ONL-33 II - User Manual _20111230 V1.1_20111230112057
Contents
1. 15 21 m DE Slave Unit Terminal Board IR VS VT VN BP R BP S BP N OR O S O T 5 0 Operation Procedure 5 1 Starting Operation Procedure 5 1 1 Initial Starting Power Supply Operation Procedure 1 Name and function of each switch BAT switch For battery on SPS switch For switch power board on S1 switch For secondary power source S2 switch For main Power source 53 switch For output on 54 switch For maintenance 2 Input Phase Sequence Test First turn on the switch of the Distribution Panel and supply power to the Input and Bypass Terminal block Test the voltage of each point to see if it meets the specifications of the UPS and then measure the input phase sequence with the 3 phase Sequence Tester If correct proceed to the next step of machine operation If the phase sequence is reversed disconnect the external power Exchange the S and T wires of the input end and supply the external power again and then measure the sequence of 3 phases If correct proceed to the next step of machine operation 3 Initial UPS Starting Steps First confirm that the load power wires from the UPS ar2. I I CJCOCLOCOCICOCOCOCOICOCOLOCOCO 80 100 120K II 120V 208V Model en le E e z sZ 1310 ad 160 200 250K II 220V 380V Model 199000 m 19100 95410 pi m qed i sf i b pas y 42 Installation Operation 4 2 1 UPS Input Out Power Specifications System Input Specifications 50Hz 60Hz 3 phase 3 wire plus earth wire 220Vac 380 Vac 3 phase 4 wire plus earth wire 110 190Vac 115 200Vac 120 208Vac 127 220 Vac 220 380Vac 240 400 Vac 240 415 Vac 254 440 Vac System Output Specifications 50 2 60 2 3 phase 4 wire plus earth wire 110 190Vac 115 200Vac 120 208Vac 127 220 Vac 220 380 Vac 230 400 Vac 240 415 Vac 254 440 Vac Refer to the input output NFB Switch specifications in Table 4 2 1 Table 4 2 1 Input an
3. 9 10 D my Battery Set Figure 2 3 2 Bypass mode Under such an operation mode the input power will be transmitted to the Bypass Circuit first then pass through the Static Switch Module and finally to the output load In this case the power is supplied by City Power 2 3 8 Battery Backup Mode City Power Source 2 City Power P S Y Source 1 gt S2NFB 4 2 alle it pes S Q 12 Battery Set Figure 2 3 3 Battery backup mode When such a mode is operated without city power input the power will be transmitted to the Inverter Transformer Module first then pass through the Static Switch Module and finally to the output load In this case the power is supplied by City Power When using the battery the power supply time will vary depending on the number of battery cells and the load capacity When the city power is disconnected it is recommended to execute the data saving and normal shutdown program action 2 3 4 Manual Bypass Mode City Power Source 2 City Power Source 1 a K AGRA ROS Q 12 Battery Set Figure 2 3 4 Manual bypass mode Under such an operation mode the power will be supplied from city power pass through the
4. I2 R I2 S 2 BP R BP S BP N O R 0 5 45 60 120V 208V 45 60 80 100 120K 220V 380V Eure fs Mel s Master Unit Terminal Board I R I S UT B G 12 8 112 5 I2 T BP R BP S BPN O R O S Slave Unit Terminal Board VR ls VT G B I2 N BP N BP R BP S O FR_ O S O T 80 100 120K 120V 208V oT ri 3 J n
5. Turn OFF Illuminate the Reserve Light Press Inverter ON button On the HMI Press Yes button On the HMI Press Yes button On the HMI Press Inverter OFF 4 button on the HMI Inverter Light will be on in 50 sec Shut down operating procedure 10KVA 30KVA needs put DC Fuse in Fuse holder figure 5 1 1 System On Off Process 5 2 Shutdown Operation Procedure 5 2 4 General Shutdown Operation Procedure When it is required to shut down the machine during the system normal operating process this procedure can be used to execute the shutdown The operation procedure will be as follows Press the Inverter OFF button and the panel will pop out confirm dialog At this time press YES button At this time the Inverter indicator will extinguish and the Bypass indicator will illuminate for the UPS to supply power to the bypass 5 2 2 Entire Machine Shutdown Operation Procedure Please execute the operation according to the system shutdown procedure shown in figure 5 1 1 5 3 Maintenance Operation Procedure 5 3 4 Maintenance Operation Procedure As per the operation process shown in figure 5 3 5 3 2 Battery Replacing 10K33 15K33 Step 1 Enter maintenance bypass condition Set the UPS to maintenance bypass condition according to figure 5 3 2 Replace battery Dismantle the back cover and battery fix holder then disconnect battery connecting wire and then replace it with a new battery Restore th
6. DC Voltage 10K 30K 120V 208V DC220V 10K 120K 220V 380V DC410V DC435V Rectifier Efficiency CU Phase 3 phase 4 wire or 3 phase 3 wire plus earth wire Voltage 120V 208V or 220V 380V Voltage Stability 1 Transient Restore to 9096 after 4 cycles gt 100 tripped to bypass 30 minute after gt 125 tripped to bypass 10 minute after verload gt 150 tripped to bypass 1 minute after o Inverter IGBT design DSP control 20K Hz pulse modulated sinusoidal S Design 5 Frequency 50Hz 60Hz Frequency 30 19 Stability ae Phase Lock 5Hz Lock back 3Hz Waveform Sinusoida THD V Linear load less than 3 Efficiency gt 88 gt 89 gt 90 gt 91 gt 92 gt 93 o Recovery Bypass to Inverter Oms Inverter to Bypass Oms Time o Efficiency gt 99 Voltage DC220V DC410V DC435V gt amp Current Depending on the model used the 1 5 2 5 3 5 10 15 20 30 40 50A Automatic current limiting Time Recharged to 90 after 100 discharge for 8 hours depending on battery specifications DC192V 12V 16pcs Battery DC360V 12V 30pcs DC384V 12V 32pcs DC360V 12V 30pcs Noise 50 55dBA 60 65dBA 65 70dBA 8 Working z o Temperature Storage JOBS RES Temperature 285 559 Humidity Frost free 9096 1380 2 9 Width mm 530 810 1380 3 Two cabinet 2 Depth mm 869 810 954 954 gt Height mm 1010 1900 1800 1800 120V 208V G W S 220V 380V 410kg 567Kg 677Kg 680K
7. 7 BAT LOW NC ROLATION ERROR COM 8 BACKUP MODE NO ROLATION ERROR NC 9 BACKUP MODE COM FAN FAULT NO 10 BACKUP MODE NC FAN FAULT COM 11 INV ON NO FAN FAULT NC 12 INV ON COM FUSE FAULT NO 13 INV ON NC FUSE FAULT COM 14 UPS FAULT NO FUSE FAULT NC 15 UPS FAULT COM FUNCTION RELAY1 NO 16 UPS FAULT NC FUNCTION RELAY1 COM 17 RECIFIER AC FAIL NO FUNCTION RELAY1 NC 18 RECIFIER AC FAIL COM COMPOSITE FAULT NO 19 RECIFIER AC FAIL_NC COMPOSITE FAULT COM 20 RESERVE FAIL NO COMPOSITE FAULT NC 21 RESERVE FAIL COM FUNCTION RELAY2 NO 22 RESERVE FAIL NC FUNCTION RELAY2 COM 23 UPS OVERLOAD NO FUNCTION RELAY2 NC 24 UPS OVERLOAD COM FUNCTION RELAY3 25 UPS OVERLOAD NC FUNCTION RELAY3 COM 26 SYN AC FAIL NO FUNCTION RELAY3 NC 27 SYN AC FAIL COM FUNCTION RELAY4 NO 28 SYN AC FAIL NC FUNCTION RELAY4 COM 29 RCM SHUTDOWN NO FUNCTION RELAY4 NC 30 RCM SHUTDOWN COM SPEAKER1 31 RCM SHUTDOWN NC SPEAKER2 32 GND GND Table 5 7 2 Dry contact board signal 6 0 Maintenance and Storage Instructions 1 Attention the engine room clean ordinarily the machine inner clean on per half a year at least 2 Recharge and discharge the battery once every 3 months to mitigate the change of internal properties and extend the service life Note the temperature and humidity of the engine room 3 4 When storing the machine use the PE film to wrap the entire unit complete the input output and confirm that all battery wires are disconnected 5 Co
8. Insulated Hard drawn copper strand wire safety current table 60 C insulation gt under 30 degree temperature Wire 2 Current 2 Current Type Area mm No mm A No mm A 3 5 7 0 8 37 80 19 2 3 257 D 5 5 7 1 0 49 100 19 2 6 298 o 2 8 7 1 2 61 125 19 2 9 344 9 14 7 1 6 88 150 37 2 3 395 s 22 7 2 0 115 200 37 2 6 469 30 7 2 3 139 250 61 2 3 556 5 38 7 2 6 162 325 61 2 6 650 3 50 19 1 8 190 400 61 2 9 745 60 19 2 0 217 500 61 3 2 842 UL certified wire type do not fit with the temperature and safety current above mentioned it is higher operation temperature reality temperature and normal rated current 4 2 3 Distribution Wiring Gauge According to section 4 2 2 choose the applicable wire to connect with battery pack The wiring gauge as shown in table 4 2 3 1 Table 4 2 3 1 Input Output Neutral Ground Battery Capacity Voltage 120 208V 8 5 5 8 2 0 14 220 380V 5 5 3 5 3 5 1 6 3 5 120 208V 14 8 22 5 5 22 RVA 220 380V 8 3 5 5 5 2 0 8 120 208V 22 14 30 5 5 30 ARNA 220 380V 14 5 5 8 2 0 14 120 208V 38 22 50 8 50 SOVA 220 380V 22 8 22 5 5 22 120 208V 60 38 80 8 AONA 220 380V 30 14 30 8 s 120 208V 80 38 100 8 EVE 220 380V 38 14 38 8 ae 120 208V 100 50 125 14 220 380V 38 22 38 8 i
9. feet are dry After disconnecting the battery circuit start the dismantling work 3 When dismantling the battery please disconnect B and B at the front section and then dismantle the electrical wires connected to the respective layer to minimize construction hazards 4 When dismantling the copper plate or electrical wires connecting the batteries do not touch the adjacent battery cell to avoid shorting 5 When loading the batteries assemble the Battery Set of each layer first and then execute the inter layer connection Finally connect B4 and B to the circuit breaker device 6 After loading the batteries measure the Switch Circuit Breaker on the same side with a Current Meter to see if the voltage and the polarity are identical If yes start the power supply Finishing wire Harness after please in the order check the following items 1 Whether each contact power distribution is correct 2 Whether is the ground wire correct connect 3 Whether each contact screws is locking 4 Confirm the UPS and battery box all of the switch 5 Whether output Distribution Panel and circuit is short circuit 6 Whether battery cable positive and negative is same the crimping mach label 4 2 6 Drawing of the terminal block 10 15 20 30K 120V 208V 10 15 20 30K 220V 380V Master Unit Slave Unit Terminal Board VR ls VT
10. or engineers in rapidly and effectively complete issue analysis and problem solving Image of maintenance staff is shown as figure 3 2 4 1 Main control Event log User set Maintenance staff Step 1 Step 7 Step 8 Step 9 Step 10 Step 11 mens step 12 Figure 3 2 4 1 3 2 5 Advanced set Advanced set are designated to technicians and engineers for special settings including model input system reserve voltage input and output transformer input voltage output system output voltage output frequency charge current equal charge time battery data other data event log set other set reload data save data export set file Image of advanced set is shown as figure 3 2 5 1 Click on password box to enter password the password for advanced set will automatically change every year For more information please contact manufacturer Click on safe after settings and then click on Enter to lock down access for security concern Reserve Voltage I O Transformer Input Voltage Output Voltage Output Frequency Charge Current Equal Mode Time Battery Data Other Data Event Log Set Reload Data Export Set File Figure 3 2 5 1 3 26 Calibrate set Calibrate set is designated to technicians and engineers for key parameter settings including all voltages currents temperatures etc Image of calibrate set is shown as figure 3 2 6 1 To enter calibrate set users must input
11. passwords in the box Click on safe after settings and then change to advanced set page click on Enter to lock down access for security concern Spec 4 Main control Event log User set Maintenance staff Advanced set Offset Input Voltage Rectifier Charger Input Current Output Voltage Output Current Figure 3 2 6 1 3 2 7 Spec Service Spec Service are designed to identify product specification and service information Image of Spec Services is shown as figure 3 2 7 1 Event log User set Maintenance staff Advanced set Calibrate set 120K3 None 3P4W 380 2011011 3P4W 380 1000603081 Line Voltage 38 2011011 3P4W 380 Line Voltage 38 CT FV01 0 V1 00 V1 00 0800 300 11 12V 100A 360 29 0 0 Figure 3 2 7 1 4 0 Stationing and Installation 4 1 4 1 1 2 Stationing Procedure 1 Transporting Shown in figure 4 1 1a and figure 4 1 1b a is the UPS Packaging Diagram which differs in product SPEC and models During transportation the system shall be arranged according to the loading direction symbol marked on the external box and should not be placed upside down or in a tipping position When transporting by truck be sure to place the UPS or the Battery Box at the center of the front section of the vehicle to prevent the vehicle from leanin
12. 120 208V 125 60 150 14 one 220 380V 50 22 60 8 9d 120 208V 200 100 250 14 BOKYA 220 380V 80 38 100 14 99 120 208 250 150 325 22 220 380V 125 50 125 14 153 120 208V 325 200 400 22 oe 220 380V 150 80 150 14 199 160KVA 220 380V 250 125 250 22 250 200KVA 220 380V 325 150 400 22 400 250KVA 220 380V 400 250 500 30 500 4 2 4 Definition of the connector I R Input Rectifier R Phase VS Input Rectifier S Phase I T Input Rectifier T Phase I N Input Neutral Wire I2 R Slave Unit Input R Phase In parallel system The Slave unit output R phase connect to this place 12 5 Slave Unit Input S Phase In parallel system The Slave unit output S phase connect to this place I2 T Slave Unit Input T Phase In parallel system The Slave unit output T phase connect to this place BP R Bypass Input R Phase BP S Bypass Input S Phase BP T Bypass Input T Phase BP N Bypass Input N Phase O N Output Neutral Wire O R Output R Phase O S Output S Phase O T Output T Phase Battery Input Positive Pole G Grounding B Battery Input Negative Pole 4 2 5 Cautions of the Distribution Cautions for Battery Connection 1 For the sake of safety all workers shall put on insulating gloves and the handle of the construction tool shall be insulated as well Further more than two workers shall be assigned 2 Before starting the dismantling work be sure to confirm if the earth wire is properly connected and if hands and
13. Manual Service Switch Module and finally to the output load In this case the electrical wire of the load end is supplied by City Power Further such a system shall be operated by professional maintenance personnel only in order to carry out proper caring cleaning and maintenance for the components inside the UPS 2 3 5 Emergency Power Off Mode S ANFB S 1NFB D 8 City Power Source 2 City Power PENS YS i Sorel 2 S2NFB 3 2 aly J Po S SU Q 12 Battery Set Figure 2 3 5 Emergency power off mode If such a mode is operated without city power input then it must be activated till after the situation is confirmed by UPS as an emergency otherwise the UPS will be forced to shut down upon activating such function and voltage will not be supplied accordingly 3 0 HMI Display Panel 3 1 Introduction on Touch Panel Interface i EN rol Event log User set Maintenance staff Advanced set Calibrate set Spec P A P WER M Source 2 a EN 4 Status Button Reserve M B NFB 77 IN mE ECM BUS VHI FAN T R OT WIRELESS RS485 RS232 5NMP DSP Single mode 04 29 2011 19 56 Figure 3 1 Figure above is an image of the touch panel human machine interface HMI positioned at the front side of ONL 33 II series All system information and parameters are displayed on the pa
14. Therefore all loads bound or connected to the system are required to set up groundings individually Note Any change or modification by the manufacturer on this user manual is not required to notify or inform users 2 0 System Diagram 2 1 ONL 33 Il Block Diagram S ANFB S 1NFB D City Power Source 2 pod 1 S2NFB i 4 Battery Set S 3NFB 12 Load Fig 2 1 1 Secondary Bypass Power Input Switch S1 2 Main Power Input Switch S2 3 Input Fuse 4 3 phase AC Inductor 5 Rectifier Charger Module 6 Battery Auxiliary Relay 7 Battery Electromagnetic Switch 8 Maintenance Bypass Switch S4 9 Inverter Module 10 Isolation Transformer of the Inverter 11 Static Switch Module 12 Output Switch S3 2 2 Introduction of System Operating Modules 2 2 4 Rectifier 1 The Rectifier Module uses the SCR component to transform the AC to DC voltage 2 The CPLD and DSP redundant control theories are incorporated in the Rectifier Module to achieve more stabilized and reliable performance for the Rectifier Well arranged over voltage protection system DC voltage soft starting function Supports Float Charge and Equal Charge mode Equal Charge mode time settable on the display panel It can perform the battery testing without shutting down the power The manual or auto
15. d Outp ut Switch Specifications and electric current data Capacity Voltage Max Input Input Output Output Max Neuter Spec Current Switch Current Switch Current 10KVA 120 208V 47A 3P 50A 28A 3P 30A 48 5A 220 380V 27A 3P 30A 14A 3P 15A 24 2A 120 208V 69A 3P 75A 42A 3P 50A 72 220 380 39 3P 40A 23A 3P 30A 39 8A 120 208V 90A 3P 100A 56A 3P 60A 96 9A uis 220 380V 49A 3P 50A 28A 3P 30A 48 4A 120 208V 124A 3P 125A 83A 3P 100A 143 7A TS 220 380V 74A 3P 75A 45A 3P 50A 77 9 120 208V 176A 3P 200A 111A 3P 125A 192 2A 220 380V 99A 3P 125A 61A 3P 75A 105 6A ASKVA 120 208V 197A 3P 200A 124A 3P 125A 214 7A 220 380V 111A 3P 125A 68A 3P 75A 117 7A 120 208V 218A 3P 225A 139A 3P 150A 240 7A 220 380V 121A 3P 125A 74A 3P 75A 128 1A 120 208V 261A 3P 300A 167A 3P 175A 289 2A nds 220 380V 145A 3P 150A 91A 3P 100A 157 6A 80KVA 120 208V 343A 3P 350A 222A 3P 225A 384 5A 220 380V 190A 3P 200A 121A 3P 125A 209 5A 100KVA 120 208V 425A 3P 500A 278A 3P 300A 481 5A 220 380V 235A 3P 250A 149A 3P 150A 258A 120KVA 120 208V 512A 3P 600A 333A 3P 350A 576 7A 220 380V 284A 3P 300A 182A 3P 200A 315 2A 160KVA 220 380V 378A 3P 400A 242A 3P 250A 419 1A 200KVA 220 380 468A 3P 500A 303A 3P 350A 524 8A 250KVA 220 380V 578A 3P 600A 379A 3P 400A 656 5A 4 2 2 Wire Specifications 600V PVC Allowable Ampere of Insulated Copper Conductors
16. d ways and diversified electrical appliances are flourishing as they are launched one after another This has also led to a degradation of power quality at the user end such as serious power distortion stronger surges significant phase contrast and instable voltage etc On account of this the UPS is required to form an additional layer of safety protection to provide the purest power quality in the Linear ONL 33 II Series without any surge impact wave and trapped wave etc Further it provides a full area protection mechanism for the user to avoid the change of input power that may result in the breakdown of the Primary Unit and even affect the load and lead to system failure As such it is incomparable to conventional UPS which uses analog control mode 1 2 Safety Instructions and Cautions To ensure safety in operation the following signs are to alert holdings of ONL 33 II series Do Not Touch Danger High Voltage Illustrated above are the warning signs used for this System The location tagged with Danger High Voltage means that high DC voltage exists and the user must not touch it Under city power shutdown and battery discharge mode do not turn off BAT switch or disconnect battery s box switch to avoid hazard When putting aside the UPS for a long time it is recommended to remove battery s fuse or turn off battery s box switch or remove the battery UPS operates as power system requires grounding to neutralize outer case
17. e connection according to the original wiring method between battery cells 4 Restart the UPS Restore the UPS operation to Inverter according to figure 5 3 5 4 Maintenance Reset Operation Procedure As per the operation process shown in figure 5 3 5 5 Emergency Shutdown Device Operation Procedure The EPO Emergency Power Off is a power disconnection device used under emergency conditions The UPS will disconnect this switch when the machine encounters special problems that render the system uncontrollable or upon encountering external hazards After turning off this switch it will initiate the following actions ds The Inverter will stop operating immediately 2 The S T S Static Transfer Switch will stop operating immediately and no output will be executed by the system 3 The Charging System of the Rectifier will stop acting immediately The HMI display will log the EPO action time and restoration time while maintaining smooth communication for the UPS When restoring the EPO shut off the switch At this time press Inverter OFF button and the panel will pop out confirm dialog At this time press YES button and the UPS output will be transferred to Bypass About 3 minutes afterwards the UPS System will transfer the Bypass to Inverter to supply power Maintain Bypass operating procedure Y Press Inverter OFF button on the HMI t m on the HMI Y Illuminate the Reserve Light Turn ON Illumina
18. e entirely removed or that the Load Power Switch is disconnected and then turn on in order Battery box switch Fuse turn on BAT switch on SPS switch on waiting HMI program completed Turn 51 52 S3 switch then press Inverter button on HMI panel when confirm dialog to pop please choose and press YES button the system will be transferred to the Inverter through the Bypass after three minutes and it shows the window to inform the output by the Inverter supply measure the output of Terminal block O S O T with a Meter to judge if the voltage frequency is correct and whether measure the voltage of Terminal block B and B is correct As per the Operation Flowchart shown in figure 5 1 1 5 1 2 General Starting Operation Procedure If general shutoff is made and it is required to restart the system following the initial starting execute such a step according to the following operation procedure Press the Inverter button and the panel will pop out confirm dialog At this time press YES button After 3 minutes have elapsed the UPS output power is supplied by the inverter Start UPS operating procedure 8 8 Turn OFF t Tum ON 91 i 92 255 535 f Turn OFF ON Turn OFF Turn ON s3
19. fics Complete Power Solution Uninterruptable Power Supply User Manual English 1809001 i 1 0 Introduction 1 1 Abstract 1 2 Safety Instructions and Cautions 2 0 System Structure 2 1 System Block Chart 2 2 Introduction of System Main Module Function 2 3 System Operation Mode 3 0 Display panel Function HMI 3 1 Introduction of Touch Panel 3 2 LCD Panel Function 4 0 Positioning and Installation 4 1 Positioning Operation 4 2 Installation Operation 5 0 Operation Procedure 5 1 Starting Operation Procedure 5 2 Shutdown Operation Procedure 5 8 Maintenance Operation Procedure 5 4 Maintenance Reset Operation Procedure 5 5 Emergency Shutdown Device Operation Procedure 5 6 Dry contact Communication 6 0 Maintenance and Storage Instructions 7 0 Convenient Troubleshooting 8 0 UPS Electrical Specifications 1 0 Introduction 1 1 Abstract The ONL 33 II Series UPS System uses the advanced DSP chip as the Core Processor of the system and is designed and developed especially for computers precision instrument semiconductors and SMT related industrial equipment It possesses high reliability and fast transient response performance In addition the ONL 33 II Series is developed by focusing on people in that it emphasizes user friendly operation compact structure easy maintenance and energy savings as the main design targets In the wake of increasing energy demand electricity is now widely used in a variety of complicate
20. for events comparison shown as figure 3 2 2 2 2 Information downloadable to external storage or portable hard drive 3 Eventremovable Main control g User set Maintenance staff Advanced set Calibrate set Spec Time Event 1 3 4 5 6 585 04 29 2011 20 06 32 Event log clear function active Figure 3 2 2 1 g User set Maintenance staff Advanced set Calibrate set Spec 4 Time Event i 3 4 5 6 588 04 29 2011 20 09 37 Event log clear function active 588 04 29 2011 20 09 37 Event log clear function active Figure 3 2 2 2 3 2 3 User set The User set are designated to end users for interface set up such as languages battery test battery charge procedure communication change password programmable dry contact logo and service information Actual operation page is shown as per figure 3 2 3 1 To enter User set users must input passwords in the box Initial password is 000000 when correct password is entered system will display image as figure 3 2 3 2 Click on safe after settings and then click on Enter to lock down access for security concern Change Password Dry Contact 1 TCP IP Wireless Logo Service TEL Output Loop 2 Dry contact 4 Save Data Figure 3 2 3 1 Event log User set x Information Figure 3 2 3 2 3 2 4 Maintenance staff This function is designated for maintenance by technicians
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22. g to one side as to cause danger when passing through a curve The UPS and the Battery Box should be placed parallel to the linear side of the vehicle and must be secured with linen rope for fastening to the deck to prevent the UPS or the Battery Box from dislocating as to cause danger when the vehicle passes through a curve and runs up or down a slope as per figure 4 1 1c During transportation don t dismantle the package to protect the UPS or the Battery Box and to minimize the impact of external force as to damage the body During transportation please attention waterproofing measures Do not let the machine fall or be struck to protect all components within from damage When moving the UPS from the truck to the designated position please use the Manual Forklift or Electric Forklift because the UPS or the Battery Box weighs over 100 kg as per figure 4 1 1d and figure 4 1 1e When moving the UPS from a lower floor to a higher one which can use the elevator but need to know the load bearing limit and the measurement limit of the elevator in advance If necessary can dismantle the UPS and the Battery Box package L1 Package Front View Package Side View figure 4 1 la figure 4 1 1b U P S figure 4 1 1 figure 4 1 14 figure 4 1 le 4 1 2 Unpacking 1 First cut apar
23. heat dissipation and maintenance As per figure 4 1 3b and figure 4 1 3c 4 The BTU value consumed by the ONL 33 II Series is shown in Table 4 1 3d 5 The engine room must be provided with sufficient lighting and an emergency fire fighting system must be installed istam ke figure 4 1 3c Table 4 1 3d BTU Value for the respective Capacity Model No BTU Model No BTU ONL 10K33 Il 3542 ONL 100K33 II 24520 ONL 15K33 II 5313 ONL 120K33 II 29424 ONL 20K33 II 6539 ONL 160K33 II 34873 ONL 30K33 II 9808 ONL 200K33 II 43592 ONL 45K33 II 13486 ONL 250K33 II 51084 ONL 60K33 II 16347 ONL 300K33 II 57214 ONL 80K33 II 21796 ONL 400K33 II 70837 4 1 4 Outward appearance dimensions chart 10 15 20 30K 120V 208V amp 220V 380V Model eel 45 60K II 120V 208V amp 45 60 80 100 120K 220V 380V Model ET co le nd Rg 810 810 3 1 ke N x COOOOOOQOOOOOOCOCOOC
24. matic cyclic battery testing function can be set on the display panel Charge current settable on the display panel 0 To meet the modern requirement for distortion of input low harmonic the Rectifier is designed with 12 pulse function The 6 pulse rectifier is of standard specification whereas the 12 pulse is an optional function gt gt 2 2 2 Inverter 1 It uses the new generation IGBT as the power component 2 The output section includes the Isolation Transformer 3 The state of art DSP technology is applied in the Inverter Module to achieve fully digitalized control design 4 The DSP digitalized control function is used in processing to improve analog parts aging and temperature deviation problems while reducing the number of parts in order to enhance system reliability 5 Integrated A D signal processing method to provide 12 bit resolution and high speed conversion ability 6 With a well based heat dissipating structure design in conjunction with temperature protection higher reliability is achieved 2 2 3 Static Transfer Switch 1 It uses SCR as power component with INVERTER and BYPASS static transfer switch functions are designed to adapt to any environment 2 High frequency technology with isolate trigger circuit applied to control SCR to achieve zero interruption between both circuits 3 Itis completely controlled by DSP to disable bypass and invert circuit triggering status 2 2 4 Emergenc
25. mpletely shut down and then log on if discovery the HMI control panel s date or time wrong needs to change the lithium battery of inner 7 0 ONL 33 Series Convenient Troubleshooting Please following HMI panel to indicate that how to exclude the UPS events status of the breakdown Image of Troubleshooting is shown as figure 7 1 Main control Event log User set Maintenance staff Advanced set Calibrate set Spec 4 Source 1 P WER M E Source 2 4 Battery Reserve M B NFB 4 E Battery contact or battery fuse abnormal please Rectifier Inverter 18 check 1 Battery fuse 2 Battery contact 3 PCB 3324 ECM BUS VHI FAN T R OT e e Single mode 04 29 2011 20 13 Figure 7 1 8 0 ONL 33 Series UPS Electrical Specifications Model 10 33 15 33 20 33 30K33 45K33 60K33 80K33 100K33 120K33 160K33 200K33 250K33 320K 500K33 Rated Power 8KW 12KW 16KW 24KW 36KW 48KW 64KW 80KW 96KW 128KW 160KW 200KW 256K 400KW 0 8 Phase 3 phase 4 wire or 3 phase 3 wire plus earth wire Voltage 10K 120K 120V 208V or 220V 380V 160 250 220V 380V 20 Frequency Automatic detection 50Hz 60Hz 5Hz Rectifier 6 pulse standard 12 pulse optional
26. nel where users can also approach for settings The HMI display is implemented with an 800 480 pixels colored touch screen TFT LCD panel to provide users high definition control system whereas users can simply click on buttons on the touch panel to inquire data and information switch on systems set up parameters maintenance etc Through a user friendly interface users can collect results and set up systems effectively and rapidly 3 2 LCD Functions The HMI panel can subject to 7 functions Main control Event log User set Maintenance staff Advanced set Calibrate set Spec Services Each of the functionality is described in the following paragraphs 3 2 1 Main control The Main Control Page displays the system operation status and the flowchart contains six status keys they are Input Rectifier Battery Inverter Bypass and Output Switch which can be accessed by a simple clicking Detailed information will then be displayed Main Control Key function Inverter ON Inverter starting button Inverter OFF Inverter shutdown button Alarm silence Voice alarm stop start button 3 2 2 Event log The event log contain and display maximum 400 items on each of the overall 6 pages as shown in figure 3 2 2 1 The total 2400 events stored in the system address information and occurred time of each event to assist technicians in analysis solution and service Other functions included in event log are 1 Dual displays
27. t the wrapping rope and packaging materials as per figure 4 1 2a 4 1 2b and 4 1 2c 2 Remove the protection PE film by rotating it along the four sides 3 Remove the screws of L shape Fixing Frame that are secured to the pallet and the UPS Base Plate as per figure 4 1 2d and figure 4 1 2e 4 Following the figure 4 1 2f place the ramp behind the UPS and then lower the machine to the ground according to the arrow direction shown rH figure 4 1 2a figure 4 1 2b figure 4 1 2c UP Lez ess a 1 Ue Remove the Remove the screw screw figure 4 1 2d figure 4 1 2e etur figure 4 1 2f 4 1 3 Cautions for Position and Environment 1 The engine room environment must be kept clean and provided with an A C System the temperature don t exceed 0 C 2806 If exceed ing the range the lifespan of the UPS and Battery Box will be shortened The appropriate operating temperature must be set within 10 C 25 C 2 The air inlets are set at both sides and the bottom of the UPS and the air outlet is arranged at the backside as per figure 4 1 3a Do not pile any things in the air path 3 The system positioning the front it is necessary to reserve the space when open the main entrance and both side can reserve 15cm distance and back necessary to reserve 50cm at least for facilitate
28. te the Maintain Bypass Light Y Turn OFF Turn OFF Turn OFF Turn OFF Turn OFF Turn OFF Inverter light will be on n Sec Press Yes button On the HMI A Press Inverter ON button On the HMI A waiting for 5 10 sec the Maintain Bypass Light exiguis automatically Turn OFF Illuminate the Maintain Bypass Light A Turn ON A figure 5 3 Maintenance Operation Procedure Flowchart 5 6 Dry contact Communication 1 PCB 3308 dry contact outside view shown in figure 5 7 1 2 PCB 3308 to definition the functional of the dry contact board shown in Table 5 7 2 6 tf dj Seg ig 45 Qr PEG gigaa be be TRE 442 t pDPikicEIIE ER d figure 5 7 1 Remote Monitoring Board Detailed Configuration Terminal CN2 CN3 Block contact 1 12V USERO 12V 2 INV STS EXT SHUTDOWN 3 INV STS COM USER1 12V 4 INV STS NC EXT EPO 5 BAT LOW NO 12V 6 BAT LOW COM ROLATION ERROR NO
29. y Power off Device During operation when system is required for immediate shutdown by external factors or any emergency reasons users can simply activate the emergency switch off device shown in figure 2 2 4 by press the EPO button till it lights indicating the UPS is completely switched off with no outputs To turn on the system press the EPO button again till the light switched off Press Inverter off button on HMI display panel click on Yes button to restart UPS Figure 2 2 4 Photo on the left shows when EPO button switched on that no output is generated by UPS Photo on the right shows when EPO button is switched off and UPS back in functional 2 3 System Operating Modes 2 3 1 Line Mode SANFB S a City Power Source 2 City Power 5 3 NN Source 1 Load S2NFB 4 Ng pe S 3NFB Q 12 Battery Set o Figure 2 3 1 Line mode Under such an operation mode the input power will be transmitted to the Rectifier Module first then pass through the Inverter Transformer Module Static Switch Module and finally to the output load In this case the power is supplied by the INVERTER 2 3 2 Bypass Mode S 4NFB S 1NFB 5 City Power Source 2 City Power gt gt CUN YN H Load Source 1 S2NFB 4 ne D 12
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