is not lit while the module power is ON The POWER LED does not light up Was the module power turned on Y Turn on the module power NO s the power cable connected correctly Refer to Section 4 3 Connect the power cable correctly Refer to Section 4 3 NO Is power supply voltage correct Refer to Section 3 2 L Correct the power supply v
23. e of multiple modules enables the transmission distance of the CC Link system to be extended up to 2 stages Extended to 3 6km 11811 02ft max 1 Master station ee Remote station Remote I O DZ station Repeater AJ6SFBTA RPH mo H B o S Si Bl 2 ue we oo ojo US L 1st stage Al 2nd stage 1 Max transmission distance at a transmission speed of 156kbps 2 Though it is not shown here the other remote stations can be connected between the repeaters 3 Mountable outside panel because of water proof structure compliant with IP67 Because a protection structure compliant with IP67 is adapted to the AJ65FBTA RPH it can be used at ease even at a wet work site 4 Improved maintenability by system separation By using the AJ65FBTA RPH any of the systems can be separated and error location can be identified quickly This prevents the whole system from being seriously affected by an error POINT Branch lines with no error can send receive data normally not influenced by each other 2 SYSTEM CONFIGURATION 2 1 Total configuration The total configuration employed when the AJ65FBTA RPH is used is as shown below Segment Master station Remote Remote Intelligent E I O station device station device station Terminating resistor Terminating resistor indispensable indispensable
24. ecting the externally supplied power used in the system at all phases externally If the power is not disconnected at all phases an electric shock or product damage may result Always earth the FG terminal to the protective earth conductor Otherwise there will be an electric shock or misoperation Perform correct wiring for the module according to the product s rated voltage and terminal arrangement Connecting to a power supply different from rating or miss wiring may cause fire and or product failure Carry out tightening of the waterproof cap and communications adapter installation screws within the specified tightening torque range If the screws are loose it could cause fire or malfunction If the screws are overtightened they could be damaged and this could cause a short circuit or malfunction Ensure that no foreign matter such as chips and wire offcuts enter the module Foreign matter can cause a fire failure or malfunction The IP67 is satisfactory only when all the waterproof plugs waterproof caps and communications adapters are installed The communication connector is identical with the power connector in shape Do not plug the power cable into the communication connector Doing so may cause failure of the module Be sure to fix the wires or cables by ducts or clamps when connecting them to the module Failure to do so may cause damage of the module or the cables due to accidental pull or unitentional shifting of th
25. es 2 Additional measures To ensure that this product maintains EMC and Low Voltage Directives please refer to one of the manuals listed under 1 Abbreviated names generic names and terms Abbreviated names generic names and terms 65FBTA RPH Description bbreviation of AJ65FBTA RPH type CC Link system low profile aterproof type repeater hub module 65BTS RPH bbreviation o terminal block AJ65BTS RPH type CC Link system spring clamp type repeater hub module 65SBT RPT Abbreviai junction ion of AJ65SBT RPT type CC Link system repeater T module 65SBT RPS RPG Abbreviation o system optical AJ65SBT RPS AJ65SBT RPG type CC Link repeater module 65BT RPI 10A 10B Abbreviation of AJ65BT RPI 10A AJ65BT RPI 10B type CC Link system space optical repeater module 65SBT CLB Abbreviation o module AJ65SBT CLB CC Link CC Link LT bridge Segmen System between terminating resistors connected to each other through cross over cables The conventional CC Link system can be said to be configured with one segment Master station Station to control the data link system One station is required for each system Local station Station which has a sequencer CPU and can communicate with the master station and the other local stations Remote I O station Remote station processing only information in unit of bit AJ65BTB1 16D AJ65SBTB1 16D etc
26. es sold separately HOCAP WES LINK1 to 8 connectors POINT The waterproof cap of the conventional type A6CAP WP1 cannot be used b Waterproof plug attachment procedure In order to prevent water from entering attach waterproof caps onto unused LINK OUT and LINK1 to 8 connectors as shown below Insert the waterproof cap in the unused connector on the main module then tighten it Tightening torque range 0 29 to 0 34Nem 5 When installing the AJ65FBTA RPH provide the space shown in the figure below between the top and bottom of the module and other structures or parts so that good ventilation can be secured and that interference and application of load on the waterproof connector can be prevented LLL S Omm on or more Ls Omm 0in OF ore ec ge ole i PAR TL TL S amp a TNV or more 1 When inserting or removing the communication adapter provide a space to operate a screwdriver and so on 2 When using a right angle type waterproof plug or Y branch line connector provide a distance so that no load will be applied to the cable 4 2 2 Installation environment For installation environment refer to Section 3 1 20 4 3 Names and settings of parts The names of parts of the AJ65FBTA RPH module indication statuses of LEDs and settings of switches are described below
27. from the LINK1 to 8 of the branch line Data are not being received from the LINK1 to 8 of the branch line 22 Application Set the transmission rate of the module set to 0 at the time of delivery Ensure to set the transmission rate at a speed specified below Transmission rate of the trunk line side is identical with that of the branch line side Setting switch status Transmission Setting value rate 2 bps Transmission 156k rate setting switch 625k ON 2 5M ON ON 5M ON OFF OFF 10M Cannot be set 5to7 If set to 5 to 7 the ERR LED is turned on and data are not transferred Set whether or not to use the terminating resistors incorporated in the trunk line side of the module Settings at shipment all OFF Setting switch status Application 2 1 Terminating resistor select No terminating resistor switch 110Q terminating resistor ON 130Q terminating resistor ON Cannot be set If the switches are set to ON normal data transfer is not guaranteed 1 When the AJ6E5FBTA RPH is located at either of the ends of the trunk line turn on the terminating resistor in accordance with the type of the cable connected to LINK IN For details refer to section 2 2 The incorporated 110Q terminating resistor is used on the branch line side Switch setup is not needed 23 Waterproof connector for transmission line Conne
28. he test following the steps shown below POINT Perform the circuit test 2 of the master module by selecting the target stations as described in 1 to 3 below 1 In the segment including the master module select slave stations in order from the nearest to the master module to the farthest 2 In the segment 1st stage select slave stations in order from the nearest to the AJ65FBTA RPH to the farthest 3 In the segment 2nd stage select slave stations in order from the nearest to the AJ65FBTA RPH to the farthest 26 Confirm that input power supply voltage is correct and turn on the external power supply Does POWER LED light up Does RUN LED light up Perform the circuit test 1 of the master module l Is any error detected in the circuit test 1 Perform the circuit test 2 of the master module Is any error detected in the circuit test 2 1 27 NO Refer to Chapter 5 1 to perform troubleshooting Refer to Chapter 5 2 to perform troubleshooting NO Completion NO Completion Didn t the ERR LED light up or blink Did the RD LED light up Refer to Chapter 5 3 to perform roubleshooting Did the L1 to L8 RD LEDs of the branch line used in the circuit NO Refer to Chapter 5 4 to perform roubleshooting test 2 light up Th
29. ing manuals are also related to this product In necessary order them by quoting the details in the tables below Related Manual Manual name CC Link System Master Local Module Type AJ61BT11 A1SJ61BT11 Users Manual Manual No Model code IB 66721 134872 CC Link System Master Local Module Type AJ61QBT11 A1SJ61QBT11 User s Manual IB 66722 134873 CC Link System Master Local Module User s Manual SH 080394E 13JR64 CC Link System Spring Clamp Terminal Block Type Repeater Hub Module User s Manual AJ65BTS RPH IB 0800346 13JP97 CC Link System Repeater T junction Module User s Manual AJ65SBT RPT IB 0800078 133081 CC Link System Optical Repeater Module User s Manual IB 0800089 133085 CC Link System Space Optical Repeater Module User s Manual AJ65BT RPI 10A AJ65BT RPI 10B A 9 IB 0800090 13086 COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to one of the following manuals User s manual for the CPU module or head module used Safety Guidelines this manual is included with the CPU module base unit or head module The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directiv
30. itions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT 2 The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment su
31. les one set Remote station Segment 1st stage Segment 2nd stage raced amp d Combination pattern 4 a Master station E Segment AJ65SBT RPT J a Up to two modules Segment 1st stage Segment 2nd stage AJ65SBT RPS Four modules two sets Segment or 3rd stage Two modules ce one set Segment 4th stage Remote station ecos Bo e Combination pattern 5 Master station AJ65SBT RPT Up to two modules AJ65SBT RPG Two modules one set Remote station lt Sapne E Segment Segment 1st stage Segment 2nd stage Segment 3rd stage E f Combination pattern 6 Master station AJ65SBT RPT Up to two modules AJ65BT RPI Two modules one set Remote station lt Segment Segment 1st stage Segment 2nd stage Segment 3rd stage g Combination pattern 7 Master station Eca AJ65SBT RPS Two modules lt one set AJ65SBT RPG Two modules lt one set Remote station ppan y E eos A Segment Segment 1st stage Segment 2nd stage h Combination pattern 8 Master station EEB AJ65SBT RPS or AJ65SBT RPG J Two modules one set AJ65BT RPI Two modules lt one set Remote station Segment Segmen
32. llowing CC Link Partner Association website http www cc link org REMARK For details refer to the CC Link cable wiring manual issued by the CC Link Partner Association 14 3 5 Maximum transmission distance The maximum transmission distance varies depending on the setting of transmission rate and the number of connected segments stages Master Transmission rate 156kbps setting station E Segment Terminating Max 1200m resistor Z 3937ft l a 4 Maximum lar Segment 1st stage transmission Repeater ma Max 1200m distance 3937ft 3 6km ra e 11811 02ft lt Segment 2nd stage Remote Max 1200m station 3937ft E Terminating resistor Condition Description Maximum transmission distance in each segment is the same as that of the normal CC Link system the system with one segment only It varies depending on the transmission rate For details refer to the user s manual of the master module used The station to station cable length for the repeater is the same as that for the remote I O station Transmission rate No of stages for Maximum transmission distance for one segment is added for each segment connection additional stage connection 15 4 PROCEDURE UP TO START OF DATA LINK 4 1 Procedure up to start of data link The procedure ranging from the installation of the AJ65FBTA RPH module to the start of data link is de
33. nk dedicated cable to SLD of each module and ground both ends via FG The interval between SLD and FG is connected in the module in advance 25 4 Connect the included 110Q terminating resistor to the module located at the end of a segment when the branch line side of the AJ65FBTA RPH is connected to the segment For the connection of terminating resistor refer to the manual of the module connected 5 For the branch line side of the AJ65FBTA RPH use the incorporated 110Q terminating resistor Switch settings are not necessary In addition connect the shielding wire of the CC Link dedicated cable to SLD of each module and ground both ends via FG Note that SLD and FG are connected to each other in the module 4 5 Check for state of connection line test Connect all modules including the AJ65FBTA RPH module through the CC Link dedicated cable Then check that the CC Link system is in the state capable of performing a data link normally Because whether or not a master station can establish a data link with a particular slave station can be checked by the connection status check circuit test an error module can be identified For the connection status check circuit test perform the circuit test 1 of the master module If an error is detected perform the circuit test 2 of the master module For the details of circuit tests 1 and 2 refer to the user s manual of the master module used Perform t
34. ns names of parts and settings of the AJ65FBTA RPH CC Link system low profile waterproof type repeater hub module hereafter abbreviated as AJ65FBTA RPH used in the CC Link system 1 1 Features The AJ65FBTA RPH is the module designed for improving flexibility in cable wiring of the CC Link system Using the AJ65FBTA RPH allows the extension of the transmission distance and star topology wiring with 8 branch lines in the CC Link system 1 Star topology wiring T branch with 8 branch lines segments available in CC Link system By placing the AJ65FBTA RPH between modules of the CC Link system star topology wiring T branch with up to 8 branch lines segments can be used in the CC Link system of all transmission rates 10Mbps 5Mbps 2 5Mbps 625kbps and 156kbps Master station Remote VO Intel ligent device Remote device ec station E Repeater Station station AJ65FBTA RPH amp 0 Remote I O 3 station amp ofo Bo amp Remote device s station Remote device 5 Intelligent device station E 8 8 station o op Repeater Local station Remote I O Repeater station AJ65SBT RPT AJ65FBTA RPH Star topology wiring with 8 branch lines can be used 2 Extended transmission distance in CC Link system Use of AJ65FBTA RPH enables the transmission distance of the CC Link system to be extended In addition us
35. oltage Refer to Section 3 2 The hardware may have a defect Contact your local Mitsubishi representative explaining a detailed description of the problem Completion 29 2 The RUN LED is not lit while the module power is ON If the RUN LED is not lit while the module power is ON turn off and on the module again If the RUN LED is not lit after the module power is reapplied the hardware may be faulty Please contact your local Mitsubishi representative 3 The ERR LED lights up or blinks Troubleshooting is shown below for the case that the ERR LED lights up or blinks The ERR LED lights up or blinks Is the transmission rate of AJ65FBTA RPH set in the valid range Refer to Section 4 3 Is the connection of the Communication cable and terminating resistor correct Refer to Section 4 4 Is there any noise source around the AJ65FBTA RPH or communication cable Refer to 4 and 5 in this chapter to perform troubleshooting NO Y Correct the transmission rate setting of AJ65FBTA RPH Refer to Section 4 3 Connect the communication cable and terminating resistor correctly Refer to Section 4 4 x Move the noise source away from the AJ65FBTA RPH and communication cable to a place not influenced by noise Y Completion 30 4 The RD LED is not lit during data link This
36. scribed below Start Install the AJ65FBTA RPH module A Refer to Section 4 2 Set the switches of the module EREE Refer to Section 4 3 Connect the modules using CC Link dedicated cables KKR Refer to Section 4 4 Check for the connection conditions ofthe modules linetest Pp Refer to Section 4 5 mee Refer to the User s Manual of the applicable master module Start the system Completion POINT The procedure described here is for the AJ65FBTA RPH module only In order to understand the procedure of the entire CC Link system refer to the User s Manual of the applicable master module 16 4 2 Mounting and installation 4 2 1 Cautions on handling Cautions on handling the AJ65FBTA RPH module are described below 1 Tighten screws such as a module fixing screw within the tightening torque range specified in the table below Do not over tighten these screws The screws and module case may be damaged Screw location Specified torque range Communication adapter fixing screw M4 screws 0 42 to 0 58Nem Module fixing screw M4 screws 0 78 to 1 18Nem Waterproof cap AGCAP WP2 0 29 to 0 34Nem 2 Install the AJ65FBTA RPH module on a flat smooth surface If there are irregularities on the installation surface undue force may be applied to the printed circuit boards and the boards may be damaged 3 Depending on the grounding condition
37. t 1st stage 2nd stage i Combination pattern 9 Master station Segment AJ65BTS RPH One module AJ65FBTA RPH One module Remote station Segment 1st stage 0000 0000 Segment 2nd stage coord 8 10 3 SPECIFICATION 3 1 General specifications The General specifications of the AJ65FBTA RPH are shown below Specifications 0 to 45 C 20 to 75 C 10 to 90 RH non condensing or compliant with IP67 1 10 to 90 RH non condensing Constant Half Sweep Frequency acceleration amplitude count 5 to 8 4Hz 3 5mm 10 times each in X Y Z directions Compliant Under Vibration with JIS B intermittent resistance 3502and vibration 8 4t0150Hz 9 8m s IEC 61131 2 Under 5 to 8 4Hz continuous vibration 8 4to 150Hz 4 9m s lt Shock Compliant with JIS B 3502 and IEC 61131 2 resistance 147 m s2 3 times each in 3 directions X Y Z Operating No corrosive gases atmosphere Operating altitude O to 2000m Installation location Outside control panel Overvoltage 3 ll or less category Pollution degree 2 or less 1 Applicable only when all waterproof connectors are being used or when waterproof caps are installed on unused waterproof connectors or feed through tubes 11 2 It can also be used
38. to a trunk line and branch line shall conform to the maximum number of connectable modules of the master module used For details refer to the user s manual of the master modules used Max No of modules connected to the trunk line 64 Refer to Section 2 3 2 Connection position No restriction compliant with the CC Link Trunk line side K specifications Branch line side Connect to the end of the branch line segment end Max number of stages connected to configure segment 2nd AJ65FBTA RPH only Refer to Section 2 3 3 stage 3rd stage Combination of AJ65FBTA RPH and AJ65SBT RPT Refer to Section 2 3 4 Combination of AJ65FBTA RPH and one of AJ65SBT RPS RPG AJ65BT RPI or AJ65BTS RPH Refer to Section 2 3 4 2nd stage Max transmission distance of each segment Varies according to transmission rate Refer to Section 3 5 Terminating resistor built in Trunk line side No resistor 1109 or 130Q can be selected Branch line side 110Q fixed Connection connector M12 waterproof connector IEC947 5 2 Mounting orientation No restriction mountable in six orientations Module fixing screw M4 mounting screw 2 4 5x6 slot M4 mounting screw Power Voltage 24V DC external power supply 20 4 to 26 4V ripple within 5 supply Current 0 30A TYP 24V DC Noise durability Simulator noise of 500 Vp p obtained
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